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Kinetic studies and thermodynamics of oil extraction


and transesterification of Chlorella sp. for biodiesel
production
a a a a
A.L. Ahmad , N.H. Mat Yasin , C.J.C. Derek & J.K. Lim
a
School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia, Seri
Ampangan, 14300 Nibong Tebal, Seberang Perai Selatan, Pulau Pinang, Malaysia
Published online: 19 Nov 2013.

To cite this article: A.L. Ahmad, N.H. Mat Yasin, C.J.C. Derek & J.K. Lim (2014) Kinetic studies and thermodynamics of oil
extraction and transesterification of Chlorella sp. for biodiesel production, Environmental Technology, 35:7, 891-897, DOI:
10.1080/09593330.2013.855263

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Environmental Technology, 2014
Vol. 35, No. 7, 891–897, http://dx.doi.org/10.1080/09593330.2013.855263

Kinetic studies and thermodynamics of oil extraction and transesterification of Chlorella sp.
for biodiesel production
A.L. Ahmad∗ , N.H. Mat Yasin, C.J.C. Derek and J.K. Lim
School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, 14300 Nibong Tebal,
Seberang Perai Selatan, Pulau Pinang, Malaysia
(Received 26 June 2013; final version received 8 October 2013 )

In this work, a mixture of chloroform and methanol (1:1, v/v) was applied to oil extraction from Chlorella sp. at 30,
40, 50 and 60◦ C for 150 min extraction times. Kinetic studies revealed that the values of n and the rate constants were
Downloaded by [The University of Manchester Library] at 07:06 19 October 2014

found to depend strongly on temperature. The activation energy was Ea = 38.893 kJ/mol, and the activation thermodynamic
parameters at 60◦ C were S = = −180.190 J/mol K, H = = 36.124 kJ/mol and G = = 96.128 kJ/mol. Both H and
S yielded positive values, whereas G was negative at 60◦ C, indicating that this process is endothermic, irreversible and
spontaneous. The acidic transesterification process was also investigated by gas chromatographic analysis of the microalgae
fatty acid methyl esters (biodiesel) at different temperatures and reaction times. The fatty acid profile indicated that the
main components were palmitic, linoleic and linolenic acids. The concentration of linolenic acid increased and oleic acid
decreased as the temperature increased. Two-hour transesterification is the best reaction time for biodiesel production because
it produces the highest percentage of unsaturated fatty acids (74%). These results indicate the potential of Chlorella sp. to
produce biodiesel of good quality.
Keywords: microalgal biomass; kinetics; thermodynamics; oil extraction; biodiesel

1. Introduction more interest in the cultivation of microalgae because of the


Biodiesel has been receiving considerable attention in valuable metabolites and lipids that can be found in them.
recent years due to its potential as a sustainable, biodegrad- The advantages of culturing microalgae as a resource for
able, nontoxic fuel and environmental-friendly alterna- biomass are listed elsewhere.[2–6]
tive to petrodiesel.[1] Biodiesel derived from oil crops Various methods to extract the oil from algae, such
is potentially renewable and a carbon-neutral alterna- as expeller/press, solvent extraction and supercritical fluid
tive to petroleum fuels. Unfortunately, biodiesel from oil extraction, are available.[7] Extraction using supercritical
crops, waste cooking oil and animal fat cannot realisti- fluid provides very high purity and good product concentra-
cally satisfy even a small fraction of the existing demand tion. However, the operating and investment cost is high.[8]
for transportation fuels. The relatively high cost of this Solvent extraction, a common and efficient technique for
biodiesel renders the resulting fuels unable to compete producing oil for biodiesel production, involves the trans-
with petroleum-derived fuel. Raw materials and ways to fer of a soluble fraction from a solid material to a liquid
reduce the production costs of biodiesel should, therefore, solvent. Solvent extraction has a relatively low operating
be explored. cost compared with supercritical fluid extraction. There are
Microalgae (microscopic unicellular organisms with three methods that have been identified for solvent extrac-
oxygenic photosynthetic capabilities) appear to be the tion: (i) hot water extraction, (ii) Soxhlet extraction and (iii)
only source of renewable biodiesel that has the poten- ultrasonication technique.[9]
tial to replace the petroleum-derived transportation fuels However, the solvent extraction has some disadvantages
completely. Microalgae are a specialized group of microor- such as poor extraction of polar lipids, long time required
ganisms that live in diverse ecological habitats such as for extraction and hazards of boiling solvents.[10] In fact,
freshwater, brackish and marine ecological systems. Similar the lipid extraction step from microalgae still represents a
to plants, microalgae use sunlight to produce oils, but they bottleneck of the whole process of producing biodiesel from
do so more efficiently than crop plants. Oil productivity microalgae. In particular, the main limitation related to the
from many microalgae greatly exceeds the oil productiv- use of organic solvents for extracting lipids from microal-
ity of the best-producing oil crops. Researchers are gaining gae is their high cost and the need of their continuous supply

