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Training Machine Technology M3 Super 1800-3i / 1800-3

Publisher Joseph Vögele AG


Joseph-Vögele-Straße 1 67075
Ludwigshafen Germany
Phone: +49 (0) 6 21 / 81 05 – 0
http://www.voegele.info

Document name 2295221_V02_MSC_14.82_Training_Machine_Technology_EN

This training book is not a substitute for technical documentation


(Instruction manual, safety instructions and spare parts catalogue).

The training book is not subject of the technical modification service. All technical
instructions for description, operation, maintenance, etc. are taken by the instruction
manual, the safety manual or the spare parts list.

The author can take for incorrect information and the consequences thereof neither
legal nor any liability.

The propagation and reproduction of this document, use and communication of its
contents are strictly prohibited unless expressly permitted. Violators are liable for
damages. All rights reserved in the case of a patent, utility model or ornamental design
registration.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology


Machine Technology Super 1800-3 / 1800-3i

Contents

1.0. General Information

2.0. Machine operation

3.0. Machine components, hydraulic system

4.0. Machine components, electrical system

5.0. Control system

6.0. Settings and measured values

7.0. Jump starting / welding

8.0. Diesel engine

9.0. Maintenance / service

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

1.0. General Information

1.1. Type designations


1.2. Differences between ErgoPlus -2 / -3
1.3. Diesel engines
1.4. EcoPlus package
1.5. AutoSet
1.6. PaveDock Assistant & sprung push-rollers
1.7. Generator
1.8. Performance data

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.1. Type designations

New SUPER 1800-3 / 1800-3i series launched in June 2013.


Type designation 14.82 followed by the serial number e.g. 14.82 0015

• Supersede the previous models SUPER 1800-2


• Type designation 11.82
• 3800 units produced ( 11.82 0001 September 2006 to 11.82 3800 September 2013 )
• “-3i” with emission control systems (for Europe / USA / Canada / Japan) and
“-3” without emission control (for all other countries)

SUPER 1800-2 SUPER 1800-3 / 1800-3i

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.2. Differences between Ergo Plus -2 / -3

Paver operator’s console Paver operator’s console


and screed consoles 11.82 and screed consoles 14.82

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.3. Diesel engines

Cummins engine
Two different engine types are installed, due to introduction of the new COM IIIB / Tier 4i emission standard for Europe, the USA and
Japan (HRC). A Cummins engine of type COM IIIA / Tier 3 is installed for all countries (LRC) without emission standards or with lower
standards. The machines with COM IIIB / Tier 4i engines feature the suffix "i", as in SUPER 1800-3i. The "i" stands for "intelligent
emission control“:

Diesel Oxidation catalyst VGT turbocharger


Cummins QSB 6.7-C170
COM IIIB / Tier4i

In order to comply with the new


exhaust emission standards, this
engine differs from the COM
IIIA / Tier 3 engine in the following
respects:

- Cooled exhaust gas recovery


(CEGR)
- Diesel oxidation catalyst (DOC)
- Variable geometry turbocharger
(VGT)
Cooled Exhaust Gas Recovery

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.4. ECO Plus (option)

Splitter gearbox with Variable-speed


clutch fan

The pumps for traction, A viscous coupling adjusts


conveyors and augers the fan speed in accordance
as well as compaction with the engine data, the air
are disengaged from the intake temperature and the
gearbox when the paver hydraulic oil temperature.
is stationary.

Energy-optimized Controlled
tamper drive hydraulic oil cooler

The tamper motors are The hydraulic oil only flows


driven by a variable through the hydraulic oil
displacement pump instead cooler when its temperature
of a fixed gear pump. exceeds 50°C.
The pump only delivers The cooler is bypassed at
as much oil as is needed lower temperatures.
for the motor, thus
preventing any loss of oil.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.5. Auto Set (option)

AutoSet – Comfort functions guarantee reliable and accurate operation

● Der Super The SUPER


1800-3 1800-3i
lässt can beeinen
sich durch prepared for moving
Wiederto another location atstehen
auf Knopfdruck the push of zuletzt
die a button
● The last pave parameters saved are restored by pushing the button again.
Knopfdruck zum Umsetzen bereit machen gespeicherten Einbauparameter zur Verfügung

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.6. PaveDock Assistant & sprung push-rollers (option)

Sprung push-rollers PaveDock Assistant

These push-rollers absorb A system of signal lights


impacts when the truck allows the paver operator to
docks onto the paver. communicate with the feed
The truck's position when truck driver and
docking is detected by a unmistakably indicate which
sensor and indicated by lorry movements are
the "STOP" symbol on the required.
set of signal lights.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.7. Generator

EME generator

The generator is directly


flanged to the splitter
gearbox.

Two power levels are


available: "Standard" and
"Power".

Both levels are oil-cooled.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.8. Performance data

• Only 2 Bodas controllers from Bosch • support roller on the upper side crawler tracks
• No need for CAN nodes • ErgoPlus components with color display
• One complete wire harness for the entire paver • Driver's seat with weatherproof lateral panel
• One high-current circuit board for the electrics • New adjustment of paver operator’s console

Super 1800-2 Super 1800-3 Super 1800-3i

Transport width: 2,55 m 2,55 m 2,55 m


Operating weight: 19,3t (AB500-2TV) 19,3t (AB500-3TV) 19,3t (AB500-3TV)

Max. pave width: 10,0 m 10,0 m 10,0 m


Laydown rate: 700 t/h 700t/h 700 t/h

Perkins Cummins Cummins


Engine: 1106D-E66TA QSB 6.7 – C171 QSB 6.7 – C170
Output: 129,6 kW - 2000 U/min 128 kW – 2000 U/min 127 kW – 2000 U/min
ECO RPM: 125 kW - 1800 U/min 116 kW – 1700 U/min 116 kW – 1700 U/min

Operation: Ergo Plus 1 und 2 Ergo Plus 3 Ergo Plus 3

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

2.0. Machine operation

2.1. Paver operator's console


2.2. Paver operator's console left-hand module
2.3. Paver operator's console middle module
2.4. Paver operator's console right-hand module
2.5. Signal lights
2.6. Paver operator's console display module
2.7. Main screen on the display
2.8. Operator screens on the display
2.9. Operation screed console
2.10. Operator screens screed console
2.11. Info pages screed console
2.12. Ultrasonic sensor auger
2.13. NIVELTRONIC Plus sensor symbols

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.1. Paver operator's console

Module 1 – Material transport, travel, mode selection


Module 2 – Screed functions
Module 3 – Engine, steering, material hopper
Module 4 – Display
Module 5 – Emergency Stop

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.2. Paver operator's console left-hand module

Conveyors Automatic Warm-up / Reverse


reverse filling cleaning function crawler tracks

Height adjustment Potentiometer


Auger for pave speed
(option)

AutoSet
optional

Conveyor
Automatic mode

Mode change
Neutral mode
Travel mode
Positioning mode
Pave mode

Auger left Override auger right Override


Automatic mode conveyor right

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.3. Paver operator's console middle module

Hydraulic
screed lock
(OPTION)

Height adjustment Height adjustment


screed tow point rams, left screed tow point rams, right

Screed heating On/Off Screed assist On/Off


(OPTION)

Extend/retract screed, left Extend/retract screed, right

Raise/lower screed

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.4. Paver operator's console right-hand module

Deflector crawler tracks


24V working lights (OPTION) Windscreen wiper Steering trim
floating position (option)
OPTIONAL

beacon Signal light


"STOP"
Signal light
"DOCK"
Diesel engine
START/STOP Signal light
"RAISE DUMP BOX"

Signal light
"MOVE AWAY"

Signal light
"LOWER DUMP BOX"

Speed adjustment,
diesel engine
Hopper side right
Horn

Joystick for steering

Hopper side left Hopper sides +


hopper front (OPTION)

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.5.1. Signal lights (option)

Truck – Docking
Truck reverses up to the paver

Truck – Stop
Truck must stop or has docked onto the paver
(signal from push-roller sensor).

Truck – Raise dump box


Truck raises its dump box and begins
to transfer material to the paver.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.5.2. Signal lights (option)

Truck – Lower dump box


Truck lowers its dump box.

Truck – Move away


Truck moves away from the paver.

Paver moving
This signal is indicated when the paver move.
It is indicated in combination with all other signals.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.6. Paver operator's console display module

Additional functions
for wheeled paver
Emergency Stop button

Multifunctional color
display

Enter, Escape and


Up / Down buttons

12 softkeys

Each of the three buttons has


a green status LED. The button
is only active when the LED
lights up.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.7. Main screen on the display

Travel speed in
EcoPlus mode active
m/min or km/h
Travel mode indication

Position of material Position of material sensor,


sensor, left-hand conveyor right-hand conveyor

Position of left-hand Position of right-hand


tow point rams tow point rams

Time Page number

On all screens displayed:

Function off

Function on
Status indicator, Fine steering Status indicator,
pre-heating signal lights
Page 1.0 Starting screen

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.1. Operators screen on the display

F1 Screed settings

F2 Tamper setting

F3 Feed rate, conveyors

F4 Vibrator setting

F5 Reverse augers

F6 Setting of pressure bar

F7 -

F8 Automatic steering control (option)

M1 Faults and warnings

M4 Machine data

Page 1.0 Operator screen

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.2. Operators screen on the display

F1 Speed adjustment / ECO Plus

F2 AutoSet (option)

F3 Setting of screed heating

F4 -

F5 -

F6 -

F7 Service area

F8 Brightness

How do I call up page 2?

From page 1

Page 2.0 Operator screen <

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.3. Operators screen on the display

a Water separator full

b Low fuel level

a b c d c Alternator or D+ faulty

d Coupling, splitter gearbox


e f g h
e Low coolant level
i j k l
f Coolant temperature too high
m n
g Engine oil pressure

h Low engine oil level

i Air filter clogged

j Suction / return filter clogged

k Leakage oil filter clogged

l Engine fault / stop diesel engine


How do I call up page 0.1? Warning
m Automatic steering control faulty
Error n Emergency Stop tripped
From any page

Page 0.1 Faults and warnings

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.4. Error messages

a Water separator full Water in diesel pre-filter of ECM

b Low fuel level Less than 60 liters in the fuel tank

c Alternator or D+ faulty Engine on = no signal at ID4 controller 2 or engine off = signal at ID4 controller 2

d Coupling, splitter gearbox No signal at ID12 of controller 3 (switching pressure less than 20bar)

e Low coolant level To less engine coolant from ECM

f Coolant temperature too high Temperature over 110° C

g Engine oil pressure At least 2.0bar from ECM (Caution! The sensor at the engine is an oil pressure switch)

h Low engine oil level Engine oil level to low from ECM

i Air filter clogged Signal at ID12 controller 2

j Suction / return filter clogged Filter pressure greater than 1.8bar

k Leakage oil filter clogged Filter pressure greater than 1.5bar

l Engine fault / stop diesel engine Fault from ECM


When traction main switch and automatic steering control are on and the sensor voltage
m Automatic steering control faulty
is below 2V and over 6V
n Emergency Stop tripped Emergency Stop button actuated, no signal at ID58 of controller 2

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.5. Operators screen on the display

F7 Reset paving distance meter

Engine coolant temperature


a b a
Maximum working temperature 107° C

Engine RPM
c b MIN = 900 rpm; ECO = 1700 rpm; Max = 2000 rpm;
f heating = 1350 rpm; cylinder functions = 1500 U/min
d
e c Operating hours

On-board voltage
d
Battery voltage approx. 24V; charging voltage approx. 28V

e Paving distance meter

Fuel tank capacity


f
Full capacity 300 liters

How do I call up page 0.4?

From any page

Page 0.4 Machine data

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.6. Operators screen on the display

Screed freeze
Button F2 activates the screed freeze function. When
screed freeze is active, the rams for raise/lower screed are
subjected to 30bar on the piston side and blocked on the
rod side for 0.5m when starting up. The screed
automatically switches to floating position after 0.5m, at
F2 least 1 second and not more than 10 seconds. Actuation of
the tow point rams is likewise blocked both manually and by
NIVELTRONIC Plus during the blocking distance / time.
This prevents the screed rising.
If screed freeze is deactivated, the screed moves into
floating position immediately when the paver starts up.

Floating position OFF (operated by momentary switch)


When F4 is pressed and held down, the solenoid valves on
the rod side of the rams for raise/lower screed close and
F4 interrupt the float function. The screed is held in position.
When the button is released, the screed resumes its floating
position.

Setting the screed assist pressure (option)


(0 – 40 bar)
The function must be activated via F6 for this purpose;
F6 the arrow buttons are enabled for adjustment as soon as
How do I call up page 1.1? the indicator lights up green. (Screed assist is activated via
a button in the middle panel of the control console)

Adjusting the assist pressure on right and left


(balance control)
From page 1 Status indicator, function F8 The function must be activated via F8 for this purpose;
inactive / active the arrow buttons are enabled for adjustment as soon as
the indicator lights up green.

Page 1.1 Screed settings

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.7. Operators screen on the display

Tamper manual mode


When the function "tamper in manual mode" is active,
F2 the tamper runs at the speed set via F6 regardless of the
position of the joystick for traction.

Tamper automatic mode


When the function "tamper in automatic mode" is active,
the tamper runs in pave mode and with the joystick for
F4 traction set to “forward” at the speed set via F6. The tamper
automatically stops when the joystick is moved to “neutral”
position.

Tamper speed setting


The status indicator lights up green when F6 is actuated.
F6 The arrow buttons are now used to adjust the tamper speed.
Left-hand stop 0% = approx. 500 rpm
Right-hand stop 100% = approx. 1800 rpm

How do I call up page 1.2?

From page 1

Page 1.2 Tamper

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.8. Operators screen on the display

F5 Adjustment of left-hand conveyor

F6 Adjustment of right-hand conveyor


The percentage setting is activated via these buttons and
adjusted via the arrow keys. They are active when the green
status indicator lights up. The feed rate can then be preset
between 0 and 100% here.
The point at which the conveyor sensor (mechanical sensor)
stop the conveyor in automatic mode is set separately for
the right and left-hand sides.

The higher the percentage setting, the more material is


delivered by the conveyor.

This setting also has a direct effect on the continuous speed


of the augers.
In other words, if the feed rate set for the conveyor is too
high, the auger will repeatedly stop instead of running at a
continuous speed in automatic mode. This has a negative
effect on precompaction of the mix and also on the screed's
floating function.

However, if the mechanical sensor (paddle) is off, the


How do I call up page 1.3? conveyor will continue to run at the set value as long as the
traction main switch is actuated.

From page 1

Page 1.3 Conveyor

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.9. Operators screen on the display

Vibrators, manual mode


When the function "vibrators in manual mode" is active,
F2 vibrators run at the speed set via F6 regardless of the
joystick’s position.

Vibrators, automatic mode


When the function "vibrators in automatic mode" is active,
vibrators run in pave mode and with the joystick set to
F4 “forwards” at the speed set via F6. Vibrators stop
automatically when the joystick is moved to “neutral”
position.

Vibrator speed adjustment


The status indicator lights up green when F6 is actuated.
The arrow buttons are now used to adjust the vibrator
F6 speed.
Left-hand stop 0% = approx. 800 rpm
Right-hand stop 100% = approx. 3600 rpm

How do I call up page 1.4?

From page 1

Page 1.4 Vibration

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.10. Operators screen on the display

F3 Reverse auger left

F4 Reverse auger right


The augers are reversed and deliver material inwards when
buttons F3 / F4 are actuated. This is a non-locking function
and cannot be activated permanently. Automatic mode is
deactivated when the augers are reversed.

F5 Auger position above the ground.

How do I call up page 1.5?

From page 1

Page 1.5 Auger

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.11. Operators screen on the display

Pressure bars, manual mode


When the function "pressure bars in manual mode" is active,
F2 they run at the pressure set regardless of the position of the
joystick for traction.

F4 Pressure bars, automatic mode

When the function "pressure bars in automatic mode" is


active, the pressure bars run in pave mode and with the
joystick for traction set to “forward” at the pressure set. The
pressure bars stop automatically when the joystick is moved
to “neutral” position.

The pressure is set via the remote control display. Also the
pressure bar pressure can be read here.

How do I call up page 1.6?

From page 1

Page 1.6 Pressure bars

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.12. Operators screen on the display

Automated steering control (optional)


F2 The optional automated steering control is activated
and deactivated via button F2.

Sonic steering sensor adjustment


When the sonic steering sensor is selected,
F7 button F7 allows the steering sensor
to be zeroed.

Sensor selection
F8 Button F8 is used to choose between the mechanical
and sonic steering sensors.

How do I call up page 1.8? Steering sensor position

From page 1

Page 1.8 Automated steering control

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.13. Operators screen on the display

Automatic speed adjustment


When this function is active, the engine speed is selected
via the buttons on the control console. Once the speed has
been set, the corresponding LED starts to flash. The engine
F2 speed is then increased to the set speed when a work
function is activated on the machine.
If the function is deactivated, the engine speed is manually
adjusted via the buttons on the control console.

EcoPlus (option)
When EcoPlus mode is active, the hydraulic pumps for
traction, for conveyors and augers and for compaction are
disengaged from the gearbox after 60 seconds of traction
F4 main switch = 0. As soon as one of these functions is
activated, the pumps are engaged again by the coupling in
the splitter gearbox. The fan speed is also controlled when
EcoPlus mode is active.

How do I call up page 2.1?

From page 1 and

Page 2.1 Engine settings

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.14. Operators screen on the display

AutoSet (optional)
Various functions can be set to their limit positions via a
single button and the paver moved more easily on the job
site with the aid of the AutoSet function.
In pave mode, the various functions are reset to their
previously stored status by pressing the AutoSet button.
Page 2.2 is automatically displayed as soon as the
AutoSet button is pressed.

Save status / position of the functions


M2 The positions and status of the individual functions can be
saved via button M2. This is only possible in pave mode.

The functions are set to their limit position


or position for job site movement.

The functions are set to their stored


position.
How do I call up page 2.2?

When the tick appears, the corresponding


function has reached its position for job site
movement or the stored position in pave
From page 1 and
mode.

Page 2.2 Auto Set

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.15. Operators screen on the display

Functions to be selected or deselected using the F-keys (F5


and F7 are always set).

Deflector, crawler tracks


F2 With AutoSet, the deflector is raised in positioning / travel
mode and moved to floating position in pave mode.

Auger
F3 The auger is raised to its limit position in positioning / travel
mode and to the stored height in pave mode.

Hopper front, material hopper


The hopper front is raised in positioning / travel mode when
F4 the function is active. It remains in raised position in pave
mode.

Screed
In positioning / travel mode, the screed is raised to the
F5 upper limit position by the rams for raise / lower screed.
In pave mode, it is moved to the last position stored.

Screed lock
F6 When the function is active, the screed is deposited on the
How do I call up page 2.2? screed locking bolts when it is lifted.

Screed tow point rams


The screed tow point rams move into position 4 in
F7 positioning / travel mode. They are moved to the stored
value in pave mode.
From page 1 and
Conveyors
The conveyors are briefly reversed in positioning / travel
F8 mode to prevent material falling out when the paver is
moved on the job site.
Page 2.2 Auto Set

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.16. Operators screen on the display

Alternating mode, screed heating


When alternating mode is active, the screed is permanently
heated on both sides as long as the traction main switch is
set to neutral. When the traction main switch is actuated in
F2 pave mode, the right and left-hand sides are heated
alternately at 30 second intervals. Both sides of the screed
are always heated permanently when the function is
deactivated.

Temperature control, screed heating


F4 Activation of the function: temperature control, screed
heating. The temperature is set via F6

Setting the screed temperature (option)


The status indicator lights up green when F6 is actuated.
F6 The arrow buttons are now used to adjust the required
screed temperature between 0° C and 180° C.

Actual screed temperature


The actual temperature of the screed is indicated here.
F8 If a reading of 255°C is indicated, the temperature sensor
on the screed is either not connected or defective.
Important: New screeds have PT1000; old screeds PT100.

How do I call up page 2.3?


Left-hand side, supplementary

Right-hand side, supplementary

From page 1 and Right-hand side


Right-hand side
Left-hand side

Page 2.3 Heating Left-hand side

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.17. Operators screen on the display

F1 Matrix / Display info pages

F2 Extra conveyor settings

F3 -

F4 Extra auger settings

F5 Service area (protected by password)

Traction drive, manual mode / emergency


F6 operation clutch

F7 Error messages, service

F8 Set date / time / language

How do I call up page 2.7?

Currently installed
software version
From page 1 and

Page 2.7 Service menu

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.18. Operators screen on the display

Brightness adjustment
Button F4 must first be pressed to set the brightness.
F4 The status indicator now lights up green and the arrow keys
can be used for adjustment. The brightness of the display
can now be set.

How do I call up page 2.8?

From page 1 and

Page 2.8 Brightness

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.19. Operators screen on the display

Info page paver operator’s console


The paver operator’s console is illustrated graphically here.
When one of the buttons on the console is now actuated,
the empty circle (button) concerned turns black and shows
its function. Actuated buttons are represented by black
fields; actuated locking functions are shown with a cross in
the middle. Values between 0 and 230 (digits) appear in the
fields for joystick (traction) and joystick (steering). The value
depends on the potentiometer setting.

Position “joystick", for example:


Neutral = 128
Forward = 230
Reverse = 8

Correct functioning of all buttons can be checked in this


way. The model series and software version of the
controllers are also indicated.

How do I call up page 2.7.1?

From page 1 and +

Page 2.7.1. Matrix

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.20. Operators screen on the display

Conveyor MANUAL, left


When the conveyor is switched to manual mode, it runs
F3 permanently and independently of the traction main switch
at the speed set via F5.
Conveyor MANUAL, right
When the conveyor is switched to manual mode, it runs
F4 permanently and independently of the traction main switch
at the speed set via F6.
Adjustment of left-hand conveyor
The feed rate or in manual mode, the speed are set here. The
F5 function is activated via F5; the arrow buttons are enabled for
adjustment as soon as the indicator lights up green.
The value on display page 1.3 changes simultaneously.
Adjustment of right-hand conveyor
The feed rate or in manual mode, the speed are set here. The
F6 function is activated via F6; the arrow buttons are enabled for
adjustment as soon as the indicator lights up green.
The value on display page 1.3 changes simultaneously.
Emergency function! Deactivation of the left-hand
mechanical sensor (paddle)
When the mechanical sensor is deactivated and manual mode
F7 is switched OFF, automatic mode ON, the conveyor runs at the
How do I call up page 2.7.2? speed set via F5 with the traction main switch set to “forward”.
The conveyors stop when the traction main switch is set to
“neutral”.
Emergency function! Deactivation of the right-hand
From page 1 and + mechanical sensor (paddle)
When the mechanical sensor is deactivated and manual mode
F8 is switched OFF, automatic mode ON, the conveyor runs at the
speed set via F6 with the traction main switch set to “forward”.
The conveyors stop when the traction main switch is set to
“neutral”.
Page 2.7.2. Additional conveyor setting

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.21. Operators screen on the display

Auger MANUAL, left


When the auger is switched to manual mode, it runs
F1 permanently and independently of the traction main switch
at the speed set via F5.
Auger MANUAL, right
When the auger is switched to manual mode, it runs
F2 permanently and independently of the traction main switch
at the speed set via F5.

F3 Reverse auger left

F4 Reverse auger right


The augers are reversed when buttons F3/F4 are actuated.
This is merely a non-locking function and cannot be
activated permanently.
Auger speed, left
F5 The speed can be set here in manual mode or if the sensor
has been deactivated with F7.
Auger speed, right
F6 The speed can be set here in manual mode or if the sensor
has been deactivated with F8.
Emergency function! Deactivation of auger sensor, left
When the auger sensor is deactivated and manual mode is
How do I call up page 2.7.4? switched OFF, automatic mode ON, the auger runs at the
F7 speed set via F5 with the traction main switch set to
“forward”. The auger stops when the traction main switch is
set to “neutral”.
From page 1 and + Emergency function! Deactivation of auger sensor, right
When the auger sensor is deactivated and manual mode is
switched OFF, automatic mode ON, the auger runs at the
F8 speed set via F5 with the traction main switch set to
“forward”. The auger stops when the traction main switch is
set to “neutral”.
Page 2.7.4. Additional auger setting

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.22. Operators screen on the display

Traction drive, manual mode


If one or both sensors for the traction drive fail(s),
the pave speed is reduced to 1.5 m/min.

However, in order to finish a job site, for example,


the sensors can be overridden. The paver will then travel
at approx. 25% lower speed, but without control!
F2
In other words, the paver operator may have to
correct the steering more often.

Pressing button F2 activates automatic / manual mode.

Error message:
"Traction drive, manual mode active"

Clutch, emergency operated


If the clutch does not close, when ECO Plus is deactivated,
F4 it can be closed with these function. The switching pressure
of 20 bar must be checked with the gauge.

How do I call up page 2.7.6?

From page 1 and +

Page 2.7.6. Travel drive, manual

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.23. Operators screen on the display

Error messages / texts

This page does not appear automatically in the event of


an active fault, but must be called up by the operator.

Active faults are highlighted by a black CAUTION symbol


prefixed to the error message. The CAUTION symbol is
crossed out if the fault is inactive.

If the fault is no longer active, the message can be


confirmed or deleted by pressing Enter. When Enter is
pressed, a flashing cursor appears at the top and can then
be moved to the required position with the aid of the arrow
keys.
The error message is deleted from the display memory
by pressing Enter again.

All error messages occurring on the machine are saved


in the host computer.
They can be downloaded from here at any time with
WIDIAG.

How do I call up page 2.7.7.1?

From page 1 and +

Page 2.7.7.1. Error messages

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.24. Operators screen on the display

Language
The function is activated by pressing F2.
F2 The cursor then flashes and the green LED in the arrow
keys lights up to indicate that they are now active.
The language is set when these keys are pressed.
Set time of day
The function is activated by pressing F6.
Two bars appear in the hours display and the LED in the
arrow keys lights up green. The time is set when these keys
F6 are pressed. Press Enter after setting the hours; the bars
then move to the minutes display. The minutes can now
also be set. When Enter is pressed again, the seconds
display is activated and can be set.

Set date
F8 The procedure is the same as for setting the time of day.
The day, month and year are set here.

Caution! This setting can only be made when the engine


has been stopped.

How do I call up page 2.7.8?

From page 1 and +

Page 2.7.8. Language / Time / Date

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.1. Operation screed console

LED cross LED cross


Grade and slope control, Grade and slope control,
left right

NIVELTRONIC Plus NIVELTRONIC Plus


left ON/OFF right ON/OFF

Changeover
Machine settings /
NIVELTRONIC Plus

Arrow keys left / right

Escape button
Sensor adjustment, left
Sensor adjustment, right
Sensor selection, left
Sensor selection, right

Parameter settings
NIVELTRONIC Plus

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.2. Operation screed console

Indicator, screed in Status indicator, screed assist


floating position activated or deactivated

LED lights up when NIVELTRONIC is


activated.
LED flashes when traction main
switch = 1 in pave mode and floating
position is not active (screed freeze /
floating position off).

Setpoint
Selected sensor grade and slope control,
type, left right-hand side

Sensitivity
grade and slope
control, left-hand Actual value
side grade and slope control,
0 = very slow right-hand side
5 = standard
9 = very fast

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.3. Operation screed console

Reverse auger Auger automatic mode ON / OFF


Caution Automatic mode is deactivated Set value increase / decrease

Conveyor automatic mode


ON / OFF
Auger height adjustment

Override
conveyor

Override auger
Screed floating position
Crown and invert adjustment
- Setting up before paving starts
- unique deactivation of screed freeze
Horn

NIVELTRONIC Plus active NIVELTRONIC Plus active


Increase setpoint left Increase setpoint right

NIVELTRONIC Plus inactive NIVELTRONIC Plus inactive


Raise screed tow point rams, left Raise screed tow point rams, right

NIVELTRONIC Plus active


NIVELTRONIC Plus active Decrease setpoint right
Decrease setpoint left
NIVELTRONIC Plus inactive
NIVELTRONIC Plus inactive Lower screed tow point rams, right
Lower screed tow point rams, left
Adjustment of pave width

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.1. Operator screens screed console

NIVELTRONIC Plus starting screen Screen for parameter settings Sensor calibration screen
The screen with the parameter settings F1 Sensor calibration Pressing buttons
is displayed when F3 is pressed. F2 Sensitivity F1 / F2/ F4 / F5 allows the displayed
F4 Additional parameters actual value to be edited. The offset value
F5 Brightness / Contrast is reset by simultaneously pressing the
buttons +/-. In other words, only the
sensor value is now displayed again.
Sensor calibration is used to adapt the
value displayed for the slope sensor with
the measured slope value.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.2. Operator screens screed console

Sensitivity screen Screen for additional parameters Working window NIVELTRONIC Plus
The sensitivity of the left-hand sensor F1 Working window NIVELTRONIC Plus The working window for NIVELTRONIC
for grade and slope control is adjusted F2 Operator screen sensors can be adjusted by pressing F1 /
by pressing F1 / F2. F2 for the left-hand side and F4 / F5 for
The sensitivity of the right-hand sensor Operation of NIVELTRONIC Plus can be the right-hand side.
for grade and slope control is adjusted blocked for the other screed console by
by pressing F4 / F5. pressing F2. In other words, the right- Default value is ± 2.50cm
hand screed console cannot be operated Minimum value is ± 0.50cm
Standard setting = 5 from the left-hand screed console. Maximum value is ± 9.99cm
Sensitivity very slow = 0 If two screed consoles are shown, both
Sensitivity very fast = 9 sides can be operated, but if only one is
indicated, this means that only one side
can be operated. The function can be
activated and deactivated from either
side.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.3. Operator screens screed console

Brightness Machine settings, tamper Machine settings, vibrators


The display brightness is adjusted Speed setting in %. Speed setting in %.
by pressing F4 / F5. Actual speed of the tamper shaft. Actual speed of the vibrator shaft.

F1 Tamper automatic on / off F1 Vibrator automatic on / off


F2 Tamper manual on / off F2 Vibrator manual on / off
F4 Reduce tamper speed F4 Reduce vibrator speed
F5 Increase tamper speed F5 Increase vibrator speed

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.4. Operator screens screed console

Machine settings, pressure bar Submenu, pressure bar balance Machine settings, screed assist
With a new AB500 / AB600 the pressure Slide the pressure to pressure bar 1 or to Set pressure for screed assist in %.
for the respectiven pressure bar must be pressure bar 2 0% = 0bar / 100% = 40bar.
set on the operators console. Actual screed assist pressure for right
F2 More pressure to P1 and left-hand side.
F1 Pressure bar automatic on / off F3 Reset to 0% balance
F2 Pressure bar manual on / off F4 More pressure to P2 F1 Screed assist on / off
F3 Submenu pressure bar balance F3 Submenu screed assist balance
F4 Reduce pressure F4 Reduce screed assist pressure
F5 Increase pressure F5 Increase screed assist pressure

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.5. Operator screens screed console

Submenu, screed assist balance Machine settings Machine settings, machine parameters
+/- 50% screed assist pressure for Screed not floating
either the right or left-hand side Indication of pave speed.
This function is non-locking.
F3 Reset balance to 0% Floating of the screed is deactivated F3 Service menu
F2 Relieve left-hand side and the screed held in position
F4 Relieve right-hand side as long as button F1 is pressed. The individual buttons on the screed
console can be tested in the Service
menu. The socket inputs and outputs
can also be monitored.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.6. Operator screens screed console

Machine settings, screed heating Machine settings, deflector Machine settings


Auger height adjustment
Set and real value screed plate The deflectors in front of the crawler
temperature tracks can be lowered by pressing F1. Auger position above ground.
The deflectors float when the function is
Screed heating is switched on and off active. When the function is deactivated,
via F1. the deflectors move into their upper limit
position.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.7. Operator screens screed console

Machine settings, auger Machine settings, crown Machine settings, conform displayed
F1 Auger sensor on / off Crown of the screed in %. value

Auger sensor swichted on. F3 conform displayed value If the displayed value does not match with
F3 Justify set value the adjusted value, the value can be
adapted.
Preset the auger speed in % with auger Modified values ​are displayed red.
sensor switched off.
F2 Reduce auger speed F2 Reduce the displayed value
F3 Auger sensor on / off F3 Set the displayed value to 0
F4 Increase auger speed F4 Increase the displayed value
The setting only applies for the particular
side concerned.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.8. Operator screens screed console

Machine settings, conveyor


Set the feed rate for the conveyor.
The switch-off point of the conveyor
sensor is shifted when this setting is
changed.

F4 Reduce conveyor feed rate


F5 Increase conveyor feed rate

The setting only applies for the particular


side concerned.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.11. Info pages operators console

Service page, matrix Service page, leveling Service page, auger sensor
All the button can be checked from the All inputs and outputs from the leveling All inputs and outputs from the auger
operators console plug can be checked sensor plug can be checked.

F1 lightning check
F2 Smartwheel calibrating for extending A Signal height sensor (4V±2V ≙ ±10mm) A Battery voltage (24V)
and retracting mechanical sensor (1V…9V = ±100mm) B Ground
B U-Stab (8V stabilized voltage)
C String / ground (>4V = string/0V = ground) C Signal old auger sensor (2V…6V)
Hardwareversion
D Signal slope sensor (4V±2V ≙ ±10%)
Softwareversion
sonic sensor (0V…10V = 0mm…1000mm)
brightness and temperature E Plug monitoring NF (0V / 8V)
Battery voltage and side detection F Battery voltage (24V) D Distance from the sensor to the
G Plug monitoring HF (0V / 8V) material new auger sensor
H Ground

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.12. Ultrasonic sensor auger
sensor connection
(7 Pin)

set value
increase filling level
material supply
set value
filling level LED too much
material

LED balanced
material supply

LED too little


material LED too much
LED too little
material
material
decrease quick adjustment
quick adjustment material supply

LED lights increase


decrease
material supply
material supply

Ultrasonic sensor

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.13. Niveltronic Plus sensor symbols

Sensor symbol Sensor type

No sensor connected
Machine connection
Mechanical
grade sensor (old)
Socket for grade and
Mechanical grade sensor, variable slope control sensor
Scanning the ground Socket for auger
sensor
Mechanical grade sensor, variable
Scanning a tensioned wire

Slope sensor
Slope to the right

Slope sensor
Slope to the left

Sonic grade sensor


Scanning the ground

Sonic grade sensor


slope sensor 24V
Scanning a tensioned wire

The machine connection for the slope sensor is located


NAVITRONIC Plus in harness – W1 and is plugged into socket +7-B14.X1s
(Deutsch 3-pole plug connector).

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

3.0. Machine components, hydraulic system

3.1. Topology 3.15. Hand pump HG13 / Release brake manually


3.2. Right-hand side of machine 3.16. Valve block HA6 & 7 tamper
3.3. Left-hand side of machine 3.17. Valve block HA6 tamper standard
3.4 Operators stand 3.18. Valve block HA7 tamper energy optimized
3.5. Arrangement of the hydraulic pumps 3.19. Variable displacement pump HG15 tamper
3.6. Schematic, traction drive system 3.20. Valve block HA8 vibrator
3.7. Hydraulic pump, traction drive HG1 3.21. Valve block HA3 pressure booster screed
3.8. Hydraulic motor, traction drive HM1 3.22. Valve block HA9 pressure booster TP1 / TP2
3.9. Hydraulic pump, conveyor and auger 3.23. Cooler bypass, thermo-valve HR13
3.10. Hydraulic motor, conveyor and auger 3.24. Hydraulic filter
3.11. Valve block HA1 leveling / parking brake 3.25. Leakage oil filter HV1
3.12. Valve block HA2 hydraulic ram functions 3.26. Intake / return flow filter HV2
3.13. Valve block HA5 screed assist 3.27. Central lubrication system
3.14. Valve block HA4 coupling splitter gear box

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.1. Topology

coupling splitter gear box


pressure booster TP1 / TP2

pressure booster screed

screed assist

tamper

vibrator

leveling
hand pump release brake hydraulic ram functions

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.2. Right-hand side of machine

coupling splitter gear box HA4 generator at the splitter gear box
hydraulic splitter gear box
pressure booster
TP1 / TP2 HA9
pressure booster
hydraulic ram functions
screed HA3

central lubrication
system HG1

conveyor motor
HM8

traction drive motor


HM2

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.3. Left-hand side of machine
controller 2 & 3 towing device
Bosch Bodas RC36 hand pump HG13
valve block HA1
leveling, brake,
screed lock,
deflector

valve block HA2


hydraulic ram functions

conveyor motor
HM5

traction drive motor


HM1

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.4. Operators stand

sensor hydraulic oil temperature


(at option ECO Plus)

tamper energy optimized HA7


vibrator HA8
tamper standard HA6

screed assist HA5

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.5. Arrangement of the hydraulic pumps

HG11 Hydraulic ram functions, screed HG5 Auger left

HG16 High compaction P1


HG12 Hydraulic ram functions, paver
HG17 High compaction P2
HG6 Left-hand conveyor
HG18 rotary slide high compaction

HG7 Oil feed auger / conveyor, right

HG8 Auger right


HG1 Traction drive left

HG9 Right-hand conveyor


HG3 Oil feed, traction drive

HG7 Oil feed auger / conveyor left


HG4 Vibrators

HG1 Traction drive right

HG14 Tamper, standard


HG15 Tamper, energy-optimized

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.6. Schematic, traction drive system

Hydrostatic traction drive in the SUPER 1800-3 is


effected via 2 separate hydraulic drive units.
Variable displacement axial piston motors are installed
in each of the crawler tracks and each are driven by a
variable displacement axial piston pump. Adjustment of
the traction motor is effected by an electrically actuated
feed pressure / control pressure proportional valve. The actual speed of each motor is
determined via speed sensors installed in the two
leakage oil traction motors. Set point and actual values are
speed sensor constantly compared via the electronics.
Any difference between set speed and actual speed
is compensated by increasing or reducing the control
current to the pumps for traction. This is referred to as
a closed control loop. If one or both sensors fail, the
maximum speed is reduced. However, the sensor
system can also be bypassed by switching to manual
traction drive mode in order to complete the job site.
The paver will then travel at reduced speed, but without
control.

proportional high / low pressure


valve pump leakage oil
proportional valve motor

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.7. Hydraulic pump, traction drive HG1
measuring port Y
leakage oil port, vent high / low pressure port

measuring port Z measuring port MP

pressure limiting valve


feed pressure DBV 19 bar

counterbalance
valve 6 bar

mechanical stroke
limitation
mechanical
stroke limitation

pilot valve
pressure limiting valve
high pressure DBV 420 bar
feed pressure port
leakage oil port
leakage oil port
pressure limiting valve measuring port MS
high pressure DBV 420 bar maximum pressure regulation 395 bar

Variable displacement axial piston pump – HPV 55-02-R

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.8. Hydraulic motor, traction drive HM1

speed sensor connection A,B


proportional magnet
motor displacement

change over valve


Vg min / Vg max

leakage oil port

external control pressure E


flush valve 14 bar approx. 9L/min
leakage oil port
change over valve
adjust screw adjust screw
Min. displacement Max. displacement
Variable displacement axial piston motor – HM 75-02 E3F

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.9. Hydraulic pump, conveyor and auger

mechanical zero adjustment adjustment, hydraulic


zero position
feed pressure port G pressure limiting valve, control pressure X2
high pressure 275 bar
measuring port MB bleed port R

control pressure X1

pressure limiting valve measuring port MA


feed pressure 25 bar
high / low pressure port
pressure limiting valve
leakage oil port T2 245 bar
pressure limiting valve,
high pressure 275 bar Inner pump, auger
Variable displacement axial piston pump – A10 VG45 Outer pump, conveyor

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.10. Hydraulic motor, conveyor and auger

leakage oil port


S 1800-3 conveyor
OMTS 200 (201,4 ccm/rev)
connection for line A

S 1800-3 auger
OMTS 250 (251,8 ccm/rev)

check valve for internal leakage


oil return
connection for line B

Geroler motor – orbital motor OMTS 200 / OMTS 250

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.11.1. Valve block HA1 leveling and parking brake

scraper, crawler tracks (option)

screed lock (option)

pressure shutoff valve


24V= circulation without
pressure if engine RPM
below 800 1/min
parking brake
leveling left-hand side
(spring-loaded multiple-disk brake)
leveling right hand side

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.11.2. Valve block HA1 leveling and parking brake
counterbalance valve counterbalance valve
flow control valve HA1.HR2 100bar HA1.HR4 100bar
HA1.HK1 8l/min

measuring port M2

connection for line P1

measuring port M1

connection for line P4

connection for line P2 pilot operated check valve


HA1.HR4
pilot operated check valve
pressure limiting valve HA1.HR1
HA1.HF3 40bar pressure limiting valve
HA1.HF1 230bar

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Machine Technology Super 1800-3 / 1800-3i
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3.11.3. Valve block HA1 leveling and parking brake

flow-rate controller
flow divider HA1.HK2 8l/min
HA1.HK3 50:50

connection for line P3

measuring port M3

pressure limiting valve connection for line T1


HA1.HF2 80bar

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.1. Valve block HA2 hydraulic ram functions

pressure booster valve


hydraulic ram functions

hopper side right


raise / lower

hopper side left


raise / lower
hopper front
raise / lower (option)
screed float valve auger
24V= float off screed raise / lower (option)
raise / lower / freeze

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.2. Valve block HA2 hydraulic ram functions

pressure limiting valve


pressure limiting valve pressure limiting valve HA2.HF2 15bar
HA2.HR1 30bar HA2.HF1 15bar pressure limiting valve
HA2.HF3 180bar

check valve HA2.HR2

flow control valve


connection for line T2
screed lower

connection for line P2

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.3. Valve block HA2 hydraulic ram functions

connection for line T1

measuring port M1

connection for line P1

measuring port M2

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Machine Technology Super 1800-3 / 1800-3i
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3.13. Valve block HA5 screed assist

directional valve
check valve (pilot operated)
separation left /right

directional valve
pressure booster valve

proportional pressure reducing


valve 0-40 bar right

pressure sensor right

measuring port M2

pressure sensor left proportional pressure reducing


measuring port M1 valve 0-40 bar left

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Machine Technology Super 1800-3 / 1800-3i
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3.14.1. Valve block HA4 coupling splitter gear box (option)

The gears are shifted via the valve block HA 4.


When EcoPlus mode is selected, the other pumps are only engaged when
the conveyor, auger, compacting systems are active or the joystick for
traction is operated. As soon as these functions are inactive for 60s, the
valve opens the coupling.
When not operated (0 bar), the coupling is open, i.e. only the pumps
for hydraulic ram functions and the generator are active. The switching
pressure needed to close the coupling is reduced to 25 bar and monitored
via a pressure switch (20 bar).

shift pressure port


coupling splitter gear box shiftable
not shiftable
measuring port
shift pressure 25bar = coupling closed

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Machine Technology Super 1800-3 / 1800-3i
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3.14.2. Valve block HA4 coupling splitter gear box (option)

connection for line P1

pressure switch
pressure reducing 20bar = on
valve 25bar

directional valve HA4.HQ1

accumulator 23bar

connection for line T1


connection for line A1

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Machine Technology Super 1800-3 / 1800-3i
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3.15.1. Hand pump HG13 / Release brake manually

lever position for normal


operation

high pressure limiting valve


420 bar
HG13 hand pump brake release

In order to release the parking brake manually, adjust the hand lever and pump with the hand pump until the force no longer increases and the
pressure limiting valve in the pump block is tripped or a pressure of 50 bar is measured at the measuring port with a pressure gauge.

Back off the high pressure valves (4 valves) in the traction drive system 3-4 turns! This allows the hydraulic oil to circulate between pump and motor!

The paver must not be towed further than 300m. The maximum towing speed should not exceed 10m/min.

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Machine Technology Super 1800-3 / 1800-3i
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3.15.2. Hand pump HG13 / Release brake manually

measuring port
lever release brake 50bar release brake

line connection B line connection P

line connection T
pressure limiting valve
50bar

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Machine Technology Super 1800-3 / 1800-3i
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3.16. Valve block HA6 & 7 tamper

stroke limitation
emergency actuation
If the electrical actuation fails,
the adjusting screw can be
turned with the aid of a hand
lever or spanner (size 9)
(pull off electrical actuation).

measuring port
electrical actuation
proportional solenoid valve

Sauer-Danfoss valve block

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Machine Technology Super 1800-3 / 1800-3i
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3.17. Valve block HA6 tamper standard

measuring port The functions are activated and deactivated via the valve
block HA6 tamper.
line connection A
The tamper speed is set via a continuously variable
control current (mA).
Gear pump HG14 is protected via the 200 bar pressure
limiting valves.
The advantage of the valve block lies in load pressure
line connection B compensation, which means that the volume flow
remains constant even when the load pressure at the
Tamper varies.
This results in a uniform and constant tamper speed
even under different load conditions.
Surplus oil is immediately returned to the tank by the
input pressure balance.

line connection P

line connection T

Sauer-Danfoss valve block

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Machine Technology Super 1800-3 / 1800-3i
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3.18. Valve block HA7 tamper energy optimized (option)

line connection A line connection P The functions are activated and deactivated via the valve
block HA7 tamper. The tamper speed is set via a
continuously variable control current (mA).
line connection B The difference between this valve block and the valve
block for tamper standard is that the oil is supplied by
a variable displacement axial piston pump with pressure
and flow controller.
The advantage is that the pump only delivers as much oil
as is needed by the consumer. This prevents loss of
power. The changeover from tamper 40L to tamper 80L
and vice versa is also no longer needed, as the pump
adjusts the delivery as required.
Load pressure compensation is effected via the pressure
and flow controller on the pump.
Externally, valve block HA7 differs from valve block HA6
through the additional LS (load sensing) connection.

line connection T

line connection LS

Sauer-Danfoss valve block

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Machine Technology Super 1800-3 / 1800-3i
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3.19. Variable displacement pump HG15 tamper (option)

line connection LS line connection B


The volume flow in the hydraulic circuit determines
the speed of the consumers. A sensor line from the
consumer (load sensing signal) communicates with the
flow controller. The flow controller monitors the pressure
difference between pump output and LS signal and
adjusts the servo pressure accordingly. The servo
pressure adjusts the swashplate angle of the pump and
hence the volume flow. The servo pressure decreases
with increasing LS signal pressure and the pump delivers
more oil.
Pump pressure is monitored by a pressure regulator
which then reduces the swashplate angle if the pump
pressure becomes too high.

line connection LS
pump pressure

flow controller 20bar

pressure regulator 200bar

line connection L2 line connection S

servo pressure
Sauer-Danfoss variable displacement axial piston pump KRR-045D-LS

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Machine Technology Super 1800-3 / 1800-3i
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3.20. Valve block HA8 vibrator

Vibrators are activated and deactivated with the aid


of the flow control valve block HA8.
The flow-rate controller is continuously adjusted by
varying the control current. In this way, the amount of oil
flowing to the consumer can be adjusted and the vibrator
speed changed.
The valve block includes an input pressure balance
(20bar).
measuring port X This means that the oil flows directly to the tank when
the function is not active.

proportional solenoid valve


HA8.HQ1
line connection A

line connection T
line connection P

Bucher Hydraulics valve block

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.21.1. Valve block HA3 pressure booster screed

line connection P1 Valve block HA3 activates and deactivates pressureless


circulation for the hydraulic rams of the screed
(extend/retract screed; hydraulic crown adjustment;
height adjustment of the extending units; hydraulic
measuring port M side plates).
high pressure: 180bar The directional valves for these hydraulic ram functions
are located on the screed and are actuated separately.
A pressure limiting valve with 180 bar is installed on the
block to protect the gear pump HG11.
When the pressure booster valve is not switched on,
the screed is not supplied with oil and the oil is returned
to the hydraulic oil tank without pressure.

line connection P2

line connection T
directional valve
pressure limiting valve HA3.HQ1
HA3.HF1 180bar

Bucher Hydraulics valve block, pressure booster, functions of hydraulic rams for screed

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.21.2. Valve block HA3 pressure booster screed
Connection for line P2 Directional valve
HA3.HQ1 When not actuated, directional valve HQ1 is in position a.
This relieves the Z-channel of the HF1 in the direction
of the tank and permits pressureless circulation from
channel A to B via the pressure balance cartridge.
When directional valve HQ1 is actuated (position b),
the Z-channel is blocked and also the pressureless
circulation from A to B is blocked.
The connection for line P2 is limited with 180 bar.

a b
Measuring port M
High pressure: 180 bar
A B

Connection for line T

Connection for line P1

Pressure limiting valve


HA3.HF1 180 bar

Bucher Hydraulics valve block, pressure booster, functions of hydraulic rams for screed

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.22. Valve block HA9 pressure booster TP1 / TP2

Measuring port MS 180 bar


Pressure limiting valve Valve block HA9 is required to boost the pressure for high
Pressure limiting valve compaction, pressure bars 1 and 2, and to supply the
HA9.HF3 180 bar HA9.HF1 180 bar rotary slide.
Pressure limiting valve When the function is active, all three directional valves
HA9.HF2 180 bar are actuated and the Z-channel in the pressure limiting
valve is no longer relieved. Oil is now delivered to P1, P2
and the rotary unit via the pressure limiting valve.
The working pressure (40 - 120 bar) of the pressure bars
and the pulse frequency (68-72 Hz) are adjusted on the
screed.
The pressure limiting valves limit the pressure for the
gear pumps HG16, HG17 and HG18 to 180 bar.
Directional valve HA9.HQ1
Directional valve HA9.HQ3
Directional valve HA9.HQ2

Connection for line R

Measuring port MP2 180 bar

Connection for line A2

Connection for line AS

Connection for line A1


Connection for line P2
Measuring port MP1 180 bar
Connection for line P1 Connection for line P3

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.23. Cooler bypass, thermo valve HR13

The directly actuated bypass thermo-valve HR13 is a


temperature-controlled screw-in cartridge in the return
flow collector HX3.
It directs the volume flow to the tank and through the
cooler in accordance with the temperature.

