KISSsoft Release 03/2017

Team-SolidSQUAD
File
Name : Unnamed
Changed by: Santosh Reddy on: 14.12.2018 at: 06:26:43

Important hint: At least one warning has occurred during the calculation:

1-> Gear 1: The specific sliding at the root [zetaf] is less than -3.00.

2-> Gear 1 - Gear 2:

The roughness of the tooth flank is very high!

3-> Calculation of scuffing:

The entered gear pair data is outside the boundary of the calculation method!

The application of ISO/TR 13989-2 has following limitations:

wBt (=65.1 N/mm) >= 150.0 N/mm
1.0 m/s <= v(=0.9 m/s) <= 50.0 m/s

4-> Gear 1 :
You have entered a effective roller diameter (1.0000 mm) which deviates
considerable from the best value (0.7808 mm)!

5-> Gear 2 :
You have entered a effective roller diameter (1.0000 mm) which deviates
considerable from the best value (0.6664 mm)!

CALCULATION OF A CYLINDRICAL SPUR GEAR PAIR

Drawing or article number:

Gear 1: 0.000.0
Gear 2: 0.000.0

Calculation method ISO 6336:2006 Method B

------- GEAR 1 -------- GEAR 2 --

Power (W) [P] 136.094

Speed (1/min) [n] 3249.0 612.1
Torque (Nm) [T] 0.400 2.123
Application factor [KA] 1.25
Required service life (h) [H] 3.00
Gear driving (+) / driven (-) + -
Working flank gear 1: Right flank
Sense of rotation gear 1 clockwise

1. TOOTH GEOMETRY AND MATERIAL

(geometry calculation according to ISO 21771:2007, DIN ISO 21771)

------- GEAR 1 -------- GEAR 2 --
Center distance (mm) [a] 16.400
Centre distance tolerance DIN 58405:1977 j8
Normal module (mm) [mn] 0.4000

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Pressure angle at normal section (°) [alfn] 20.0000
Helix angle at reference circle (°) [beta] 0.0000
Number of teeth [z] 13 69
Facewidth (mm) [b] 5.00 5.00
Hand of gear Spur gear
Accuracy grade [Q-ISO 1328:1995] 8 8
Inner diameter (mm) [di] 0.00 0.00
Inner diameter of gear rim (mm) [dbi] 0.00 0.00

Material
Gear 1: (Eigene Eingabe) custom 465, Stainless steel, alloyed, through hardened
H950
Gear 2: (Eigene Eingabe) 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy J=12mm<HRC28
Notice for gear 1:
This type of material is not covered in the method for calculating strength.
The material will be considered as through hardened steel. The results should be verified by tests..

------- GEAR 1 -------- GEAR 2 --

Surface hardness HRC 50 HRC 61
Material quality according to ISO 6336:2006 Normal (Life factors ZNT and YNT >=0.85)
Fatigue strength. tooth root stress (N/mm²) [σFlim] 0.00 430.00
Fatigue strength for Hertzian pressure (N/mm²) [σHlim] 0.00 1500.00
Tensile strength (N/mm²) [σB] 1750.00 1200.00
Yield point (N/mm²) [σS] 1640.00 850.00
Young's modulus (N/mm²) [E] 206000 206000
Poisson's ratio [ν] 0.300 0.300
Roughness average value DS, flank (µm) [RAH] 5.00 0.60
Roughness average value DS, root (µm) [RAF] 5.00 3.00
Mean roughness height, Rz, flank (µm) [RZH] 30.91 4.80
Mean roughness height, Rz, root (µm) [RZF] 30.91 20.00

Reference profile of tool from gear 1:

Pinion type cutter (Own input)
Number of teeth [z] 25
Profile shift coefficient [x*] 0.000
Base diameter (mm) [db0] 9.397
Addendum coefficient [haP0*] 1.100
Tip diameter (mm) [da0] 10.880
Tip form: Radius [rhoaP0*] 0.116
Dedendum coefficient [hfP0*] 1.250
Root diameter (mm) [df0] 9.000
Root radius factor [rhofP0*] 0.250
Tip form diameter (mm) [dFa0] 10.833
Root form diameter (mm) [dFf0] 9.410
not topping
Addendum coefficient Reference profile Gear [haP*] 1.100
Manufacturing center distance (mm) [a0] 7.696

