Professional Documents
Culture Documents
#1 2017
GROUND
A MAGAZINE FROM
SANDVIK MINING AND ROCK TECHNOLOGY
Sweden:
Tough in a
tight spot
Sandvik CS550:
Get your
crush on
Big Picture:
The way
we were
EASTERN
AMBITION
WELCOME
Please note that unsolicited manuscripts are not accepted. Material in the
publication may only be reproduced with permission. Requests for permission
Sandvik Mining and Rock Technology should be sent to the editorial manager, Solid Ground. Editorial material and
opinions expressed in Solid Ground do not necessarily reflect the views of Sandvik
is there for you in the most demanding Mining and Rock Technology or the publisher.
of locations and challenges, right here and Correspondence and enquiries regarding the magazine are welcome. Contact:
Solid Ground, Spoon Publishing AB, Rosenlundsgatan 40, SE-118 53 Stockholm,
now – and in the future. Sweden. Phone: +46 (0)8 442 96 20.
Email: solidground@sandvik.com. Distribution enquiries email : solidground@spoon.se
Internet: www.minestories.com.
30 Piecing tech
together.
26
Flexibility and
automation in
the hole.
20
Drilling and
blasting in
historic
Stockholm.
16
High-capacity,
10
high-reduction
workhorse.
Sandvik
increase bit life, while maintaining environment, health and safety conditions the complete electric solution, including
penetration rate.” in underground mines, Canada’s Goldcorp and development equipment, which is expected to
Sandvik Mining and Rock Technology have eliminate all greenhouse gases associated with
teamed up to develop the world’s first the movement of ore and waste rock.
all-electric mine at the miner’s Borden Lake site “We can provide a full solution for develop-
near Chapleau, Canada. ment equipment for the mine because of our
The major undertaking is the latest breadth of offering,” says Dale Rakochy,
revolutionary measure taken by Goldcorp to business line manager, underground equip-
remove diesel particulate matter from ment, Sandvik Mining and Rock Technology.
Sandvik scores
high on the DJSI
Intelligent performance
Sandvik Mining and Rock Technology has Intelligent engine control provides operating
▲
Sandvik Group has once again been launched Commando DC130Ri, the cost savings through lower fuel consumption
▲
selected as a member of the Dow company’s first intelligent compact-class drill. by optimizing the engine power based on
Jones Sustainability Index (DJSI). Only the The rubber-tired top hammer drill rig has a actual requirements.
top 10 percent of sustainable companies modular design, efficient Sandvik RD106 rock
worldwide in each industry are included drill and a new intelligent control system.
in the prestigious list. Sandvik has Commando DC130Ri is a fully remote-
achieved a percentile ranking of 98 this controlled, hydraulic and self-propelled unit,
year, meaning its performance is better designed for drilling 22- to 45-millimetre holes. It
than 98 percent of the assessed possesses the functionality to have rollover for
companies. the feed, change drill steels on the rock drill and
“This is a great achievement,” says adjust the drill rig to challenging environmental
Christina Båge-Friborg, Sandvik head of conditions with additional appliances such as
Sustainable Business. “Being included in the fuel-powered engine heater. Commando
the DJSI, while strengthening our DC130Ri is also equipped with a fuel-efficient,
sustainability efforts every year, shows low-emission CAT C2.2 Tier 3 engine.
our customers that we are a responsible The drill’s new intelligent system provides
supplier striving to help them be more modern machine control features that until Commando DC130Ri is a fully remote-controlled,
sustainable, too.” now have been found only on larger rigs. hydraulic and self-propelled unit.
a 1,500-kilometre railway line infrastruc- 500 metres. Avesco has relied heavily on its
ture project that, when complete, will help
connect 35 million people in five countries,
fleet of 14 Sandvik tunnelling jumbos and
associated equipment. Furthermore, Sandvik
scores Sandvik
enabling travel from Paris, Strasbourg, Munich
and Vienna, and connecting Bratislava to
dry drilling systems have proved their worth,
being the only technique that could be
as a full-fledged
Budapest.