When the oil is cold (< 50 °C), the connection P→ T is


open (bypass) and the volume flow is diverted to the tank
with little loss of pressure, rapidly heating the oil at the
same time.

Connection P→ T is blocked by an integrated


thermocouple when the switching temperature (> 50 °C)
is reached. Oil is now diverted to the cooler.

Return flow collector HX3 Thermo-valve HR13


(rear of paver)

The bypass thermo-valve can


be closed (locked) manually
with the pin. The value of 15mm
± 0.5 must be assured when not
actuated.

15 mm

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.24. Hydraulic filter

intake / return flow filter HV2


After changing the filter or hydraulic oil, the intake/return
flow filter must be bleed out. Otherwise air may be drawn
into the hydraulic system.

Before starting the machine, back off the bleed screw


3 - 4 turns, then start the diesel engine and let it idle.
The mixture of oil and air emerging from the bleed screw
can be collected with a rag or similar. As soon as
bubble-free hydraulic oil emerges, the bleed screw must
be securely tightened down again.

pressure switch HV2.HB1 1,8bar

HV3 oil filler port / tank vent

bleed screw

pressure switch HV1.HB1 1,5bar


leakage oil filter

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Machine Technology Super 1800-3 / 1800-3i
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3.25. Leakage oil filter HV1

oil inlet oil inlet

oil outlet

pressure switch 1,5 bar oil outlet

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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.26. Intake / return flow filter HV2

return flow port


pressure switch 1,8 bar

return flow port

return flow port


suction port

oil outlet

suction port

bleed screw oil outlet

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Machine Technology Super 1800-3 / 1800-3i
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3.27. Central lubrication system

The centralized lubrication system greases the bearings of the drive shafts
from the conveyors and the auger bearings.
The lubrication system is always activated when at least one of the material
handling functions is activated in manual or automatic mode.
When auger extensions are fitted, connections for the outer bearing boxes
are provided at the back of the machine.

These connections must not be plugged, but must instead be connected


to the return flow (R).

To bleed the grease pump, fill in approx. 100ml of gear oil, open the delivery
line at the pump and let the pump run until the mixture of oil and grease
emerges without bubbles. Then fill the grease tank with high temperature
grease.

filling port

Central lubrication
plug connector +7-M4.X1s
motor actuation

pressure connector
central lubrication system

grease return flow collector HX2


return flow connection
progressive grease distributer HX1 central lubrication system

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Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

4.0. Machine components, electrics

4.1. Arrangement of machine parts 4.14. Box for screed heating


4.2. Summary 24VDC distribution box 4.15. Sockets and switches
4.3. Central PC board +2-A2 4.16. CEE socket outlets
4.4. Fuses 4.17. Generator
4.5. Main fuses 4.18. Info pages generator
4.6. Relays 4.19. Voltage regulator
4.7. Emergency Stop 4.20. Insulation monitoring
4.8. 24V / 12V +2-T4 voltage transformer 4.21. residual-current circuit breaker with overload
4.9. Sensor amplifier +2-T5 protection
4.10. CAN-Bus Repeater +2-F50 / F51 / F53
4.11. Sensors
4.12. Info pages sensors
4.13. Interfaces on the operator’s console

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrical system
4.1. Arrangement of machine parts

The first number in the equipment identification represents the location of the component, e.g. +6-E5: +6 is the operator's
platform; E is the device identifier; 5 is a consecutive number.

1 Engine, 6 Operator's platform 5 Box for screed heating


engine compartment

8 Rear of tractor unit

7 Interior

3 Control console 2 Control cabinet 4 Interface: screed control,


/ grade and slope control

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.2. Summary 24VDC distribution box / socket outlets

+2-X90
CAN Bus
+2-F50 / F51 / F53
CAN Bus Repeater
+2-T4
Voltage transformer
24V / 12V
+4-X4s +4-X9s
Screed option External grade
and slope control

+4-X1s
Screed console, left
+4-X2s
Screed console, right
+2-A2 +4-X6s
Central PC board Measured screed values
+4-X5s
+2-T2 Extend/retract screed
8V stabilized voltage
module

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.3. Central PC board +2-A2

Alle Komponenten auf der Zentralplatine beginnen mit der Bezeichnung


+2-A2 wie z.B. Relais K10 für Hupe +2-A2.K10
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.4. Fuses
F1 25A ECM power supply F24 15A Cleaning system
F2 15A Working light, right F25 15A Measured screed values
B+
F3 15A Working light, left F26 7.5A Screed option
F4 5A WITOS, WIFMS, Open Interface 2 F27 10A Starter
L+ F5 7.5A WITOS, WIFMS, Open Interface 2 F28 10A External grade and slope control (plug +4-X9s reserve)
F6 5A Ignition, battery isolating switch F29 7.5A Heater overcurrent fault, insulation monitoring, earthed socket outlet,
F7 5A Supply C2 socket outlet for light balloon
L+C2 F8 25A Supply C2 F30 10A Windscreen wiper, washing system
L+NA
F9 25A Supply C2 F31 5A Anti-collision system, supply stabilized voltage, automated steering
control
F10 5A Supply C3
F32 7.5A Optional CAN node
F11 25A Supply C3
F33 10A Optional CAN node
F12 25A Supply C3
F34 10A Optional CAN node, prop. valve tamper
F13 7.5A Screed console, right
F35 15A Reserve
F14 7.5A Screed console, left
F36 7.5A Optional
F15 5A Supply paver operator's console, encoding controllers
F37 7.5A Optional
F16 10A Seat heating left, horn
F38 25A Reserve for IP
F17 10A beacon
F39 20A Reserve for IP
L+ F18 7.5A Screed option, measured screed values
F40 7.5A Reserve for IP
F19 5A Pressure switch air filter, leakage oil filter, intake and return flow
filter, tank sensor, speed sensor traction drive left and right, power F41 15A Reserve for IP
supply for sensor signal amplifier, mechanical sensor for conveyor F42 5A Switching pressure splitter gearbox coupling, distance measurement
left and right, sensor for auger left and right, filling level in raise/lower auger, push-rollers sensor left and right, slope sensor,
lubrication system distance measurement screed tow point rams, distance
F20 5A D+, ECM diagnostic socket, optional CAN node measurement raise/lower screed left and right, pressure sensor
screed assist left and right
F21 10A Seat heating right, signal lights right and left
F43 15A Reserve for SprayJet
F22 10A 12V / 24V socket outlet operator's platform right and left
F23 7.5A 24V socket outlet box for screed heating

B+ = Continuous voltage
L+ = Voltage on ignition
L+C2 = Voltage on ignition and controller 3 QD21 has energized controller 2
L+NA = Voltage on ignition and Emergency Off circuit OK

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.5. Main fuses

2 x batteries 12V 100Ah

Fuse +7-F101 300A


alternator and starter
Fuse +7-F103 80A
main fuse, central PC board

Fuse +7-F102 125A


preheating high current fuse

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.6. Relays

+2-A2 +2-A2.K1 Starter


+2-A2.K2 Battery isolating switch
+2-A2.K3 Energize controller 2
+2-A2.K4 Beacon
+2-A2.K5 Working light, left
+2-A2.K6 Working light, right
+2-A2.K8 Enable Emergency Stop
K18 K12 K16
+2-A2.K9 Enable Emergency Stop
P Test K15 K4 K17 +2-A2.K10 Horn
K11 +2-A2.K11 Enable traction drive system
K1 K10 K14
P3 +2-A2.K12 Optional
K13
+2-A2.K13 Enable diesel engine
+2-A2.K14 Windscreen wiper
+2-A2.K15 Washdown system
+2-A2.K16 Reserve
+2-A2.K17 Reserve
K6 K5 +2-A2.K18 time relay 35s drop out delay
voltage supply ECM Tyco high current relay
P1 +1-K10 for preheating
P2
P5
+2-A2.P Test Fuse tester
P6 +2-A2.P1 Ignition
P4 K9 K2
+2-A2.P2 K2 energized
+2-A2.P3 MC/NOT+0 with 24V power (INH at C2 =1) = E-Stop circuit OK
K8 K3
+2-A2.P4 NA_ZW with 24V (K8 energized)
+2-A2.P5 L+NA with 24V (K9 energized)
+2-A2.P6 K3 energized

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.1. Emergency Stop

The Emergency Stop relays K8 and K9 are


monitored via controller 2. The controller
monitor via inputs ID10 and ID11 whether
or not a relay contact is functioning correctly.
Inputs ID10 and ID11 must be not energized
if both relay coils of K8 and K9 are not switched
on.
K8 is now switched on and ID10 is checked to
establish whether 24V power is present = K8
OK.
K9 is then switched on and 24V power must be
present at ID 11 = K9 OK.
If one of the two relays is not OK, controller C2
doesn’t energize both outputs QD27 and QD28,
also path L+NA has no power.
The 24V INH input at C2 drops if one of the
Emergency Stop buttons is pressed.
When the INH (inhibit) input is not energized,
the controller switch's all power outputs at the
controller off. Actuation of the Emergency Stop
relays is also not energized as a result.

In the new edition of the Machinery Directive


(2006/42/EC and 2009/127/EC), the term
Emergency Off has been replaced by Emergency
Stop.
For this reason, our new circuit diagrams will in
future also use the term Emergency Stop in order
enabling EMR Emergency Stop energizing Battery to rapidly restore the machine to a safe condition
Controller 2 isolating switch in case of danger.

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.2 Emergency Stop

1 P1 Ignition On

ID 4 at C3 = 24V
2 Battery isolating switch +2-A2.K2 =
24V

3 P2 K2 picks up Supply C3

INH at C3 energizes power side at


4 C3
QD21 of C3 energizes +2-A2.K3 and
5 P6
hence supply to C2

Battery isolating switch,


6
24V on line L+

P6 P2 P1

enabling EMR Emergency Stop energizing Battery


Controller 2 isolating switch

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.3. Emergency Stop

If Emergency Stop button is not


actuated
7 P3 -24V at INH of C2
-24V at +2-A2.K13
Ground at ID58 of C2

+2-A2.K13 contact to EMR, but


8
QD 55 of C2 not yet active

P6 P2 P1

enabling EMR Emergency Stop energizing Battery P3


Controller 2 isolating switch

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.4. Emergency Stop

C2 verify zero voltage at ID10


9 and ID11

When ID10 and ID11 at C2 have


zero voltage, QD29 switches in
10 P4 C2 and +2-A2.K8 picks up.
ID10 = 24V
ID11 = 0V

QD27 in C2 energizes +2-A2.K9.


11 P5 ID10 = 24V
ID11 = 24V

QD55 in C2 sends "Ignition"


12 signal to EMR

P4 P5

P6 P2 P1

enabling EMR Emergency Stop energizing Battery P3


Controller 2 isolating switch

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.8. 24V / 12V +2-T4 voltage transformer (option)

+6-X79 Voltage transformer +2-T4 provides the socket outlets


12/24V DC socket outlet on the right and left under the control console with an
Operator's platform right optional 12VDC voltage output.
The voltage transformer is installed in the 24V electric
box.

+6-X28
12/24V DC socket outlet
Operator's platform left
Input voltage: 18-32V DC
Polarity reversal protection between
+2-T4 positive and negative inputs
Voltage transformer Output voltage: 12.5-13.8V DC
Closed-circuit current 9mA at 24V
consumption (off load):
Output current: 10A at 25°C

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4.9. Sensor amplifier +2-T5

Sensor amplifier +2-T5 amplifies the sensor signals of the speed initiators
for the traction drive system so that they can be read by the controller.
The amplifier is directly connected to the central PC board. The voltage and the
frequency can be measured at the plug A2.X18s +2.

a 24V power supply from F19

b Ground

1 Input from speed initiator left, Pin 2

2 Input from speed initiator right, Pin 4

3 Input from speed initiator left, Pin 4


2 4
4 Input from speed initiator right, Pin 2
a 1 3
5 Output to controller 2 IC60

6 Output to controller 2 IC61

7 Output to controller 2 IC62

8 Output to controller 2 IC63

From speed initiator 1 m/min 13.8 VAC 37 Hz


b 5 7 From speed initiator 24 m/min 13.6 VAC 820 Hz
6 8 To controller 1 m/min 11.6 VAC 37 Hz
To controller 24 m/min 11.3 VAC 820 Hz

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.10. CAN-Bus Repeater +2-F50 / F51 / F53

The CAN Bus Repeater connects two CAN Bus participants with an internal logic
circuit together. The CAN Repeater provides for the transmission of the CAN signal
1 3 4 from one side to the other side and opposite.
He separates the two participants (controller) from each other physically. The CAN
Bus Repeater interrupt the CAN Bus (electrical circuit), therefor a 120Ω resistor is
connected at the input and at the output.
This means for troubleshooting that on each side must be measured 60Ω.

2 5 6

1 5
2 6
1 24V voltage supply

2 Ground

3 Input CAN High

4 Input CAN Low


120Ω resistors
5 Output CAN High

6 Output CAN Low

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.1. Sensors

+1-B1 Low-pressure switch, air filter Normally open: ID12 in C2 = 0


Negative pressure (vacuum) too high = closed: ID12 in
C2 = 1
Error message: 04-107-106 Air filter clogged

+1-B2 Coolant level Operating voltage: 5V


Output voltage:
1.2 V +- 0.25V immersed
4.0 V +- 0.25V no medium
Sensor tripped/faulty, error message:
04-111-01 Coolant level MIN
+1-B3 Diesel pre-filter Normal ≙ 3V = OK
Sensor tripped/faulty, error message:
04-97-102 Diesel pre-filter
04-97-3 Diagnostic Code

+1-B19 Engine oil level Normal ≙ 0V = OK


Sensor removed ≙ 7.58V
Sensor tripped/faulty, error message:
04-1205-01 Diesel engine oil level MIN
only when the diesel engine stop

Speed sensor, electronically IC64 in C3:


controlled viscous coupling Engine speed MIN = 1100Hz
Hall effect sensor Engine speed ECO = 2080Hz
Engine speed Max = 2400Hz
Sensor tripped/faulty, error message:
14-1025-116 Fan speed detection faulty

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.2. Sensors

+1-B17 Temperature, intake air 0°C = 1000Ω


+1-B18 Temperature, hydraulic oil 100°C = 1385Ω
Sensors faulty, error message:
Screw-in measuring resistor PT1000 04-1207-103 failure sensor hydraulic oil temperature
05-1208-103 failure sensor intake air temperature

HA4.HB1 Switching pressure, splitter gearbox NO contact


coupling 20bar = Contact closed
Sensor faulty, error message:
14-1024-116 Switching pressure MIN + Horn

+7-B4 Tank sensor Operating voltage: 24V


Capacitive sensor Output voltage:
Tank empty: 2V; Tank full: 6V
Sensors faulty, error message:
04-1018-103 Diesel tank sensor faulty

HV1.HB1 Pressure switch, leakage oil filter NO contact


1.5bar = Contact closed

HV2.HB1 Pressure switch, return flow filter Two-way switch


1.8bar = Contact closed

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.3. Sensors

HM1.B1 Speed sensor, traction drive system Operating voltage: 24V


HM2.B1 Hall effect sensor Output signal:
1m/min = 37Hz
10m/min = 340Hz
Sensors faulty = Machine reduces speed
to approx. 1.5m/min
+8-B12 Mechanical sensor, conveyor Operating voltage: 24V
+8-B13 Angle-of-rotation sensor (rotating Output voltage: 3V-5V
magnetic field around Hall effect Sensors faulty, error message:
sensor) 10-1015-11 Error, sensor conveyor right
10-1014-11 Error, sensor conveyor left

HM21.B1 Distance measurement, Operating voltage: 24V


raise / lower auger Measuring length: 135mm
Magnetostrictive measurement Output voltage: MIN 0.25V – MAX 4.75V
Sensors faulty, error message:
14-1021-11 Auger height adjustment, sensor fault

+7-B20 Sensor push-rollers left and right Sensing distance max. 2mm
+7-B21 Inductive sensor NO Mounting only when the push-rollers are pushed.

HM9.B1 Distance measurement, Operating voltage: 24V


HM10.B1 screed tow point rams left and right Measuring length: 400mm
Magnetostrictive measurement Output voltage: MIN 0.25V – MAX 4.75V

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.4. Sensors

HA5.B1 Pressure sensors, screed assist Operating voltage: 24V


HA5.B2 left and right Output voltage: 1V – 5V

HM16.B1 Distance measurement, Operating voltage: 24V


HM18.B1 raise / lower screed Measuring length: 400mm
Magnetostrictive measurement Output voltage: MIN 0.25V – MAX 4.75V
Sensors faulty, error message:
14-1019-11 Error, sensor hydraulic rams left
14-1020-11 Error, sensor hydraulic rams right

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.12. Info Sensors

Info Sensors
The current readings oft the sensors are displayed
here.

Initiator left and right side are the speed sensors in the
drive motors for traction drive.
The state is not used at moment.

With the option Auto Set, sensors are installed in the


hydraulic cylinder. The raw data can be read here.

How do i call up page 2.7.15.?

From page 1 and + +

Page 2.7.15. Info Sensors

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.13. Interfaces on the paver operator’s console

Retain data memory stick

The current machine configuration is saved here.


Data are overwritten afresh whenever the ignition
is switched off.

These data have top priority when appropriate for the


electronics. In other words, if the controller detects
more up-to-date data on this memory stick (e.g. on the
basis of checksums), these data will be used.

The memory stick is used to copy the retain data to


the new control console when the console is replaced.

The machine's functionality is not impaired if the


Retain data memory stick is not inserted!

The Retain data are always additionally saved in the


control console at the same time.

Service interface
Widiag connection
(only for VÖGELE After-Sales Service)

Interface for
software updates

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.14. Box for Screed Heating

Main fuse left-hand side Main fuse right-hand side


50A +5-F48 50A +5-F49
Voltage regulator EME +5-T1
Insulation monitoring
+5-B5
Relay +5-K4
Screed heating left-hand side

Relay +5-K5
Terminal block +5X3 Screed heating left
supplementary
Relay +5-K6
Screed heating right-hand side
RCBO +5-F38
residual-current circuit breaker
with overload protection Relay +5-K7
Screed heating right
supplementary
Relay +5-K9
Earthed socket outlet

Relay +5-K8
Light balloons

Fuse +5-F40 Fuse +5-F45


Left-hand side Supplementary right

Fuse +5-F41 Fuse +5-F42 Fuse +5-F43 Fuse +5-F44


Left-hand side Right-hand side Right-hand side Supplementary left

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.15. Sockets and switches

LED +5-P13
LED +5-P12 Socket outlet +5-X31s
Circuit-breaker tripped
Insulation fault Light balloon right
(optional)

Socket outlet +5-X30s


Switch +5-S4
Light balloon left
Light balloons
(optional)
Switch +5-S3
230V socket outlet
230V socket outlet
+5-X29s (optional)
(optional)
When the function is
Green LED in the switch
activated, the engine speed
indicates socket outlet are
is increased to 1000 rpm,
switched on.
yielding 230V AC and
Only functional when idling!
60 Hz between phases L1
and L2.

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.16. CEE socket outlets

+5-X36S +5-X37S
+5-X32S +5-X33S CEE plug connector CEE plug connector
CEE plug connector CEE plug connector screed heating screed heating
screed heating left screed heating left left supplementary right supplementary
bolt-on extension
+5-X34S +5-X35S
CEE plug connector CEE plug connector
screed heating right screed heating left
bolt-on extension

screed heating left screed heating left


bolt-on extension bolt-on extension

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.17.1. Generator

Two different generator options are available for the pavers of type series 08.19. The generators' output depends
on the engine speed and temperature of the winding.
The applicable generator type – Standard / Power – must be set in the parameters!

Type Output Frequency at Frequency Temperature Diameter


heating on at full throttle sensor
(1350 1/min)

Standard generator 15.0kW – 32.0kW 79Hz 117-125Hz KTY 84-130 320mm


20°C ≈ 600Ω
100°C ≈1000Ω
Power generator 25.0kW – 50.0kW 79Hz 117-125Hz KTY 84-130 350mm
20°C ≈ 600Ω
100°C ≈1000Ω

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.17.2. Generator

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.18. Generator information

Generator information
The info pages displayed on the paver operator's console
contain general information concerning the generator.

- Actual frequency (depending on speed)


- Actual voltage output (phase – N)
- Actual current consumption (field current)
- Maximum current consumption (field current)
- Actual load factor (ratio of current Ip max to current Ip)
- Actual temperature (inside the generator)
- Actual status (CAN status)

Can status Description

0 Generator current limitation


How do I call up page 2.7.14.?
2 Field current limitation

4 Generator protection against overheating (output voltage is reduced above approx 160° C)

8 Voltage regulator protection against overheating (excitation is stopped above approx. 85° C)
From page 1 and + +
16 Low speed (RPM) limitation (excitation is stopped below 25Hz)

32 Overvoltage protection 440V (excitation is stopped after more than 2s)

64 Overvoltage protection 500V (excitation is stopped after more than 1s)

Page 2.7.14 Generator information 128 Phase monitoring (excitation is stopped if phase U, V or W is missing for more than 500ms)

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.19. Voltage regulator

No jumpers The voltage regulator keeps the output voltage at a constant level of 385 – 395 VAC
between the phases, and 220 – 230 VAC between the phase and neutral conductors.
The supply voltage for the voltage regulator is tapped from the three-phase supply
of the generator which is directly connected to the machine via the CAN bus.
The voltage regulator is fed via the connections of the auxiliary windings UH VH
UH‘(Min= 20VAC; Max= 100VAC).
The actual generator voltage is tapped via U V W (20-480VAC 50-130Hz).
The excitation winding is connected via J1(+) and K1(-).
The excitation current and excitation voltage depend on the generator speed and
current drawn and is limited to 4A by the field fuse.
The resistance of temperature sensor KTY is monitored via the connections T1
and T2.
1=OFF
2=ON
3=ON
4=ON

Jumper

excitation fuse
4A slow-blow

Status LED

CAN LED LED colour Status Colour code

LED colour Status Colour code Idling speed Green flashing

CAN bus error Red Build-up Orange flashing

CAN BUS OK + regulation active Orange Voltage regulation Green

Voltage / excitation limitation Orange

Fault Red / green flashing

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.20. Insulation monitoring

The insulation measuring instrument monitors the entire 400V system. The system is designed
as an IT protective system (insulated earth), which means that the machine chassis is not
electrically connected to the neutral conductor / phase conductor at any point.
In the event of short-circuiting between phase conductor or neutral conductor and machine
chassis, the latter would no longer be potential-free.
This fault is detected immediately through use of the insulation tester.

The insulation monitor is a display unit only; screed heating is not switched off in the event
of a fault.

The actual insulation resistance is indicated on the LC display. The alarm output is activated
when the resistance drops below 20kΩ. The values are preset and protected by a password
to prevent unauthorized change.

Power LED
Flashes if there is a break in lines
E,KE;L1,L2

ON AL1 AL2
L1 Connects the monitored line L1
L2 Connects the monitored line N
A1 Supply voltage L1
A2 Supply voltage N
Alarm LED "AL2"
E PE connection
Lights up when resistance
drops below 20kΩ. KE PE connection
Flashes if there is a break
T R MENU 21 Input alarm relay K2
in lines E,KE;L1,L2
24 Output alarm relay K2

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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.21. Residual-current circuit breaker with overload protection

test button
The module+5-F38 is a combination of an circuit
breaker (overload protection) and a residual-
current circuit breaker (RCD).

The RCD is an electrical wiring device that


disconnects a circuit whenever it detects that the
electric current is not balanced between the
energized conductor and the return neutral
conductor. Such an imbalance may indicate
current leakage through the body of a person who
is grounded and accidentally touching the
energized part of the circuit. If the unbalance is
higher than 30 mA, the RCD will trip.
It is important that the RCD is tripped from time to
time for testing purposes. This is done by using
the test button.

The circuit breaker will trip by high current (16A)


circuit breaker (overload protection) residual-current circuit breaker (RCD) and protect the cables and components.
16 A (Ground Fault Circuit Interrupter)
30 mA

1. Electromagnet with help electronics


2. Current transformer secondary winding
3. Transformer core
4. Test switch
L Phase conductor
N neutral conductor.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

5.0. Control system

5.1. Basics
5.2. Member
5.3 Info page CAN Bus
5.4. Summary
5.5. CAN0 / CAN1
5.6. CAN2 / CAN3
5.7. CAN4 / CAN5
5.8. CAN6
5.9. Inputs and outputs
5.10. Input and output symbols
5.11. Info pages controller

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.1. Basics

CAN 0

120Ω

CAN High CAN Low

Controller 3
Controller 2

VDC VDC

120Ω

Parallel connection of the two 120 Ω terminating resistors yields a total resistance of 60 Ω. Resistance must be measured with the ignition switched off!
A mean voltage value for CAN High and CAN Low can be determined with the ignition switched on. CAN High ≈ 3.0VDC; CAN Low ≈ 2.0VDC

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.2. Member

User Designation ID No.

Controller 1 Paver operator's console 1 Middle segment on paver operator’s console

Power PC Paver operator's console 6 Circuit board in paver operator’s console

Controller 2 Bosch Bodas RC36 Controller 2 2 Left-hand side of paver, in front of cooler

Controller 3 Bosch Bodas RC36 Controller 3 3 Left-hand side of paver, in front of cooler

ECM Cummins Engine Control Module - On the engine, in screed direction

EME voltage regulator Voltage regulator 10 In the box for screed heating

Set of signal lights (truck) left 23 Hardtop left

Set of signal lights (truck) right 24 Hardtop right

Screed console, right Screed console, right 12

Screed console, left Screed console, left 18

Safety module Emergency Stop Safety module X35 5 Central PC board

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.3. Info page CAN Bus

CAN info
The status of the respective CAN users is indicated here.
This shows at a glance whether the user is working and
logged into the system.

Controller 1 Node ID: 1


Controller 2 Node ID: 2
Controller 3 Node ID: 3
Power PC Node ID: 6
Voltage regulator Node ID: 10
Screed console, right Node ID: 12
Screed console, left Node ID: 18
Signal lights, left Node ID: 23
Signal lights, right Node ID: 24

Significance of the digits 0 and 1:

1 = CAN user is operational


0 = CAN user not detected

Errors in CAN bus 0 and 1 of the Power PC are also


indicated here.

How do I call up page 2.7.11?

From page 1 and + +

Page 2.7.11. Can Bus

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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.4. Summary

Main Operator Panel

CAN screed
C1 PPC WIFMS
CAN1
Repeater
CAN2
CAN0

Fuse
Screed
Modul Control
heating box
left

Safety Voltage
Modul Regulator
CAN CAN Generator
Repeater Repeater

Frequency Screed
convertor Control
right

CAN4
Screed
ECM C2 Measure-
CAN3
Signal
CAN5 ment Data
Light left

Signal
Light
Navi- right
C3
tronic CAN 0
CAN6

CAN 1
CAN 2
WITOS CAN 3
CAN 4
CAN 5
120Ω terminating resistor
CAN 6

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.5. CAN 0 / CAN1

CAN 0 CAN 1

120Ω 120Ω

CAN-Bus +2-F50
Repeater

Controller 2
Controller 3 Screed
values

Safety
Controller 3
module

Screed console
120Ω +2-A2.R32 right
The paver operator's console and Power PC are the master for CAN 0, 1, 2.
CAN 3, 4, 5 are independent buses for controllers 2 & 3. 120Ω +2-A2.R36

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.6. CAN2 / CAN3

CAN 2 CAN 3

Controller 2
120Ω

120Ω
CAN-Bus
Repeater +2-F51
+2-A2.R38

120Ω +1-R1 (Tier3)


+1-R2 (Tier4i)

ECM
Screed console
right
Controller 3

120Ω +2-A2.R37

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.7. CAN4 / CAN5

CAN 4 CAN 5

Controller 2 Controller 2
120Ω +7-R3 120Ω +7-R4

Signal light
Voltage regulator left

120Ω +2-A2.R39

Signal light
CAN-Bus right
+2-F53
Repeater

Frequency
convertor WITOS

WIFMS
+2-A2.R40 120Ω

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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.8. CAN6

CAN 6

Controller 3
120Ω +7-R5

120Ω +2-A2.R41

Navitronic

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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.9. Inputs and outputs

PIN on connector Functional description

Location on the paver Graphical symbol

Type of device and Input or output


consecutive number Type of output or input

Connector on the
device Device name
Page number of the
Summary

Inputs and outputs on controllers and CAN nodes


The boxes illustrated above represent an input or output on a CAN bus user.
These boxes contain the information needed to locate and check the relevant input / output on the machine.
Each box consequently states the location (+7) on the paver, the type of device (-K3) and the device
connector (X1). The same information is also printed on the controller cables. The signal can be traced
precisely with the aid of the PIN number (47) on the connector.
The mode of operation of the signal can be determined precisely via the functional description, graphical
symbol and type of input or output (ID4).

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.10.1. Input and output symbols

Symbol Significance Device code letter Significance


Voltage supply UI Ignition
UP Power supply
UB Continuous voltage supply
US General supply
UR Analog supply 5V reference voltage
UL Logic supply
Ground GND Ground
AGND Analog Ground
Inhibit Input unrelated to the microcontroller for central 24V = All outputs activated
enable/disconnection of power stages
CAN bus line CAN_H High bus line
CAN_L Low bus line
Digital input ID Input Digital 24V = 1 switched
0V = 0 not switched
Counter input IC Input Counter Frequency signal input from speed
sensors (traction drive system)
Voltage input IU Input Voltage PIN 19, 20 = 0V…32V
PIN 39,66,64,41,31,17,26 = 0V…10V
Current input II Input Current 0mA…20mA

Resistor input IR Input Resistor Evaluation of PTC temperature


sensors 700Ω…2000Ω

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.10.2. Input and output symbols

Symbol Significance Device code letter Significance


Digital output QD Output Digital 24V = 1 switched
0V = 0 not switched
Voltage output QU Output Voltage Joystick outputs on the paver
operator's console
Counter output QP Output Pulse Output of the pave speed
potentiometer
Pulse width QPWM Output Pulse-Width-Modulation Variable current signal
modulation output up to max. 2.0A

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.11.1. Info pages controller

Info Controller
The states of the inputs and outputs from the controller
(Controller 2 here) are displayed here.
Signals ID and QD are represented by 0 or 1.
0 = not connected
1 = switched
QPWM signals are shown in mA (current) or %
(percent How much is the magnet on).
IU signal are shown in mV.
II signals are represented in mA.
IR are shown in ohms.
IC are shown Hz.
The status indicates whether the signal is actually
connected. This means that the control unit measures
the current flowing back signal.

How do I call up page 2.7.1.2.?

From page 1 and + +

Page 2.7.1.2. Info Controller 2

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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.11.2. Info pages controller

Info pages Controller 2

Info pages Controller 3

The complete assignment of the inputs and outputs of each controller is located in the electrical schematic chapter controller 2 & controller 3.

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Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

6.0. Settings and measured values

6.1. Control system


6.2. Hydraulic system

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.1.1. Control system

Travel speeds Travel drive system (examples)


Travel mode 4,5 km/h Speed Control pressure Current, pump Current, motor Frequency,
for traction for traction speed sensor
Travel mode Emergency - Manual 2,3 km/h
1 m/min 4,5 bar 234 mA 167 mA 37 Hz
Positioning mode 24 m/min 5 m/min 6,7 bar 285 mA 167 mA 173 Hz

Positioning mode Emergency - Manual 18 m/min 10 m/min 9,1 bar 348 mA 165 mA 340 Hz

Pave mode 24 m/min 24 m/min 14,7 bar 530 mA 200´mA 820 Hz

2 km/h 16,9 bar 610 mA 270 mA 1150 Hz


Pave mode Emergency - Manual 24 m/min
4,5 km/h 18,9 bar 670 mA 490 mA 2560 Hz

Engine speeds The travel motor begins its return oscillation at approx. 21m/min or 1.3km/h
Control pressure Current motor
MIN engine speed 900 1/min
Current Pump Frequency, speed sensor
ECO engine speed 1700 1/min
MAX engine speed 2000 1/min
Engine speed, screed heating 1350 1/min
Engine speed, hydraulic ram functions 1500 1/min

Material handling
Control current pump actuation, auger 200mA – 560mA
auger speed max 85 1/min
Control current pump actuation, conveyor 200mA – 560mA
conveyor speed max 65 1/min 1 m/min 5 m/min 10 m/min 24 m/min 2 km/h 4,5 km/h

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.1.2. Control system

Tamper Traction main switch IU36 on Controller 2


Control current valve actuation 40L 235 mA – 450 mA Forwards 0.7 V
Min. speed 450 rpm Middle (parking brake) 2.3 V
Max. speed 1700-1800 rpm Reverse 4.1 V

Joystick for steering IU37 on Controller 2


Vibrators Left 0.7 V
Control current valve actuation 500 mA – 595 mA Middle 2.3 V
Min. speed, extending screeds 800 rpm Right 4.1 V
Max. speed, extending screeds 3000-3200 rpm
Screed assist
QPWM 4 & 5 on Controller 3 at 0% 200 mA
QPWM 4 & 5 on Controller 3 at 100% 800 mA

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.2. Hydraulic system

Travel drive system Valve block HA1


Feed pressure 19+3 bar Grade and slope control 80 bar
Control pressure 4 – 16 bar Volume per screed tow point ram 4 L/min
High pressure 420 bar Parking brake 40 bar
Pressure limitation (max. pressure regulation) 395 bar Screed lock 40 bar
Dilivery valve 14 bar/approx. 9 L/min Deflector, crawler tracks 40 bar
Servo-valve, pump 6 bar Screed assist 40 bar

Augers Valve block HA2


Feed pressure 25 bar Pressure booster valve 0 / 180 bar
High pressure 275 bar Raise screed 180 bar
Pressure limitation 245 bar Lower / freeze screed 30 bar
Raise / lower auger 180 bar
Conveyors
Raise / lower hopper front 180 bar
Feed pressure 25 bar
Raise hopper sides 180 bar
High pressure 275 bar
Lower hopper sides 15 bar
Pressure limitation 245 bar
Vibrators
Tamper
Pressure limitation 200 +/- 15 bar
Pressure limitation 200 +/- 15 bar
High compaction
Maximum pressure P1 / P2 / rotary unit 180 bar

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

7.0. Assisted starting / welding

7.1. Jump starting


7.2. Welding

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
7.0. Fremdstarten / Schweißen
7.1. Fremdstarten

Jump leads:
Caution! Check the polarity and voltage with the multimeter on the
The correct sequence must be ensured when
dispenser vehicle and on the receiver vehicle.
connecting (orange) the leads. Disconnecting in the
reverse order.
Connect the red terminals to the positive poles, starting with the faulty
vehicle. Caution! Do not touch any moving engine parts (e.g. V-belt,
fan blades, electric generator)!
4 Connect the black lead to the negative pole of the donor battery first.
Then connect the other end to the engine block or to a solid metal part
connected to the engine block of the faulty vehicle.
(On no account should it be connected directly to the negative pole
3 of the weak battery, otherwise detonating gas may be ignited when
the contact is made/broken).

Start the donor vehicle and let it run.


Now attempt to start the faulty vehicle.
1 2 When it has successfully been started, let the engine run for several
minutes.
Now switch on several powerful consumers in the faulty vehicle:
working lights, etc. to protect the electronics against voltage surges.

The donor vehicle can then be switched off. If the engine of the faulty
vehicle cuts out, the dynamo / voltage regulator is not supplying
sufficient power.

Caution: Do not touch the terminals, as high currents flow through


the cable. The hydrogen formed due to the flow of current may ignite
if the cable is handled incorrectly (explosion hazard).

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
7.0. Assisted starting / welding
7.2. Welding

If welding is required on the paver or screed, the following


precautions must be taken without fail in order to prevent the
machine's electronic components being damaged by overvoltages
or voltage peaks!
Paver operator's console Controllers 2&3 Screed consoles • Disconnect the paver operator's console from the on-board
supply.
• Unplug connectors X1 and X2 from controllers 2 and 3.
• Unplug the two screed consoles.
• Disconnect the voltage regulator.

Voltage regulator Batteries Lights L&R • Disconnect WIFMS / Vitos.


• Disconnect the set of signal lights on the right and left-hand sides.
• Disconnect the frequency converter.
• Disconnect D+ of the dynamo.
• Unplug the machine connector from the Cummins ECM.

Frequency converter D+ electric generator ECM Cummins • Disconnect the earth terminal from the batteries.
• Directly connect the earth terminal of the welding machine
to the part to be welded.
• Do not connect it above rotating components (bearings).
Use of a "welding shield for
• Do not route the welding cables parallel to electrical cables.
motor vehicles" is NOT
The same precautions must also be taken during plasma welding
sufficient!
and plasma cutting!

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

8.0. Diesel engine

8.1. Info page engine


8.2. Cummins QSB 6.7
8.3. Differences between Tier 3 / Tier 4i
8.4 Engine rating plate
8.5. Exhaust gas recovery (CEGR) and Diesel oxidation catalyst (DOC)
8.6. Summary QSB CM2250
8.7. Variable-speed fan
8.8. ECM Tier 3
8.9. ECM Tier 4i
8.10. Sensors
8.11. Fuel system

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.1. Info page engine

Info Dieselmotor
Battery: Battery voltage or charging voltage

Boost 'abs': absolute pressure = atmospheric pressure


+ boost pressure.
The maximum boost pressure at full load and 2000
RPM is:
C-171 Tier3: 1,58 bar
C-170 Tier4i: 1,25 bar

Diesel consumption in l / h

Load: load factor of the motor in%

Coolant temperature in ° C

oil Pressure

Speed: engine RPM

How do I call up page 2.7.1.17.?

From Page 1 and + +

Page 2.7.1.17. Info Engine

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.2. Cummins QSB 6.7

Main differences between COM3a / Tier 3 and COM3b / Tier 4i engines

QSB 6.7 (stage 3A) QSB 6.7 (stage 3B)


ECM CM850 ECM CM2250

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.3. Differences between Tier 3 / Tier 4i

Main differences between COM3a / Tier 3 and COM3b / Tier 4i engines

- Cummins exhaust gas after-treatment (DOC)


- Cummins direct-flow air filter
- Cooled exhaust gas recovery
- Turbocharger heat shield
- High-performance cooling system
- Fuel pump
- Fuel filter
- Variable geometry turbocharger
- ECM – CM2250
- Cable harness

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.4. Engine rating plate

6 1 Engine serial number


2 Details concerning the engine model
3 Valve clearance setting
4 Engine power and nominal speed
5 Emission control system
6 Engine serial number at the cylinder block

1
3 2
5
4

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.5. Exhaust gas recovery and Diesel oxidation catalyst (DOC)

Cooled exhaust gas recovery (CEGR) for NOx reduction In a CEGR system, the exhaust gas streams are cooled and mixed
with fresh intake air in order to lower the combustion temperature
and consequently reduce nitrogen oxide (NOx) emissions.
The exhaust gas recovery valve adjusts the amount of exhaust gas
that is recovered with actual requirements. The diesel oxidation filter
reacts with the exhaust gas, thus reducing the carbon monoxide and
hydrocarbon concentration, as well as some of the fine dust.

2
5 3 1
4

7 1 Exhaust pipe
2 Compressed air from turbocharger

6 3 Diesel oxidation catalyst (DOC)

8 4 Fresh air (air filter)


5 Variable geometry turbocharger (VGT)
6 Exhaust gas recovery valve
7 Exhaust gas recovery cooler
8 Charge air cooler

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.1. Summary QSB CM2250

1. Alternator
2. Coolant outlet connection / Thermostat housing
3. EGR connection tube
4. EGR valve
5. Oil pressure switch
6. Engine speed / position sensor (camshaft)
4 7. Engine speed / position sensor (crankshaft)
3 8. Waterpump
9. Automatic belt tensioner
2

8 5
9 6

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.2. Summary QSB CM2250

1. Fuel filter
2. Fuel train tube (fuel rail pressure relief valve)
3. Crankcase ventilation tube
4. Fuel filter return line
16
5. Fuel filter supply line
15 6. Fuel pump actuator
7. High pressure fuel pump
8. Gear pump fuel pump
14 9. High pressure fuel supply to rail
3 10. Lubrication oil drain plug
11. Crankshaft speed indicator ring
1 2 12. Lubrication oil level gauge (dipstick)
13. Electronic Control Module (ECM)
14. Intake air inlet
15. EGR valve
16. EGR differential pressure sensor
13
6
9
11 5 4
12 8 7

10

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.3. Summary QSB CM2250

1. Cylinder head fuel drain (injector) connection


2. Flywheel
3. Crankcase ventilation filter housing
4. Outlet pipe crankcase ventilation
3

4 2

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.4. Summary QSB CM2250

1. EGR cooler
2 2. VG turbocharger coolant return tube
3. Exhaust pressure sensor tube
12 4. Oil pressure regulator
5. Oil filter head / Oil cooler
15 6. Oil filter
13
7. VG turbocharger oil supply tube
8 8. VG turbocharger coolant supply tube
9. VG turbocharger oil drain tube
10. Starting motor
7
3 11. Service access / device for manual cranking
14 9 12. VG turbocharger actuator
13. VGT variable geometry turbocharger
14. Exhaust manifold
1 5 4 15. VG turbocharger speed sensor

11
6

10

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.5. Summary QSB CM2250

1. Crankcase ventilation filter cover


2. Crankcase pressure sensor
3. Injector harness pass-through connector (1 of 2)
4. Rail pressure sensor
5. Fuel injector supply lines (high pressure, 6 total)
6. Intake air manifold temperature / pressure sensor
7. Fuel rail
8. Crankcase breather oil drain tube (1 of 2)
9. Intake air heater positive terminal (preheating)
10. Injector harness pass-through connector (2 of 2)
11. Fuel high pressure relief valve (rail)
12. Crankcase breather oil drain tube (2 of 2)
16 13. EGR temperature sensor
17 14. Intake air heater (internal to intake manifold)
15. Oil fill
15 1 16. Coolant temperature sensor
6 17. Exhaust pressure sensor

2
10 8 3
14 12 4
11 7 5
9
6

13

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.7. Variable-speed fan

1 Functional principle of the coupling:


current flows through the feed cable (1)
2 to the solenoid (2). This produces a
magnetic field driving the armature plate (3).
The armature plate is connected to the pin
(4) which operates the valve spring (5).
The position of the valve spring regulates the
4 flow of oil in the coupling. The silicone oil (6)
bridges the gap in the coupling, thus
5 transmitting the torque from the primary side
to the secondary side.
3 When the valve is closed, the clutch
transmits the full torque.
As more the valve opens, as more oil flows
into the storage container and the fan slows
down.

6 The coupling and hence the speed of the variable-speed fan depend on the following
input variables:
- Intake air temperature
- Hydraulic oil temperature (90° C MAX = 20min MAX fan speed)
- Coolant temperature (103° C MAX = 10min MAX fan speed)
- Engine load
- Engine speed
- Combustion air temperature (65°C (90°C type i engine) MAX = 1min MAX fan speed)

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.8. ECM Tier 3

Plug connector J2

Pin 21 Power supply, coolant level sensor

Pin 32 Ground, coolant level sensor

Pin 42 Ground, preheating relay +1-K10

Pin 28 Signal input, coolant level sensor

Pin 39 Voltage input, ignition

Pin 46 CAN 3 high

Pin 47 CAN 3 low

Pin 37 CAN shield for diagnostic socket

Pin 40 Power supply, preheating relay +1-K10

Plug connector J3
Pin 1 Ground potential, ECM

Pin 2 Ground potential, ECM

Pin 3 Supply voltage, ECM (fuse F1)

Pin 4 Supply voltage, ECM (fuse F1)

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.9. ECM Tier 4i

Plug connector X3 Plug connector X3

Pin 1 Supply voltage, ECM (fuse F1) Pin 3 Voltage input, ignition

Pin 2 Supply voltage, ECM (fuse F1) Pin 4 Power supply, preheating relay +1-K10

Pin 11 Supply voltage, ECM (fuse F1)

Pin 12 Supply voltage, ECM (fuse F1)

Pin 19 Power supply, DPF temperature sensor

Pin 52 Power supply, coolant level / pressure DPF

Pin 21 Ground potential, ECM

Pin 22 Ground potential, ECM

Pin 31 Ground potential, ECM

Pin 32 Ground potential, ECM

Pin 43 Ground potential, coolant level / pressure


DPF
Pin 13 Ground, preheating relay +1-K10

Pin 17 CAN 3 high

Pin 18 CAN 3 low

Pin 44 Signal input, coolant level sensor

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.1. Sensors

Engine speed / position sensor (camshaft) Engine speed / position sensor (crankshaft)

Rail pressure sensor Intake air manifold temperature / pressure sensor

Coolant temperature sensor EGR temperature sensor

ambiance pressure / temperature sensor EGR differential pressure sensor

VG turbocharger speed sensor Exhaust pressure sensor

Oil pressure switch Crankcase pressure sensor

(extension to stage 3B in red)

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.2. Sensors

Crankshaft speed and position sensor

The crankshaft speed and position sensor is one of the most


important sensors of the engine. The engine control unit needs the
values from the crankshaft speed sensor and the camshaft speed
sensor to calculate the injection sequence and the start of injection.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.3. Sensors

Camshaft speed and position sensor

The camshaft speed and camshaft position sensor is one of the


most important sensors of the engine. The engine control unit
needs the values from the crankshaft speed sensor and the
camshaft speed sensor to calculate the injection sequence and the
start of injection.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.4. Sensors

Boost pressure and temperature sensor

The engine control unit (ECM) needs the boost pressure and
temperature sensor signal to calculate the injection
quantity. The injection system controls the injection quantity
depending on the air flow into the engine. The power
of the engine and the exhaust gas emissions depend on the correct
ratio of air and fuel.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.5. Sensors

Rail pressure sensor

The rail pressure sensor detects the current rail pressure of the
engine. The signal from the rail pressure sensor is required by the
engine control unit to regulate the rail pressure.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.6. Sensors

Water temperature sensor

The water temperature sensor detects the temperature of the


cooling water. The sensor has different jobs. The injection quantity
is adapted to the engine temperature. In addition, the engine
control unit gives a warning signal if the sensor detects
overheating.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.7. Sensors

Ambient air pressure and temperature sensor

The ambient air pressure and temperature sensor is mounted on


the air filter. The engine control unit requires the
signal in order to prevent poor quality exhaust values due to high
altitude in the mountains. The injection quantity is
reduced as the altitude increases.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.8. Sensors

Turbocharger speed sensor

The turbocharger speed sensor is used in addition to the boost


pressure and temperature sensor in order to determine the amount
of compressed air created by the turbocharger. The information is
used for controlling the turbocharger with variable turbine
geometry.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.9. Sensors

Oil pressure switch

If the oil pressure is too low, the engine control unit sets a warning
message and an error code in order to prevent engine damage.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.10. Sensors

Crankcase pressure sensor

The Cummins QSB 6.7 has a crankcase breather with a crankcase


breather filter. The crankcase pressure sensor
monitors the crankcase pressure in order to prevent engine
damage which could be caused by a contaminated
filter element and, as a result of that, excessive crankcase
pressure.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.11. Sensors

Exhaust pressure sensor

The exhaust pressure sensor measures the exhaust pressure in


order to control the exhaust gas recirculation.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.12. Sensors

Exhaust differential pressure sensor

The exhaust differential pressure sensor is used in conjunction with


the exhaust temperature sensor to calculate
the exhaust gas volume controlled by the exhaust gas recirculation
adjuster and mixed with the fresh air.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.13. Sensors

Exhaust gas recirculation temperature sensor

The exhaust temperature sensor is used in conjunction with the


exhaust differential pressure sensor to calculate
the exhaust gas volume controlled by the exhaust gas recirculation
adjuster and mixed with the fresh air.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.11. Fuel system

Common Rail 250 – 1800 bar

Pressure limitation Injectors


Rail pressure
2050 bar
Fuel high pressure to Rail Leak-off
collecting line

Fuel filter
5 microns Return flow
Return
flow

Fuel pre-filter
25 microns Fuel tank
Fuel gear pump
High-pressure
pump

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i

Summary of chapter

9.0. Maintenance / service

9.1. Maintenance schedule


9.2. Lubricant chart
9.3. Maintenance instructions

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.1. Maintenance schedule

1) See lubricant chart (chapter 9.2)


2) Only appropriately trained service personnel

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.2. Lubricant chart

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.1. Maintenance instructions

4
2
1

3
5
Check engine oil level Drain engine oil
• Engine oil level should only be checked when the engine is cold and stationary. • The oil must be at operating temperature.
• Remove dipstick [1] and wipe it with a clean, lint-free rag. • A drain hose [5] is connected to the oil pan.
• Insert dipstick [1] as far as possible and take it out again. • Undo the screws [3]. Remove the cover plate [2].
• Read off the oil level at the marks. The oil level must be between the min and max marks; • The drain hose [5] for engine oil is located beside the drain hose for gear oil.
top up if necessary. The hoses must not be confused.
• Refit dipstick [1] as far as possible. • Open filler cap [4].
• Insert the oil drain hose [5] into a tank. Unscrew the screw plug with a suitable tool.
Drain the oil off completely. Close the screw plug.
• Lay the oil drain hose [5] without kinks.
• Refit the cover plate [2] with screws [3].
• Dispose of the waste oil without harming the environment.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.2. Maintenance instructions

Replace engine oil filter Top up engine oil


• Requirement: engine oil must have been drained. • Open filler cap [1].
• Place a suitable container under the engine oil filter [1] to collect any leaking oil. • Top up with fresh oil, aided by a funnel.
• Undo the engine oil filter [1] with a strap wrench, unscrew it and dispose of it without harming • Fill the oil pan with engine oil until it reaches the max mark on the dipstick.
the environment. • Close filler cap [1].
• Collect any leaking oil with a cellulose rag and dispose of it without harming the environment. • Let the engine run briefly.
• Clean the mating face of the filter carrier with a clean, lint-free cloth. • Check engine oil level
• Lightly oil the gasket of the new engine oil filter.
• Beware of fouling the filter. The filter must never be filled beforehand.
• Screw the engine oil filter [1] on by hand until the gasket makes contact.
• Tighten down the engine oil filter [1] with a 3/4 turn (approx. 10 Nm).

