Professional Documents
Culture Documents
GO5 ELD
20/30 bar or 30/40 bar
TECHNICAL FILE
CUSTOMER :
CUSTOMER ORDER : N° of
N° ERVOR :
INCLUDED :
G05ELD Page 1
- Model ............................................................G05ELD
- Serial number ................................................
- Our reference................................................
- Delivery date .................................................
- Customer's reference sign ...........................
- Orderer's reference ......................................
IMPORTANT
This technical file is not stipulated by contract and we do reserve ourselves the right
to transform our compressors and accessories as well as the corresponding
documentation without any forewarning.
Any entire or partial reprinting of the information mentioned in this actual document
is strictly forbidden without our approval.
Page 2 G05ELD
SUMMARY
ACCESSORIES ............................................................................................................ 10
G05ELD Page 3
This assembly included :
1 - B - ELECTRIC MOTOR
- Power : 4 kw
- Revolution speed : 1500 tr/mn
- Supply voltage : Tri 230/400 V.
- Supply fréquency : 50 Hz
- sulation class : F
- Protection : IP 55
1 - C - COMPRESSOR/MOTOR COUPLING
Page 4 G05ELD
1 - D - REGULATION SYSTEM
Included:
- 1 CD 11 decantor, using like check valve and where is mounting the instrumentation
- 1 pressure switch (adjust 20/30 bar or 30/40 bar)
- 1 pressure safety valve (calibrated 33bar or 43b)
- 1 manual drain valve
- 1 pneumatic drain valve (optionnal)
- 1 aering sytem
2 - COMPLEMENTARY ACCESSORY
- Lenght : 1010 mm
- Width : 530 mm
- High : 380 mm
- Weight : 105 kg
- STANDARD FINAL COAT BLUE RAL 5019
4 - INCLUDED DOCUMENTS
G05ELD Page 5
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
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Page 6 G05ELD
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
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G05ELD Page 7
ERVOR (SCA) - 6, Rue Huntziger - BP 145 - 92113 CLICHY CEDEX FRANCE
( (33) 01 47 39 83 61 2 (33) 01 47 39 10 53
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Page 8 G05ELD
AIR COMPRESSOR
G05
OPERATING AND
MAINTENANCE MANUAL
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Notice G05 - 3 590 503 Page 1
Issue: 03/2008 - Rev.A
- Model ............................................................. G05
- Serial number .................................................
- Ervor reference ..............................................
- Delivery date ..................................................
- Customer's reference sign .............................
- Orderer's reference ........................................
IMPORTANT
This operating and maintenance manual is not stipulated by contract and Ervor reserves the right
to alter its compressors, accessories and corresponding documentation without notice.
No part of this manual may be reproduced without the written permission of Ervor Compressors.
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2 - LAYOUT ........................................................................................................ 6
3 - A - WARRANTY ............................................................................................................. 8
3 - B - ORDERING FOR SPARE PARTS ............................................................................ 9
6 - STORAGE .................................................................................................. 13
7 - INSTALLATION .......................................................................................... 15
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Notice G05 - 3 590 503 Page 3
Issue: 03/2008 - Rev.A
SUMMARY
10 - E - EVERY 1000 HOURS .......................................................................................... 24
10 - F - EVERY 2000 HOURS .......................................................................................... 25
10 - G - EVERY 4000 HOURS .......................................................................................... 25
10 - H - TIGHTENING TORQUE ....................................................................................... 25
11 - D - CYLINDERS,PISTONS ...................................................................... 34
11 - D - 1 - CYLINDERS ............................................................................................... 34
11 - D - 2 - PISTONS .................................................................................................... 34
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ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
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Notice G05 - 3 590 503 Page 5
Issue: 03/2008 - Rev.A
2 - LAYOUT
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bronze-bushed
semi-flexible
connecting rod
coupling
light alloy
differential impeller
monobloc piston
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
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Notice G05 - 3 590 503 Page 7
Issue: 03/2008 - Rev.A
3 - MACHINE OVERVIEW
Please read the following manual to ensure trouble free operation for many years.
3 - A - WARRANTY
) The use of this compressor is reserved only for pneumatic starting of DIESEL engines or Gas
engines, for all other uses, please consult us.
) It is guaranteed for ONE year against faulty construction and defective material, provided that the
user complies with the instructions given in this manual.
) The Ervor guarantee only covers the free replacement of parts that have been proved defective
by our Technical Department.
) The guarantee does not cover breakdowns due to lack of maintenance or the non-compliance
of instructions given for correct running of the compressor.
