You are on page 1of 62

AIR COMPRESSOR

GO5 ELD
20/30 bar or 30/40 bar

TECHNICAL FILE

CUSTOMER :
CUSTOMER ORDER : N° of
N° ERVOR :

INCLUDED :

TECHNICAL DESCRIPTION G05ELD


LAYOUT / DRAWING N°D1460 (STD)
LAYOUT / DRAWING N°D1460 (AUTOMATIC DRAIN)
PNEUMATIC INSTRUMENTATION DIAGRAMM N°T1411

OPERATING AND MAINTENANCE MANUAL G05


TECHNICAL DATA OF ACCESSORIES

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 1
- Model ............................................................G05ELD
- Serial number ................................................
- Our reference................................................
- Delivery date .................................................
- Customer's reference sign ...........................
- Orderer's reference ......................................

IMPORTANT
This technical file is not stipulated by contract and we do reserve ourselves the right
to transform our compressors and accessories as well as the corresponding
documentation without any forewarning.
Any entire or partial reprinting of the information mentioned in this actual document
is strictly forbidden without our approval.

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 2 G05ELD
SUMMARY

1 - A - COMPRESSOR TYPE G05 .................................................................................. 4

1 - B - ELECTRIC MOTOR ............................................................................................. 4

1 - C - COMPRESSOR/MOTOR COUPLING ................................................................... 4

1 - D - REGULATION SYSTEM ........................................................................................ 5

2 - COMPLEMENTARY ACCESSORY ............................................................................ 5

3 - DIMENSIONS AND WEIGHT ...................................................................................... 5

4 - INCLUDED DOCUMENTS ......................................................................................... 5

DRAWING / LAYOUT G05ELD STD D1460 ..................................................................... 6

DRAWING / LAYOUT G05ELD AUTOMATIC DRAIN D1646 ............................................ 7

P.& I.D. ............................................................................................................................ 8

ACCESSORIES ............................................................................................................ 10

REGULATION PRESSURE SWITCH ............................................................................ 11

DECANTOR CD11 ........................................................................................................ 16

PRESSURE SAFETY VALVE ....................................................................................... 17

AUTOMATIC DRAIN (OPTIONAL) ................................................................................. 18

SHOCK ABSORBER (OPTIONAL) ................................................................................ 21

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 3
This assembly included :

1 - A - COMPRESSOR TYPE G05

- Nominal flow : at 30 bar (A.N.R.): 16.5 Nm3/h ± 5%


at 40 bar (A.N.R.): 15.5 Nm3/h ± 5%
- Maximum working pressure : 40 bar
- Revolution speed : 1500 tr/mn
- Cylinders quantity : 2 flat twin : 1 low pressure cylinder
1 medium pressure cylinder
- Stages quantity : 2
- Diameter of 1st stage cylinder : 125 mm
- Diameter of 2nd étage cylinder : 50 mm
- Piston stroke : 25 mm
- Intercooler : copper pipe
-Oil capacity : 1.5L

1 - B - ELECTRIC MOTOR

- Power : 4 kw
- Revolution speed : 1500 tr/mn
- Supply voltage : Tri 230/400 V.
- Supply fréquency : 50 Hz
- sulation class : F
- Protection : IP 55

1 - C - COMPRESSOR/MOTOR COUPLING

- By semi-elastics plates coupling


- Manufacture ERVOR type AC2

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 4 G05ELD
1 - D - REGULATION SYSTEM

Included:

- 1 CD 11 decantor, using like check valve and where is mounting the instrumentation
- 1 pressure switch (adjust 20/30 bar or 30/40 bar)
- 1 pressure safety valve (calibrated 33bar or 43b)
- 1 manual drain valve
- 1 pneumatic drain valve (optionnal)
- 1 aering sytem

2 - COMPLEMENTARY ACCESSORY

- See technical data of accessory.

3 - DIMENSIONS AND WEIGHT

- Lenght : 1010 mm
- Width : 530 mm
- High : 380 mm
- Weight : 105 kg
- STANDARD FINAL COAT BLUE RAL 5019

4 - INCLUDED DOCUMENTS

- LAYOUT / DRAWING N°D1460 / D1646


- PNEUMATIC INSTRUMENTATION DIAGRAMM N°T1411
-
- TECHNICAL DATA OF ACCESSOIES

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 5
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 6 G05ELD
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 7
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 8 G05ELD
AIR COMPRESSOR
G05
OPERATING AND
MAINTENANCE MANUAL

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 1
Issue: 03/2008 - Rev.A
- Model ............................................................. G05
- Serial number .................................................
- Ervor reference ..............................................
- Delivery date ..................................................
- Customer's reference sign .............................
- Orderer's reference ........................................

IMPORTANT
This operating and maintenance manual is not stipulated by contract and Ervor reserves the right
to alter its compressors, accessories and corresponding documentation without notice.

No part of this manual may be reproduced without the written permission of Ervor Compressors.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 2 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
SUMMARY
1 - TECHNICAL DATA ....................................................................................... 5

2 - LAYOUT ........................................................................................................ 6

3 - MACHINE OVERVIEW ................................................................................. 8

3 - A - WARRANTY ............................................................................................................. 8
3 - B - ORDERING FOR SPARE PARTS ............................................................................ 9

4 - DESCRIPTION OF DANGER SIGNALS .................................................... 10

5 - DANGER ZONES ........................................................................................ 11

6 - STORAGE .................................................................................................. 13

6 - A - UNDER 3 MONTHS ............................................................................................... 13


6 - B - 1 YEAR MAXIMUM ................................................................................................ 13
6 - C - ABOVE 1 YEAR ..................................................................................................... 13
6 - D - STORAGE OIL ....................................................................................................... 14

7 - INSTALLATION .......................................................................................... 15

8 - USING THE COMPRESSOR FOR THE FIRST TIME ................................ 16

8 - A - SAFETY REMINDER .............................................................................................. 16


8 - B - SAFETY MEASURES ............................................................................................ 16
8 - C - FIRST START- UP ................................................................................................. 17

