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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO.

5, MAY 2012 2231

Letters
Nonisolated Bidirectional DC–DC Converters With Negative-Coupled Inductor
Hongfei Wu, Juejing Lu, Wei Shi, and Yan Xing

Abstract—A novel solution for nonisolated bidirectional dc–dc


converters (NI-BDCs) with advantages of simple topology, high ef-
ficiency, and high reliability is proposed. A small negative-coupled
inductor (NCI) is employed to split the switch branch in the NI-
BDC into two power flows clearly and prevent the freewheeling
current from flowing through the body diode of MOSFET. As a
result, the reverse-recovery problem of the MOSFET’s body diode Fig. 1. Bidirectional boost/buck dc–dc converter.
is alleviated. The topology method is presented and a family of
NI-BDCs with NCI is proposed. The idea is further extended to a
positive-coupled-inductor (PCI) solution by merging the NCI and
the filter inductor into a PCI. And a family of NI-BDCs with PCI is
proposed. The key operational principle and design consideration
are presented with experimental results given.
Index Terms—Bidirectional converter, coupled inductor, dc–dc
converter, reverse recovery, topology.

Fig. 2. Improved bidirectional boost/buck dc–dc converter.

I. INTRODUCTION
IDIRECTIONAL dc–dc converters (BDCs) are widely tinuous conduction mode (CCM) in the applications with tens
B used in many applications such as battery charg-
ing/discharging and power transmission between dc buses for
volts or higher voltage [14]. It will cause the problems of ex-
tremely huge current and voltage spikes, switching losses, and
the satellite [1], uninterruptible power supplies [2], and re- electromagnetic interference (EMI) noise.
newable energy systems [3]. The nonisolated BDC (NI-BDC) To overcome the reverse-recovery problem, an effective so-
[6]–[17] offers a simple topology and control. And it is prior lution is to replace the MOSFET with a combined switch, as
to an isolated one, where isolation is not required for higher shown in Fig. 2 [1]. Taking S1 as an example, a Schottky diode
efficiency, higher power density, and lower cost. D1 is in series with S1 to prevent the body diode of S1 from
The basic bidirectional buck/boost converter is shown in conducting while another diode D3 with better reverse-recovery
Fig. 1. It can operate either in the buck state or the boost state. characteristics is in parallel with S1 to freewheel the current.
In the buck state, S1 operates as the main switch, while S2 as the But the additional conduction loss of the block diodes will af-
synchronous rectifier (SR-MOSFET). And in the boost state, S2 fect the efficiency. The reverse-recovery problem can also be
operates as the main switch and S1 as the synchronous rectifier. alleviated by operating the converter in discontinuous conduc-
The bidirectional buck/boost converter is the simplest NI-BDC tion mode [4]. However, the power switches have to suffer a
topology, but unfortunately it suffers from the reverse-recovery much higher current stress and conduction loss. Soft-switching
problem of SR-MOSFET’s body diode when it operates in con- techniques such as resonant [5], [6], control-type soft switch-
ing [7], [8], and active clamp [9] offer alternative solutions for
high-voltage applications. However, it is not a preferred solution
for low-to-medium voltage application since turn-on loss is not
the dominating power loss, and it may complicate the control of
Manuscript received July 19, 2011; revised October 17, 2011; accepted
December 11, 2011. Date of current version February 27, 2012. This work was the converter or lead to higher voltage and/or current stress on
supported by the National Natural Science Foundation of China through Project devices.
51077071, by the Transformation of Scientific and Technological Achievements Using a coupled inductor to swap the current from the original
in Jiangsu Province under Grant BA2008001, and by the Foundation of State
Key Lab of Power System under Grant SKLD10KM02. Recommended for pub- diode with an auxiliary diode and to alleviate problems of diode
lication by Associate Editor R. Ayyanar. reverse recovery has been proposed in [11]–[14] . This concept
The authors are with the Jiangsu Key Laboratory of New Energy Gen- has been applied to unidirectional dc–dc converters, such as
eration and Power Conversion, College of Automation Engineering, Nan-
jing University of Aeronautics and Astronautics, Nanjing 210016, China boost [11], [12], buck–boost [13], and single-ended primary-
(e-mail: wuhongfei@nuaa.edu.cn; lujuejing@nuaa.edu.cn; shiwei030410520@ inductor converter [14]. However, this method can only be ap-
nuaa.edu.cn; xingyan@nuaa.edu.cn). plied to the unidirectional dc–dc converter and it is not valid
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. for the BDC. The major contribution of this letter is to pro-
Digital Object Identifier 10.1109/TPEL.2011.2180540 pose a universal solution for NI-BDCs operated in CCM by
0885-8993/$26.00 © 2011 IEEE
2232 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 5, MAY 2012