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.3. Maintenance instructions

1 3

Replace fuel pre-filter Replace fuel filter


• Unplug connector for electrical monitoring. • Place a suitable container under the fuel filter [3] to collect any leaking fuel.
• Hold a suitable container under the fuel pre-filter [2]. • Unscrew the fuel filter cartridge with a strap wrench.
• Open the drain cock [1] and let the liquid run off completely. • Dispose of the fuel filter cartridge without harming the environment.
• Close the drain cock [1]. • Collect any leaking fuel with a cellulose rag and dispose of it without harming the environment.
• Clean the mating faces of the filter carrier and filter head with a clean, lint-free rag. • Clean the mating face of the filter carrier with a clean, lint-free cloth.
• Lightly oil the gasket of the new fuel filters or wet it with diesel fuel. • Lightly oil the gasket of the new fuel filter or wet it with diesel fuel.
• Screw the new fuel pre-filter cartridge in by hand. • Screw the fuel filter cartridge in by hand until the gasket makes contact.
• Reconnect the plug for electrical monitoring. • Tighten down the fuel filter cartridge with a 3/4 turn.
• Dispose of the waste fuel without harming the environment. • Check the fuel system for leaks.

Risk of contamination of the filter. The filter must never be pre-filled!

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.4. Maintenance instructions

1 3 1

4
2
2

5
Replace filters Check and top up coolant level
• Release the catches [1] and remove housing cover [2]. • Open filler cap [1].
• Pull out the main filter, pull out the secondary filter [4]. • Top up with fresh coolant, aided by a funnel.
• The dust collecting hopper [3] must be emptied from time to time, at the latest when it is half-full. • Close filler cap [1].
• Carefully wipe the inside of the housing with a damp cloth. • Check the coolant level in viewglass [2] when the engine is cold and top up until the coolant
• Blow dry compressed air (max. 5 bar) through the main filter [5]. reaches the middle of the viewglass [2] if necessary.
Direct the compressed air from the inside outwards.
• The main filter [5] must be replaced after one year at the latest, regardless of how long
or often it has been used. cooling liquid:
• Since minor damage is almost impossible to detect, VÖGELE ögele AG always recommends ASTM 4985
that a new main filter [5] be installed. The secondary filter must be replaced with every third
servicing of the main filter [3]. DEUTZ TR
• Pull out the secondary filter [4]. Do not clean the secondary filter [4] and do not refit and reuse it. 0199-99-1115
• Insert a new secondary filter [4]. Insert the main filter [5].
• Close cover [2]. Fit and tension the catches [1].

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.5. Maintenance instructions

4
Replace hydraulic oil
• Release clip [4] with a suitable tool.
• Open filler cap [1].
• Insert the oil drain hose [2] into a container.
• Unscrew screw plug [3] with a suitable tool. Drain the oil off completely.
• Refit and tighten down the screw plug [3].
• Lay the oil drain hose [2] without kinks and secure it with the clip [4]. 2
• Dispose of the waste oil without harming the environment.
• Fill the hydraulic oil tank with fresh oil, aided by a funnel.
• Fill the hydraulic oil tank with hydraulic oil up to the middle of the level indicator.
The level must be visible in the level indicator and should be between 1/2 and 3/4 of the
maximum level. The level indicator must not drop below MIN when the engine is switched off.
• Close filler cap [1].
• Start the paver and let it run until it reaches its operating temperature. Switch off the engine.
• Check the level in the level indicator and top up with oil if necessary.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.6. Maintenance instructions

1
Replace return flow intake filter Replace leakage oil filter
• Unscrew the cap. • Unscrew the cap.
• The return flow intake filter [1] is now accessible. Remove the upper part [2]. • Press the spring [1] down, turn it to the left and remove it.
• Take out the return flow intake filter [1] with dirt trap and place it in a suitable vessel. • Take out the filter with dirt trap and place it in a suitable vessel. Dispose of the old filter
Dispose of the old filter without harming the environment. without harming the environment.
• Insert a new filter with clean dirt trap. Ensure that the filter is seated correctly. • Insert a new filter with clean dirt trap. Ensure that the filter is seated correctly.
• Fill the filter casing with fresh oil up to the upper edge of the filter. • Refit the spring [1], press it down and turn it clockwise to tighten it down.
• Refit the upper part [2]. • Clean and lightly oil the new gasket in the cap.
• Clean and lightly oil the new gasket. • Refit the cap and securely tighten down the screws.
• Close the cap. Securely tighten down the screws.
• The return flow intake filter must be vented.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.7. Maintenance instructions
4
3 2
5

6 3

1 4
1
Tension crawler track chains Replace gear oil for traction drive system
• The crawler track chains [1] must be correctly tensioned. Wear increases if the crawler track • Open cover plate [1] on the hydrostatic traction drive
chains are too tight or too loose. • Open filler port [2].
• The safety valve is maintenance-free. • Undo oil drain screw [4].
• Slide the coupling of the grease gun over connection [2]. • Let the oil drain off completely via a chute.
• Squeeze the trigger on the grease gun until grease emerges from the outlet • Refit and tighten down the oil drain screw [4] with a new O-ring.
on tensioning block [4]. • Gear oil has now been drained.
• The crawler track chain is correctly pre-tensioned. • Undo screw [3] to check the oil level.
• Always tension both the left-hand and the right-hand crawler track chain. • Top up with fresh oil via filler port [2], aided by a funnel with extension.
Untension crawler track chains • Top up with gear oil until the oil emerges from the tapped hole for the screw [3]
• Carefully undo safety valve [3] to empty grease. for checking the oil level.
• Unscrew safety valve [3] until grease emerges from the • Close filler cap [2].
Relief outlet [5]. • Refit and tighten down the screw [3] with a new O-ring.
[6] Overload protection for spring elements = 1,000 bar • Refit the cover plate.
[4] Overload protection for tensioning the crawler track chains = 250 bar

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.8. Maintenance instructions

2
3 2
1
3
1
4 4

6
Check conveyor chain tension Tension conveyor drive chain
• The conveyor chain [6] runs between two wear plates on the underside of the paver. • Check the chain tension in the measuring range.
• Check the tension of the conveyor chain [6] in the middle between two wear plates • The drive chain [4] must not sag more than 12 mm.
(distance between lower edge of conveyor chain [6] and lower edge of chassis [4]). • Undo the four screws [1] securing the flange, but do not remove them.
• The chain is optimally tensioned when the distance between conveyor chain [6] and lower edge • Unscrew the lock nut [3] of the adjusting screw [2].
of the chassis [4] equals 10 mm. • Adjust the screw [2] until the chain tension is correct.
Tension conveyor chain • Turn the adjusting screw anticlockwise to tension the drive chain.
• Unscrew the locking plates [2] of the adjusting screws [1]. • Turn the adjusting screw clockwise to relax the drive chain.
• Adjust the screws [1] until the chain tension is correct. • Tighten the lock nut [3] when the chain is correctly tensioned.
• Turn the adjusting screw counterclockwise to tension the conveyor chain. • Tighten down the screws [1] securing the flange.
• Turn the adjusting screw clockwise to relax the conveyor chain.
• The chain tension must be uniformly adjusted via both adjusting screws [1].
• Refit the locking plates [2] of the adjusting screws [1].

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.9. Maintenance instructions

2
3
3
2 4

1 1
5
Replace gear oil for conveyor drive system Tension auger drive chain
• Open filler port [3]. • The drive chain is tensioned by adjusting the bracket [1].
• Undo oil drain screw [1]. • Remove cover plate [5].
• Let the oil drain off completely via a chute. • Check the chain tension in the measuring range below the cover plate [5].
• Refit and tighten down the oil drain screw [1] with a new O-ring. • The drive chain must not sag more than 5 - 6mm.
• Undo screw [2] to check the oil level. • Undo the four screws [2] securing the bracket [1], but do not remove them.
• Top up with fresh oil via filler port [3], aided by a funnel with extension. • Unscrew the lock nut [4] of the adjusting screw [3].
• Top up with gear oil until the oil emerges from the tapped hole for the screw [2] • Adjust the screw [3] until the chain tension is correct.
for checking the oil level. • Turn the adjusting screw clockwise to tension the drive chain.
• Close filler cap [2]. • Turn the adjusting screw anticlockwise to relax the drive chain.
• Refit and tighten down the screw [2] with a new O-ring. • Tighten the lock nut when the chain is correctly tensioned.
• Tighten down the screws [2] securing the bracket [1].
• Refit and screw down the cover plate [5].

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.10. Maintenance instructions

2 3

1 3
2 1
Replace gear oil for auger drive system Replace gear oil in transfer gearbox
• Open filler port [2]. • The drain hose [2] for gear oil is located beside the drain hose for engine oil.
• Undo oil drain screw [1]. • Insert the oil drain hose [2] into a tank.
• Let the oil drain off completely via a chute. • Unscrew the screw plug with a suitable tool. Drain the oil off completely.
• Refit and tighten down the oil drain screw [1] with a new O-ring. • Clean and tighten down the screw plug.
• Undo screw [3] to check the oil level. • Lay the oil drain hose [2] without kinks.
• Top up with fresh oil via filler port [2], aided by a funnel with extension. • Open the filler cap [3] and top up with fresh oil, aided by a funnel.
• Top up with gear oil until the oil emerges from the tapped hole for the screw [3] • Fill the oil pan with fresh oil until it reaches the middle of the viewglass [1]. Close filler cap [3].
for checking the oil level. • Let the engine run for approx. 2 minutes. Let the gear mechanism heat up. Switch off the engine.
• Close filler cap [2]. • Check the oil level in viewglass [1] and top up until the oil reaches the middle of the viewglass [1]
• Refit and tighten down the screw [3] with a new O-ring. if necessary.
• Check the engine / transfer gearbox unit for leaks.

Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Hydraulikplan
Hydraulic diagram
Super 1800-3 / 1800-3i
1482
Baureihe /
Series
0224 - XXXX
Seriennummer /
Serial No
15.12.2015
Ausgabedatum /
Date of issue
HFP_1482_2374137_02_00_01
Katalog Bestellnummer /
Catalogue order No
Schutzvermerk nach ISO 16016
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten,

© 2014 by Joseph Vögele AG


soweit nicht ausdrücklich gestattet.
Zuwiderhandlungen verpflichten zum Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder
Geschmacksmustereintragung vorbehalten.
Protection Notice ISO 16016
The reproduction, distribution and utilization of this document as well as the communication of its contents to others
without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,
utility model or design.
Hydraulics 1 2 3 4 5 6 7 8

Blatt / Inhalt / Blatt / Inhalt /


Sheet Contents Sheet Contents
1 Deckblatt 17 Tamper, energieoptimiert
cover sheet tamper, energy optimized

2 Inhaltsverzeichnis 18 Vibration
contents vibration

3 Topologie 19...20 Hochverdichtung


topology high compaction

4 Pumpenanordnung 21 Sprühpumpe
pump position spray pump

5 Fahrantrieb links 22 Generator


propel system left hand generator

6 Fahrantrieb rechts 23 Schutzdach


propel system right hand protective roof

7 Verteilerschnecke-Förderband links 24 Filter


auger-conveyor left filter

8 Verteilerschnecke-Förderband rechts 25 Lecköl


Schutzvermerk nach ISO 16016 beachten

auger-conveyor right leakage oil

9...11 Zylinderfunktionen Fertiger 26 Rückläufe Saugleitungen


cylinder functions paver return flows suction lines

12 Bohlenentlastung 27 Rückläufe
screed assist return flows

13 Zylinderfunktionen Bohle 28 Erklärung Aufbau Betriebsmittelkennzeichen


cylinder functions screed Explanation device designation layout

14 Getriebeschaltung 29 Erklärung Gerätekennbuchstaben, hydraulisch


gearshift Explanation device code letter, hydraulic
Refer to protection notice ISO 16016

15 Abschleppvorrichtung 30 Erklärung Linienformate, Leitungsbezeichnungen


tow system explanation line formats, line designations

© 2014 by Joseph Vögele AG


16 Tamper, Standard 31...32 Betriebsmittelliste
tamper, Standard device list

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Inhaltsverzeichnis 2
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM2

2184467
-HG15
-HA11

9628231000

9628231000
-HG10
2183426
-HX2

-HG7
-HG3-HG4

-HM12
-HM10 -HM8 -HM17

-HC1
2374121
-HM26

-HG14

2259573

2259573
-HM18

-HG6

-HG9

2183429
-HG12
2183308

2183308

-HA3

-HA4

-HA9
-HG11
-HM14

-HG1

-HG2

-HG5

-HG8

G
R

R
L

L
R

R
oben unten oben unten oben unten
-HT1 above below above below above below

-HA5
-HG22
-HG16

2312595
-HG17
-HM20 -HM6

-HG18

2183439

-HX1
-HV2 -HV3 -HV1 -HM21

-HG21
-HM22

-HA8
2312662
Schutzvermerk nach ISO 16016 beachten

-HM19 -HM3

-HX3
-HX4
-HM28

-HA6
-HA7
-HA1
-HM13
-HG20
-HG13 -HV4
-HM25

-HA2
-HM16

-HM11
Refer to protection notice ISO 16016

-HM9 -HM5 -HM15

© 2014 by Joseph Vögele AG


-HA10

Vögele -HM1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Topologie 3
of
E - CAE Document type: Function group No.: SF = serial release from to
topology
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HG1 Fahrantrieb links


propel system left hand

-HG2 Fahrantrieb rechts


-HT1 propel system right hand
2182566 / 2182569

-HG3 Einspeisung-Fahrantrieb
feed-advance drive

i=0,746

above
oben
-HG21 -HG18 -HG17 -HG16 -HG1 -HG3 -HG4 -HG4 Vibration
vibration
L R
-HG5 Verteilerschnecke links
2312662 2183439 2183308 2183426
auger left hand

i=0,746
-HG6 Kratzerband links

below
unten
-HG2 -HG14 -HG15 conveyor left hand

Super 1800-3 127KW R Einspeisung Schnecke/ Band rechts


-HG7
Super 1800-3i 127KW feed auger/ conveyor right hand
2183308 2374121 2184467

-HG8 Verteilerschnecke rechts

i=0,746
auger right hand

above
oben
-HG5 -HG6 -HG7
-HG9 Kratzerband rechts
n = 2000 U/min L conveyor right hand
n = 1700 U/min (ECO)
2259573 9628231000 Einspeisung Schnecke/ Band links
-HG10
feed auger/ conveyor left hand
i=0,746

below
unten

-HG8 -HG9 -HG10 -HG11 Zylinderfunktionen 2


cylinder functions 2
L
Schutzvermerk nach ISO 16016 beachten

-HG12 Zylinderfunktionen 1
2259573 9628231000
cylinder functions 1

Tamper Standard
i=0,746

above

-HG14
oben

-HG22 -HG11 -HG12 tamper Standard


L R Tamper, energieoptimiert
-HG15
tamper, energy optimized
2312595 2183429

-HG16 Hochverdichtung P1
high compaction P1
i=0,567

below
unten

-HG17 Hochverdichtung P2
R
G -HG18
high compaction P2

Hochverdichtung DWS
high compaction DWS
Refer to protection notice ISO 16016

-HG21 Sprühpumpe
spray pump

© 2014 by Joseph Vögele AG


-HG22 Hochverdichtung DWS
high compaction DWS
Vögele

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Pumpenanordnung 4
of
E - CAE Document type: Function group No.: SF = serial release from to
pump position
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

L1-HM1
/25.1
DN 16

X1-HM1
/6.1
DN 10

L1-HG1
/25.7
DN 16

P1-HG3
/6.6
DN 16 DN 16

DN 19 P1-HG4
/18.5

DN 16
F DN 16
-HM1 -HG1
2075253 2183308 X

L A S L Ms
-HG3 -HG4
min/max -HM1.HR1 E 420bar 2183426
min/max
P P
54,8cm/U
14 bar .My -HG3 -HG4
23,0 ccm/U
19,0 ccm/U
19bar
S S
420bar
Schutzvermerk nach ISO 16016 beachten

P Mp U
U

DN19
Vg max Vg min

75,9 ccm/U S1-HG4


22 ccm/U /26.2
-HM1.HB1 DN 31
2088850 B Z
S1-HG3
/26.7
Y DN 25

Fahrantrieb links 4-16bar 4-16bar


propel system left hand 395bar 395bar

.My .Mz
01
Refer to protection notice ISO 16016

6bar Index

T L2-HG1
/25.6
-HG1.HR1 -HG1.HR2 DN 10

© 2014 by Joseph Vögele AG


vorwärts rückwärts
forward reverse

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
15.12.2015
Holzmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Fahrantrieb links 5
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system left hand
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

L1-HM2
/25.3
DN 16

X1-HM1
/5.8
DN 10 DN 10

L1-HG2
/25.7
DN 16

DN 10
P1-HG3
/5.8
DN 16

DN 19
F
-HM2 -HG2
2075253 2183308 X

L A S L Ms

min/max -HM2.HR1 E 420bar


min/max

54,8cm/U
14 bar .My
19bar
420bar
Schutzvermerk nach ISO 16016 beachten

P Mp U
U

Vg max Vg min

75,9 ccm/U
22 ccm/U
-HM2.HB1
B Z
DN 19
Y

Fahrantrieb rechts 4-16bar 4-16bar


propel system right hand 395bar 395bar
01
Index

.My .Mz L1-HG21


/21.5
DN 10
Refer to protection notice ISO 16016

6bar L2-HG2
/25.6
T DN 10
-HG2.HR1 -HG2.HR2 L2-HG2
/25.6

© 2014 by Joseph Vögele AG


DN 10

vorwärts rückwärts
forward reverse

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
15.12.2015
Holzmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Fahrantrieb rechts 6
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system right hand
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM3 -HM5
9609751000 9609561000
251,8 ccm/U 201,4 ccm/U

A B A B

L L

L1-HM3 L1-HM5
/25.1 /25.1
DN 10 DN 10

DN 16

/24.4
P1-HG10
/8.8
rückwärts vorwärts rückwärts vorwärts DN 12

P1-HV4
DN 10
reverse forward reverse forward
L1-HG6
/25.6
-HG5 -HG6 DN 16
Schutzvermerk nach ISO 16016 beachten

-HG5.HQ1 -HG6.HQ1
P1-HG9
/8.7
DN 16

DN 16

DN 16

DN 16
.Ma .Mb .Ma .Mb DN 12
a b a b

A B PS G S MB A B PS G S MB
R T1 T2 R T1 T2

P
46ccm/U 28ccm/U -HG7
275bar 275bar 9628231000

245bar 245bar 14,0 ccm/U


275bar 275bar
25bar S
Refer to protection notice ISO 16016

X1 X2 MA X1 X2 MA

© 2014 by Joseph Vögele AG


-HG5 -HG6
2259573 S1-HG7
/26.8
DN 25
Verteilerschnecke links Kratzerband links
auger left hand conveyor left hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Verteilerschnecke-Förderband links 7of
E - CAE Document type: Function group No.: SF = serial release from to
auger-conveyor left
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM6 -HM8
9609751000 251,8 ccm/U 9609561000 201,4 ccm/U

B A B A

L L

L1-HM6 L1-HM8
/25.1 /25.4
DN 10 DN 10

L1-HG9
/25.6
DN 16 DN 16

/7.8

/7.8
rückwärts vorwärts rückwärts vorwärts
reverse forward reverse forward

P1-HG9
DN 12

P1-HG10
DN 12
-HG8 -HG9
Schutzvermerk nach ISO 16016 beachten

-HG8.HQ1 -HG9.HQ1
DN 16

DN 16

DN 16

DN 16
.Ma a b
.Mb .Ma a b
.Mb

A B PS G S MB A B PS G S MB
R T1 T2 R T1 T2

P
46ccm/U 28ccm/U -HG10
275bar 275bar 9628231000

245bar 245bar 14,0 ccm/U


275bar 275bar
25bar S
Refer to protection notice ISO 16016

X1 X2 MA X1 X2 MA

© 2014 by Joseph Vögele AG


-HG8 -HG9
2259573 S1-HG10
/26.7
DN 25
Verteilerschnecke rechts Kratzerband rechts
auger right hand conveyor right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Verteilerschnecke-Förderband rechts 8
of
E - CAE Document type: Function group No.: SF = serial release from to
auger-conveyor right
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM9 -HM10 -HM11 -HM12 -HM13 -HM14


2185410 2185410 2184845 2184845 2184862 2184862

030/018/0050

030/018/0050
080/032/0400

080/032/0400

032/016/0100

032/016/0100
-HM9.HB1 -HM10.HB1

/15.4

/25.1
1 2 1 2

P5-HA1

T2-HA1
DN 10

DN 10
0,8 mm -HR12
4602272027
0,8 mm -HR11

DN 10

DN 10

DN 10

DN 10

DN 10

DN 10

DN 06

DN 06
4602272027

-HA1 M1 M2 M3 -HA1.HF1 A1 B1 A2 B2 B3 T2 A4 B4 A5 B5
2185920 2195898
T1
T1-HA1
/22.3
DN 16
-HA1.HK1 230 bar
2196019
P1
P3-HA1
/12.1
8 l/min -HA1.HR1 -HA1.HR3 -HA1.HF3 DN 10
100 bar 100 bar P3
DN 16

-HA1.HF2 2195911 2195911 2195808 P4-HA1


/14.4
2195878 DN 10
P4
3:1 3:1 40 bar
Schutzvermerk nach ISO 16016 beachten

-HA1.HK3
/13.1

-HA1.HK2 80 bar 2196026 -HA1.HR2 -HA1.HR4


2196019 2195917 2195917
P1-HG11
DN 16

8 l/min

50:50
P2 1,0 mm 1,0 mm

-HA1.HR6 9653951019

-HA1.HR7 9653951019
.Mb

.Mb

.Mb

.Mb
einfahren
-HA1.HR5 2196183
1,0 mm

senken
retract
heben

heben
B

lower
raise

raise
P P
-HG11 -HG12
b

2183429
P
A

b
B

T
ein
on

-HG11 -HG12

b
B

B
T

T
23,0 ccm/U
a

P
A
o

o
-HA1.HQ1

16,0 ccm/U

öffnen
open
P

P
A

A
S S
senken

senken

ausfahren
extend

heben
a

raise
lower

lower
.Ma

-HA1.HQ2

-HA1.HQ3

-HA1.HQ4

-HA1.HQ5

-HA1.HQ6
2009917

a
9653951012

9653951012

9653951008

9653951009

9653951009
.Ma
Refer to protection notice ISO 16016

.Ma

.Ma

.Ma

.Ma
Druckabschaltventil
S1-HG11

S1-HG12

© 2014 by Joseph Vögele AG


P2-HA1

pressure off valve


DN 31

DN 25

DN 16

Nivellierung, linke Seite Nivellierung, rechte Seite Bremse Bohlenverriegelung Abstreifer Fahrwerk
levelling system, left hand levelling system, right hand brake screed lock scraper track
/10.1
/26.2

/26.3

Option Option
option option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Fertiger 9
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions paver
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM19 -HR2 -HR3 -HR4 -HR5 -HM20 -HM21 -HM22 -HM25 -HM26
/11.1 2273339 4602272026 4602272026
/12.1

/11.1
/12.1
4602272026 4602272026 2273339 2273341 2026658 2254710 2254710

0,8mm 0,8mm 0,8mm 0,8mm

040/025/0145

050/036/0355

050/036/0355
P1-HA2
DN 10

P2-HA2
DN 10

063/030/0150

063/030/0150

063/030/0150
-HR6 -HR7 -HR8 -HR9
4602272026 4602272026 4602272026 4602272026 -HM21.HB1

0,8mm 0,8mm 0,8mm 0,8mm Option


option
1,0 mm 2,0mm 2,0mm
-HR16 -HR14 -HR15
4602272020 4602272034 4602272034

DN 10

DN 10

DN 06

DN 06

DN 10

DN 10

DN 10

DN 10
01
Index

-HA2 M1 A1 B1 M2 A2 B2 A3 B3 A4 B4 A5 B5
2185921

T1 T2
-HA2.HF1 -HA2.HF2 -HA2.HF3
2004333 2004333 2002893

180 bar
15 bar 15 bar
P1 P2
-HA2.HR1
2196280

30 bar

-HA2.HR2
2196325 2,0 mm 2,0 mm 2,0 mm
Schutzvermerk nach ISO 16016 beachten

-HA2.HR4 9653951015

-HA2.HR5 9653951015

-HA2.HR6 9653951015
.Mb

.Mb

.Mb
senken

senken

senken
B

B
T

T
-HA2.HK1

210

lower

lower

lower
bar
b

b
9653981006
P

P
A

A
b

b
aus

ein
on
off

a
B

B
T

T
5:1

o
-HA2.HQ1

-HA2.HQ7
210

P
A

A
.Mb

bar
9653951010

9653951010
heben

heben

heben
raise

raise

raise
.Ma

.Ma
-HA2.HQ4

-HA2.HQ5

-HA2.HQ6
-HA2.HR3
senken

a
lower

9653951007

9653951007

9653951007
2205420

.Ma

.Ma

.Ma
b

Schwimmstellung Druckzuschaltventil
B

float position pressure activation valve


o

.Mb

Klappe Bunkerwand links Bunkerwand rechts


P
A
heben
raise

front apron hopper side left hand hopper side right hand
heben
-HA2.HQ2

raise
a

Option
9653951011

option
.Ma
Refer to protection notice ISO 16016

T
o
P
A

© 2014 by Joseph Vögele AG


Bohle
senken
lower
T1-HA2

P2-HA1

-HA2.HQ3
DN 16
DN 16

screed
9653951009

.Ma
/26.5

/9.2

Verteilerschnecke
auger
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Fertiger 10
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions paver
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM15 -HM16 -HM17 -HM18


2184839 2253792 2184839 2253792

090/040/0400

090/040/0400

090/040/0400
090/040/0400
-HM16.HB1 -HM18.HB1

Option Option
-HA10.HQ1 option -HA11.HQ1 option
2196371 2196371

aus

aus
off

off
.Ma

.Ma
-HA10 -HA11
2192285 2192285

Sitzventil Stangenseite links Sitzventil Stangenseite rechts


seat valve: on side of rod left hand seat valve: on side of rod right hand

P1-HA2
/10.1
DN 10

P2-HA2
/10.1
DN 10
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Fertiger 11
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions paver
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM15 -HM16 -HM17 -HM18


2184839 2253792 2184839 2253792

090/040/0400

090/040/0400

090/040/0400
090/040/0400
-HM16.HB1 -HM18.HB1

Option Option
-HA10.HQ1 option -HA11.HQ1 option
2196371 2196371

aus

aus
off

off
.Ma

.Ma
-HA10 -HA11
2192285 2192285

Sitzventil Stangenseite links Sitzventil Stangenseite rechts


seat valve: on side of rod left hand seat valve: on side of rod right hand

P1-HA2
/10.1
DN 10

P2-HA2
/10.1
DN 10

P3-HA1 T1-HA5
/9.8 /25.3
DN 10 DN 10

DN 10
-HA5 P T A1 A2
2185735 -HA5.HR5 -HA5.HR3 -HA5.HR4
2245613 1,0 mm 2245603 2245603
Schutzvermerk nach ISO 16016 beachten

regeln regeln
adjust adjust
0-40bar 0-40bar
.Ma .Ma
Entlastung links Entlastung rechts
relief left hand relief right hand

-HA5.HR1 -HA5.HQ1 -HA5.HQ2 -HA5.HR2


2245609 2245626 2245622 2245609

.Ma .Ma
ein ein
on on

M1 MD1 MD2 M2
Refer to protection notice ISO 16016

Druckzuschaltventil Bohlenentlastung

© 2014 by Joseph Vögele AG


pressure activation valve screed assist
-HA5.HB1 links/rechts -HA5.HB2
2245629 left hand/right hand 2245629

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Bohlenentlastung 12
of
E - CAE Document type: Function group No.: SF = serial release from to
screed assist
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


Z hydr. connections rear panel

DN 16
-HA3 P2
2193456
-HA3.HQ1
2196444
3 1
.Ma
ein
2 on
M T T1-HA3 /27.2
Schutzvermerk nach ISO 16016 beachten

DN 16 /27.5

-HA3.HF1
2196441
180 bar

P1

Bohlenfunktionen
screed functions

P1-HG11
/9.1
DN 16
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Bohle 13
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions screed
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Kupplung Pumpenverteilergetriebe
clutch splitter gearbox

DN 10
-HA4
2323257

A1 18 bar
4
-HA4.HB1
2196487

-HA4.HQ1
2196478 2 ein
on
.Ma
3 1

A
-HA4.HR1
Schutzvermerk nach ISO 16016 beachten

2196483
27bar
-HC1 P T
P

2319960 SP
Getriebeschaltung
P1 T1 gearshift

T1-HA4
/26.4
DN 10
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


P4-HA1
DN 10
/9.8

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Getriebeschaltung 14
of
E - CAE Document type: Function group No.: SF = serial release from to
gearshift
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Bremse links Bremse rechts


brake left hand brake right hand

DN 10
-HG13
2186869

M B

50 bar
Schutzvermerk nach ISO 16016 beachten

4,0 ccm

P T

S1-HG13
/26.4
DN 10
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


P5-HA1
DN 10
/9.5

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Abschleppvorrichtung 15
of
E - CAE Document type: Function group No.: SF = serial release from to
tow system
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


T T1 hydr. connections rear panel

DN 16

DN 16
-HA6
2185916

A B
-HA6.HQ1

.Ma

rückwärts
reverse
M

vorwärts
forward
Schutzvermerk nach ISO 16016 beachten

200bar
LS

T P

Tamper, Standard
DN 16
tamper, Standard

P
-HG14
2374121

19,0 ccm/U

S
Refer to protection notice ISO 16016

S1-HG14

© 2014 by Joseph Vögele AG


T1-HA6
DN 25

DN 25
/27.2
/27.5

/26.7

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Tamper, Standard 16
of
E - CAE Document type: Function group No.: SF = serial release from to
tamper, Standard
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


T T1 hydr. connections rear panel

DN 16

DN 16
-HA7
2285822

A B
-HA7.HQ1

.Ma

rückwärts
reverse
vorwärts
forward
M
DN 16

LS
DN 06

X T P
Schutzvermerk nach ISO 16016 beachten

Tamper, energieoptimiert
tamper, energy optimized

-HG15
2184467

B
M2
45 ccm/U
200 bar

L2
S L1
Refer to protection notice ISO 16016

S1-HG15

L1-HG15

© 2014 by Joseph Vögele AG


T1-HA7
DN 31

DN 16

DN 25
/26.7

/25.6

/27.2
/27.6

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Tamper, energieoptimiert 17
of
E - CAE Document type: Function group No.: SF = serial release from to
tamper, energy optimized
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


V hydr. connections rear panel

DN 16
-HA8 T X A
2185919

MT

-HA8.HF1
2079697 -HA8.HQ1
2129107

.Ma
200bar ein
on
Schutzvermerk nach ISO 16016 beachten

P MP
Vibration
vibration
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


P1-HG4
T1-HA8
DN 25

DN 16
/27.3
/27.6

/5.8

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Vibration 18
of
E - CAE Document type: Function group No.: SF = serial release from to
vibration
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


P1 DS P2 hydr. connections rear panel

DN 16

DN 10

DN 16
Pressleiste 1 Drehwegeaggregat Pressleiste 2
pressure bar 1 rotary slide pressure bar 2
-HA9 A1 AS A2
2193461 R T1-HA9
/27.3
DN 38
-HA9.HF1 -HA9.HF3 -HA9.HF2
2196441 2196441 2196441

180 bar 180 bar 180 bar

3
2

2
1

1
-HA9.HQ1 ein -HA9.HQ3 ein -HA9.HQ2 ein
2196444 2196444 2196444
on on on

.Ma

.Ma

.Ma
MP1 P1 MS P3 MP2 P2

DN 16

DN 10

DN 16
Schutzvermerk nach ISO 16016 beachten

P P P
-HG16 -HG17 -HG18
2183439
-HG16 -HG17 -HG18
19,0 ccm/U
19,0 ccm/U
S S S 6,0 ccm/U
Refer to protection notice ISO 16016

S1-HG16

S1-HG17

S1-HG18

© 2014 by Joseph Vögele AG


DN 31

DN 31

DN 19
/26.3

/26.2

/26.4
Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Hochverdichtung 19
of
E - CAE Document type: Function group No.: SF = serial release from to
high compaction
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


DS hydr. connections rear panel

DN 16
-HA13 P2
2193456
-HA13.HQ1
2196444
3 1
.Ma

M T T1-HA13
/27.8
DN 16

-HA13.HF1
2196441
180 bar

P1
Schutzvermerk nach ISO 16016 beachten

P
-HG22
2312595

6,0 ccm/U

S
Refer to protection notice ISO 16016

S1-HG22

© 2014 by Joseph Vögele AG


DN 25
/26.3

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Hochverdichtung 02 20
of
E - CAE Document type: Function group No.: SF = serial release from to
high compaction Revision

HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


R P LS hydr. connections rear panel

DN 31
T1-HG21

X1-HG21
DN 19

DN 06
/27.7

/25.1
X

220 bar
Schutzvermerk nach ISO 16016 beachten

-HG21
2312662

28,0ccm/U

S L1 L
Refer to protection notice ISO 16016

S1-HG21

L1-HG21

© 2014 by Joseph Vögele AG


DN 31

DN 10
/26.3

/6.8

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Sprühpumpe 02 21
of
E - CAE Document type: Function group No.: SF = serial release from to
spray pump Revision

HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HR10
9692180058
1,0 bar

G
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


T1-HA1

T1-HV2
DN 16

DN 16
/9.8

/26.5

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Generator 22
of
E - CAE Document type: Function group No.: SF = serial release from to
generator
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HM28

030/018/0270
2185099

0,6 mm 0,6 mm

1 2

DN 06

DN 06

-HG20
9628021000

B A

b a
Schutzvermerk nach ISO 16016 beachten

350 +30 bar

4,8 ccm/U
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Schutzdach 23
of
E - CAE Document type: Function group No.: SF = serial release from to
protective roof
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

-HV4
2010804

3,5 bar

2 l/min
Schutzvermerk nach ISO 16016 beachten

OUT IN
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


T1-HV4

P1-HV4
DN 10

DN 10
/26.4

/7.4

Option
option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Filter 24
of
E - CAE Document type: Function group No.: SF = serial release from to
filter
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Hydr. Anschlüsse Rückwand


hydr. connections rear panel L

/17.3

/6.8
/6.8

/5.8
DN19

L1-HG1
L1-HG15
DN 16

L2-HG2
DN 10

DN 16
DN 25 DN 38

-HX2
4601200006

L1-HG6

L1-HG9

L2-HG1

L1-HG2
DN 16

DN 16

DN 10

DN 16
L1-HM3
/7.2
DN 10

/7.8

/8.8

/5.8

/6.8
L1-HM6
/8.2
DN 10

L1-HM5
/7.8
DN 10
Schutzvermerk nach ISO 16016 beachten

T2-HA1
/9.6
DN 16 L1-HV1
/26.1
DN 38
L1-HM1
/5.8
DN 16

-HX1
4411522674
X1-HG21
/21.5
DN 06
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


L1-HM2

T1-HA5

L1-HM8
DN 16

DN 10

DN 10
/6.8

/12.8

/8.8

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Lecköl 25
of
E - CAE Document type: Function group No.: SF = serial release from to
leakage oil
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

/27.1
/27.4
02
Revision

T1-HE1
DN 38
/10.1

/22.5
-HE1

T1-HA2
DN 16

T1-HV2
DN 16
2250280
/19.5

/21.4

/19.5

/20.4

/19.6
/9.1

/5.8

/9.1

/16.4

/17.2
/5.8

/8.8

/7.8
Schutzvermerk nach ISO 16016 beachten

S1-HG11
DN 31

DN 31

DN 31

S1-HG21
DN 31

DN 31
S1-HG4

S1-HG17

S1-HG16

DN 19

S1-HG12
DN 25

S1-HG22
DN 25
S1-HG18
DN 19
L1-HV1
/25.8

DN 31
DN 38

S1-HG3
DN 25

S1-HG14
DN 25
S1-HG15

S1-HG10
DN 25

S1-HG7
DN 25
DN 38
-HV2
9624541000
/24.4

/15.8

/14.8
A1
A2
-HV1
2224423
DN 10

DN 10

DN 10
T1-HV4

S1-HG13

T1-HA4
-HV2.HB1
A A3
B1
1,8 bar
-HV1.HB1

DN19
2228886 B2
2,0 bar -HV3
9624551000 2,0 bar
B3

1,5 bar 0,4 bar B4


Refer to protection notice ISO 16016

T T1 T2

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Rückläufe Saugleitungen 26
of
E - CAE Document type: Function group No.: SF = serial release from to
return flows suction lines
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

02
Revision

SprayJet

Hydr. Anschlüsse Rückwand Hydr. Anschlüsse Rückwand


R1 R2 hydr. connections rear panel R1 R2 hydr. connections rear panel
DN 31

DN 31
DN 25

DN 25
Option 2 Option 2
-HR1 1bar -HR1 1bar
9690420057 9690420057

1 1
-HX3 1 2 -HX4 1 2
2214773 2 bar T 2276458 2 bar T
Option Option
T
-HR13 T
-HR13
2244002 2244002
50 °C P 50 °C P
Schutzvermerk nach ISO 16016 beachten

T1-HG21

T1-HA13
T1-HE1

T1-HA3

T1-HA6

T1-HA7

T1-HA8

T1-HA9

T1-HE1

T1-HA3

T1-HA6

T1-HA7

T1-HA8
DN 16

DN 19

DN 16
DN 38

DN 16

DN 25

DN 25

DN 25

DN 38

DN 38

DN 25

DN 25

DN 25
/26.6

/13.8

/16.3

/17.5

/18.3

/19.8

/26.6

/13.8

/16.3

/17.5

/18.3

/21.3

/20.8
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Rückläufe 02 27
of
E - CAE Document type: Function group No.: SF = serial release from to
return flows Revision

HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Aufbau Betriebsmittelkennzeichen /
device designation configuration

-HQ1
Schutzvermerk nach ISO 16016 beachten

- Art / Zählnummer
b

type / number
P
A

. Spulenbezeichnung
-HQ1

coil designation
.Ma
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Erklärung Aufbau Betriebsmittelkennzeichen 28
of
E - CAE Document type: Function group No.: SF = serial release from to
Explanation device designation layout
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Gerätekennbuchstaben, hydraulisch (beispielhaft) /


device code letter, hydraulic (exemplified)

Gerätekennbuchstabe / Deutsch English Gerätekennbuchstabe / Deutsch English


device code letter device code letter

- HA Ventilblock valve-block - HP Manometer pressure gauge

- HB Durchflussmesser flow measuring device - HQ Bremsventil braking valve


Durchflusswächter flow controller Kugelhahn ball valve
Druckschalter hydraulisch hydraulic pressure switch Lenkeinheit steering unit
Wegeventil direction control valve

- HC Speicher accumulator - HR Drosselventil throttle valve


Drosselrückschlagventil throttle check valve
Druckreduzierventil pressure reduction valve
Lasthalteventil counter balance valve
Rückschlagventil check valve

- HE Kühler cooler - HT Getriebe gearbox


Schutzvermerk nach ISO 16016 beachten

- HF Druckbegrenzungsventil pressure limiting valve - HV Hydraulikfilter hydraulic filter

- HG Hydraulikpumpe hydraulic pump - HX Abdeckplatten cover plates


Reihenflanschplatte manifold plate
Schnellkupplung quick-action coupling

- HK Mengenteiler flow divider - Ma Ventil Magnetspule a valve coil a


Prioritätsventil priority valve
Stromregelventil flow control valve
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


- HM Hydraulikmotor hydraulic motor - Mb Ventil Magnetspule b valve coil b
Hydraulikzylinder hydraulic cylinder

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Erklärung Gerätekennbuchstaben, hydraulisch 29
of
E - CAE Document type: Function group No.: SF = serial release from to
Explanation device code letter, hydraulic
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Linienformate / Leitungsbezeichnungen /
line formats line designations

Linienart / Linienstärke / Grafik / Bedeutung / Abkürzungen Leitungsbezeichnungen / Deutsch English


line type line thickness / graphic standing line designation abbreviations

P Druckleitung pressure line


Volllinie / Standard, Druckleitung, Tankleitung /
solid line standard, pressure line, tank line
0,25mm T Tankleitung, Rücklaufleitung tank line, return line

S Saugleitung suction line


Strichpunktlinie / Bauteilumrandung /
dash-dotted line component border
0,5mm L Leckölleitung leakage line

X Steuerleitung control line


Strichlinie / Steuerleitung, Lecköl /
dashed line control line, leakage oil
0,25mm LS Load Sensing Leitung load sensing line
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2014 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Erklärung Linienformate, Leitungsbezeichnungen
of
30
E - CAE Document type: Function group No.: SF = serial release from to
explanation line formats, line designations
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Betriebsmittelkennzeichen / Blatt / Betriebsmittelkennzeichen / Blatt / Betriebsmittelkennzeichen / Blatt /


Device designation Sheet Device designation Sheet Device designation Sheet
-HA1 /9.1 -HA2.HQ4 /10.4 -HA6.HQ1 /16.5
-HA1.HF1 /9.2 -HA2.HQ5 /10.5 -HA7 /17.5
-HA1.HF2 /9.2 -HA2.HQ6 /10.6 -HA7.HQ1 /17.6
-HA1.HF3 /9.5 -HA2.HQ7 /10.7 -HA8 /18.5
-HA1.HK1 /9.1 -HA2.HR1 /10.2 -HA8.HF1 /18.4
-HA1.HK2 /9.2 -HA2.HR2 /10.2 -HA8.HQ1 /18.5
-HA1.HK3 /9.3 -HA2.HR3 /10.3 -HA9 /19.3
-HA1.HQ1 /9.2 -HA2.HR4 /10.5 -HA9.HF1 /19.3
-HA1.HQ2 /9.3 -HA2.HR5 /10.6 -HA9.HF2 /19.5
-HA1.HQ3 /9.4 -HA2.HR6 /10.7 -HA9.HF3 /19.4
-HA1.HQ4 /9.5 -HA3 /13.3 -HA9.HQ1 /19.4
-HA1.HQ5 /9.6 -HA3.HF1 /13.4 -HA9.HQ2 /19.6
-HA1.HQ6 /9.7 -HA3.HQ1 /13.4 -HA9.HQ3 /19.5
-HA1.HR1 /9.3 -HA4 /14.4 -HA10 /11.2
-HA1.HR2 /9.3 -HA4.HB1 /14.5 -HA10.HQ1 /11.2
Schutzvermerk nach ISO 16016 beachten

-HA1.HR3 /9.4 -HA4.HQ1 /14.4 -HA11 /11.5


-HA1.HR4 /9.4 -HA4.HR1 /14.4 -HA11.HQ1 /11.5
-HA1.HR5 /9.5 -HA5 /12.4 -HA13 /20.4
-HA1.HR6 /9.7 -HA5.HB1 /12.2 -HA13.HF1 /20.5
-HA1.HR7 /9.8 -HA5.HB2 /12.6 -HA13.HQ1 /20.5
-HA2 /10.1 -HA5.HQ1 /12.3 -HC1 /14.3
-HA2.HF1 /10.5 -HA5.HQ2 /12.5 -HE1 /26.6
-HA2.HF2 /10.6 -HA5.HR1 /12.2 -HG1 /5.4
-HA2.HF3 /10.8 -HA5.HR2 /12.6 -HG1.HR1 /5.4
Refer to protection notice ISO 16016

-HA2.HK1 /10.3 -HA5.HR3 /12.3 -HG1.HR2 /5.5

© 2014 by Joseph Vögele AG


-HA2.HQ1 /10.1 -HA5.HR4 /12.5 -HG2 /6.4
-HA2.HQ2 /10.3 -HA5.HR5 /12.3 -HG2.HR1 /6.4
-HA2.HQ3 /10.3 -HA6 /16.4 -HG2.HR2 /6.5

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Betriebsmittelliste 31
of
E - CAE Document type: Function group No.: SF = serial release from to
device list
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8

Betriebsmittelkennzeichen / Blatt / Betriebsmittelkennzeichen / Blatt / Betriebsmittelkennzeichen / Blatt /


Device designation Sheet Device designation Sheet Device designation Sheet
-HG3 /5.8 -HM2.HR1 /6.3 -HR2 /10.2
-HG4 /5.8 -HM3 /7.1 -HR3 /10.2
-HG5 /7.1 -HM5 /7.5 -HR4 /10.2
-HG5.HQ1 /7.2 -HM6 /8.1 -HR5 /10.3
-HG6 /7.4 -HM8 /8.5 -HR6 /10.2
-HG6.HQ1 /7.5 -HM9 /9.4 -HR7 /10.2
-HG7 /7.8 -HM9.HB1 /9.4 -HR8 /10.2
-HG8 /8.1 -HM10 /9.5 -HR9 /10.3
-HG8.HQ1 /8.2 -HM10.HB1 /9.5 -HR10 /22.3
-HG9 /8.4 -HM11 /9.6 -HR11 /9.8
-HG9.HQ1 /8.5 -HM12 /9.7 -HR12 /9.7
-HG10 /8.8 -HM13 /9.7 -HR13 /27.6
-HG11 /9.1 -HM14 /9.8 -HR14 /10.6
-HG12 /9.1 -HM15 /11.3 -HR15 /10.7
-HG13 /15.4 -HM16 /11.3 -HR16 /10.5
Schutzvermerk nach ISO 16016 beachten