The route will involve the creation of new
successfully used at the project’s Feuerbach
Tunnel.
solution provider.”
tunnels, which will provide shorter travel times The Sandvik equipment is being operated in Donghong Zhang, senior deputy chief
and offer more direct connections. Contractor conjunction with iSURE, its advanced tunnel executive officer at NFC Africa Mining
Avesco, which has been commissioned by the management and information analysis Plc, on the long-term agreement signed
with Sandvik Mining and Rock Technol-
management consortia, will employ a variety of software for optimizing drill and blast design. ogy to help mine the Chambishi copper
Sandvik Mining and Rock Technology tunnelling Project costs are kept low, and smooth mine in Zambia.
equipment and software to construct the tunnelling progress is ensured as iSURE
tunnels. provides specific support for the various stages
A total of 63 kilometres of tunnels will be of drilling and blasting processes.
9,000 reasons
to celebrate
After 45 years of operation the Sandvik has been completely modernized, and today it
▲
Quarry Academy
a smashing success
Held over three days in November,
▲
QA
ABOUT THE QUARRY ACADEMY
Held every year, the Quarry Academy features
industry experts in mineral extraction, drilling,
blasting, crushing, sizing, processing and law,
sharing knowledge and best practices with
attendees. (See page 5 for more info.)
&
MASTER
BLASTER
FOR THREE DAYS in November, Dyno must say that having all that power at
Nobel and Sandvik Mining and Rock your fingertips is thrilling.
Technology conducted the 11th annual
Quarry Academy, an educational event Q WHAT ARE THE BIGGEST STRENGTHS
focusing on improving process efficiency OF YOUR SANDVIK DRILLS?
for producing aggregates in a safe We have two Sandvik DX800 drill rigs
environment. Solid Ground spoke with and just bought a new one recently. Even
one attendee, Justine Sorensen, construc- though we only have a few, the durability
tion blasting and quarry drilling manager and versatility of a DX800 is hard to
at The PEXCO Company, about her job beat.
and what she learned at the 2016 event.
Q WHAT DID YOU THINK ABOUT THE
Q WHAT IS THE PEXCO COMPANY’S QUARRY ACADEMY?
FOCUS? Our company has a strong relationship
The PEXCO Company is an American with Buckley Powder Company, a joint
contractor that focuses on construction venture with Dyno Nobel, and it was rec-
drilling and blasting, and quarry drilling. ommended to me by one of their reps as
a great way to better understand the busi-
Q WHAT ARE YOUR KEY RESPONSIBILI- ness. I’m quite impressed with the event
TIES AT WORK? overall. I really appreciated the examples
I manage our drillers and blasters. In and data put forth to make a point, par-
construction, that pertains to obtaining ticularly during the seminar on fuel con-
permits, meeting with gas and electricity sumption and how different options offer
companies about where we’re blasting, different savings. An event like this with
and managing the relationships with our a mix of experts, professionals, managers,
contractors. But I also have some foremen and labourers provides for a
blasting duties, particularly when we get fantastic learning experience and a great
busy. On the quarry side, I manage the networking opportunity. ■
drills and coordinate our tasks while
organizing the work flow for the team.
JUSTINE
Q WHAT DO YOU FIND CHALLENGING SORENSEN
▲
1
UNDERSTANDING THE DRIVERS
OF SHAREHOLDER VALUE
Miners seek a balance between financial
discipline and growth.
2
UNLOCKING PRODUCTIVITY
IMPROVEMENT
Focus shifts to becoming serial
innovators.
3
OPERATING IN AN ECOSYSTEM
Collaboration will drive the industry
forward. Commodity rally
4 After a run of low commodity prices, 2016 The surprise rally in commodity prices at the
▲
THE DIGITAL REVOLUTION showed what the mining sector hopes end of 2016 has reignited exploration activity
Mining starts to reinvent the future. are the first signs of recovery. Prices increased and is expected to lead to an overall increase in
across a broad range of commodities, boosted production.