It is up to the user to guarantee himself against any electrical incidents by installing and
correctly connecting and mounting safety devices.
) The Ervor guarantee is limited to that of suppliers of electric engines or control devices.
) When gasoline engines are fitted, users must follow the special instructions given by the
manufacturer of the engine.
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- compressor type
- information written on the nameplate of the compressor
- description of the part
- reference of the part
- compressor's serial number
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Notice G05 - 3 590 503 Page 9
Issue: 03/2008 - Rev.A
4 - DESCRIPTION OF DANGER SIGNALS
NOISE
HOT PARTS
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ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
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Notice G05 - 3 590 503 Page 11
Issue: 03/2008 - Rev.A
Blanck page
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6 - A - UNDER 3 MONTHS
6 - B - 1 YEAR MAXIMUM
) Start the compressor and run for 10 min off load; introduce 20cl of oil into
the compressor air intake.
6 - C - ABOVE 1 YEAR
Every year
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Notice G05 - 3 590 503 Page 13
Issue: 03/2008 - Rev.A
6 - D - STORAGE OIL
Storage oil (Can oil 25L ref. 7 550 035) : type ANTICORIT VCI UNI-0-40
Technical data :
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Technical room : The location must be clean, with good ventilation and sheltered from cold.
The compressor must be placed at minimum distance of 400 mm from any wall or any other machine
for efficient cooling of the compressor. Install the compressor on a mounting plate or on a solid floor
with shock absorbers.
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Notice G05 - 3 590 503 Page 15
Issue: 03/2008 - Rev.A
8 - USING THE COMPRESSOR FOR THE FIRST TIME
8 - A - SAFETY REMINDER
8 - B - SAFETY MEASURES
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) Start the compressor and run for 15min off load, increase pressure to maximum
service pressure for 15 minutes.
Wait for 30 minutes before draining the oil.
8 - C - 2 COUPLING MOUNTING
This coupling has been specially designed to absorb vibrations and variations between the
compressor and its drive motor. It can be used with an electric motor drive as well as a
combustion engine.
Ervor Type AC2 couplings allow a maximum linear misalignment of up to 0°30' between the
compressor and the drive motor in all directions.
) Fit the short plate boss on the end of the compressor drive shaft
) Fit the short plate boss on the end of the motor drive shaft
) Straighten block
) Fit the intermediate plate onto the plate on the drive motor side by mounting the
semi-elastic blades as shown on the following page .
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Notice G05 - 3 590 503 Page 17
Issue: 03/2008 - Rev.A
Aline the compressor by adjusting the coupling according to the measurements indicated in the
illustration below ; lightly tighten.
Assemble the semi-elastic blades between the intermediate plate and the plate on the motor
drive side.
Check setting dimensions, adjust if necessary and tighten fixings.
RULE
0.2mm MAXI
Horizontally & vertically SEMI-FLEXIBLES BLADES
INTERMEDIATE PLATE
2mm +/-0.3
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It is absolutely necessary that after mounting, both plates should move angularly in
relation to each other.
The measurement between these two plates must be maintained while mounting.
Under no circumstances must the two plates be bonded together.
This is systematically due to a fault in the alignment between the drive motor and compressor
or to a fault in the distance between the plates (plates bonded together or the plates too far
apart). In case of breaking of the operating blades, check these two conditions.
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Notice G05 - 3 590 503 Page 19
Issue: 03/2008 - Rev.A
8 - C - 3 - DIRECTION OF ROTATION
Beacuse the compressor has oil splash lubrication you must maintain the direction of rotation indicated
by an arrow.
This following shows the different direction of rotation (right or left), as well as the different positions
for mounting the oil filler pipe.
When the power supply of the motor is connected, check the direction of rotation.
The direction of rotation of an electric motor can be inverted by reversing two of the supply wires to
the terminal box of electric motor.
The combustion engines used for driving compressors are not reversible.
N.B : Except in the case of the HATZ E 75 engine which requires a left hand rotating compressor.
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AIR OUTLET
LP/BP LP/BP
HP HP
LP/BP LP/BP
HP HP
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Notice G05 - 3 590 503 Page 21
Issue: 03/2008 - Rev.A
8 - C - 4 - PROCEDURE FOR STARTING
Air compressor :
Coupling :
Driving :
Electric motor :
) Check the electrical motor protection by circuit breaker with appropriate adjustment.
Thermic engine :
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) Isolate the compressor from the air network by closing the pressure delivery isolating valve.
