Service Information

Volvo Trucks Corporation

Lighting Control Module (LCM) Fault Codes

Group 35
Release 01

VN, VHD
 Foreword

The descriptions and service procedures contained in this manual are based on designs and techni-
cal studies carried out through November 2013.

The products are under continuous development. Vehicles and components produced after the
above date may therefore have different specifications and repair methods. When this is deemed to
have a significant bearing on this manual, an updated version of this manual will be issued to cover
the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to an V.S.
T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information
and no reference is made to an V.S.T.

Each section of this manual contains specific safety information and warnings which must be re-
viewed before performing any procedure. If a printed copy of a procedure is made, be sure to also
make a printed copy of the safety information and warnings that relate to that procedure. The follow-
ing levels of observations, cautions and warnings are used in this Service Documentation:

Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle
or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.

Warning: Indicates an unsafe practice where personal injury or severe damage to the product could
occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.
Volvo Trucks North America, a division of Volvo Group North America,
Inc.
Greensboro, NC USA

Order number: PV776-89128824

©2013 Volvo Group North America, Inc., Greensboro, NC USA

USA61955
Specifications ................................................................................................................................1
MID 216 Lighting Control Module (LCM), Outer Lighting, Signal Descriptions .........................................1
Lighting Control Switch, Signal Descriptions......................................................................................5

Tools .............................................................................................................................................6
Special tools ................................................................................................................................6
Other special equipment ................................................................................................................6

Troubleshooting.............................................................................................................................1
MID 216 Lighting Control Module (LCM), Outer Lighting, Fault Codes ...................................................1
 MID 216 Lighting Control Module (LCM), Outer Lighting, Sig-
Group 35
nal Descriptions

Specifications
MID 216 Lighting Control Module (LCM), Outer Lighting, Signal
Descriptions
PC1 & LC1
• Breakout box 9998699 connected to adapter 9990025 be-
tween the Light Control Module and wire harness.
• Ignition key in the drive position.
• Measuring voltage.
V = direct current voltage (V)

Vbat = battery voltage

W3005335

Conditions:

Terminal Circuit Signal type Measurement Nominal value Other

number points
LC1_1 Not connected
LC1_2 Not connected
LC1_3 Not connected
LC1_4 48 Light switch 1 (LC_4 - PC1_21) V≈ 0 V Position 0 or parking
lights
LC1_5 Back of Cab (LC_5 - PC2_7)
LC1_6 Not connected
LC1_7 Spare
LC1_8 52L Marker interrupt (LC1_8 - PC1_21)
LC1_9 Not connected
LC1_10 47 Light switch 2 (LC1_10 - PC1_21) V≈ 0 V Position parking
lights
V ≈ 3.5-Vbat V Position 0
LC1_11 122L Switch, hazard lights (LC1_11 - PC1_21) V≈ 0 V Switch depressed
LC1_12 964 Contact, brake light (LC1_12 - PC1_21) V ≈ 3.5-Vbat V
V≈ 0 V Brake pedal
depressed
LC1_13 33A Stalk switch, high / low beams, (LC1_13 - PC1_21) V ≈ 3.5-Vbat V
switching
V≈ 0 V Stalk switch in switch
position
LC1_14 33C Headlamp interrupt (LC1_14 - PC1_21)
LC1_15 Not connected

LC1_16 112 Switch, turn signal light, left-hand (LC1_16 - PC1_21) V≈ 0 V Left-hand position
position
V ≈ 3.5-Vbat V Rest position