5 primarily by demand from China. With higher prices, coal mines in Australia,
MAPPING THE THREAT Coal was one of the best-performing com Canada and Mozambique, mothballed when
LANDSCAPE modities – the price of metallurgical coal, a key prices were below USD 100 in 2015, have been
Cybersecurity concerns accelerate. ingredient in steelmaking, peaked at more than brought back into production. Two of the world’s
USD 300 per tonne from just USD 80 per tonne largest mining groups, BHP Billiton and Rio
6 at the start of the year. The price of iron ore
rose to almost USD 80 per tonne in November,
Tinto, have said they expect to see increases in
both metallurgical coal and iron ore production
CREATING A SHARED
VISION FOR THE SECTOR
a 100 percent increase on the start of the year. volumes in 2017.
Using compliance as a source of
competitive advantage.
7
Miners going green?
RE-EARNING THE SOCIAL
LICENCE TO OPERATE
Environmental sustainability and energy
management move into sharper focus.
Miners around the world are turning to renewable
8
▲
Is e-waste a potential
DATA AND gold mine?
DIAMONDS In light of the increasing popularity of The project piggybacks on earlier work done at
– a marriage that
▲
energy-efficient light-emitting diode (LED) the University of Edinburgh in which researchers
store vast amounts of data indefi- says she and her team have successfully relevance considering the United Nations
nitely using atom-sized flaws ordered in 3D recovered copper and silver and are certain they Environment Programme report called “Waste
arrays, according to the journal Science may be able to extract some rare earth Crimes” which states that up to 50 million
Advances. A team of physicists from City elements such as europium, cerium and lutetium tonnes of electronic waste are expected to be
University of New York used lasers to without using chemicals. disposed this year.
encode and read data on diamonds’
atomic-sized imperfections, called nitrogen
vacancy centres.
5,000,000,000
These experiments suggest that
diamonds could be used to encode data in
the form of negatively and neutrally charged
defects, which lasers can read, write, erase The value of the Northern Australian Infrastructure Facility fund, in AUD, that the Australian
and rewrite, the publication said. government could use for clean coal projects in the country. Clean coal refers to a collection of
technologies that diminish the environmental impacts of coal-generated electricity, including
carbon capture and sequestration.
Three new
uranium-rich
materials found Two-billion-year-old water
discovered at Glencore mine
American scientist Travis Olds has
▲
leószilárdite and redcanyonite – “represent prehistoric pool of water in the world’s than anyone anticipated.”
a small and unique slice of the earth’s deepest base metal mine, Glencore’s Kidd Mine By analyzing dissolved gases in the ancient
crust” where human activity spurred the in Timmins, Ontario. The water is estimated to be groundwater, researchers could date it back at
formation of previously unknown 2 billion years old and was found at about three least 2 billion years, but it’s the sulphate content
materials. kilometres down. According to University of of the water that is raising even more interest.
“The only way to better understand the Toronto geochemist Barbara Sherwood-Lollar, The sulphate in the water was produced in place,
chemistry of uranium is to go out and find there’s a significant amount. not brought underground by surface water,
new minerals and describe their topology, “When people see this water they assume it meaning these pools could potentially sustain
their structures,” Olds says. “They teach us must be some tiny amount of water trapped microbial life – vastly expanding potentially
a lot about how uranium can then be within the rock,” Sherwood-Lollar says. “But in habitable areas on the planet, given that
moved in the environment.” fact it’s very much bubbling right up out at you. billion-year-old rocks make up about half of
These things are flowing at rates of litres per Earth’s continental crust.