8 - C - 1 REMOVAL FROM STORAGE ........................................................................ 17


8 - C - 2 COUPLING MOUNTING................................................................................ 17
8 - C - 3 - DIRECTION OF ROTATION ......................................................................... 20
8 - C - 4 - PROCEDURE FOR STARTING ................................................................... 22

9 - SAFETY INSTRUCTIONS .......................................................................... 23

9 - A - USED OIL DISPOSAL ........................................................................................ 23

10 - PREVENTATIVE MAINTENANCE ............................................................ 24

10 - A - EVERY 8 HOURS ................................................................................................. 24


10 - B - EVERY 50 HOURS .............................................................................................. 24
10 - C - EVERY 200 HOURS ............................................................................................ 24
10 - D - EVERY 500 HOURS ............................................................................................ 24

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 3
Issue: 03/2008 - Rev.A
SUMMARY
10 - E - EVERY 1000 HOURS .......................................................................................... 24
10 - F - EVERY 2000 HOURS .......................................................................................... 25
10 - G - EVERY 4000 HOURS .......................................................................................... 25
10 - H - TIGHTENING TORQUE ....................................................................................... 25

11 - MAINTENANCE INSTRUCTIONS ............................................................ 26

11 - A - COMPRESSOR LUBRICATION .......................................................................... 26


11- A - 1 - GENERAL CHARACTERISTICS OF RECOMMENDED OIL ...................... 27

11 - B - CYLINDER HEADS & VALVES ............................................................................ 28


11 - B - 1 - COMPOSITION OF VALVES ON CYLINDER HEADS .............................. 28
11 - B - 2 - MAINTENANCE OF VALVES ..................................................................... 30

11 - C - PISTONS - CONNECTING RODS - CRANKSHAFTS ........................ 32

11 - D - CYLINDERS,PISTONS ...................................................................... 34

11 - D - 1 - CYLINDERS ............................................................................................... 34
11 - D - 2 - PISTONS .................................................................................................... 34

11 - E - PISTON RINGS .................................................................................................... 34


11 - E - 1 - MOUNTING OF RINGS .............................................................................. 35

12 - FAILURE ANALYSIS ................................................................................ 38

12 - A - START UP FAILURE ............................................................................................ 38


12 - A - 1 - THE COMPRESSOR DOES NOT START .................................................. 38

12 - B - RUNNING FAILURE ........................................................................... 38


12 - B - 1 - THE COMPRESSOR STARTS BUT TRIPS ............................................... 38
12 - B - 2 - THE COMPRESSOR RUNS BUT THERE IS NO DELIVERY PRESSURE 38
12 - B - 3 - THE COMPRESSOR HEATS ABNORMALLY ............................................ 38

13 - SPARE PARTS LIST ................................................................................ 39

13 - A - RECOMMENDED SPARE PARTS ....................................................................... 39

14 - PARTS LIST ............................................................................................. 40

15 - ANTICORROSIVE PROTECTION .......................................................... 42


15 - A - INTRODUCTION .................................................................................................... 42
15 - B - PROTECTION ....................................................................................................... 42

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 4 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
1 - TECHNICAL DATA

- Reciprocating air compressor with lubricated stroke


- Nominal Flow at 30 bars (ANR) .................................. 16,5 Nm3/H +/- 5%
- Nominal Flow at 40 bars (ANR) .................................. 15,5 Nm3/H +/- 5%
- Maximum Output Pressure ......................................... 40 bar
- Service Pressure ........................................................ 16 to 40 bar
- Revolution speed ....................................................... 1450 rpm
- Maximum Noise level at 1 metre ................................. 80 dB (A)
- Number of cylinders ................................................... 2 flat twin
- Number of stages ....................................................... 2
- Low pressure cylinder bore ......................................... 125 mm
- High pressure cylinder bore ........................................ 50 mm
- Piston stroke .............................................................. 25 mm
- Cooling coil ................................................................ copper coil between stages
- Absorbed power ......................................................... 3,68 kW
- Maximum ambient temperature .................................... + 40°C (max.)
- Minimum ambient temperature .................................... - 10°C

- 2 horizontal, air-cooled cylinders


- Multi-Stage
- Revolution Speed Maximum: 1500 rpm
Minimum : 600 rpm
- Inter cooling by air
- Oil Splash Lubrifation
- Powered by electric motor or combustion engine (gasoline or diesel)
- Direct coupling with semi-elastic blades or indirect coupling by drive pulley and belts
- Weight with coupling : 52 Kg approximately

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 5
Issue: 03/2008 - Rev.A
2 - LAYOUT

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 6 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
EXPLODED DIAGRAM

bronze-bushed
semi-flexible
connecting rod
coupling
light alloy
differential impeller
monobloc piston

special valves Protective


grill
double bearing
eccentric copper coil
camshaft

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 7
Issue: 03/2008 - Rev.A
3 - MACHINE OVERVIEW

Thank you for purchasing an ERVOR compressor.

Please read the following manual to ensure trouble free operation for many years.

AIR COMPRESSOR EXCLUSIVELY


! NON BREATHABLE AIR

3 - A - WARRANTY

) The use of this compressor is reserved only for pneumatic starting of DIESEL engines or Gas
engines, for all other uses, please consult us.

) The compressor unit has been exclusively designed to compress air.

) It is guaranteed for ONE year against faulty construction and defective material, provided that the
user complies with the instructions given in this manual.

) The Ervor guarantee only covers the free replacement of parts that have been proved defective
by our Technical Department.

) The guarantee does not cover breakdowns due to lack of maintenance or the non-compliance
of instructions given for correct running of the compressor.
It is up to the user to guarantee himself against any electrical incidents by installing and
correctly connecting and mounting safety devices.

) The Ervor guarantee is limited to that of suppliers of electric engines or control devices.

) When gasoline engines are fitted, users must follow the special instructions given by the
manufacturer of the engine.