1
Group 35 PC1 & LC1

Terminal Circuit Signal type Measurement Nominal value Other

number points
LC1_17 113 Switch, turn signal light, right- (LC1_17 - PC1_21) V≈ 0 V Right-hand position
hand position
V ≈ 3.5-Vbat V Rest position
LC1_18 567A Brake light information, ECV (LC1_18 - PC1_21) V ≈ 3.5-Vbat V
feedback
V≈ 0 V Brake pedal
depressed
PC1_1 1G Power supply 4 (PC1_1 - PC1_21) V ≈ Vbat
PC1_2 33L High beam, left (PC1_2 - PC1_21) V ≈ Vbat High beams
activated
PC1_3 196L Ignition key in the drive position (PC1_3 - PC1_21) V ≈ Vbat Ignition key in the
drive position
V≈ 0 V Ignition key in the off
position / radio posi-
tion / drive position
PC1_4 113C Turn signal light, right, trailer (PC1_4 - PC1_21) V ≈ Vbat / 0 V Right turn signal light
(switching) activated, trailer
connected
PC1_5 113A-A Side repeater, right (PC1_5 - PC1_21) V ≈ Vbat / 0 V Right turn signal light
(switching) activated
PC1_6 Not connected
PC1_7 37 Driving lights (PC1_7 - PC1_21) V ≈ Vbat LCP in "Drive +" po-
sition and high
beams activated
PC1_8 Not connected
PC1_9 1HA Power supply 1 (PC1_9 - PC1_21) V ≈ Vbat
PC1_10 90 Parking lights, tractor rear and Li- (PC1_10 - PC1_21) V ≈ Vbat Parking lights,
cence plate lamp activated
PC1_11 32R Low beam, right (PC1_11 - PC1_21) V ≈ Vbat Low beam, activated
PC1_12 Not connected
PC1_13 410 Spare output 1
PC1_14 389B Intermittent wiper relay output (PC1_14 - PC1_21) V ≈ Vbat Windshield wipers
PC1_15 Not connected
PC1_16 1HE Power supply 6 (PC1_16 - PC1_21) V ≈ Vbat
PC1_17 52 Marker/clearance lights, tractor, (PC1_17 - PC1_21) V ≈ Vbat Parking light, active
front
PC1_18 Not connected
PC1_19 113A Turn signal light, right, front (PC1_19 - PC1_21) V ≈ Vbat / 0 V Right turn signal light
(switching) activated
PC1_20 112A Turn signal light, left, front (PC1_20 - PC1_21) V ≈ Vbat / 0 V Left turn signal light
(switching) activated
PC1_21 0XL Ground terminal, control unit (PC1_21 - ground) V≈ 0 V

2
Group 35 LC2 & PC2

LC2 & PC2

• Breakout box 9998699 connected to adapter 9990025 be-
tween the Light Control Module and wire harness.
• Ignition key in the drive position.
• Measuring voltage.
V = direct current voltage (V)

Vbat = battery voltage

W3005335
The measuring points in brackets indicate the terminal in the
Conditions: connector.

Terminal Circuit Signal type Measurement Nominal value Other

number points
LC2_1 284C Starter motor active (LC2_1 - PC2_9) V ≈ Vbat Ignition key in the
start position
LC2_2 Spare 1
LC2_3 Not connected
LC2_4 32SP Switch, snow plow lights (option) (LC2_4 - PC2_9) V≈ 0 V Switch activated
(snow plow lights)
V ≈ 3.5-Vbat V Switch in rest
position
LC2_5 387C Switch, windshield wipers, wind- (LC2_5 - PC2_9) V ≈ Vbat Windshield washer
shield washer active
LC2_6 714LC Input, central locking (Alarm) (LC2_6 - PC2_9) V ≈ 3.5-Vbat V
V≈ 0 V Central locking mod-
ule controls the park-
ing lights
LC2_7 141 Dimmer, instrument cluster (LC2_7 - PC2_9) V ≈ 3 -26 V 10-90 % of Vbat
lighting
LC2_8 Not connected
LC2_9 Not connected
LC2_10 388 Stalk switch, windshield wipers, (LC2_10 - PC2_9) V ≈ Vbat Switch in the inter-
intermittent position mittent position.
V≈ 0 V Switch in rest
position
LC2_11 385A Windshield wiper motor, active (LC2_11 - PC2_9) V ≈ Vbat Windshield wiper
arms moving
LC2_12 33B Stalk switch, high / low beams, (LC2_12 - PC2_9) V≈ 0 V Switch in flash
flash to pass position position
LC2_13 407H SAE J1939 low (LC2_13 - PC2_9) V ≈ 0 -3 V
LC2_14 Not connected
LC2_15 122A Indicator light, warning light (LC2_15 - PC2_9) V ≈ 0 V / Vbat Warning light active
(switching)
V ≈ 10 -20 V
LC2_16 406H SAE J1939 High (LC2_16 - PC2_9) V ≈ 2 -5 V
LC2_17 400E SAE J1587/J1708 (+) (LC2_17 - PC2_9) V ≈ 2 -5 V
3
Group 35 LC2 & PC2

Terminal Circuit Signal type Measurement Nominal value Other

number points
LC2_18 401E SAE J1587/J1708 (-) (LC2_1 8- PC2_9) V ≈ 0 -3 V
PC2_1 35 Fog lights (PC2_1 - PC2_9) V ≈ Vbat LCP in the "Drive +"
position and low
beams activated
PC2_2 1HC Power supply 3 (PC2_2 - PC2_9) V ≈ Vbat
PC2_3 75 Brake light relay, trailer (PC2_3 - PC2_9) V ≈ Vbat Brake lights, active