Gear reference profile 2:

Reference profile 1.50 / 0.20 / 1.1 DIN 58400:1984 (mn 0.1-0.6)
Dedendum coefficient [hfP*] 1.500
Root radius factor [rhofP*] 0.200 (rhofPmax*= 0.342)
Addendum coefficient [haP*] 1.100
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000

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Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping

Summary of reference profile gears:

Dedendum reference profile [hfP*] 1.111 1.500
Tooth root radius Refer. profile [rofP*] 0.116 0.200
Addendum Reference profile [haP*] 1.100 1.100
Protuberance height coefficient [hprP*] 0.000 0.000
Protuberance angle (°) [alfprP] 0.000 0.000
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [alfKP] 0.000 0.000

Type of profile modification: none (only running-in)

Tip relief (µm) [Ca] 20.4 2.0

Lubrication type Oil bath lubrication

Type of oil Oil: ISO-VG 220
Lubricant base Mineral-oil base
Kinem. viscosity oil at 40 °C (mm²/s) [nu40] 220.00
Kinem. viscosity oil at 100 °C (mm²/s) [nu100] 17.50
Specific density at 15 °C (kg/dm³) [roOil] 0.895
Oil temperature (°C) [TS] 70.000

------- GEAR 1 -------- GEAR 2 --

Overall transmission ratio [itot] -5.308
Gear ratio [u] 5.308
Transverse module (mm) [mt] 0.400
Pressure angle at pitch circle (°) [alft] 20.000
Working transverse pressure angle (°) [alfwt] 20.000
[alfwt.e/i] 20.304 / 19.690
Working pressure angle at normal section (°) [alfwn] 20.000
Helix angle at operating pitch circle (°) [betaw] 0.000
Base helix angle (°) [betab] 0.000
Reference centre distance (mm) [ad] 16.400
Sum of profile shift coefficients [Summexi] -0.0000
Profile shift coefficient [x] 0.2500 -0.2500
Tooth thickness (Arc) (module) (module) [sn*] 1.7528 1.3888

Tip alteration (mm) [k*mn] 0.000 -0.064

Reference diameter (mm) [d] 5.200 27.600
Base diameter (mm) [db] 4.886 25.936
Tip diameter (mm) [da] 6.280 28.152
(mm) [da.e/i] 6.280 / 6.244 28.152 / 28.100
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.036 0.000 / -0.052
Tip form diameter (mm) [dFa] 6.280 28.152
(mm) [dFa.e/i] 6.280 / 6.244 28.152 / 28.100
Active tip diameter (mm) [dNa] 6.280 28.152
Active tip diameter (mm) [dNa.e/i] 6.280 / 6.244 28.152 / 28.100
Operating pitch diameter (mm) [dw] 5.200 27.600
(mm) [dw.e/i] 5.210 / 5.190 27.654 / 27.546
Root diameter (mm) [df] 4.511 26.200
Generating Profile shift coefficient [xE.e/i] 0.1586/ 0.0965 -0.3816/ -0.4656
Manufactured root diameter with xE (mm) [df.e/i] 4.443 / 4.396 26.095 / 26.027
Theoretical tip clearance (mm) [c] 0.160 0.068
Effective tip clearance (mm) [c.e/i] 0.296 / 0.181 0.184 / 0.070
Active root diameter (mm) [dNf] 4.894 26.936

