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SOLID

#1 2017

GROUND
A MAGAZINE FROM
SANDVIK MINING AND ROCK TECHNOLOGY

Sweden:
Tough in a
tight spot
Sandvik CS550:
Get your
crush on
Big Picture:
The way
we were

Tripling development pace


in the heart of Kazakhstan.

EASTERN
AMBITION
WELCOME

Dear reader, SANDVIK NEWS


Supplying Stuttgart 21............................. 5
PROFILE
FOR SANDVIK MINING AND ROCK TECHNOLOGY, innovation is
at the heart of everything we do – along with our focus on our No. 1
Master blaster............................................. 6
priority, safety. Whether it’s: TRADE NEWS
• the new Sandvik UNIFACE down-the-hole range of drill bits,
Data diamonds............................................ 8
providing up to 80 percent longer service life than the previous
range (meaning that operators spend less time changing tools), ARTEMYEVSKY POLYMETALLIC MINE
• the way we’ve teamed up with Goldcorp to develop the world’s
Noble machines........................................ 10
first all-electric mine (Borden Lake, Canada),
• or the new Sandvik CS550 cone crusher, offering advanced SANDVIK CS550
automation and maintenance features to maximize your uptime
High capacity and reduction in one...16
– everything we do is designed with you, our customer, in mind.
The above are just some of the things we are doing right here, SLUSSEN JUNCTION DEVELOPMENT
right now. However, rightly proud though we are of our latest
Precise in a tight spot............................ 20
innovations, our focus is already on the future, “Future Tech
Today.” We have a team working day in, day out, to ensure that new SANDVIK DU412i
trends and concepts are incorporated into our product designs to Highly flexible in-the-hole drilling....... 26
increase their productivity, reduce total cost of ownership and
enhance safety and reliability. For example, current developments in INTELLIGENCE
the automobile industry (self-driving cars) are really pushing Future talk..................................................30
forward autonomous vehicle technology – with Sandvik
AutoMine already having 1.5 million operating hours’ SUSTAINING SAFETY
proof of increased safety, improved utilization of HX900 improves EHS, productivity... 33
equipment and lower operating costs. Green power
systems are another big area of focus – such as the THE BIG PICTURE
battery-operated Sandvik DD422iE mining jumbo and Taking it to the top.....................................36
Sandvik LH307B loader.
It’s a fine balance between the “here and now” and the PRODUCT RANGE
future. We know that for you, our customer, the Global solutions and services.............. 38
most important thing is to know that
Sandvik is here to help you in your daily
challenges, anywhere, anytime. That’s
why we strive for continuous improve- SOLID GROUND is a business and technology magazine from
ment in our parts and service offering, Sandvik Mining and Rock Technology, Kungsbron 1, 111 22 Stockholm, Sweden.
Phone: +46 (0)845 61100. Solid Ground is published twice a year in English,
tailor-made for your specific challenges. Chinese, French, Polish, Portuguese, Russian, Spanish and US adaptation. The
magazine is free to Sandvik Mining and Rock Technology customers. Published by
Find out how you can save on parts and Spoon Publishing in Stockholm, Sweden. ISSN 2000-2874.
services with the new Sandvik 365
Editor-in-chief and responsible under Swedish publishing law: Jeanette
iPad app – with an ROI calculator to Svensson. Project leader: Eric Gourley. Editor: Jean-Paul Small. Sub editor:
Michael Miller. Creative director: Niklas Thulin. Art director: Linda Klemming.
demonstrate how you can boost your Language coordination: Louise Holpp. Prepress: Markus Dahlstedt. Cover
bottom line. photo: Adam Lach. Editorial board: Marie Brodin, Eric Gourley, Conny Rask.

Please note that unsolicited manuscripts are not accepted. Material in the
publication may only be reproduced with permission. Requests for permission
Sandvik Mining and Rock Technology should be sent to the editorial manager, Solid Ground. Editorial material and
opinions expressed in Solid Ground do not necessarily reflect the views of Sandvik
is there for you in the most demanding Mining and Rock Technology or the publisher.
of locations and challenges, right here and Correspondence and enquiries regarding the magazine are welcome. Contact:
Solid Ground, Spoon Publishing AB, Rosenlundsgatan 40, SE-118 53 Stockholm,
now – and in the future. Sweden. Phone: +46 (0)8 442 96 20.
Email: solidground@sandvik.com. Distribution enquiries email : solidground@spoon.se
Internet: www.minestories.com.

Solid Ground is issued for informational purposes. The information provided is of a


general nature and should not be treated as advice or be relied upon for making
LARS ENGSTRÖM decisions or for use in a specific matter. Any use of the information provided is at
the user’s sole risk, and Sandvik Mining and Rock Technology shall not be liable for
PRESIDENT, SANDVIK MINING any direct, incidental, consequential or indirect damage arising out of the use of
AND ROCK TECHNOLOGY the information made available in Solid Ground.

2 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


CONTENTS 1.17

30 Piecing tech
together.

26
Flexibility and
automation in
the hole.

20
Drilling and
blasting in
historic
Stockholm.

16
High-capacity,

10
high-reduction
workhorse.

Proving productive at the


base of the Altai
Mountains.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 3


SANDVIK NEWS

Sandvik

UNIFACE takes DD422iE is


part of the
all-electric
centre stage fleet at
Borden Lake.

Sandvik Mining and Rock Technology


has launched the new Sandvik


UNIFACE down-the-hole (DTH) range of
drill bits. With long bit life essential to
cutting costs and improving productivity,
the service life of Sandvik UNIFACE bits
can be as much as 80 percent longer than
current Sandvik bits. Sandvik UNIFACE is
designed for optimized flushing that gives
a more even wear of the gauge, increasing
the life of the bit. In order to achieve a
consistent penetration rate, the buttons
have been placed so that they always hit
fresh rock.
The tool life improvements delivered by
the Sandvik UNIFACE design also yield
significant health and safety benefits, since
operators spend less time changing tools.
“The new bit design essentially delivers
more drill metres per shift compared with
a standard bit, thanks to less frequent bit
First all-electric mine
gets the green light
changes,” says Johan Bergquist, global
product line manager DTH tools, Sandvik
Mining and Rock Technology. “The result is
a design with a number of features that are
new to the industry and that signi­ficantly In a comprehensive attempt to improve underground environments. Sandvik will provide

increase bit life, while maintaining environment, health and safety conditions the complete electric solution, including
penetration rate.” in underground mines, Canada’s Goldcorp and development equipment, which is expected to
Sandvik Mining and Rock Technology have eliminate all greenhouse gases associated with
teamed up to develop the world’s first the movement of ore and waste rock.
all-electric mine at the miner’s Borden Lake site “We can provide a full solution for develop-
near Chapleau, Canada. ment equipment for the mine because of our
The major undertaking is the latest breadth of offering,” says Dale Rakochy,
revolutionary measure taken by Goldcorp to business line manager, underground equip-
remove diesel particulate matter from ment, Sandvik Mining and Rock Technology.

Sandvik scores
high on the DJSI
Intelligent performance
Sandvik Mining and Rock Technology has Intelligent engine control provides operating

Sandvik Group has once again been launched Commando DC130Ri, the cost savings through lower fuel consumption

selected as a member of the Dow company’s first intelligent compact-class drill. by optimizing the engine power based on
Jones Sustainability Index (DJSI). Only the The rubber-tired top hammer drill rig has a actual requirements.
top 10 percent of sustainable companies modular design, efficient Sandvik RD106 rock
worldwide in each industry are included drill and a new intelligent control system.
in the prestigious list. Sandvik has Commando DC130Ri is a fully remote-
achieved a percentile ranking of 98 this controlled, hydraulic and self-propelled unit,
year, meaning its performance is better designed for drilling 22- to 45-millimetre holes. It
than 98 percent of the assessed possesses the functionality to have rollover for
companies. the feed, change drill steels on the rock drill and
“This is a great achievement,” says adjust the drill rig to challenging environmental
Christina Båge-Friborg, Sandvik head of conditions with additional appliances such as
Sustainable Business. “Being included in the fuel-powered engine heater. Commando
the DJSI, while strengthening our DC130Ri is also equipped with a fuel-efficient,
sustainability efforts every year, shows low-emission CAT C2.2 Tier 3 engine.
our customers that we are a responsible The drill’s new intelligent system provides
supplier striving to help them be more modern machine control features that until Commando DC130Ri is a fully remote-controlled,
sustainable, too.” now have been found only on larger rigs. hydraulic and self-propelled unit.

