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® AMS 3095A
AEROSPACE Issued FEB 2001
MATERIAL Revised DEC 2004
Paint:
High Gloss
For Airline Exterior System
FOREWORD:
This specification is taken directly and is a restatement in AMS format of the Association of European
Airlines (AEA) unpublished work “Unified Specification for Future Aircraft Paint Finishes – Airline
Exterior Paint System”. This in turn is based upon the AEA unpublished work, “Aircraft Exterior
Finishes, Performance Characteristics of the Ideal Exterior Paint Scheme”. See 8.1.
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”
SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
Copyright © 2004 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)
Tel: 724-776-4970 (outside USA)
Fax: 724-776-0790
Email: custsvc@sae.org
SAE WEB ADDRESS: http://www.sae.org
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AMS 3095A SAE AMS 3095A
1. SCOPE:
1.1 Form:
This specification covers a high gloss paint system for use on civil aircraft.
1.2 Application:
This product is used typically for contact with external surfaces of civil aircraft, but usage is not
limited to such applications. Each application should be considered separately. This standard
may also be used as a basis for special coatings such as anti-erosion, anti-slip, semi-gloss and
matte coatings.
1.3 Classification:
Specific classes are not defined. The supplier shall define the paint system (see 3.1). Normally
it consists of a combination or selection of the following types of products:
Pretreatment
Primers, undercoats and fillers
Intermediate coats, such as a selective strippable coat
Top coats
Clear coats
1.4 Precautions:
2. APPLICABLE DOCUMENTS:
The issue of the following documents in effect on the date of the purchase order forms a part of
this specification to the extent specified herein. The supplier may work to a subsequent revision of
a document unless a specific document issue is specified. When the referenced document has
been cancelled and no superseding document has been specified, the last published issue of that
document shall apply.
AMS 4037 Aluminum Alloy, Sheet and Plate 4.4Cu - 1.5Mg - 0.60Mn - (2024; -T3 Flat
Sheet, T351 Plate) Solution Heat Treated
AMS 4041 Aluminum Alloy, Alclad Sheet Plate 4.4Cu - 1.5Mg - 0.60Mn - Alclad 2024
and 1-1/2% Alclad 2024 -T3 Flat Sheet; 1-1/2% Alclad 2024-T351 Plate
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AMS 3095A SAE AMS 3095A
2.1 (Continued):
Available from Department of Defense Single Stock Print, Subscription Services Desk, Building
4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 or www.assistdocs.com
Available from American National Standards Institute, Inc., 25 West 43rd Street, New York, NY
10036 or www.ansi.org and International Organization for Standardization, 1, rue de Varembé,
Case postale 56, CH-1211 Geneva 20, Switzerland or www.iso.ch
ISO 1512 Paints and varnishes - Sampling of products in liquid or paste form
ISO 1513 Paints and varnishes - Examination and preparation of samples for
testing
ISO 1514 Paints and varnishes - Standard panels for testing
ISO 1517 Paints and varnishes - Surface-drying test - Ballotini method
ISO 1518 Paints and varnishes - Scratch test
ISO 1519 Paints and varnishes - Bend test (cylindrical mandrel)
ISO 2409 Paints and varnishes - Cross-cut test
ISO 2812-1 Paints and varnishes - Determination of resistance to liquids - Part 1:
General methods
ISO 2812-2 Paints and varnishes - Determination of resistance to liquids - Part 2:
Water immersion method
ISO 2813 Paints and varnishes - Determination of specular gloss of non-metallic
paint films at 20 degrees, 60 degrees and 85 degrees
ISO 3270 Paints and varnishes and their raw materials - Temperatures and
humidities for conditioning and testing
ISO 3678 Paints and varnishes - Print-free test
ISO 4617 Paints and varnishes - List of equivalent terms
ISO 4618-1 Paints and varnishes - Terms and definitions for coating materials - Part
1: General terms
ISO 4618-2 Paints and varnishes -- Terms and definitions for coating materials -- Part
2: Special terms relating to paint characteristics and properties
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AMS 3095A SAE AMS 3095A
2.3 (Continued):
ISO 4618-3 Paints and varnishes -- Terms and definitions for coating materials -- Part
3: Surface preparation and methods of application
ISO 4628-1 Paints and varnishes -- Evaluation of degradation of coatings --
Designation of quantity and size of defects, and of intensity of uniform
changes in appearance -- Part 1: General introduction and designation