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 (mm) [dNf.e/i] 4.922 / 4.887 27.003 / 26.886
Root form diameter (mm) [dFf] 4.898 26.545
(mm) [dFf.e/i] 4.889 / 4.886 26.481 / 26.442
Reserve (dNf-dFf)/2 (mm) [cF.e/i] 0.018 / -0.001 0.280 / 0.202
Addendum (mm) [ha=mn*(haP*+x+k)] 0.540 0.276
(mm) [ha.e/i] 0.540 / 0.522 0.276 / 0.250
Dedendum (mm) [hf=mn*(hfP*-x)] 0.344 0.700
(mm) [hf.e/i] 0.378 / 0.402 0.753 / 0.786
Roll angle at dFa (°) [xsi_dFa.e/i] 46.255 / 45.580 24.189 / 23.892
Roll angle to dNa (°) [xsi_dNa.e/i] 46.255 / 45.580 24.189 / 23.892
Roll angle to dNf (°) [xsi_dNf.e/i] 6.911 / 0.952 16.606 / 15.652
Roll angle at dFf (°) [xsi_dFf.e/i] 1.865 / 0.331 11.811 / 11.377
Tooth height (mm) [h] 0.884 0.976
Virtual gear no. of teeth [zn] 13.000 69.000
Normal tooth thickness at tip circle (mm) [san] 0.136 0.347
(mm) [san.e/i] 0.132 / 0.082 0.329 / 0.283
Normal-tooth thickness on tip form circle (mm) [sFan] 0.136 0.347
(mm) [sFan.e/i] 0.132 / 0.082 0.329 / 0.283
Normal space width at root circle (mm) [efn] 0.000 0.300
(mm) [efn.e/i] 0.000 / 0.000 0.322 / 0.338
Max. sliding velocity at tip (m/s) [vga] 0.438 0.305
Specific sliding at the tip [zetaa] 0.653 0.870
Specific sliding at the root [zetaf] -6.666 -1.879
Mean specific sliding [zetam] 0.742
Sliding factor on tip [Kga] 0.495 0.345
Sliding factor on root [Kgf] -0.345 -0.495
Pitch on reference circle (mm) [pt] 1.257
Base pitch (mm) [pbt] 1.181
Transverse pitch on contact-path (mm) [pet] 1.181
Length of path of contact (mm) [ga, e/i] 1.838 ( 1.932 / 1.649)
Length T1-A, T2-A (mm) [T1A, T2A] 0.135( 0.040/ 0.295) 5.475( 5.475/ 5.407)
Length T1-B (mm) [T1B, T2B] 0.792( 0.792/ 0.763) 4.818( 4.723/ 4.939)
Length T1-C (mm) [T1C, T2C] 0.889( 0.874/ 0.904) 4.720( 4.641/ 4.798)
Length T1-D (mm) [T1D, T2D] 1.315( 1.221/ 1.475) 4.294( 4.294/ 4.227)
Length T1-E (mm) [T1E, T2E] 1.972( 1.972/ 1.944) 3.637( 3.542/ 3.758)
Length T1-T2 (mm) [T1T2] 5.609 ( 5.515 / 5.702)
Diameter of single contact point B (mm) [d-B] 5.136( 5.136/ 5.119) 27.667( 27.602/ 27.753)
Diameter of single contact point D (mm) [d-D] 5.550( 5.463/ 5.708) 27.320( 27.320/ 27.278)
Addendum contact ratio [eps] 0.917( 0.930/ 0.880) 0.639( 0.706/ 0.516)
Minimal length of contact line (mm) [Lmin] 5.000

Transverse contact ratio [eps_a] 1.556

Transverse contact ratio with allowances [eps_a.e/m/i] 1.636 / 1.516 / 1.396
Overlap ratio [eps_b] 0.000
Total contact ratio [eps_g] 1.556
Total contact ratio with allowances [eps_g.e/m/i] 1.636 / 1.516 / 1.396

2. FACTORS OF GENERAL INFLUENCE

------- GEAR 1 -------- GEAR 2 --

Nominal circum. force at pitch circle (N) [Ft] 153.8
Axial force (N) [Fa] 0.0
Radial force (N) [Fr] 56.0
Normal force (N) [Fnorm] 163.7
Nominal circumferential force per mm (N/mm) [w] 30.77
Only as information: Forces at operating pitch circle:

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Nominal circumferential force (N) [Ftw] 153.8
Axial force (N) [Faw] 0.0
Radial force (N) [Frw] 56.0
Circumferential speed reference circle (m/s) [v] 0.88
Circumferential speed operating pitch circle (m/s) [v(dw)] 0.88