4 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


GET MORE NEWS AT MINESTORIES.COM

Stuttgart 21 to link THE QUOTE

millions across Europe “A project of this


The Stuttgart 21 rail project in Germany is excavated, representing a height differential of nature under­

a 1,500-kilometre railway line infrastruc- 500 metres. Avesco has relied heavily on its
ture project that, when complete, will help
connect 35 million people in five countries,
fleet of 14 Sandvik tunnelling jumbos and
associated equipment. Furthermore, Sandvik
scores Sandvik
enabling travel from Paris, Strasbourg, Munich
and Vienna, and connecting Bratislava to
dry drilling systems have proved their worth,
being the only technique that could be
as a full-fledged
Budapest.
The route will involve the creation of new
successfully used at the project’s Feuerbach
Tunnel.
solution pro­vi­der.”
tunnels, which will provide shorter travel times The Sandvik equipment is being operated in Donghong Zhang, senior deputy chief
and offer more direct connections. Contractor conjunction with iSURE, its advanced tunnel executive officer at NFC Africa Mining
Avesco, which has been commissioned by the management and information analysis Plc, on the long-term agreement signed
with Sandvik Mining and Rock Technol-
management consortia, will employ a variety of software for optimizing drill and blast design. ogy to help mine the Chambishi copper
Sandvik Mining and Rock Technology tunnelling Project costs are kept low, and smooth mine in Zambia.
equipment and software to construct the tunnelling progress is ensured as iSURE
tunnels. provides specific support for the various stages
A total of 63 kilometres of tunnels will be of drilling and blasting processes.

9,000 reasons
to celebrate
After 45 years of operation the Sandvik has been completely modernized, and today it

plant in Turku, Finland, rolled out its is a state-of-the-art, 14,500-square-metre


9,000th unit, a Sandvik TH663 underground facility that produces a truck every other day.
truck, in September 2016. The event was “It is quite remarkable to consider the
commemorated with a party and celebrated by journey Sandvik in Turku has been on to reach
customers, suppliers and employees, culminat- this 9,000th machine milestone,” says Lars
ing with a delivery ceremony to the customer, Engström, president Sandvik Mining and Rock
Byrnecut Australia. Technology. “This significant achievement is a
After opening in 1971, the Turku plant statement of our production capability,
immediately began manufacturing Sandvik market-leading performance and reliability of
TORO underground loaders. Over the years it Sandvik equipment.”

Quarry Academy
a smashing success
Held over three days in November,

the 11th annual Quarry Academy


received rave reviews from attendees.
The educational seminar, held in San
Antonio, Texas, and hosted by Sandvik
Mining and Rock Technology and Dyno
Nobel, offered workshops focusing on
best practices to improve process
efficiency across a variety of disciplines
in the aggregate production process
including mineral extraction, drilling,
blasting, crushing, sizing and processing.
The Turku plant
celebrates the
The seminar also provided workshops
rollout of its 9,000th covering other aspects of quarry
unit in September. operation, such as planning, legal issues
and safety considerations.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 5


PROFILE

QA
ABOUT THE QUARRY ACADEMY
Held every year, the Quarry Academy features
industry experts in mineral extraction, drilling,
blasting, crushing, sizing, processing and law,
sharing knowledge and best practices with
attendees. (See page 5 for more info.)

&
MASTER
BLASTER
FOR THREE DAYS in November, Dyno must say that having all that power at
Nobel and Sandvik Mining and Rock your fingertips is thrilling.
Technology conducted the 11th annual
Quarry Academy, an educational event Q WHAT ARE THE BIGGEST STRENGTHS
focusing on improving process efficiency OF YOUR SANDVIK DRILLS?
for producing aggregates in a safe We have two Sandvik DX800 drill rigs
environment. Solid Ground spoke with and just bought a new one recently. Even
one attendee, Justine Sorensen, construc- though we only have a few, the durability
tion blasting and quarry drilling manager and versatility of a DX800 is hard to
at The PEXCO Company, about her job beat.
and what she learned at the 2016 event.
Q WHAT DID YOU THINK ABOUT THE
Q WHAT IS THE PEXCO COMPANY’S QUARRY ACADEMY?
FOCUS? Our company has a strong relationship
The PEXCO Company is an American with Buckley Powder Company, a joint
contractor that focuses on construction venture with Dyno Nobel, and it was rec-
drilling and blasting, and quarry drilling. ommended to me by one of their reps as
a great way to better understand the busi-
Q WHAT ARE YOUR KEY RESPONSIBILI- ness. I’m quite impressed with the event
TIES AT WORK? overall. I really appreciated the examples
I manage our drillers and blasters. In and data put forth to make a point, par-
construction, that pertains to obtaining ticularly during the seminar on fuel con-
permits, meeting with gas and electricity sumption and how different options offer
companies about where we’re blasting, different savings. An event like this with
and managing the relationships with our a mix of experts, professionals, mana­gers,
contractors. But I also have some foremen and labourers provides for a
blasting duties, particularly when we get fantastic learning experience and a great
busy. On the quarry side, I manage the networking opportunity. ■
drills and coordinate our tasks while
organizing the work flow for the team.
JUSTINE
Q WHAT DO YOU FIND CHALLENGING SORENSEN

AND ENJOYABLE ABOUT YOUR JOB?


In the construction business, the only TITLE: Construction blasting and
constant is change. That’s the biggest quarry drilling manager.
challenge: staying on top of a forever- HOBBIES: Camping, hiking and
shifting landscape. And I love blasting walking her dog Bentley, a German
– who doesn’t? All of it, the physics of it, Shepherd-Malamute-Husky mix.
the controlled explosions. It’s always FAMILY: Oldest of seven children
vital to adhere to safety standards, but I (three brothers and three sisters).

6 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


TRADE NEWS

2017: THE YEAR


IN MINING
Multinational professional services firm
Deloitte’s annual report Tracking the
Trends 2017 discusses the top 10 trends
that mining companies will face this year.

1
UNDERSTANDING THE DRIVERS
OF SHAREHOLDER VALUE
Miners seek a balance between financial
discipline and growth.

2
UNLOCKING PRODUCTIVITY
IMPROVEMENT
Focus shifts to becoming serial
innovators.

3
OPERATING IN AN ECOSYSTEM
Collaboration will drive the industry
forward. Commodity rally
4 After a run of low commodity prices, 2016 The surprise rally in commodity prices at the

THE DIGITAL REVOLUTION showed what the mining sector hopes end of 2016 has reignited exploration activity
Mining starts to reinvent the future. are the first signs of recovery. Prices increased and is expected to lead to an overall increase in
across a broad range of commodities, boosted production.
5 primarily by demand from China. With higher prices, coal mines in Australia,
MAPPING THE THREAT Coal was one of the best-performing com­ Canada and Mozambique, mothballed when
LANDSCAPE modities – the price of metallurgical coal, a key prices were below USD 100 in 2015, have been
Cybersecurity concerns accelerate. ingredient in steelmaking, peaked at more than brought back into production. Two of the world’s
USD 300 per tonne from just USD 80 per tonne largest mining groups, BHP Billiton and Rio
6 at the start of the year. The price of iron ore
rose to almost USD 80 per tonne in November,
Tinto, have said they expect to see increases in
both metallurgical coal and iron ore production
CREATING A SHARED
VISION FOR THE SECTOR
a 100 percent increase on the start of the year. volumes in 2017.
Using compliance as a source of
competitive advantage.

7
Miners going green?
RE-EARNING THE SOCIAL
LICENCE TO OPERATE
Environmental sustainability and energy
management move into sharper focus.
Miners around the world are turning to renewable
8

energy to control energy costs. At the Energy and


SUPPORTING STRATEGIC PRIORITIES Mines World Congress in Toronto, Canada, gold miner
Miners transform their operating models. Newmont Mining said its No. 1 opportunity was solar energy
at its operations in Tanami, Australia, and in Peru. The
9 company will also focus on micro-hydro power in Peru and
hydrogenation-derived renewable diesel for its underground
CREATING HEALTHY
AND INCLUSIVE WORKFORCES operation in Nevada.
Prioritizing wellness and diversity. “We’ll have to make those changes gradually and in a way
that is cost-effective to our operations,” says Frank Roberto,
Newmont’s chief metallurgist, stating that dependence on
10 traditional power sources has slowed the transition to
ADOPTING AN INTEGRATED APPROACH alternatives.
Demands for greater disclosure and Michel Carreau, Hatch Energy’s director of energy, said the
transparency. Paris Accord could help push miners towards sustainable
energy to avoid a possible USD 50 per tonne carbon tax.
“Ten years from now there is not going to be a mining
company that starts a project with a life of at least 10 years
without putting in renewable power,” he says.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 7


TRADE NEWS

Is e-waste a potential
DATA AND gold mine?
DIAMONDS In light of the increasing popularity of The project piggybacks on earlier work done at
– a marriage that


energy-efficient light-emitting diode (LED) the University of Edinburgh in which researchers

lasts forever bulbs and lamps, researchers from the University


of British Columbia in Canada say that recovering
developed a new extraction method that
recovered gold from mobile phones, TVs and
metals from LED lights may soon become an computers without using toxic chemicals, such
Diamonds can be used as a way to economical option. Professor Maria Holuszko as cyanide. The news takes on even more

store vast amounts of data indefi- says she and her team have successfully relevance considering the United Nations
nitely using atom-sized flaws ordered in 3D recovered copper and silver and are certain they Environment Programme report called “Waste
arrays, according to the journal Science may be able to extract some rare earth Crimes” which states that up to 50 million
Advances. A team of physicists from City elements such as europium, cerium and lutetium tonnes of electronic waste are expected to be
University of New York used lasers to without using chemicals. disposed this year.
encode and read data on diamonds’
atomic-sized imperfections, called nitrogen
vacancy centres.