-HG14 /16.4 -HM16.HB1 /11.3 -HT1 /4.3


-HG15 /17.2 -HM17 /11.6 -HV1 /26.1
-HG16 /19.5 -HM18 /11.6 -HV1.HB1 /26.2
-HG17 /19.5 -HM18.HB1 /11.6 -HV2 /26.6
-HG18 /19.6 -HM19 /10.2 -HV2.HB1 /26.6
-HG20 /23.4 -HM20 /10.3 -HV3 /26.5
-HG21 /21.4 -HM21 /10.3 -HV4 /24.4
-HG22 /20.4 -HM21.HB1 /10.4 -HX1 /25.2
-HM1 /5.3 -HM22 /10.5 -HX2 /25.7
Refer to protection notice ISO 16016

-HM1.HB1 /5.1 -HM25 /10.6 -HX3 /27.1

© 2014 by Joseph Vögele AG


-HM1.HR1 /5.3 -HM26 /10.7 -HX4 /27.5
-HM2 /6.3 -HM28 /23.5
-HM2.HB1 /6.1 -HR1 /27.6

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Betriebsmittelliste 32
of
E - CAE Document type: Function group No.: SF = serial release from to
device list
HFP
Sheet plant:
Sheet Location: 32 Sheets

1 2 3 4 5 6 7 8
Elektroplan
Electric diagram
SUPER 1800-3 / 1800-3i
1482
Baureihe /
Series
0813 - xxxx
Seriennummer /
Serial No
(Blattkopfeinträge für ganzen Plan bei Baureihen / Individualoptionen)
Drawing by: 2012
date 31.08.2012
name Berlinghof Ausgabedatum /
Valid for Serial No.: Date of issue
from to
ESP_1482_2444938_01_00_00
Katalog Bestellnummer /
Catalogue order No
Schutzvermerk nach ISO 16016
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten,

© 2012 by Joseph Vögele AG


soweit nicht ausdrücklich gestattet.
Zuwiderhandlungen verpflichten zum Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder
Geschmacksmustereintragung vorbehalten.
Protection Notice ISO 16016
The reproduction, distribution and utilization of this document as well as the communication of its contents to others
without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent,
utility model or design.
Electric 1 2 3 4 5 6 7 8

Blatt / Inhalt / Blatt / Inhalt /


Sheet Contents Sheet Contents
1 Deckblatt 27 Dieseltank-Füllstandsanzeige
cover sheet fuel level indication

2...5 Inhaltsverzeichnis 28 Filterüberwachung


contents filter monitoring

6 Hupe 29 Batterie , Lichtmaschine


horn battery , alternator

7 Rundumkennleuchte 30...31 Zuendung / Batterie-Hauptschalter


rotary beacon ignition / battery main switch

8 Rundumkennleuchte 1482 SJ 32 Spannungsverteilung


rotary beacon 1482 SJ voltage distribution

9...15 Arbeitslicht 33 Sicherungen F1 - F6


work lights fuses F1 - F6

16 Sitzheizung 34 Sicherungen F7 - F13


seat heating fuses F7 - F13

17 Scheibenwischer + Waschanlage 35 Sicherungen F14 - F21


Schutzvermerk nach ISO 16016 beachten

windscreen wiper + washer system fuses F14 - F21

18 Einweiseampel 36 Sicherungen F22 - F29


signal light fuses F22 - F29

19 Anlasser, Luftfilter 37 Sicherungen F30 - F37


starter, air filter fuses F30 - F37

20...23 ECM Motorsteuerung 38 Sicherungen F38 - F43


ECM engine control module fuses F38 - F43

24 Motorölstand 39...41 Sicherungen, Überwachung


engine oil level fuses, monitoring
Refer to protection notice ISO 16016

25 Visco-Kupplung 42...45 Not-Halt-Kreis


Visco-clutch emergency stop circuit

© 2012 by Joseph Vögele AG


26 PVG-Kupplung 46 Versorgung - Hauptbedienpult
PVG-clutch power supply - main control

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 2
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Blatt / Inhalt / Blatt / Inhalt /


Sheet Contents Sheet Contents
47...48 Versorgung - Steuerung C2 66...67 CAN Bus 5
power supply - controller C2 CAN bus 5

49...50 Versorgung - Steuerung C3 68 CAN Bus 6


power supply - controller C3 CAN bus 6

51 Versorgung - Aussensteuerstand 69 Bohlenheizung, Steuerung


power supply - screed control screed heating, controller

52 Versorgung - ECM 70 Bohlenheizung, Steckdosen


supply - ECM screed heating, power outlets

53 Masse - ECM 71 Bohlenheizung, Überwachung


ground - ECM screed heating, monitoring

54 Analogmasse 72...74 Bohlenheizung,Hauptstromkreis


ground (analog) screed heating,primary current circuit

55 Versorgung Spray-Jet 75...76 Bohlenmesswerte


power supply Spray-Jet screed measurement data

56...57 Steckdosen 77...78 Optionen


Schutzvermerk nach ISO 16016 beachten

power outlets options

58 Codierung, Steuerungen 79 Reserve


coding, controllers reserve

59...60 CAN Bus 0 80 Reserve


CAN bus 0 reserve

61...62 CAN Bus 1 81 Reserve


CAN bus 1 reserve

63 CAN Bus 2 82 Reserve


CAN bus 2 reserve
Refer to protection notice ISO 16016

64 CAN Bus 3 83 Reserve


CAN bus 3 reserve

© 2012 by Joseph Vögele AG


65 CAN Bus 4 84...85 Joysticks,Vorschub
CAN bus 4 joysticks,speed potentiometer

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 3
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Blatt / Inhalt / Blatt / Inhalt /


Sheet Contents Sheet Contents
86 Parkbremse 103 Bunkerwände, Klappe
parking brake hoppers, front apron

87...88 Drehzahl - Initiatoren 104...105 Abdruckbalken


RPM - proximity switch truck-hitch

89...90 Fahrantrieb 106 Nivellierung, links


propel system levelling system (AGS), left hand

91 Abstreifer Fahrwerk 107 Nivellierung, rechts


scraper track levelling system (AGS), right hand

92 Rückwärtssignal 108...109 Nivellierung


back-up signal levelling system (AGS)

93 Auffahrschutz 110 Reinigungsanlage


distance protection cleaning station

94 Abstandssensor 111 Sitzventile / Bohle heben/senken


distance sensor seat valves / raising/lowering screed

95...96 Lenkautomatik 112 Bohle heben/senken


Schutzvermerk nach ISO 16016 beachten

automatic steering control raising/lowering screed

97 Bänder, links 113 Bohlenentlastung


conveyor system, left hand screed assist

98 Bänder, rechts 114 Drucksensoren Bohlenentlastung


conveyor system, right hand pressure sensors screed assist

99 Schnecken 115 Bohlenverriegelung


augers screed lock

100 Schnecken heben/senken 116 Bohle aus-/einfahren


auger raise/lower screed extend/retract
Refer to protection notice ISO 16016

101 Sensoren - Schnecke 117...118 "-3" - Bohle


sensors - auger "-3" - screed

© 2012 by Joseph Vögele AG


102 Reserve 119 Tamper
reserve tamper

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 4
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Blatt / Inhalt / Blatt / Inhalt /


Sheet Contents Sheet Contents
120 Vibration 184 Erklärung Gerätekennbuchstaben, elektrisch
vibration Explanation device code letter, electric

121 Hochverdichtung 185 Erklärung hydr. BMK, Versorgungsspg.


high compaction explanation hydr. code letter, supply voltages

122 Dachprofilverstellung 186 Erklärung SPS-Adressen / Symbole


crown adjusting device explanation SPS-addresses/symbols

123 Schmieranlage 187 Erklärung Linienformate, Farbbezeichnungen


lubrication system explanation line formats, colour designation

124...125 Hauptbedienpult 188 Übersicht Ortskennzeichen


main control overview locations

126...130 Steuerung 2 189 Übersicht Zentralplatine


controller 2 overview central board

131...135 Steuerung 3 190...197 Betriebsmittelliste


controller 3 device list

136 Motorsteuerung (Tier3)


Schutzvermerk nach ISO 16016 beachten

engine control module (Tier3)

137...138 Motorsteuerung (Tier4i)


engine control module (Tier4i)

139 Einweiseampel links


signal light left hand

140 Einweiseampel rechts


signal light right hand

141...143 Fahrantriebsmodul
traction module
Refer to protection notice ISO 16016

144...182 Steckerverzeichnis
table of connectors

© 2012 by Joseph Vögele AG


183 Erklärung Aufbau Betriebsmittelkennzeichen
Explanation device designation layout

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 5
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F16
/16.1

87a
87
+2
-A2.K10

30
/6.2

-A2.X15p
Hupe
horn

22/22
+2
OUT
+7

+2
-A2.X15s
22/22
/146. 5
-K3
.X2 QD54

/135.3
controller 3

501
56 -W1
+7
-K3.X2s
56/58
/162. 5

-P1.X1s
+7
1/1
+
1

-W1 +7
-P1 +7 + +2
K
-C1 -A2.R2
- A
-
Schutzvermerk nach ISO 16016 beachten

-A2.X15s

1/1
+7
-P1.X2s
/146. 5
2/22
+2 +2
-A2.X15p
2/22

502

-W1
-A2.X4s
/144. 5
9/22
+2

86
+2 +2 K
-A2.K10 -A2.R1
Refer to protection notice ISO 16016

A
+2
-A2.X4p
9/22

85

© 2012 by Joseph Vögele AG


T31
/7.1
87
/6.3 30
87a

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hupe 6of
E - CAE Document type: Function group No.: SF = serial release from to
horn
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F17
/35.3

87a

-A2.X13p

-A2.X13p
87
+2

-A2.X13p
-A2.K4

11/22

10/22
+2

+2
30

-X13s

-X15s
/167. 8
/7.1

9/22
+2
+6

+6
3/8

3/8
Rundumkennleuchte

+2

+2
-A2.X13s
11/22
/146. 2

-A2.X13s
10/22
/146. 2
-A2.X13p
rotary beacon

+2
-A2.X13s
9/22
/146. 2
+6
-X13p
3/8
/167. 8

+6
-X15p
3/8
12/22
+2
OUT
+7
-K3

3
QD51 -W20 -W20.1

505

507
3

3
.X2 -W19 -W19.1
-W1 -W1

+2
-A2.X13s
12/22
/146. 2

-P3.X1s

-P4.X1s
/163. 8
/135.3
controller 3

+6

+6
1/2

1/2
-X12s

-X14s
/167. 5
+6

+6
3/8

3/8
41

503
-W1
+7
-K3.X2s
41/58
/162. 5

Option

+6
-X12p
3/8
/167. 2

+6
-X14p
3/8
-P2.X1s

1
-W19.2 -W20.2
option
/163. 5
+ +
+2

Schutzdach

509
1/2

-W1
protective roof
2

-W1
Option + +6 +6
option -P3 M -P4 M
+2
ohne Schutzdach -P2
without protective roof M - -

-X12p

-X14p
/167. 2

-A1.X1s
2

2
-W19.2 -W20.2
-

/144. 2
Schutzvermerk nach ISO 16016 beachten

+6

+6
-A2.X14s

4/8

4/8

36/37
+3
/146. 2
11/22
+2

+2
-P2.X1s
2/2
/163. 5

+6
-X12s
4/8

+6
-X14s
4/8
36

+6
-P3.X1s
2/2
/163. 8

+6
-P4.X1s
2/2
1 IN
+3
+2
-A2.X14p
11/22

0
-A1
ID H43

4
-W19 -W19.1 .X1
504

506

508

4
-W20.1

4
-W1 -W1 -W1 -W20
/125.3

-X13p

-X15p
/167. 8
-A2.X4s

-A2.X4s
main control
/144. 5

/144. 5
-A2.X4s

+6

+6
4/8

4/8
/144. 5

12/22

11/22
+2

+2
86 K
+2 Rundumkennleuchte
10/22

+2
+2

-A2.K4 -A2.R3 rotary beacon

+6
-X13s
4/8
/167. 8

+6
-X15s
4/8
A
+2

+2
-A2.X4p
12/22

-A2.X4p
11/22
85
+2
-A2.X4p
10/22
Refer to protection notice ISO 16016

T31 T31
/6.8 /9.1

© 2012 by Joseph Vögele AG


87 Steckdose,Rückwand, Schaltschrank hinten, links vorne, rechts
/7.2 30
87a power outlet,rear panel, control cabinet rear, left hand front, right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Rundumkennleuchte 7
of
E - CAE Document type: Function group No.: SF = serial release from to
rotary beacon
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

nur bei 1482 SJ mit Schutzdach


only at 1482 SJ with protective roof

Option
option

+6
-X13p
3/8
Splice/167. 5
1482 SJ ohne Schutzdach

3
-W19.5
1482 SJ without protective roof
+6 -W19.5
-X286

-P4.X1s
10
+2
-P2.X1p
+/2
/163. 5

9
-W19.5

+6
-P3.X1s

1/2
/163. 8
+6
1/2
1

-W19.6

1
-W20.2

1
-W19.2
+ +

+6 +6
+ -P3 M -P4 M

+2
-P2 M - -

2
-W19.2

2
-W20.2
Schutzvermerk nach ISO 16016 beachten

+6
-P3.X1s
2/2
/163. 8

+6
-P4.X1s
2/2
/164. 2
11
-W19.5

Splice
+6
2

-W19.6 -W19.5
-X287 12
-P2.X1p

4
-W19.5

-X13p
/163. 5

/167. 5
+2

+6
4/8
-/2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


hinten, links vorne, links
rear, left hand front, left hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Rundumkennleuchte 1482 SJ 8
of
E - CAE Document type: Function group No.: SF = serial release from to
rotary beacon 1482 SJ
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F3
/33.3

30
+2
-A2.K5
/9.1
87
work_lights_LH
Arbeitslicht, links Arbeitslicht, rechts /10.1
work lights, left hand work lights, right hand

-A2.X13p

-A2.X13p

-A2.X13p
OUT OUT

4/22

3/22

6/22
7/22
+2

+2

+2
+7 +7
-K3 -K3
.X2 QD50 .X1 QD23

+2

+2
-A2.X13s
4/22
/146. 2

-A2.X13s
3/22
/146. 2
/135.3 /134.5 Reserve für Inline Pave
controller 3 controller 3
reserve for Inline Pave

43 56

510

512
-W1 -W1
+7
-K3.X2s
43/58
/162. 5

+7
-K3.X1s
56/96
/161. 8

-X16s

-X72s
/169. 2

/177. 2
+7

+7
1/2

1/2
4
3

-W1 -W1
-A2.X13s

-A2.X13s
/146. 2

/146. 2

+7
-X16s
2/2
/169. 2

+7
-X72s
2/2
/177. 2
13/22

14/22
+2

+2
Schutzvermerk nach ISO 16016 beachten

+2

+2
-A2.X13p
13/22

-A2.X13p
14/22

511

513
-W1 -W1

-A2.X4s

-A2.X8s
/144. 5

/145. 2
15/22

13/22
+2

+2
86 86
+2 K +2 K
+2 +2
-A2.K5 -A2.R4 -A2.K6 -A2.R5

+2

+2
-A2.X4p
15/22

-A2.X8p
13/22
85 A 85 A

T31 T31
/7.8 /10.1

87 30 87 30
Refer to protection notice ISO 16016

/9.5 /12.5 Skalenleuchte , links Schneckenraumleuchte links


light: scale , left hand light: auger tunnel, left hand

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 9
of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric

date
name
E - CAE
/9.8
/9.8

Berlinghof
31.08.2012
Drawing by:
+2 +2 +6 +6 +6 +6 +2 +2

T31
-W1
-W1
-A2.X4p -A2.X4s -X12s -X12p -X12p -X12s -A2.X13s -A2.X13p

1
1

13/22 13/22 515 2/8 2/8 1/8 1/8 514 1/22 1/22
/144. 5 /167. 5 /167. 2 /167. 2 /167. 5 /146. 2

date
name
work_lights_LH

vorne , links
front , left hand

ESP
-W19
-W19

Berlinghof
11.12.2015
2 1

Document type:
Approved by:

1
date
name
+6 +6 +6 +6 +6 +6

+6

-W19.1
-W19.1

-E1
-X13s -X13p -E1.X1s -E1.X1s -X13p -X13s
2/8 2/8 2 2/2 1/2 1 1/8 1/8

2
2

/167. 8 /167. 8 /149. 5 /149. 5 /167. 8 /167. 8

X2
X1

Berlinghof
11.12.2015
last change:
mit Schutzdach

Function group No.:


with protective roof

SF
Status:
+6 +6
-X12p -X12p

AE = changable
2/8 1/8

SF = serial release

3
3

/167. 2 /167. 2

PF = prototype release
01
2444938
Material No.:

Revision No.:
+6 +6
-E7
+6

-W15.1
-W15.1

-E7.X1s -E7.X1s
2 2/2 1/2 1

4
4

/150. 5 /150. 5
X2
X1

ohne Schutzdach
without protective roof

1482
Series code:

Sheet plant:
+2 +2 +6 +6 +6 +6 +2 +2

Sheet Location:
-W1
-W1

-A2.X4p -A2.X4s -X12s -X12p -X12p -X12s -A2.X13s -A2.X13p

5
5

14/22 14/22 517 8/8 8/8 7/8 7/8 516 2/22 2/22

from
/144. 5 /167. 5 /167. 2 /167. 2 /167. 5 /146. 2

Seite , links
sideways , left hand
-W19
-W19

0813
8 7

to
Valid for Serial No.:
xxxx
+6 +6 +6 +6 +6 +6
-E3
+6

-W19.1
-W19.1

-X13s -X13p -E3.X1s -E3.X1s -X13p -X13s


8/8 8/8 8 2/2 1/2 7 7/8 7/8
Document No.: Partial Document No.: Version No.:

/167. 8 /167. 8 /149. 8 /149. 8 /167. 8 /167. 8

6
6

X2
X1

mit Schutzdach
with protective roof

+2 +2 +6 +6 +6 +6 +2 +2
-W1
-W1

-A2.X4p -A2.X4s -X12s -X12p -X12p -X12s -A2.X13s -A2.X13p


16/22 16/22 519 6/8 6/8 5/8 5/8 518 5/22 5/22
/144. 5 /167. 5 /167. 2 /167. 2 /167. 5 /146. 2
hinten , links
rear , left hand

7
7

-W19
-W19

6 5
work lights
Arbeitslicht

+6 +6 +6 +6 +6 +6
-E5
+6

-W19.1
-W19.1

-X13s -X13p -E5.X1s -E5.X1s -X13p -X13s


6/8 6/8 6 2/2 1/2 5 5/8 5/8
/167. 8 /167. 8 /150. 2 /150. 2 /167. 8 /167. 8
X2
X1

mit Schutzdach
with protective roof

8
8

of
work_lights_LH

T31

Sheet:

10
/12.1
/14.1

197
Sheets

© 2012 by Joseph Vögele AG


Electric 1 2 3 4 5 6 7 8

nur bei 1482 SJ mit Schutzdach


only at 1482 SJ with protective roof

+6
-X13p
1/8
/167. 5

+6
-X13p
7/8
/167. 5

+6
-X13p
5/8
/167. 5
1
-W19.5

5
-W19.5 -W19.5

-E1.X1s

-E3.X1s

-E5.X1s
/149. 5

/150. 2

/150. 5
+6

+6

+6
1/2

1/2

1/2
X1 X1 X1
+6 +6 +6
-E1 -E3 -E5

X2 X2 X2

+6
-E1.X1s
2/2
/149. 5

+6
-E3.X1s
2/2
/150. 2

+6
-E5.X1s
2/2
/150. 5
Schutzvermerk nach ISO 16016 beachten

6
-W19.5 -W19.5

-X13p

-X13p
/167. 5

/167. 5
2
-W19.5

+6

+6
8/8

6/8
-X13p
/167. 5
+6
2/8

vorne , links Seite , links hinten , links


front , left hand sideways , left hand rear , left hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 11
of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric

date
name
E - CAE
/10.8

Berlinghof
31.08.2012
Drawing by:
T31

1
1

+2 +2 +6 +6 +6 +6 +2 +2

-W1
-W1
-A2.X4p -A2.X4s -X14s -X14p -X14p -X14s -A2.X13s -A2.X13p
17/22 17/22 523 2/8 2/8 1/8 1/8 522 16/22 16/22

date
/144. 5 /168. 5 /168. 2 /168. 2 /168. 5 /146. 2

name

ESP
vorne , rechts
front , right hand

Berlinghof
11.12.2015

Document type:
-W20
-W20

Approved by:
2 1

1
date
name
+6 +6 +6 +6 +6 +6

+6
-E2

-W20.1
-W20.1
-X15s -X15p -E2.X1s -E2.X1s -X15p -X15s

2
2

2/8 2/8 2 2/2 1/2 1 1/8 1/8

Berlinghof
/168. 8 /168. 8 /149. 8 /149. 8 /168. 8 /168. 8

11.12.2015
X2
X1

last change:

Function group No.:


mit Schutzdach
with protective roof

SF
Status:
+6 +6
-X14p -X14p
2/8 1/8

AE = changable
/168. 5 /168. 5

SF = serial release

3
3

PF = prototype release
01
2444938
Material No.:

Revision No.:
+6 +6
+6
-E8

-W16.1
-W16.1

-E8.X1s -E8.X1s
2 2/2 1/2 1
/150. 8 /150. 8

4
4

X2
X1

ohne Schutzdach
without protective roof

1482
Series code:

Sheet plant:
+2 +2 +6 +6 +6 +6 +2 +2

Sheet Location:
-W1
-W1
/9.3
-A2.K6
+2

-A2.X4p -A2.X4s -X14s -X14p -X14p -X14s -A2.X13s -A2.X13p

5
5

18/22 18/22 525 8/8 8/8 7/8 7/8 524 17/22 17/22

from
/144. 5 /168. 5 /168. 2 /168. 2 /168. 5 /146. 2
87
30

Seite , rechts

0813
sideways , right hand

to
-W20
-W20

Valid for Serial No.:


8 7

xxxx
Document No.: Partial Document No.: Version No.:

+6 +6 +6 +6 +6 +6

6
6

-E4
+6

-W20.1
-W20.1

-X15s -X15p -E4.X1s -E4.X1s -X15p -X15s


8/8 8/8 8 2/2 1/2 7 7/8 7/8
/168. 8 /168. 8 /150. 2 /150. 2 /168. 8 /168. 8
X2
X1

mit Schutzdach
with protective roof

+2 +2 +6 +6 +6 +6 +2 +2
-W1
-W1

-A2.X4p -A2.X4s -X14s -X14p -X14p -X14s -A2.X13s -A2.X13p


20/22 20/22 527 6/8 6/8 5/8 5/8 526 19/22 19/22
7
7

/144. 5 /168. 5 /168. 2 /168. 2 /168. 5 /146. 2


hinten , rechts
rear , right hand

work lights
Arbeitslicht
-W20
-W20

6 5

+6 +6 +6 +6 +6 +6
-E6
+6

-W20.1
-W20.1

-X15s -X15p -E6.X1s -E6.X1s -X15p -X15s


6/8 6/8 6 2/2 1/2 5 5/8 5/8
/168. 8 /168. 8 /150. 5 /150. 5 /168. 8 /168. 8
8
8

X2
X1

mit Schutzdach

of
F2

work_lights_RH

T31
with protective roof

Sheet:

12
/14.1
/15.1
/33.3

197
Sheets

© 2012 by Joseph Vögele AG


Electric 1 2 3 4 5 6 7 8

nur bei 1482 SJ mit Schutzdach


only at 1482 SJ with protective roof

-W20.5
-E2.X1s
+6
-X14p
1/8
/168. 2

/149. 8
+6
1/2

X1
+6
-E2

X2
Schutzvermerk nach ISO 16016 beachten

+6
-E2.X1s
2/2
/149. 8
-X14p
/168. 2
+6
2/8

-W20.5
Refer to protection notice ISO 16016

vorne , rechts
front , right hand

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 13
of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

work_lights_LH
/10.8

-A2.X13p
8/22
+2
1482/1482SJ ohne Schutzdach 1482SJ mit Schutzdach und Ventilationssystem
1482/1482SJ without protective roof 1482SJ with protective roof and ventilation system

+2
-A2.X13s
8/22
/146. 2

Splice
+6
-X281

520

3
1

1
-W1 -W17 -W17 -W17 -W17

-E17.X1S
-E10.X1s

-E10.X1s
/151. 2

/152. 8

/150. 8
+6

+6

+6
1/2

1/2

1/2
X1 X1 X1
+2 +2 +2 +2
-X18s -X18 -X18p +6 +6 -X18p +6
1/2 + +/2 -E10 -E17 +/2 -E10
2/2 - -/2 -/2
/169. 5 /169. 5 X2 X2 /169. 2 X2

-E17.X1S
+6
-E10.X1s
2/2
/151. 2

+6
2/2
/152. 8

+6
-E10.X1s
2/2
/150. 8
4

6
-W17 -W17 -W17

Splice

2
-W17
+6
Schutzvermerk nach ISO 16016 beachten

521

-W1 -X282
-A2.X8s
/145. 2
10/22
+2 +2
-A2.X8p
10/22

T31 T31
/12.8 /15.1

Rückwand, Schaltschrank
Refer to protection notice ISO 16016

rear, control cabinet

© 2012 by Joseph Vögele AG


links
left hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 14
of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

work_lights_RH
/12.8

-A2.X13p
-A2.X13p

-A2.X13p

-A2.X13p
22/22
15/22
+2
20/22

21/22
18/22
+2

+2

+2
1482 ohne Schutzdach und 1482 SJ
1482 without protective roof and 1482 SJ

+2

+2

+2
-A2.X13s
18/22
/146. 2

-A2.X13s
20/22
/146. 2

-A2.X13s
21/22
/146. 2
Reserve für Inline Pave
reserve for Inline Pave

Splice
+6
-X279

532
-W1
528

530

3
1
-W18 -W18 -W18
-W1 -W1

-E16.X1S
-X17s

-X73s
/169. 2

/177. 2

-E9.X1s
+5

32
-X3

/150. 8

/152. 5
+7

+7
1/2

1/2

+6

+6
1/2

1/2
X1 X1
+5 +5 +5
-X19s -X19 -X19p +6 +6
1/2 + +/2 -E9 -E16
2/2 - -/2
/169. 5 /169. 5 X2 X2
+7
-X17s
2/2
/169. 2

+7
-X73s
2/2
/177. 2

-E16.X1S
+6
-E9.X1s
2/2
/150. 8

+6
2/2
/152. 5
28
+5
-X3
Schutzvermerk nach ISO 16016 beachten

531
529

6
-W1 -W1 -W18 -W18 -W18

Splice
+6

918
-W1 -X280
-A2.X4s

-A2.X5s

-A2.X5s
/144. 5

/144. 8

/144. 8
19/22

2/22
+2

+2

+2
1/22
+2

+2

+2
-A2.X4p
19/22

-A2.X5p
1/22

-A2.X5p
2/22
Refer to protection notice ISO 16016

T31 T31
/14.8 /16.1

© 2012 by Joseph Vögele AG


Schneckenraumleuchte rechts Rückwand Heizungskasten
light: auger tunnel, right hand rear screed heating box

Skalenleuchte , rechts rechts


light: scale , right hand right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 15 of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F16 F16
/6.8 /35.3
F21
/35.8

-A2.X12p

-A2.X12p
19/22

10/22
+2

+2
+2

+2
-A2.X12s
19/22
/145. 8

-A2.X12s
10/22
/145. 8
534

536
-W1 -W1

-X20s

-X21s
/169. 8

/170. 2
+7

+7
1/2

1/2
+7
-X20p
1/2
/169. 8

+7
-X21p
1/2
/169. 8
1

1
-W23 -W24

-E11.X1s

-E12.X1s
/151. 2

/151. 2
+6

+6
1/2

1/2
+ +
+6 +6
-E11 -E12

- -
+6
-E11.X1s
2/2
/151. 2

+6
-E12.X1s
2/2
/151. 2
Schutzvermerk nach ISO 16016 beachten

2
-W23 -W24
-X20p

-X21p
/169. 8

/169. 8
+7

+7
Option Option
2/2

2/2
option option
-A2.X5s

-A2.X5s
/144. 8

/144. 8
+7
-X20s
2/2
/169. 8

+7
-X21s
2/2
/170. 2
4/22
3/22
+2

+2
535

537
-W1 -W1
+2

+2
-A2.X5p
3/22

-A2.X5p
4/22

T31 T31
/15.8 /17.1

Sitzheizung Sitzheizung
Refer to protection notice ISO 16016

seat heating seat heating

© 2012 by Joseph Vögele AG


links rechts
left hand right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sitzheizung 16
of
E - CAE Document type: Function group No.: SF = serial release from to
seat heating
ESP 2
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F30
/37.1

87a
87

30
+2
-A2.K14 +2
-A2.K15

30

87a
87
/17.1

-X98s
/182. 8
/17.5
Scheibenwischer Waschanlage

-A2.X12p

-A2.X14p

-A2.X14p

+7
1/2
windscreen wiper washer system

-A2.X24p
2/22

4/22
+2

+2

+2
1/22
OUT OUT Option

+7
-X98p
1/2
/182. 5
+7 +7 option
-K3 -K3

5/10
+2
.X1 QD49 .X2 QD55

+2

+2

+2
-A2.X12s
2/22
/145. 8

-A2.X14s
1/22
/146. 2

-A2.X14s
4/22
/146. 2

1
-W79

702
/135.3 /135.3 -W1

-M6.X1s
+2
-A2.X24s
5/10
/147. 5
controller 3 controller 3

/163. 2
+7
1/2
15 44

541
538
539
540
-W1
+7
-K3.X1s
15/96
/161. 8

+7
-K3.X2s
44/58
/162. 5
1

-A2.X5s
-X22s

/170. 2

/144. 8
+6

4/4

2/4
3/4
1/4
+7

5/22
+2
M
-M6

+6
-X22p
1/4
4/4
3/4
2/4
/170. 2

+2
-A2.X5p
5/22
5

-W1

6
-W1 2

11
10

12
9
-W20

+7
-M6.X1s
2/2
/163. 2
-X23s

/170. 5
-A2.X14s

+6

4/4

2/4
3/4
1/4

-A2.X14s
/146. 2

/146. 2
13/22
+2

Option

2
-W79
+6
-X23p
1/4
4/4
3/4
2/4
/170. 5

5/22
+2
option
Schutzvermerk nach ISO 16016 beachten

-X98p
/182. 5
+7
+2
-A2.X14p
13/22

2/2
703
+2
-A2.X14p
5/22
4

2
3
1

-W20.3 -W1

-A2.X24s
-M2.X1s

/147. 5

+7
-X98s
2/2
/182. 8
/162. 8

6/10
+2
+6

2/6
3/6

5/6
1/6

86 86
+2 K 3 2 5 1 +2 K
+2 +2

+2
-A2.X24p
6/10
-A2.K14 -A2.R6 53a 31b 53 31 -A2.K15 -A2.R7
+6 M
85 A -M2 85 A

T31 T31
/16.8 /19.1

87 Scheibenwischer 87 Waschanlage
Refer to protection notice ISO 16016

/17.3 30 /17.7 30
87a windscreen wiper 87a washer system

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Scheibenwischer + Waschanlage 17
of
E - CAE Document type: Function group No.: SF = serial release from to
windscreen wiper + washer system
ESP 2
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

C3/ID13
/104.1
C3/ID14
/105.1
Einweiseampel
signal light

A A
OUT +2 +2 +2 A
+3 -A2.R8 -A2.R50 -A2.R51
-A1
.X1 QD S46/47/54/55 K K K

/125.5
main control

-A2.X18p
25

19/22
+2
+3
-A1.X1s
25/37
/144. 2

+2
-A2.X18s
19/22
/146. 8
-X74s

-X75s
/177. 8

/178. 2
3/12

3/12
+6

+6
10
-W1
542

-W1 Option Option

11

12
+6
-X74p
3/12
/177. 5

+6
-X75p
3/12
/178. 2

+6
-X74p
3/12
/177. 5

+6
-X75p
3/12
/177. 8
-W1 -W1

Splice
option option
+7
-X246
-A2.X18s
/146. 8

3
-W15.2 -W16.2

13
3

3
-W19.4 -W1 -W20.4
16/22
+2

-E14.X1s

-E15.X1s

-E14.X1s

-E15.X1s
-K3.X1s
Schutzvermerk nach ISO 16016 beachten

/151. 8

/152. 2

/151. 5

/161. 8

/152. 5
+2
-A2.X18p
16/22

36/96
3/12

3/12

3/12

3/12
+6

+6

+6

+7

+6
3 36 3
Option, ohne Schutzdach
option, without protective roof SUPPLY 1 IN SUPPLY
+6 24V DC +7 0 +6 24V DC
-E14 -K3 -E15
.X1p UB2 .X1 ID15 .X1p UB2
/132.3
/139.3 /140.3
signal light LH controller 3 signal light RH

Start Einweiseampel ein Start


start signal light on start
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Einweiseampel 18
of
E - CAE Document type: Function group No.: SF = serial release from to
signal light
ESP 2
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F101
/29.1
F27
/36.6
F19
/27.1

-A2.X12p
87a
87
Anlasser +2
starter -A2.K1

9/22
+2
30
OUT /19.1
+3
-A1

+2
-A2.X12s
9/22
/145. 8
.X1 QD S42

/125.5
main control

19
-W1

14

-A2.X14p

-A2.X14p

-B1.X1s
/147. 8
+3
-A1.X1s
14/37
/144. 2

16/22

19/22
+2

+2

+1
A/2
A

+2

+2
-A2.X14s
16/22
/146. 2

-A2.X14s
19/22
/146. 2
+1
-B1 P
547

-W1

B
-A2.X14s

548

549

+1
-B1.X1s
B/2
/147. 8
-W4B,-W3B -W1 -W1
/146. 2
14/22
+2

20
K -W1
+2
Schutzvermerk nach ISO 16016 beachten

-A2.R12
+2

+2
-A2.X14p
14/22

-A2.X18p
13/22

-K2.X2s
A

/161. 5
38/58
+7
38
A A
+2 +2 1 IN
-A2.R9 -A2.R10 +7 0
K K 30 50 -K2
.X2 ID12
/127.3
+1 M
-M1
controller 2
86
+2 +2 K
31
-A2.K1 -A2.R11
Luftfilter
A
85 -W12B air filter
Refer to protection notice ISO 16016

T31
/29.1
T31 T31
/17.8 /22.1

© 2012 by Joseph Vögele AG


87
/19.4 30
87a

Anlasser
starter

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Anlasser, Luftfilter 19
of
E - CAE Document type: Function group No.: SF = serial release from to
starter, air filter
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Dieselmotor
diesel engine

OUT
+7
-K2
.X2 QD55

87a
87
/130.3
+2

-X56s
/176. 5
-A2.K13
controller 2

+1
1/12
30
/43.7
44
+7
-K2.X2s
44/58
/161. 5

-A2.X15p

-A2.X15p

+1

+1
-X56p
1/12
/176. 2

-X56p
1/12
/176. 5
4/22

9/22
+2

+2
21

13
1
-W1 -W43 -W42
+2

+2
-A2.X15s
4/22
/146. 5

-A2.X15s
9/22
/146. 5

-K1.X3s
-K1.J2
/159. 8

/160. 2
39/50

3/60
+1

+1
39 3

1 IN 1 IN
22

-W1
+1 0 +1 0
-K1 -K1
.J2 ID3 .X3 ID3
/136.3 /138.3
Schutzvermerk nach ISO 16016 beachten

Engine Control Module engine control module

Zuendung ECM Zuendung ECM


ignition ECM ignition ECM

Motor Tier3 Motor Tier4i


engine Tier3 engine Tier4i
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 20
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F102
/32.1

-W6B Vorglühung Dieselmotor Masse Vorglühung Dieselmotor Masse


preheating engine ground preheating engine ground

23
-W1

1 OUT SUPPLY OUT SUPPLY


+1 0 +1 +1 +1
-K1 -K1 -K1 -K1
.J2 QD1 .J2 GND .X3 QD1 .X3 GND6
+1 5 /136.5 /136.3 /137.3
-K10
/138.5
3 Engine Control Module Engine Control Module engine control module engine control module
/21.2

40 42 4 13
Splice

+1

+1

+1

+1
-K1.J2

-K1.J2
40/50
/159. 8

42/50
/159. 8

-K1.X3s
4/60
/160. 2

-K1.X3s
13/60
/160. 2
+7
-X229
24

-W1
25

-W1 -W7B
-K2.X1s

15
14
2
3
-W43 -W42
/160. 8
38/96
+7

-K10.X1s
/162. 8

-X56p

-X56p
/176. 2

/176. 5
38
+1

Motor Tier4i
2/2

2/12

2/12
3/12

3/12
+1

+1
Motor Tier3
1 IN engine Tier4i
engine Tier3
+7 0 2 +1
-K2 -E13
Schutzvermerk nach ISO 16016 beachten

.X1 ID42

+1
/128.3

-X56s
3/12
2/12
/176. 5
+1
-K10
controller 2
/21.2

Vorglühung Dieselmotor 1
preheating engine
+1
-K10.X1s
1/2
/162. 8
26

-W1
Refer to protection notice ISO 16016

5 3
/21.3

© 2012 by Joseph Vögele AG


Vorglühung Dieselmotor
preheating engine

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 21
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F20
/29.1

-A2.X8p
7/22
+2 +2
-A2.X8s
7/22
/145. 2
Motor Tier3
engine Tier3

550
-W1
+1 +1 +1
-X56s -X56p -W43 -X25s
10/12 10/12 17 B/9
9/12 9/12 16 A/9 ECM Diagnose
/176. 5 /176. 2 /170. 8
ECM diagnostics

551
-W1 Motor Tier4i
engine Tier4i
+1 +1
-X56p -W42 -X25s
10/12 25 B/9
Schutzvermerk nach ISO 16016 beachten

9/12 24 A/9 ECM Diagnose


/176. 5 /170. 5
ECM diagnostics

-A2.X4s
/144. 5
5/22
+2 +2
-A2.X4p
5/22

T31 T31
/19.8 /25.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 22
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
-W1
553

-B3.X1s
552

/148. 2
-B2.X1s

+1
1/2
-X56s

/176. 5

/148. 2
12/12
11/12
+1

+1
A/3
1

A
+
+1
Motor Tier3 +1 -B3

+1

+1
-X56p
12/12
11/12
/176. 2

-X56p
8/12
/176. 2
engine Tier3 +1 -B2.X1s
C C/3
-B2
Out /148. 2
U
2

14

13

18
-W43 -W43 -W43 -

+1
-B3.X1s
2/2
/148. 2
-K1.J2

-K1.J2

-K1.J2
B

/159. 8

/159. 8

/159. 8
28/50

21/50

32/50
+1

+1

+1

+1
-B2.X1s
B/3
/148. 2

1
28 21 32 -W77 -W77

1 IN SUPPLY SUPPLY
+1 +1 +1

554
0 24V DC

/159. 8

/159. 8
-K1 -K1 -K1 -W1
ID2 UR GND

-K1

-K1
.J2 .J2 .J2

+1

+1
2/2
1/2
/136.3 /136.3
/136.3
Engine Control Module Engine Control Module Engine Control Module
1 2 Motor Tier3

-X56s
engine Tier3
Kühlmittelniveau Versorgung Masse SUPPLY 1 IN

8/12
+1
+1 5V DC +1 0
coolant level power supply ground -K1 -K1
.J4 UR .J4 ID4

/136.3 /136.3
Motor Tier4i Engine Control Module Engine Control Module
+1

+1
-X56p
12/12
11/12
/176. 5

-X56p
8/12
/176. 5
engine Tier4i
Schutzvermerk nach ISO 16016 beachten

Versorgung Dieselvorfilter
power supply water in fuel sensor
26

27

28
-W42 -W42 -W42
-K1.X3s

-K1.X3s

1 2 Motor Tier4i
/160. 2

/160. 2

engine Tier4i
44/60

52/60

1
+1

+1

SUPPLY IN
+1 V DC +1 0
-K1 -K1
44 52 .X4 UL3 .X4 ID4
-K1.X3s

1 IN SUPPLY /137.3 /138.3


+1 +1
/160. 2

0 V DC engine control module engine control module


-K1 -K1
43/60
+1

.X3 ID2 .X3 UL2


/138.3
Versorgung Dieselvorfilter
/137.3 43
power supply water in fuel sensor
engine control module engine control module
SUPPLY
+1
Refer to protection notice ISO 16016

Kühlmittelniveau Versorgung -K1


.X3 GND5
coolant level power supply /137.3

© 2012 by Joseph Vögele AG


engine control module

Masse
ground

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 23
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

-W1 363

-K3.X2s
/162. 5
13/58
+7
-B19.X1s

13
/149. 2
+1
1/2

1 IN
+7 0
1 -K3
.X2 ID66

+1 /133.6
-B19 controller 3
Schutzvermerk nach ISO 16016 beachten

Motorölstand
engine oil level
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Motorölstand 24
of
E - CAE Document type: Function group No.: SF = serial release from to
engine oil level
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

C3/UR_10V
/80.1

-A2.X19p

-A2.X19p
Visco-Kupplung
Visco-clutch

18/22

17/22
+2

+2
OUT
+7
-K3
QD48

+2

+2
-A2.X19s
18/22
/147. 2

-A2.X19s
17/22
/147. 2
.X1

/135.3
controller 3

47
17
95 -W1 -W1

29

-B17.X1s

-B18.X1s
+7
-K3.X1s
95/96
/161. 8

-W1

/149. 2

/149. 2
+1

+7
1/2

1/2
27

-W1
1 1
Option
-X78s

-X78s
option
/178. 5

/178. 5
+1 +7
+1

+1
2/6
-B17 -B18
3/6

PT1000 PT1000

+ 2 2
Option +1

+1
option -X78s

-B17.X1s
2/2
/149. 2

+7
-B18.X1s
2/2
/149. 2
4/6
Visco-Kupplung /178. 5
Visco-clutch

30
-
-W1

48
18
-W1 -W1

-K3.X1s

-K3.X1s

-K3.X1s
+1

+1
-X78s
1/6
/178. 5

-X78s
5/6
/178. 5
Schutzvermerk nach ISO 16016 beachten

/161. 8

/161. 8

/161. 8
33/96

17/96

16/96
+7

+7

+7
31
28

-W1 -W1 33 17 16
-A2.X3s

-A2.X9s

IN IN IN
+7 +7 Ω +7 Ω
/144. 5

/145. 5

1,2. . .
-K3 -K3 -K3
22/22

22/22
+2

+2

.X1 IC64 .X1 IR56 .X1 IR55

/133.6 /133.3 /133.3


+2

+2
-A2.X3p
22/22

-A2.X9p
22/22

controller 3 controller 3 controller 3

Drehzahl-Sensor Visco-Kupplung Temperatur Ansaugluft Temperatur Hydrauliköl


RPM-sensor Visco-clutch temperature intake air temperature hydraulic oil

T31 T31 C3/AGND


/22.8 /26.1 /54.4
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Visco-Kupplung 25
of
E - CAE Document type: Function group No.: SF = serial release from to
Visco-clutch
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42
Getriebeschaltung, PVG-Kupplung Druckabschaltventil /38.5

-A2.X11p
gearshift, PVG-Kupplung pressure off valve

-HA4.HB1.X1s
22/22
+2
OUT OUT
+7 +7
-K3 -K3
QD28 QD37

/155. 5
.X1 .X1

36
+2
-A2.X11s
22/22
/145. 8
-W1

1/2
/134.5 /134.5
controller 3 controller 3
1 Option
29 92 option
-HA4.HB1 P -W1

+7
-K3.X1s
29/96
/161. 8

+7
-K3.X1s
92/96
/161. 8
37

-A2.X19s
2
32

34

/147. 2
-W1 -W1

2/2
/155. 5

7/22
+2
-HA4.HQ1.XMa

-HA1.HQ1.XMa

39
-W1

Splice

+2
-A2.X19p
7/22
+7
/155. 5

/152. 8
-X265
1/3

1/3
Option 1 1

option .Ma .Ma

38
-W1
-HA4.HQ1 -HA1.HQ1

-A2.X39s
-K3.X2s
/162. 5
RD RD

38/58

15/24
+7

+2
2 2
Schutzvermerk nach ISO 16016 beachten

33 2/3

35 2/3
38

-W1 -W1
1 IN
+7 0
-K3
ID12
-A2.X8s

.X2
-A2.X8s /132.3
/145. 2

/145. 2
12/22
+2

16/22
+2

controller 3
+2
-A2.X8p
12/22

Schaltdruck PVG-Kupplung
+2
-A2.X8p
16/22

gear pressure PVG-clutch


T31 T31
/25.2 /27.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
PVG-Kupplung 26
of
E - CAE Document type: Function group No.: SF = serial release from to
PVG-clutch
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/19.8 /28.1

-A2.X11p
14/22
+2
Reserve für Tankgeber
reserve for fuel level indicator

+2
-A2.X11s
14/22
/145. 8
OUT
+7
-K3
.X2 QD57

40
-W1
-B4.X1s
/135.3
/148. 2 controller 3
+7
1/4

21
1

+7
-K3.X2s
21/58
/162. 5
+
+7
+7 -B4.X1s
3 3/4
-B4
OUT /148. 2
U
-

395
41
-W1 -W1
2
+7
-B4.X1s
2/4
/148. 2

-K3.X1s

-B4.X1s
/161. 8

/148. 2
19/96
+7

+7
4/4
19
Schutzvermerk nach ISO 16016 beachten

42

-W1
IN
+7 V
-K3
.X1 IU33
/132.5
-A2.X5s
/144. 8

controller 3
6/22
+2

Tankgeber
fuel level indicator
+2
-A2.X5p
6/22

T31 T31
/26.8 /28.6
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Dieseltank-Füllstandsanzeige 27
of
E - CAE Document type: Function group No.: SF = serial release from to
fuel level indication
ESP 4
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/27.8 /35.6

-A2.X12p

-A2.X12p
Druckzuschaltventil Zylinder

12/22

8/22
+2

+2
pressure activation valve cylinder

OUT

+2

+2
-A2.X12s
12/22
/145. 8

-A2.X12s
8/22
/145. 8
+7
-K3
.X1 QD13

/134.3

43

45
-W1 -W1 controller 3

51

-HV1.HB1.X1s

-HV2.HB1.X1s

+7
-K3.X1s
51/96
/161. 8
/159. 5

/159. 8
1/2

1/4

49
-W1
1 1

-HA2.HQ7.XMa
-HV1.HB1 P -HV2.HB1 P

/155. 2
2 2 3

1/3
-HV1.HB1.X1s
2/2
/159. 5

-HV2.HB1.X1s
3/4
/159. 8

.Ma
Schutzvermerk nach ISO 16016 beachten

-HA2.HQ7

RD

2
44

46

-W1 -W1

2/3
/155. 2
-K2.X2s

-K2.X2s
/161. 5

/161. 5
22/58

11/58
+7

+7

50
-W1
22 11

1 IN 1 IN

-A2.X5s
+7 0 +7 0

/144. 8
-K2 -K2
.X2 ID13 .X2 ID19

8/22
+2
/127.3 /127.3
Refer to protection notice ISO 16016

controller 2 controller 2

+2
-A2.X5p
8/22

© 2012 by Joseph Vögele AG


Leckölfilter Rücklauffilter
leakage oil filter suction/return filter
T31 T31
/27.8 /29.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Filterüberwachung 28
of
E - CAE Document type: Function group No.: SF = serial release from to
filter monitoring
ESP 5
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F101 F101
/19.8 /32.1
F20 F20
/22.8 /35.7
B+
/32.1

+2 +2
-A2.R13 820Ω ; 4W -A2.R14 820Ω ; 4W

-A2.X18p

-A2.X18p

-A2.X18p
20/22

21/22

22/22
+2

+2

+2
-W2B -W4B

+2

+2
-A2.X18s
20/22
/146. 8

-A2.X18s
21/22
/146. 8
Reserve für Inline Pave
reserve for Inline Pave

51
-W1
+
+7

-K2.X1s
-G1 12V

/160. 8
-

557

47/96
-W1

+7
-W1B
47
+
+7 1 IN
-G2 12V +7
+1 0
- B+ -G3.X1s -K2
Schutzvermerk nach ISO 16016 beachten