∗ Corresponding author. Email: chlatif@eng.usm.my

© 2013 Taylor & Francis


892 A.L. Ahmad et al.

since not all of them can be suitably recycled. For this rea- 2.2. Microalgal cells wall disruption
son, a rigorous quantification of the extraction kinetics is Freeze-dried samples of 20 mg of Chlorella sp. biomass
critical to optimize the extraction process and consequently along with 5.5 ml distilled water were placed into capped
increase the economical feasibility of the process. More- test tubes and then sonicated (model 8510, Branson, USA)
over, the organic solvents used to perform extraction are for 5 min. The optical microscope (model BX53F, Olympus,
typically toxic and thus the optimization of the amounts Japan) was used to characterize the Chlorella sp. biomass
used during the extraction step might result in a higher envi- before and after sonication to identify the changes in the
ronmental sustainability of the process. The most popular shape of the Chlorella sp. cells.
chemical for solvent extraction is hexane, which is rela-
tively inexpensive. Suganya and Renganathan [11] studied
the efficiency of algal oil extraction using six different 2.3. Lipid extraction
extraction methods with 12 different solvent systems and The total lipids were extracted by a mixture of
showed that the extraction of oil using an ultrasound pre- chloroform/methanol (1:1, v/v) using a slightly modified
treatment method with 1% diethyl ether and 10% methylene version of Bligh and Dyer’s method.[18] Approximately
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chloride in hexane achieved a high yield of oil. 12 ml of the mixed solvents was used in each extraction
Numerous methods are currently available and have step. The extraction was executed on a water bath preheated
been adopted for the production of biodiesel fuel. The four to the set temperatures (30, 40, 50 and 60◦ C) on a heating
primary ways and processes to produce biodiesel include plate using a magnetic stirrer. The total extraction time was
direct use and blending, microemulsion, thermal crack- 150 min with 30 min time intervals. All experiments were
ing (pyrolysis) and transesterification.[12,13] The most conducted in triplicate.
common method for converting the oils to biodiesel is trans-
esterification due to its low cost and simplicity. Methanol
is usually the preferred alcohol for producing biodiesel 2.4. Determination of oil extraction yield
because of its low cost and its physical and chemical The amount of oil extracted relative to the time at different
advantages. temperatures was determined gravimetrically by measuring
In the present investigation, oil extraction from the weight of the residue after drying the solvent under a
Chlorella sp. with hexane with acidic transesterification for flow of nitrogen gas. The oil extraction yield (% w/w) was
converting the oils to biodiesel was studied. The objectives calculated using the following equation:
of this study were to (i) determine the rate constant and Weight of oil extracted (g)
Oil extraction yield (%) = × 100
activation energy; (ii) determine the enthalpy value and Weight of biomass (g)
other thermodynamic parameters for oil extraction from (1)
Chlorella sp. biomass and (iii) study the effect of temper-
ature and reaction time for acidic transesterification on the
fatty acid (biodiesel) yield.
2.5. Transesterification
In this experiment, temperature and reaction time were
the important factors in the transesterification process. The
2. Materials and methods
molar ratio of methanol to oil (56:1) and the mixing rate
2.1. Preparation of microalgae biomass were fixed. An acid catalyst (hydrochloric acid) was used
Chlorella sp. belongs to the family of green algae and is in this research because the alkali catalyst was not suit-
considered part of phytoplankton.[14] Chlorella sp. is the able for the transesterification of microalgal oil, most likely
strain most favoured by researchers for biodiesel produc- because of the high acid value of microalgal oil.[19] Zhang
tion and has been described as a good option for biodiesel et al.[20] also reported that the alkali catalytic process is
production.[15] Chlorella sp. was grown in Bold’s Basal sensitive to water. The presence of water under alkaline con-
Medium and incubated in 2 l Erlenmeyer flasks filled with ditions may cause ester saponification. A standard reaction
2000 ml distilled water for 14 days of cultivation. The mixture consisting of 4.25 ml methanol, 5 ml hexane and
medium and flasks were sterilized in an autoclave for 215 μl HCl (37% vol.) was added to the oil and mixed at
15 min at 121◦ C to prevent any contamination during the 500 rpm. After heating for the specified period, the reaction
early stages of culture growth. The details of the specific mixture was allowed to cool and then centrifuged at 3000
measurements and characterization of the Chlorella sp. rpm for 2 min, resulting in the separation of the two layers.
cultures were reported in our previous research.[15–17] The upper layer consisted of methyl esters (biodiesel), and
After growth, Chlorella sp. was harvested by centrifuga- the lower layer contained the glycerol, the excess methanol
tion at 4000 rpm for 10 min using a model Megafuge 40 and the remaining catalyst. Each experiment was conducted
centrifuge (Thermo Scientific, Germany) and then dried in triplicate. The biodiesel from each experiment was anal-
overnight with a freeze dryer (model 7754030, Labconco, ysed individually in triplicate to calculate the mean values
US). of the experimental data.
Environmental Technology 893