The Expert
How Canada stays
on top in mining
C
anada has been blessed with an
abundance of mineral reserves, but
the country is considered a world
mining capital because it has developed
smart policies tailored to establishing
global prominence in the industry. Katrina
Marsh, director of natural resources and
environmental policy at the Canadian
Chamber of Commerce, spoke to Solid
Ground and suggested four key areas in
Maintain Canada’s pool of Establish infrastructure
uniquely skilled people which the Canadian government can act to internally and international
l Build a national database on labour maintain its competitive advantage in the agreements abroad to
market conditions and disseminate industry. ■ ensure a competitive
information to high schools and future
universities about skills that are in l Invest in the infrastructure – roads,
high demand, ensuring academic power plants – necessary to promote
programmes are aligned with growth in the sector, unlocking the
industry needs. resource potential of the North.
l Continue to fund initiatives for l Pursue foreign investment protection
Aboriginal people and women to find agreements with foreign partners to
careers in mining. help mitigate political risk to Canadian
mining assets abroad.
Noble
machines
■ Mining contractor BSHPU
tripled its monthly development
rate at the Artemyevsky mine in
Kazakhstan, with some new
equipment and a service
agreement from Sandvik Mining
and Rock Technology.
Text: MIKA VELIKOVSKIY Photo: ADAM LACH
ABOUT BSHPU
Bashkir Shaft-Sinking Management (BSHPU nies employed a total of about 2,500 people.
Plc) was established in 1985 as a company The aggregate turnover of the group
specializing in the construction of under- exceeded USD 40 million.
ground mines and above-ground mining BSHPU acts both as a contractor for the
structures. Initially it focused on projects in leading mining enterprises of CIS countries
the Bashkortostan Republic of Russia – ore- and as a producer itself. Its own polymetallic
rich foothills of Ural Mountains that separate deposit operations in Russia and Kazakhstan
Europe from Asia. Today BSHPU and its add financial stability and strength to the
subsidiary company BSHPU-Kazakhstan LLP organization. BSHPU’s expertise covers
operate in three countries – Russia, Kazakh- sinking, raising, inclined and horizontal
stan and Uzbekistan. In 2015 these compa- excavations.
Development specialists
BSHPU invested in a fleet of
Sandvik mobile equipment
after winning the contract at
Artemyevsky.
SECOND
TO NONE
■The new Sandvik CS550 cone crusher is a
powerful secondary stage crusher for up to
700-tonne applications. In addition to flexibility
and sheer tonnage, it offers advanced automation
and maintenance features for maximal uptime.
T
he realities of today’s economy force tors looking for mobile solutions may also
all crushing operators to take a hard benefit.
look at their effectiveness and Sandvik CS550 achieves up to 25 percent
productivity. Can the process be higher reduction ratios compared to similar
more efficient without increasing the environ- types of crushers. This enables the use of a
mental footprint? Does it adequately meet the larger jaw crusher in the primary stage and
safety requirements set by EU’s Machine relieves the tertiary stage of some of its size
Directive? reduction load, allowing a sharper quality
A key goal is to accomplish more work – focus. In some applications, Sandvik CS550
essentially the sum of crusher capacity and can already produce some finished material in
reduction ratio – in each crushing stage while the secondary stage.
never losing sight of overall efficiency. Sandvik CS550 furthermore decreases the
These ideas drove Sandvik Mining and Rock recirculating load by up to 50 percent with no
Technology to design Sandvik CS550, its latest decrease in the output of high-value product. In
next-generation cone crusher. Launched at the other words, less material goes back into the
triennial CONEXPO-CON/AGG show in Las crusher to be reprocessed. This extends the
Vegas, the newcomer complements the first two service life of the wear parts, including
500-series crushers, Sandvik CH550 and particularly the costly manganese steel
Sandvik CH540. crushing chambers.