) Our guarantee is limited to the manufacturer's one.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 8 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
3 - B - ORDERING FOR SPARE PARTS

To order spare parts please state:

- compressor type
- information written on the nameplate of the compressor
- description of the part
- reference of the part
- compressor's serial number

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 9
Issue: 03/2008 - Rev.A
4 - DESCRIPTION OF DANGER SIGNALS

NON-BREATHABLE AIR HIGH PRESSURE

NOISE
HOT PARTS

ROTATING FAN MOVING PARTS

FLUID EJECTION DANGEROUS


ELECTRIC VOLTAGE

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 10 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
5 - DANGER ZONES
Beware of the following risks on our compressor :

ANY WORK ON THE ELECTRICAL INSTALLATION, EVEN OF MINOR


! IMPORTANCE , MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED
PERSONNEL.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 11
Issue: 03/2008 - Rev.A
Blanck page

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 12 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
6 - STORAGE

6 - A - UNDER 3 MONTHS

) A sealed package (eg. heat-sealed plastic) to avoid dust and projections.

6 - B - 1 YEAR MAXIMUM

) Drain compressor oil carefully.

) Dismount the 1st and 2nd stage cylinder heads.

) Clean cylinder heads and valves carefully.

) Inject storage oil into the cylinder heads and valves.

) Mount the cylinder heads.

) Fill the compressor with storage oil.

) Start the compressor and run for 10 min off load; introduce 20cl of oil into
the compressor air intake.

) A sealed package (long term) category 4C with dehydrating packs, conforming to


S.E.I. norms.

6 - C - ABOVE 1 YEAR

Every year

) Drain storage oil carefully.

) Fill up with new storage oil.

) Start the compressor and run for 10min off load

) Start the compressor and run for 10min on load.

) A sealed package (long term) category 4C with dehydrating packs, conforming to


S.E.I. norms.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 13
Issue: 03/2008 - Rev.A
6 - D - STORAGE OIL

Storage oil (Can oil 25L ref. 7 550 035) : type ANTICORIT VCI UNI-0-40

Technical data :

- Density at 25°C : 0,9-0,97 g/ml


- Flash point : min 55°C
- Viscosity at 20°C : 250 mm2/s

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 14 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
7 - INSTALLATION

Technical room : The location must be clean, with good ventilation and sheltered from cold.

The compressor must be placed at minimum distance of 400 mm from any wall or any other machine
for efficient cooling of the compressor. Install the compressor on a mounting plate or on a solid floor
with shock absorbers.

IF THE TECHNICAL ROOM IS TOO SMALL, FORCED VENTILATION

! SHOULD BE INSTALLED FOR EFFICIENT COOLING.


THE TEMPERATURE OF THE TECHNICAL ROOM SHOULD NOT
EXCEED 40°C AT ANY TIME.

DO NOT HESITATE TO CONTACT US FOR ANY PARTICULAR


APPLICATION.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 15
Issue: 03/2008 - Rev.A
8 - USING THE COMPRESSOR FOR THE FIRST TIME

8 - A - SAFETY REMINDER

) DO NOT START THE COMPRESSOR WHEN PEOPLE ARE WORKING ON IT.

) ONLY A SKILLED TECHNICIAN WHO HAS READ THIS MANUAL SHOULD


OPERATE AND/OR MAKE ADJUSTMENTS TO THE COMPRESSOR.

) NEVER START THE COMPRESSOR WITHOUT THE COUPLING PROTECTION

) NEVER CLOG THE AIR FILTER.

8 - B - SAFETY MEASURES

) BEFORE THE FIRST START-UP CHECK THE OIL LEVEL.

) CHECK THE SUPPLY VOLTAGE.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 16 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
8 - C - FIRST START- UP

8 - C - 1 REMOVAL FROM STORAGE

) Drain the storage oil from the compressor carefully.

) Fill the compressor with the recommended oil.


(see chapter "general characteristics of recommended oil").

) Start the compressor and run for 15min off load, increase pressure to maximum
service pressure for 15 minutes.
Wait for 30 minutes before draining the oil.

) Fill the compressor with the recommended oil .

) For oil level and draining see chapter "lubrication of compressors".

8 - C - 2 COUPLING MOUNTING

This coupling has been specially designed to absorb vibrations and variations between the
compressor and its drive motor. It can be used with an electric motor drive as well as a
combustion engine.

- COUPLING TYPE ...................................................... AC2


- NUMBER OF BLADES .............................................. 24
- MAXIMUM POWER TRANSMITTED ......................... 8 CV - 5,8KW

Ervor Type AC2 couplings allow a maximum linear misalignment of up to 0°30' between the
compressor and the drive motor in all directions.

Recommendations for assembly :

) Fit the short plate boss on the end of the compressor drive shaft

) Fit the short plate boss on the end of the motor drive shaft

) Mount the drive motor onto the common frame

) Straighten block

) Fit the intermediate plate onto the plate on the drive motor side by mounting the
semi-elastic blades as shown on the following page .

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 17
Issue: 03/2008 - Rev.A
Aline the compressor by adjusting the coupling according to the measurements indicated in the
illustration below ; lightly tighten.
Assemble the semi-elastic blades between the intermediate plate and the plate on the motor
drive side.
Check setting dimensions, adjust if necessary and tighten fixings.

RULE
0.2mm MAXI
Horizontally & vertically SEMI-FLEXIBLES BLADES

INTERMEDIATE PLATE

0°30' maxi 0°30' maxi

COMPRESSOR READING ENGINE READING WITH


WITH PLATE & SHORT HUB PLATE & LONG HUB

2mm +/-0.3

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 18 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
IMPORTANT :
IN THE SEMI-ELASTIC ERVOR COUPLING, DRIVING AND ABSORBTION
! OF VIBRATIONS BETWEEN THE DRIVE MOTOR AND THE
COMPRESSOR ARE EFFECTED THROUGH THE SEMI-ELASTIC
BLADES.

It is absolutely necessary that after mounting, both plates should move angularly in
relation to each other.

The measurement between these two plates must be maintained while mounting.
Under no circumstances must the two plates be bonded together.

BREAKING OF SEMI-FLEXIBLE BLADES

This is systematically due to a fault in the alignment between the drive motor and compressor
or to a fault in the distance between the plates (plates bonded together or the plates too far
apart). In case of breaking of the operating blades, check these two conditions.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 19
Issue: 03/2008 - Rev.A
8 - C - 3 - DIRECTION OF ROTATION

Beacuse the compressor has oil splash lubrication you must maintain the direction of rotation indicated
by an arrow.