2.6. Gas chromatographic analysis into the inner surfaces of the Chlorella sp. cells. In addi-
A fatty acid composition analysis was performed using a gas tion, the Chlorella sp. cells were also dispersed into smaller
chromatograph (model 7890A, Agilent, China) equipped structures after sonication method as shown in Figure 1.
with a flame ionization detector, splitless automatic injec-
tor and fused silica capillary column (30 m × 0.25 mm × 3.2. Extraction kinetics
0.25 μm) (Omegawax 250, Supelco, USA). Injector and
detector temperatures were kept constant at 250 and 280◦ C, A reaction rate equation for oil extraction from Chlorella
respectively. The oven temperature program started at sp. biomass can be written as [21]
100◦ C for 1 min and then ramped to 190◦ C at 25◦ C/min and dY
= kY n (2)
remained constant at this temperature for 20 min. Each fatty dt
acid component was identified by comparing the retention where Y is the oil extraction yield (%), t is the time of
time and peak area with the retention time and peak area in extraction (min), k is the extraction rate constant (min−1 )
the standard solutions, and the composition was calculated and n is the order of the reaction. As the percentage of oil
as the percentage of the total fatty acids present in the sam- extraction increases over time, the term dY /dt has a positive
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ple. Six fatty acids (C16:0, C16:1, C18:0, C18:1, C18:2 and sign.[21]
C18:3) were used as the standard materials. Three replicates Using the value in Table 1 and applying the differential
of each fatty acid analysis were performed. method, plots of ln (dY /dt) versus ln Y at different temper-
atures were found to be linear according to Equation (2).
The order of the reaction was determined from the slopes
3. Results and discussion of the straight lines in Figure 2, and the reaction rate con-
3.1. Sonication pretreatment stants were calculated from the intercept of the linear plot.
To increase the cell wall damage in the Chlorella sp. cell, A fractional kinetic (with order of about 1.5) was found
a sonication pretreatment method was implemented on the from the values of n obtained with an average regression
Chlorella sp. biomass before the oil extraction. The advan- coefficient R2 = 0.969. The obtained values of n vary from
tages of this sonication method are reduced extraction time, a minimum of 1.363 to a maximum of 1.638 as shown in
reduced solvent consumption, greater penetration of solvent Figure 2 and Table 1. From the analysis of the data, the oil
into cellular materials and improved release of cell contents extraction yield was found to increase with an increase in
into the bulk medium.[9] The method also disrupts the cell extraction time and temperature, showing the influence of
wall, leading to an increase in the oil extraction yield from these two factors on lipid extraction. The reaction rate con-
the Chlorella sp. biomass due to the penetration of solvent stant, k, the time required to obtain maximum extraction of
oil from the Chlorella sp. biomass, increases with increas-
ing temperature, and this trend is obvious in Table 1. This
(a) (b) observation appears to suggest that the reaction rate con-
stants are often found to depend strongly on temperature.
This trend was also found by Suganya and Renganathan
with marine macroalgae strain.[11] These authors reported
that an increase in the reactivity of the solvent enhances the
rate of extraction. However, in their works, the increase in
k values is significant at the temperature higher than 45◦ C.
As can be noticed, in comparison with other strains such as
sunflower seeds [21] and Jatropha Curcas,[22] an increase
Figure 1. Optical observation of Chlorella sp. cells (a) before in k values is consistent even at high temperature. This phe-
and (b) after sonication (Mag = 20×). nomenon is similar with our findings; there were very slight