5,000,000,000
These experiments suggest that
diamonds could be used to encode data in
the form of negatively and neutrally charged
defects, which lasers can read, write, erase The value of the Northern Australian Infrastructure Facility fund, in AUD, that the Australian
and rewrite, the publication said. government could use for clean coal projects in the country. Clean coal refers to a collection of
technologies that diminish the en­viron­mental impacts of coal-generated electricity, including
carbon capture and sequestration.

Three new
uranium-rich
materials found Two-billion-year-old water
discovered at Glencore mine
American scientist Travis Olds has

found three new uranium-rich


secondary minerals growing on the walls
of a mine near the Red Canyon region of
Utah. All three specimens – leesite, Canadian scientists have discovered a minute – the volume of the water is much larger

leószilárdite and redcanyonite – “represent prehistoric pool of water in the world’s than anyone anticipated.”
a small and unique slice of the earth’s deepest base metal mine, Glencore’s Kidd Mine By analyzing dissolved gases in the ancient
crust” where human activity spurred the in Timmins, Ontario. The water is estimated to be groundwater, researchers could date it back at
formation of previously unknown 2 billion years old and was found at about three least 2 billion years, but it’s the sulphate content
materials. kilometres down. According to University of of the water that is raising even more interest.
“The only way to better understand the Toronto geochemist Barbara Sherwood-Lollar, The sulphate in the water was produced in place,
chemistry of uranium is to go out and find there’s a significant amount. not brought underground by surface water,
new minerals and describe their topology, “When people see this water they assume it meaning these pools could potentially sustain
their structures,” Olds says. “They teach us must be some tiny amount of water trapped microbial life – vastly expanding potentially
a lot about how uranium can then be within the rock,” Sherwood-Lollar says. “But in habitable areas on the planet, given that
moved in the environment.” fact it’s very much bubbling right up out at you. billion-year-old rocks make up about half of
These things are flowing at rates of litres per Earth’s continental crust.

8 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


GET MORE NEWS AT MINESTORIES.COM

The Expert
How Canada stays
on top in mining
C
anada has been blessed with an
abundance of mineral reserves, but
the country is considered a world
mining capital because it has developed
smart policies tailored to establishing
global prominence in the industry. Katrina
Marsh, director of natural resources and
environmental policy at the Canadian
Chamber of Commerce, spoke to Solid
Ground and suggested four key areas in
Maintain Canada’s pool of Establish infrastructure
uniquely skilled people which the Canadian government can act to internally and international
l Build a national database on labour maintain its competitive advantage in the agreements abroad to
market conditions and disseminate industry. ■ ensure a competitive
information to high schools and future
universities about skills that are in l Invest in the infrastructure – roads,
high demand, ensuring academic power plants – necessary to promote
programmes are aligned with growth in the sector, unlocking the
industry needs. resource potential of the North.
l Continue to fund initiatives for l Pursue foreign investment protection
Aboriginal people and women to find agreements with foreign partners to
careers in mining. help mitigate political risk to Canadian
mining assets abroad.

Become a world leader in Ensure community buy-in


developing mining tech­ with an efficient and
nology and best practices predictable regulatory
l Encourage and enhance the working
environment
relationship between industry and
l Consult and, where necessary, accommo-
academia, and ensure work at public
date Aboriginal peoples, establishing clear
research facilities aligns with industry
expectations for industry.
needs.
l Work closely with industry and other
l Foster innovative alliances whereby
stakeholders to ensure intended regulatory
patents and their technologies are shared.
outcomes are achieved.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 9


ARTEMYEVSKY POLYMETALLIC MINE

Noble
machines
■ Mining contractor BSHPU
tripled its monthly development
rate at the Artemyevsky mine in
Kazakhstan, with some new
equipment and a service
agreement from Sandvik Mining
and Rock Technology.
Text: MIKA VELIKOVSKIY Photo: ADAM LACH

10 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Rich with ore, the
Artemyevsky mine
delivers 1.5 million
tonnes yearly of zinc,
copper and lead.

“ONE NEEDS TO be prepared for underground mine with three vertical


things like this in order to live here,” shafts and 13 horizontal levels. Every
says Evgeny Reimer, Sandvik service year it delivers up to 1.5 million tonnes
manager for Kazakhstan, as he of ore containing copper, zinc and lead.
navigates his vehicle through a thick
snowstorm. “It`s a rough place to live THE IMPORTANT PROJECT that is
and work. Welcome to eastern currently under way is the construction
Kazakhstan.” of the second stage of the Artemyevsky
Eastern Kazakhstan may seem mine, which will make it possible to
unfriendly and ill-tempered this time extract ore from the deposit until 2032.
of year, but it is not always like that. In It took the mine owner several years to
contrast to many other regions of the thoroughly plan it and to get all the
country, its eastern part is neither arid necessary clearances from the local
nor deserted thanks to the gorgeous regulatory bodies. By mid-2015
Altai Mountains, located at the everything was ready, and a reliable
intersection of Russia, China, Mongo- contractor had to be selected. As a
lia and Kazakhstan. The western face result of a public tender, the mine
of those mountains is exceptionally owner ultimately signed a contract with
rich with ore, and that is where the BSHPU-Kazakhstan, a subsidiary of
Artemyevsky polymetallic deposit is the Russian company Bashkir Shaft-
situated, in the geographic centre of Sinking Management (BSHPU), a
Eurasia. leader in underground mining construc-
Discovered in 1958, its development tion in post-Soviet countries.
started as an open pit, but over time it BSHPU is a producer itself, but its
was transformed into a full-scale core profit is generated by development

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 11


and construction contracts for other Kazakhstan, and believe me, no other
mining corporations. Established in manufacturer offers self-propelled
1985, BSHPU has extensive under- mining equipment of comparable
ground experience with more than 20 service life and reliability. Moreover,
projects in the company`s portfolio, and Sandvik offered us very comfortable
it handles almost every imaginable task financial conditions. Nothing was left
related to underground mining. Today to doubt.”
BSHPU and its subsidiary company
BSHPU-Kazakhstan LLP operate in BSHPU PURCHASED A fleet of new
three countries – Russia, Kazakhstan Sandvik mobile equipment, including
Development and Uzbekistan. In 2015 the companies Sandvik DD311 and DD321 develop-
pace sky­- of the group employed about 2,500 ment drill rigs, two Sandvik LH410
rocketed
from 100 to people in total. The aggregate turnover loaders and three Sandvik TH320
300 linear of the group exceeded USD 40 million. underground trucks, all supplemented
metres per
month after
The contract initially covered the by a Toro 006 loader and an EJC 417
BSHPU development of several shafts, with truck that the company already had at
started using overall extraction volume exceeding its disposal.
the new
Sandvik 65,000 cubic metres of rock during 2016. The underground equipment was
equipment. “Such an ambitious project couldn’t commissioned in March 2016, and
be realized without additional production quickly skyrocketed.
high-performance equipment,” says “The delivery of those new
Evgeny Kolyada, head of projects of machines was a game changer,” says
BSHPU-Kazakhstan. “And we knew Alexander Salavatulin, chief mechanic
we wanted Sandvik machines. They of BSHPU-Kazakhstan. “The
work at our sites both in Russia and development pace rose from 100 to 300

12 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Such an ambitious
project couldn’t be
realized without
additional high-
performance
equipment

ABOUT BSHPU
Bashkir Shaft-Sinking Management (BSHPU nies employed a total of about 2,500 people.
Plc) was established in 1985 as a company The aggregate turnover of the group
specializing in the construction of under- exceeded USD 40 million.
ground mines and above-ground mining BSHPU acts both as a contractor for the
structures. Initially it focused on projects in leading mining enterprises of CIS countries
the Bashkortostan Republic of Russia – ore- and as a producer itself. Its own polymetallic
rich foothills of Ural Mountains that separate deposit operations in Russia and Kazakhstan
Europe from Asia. Today BSHPU and its add financial stability and strength to the
subsidiary company BSHPU-Kazakhstan LLP organization. BSHPU’s expertise covers
operate in three countries – Russia, Kazakh- sinking, raising, inclined and horizontal
stan and Uzbekistan. In 2015 these compa- excavations.