system
ISO 4628-2 Paints and varnishes -- Evaluation of degradation of coatings --
Designation of quantity and size of defects, and of intensity of uniform
changes in appearance -- Part 2: Assessment of degree of blistering
ISO 6272-1 Paints and varnishes - Rapid-deformation (impact resistance) tests - Part
1: Falling-weight test, large-area indenter
ISO 6860 Paints and varnishes - Bend test (conical mandrel)
ISO 7253 Paints and varnishes - Determination of resistance to neutral salt spray
(fog)
ISO 7724-1 Paints and varnishes - Colorimetry - Part 1: Principles
ISO 7724-2 Paints and varnishes - Colorimetry - Part 2: Colour measurement
ISO 7724-3 Paints and varnishes - Colorimetry - Part 3: Calculation of colour
differences
ISO 9117 Paints and varnishes - Determination of through-dry state and through-
dry time - Method of test
ISO 11507 Paints and varnishes - Exposure of coatings to artificial weathering -
Exposure to fluorescent UV and water
ISO 11890-1 Paints and varnishes -- Determination of volatile organic compound
(VOC) content -- Part 1: Difference method
ISO/IEC 17025 General requirements for the competence of testing and calibration
laboratories
Available from the Performance Review Institute, 161 Thorn Hill Road, Warrendale, PA 15086-
7527 or www.pri-network.org
EN 3665 Test methods for paints and varnishes - Filiform corrosion resistance test on
aluminium alloys
EN 9100 Aerospace series - Quality management systems - Requirements (based on
ISO 9001:2000) and Quality systems - Model for quality assurance in design,
development, production, installation and servicing (based on ISO 9001:1994)
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AMS 3095A SAE AMS 3095A
2.5 (Continued):
prEN 2090 Aluminium alloy 2024-T3 - Clad sheet and strip - 0,4 < or= a < or= 6 mm
prEN 3997 Aluminium alloy AL-P2024-T3 - Sheet and strip - 0,4 mm < or= a < or= 6 mm
prEN 9133 Quality management systems – Qualification Procedure for Aerospace
Standard Parts
Available from Deutsches Institut fuer Normung, Burggrafenstrasse 6, D-10787 Berlin, Germany
or www.din.de
DIN 6174 Farbmetrische Bestimmung von Farbabständen bei Körperfarben nach der
CIELAB-Formel
Colorimetric Evaluation of Colour Differences of Surface Colours According
to the CIELAB Formula
DIN 6175-1 Farbtoleranzen für Automobillackierungen; Unilackierungen
Tolerances for automotive paints; uni paints
Available from RAL Deutsches Institut für Gütesicherung und Kennzeichnung E.V., Siegburger
Strasse 39, 53757 Sankt Augustin, Germany or www.ral.de
3. TECHNICAL REQUIREMENTS:
3.1 Material:
The paint system shall consist of the minimum number of products and coats, including pre-
treatment, as shall be necessary to achieve the performance requirements detailed in this
standard. Composition of these products is not specified. For guidance on composition, see 8.1.
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AMS 3095A SAE AMS 3095A
3.2 Properties:
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AMS 3095A SAE AMS 3095A
3.2.2 The dry film of the paint system on test panels shall conform to Table 3.
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AMS 3095A SAE AMS 3095A
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AMS 3095A SAE AMS 3095A
4.1 Qualification:
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AMS 3095A SAE AMS 3095A
4.1.2 Coating supplied shall be listed, or approved for listing, on the QPL AMS 3095. The
responsible agencies for the QPL are PRI and AECMA-CERT. Information pertaining to
qualification of coating compound may be obtained from these institutes.
4.1.3 Maximum VOC (3.2.1.3), minimum pot life (3.2.1.4), maximum drying time (3.2.1.5), minimum
shelf life (3.2.1.6), and paint remover (3.2.2.11) shall be reported in the QPL.
4.1.4 Review of test results, approval, reapproval and recertification for QPL listing shall be in
accordance with PD2000, PD2001 or prEN 9133/AS9133. Testing shall be performed by a
manufacturer selected ISO/IEC 17025 qualified laboratory.
4.1.4.1 Manufacturer shall use ingredients, manufacturing procedures, processes, and methods of
inspection on production product essentially the same as those used on the qualification
sample. The manufacturer shall submit a statement of any proposed changes for review by
the PRI Coatings Qualified Products Group (QPG) or AECMA-CERT. The qualifying body
may elect to reapprove without testing, or require partial or full requalification testing to be
done. Production product shall not be shipped prior to receipt of reapproval.