Ervor compressors are normally built according to Fig. 1 (page 8).

This following shows the different direction of rotation (right or left), as well as the different positions
for mounting the oil filler pipe.

) Inform us of any non-standard mountings.

DRIVING BY AN ELECTRIC MOTOR - THREE-PHASE SUPPLY

When the power supply of the motor is connected, check the direction of rotation.
The direction of rotation of an electric motor can be inverted by reversing two of the supply wires to
the terminal box of electric motor.

DRIVING BY A COMBUSTION ENGINE - GASOLINE OR DIESEL

The combustion engines used for driving compressors are not reversible.

They always require a right-hand rotating compressor.

N.B : Except in the case of the HATZ E 75 engine which requires a left hand rotating compressor.

OPTIONS FOR ASSEMBLING COMPRESSORS

DEFINITION OF THE DIRECTION OF ROTATION

THE OBSERVER IS IN FRONT OF THE EXPOSED COMPRESSOR DRIVE


! SHAFT

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 20 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
RIGHT HAND ROTATION
Right hand oil filling Left hand oil filling
(ERVOR STANDARD)

AIR OUTLET
LP/BP LP/BP
HP HP

SHAFT OIL PIPE

LEFT HAND ROTATION


Right hand oil filling Left hand oil filling

LP/BP LP/BP

HP HP

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 21
Issue: 03/2008 - Rev.A
8 - C - 4 - PROCEDURE FOR STARTING

Air compressor :

) Check the storage oil is drained and replaced by recommanded oil.

) Check oil level.

Coupling :

) Check distance between these two plates, blocking, and alinement.

) Check the protection coupling is correctly installed.

Driving :

Electric motor :

) Check the electrical motor protection by circuit breaker with appropriate adjustment.

) Check the sense of rotation.

Thermic engine :

) Check oil level and gasoline level.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 22 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
9 - SAFETY INSTRUCTIONS

) Stop the compressor.

) Cut off the general supply and circuit breaker.

) Make sure power supply is disconnected.

) Isolate the compressor from the air network by closing the pressure delivery isolating valve.

) Air the compressor.

) Wait A few minutes for the compressor's internal pressure to shut down to 0 bar.

9 - A - USED OIL DISPOSAL

WASTE OIL DISPOSAL MUST BE IN ACCORDANCE WITH COUNTRY


LEGISLATION.
!

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 23
Issue: 03/2008 - Rev.A
10 - PREVENTATIVE MAINTENANCE
WORKING HOURS

10 - A - EVERY 8 HOURS

) Check the oil level.


) Drain check valve/separator using the manual drain valve.
(Not applicable in the case of automatic drain).

10 - B - EVERY 50 HOURS

) Drain the condensates from the air receiver.


) After the first 50 hours of operation drain the oil from the compressor.

10 - C - EVERY 200 HOURS

) Clean the intake air filter.

10 - D - EVERY 500 HOURS

) Discharge oil casing.


) Check intake and compression valves, clean and grind if necessary.

10 - E - EVERY 1000 HOURS

) Replace the air intake filter (reduce to 500 hours if necessary, depending on the dust/dirt level
of the compressor room).

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 24 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
10 - F - EVERY 2000 HOURS

) Change intake and compression valves.


) Grind cylinder head if necessary.

10 - G - EVERY 4000 HOURS

) Check connecting rods.


) Check pistons, pistons-ring, and cylinders.

10 - H - TIGHTENING TORQUE

TIGHTENING TORQUE in daN.m

- CYLINDER HEAD ...................................................... 2.4


- CYLINDER ................................................................ 2.4
- OIL PIPE.................................................................... 1
- INTAKE PIPE ............................................................. 1
- BEARING .................................................................. 2.4
- VALVE ....................................................................... 2.4 (Ø30)
- COUPLING ................................................................ 4.7

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 25
Issue: 03/2008 - Rev.A
11 - MAINTENANCE INSTRUCTIONS

BEFORE ANY MAINTENANCE OPERATION ALL INSTRUCTIONS


! DESCRIBED BELOW MUST BE FOLLOWED CAREFULLY.

11 - A - COMPRESSOR LUBRICATION

Lubrication of the G05 compressor is done by oil splashing which givesthe following advantage.

- Dispersion of oil throughout the entire compressor and avoidance of damage due to leaks
or clogging of the oil pipe.
However, it is absolutely necessary :
- to maintain the oil level in the casing above the minimum level
- that the compressor runs over its minimum speed of 600 T/min.
- to respect the indicated direction of rotation (see chapter "sense of rotation")

OIL PIPE

Oil plug
+ gasket

Oil sight glass Maximum


Minimum

Oil drain

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 26 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
11- A - 1 - GENERAL CHARACTERISTICS OF RECOMMENDED OIL

- Ambient temperature 0 to +30°C -15°C to +45°C


- Type Pure mineral oil Synthetic PAO
- ISO grade ISO100 ISO100
- Average viscosity CST 40°C -> 100 100
- Minimum flash point > 230°C > 250°C
- Flow point < -10°C < -30°C
- CONRADSON maximum index 0.15% maxi weight 0
- ANILINE point > 100°C > 125°C
- Recommended oil ERVOR ERVOR
" 100 SPECIAL " " COFRABAR P100 "

OIL SUMP CAPACITY 1,5 LITRE

WARNING : ERVOR CANNOT BE RESPONSIBLE FOR BREAKDOWNS


! DUE THE USE OF NON-RECOMMENDED LUBRICANTS .

SOME LUBRICANTS ARE NOT MISCIBLE WITH OTHER LUBRICANTS


WE ADVISE THE MAXIMUM PRECAUTIONARY MEASURES BEFORE
CHANGING LUBRICANTS.

! EVERY 8 HOURS OF USE


OIL LEVEL CHECK
- FIRST DRAINING AFTER 50 HOURS OF USE

- EVERY 500 HOURS OF USE


( INCREASE THE FREQUENCY OF OIL CHANGES WHEN THE
COMPRESSOR IS INSTALLED IN A HOSTILE ENVIRONMENT )

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 27
Issue: 03/2008 - Rev.A
11 - B - CYLINDER HEADS & VALVES

The G05 compressor's intake and compression valves are made of annular discs which run
automatically.