SOLID GROUND 1-17


2-16 SANDVIK MINING AND ROCK TECHNOLOGY 13
These are noble sides of the machine so that I or a
colleague could immediately stop it in
machines – that’s how I case something goes wrong. The cabin
is not only comfortable but also feels
describe them safe. It has hydraulics in its pillars to
adjust the height, and the roof with-
stands several tonnes of pressure.”
“These are noble machines – that’s
linear metres per month. Such a rate is how I describe them,” says Alexey
The close-knit team of operators at the site appreci- a great achievement considering the Gorlach, the development foreman for
ate the safety features of the Sandvik equipment. complex geology of the Artemyevsky BSHPU-Kazakhstan. “Our work is not
mine.” always easy, but operating Sandvik
A trip underground shows exactly equipment gives you a very important
what Salavatulin means. He points at feeling, one of dignity.”
the wall, reinforced with several layers
of solid pine logs braced together with ANOTHER VALUABLE POINT in
steel frames. cooperation with Sandvik that is
Situated 400 metres below sea level, underlined by BSHPU colleagues is the
Horizon 13 is currently the deepest product support and service the
horizontal shaft at Artemyevsky. Rapid supplier offers.
development is under way, and Under the service agreement that
BSHPU-Kazakhstan operators work BSHPU-Kazakhstan signed with
diligently with their Sandvik equip- Sandvik, a product support representa-
ment to meet production targets. tive is present at the mine. His role is to
“I do like the new machine,” says oversee operations during shifts and to
Vitaly Pichurin, Sandvik DD311 drill monitor the condition of equipment,
rig operator. “It is agile and very making any necessary adjustments. As
powerful at the same time. And then soon as maintenance is needed, he
there are all those safety features that arranges the swift delivery of spare
are thought through and well-imple- parts and consumables from one of
mented. Look, here I have the anti-slip three Sandvik warehouses in the region.
material covering the steps. Handrails “Our main warehouse is located in
are useful as well. There are three the regional capital Oskemen, while
emergency stop buttons on different two smaller ones are based near the

Development specialists
BSHPU invested in a fleet of
Sandvik mobile equipment
after winning the contract at
Artemyevsky.

14 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


SANDVIK SOLUTION
BSHPU-Kazakhstan was contracted for horizontal
excavations at the Artemyevsky mine, requiring
the extraction of 65,000 cubic metres of rock
during 2016 alone. The contractor invested in a
new fleet of Sandvik equipment to fulfil the needs
of the contract, including two development drill rigs
(Sandvik DD311 and Sandvik DD321), two Sandvik
LH410 loaders and three Sandvik TH320 under-
ground trucks. In addition, BSHPU signed a service
agreement with Sandvik Mining and Rock Technol-
ogy to support the fleet.

Average uptime for BSHPU’s Sandvik


equipment is around 20 hours per day,
thanks to product support and service.

repair facilities of our customers,” KOLYADA SAYS THE company is happy


Reimer says. “It allows us to make with the support and servicing system
consumables and most spare parts it has with Sandvik. “Thanks to it, the
available at the time they are needed average uptime of our machines is 20
and to deliver the rest with minimal hours per day,” he says.
delay. It adds flexibility to our The impressive results achieved by
servicing system. We are there to help BSHPU-Kazakhstan in 2016 earned
our clients whatever the circumstances the contractor a renewal for 2017. The
may be.” construction of the second stage of
One of the supplementary ware- Artemyevsky is planned until 2020.
houses is situated close to the repair “There is a lot more work to be done
shop of the Artemyevsky mine owner. here, and we are eager to do it – with
“It is very convenient indeed,” says the help of Sandvik machines, of
Alexander Vinnichenko, the head of course,” Kolyada says. “We are now
the repair shop. “We have several switching all our projects to Sandvik
Sandvik machines at our disposal, and equipment, making it our only
to have all the consumables at the supplier. According to our calculations
ready is really handy. Otherwise we it is the most cost-efficient solution. It
would be dependent on external takes a lot of trust to commit to a
factors, including the weather. And single supplier, but we are confident
that can be rather harsh here.” Sandvik will support us.” ■

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 15


SANDVIK CS550

Text: TURKKA KULMALA Illustration: BÄSTA KOMPISAR

SECOND
TO NONE
■The new Sandvik CS550 cone crusher is a
powerful secondary stage crusher for up to
700-tonne applications. In addition to flexibility
and sheer tonnage, it offers advanced automation
and maintenance features for maximal uptime.

T
he realities of today’s economy force tors looking for mobile solutions may also
all crushing operators to take a hard benefit.
look at their effectiveness and Sandvik CS550 achieves up to 25 percent
productivity. Can the process be higher reduction ratios compared to similar
more efficient without increasing the environ- types of crushers. This enables the use of a
mental footprint? Does it adequately meet the larger jaw crusher in the primary stage and
safety requirements set by EU’s Machine relieves the tertiary stage of some of its size
Directive? reduction load, allowing a sharper quality
A key goal is to accomplish more work – focus. In some applications, Sandvik CS550
essentially the sum of crusher capacity and can already produce some finished material in
reduction ratio – in each crushing stage while the secondary stage.
never losing sight of overall efficiency. Sandvik CS550 furthermore decreases the
These ideas drove Sandvik Mining and Rock recirculating load by up to 50 percent with no
Technology to design Sandvik CS550, its latest decrease in the output of high-value product. In
next-generation cone crusher. Launched at the other words, less material goes back into the
triennial CONEXPO-CON/AGG show in Las crusher to be reprocessed. This extends the
Vegas, the newcomer complements the first two service life of the wear parts, including
500-series crushers, Sandvik CH550 and particularly the costly manganese steel
Sandvik CH540. crushing chambers.
Sandvik CS550 is a reliable, high-capacity “Sandvik CS550 has a big intake to match
and high-reduction workhorse for the second- the jaw crusher in the primary stage, with the
ary crushing stages. While nothing prevents possibility to produce large volumes, delivering
Sandvik CS550 from being used in mining a high reduction ratio and an excellent shape of
applications, its primary mission is stationary the end product,” says Martin Johansson, life
construction use. From a practical standpoint cycle manager cones and gyratory crushers
this means aggregate quarries, while contrac- with Sandvik Mining and Rock Technology.

16 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Sandvik CS550 can
produce finished material
in the secondary stage.

TECH SPECS SANDVIK CS550


l Total weight – crusher 24,650 kg/54,350 lbs
l Total weight – crusher on subframe 30,670 kg/67,620 lbs
l Height – foot to top feed hopper 2,775 mm/109 in
l Max. permitted power 330 kW/443 hp
l Capacity 230–720 tph
l CSS range 27–70 mm/1 1/6 in –2 ¾ in
l Max. feed size 345–431 mm/13 19/32 in –16 31/32 in
l Throw range 24–48 mm/1 in –1 7/8 in

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 17


We can make a huge impact on
life-cycle costs, all backed
up by real-world numbers

lifting during regular liner changes compared


to Sandvik CS440.
Sandvik crushers are engineered to
maximize the company’s proven automation
“The wide range when it comes to closed side technology. The automatic setting system
settings, together with more and bigger throws, ASRi optimizes crusher operation for
gives you extreme flexibility as Sandvik CS550 efficiency and adapts to variations in feed
can be set to fit a huge variety of application conditions by means of continuous liner wear
needs.” measurement and compensation. The Hydroset
Owners of existing installations looking to system provides automatic hydraulically
upgrade their secondary crushing stage to powered mainshaft positioning and overload
match market growth now have an alluring protection to permit the passage of uncrush-
option. The new cone crusher’s bigger intake ables. The automation and control system
capacity and adjustable eccentric throw enable offered as standard for Sandvik 500-series
higher capacity in the secondary stage. This crushers ensures optimal capacity and
allows opening up of the jaw crusher to process reduction settings for the high-powered
more material in the primary stage and to equipment.
increase overall production. Crusher operators’ top concerns – end-
The simple economics work in mines as product quality, life-cycle costs, maximum
well. These 24/7 operations are all about productivity and uptime – call for well-round-
tonnage and extreme reliability with minimum ed solutions where all crushing and screening
downtime. More reduction in the secondary stages as well as energy consumption and
stage means more final product to bypass consumables are accounted for. Sandvik offers
tertiary crushing. Less recirculation means less application knowledge, training capabilities
wear and less downtime. and service that help meet these needs.
A mine may not typically need additional “The quarry managers’ decisions basically
crushing capacity, but a more powerful come down to balancing the capex and
secondary crusher enables tertiary capacity life-cycle costs,” Johansson says. “With our
reduction and provides finer infeed for milling, expertise, training and service offering, we can
resulting in substantial energy savings potential make a huge impact on life-cycle costs – all
for the overall comminution process. backed up by real-world numbers.” ■
A major competitiveness factor for Sandvik
CS550 in all applications is the complete
elimination of plastic backing materials in the
crushing chamber and substantial improve-
ments in the maintenance ergonomics,
including extensive commonalities with other
Sandvik cone crushers.
Eliminating the plastics also eliminates
curing times and shortens downtimes thanks to
quicker liner changes. Fumes from toxic
backing materials are avoided, exposure to
hazardous handling and welding is reduced,
and there is no need to dispose of plastic waste.
Other time savers include a new quick-
release function for faster extraction of the
concave from the top shell, enabling up to 90
percent faster liner change. The redesigned
crushing chamber requires 65 percent less

18 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


ABOUT SANDVIK CS550
Key benefits in construction Key benefits in mining applications
applications l Higher reduction ratio enables
l High intake capacity for increased substantial energy savings in down-
productivity stream comminution stages
l Bigger throw for more flexibility in l Reduced recirculation for less wear
varying needs and less downtime
l Advanced automation for optimal l More uptime through easier, quicker,
capacity, reduction and process security safer maintenance