) Wait A few minutes for the compressor's internal pressure to shut down to 0 bar.
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Notice G05 - 3 590 503 Page 23
Issue: 03/2008 - Rev.A
10 - PREVENTATIVE MAINTENANCE
WORKING HOURS
10 - A - EVERY 8 HOURS
10 - B - EVERY 50 HOURS
) Replace the air intake filter (reduce to 500 hours if necessary, depending on the dust/dirt level
of the compressor room).
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10 - H - TIGHTENING TORQUE
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Notice G05 - 3 590 503 Page 25
Issue: 03/2008 - Rev.A
11 - MAINTENANCE INSTRUCTIONS
11 - A - COMPRESSOR LUBRICATION
Lubrication of the G05 compressor is done by oil splashing which givesthe following advantage.
- Dispersion of oil throughout the entire compressor and avoidance of damage due to leaks
or clogging of the oil pipe.
However, it is absolutely necessary :
- to maintain the oil level in the casing above the minimum level
- that the compressor runs over its minimum speed of 600 T/min.
- to respect the indicated direction of rotation (see chapter "sense of rotation")
OIL PIPE
Oil plug
+ gasket
Oil drain
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Notice G05 - 3 590 503 Page 27
Issue: 03/2008 - Rev.A
11 - B - CYLINDER HEADS & VALVES
The G05 compressor's intake and compression valves are made of annular discs which run
automatically.
Good water-tightness is necessary between the discs and their seats (avoid running the compressor
with clogged valves, with carbon deposits, oil carbon or more importantly, with broken valves).
In order to limit the number of parts, ERVOR use two types valves.
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SPLIT PIN
(PCV2X16 / 7 436 004)
CASTELLATED NUT
INTAKE
(PCAX8bisQ13 / 3 933 024)
BELLEVILLE WASHER
(PCRBLM8x18 / 7 421 009)
SPLIT PIN COMPRESSION STOP
(PCV2X16 / 7 436 004) (PB30RQ19 / 3 936 019)
CASTELLATED NUT VALVE SPRING
(PCAX8bisQ13 / 3 933 024) (P30RSQ5 / 3 933 012)
BELLEVILLE WASHER OUT PUT VALVE
(PCRBLM8x18 / 7 421 009) (P30CPQ7 / 3 933 003)
CYLINDER HEAD
INTAKE VALVE
(P30CPQ7 / 3 933 003)
VALVE SPRING
VALVE STEM
(P30RSQ5 / 3 933 012)
(PCAX8Q11 / 3 925 002)
INTAKE STOP
(PB30AQ2 / 3 963 007)
COMPRESSION
VALVE STEM
(PCAX8Q11 / 3 925 002)
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Notice G05 - 3 590 503 Page 29
Issue: 03/2008 - Rev.A
11 - B - 2 - MAINTENANCE OF VALVES
DISMOUNTING OF VALVES
- Make sure
a) that there is no foreign matters between the valve and the seat
b) that bearings are in good condition
c) that there are no broken springs
LAPPING OF VALVES
REMOUNTING OF VALVES
- Remount valve on the cylinder head according to the figures on the previous page.
- Do not forget the safety washer and pin which prevent the slackening of the valve stem,
nut.
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- After tightening the castellated nut to a torque reading of 1 daN.m continue to tighten the
nut until the first notch is in front of the pin hole of the valve stem.
- After tightening the nut make sure that the valve slides freely in its guide and has not been
jammed during assembly. The valve should rise 1mm.
- Reassemble the cylinder head and collector in the reverse order to that described in the
paragraph «dismounting of valves».
- After reassembling ensure that the intake valve is placed on the inlet side and the compression
valve on the outlet side.
FREQUENCY
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Notice G05 - 3 590 503 Page 31
Issue: 03/2008 - Rev.A
11 - C - PISTONS - CONNECTING RODS - CRANKSHAFTS
- 1 low pressure piston (First stage) and 1 high pressure piston (Second stage) are made from
light alloy, axially opposed and connected by 4 cast arms made to form a monobloc set.
- The monobloc piston is fitted with a connecting rod in light alloy - fitted with a gun-metal bush
- and driven by a hardened and ground eccentric camshaft mounted in double bearings.
MOUNTED SET
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- Disassemble the coupling plate or the drive pulley and the air fan mounted on each end of
crankshaft (in case of difficulty remove the parts with a bearing-puller)
- Remove the bearing housing on the coupling side.
- Take out the bearing retaining circlips.