Sandvik CS550 is a reliable, high-capacity “Sandvik CS550 has a big intake to match
and high-reduction workhorse for the second- the jaw crusher in the primary stage, with the
ary crushing stages. While nothing prevents possibility to produce large volumes, delivering
Sandvik CS550 from being used in mining a high reduction ratio and an excellent shape of
applications, its primary mission is stationary the end product,” says Martin Johansson, life
construction use. From a practical standpoint cycle manager cones and gyratory crushers
this means aggregate quarries, while contrac- with Sandvik Mining and Rock Technology.
▲
PLANNED
PRECISION
■ Drilling and blasting in the cramped
confines of central Stockholm requires a
steady hand, perfect planning and agile
equipment that can do its job accurately.
Text: SUSANNA LINDGREN Photo: SAMIR SOUDAH & RASMUS FORSGREN
20 SOLID
20 SOLID
GROUND 1-17
GROUND 1-17
SANDVIK
SANDVIK
MINING
MINING
ANDAND
ROCK
ROCK
TECHNOLOGY
TECHNOLOGY
SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 21
SANDVIK SOLUTION TECH SPECS DINO DC400Ri
Dino DC400Ri with hydraulic rollover proved a good l Recommended hole diameter: 51–76 mm/2–3 in
choice for the Slussen project – easy to transport, l Drill rod/tube diameter: 32, 35, 39 mm
compact and flexible. The drill rig is well suited for a l Hydraulic rock drill: Sandvik RD414, 14 kW (19 hp)
construction site with limited space. It is possible to l Engine: Volvo TAD570VE, 105 kW (141 hp) (Tier3)
drill both vertical and horizontal holes. Dino Volvo TAD570VE, 105 kW (141 hp) (Tier4F)
DC400Ri has a low noise level, which is important at l Flushing air capacity: 3.5 m³/min, up to 8 bar
a site beside a residential area. It is equally impor- l Transport length: 6.6 m/21.7 ft
tant to minimize dust. The drill rig is equipped with l Transport width: 2.35 m/7.7 ft
the Sandvik DustMizer system, a dust collector l Transport height: 2.8 m/9.2 ft
with flap feeder and water tank. l Weight: about 10,000 kg/22,000 lbs
T
he blasting has started. Anders Hoffman, project manager
Nine years of well- at Skanska AB, one of the major
planned logistics to construction contractors in this huge
demolish the old and project that involves more than 25 dif-
rebuild a completely new ferent contracts. “The flow of trans-
hub bridging the south city district port must never be interrupted by the
Södermalm with medieval Old Town construction work, and that requires
– while allowing an uninterrupted thorough planning. Right here we have
flow of 480,000 daily passersby – can to remove at least 10,000 cubic metres
begin in earnest. The wind is cold and of rock. In another location this could
biting this morning in February. At have been done in one big blast. Here it
nine o’clock, a warning signal has just will take a year.”
put the commuter flow of bikes and The Stockholm City vision is to
pedestrians to a halt. A muffled boom replace the old and rundown traffic hub Mikael Kauppi, shopping mall, and other traces of hu-
from underneath the blasting mats fol- that was built in the 1930s with a new owner of Magnus man activity were unearthed in another
Schakt, depends
lowed by a small vibration gives a hint hub adjusted to accommodate the pres- on the flexibility
corner of the excavated area, namely
of what’s going on. Even so, very few ent traffic flow, making more way for of his Dino several staircases dating from houses
of the people in the crowd are likely to cyclists as well as for public transport. DC400Ri. built in the 15th century. On land and in
give much thought to the precise calcu- The area will at the same time be trans- the water archaeological teams do their
lations that just made it possible to blast formed into a venue where new quays excavations to document as much as
away 50 kilograms of explosives in give access to the water to better utilize possible before it is all covered up again
such a densely populated area. About this meeting point between the Baltic by a new dock area as well as new hous-
4,000 people live within a radius of Sea and the lake Mälaren. The sched- ing, shopping malls, roads and bridges.