D+ B/4 .X1 ID4


+1 G /152. 8 /127.3
-G3 3~

W controller 2
-W11B

-W13B D+
-W12B
D+
T31
/19.8
-W15B
-W11B,-W15B,-W14B -W14B,-W12B,-W13B
+2
-A2.X2
T31 T31
/28.8 /30.1
Refer to protection notice ISO 16016

Masse Chassis Batterie Masse Dieselmotor Lichtmaschine

© 2012 by Joseph Vögele AG


ground chassis battery ground diesel engine alternator

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Batterie , Lichtmaschine 29
of
E - CAE Document type: Function group No.: SF = serial release from to
battery , alternator
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Splice
Electric

+2 +2
-W1 +6 -W1 -A2.X12s -A2.X12p
586 -X278 558 14/22 14/22 F6
/33.7
/145. 8

Batterie-Hauptschalter
1 2 13
+6 battery main switch
-S1 -W1
587 F6
14 /46.6
OUT
+7
-K3

559
-W1 .X2 QD52

/135.3
controller 3

-A2.X14s
42

/146. 2
7/22
+2

+7
-K3.X2s
42/58
/162. 5
+2
-A2.X14p
7/22

52
-W1

-A2.X14s
-A2.X14p

/146. 2
9/22
+2
8/22
+2

+2
-A2.X14p
9/22
+2
-A2.X14s
8/22
/146. 2

+2
Schutzvermerk nach ISO 16016 beachten

-A2.R15 1,5kΩ
53

-W1
-K3.X1s
/161. 8
47/96
+7

+2 A +2 A
+2 A
-A2.P1 GN -A2.R16 -A2.R17
47 K K K

1 IN
+7 0
-K3
.X1 ID4
/132.3

controller 3 86
+2 K
+2
-A2.K2
Refer to protection notice ISO 16016

-A2.R18
Zuendung A
85
ignition

© 2012 by Joseph Vögele AG


T31 T31
/29.8 /31.1

87 30
/32.5

Batterie-Hauptschalter
battery main switch
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Zuendung / Batterie-Hauptschalter 30
of
E - CAE Document type: Function group No.: SF = serial release from to
ignition / battery main switch
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Reserve
/90.1
F7
/34.1

-A2.X12p
Einschaltung Steuerung 2

6/22
+2
starting controller 2

OUT
+7
-K3
.X1 QD21

/134.5
controller 3

30

+7
-K3.X1s
30/96
/161. 8
54
-W1

-A2.X14s
/146. 2
10/22
+2
+2
-A2.X18p
14/22

+2
-A2.X14p
10/22
Schutzvermerk nach ISO 16016 beachten

A
+2 A

-A2.X18p
+2
-A2.R19 -A2.R21
K K

15/22
+2

86
K +2
+2
-A2.R20 -A2.K3
A 85
Refer to protection notice ISO 16016

T31 T31
/30.8 /32.1

© 2012 by Joseph Vögele AG


87 30
/32.6

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Zuendung / Batterie-Hauptschalter 31
of
E - CAE Document type: Function group No.: SF = serial release from to
ignition / battery main switch
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

B+
/29.8

-W2B

1 1 1
+7 +7 +7
-F101 300A -F102 125A -F103 80A

2 2 2

-W3B -W6B -W8B

+2
F101 -A2.X1
/29.8

F102 F103_B+
/21.3 /33.1

30 30 30
+2 +2 +2 +2
-A2.F_Test -A2.K2 -A2.K3 -A2.K8
/30.4 /31.6 /45.2
87 87 87

NA_Zw
/44.1

+2 1
-A2.R_Test 1,5kΩ 30
+2
2 -A2.K9
/45.4
87
A
+2
-A2.P_Test GN L+NA
/36.1
K
Schutzvermerk nach ISO 16016 beachten

L+C2
/34.1

L+
/33.6

+2 +2
-A2.R22 1,5kΩ -A2.R23 1,5kΩ

A A
+2 +2
-A2.P2 GN -A2.P6 GN
K K
T31 T31
/31.8 /43.1
Refer to protection notice ISO 16016

Anlasser Vorglühung Zentralplatine Sicherungstester


starter preheating central board fuse tester

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Spannungsverteilung 32
of
E - CAE Document type: Function group No.: SF = serial release from to
voltage distribution
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F103_B+
/32.8
L+ L+
/32.8 /34.1

1 1 1 1 1 1
+2 +2 +2 +2 +2 +2
-A2.F1 25A -A2.F2 15A -A2.F3 15A -A2.F4 5A -A2.F5 7,5A -A2.F6 5A

2 2 2 2 2 2

F2

F3

F5
F1

F6
F4
/39.2

/39.3

/39.5
/39.1

/39.6
/39.4
30

+2
-A2.K18 100s
87a
87

/52.6
F6
/30.8

F5
/78.1
Schutzvermerk nach ISO 16016 beachten

F2 F4
/12.8 /78.1

F3
/9.8

F1
/52.1
Refer to protection notice ISO 16016

ECM Spannungsversorgung Arbeitslicht, rechts Arbeitslicht, links Open Interface Reserve Zündschloss
ECM Power supply work lights, right hand work lights, left hand reserve ignition switch

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F1 - F6 33
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F1 - F6
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+ L+
/33.6 /35.1

L+C2
/32.8

1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2
-A2.F7 5A -A2.F8 25A -A2.F9 25A -A2.F10 5A -A2.F11 25A -A2.F12 25A -A2.F13 7,5A

2 2 2 2 2 2 2

F10

F13
F7

/39.1
/39.7

/39.8
F13
/51.1

F12
/49.1

F11
Schutzvermerk nach ISO 16016 beachten

/49.1

F10
/50.1

F9
/47.1

F8
/47.1

F7 F7
/31.8 /48.1

Versorgung Controller 2 Versorgung Controller 2 Versorgung Controller 2 Versorgung Controller 3 Versorgung Controller 3 Versorgung Controller 3 Aussensteuerstand, rechts
supply Controller 2 supply Controller 2 supply Controller 2 supply Controller 3 supply Controller 3 supply Controller 3 screed control, right hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F7 - F13 34
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F7 - F13
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+ L+
/34.8 /36.1

1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F14 7,5A -A2.F15 5A -A2.F16 10A -A2.F17 10A -A2.F18 7,5A -A2.F19 5A -A2.F20 5A -A2.F21 10A

2 2 2 2 2 2 2 2
F14

F16

F17

F18

F19

F20

F21
/39.2

/39.3

/39.4

/39.5

/39.6

/39.7

/39.8
F21 F21
/16.8 /51.1

F20 F20
/29.8 /78.1

F19 F19
Schutzvermerk nach ISO 16016 beachten

/28.8 /80.5

F16 F18
/16.8 /75.1

F17
/7.8

F15
/46.1

F14
/51.1

Versorgung Bohle D+, L+ für CAN Knoten, Diagnosesteckdose


supply screed D+, L+ for CAN nodes, diagnostics outlet
Refer to protection notice ISO 16016

Versorgung , Hauptbedienpult, Codierung Sensorik Sitzheizung rechts


Rundumleuchte
supply , main control, coding sensors seat heating right hand
patrollight

© 2012 by Joseph Vögele AG


Sitzheizung links, Hupe Filterüberwachung, Tankgeber, Füllstand Schmieranlage
Aussensteuerstand, links
seat heating left hand, horn filter monitoring, fuel level indicator, level lubrication system Einweiseampel
screed control, left hand
Füllstandssensoren, Drehzahl-Sensoren signal light
level sensors, RPM-sensors

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F14 - F21 35
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F14 - F21
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+NA L+NA
/32.8 /37.1

L+ L+
/35.8 /38.1

1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F22 10A -A2.F23 15A -A2.F24 15A -A2.F25 15A -A2.F26 7,5A -A2.F27 15A -A2.F28 10A -A2.F29 7,5A

2 2 2 2 2 2 2 2
F22

F23

F24

F25

F26

F27

F28

F29
/40.1

/40.2

/40.3

/40.4

/40.5

/40.6

/40.7

/40.8
F29
/70.1

F28
/108.1

F27
/19.8
Schutzvermerk nach ISO 16016 beachten

F26
/117.1

F25
/75.1

F24
/110.1

F23
/56.1

F22
/56.1

12/24V - Steckdose 24V - Steckdose Reinigungsanlage CAN-Knoten Bohle CAN-Knoten Bohle Anlasser externe Nivellierung Heizungskasten
12/24V - power outlet 24V - power outlet cleaning station CAN node screed CAN node screed starter external levelling system (AGS) screed heating box
Refer to protection notice ISO 16016

Bedienstand Klemmenkasten
control stand terminal box

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F22 - F29 36
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F22 - F29
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+NA L+NA
/36.8 /38.2

1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F30 10A -A2.F31 5A -A2.F32 7,5A -A2.F33 10A -A2.F34 10A -A2.F35 15A -A2.F36 7,5A -A2.F37 7,5A

2 2 2 2 2 2 2 2
F30

F31

F32

F34

F35

F36

F37
F33
/40.1

/40.2

/40.3

/40.5

/40.6

/40.7

/40.8
/40.4
F37
/77.1

F36
Schutzvermerk nach ISO 16016 beachten

/77.1

F35
/81.1

F34
/78.1

F33
/55.1

F32
/78.1

F31
/93.1

F30
/17.8

Scheibenwischer, Waschanlage Options CAN-Knoten 3 Versorgung Spray-Jet Options CAN-Knoten 1 Fettschmieranlage Optionen Optionen
windscreen wiper, washer system Options CAN node 3 power supply Spray-Jet Options CAN node 1 grease lubrication options options

Tamper
Refer to protection notice ISO 16016

Auffahrschutz, Lenkautomatik
tamper
distance protection, automatic steering control

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F30 - F37 37
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F30 - F37
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+
/36.2
L+NA L+NA
/37.8 /44.1

1 1 1 1 1 1
+2 +2 +2 +2 +2 +2
-A2.F38 7,5A -A2.F39 20A -A2.F40 7,5A -A2.F41 15A -A2.F42 5A -A2.F43 15A

2 F38 2 2 2 2 2

F39

F40

F41

F42

F43
/41.1

/41.2

/41.3

/41.4

/41.5

/41.6
F43
/82.1

F42 F42
/26.8 /101.5

F41
Schutzvermerk nach ISO 16016 beachten

/55.1

F40
/82.1

F39
/55.1

F38
/55.1

Versorgung Spray-Jet Versorgung Tank-Modul SJ Reserve Versorgung Spray-Jet Sensorik Reserve


power supply Spray-Jet power supply tank-module SJ reserve power supply Spray-Jet sensors reserve
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F38 - F43 38
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F38 - F43
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

/33.2

/33.3

/33.4

/33.5

/33.6

/33.7

/34.2

/34.5
F1

F2

F3

F4

F5

F6

F7

F10
-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s
12/24
4/24
3/24

5/24

6/24

7/24

8/24

9/24
+2

+2

+2

+2

+2

+2

+2

+2
/34.8

/35.1

/35.3

/35.4

/35.5

/35.6

/35.7

/35.8
F21
F13

F14

F16

F17

F18

F19

F20
Schutzvermerk nach ISO 16016 beachten

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s

-A2.X36s
20/24

21/24

22/24

23/24
15/24

16/24

18/24

19/24
+2

+2

+2

+2

+2

+2

+2

+2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen, Überwachung 39
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses, monitoring
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric

date
name
E - CAE
Berlinghof
31.08.2012
Drawing by:
+2 +2
-A2.X37s -A2.X36s

1
1

8/24 F30 24/24 F22


/37.1 /36.1

date
name

ESP
Berlinghof
11.12.2015

Document type:
Approved by:

6
date
name
+2 +2
-A2.X37s -A2.X37s
9/24 F31 1/24 F23

2
2

/37.2 /36.2

Berlinghof
11.12.2015
last change:

Function group No.:


SF
Status:
+2 +2
-A2.X37s -A2.X37s

AE = changable
10/24 F32 2/24 F24

SF = serial release
/37.3 /36.3

3
3

PF = prototype release
01
2444938
Material No.:

Revision No.:
+2 +2
-A2.X37s -A2.X37s
11/24 F33 3/24 F25

4
4

/37.4 /36.4

1482
Series code:

Sheet plant:
+2 +2

Sheet Location:
-A2.X37s -A2.X37s

5
5

12/24 F34 4/24 F26


/37.5 /36.5

from
0813
to
Valid for Serial No.:
xxxx
+2 +2
-A2.X37s -A2.X37s
Document No.: Partial Document No.: Version No.:

13/24 F35 5/24 F27

6
6

/37.6 /36.6

+2 +2
-A2.X37s -A2.X37s
14/24 F36 6/24 F28
/37.7 /36.7
7
7

fuses, monitoring
Sicherungen, Überwachung

+2 +2
-A2.X37s -A2.X37s
15/24 F37 7/24 F29
/37.8 /36.8
8
8

of
Sheet:

40
197
Sheets

© 2012 by Joseph Vögele AG


Electric 1 2 3 4 5 6 7 8

/38.1

/38.2

/38.3

/38.4

/38.5

/38.6
F41
F38

F39

F40

F42

F43
-A2.X37s

-A2.X37s

-A2.X37s

-A2.X37s

-A2.X37s

-A2.X37s
20/24

21/24
16/24

17/24

18/24

19/24
+2

+2

+2

+2

+2

+2
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen, Überwachung 41
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses, monitoring
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

MC/NOT+0
Not-Halt Not-Halt /43.1
MC/NOT-0
emergency-stop emergency-stop /43.1

-A2.X16p

-A2.X39s
1 OUT 1 OUT
+3 0 +3 0

6/22
5/22
+2
-A1 -A1
QD NOT- QD NOT+

24/24

18/24
.X1 .X1

+2
/125.5 /125.5

+2
-A2.X16s
6/22
5/22
/146. 5
main control main control

+2

+2
-A2.X39p
24/24

-A2.X39p
18/24
29 34

16/24

17/24
+3
-A1.X1s
29/37
/144. 2

+3
-A1.X1s
34/37
/144. 2

+2
-A2.X39s
16/24

17/24
561
560

-W1 /165. 5

-A2.X16s
-X1s
5/19
7/19
+4

/146. 5
4/22
3/22
+2
Aussensteuerstand, links
screed control, left hand

692
694
693
695

694
696
695
697
+2
-A2.X16p
4/22
3/22
-W1 -W1

-X52s

-X53s
+7

+7
2/8

4/8

2/8

4/8
3/8

3/8
1/8

1/8
+4
-X1s
6/19
8/19
/165. 5

+7
-X52p
1/8
2/8
3/8
4/8

+7
-X53p
1/8
2/8
3/8
4/8
Schutzvermerk nach ISO 16016 beachten

562
563

-W1

701
698

699

700
/165. 8

-W1 -W1
-X2s
5/19
7/19
+4

-A2.X16p
TIS links
Aussensteuerstand, rechts traction isolation switch left hand
2/22
+2

1/22
screed control, right hand TIS rechts
traction isolation switch right hand
+2
-A2.X16s
2/22
1/22
/146. 5
+4
-X2s
6/19
8/19
/165. 8

-W1
565
564
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Not-Halt-Kreis 42
of
E - CAE Document type: Function group No.: SF = serial release from to
emergency stop circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

MC/NOT+0
/42.8
MC/NOT-0
/42.8

-A2.X16p

-A2.X16p

-A2.X15p
7/22

8/22
+2

+2

10/22
+2
+2

+2
-A2.X16s
7/22
/146. 5

-A2.X16s
8/22
/146. 5

+2
-A2.X15s
10/22
/146. 5
55

56
-W1 -W1

57
-W1
-K2.X1s

-K3.X1s

-K2.X2s
+2
/160. 8

/161. 8

/161. 5
-A2.R24 1,5kΩ

43/96

28/58
12/96
+7

+7

+7
Schutzvermerk nach ISO 16016 beachten

12 43 28 A
+2
-A2.P3 GN
1 IN 1 IN SUPPLY
+7 0 +7 0 +7 INH K
-K2 -K3 -K2
.X1 ID58 .X1 ID22 .X2 INH
/128.3 /132.5
/126.3 86 K
+2 +2
controller 2 controller 3 controller 2 -A2.R25
-A2.K13
A
85
Überwachung Not-Halt-Schalter, Masse Überwachung Not-Halt-Schalter, Masse Abschaltung Steuerung 2
monitoring emergency stop switch, ground monitoring emergency stop switch, ground shut down controller 2
T31 T31
/32.8 /44.1

87
/20.2 30
87a
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Not-Halt-Kreis 43
of
E - CAE Document type: Function group No.: SF = serial release from to
emergency stop circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L+NA
/38.4
NA_Zw
/32.8

+2 +2
-A2.R26 -A2.R29

-A2.X14p

-A2.X14p

-A2.X14p

-A2.X14p
17/22

18/22
+2

+2

20/22

21/22
+2

+2
+2

+2
-A2.X14s
17/22
/146. 2

-A2.X14s
18/22
/146. 2
+2 +2

+2

+2
-A2.X14s
20/22
/146. 2

-A2.X14s
21/22
/146. 2
-A2.R27 1,5kΩ -A2.R28 1,5kΩ

A A
+2 +2
-A2.P4 GN -A2.P5 GN

61
60
-W1 -W1
58

59
-W1 -W1 K K
-K2.X1s

-K3.X1s

-K2.X2s

-K3.X2s
/160. 8

/161. 8

/161. 5

/162. 5
57/96

57/96

52/58

52/58
+7

+7

+7

+7
57 57 52 52
Schutzvermerk nach ISO 16016 beachten

1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +7 0 +7 0
-K2 -K3 -K2 -K3
.X1 ID10 .X1 ID10 .X2 ID11 .X2 ID11
/127.3 /132.3 /127.3 /132.3

controller 2 controller 3 controller 2 controller 3

Überwachung Not-Halt-Relais Überwachung Not-Halt-Relais Überwachung Not-Halt-Relais Überwachung Not-Halt-Relais


monitoring emergency stop relay monitoring emergency stop relay monitoring emergency stop relay monitoring emergency stop relay

T31 T31
/43.8 /45.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Not-Halt-Kreis 44
of
E - CAE Document type: Function group No.: SF = serial release from to
emergency stop circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Freigabe Not-Halt Freigabe Not-Halt


release emergency-stop release emergency-stop

OUT OUT
+7 +7
-K2 -K2
.X1 QD29 .X1 QD27

/129.5 /129.5
controller 2 controller 2

28 25
+7
-K2.X1s
28/96
/160. 8

+7
-K2.X1s
25/96
/160. 8
62

63
-W1 -W1

-A2.X14s
-A2.X14s

/146. 2
/146. 2

15/22
+2
Schutzvermerk nach ISO 16016 beachten

6/22
+2

+2
-A2.X14p
15/22
+2
-A2.X14p
6/22

86 K 86
+2 +2 K
+2 +2
-A2.K8 -A2.R30 -A2.K9 -A2.R31
A A
85 85

T31 T31
/44.8 /46.1

87 30 87 30
/32.7 /32.7
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Not-Halt-Kreis 45
of
E - CAE Document type: Function group No.: SF = serial release from to
emergency stop circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F15 F15
/35.8 /52.6

-A2.X10p
Referenzspannung 5V
reference voltage 5V

18/22
+2
SUPPLY
+7 ref. Voltage: 5V F6
-K2 /30.4

+2
-A2.X10s
18/22
/145. 5
.X2 UR1
/126.3

controller 2

568

587
-W1 -W1

19

-A1.X1s

-A1.X1s
/144. 2

/144. 2
+7
-K2.X2s
19/58
/161. 5

2/37
+3

+3
1/37
-A2.X19s
1 2

/147. 2
SUPPLY SUPPLY
64

14/22
-W1

+2
+3 24V DC +3 24V DC
-A1 -A1
.X1 US .X1 UB

+2
-A2.X19p
14/22
Splice

/124.3 /124.3
+7 -W1 main control main control
-X267 361
SUPPLY SUPPLY
+3 +3
-A1 -A1
GND 0 GND 1
362

.X1 .X1
-W1

/124.3 /124.3
-A2.X39s
-A1.X1s

main control main control


/144. 2
Schutzvermerk nach ISO 16016 beachten

19/24
6/37
+3

+2

3 4

+3
-A1.X1s
3/37
/144. 2

+3
-A1.X1s
4/37
/144. 2
6

SUPPLY
+3 ref. Voltage: 5V

571
569
-A1 -W1 -W1
.X1 UR
/124.3

-A2.X3s

-A2.X3s
/144. 5

/144. 5
main control

17/22

18/22
+2

+2
Referenzspannung 5V
reference voltage 5V

+2

+2
-A2.X3p
17/22

-A2.X3p
18/22
Refer to protection notice ISO 16016

T31 T31
/45.8 /47.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Hauptbedienpult 46
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - main control
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F8
/34.8
F9
/34.8

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p
10/22

11/22

12/22

13/22

14/22
+2

+2

+2

+2

+2
+2

+2

+2

+2

+2
-A2.X10s
10/22
/145. 5

-A2.X10s
11/22
/145. 5

-A2.X10s
12/22
/145. 5

-A2.X10s
13/22
/145. 5

-A2.X10s
14/22
/145. 5
901

902

903

904

905
-W1 -W1 -W1 -W1 -W1

-K2.X2s

-K2.X2s

-K2.X2s

-K2.X2s

-K2.X2s
/161. 5

/161. 5

/161. 5

/161. 5

/161. 5
4/58
3/58

5/58

6/58
+7

+7

+7

+7

+7
1/58

1 3 4 5 6

SUPPLY SUPPLY SUPPLY SUPPLY SUPPLY


+7 24V DC +7 24V DC +7 24V DC +7 24V DC +7 24V DC
-K2 -K2 -K2 -K2 -K2
.X2 UP1 .X2 UP2 .X2 UP3 .X2 UP4 .X2 UP5
/126.3 /126.3 /126.3 /126.3 /126.3

controller 2 controller 2 controller 2 controller 2 controller 2

SUPPLY SUPPLY SUPPLY SUPPLY SUPPLY


+7 +7 +7 +7 +7
-K2 -K2 -K2 -K2 -K2
.X2 GND1 .X2 GND2 .X2 GND3 .X2 GND4 .X2 GND5
/126.3 /126.3 /126.3 /126.3 /126.3

controller 2 controller 2 controller 2 controller 2 controller 2


Schutzvermerk nach ISO 16016 beachten

2 7 20 33 46
+7
-K2.X2s
2/58
/161. 5

+7
-K2.X2s
7/58
/161. 5

+7
-K2.X2s
20/58
/161. 5

+7
-K2.X2s
33/58
/161. 5

+7
-K2.X2s
46/58
/161. 5
906

65

66

67

68
-W1 -W1 -W1 -W1 -W1
-A2.X3s

-A2.X3s

-A2.X3s

-A2.X3s

-A2.X3s
/144. 5

/144. 5

/144. 5

/144. 5

/144. 5
2/22

4/22
3/22

5/22
+2

+2

+2

+2

+2
1/22
+2

+2

+2

+2

+2
-A2.X3p
1/22

-A2.X3p
2/22

-A2.X3p
3/22

-A2.X3p
4/22

-A2.X3p
5/22
Refer to protection notice ISO 16016

T31 T31
/46.8 /48.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Steuerung C2 47
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - controller C2
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F7
/34.8

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p
20/22

22/22
16/22

19/22
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X10s
16/22
/145. 5

-A2.X10s
19/22
/145. 5

-A2.X10s
20/22
/145. 5

-A2.X10s
22/22
/145. 5
71
69

70

72
-W1 -W1 -W1 -W1

-K2.X2s

-K2.X2s

-K2.X2s

-K2.X2s
/161. 5

/161. 5

/161. 5

/161. 5
45/58

40/58
58/58

50/58
+7

+7

+7

+7
45 58 40 50

SUPPLY SUPPLY SUPPLY 1 IN


+7 24V DC +7 24V DC +7 24V DC +7 0
-K2 -K2 -K2 -K2
.X2 UP6 .X2 UP7 .X2 UI1 .X2 ID1
/126.3 /126.3 /126.3 /127.3
Masse Masse
ground ground
controller 2 controller 2 controller 2 controller 2

SUPPLY SUPPLY SUPPLY SUPPLY


+7 +7 +7 Steuerung ein Softwaregesteuerter INHIBIT, Plus +7
-K2 -K2 -K2 -K2
.X1 GND6 .X1 GND7 .X1 GND8 controller on software controled INHIBIT, plus GND_Chassis
/126.3 /126.3 /126.3
/126.3
controller 2 controller 2 controller 2 controller 2
Schutzvermerk nach ISO 16016 beachten

22 23 24 PE
+7
-K2.X1s
22/96
/160. 8

+7
-K2.X1s
23/96
/160. 8

+7
-K2.X1s
24/96
/160. 8
73

74

-W1 -W1 -W1 75

PE
-W20B
-A2.X3s

-A2.X3s

-A2.X3s
/144. 5

/144. 5

/144. 5
6/22

7/22

8/22
+2

+2

+2

T31-Chassis
/50.5
+2

+2

+2
-A2.X3p
6/22

-A2.X3p
7/22

-A2.X3p
8/22
Refer to protection notice ISO 16016

T31 T31
/47.8 /49.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Steuerung C2 48
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - controller C2
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F11 F11
/34.8 /51.1
F12
/34.8

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p
2/22

4/22
3/22

5/22
+2

+2

+2

+2

+2
1/22
+2

+2

+2

+2

+2
-A2.X10s
3/22
/145. 5

-A2.X10s
1/22
/145. 5

-A2.X10s
2/22
/145. 5

-A2.X10s
4/22
/145. 5

-A2.X10s
5/22
/145. 5
911
907

908

909

910
-W1 -W1 -W1 -W1 -W1

-K3.X2s

-K3.X2s

-K3.X2s

-K3.X2s

-K3.X2s
/162. 5

/162. 5

/162. 5

/162. 5

/162. 5
4/58
3/58

5/58

6/58
+7

+7

+7

+7

+7
1/58

1 3 4 5 6

SUPPLY SUPPLY SUPPLY SUPPLY SUPPLY


+7 24V DC +7 24V DC +7 24V DC +7 24V DC +7 24V DC
-K3 -K3 -K3 -K3 -K3
.X2 UP1 .X2 UP2 .X2 UP3 .X2 UP4 .X2 UP5
/131.3 /131.3 /131.3 /131.3 /131.3

controller 3 controller 3 controller 3 controller 3 controller 3

SUPPLY SUPPLY SUPPLY SUPPLY SUPPLY


+7 +7 +7 +7 +7
-K3 -K3 -K3 -K3 -K3
.X2 GND1 .X2 GND2 .X2 GND3 .X2 GND4 .X2 GND5
/131.3 /131.3 /131.3 /131.3 /131.3

controller 3 controller 3 controller 3 controller 3 controller 3


Schutzvermerk nach ISO 16016 beachten

2 7 20 33 46
+7
-K3.X2s
2/58
/162. 5

+7
-K3.X2s
7/58
/162. 5

+7
-K3.X2s
20/58
/162. 5

+7
-K3.X2s
33/58
/162. 5

+7
-K3.X2s
46/58
/162. 5
912

76

77

78

79
-W1 -W1 -W1 -W1 -W1
-A2.X3s

-A2.X3s

-A2.X3s

-A2.X3s

-A2.X3s
/144. 5

/144. 5

/144. 5

/144. 5

/144. 5
10/22

11/22

12/22

13/22
9/22
+2

+2

+2

+2

+2
+2

+2

+2

+2

+2
-A2.X3p
9/22

-A2.X3p
10/22

-A2.X3p
11/22

-A2.X3p
12/22

-A2.X3p
13/22
Refer to protection notice ISO 16016

T31 T31
/48.8 /50.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Steuerung C3 49
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - controller C3
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F10
/34.8

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X10p

-A2.X12p
22/22
6/22

7/22

8/22

9/22
+2

+2

+2

+2

+2
+2

+2

+2

+2

+2
-A2.X10s
6/22
/145. 5

-A2.X10s
7/22
/145. 5

-A2.X10s
8/22
/145. 5

-A2.X10s
9/22
/145. 5

-A2.X12s
22/22
/145. 8
81
80

82

83

84
-W1 -W1 -W1 -W1 -W1
-K3.X2s

-K3.X2s

-K3.X2s

-K3.X2s

-K3.X2s
/162. 5

/162. 5

/162. 5

/162. 5

/162. 5
45/58

40/58

28/58
58/58

50/58
+7

+7

+7

+7

+7
45 58 40 28 50

SUPPLY SUPPLY SUPPLY SUPPLY 1 IN


+7 24V DC +7 24V DC +7 24V DC +7 INH +7 0
-K3 -K3 -K3 -K3 -K3
.X2 UP6 .X2 UP7 .X2 UI1 .X2 INH .X2 ID1
/131.3 /131.3 /131.3 /132.3
Masse Softwaregesteuerter INHIBIT, Masse
/131.3
ground software controled INHIBIT, ground
controller 3 controller 3 controller 3 controller 3 controller 3

SUPPLY SUPPLY SUPPLY 1 IN


+7 +7 +7 Steuerung ein Abschaltung Steuerung 3 Softwaregesteuerter INHIBIT, Plus +7 0
-K3 -K3 -K3 -K3
.X1 GND6 .X1 GND7 .X1 GND8 controller on shut down controller 3 software controled INHIBIT, plus .X1 ID58
/131.3 /131.3 /131.3 /133.3

controller 3 controller 3 controller 3 Masse controller 3


Schutzvermerk nach ISO 16016 beachten

ground
22 23 24 12
SUPPLY
+7
+7
-K3.X1s
22/96
/161. 8

+7
-K3.X1s
23/96
/161. 8

+7
-K3.X1s
24/96
/161. 8

+7
-K3.X1s
12/96
/161. 8
-K3
GND_Chassis

/131.3
85

86

87

-W1 -W1 -W1

88
controller 3 -W1
-A2.X3s

-A2.X3s

-A2.X3s

-A2.X3s
PE
/144. 5

/144. 5

/144. 5

/144. 5
21/22
14/22

15/22

16/22
+2

+2

+2

+2
PE
-W21B
+2

+2

+2

+2
-A2.X3p
14/22

-A2.X3p
15/22

-A2.X3p
16/22

-A2.X3p
21/22
T31-Chassis
/48.8
Refer to protection notice ISO 16016

T31 T31
/49.8 /51.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Steuerung C3 50
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - controller C3
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F21
/35.8
F11
/49.8

-A2.X18p

-A2.X18p
F13
/34.8
F14
/35.8

-A2.X10p

-A2.X10p

17/22

18/22
+2

+2
21/22

15/22
+2

+2
Option Option

+2

+2
-A2.X18s
17/22
/146. 8

-A2.X18s
18/22
/146. 8
option option
+2

+2
-A2.X10s
21/22
/145. 5

-A2.X10s
15/22
/145. 5

543

545
-A2.X39s

-E14.X1s

-E15.X1s
-W1 -W1
572

579

1
-W19.4 -W20.4

/151. 5

/152. 5
-W1 -W1

-X74s

-X75s
/177. 8

/178. 2
+2

+6

+6
1/24

1/12

1/12
+6

+6
1/12

1/12
+2 +2
-X256 -X257 581 1 1

+6
-X74p
1/12
/177. 5

+6
-X75p
1/12
/177. 8
573
574

580

582
SUPPLY SUPPLY
-W1 -W1
+6 24V DC +6 24V DC

+6
-X74p
1/12
2/12
/177. 5

+6
-X75p
1/12
2/12
/178. 2
-E14 -E15
UB1 UB1
/165. 5

/165. 8

.X1p .X1p
-X1s

-X2s

13/19
2/19

2/19
+4

+4
1/19

1/19

/139.3 /140.3

2
1

1
-W15.2 -W16.2
signal light LH signal light RH

SUPPLY SUPPLY

-E14.X1s

-E15.X1s
+6 +6
-E14 -E15

-X74p

-X75p
/151. 8

/152. 2

/177. 5

/177. 8
.X1p GND .X1p GND
+4
-X1s
13/19
/165. 5

+4
-X1s
3/19
4/19
/165. 5

+4
-X2s
3/19
4/19
/165. 8

2/12

2/12

2/12

2/12
+6

+6

+6

+6
1/12

1/12
/139.3 /140.3
575

576
577

583
584

signal light LH signal light RH


-W1 -W1 -W1

+6
-X74s
2/12
/177. 8

+6
-X75s
2/12
/178. 2
Option, ohne Schutzdach
+2 +2 option, without protective roof 2 2

2
Schutzvermerk nach ISO 16016 beachten

-W19.4 -W20.4
-X258 -X259
+2
-A2.X39s
2/24

+6
-E14.X1s
2/12
/151. 5

+6
-E15.X1s
2/12
/152. 5
546
544
-W1
578

585

-W1
-W1 -W1
-A2.X3s

-A2.X3s

-A2.X4s

-A2.X4s
/144. 5

/144. 5

/144. 5

/144. 5
20/22
19/22

4/22
3/22
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X3p
19/22

-A2.X3p
20/22

-A2.X4p
3/22

-A2.X4p
4/22
T31 T31
/50.8 /52.6
Refer to protection notice ISO 16016

Aussensteuerstand links Aussensteuerstand rechts


screed control left hand screed control right hand

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - Aussensteuerstand 51
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply - screed control
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F1 F15 F15
/33.8 /46.8 /58.1

-A2.X12p

-A2.X12p
17/22

18/22
+2

+2

-A2.X40p
15

17/22
+2
+2

+2
-A2.X12s
17/22
/145. 8

-A2.X12s
18/22
/145. 8
+2
-A2.K18 100s

31

913

914
-W1 -W1
T31 T31
/51.8 /53.1

-X57s

-X57s
/176. 8

/176. 8
+1

+1
4/4
3/4 87
/33.2 30
87a
Motor Tier3 3 4
engine Tier3
SUPPLY SUPPLY
+1 24V DC +1 24V DC
-K1 -K1
.J3 US .J3 US
/136.3 /136.3

Engine Control Module Engine Control Module

Versorgung Versorgung
power supply power supply

Motor Tier4i
Schutzvermerk nach ISO 16016 beachten

+1

+1
engine Tier4i
-X57p
3/4
/176. 8

-X57p
4/4
/176. 8
4
1

-W42 -W42
Splice

Splice
+1 +1
-X220 -X221
2

6
-W42 -W42 -W42 -W42
-K1.X3s

-K1.X3s

-K1.X3s

-K1.X3s
/160. 2

/160. 2

/160. 2

/160. 2
11/60

12/60
2/60
+1

+1

+1

+1
1/60

1 2 11 12

SUPPLY SUPPLY SUPPLY SUPPLY


+1 24V DC +1 24V DC +1 24V DC +1 24V DC
-K1 -K1 -K1 -K1
.X3 UB1 .X3 UB2 .X3 UB3 .X3 UB4
Refer to protection notice ISO 16016

/137.3 /137.3 /137.3 /137.3

© 2012 by Joseph Vögele AG


engine control module engine control module engine control module engine control module

Versorgung Versorgung Versorgung Versorgung


power supply power supply power supply power supply

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - ECM 52
of
E - CAE Document type: Function group No.: SF = serial release from to
supply - ECM
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Motor Tier4i
engine Tier4i
Masse Masse Masse Masse
ground ground ground ground

SUPPLY SUPPLY SUPPLY SUPPLY


+1 +1 +1 +1
-K1 -K1 -K1 -K1
.X3 GND3 .X3 GND4 .X3 GND1 .X3 GND2
/137.3 /137.3 /137.3 /137.3

engine control module engine control module engine control module engine control module

31 32 21 22
Motor Tier3

+1

+1

+1

+1
engine Tier3

-K1.X3s
31/60
/160. 2

-K1.X3s
32/60
/160. 2

-K1.X3s
21/60
/160. 2

-K1.X3s
22/60
/160. 2
Masse Masse
ground ground

10
7
-W42 -W42

Splice

Splice
SUPPLY SUPPLY
+1 +1 +1 -W42 +1 -W42
-K1 -K1 -X223 8 -X222 11
.J3 GND .J3 GND
/136.3 /136.3

12
9
-W42 -W42

-X57p

-X57p
/176. 8

/176. 8
Engine Control Module Engine Control Module

+1

+1
2/4
1/4
1 2
+1
-X57s
1/4
/176. 8

2/4
/176. 8
Schutzvermerk nach ISO 16016 beachten

915

916

-W1
-A2.X4s

-A2.X4s
/144. 5

/144. 5
2/22
+2

+2
1/22
+2

+2
-A2.X4p
1/22

-A2.X4p
2/22

T31 T31
/52.7 /55.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Masse - ECM 53
of
E - CAE Document type: Function group No.: SF = serial release from to
ground - ECM
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Analogmasse Analogmasse Analogmasse Analogmasse


ground (analog) ground (analog) ground (analog) ground (analog)

SUPPLY SUPPLY SUPPLY SUPPLY


+7 +7 +7 +7
-K2 -K2 -K3 -K3
.X1 AGND1 .X1 AGND2 .X1 AGND1 .X1 AGND2
/126.5 /131.5 /131.5
/126.5
controller 2 controller 2 controller 3 controller 3

46 45 46 45
+7
-K2.X1s
46/96
/160. 8

+7
-K2.X1s
45/96
/160. 8

+7
-K3.X1s
46/96
/161. 8

+7
-K3.X1s
45/96
/161. 8
91

92
-W1 -W1
89

90
-W1 -W1
-A1.X1s
/144. 2
5/37
+3
Schutzvermerk nach ISO 16016 beachten

5
-A2.X9s

-A2.X9s

-A2.X9s
/145. 5

/145. 5

/145. 5
SUPPLY

21/22

15/22
+2

+2

+2
1/22

+3
-A1
.X1 AGND
+2

+2

+2
-A2.X9p
1/22

-A2.X9p
21/22

-A2.X9p
15/22
/124.3
main control

Analogmasse
ground (analog)
C3/AGND C3/AGND
/25.8 /101.1
C2/AGND
/75.5
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Analogmasse 54
of
E - CAE Document type: Function group No.: SF = serial release from to
ground (analog)
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F33 F33
/37.8 /78.1
F38 F38
/38.8 /83.1
F39
/38.8
F41
/38.8

-A2.X22p

-A2.X17p

-A2.X17p

-A2.X17p
14/22

11/22

12/22
2/22
3/22
+2

+2

+2

+2
1/10
nur Spray-Jet

+2

+2

+2

+2
-A2.X22s
1/10
/147. 2

-A2.X17s
2/22
3/22

-A2.X17s
14/22
/146. 8

-A2.X17s
11/22
/146. 8
12/22
only Spray-Jet

/88.6
/88.6
+2

3
1
-X285

C2/IC60
C2/IC63
+2

5
7
-X285

11
10
2

2
3

5
1

1
-W71 -W70

-X101s
-X94s

/182. 2

/182. 8
10/17
11/17
2/17

4/17
3/17

5/17
+7

+7
1/17

2/2
1/2
Schutzvermerk nach ISO 16016 beachten

Versorgung Spray-Jet Versorgung Tank-Modul SJ


+2 +2

4
6

8
power supply Spray-Jet -X285 power supply tank-module SJ -X285

-A2.X17s

-A2.X17s
/146. 8

4/22
7/22

8/22

5/22
+2

+2
+2

+2
-A2.X17p
7/22

8/22

-A2.X17p
4/22

5/22
Refer to protection notice ISO 16016

T31 T31
/53.8 /56.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung Spray-Jet 55
of
E - CAE Document type: Function group No.: SF = serial release from to
power supply Spray-Jet
ESP
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F22
/36.8
F23
/36.8

24V DC Steckdose
-A2.X12p

-A2.X12p
24V DC power outlet

+2
-T4.X1p
2/2
/165. 2
4/22

7/22
+2

+2
+2
-W1 -T4.X2p
+2

+2
-A2.X12s
4/22
/145. 8

-A2.X12s
7/22
/145. 8
597 2/2
596 1/2
/165. 5

-T4.X1p
/165. 2
917

588
-W1 -W1

+2
1/2
-T4.X1s
/165. 2
29

+5

+2
12V DC Steckdose

2/2
-X3

Splice
12V DC power outlet
+2
+
-T4.X2s -W1 +7 -W1
+5 +5 BU BU + 2/2 590 -X254 592
-X27s -X27 /165. 5
1/2 + +2 24V

Splice
2/2 - -T4 +2
12V -T4.X2s -W1 +7 -W1
/170. 8
1/2 593 -X255 595
BN BN - /165. 5
-

591

594
+5
31

-W1 -W1
-X3
+2
-T4.X1s
1/2
/165. 2

-X28s

-X79s
/170. 8

/178. 5
Schutzvermerk nach ISO 16016 beachten

+6

+6
919

589

2/2

2/2
1/2

1/2
-W1 -W1
-A2.X5s

-A2.X4s
15/22

6/22
+2

+2

-X28

-X79
+6

+6
+

+
-

-
+2

+2
-A2.X5p
15/22

-A2.X4p
6/22

T31 T31
/55.8 /61.1
Refer to protection notice ISO 16016

24V DC Steckdose 12/24V DC Steckdose 12/24V DC Steckdose


24V DC power outlet 12/24V DC power outlet 12/24V DC power outlet

© 2012 by Joseph Vögele AG


Heizungskasten Bedienstand links Bedienstand rechts
screed heating box control stand left hand control stand right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckdosen 56
of
E - CAE Document type: Function group No.: SF = serial release from to
power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L1
/74.1
L2
/74.1
L3
/74.1
N
/74.1
PE
/65.1

/71.6
1 3 5 7 1 2 1 3 5 7
Test
+5 11
B16A
-F46
B16A
+5 I> 12 14
2 4 6 8
-F38 2 4 6 8

GY

BN

BU
BK
-W80
1 3 1 3 5 7
+5 +5
-K9 -K8
2 4 2 4 6 8
/70.2 /70.7
PE
Schutzvermerk nach ISO 16016 beachten

/73.7 /74.7 /74.5


PE

PE

PE
GN/YE
-W80
Pmax = 1kW

Pmax = 2kW

Pmax = 2kW
-X29s

-X30s

-X31s

-X91s
/171. 2

/171. 2

/171. 2

/181. 8
PE/3

PE/6

PE/6

PE/7
L1/3
L2/3
+5

+5

+5

+7
2/6

4/6

2/6
4/6

2/7
5/7

3/7
1/7
Option
option
Refer to protection notice ISO 16016

Schuko-Steckdose 230V Lichtballon, links Lichtballon, rechts Frequenzumrichter - Lichtballon 400V

© 2012 by Joseph Vögele AG


power outlet 230V lighting balloon, left hand lighting balloon, right hand Frequency control - lighting balloon 400V

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckdosen 57
of
E - CAE Document type: Function group No.: SF = serial release from to
power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F15 F15
/52.7 /61.1

-A2.X12p

-A2.X12p

-A2.X12p

-A2.X12p
20/22

21/22
13/22

16/22

+6
-X74p
4/12
/177. 5

+6
-X75p
5/12
/178. 2
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X12s
13/22
/145. 8

-A2.X12s
16/22
/145. 8

-A2.X12s
20/22
/145. 8

-A2.X12s
21/22
/145. 8
4

4
-W15.2 -W16.2

-E14.X1s

-E15.X1s
/151. 8

/152. 2
4/12

5/12
+6

+6
93

94

95

96
-W1 -W1 -W1 -W1

Option, ohne Schutzdach

-X74s

-X75s
option, without protective roof

/177. 8

/178. 2
4/12

5/12
+6

+6
+6
-X74p
4/12
/177. 5

+6
-X74p
5/12
/177. 5

+6
-X74p
6/12
/177. 5

+6
-X75p
4/12
/177. 8

+6
-X75p
5/12
/177. 8

+6
-X75p
6/12
/177. 8
4

4
5

6
-W19.4 -W19.4 -W19.4 -W20.4 -W20.4 -W20.4

-E14.X1s

-E14.X1s

-E15.X1s

-E15.X1s
-K2.X2s
/161. 5

/151. 5

/151. 5

/152. 5

/152. 5
36/58

4/12

4/12
6/12

6/12
+7

+6

+6

+6

+6
Option
36 36 option 4 6 4 6
Schutzvermerk nach ISO 16016 beachten

1 IN 1 IN 1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +6 0 +6 0 +6 0 +6 0
-K2 -K3 -E14 -E14 -E15 -E15
.X2 ID2 .X2 ID2 .X1p ID1 .X1p ID3 .X1p ID1 .X1p ID3
/127.3 /132.3
/139.3 /139.3 /140.3 /140.3
controller 2 controller 3 signal light LH signal light LH signal light RH signal light RH

-E14.X1s

-E15.X1s
-K3.X2s

Codierung C2/1 Codierung C3/1 Codierung Codierung Codierung Codierung


/162. 5

/151. 5

/152. 5
coding C2/1 coding C3/1 coding coding coding coding
9/58

5/12

5/12
+7

+6

+6
9 9 5 5

1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +6 0 +6 0
-K2 -K3 -E14 -E15
.X2 ID3 .X2 ID3 .X1p ID2 .X1p ID2
Refer to protection notice ISO 16016

/127.3 /132.3
/139.3 /140.3
controller 2 controller 3 signal light LH signal light RH

© 2012 by Joseph Vögele AG


Codierung C2/2 Codierung C3/2 Codierung Codierung
coding C2/2 coding C3/2 coding coding

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Codierung, Steuerungen 58
of
E - CAE Document type: Function group No.: SF = serial release from to
coding, controllers
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

CAN 0 high CAN 0 low CAN 0 high CAN 0 low


CAN 0 high CAN 0 low CAN 0 high CAN 0 low

COM COM COM COM


+3 CAN bus +3 CAN bus +7 CAN bus +7 CAN bus
-A1 -A1 -K2 -K2
.X1 CAN_H0 .X1 CAN_L0 .X2 CAN1_H .X2 CAN1_L

/124.5 /124.5 /126.5 /126.5


main control main control controller 2 controller 2

24 23 15 16
+3
-A1.X1s
24/37
/144. 2

+3
-A1.X1s
23/37
/144. 2

+7
-K2.X2s
15/58
/161. 5

+7
-K2.X2s
16/58
/161. 5
100
-W1

99
-W1
97

98

-W1 -W1

Splice
+7 -W1
-X263 103 CAN0-H
/60.1
104 CAN0-L

Splice
/60.1
+7
-X262
Schutzvermerk nach ISO 16016 beachten

101

102
-W1 -W1
-K3.X2s

-K3.X2s
/162. 5

/162. 5
15/58

16/58
+7

+7
15 16

COM COM
+7 CAN bus +7 CAN bus
-K3 -K3
.X2 CAN1_H .X2 CAN1_L
Refer to protection notice ISO 16016

/131.5 /131.5

controller 3 controller 3

© 2012 by Joseph Vögele AG


CAN 0 high CAN 0 low
CAN 0 high CAN 0 low

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 0 59
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 0
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

+2
-A2.R32 120Ω

+2
+2 -A2.X21p
6/10
-A2.X41
7/10

8/10

9/10
+2
-A2.R33 120Ω

+2 +2
-W1 -A2.X16s -A2.X16p +2
+2
CAN0-H 103 17/22 17/22 -A2.X22p
/59.8 -A2.X42
CAN0-L 104 18/22 18/22 6/10
/59.8
/146. 5
7/10

8/10

9/10
+2
Schutzvermerk nach ISO 16016 beachten

-A2.X39s

-A2.X39s

-A2.X28s
-A2.R34 120Ω

+2
3/24

5/24
+2

+2

+2
2/3
3/3
+2 -A2.X23p
-A2.X43 6/10

7/10

8/10

+2 9/10
-A2.R35 120Ω
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 0 60
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 0
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F15
/58.8

-A2.X10p
17/22
+2
CAN 1 high CAN 1 low
CAN 1 high CAN 1 low

+2
-A2.X10s
17/22
/145. 5
COM COM
+3 CAN bus +3 CAN bus
-A1 -A1
.X1 CAN_H1 .X1 CAN_L1