PC2_4 56F Parking light, tractor, front (PC2_4 - PC2_9) V ≈ Vbat Parking light active
PC2_5 32L Low beam, left (PC2_5 - PC2_9) V ≈ Vbat Low beam active
PC2_6 Not connected
PC2_7 139B Back of cab lights (PC2_7 - PC2_9) V ≈ Vbat Back of cab lights,
active
PC2_8 141A Dashboard dimming, backlight (PC2_8 - PC2_9) V ≈ 3 -26 V 10-90 % of Vbat
PC2_9 0XL Ground terminal, control unit (PC2_9 - ground) V≈ 0 V
PC2_10 112C Turn signal light, left, trailer (PC2_10 - PC2_9) V ≈ Vbat / 0 V Left turn signal light
(switching) activated
PC2_11 50 Parking light, trailer relay (PC2_11 - PC2_9) V ≈ Vbat Parking light, active
PC2_12 Spare 2
PC2_13 116 Brake light, tractor rear right (PC2_13 - PC2_9) V ≈ Vbat Brake lights active
PC2_14 53A Marker (ICC) lights, trailer (PC2_14 - PC2_9) V ≈ Vbat Parking light, active
PC2_15 1HD Power supply 5 (PC2_15 - PC2_9) V ≈ Vbat
PC2_16 115 Turn signal light, left, trailer (PC2_16 - PC2_9) V ≈ Vbat / 0 V Left turn signal light
(switching) activated
PC2_17 112A Side repeater, left (PC2_17 - PC2_9) V ≈ Vbat / 0 V Left turn signal light
(switching) activated
PC2_18 33 Relay, snow plow light (PC2_18 - PC2_9) V ≈ Vbat Snow plow light
activated
PC2_19 1HB Power supply 2 (PC2_19 - PC2_9) V ≈ Vbat
PC2_20 33R High Beam, right (PC2_20 - PC2_9) V ≈ Vbat high beams active
PC2_21 121 Audible indication, warning light (PC2_21 - PC2_9) V ≈ Vbat Warning light
activated

4
Group 35 Lighting Control Switch, Signal Descriptions

Lighting Control Switch, Signal Descriptions

• Breakout box 9998699 with adapter 9813194 connected be-
tween the Light Control Panel and wire harness.
• Ignition key in the drive position.
• Measuring voltage.
V = direct current voltage (V)

Vbat = battery voltage

T3015733
The measuring points in brackets indicate the terminal in the
Conditions: connector.

Terminal Circuit Signal type Measurement Nominal value Other

number points
1 47 Light switch 1 (1 - 16) V≈ 3.5-Vbat V Position 0 or driving lights
V≈ 0 V Position parking lights or
spot lights
2 48 Light switch 2 (2 - 16) V≈ 0 V Position 0 or parking lights
V ≈ 3.5-Vbat V Position driving lights or
spot lights
3 Not connected
4 Not connected
5 Not connected
6 Not connected
7 Not connected
8 122L Switch, hazard warning lights (8 - 16) V≈ 0 V Button depressed
9 122A Indicator light, warning light (9 - 16) V≈ 6 -9 V Background lighting (30 %
of Vbat)
10 Not connected
11 141A Background lighting (11 - 16) V≈ 2 -26 V
12 196L Power supply, instrument (12 - 16) V≈ Vbat Ignition power, fuse F65
lighting
13 141 Rheostat, instrument lighting (13 - ground) V≈ 2 -26 V
14 Not connected
15 Not connected
16 0XL Ground terminal (16 - ground) V≈ 0 V

5
Group 35 Special tools

Tools
Special tools

9990025 9998699 85104410

Adapter Breakout box Overlay used with adapter 9990025

Other special equipment

J-39200 A 9813194 85104407

Multimeter Adapter Overlay used with adapter 9813194

6
 MID 216 Lighting Control Module (LCM), Outer Lighting, Fault
Group 35
Codes

Troubleshooting
MID 216 Lighting Control Module (LCM), Outer Lighting, Fault Codes
MID: Subsystem Identification Description (identification of
Message Identification Description (identification of control component).
unit).
PSID:
PID: Proprietary Subsystem Identification Description (Volvo-unique
Parameter Identification Description (identification of parameter identification of component).
(value)).
FMI:
PPID: Failure Mode Identifier (identification of fault type). See “FMI ta-
Proprietary Parameter Identification Description (Volvo unique ble”, page 3.
identification of parameter (value)).
For more detailed information concerning these designations,
SID: see service information group 0 “Vehicle Electronics”.