Table 1. The oil extraction yield (%) from Chlorella sp. biomass and the reaction rate constants at different temperatures with respect
to extraction time.

Oil extraction yield (%)


Temp Reaction rate constant,
(◦ C) k (min−1 ) n 30 min 60 min 90 min 120 min 150 min

30 4.7 × 10−4 1.638 8.43 ± 0.14 8.93 ± 0.10 9.49 ± 0.05 10.11 ± 0.012 10.79 ± 0.14
40 1.12 × 10−3 1.488 9.65 ± 0.11 10.73 ± 0.30 12.24 ± 0.14 13.96 ± 0.15 15.96 ± 0.15
50 1.23 × 10−3 1.504 10.48 ± 0.05 12.14 ± 0.20 13.98 ± 0.19 16.37 ± 0.10 19.78 ± 0.10
60 2.1 × 10−3 1.363 10.89 ± 0.07 12.81 ± 0.04 15.64 ± 0.22 19.54 ± 0.18 24.04 ± 0.37

Note: Values are means ± standard deviations of three replicates.


894 A.L. Ahmad et al.

Table 2. The thermodynamic activation parameters for


Chlorella sp. biomass oil extraction at various temperatures.

Temp
(K) S = (J/mol K) H = (kJ/mol) G = (kJ/mol)

303 −179.405 36.374 90.733


313 −179.675 36.291 92.529
323 −179.936 36.208 94.327
333 −180.190 36.124 96.128

theory [21]:
Figure 2. A plot of ln (dY /dt) versus ln Y at different tempera- RT S = /R
tures for oil extraction from Chlorella sp. biomass. The error bars A= e (4)
indicate the standard deviations among the replicates. Nh
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H = = Ea − RT (5)
G = = H = − T S = (6)

where N is Avogadro’s constant, h is Planck’s constant,


S = is the activation entropy (J/mol K), H = is the
activation enthalpy (kJ/mol) and G = is the activation
free energy or Gibb’s energy (kJ/mol). These activation
thermodynamic parameters are shown in Table 2 for each
temperature.