Mode I [t0 –t1 ]: When S1 is ON, D1 and S2 are OFF. The


induced potential of the NCI leads to a positive voltage vNCI on
D2 and keeps D2 OFF. Therefore, i1 = iLf and i2 = 0. The bias
current of the NCI flows into the dotted end, whose direction is
the same as i1 .
Mode II [t1 –t2 ]: At t1 , S1 is turned OFF and D1 ON. The
bias current of the NCI remains unchanged and flows from the
dotted end to the undotted end. The voltage vNCI blocks S2 ’s
body diode from conducting, which means the current i1 ( = iLf )
swaps from S1 to D1 , but not S2 ’s body diode.
As a result, the NCI prevents the current from flowing through
S2 ’s body diode and holds i2 = 0 and i1 = iLf when S1 is
OFF. That means when the proposed bidirectional buck/boost
Fig. 3. Derivation of the bidirectional buck/boost converter with NCI. (a) converter works in the buck state, only S1 , D1 work, which is
Combined bidirectional buck/boost converter. (b) Bidirectional buck/boost con- the same as that in a unidirectional buck converter.
verter with NCI.

III. EXPERIMENTAL RESULTS AND DISCUSSION


A. Experimental Results
A prototype for satellite application with the proposed topol-
ogy is built. The parameters are VH = 120 V (±5% when as
input), VL = 80 V (±5% when as input), rated power: 1000 W,
switching frequency: 100 kHz, Lf = 25 μH, magnetizing induc-
tance and coupling coefficient of the NCI: L = 4.6 μH and kN =
0.88, S1 and S2 : IXTQ82N25, and D1 and D2 : DSA90C200HB.
The experimental results in buck and boost states at full load
are given in Fig. 5(a) and (b), respectively. The waveforms of
Fig. 4. Idealized waveforms of the proposed bidirectional buck/boost con- i1 and i2 in Fig. 5(a) show that a very small current i2 flows
verter in buck state.
through S2 and D2 branches in the buck state and the waveforms
are almost the same as that in a basic buck converter consisted
employing a small negative-coupled inductor (NCI) to alleviate of S1 , D1 and an filter inductor with the inductance of (Lf +
the problems of reverse recovery of the MOSFET’s body diode. L). It is also shown in Fig. 5 that there are small voltage spikes
Different from the concept proposed in [11]–[14], the NCI is on the MOSFET S1 thanks to the Schottky diode D1 instead
used to prevent the freewheeling current from flowing through of S2 ’s body diode, freewheeling. Fig. 6(b) tells the same story
the body diode of MOSFET, but not to swap the current from in the boost state. The tested efficiencies of the proposed BDC
the original branch with the other one. The proposed NI-BDCs with an NCI and the conventional BDC, as shown in Fig. 1,
have merits of low reverse-recovery loss, high reliability, and are given in Fig. 6. The parameters and devices used in the
easy control. two tested prototypes are the same. It can be seen that, with
the proposed BDC, efficiencies of 97.6% and 97.3% at full
load in buck and boost states have been achieved. Compared to
II. BIDIRECTIONAL BUCK/BOOST TOPOLOGY WITH NCI the conventional BDC, efficiency has been improved more than
A combined bidirectional buck/boost converter with a shared 0.5% at full load and more than 2% at light load because the
inductor is illustrated in Fig. 3(a). Take the buck state as an conduction loss of the conventional BDC at light load is much
example. When S1 is OFF, we hope that the inductor current higher than that of the proposed BDC. Experimental results
flows totally through the diode D1 instead of the body diode of verify that the NCI solution really prevents the freewheeling
S2 . Aiming at this, a small NCI, i.e., L, is introduced to prevent current from flowing through the body diode of the MOSFET
the current from flowing through the body diode of S2 , as shown and offers a high efficiency over a wide load range.
in Fig. 3(b). With the introduced NCI, the switches and diodes
are split into two power flow paths clearly with S1 , D1 for buck
direction and S2 , D2 for boost direction, respectively. B. Discussion
Take the buck state as an example to analyze. The following 1) Impact of the Parasitic Parameters: As seen from the
assumptions are made: 1) all devices are ideal, 2) the coupling experimental waveforms, the parasitic capacitor of the MOSFET
coefficient of the NCI is 1, and 3) i1 , i2 , and iLf are the current will resonate with the NCI when the MOSFET is OFF. Take the
through the two windings of the NCI and filter inductor as buck state as an example to analyze. Assume that iLf is constant
illustrated in Fig. 3(b). The ideal waveforms of the proposed during the resonance because the value of Lf is much larger
converter in buck state are shown in Fig. 4. than that of the L.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 5, MAY 2012 2233

Fig. 7. Equivalent circuits of the bidirectional buck/boost converter with NCI


in buck state: (a) t < t0 , (b) [t0 , t1 ], and (c) [t1 , t2 ].

value, i2 pk , at t1
 
2L CDS
Fig. 5. Experimental waveforms at full load in (a) buck state and (b) boost i2 pk = VH − (VH − VL ) . (2)
Lf + L 2(1 + kN )L
state.