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 19


SLUSSEN JUNCTION DEVELOPMENT

PLANNED
PRECISION
■ Drilling and blasting in the cramped
confines of central Stockholm requires a
steady hand, perfect planning and agile
equipment that can do its job accurately.
Text: SUSANNA LINDGREN Photo: SAMIR SOUDAH & RASMUS FORSGREN

20 SOLID
20 SOLID
GROUND 1-17
GROUND 1-17
SANDVIK
SANDVIK
MINING
MINING
ANDAND
ROCK
ROCK
TECHNOLOGY
TECHNOLOGY
SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 21
SANDVIK SOLUTION TECH SPECS DINO DC400Ri
Dino DC400Ri with hydraulic rollover proved a good l Recommended hole diameter: 51–76 mm/2–3 in
choice for the Slussen project – easy to transport, l Drill rod/tube diameter: 32, 35, 39 mm
compact and flexible. The drill rig is well suited for a l Hydraulic rock drill: Sandvik RD414, 14 kW (19 hp)
construction site with limited space. It is possible to l Engine: Volvo TAD570VE, 105 kW (141 hp) (Tier3)
drill both vertical and horizontal holes. Dino Volvo TAD570VE, 105 kW (141 hp) (Tier4F)
DC400Ri has a low noise level, which is important at l Flushing air capacity: 3.5 m³/min, up to 8 bar
a site beside a residential area. It is equally impor- l Transport length: 6.6 m/21.7 ft
tant to minimize dust. The drill rig is equipped with l Transport width: 2.35 m/7.7 ft
the Sandvik DustMizer system, a dust collector l Transport height: 2.8 m/9.2 ft
with flap feeder and water tank. l Weight: about 10,000 kg/22,000 lbs

22 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Nearly 4,000 people live within
a 500-metre radius of the blast
site, and another 480,000 pass
the site every day.

T
he blasting has started. Anders Hoffman, project manager
Nine years of well- at Skanska AB, one of the major
planned logistics to construction contractors in this huge
demolish the old and project that involves more than 25 dif-
rebuild a completely new ferent contracts. “The flow of trans-
hub bridging the south city district port must never be interrupted by the
Södermalm with medieval Old Town construction work, and that requires
– while allowing an uninterrupted thorough planning. Right here we have
flow of 480,000 daily passersby – can to remove at least 10,000 cubic metres
begin in earnest. The wind is cold and of rock. In another location this could
biting this morning in February. At have been done in one big blast. Here it
nine o’clock, a warning signal has just will take a year.”
put the commuter flow of bikes and The Stockholm City vision is to
pedestrians to a halt. A muffled boom replace the old and rundown traffic hub Mikael Kauppi, shopping mall, and other traces of hu-
from underneath the blasting mats fol- that was built in the 1930s with a new owner of Magnus man activity were unearthed in another
Schakt, depends
lowed by a small vibration gives a hint hub adjusted to accommodate the pres- on the flexibility
corner of the excavated area, namely
of what’s going on. Even so, very few ent traffic flow, making more way for of his Dino several staircases dating from houses
of the people in the crowd are likely to cyclists as well as for public transport. DC400Ri. built in the 15th century. On land and in
give much thought to the precise calcu- The area will at the same time be trans- the water archaeological teams do their
lations that just made it possible to blast formed into a venue where new quays excavations to document as much as
away 50 kilograms of explosives in give access to the water to better utilize possible before it is all covered up again
such a densely populated area. About this meeting point between the Baltic by a new dock area as well as new hous-
4,000 people live within a radius of Sea and the lake Mälaren. The sched- ing, shopping malls, roads and bridges.
500 metres from the construction site. uled completion date is in 2025. The latest discoveries were made in
Eight hundred people work in the same the water. Under a layer of modern
area, and every day about 480,000 pass HISTORY IS EVERYWHERE in this area. remains, like shopping trolleys and rusty
through the busy hub in this old sluice At the moment the site looks like noth- bicycles, various traces of business have
area, called Slussen, even if most of ing but a big hole in the ground. The been uncovered. In the 1600s and 1700s
them go by bus or on the subway. curious passersby could probably spot this waterfront area was a bustling
“The most challenging aspect of what’s left of the yellow floor tiles from trading area with mills, grinderies and
this job is actually the location,” says the supermarket in the old underground slaughterhouses.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 23


Excavation at Slussen
unearthed an ancient
stairway and relics from a
bygone era.

proposed new and modernistic style as


there were people objecting.”

BLASTING IN THIS sensitive environ-


ment requires experience as well as the
right equipment, and Skanska subcon-
tracted the small but highly specialized
drilling and blasting company Magnus
Schakt AB to do the job.
“Price and experience in combination
with the use of new machines that meet
the environmental requirements, that’s
why we awarded them the contract,”
Hoffman says. “From day one they have
been involved in the planning and have
shared their expertise in blasting, which
is a great advantage for us.”
Mikael Kauppi, the owner and opera-
tor of Magnus Schakt, is getting used to
replaced in 1751. With steamships came people watching his every move. The
the need for a third and even bigger fencing surrounding the pit hole is itself
lock in 1850. By now Slussen was not surrounded by peep holes, but this adds
only a passageway for ships and boats. no extra pressure for the seasoned blast-
More and more people were using the er. He expertly manoeuvres his Dino
lock to cross between the Old Town DC400Ri top hammer drill rig with
and the growing south city district of hydraulic rollover around the work area.
The most challenging Södermalm. An increasing flow of
carts and carriages in combination with
Kauppi recognized that the challeng-
ing drill and blast environment required
aspect of this job is the growing rail traffic made the mov- special equipment.
able bridge an obstacle. Several plans “This Dino DC400Ri was the first of
actually the location were made for a new and more modern its kind in Sweden when I got it a couple
passage. All of them were rejected, of years ago,” Kauppi says. “It’s very
though. The arrival of the automobile flexible, agile and dependable. It drills
The location has made Slussen an im- in the 1920s finally got things moving. well, fast and with great precision. It’s
portant hub and focus point for various The constant bridge openings caused perfect for a place like this.”
interests and discussions for centuries. long queues, making the citizens of
Long before traffic jams were invented Stockholm cry out for a new solution BEFORE BLASTING STARTED in January
this was a major transport route con- that could put a stop to this “Slussen 2017, buildings in the area were surveyed
necting the inland with the Baltic Sea. Misery.” and accelerometers placed on the most
People have settled and traded in the “Slussen has been rebuilt every sensitive houses, many of which date
area since the Middle Ages. In the century according to the needs of the from the 17th century. The blasting start-
17th century 40 percent of all iron ore time,” says Eva Rosman, communica- ed on street level, and initially the Dino
worldwide was shipped through this tions manager for the Slussen Project DC400Ri was working just outside a
narrow passage. At that time elevation at Stockholm City. “When building fast food restaurant. Ideally, all windows
of the land made it gradually more dif- the fourth lock in 1931 there were would have been boarded up as precau-
ficult for ships to pass. This made the new problems to solve, and I imagine tion, but that was not an option. The
regent Queen Kristina build the very that there were just as lively protests Dino DC400Ri has a low noise level and
first sluice in 1642. In the early 1700s at that time as now. And most likely is equipped with the patented Sandvik
that lock proved too small and was there were as many that embraced the DustMizer system. The DustMizer binds

24 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Agility and precision were key requirements
for the drilling jobs at this tricky location.

dust by spraying a mix of water and a started when Mikael’s father Magnus
natural agent into the rock drill, flushing Kauppi was running things. “Since dad
air into the lower end of the dust collec- bought his first Sandvik drill rig in 1981
tor. In the process the dust is transformed it has only been orange machines,”
into a harmless damp and grainy soil. Kauppi says.
As the work has moved further away That means that Sandvik Mining and
from house facades and deeper down Rock Technology sales engineer for sur-
into the ground, the size of the blasts has face drill rigs, Stefan Persson, has been
become bigger. The biggest so far has working with two generations of Kaup-
involved 22 drill holes and 61 kilograms pis, both of whom have appreciated the
of explosives releasing about 100 cubic advantages of using the same supplier.
metres of rock. There will be about five Kauppi and Persson speak regularly, at
more weeks of blasting to reach the first least once a week.
target of 13 metres into the ground. To “Magnus Schakt is a great customer,”
get the logistics right, a new temporary Persson says. “They are often looking for
bridge for bikes and pedestrians was new and special solutions, like the Com-
required before the drilling and blasting mando DC122R drill rig with standard
could begin in the neighbouring moun- diesel engine and powered with electric-
tain that will house part of the entrance to ity to work in sensitive blasting missions
a new bus terminal. for the Stockholm City Line project.”
“Every load of two to three kilos of The Dino DC400Ri working its way
explosives will go off 15 milliseconds through the rock at Slussen is one of
Passersby are mesmerized by
apart,” Kauppi says. “The result will Magnus Schakt’s latest additions and the the ongoing redevelopment
be a round of 50 to 70 kilos in one blast. second of this model for Kauppi. work beneath their feet.
That’s the maximum we can use to make “I like to stay at the forefront and to
sure there are no vibrations damaging the try the latest equipment,” Kauppi says.
buildings around us.” “Besides the rollover option on this one, I tems. I also appreciate that the machine
particularly like the new dust foam func- is easy to dismount and transport. Unlike
SANDVIK EQUIPMENT HAS for years tion – the flap feeder DustMizer. That this project, many of our assignments are
been a natural part of Kauppi’s special- means we do not have to deal with dusty short and transportation has to be fast
ized business. The good cooperation bags and messy vacuum cleaning sys- and easy.” ■

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 25


SANDVIK DU412i

Text: TURKKA KULMALA Photo: SANDVIK

CONTROL IN
THE HOLE

26 SOLID GROUND 2-16


SOLID GROUND 1-17SANDVIK
SANDVIK MINING
MINING AND
AND ROCK
ROCK TECHNOLOGY
TECHNOLOGY
■ The new Sandvik DU412i drill rig brings extends to the drill’s power pack: the
multi-voltage-compliant system enables
highly flexible and automated in-the-hole mining contractors to freely move the
drill rig from one country to another, as
drilling to underground mining. the machine can easily adapt to
different network ratings ranging from
380V to 1000V in both the 50 Hz and
60 Hz frequencies.