3.5. Calculation of thermodynamic parameters


The thermodynamic parameters (S, H and G) for the
Figure 3. Activation energy calculation from the plot of ln k extraction of microalgal oil can be estimated using the
versus 1/T (K−1 ). expressions below [21]:
YT
difference in the results of k values at the temperature of 40, K= (7)
50 and 60◦ C as shown in Table 1. Yu
G 1 H 1 S
ln K = − =− + (8)
R T R T R
3.3. Calculation of activation energy
where K is the equilibrium constant, YT is the percent oil
The change in the rate constant can be described by the yield (%) at t = 150 min at temperature T , Yu is the percent
Arrhenius equation [21]: unextracted oil (%), H is the enthalpy change (kJ/mol),
S is the entropy change (1/mol K) and G is the free
k = Ae−Ea/RT (3)
energy or Gibb’s energy (kJ/mol). At equilibrium, none of
where k is the reaction rate constant (min−1 ), A is the Arrhe- the oil yields changes with time.
nius constant (s−1 ), Ea is the activation energy (kJ/mol), R The plot of ln YT versus 1/T at 150 min yields a straight
is the universal gas constant (J/mol K) and T is the absolute line of ln YT = −HR(1/T ) + C with the slope repre-
temperature (K). A plot of ln k versus 1/T yields a straight senting the enthalpy change of extraction, – HR. The
line with the slope representing the activation energy of enthalpy change was calculated to be H = 0.308 kJ/mol
extraction (-Ea/R) and an intercept as the Arrhenius con- for Chlorella sp. biomass oil extraction (Figure 4). The H
stant, ln A (Figure 3). The activation energy, Ea, and the value obtained indicated the physicochemical nature of the
Arrhenius constant, A, were calculated as 38.893 kJ/mol oil extraction process.[21] The positive value for enthalpy
and 2684 s−1 , respectively. indicates that the oil extraction process is endothermic and
requires energy input during the process.
Other thermodynamic parameters (S and G) and
3.4. Calculation of thermodynamic activation the equilibrium constant values for Chlorella sp. biomass
parameters oil extraction are given in Table 3 for each temperature.
The thermodynamic activation parameters (S = , H = An increase in the entropy change and a decrease in the
and G = ) for microalgal oil extraction were calculated free energy indicate that the process is spontaneously for-
using the following equations according to transition state ward. The positive value of entropy change (S > 0) at
Environmental Technology 895

summarized in Table 4. Based on the previous report,[24]


the most common fatty acids contained in biodiesel were
palmitic, stearic, oleic and linolenic acid. However, in our
study on the Chlorella sp. biomass, palmitic acid (C16:0),
linoleic acid (C18:2) and linolenic acid (C18:3) were the
major components, followed by stearic acid (C18:0), oleic
acid (C18:1) and small amounts of palmitoleic acid (C16:1)
was also identified. To study the effect of temperatures,
experiments were carried out at temperatures of 70, 80
and 90◦ C because the transesterification is not affected at
low temperature. This is in agreement with the results pre-
sented in the previous research by Rashid and Anwar [25];
Figure 4. Enthalpy change calculation from the plot of ln YT
an increase in the reaction temperature leads to a higher
versus 1/T (K−1 ).
yield of fatty acid. In spite of this, good quality of biodiesel
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Table 3. The equilibrium constant (K) and the thermody- could be obtained at a higher temperature. However, at very
namic parameters (S and G) for Chlorella sp. biomass high temperature (above 90◦ C) it could burn some of the
oil extraction at different temperatures. oil before completion of the alcoholysis. Thus, only three
temperatures were chosen in this experiment. Unlike the
Temp
(K) K G (kJ/mol) S (1/mol K) two major fatty acids, special attention should be taken to
the content of linolenic acid (C18:3) because the European
303 0.372 2.494 −7.214 regulation EN 14103 has set 12% as the maximum allowed
313 0.669 1.048 −2.362 content of C18:3 for quality biodiesel. Furthermore, fatty
323 0.987 0.036 0.841
333 1.522 −1.164 4.420 acid with a high oleic acid (C18:1) has been reported to have
a reasonable balance of fuel properties due to increases of
oxidative stability for longer storage.[26,27] As shown in
T ≥ 50◦ C indicates that the process is irreversible, whereas Table 4 linolenic acid content increased as reaction tem-
the value of S is negative for the T < 40◦ C. Thus, the perature increased, while opposite trend was observed in
extraction process at the lower temperature is not suitable oleic acid content. These findings differ from the reported
for oil extraction of Chlorella sp. because the equilibrium lipid content of Nannochloropsis oculata and Chlorella vul-
constant is very low at the temperature lower than 40◦ C as garis, where the increase in temperature led to an increased
shown in Table 3. The different types of results were previ- content of oleic acid (C18:1).[14] Therefore, these two fatty
ously reported by Amin et al.[22] and Liauw et al.[23] for acids (C18:1 and C18:3) might be useful as a good indicator
the extraction of oil from Jatropha Curcas and Azadirachta for various temperatures.
indica A. Juss. In their works, S is positive and G is The influence of reaction time was also analysed by
negative for all conditions. The equilibrium constant is also varying the reaction time up to 5 hours while keeping the
high (K > 1) even at low temperature. optimized temperature at 90◦ C. The trends observed when
varying the reaction time from 1 to 5 hours were gener-
3.6. Fatty acid compositions ally inconsistent for most fatty acids. As noted by Knothe
The fatty acid composition of the Chlorella sp. was tested at [27] and Griffiths and Harrison,[28] the carbon chain length
various temperatures and reaction times, and the results are and the degree of unsaturation are important characteristics

