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2018091981

Inspection Call Details


Call Date :- 25.09.2018 Proposed Date :- 02.10.2018
PO Number :- 6900004336 Insp. Type :- CIP Stage Insp. for Dispatch
Contractor Code :- 2100037313 Contractor Name :- ABB LTD
Manufacturer Name :- Patny Systems Pvt Ltd Inspection Level :- Level Two
Manufacturer Code :- 3000001219 Call Status :- Submitted by Vendor
Manufacturer Address:- Plot no. 6, Sy.no. 228/9, Kucharam, Toopran, Anticipated Inspection Mandays :- 1
Medak,502336Telangana(India)
Project Detail :- Insp. Office :-
Insp. Engineer :-

Contact Details:- Requester Details:-


Contact Person :- Mr. Karim Call Requested By :- Amit Kumar Punia
Telephone Number :- 9948041500 Designation :- Quality & OPEX Specialist
E-Mail Address :- info@patnysystems.com E-Mail Address :- amit.punia@in.abb.com
Weekly Off :- Saturday & Sunday Your Mobile No. :- 9868984850

PO line Material Item Description WBS Element Total Offered Quantity Unit
Item No. Quantity Quantity Accepted
00440 00000000100 CABLE TRAYS, BAY MB, JUNCTION BOX, TR-201436-22-
BURIE 1 0 0 LOT
0040817 01-01
Component Materials : -
00001 600mm Wide Ladder Type Cable Trays TR-201436-22- 1 459 0 M
01-01
00002 600mm Wide Ladder Tee Bend TR-201436-22- 1 30 0 NO
01-01
00003 600mm Wide Ladder Horizontal Bend TR-201436-22- 1 6 0 NO
01-01

Vendor Comments :-
(EQ-369)-Ladder Type Cable Tray & Bends-Raigarh BP-1.

Documents Available :-
Type test is Approved :- NA
GTP is Approved :- No
Drawings are Approved :- Yes
MQP/ITP/FAT is approved :- No
Certificate
We confirm that all the documents related to the contract are available at the place of inspection.
We categorically confirm that the material offered has already been Inspected by our Quality Assurance Department and found in Order.
Specifically, we confirm that the item meets approved standard MQP and POWERGRID Specification Requirements, the type test approval
has been obtained from POWERGRID Engg and all previous inspection stages have been cleared. We also confirm that this material has not
been offered to any other inspection agency / POWERGRID in the past.

Page 1 of 1
-

Quality Services & Solutions


@
FIT{AL II{SPECTIONI REPORT

1 PGCIL Inspection Call No. 2078097987


2 Name of Manufacturer M/s.Patny Systems Private Limited
J Name of Supplier & Address IWs.Patny Systems Private Limited, IJnit-4,
IP Kucharam, Toopran Mandal, Medak Dist-502336,
Telangana.
4 Name of Inspectine Officer Dhamu Karunakaran
5 Documents Referred ls 2062 IS 4759:1996, IS 2629:1989, IS 2633, Approved Drawings &
DATA Sheet
6 P.O/W.O on Contractor 1) s1910s3715 pt :O4.O7.2OLB
7 P Name 600Mw H
8 Descniption of Material Quantity
8.1 P"OAV.O rn Controctor: 1.600mmW Ladder Type Cable Trays 459Mtrs (l g4Nos)
-
519105371 6 Dt:04.07.2018 2.600mmW Ladder Type TEE Bend - 30Nos
3.600mmW Ladder Type Hor.Bend - 06Nos
9 iry offered As mentioned in Sl.no : 8-l
10 Quantity In spected/Samples As mentioned in Sl.no: 8.1, Sampling as per IS
(a_cceptalgg rgport attached)
1l Date of Inspection 05 - Oct'2018
12 Details of lnspection Acceptance test : as Der IS

Approved Drgs and GTP:


samples-selected as per IS and were tested for acceptance test.
l. Visual and Dimensional checked and found ok.
2. Deflection Test
3' Galvanising Test (Mass of zinc coating, Uniformity of zinc
coating & Adhesion test).
4. Galvanising coating thickness observed and found within limits.
5. Wilnessed Internal Inspection Reports.
IJ Remarks . l. Offered ltems were insp"ct"d
2. Routine test reports reviewed and attached
3. Material test certificates reviewed and attached
4. Calibration status verified and attached
14 Calibration All instruments used in testing u." huri,rg rulidiulib.ution-
Status enclosed
l5 Conclusion As p.. the t"st t
I
Note: The above inspection has b".n
of the firm to supply"urri"
the material as per relevant standard/ GTp/ Technical specification
',Xt":::,0.""^lttbility
/Drawings.