/124.5 /124.5
main control main control
566

-W1
17 16

+3
-A1.X1s
17/37
/144. 2

+3
-A1.X1s
16/37
/144. 2
F15 /65.1
/65.3
+2
3

-X90

105

106
F15
/63.1 -W1 -W1

Splice
-W1 +7 -W1
391 -X260 109 CAN1-H
/62.1
110 CAN1-L
/62.1

Splice
1 3 4
+ H1 L1 -W1 +7
+2 392 -X261
-F50 CAN-BUS-REPEATER
H2 L2

107

108
-W1
2 5 6 -W1
Schutzvermerk nach ISO 16016 beachten

-K3.X1s

-K3.X1s
T31

/161. 8

/161. 8
/63.1
+2

63/96

62/96
4

+7

+7
-X90
598

-W1
-W71.1 63 62
-A2.X5s

BN T31
/65.1
COM COM
+7 CAN bus +7 CAN bus
7/22
+2

T31 /65.1 -K3 -K3


/65.3 .X1 CAN3_H .X1 CAN3_L
+2
-A2.X5p
7/22

/131.5 /131.5
controller 3 controller 3

T31 T31
/56.8 /69.1
CAN 1 high CAN 1 low
Refer to protection notice ISO 16016

CAN 1 high CAN 1 low

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 1 61 of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 1
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

+2 +2 +2
-W1 -W1 -W1 -A2.X16s -A2.X16p -A2.X29s
CAN1-H 109 111 113 15/22 15/22 3/3
/61.8
CAN1-L 110 112 114 16/22 16/22 2/3
/61.8
/146. 5

/166. 2

/166. 2

/165. 8

/165. 8
-X6s

-X6s

-X2s

-X2s
+2

12/19
13/19

14/19
15/19

10/19

11/19
12/19
9/19
+4

+4

+4

+4
-A2.R36 120Ω
Schutzvermerk nach ISO 16016 beachten

Bohlenmesswerte Aussensteuerstand, rechts


screed measurement data screed control, right hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 1 62
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 1
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

CAN 2 high CAN 2 low CAN 2 high CAN 2 low


CAN 2 high CAN 2 low CAN 2 high CAN 2 low

COM COM COM COM


+3 CAN bus +3 CAN bus +7 CAN bus +7 CAN bus
-A1 -A1 -K3 -K3
.X1 CAN_H2 .X1 CAN_L2 .X1 CAN4_H .X1 CAN4_L

/124.5 /124.5 /131.5 /131.5


main control main control controller 3 controller 3

11 10 61 60
+3
-A1.X1s
11/37
/144. 2

+3
-A1.X1s
10/37
/144. 2

+7
-K3.X1s
61/96
/161. 8

+7
-K3.X1s
60/96
/161. 8
115

116

-W1 -W1

117

118
-W1 -W1

Splice
F15
/61.2 +2 +2 +2
+7 -A2.X16s -A2.X16p -A2.X30s
-X245 19/22 19/22 3/3
1 3 4
20/22 20/22 2/3
H1 L1

Splice
+
393
+2 /146. 5
-W1
-F51 +7
CAN-BUS-REPEATER -X244
H2 L2 +2

394
-A2.R37

121
119
120

122
120Ω
2 5 6 -W1 -W1 -W1
Schutzvermerk nach ISO 16016 beachten

/165. 5

/165. 5
-X1s

-X1s
10/19

11/19
12/19
9/19
T31

+4

+4
/61.2

Aussensteuerstand, links
screed control, left hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 2 63
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 2
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

CAN 3 high CAN 3 low


CAN 3 high CAN 3 low
+2 COM COM
-A2.R38 120Ω
+7 +7
CAN bus CAN bus
-K2 -K2
.X2 CAN2_H .X2 CAN2_L

/126.5 /126.5
controller 2 controller 2

+2
53 54
-A2.X31s
2/3

+7
-K2.X2s
53/58
/161. 5

+7
-K2.X2s
54/58
/161. 5
3/3
-A2.X16p
10/22
9/22
+2

125

126
-W1 -W1

Splice
+2
-A2.X16s
9/22
10/22
/146. 5

-W1 +7 -W1
123 -X236 127 -W1
124 128

Splice

-X56s
/176. 5

/176. 5
+7
-X237

7/12

6/12
+1
Motor Tier3 Motor Tier4i

+1

+1
-X56p
7/12
/176. 2

8 6/12
/176. 2

-X56p
7/12
/176. 5

20 6/12
/176. 5
Schutzvermerk nach ISO 16016 beachten

engine Tier3 engine Tier4i


-W43 -W43 -W42 -W42
9 21

16
-W43 4 -W42

+1 +1
Splice

Splice

Splice

Splice
-R1 120Ω -R2 120Ω
-W43 +1 -W43 +1 -W42 +1 -W42 +1
CAN3-H 7 -X227 5 -X228 18 -X224 17 -X225
CAN3-L 11 22
CAN1_Shield 15

23
19
-W42 -W42

10
-X25s

-X25s
/170. 8

/170. 5

-K1.X3s

-K1.X3s
6

-W43 -W43
-K1.J2

-K1.J2

-K1.J2
/159. 8

/159. 8

/159. 8

/160. 2

/160. 2
+1

+1
C/9

C/9
D/9

D/9
E/9

46/50

47/50
37/50

17/60

18/60
+1

+1

+1

+1

+1
EMR Diagnosesteckdose 37 46 47 17 18
EMR diagnostics outlet
COM COM COM COM COM
+1 CAN bus +1 CAN bus +1 CAN bus +1 CAN bus +1 CAN bus
Refer to protection notice ISO 16016

-K1 -K1 -K1 -K1 -K1


.J2 CAN_Shield .J2 CAN_H .J2 CAN_L .X3 CAN_H .X3 CAN_L
/136.5 /136.5 /136.5 /137.5 /137.5

© 2012 by Joseph Vögele AG


Engine Control Module Engine Control Module Engine Control Module engine control module engine control module

CAN Abschirmung CAN 3 high CAN 3 low CAN 3 high CAN 3 low
CAN Shielding CAN 3 high CAN 3 low CAN 3 high CAN 3 low

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 3 64
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 3
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

+2
-A2.X44
+2
-A2.R39 120Ω CAN 4 high CAN 4 low
CAN 4 high CAN 4 low
+2
-A2.X32s
2/3 COM COM

3/3 +7 CAN bus +7 CAN bus


-K2 -K2
.X1 CAN3_H .X1 CAN3_L

/126.5 /126.5
controller 2 controller 2

+2 +2 +2
PE PE 63 62
/57.8 /71.1 -A2.X25s -A2.X25s -A2.X25p
5/6 5/6 5/6

+7
-K2.X1s
63/96
/160. 8

+7
-K2.X1s
62/96
/160. 8
6/6 6/6 6/6
/147. 5 /147. 8
F15 F15
/61.2 /61.2

-A2.X16p
4

5
-W78

11/22
12/22
+2

131

132
1 3 4 1 3 4
-W1 -W1
+ H1 L1 + H1 L1

+2
-A2.X16s
11/22
12/22
/146. 5
+2 +2
-F55 CAN-BUS-REPEATER -F53 CAN-BUS-REPEATER
H2 L2 H2 L2
2 5 6 2 5 6
T31
/61.2

Splice
129
130
Schutzvermerk nach ISO 16016 beachten

7
T31 -W78 -W1

Splice
/61.3 +7
-X238 +7
T31 -X239
/61.2
PE
-X97s

/182. 5
GN
YE
BN

6/12

7/12
+2

-W71.1

133

134
-W1 -W1
-X95s

/182. 2
+7

WIFMS
C/3

A/3

B/3

+7
SprayJet - Modul nur bei 1482 -R3 120Ω
SprayJet - module only at 1482
Option
nur bei 1482 SJ option
only at 1482 SJ
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 4 65
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 4
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Option
CAN 5 high CAN 5 low CAN 5 high CAN 5 low
option
CAN 5 high CAN 5 low CAN 5 high CAN 5 low

CAN 5 high CAN 5 low COM COM COM COM


CAN 5 high CAN 5 low +6 CAN bus +6 CAN bus +6 CAN bus +6 CAN bus
-E14 -E14 -E15 -E15
.X1p CAN-H .X1p CAN-L .X1p CAN-H .X1p CAN-L
COM COM
+7 CAN bus +7 CAN bus
-K2 -K2 /139.5 /139.5 /140.5 /140.5
.X1 CAN4_H .X1 CAN4_L signal light LH signal light LH signal light RH signal light RH

/126.5 /126.5
7 8 7 8
controller 2 controller 2

+6
-E14.X1s
7/12
8/12
/151. 8

+6
-E14.X1s
7/12
/151. 5

+6
-E14.X1s
8/12
/151. 5

+6
-E15.X1s
7/12
/152. 5

+6
-E15.X1s
8/12
/152. 5

+6
-E15.X1s
7/12
8/12
/152. 2
61 60
+7
-K2.X1s
61/96
/160. 8

+7
-K2.X1s
60/96
/160. 8

5
6

5
6
-W15.2 -W19.4 -W19.4 -W20.4 -W20.4 -W16.2

-X74p

-X74p

-X74p

-X75p

-X75p

-X75p
/177. 5

/177. 5

/177. 5

/177. 8

/177. 8

/178. 2
7/12
8/12

7/12

8/12

7/12

8/12

7/12
8/12
+6

+6

+6

+6

+6

+6
135

136

Option, ohne Schutzdach Option, ohne Schutzdach

+6
-X74s
7/12
/177. 8

+6
-X74s
8/12
/177. 8

+6
-X75s
7/12
/178. 2

+6
-X75s
8/12
/178. 2
-W1 -W1
option, without protective roof option, without protective roof

141

142

147

148
-W1 -W1 -W1 -W1
Splice

Splice

Splice
+7 -W1 +7 -W1 +7 -W1
-X240 139 -X250 143 -X252 145 CAN5-H
/67.1
140 144 146 CAN5-L
/67.1
Splice

Splice

Splice
Schutzvermerk nach ISO 16016 beachten

+7 +7 +7
-X241 -X251 -X253
137

-W1
138

-W1
+7
-R4 120Ω
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 5 66
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 5
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Frequenzumrichter Lichtballon
Frequency control lighting balloon

Option
option

3/11
4/11
5/11
6/11
+7
-X92s

/181. 8
VITOS

4
3

5
6
-W81

Brücke 5X3:5-8 und 14-17 nur ohne Frequenzumrichter

+2
-A2.X27p
5/6
6/6
jumper 5X3:5-8 and 14-17 only without Frequency control +2
-A2.R40 120Ω

+2 +2
-W1 +5 +5 -W1 -A2.X16s -A2.X16p
2

8
CAN5-H 145 -X3 -X3 149 13/22 13/22
/66.8
CAN5-L 146 150 14/22 14/22
/66.8
/146. 5
+5 +5
11

14

17
-X3 -X3

-A2.X33s
Schutzvermerk nach ISO 16016 beachten

-T1.X3s

-T1.X3s
/164. 8

/164. 8

+2
2/3
3/3
+5

+5
H/4

L/4

H L

COM COM
+5 CAN bus +5 CAN bus
-T1 -T1
.X3 CAN_H .X3 CAN_L

/72.6 /72.6
voltage regulator voltage regulator

CAN Bus 5 CAN Bus 5


CAN bus 5 CAN bus 5
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 5 67
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 5
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

CAN 6 high CAN 6 low


CAN 6 high CAN 6 low

COM COM
+7 CAN bus +7 CAN bus
+2 -K3 -K3
-A2.X45 .X2 CAN2_H .X2 CAN2_L

/131.5 /131.5
+2 controller 3 controller 3
+2 -A2.R41 120Ω
-A2.X34s
2/3 53 54
3/3

+7
-K3.X2s
53/58
/162. 5

+7
-K3.X2s
54/58
/162. 5
Individual-Option
individual-option

151

152
+2 +2 -W1 -W1
-A2.X26s -A2.X26p
5/6 5/6
6/6 6/6

Splice
+2 +2

Splice
-A2.X16p -A2.X16s -W1 +7
21/22 21/22 153 -X242 +7
22/22 22/22 154 -X243
1 3 4 /146. 5
Schutzvermerk nach ISO 16016 beachten

+ H1 L1
+2

155

156
-F54 -W1 -W1
CAN-BUS-REPEATER
H2 L2
2 5 6 +7
-R5 120Ω

F5
/78.7
T31
/78.7
-X801s

/182. 8
+2
A/5

C/5
D/5
B/5

E/5
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Steckdose Navitronic
power outlet Navitronic

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 6 68
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 6
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Bohlenheizung linke Seite Bohlenheizung Zusatz, links Bohlenheizung rechte Seite Bohlenheizung Zusatz, rechts
screed heating, left hand additional screed heating, left hand screed heating, right hand additional screed heating, right hand

OUT OUT OUT OUT


+7 +7 +7 +7
-K2 -K2 -K2 -K2
.X1 QD49 .X2 QD50 .X2 QD51 .X2 QD52

/130.3 /130.3 /130.3 /130.3


controller 2 controller 2 controller 2 controller 2

15 43 41 42
+7
-K2.X1s
15/96
/160. 8

+7
-K2.X2s
43/58
/161. 5

+7
-K2.X2s
41/58
/161. 5

+7
-K2.X2s
42/58
/161. 5
157

158

159

160
-W1 -W1 -W1 -W1
Schutzvermerk nach ISO 16016 beachten

22

25
+5 +5 +5 +5
16

19
-X3 -X3 -X3 -X3

A1 A1 A1 A1
-A2.X5s

+5 +5 +5 +5
/144. 8

-K4 -K5 -K6 -K7


9/22
+2

A2 A2 A2 A2
+2

601
-A2.X5p
9/22

T31
-W1 /70.1
+5
3

-X3 T31
/71.1
T31 T31
/61.2 /75.1

7 8 7 8 7 8 7 8
Refer to protection notice ISO 16016

5 6 5 6 5 6 5 6
/73.2 /73.6 /74.2 /74.6
3 4 3 4 3 4 3 4

© 2012 by Joseph Vögele AG


1 2 1 2 1 2 1 2

13 14 13 14 13 14 13 14

21 22 21 22 21 22 21 22

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Steuerung 69
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, controller
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2 +2
-A2.X12p -A2.X12s -W1 +5

1
F29 5/22 5/22 600 -X3 F29
/36.8 /71.1
/145. 8

Schuko-Steckdose Steckdose Lichtballon


power outlet power outlet lighting balloon

OUT OUT
+7 +7
-K2 +5 X1 +5 1 2 13
+5 1 2 13 -K2
.X1 QD53 .X2 QD54
-P11 GN -S3 -S4
/130.3 X2 14 14 /130.3
controller 2 controller 2

14 Option 56
+7 option
-K2.X1s
14/96
/160. 8

+7
-K2.X2s
56/58
/161. 5
21
+5 +5

18
-X3 -X3
161

-W1

162

164

163
-W1 -W1 -W1
20

-K2.X1s

-K2.X2s
+5
-X3

/160. 8

/161. 5
48/96

23/58

26
+5

+7

+7
-X3
23

+5
48 23
-X3
Schutzvermerk nach ISO 16016 beachten

1 IN 1 IN
+7 0 +7 0
-K2 -K2
Option .X1 ID6 .X2 ID5 Option
option /127.3 /127.3 option
A1 A1
+5 controller 2 controller 2
+5
-K9 -K8
A2 A2
Schuko-Steckdose Steckdose Lichtballon
power outlet power outlet lighting balloon

T31
/69.8
7 8
7 8
5 6
/57.3
Refer to protection notice ISO 16016

5 6 3 4
3 4
/57.2 1 2

© 2012 by Joseph Vögele AG


1 2
/57.2 13 14

21 22

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Steckdosen 70
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L1
/72.1
N
/72.1
PE PE
/65.1 /72.1
+5 +5 +5

10

13
4

7
F29 -X3 -X3 -X3
/70.8

PE
Option
option

11

11

11

11

11

11

11

11

11
+5 +5 +5 +5 +5 +5 +5 +5 +5
-F40 -F41 -F42 -F43 -F44 -F45 -F48 -F49 -F46 Option +5

33
option -X3

12
14

12
14

12
14

12
14

12
14

12
14

12
14

12
14

12
14

1
/73.3 /73.5 /74.3 /74.5 /73.7 /74.7 /73.3 /74.3 /57.6 -W81
11

21
L1

A1
L2
E
KE

A2
+5
-B5

167
-W1
ISO-Überwachung
insulation monitoring

27
Bender +5 +5

30

-K2.X1s
-X3 -X3

/160. 8
T/R

20/96
22
24
12
14

+7
Masse
ground 20

166

-X92s
/181. 8
-W1
COM 1 IN

1/11
+7
+5 CAN bus +7 0
-T1 -K2
24

+5 CAN_GND ID34
.X3 .X1
-X3 /127.5
/72.6
voltage regulator controller 2
Schutzvermerk nach ISO 16016 beachten

165

-W1
GND Reserve
reserve
-K2.X1s

-K2.X1s

2/11
+5
-T1.X3s
GND/4
/164. 8

+7
-X92s
/181. 8
/160. 8

/160. 8

+ +
+5 +5
58/96

59/96
+7

+7

-P12 YE -P13 RD
- -
58 59

1 IN 1 IN
+7 0 +7 0
-K2 -K2
.X1 ID8 .X1 ID7

2
/127.3 /127.3 -W81

controller 2 controller 2

Isolationsüberwachung Überstrom-Fehler
Refer to protection notice ISO 16016

monitoring: insulation over-current fault

© 2012 by Joseph Vögele AG


+5 +5 +5 +5

12

15
6

9
T31 -X3 -X3 -X3 -X3
/69.8

Frequenzumrichter, Lichtballon
Frequency control, lighting balloon

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Überwachung 71
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, monitoring
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L1 L1
/71.8 /73.1
L2
/73.1
L3
/73.1
N N
/71.8 /73.1
PE PE
/71.8 /73.1

PE

PE

PE
+5
-T1

GN/YE
+5 Spannungsregler EME
-W21 -T1.X2s .X2 DC:
-W19B -W21
7 T1/7
T1 Temperatursensor
voltage regulator
8 T2/7 .X3
T2 temperature sensor Node ID No.10
PE T1 T2 +5 CAN_GND /71.6
.X1

GN/YE
-W21 -T1.X1s CAN_L /67.3
J1 5 J1/6
-W22 J1 Erregermaschine(+) CAN_H /67.2
+1 K1 6 K1/6
K1 exciting machine(-)
-G4 GS UH 1 /164. 5
Hilfswicklung Hauptmaschine
VH 2 auxilliary machine primary machine
3~ UH` 3 UH VH UH` U V W

.X1 .X2
PE N U1 V1 W1

+5
-T1.X1s
UH/6
VH/6
UH`/6
/164. 5

+5
-T1.X2s
U/7
V/7
W/7
/164. 8
4

3
1
-W22
+5
L1

L1

-X7
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung,Hauptstromkreis 72
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating,primary current circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L1 L1
/72.8 /74.1
L2 L2
/72.8 /74.1
L3 L3
/72.8 /74.1
N N
/72.8 /74.1
PE PE
/72.8 /74.1

PE

PE

PE
/57.3

/71.6
1 3 5 7
+5 11
B50A
-F48
2 4 6 8 12 14

1 3 5 7 1 3 5 7
+5 +5
-K4 -K5
2 4 6 8 2 4 6 8
/69.2 /69.3

1 3 5 7
+5 11
B32A
-F47
2 4 6 8 12 14
/71.3

/71.4

/71.5
1 3 5 7 1 3 5 7 1 3 5 7
Schutzvermerk nach ISO 16016 beachten

+5 11 +5 11 +5 11

GN/YE
B16A B16A B16A
-F40 -F41 -F44

GY

BN

BU
BK
-W72
2 4 6 8 12 14 2 4 6 8 12 14 2 4 6 8 12 14
GN/YE

GN/YE

GN/YE

-X93s

/181. 8
nur SJ - Fertiger
GY

GY

GY
BN

BU

BN

BU

BN

BU
BK

BK

BK

PE/5
-W73.1 -W73.2 -W73.5

L1/5

L2/5

L3/5
+7
only SJ - paver

N/5
-X32s

-X33s

-X36s
/171. 5

/171. 5

/172. 2
PE/5

PE/5

PE/5
L1/5

L2/5

L3/5

L1/5

L2/5

L3/5

L1/5

L2/5

L3/5
+5

+5

+5
N/5

N/5

N/5
Einspeisung SJ - 400V
supply SJ - 400V
Bohlenheizung linke Seite Bohlenheizung Zusatz, links Bohlenheizung Zusatz, links
screed heating, left hand additional screed heating, left hand additional screed heating, left hand
Refer to protection notice ISO 16016

SJ - Fertiger
SJ - paver

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung,Hauptstromkreis 73
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating,primary current circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

L1
/73.8
L2
/73.8
L3
/73.8
N
/73.8
PE
/73.8

PE

PE

PE
/57.4

/71.6
1 3 5 7
+5 11
B50A
-F49
2 4 6 8 12 14

L1
/57.8
L2
/57.8
L3
/57.8
N
/57.8
1 3 5 7 1 3 5 7
+5 +5
-K6 -K7
2 4 6 8 2 4 6 8
/69.5 /69.7

/71.4

/71.4

/71.5
1 3 5 7 1 3 5 7 1 3 5 7
Schutzvermerk nach ISO 16016 beachten

+5 11 +5 11 +5 11
B16A B16A B16A
-F42 -F43 -F45
2 4 6 8 12 14 2 4 6 8 12 14 2 4 6 8 12 14
GN/YE

GN/YE

GN/YE
nur SJ - Fertiger
GY

GY

GY
BN

BU

BN

BU

BN

BU
BK

BK

BK
-W73.3 -W73.4 -W73.6
only SJ - paver
-X34s

-X35s

-X37s
/171. 8

/171. 8

/172. 2
PE/5

PE/5

PE/5
L1/5

L2/5

L3/5

L1/5

L2/5

L3/5

L1/5

L2/5

L3/5
+5

+5

+5
N/5

N/5

N/5
Bohlenheizung rechte Seite Bohlenheizung Zusatz, rechts Bohlenheizung Zusatz, rechts
screed heating, right hand additional screed heating, right hand additional screed heating, right hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung,Hauptstromkreis 74
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating,primary current circuit
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F18 F18
/35.8 /76.1

F25
/36.8
Temperatur Glättblech, PT1000 Reserve
screed plate temperature, PT1000 reserve

-A2.X11p
-A2.X8p
IN IN

10/22
13/22
Ω Ω

2/22
+2

+2
1/22
+7 +7
-K2 -K2
.X1 IR54 .X1 IR55
+2

+2
-A2.X8s
1/22
2/22
/145. 2

-A2.X11s
10/22
/145. 8
/128.3 /128.3
controller 2 controller 2

21 16

+7
-K2.X1s
21/96
/160. 8

+7
-K2.X1s
16/96
/160. 8
602
603

605
-W1 -W1
/166. 2

/166. 2
-X6s

-X6s
4/19

6/19
+4

+4
1/19

396
172
-W1 -W1

+4
-X6s
5/19
/166. 2

+4
-X6s
7/19
/166. 2

/166. 2
-X6s
10/19
+4
+5

34
169

170
-W1 -W1
-X3

-K2.X1s

-K2.X1s
33/96

32/96
+7

+7
+5

35
+4
-X6s
8/19
/166. 2

+4
-X6s
9/19
/166. 2
-X3
33 32

IN IN
606

+7 1,2. . . +7 1,2. . .

616

397
-W1
Schutzvermerk nach ISO 16016 beachten

-K2 -K2 -W1 -W1


.X1 IC64 .X1 IC65
/128.5 /128.5
-A2.X5s

-A2.X9s

-A2.X9s
/144. 8

/145. 5
10/22

14/22
controller 2 controller 2

7/22
+2

+2

+2
Drehzahl Tamper Drehzahl Vibration
+2

+2

+2
-A2.X5p
10/22

-A2.X9p
7/22

-A2.X9p
14/22
RPM tamper RPM vibration

T31 T31 C2/AGND C2/AGND


/69.8 /77.1 /54.8 /76.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenmesswerte 75
of
E - CAE Document type: Function group No.: SF = serial release from to
screed measurement data
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F18 F18
/75.8 /80.1

-A2.X11p
16/22
+2 +2
-A2.X11s
16/22
/145. 8
613
-W1

-X38s
/172. 5
+8
A/3
+8
-X38s
B/3
/172. 5

173
-W1

-K2.X2s
/161. 5
30/58
+7
30
Schutzvermerk nach ISO 16016 beachten

IN
+7 A
+8
-X38s
C/3
/172. 5

-K2
.X2 II52
614

-W1 /128.3
controller 2
-A2.X9s
/145. 5
3/22
+2

Geber Mischguttemperatur
transmitter: asphalt temperature
+2
-A2.X9p
3/22

C2/AGND C2/AGND
/75.8 /80.6
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenmesswerte 76
of
E - CAE Document type: Function group No.: SF = serial release from to
screed measurement data
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F36
/37.8
F37
/37.8

30
+2
-A2.K12

87a
87
/77.3

-A2.X20p

-A2.X20p
2/10

4/10
3/10
+2

+2
1/10
Schutzvermerk nach ISO 16016 beachten

+2
-A2.X20p
9/10
+2
-A2.X20p
5/10

6/10

7/10

8/10

86 K
+2 +2
-A2.K12 -A2.R42
A
85

T31 T31
/75.4 /78.1
Refer to protection notice ISO 16016

87
/77.4 30
87a

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Optionen 77
of
E - CAE Document type: Function group No.: SF = serial release from to
options
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F34 F34
/37.8 /119.1
F33
/55.8
F32
/37.8
F20
/35.8
F4
/33.8
F5
/33.8

-A2.X21p

-A2.X22p

-A2.X23p

-A2.X27p

-A2.X25p

-A2.X26p

-A2.X18p
2/10

2/10

2/10
3/10

3/10

3/10
+2

+2

+2

+2

+2

+2

+2
1/10

1/10

1/22
3/6

3/6

3/6
1/6

1/6

1/6
+2

+2
-A2.X25s
1/6

3/6

-A2.X26s
3/6
3
1
-W78

-X97s

3/12
+2
1/12
F5
/68.3
T31
/68.3

nur bei 1482


only at 1482

+2
-X97s
2/12
2
-W78
Schutzvermerk nach ISO 16016 beachten

-A2.X25s

-A2.X26s
+2

+2
2/6

4/6
+2

+2

+2

+2

+2

+2
-A2.X21p
4/10
5/10

-A2.X22p
4/10
5/10

-A2.X23p
4/10
5/10

-A2.X27p
2/6
4/6

-A2.X25p
2/6
4/6

-A2.X26p
2/6
4/6
T31 T31
/77.8 /80.1
Refer to protection notice ISO 16016

CAN-Knoten CAN-Knoten CAN-Knoten WITOS WIFMS Navitronic


CAN node CAN node CAN node

© 2012 by Joseph Vögele AG


Option Option
option option

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Optionen 78
of
E - CAE Document type: Function group No.: SF = serial release from to
options
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Reserve Reserve Reserve Reserve Reserve für IO Reserve Reserve Reserve


reserve reserve reserve reserve reserve for IO reserve reserve reserve

OUT OUT OUT OUT OUT OUT OUT OUT


+7 +7 +7 +7 +7 +7 +7 +7
-K2 -K2 -K2 -K2 -K3 -K3 -K3 -K3
.X1 QPWM24 .X1 QPWM25 .X2 QD56 .X2 QD57 .X1 QD24 .X1 QD25 .X1 QD26 .X1 QD27
/129.5
/129.5 /130.3 /130.3 /134.5 /134.5 /134.5 /134.5
controller 2 controller 2 controller 2 controller 2 controller 3 controller 3 controller 3 controller 3

55 26 57 21 55 26 1 25
+7
-K2.X1s
55/96
/160. 8

+7
-K2.X1s
26/96
/160. 8

+7
-K2.X2s
57/58
/161. 5

+7
-K2.X2s
21/58
/161. 5

+7
-K3.X1s
55/96
/161. 8

+7
-K3.X1s
26/96
/161. 8

+7
-K3.X1s
1/96
/161. 8

+7
-K3.X1s
25/96
/161. 8
181
175

176

177

178

179

180

182
-W1 -W1 -W1 -W1 -W1 -W1 -W1 -W1

-X39s
/172. 5
-X39s

-X39s
/172. 5

/172. 5
-X39s

-X39s

-X39s

-X39s

-X39s
/172. 5

/172. 5

/172. 5

/172. 5

/172. 5

+2
8/8
+2

+2
6/8

7/8
+2

+2

+2

+2

+2
2/8

4/8
3/8

5/8
1/8
Schutzvermerk nach ISO 16016 beachten

+2

+2

+2

+2

+2

+2

+2

+2
-X40s
1/12
/172. 8

-X40s
2/12
/172. 8

-X40s
3/12
/172. 8

-X40s
4/12
/172. 8

-X40s
5/12
/172. 8

-X40s
6/12
/172. 8

-X40s
7/12
/172. 8

-X40s
8/12
/172. 8
183

184

185

186

187

188

189

190
-W1 -W1 -W1 -W1 -W1 -W1 -W1 -W1
-K2.X1s

-K2.X2s

-K2.X2s

-K2.X1s

-K3.X2s

-K3.X1s

-K3.X2s

-K3.X1s
/160. 8

/161. 5

/161. 5

/162. 5

/161. 8

/162. 5

/161. 8
29/58

20/96
39/96

18/58

17/96

14/58

18/58

18/96
+7

+7

+7

+7

+7

+7

+7

+7
39 18 29 17 14 20 18 18

IN 1 IN 1 IN 1 IN 1 IN 1 IN IN IN
+7 V +7 +7 +7 +7 +7 +7 V +7 V
0 0 0 0 0
Refer to protection notice ISO 16016

-K2 -K2 -K2 -K2 -K3 -K3 -K3 -K3


.X1 IU35 .X2 ID44 .X2 ID45 .X1 ID56 .X2 ID9 .X1 ID34 .X2 IU44 .X1 IU57
/132.3 /132.5

© 2012 by Joseph Vögele AG


/127.5 /128.3 /128.3 /128.3 /133.3 /133.3
controller 2 controller 2 controller 2 controller 2 controller 3 controller 3 controller 3 controller 3

Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve für IO


reserve reserve reserve reserve reserve reserve reserve reserve for IO

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 79
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F18 F18 F19 F19


/76.8 /117.1 /35.8 /87.1

-A2.X11p

-A2.X40p

20/22
21/22
22/22
19/22

18/22
19/22
+2

+2
Referenzspannung 10V
reference voltage 10V

SUPPLY
+7 ref. Voltage: 10V
-K3
.X2 UR2
/131.3

controller 3

32
+7
-K3.X2s
32/58
/162. 5
191

-W1
Splice

-W1 +7
C3/UR_10V 29 -X249
/25.4
192

-W1
-X40s
/172. 8
9/12
+2
Schutzvermerk nach ISO 16016 beachten

+2

+2

+2

+2
-A2.X8p
19/22
20/22
21/22
22/22

-A2.X5p
13/22
14/22

-A2.X4p
7/22

-A2.X40p
1/22
2/22
3/22
4/22
5/22
6/22
7/22
8/22
9/22
10/22
11/22
12/22
13/22

+2

+2
-A2.X9p
2/22

-A2.X40p
14/22
15/22
16/22
T31 T31 C2/AGND C2/AGND
/78.8 /81.1 /76.8 /94.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 80
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F35 F35
/37.8 /123.1

30
+2
Reserve -A2.K16
reserve

87a
87
/81.1
OUT
+7
-K3
.X2 QD56

-A2.X24p

-A2.X24p
/135.3
controller 3

7/10
+2

+2
1/10
57
+7
-K3.X2s
57/58
/162. 5

+2

10
9
-X90
193

-W1

921
920
-W1
-A2.X14s
/146. 2

+5

36

37
-X3
2/22
+2
Schutzvermerk nach ISO 16016 beachten

Reserve
+2
-A2.X14p
2/22

reserve

86
+2 K
+2
-A2.K16 -A2.R43
85 A
+2
-A2.X24p
2/10

T31 T31
/80.5 /82.1

87
/81.3 30
87a
Refer to protection notice ISO 16016

Reserve

© 2012 by Joseph Vögele AG


reserve

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 81
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F40
/38.8

F43
/38.8

-A2.X17p
+2

1
-X90

13/22

15/22
+2

+2
-A2.X17p
20/22
Reserve für Inline Pave
reserve for Inline Pave

360
-W1

-K2.X1s
/160. 8
44/96
+7
44

-A2.X39s
1 IN
+7 0

21/24
+2
-K2
.X1 ID20
/127.3

controller 2
Schutzvermerk nach ISO 16016 beachten

Reserve (Inline Pave Stop)


reserve (Inline Pave stop)
+2
-A2.X17p
10/22
6/22

9/22

T31 T31
/81.8 /86.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 82
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F38
/55.8

Splice
-A2.X17p
+7
-X277
+2
1/22

385
388
378
-W1
-W1
+2
-A2.X17s
1/22

-A2.X17s

-A2.X17s
Splice

/146. 8

/146. 8
+7
-X276

18/22
19/22

16/22
17/22
+2

+2
387
-W1

+2

+2
-A2.X17p
18/22
19/22

-A2.X17p
16/22
17/22
-K3.X1s

-K2.X1s
40/96

40/96
381
379
382
380
383

382
386

384

+7

+7
-W1 -W1

40 40
-X52s

-X53s

1
+7

+7

IN IN
5/8
6/8
7/8
8/8

5/8
6/8
7/8
8/8
+7 +7 V
0
-K3 -K2
ID53 IU53

-A2.X39s

-A2.X39s
.X1 .X1
+7
-X52p
5/8
6/8

+7
-X53p
5/8
6/8

/133.3 /128.3

4/24
6/24
+2

+2
controller 3 controller 2
389

390

-W1 -W1
TIS TIS
Schutzvermerk nach ISO 16016 beachten

traction isolation switch traction isolation switch


TIS links
traction isolation switch left hand
TIS rechts
traction isolation switch right hand
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 83
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Modus-Wahl Impulsgeber Ch 1 Impulsgeber Ch 2 Fahrhauptschalter


mode selection encoder Ch 1 encoder Ch 2 FNR lever

OUT OUT OUT OUT


+3 +3 1,2. . . +3 1,2. . . +3 V
-A1 -A1 -A1 -A1
.X1 QD S14 .X1 QP ENC1_1 .X1 QP ENC1_2 .X1 QU POT1

/125.5 /125.5 /125.5 /125.5


main control main control main control main control

27 7 13 8
+3
-A1.X1s
27/37
/144. 2

+3
-A1.X1s
7/37
/144. 2

+3
-A1.X1s
13/37
/144. 2

+3
-A1.X1s
8/37
/144. 2
-A2.X19s

-A2.X19s

-A2.X19s
/147. 2

/147. 2

/147. 2
201

202
195

198

11/22
-W1 -W1 -W1 -W1
8/22

9/22
+2

+2

+2
Splice

Splice

Splice
+2 -W1 +2 -W1 +7 -W1
+2

+2

+2
-A2.X19p
8/22

-A2.X19p
11/22

-A2.X19p
9/22
-X233 196 -X234 199 -X230 203

200
197

204
-W1 -W1
-W1
-A2.X39s

-A2.X39s

-A2.X39s
-K2.X2s

-K2.X2s

-K2.X2s

-K2.X1s
/161. 5

/161. 5

/161. 5

/160. 8
66/96
14/58

13/24

13/58

10/24
8/24

8/58
+7

+2

+7

+2

+7

+7

+2
Schutzvermerk nach ISO 16016 beachten

14 13 8 66

1 IN IN IN IN
+7 +7 1,2. . . +7 1,2. . . +7 V
0
-K2 -K2 -K2 -K2
.X2 ID9 .X2 IC66 .X2 IC67 .X1 IU36
/127.3
/128.5 /128.5 /127.5
controller 2 controller 2 controller 2 controller 2

Modus-Wahl Impulsgeber Ch 1 Impulsgeber Ch 2 Fahrhauptschalter


mode selection encoder Ch 1 encoder Ch 2 FNR lever
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Joysticks,Vorschub 84
of
E - CAE Document type: Function group No.: SF = serial release from to
joysticks,speed potentiometer
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Lenkhebel Reversierung Nulllagen-Schalter


steering lever counterrotate zero position switch

OUT OUT 1 OUT


+3 V +3 +3 0
-A1 -A1 -A1
.X1 QU POT3 .X1 QD S05 .X1 QD S56

/125.5 /125.5 /125.5


main control main control main control

9 26 12
+3
-A1.X1s
9/37
/144. 2

+3
-A1.X1s
26/37
/144. 2

+3
-A1.X1s
12/37
/144. 2
-A2.X19s

-A2.X19s

-A2.X19s
/147. 2

/147. 2

/147. 2
211
205

208
10/22

12/22

13/22
-W1 -W1 -W1
+2

+2

+2
Splice

Splice

Splice
+2 -W1 +2 -W1 +2 -W1
+2

+2

+2
-A2.X19p
10/22

-A2.X19p
12/22

-A2.X19p
13/22
-X231 206 -X232 209 -X235 212
207

210

213
-W1 -W1 -W1
-A2.X39s

-A2.X39s

-A2.X39s
-K2.X1s

-K2.X2s

-K2.X1s
/160. 8

/161. 5

/160. 8
64/96

68/96
11/24

10/58

12/24

14/24
+7

+2

+7

+2

+7

+2
Schutzvermerk nach ISO 16016 beachten

64 10 68

IN 1 IN 1 IN
+7 V +7 +7
0 0
-K2 -K2 -K2
.X1 IU37 .X2 ID14 .X1 ID43
/127.5 /127.3 /128.3

controller 2 controller 2 controller 2

Lenkhebel Reversierung Nulllagen-Schalter


steering lever counterrotate zero position switch
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Joysticks,Vorschub 85
of
E - CAE Document type: Function group No.: SF = serial release from to
joysticks,speed potentiometer
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Parkbremse
parking brake

OUT
+7
-K2
.X1 QD28

/129.5
controller 2

29

+7
-K2.X1s
29/96
/160. 8
214

-W1
-HA1.HQ4.XMa
/153. 5
1/3

.Ma
-HA1.HQ4
Schutzvermerk nach ISO 16016 beachten

RD

2
2/3
/153. 5
215

-W1
-A2.X4s
/144. 5
8/22
+2 +2
-A2.X4p
8/22
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


T31 T31
/82.8 /87.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Parkbremse 86
of
E - CAE Document type: Function group No.: SF = serial release from to
parking brake
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/80.8 /88.1

-A2.X11p

-A2.X11p
/88.2
/88.2

/88.3
/88.3

/88.2
/88.2

/88.3
/88.3
8/22

9/22
+2

+2
C2/IC61
Sensor1_LH
Sensor2_LH

Sensor2_RH
Sensor1_RH
C2/IC60

C2/IC62
C2/IC63
+2

+2
-A2.X11s
8/22
/145. 8

-A2.X11s
9/22
/145. 8
619

623
-A2.X18p

-A2.X18p

-A2.X18p

-A2.X18p
-W1 -W1
-X49s

-X50s
/174. 8

/175. 2
2/22

4/22
3/22

7/22
6/22

5/22

9/22
8/22
+7

+2

+2

+7

+2

+2
3/6

3/6
+2

+2

+2

+2
+7
-X49p
3/6
/174. 8

-A2.X18s
2/22
3/22
/146. 8

-A2.X18s
7/22
6/22
/146. 8

+7
-X50p
3/6
/175. 2

-A2.X18s
4/22
5/22
/146. 8

-A2.X18s
9/22
8/22
/146. 8
3

3
-W8 -W9
-HM1.B1.X1S

-HM2.B1.X1S
621

216
217

218
219
622

625
626
-W1 -W1 -W1 -W1
/158. 5

/158. 8
1/4

1/4
+7 +7 +7 +7
1 -W8 1 -W9
-X49p -X49s -X50p -X50s
2 2/4 4 4/6 4/6 2 2/4 4 4/6 4/6
/158. 5 5 5/6 5/6 /158. 8 5 5/6 5/6
/174. 8 /174. 8 /175. 2 /175. 2
-HM1.B1 -HM2.B1
4/4 4/4
Schutzvermerk nach ISO 16016 beachten

4 /158. 5 4 /158. 8
3 3
3/4
/158. 5

3/4
/158. 8
-K2.X1s

-K2.X1s

-K2.X1s

-K2.X1s
6

6
-W8 -W9
/160. 8

/160. 8

/160. 8

/160. 8
11/96

10/96

9/96

8/96
+7

+7

+7

+7
-X49p

-X50p
/174. 8

/175. 2
+7

+7
6/6

6/6
11 10 9 8

IN IN IN IN
+7
-X49s
6/6
/174. 8

+7
-X50s
6/6
/175. 2
+7 1,2. . . +7 1,2. . . +7 1,2. . . +7 1,2. . .
-K2 -K2 -K2 -K2
.X1 IC61 .X1 IC60 .X1 IC62 .X1 IC63
/128.5 /128.3 /128.5 /128.5
620

624
-W1 -W1

controller 2 controller 2 controller 2 controller 2


-A2.X5s

-A2.X5s
Refer to protection notice ISO 16016

/144. 8

/144. 8
20/22

21/22
+2

+2
Drehzahlmessung, links, Kanal 2 Drehzahlmessung, links, Kanal 1 Drehzahlmessung, rechts, Kanal 1 Drehzahlmessung, rechts, Kanal 2

© 2012 by Joseph Vögele AG


speed measurement, left hand, channel 2 speed measurement, left hand, channel 1 speed measurement, right hand, channel 1 speed measurement, right hand, channel 2
+2

+2
-A2.X5p
20/22

-A2.X5p
21/22

T31 T31
/86.8 /88.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Drehzahl - Initiatoren 87
of
E - CAE Document type: Function group No.: SF = serial release from to
RPM - proximity switch
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/87.8 /97.1

/87.3
/87.3
/87.7
/87.7

/87.8
/87.8
/87.4
/87.4
C2/IC61
Sensor1_LH
Sensor2_LH
Sensor1_RH
Sensor2_RH

C2/IC63
C2/IC62

C2/IC60
nur Spray-Jet
only Spray-Jet

+2 +2
-A2.X18p -A2.X18s -W71
10/22 10/22 4 C2/IC60
/55.3
11/22 11/22 5 C2/IC63

-A2.X35s

-A2.X35s
/55.3
/146. 8

4/10
3/10
5/10

6/10
+2

+2
1/10
-T5.X1
+2
1/10

3/10
5/10
4/10
6/10
IN SIG1

+
IN SIG2
IN SIG3
IN SIG4

+2
-T5
Sensorverstärker
sensor amplifier

-A2.X39s

-A2.X39s

-A2.X39s

-A2.X39s
OUT SIG1
OUT SIG2
OUT SIG3
OUT SIG4

20/24

22/24
7/24

9/24
+2

+2

+2

+2
Schutzvermerk nach ISO 16016 beachten

10/10
2/10

7/10
8/10
9/10
+2
-A2.X35s
2/10

7/10
8/10
9/10
10/10

T31 T31
/87.8 /89.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Drehzahl - Initiatoren 88
of
E - CAE Document type: Function group No.: SF = serial release from to
RPM - proximity switch
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Hydraulikpumpe Vorwärts, links Hydraulikpumpe rückwärts, links Hydraulikpumpe Vorwärts, rechts Hydraulikpumpe rückwärts, rechts
traction propel forwards, left hand traction propel reverse, left hand traction propel forwards, right hand traction propel reverse, right hand

OUT OUT OUT OUT


+7 +7 +7 +7
-K2 -K2 -K2 -K2
.X1 QPWM1 .X1 QPWM2 .X1 QPWM3 .X1 QPWM4
/129.3 /129.3 /129.3 /129.3

controller 2 controller 2 controller 2 controller 2

83 84 85 86

+7
-K2.X1s
83/96
/160. 8

+7
-K2.X1s
84/96
/160. 8

+7
-K2.X1s
85/96
/160. 8

+7
-K2.X1s
86/96
/160. 8
220

222

224

226
-W1 -W1 -W1 -W1

-HG1.HR2.XMz

-HG2.HR2.XMz
-HG1.HR1.XMy

-HG2.HR1.XMy
/157. 2

/157. 5

/157. 5

/157. 5
1/3

1/3

1/3

1/3
1 1 1 1

.My .Mz .My .Mz


-HG1.HR1 -HG1.HR2 -HG2.HR1 -HG2.HR2

RD RD RD RD

2 2 2 2
2/3
/157. 2

2/3
/157. 5

2/3
/157. 5

2/3
/157. 5
Schutzvermerk nach ISO 16016 beachten

221

223

225

227
-W1 -W1 -W1 -W1
-A2.X15s

-A2.X15s

-A2.X15s

-A2.X15s
/146. 5

/146. 5

/146. 5

/146. 5
20/22
16/22

17/22

19/22
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X15p
16/22

-A2.X15p
17/22

-A2.X15p
19/22

-A2.X15p
20/22
87a
87

+2
-A2.K11
Refer to protection notice ISO 16016

30

/90.1

© 2012 by Joseph Vögele AG


T31 T31
/88.8 /90.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantrieb 89
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Reserve
/31.8

Freigabe Fahrantrieb Hydraulikmotor links Hydraulikmotor rechts


release propel system traction motor left hand traction motor right hand

OUT OUT OUT


+7 +7 +7
-K3 -K3 -K3
.X1 QD3 .X1 QPWM1 .X1 QPWM2
/134.3 /134.3
/134.3
controller 3 controller 3 controller 3

-HM2.HR1.XMy
85 83 84

-HM1.HR1.XMy
+7
-K3.X1s
85/96
/161. 8

+7
-K3.X1s
83/96
/161. 8

+7
-K3.X1s
84/96
/161. 8

/158. 8
/158. 8

1/2
231
229

1/2
1

1
-W1 -W8 -W1 -W9
228

1
-W1
1
.My

-X49s

-X50s
/174. 8

/175. 2
.My

+7

+7
-HM2.HR1

1/6

1/6
-A2.X15s

-HM1.HR1
/146. 5
18/22

+7
-X49p
1/6
/174. 8

+7
-X50p
1/6
/175. 2
+2

2
2

2/2
/158. 8
+2
-A2.X15p
18/22

2/2
/158. 8
2

2
-W8 -W9
Schutzvermerk nach ISO 16016 beachten

-X49p

-X50p
/174. 8

/175. 2
A A
+2 +2

+7

+7
2/6

2/6
-A2.R45 -A2.R46
K K

+7
-X49s
2/6
/174. 8

+7
-X50s
2/6
/175. 2
230

232
86 -W1 -W1
K
+2 +2
-A2.R47

-A2.X5s

-A2.X5s
-A2.K11

/144. 8

/144. 8
A
85

19/22

18/22
+2

+2
+2

+2
-A2.X5p
19/22

-A2.X5p
18/22
Refer to protection notice ISO 16016

T31 T31
/89.8 /91.1

© 2012 by Joseph Vögele AG


87
/89.2 30
87a

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantrieb 90
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Abstreifer Fahrwerk heben Abstreifer Fahrwerk senken


scraper track raise scraper track lowering

OUT OUT
+7 +7
-K2 -K2
.X1 QD35 .X1 QD36

/129.5 /129.5
controller 2 controller 2

5 4

+7
-K2.X1s
5/96
/160. 8

+7
-K2.X1s
4/96
/160. 8
233

235
-W1 -W1

-HA1.HQ6.XMb
-HA1.HQ6.XMa
/153. 8

/153. 8
Option
1/3

1/3
option
1 1

.Ma -HA1.HQ6 .Mb

RD RD
Schutzvermerk nach ISO 16016 beachten

2 2
234 2/3
/153. 8

236 2/3
/153. 8

-W1 -W1
-A2.X4s

-A2.X5s
/144. 5

/144. 8
22/22

22/22
+2

+2
+2

+2
-A2.X4p
22/22

-A2.X5p
22/22

T31 T31
/90.8 /92.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Abstreifer Fahrwerk 91
of
E - CAE Document type: Function group No.: SF = serial release from to
scraper track
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Rückwärtssignal
back-up signal

OUT
+7
-K3
.X1 QD19

/134.3
controller 3

50

+7
-K3.X1s
50/96
/161. 8
Option
option
237

-W1

+
-X41s
/173. 2

+8
-P6
+8
1/2

-
+8
-X41p
1/2
/172. 8

2
1

-W12 -W12
-X41p
/172. 8
+8
2/2
Schutzvermerk nach ISO 16016 beachten

+8
-X41s
2/2
/173. 2
238

-W1
-A2.X4s
/144. 5
21/22
+2 +2
-A2.X4p
21/22

T31 T31
/91.8 /93.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Rückwärtssignal 92
of
E - CAE Document type: Function group No.: SF = serial release from to
back-up signal
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F31 F31
/37.8 /95.1

-A2.X12p
15/22
+2 +2
-A2.X12s
15/22
/145. 8
Option Option, mechanischer Sensor Option, Funksensor
option option, mechanical sensor option, radio sensor
239

-W1 +7 +7 +7 +7 +7 +7 +7
-X42s -X42p -W27 -X43s -X43p -W27.1 -X45s -X45p -W27.2 -X43p -W27.3
A/3 A/3 3 3/7 3/7 2 2/2 2/2 2 3/7 3 5
/173. 5 /173. 2 /173. 8 /173. 8 /174. 2 /174. 2 /173. 5 +7
+7 14 22 -T3

5
-W27
-B16
+7 +7 +7 +7 +7 +7 13 21 +7
-X42s -X42p -W27 -X43s -X43p -W27.1 -X45s -X45p -W27.2 -X43p -W27.3
C/3 C/3 1 1/7 1/7 1 1/2 1/2 1 1/7 1 4
/173. 5 /173. 2 /173. 8 /173. 8 /174. 2 /174. 2 /173. 5

+7 +7
+7 +7 -X43s -X43p -W27.3
-W27 5/7 5/7 5 +
-X42s -X42p
240

-W1 B/3 B/3 6 6/7 6/7 6 -


/173. 5 /173. 2 /173. 8 /173. 5
-K2.X1s
/160. 8
36/96
+7

36
Schutzvermerk nach ISO 16016 beachten

241

1 IN -W1
+7 0
-K2 +7 +7
.X1 ID15
/127.3
-X42p -X43p
A/3 3/7
/173. 2 /173. 5
controller 2
1

1
-W27.4 -W27.5
Auffahrschutz +7 +7
-X42p -X43p
distance protection C/3 1/7
/173. 2 /173. 5
-A2.X8s

Blindstecker, ohne Option Blindstecker, ohne Auffahrschutz


/145. 2

Dummy plug, without option Dummy plug, without distance protection


14/22
+2 +2
-A2.X8p
14/22
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


T31 T31
/92.8 /97.5

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Auffahrschutz 93
of
E - CAE Document type: Function group No.: SF = serial release from to
distance protection
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

8V_USTAB
/95.1

-A2.X11p
6/22
+2 +2
-A2.X11s
6/22
/145. 8
627
-W1

-X44s
/174. 2
+7
1/4
+7
-X44s
3/4
/174. 2

242
-W1

-K2.X1s
/160. 8
19/96
+7
Schutzvermerk nach ISO 16016 beachten

+7
-X44s
2/4
/174. 2

19

IN
+7 V
628

-W1 -K2
.X1 IU33
-A2.X9s

/127.5
/145. 5
8/22
+2

controller 2

Abstandssensor
+2
-A2.X9p
8/22

distance sensor

C2/AGND C2/AGND
/80.8 /95.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Abstandssensor 94
of
E - CAE Document type: Function group No.: SF = serial release from to
distance sensor
ESP 8
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F31 F31
/93.8 /96.1
8V_USTAB 8V_USTAB
/94.8 /96.1

-A2.X11p

-A2.X11p
2/22

4/22
3/22
+2

+2
1/22
+2

+2
-A2.X11s
1/22
2/22
/145. 8

-A2.X11s
3/22
4/22
/145. 8
629
630

632
633
-W1
-W1
-X51s

/175. 5

-X10s

/166. 5
+2
A/3
B/3

+7

5/8
1/8

-B10.X1s
+2
-X51p
A/3
B/3
/175. 5

+7
-X10p
1/8
5/8
/166. 5

/148. 5
5
1
-W13

+7

5/7
1/7
2
1

-W30
-T2.X1

+7 +7
1 5 -W13 -W1
-X10p -X10s
+2
1/1

3 3/7 3 3/8 3/8 640 C2/IU41


/96.1
α 4 4/8 4/8
+2 +7
+ /166. 5 /166. 5
-T2.X2 -B10

243
+ 1/1
U -W1
/165. 2 4/7
+2 24V
-T2 4

-K2.X1s
8V 2 6

/160. 8
37/96
+7
2/7

6/7
-
Schutzvermerk nach ISO 16016 beachten

-
37
1/1
+2
-T2.X4
/165. 2

-X10p

/166. 5
1 IN

+7
+7

2/8
6/8
0

2
6
-W13 -K2
3

-W30 ID16
.X1
-X51p
/175. 5

/127.3
+7
-X10s
2/8
6/8
/166. 5
+2
C/3

controller 2
634
635
+2
-X51s
C/3
/175. 5

Option -W1
Option Lenkautomatik, links
option
option automatic steering control, left hand
631

-A2.X9s

-W1
/145. 5
-A2.X9s

10/22
11/22
+2
/145. 5
9/22
+2
Refer to protection notice ISO 16016

+2
-A2.X9p
10/22
11/22
+2
-A2.X9p
9/22

© 2012 by Joseph Vögele AG


C2/AGND C2/AGND
/94.8 /96.1

Lenkautomatik, links
automatic steering control, left hand
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Lenkautomatik 95
of
E - CAE Document type: Function group No.: SF = serial release from to
automatic steering control
ESP 9
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

C2/IU41
/95.8
F31
/95.8
8V_USTAB
/95.8

-A2.X11p

640
-W1

5/22
7/22
+2

-B11.X1s
/148. 5
+2
-A2.X11s
5/22
7/22
/145. 8

+7

5/7
1/7

Splice
+7 +7
1 5 -W14 -X11p -X11s -W1 +7
-X264

636
637
3 3/7 3 3/8 3/8 641
-W1
α 4 4/8 4/8
+7
/166. 8 /166. 8
-B11
U
4/7
-X11s

/166. 8
4
+7

5/8
1/8

2 6

245

244
-W1 -W1

2/7

6/7
+7
-X11p
1/8
5/8
/166. 8

-K2.X1s

-K2.X2s
/160. 8

/161. 5
26/58
35/96
2
1

-W14

+7

+7
35 26

1 IN 1 IN
+7 0 +7 0
-K2 -K2
ID17 IU41
Schutzvermerk nach ISO 16016 beachten

.X1 .X2
/127.3 /128.3
5
6
-W14
-X11p

/166. 8
controller 2 controller 2
+7
2/8
6/8

Lenkautomatik, rechts Sensor Lenkautomatik


automatic steering control, right hand sensor automatic steering control
+7
-X11s
2/8
6/8
/166. 8

Option
option
638
639

-W1
-A2.X9s

/145. 5
12/22
13/22
+2 +2
-A2.X9p
12/22
13/22
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


C2/AGND C2/AGND
/95.8 /97.1

Lenkautomatik, rechts
automatic steering control, right hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Lenkautomatik 96
of
E - CAE Document type: Function group No.: SF = serial release from to
automatic steering control
ESP 9
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/88.8 /98.1

-A2.X11p
Band links Vorwärts Band links, rückwärts

11/22
+2
conveyor, left hand forwards conveyor left hand, backw.