4.1.4.2 Recertification is required every five years and consists of a letter certifying that the product
meets all of the requirements of this specification without changes in the material
ingredients, manufacturing process, or site of production.
4.2.1 Acceptance Tests: Before shipment the manufacturer shall test an approved representative
sample of each batch taken in accordance with ISO 1512. As a minimum, conformance tests
shall consist of the following:
4.2.2.1 Full qualification is required for a color grey similar to Boeing Aircraft Co. BAC 707 or Airbus
M9001. The colors red (similar to RAL 3020), yellow (similar to RAL 1023) and blue (similar
to RAL 5017) shall be tested according to water (3.2.2.6), fluid resistance (3.2.2.7) and
artificial weathering (3.2.2.9). Alternative curing compounds shall be tested according to
flexibility (3.2.2.5), water (3.2.2.6) and fluid resistance (3.2.2.7).
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AMS 3095A SAE AMS 3095A
4.3.1 Standard Conditions: All tests shall be carried out in conformance with the temperature and
relative humidity referenced in ISO 3270 unless otherwise specified.
4.3.2 Preparation of Test Specimens: Test panels shall be prepared and coated as follows:
4.3.2.1 Use test panels made from unabraded aluminum sheet, measuring 150 x 100 mm (6 x 4 inch)
and 0.8 mm (0.03 inch) thick unless otherwise specified, conforming to prEN 2090/AMS 4041
(2024-T3 clad) or prEN 3997/AMS 4037 (2024-T3 unclad) as stated in 3.2.1 and 3.2.2.
4.3.2.2 Detergent degrease the panels as follows: Remove protective oil or grease either by vapor
degreasing or solvent washing according to ISO 1514. Lightly abrade with fine grade
Scotchbrite or equivalent and rinse with solvent. Allow to dry.
4.3.2.3 Apply other pretreatment if specified by the manufacturer of the coating system in
accordance with the manufacturer’s instructions.
4.3.2.4 Prepare and apply the coatings in accordance with the manufacturer's instructions. Allow to
dry in a vertical attitude with free access of air for seven days unless otherwise specified.
4.3.3.2 Measure X10, Y10, Z10 tristimulus values using a colorimeter according to ISO 7724-2 for the
panel under test and the reference color standard.
4.3.3.3 Calculate L*, a*, b* for both the test panel and the reference color standard in accordance
with ISO 7724-1.
4.3.3.4 Calculate ∆E*ab for the difference between the test panel and the reference color standard in
accordance with ISO 7724-3.
4.3.3.5 Calculate x10 and y10 for the test panel where,
x10 = X10
X10 + Y10 + Z10
y 10 = Y10
X10 + Y10 + Z10
4.3.3.6 Plot x10 and y10 on the graph in Figure 1 and determine which area the color corresponds.
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AMS 3095A SAE AMS 3095A
FIGURE 1
Commission International d’Eclairage (CIE) Chromaticity Diagram
Color Difference Tolerances
4.3.3.7 Select the corresponding ∆E appropriate to the test color and use in accordance with the
requirements in Table 5.
Note: Further explanation of the derivation of allowable ∆E*ab for aerospace is in 8.3.
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AMS 3095A SAE AMS 3095A
4.3.4.1 Prepare test panels in accordance with 4.3.2 and condition in accordance with 3.2.2.11.
Mask off panel edges at least 20 mm (0.75 inch) with metal foil tape.
4.3.4.2 Place the panel horizontally, evenly brush on a manufacturer’s specified environmentally
acceptable paint remover at an approximate coverage rate of 300 g/m2 (0.5 lb/sq yd). Leave
edges uncoated approximately 20 mm (0.75 inch). The paint remover shall be free of
halogenated solvents, chromates, phenol and cresols and shall conform to MA4872.
Determine the time required to degrade the adhesion of the coating to a condition that
permits its removal with a polyethylene scraper. Remove the degraded material and clean
remaining paint film in accordance with the manufacturer’s instructions.
4.3.4.3 If required, apply one additional coat of stripper after one hour minimum, and repeat the
removal procedure in 4.3.4.2.