For Quality Services & SolLrtions

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Dhamu KarunakaraY
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SK.Karini
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Phone:23772882

works:No.e/A,r.'"".rl1l*tf
{:J,.r1',j#1,*if iuhnugu.,Hyderabad-37.

Witness dimension report

Name of the customer: lWs.ABB Ltd Date: 05/l0l20l9


Drawing No: IJNL500903
"P.O.No. & Date: 5191053716D1c
A4/07t2018 Type: Ltct Bends H.B+H.TEE
Project : 600MW HVDC RAIGARH
Offered efy. 6Nos+30Nos
Item Size slno:l) 600mmW x l00H x 25mmC x 6oommRadius,Ili:fiTf
Item Thickness: 2mm ( AII Dimensions are in mm) :ffifi:H:'**

Sample dimensions
Dimensions 0bserved

width
600mm 600mm to 60lmm
Radius
600mm

Height
100mm L00mm to l0lmm

Thickness
2.0mm to 2.lmm
2mm
Collar Size
25mm 25mm to 26mm

Rung Size 40/20mm


40/20mm to 4ll2lmm

Link hole size 10mm dia

Link hole Cntr to Cntr 40mm

Rung Cntr to cntr 250mm


250mm to252mm

Minimum Galvanizing coating


65Microns 100,120,105,100,95,100,100,13OMicrons

,fi ",rf"qr@
r

Phone:23772882
Patny Systems (p) Ltd.
Works: No.9/A, S.V. Co-op.Indi.Estate, Opp.IDPL.Fire Station, Balanagar, Hyderabad-37.
OUALITY CONTROL INSPECTION REPORT
Witness dimension report
Date:05/10/2018
Name of the customer: 1\{/s.ABB Ltd Drawing No: 1JNL500902

P.O.No. & Date: 5191053716Dt2 04t07/2018 Type: COUPLER PLATES

Projeet : 600MW HVDC RAIGARH Offered Qty.420Nos


Inspected qty:420NOS
Item Size slno:l) 70mmW x 135mml Inspection : Final stage
Item Thickness: 3mm ( AII Dimensions are in mm )

Sample dimensions Dimensions Observed

width
70mm 70mm to 71mm

Length
135mm 135mm to 136mm

Thickness 3mm to 3.1mm


3mm

Slot Size 20l 10mm 20ll0mm

Slot Cntr to Cntr 25l40mm 25l40mm

Minimum Galvanizing coating


65Microns I 00,120,100,132,100,1 05,gg,95,102Microns

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>,
witness
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F-\
le'
Phone:23772882
Patny Systems (p) Ltd.
Works: No.9/A, S.V. Co-op.Indi.Estate, Opp.IDPf,.fire Station, Balanagar, Hyderabad-37.
OUALITY CONTROL INSPECTION REPORT
Witness dimension report
Date: 05/10/2018
Name of the customer: I\{/s.ABB Ltd Drawing No: 1JNL500902
. P.O.No. & Date: 519105371 6Dtl. 04t07 tZ}tB Type: Ladder Type Cable Trays

Project : 600MW HVDC RAIGARII Offered Qty. 459Mtrs(184Nos)

Item Size slno:l) 600mmW x 100H x 25mmC x 2500mml Inspection : Final stage
Item Thickness: 2mm ( All Dimensions are in mm )

Sample dimensions Dimensions Observed

width
600mm 600mm to 601mm

Length
2500mm 2500mm to 2502mm

Height
l00mm 100mm to 101mm

Thickness 2.0mm to 2.15mm


2mm
Collar Size
25mm 25mm to 26mm

Rung Size 40/20mm 40l20mm to 4l/2lmm

Link hole size 10mm dia 10mm

Link hole Cntr to Cntr 40mm 40mm

Rung Cntr to cntr 250mm 250mm to252mm

Minimum Galvanizing coating


65Microns 120,100,95,1 00,99,125, 100,95,95,1 00Microns

Per mtr 150kgs maximum


deflection 7mm 3mm

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Phone:23772882

wo rks : No. e/A, s.,,. c",p ,?LfJ,f ustlJ.tl,*if


UALITY CONTROL INSPECTIOX NTPON
i uru n u gu,, Hyd era ba d-37.