Table 4. Summary of fatty acid compositions in Chlorella sp. at various temperatures and reaction times (unit % of total fatty acid).

Temperature (◦ C) Reaction time (h)

Fatty acids 70 80 90 1 2 3 4 5

C16:0 29.07 ± 0.51 30.08 ± 1.89 26.01 ± 0.12 28.41 ± 4.11 24.25 ± 1.56 37.56 ± 2.90 25.15 ± 1.37 28.41 ± 3.58
C16:1 0.83 ± 0.04 0.89 ± 0.09 2.62 ± 0.08 0.55 ± 0.33 0.75 ± 0.28 1.09 ± 0.17 1.41 ± 0.34 1.73 ± 0.57
C18:0 9.48 ± 0.57 12.77 ± 0.17 3.01 ± 0.28 1.82 ± 0.19 1.50 ± 0.00 1.58 ± 0.44 1.78 ± 0.45 2.21 ± 0.23
C18:1 2.66 ± 0.22 2.55 ± 0.14 2.44 ± 0.05 3.04 ± 0.02 4.73 ± 1.17 2.87 ± 0.36 4.12 ± 1.10 4.14 ± 0.85
C18:2 38.75 ± 0.96 33.49 ± 0.74 39.45 ± 1.46 42.53 ± 0.58 45.59 ± 3.58 36.83 ± 4.30 42.26 ± 2.41 41.01 ± 4.57
C18:3 19.22 ± 0.64 20.22 ± 3.78 26.49 ± 1.19 23.65 ± 2.61 23.17 ± 0.28 20.07 ± 0.07 25.28 ± 1.76 22.51 ± 1.76
SFA (%) 38.55 ± 0.29 42.85 ± 1.12 29.01 ± 0.11 30.22 ± 2.53 25.75 ± 1.35 39.14 ± 1.28 26.93 ± 1.31 30.62 ± 1.58
UFA (%) 61.45 ± 0.59 57.15 ± 1.43 70.99 ± 1.31 69.78 ± 0.26 74.25 ± 3.1 60.86 ± 1.51 73.07 ± 1.28 69.38 ± 2.35

SFA, saturated fatty acids; UFA, unsaturated fatty acids.


Note: Data are expressed as mean ± standard deviations of three replicates.
896 A.L. Ahmad et al.

of fatty acids for biodiesel production and may affect the Acknowledgements
quality of the biodiesel produced. Table 4 shows that the All authors are affiliated with the Membrane Science and Tech-
Chlorella sp. lipids for all reaction times are composed nology Cluster USM.
mainly of unsaturated fatty acids (60–75%), with a signif-
icant percentage of palmitic acid also present (25–38%). Funding
Among the five reaction times applied in our study, the This material is based on the work supported by a Research
shortest reaction time (2 h) shows the highest percentage of University (RU) [Grant No. 1001/PJKIMIA/814060) and a Post-
UFAs, and special attention should be paid to the linoleic graduate Research (PRGS) [Grant No. 1001/JKIMIA/8044014]
acid because the C18:2 unsaturated chains were the pre- from Universiti Sains Malaysia (USM). N.H. Mat Yasin grate-
dominant fatty acids (45.6%) followed by C18:3 (25.2%) fully acknowledges Universiti Malaysia Pahang [SLAB 2011] for
a scholarship.
and C16:0 (24.3%). It is also important to highlight that
higher compositions of UFAs can reduce the pour point
of biodiesel and making it feasible to be used in cold References
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