Professional Documents
Culture Documents
Essar Oil and Gas Exploration & Production Limited (EOGEPL) is one of the major private
sector companies in India and is engaged in Coal Bed Methane (CBM) exploration work in
Raniganj East near Durgapur, West Bengal, India. EOGEPL CBM block is spread over an
area of 500 sq. km and is located in the coaliferous belt of the Eastern Raniganj Coalfields.
The gas produced is supplied to industries in and around Durgapur, West Bengal.
To increase the supply of total gas both in terms of volume as well as energy it is
proposed to mix propane gas into CBM and transfer in cross country pipeline to
costumers.
Ambient Conditions:-
Temperatures: Recorded at IMD Durgapur
a)
Dry Bulb temperatures
i) Annual Mean (highest) : 28.5 deg. C
ii) Annual Mean (Lowest) : 22.8 deg. C
iii) Maximum (June 1958) : 46.4 deg. C
iv) Minimum (Dec 1966) : 4.5 deg. C
v) Temp to be considered for design of electrical equipmenUdevices : 50 deg C
b) Relative humidity
i) Annual Mean (@0830hrs) : 69 %
ii) Annual Mean (@1730hrs) : 61 %
c) Ratnfall
i) Average annual RF : 1286 m
d) Wind Data
This specification covers the minimum technical requirements for the design. engineering.
system integration, manufacture/fabrication, assembly, inspection, testing, painting, Mechanical
and Performance guarantee, packing and forwarding, transportation, supply, erection and
commissioning, together with the supporting documentation, for Propane Gas System storage
facilities to be supplied and installed for Essar Oil and Gas Exploration & Production Limited
(EOGEPL) for their Raniganj CBM Field Development Project - Gas Compression Station
(GGS) located at Durgapur, West Bengal, India.
• Compliance to national laws & regulations together with any local by-laws & applicable
statutory regulations.
• Manufacturing, assembly Supply and testing of all materials & associated equipment's.
• Shipping protection.
• Complete 3rd Party Inspection for acquiring Rule 33 for your entire Propane
Installation.
This package unit is intended to be installed outdoors Plant located at Durgapur, West
Bengal. It shall be a stand-alone plant capable to operate Unattended continuously, twenty-
four (24) hours a day basis.
The Propane Gas System Package shall be supplied with all accessories and spares for their
satisfactory operation, including, but not limited to the following:
50 MT STORAGE TANK
-
Service PROPANE
Tank Capacity 49MT
Water Capacity 116 M3
Design Code 152825 + SMPV (U) Rules 1981/BS5500 SMPV
(U) Rules 1981
Workinq Temperature Ambient
Design Pressure 21 Kg/cm2 + Static Head + Ext Pressure.
Design Temperature minus 42 to plus SS
Hydro test Pressure 27.03Kg/cm2 (g) at the Top.
Corrosion Allowance 1.5mm
Radiography 100%
Heat Treatment Complete Vessel Stress Relievinq
Joint Efficiency 1
Inspection Aqencv Safess Quality Manaqement Pvt. Ltd.
Tank Overall Length As per desiqn
Tank inside Dia. As per desion
Shell Thickness As per design
Dished End Thickness As per desiqn
Material of Construction
Shell- SA 516 GR.70
Dished Ends I Pad - SA 516 GR. 70
Flanges I Couplings - SA 350 LF2
Pipes - SA 333 Gr.6
Studs & Nuts - SA 320 Gr. L71 SA 194 Gr.7
UNLOADING PUMP
Material of Construction,
Shell - SA 106 Gr. B.
Tube - SA 312 type SS 304.
Tube Sheet - SS 304.
Flanges - A 105.
Dish Ends - WPB 238.
Water bath type - IS 226.
Heaters - Ni. Cr.
Heating Load - 360KW
PROPANE UNLOADING I RECOVERY COMPRESSOR
Make MIs Blackmer ICorken USA
Model No. L8361/491
No of Stages 1
No of Cylinders 1
Type Vertical, Non Lubricatin_g_
Piston Displacement 35.5CFM @ 825 RPM
Drive 15HP/10HP FLP, TEFC Squirrel Cage,
Induction Motor of Crompton Greaves Bharat
Bijlee.
STRUCTURAL STEEL
Comprising of MS Angles, Structural Steel, B Class Pipes for the entire plant.
Bulk Head Type - Structural Steel Fabricated Bulk Head to withstand rigidity
and pull away force of the LPG Tank Lorry.
Crash Post Type - To protect the unloading area from accidental damages by Tank lorry.