S
Extensive automation is another key

100+
ANDVIK DU412i EXTENDS reverse ­circulation for grade control and theme in Sandvik DU412i. The offering
the Sandvik Mining and precollaring for exploration. is structured on two levels: Silver-level
Rock Technology offering Flexibility based largely on com- single-hole automation as a standard for
Depth in drillable
of advanced drilling monality in components with the rest of metres for all rigs and Platinum-level automation
solutions to in-the-hole (ITH) the 400i-class is a key Sandvik DU412i Sandvik DU412i. for multiple-hole applications.
longhole applications. The third feature. All Sandvik Next Generation The single-hole automation system
member of the supplier’s Next drill rigs share common base compo- enables the drill to automatically drill a
Generation family of drill rigs follows nents and carriers. Operators and hole to depth and retrieve the drill string
in the footsteps of Sandvik DD422i maintenance technicians will find the when completed, allowing the opera-
and Sandvik DT922i. equipment easier to use and service tor to temporarily leave the equipment
In-the-hole technology substantially thanks to common components and during drilling. The Platinum version
expands the Sandvik portfolio of similar user interfaces. Commonality of builds on the automation by enabling
longhole drilling systems. While the spare parts among the Next automatic boom positioning between
top-hammer drills produce smaller Generation drills serves to minimize the holes, drill plan handling and data col-
holes at a faster initial penetration rate required inventories. lection with wireless transfer through
and with lower energy consumption, the mine network. These automatic
ITH technology delivers better accuracy THE NEW MODULAR mast and features increase equipment utilization
particularly in fractured rock. It can drill carousel design makes it even simpler through shift changes, during the blast
deeper holes well beyond 100 metres as to service and also enables modifica- ▲
well as larger drilling patterns – essen- tion of the feed and carousel configura-
tially more tonnes per drilled metre. tions at a later date, even in field TECH SPECS SANDVIK DU412i
Hole sizes optimally range for conditions, to respond to changed
top-hammer drills between 51 and 127 production needs or mine conditions. l Drilling module: standard feed (70 kN), 19 + 1 rod
millimetres (2 to 5 inches), while ITH Standard, heavy hoist and V30 feeds all carousel (options up to 33 +1)
applications generally start from around use a single feed beam. All centralizer, l Hole size: 89–762 mm (3 ½–30 in)
100 millimetres (4 inches) and extend carousel and feed strength options have l Multi-voltage power pack: 380–1000 V, 50/60 Hz
well beyond 203 millimetres (8 inches), standardized mounting and electro- l Engine: Cummins QSB4.5 diesel, 122 Kw, Tier 4F
reamed holes up to 445 millimetres hydraulic controls. l Onboard booster: 19 m3/min, 28 bar (400 psi),
(17.5 inches) and V30 holes to 762 The completely new drill module, electronic control (up to 33 m3/min)
millimetres (30 inches). specifically optimized for instrumenta- l Canopy: compliant with FOPS safety require-
Natural applications for Sandvik tion and automation possibilities, was ments (ISO 3449)
DU412i specifically will include designed jointly by the Sandvik l Tramming length: 10,495 mm (413.2 in)
production drilling fans, undercut production units in Winnipeg, Canada, l Tramming T-section: 3,800 mm (149.6 in)
drilling, slot raising, drainage and and Tampere, Finland. l Drilling height: 3,560 mm (140.2 in)
service holes, preconditioning holes, The flexibility philosophy even

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 27


The new modular mast and carousel design
makes it easier to respond to changed
production needs or mine conditions.

clearing time or at any un­­manned time


of the day.
“Automation is a trend we see as
very important,” says Jordan Letkeman,
product manager for underground ITH
production drilling at Sandvik Mining
and Rock Technology, “not only in
high-technology mines where it is used
to increase utilization of a highly Jordan Letkeman,
product manager
effective fleet into hours where the for underground
machine wasn’t previously operating, ITH production
but also in lower technology areas drilling at Sandvik
Mining and Rock
where drilling automation can signifi- Technology.
cantly raise the productivity of a new
operator to be a much more consistent
driller.”
The graphical user interface (GUI) of
the drill control system visualizes what status data and performance parameters, centre can simultaneously run multiple
the unit is doing at any given point in are shown in a clear and uncluttered units and integrate the drilling opera-
time. All the relevant performance and screen layout. At the Platinum level, the tions with loading and hauling
status data, such as the positioning and GUI additionally visualizes the hole and operations by means of the Sandvik
angle of the drilling module, component fan proceeding data. The same GUI is AutoMine system.
used in all Sandvik Next Generation Drill plan handling and drill
drill rigs for effective cross training pos- diagnostics based on the International
VALUE ADDED sibilities and faster results with trainee Rock Excavation Data Exchange
operators. Standard (IREDES) file format provides
l Safer for the operators: remote control
The Sandvik DU412i control system compatibility with third-party mine
tramming
enables radio remote operation for planning systems and consistent daily
l Next-generation underground mining innovation:
tramming, outrigger and levelling reporting for improved and faster
extensive automation options, compatibility with
operations, drill module setup and information available to engineering
teleremote control, future-proof for upgrades
carousel rod loading. The operator can and operations departments. Readiness
l Flexibility in changing conditions: modular
applications modules, carrier front and rear ends, now tram and set up the unit without for the Sandvik OptiMine remote
multi-voltage power pack having to sit in the cabin. Instead, the monitoring system and Sandvik
l Efficient maintenance and lower costs: fully equipment can be set up from the area AutoMine drilling fleet and information
modular feed system, carousel and centralizers, with the best visibility around the drill. management system offers further
spare part commonality, ground-level access On an even higher level, using possibilities in terms of digitalized
teleremote drilling, a single command mine infrastructure. ■

28 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


The control system
for Sandvik DU412i
enables remote
operation for
tramming, outrigger
and levelling
operations.

SOLID GROUND1-17
SOLIDGROUND 2-16SANDVIK
SANDVIKMINING
MININGAND
ANDROCK TECHNOLOGY 29
ROCKTECHNOLOGY 29
INTELLIGENCE

FUTURE TECH
TODAY Text: JEAN-PAUL SMALL Illustrations: RITHUSET I STHLM

■ Technology, the scientific president of Rock Drills and Technologies,


embodiment of change. It is always he focuses on trends and incorporates
evolving and progressing, with one in­ these new concepts into product designs
vention invariably leading to the dis­ to increase their productivity, reduce
covery of another. For OEMs, har- total cost of ownership and improve
n­­essing the power of tech to make safe, safety and reliability. He shares his
productive and efficient products is thoughts on the status of modern tech,
the key to staying competitive. Sandvik how Sandvik uses it in its products and
Mining and Rock Tech­no­logy’s tech how these technologies will transform
insider is Patrick Murphy. In his role as the way we work in the future.

INTERNET OF THINGS
Definition: The interconnection, via the internet,
of computing devices in objects enabling them to
send and receive data.
Industry example: Aircraft engines

Sandvik example: Data driven productivity (DDP)


l Hardware and software that collect and process
large amounts of data from onboard equipment
during the work process and the surrounding
environment to provide customers with real-time
actionable insights to improve their operations.
l Four pillars of DDP:
l Predictive maintenance – providing maintenance
to equipment before it’s required to ensure maximum
uptime.
l Production management – maximizing productiv-
ity by removing inefficiencies in operation.
l Individual machine performance – measuring
overall equipment effectiveness to maximize Patrick says: “We have the ability to measure more on
process efficiency. our equipment than ever before. When we combine the
l Operator efficiency – collecting data on operator onboard data with other data sets available from our
performance to determine where product redesign customer processes, we can get amazing insights to help
or additional training may help improve safety or our customers immediately improve their operations.”
asset utilization.

30 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


AUTONOMOUS VEHICLES
Definition: A vehicle that is capable of sensing its
environment and navigating without human input.
Industry example: Self-driving cars

Sandvik example: AutoMine


l Launched the first automation system for loading and
hauling applications in 2004.
l Each vehicle knows where the others are using the traffic
management system.
l Leverages the Sandvik navigation technology and
algorithm.