During [t1 , t2 ], the body diode of S2 begins to conduct when


vDS2 = 0 at t1 , as shown in Fig. 7(c). And i1 and i2 decrease
with the same slope as given by (3), until i2 = 0 and the body
diode of S2 turns off at t2 . Then, CDS2 and the NCI reresonate
again

di1 di2 1 VL VL
= = ≈ . (3)
dt dt 2 Lf + 1−k
2 L
N 2L f

Based on the previous analysis, the body diode of S2 is not


prevented from conducting absolutely. But the current through
Fig. 6. Conversion efficiency versus output power of the proposed BDC with it, root caused by the discharging of CDS2 , is extremely small
NCI and the conventional BDC without NCI.
and brings little power loss. On the other hand, because the
current through S2 ’s body diode is very small and decreases
slowly, it leads to a little reverse-recovery problem, as shown in
During t < t0 , S1 is ON, CDS2 resonates with the NCI, and the experimental waveforms. The oscillation may cause some
the equivalent circuit is given in Fig. 7(a); vDS2 will damp to EMI issues, but compared to the EMI introduced by the reverse
a voltage given by (1) at the end of this mode, as shown in recovery of MOSFET’s body diode, these issues have been de-
Fig. 5(a) graded because the di/dt and dv/dt caused by the oscillations are
limited by the leakage inductance of the coupled inductor.
2L 2) Design Consideration: To alleviate the reverse-recovery
vDS2 = VH − (VH − VL ). (1)
Lf + L problems associated with the body diode of S2 , the current
through S2 ’s body diode should be decreased to zero before
S1 is turned ON, which requires i2 pk in (2) to satisfy
During [t0 , t1 ], when S1 is turned OFF at t0 , CDS2 discharges
and resonates with the NCI again, equivalent circuit is shown ΔiL f VL Toff
i2 pk < ≈ (4)
in Fig. 7(b), until vDS2 resonates to zero and i2 reaches its peak 2 2(L + Lf )
2234 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 5, MAY 2012

Fig. 8. Examples NI-BDCs with NCI. (a) bidirectional buck–boost. (b) bidi-
rectional cuk.

Fig. 9. Merging of the NCI and filter inductor. Fig. 10. NI-BDCs with PCI: (a) bidirectional buck/boost, (b) bidirectional
buck-boost, and (c) bidirectional cuk.

where ΔiLf is the ripple of iLf and Toff is the off time of S1 in a
switching cycle. Assume Lf = xL; then, the value of L and kN with separated filter inductors if the coupling coefficient of the
should be designed to satisfy PCI kP = 0. And it will be the same as the topology given
 
2CDS 2 in Fig. 3(a) if kP = 1. Therefore, the smaller the kP , the bet-
L(1 + kN ) > VH − (VH − VL ) . (5) ter. However, a small kP may affect the power density of the
Δi2L f x+1
converter. The operation principle of the two types of NI-BDC,
The design procedure of Lf , L, and kN is as follows: first, with NCI and PCI, is the same. The main consideration on the
determine the value of ΔiLf according to the specifications of structure of the coupled inductor is the power density of the
the converter, then the value of Lf + L can be derived according converter.
to (4); second, select the value of kN ; third, calculate the value
of L and Lf (Lf = xL) according to (5). It can be seen that a
larger value of kN means a smaller value of L and a larger value V. CONCLUSION
of Lf . Therefore, a larger value of kN or a tightly coupled NCI
is expected in the design procedures. A novel and universal solution for the nonisolated bidirec-
3) Easy Control and High Reliability: The MOSFETs, S1 tional dc–dc converter (NI-BDC) with high efficiency, high re-
and S2 , in the proposed bidirectional buck/boost converter are liability, and easy control has been proposed and a family of NI-
driven separately for the buck and boost operations. There- BDCs has been derived. By employing a small NCI to split the
fore, there are no issues concerning soft start and shoot-through switch-branch in an NI-BDC into two power flow paths clearly
caused by the MOSFETs in the complementary operation [3]. and prevent the freewheeling current from flowing through the
In addition, the control of power flow of the proposed BDC body diode of the MOSFETs, the reverse-recovery problem of
is the same as the conventional BDCs. As a result, both easy MOSFET’s body diode is alleviated. The tested efficiencies with
control and high reliability can be achieved with the proposed a 1 kW 120 V/80 V bidirectional buck/boost converter prototype
bidirectional buck/boost topology. are 97.6% and 97.3% at full load in buck and boost states, re-
spectively. The NCI can also be merged with the filter inductor
into a PCI and bring a family of NI-BDCs with the PCI.
IV. EXTENSION OF THE PROPOSED TOPOLOGY
The idea, preventing the freewheeling current from flowing
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