Fault code Component / function FMI

MID 216 SID 240 Program memory 2
MID 216 SID 250 SAE J1587/1708 Information link 2, 3, 4, 9
MID 216 SID 253 Calibration memory, EEPROM 2, 13
MID 216 SID 254 Control unit 12
MID 216 PSID 1 High beam, left 5, 6
MID 216 PSID 2 Low beam, left 5, 6
MID 216 PSID 3 High beam, right 5, 6
MID 216 PSID 4 Low beam, right 5, 6
MID 216 PSID 5 Fog lights 5, 6
MID 216 PSID 7 Driving lights 5, 6
MID 216 PSID 8 Reverse lights 5, 6
MID 216 PSID 10 Brake light, left 5, 6
MID 216 PSID 11 Brake light, right 5, 6
MID 216 PSID 12 Brake lights, trailer 3, 4
MID 216 PSID 13 Direction indicator, left front 5, 6
MID 216 PSID 14 Direction indicator, right front 5, 6
MID 216 PSID 17 Direction indicator trailer, left side 5, 6
MID 216 PSID 18 Direction indicator trailer, right side 5, 6
Body Builder, brake turn right
MID 216 PSID 19 Relay, intermittent wiper 3, 4
MID 216 PSID 20 Dashboard dimming 4
MID 216 PSID 27 Snow plow lights 4
MID 216 PSID 28 Hazard sound indication 3
MID 216 PSID 29 Indicator light, warning light 4
MID 216 PSID 30 Light switch, warning light 12
MID 216 PSID 33 Stalk switch high/low beam 12

1
 MID 216 Lighting Control Module (LCM), Outer Lighting, Fault
Group 35
Codes

Fault code Component / function FMI

MID 216 PSID 34 Power supply 1 3, 4
MID 216 PSID 35 Power supply 2 3, 4
MID 216 PSID 36 Power supply 3 3, 4
MID 216 PSID 37 Power supply 4 3, 4
MID 216 PSID 38 Power supply 5 3, 4
MID 216 PSID 39 Power supply 6 3, 4
MID 216 PSID 40 Power supply, ignition key in driving position 3
MID 216 PSID 41 Stalk switch direction indicator 12
MID 216 PSID 42 Rheostat, instrument lighting 3, 4
MID 216 PSID 44 Central locking alarm (short to ground) 12
MID 216 PSID 45 Side repeater, right 5, 6
MID 216 PSID 46 Side repeater, left 5, 6
MID 216 PSID 48 Park and licence plate lights, tractor rear 5, 6
MID 216 PSID 49 Tractor roof marker/clearance lamps 5, 6
MID 216 PSID 50 Tractor front park lights 5, 6
MID 216 PSID 51 Trailer park lights 3, 4
MID 216 PSID 52 Allison retarder indicator LED 4
MID 216 PSID 53 Marker (ICC) trailer 6
MID 216 PSID 54 Marker interrupt 12
MID 216 PSID 55 Headlamp interrupt 12
MID 216 PSID 57 Back of cab lights 5, 6
MID 216 PSID 77 Back of cab switch (short to ground) 12
MID 216 PSID 200 SAE J1939 Open-circuit, data link, engine control unit 9
MID 216 PSID 201 SAE J1939 Open-circuit, data link, vehicle control unit 9
MID 216 PSID 202 DID 9
MID 216 PSID 205 Transmission 9
MID 216 PSID 214 Body Builder Module 9

Note: For Troubleshooting Section refer to Guided Diagnostic

in Premium Tech Tool 2 (PTT 2).

2
Group 35 FMI table

FMI table
FMI Display text SAE text
0 Value too high Data applicable, but above normal operating range.
1 Value too low Data applicable, but below normal operating range.
2 Incorrect data Intermittent or incorrect data.
3 Electrical fault Abnormally high voltage or short-circuit to higher voltage.
4 Electrical fault Abnormally low voltage or short-circuit to lower voltage.
5 Electrical fault Abnormally low current or open-circuit.
6 Electrical fault Abnormally high current or short-circuit to ground.
7 Mechanical fault Incorrect response from the mechanical system.
8 Mechanical or electrical Abnormal frequency.
fault
9 Communication fault Abnormal update rate.
10 Mechanical or electrical Abnormally high variations.
fault
11 Unknown fault Unidentifiable fault.
12 Component fault Defective unit or component.
13 Incorrect calibration Values outside calibration values.
14 Unknown fault Special instructions.
15 Unknown fault Reserved for future use.

Note: For Troubleshooting Section refer to Guided Diagnostic

in Premium Tech Tool 2 (PTT 2).

3
Last page

Volvo Trucks North America, a division of Volvo Group North America, Inc.
Greensboro, NC USA

89128824 English USA.11.2013