500 metres from the construction site. uled completion date is in 2025. The latest discoveries were made in
Eight hundred people work in the same the water. Under a layer of modern
area, and every day about 480,000 pass HISTORY IS EVERYWHERE in this area. remains, like shopping trolleys and rusty
through the busy hub in this old sluice At the moment the site looks like noth- bicycles, various traces of business have
area, called Slussen, even if most of ing but a big hole in the ground. The been uncovered. In the 1600s and 1700s
them go by bus or on the subway. curious passersby could probably spot this waterfront area was a bustling
“The most challenging aspect of what’s left of the yellow floor tiles from trading area with mills, grinderies and
this job is actually the location,” says the supermarket in the old underground slaughterhouses.
▲
dust by spraying a mix of water and a started when Mikael’s father Magnus
natural agent into the rock drill, flushing Kauppi was running things. “Since dad
air into the lower end of the dust collec- bought his first Sandvik drill rig in 1981
tor. In the process the dust is transformed it has only been orange machines,”
into a harmless damp and grainy soil. Kauppi says.
As the work has moved further away That means that Sandvik Mining and
from house facades and deeper down Rock Technology sales engineer for sur-
into the ground, the size of the blasts has face drill rigs, Stefan Persson, has been
become bigger. The biggest so far has working with two generations of Kaup-
involved 22 drill holes and 61 kilograms pis, both of whom have appreciated the
of explosives releasing about 100 cubic advantages of using the same supplier.
metres of rock. There will be about five Kauppi and Persson speak regularly, at
more weeks of blasting to reach the first least once a week.
target of 13 metres into the ground. To “Magnus Schakt is a great customer,”
get the logistics right, a new temporary Persson says. “They are often looking for
bridge for bikes and pedestrians was new and special solutions, like the Com-
required before the drilling and blasting mando DC122R drill rig with standard
could begin in the neighbouring moun- diesel engine and powered with electric-
tain that will house part of the entrance to ity to work in sensitive blasting missions
a new bus terminal. for the Stockholm City Line project.”
“Every load of two to three kilos of The Dino DC400Ri working its way
explosives will go off 15 milliseconds through the rock at Slussen is one of
Passersby are mesmerized by
apart,” Kauppi says. “The result will Magnus Schakt’s latest additions and the the ongoing redevelopment
be a round of 50 to 70 kilos in one blast. second of this model for Kauppi. work beneath their feet.
That’s the maximum we can use to make “I like to stay at the forefront and to
sure there are no vibrations damaging the try the latest equipment,” Kauppi says.
buildings around us.” “Besides the rollover option on this one, I tems. I also appreciate that the machine
particularly like the new dust foam func- is easy to dismount and transport. Unlike
SANDVIK EQUIPMENT HAS for years tion – the flap feeder DustMizer. That this project, many of our assignments are
been a natural part of Kauppi’s special- means we do not have to deal with dusty short and transportation has to be fast
ized business. The good cooperation bags and messy vacuum cleaning sys- and easy.” ■
CONTROL IN
THE HOLE
S
Extensive automation is another key
100+
ANDVIK DU412i EXTENDS reverse circulation for grade control and theme in Sandvik DU412i. The offering
the Sandvik Mining and precollaring for exploration. is structured on two levels: Silver-level
Rock Technology offering Flexibility based largely on com- single-hole automation as a standard for
Depth in drillable
of advanced drilling monality in components with the rest of metres for all rigs and Platinum-level automation
solutions to in-the-hole (ITH) the 400i-class is a key Sandvik DU412i Sandvik DU412i. for multiple-hole applications.