Good water-tightness is necessary between the discs and their seats (avoid running the compressor
with clogged valves, with carbon deposits, oil carbon or more importantly, with broken valves).

In order to limit the number of parts, ERVOR use two types valves.

11 - B - 1 - COMPOSITION OF VALVES ON CYLINDER HEADS

1ST STAGE CYLINDER HEAD LOW PRESSURE

- INTAKE VALVE .......................................................... Ø 30 Qty 2


- COMPRESSION VALVE ............................................ Ø 30 Qty 2

2ND STAGE CYLINDER HEAD HIGH PRESSURE

- INTAKE VALVE .......................................................... Ø 30 Qty 1


- COMPRESSION VALVE ............................................ Ø 30 Qty 1

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 28 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
VALVE Ø 30 (L.P) and (H.P)

SPLIT PIN
(PCV2X16 / 7 436 004)
CASTELLATED NUT
INTAKE
(PCAX8bisQ13 / 3 933 024)

BELLEVILLE WASHER
(PCRBLM8x18 / 7 421 009)
SPLIT PIN COMPRESSION STOP
(PCV2X16 / 7 436 004) (PB30RQ19 / 3 936 019)
CASTELLATED NUT VALVE SPRING
(PCAX8bisQ13 / 3 933 024) (P30RSQ5 / 3 933 012)
BELLEVILLE WASHER OUT PUT VALVE
(PCRBLM8x18 / 7 421 009) (P30CPQ7 / 3 933 003)

CYLINDER HEAD
INTAKE VALVE
(P30CPQ7 / 3 933 003)
VALVE SPRING
VALVE STEM
(P30RSQ5 / 3 933 012)
(PCAX8Q11 / 3 925 002)
INTAKE STOP
(PB30AQ2 / 3 963 007)

COMPRESSION
VALVE STEM
(PCAX8Q11 / 3 925 002)

(drawing number / reference)

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 29
Issue: 03/2008 - Rev.A
11 - B - 2 - MAINTENANCE OF VALVES

DISMOUNTING OF VALVES

- Disconnect outlet pipes and cooling coil fittings


(all pipe fittings are olive type)

- Disassemble cylinder heads and valves

- Make sure
a) that there is no foreign matters between the valve and the seat
b) that bearings are in good condition
c) that there are no broken springs

LAPPING OF VALVES

- Cylinder head bearings are steel on steel


- Use fine quality oil grinding paste
- Normally lap the valve on the cylinder head
- After lapping clean the whole set : cylinder head / valve, with a good solvent, dry the set
properly with compressed air.

BE CAREFUL NEVER TO CLEAN THE VALVES WITH


INFLAMMABLE LIQUIDS
! (E.G. GASOLINE OR PETROLEUM)

REMOUNTING OF VALVES

- Remount valve on the cylinder head according to the figures on the previous page.
- Do not forget the safety washer and pin which prevent the slackening of the valve stem,
nut.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 30 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
TIGHTENING OF THE VALVE NUTS

- After tightening the castellated nut to a torque reading of 1 daN.m continue to tighten the
nut until the first notch is in front of the pin hole of the valve stem.

- After tightening the nut make sure that the valve slides freely in its guide and has not been
jammed during assembly. The valve should rise 1mm.

- Reassemble the cylinder head and collector in the reverse order to that described in the
paragraph «dismounting of valves».

- Systematically fit new gaskets when reassembling.

- After reassembling ensure that the intake valve is placed on the inlet side and the compression
valve on the outlet side.

! TIGHTENING TORQUE OF LP & HP CYLINDER HEAD SCREWS :


2,4 DAN.M

FREQUENCY

- Tightening of valves:................................................... every 500 hours of operation


- Changing of valves: .................................................... every 2000 hours of operation

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 31
Issue: 03/2008 - Rev.A
11 - C - PISTONS - CONNECTING RODS - CRANKSHAFTS

The moving parts of the compressor are :

- 1 low pressure piston (First stage) and 1 high pressure piston (Second stage) are made from
light alloy, axially opposed and connected by 4 cast arms made to form a monobloc set.
- The monobloc piston is fitted with a connecting rod in light alloy - fitted with a gun-metal bush
- and driven by a hardened and ground eccentric camshaft mounted in double bearings.

MOUNTED SET

- Piston travel ............................................................... 25mm


- Piston speed .............................................................. instantaneous maximum :1,896m/s
average : 1,250m/s

SIDE PLAY AFTER MOUNTING 0.5 to 1mm


B E A R I N G
HOUSING
COUPLING
FAN
PLATE OR FLY
WHEEL
MOUNTING OF
THE CRANK REMOVE THE
SHAFT CRANK SHAFT

CRANK SHAFT WITH


BALANCE WEIGHT CONNECTING SPACER
ROD

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 32 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
DISMOUNTING OF THE CRANKSHAFT

- Disassemble the coupling plate or the drive pulley and the air fan mounted on each end of
crankshaft (in case of difficulty remove the parts with a bearing-puller)
- Remove the bearing housing on the coupling side.
- Take out the bearing retaining circlips.
- Remove the bearing from the bearing plate with a bearing-puller.
- Remove the crankshaft spacer
- Remove the remaining bearing housing with the crankshaft.
- Rotate the crankshaft in the connecting rod until the balance weight will pass through the gap
in the piston block. This will allow the removal of the crankshaft through the side of the casing.
- Remove the baring housing with a bearing-puller
- The monobloc piston with the connecting rod can be removed after removal of the cylinders

REMOUNTING OF THE CRANKSHAFT

Position the piston with the connecting rod in the casing.


- Mount the crankshaft in the bearing
- Fit the assembly in the casing with the crankshaft in the correct orientation.
- Place the spacer on the side towards the circlips
- Fit the bearing housing
- Remount the air-fan and the coupling plate or the drive-pulley.