Running-in value (µm) [yp] 7.1

Running-in value (µm) [yf] 4.8
Correction coefficient [CM] 0.800
Gear body coefficient [CR] 1.000
Basic rack factor [CBS] 0.947
Material coefficient [E/Est] 1.000
Singular tooth stiffness (N/mm/µm) [c'] 9.799
Meshing stiffness (N/mm/µm) [cgalf] 13.888
Meshing stiffness (N/mm/µm) [cgbet] 11.805
Reduced mass (kg/mm) [mRed] 0.00010
Resonance speed (min-1) [nE1] 267694
Resonance ratio (-) [N] 0.012
Subcritical range
Running-in value (µm) [ya] 7.1
Bearing distance l of pinion shaft (mm) [l] 10.000
Distance s of pinion shaft (mm) [s] 3.000
Outside diameter of pinion shaft (mm) [dsh] 4.727
Load in accordance with Figure 13, ISO 6336-1:2006 [-] 2
0:a), 1:b), 2:c), 3:d), 4:e)
Coefficient K' according to Figure 13, ISO 6336-1:2006 [K'] 1.33
Without support effect
Tooth trace deviation (active) (µm) [Fby] 2.76
from deformation of shaft (µm) [fsh*B1] 2.62
(fsh (µm) = 2.62, B1= 1.00, fHb5 (µm) = 4.50)
Tooth without tooth trace modification
Position of Contact pattern: favorable
from production tolerances (µm) [fma*B2] 17.69
(B2= 1.00)
Tooth trace deviation, theoretical (µm) [Fbx] 6.50
Running-in value (µm) [yb] 3.74

Dynamic factor [KV] 1.013

Face load factor - flank [KHb] 1.418

- Tooth root [KFb] 1.323
- Scuffing [KBb] 1.418

Transverse load factor - flank [KHa] 1.178

- Tooth root [KFa] 1.178
- Scuffing [KBa] 1.178

Helical load factor scuffing [Kbg] 1.000

Number of load cycles (in mio.) [NL] 0.585 0.110

3. TOOTH ROOT STRENGTH

Calculation of Tooth form coefficients according method: B

------- GEAR 1 -------- GEAR 2 --
Calculated with manufacturing profile shift [xE.e] 0.1586 -0.3816

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Tooth form factor [YF] 1.83 1.90
Stress correction factor [YS] 2.15 1.78
Working angle (°) [alfFen] 22.56 19.36
Bending moment arm (mm) [hF] 0.42 0.64
Tooth thickness at root (mm) [sFn] 0.73 0.90
Tooth root radius (mm) [roF] 0.13 0.22
(hF* = 1.044/ 1.589 sFn* = 1.836/ 2.242 roF* = 0.327/ 0.548)
(den (mm) =
5.550/ 27.667 dsFn(mm) = 4.516/ 26.234 alfsFn(°) = 30.00/ 30.00 qs = 2.803/ 2.046)

Helix angle factor [Ybet] 1.000

Deep tooth factor [YDT] 1.000
Gear rim factor [YB] 1.00 1.00
Effective facewidth (mm) [beff] 5.00 5.00
Nominal stress at tooth root (N/mm²) [sigF0] 302.19 260.69
Tooth root stress (N/mm²) [sigF] 596.34 514.44

Permissible bending stress at root of Test-gear

Material type Stainless steelCase-carburized steel
Some material types are not considered for this calculation method.
Similar characteristics as for through hardened steel is assumed for the material characteristic.
Therefore small errors can be found in the following factors..
Notch sensitivity factor [YdrelT] 1.016 0.956
Surface factor [YRrelT] 0.947 0.974
size factor (Tooth root) [YX] 1.000 1.000
Finite life factor [YNT] 1.300 1.460
[YdrelT*YRrelT*YX*YNT] 1.251 1.360
Alternating bending factor (mean stress influence coefficient) [YM] 1.000 1.000
Stress correction factor [Yst] 2.00
Yst*sigFlim (N/mm²) [sigFE] 0.00 860.00
Permissible tooth root stress (N/mm²) [sigFP=sigFG/SFmin] 0.00 1949.54
Limit strength tooth root (N/mm²) [sigFG] 0.00 1169.72
Required safety [SFmin] 0.60 0.60
Safety for tooth root stress [SF=sigFG/sigF] 0.00 2.27
Transmittable power (W) [WRating] 0.00 515.74