4.3.4.5 For a selective finish removal system, stand the panel horizontally for 15 minutes with
free air access, unexposed to drafts. Wash panel face under tap water not to exceed 25 °C
(77 °F), swab the surface gently with clean cotton wool. After 24 hours, examine remaining
film for removal effectiveness and degradation of the primer, or primer and intermediate
coat.
4.3.5 Ability to Restore the Paint System after Removal through Restoration: After panels have
been stripped and cleaned in accordance with 4.3.4, restore the panel system according to
manufacturer's instructions and repeat all tests according to 3.2.2.
4.4 Reports:
A certificate of conformity shall be furnished by the supplier with each shipment. It shall include
the purchase order number, lot number, AMS 3095A, manufacturer’s identification, and
quantity.
4.5 Retest:
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AMS 3095A SAE AMS 3095A
Paint system products shall be supplied with separate containers of base resin formulation and
of catalyst or curing agent. Each can or container shall be legibly identified with not less than:
AMS 3095A
Description of material
Manufacturer’s identification
Lot number
Date of expiration
Method of storage
Net quantity
Essential mixing instructions
In addition, the label shall indicate limits for storage and critical minimum / maximum storage
temperature requirements.
6. ACKNOWLEDGMENT:
A supplier shall mention this specification number and its revision letter in all quotations and when
acknowledging purchase orders.
7. REJECTIONS:
8. NOTES:
8.1 Background:
A task force developed this unified specification under the sponsorship of the European Airlines
Committee for Materials Technology (EACMT), with support from major OEMs and paint
suppliers. It is based upon the Association of European Airlines (AEA) unpublished work,
“Aircraft Exterior Finishes, Performance Characteristics of the Ideal Exterior Paint Scheme”,
which defines the performance levels which European airlines consider to be essential.
The specification tries to create not only an industry wide understanding of the basic tests
necessary to describe the quality level of the products, but also contains a joint approach to use
identical test methods in order to ease comparison of material evaluations. Also the
specification sets the performance requirements that the task force thinks to be achievable
today. These requirements will be improved with future issues in order to meet, in the end, the
targets outlined in the above mentioned AEA work. Information from the on-going durability
correlation exercise will assist this.
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AMS 3095A SAE AMS 3095A
8.1 (Continued):
Environmental, health and safety (EHS) aspects as yet have not been specified, because no
common standards could be identified. However guidance on compliant VOC levels is included
in and is the basis for requirements of 3.2.1.3.
8.2 Definitions:
Definitions of terms and expressions used for paints as given in ISO 4617, ISO 4618-1, 4618-2
and 4618-3 shall apply, with the exception of those defined below:
8.2.1 Paint system: The exterior coating for a civil aircraft consisting of one or more coats of
specific material to fulfill the requirements of AMS 3095 and any necessary chemical
pretreatment.
8.2.2 Batch: Quantity of one component of a product with the same composition and resulting from
the same production run.
8.2.3 Volatile Organic Content (VOC): Composition of one or more VOCs containing at least the
elements of carbon and hydrogen, or in which hydrogen is partially or completely replaced by
halogens, oxygen, sulfur, phosphorus or nitrogen, with the exception of carbon monoxide,
carbon dioxide and carbonates, and a vapor pressure of 1.3 kPa (10 mm Hg) or more, at 20
°C (68 °F).
8.2.5 Unified Specification: The current OEM specification updated and configured to
characteristics detailed in the AEA unpublished work, “Aircraft Exterior Finishes, Performance
Characteristics of the Ideal Exterior Paint Scheme”. See 8.1
DIN 6175-1 describes color tolerances for specific color areas in automotive OEM solid color
topcoats. These tolerances are multiplied by a correction factor of 1.5 for practical application.
This same correction factor is also used for incoming color inspection in the aircraft industry.
The color areas in Table 5 are only approximate divisions. In transition areas between color
groups one or the other value may apply. In DIN 6175-1 the accurate division between these ∆E
tolerance values is defined exactly.
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AMS 3095A SAE AMS 3095A
8.3 (Continued):
DIN 6174 provides the basis for an internationally used color measurement system established
by the Commission International d’Eclairage (CIE). The CIELAB-color distance formula defines
the distances between the individual colors that support the structure of the RAL Design System
(Color fan RAL-F 81).
8.4 Purchase documents should specify not less than the following:
AMS 3095A
Type and size of containers (kits) desired
Quantity of containers (kits) desired
Special packaging, if required.
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