BALL VALVES ON TANK 1 PIPELINE
Seating CS ASTM A 216 Gr. WCB with Class 300# and 150#.
Mfg. Standard : BS 5351
Test Standard : BS 6755
Hydro Test Pressure : Body - 30Kg/cm2 and Seat 21 Kg/cm2
Make : "AUDCO"
Test Pressure : 600 pSig
Non Return Valve - Make - "Hawa 1 Equi" CS with 88304 Internal, 800psig
PIPE MATERIAL FOR FIRE FIGHTING ANI;> SPRINKLER SYSTEM ABOVE TANK
MANHOLE, ROAD TANKER UNLOADING.
Make - TATA 1 JINDAL
Class _ fCC"
Size - Ring Main for Fire Hydrants 4"
Size - 2" and 1 1/2" tapping of Sprinkler line and sprinkler ring.
Sprinkler Nozzle - K31.
HARDWARE ITEMS
Comprising of WN RF Flanges 300# & 150# (Forged), Bends, Tees, Reducers Seamless Sch
80, C.AF Gaskets various sizes, Nuts & Bolts as required.
PRESSURE GAUGES
Make - Baumer
Dial Size - 4"
0-30Kg/cm2 - 1Nos. (On Tank)
0-30Kg/cm2 - 4Nos. Liquid 1 Vapour Unloading line
0-30Kg/cm2 - 1 Nos. Before PCV Station
0-1oKg/cm2 - 1 Nos. After PCV Station.
EARTHING STRIPS
Comprising of WN RF Flanges 300# & 150# (Forged), Bends, Tees, Reducers Seamless Sch
80, C.AF Gaskets various sizes, Nuts & Bolts as required.
UPS
Make - Tata Liebert/Microtech
Type - Online
Input Voltage - 230 V AC
Output Voltage - 230 V AC
Backup Time - 30 Min.
5.0 EXCLUSIONS
• Propane Gas System package shall be tested as a module whereby along with process
/ mechanical Performance ( Propane unloading pumps, Vapour recovery compressor ,
Vaporiser, Discharge, fire and leak detection test, fire water sprinkler test, power and
utility consumption test etc .. ) bidder shall demonstrate all controls, shutdown, trips /
alarms etc.
• All site acceptance and performance test are in supplier's scope. These entire tests shall
be carried in presence of representative from client's side. Supplier shall document all
test reports and shall be submit it to the client.
SCOPE
Sr.No
Description
EOGEPL GLOBE GAS
Preparation of all drawings required for PESO Approval & getting Initial
and Final License with Endorsement of License. ../'
2b
5 v
Site Preparation & Civil execution Works at Site.
v
6 Equipment's (Crane/Hydra) Availability for Unloading of Supplies at Site
during project stage
./
6a Unloading of Supplies at Site during project stage
10a accessories, Extinguishers, Pneumatic actuated valve, Hose & Hose Box,
Temp. Transmitter & Piping )
10b Fire & Gas Leak Detection system (ESD, Leak detection system). ./
../'
Sprinkler system Supply Installation & Commissioning inside Unloading
11 Pump & Compressor House, Vaporiser Shed & Unloading Gantry/Bay &
Storage area.
Third Party Inspection (TPI) &; TPI Charges; Inspection Certificate; Site -/
12
& Factory Performance Test & Certificates.
. .- .. -.
-/
Qualified & Experienced Manpower for Erection/installation &
14
Commissioning of entire Propane Gas Facilities.
-/
Documentation (All TC/MTC , Guarantee Certificates, Product O&M
16
Manuals. Hydrotest Reports. History File .100% Radiography reports
All other items and services, including but not limited to the scope and ./
specifications mentioned in the contract for executing the work to the
satisfaction of Essar Oil and Gas Exploration & Production Limited.(Within
19
Battery limits)
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Performance and process! mechanical guarantee shall be for..:i-81i1onthsfrom the date of
commissioning. Supplier shall also ensure good and safe operation of the Propane Gas
System for the conditions for the peak consumption load, and for the worst climatic
conditions.
10.1 Vendor shall furnish all drawings & documents in form of electronic files.
10.2 Vendor to note that all design drawings under review/ approval category shall be routed
to EOGEPL for their review & approval. \LeAool'-S~"~~1e-fG1'-i+:l.G9Ff3effitjfl~f
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10.3 Review of vendor documents by EOGEPL would be only to check compatibility with
basic designs & concepts & would in no way absolve manufacturer/fabricator of the
responsibility to meet applicable codes, specifications & statutory rules/regulations.