4. SAFETY AGAINST PITTING (TOOTH FLANK)

------- GEAR 1 -------- GEAR 2 --

Zone factor [ZH] 2.495
Elasticity factor (√N/mm²) [ZE] 189.812
Contact ratio factor [Zeps] 0.903
Helix angle factor [Zbet] 1.000
Effective facewidth (mm) [beff] 5.00
Nominal contact stress (N/mm²) [sigH0] 1133.22
Contact stress at operating pitch circle (N/mm²) [sigHw] 1648.39
Single tooth contact factor [ZB,ZD] 1.05 1.00
Contact stress (N/mm²) [sigHB, sigHD] 1729.36 1648.39

Lubrication coefficient at NL [ZL] 1.011 1.001

Speed coefficient at NL [ZV] 0.970 0.998
Roughness coefficient at NL [ZR] 0.893 0.994
Material pairing coefficient at NL [ZW] 1.000 1.000
Finite life factor [ZNT] 1.400 1.588
[ZL*ZV*ZR*ZNT] 1.226 1.577

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Limited pitting is permitted: No
Size factor (flank) [ZX] 1.000 1.000
Permissible contact stress (N/mm²) [sigHP=sigHG/SHmin] 0.00 3941.99
Pitting stress limit (N/mm²) [sigHG] 0.00 2365.19
Required safety [SHmin] 0.60 0.60
Safety factor for contact stress at operating pitch circle
[SHw] 0.00 1.43
Safety for stress at single tooth contact [SHBD=sigHG/sigHBD] 0.00 1.43
(Safety regarding transmittable torque) [(SHBD)^2] 0.00 2.06
Transmittable power (W) [WRating] 0.00 778.30

4b. MICROPITTING ACCORDING TO ISO/TR 15144-1:2014

Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)

5. SCUFFING LOAD CAPACITY

Calculation method according to ISO TR 13989:2000

Lubrication coefficient (for lubrication type) [XS] 1.000

Scuffing test and load stage [FZGtest] FZG - Test A / 8.3 / 90 (ISO 14635 - 1) 12
Multiple meshing factor [Xmp] 1.000
Relative structure coefficient (Scuffing) [XWrelT] 1.000
Thermal contact factor (N/mm/s^.5/K) [BM] 13.780 13.780
Relevant tip relief (µm) [Ca] 20.40 2.00
Optimal tip relief (µm) [Ceff] 3.93
Ca taken as optimal in the calculation (0=no, 1=yes) 0 0
Effective facewidth (mm) [beff] 5.000
Applicable circumferential force/facewidth (N/mm) [wBt] 65.104
Kbg = 1.000, wBt*Kbg = 65.104
Angle factor [Xalfbet] 0.978
(ε1:0.917, ε2:0.639)

Flash temperature-criteria
Lubricant factor [XL] 0.830
Tooth mass temperature (°C) [theMi] 76.44
(theMi = theoil + XS*0.47*Xmp*theflm)
Average flash temperature (°C) [theflm] 13.71
Scuffing temperature (°C) [theS] 348.80
Coordinate gamma (point of highest temp.) [Gamma] -0.849
[Gamma.A]=-0.849 [Gamma.E]=1.218
Highest contact temp. (°C) [theB] 99.30
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Approach factor [XJ] 1.000
Load sharing factor [XGam] 0.400
Dynamic viscosity (mPa*s) [etaM] 41.90 ( 70.0 °C)
Coefficient of friction [mym] 0.153
Required safety [SBmin] 1.000
Safety factor for scuffing (flash temperature) [SB] 9.516

Integral temperature-criteria
Lubricant factor [XL] 1.000
Tooth mass temperature (°C) [theMC] 78.64
(theMC = theoil + XS*0.70*theflaint)