longhole applications. The third feature. All Sandvik Next Generation The single-hole automation system
member of the supplier’s Next drill rigs share common base compo- enables the drill to automatically drill a
Generation family of drill rigs follows nents and carriers. Operators and hole to depth and retrieve the drill string
in the footsteps of Sandvik DD422i maintenance technicians will find the when completed, allowing the opera-
and Sandvik DT922i. equipment easier to use and service tor to temporarily leave the equipment
In-the-hole technology substantially thanks to common components and during drilling. The Platinum version
expands the Sandvik portfolio of similar user interfaces. Commonality of builds on the automation by enabling
longhole drilling systems. While the spare parts among the Next automatic boom positioning between
top-hammer drills produce smaller Generation drills serves to minimize the holes, drill plan handling and data col-
holes at a faster initial penetration rate required inventories. lection with wireless transfer through
and with lower energy consumption, the mine network. These automatic
ITH technology delivers better accuracy THE NEW MODULAR mast and features increase equipment utilization
particularly in fractured rock. It can drill carousel design makes it even simpler through shift changes, during the blast
deeper holes well beyond 100 metres as to service and also enables modifica- ▲
well as larger drilling patterns – essen- tion of the feed and carousel configura-
tially more tonnes per drilled metre. tions at a later date, even in field TECH SPECS SANDVIK DU412i
Hole sizes optimally range for conditions, to respond to changed
top-hammer drills between 51 and 127 production needs or mine conditions. l Drilling module: standard feed (70 kN), 19 + 1 rod
millimetres (2 to 5 inches), while ITH Standard, heavy hoist and V30 feeds all carousel (options up to 33 +1)
applications generally start from around use a single feed beam. All centralizer, l Hole size: 89–762 mm (3 ½–30 in)
100 millimetres (4 inches) and extend carousel and feed strength options have l Multi-voltage power pack: 380–1000 V, 50/60 Hz
well beyond 203 millimetres (8 inches), standardized mounting and electro- l Engine: Cummins QSB4.5 diesel, 122 Kw, Tier 4F
reamed holes up to 445 millimetres hydraulic controls. l Onboard booster: 19 m3/min, 28 bar (400 psi),
(17.5 inches) and V30 holes to 762 The completely new drill module, electronic control (up to 33 m3/min)
millimetres (30 inches). specifically optimized for instrumenta- l Canopy: compliant with FOPS safety require-
Natural applications for Sandvik tion and automation possibilities, was ments (ISO 3449)
DU412i specifically will include designed jointly by the Sandvik l Tramming length: 10,495 mm (413.2 in)
production drilling fans, undercut production units in Winnipeg, Canada, l Tramming T-section: 3,800 mm (149.6 in)
drilling, slot raising, drainage and and Tampere, Finland. l Drilling height: 3,560 mm (140.2 in)
service holes, preconditioning holes, The flexibility philosophy even
SOLID GROUND1-17
SOLIDGROUND 2-16SANDVIK
SANDVIKMINING
MININGAND
ANDROCK TECHNOLOGY 29
ROCKTECHNOLOGY 29
INTELLIGENCE
FUTURE TECH
TODAY Text: JEAN-PAUL SMALL Illustrations: RITHUSET I STHLM
INTERNET OF THINGS
Definition: The interconnection, via the internet,
of computing devices in objects enabling them to
send and receive data.
Industry example: Aircraft engines
Battery
powered,
producing
zero emissions.
PROTECTIVE
PRODUCTIVITY
■ The tough Sandvik HX900 material has helped
a copper mine in Arctic Sweden improve
environment, health and safety (EHS)
conditions while increasing productivity.
Text: DAVID NIKEL Photo: PRIME SOLUTIONS Oskar Larsson,
product manager
wear protection at
Sandvik Mining
and Rock
Technology.