IMPORTANT
! AFTER REASSEMBLY, MANUALLY CHECK THAT THE CONNECTING
ROD REVOLVES FREELY.
THE SPACER MUST HAVE LATERAL PLAY BETWEEN THE
CONNECTING ROD AND BEARING.
IF DURING ASSEMBLY THERE IS NO LATERAL PLAY, SLIGHTLY MOVE
THE CRANKSHAFT.
THE LATERAL PLAY OF THE SPACER SHOULD BE 0,5 TO 1 mm.

FITTING OF CRANKSHAFT - CONNECTING ROD - PISTON AXIS

FITTING THE CONNECTING ROD ON THE CRANKSHAFT


- ASSEMBLY PLAY ...................................................... 0,015 to 0,050 mm
- WEAR PLAY .............................................................. 0,07 to 0,08 mm
FITTING THE PISTON SPINDLE IN THE CONNECTING ROD
- ASSEMBLY PLAY ...................................................... 0,010 to 0,015 mm
- WEAR PLAY .............................................................. 0,05 to 0,06 mm or oval
FITTING THE PISTON SPINDLE IN THE PISTON
- ASSEMBLY PLAY ...................................................... press fit
- WEAR PLAY .............................................................. rotation of piston spindle in the bore

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 33
Issue: 03/2008 - Rev.A
11 - D - CYLINDERS,PISTONS

11 - D - 1 - CYLINDERS

Cast iron without lining.

Cylinder bore measurements :

- LOW PRESSURE 1ST STAGE .................................... :125 mm + 0,025 / 0


- HIGH PRESSURE 2ND STAGE ................................... : 50 mm + 0,025 / 0

11 - D - 2 - PISTONS

Light treated alloy.

Machined dimensions :

- LOW PRESSURE 1ST STAGE .................................. :124.7mm - 0 / - 0,05


- HIGH PRESSURE 2ND STAGE: ................................ : 49.8mm - 0 / - 0,05

11 - E - PISTON RINGS

Cast steel - adjusted right cut

Manufacturers dimensions:

LOW PRESSURE 1ST STAGE


- ANTI-LEAK ................................................................ 125mm x 4 Qty 2
- SCRAPER ................................................................ 125mm x 5 Qty 2

HIGH PRESSURE 2ND STAGE


- ANTI-LEAK ................................................................ 50mm x 3 Qty 3
- SCRAPER ................................................................. 50mm x 3 Qty 1

Piston ring diameter : play at cut

- ANTI-LEAK L.P .......................................................... 125mm 0,40 to 0,55 mm


- SCRAPER L.P ........................................................... 125mm 0,60 to 0,75 mm
- ANTI-LEAK H.P ......................................................... 50mm 0,15 to 0,30 mm
- SCRAPER H.P .......................................................... 50mm 0,25 to 0,40 mm

Check the play at the cut of each new piston ring by placing it carefully in the cylinder bore.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 34 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
11 - E - 1 - MOUNTING OF RINGS

It is recommended that piston ring spreaders are used for ease of assembly and to avoid damaging
the piston rings or grooves.
Do not use cutting tools (scriber etc....)

GENERAL ARRANGEMENT OF SEGMENTATION

The segmentation of the piston is arranged as follows :


- anti-leak piston rings at the head of the piston = on the cylinder head side
- scraper piston rings at the back of the piston = on the casing side
(scraper piston rings with holes for the return flow of oil to the casing are fitted in the grooves : see
figure below)

MOUNTING OF SCRAPER PISTON RINGS

There is no special direction for mounting

MOUNTING OF ANTI-LEAK PISTON RINGS

Anti-leak piston rings used in ERVOR compressors are conical. Therefore it is imperative to mount
them in the correct direction.
A mark is etched on one of the faces of the anti-leak piston rings.
The piston ring should be mounted so as to place this mark on the cylinder head side (see below)
CYLINDER HEAD

ANTI LEAK PISTON


RING MARKED FACE

RETURN OIL

CHECKING OF PISTON RING PLAY IN THEIR GROOVES

The piston rings fitted in their respective grooves must slide freely.
Mounting play = 0,015 to 0,02 mm
After mounting the piston rings, shake the piston to ensure that all piston rings slide
freely in their respective grooves.
SET OF PISTON RINGS
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 35
Issue: 03/2008 - Rev.A
CIRCUMFERENTIAL WEARING OF PISTON RINGS

Removepiston rings. Manually place each piston ring perpendicular to the cylinder axis.
Play at cut must not exceed the play indicated below :

Piston ring diameter : play at cut

- ANTI-LEAK ................................................................ 125mm 1.00mm


- SCRAPER ................................................................. 125mm 1.00mm
- ANTI-LEAK ................................................................ 50mm 0.60mm
- SCRAPER ................................................................. 50mm 0.70mm

OVALITY OF CYLINDERS

Disassemble cylinder heads


Remove the piston to its lowest point to free the cylinder to be checked
Check for ovality and possible scratches inside the cylinder
Change oval or scratched cylinders
Piston rings, pistons and cylinders must be checked every 4000 hours of operating.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 36 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
Pistons must be assembled with three new piston rings to run in good condition.
Before mounting cylinders make sure that each gap of the piston ring is rotated 120°
approximately in relation to the gap of the preceeding piston ring.

MOUNTING OF PISTON IN CYLINDER

CRANK CASE

CYLINDER PISTON MOUNTED


1st STAGE

1st STEP

CYLINDER
2nd STAGE

2nd STEP

WEAR OF THE PISTON RING GROOVES

The efficiency of a compressor and its oil consumption depends mostly on the state of piston
rings.
Piston rings must work perpendicular to the cylinder axis and therefore the side play between the
piston ring and its groove should not be too large.

0.01mm to 0.02mm 0.05mm maxi

PISTON RING PISTON RING

MOUNTING PLAY WEARING READING

If the wear rate is reached, prepare to change the pistons and piston rings.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 37
Issue: 03/2008 - Rev.A
12 - FAILURE ANALYSIS

12 - A - START UP FAILURE

12 - A - 1 - THE COMPRESSOR DOES NOT START

12 - B - RUNNING FAILURE

12 - B - 1 - THE COMPRESSOR STARTS BUT TRIPS

12 - B - 2 - THE COMPRESSOR RUNS BUT THERE IS NO DELIVERY PRESSURE

12 - B - 3 - THE COMPRESSOR HEATS ABNORMALLY

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 38 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
13 - SPARE PARTS LIST

USE ONLY GENUINE ERVOR SPARE PARTS.