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Mean flash temperature (°C) [theflaint] 12.34
Integral scuffing temperature (°C) [theSint] 360.78
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Running-in factor (well run in) [XE] 1.000
Contact ratio factor [Xeps] 0.245
Dynamic viscosity (mPa*s) [etaOil] 41.90 ( 70.0 °C)
Mean coefficient of friction [mym] 0.309
Geometry factor [XBE] 0.451
Meshing factor [XQ] 1.000
Tip relief factor [XCa] 1.452
Integral tooth flank temperature (°C) [theint] 97.15
Required safety [SSmin] 0.900
Safety factor for scuffing (intg.-temp.) [SSint] 3.714
Safety referring to transmittable torque [SSL] 10.710

6. MEASUREMENTS FOR TOOTH THICKNESS

------- Gear 1 ------ Gear 2 --

Tooth thickness deviation DIN 58405 8e DIN 58405 8e
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.027 / -0.045 -0.038 / -0.063

Number of teeth spanned [k] 2.000 8.000

Base tangent length (no backlash) (mm) [Wk] 1.913 9.175
Actual base tangent length ('span') (mm) [Wk.e/i] 1.888 / 1.871 9.139 / 9.116
(mm) [ΔWk.e/i] -0.025 / -0.042 -0.036 / -0.059
Diameter of contact point (mm) [dMWk.m] 5.235 27.495

Theoretical diameter of ball/pin (mm) [DM] 0.781 0.666

Effective diameter of ball/pin (mm) [DMeff] 1.000 1.000
Radial single-ball measurement backlash free (mm) [MrK] 3.579 14.749
Radial single-ball measurement (mm) [MrK.e/i] 3.559 / 3.544 14.705 / 14.677
Diameter of contact point (mm) [dMMr.m] 5.562 27.991
Diametral measurement over two balls without clearance (mm) [MdK] 7.113 29.491
Diametral two ball measure (mm) [MdK.e/i] 7.072 / 7.044 29.403 / 29.346
Diametral measurement over pins without clearance (mm) [MdR] 7.113 29.491
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 7.072 / 7.044 29.403 / 29.346
Measurement over 3 pins (axial) according to AGMA 2002 (mm)
[dk3A.e/i] 7.072 / 7.044 29.403 / 29.346
Dimensions over 3 pins without clearance (mm) [Md3R] 7.069 29.483
Effective dimensions over 3 pins (mm) [Md3R.e/i] 7.028 / 7.000 29.396 / 29.339

Chordal tooth thickness (no backlash) (mm) [sc] 0.699 0.555

Actual chordal tooth thickness (mm) [sc.e/i] 0.672 / 0.654 0.517 / 0.493
Reference chordal height from da.m (mm) [ha] 0.555 0.266
Tooth thickness (Arc) (mm) [sn] 0.701 0.556
(mm) [sn.e/i] 0.675 / 0.656 0.517 / 0.493

Backlash free center distance (mm) [aControl.e/i] 16.309 / 16.247

Backlash free center distance, allowances (mm) [jta] -0.091 / -0.153
Tip clearance (mm) [c0.i(aControl)] 0.059 -0.051
Centre distance allowances (mm) [Aa.e/i] 0.032 / -0.032

Circumferential backlash from Aa (mm) [jtw_Aa.e/i] 0.023 / -0.023

Radial clearance (mm) [jrw] 0.185 / 0.059
Circumferential backlash (transverse section) (mm) [jtw] 0.131 / 0.042
Normal backlash (mm) [jnw] 0.123 / 0.039

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Torsional angle at entry with fixed output:
Entire torsional angle (°) [j.tSys] 2.8819/ 0.9172