- Remove the bearing from the bearing plate with a bearing-puller.
- Remove the crankshaft spacer
- Remove the remaining bearing housing with the crankshaft.
- Rotate the crankshaft in the connecting rod until the balance weight will pass through the gap
in the piston block. This will allow the removal of the crankshaft through the side of the casing.
- Remove the baring housing with a bearing-puller
- The monobloc piston with the connecting rod can be removed after removal of the cylinders
IMPORTANT
! AFTER REASSEMBLY, MANUALLY CHECK THAT THE CONNECTING
ROD REVOLVES FREELY.
THE SPACER MUST HAVE LATERAL PLAY BETWEEN THE
CONNECTING ROD AND BEARING.
IF DURING ASSEMBLY THERE IS NO LATERAL PLAY, SLIGHTLY MOVE
THE CRANKSHAFT.
THE LATERAL PLAY OF THE SPACER SHOULD BE 0,5 TO 1 mm.
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Notice G05 - 3 590 503 Page 33
Issue: 03/2008 - Rev.A
11 - D - CYLINDERS,PISTONS
11 - D - 1 - CYLINDERS
11 - D - 2 - PISTONS
Machined dimensions :
11 - E - PISTON RINGS
Manufacturers dimensions:
Check the play at the cut of each new piston ring by placing it carefully in the cylinder bore.
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It is recommended that piston ring spreaders are used for ease of assembly and to avoid damaging
the piston rings or grooves.
Do not use cutting tools (scriber etc....)
Anti-leak piston rings used in ERVOR compressors are conical. Therefore it is imperative to mount
them in the correct direction.
A mark is etched on one of the faces of the anti-leak piston rings.
The piston ring should be mounted so as to place this mark on the cylinder head side (see below)
CYLINDER HEAD
RETURN OIL
The piston rings fitted in their respective grooves must slide freely.
Mounting play = 0,015 to 0,02 mm
After mounting the piston rings, shake the piston to ensure that all piston rings slide
freely in their respective grooves.
SET OF PISTON RINGS
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Notice G05 - 3 590 503 Page 35
Issue: 03/2008 - Rev.A
CIRCUMFERENTIAL WEARING OF PISTON RINGS
Removepiston rings. Manually place each piston ring perpendicular to the cylinder axis.
Play at cut must not exceed the play indicated below :
OVALITY OF CYLINDERS
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CRANK CASE
1st STEP
CYLINDER
2nd STAGE
2nd STEP
The efficiency of a compressor and its oil consumption depends mostly on the state of piston
rings.
Piston rings must work perpendicular to the cylinder axis and therefore the side play between the
piston ring and its groove should not be too large.
If the wear rate is reached, prepare to change the pistons and piston rings.
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Notice G05 - 3 590 503 Page 37
Issue: 03/2008 - Rev.A
12 - FAILURE ANALYSIS
12 - A - START UP FAILURE
12 - B - RUNNING FAILURE
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U : EMERGENCY
V : CHECK OR REPLACE IF NECESSARY
C : REPLACE
IMPORTANT : Replace all defective parts found during check-up.
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Notice G05 - 3 590 503 Page 39
Issue: 03/2008 - Rev.A
14 - PARTS LIST
16 17 18 19 20 7 20A 21 22
23
24
15 25
26
14
12
13
12 27
11
25
28
10
29
9
8A 30
8 31
7 32
6
5
4
2 33
34
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15 - A - INTRODUCTION
This specification defines the material, the surface treatments and the surface protection
applied on all parts of G05 air compressorS.
15 - B - PROTECTION
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1 - PRESSURE SWITCH
2 - DECANTOR
OPTIONAL ACCESSORIES
4 - AUTOMATIC DRAIN
5 - SHOCK ABSORBER
Page 10 G05ELD
PRESSURE SWITCH
Ref : 7 700 028 régulation 20-30
Ref : 7 700 036 régulation 24-30
Ref : 7 700 027 régulation 30-40
INTRODUCTION
This pressure switch is designed especially for air compressors, pumps or blowers
intensive operation. The pressure switch can be used on air, water and hydrocarbon.
It is fitted with a release valve, for facility to start motor drive compressors. When the air receiver
is full, the pressure switch stops the compressor; the compressor unload valve opens (release or
dump valve).
TECHNICAL DATA
G05ELD Page 11
LAYOUT
Page 12 G05ELD
PRECAUTIONS TO BE TAKEN BEFORE INSTALLATION
F Connect release valve and compressor airing with copper tube (I.D.Ø5mm).