! THE USE OF ANY OTHER PARTS WILL CANCEL THE WARRANTY.

13 - A - RECOMMENDED SPARE PARTS

Compressor running : 2000 hours per year.

U : EMERGENCY
V : CHECK OR REPLACE IF NECESSARY
C : REPLACE
IMPORTANT : Replace all defective parts found during check-up.

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 39
Issue: 03/2008 - Rev.A
14 - PARTS LIST

16 17 18 19 20 7 20A 21 22

23
24
15 25
26
14
12
13
12 27

11
25
28
10
29
9
8A 30
8 31
7 32
6

5
4

2 33
34

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 40 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503 Page 41
Issue: 03/2008 - Rev.A
15 - ANTICORROSIVE PROTECTION

15 - A - INTRODUCTION

This specification defines the material, the surface treatments and the surface protection
applied on all parts of G05 air compressorS.

- Casing ........................................................................... Cast iron Ft25c


- Oil pipe ......................................................................... Aluminium alloy AS12U
- Connecting rod .............................................................. Aluminium AU5GT
- Bearing .......................................................................... Brass BFL6
- Crank shaft .................................................................... Steel 16NC6 carburized & ground
- Balance weight ............................................................. Cast iron Ft15c
- Bearing ......................................................................... Cast iron Ft25c
- Pistons .......................................................................... Aluminium AU4NT
- Piston spindle ............................................................... Steel 16NC6 carburized & ground
- Rings ............................................................................ Grey pig-iron with phosphate coat
- Cylinders ....................................................................... Cast iron Ft25c
- Cylinder heads .............................................................. Steel XC38
- Valves ........................................................................... Special steel
- Intake pipe .................................................................... Aluminium alloy AU12
- Copper coil between stages ......................................... Annealed red copper tube X 610
- Fan ............................................................................... Aluminium alloy AU12
- Protective grill ............................................................... Steel E24
- Snifting valve ................................................................ Aluminium alloy AU12
- Compression cap 1st and 2nd stage ............................ Cast iron Ft25
- Capacitor ...................................................................... Steel A106 GrB
- Screw ............................................................................ Steel zinc chrome or cad-plate
- Fitting ............................................................................ Steel zinc chrome or cad-plate
- Coupling ........................................................................ Cast iron

15 - B - PROTECTION

- Degreasing (not shot blasting) of part before painting.

- Glyptal resin lacquer ......................................................... Final thickness 40 to 80µ


....................................................................................... (2 coats)

- Standard colour ................................................................. Blue RAL 5019

ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00  (33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com

Page 42 Notice G05 - 3 590 503


Issue: 03/2008 - Rev.A
ACCESSORIES

1 - PRESSURE SWITCH

2 - DECANTOR

3 - PRESSURE SAFETY VALVE

OPTIONAL ACCESSORIES

4 - AUTOMATIC DRAIN

5 - SHOCK ABSORBER

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 10 G05ELD
PRESSURE SWITCH
Ref : 7 700 028 régulation 20-30
Ref : 7 700 036 régulation 24-30
Ref : 7 700 027 régulation 30-40

INTRODUCTION

This pressure switch is designed especially for air compressors, pumps or blowers
intensive operation. The pressure switch can be used on air, water and hydrocarbon.
It is fitted with a release valve, for facility to start motor drive compressors. When the air receiver
is full, the pressure switch stops the compressor; the compressor unload valve opens (release or
dump valve).

TECHNICAL DATA

Min.setting differential : see section 6 , setting


Max.setting différential : see section 6 , setting

Material : Switch : Copper switch on silver.


Body : Steel
Cover : Plastic.

Switch system : Three or four pole.


Break down at high threshold.

Intensity : 20A - 380V.


max. 500V.

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 11
LAYOUT

Regulation 20/30 bar ou 24/30.

Regulation 30/40 bar.

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 12 G05ELD
PRECAUTIONS TO BE TAKEN BEFORE INSTALLATION

F Connect release valve and compressor airing with copper tube (I.D.Ø5mm).
Check inside of copper tube (not foreign matter).

F The check valve (air inlet of the air receiver) must be air tight because when
the pressure switch stops the compressor; the compressor airing valves opens
(release valve).

F When the length of pipe between the air compressor and air receiver is short, it
is necessary to install an intermediate air receiver.
Installation diagram:
Intermediate air receiver
Check valve
Contactor

Air compressor
Air receiver

Release valve

MOUNTING

F Fix the pressure switch on tube or with 3/8" (12x17) male nipple on the air
receiver (or check valve/separator CD6). For electric connection see wiring
diagram.

F Before the pressure switch, install circuit breaker with appropriate adjustment.

F For a D.C. electric motor consuming more than 5A, connect the single-pole pressure
switch. Connect in parallel the 3 lower connecting terminals to line wire and 3
lower connecting terminals to the motor, the other line wire goes directly
to the motor.
Single phase Three-phase Two-phase Monophase or D/C
up to 10 Amp.

Motor Line wire Motor Line wire Motor Line wire Motor Line wire

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 13
SETTING

1°) Pressure setting :

The low threshold is adjustable with nut "Item 1" (screw to increase, unscrew to decrease) see
below.

2°) Differential pressure setting :

The differencial pressure is adjustable with nut "Item 2" (screw to increase, unscrew to decrease)
see below.

When you want to adjust the differential pressure, the low threshold is not adjusted, only the high
pressure changes.

Pressure switch with regulation 20/30 bar (art : 7 700 028) :


minimum differential pressure: 6b / maximum differential pressure: 10b.

Pressure switch with regulation 24/30 bar (art : 7 700 036) :


minimum differential pressure: 6b / maximum differential pressure: 10b.

Pressure switch with regulation 30/40 bar (art : 7 700 027) :


minimum differential pressure: 10b / maximum differential pressure: 16b.