Patrick says: “Our installed base consists of more than


150 vehicles in the world and represents over 1.5 million
hours of autonomous operation to date, with zero lost time
injuries. Automation improves safety and utilization of
equipment while lowering operating costs.”

3D SCANNING Patrick says: “This equipment features patented charging-


Definition: while-drilling technology that was born out of our research and
Capturing real- development programmes, and regulates the charging process as
world data to the rig is working and connected to the mine electricity grid. With
create a point this technology, battery range and service life are enhanced.”
cloud and convert
it into a 3D model.
Industry example:
Measuring the
volume of timber in GREEN POWER SYSTEMS
a forest
Definition: Electrical energy storage and transmission that
Sandvik example: limits pollution, providing the highest environmental benefit.
Integration of Industry example: Battery electric vehicles
scanning technol-
ogy into underground development drill rigs Sandvik example: Sandvik DD422iE and Sandvik LH307B battery-
trammed underground equipment
l Mounted on underground equipment, a 3D point cloud
of the mining environment is created and can be used in l Both the Sandvik DD422iE battery-trammed mining jumbo and
a variety of ways, including: Sandvik LH307B loader were
designed to remove diesel
l Navigating the drill rig so it knows where it is in the
particulate matter (DPM) from
mine plan.
underground environments,
l Determining the volume of material excavated in the
mitigating health risks caused
tunnel.
by DPM.
l Calculating against the mine plan whether there was
l They use either electricity
overbreak or underbreak relative to the drift profile.
from the grid or fully flexible
battery solutions.
l With Sandvik DD422iE,
Patrick says: “This tech can measure where you are in the downhill tramming does not
mine, volume in cubic metres of the material excavated and consume power but tops up
determine whether you’re on plan or not. All the data is the batteries.
stored onboard and, depending on the mine’s infrastructure, l Sandvik LH307B eliminates
can be transmitted back to the control room or planner’s all exhaust emissions with all
office via WiFi or storage media.” the independence and power
of its diesel counterparts.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 31


INTELLIGENCE

Piecing it all together


■ Here’s one vision of underground Onboard 3D LiDAR scanners
mining equipment’s future. with fast processing ability
sweep the environment and
enable real-time decisions
based on current and pre­-
Sandvik DDP dicted events.
analyzes overall
automation
effectiveness and
optimizes opera-
tions in real time.

Battery
powered,
producing
zero emissions.

Patrick says: “There is no science fiction about it. Our


mission is to offer our customers optimal solutions
designed to increase their productivity, reduce total costs Fully autonomous vehicles that
operate without restrictions,
of ownership and ensure reliability, efficiency and safety teach themselves and redefine
through high technology.” how orebodies are mined.

32 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


SUSTAINING SAFETY

PROTECTIVE
PRODUCTIVITY
■ The tough Sandvik HX900 material has helped
a copper mine in Arctic Sweden improve
environment, health and safety (EHS)
conditions while increasing productivity.
Text: DAVID NIKEL Photo: PRIME SOLUTIONS Oskar Larsson,
product manager
wear protection at
Sandvik Mining
and Rock
Technology.

S
andvik partnered with that temperatures of below -20C are
engineering consultancy firm commonplace. Despite such harsh
Prime Solutions to develop a conditions, more than 100,000 tonnes of
modular solution that chalcopyrite and pyrite are mined and
improved the quality and transported around the clock every day
efficiency of maintenance procedures at at the open-pit mine, which yields vast
a copper mine in northern Sweden. quantities of copper alongside some
The conveyors that helped to silver and gold.
transport millions of tonnes of crushed With large mining equipment
rock to the surface of the copper mine operating around the clock in an

330
were subjected to heavy impact and environment that experiences extreme high, while noise levels sometimes
abrasive wear, posing safety and cold and total darkness in December exceeding 100dB and dusty environ-
productivity concerns. Frequent and January every year, the mine’s top ment also caused problems. In addition
Production hours
maintenance sessions were required, priority is the safety of its 600-plus to the EHS concerns, each inspection lost before
interrupting production and creating employees. required production to be stopped for implementing the
Sandvik HX900
safety risks for employees. an eight-hour period every two weeks solution.
Combining Sandvik HX900 wear ONE RECENT EXAMPLE involved the or so.
protection and materials knowledge chutes used to transport vast quantities “Before our installation, maintenance
with Prime Solutions’ system engineer- of rock for further processing. The workers needed to stop production and
ing into a new chute design gave the impact of the rough crushed rock go into the chute itself,” explains Oskar
mine owners increased productivity and caused the chute liners to become Larsson, product manager wear
improved working environment safety damaged on a regular basis and protection at Sandvik Mining and Rock
for the mine owners. therefore require regular inspections. Technology. “All the maintenance work
Situated in the heart of Swedish The risk of injury from falling rock took place inside the chute, with poor
Lapland, the copper mine is so far north during the maintenance sessions was lighting and the risk of falling objects.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 33


In field tests, Sandvik HX900 wear
plates withstood 250,000 tonnes of
material before requiring replace-
ment, compared to around 60,000
tonnes for other materials.

cient, representing a 25 percent to 50


percent saving on hardfacing AW5/
AW6 and being three to six times
cheaper than other material solutions
when the total cost of ownership is
considered.

“SANDVIK HX900 IS A one-of-a-kind


wear protection material that we have
developed inside Sandvik for the past
30 years,” Larsson says. “We proposed
it, but the challenge was to come up
with the right castings for the chute.”
But finding the right material was
only one part of the solution. Although
Sandvik HX900 would extend the life of
the chute liners, the risks for mainte-
nance engineers had to be addressed.
Sandvik and Prime Solutions came
together to develop a modular design
for the new chute. This meant the chute
itself could be removed and replaced
with a spare, allowing maintenance to
take place elsewhere. This means less
disruption to production and less risk of
a rushed maintenance session.
The modular, two-chute solution
eliminates time pressure, allowing
engineers to completely focus on the task.
“We spent a lot of time documenting
procedures for maintenance routines
and spare parts to improve the process
for the maintenance engineers,” says
Håkan Zaar, CEO of Prime Solutions.
“In addition, the improved design of the
complete chute resulted in a noise
The increase in worked with the mine on projects
including rock crushing hammers and
reduction of around 20dB.”

productivity is worth the cable drums of the electric excavators,


and was charged with finding a solution
THE MINE’S MANAGERS were
delighted with the combined improve-
around 300 million for wear protection of the chutes.
To improve wear times within the
ment to safety and productivity. Several
major risks of injury have been
Swedish kronor chutes, the firm used Sandvik HX900 minimized, and maintenance now takes
composite, a unique material that place in a well-lit, well-equipped
combines the wear resistance of workshop.
The chute was not designed for such cemented carbide with the shock Because maintenance shutdowns are
maintenance, so it was dark, dusty and resistance, ductility and forming now needed less often, they can be
hazardous work. capability of nodular iron. The resulting scheduled based on performance, not
“Although they didn’t have to change hard material is ideal for high-impact necessity. Due to the enhanced wear
all the liners every week, they had to situations in harsh environments. protection and design of the new chute,
inspect them and replace any that were they can put 16 million tonnes of rock
showing signs of wear,” Larsson says. IN FIELD TESTS during development of through the chute before it needs a
“All the mined material goes through the material, Sandvik HX900 wear substantial repair, which is about 20
the same chute, so all three crushers had plates could handle 250,000 tonnes of weeks of operation.
to be closed down for every mainte- material before requiring replacement, “The savings on person-hours alone
nance session, bringing production to a compared with around 60,000 tonnes for is more than 1 million Swedish kronor,”
complete standstill. Over the course of a hardfacing AW5 and AW6, and less than explains Zaar, “although the biggest
year, around 330 hours of production 50,000 for other materials such as rubber, saving was the increase in production
were lost.” ceramic rubber and chilled cast iron. efficiency. For every lost hour of
Prime Solutions is a specialized The same tests showed that not only production, the mine owners lost out on
engineering consultancy based in is Sandvik HX900 the longest-lasting around 1 million Swedish kronor. The
Sundsvall, in central Sweden. It has material, it’s also the most cost-effi- increase in productivity is worth around

34 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


Sandvik HX900 combines the wear
resistance of cemented carbide with the
shock resistance, ductility and forming
capability of nodular iron.

Previous chutes required maintenance


staff to shut down production and enter
the chute for inspection, potentially
putting themselves in harm’s way.