Name of the customer: M/s.ABB Ltd


toetzors
Drawing No: rrNLSotTorT
P.O.No. & Date: 519105371 6Dt: 04t07 t2ltil Type: Ltct Bends H.B+H.TEE
Proiect : 600MW HVDC RAIGARII Offered Qfy. 6Nos+30Nos
Inspected qty: 6Nos+30Nos
rtem size slno:1) 600mmw x r00H x 25mmc x 600mmRadius
Inspection : Final stage
Item Thickness: 2mm ( AII Dimensions are in mm
)

Sample dimensions Dimensions Observed

width
600mm 600mm to 601mm

Radius
600mm 600mm

Height
100mm l00mm to 101mm

Thickness
2.0mm to 2.1mm
2mm
Collar Size
25mm 25mm to 26mm

Rung Size 40/20mm 40l20mm to 4ll2tmm

Link hole size 10mm dia 10mm

Link hole Cntr to Cntr 40mm

Rung Cntr to cntr 250mm 250mmto 252mm

Minimum Galvanizing coating


65Microns 70 Microns to 110 Microns

,rrfu,", Authoriry
Phone:23772882
patny Systems (p) Ltd.
Works: No.9/A, S.V. Co-op.Indi.Estate, Opp.IDPf,.fir" Station, Balanagar, Hyderabad-37.
QUALITY CONTROL INSPECTION REPORT

Date: Z7l09l}0tg
Name of the customer: M/s.ABB Ltd Drawing No: 1JNL500902
' P.O.No. & Date: 519105371 6Dt: 04t07 lZAt8 Type: COUPLER PLATES

Project : 600MW HVDC RAIGARII Offered Qty.420Nos


Inspected qty:420NOS
Item Size slno:l) 70mmW x 135mml Inspection : Final stage
Item Thickness: 3mm ( AII Dimensions are in mm )

Sample dimensions Dimensions Observed

width
70mm 70mm to 71mm

Length
135mm 135mm to 136mm

Thickness 3mm to 3.05mm


3mm

SIot Size 20ll0mm 20l10mm

slot cntf to cntr 25l40mm 25/40mm

Minimum Galvanizing coating


65Microns T5Microns to l20Microns

@n ,r.fu,on Authority
-
Phone:23772882
Patny Systems (p) Ltd.
Works: No.9/A, S.V. Co-op.Indi.Estate, Opp.IDPL.Fire Station, Balanagar, Hyderabad-37.
OUALITY CONTROL INSPECTION REPORT

Date:2110912018
Name of the customer: M/s.ABB Ltd Drawing No: 1JNL500902

P.O.No. & Date: 519105371 6Dt: 04107 t2018 Type: Ladder Type Cable Trays

Project : 600MW HVDC RAIGARH Offered ety. 459Mrrs(t84Nos)


Inspected qty: 459mtrs(1 84nos)
item slno:l) 600mmW x 100H x 25mmC x 2500mml
Size Inspection : Finat stage
Item Thickness: 2mm ( All Dimensions are in mm )

Sample dimensions Dimensions 0bserved

width
600mm 600mm to 601mm

Length
2500mm 2500mm to 2505mm

Height
100mm 100mm to l0lmm

Thickness 2.0mm to 2.15mm


2mm
Collar Size
25mm 25mm to 26mm

Rung Size 40/20mm 40l20mm to 4l/2lmm

Link hole size 10mm dia 10mm

Link hole Cntr to Cntr 40mm 40mm

Rung Cntr to cntr 250mm 250mm to252mm

Minimum Galvanizing coating


65Microns 70 Microns to 110 Microns

Per mtr 150kgs maximum


deflection 7mm 3mm to 4mm

NAL
@N lnrp$u* Authority

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