S
andvik partnered with that temperatures of below -20C are
engineering consultancy firm commonplace. Despite such harsh
Prime Solutions to develop a conditions, more than 100,000 tonnes of
modular solution that chalcopyrite and pyrite are mined and
improved the quality and transported around the clock every day
efficiency of maintenance procedures at at the open-pit mine, which yields vast
a copper mine in northern Sweden. quantities of copper alongside some
The conveyors that helped to silver and gold.
transport millions of tonnes of crushed With large mining equipment
rock to the surface of the copper mine operating around the clock in an
330
were subjected to heavy impact and environment that experiences extreme high, while noise levels sometimes
abrasive wear, posing safety and cold and total darkness in December exceeding 100dB and dusty environ-
productivity concerns. Frequent and January every year, the mine’s top ment also caused problems. In addition
Production hours
maintenance sessions were required, priority is the safety of its 600-plus to the EHS concerns, each inspection lost before
interrupting production and creating employees. required production to be stopped for implementing the
Sandvik HX900
safety risks for employees. an eight-hour period every two weeks solution.
Combining Sandvik HX900 wear ONE RECENT EXAMPLE involved the or so.
protection and materials knowledge chutes used to transport vast quantities “Before our installation, maintenance
with Prime Solutions’ system engineer- of rock for further processing. The workers needed to stop production and
ing into a new chute design gave the impact of the rough crushed rock go into the chute itself,” explains Oskar
mine owners increased productivity and caused the chute liners to become Larsson, product manager wear
improved working environment safety damaged on a regular basis and protection at Sandvik Mining and Rock
for the mine owners. therefore require regular inspections. Technology. “All the maintenance work
Situated in the heart of Swedish The risk of injury from falling rock took place inside the chute, with poor
Lapland, the copper mine is so far north during the maintenance sessions was lighting and the risk of falling objects.
▲
300 million Swedish kronor. From the saw the potential in Sandvik HX900.”
maintenance staff to the senior manage- Zaar believes the benefits of such a
ment, everyone involved was very happy modular system featuring Sandvik SANDVIK HX900:
with the results.” HX900 can be enjoyed by many more
mines around the world.
DURABLE IN THE
PRIME SOLUTIONS’ FAMILIARITY “With the extended life of Sandvik TOUGHEST CONDITIONS
with the low temperatures and tough HX900, inspections and maintenance
Sandvik HX900 is implemented in the mining
rock of the region and specialist can be pre-planned, something that was
and mineral handling industries, steel works,
knowledge of engineering solutions not possible at the mine before this
concrete plants and road maintenance. It is
within other industries was enough for solution. Few mines that I know of can used in crushing, fragmentation and grinding
it to reach out to Sandvik. be so proactive with maintenance operations, where it can easily replace
“Sandvik is a very well-known routines. There are many other mines conventional wear-resistant steels, castings
company here in Sweden, but even so, that would benefit from solutions of this and hard-facing on wear parts subjected to
Sandvik HX900 material was not so kind.” severe stresses. It is produced in the form of
well-known,” Zaar explains. “I’ve been Both parties agree that bringing composite or clad. The casting method used
interested in composites since working together Sandvik products and materials in both cases provides a metallurgical bond
in the Swedish air force, so I was very knowledge with Prime Solutions’ between the cemented carbide granules or
interested in figuring out if there was a system engineering experience gave the tiles in the wear zone and the nodular iron in
better material available than rough mine owners a solution that no single the base metal. It is also possible to have a
hardfacing metals. I contacted Sandvik, company could provide. mixture of composite and clad.
which introduced me to Sandvik “Safety is paramount in all mining
HX900, and we’ve worked together operations, but in harsh environments APPLICATIONS INCLUDE:
ever since. we all have to go the extra mile to
l Sliding
“I’ve worked a lot with handling protect each other,” Larsson says.
l Crushing
systems in the paper and steel industries, “Sandvik HX900 can drastically l Milling
so I have a lot of knowledge about improve wear protection in crushing, l Mixing
material fatigue,” Zaar says. “Some of the fragmentation and grinding operations, l Cutting
solutions I’ve been working with were leading to increased productivity. But l Scraping
designed for steam locomotives from by working in cooperation with others, l Grinding
years ago, but they can be applied to as we did with Prime Solutions in
heavy mining, whereas some modern Sweden, Sandvik products can have a
systems don’t work so well. I immediately real impact on safety, too.” ■
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