300 million Swedish kronor. From the saw the potential in Sandvik HX900.”
maintenance staff to the senior manage- Zaar believes the benefits of such a
ment, everyone involved was very happy modular system featuring Sandvik SANDVIK HX900:
with the results.” HX900 can be enjoyed by many more
mines around the world.
DURABLE IN THE
PRIME SOLUTIONS’ FAMILIARITY “With the extended life of Sandvik TOUGHEST CONDITIONS
with the low temperatures and tough HX900, inspections and maintenance
Sandvik HX900 is implemented in the mining
rock of the region and specialist can be pre-planned, something that was
and mineral handling industries, steel works,
knowledge of engineering solutions not possible at the mine before this
concrete plants and road maintenance. It is
within other industries was enough for solution. Few mines that I know of can used in crushing, fragmentation and grinding
it to reach out to Sandvik. be so proactive with maintenance operations, where it can easily replace
“Sandvik is a very well-known routines. There are many other mines conventional wear-resistant steels, castings
company here in Sweden, but even so, that would benefit from solutions of this and hard-facing on wear parts subjected to
Sandvik HX900 material was not so kind.” severe stresses. It is produced in the form of
well-known,” Zaar explains. “I’ve been Both parties agree that bringing composite or clad. The casting method used
interested in composites since working together Sandvik products and materials in both cases provides a metallurgical bond
in the Swedish air force, so I was very knowledge with Prime Solutions’ between the cemented carbide granules or
interested in figuring out if there was a system engineering experience gave the tiles in the wear zone and the nodular iron in
better material available than rough mine owners a solution that no single the base metal. It is also possible to have a
hardfacing metals. I contacted Sandvik, company could provide. mixture of composite and clad.
which introduced me to Sandvik “Safety is paramount in all mining
HX900, and we’ve worked together operations, but in harsh environments APPLICATIONS INCLUDE:
ever since. we all have to go the extra mile to
l Sliding
“I’ve worked a lot with handling protect each other,” Larsson says.
l Crushing
systems in the paper and steel industries, “Sandvik HX900 can drastically l Milling
so I have a lot of knowledge about improve wear protection in crushing, l Mixing
material fatigue,” Zaar says. “Some of the fragmentation and grinding operations, l Cutting
solutions I’ve been working with were leading to increased productivity. But l Scraping
designed for steam locomotives from by working in cooperation with others, l Grinding
years ago, but they can be applied to as we did with Prime Solutions in
heavy mining, whereas some modern Sweden, Sandvik products can have a
systems don’t work so well. I immediately real impact on safety, too.” ■

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 35


THE BIG PICTURE

Quarry workers in Wales


catch a ride on a Blondin up
from the floor of the pit.

36 SOLID GROUND 1-17


2-16 SANDVIK MINING AND ROCK TECHNOLOGY
INSPIRING
HEIGHTS
How a tightrope walker changed the way quarries
carried loads between perilous locations.
Text: JEAN-PAUL SMALL Photo: ISTOCK PHOTO

BEFORE MODERN-DAY quarries conceived specific technique.


of loaders to carry tonnes of crushed Known for his grace


rock from place to place, there was the Blondin. and agility, Blondin
This high-wire contraption was a type of aerial owed much of his
ropeway used in open-pit slate quarries in Wales celebrity to crossing
to lift and transport wagonloads of rock, typically over Niagara Falls at
from one hard-to-reach area to another. It oper- the US-Canadian bor-
ated by suspending a cable over an open quarry der on a tightrope 340
and attaching a crane pulley, which could be metres long and eight
run back and forth across the cable. The pulley centimetres in diame-
would be run out to the rock pile, lowered so the ter, suspended 50 me-
rock could be loaded, and then lifted and run to tres above the water.
where the rock needed to be dropped off. He first accomplished
The first recorded use of a Blondin in the the feat in 1859, but he made many subsequent
quarry industry was at Penrhyn Quarry, where trips, sometimes blindfolded and at other times
the invention was installed in 1913. Penrhyn was pushing a wheelbarrow. He once crossed on
based around a large pit some 120 metres deep stilts and once with his manager on his back.
and worked in a series of terraces. Quarry opera- On another occasion he even sat down midway
tors at Penrhyn employed a variety of means across the tightrope suspended above the gorge,
to transport slate from the terraces to the pro- cooked an omelette and ate it. Perhaps surpris-
cessing mills. Since many of the terraces were ingly, Blondin died of diabetes at the age of 73 at
connected via inclines, Blondins were developed his home in London, England. His legacy was so
to connect the more remote terraces directly to synonymous with tightrope walking that many
the mills. performers after him used his name to describe
But where did the name come from? their own acts. In fact, just before the presiden-
Well, that would be from Charles “The Great” tial election of 1864, Abraham Lincoln compared
Blondin, a famous French tightrope walker from himself to “Blondin on the tightrope, with all that
the 19th century, whose death-defying feats was valuable to America in the wheelbarrow he
inspired the quarry industry to adopt its own was pushing before him.” ■

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 37


PRODUCT RANGE

Partners in
productivity
Learn how you can save on parts
and services with the new Sandvik
365 iPad app. Use the ROI
­calculator to see how you can
boost your bottom line.

With operations in more than 130 countries, Sandvik Mining and


Rock Technology offers a comprehensive range of products and
services tailor-made for your specific challenges. Regardless of
the application, challenge or need our team is here to help you
anywhere, anytime.
iOS

ENVIRONMENT, HEALTH AND SAFETY (EHS) GENUINE PARTS AND SERVICES

Stay safe. Our objective Prioritizing uptime. In


is to eliminate harm to an industry where an hour of
people and the environment. downtime can cost thou-
EHS is a fundamental sands, Sandvik 365 parts and
consideration in all Sandvik services can save you
operations, especially millions, with round-the-
product development. Our clock service, qualified
ambition is to provide the engineers and genuine parts
safest products on the on demand. When you can
market. From our emission- predict your productivity, you
reducing Compressor Management System for surface drills to predict profitability. We not only supply industry-leading mining
fire protection, our products are designed to minimize environ- and construction equipment, our comprehensive aftermarket
mental impact and reduce health and safety risks in your offering includes service solutions to add even more value to your
operations. operation, and genuine parts to extend your equipment lifetime.

SURFACE DRILLING UNDERGROUND DRILLING

Power and precision. Know the drill. Sandvik


Sandvik surface drilling underground drill rigs are
equipment is renowned for engineered to maximize your
durability, reliability and productivity in mining and
productivity. For decades, tunnelling applications.
our surface top hammer, Equipped with high-perfor-
surface down-the-hole and mance hydraulic rock drills,
dimensional stone drilling they are ergonomic, efficient
rigs have delivered low total and reliable. Every under-
cost of ownership in ground drill rig and rock drill
quarrying, opencast mining and construction applications. we engineer is designed to deliver you the lowest possible cost
We specialize in engineering surface drilling equipment that per metre drilled and a low life-cycle cost. Our drills range from
marries power and precision while improving operator safety robust, simple rigs to automated units that deliver extraordinary
and productivity. production rates.

38 SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY


CONTINUOUS MINING AND TUNNELLING LOADING AND HAULING

Always advancing. Reliable loaders and


Sandvik continuous mining trucks. Sandvik under-
and tunnelling equipment ground loaders and haul
reflects the unique advan- trucks are engineered for
tages of total in-house safety, productivity and
control over the equipment reliability in the toughest of
and cutting tools alike. applications. Rugged,
Optimized cutting technol- compact and highly
ogy and machine design manoeuvrable, the ergo-
result in high productivity, nomic products offer
long service life and low enormous capacity for their
total costs. size and return a very low
cost per tonne.

CRUSHING AND SCREENING BREAKING

Maximum size reduc- Hit harder. Sandvik


tion. Sandvik crushing and breakers and demolition tools
screening solutions are make short work of difficult
engineered for productivity in jobs. They are optimized to
mines, quarries and civil deliver high-impact cutting
engineering projects. We or crushing forces, with high
offer advanced solutions for power-to-weight ratios, easy
any size-reduction challenge, stationary or mobile. We can interfaces and simple
upgrade existing plants, deliver complete solutions and effect connections. Whether you’re
turnkey installations. We also supply individual crushers and looking for breaker booms
screens, as well as key components and consumables. Whether for your crushing applica-
you’re crushing tonnes of hard rock or producing several sized tions or hydraulic breakers for your demolition projects, we have
aggregates with our mobile screens, our solutions deliver the the precision tools and equipment you need to get the job done
robustness and versatility you need. efficiently.

MINE AUTOMATION ROCK TOOLS AND SYSTEMS

Complete control. The Deep impact. Sandvik


Sandvik AutoMine family offers the world’s most
covers all aspects of automa- comprehensive range of
tion, from single equipment tools for exploration, rock
to full fleet control. In the drilling, raise boring, coal
safety and comfort of a cutting, mineral mining,
control room, operators can tunnelling, trenching, road
simultaneously control and grading and cold planing.
monitor the movements of a As world leaders in steel
fleet of driverless loaders, and cemented carbide
trucks or drill rigs. By technology, our products
adding remote monitoring and process management capabilities, have revolutionized the rock drilling industry, while
supervisors are able to directly communicate with equipment our advanced tool systems for mining equipment raise
and operators from wherever they are working. productivity sharply.

SOLID GROUND 1-17 SANDVIK MINING AND ROCK TECHNOLOGY 39


Print n:o M11-082:17 MAS© Sandvik Mining and Rock Technology
NOT ALL HEROES
WEAR CAPES
MEET YOUR NEW SUPER PRODUCER.

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— more throughput, more consistent product shape and more performance.*

* Test results and calculations are to be considered as results reached under


certain and controlled conditions. These test results and calculations should not be
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outcome of test results or calculations in any or all circumstances. CONSTRUCTION.SANDVIK.COM/CS550

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