7. GEAR ACCURACY

------- GEAR 1 -------- GEAR 2 --

According to ISO 1328-1:1995, ISO 1328-2:1997
One or several gear data (mn, b or d) lay beyond the limits covered by the standard.
The tolerances are calculated on the basis of the formulae in the standard.
However, their values are outside the official range of validity!
Accuracy grade [Q] 8 8
Single pitch deviation (µm) [fptT] 13.00 14.00
Base circle pitch deviation (µm) [fpbT] 12.20 13.20
Sector pitch deviation over k/8 pitches (µm) [Fpk/8T] 13.00 22.00
Profile form deviation (µm) [ffaT] 8.00 9.00
Profile slope deviation (µm) [fHaT] 6.50 7.50
Total profile deviation (µm) [FaT] 10.00 12.00
Helix form deviation (µm) [ffbT] 12.00 13.00
Helix slope deviation (µm) [fHbT] 12.00 13.00
Total helix deviation (µm) [FbT] 17.00 18.00
Total cumulative pitch deviation (µm) [FpT] 31.00 40.00
Runout (µm) [FrT] 25.00 32.00
Single flank composite, total (µm) [FisT] 57.00 67.00
Single flank composite, tooth-to-tooth (µm) [fisT] 25.00 27.00
Radial composite, total (µm) [FidT] 30.00 37.00
Radial composite, tooth-to-tooth (µm) [fidT] 5.00 5.00

8. ADDITIONAL DATA

Maximal possible centre distance (eps_a=1.0) [aMAX] 16.636

Mass (g) [m] 0.90 22.71
Total mass (g) [m] 23.60
Moment of inertia (system with reference to the drive):
calculation without consideration of the exact tooth shape
single gears ((da+df)/2...di) (kg*m²) [TraeghMom] 3.258e-009 2.096e-006
System ((da+df)/2...di) (kg*m²) [TraeghMom] 7.767e-008
Torsional stiffness at entry with driven force fixed:
Torsional stiffness (MNm/rad) [cr] 0.000
Torsion when subjected to nominal torque (°) [delcr] 0.065
Mean coeff. of friction (acc. Niemann) [mum] 0.200
Wear sliding coef. by Niemann [zetw] 1.154
Gear power loss (W) [PVZ] 5.421
(Meshing efficiency (%) [etaz] 96.017)
Sound pressure level (according to Masuda) [dB(A)] 27.6

9. MODIFICATIONS AND TOOTH FORM DEFINITION

Data for the tooth form calculation :

Calculation of Gear 1
Tooth form, Gear 1, Step 1: Automatic (final machining)
z0= 25, x0=0.0000, da0= 10.880 mm, a0= 7.650 mm
haP0*= 1.100, hfP0*= 1.250, rofP0*= 0.250

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Calculation of Gear 2
Tooth form, Gear 2, Step 1: Automatic (final machining)
haP*= 1.081, hfP*= 1.500, rofP*= 0.200

10. SERVICE LIFE, DAMAGE

Required safety for tooth root [SFmin] 0.60

Required safety for tooth flank [SHmin] 0.60

Service life (calculated with required safeties):

System service life (h) [Hatt] 979

Tooth root service life (h) [HFatt] 0 1e+006

Tooth flank service life (h) [HHatt] 0 978.9
Note: The entry 1e+006 h means that the Service life > 1,000,000 h.

Damage calculated on the basis of the required service life [H] ( 3.0 h)
F1% F2% H1% H2%
0.00 0.00 0.00 0.31

Damage calculated on basis of system service life [Hatt] ( 978.9 h)

F1% F2% H1% H2%
0.00 0.00 0.00 100.00

Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution:
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %; t (h)
Gear fac b t0 T R(H)%
1 Tooth root 194940 1.7 0 0 0.00
1 Tooth flank 194940 1.3 0 0 0.00
2 Tooth root 36728 1.7 9.654e+029 1.484e+030 100.00
2 Tooth flank 36728 1.3 3.241e+007 1.544e+008 100.00
Reliability of the configuration for required service life (%) 0.00 (Bertsche)

REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
fma following equation (64), fsh following (57/58), Fbx following (52/53/57)
KHa, KFa according to method B
- The logarithmically interpolated value taken from the values for the fatigue strength and
the static strength, based on the number of load cycles, is used for coefficients ZL, ZV, ZR, ZW, ZX, YdrelT, YRrelT and YX..

End of Report lines: 539

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