OUT OUT

+2
-A2.X11s
11/22
/145. 8
+7 +7
-K2 -K2
.X1 QPWM9 .X1 QPWM10
/129.3 /129.3

642
-W1

-X60s
/177. 2
controller 2 controller 2

+7
2/6
53 77
+7
-X60p
2/6
/176. 8

+7
-K2.X1s
53/96
/160. 8

+7
-K2.X1s
77/96
/160. 8
2

-W35
-B12.X1s
/148. 8

247

249
-W1 -W1
+8
2/3

-HG6.HQ2.XMb

-HG6.HQ2.XMa
2

+8 +7 +7
+8 α -B12.X1s -W35 -X60p -X60s

/158. 2

/157. 8
3 3/3 3 3/6 3/6
-B12
/148. 8 /176. 8 /177. 2

246
U

1/3

1/3
-W1

1 1

-K2.X1s
1

/160. 8
.Mb -HG6.HQ2 .Ma

41/96
+8
-B12.X1s
1/3
/148. 8

+7
Schutzvermerk nach ISO 16016 beachten

41
RD RD
1

-W35 IN 2 2
+7 V
-X60p
/176. 8

-K2

2/3
/158. 2

2/3
/157. 8
.X1 IU38
+7
1/6

/127.5

controller 2
+7
-X60s
1/6
/177. 2

248

250
-W1 -W1
Füllstand Band links
643

-W1
level sensor: conveyor, left hand

-A2.X6s

-A2.X6s
/144. 8

/144. 8
-A2.X9s
/145. 5

4/22

3/22
+2

+2
4/22
+2

+2

+2
-A2.X6p
4/22

-A2.X6p
3/22
Refer to protection notice ISO 16016

+2
-A2.X9p
4/22

© 2012 by Joseph Vögele AG


C2/AGND C2/AGND T31 T31
/96.8 /98.5 /93.8 /98.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bänder, links 97
of
E - CAE Document type: Function group No.: SF = serial release from to
conveyor system, left hand
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19
/97.8 /101.1

-A2.X11p
Band rechts, vorwärts Band rechts, rückwärts

12/22
+2
conveyor right hand, forw. conveyor right hand, backw.

OUT OUT
+7 +7

+2
-A2.X11s
12/22
/145. 8
-K2 -K2
.X1 QPWM11 .X1 QPWM12
/129.3 /129.3

644
-W1
controller 2 controller 2

-X60s
/177. 2
+7
5/6
54 78

+7
-K2.X1s
54/96
/160. 8

+7
-K2.X1s
78/96
/160. 8

+7
-X60p
5/6
/176. 8
251

253

5
-W35
-W1 -W1

-B13.X1s
/148. 8
-HG9.HQ2.XMb

-HG9.HQ2.XMa

+8
2/3
2

/158. 5

/158. 5
+8 +7 +7
+8 α -B13.X1s -W35 -X60p -X60s

1/3

1/3
3 3/3 6 6/6 6/6
-B13
/148. 8 /176. 8 /177. 2
1 1 U

255
-W1
.Mb -HG9.HQ2 .Ma
1

-K2.X2s
/161. 5
+8
-B13.X1s
1/3
/148. 8

31/58
Schutzvermerk nach ISO 16016 beachten

+7
RD RD

2 2
31
2/3
/158. 5

2/3
/158. 5

4
-W35
IN

-X60p
/176. 8
+7 V
252

254

+7
-K2

4/6
-W1 -W1 IU39
.X2
/127.5

+7
-X60s
4/6
/177. 2
-A2.X6s

controller 2
-A2.X6s
/144. 8

/144. 8

645
2/22
+2

-W1
+2
1/22

Füllstand Band rechts


level sensor: conveyor, right hand

-A2.X9s
/145. 5
+2
-A2.X6p
2/22

+2
-A2.X6p
1/22

5/22
+2
Refer to protection notice ISO 16016

+2
-A2.X9p
5/22

© 2012 by Joseph Vögele AG


T31 T31 C2/AGND C2/AGND
/97.8 /99.1 /97.4 /108.2

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bänder, rechts 98
of
E - CAE Document type: Function group No.: SF = serial release from to
conveyor system, right hand
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Schnecke rechts, vorw. Schnecke rechts, rückw.


Schnecke links, vorw. Schnecke links, rückw.
auger right hand, forwards auger right hand, backwards
auger left hand, forwards auger left hand, backwards
OUT OUT
OUT OUT
+7 +7
+7 +7 -K2 -K2
-K2 -K2 .X1 QPWM7 .X1 QPWM8
.X1 QPWM5 .X1 QPWM6
/129.3 /129.3
/129.3 /129.3

controller 2 controller 2
controller 2 controller 2

81 82
79 80

+7
-K2.X1s
81/96
/160. 8

+7
-K2.X1s
82/96
/160. 8
+7
-K2.X1s
79/96
/160. 8

+7
-K2.X1s
80/96
/160. 8
256

258

260

262
-W1 -W1 -W1 -W1

-HG8.HQ1.XMb

-HG8.HQ1.XMa
-HG5.HQ1.XMb

-HG5.HQ1.XMa

/158. 2

/158. 2
/157. 8

/157. 8

1/3

1/3
1/3

1/3
1 1
1 1
.Mb -HG8.HQ1 .Ma
.Mb -HG5.HQ1 .Ma

RD RD
RD RD
2 2
2 2

2/3
/158. 2

2/3
/158. 2
Schutzvermerk nach ISO 16016 beachten

2/3
/157. 8

2/3
/157. 8

261
257

259

263
-W1 -W1 -W1 -W1
-A2.X6s

-A2.X6s

-A2.X6s

-A2.X6s
/144. 8

/144. 8

/144. 8

/144. 8
8/22

7/22

6/22

5/22
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X6p
8/22

-A2.X6p
7/22

-A2.X6p
6/22

-A2.X6p
5/22
T31 T31
/98.5 /100.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Schnecken 99
of
E - CAE Document type: Function group No.: SF = serial release from to
augers
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Schnecke heben Schnecke senken


auger raise auger lower

OUT OUT
+7 +7
-K2 -K2
.X1 QD39 .X1 QD40

/129.5 /129.5
controller 2 controller 2

90 89

+7
-K2.X1s
90/96
/160. 8

+7
-K2.X1s
89/96
/160. 8
264

266
-W1 -W1
-HA2.HQ3.XMb

-HA2.HQ3.XMa
/154. 5

/154. 5
1/3

1/3
1 1

.Mb -HA2.HQ3 .Ma

RD RD

2 2
2/3
/154. 5

2/3
/154. 5
Schutzvermerk nach ISO 16016 beachten

265

267

-W1 -W1
-A2.X6s

-A2.X6s
/144. 8

/144. 8
10/22

9/22
+2

+2
+2

+2
-A2.X6p
10/22

-A2.X6p
9/22

T31 T31
/99.8 /102.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Schnecken heben/senken 100
of
E - CAE Document type: Function group No.: SF = serial release from to
auger raise/lower
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F19 F19 F42 F42


/98.8 /123.1 /38.8 /104.1

-A2.X19p

-A2.X19p

-A2.X11p
5/22

6/22
+2

+2

17/22
+2

-X84s
/180. 2
+7
2/4
+2

+2
-A2.X19s
5/22
/147. 2

-A2.X19s
6/22
/147. 2

+2
-A2.X11s
17/22
/145. 8

+7
-X84p
2/4
/180. 2
650
-W1
646

648
-W1 -W1
-X80s

-X81s
/178. 8

/179. 2

2
-W39
+7

+7
A/3

A/3
Option Option

-HM21.B1.X1S
option option
+7 +7 +7 +7
+7
-X80p
A/3

+7
-X81p
A/3
-X80p -X80s -X81p -X81s
C/3 C/3 C/3 C/3
/178. 8 /178. 8 /179. 2 /179. 2

/159. 5
3

3
1

2/4
-X80.1s

-X81.1s
/178. 5

/178. 8
Option
2
+7

+7
A/3

A/3
B/3

B/3
option BN
+7 +7
-W39 -X84p -X84s
4 4/4 4 4/4 4/4
-HM21.B1
WH /159. 5 /180. 2 /180. 2
U
268

269
+7
-X80.1s
C/3
/178. 5

+7
-X81.1s
C/3
/178. 8

270
-W1 -W1
BU -W1
3
2

3/4
/159. 5
-X80p

-X81p
/178. 8

/179. 2
-K3.X2s

-K3.X1s

-K3.X2s
/161. 8

/162. 5
+7

+7
B/3

B/3
29/58

71/96

31/58
Schutzvermerk nach ISO 16016 beachten

+7

+7

+7
3
-W39
+7
-X80s
B/3
/178. 8

+7
-X81s
B/3
29 /179. 2 71 31

IN IN IN

-X84p
/180. 2
+7 V +7 V +7 V
647

649

+7
-K3 -K3 -K3

3/4
-W1 IU45 -W1 IU46 IU39
.X2 .X1 .X2
-A2.X19s

-A2.X19s

/132.5

-A2.X9s
/147. 2

/147. 2

/145. 5
/133.3 /133.3

651

+7
-X84s
3/4
/180. 2
21/22

22/22

16/22
controller 3 controller 3 -W1 controller 3
+2

+2

+2
Schneckenmaterialsensor, links Schneckenmaterialsensor, rechts Wegmessung, Schnecke he/se, rechts
+2

+2

+2
-A2.X19p
21/22

-A2.X19p
22/22

-A2.X9p
16/22
auger material sensor, left hand auger material sensor, right hand distance measurement, auger r/l, right hand

C3/AGND C3/AGND
/54.8 /109.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Längsneigungs-Sensor links, Navitronic Längsneigungs-Sensor rechts, Navitronic
longitudinal slope sensor left hand, Navitronic longitudinal slope sensor right hand, Navitronic

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sensoren - Schnecke 101
of
E - CAE Document type: Function group No.: SF = serial release from to
sensors - auger
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Reserve
reserve

OUT
+7
-K3
.X1 QD14

/134.3
controller 3

75

+7
-K3.X1s
75/96
/161. 8
271

-W1
-HA12.HQ1.XMa
/157. 2
1/3

Option 1

option .Ma
-HA12.HQ1
Schutzvermerk nach ISO 16016 beachten

RD

2
2/3
/157. 2
272

-W1
-A2.X6s
/144. 8
11/22
+2 +2
-A2.X6p
11/22
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


T31 T31
/100.8 /103.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 102
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Bunkerwand links, heben Bunkerwand links, senken Klappe heben Klappe senken Bunkerwand rechts, heben Bunkerwand rechts, senken
hopper left hand, raise hopper left hand, lower front apron, raise front apron, lower hopper right hand, raise hopper right hand, lower

OUT OUT OUT OUT OUT OUT


+7 +7 +7 +7 +7 +7
-K2 -K2 -K2 -K2 -K2 -K2
.X1 QD43 .X1 QD44 .X1 QD41 .X1 QD42 .X1 QD45 .X2 QD46

/130.3 /130.3 /130.3 /130.3 /130.3 /130.3


controller 2 controller 2 controller 2 controller 2 controller 2 controller 2

88 87 94 93 96 49
+7
-K2.X1s
88/96
/160. 8

+7
-K2.X1s
87/96
/160. 8

+7
-K2.X1s
94/96
/160. 8

+7
-K2.X1s
93/96
/160. 8

+7
-K2.X1s
96/96
/160. 8

+7
-K2.X2s
49/58
/161. 5
281
273

275

277

279

283
-W1 -W1 -W1 -W1 -W1 -W1
-HA2.HQ5.XMb

-HA2.HQ4.XMb

-HA2.HQ6.XMb
-HA2.HQ5.XMa

-HA2.HQ4.XMa

-HA2.HQ6.XMa
/154. 8

/154. 8

/154. 5

/154. 8

/155. 2

/155. 2
Option
1/3

1/3

1/3

1/3

1/3

1/3
option
1 1 1 1 1 1

.Ma -HA2.HQ5 .Mb .Ma -HA2.HQ4 .Mb .Ma -HA2.HQ6 .Mb


Schutzvermerk nach ISO 16016 beachten

RD RD RD RD RD RD

2 2 2 2 2 2
2/3
/154. 8

2/3
/154. 8

2/3
/154. 5

2/3
/154. 8

2/3
/155. 2

2/3
/155. 2
274

276

278

280

282

284
-W1 -W1 -W1 -W1 -W1 -W1
-A2.X6s

-A2.X6s

-A2.X6s

-A2.X6s

-A2.X6s

-A2.X6s
/144. 8

/144. 8

/144. 8

/144. 8

/144. 8

/144. 8
12/22

13/22

14/22

15/22

16/22

17/22
+2

+2

+2

+2

+2

+2
Refer to protection notice ISO 16016

+2

+2

+2

+2

+2

+2
-A2.X6p
12/22

-A2.X6p
13/22

-A2.X6p
14/22

-A2.X6p
15/22

-A2.X6p
16/22

-A2.X6p
17/22

© 2012 by Joseph Vögele AG


T31 T31
/102.8 /104.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bunkerwände, Klappe 103
of
E - CAE Document type: Function group No.: SF = serial release from to
hoppers, front apron
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42 F42
/101.8 /105.1
C3/ID13
/18.8

-A2.X19p
-A2.X14p
-A2.X8p

+2
1/22
17/22

12/22
+2

+2

+2
-A2.X19s
1/22
/147. 2
+2

+2
-A2.X8s
17/22
/145. 2

-A2.X14s
12/22
/146. 2

652
-W1
+7 +7 +7 +7 Option

285

375
-W1 -W1 -X82s -X82p -W36.1 -X82.1s -X82.1p -W36
option
A/3 A/3 1 A/3 A/3 1
C/3 C/3 3 C/3 C/3 4

B/3 B/3 2 B/3 B/3 3


/179. 5 /179. 5 /179. 5 /179. 2
-K3.X2s
/162. 5
22/58

-B20.X1s
+7

/149. 2
22

+7
1/4
1 IN
1
+7 0
-K3 +
.X2 ID13

653
/132.3 +7
-W1
-B20 +7
-B20.X1s
controller 3 4/4
_ /149. 2
OUT 4
3
Position Abdruckbalken, links
Schutzvermerk nach ISO 16016 beachten

position truck-hitch, left hand

+7
-B20.X1s
3/4
/149. 2
-A2.X6s
/144. 8
22/22
+2 +2
-A2.X6p
22/22

T31 T31
/103.8 /105.1

Sensor, links
Refer to protection notice ISO 16016

sensor, left hand

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Abdruckbalken 104
of
E - CAE Document type: Function group No.: SF = serial release from to
truck-hitch
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42 F42
/104.8 /108.1
C3/ID14
/18.8

-A2.X19p
-A2.X18p

-A2.X19p

3/22
+2
12/22

15/22
+2

+2

+2
-A2.X19s
3/22
/147. 2
+2

+2
-A2.X18s
12/22
/146. 8

-A2.X19s
15/22
/147. 2

654
-W1
+7 +7 +7 +7 Option

287

376
-W1 -W1 -X83s -X83p -W36.2 -X83.1s -X83.1p -W36
option
A/3 A/3 1 A/3 A/3 1
C/3 C/3 3 C/3 C/3 4

B/3 B/3 2 B/3 B/3 3


/180. 2 /179. 8 /179. 8 /179. 8
-K3.X2s
/162. 5
10/58

-B21.X1s
+7

/149. 5
10

+7
1/4
1 IN
1
+7 0
-K3 +
.X2 ID14

655
/132.3 +7
-W1
-B21 +7
-B21.X1s
controller 3 4/4
_ /149. 5
OUT 4
3
Position Abdruckbalken, rechts
Schutzvermerk nach ISO 16016 beachten

position truck-hitch, right hand

+7
-B21.X1s
3/4
/149. 5
-A2.X7s
/145. 2
22/22
+2 +2
-A2.X7p
22/22

T31 T31
/104.8 /106.1

Sensor, rechts
Refer to protection notice ISO 16016

sensor, right hand

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Abdruckbalken 105
of
E - CAE Document type: Function group No.: SF = serial release from to
truck-hitch
ESP 10
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

+2 +2
Nivellierung heben, links Nivellierung senken, links -A2.R49 -A2.R49
4X9/9
levelling system (AGS) raise, left levelling system (AGS) lowering, left /108.1
2 8 3 9

OUT OUT +2 +2
+7 +7 -A2.R49 -A2.R49
4X9/4
-K2 -K2 /108.1
QD13 QD14 4 1 5 6
.X1 .X1

/129.3 /129.3
controller 2 controller 2

-A2.X15p

-A2.X15p
51 75

13/22

15/22
+2

+2
+7
-K2.X1s
51/96
/160. 8

+7
-K2.X1s
75/96
/160. 8

+2

+2
-A2.X15s
13/22
/146. 5

-A2.X15s
15/22
/146. 5
289

290
-W1 -W1

291
-A2.X15s

-A2.X15s

293
-W1 -W1
/146. 5

/146. 5
21/22
14/22
+2

+2

-HA1.HQ2.XMb

-HA1.HQ2.XMa
+2

+2
-A2.X15p
14/22

-A2.X15p
21/22

/153. 2

/153. 2
1/3

1/3
1 1

.Mb -HA1.HQ2 .Ma


Schutzvermerk nach ISO 16016 beachten

RD RD

2 2

292 2/3
/153. 2

294 2/3
/153. 2
-W1 -W1

-A2.X6s

-A2.X6s
/144. 8

/144. 8
19/22

18/22
+2

+2
+2

+2
-A2.X6p
19/22

-A2.X6p
18/22
Refer to protection notice ISO 16016

T31 T31
/105.8 /107.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Nivellierung, links 106
of
E - CAE Document type: Function group No.: SF = serial release from to
levelling system (AGS), left hand
ESP 11
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

+2 +2
Nivellierung heben, rechts Nivellierung senken, rechts -A2.R48 -A2.R48
4X9/7
levelling system (AGS) raise, right levelling system (AGS) lowering, right /108.1
2 8 3 9

OUT OUT +2 +2
+7 +7 -A2.R48 -A2.R48
4X9/2
-K2 -K2 /108.1
QD15 QD16 4 1 5 6
.X1 .X1

/129.3 /129.3
controller 2 controller 2

-A2.X15p

-A2.X15p
52 76

11/22
8/22
+2

+2
+7
-K2.X1s
52/96
/160. 8

+7
-K2.X1s
76/96
/160. 8

+2

+2
-A2.X15s
8/22
/146. 5

-A2.X15s
11/22
/146. 5
295

296
-W1 -W1
-A2.X15s

-A2.X15s

297

299
-W1 -W1
/146. 5

/146. 5
12/22
7/22
+2

+2

-HA1.HQ3.XMb

-HA1.HQ3.XMa
+2

+2
-A2.X15p
7/22

-A2.X15p
12/22

/153. 5

/153. 2
1/3

1/3
1 1

.Mb -HA1.HQ3 .Ma


Schutzvermerk nach ISO 16016 beachten

RD RD

2 2

298 2/3
/153. 5

300 2/3
/153. 2
-W1 -W1

-A2.X6s

-A2.X6s
/144. 8

/144. 8
21/22

20/22
+2

+2
+2

+2
-A2.X6p
21/22

-A2.X6p
20/22
Refer to protection notice ISO 16016

T31 T31
/106.8 /108.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Nivellierung, rechts 107
of
E - CAE Document type: Function group No.: SF = serial release from to
levelling system (AGS), right hand
ESP 11
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42 F42
/105.8 /109.1
F28
/36.8
4X9/2
/107.8

-A2.X11p
4X9/7
/107.8

4X9/9 Reserve

18/22
/106.8

+2
4X9/4 reserve
/106.8

OUT

+2
-A2.X11s
18/22
/145. 8
+7
-K3
.X1 QD20

/134.3

662
controller 3
-W1

-B14.X1s
74

/148. 8
+7
-K3.X1s
74/96

+7
A/3
Option A

option +7

-A2.X15p

-A2.X15p

-A2.X12p
α -B14.X1s
-A2.X7p

+7
B B/3
-B14
/148. 8
U
2/22

3/22

5/22
6/22
+2

+2

+2

+2
1/22

1/22
301
-W1

302
-W1
C
+2

+2

+2

+2
-A2.X7s
2/22
/145. 2

-A2.X15s
3/22
1/22
/146. 5

-A2.X15s
5/22
6/22
/146. 5

-A2.X12s
1/22
/145. 8

+7
-B14.X1s
C/3
/148. 8

-K2.X2s
/161. 5
17/58
+7
661
656

657
658

659
660
-W1 -W1 -W1 -W1

663
Schutzvermerk nach ISO 16016 beachten

-W1 17
-X89s

-X89s

-X89s

-X89s

-X89s
/181. 5

/181. 5

/181. 5

/181. 5

/181. 5
+7

+7

+7

+7

+7
4/8

2/8
8/8

6/8

3/8

7/8

1/8
IN
+7 V
-K2

-A2.X9s
Option .X2 IU40

/145. 5
+7
-X89p
8/8
/181. 5

+7
-X89p
4/8
6/8
/181. 5

+7
-X89p
3/8
/181. 5

+7
-X89p
7/8
2/8
/181. 5

+7
-X89p
1/8
/181. 5
option /127.5

6/22
+2
controller 2
4

2
8

1
-W4 -W4 -W4 -W4
/166. 2

/166. 2

/166. 2

/166. 2

/166. 2
-X9s

-X9s

-X9s

-X9s

-X9s

+2
-A2.X9p
6/22
4/11

2/11
8/11

9/11

3/11

7/11

1/11
+4

+4

+4

+4

+4
Neigungssensor
slope sensor

C2/AGND
/98.8
T31 T31
/107.8 /110.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Nivellierung 108
of
E - CAE Document type: Function group No.: SF = serial release from to
levelling system (AGS)
ESP 11
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42 F42
/108.8 /112.1

-A2.X11p

-A2.X11p
15/22
+2

20/22
+2
-X85s

-X86s
/180. 5

/180. 8
+7

+7
+2
-A2.X11s
15/22
/145. 8

664

2/4

666

2/4
-W1 -W1

+2
-A2.X11s
20/22
/145. 8
+7
-X85p
2/4
/180. 5

+7
-X86p
2/4
/180. 5
2
-W39

2
-W38

-HM10.B1.X1S
-HM9.B1.X1S
/159. 2

/159. 2
2/4

2/4
2 2

+7 +7 +7 +7
-W38 -X85p -X85s -W39-X86p -X86s
4 4/4 4 4/4 4/4 4 4/4 4 4/4 4/4
-HM9.B1 -HM10.B1
/180. 5 /180. 5 /180. 5 /180. 8
U U

303

304
-W1
-W1
3 3

-K3.X1s

-K3.X1s
/161. 8

/161. 8
3/4

3/4
39/96

66/96
+7

+7
Schutzvermerk nach ISO 16016 beachten

39 66
3

3
-W38 -W39

IN IN
+7 V +7 V
-X85p

-X86p
/180. 5

/180. 5
-K3 -K3
IU35 IU36
-A2.X9s

-A2.X9s
.X1 .X1
+7

+7
3/4

3/4
/132.5 /132.5
/145. 5
17/22

18/22
+2

+2
665

667
-W1 controller 3 -W1 controller 3
+7
-X85s
3/4
/180. 5

+7
-X86s
3/4
/180. 8
+2

+2
-A2.X9p
17/22

-A2.X9p
18/22
Wegmessung Nivellierzylinder, links Wegmessung Nivellierzylinder, rechts
distance measurement tow point, left hand distance measurement tow point, right hand

C3/AGND C3/AGND
/101.8 /112.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Nivellierung 109
of
E - CAE Document type: Function group No.: SF = serial release from to
levelling system (AGS)
ESP 11
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F24
/36.8

-A2.X8p

-A2.X8p
4/22
5/22
+2

+2
Reinigungsanlage
cleaning station

+2
-A2.X8s
4/22
/145. 2
OUT
+7
-K3
QPWM9

668

670
.X1
-W1 -W1 /134.3

-X46s

-X46s

-X47s
/174. 5

/174. 5

/174. 8
controller 3

+7

+7

+7
A/3

C/3

A/3
Option 53

+7
-X46p
A/3
/174. 5

+7
-X46p
C/3
/174. 5

+7
-X47p
A/3
/174. 5
option

+7
-K3.X1s
53/96
/161. 8
2/10 1
-W29

1
-W29 -W29.1

305
A1
2 -W1
+7 +7 +7 M
-S5 -S5.X1s -M5
3 3/10

-X47s
/174. 8
+7
A2

C/3
7

2
2 7/10 -W29.1

-W29
-X46p

-X47p
/174. 5

/174. 5
Schutzvermerk nach ISO 16016 beachten

+7

+7
B/3

B/3
+7
-X46s
B/3
/174. 5

+7
-X47s
B/3
/174. 8
671
669

-W1 -W1
-A2.X8s

-A2.X7s
/145. 2

/145. 2
15/22
+2

+2
1/22
+2

+2
-A2.X8p
15/22

-A2.X7p
1/22
Refer to protection notice ISO 16016

T31 T31
/108.8 /111.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reinigungsanlage 110
of
E - CAE Document type: Function group No.: SF = serial release from to
cleaning station
ESP 13
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Bohle heben Bohle senken Sitzventil Stangenseite, links Sitzventil Stangenseite, rechts Schwimmstellung aus
screed raise screed lower seat valve: on side of rod, left hand seat valve: on side of rod, right hand screed floating off

OUT OUT OUT OUT OUT


+7 +7 +7 +7 +7
-K2 -K3 -K2 -K2 -K3
.X1 QD30 .X1 QD12 .X1 QD47 .X1 QD48 .X1 QD11

/129.5 /134.3 /130.3 /130.3 /134.3


controller 2 controller 3 controller 2 controller 2 controller 3

3 78 72 95 54
+7
-K2.X1s
3/96
/160. 8

+7
-K3.X1s
78/96
/161. 8

+7
-K2.X1s
72/96
/160. 8

+7
-K2.X1s
95/96
/160. 8

+7
-K3.X1s
54/96
/161. 8
306

308

310

312

314
-W1 -W1 -W1 -W1 -W1

-HA10.HQ1.XMa

-HA11.HQ1.XMa
-HA2.HQ2.XMb
-HA2.HQ2.XMa

-HA2.HQ1.XMa
/154. 2

/154. 2

/156. 8

/157. 2

/154. 2
1/3

1/3

1/3

1/3

1/3
1 1 1 1 1

.Ma -HA2.HQ2 .Mb .Ma .Ma .Ma


-HA10.HQ1 -HA11.HQ1 -HA2.HQ1

RD RD RD RD RD
Schutzvermerk nach ISO 16016 beachten

2 2 2 2 2
2/3
/154. 2

2/3
/154. 2

2/3
/156. 8

2/3
/157. 2

2/3
/154. 2
307

309

311

315
-W1 -W1

313
-W1 -W1
-W1
-A2.X7s

-A2.X7s

-A2.X7s

-A2.X7s

-A2.X7s
/145. 2

/145. 2

/145. 2

/145. 2

/145. 2
4/22
3/22

5/22

6/22

7/22
+2

+2

+2

+2

+2
+2

+2

+2

+2

+2
-A2.X7p
3/22

-A2.X7p
4/22

-A2.X7p
5/22

-A2.X7p
6/22

-A2.X7p
7/22
Refer to protection notice ISO 16016

T31 T31
/110.8 /113.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sitzventile / Bohle heben/senken 111
of
E - CAE Document type: Function group No.: SF = serial release from to
seat valves / raising/lowering screed
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42 F42
/109.8 /114.1

-A2.X11p

-A2.X8p
21/22
+2

8/22
+2
-X87s

-X88s
/180. 8

/181. 2
672

674
-W1 -W1

+7

+7
+2
-A2.X11s
21/22
/145. 8

2/4

2/4
+2
-A2.X8s
8/22
/145. 2
+7
-X87p
2/4
/180. 8

+7
-X88p
2/4
/181. 2
2

2
-W38 -W39

-HM16.B1.X1S

-HM18.B1.X1S
/159. 2

/159. 5
2/4

2/4
Option 2 Option 2
BN BN
option +7 +7 option +7 +7
-W38 -X87p -X87s -W39 -X88p -X88s
4 4/4 4 4/4 4/4 4 4/4 4 4/4 4/4
-HM16.B1 -HM18.B1
WH /180. 8 /180. 8 WH /181. 2 /181. 2

316

317
U U
-W1 -W1
BU BU

-K3.X1s

-K3.X1s
3 3

/161. 8

/161. 8
41/96
64/96
3/4

3/4
+7

+7
Schutzvermerk nach ISO 16016 beachten

3
-W38 64 -W39 41
-X87p

-X88p
/180. 8

/181. 2
IN IN
+7 V +7 V
+7

+7
3/4

3/4
-K3 -K3
-A2.X9s

-A2.X9s
.X1 IU37 .X1 IU38
/145. 5

/145. 5
/132.5 /132.5
673

675
20/22
19/22

-W1 -W1
+2

+2
+7
-X87s
3/4
/180. 8

+7
-X88s
3/4
/181. 2
controller 3 controller 3
+2

+2
-A2.X9p
19/22

-A2.X9p
20/22
Wegmessung Bohle he/se, links Wegmessung Bohle he/se, rechts
distance measurement screed r/l, left hand distance measurement screed r/l, right hand

C3/AGND C3/AGND
/109.8 /114.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohle heben/senken 112
of
E - CAE Document type: Function group No.: SF = serial release from to
raising/lowering screed
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Druckzuschaltventil ein Bohlenentlastung links/rechts P-Entlastung, links P-Entlastung, rechts


pressure activation valve on screed assist left hand/right hand P-relief, left hand P-relief, right hand

OUT OUT OUT OUT


+7 +7 +7 +7
-K2 -K2 -K3 -K3
.X1 QD32 .X1 QD33 .X1 QPWM4 .X1 QPWM5
/134.3 /134.3
/129.5 /129.5
controller 2 controller 2 controller 3 controller 3

2 7 86 79

+7
-K2.X1s
2/96
/160. 8

+7
-K2.X1s
7/96
/160. 8

+7
-K3.X1s
86/96
/161. 8

+7
-K3.X1s
79/96
/161. 8
324
322
-W1
-W1
318

320
-W1 -W1
-HA5.HQ1.XMa

-HA5.HQ2.XMa

-HA5.HR1.XMa

-HA5.HR2.XMa
/155. 8

/156. 2

/156. 2

/156. 2
Option Option
1/3

1/3

1/3

1/3
option option
1 1 1 1

.Ma .Ma .Ma .Ma


-HA5.HQ1 -HA5.HQ2 -HA5.HR1 -HA5.HR2

RD RD RD RD
Schutzvermerk nach ISO 16016 beachten

2 2 2 2
2/3
/155. 8

2/3
/156. 2

2/3
/156. 2

2/3
/156. 2
323

325
321
319

-W1 -W1
-W1 -W1
-A2.X7s

-A2.X7s

-A2.X7s

-A2.X7s
/145. 2

/145. 2

/145. 2

/145. 2
11/22

12/22

13/22

14/22
+2

+2

+2

+2
+2

+2

+2

+2
-A2.X7p
11/22

-A2.X7p
12/22

-A2.X7p
13/22

-A2.X7p
14/22
Refer to protection notice ISO 16016

T31 T31
/111.8 /115.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenentlastung 113
of
E - CAE Document type: Function group No.: SF = serial release from to
screed assist
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F42
/112.8

-A2.X19p

-A2.X19p
2/22

4/22
+2

+2
+2

+2
-A2.X19s
2/22
/147. 2

-A2.X19s
4/22
/147. 2
676

678
-W1 -W1

-HA5.B1.X1s

-HA5.B2.X1s
/155. 8

/155. 8
A/3

A/3
Option A Option A
+ +
option -W1
option -W1
P -HA5.B1.X1s P -HA5.B2.X1s
C C/3 326 C C/3 327
-HA5.B1 -HA5.B2
Sig /155. 8 Sig /155. 8
U U
_ _

B B

-K3.X2s

-K3.X2s
/162. 5

/162. 5
-HA5.B1.X1s
B/3
/155. 8

-HA5.B2.X1s
B/3
/155. 8

26/58
17/58
+7

+7
Schutzvermerk nach ISO 16016 beachten

17 26

IN IN
677

679
+7 V +7 V
-W1 -W1
-K3 -K3
IU40 IU41
-A2.X19s

-A2.X19s
.X2 .X2
/147. 2

/147. 2
/132.5 /133.3

20/22
19/22
+2

+2
controller 3 controller 3

Druck Bohlenentlastung links Druck Bohlenentlastung rechts


+2

+2
-A2.X19p
19/22

-A2.X19p
20/22
pressure screed assist left hand pressure screed assist right hand

C3/AGND C3/AGND
/112.8 /117.3
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Drucksensoren Bohlenentlastung 114
of
E - CAE Document type: Function group No.: SF = serial release from to
pressure sensors screed assist
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Bohlenverriegelung ausfahren Bohlenverriegelung einfahren


screed lock extending screed lock retracting

OUT OUT
+7 +7
-K2 -K2
.X1 QD38 .X1 QD37

/129.5 /129.5
controller 2 controller 2

91 92

+7
-K2.X1s
91/96
/160. 8

+7
-K2.X1s
92/96
/160. 8
328

330
-W1 -W1

-HA1.HQ5.XMb
-HA1.HQ5.XMa
/153. 5

/153. 8
Option

1/3

1/3
option
1 1

.Ma -HA1.HQ5 .Mb

RD RD
Schutzvermerk nach ISO 16016 beachten

2 2

2/3
/153. 5

2/3
/153. 8
331
329
-W1 -W1

-A2.X7s

-A2.X7s
/145. 2

/145. 2
15/22

16/22
+2

+2
+2

+2
-A2.X7p
15/22

-A2.X7p
16/22
T31 T31
/113.8 /116.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenverriegelung 115
of
E - CAE Document type: Function group No.: SF = serial release from to
screed lock
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Bohle ausfahren, links Bohle einfahren, links Bohle einfahren, rechts Bohle ausfahren, rechts Druckzuschaltventil Bohle
screed extend, left hand screed retract, left hand screed retract, right hand screed extend, right hand pressure activation valve screed

OUT OUT OUT OUT OUT


+7 +7 +7 +7 +7
-K2 -K2 -K2 -K2 -K2
.X1 QPWM18 .X1 QPWM17 .X1 QPWM20 .X1 QPWM19 .X1 QD34

/129.3 /129.3 /129.3 /129.3 /129.5


controller 2 controller 2 controller 2 controller 2 controller 2

73 49 74 50 6
+7
-K2.X1s
73/96
/160. 8

+7
-K2.X1s
49/96
/160. 8

+7
-K2.X1s
74/96
/160. 8

+7
-K2.X1s
50/96
/160. 8

+7
-K2.X1s
6/96
/160. 8

+4
-X6s
11/19
/166. 2
332

334

336

338

342
-W1 -W1 -W1 -W1 -W1

-HA3.HQ1.XMa
/166. 2

/166. 2

/166. 2

/166. 2
-X5s

-X5s

-X5s

-X5s
3/11

5/11

7/11
1/11
+4

+4

+4

+4

/155. 5

344
-W1

1/3
1

.Ma
-HA3.HQ1
2/11

4/11

6/11

8/11
RD
+4
-X5s
/166. 2

+4
-X5s
/166. 2

+4
-X5s
/166. 2

+4
-X5s
/166. 2

-K2.X1s
Schutzvermerk nach ISO 16016 beachten

/160. 8
2

34/96
+7
2/3
/155. 5
333

335

337

339
-W1 -W1 -W1 -W1 34

343
-W1
1 IN
+7
-A2.X7s

-A2.X7s

-A2.X7s

-A2.X7s

-A2.X7s
0
-K2
/145. 2

/145. 2

/145. 2

/145. 2

/145. 2
.X1 ID18
20/22

21/22
17/22

18/22

19/22
+2

+2

+2

+2

+2
/127.3

controller 2
+2

+2

+2

+2

+2
-A2.X7p
17/22

-A2.X7p
18/22

-A2.X7p
19/22

-A2.X7p
20/22

-A2.X7p
21/22
Druckloser Umlauf für ein-/ausfahren
unpressurized circulation for extension

T31 T31
/115.8 /117.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohle aus-/einfahren 116
of
E - CAE Document type: Function group No.: SF = serial release from to
screed extend/retract
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F18
/80.4
F26
/36.8

-A2.X14p
-A2.X8p

22/22
3/22
+2

+2
+2

+2
-A2.X8s
3/22
/145. 2

-A2.X14s
22/22
/146. 2
682

685
-W1 -W1

Splice

Splice
+7 +7
-X268 -X269

+4
-X4s
9/19
/165. 8

+4
-X4s
10/19
/165. 8

+4
-X4s
11/19
/165. 8

+4
-X4s
12/19
/165. 8
364

365

366

367
-W1 -W1 -W1 -W1
683
684

686
687
-W1 -W1

-K3.X1s

-K3.X1s
/165. 8

/165. 8

/161. 8

/161. 8
-X4s

-X4s

67/96

70/96
4/19

2/19
3/19
+4

+4

+7

+7
1/19
67 70

IN IN

-K3.X2s

-K3.X1s
+7 V +7 V

/162. 5

/161. 8
-K3 -K3
IU48 IU50

27/58

69/96
.X1 .X1

+7

+7
+4
-X4s
5/19
6/19
7/19
/165. 8

+4
-X4s
8/19
/165. 8
/133.3 /133.3
27 69
Schutzvermerk nach ISO 16016 beachten

controller 3 controller 3
691
688
689
690

-W1 -W1 IN IN
+7 V +7 V
Druck Pressleiste P2 Breitenmessung - rechts
-K3 -K3
IU47 pressure pressure bar P2 .X1 IU49 width measurement - right hand
-A2.X19s

.X2
-A2.X7s

/145. 2

/147. 2

/133.3 /133.3
10/22

16/22
8/22
9/22
+2

+2

controller 3 controller 3

Druck Pressleiste P1 Breitenmessung - links


+2

+2
-A2.X7p
8/22
9/22
10/22

-A2.X19p
16/22

pressure pressure bar P1 width measurement - left hand

T31 T31 C3/AGND


/116.8 /119.1 /114.8
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
"-3" - Bohle 117
of
E - CAE Document type: Function group No.: SF = serial release from to
"-3" - screed
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Druck P1 begrenzen Druck P2 begrenzen Bohle Bohle


pressure P1 limit pressure P2 limit screed screed

OUT OUT OUT OUT


+7 +7 +7 +7
-K3 -K3 -K3 -K3
.X1 QPWM16 .X1 QPWM17 .X1 QD29 .X1 QD30

/134.3 /134.3 /134.5 /134.5


controller 3 controller 3 controller 3 controller 3

76 49 28 3

+7
-K3.X1s
76/96
/161. 8

+7
-K3.X1s
49/96
/161. 8

+7
-K3.X1s
28/96
/161. 8

+7
-K3.X1s
3/96
/161. 8
371
370

372

373
-W1 -W1 -W1 -W1

/165. 8

/165. 8

/165. 8

/165. 8
-X4s

-X4s

-X4s

-X4s
15/19

16/19

17/19

18/19
+4

+4

+4

+4
+4
-X4s
13/19
/165. 8

+4
-X4s
14/19
/165. 8
368

369
-W1 -W1
-K3.X1s

-K3.X2s
/161. 8

/162. 5
65/96

30/58
+7

+7
Schutzvermerk nach ISO 16016 beachten

65 30

1 IN 1 IN
+7 0 +7 0
-K3 -K3
.X1 ID51 .X2 ID52

/133.3 /133.3
controller 3 controller 3

Codierung TP1-Bohle Codierung TP2-Bohle


coding TP1-screed coding TP2-screed
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
"-3" - Bohle 118
of
E - CAE Document type: Function group No.: SF = serial release from to
"-3" - screed
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F34
/78.8 Tamper vorwärts Tamper rückwärts
tamper forward tamper reverse

-A2.X12p
OUT OUT
+7 +7

3/22
+2
-K2 -K2
.X1 QPWM21 .X1 QPWM22
/129.5 /129.5

+2
-A2.X12s
3/22
/145. 8
controller 2 controller 2

30 31

+7
-K2.X1s
30/96
/160. 8

+7
-K2.X1s
31/96
/160. 8
680
-W1

-HA6.HQ1.XMa

345

346
-W1 -W1
/156. 5
6/6

6
1 1/6

-HA6.HQ1
.Ma
3/6
3
5 2
5/6

2/6

-W1
Schutzvermerk nach ISO 16016 beachten

347

-K3.X2s
/162. 5
23/58
+7
23
681

-W1
1 IN
+7 0
-A2.X5s

-K3
ID5
/144. 8

.X2
/132.3
16/22
+2

controller 3
+2
-A2.X5p
16/22

Tamper Fehlerauswertung
tamper error logging
Refer to protection notice ISO 16016

T31 T31
/117.2 /120.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Tamper 119
of
E - CAE Document type: Function group No.: SF = serial release from to
tamper
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Vibration ein
vibration on

OUT
+7
-K2
.X1 QPWM23
/129.5

controller 2

56

+7
-K2.X1s
56/96
/160. 8
348
-W1

-HA8.HQ1.XMa
/156. 5
1/2

-HA8.HQ1

2
Schutzvermerk nach ISO 16016 beachten

2/2
349

-W1
-A2.X5s
/144. 8
17/22
+2 +2
-A2.X5p
17/22
Refer to protection notice ISO 16016