CAUTION : WHEN SETTINGPRESSURES CHECK


! TECHNICAL INFORMATIONS OF PUMP OR AIR
COMPRESSOR AND MOTOR RATING.

Nut (item.1) Nut (item.2)

Release valve

3/8" BSP
Tube

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 14 G05ELD
Inverse working :

For inverse working (switch off at low pressure threshold and switch on at high pressure
threshold), take latching arm "A" in the hole "B" (see diagram, dotted line) , remove
split pin.

This latching arm is drawn as a solid line for standard working (switch off at high pressure,
switch on at low pressure).

Reversing switch :

The pressure switch can be set for reverse switch mode operation at our factory
on request (1 pole open,2 poles closed, 2 poles open , 2 poles closed or reverse).

Very low pressure and vacuum :

This unit (on specific request) can be set for very low pressure
(50 gram difference) and for a vacuum with 30 centimetre difference of mercury).

PARTS LIST

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 15
DECANTOR CD11
Réf : 8 933 004
MAIN CHARACTERISTICS

Enables a rearrangement of the main safety components necessary in a compressed air


system : pressure safety valve, pressure switch, check valve, moisture separator, isolating
main valve, drain valve and compressor airing.

TECHNICAL DATA

Operating pressure : 60 bar maximum


Material : Body and cover : Cast iron
Spring and check valve : Stainless steel
Check valve seat : Steel
Seat seal : Aluminium
Valve O-ring : Viton

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 16 G05ELD
PRESSURE SAFETY VALVE
Ref 33 bar : 7 720 023
Ref 43 bar : 7 720 025
MAIN CHARACTERISTICS

Low differential operation : 10 to 15% of calibration pressure between open full-flow and closed
sealing position. No risk of valve sticking. Absolutely resistance to internal pressure after closure.
No risk of jamming in the open position due to icing .

TECHNICAL DATA

Operating temperature of diaphragm : -10°C to +180°C


Range of adjustment : 30,1 to 47 bar
Material : Body : Brass
Impermeability : Viton
Spring : Steel

DIMENSIONS
G : ............................................................................. 1/2" BSP
H : .............................................................................. 90
I : ................................................................................ 12
SW : .......................................................................... 27
d1 : ............................................................................ 26.8
Torque : ...................................................................... 65 Nm

H
SW

d1

G
l

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 17
AUTOMATIC DRAIN (OPTIONAL)
REF. 8 241 001

MAIN CHARACTERISTICS

This automatic purge valve was designed for medium pressure applications and to permit
the automatic drain of condensate without an electric supply

TECHNICAL DATAS
Working pressure : 40 bar max.
Mounting position : Horizontal.
Command fluid : Air
Weight : 1.1 kg.
Material: Body : Brass.
Internal parts: Brass or stainless steel.

WORKING :

1) When the compressor stops, the pressure switch operates the automatic drain by driving
in A1.
2) This pressure drives the drain opening by pushing the piston (2) and the valve (3).
3) The condensate escapes from B1 to B2 in the same time that the air in A1 escapes via the
calibrated opening at A2.
4) The A1 pressure becomes weaker to balance the B1 pressure. The valve (3) and the
piston (2) return to their original positions and the residual pressure escapes from A1
to A2.

27 A/F
36 A/F

3/8" BSP
3/8" BSPT

27 A/F
A

E
P

180

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 18 G05ELD
WORKING DESCRIPTION PAD782

DRAIN CLOSED Air pressure delivery


COMPRESSOR RUNNING

- The compressor runs


AIR RECEIVER
- The air receiver fills up

- The compressor airing is not activated by the


regulator pressure switch

REGULATOR PRESSURE SWITCH

COMPRESSOR

AUTOMATIC
CHECK VALVE/DECANTOR DRAIN
MANUAL
DRAIN R1 OPEN AIR NET
CLOSE AIR NET

DRAIN OPEN
- When the air receiver is full the regulator pressure
COMPRESSOR STOPS switch stops the compressor.

- The compressor's airing valve opens.

AIR RECEIVER - The compressor's internal pressure drives the


automatic drain.

- The automatic drain opens.

REGULATOR PRESSURE SWITCH - The condensates are evacuated by the automatic


drain outlet. The drain time is adjustable by the air
leakage with R1.When the spring strength is greater
than the compressor's is internal pressure the
automatic drain closes.

- Compressor airing continues and shuts down to


COMPRESSOR 0bar by R1.

CHECK VALVE-DECANTOR
OPEN AIR NET
MANUAL CLOSE AIR NET
DRAIN R1

Adjustable air leak


Compressor airing

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 19
PART LIST PAD782
3/8" BSPT

Rep Designation Qty Refer


1 BODY 1 3 73
2 PUSHER 1 3 92
3 VALVE 1 3 72
4 VALVE SPINDLE 1 3 92
5 NIPPLE 1 3 24
6 MANUAL DRAIN 1/4" 1 7 24
7 SPRING 1 3 93
8 VALVE GASKET 1 3 51
9 NIPPLE 1 3 24
10 ELBOW MALE 1/8" GAS TAPER (Ø6 to set) 1 7 65
11 GASKET 1 7 50
12 NUT 1 7 41
13 HEXAGONAL HEAD BOLT 1 7 40

Rep Designation Qty Refer


AUTOMATIC DRAIN KIT includes : 8 97
2 PUSHER 1 3 92
3 VALVE 1 3 72
4 SPINDLE OF VALVE 1 3 92
7 SPRING 1 3 93
8 GASKET OF VALVE 1 3 51
11 GASKET 1 7 50

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

Page 20 G05ELD
SHOCK ABSORBER (OPTION)

DURETE
REFERENCE ØA B ØC D ØE F J
HARDNESS

7 943 019 60 60 24 M6 76 6,2 90 2

è 7 943 025 45 80 27 M8 100 8,2 120 2

7 943 026 60 80 27 M8 100 8,2 120 2

7 943 005 60 100 27,5 M10 124 10,2 148 2,5

7 943 007 60 150 39 M14 182 12,2 214 4

ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE


( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
Web : www.ervor.com - Email : info@ervor.com

G05ELD Page 21