Check inside of copper tube (not foreign matter).
F The check valve (air inlet of the air receiver) must be air tight because when
the pressure switch stops the compressor; the compressor airing valves opens
(release valve).
F When the length of pipe between the air compressor and air receiver is short, it
is necessary to install an intermediate air receiver.
Installation diagram:
Intermediate air receiver
Check valve
Contactor
Air compressor
Air receiver
Release valve
MOUNTING
F Fix the pressure switch on tube or with 3/8" (12x17) male nipple on the air
receiver (or check valve/separator CD6). For electric connection see wiring
diagram.
F Before the pressure switch, install circuit breaker with appropriate adjustment.
F For a D.C. electric motor consuming more than 5A, connect the single-pole pressure
switch. Connect in parallel the 3 lower connecting terminals to line wire and 3
lower connecting terminals to the motor, the other line wire goes directly
to the motor.
Single phase Three-phase Two-phase Monophase or D/C
up to 10 Amp.
Motor Line wire Motor Line wire Motor Line wire Motor Line wire
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SETTING
The low threshold is adjustable with nut "Item 1" (screw to increase, unscrew to decrease) see
below.
The differencial pressure is adjustable with nut "Item 2" (screw to increase, unscrew to decrease)
see below.
When you want to adjust the differential pressure, the low threshold is not adjusted, only the high
pressure changes.
Release valve
3/8" BSP
Tube
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Inverse working :
For inverse working (switch off at low pressure threshold and switch on at high pressure
threshold), take latching arm "A" in the hole "B" (see diagram, dotted line) , remove
split pin.
This latching arm is drawn as a solid line for standard working (switch off at high pressure,
switch on at low pressure).
Reversing switch :
The pressure switch can be set for reverse switch mode operation at our factory
on request (1 pole open,2 poles closed, 2 poles open , 2 poles closed or reverse).
This unit (on specific request) can be set for very low pressure
(50 gram difference) and for a vacuum with 30 centimetre difference of mercury).
PARTS LIST
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DECANTOR CD11
Réf : 8 933 004
MAIN CHARACTERISTICS
TECHNICAL DATA
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PRESSURE SAFETY VALVE
Ref 33 bar : 7 720 023
Ref 43 bar : 7 720 025
MAIN CHARACTERISTICS
Low differential operation : 10 to 15% of calibration pressure between open full-flow and closed
sealing position. No risk of valve sticking. Absolutely resistance to internal pressure after closure.
No risk of jamming in the open position due to icing .
TECHNICAL DATA
DIMENSIONS
G : ............................................................................. 1/2" BSP
H : .............................................................................. 90
I : ................................................................................ 12
SW : .......................................................................... 27
d1 : ............................................................................ 26.8
Torque : ...................................................................... 65 Nm
H
SW
d1
G
l
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AUTOMATIC DRAIN (OPTIONAL)
REF. 8 241 001
MAIN CHARACTERISTICS
This automatic purge valve was designed for medium pressure applications and to permit
the automatic drain of condensate without an electric supply
TECHNICAL DATAS
Working pressure : 40 bar max.
Mounting position : Horizontal.
Command fluid : Air
Weight : 1.1 kg.
Material: Body : Brass.
Internal parts: Brass or stainless steel.
WORKING :
1) When the compressor stops, the pressure switch operates the automatic drain by driving
in A1.
2) This pressure drives the drain opening by pushing the piston (2) and the valve (3).
3) The condensate escapes from B1 to B2 in the same time that the air in A1 escapes via the
calibrated opening at A2.
4) The A1 pressure becomes weaker to balance the B1 pressure. The valve (3) and the
piston (2) return to their original positions and the residual pressure escapes from A1
to A2.
27 A/F
36 A/F
3/8" BSP
3/8" BSPT
27 A/F
A
E
P
180
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WORKING DESCRIPTION PAD782
COMPRESSOR
AUTOMATIC
CHECK VALVE/DECANTOR DRAIN
MANUAL
DRAIN R1 OPEN AIR NET
CLOSE AIR NET
DRAIN OPEN
- When the air receiver is full the regulator pressure
COMPRESSOR STOPS switch stops the compressor.
CHECK VALVE-DECANTOR
OPEN AIR NET
MANUAL CLOSE AIR NET
DRAIN R1
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PART LIST PAD782
3/8" BSPT
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SHOCK ABSORBER (OPTION)
DURETE
REFERENCE ØA B ØC D ØE F J
HARDNESS
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