T31 T31
/119.8 /121.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Vibration 120
of
E - CAE Document type: Function group No.: SF = serial release from to
vibration
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Pressleiste 1 ein Pressleiste 2 ein Drehwegeaggregat ein


pressure bar 1 on pressure bar 2 on rotary slide on

OUT OUT OUT


+7 +7 +7
-K3 -K3 -K3
.X1 QD6 .X1 QD7 .X1 QD8

/134.3 /134.3 /134.3


controller 3 controller 3 controller 3

80 81 82

+7
-K3.X1s
80/96
/161. 8

+7
-K3.X1s
81/96
/161. 8

+7
-K3.X1s
82/96
/161. 8
350

352

354
-W1
-W1 -W1
-HA9.HQ1.XMa

-HA9.HQ2.XMa

-HA9.HQ3.XMa
/156. 5

/156. 8

/156. 8
1/3

1/3

1/3
1 1 1

.Ma .Ma .Ma


-HA9.HQ1 -HA9.HQ2 -HA9.HQ3

RD RD RD
Schutzvermerk nach ISO 16016 beachten

2 2 2
2/3
/156. 5

2/3
/156. 8

2/3
/156. 8
351

353

355
-W1 -W1 -W1
-A2.X8s

-A2.X8s

-A2.X8s
/145. 2

/145. 2

/145. 2
11/22

18/22
+2

+2

6/22
+2
+2

+2
-A2.X8p
11/22

-A2.X8p
18/22

+2
-A2.X8p
6/22
Refer to protection notice ISO 16016

T31 T31
/120.8 /122.1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hochverdichtung 121
of
E - CAE Document type: Function group No.: SF = serial release from to
high compaction
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Dachprofilverstellung, Plus Dachprofilverstellung, Minus Druckzuschaltventil, Dachprofilverstellung


crown adjusting device, plus crown adjusting device, minus pressure activation valve, crown adjusting device

OUT OUT OUT


+7 +7 +7
-K3 -K3 -K3
.X1 QD38 .X1 QD39 .X1 QD40

/134.5 /134.5 /134.5


controller 3 controller 3 controller 3

91 90 89
+7
-K3.X1s
91/96
/161. 8

+7
-K3.X1s
90/96
/161. 8

+7
-K3.X1s
89/96
340

374

377
-W1 -W1 -W1
/166. 2

/166. 2

/166. 2

10/11
+4
-X5s
/166. 2
-X5s

-X6s

-X6s
17/19
9/11

2/19
+4

+4

+4

341
-W1

-K3.X1s
/161. 8
59/96
+7
+4
-X6s
16/19
/166. 2

+4
-X6s
18/19
/166. 2

59
Schutzvermerk nach ISO 16016 beachten

IN
+7 V
607

608

-W1 -W1 -K3


.X1 IU7
-A2.X5s

-A2.X5s
/144. 8

/144. 8

/132.3
11/22

12/22

controller 3
+2

+2

Sensor Dachprofilverstellung
+2

+2
-A2.X5p
11/22

-A2.X5p
12/22

sensor crown adjusting device

T31 T31
/121.8 /123.1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Dachprofilverstellung 122
of
E - CAE Document type: Function group No.: SF = serial release from to
crown adjusting device
ESP 14
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

F35 F35
/81.8
F19
/101.4

-A2.X12p

30
11/22
+2

+2
-A2.K17

87a
87
/123.5

-A2.X24p

-A2.X24p
Schmieranlage Schmieranlage
lubrication system lubrication system

8/10

3/10
+2

+2
OUT OUT
+7 +7
-K3 -K3
QD18 QD22

+2
-A2.X24s
3/10
/147. 5
.X1 .X1

/134.3 /134.5
controller 3 controller 3

358
-W1
73 31

-M4.X1s
/163. 2
+7
-K3.X1s
31/96
/161. 8

+7
1/3
1

194
-W1
+7 M
-M4

-A2.X14s
RD

/146. 2
Schutzvermerk nach ISO 16016 beachten

3/22
+2

+7
-M4.X1s
2/3
/163. 2
+2
-A2.X14p
3/22

359
-W1

-A2.X8s
/145. 2
9/22
+2
86
+2 K
+2

+2
-A2.X8p
9/22
-A2.K17 -A2.R44
+2
-A2.X24p
4/10

85 A
Refer to protection notice ISO 16016

T31 T31
/122.8

87

© 2012 by Joseph Vögele AG


/123.7 30
87a

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Schmieranlage 123
of
E - CAE Document type: Function group No.: SF = serial release from to
lubrication system
ESP 18
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

main control
+3
Node ID No.1
-A1 1/2

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 US /46.5 Versorgung +24V .X1 CAN_L0 /59.2 CAN 0 low
:1 SUPPLY power supply 24V : 23 COM CAN 0 low
.X1 UB /46.6 Versorgung +24V .X1 CAN_H0 /59.1 CAN 0 high
:2 SUPPLY power supply 24V : 24 COM CAN 0 high
.X1 GND 0 /46.5 Masse .X1 CAN_L1 /61.4 CAN 1 low
:3 SUPPLY ground :16 COM CAN 1 low
.X1 GND 1 /46.6 Masse .X1 CAN_H1 /61.3 CAN 1 high
:4 SUPPLY ground :17 COM CAN 1 high
.X1 AGND /54.2 Analogmasse .X1 CAN_L2 /63.2 CAN 2 low
:5 SUPPLY ground (analog) :10 COM CAN 2 low
.X1 UR /46.2 Referenzspannung 5V .X1 CAN_H2 /63.1 CAN 2 high
:6 SUPPLY reference voltage 5V :11 COM CAN 2 high
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hauptbedienpult 124
of
E - CAE Document type: Function group No.: SF = serial release from to
main control
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

main control
+3
Node ID No.1
-A1 2/2

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 ID H43 /7.8 Rundumkennleuchte .X1 QD NOT+ /42.3 Not-Halt
: 36 IN rotary beacon : 34 OUT emergency-stop
.X1 ID H59 .X1 QD NOT- /42.2 Not-Halt
: 33 IN : 29 OUT emergency-stop
.X1 ID H60 .X1 QD S05 /85.3 Reversierung
: 32 IN : 26 OUT counterrotate
.X1 ID H63 .X1 QD S14 /84.1 Modus-Wahl
: 35 IN : 27 OUT mode selection
.X1 ID H110 .X1 QD S42 /19.1 Anlasser
: 28 IN :14 OUT starter
.X1 ID H111 .X1 QD S45
: 30 IN : 22 OUT

.X1 ID H112 .X1 QD S46/47/54/55 /18.1 Einweiseampel


: 31 IN : 25 OUT signal light
.X1 QD S56 /85.5 Nulllagen-Schalter
:12 OUT zero position switch
.X1 QD S59
: 20 OUT
Schutzvermerk nach ISO 16016 beachten

.X1 QD S60
:19 OUT

.X1 QD S61
:15 OUT

.X1 QD S62
:18 OUT

.X1 QD S63
: 21 OUT

.X1 QD 2
: 37 OUT

.X1 QU POT1 /84.7 Fahrhauptschalter


:8 OUT FNR lever
.X1 QU POT3 /85.1 Lenkhebel
:9 OUT steering lever
.X1 QP ENC1_1 /84.3 Impulsgeber Ch 1
Refer to protection notice ISO 16016

:7 OUT encoder Ch 1
.X1 QP ENC1_2 /84.5 Impulsgeber Ch 2

© 2012 by Joseph Vögele AG


:13 OUT encoder Ch 2

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hauptbedienpult 125
of
E - CAE Document type: Function group No.: SF = serial release from to
main control
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 2
+7
Node ID No.2
-K2 1/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 UP1 /47.2 Versorgung .X1 AGND1 /54.2 Analogmasse
:1 SUPPLY power supply : 46 SUPPLY ground (analog)
.X2 UP2 /47.3 Versorgung .X1 AGND2 /54.3 Analogmasse
:3 SUPPLY power supply : 45 SUPPLY ground (analog)
.X2 UP3 /47.4 Versorgung
:4 SUPPLY power supply
.X2 UP4 /47.5 Versorgung .X2 CAN1_H /59.3 CAN 0 high
:5 SUPPLY power supply :15 COM CAN 0 high
.X2 UP5 /47.6 Versorgung .X2 CAN1_L /59.4 CAN 0 low
:6 SUPPLY power supply :16 COM CAN 0 low
.X2 UP6 /48.2 Versorgung .X2 CAN2_H /64.2 CAN 3 high
: 45 SUPPLY power supply : 53 COM CAN 3 high
.X2 UP7 /48.3 Versorgung .X2 CAN2_L /64.3 CAN 3 low
: 58 SUPPLY power supply : 54 COM CAN 3 low
.X2 GND1 /47.2 Masse .X1 CAN3_H /65.7 CAN 4 high
:2 SUPPLY ground : 63 COM CAN 4 high
.X2 GND2 /47.3 Masse .X1 CAN3_L /65.8 CAN 4 low
:7 SUPPLY ground : 62 COM CAN 4 low
Schutzvermerk nach ISO 16016 beachten

.X2 GND3 /47.4 Masse .X1 CAN4_H /66.1 CAN 5 high


: 20 SUPPLY ground : 61 COM CAN 5 high
.X2 GND4 /47.5 Masse .X1 CAN4_L /66.2 CAN 5 low
: 33 SUPPLY ground : 60 COM CAN 5 low
.X2 GND5 /47.6 Masse
: 46 SUPPLY ground
.X1 GND6 /48.2 Masse
: 22 SUPPLY ground
.X1 GND7 /48.3 Masse
: 23 SUPPLY ground
.X1 GND8 /48.4 Masse
: 24 SUPPLY ground
GND_Chassis /48.7 Masse
:PE SUPPLY ground
.X2 INH /43.6 Abschaltung Steuerung 2
Refer to protection notice ISO 16016

: 28 SUPPLY shut down controller 2


.X2 UI1 /48.5 Steuerung ein

© 2012 by Joseph Vögele AG


: 40 SUPPLY controller on
.X2 UR1 /46.2 Referenzspannung 5V
:19 SUPPLY reference voltage 5V
.X2 UR2
: 32 SUPPLY

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 126
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 2
+7
Node ID No.2
-K2 2/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 ID1 /48.6 Softwaregesteuerter INHIBIT, Plus .X2 ID21
: 50 IN software controled INHIBIT, plus : 24 IN

.X2 ID2 /58.1 Codierung C2/1 .X1 ID22


: 36 IN coding C2/1 : 43 IN

.X2 ID3 /58.1 Codierung C2/2 .X1 ID23


:9 IN coding C2/2 : 42 IN

.X1 ID4 /29.7 D+ .X2 ID24


: 47 IN D+ : 35 IN

.X2 ID5 /70.6 Steckdose Lichtballon .X2 ID25


: 23 IN power outlet lighting balloon : 47 IN

.X1 ID6 /70.4 Schuko-Steckdose .X2 ID26


: 48 IN power outlet : 34 IN

.X1 ID7 /71.3 Überstrom-Fehler .X2 ID27


: 59 IN over-current fault : 25 IN

.X1 ID8 /71.1 Isolationsüberwachung .X2 ID28


: 58 IN monitoring: insulation :12 IN

.X2 ID9 /84.1 Modus-Wahl .X2 ID29


:14 IN mode selection : 48 IN
Schutzvermerk nach ISO 16016 beachten

.X1 ID10 /44.2 Überwachung Not-Halt-Relais .X2 ID30


: 57 IN monitoring emergency stop relay : 37 IN

.X2 ID11 /44.6 Überwachung Not-Halt-Relais .X2 ID31


: 52 IN monitoring emergency stop relay : 39 IN

.X2 ID12 /19.7 Luftfilter .X2 ID32


: 38 IN air filter : 51 IN

.X2 ID13 /28.2 Leckölfilter .X1 IU33 /94.6 Abstandssensor


: 22 IN leakage oil filter :19 IN distance sensor
.X2 ID14 /85.3 Reversierung .X1 ID34 /71.8 Reserve
:10 IN counterrotate : 20 IN reserve
.X1 ID15 /93.1 Auffahrschutz .X1 IU35 /79.1 Reserve
: 36 IN distance protection : 39 IN reserve
.X1 ID16 /95.7 Lenkautomatik, links .X1 IU36 /84.7 Fahrhauptschalter
: 37 IN automatic steering control, left hand : 66 IN FNR lever
.X1 ID17 /96.6 Lenkautomatik, rechts .X1 IU37 /85.1 Lenkhebel
Refer to protection notice ISO 16016

: 35 IN automatic steering control, right hand : 64 IN steering lever


.X1 ID18 /116.7 Druckloser Umlauf für ein-/ausfahren .X1 IU38 /97.4 Füllstand Band links

© 2012 by Joseph Vögele AG


: 34 IN unpressurized circulation for extension : 41 IN level sensor: conveyor, left hand
.X2 ID19 /28.3 Rücklauffilter .X2 IU39 /98.8 Füllstand Band rechts
:11 IN suction/return filter : 31 IN level sensor: conveyor, right hand
.X1 ID20 /82.7 Reserve (Inline Pave Stop) .X2 IU40 /108.8 Neigungssensor
: 44 IN reserve (Inline Pave stop) :17 IN slope sensor

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 127
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 2
+7
Node ID No.2
-K2 3/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 IU41 /96.7 Sensor Lenkautomatik .X1 IC61 /87.2 Drehzahlmessung, links, Kanal 2
: 26 IN sensor automatic steering control :11 IN speed measurement, left hand, channel 2
.X1 ID42 /21.1 Vorglühung Dieselmotor .X1 IC62 /87.6 Drehzahlmessung, rechts, Kanal 1
: 38 IN preheating engine :9 IN speed measurement, right hand, channel 1
.X1 ID43 /85.5 Nulllagen-Schalter .X1 IC63 /87.7 Drehzahlmessung, rechts, Kanal 2
: 68 IN zero position switch :8 IN speed measurement, right hand, channel 2
.X2 ID44 /79.2 Reserve .X1 IC64 /75.3 Drehzahl Tamper
:18 IN reserve : 33 IN RPM tamper
.X2 ID45 /79.3 Reserve .X1 IC65 /75.4 Drehzahl Vibration
: 29 IN reserve : 32 IN RPM vibration
.X1 ID46 .X2 IC66 /84.3 Impulsgeber Ch 1
: 71 IN :13 IN encoder Ch 1
.X2 ID47 .X2 IC67 /84.5 Impulsgeber Ch 2
: 27 IN :8 IN encoder Ch 2
.X1 ID48
: 67 IN

.X1 ID49
: 69 IN
Schutzvermerk nach ISO 16016 beachten

.X1 ID50
: 70 IN

.X1 II51
: 65 IN

.X2 II52 /76.3 Geber Mischguttemperatur


: 30 IN transmitter: asphalt temperature
.X1 IU53 /83.8 TIS
: 40 IN traction isolation switch
.X1 IR54 /75.6 Temperatur Glättblech, PT1000
: 21 IN screed plate temperature, PT1000
.X1 IR55 /75.7 Reserve
:16 IN reserve
.X1 ID56 /79.4 Reserve
:17 IN reserve
.X1 ID57
Refer to protection notice ISO 16016

:18 IN

.X1 ID58 /43.2 Überwachung Not-Halt-Schalter, Masse

© 2012 by Joseph Vögele AG


:12 IN monitoring emergency stop switch, ground
.X1 ID59
:13 IN

.X1 IC60 /87.4 Drehzahlmessung, links, Kanal 1


:10 IN speed measurement, left hand, channel 1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 128
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 2
+7
Node ID No.2
-K2 4/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 QPWM1 /89.2 Hydraulikpumpe Vorwärts, links .X1 QPWM21 /119.4 Tamper vorwärts
: 83 OUT traction propel forwards, left hand : 30 OUT tamper forward
.X1 QPWM2 /89.3 Hydraulikpumpe rückwärts, links .X1 QPWM22 /119.5 Tamper rückwärts
: 84 OUT traction propel reverse, left hand : 31 OUT tamper reverse
.X1 QPWM3 /89.6 Hydraulikpumpe Vorwärts, rechts .X1 QPWM23 /120.2 Vibration ein
: 85 OUT traction propel forwards, right hand : 56 OUT vibration on
.X1 QPWM4 /89.7 Hydraulikpumpe rückwärts, rechts .X1 QPWM24 /79.1 Reserve
: 86 OUT traction propel reverse, right hand : 55 OUT reserve
.X1 QPWM5 /99.2 Schnecke links, vorw. .X1 QPWM25 /79.2 Reserve
: 79 OUT auger left hand, forwards : 26 OUT reserve
.X1 QPWM6 /99.3 Schnecke links, rückw. .X1 QPWM26
: 80 OUT auger left hand, backwards :1 OUT

.X1 QPWM7 /99.6 Schnecke rechts, vorw. .X1 QD27 /45.4 Freigabe Not-Halt
: 81 OUT auger right hand, forwards : 25 OUT release emergency-stop
.X1 QPWM8 /99.7 Schnecke rechts, rückw. .X1 QD28 /86.2 Parkbremse
: 82 OUT auger right hand, backwards : 29 OUT parking brake
.X1 QPWM9 /97.6 Band links Vorwärts .X1 QD29 /45.2 Freigabe Not-Halt
: 53 OUT conveyor, left hand forwards : 28 OUT release emergency-stop
Schutzvermerk nach ISO 16016 beachten

.X1 QPWM10 /97.7 Band links, rückwärts .X1 QD30 /111.1 Bohle heben
: 77 OUT conveyor left hand, backw. :3 OUT screed raise
.X1 QPWM11 /98.3 Band rechts, vorwärts .X1 QD31
: 54 OUT conveyor right hand, forw. : 27 OUT

.X1 QPWM12 /98.4 Band rechts, rückwärts .X1 QD32 /113.2 Druckzuschaltventil ein
: 78 OUT conveyor right hand, backw. :2 OUT pressure activation valve on
.X1 QD13 /106.2 Nivellierung heben, links .X1 QD33 /113.3 Bohlenentlastung links/rechts
: 51 OUT levelling system (AGS) raise, left :7 OUT screed assist left hand/right hand
.X1 QD14 /106.3 Nivellierung senken, links .X1 QD34 /116.6 Druckzuschaltventil Bohle
: 75 OUT levelling system (AGS) lowering, left :6 OUT pressure activation valve screed
.X1 QD15 /107.2 Nivellierung heben, rechts .X1 QD35 /91.2 Abstreifer Fahrwerk heben
: 52 OUT levelling system (AGS) raise, right :5 OUT scraper track raise
.X1 QD16 /107.3 Nivellierung senken, rechts .X1 QD36 /91.3 Abstreifer Fahrwerk senken
: 76 OUT levelling system (AGS) lowering, right :4 OUT scraper track lowering
.X1 QPWM17 /116.2 Bohle einfahren, links .X1 QD37 /115.6 Bohlenverriegelung einfahren
Refer to protection notice ISO 16016

: 49 OUT screed retract, left hand : 92 OUT screed lock retracting


.X1 QPWM18 /116.1 Bohle ausfahren, links .X1 QD38 /115.5 Bohlenverriegelung ausfahren

© 2012 by Joseph Vögele AG


: 73 OUT screed extend, left hand : 91 OUT screed lock extending
.X1 QPWM19 /116.4 Bohle ausfahren, rechts .X1 QD39 /100.2 Schnecke heben
: 50 OUT screed extend, right hand : 90 OUT auger raise
.X1 QPWM20 /116.3 Bohle einfahren, rechts .X1 QD40 /100.3 Schnecke senken
: 74 OUT screed retract, right hand : 89 OUT auger lower

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 129
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 2
+7
Node ID No.2
-K2 5/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 QD41 /103.4 Klappe heben
: 94 OUT front apron, raise
.X1 QD42 /103.5 Klappe senken
: 93 OUT front apron, lower
.X1 QD43 /103.1 Bunkerwand links, heben
: 88 OUT hopper left hand, raise
.X1 QD44 /103.2 Bunkerwand links, senken
: 87 OUT hopper left hand, lower
.X1 QD45 /103.6 Bunkerwand rechts, heben
: 96 OUT hopper right hand, raise
.X2 QD46 /103.7 Bunkerwand rechts, senken
: 49 OUT hopper right hand, lower
.X1 QD47 /111.4 Sitzventil Stangenseite, links
: 72 OUT seat valve: on side of rod, left hand
.X1 QD48 /111.5 Sitzventil Stangenseite, rechts
: 95 OUT seat valve: on side of rod, right hand
.X1 QD49 /69.2 Bohlenheizung linke Seite
:15 OUT screed heating, left hand
Schutzvermerk nach ISO 16016 beachten

.X2 QD50 /69.3 Bohlenheizung Zusatz, links


: 43 OUT additional screed heating, left hand
.X2 QD51 /69.5 Bohlenheizung rechte Seite
: 41 OUT screed heating, right hand
.X2 QD52 /69.7 Bohlenheizung Zusatz, rechts
: 42 OUT additional screed heating, right hand
.X1 QD53 /70.2 Schuko-Steckdose
:14 OUT power outlet
.X2 QD54 /70.7 Steckdose Lichtballon
: 56 OUT power outlet lighting balloon
.X2 QD55 /20.1 Dieselmotor
: 44 OUT diesel engine
.X2 QD56 /79.3 Reserve
: 57 OUT reserve
.X2 QD57 /79.4 Reserve
Refer to protection notice ISO 16016

: 21 OUT reserve

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 130
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 3
+7
Node ID No.3
-K3 1/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 UP1 /49.2 Versorgung .X1 AGND1 /54.5 Analogmasse
:1 SUPPLY power supply : 46 SUPPLY ground (analog)
.X2 UP2 /49.3 Versorgung .X1 AGND2 /54.6 Analogmasse
:3 SUPPLY power supply : 45 SUPPLY ground (analog)
.X2 UP3 /49.4 Versorgung
:4 SUPPLY power supply
.X2 UP4 /49.5 Versorgung .X2 CAN1_H /59.3 CAN 0 high
:5 SUPPLY power supply :15 COM CAN 0 high
.X2 UP5 /49.6 Versorgung .X2 CAN1_L /59.4 CAN 0 low
:6 SUPPLY power supply :16 COM CAN 0 low
.X2 UP6 /50.1 Versorgung .X2 CAN2_H /68.7 CAN 6 high
: 45 SUPPLY power supply : 53 COM CAN 6 high
.X2 UP7 /50.2 Versorgung .X2 CAN2_L /68.7 CAN 6 low
: 58 SUPPLY power supply : 54 COM CAN 6 low
.X2 GND1 /49.2 Masse .X1 CAN3_H /61.5 CAN 1 high
:2 SUPPLY ground : 63 COM CAN 1 high
.X2 GND2 /49.3 Masse .X1 CAN3_L /61.6 CAN 1 low
:7 SUPPLY ground : 62 COM CAN 1 low
Schutzvermerk nach ISO 16016 beachten

.X2 GND3 /49.4 Masse .X1 CAN4_H /63.3 CAN 2 high


: 20 SUPPLY ground : 61 COM CAN 2 high
.X2 GND4 /49.5 Masse .X1 CAN4_L /63.4 CAN 2 low
: 33 SUPPLY ground : 60 COM CAN 2 low
.X2 GND5 /49.6 Masse
: 46 SUPPLY ground
.X1 GND6 /50.1 Masse
: 22 SUPPLY ground
.X1 GND7 /50.2 Masse
: 23 SUPPLY ground
.X1 GND8 /50.3 Masse
: 24 SUPPLY ground
GND_Chassis /50.6 Masse
:PE SUPPLY ground
.X2 INH /50.5 Abschaltung Steuerung 3
Refer to protection notice ISO 16016

: 28 SUPPLY shut down controller 3


.X2 UI1 /50.4 Steuerung ein

© 2012 by Joseph Vögele AG


: 40 SUPPLY controller on
.X2 UR1
:19 SUPPLY

.X2 UR2 /80.2 Referenzspannung 10V


: 32 SUPPLY reference voltage 10V

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 131
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 3
+7
Node ID No.3
-K3 2/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 ID1 /50.6 Softwaregesteuerter INHIBIT, Plus .X2 ID21
: 50 IN software controled INHIBIT, plus : 24 IN

.X2 ID2 /58.2 Codierung C3/1 .X1 ID22 /43.4 Überwachung Not-Halt-Schalter, Masse
: 36 IN coding C3/1 : 43 IN monitoring emergency stop switch, ground
.X2 ID3 /58.3 Codierung C3/2 .X1 ID23
:9 IN coding C3/2 : 42 IN

.X1 ID4 /30.2 Zuendung .X2 ID24


: 47 IN ignition : 35 IN

.X2 ID5 /119.4 Tamper Fehlerauswertung .X2 ID25


: 23 IN tamper error logging : 47 IN

.X1 ID6 .X2 ID26


: 48 IN : 34 IN

.X1 IU7 /122.6 Sensor Dachprofilverstellung .X2 ID27


: 59 IN sensor crown adjusting device : 25 IN

.X1 ID8 .X2 ID28


: 58 IN :12 IN

.X2 ID9 /79.5 Reserve .X2 ID29


:14 IN reserve : 48 IN
Schutzvermerk nach ISO 16016 beachten

.X1 ID10 /44.3 Überwachung Not-Halt-Relais .X2 ID30


: 57 IN monitoring emergency stop relay : 37 IN

.X2 ID11 /44.7 Überwachung Not-Halt-Relais .X2 ID31


: 52 IN monitoring emergency stop relay : 39 IN

.X2 ID12 /26.7 Schaltdruck PVG-Kupplung .X2 ID32


: 38 IN gear pressure PVG-clutch : 51 IN

.X2 ID13 /104.2 Position Abdruckbalken, links .X1 IU33 /27.3 Tankgeber
: 22 IN position truck-hitch, left hand :19 IN fuel level indicator
.X2 ID14 /105.2 Position Abdruckbalken, rechts .X1 ID34 /79.6 Reserve
:10 IN position truck-hitch, right hand : 20 IN reserve
.X1 ID15 /18.6 Einweiseampel ein .X1 IU35 /109.4 Wegmessung Nivellierzylinder, links
: 36 IN signal light on : 39 IN distance measurement tow point, left hand
.X1 ID16 .X1 IU36 /109.7 Wegmessung Nivellierzylinder, rechts
: 37 IN : 66 IN distance measurement tow point, right hand
.X1 ID17 .X1 IU37 /112.4 Wegmessung Bohle he/se, links
Refer to protection notice ISO 16016

: 35 IN : 64 IN distance measurement screed r/l, left hand


.X1 ID18 .X1 IU38 /112.7 Wegmessung Bohle he/se, rechts

© 2012 by Joseph Vögele AG


: 34 IN : 41 IN distance measurement screed r/l, right hand
.X2 ID19 .X2 IU39 /101.7 Wegmessung, Schnecke he/se, rechts
:11 IN : 31 IN distance measurement, auger r/l, right hand
.X1 ID20 .X2 IU40 /114.3 Druck Bohlenentlastung links
: 44 IN :17 IN pressure screed assist left hand

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 132
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 3
+7
Node ID No.3
-K3 3/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X2 IU41 /114.7 Druck Bohlenentlastung rechts .X1 ID61
: 26 IN pressure screed assist right hand :11 IN

.X1 ID42 Reserve .X1 ID62


: 38 IN reserve :9 IN

.X1 ID43 Reserve .X1 ID63


: 68 IN reserve :8 IN

.X2 IU44 /79.7 Reserve .X1 IC64 /25.4 Drehzahl-Sensor Visco-Kupplung


:18 IN reserve : 33 IN RPM-sensor Visco-clutch
Längsneigungs-Sensor links, Navitronic .X2 IU45 /101.2 Schneckenmaterialsensor, links .X1 ID65
longitudinal slope sensor left hand, Navitronic : 29 IN auger material sensor, left hand : 32 IN

Längsneigungs-Sensor rechts, Navitronic .X1 IU46 /101.4 Schneckenmaterialsensor, rechts .X2 ID66 /24.3 Motorölstand
longitudinal slope sensor right hand, Navitronic : 71 IN auger material sensor, right hand :13 IN engine oil level
.X2 IU47 /117.5 Druck Pressleiste P1 .X2 ID67
: 27 IN pressure pressure bar P1 :8 IN

.X1 IU48 /117.6 Druck Pressleiste P2


: 67 IN pressure pressure bar P2
.X1 IU49 /117.7 Breitenmessung - links
: 69 IN width measurement - left hand
Schutzvermerk nach ISO 16016 beachten

.X1 IU50 /117.8 Breitenmessung - rechts


: 70 IN width measurement - right hand
.X1 ID51 /118.2 Codierung TP1-Bohle
: 65 IN coding TP1-screed
.X2 ID52 /118.3 Codierung TP2-Bohle
: 30 IN coding TP2-screed
.X1 ID53 /83.5 TIS
: 40 IN traction isolation switch
.X1 ID54
: 21 IN

.X1 IR55 /25.7 Temperatur Hydrauliköl


:16 IN temperature hydraulic oil
.X1 IR56 /25.6 Temperatur Ansaugluft
:17 IN temperature intake air
.X1 IU57 /79.8 Reserve für IO
Refer to protection notice ISO 16016

:18 IN reserve for IO


.X1 ID58 /50.7 Softwaregesteuerter INHIBIT, Masse

© 2012 by Joseph Vögele AG


:12 IN software controled INHIBIT, ground
.X1 ID59
:13 IN

.X1 ID60
:10 IN

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 133
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 3
+7
Node ID No.3
-K3 4/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 QPWM1 /90.4 Hydraulikmotor links .X1 QD21 /31.6 Einschaltung Steuerung 2
: 83 OUT traction motor left hand : 30 OUT starting controller 2
.X1 QPWM2 /90.7 Hydraulikmotor rechts .X1 QD22 /123.5 Schmieranlage
: 84 OUT traction motor right hand : 31 OUT lubrication system
.X1 QD3 /90.2 Freigabe Fahrantrieb .X1 QD23 /9.3 Arbeitslicht, rechts
: 85 OUT release propel system : 56 OUT work lights, right hand
.X1 QPWM4 /113.6 P-Entlastung, links .X1 QD24 /79.5 Reserve für IO
: 86 OUT P-relief, left hand : 55 OUT reserve for IO
.X1 QPWM5 /113.7 P-Entlastung, rechts .X1 QD25 /79.6 Reserve
: 79 OUT P-relief, right hand : 26 OUT reserve
.X1 QD6 /121.2 Pressleiste 1 ein .X1 QD26 /79.7 Reserve
: 80 OUT pressure bar 1 on :1 OUT reserve
.X1 QD7 /121.4 Pressleiste 2 ein .X1 QD27 /79.8 Reserve
: 81 OUT pressure bar 2 on : 25 OUT reserve
.X1 QD8 /121.6 Drehwegeaggregat ein .X1 QD28 /26.2 Getriebeschaltung, PVG-Kupplung
: 82 OUT rotary slide on : 29 OUT gearshift, PVG-Kupplung
.X1 QPWM9 /110.7 Reinigungsanlage .X1 QD29 /118.6 Bohle
: 53 OUT cleaning station : 28 OUT screed
Schutzvermerk nach ISO 16016 beachten

.X1 QPWM10 .X1 QD30 /118.7 Bohle


: 77 OUT :3 OUT screed
.X1 QD11 /111.7 Schwimmstellung aus .X1 QD31
: 54 OUT screed floating off : 27 OUT

.X1 QD12 /111.2 Bohle senken .X1 QD32


: 78 OUT screed lower :2 OUT

.X1 QD13 /28.7 Druckzuschaltventil Zylinder .X1 QD33


: 51 OUT pressure activation valve cylinder :7 OUT

.X1 QD14 /102.2 Reserve .X1 QD34


: 75 OUT reserve :6 OUT

.X1 QD15 .X1 QD35


: 52 OUT :5 OUT

.X1 QPWM16 /118.4 Druck P1 begrenzen .X1 QD36


: 76 OUT pressure P1 limit :4 OUT

.X1 QPWM17 /118.5 Druck P2 begrenzen .X1 QD37 /26.4 Druckabschaltventil


Refer to protection notice ISO 16016

: 49 OUT pressure P2 limit : 92 OUT pressure off valve


.X1 QD18 /123.3 Schmieranlage .X1 QD38 /122.2 Dachprofilverstellung, Plus

© 2012 by Joseph Vögele AG


: 73 OUT lubrication system : 91 OUT crown adjusting device, plus
.X1 QD19 /92.2 Rückwärtssignal .X1 QD39 /122.3 Dachprofilverstellung, Minus
: 50 OUT back-up signal : 90 OUT crown adjusting device, minus
.X1 QD20 /108.4 Reserve .X1 QD40 /122.5 Druckzuschaltventil, Dachprofilverstellung
: 74 OUT reserve : 89 OUT pressure activation valve, crown adjusting device

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 134
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

controller 3
+7
Node ID No.3
-K3 5/5

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1 QD41
: 94 OUT

.X1 QD42
: 93 OUT

.X1 QD43
: 88 OUT

.X1 QD44
: 87 OUT

.X1 QD45
: 96 OUT

.X2 QD46
: 49 OUT

.X1 QD47
: 72 OUT

.X1 QD48 /25.1 Visco-Kupplung


: 95 OUT Visco-clutch
.X1 QD49 /17.1 Scheibenwischer
:15 OUT windscreen wiper
Schutzvermerk nach ISO 16016 beachten

.X2 QD50 /9.1 Arbeitslicht, links


: 43 OUT work lights, left hand
.X2 QD51 /7.1 Rundumkennleuchte
: 41 OUT rotary beacon
.X2 QD52 /30.5 Batterie-Hauptschalter
: 42 OUT battery main switch
.X1 QD53
:14 OUT

.X2 QD54 /6.2 Hupe


: 56 OUT horn
.X2 QD55 /17.5 Waschanlage
: 44 OUT washer system
.X2 QD56 /81.1 Reserve
: 57 OUT reserve
.X2 QD57 /27.4 Reserve für Tankgeber
Refer to protection notice ISO 16016

: 21 OUT reserve for fuel level indicator

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 135
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Engine Control Module


+1
-K1 1/1

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.J3 GND /53.2 Masse .J2 CAN_H /64.3 CAN 3 high
:1 SUPPLY ground : 46 COM CAN 3 high
.J3 GND /53.3 Masse .J2 CAN_L /64.4 CAN 3 low
:2 SUPPLY ground : 47 COM CAN 3 low
.J3 US /52.2 Versorgung .J2 CAN_Shield /64.2 CAN Abschirmung
:3 SUPPLY power supply : 37 COM CAN Shielding
.J3 US /52.3 Versorgung
:4 SUPPLY power supply
.J2 UR /23.3 Versorgung .J2 QD1 /21.4 Vorglühung Dieselmotor
: 21 SUPPLY power supply : 40 OUT preheating engine
.J2 GND /23.3 Masse
: 32 SUPPLY ground
.J2 GND /21.5 Masse
: 42 SUPPLY ground
.J4 UR /23.6 Versorgung
:1 SUPPLY power supply
Schutzvermerk nach ISO 16016 beachten

.J2 ID1 ISC1-Schalter


:4 IN ISC1-switch
.J2 ID2 /23.2 Kühlmittelniveau
: 28 IN coolant level
.J2 ID3 /20.4 Zuendung ECM
: 39 IN ignition ECM
.J4 ID4 /23.7 Dieselvorfilter
:2 IN water in fuel sensor
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Motorsteuerung (Tier3) 136
of
E - CAE Document type: Function group No.: SF = serial release from to
engine control module (Tier3)
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

engine control module


+1
-K1 1/2

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X3 UB1 /52.1 Versorgung .X3 CAN_H /64.6 CAN 3 high
:1 SUPPLY power supply :17 COM CAN 3 high
.X3 UB2 /52.3 Versorgung .X3 CAN_L /64.7 CAN 3 low
:2 SUPPLY power supply :18 COM CAN 3 low
.X3 UB3 /52.3 Versorgung
:11 SUPPLY power supply
.X3 UB4 /52.4 Versorgung
:12 SUPPLY power supply
.X3 UL1 Versorgung
:19 SUPPLY power supply
.X3 UL2 /23.3 Versorgung
: 52 SUPPLY power supply
.X4 UL3 /23.6 Versorgung
:1 SUPPLY power supply
.X3 GND1 /53.6 Masse
: 21 SUPPLY ground
.X3 GND2 /53.7 Masse
: 22 SUPPLY ground
Schutzvermerk nach ISO 16016 beachten

.X3 GND3 /53.4 Masse


: 31 SUPPLY ground
.X3 GND4 /53.5 Masse
: 32 SUPPLY ground
.X3 GND5 /23.4 Masse
: 43 SUPPLY ground
.X3 GND6 /21.7 Masse
:13 SUPPLY ground
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Motorsteuerung (Tier4i) 137
of
E - CAE Document type: Function group No.: SF = serial release from to
engine control module (Tier4i)
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

engine control module


+1
-K1 2/2

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X3 ID1 ISC1-Schalter .X3 QD1 /21.6 Vorglühung Dieselmotor
: 39 IN ISC1-switch :4 OUT preheating engine
.X3 ID2 /23.2 Kühlmittelniveau
: 44 IN coolant level
.X3 ID3 /20.5 Zuendung ECM
:3 IN ignition ECM
.X4 ID4 /23.7 Dieselvorfilter
:2 IN water in fuel sensor
.X3 IU5 DOC Auslaßtemperatur
: 48 IN DOC outlet temperature
.X3 IU6 DOC Einlaßtemperatur
: 45 IN DOC inlet temperature
.X3 IU7 DPF Auslaßtemperatur
: 54 IN DPF outlet temperature
.X3 IU8 DPF Differenzdruck
: 55 IN DPF differential pressure
.X3 IU9 DPF Auslaßdruck
: 58 IN DPF outlet pressure
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Motorsteuerung (Tier4i) 138
of
E - CAE Document type: Function group No.: SF = serial release from to
engine control module (Tier4i)
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Option
signal light LH
option
+6
Node ID No.23
-E14 1/1

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1p UB1 /51.5 Versorgung .X1p CAN-L /66.5 CAN 5 low
:1 SUPPLY power supply :8 COM CAN 5 low
.X1p UB2 /18.5 Start .X1p CAN-H /66.4 CAN 5 high
:3 SUPPLY start :7 COM CAN 5 high
.X1p GND /51.5 Masse
:2 SUPPLY ground

.X1p ID1 /58.4 Codierung


:4 IN coding
.X1p ID2 /58.5 Codierung
:5 IN coding
.X1p ID3 /58.5 Codierung
:6 IN coding
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Einweiseampel links 139
of
E - CAE Document type: Function group No.: SF = serial release from to
signal light left hand
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

Option
signal light RH
option
+6
Node ID No.24
-E15 1/1

cross-reference

cross-reference
Beschreibung

Beschreibung
Querverweis

Querverweis
description

description
Anschluss

Anschluss
Signal

Signal
signal

signal
pin

pin
.X1p UB1 /51.8 Versorgung .X1p CAN-L /66.7 CAN 5 low
:1 SUPPLY power supply :8 COM CAN 5 low
.X1p UB2 /18.7 Start .X1p CAN-H /66.6 CAN 5 high
:3 SUPPLY start :7 COM CAN 5 high
.X1p GND /51.8 Masse
:2 SUPPLY ground

.X1p ID1 /58.7 Codierung


:4 IN coding
.X1p ID2 /58.7 Codierung
:5 IN coding
.X1p ID3 /58.8 Codierung
:6 IN coding
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Einweiseampel rechts 140
of
E - CAE Document type: Function group No.: SF = serial release from to
signal light right hand
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantriebsmodul 141
of
E - CAE Document type: Function group No.: SF = serial release from to
traction module
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantriebsmodul 142
of
E - CAE Document type: Function group No.: SF = serial release from to
traction module
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantriebsmodul 143
of
E - CAE Document type: Function group No.: SF = serial release from to
traction module
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+3 +2 +2

Querverweis

Querverweis

Querverweis
-A1.X1s -A2.X3s -A2.X5s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Hauptbedienpult Stecker Zentralplatine Stecker Zentralplatine
main control 1 F15 /46.5 connector central board 1 T31 /47.2 connector central board 1 T31 /15.3
2 F6 /46.6 2 T31 /47.3 2 T31 /15.6
3 T31 /46.5 3 T31 /47.4 3 T31 /16.2
4 T31 /46.6 4 T31 /47.5 4 T31 /16.4
5 C2_AGND /54.2 5 T31 /47.6 5 T31 /17.4
6 C2/UR1 /46.2 6 T31 /48.2 6 T31 /27.2
7 MC/QP-ENC1-1 /84.3 7 T31 /48.3 7 T31 /61.1
8 MC/POT1 /84.7 8 T31 /48.4 8 T31 /28.7
9 MC/POT3 /85.1 9 T31 /49.2 9 T31 /69.1
10 CAN2-L /63.2 10 T31 /49.3 10 T31 /75.1
11 CAN2-H /63.1 21 11 T31 /49.4 21 11 T31 /122.2
19 19
12 MC/S56 /85.5 17 12 T31 /49.5 17 12 T31 /122.3
15 15
4 1 13 C2/ID67 /84.5 13 13 T31 /49.6 13 13
9 5 11 11
15 10 14 MC/S42 /19.1 9 14 T31 /50.1 9 14
7 7
22 16 15 5 15 T31 /50.2 5 15 T31 /56.1
28 23 3 3
33 29 16 CAN1-L /61.4 1 16 T31 /50.3 1 16 T31 /119.2
37 34
17 CAN1-H /61.3 17 T31 /46.5 17 T31 /120.2
18 18 T31 /46.6 18 T31 /90.8
19 19 T31 /51.1 19 T31 /90.5
20 20 T31 /51.2 20 T31 /87.1
21 21 T31 /50.7 21 T31 /87.5
22 22 T31 /25.1 22 T31 /91.3
23 CAN0-L /59.2
24 CAN0-H /59.1
25 MC/QDS46-55 /18.1

cross-reference

cross-reference
26 MC/S05 /85.3 +2 +2

Querverweis

Querverweis
-A2.X4s -A2.X6s

Anschluss

Anschluss
27 MC/S14 /84.1

Signal

Signal
28

signal

signal
Pin

Pin
29 MC/NOT-0 /42.2 Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten

30 connector central board 1 T31 /53.2 connector central board 1 T31 /98.4
31 2 T31 /53.3 2 T31 /98.3
32 3 T31 /51.4 3 T31 /97.7
33 4 T31 /51.7 4 T31 /97.6
34 MC/NOT+0 /42.3 5 T31 /22.4 5 T31 /99.7
35 6 T31 /56.3 6 T31 /99.6
36 rotary beacon /7.8 7 7 T31 /99.3
37 8 T31 /86.2 8 T31 /99.2
9 T31 /6.3 9 T31 /100.3
10 T31 /7.2 10 T31 /100.2
21 11 T31 /7.6 21 11 T31 /102.2
19 19
17 12 T31 /7.4 17 12 T31 /103.1
15 15
13 13 T31 /10.1 13 13 T31 /103.2
11 11
9 14 T31 /10.5 9 14 T31 /103.4
7 7
5 15 T31 /9.5 5 15 T31 /103.5
3 3
1 16 T31 /10.7 1 16 T31 /103.7
17 T31 /12.1 17 T31 /103.8
18 T31 /12.5 18 T31 /106.6
19 T31 /15.2 19 T31 /106.5
Refer to protection notice ISO 16016

20 T31 /12.7 20 T31 /107.6


21 T31 /92.3 21 T31 /107.5

© 2012 by Joseph Vögele AG


22 T31 /91.2 22 T31 /104.4

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 144 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+2 +2 +2

Querverweis

Querverweis

Querverweis
-A2.X7s -A2.X9s -A2.X11s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
connector central board 1 T31 /110.5 connector central board 1 C2/AGND /54.3 connector central board 1 F31 /95.1
2 T31 /108.2 2 2 8V_USTAB /95.1
3 T31 /111.1 3 C2/AGND /76.2 3 8V_USTAB /95.4
4 T31 /111.2 4 C2/AGND /97.2 4 F31 /95.4
5 T31 /111.4 5 C2/AGND /98.6 5 8V_USTAB /96.2
6 T31 /111.6 6 C2/AGND /108.7 6 8V_USTAB /94.3
7 T31 /111.7 7 C2/AGND /75.6 7 F31 /96.2
8 T31 /117.1 8 C2/AGND /94.3 8 F19 /87.1
9 T31 /117.1 9 C2/AGND /95.1 9 F19 /87.5
10 T31 /117.1 10 C2/AGND /95.4 10 F18 /75.2
21 11 T31 /113.2 21 11 C2/AGND /95.4 21 11 F19 /97.2
19 19 19
17 12 T31 /113.3 17 12 C2/AGND /96.3 17 12 F19 /98.6
15 15 15
13 13 T31 /113.6 13 13 C2/AGND /96.3 13 13
11 11 11
9 14 T31 /113.7 9 14 C2/AGND /75.7 9 14 F19 /27.2
7 7 7
5 15 T31 /115.5 5 15 C3/AGND /54.6 5 15 F42 /109.1
3 3 3
1 16 T31 /115.6 1 16 C3/AGND /101.5 1 16 F18 /76.2
17 T31 /116.1 17 C3/AGND /109.1 17 F42 /101.5
18 T31 /116.2 18 C3/AGND /109.5 18 F42 /108.7
19 T31 /116.3 19 C3/AGND /112.1 19
20 T31 /116.4 20 C3/AGND /112.5 20 F42 /109.5
21 T31 /116.6 21 C3/AGND /54.5 21 F42 /112.1
22 T31 /105.4 22 C3/AGND /25.3 22 F42 /26.6
cross-reference

cross-reference

cross-reference
+2 +2 +2
Querverweis

Querverweis

Querverweis
-A2.X8s -A2.X10s -A2.X12s
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten

connector central board 1 F25 /75.1 connector central board 1 F12 /49.3 connector central board 1 F28 /108.6
2 F25 /75.2 2 F12 /49.4 2 F30 /17.2
3 F26 /117.2 3 F12 /49.2 3 F34 /119.2
4 F24 /110.3 4 F11 /49.5 4 F23 /56.1
5 5 F11 /49.6 5 F29 /70.2
6 T31 /121.6 6 F10 /50.1 6
7 F20 /22.4 7 F10 /50.2 7 F22 /56.3
8 F42 /112.5 8 F10 /50.4 8 F19 /28.3
9 T31 /123.7 9 F10 /50.5 9 F19 /19.7
10 T31 /14.2 10 F9 /47.2 10 F21 /16.4
21 11 T31 /121.2 21 11 F9 /47.3 21 11
19 19 19
17 12 T31 /26.2 17 12 F9 /47.4 17 12 F19 /28.2
15 15 15
13 13 T31 /9.6 13 13 F8 /47.5 13 13 F15 /58.1
11 11 11
9 14 T31 /93.2 9 14 F8 /47.6 9 14 F6 /30.4
7 7 7
5 15 T31 /110.3 5 15 F13 /51.2 5 15 F31 /93.2
3 3 3
1 16 T31 /26.4 1 16 F7 /48.2 1 16 F15 /58.3
17 C3/ID13 /104.2 17 F15 /61.2 17 F1 /52.2
18 T31 /121.4 18 F15 /46.5 18 F1 /52.4
19 19 F7 /48.3 19 F16 /16.2
Refer to protection notice ISO 16016

20 20 F7 /48.5 20 F15 /58.4


21 21 F14 /51.1 21 F15 /58.7

© 2012 by Joseph Vögele AG


22 22 F7 /48.6 22 F10 /50.6

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 145 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+2 +2 +2

Querverweis

Querverweis

Querverweis
-A2.X13s -A2.X15s -A2.X17s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
connector central board 1 work_lights_LH /10.1 connector central board 1 4X9/9 /108.3 connector central board 1 F38 /83.1
2 work_lights_LH /10.5 2 C3/QD54 /6.2 2 F38 /55.3
3 work_lights_LH /9.6 3 4X9/4 /108.3 3 F38 /55.3
4 work_lights_LH /9.5 4 C2/QD55 /20.2 4 T31 /55.7
5 work_lights_LH /10.7 5 4X9/7 /108.5 5 T31 /55.7
6 6 4X9/2 /108.5 6
7 7 C2/QD15 /107.2 7 T31 /55.4
8 work_lights_LH /14.2 8 ST2WV1/Yb1 /107.5 8 T31 /55.4
9 rotary beacon /7.8 9 ECM/ignition /20.2 9
10 rotary beacon /7.6 10 MC/NOT+0 /43.6 10
21 11 rotary beacon /7.4 21 11 ST2WV1/Ya1 /107.6 21 11 F39 /55.6
19 19 19
17 12 rotary beacon /7.2 17 12 C2/QD16 /107.3 17 12 F39 /55.6
15 15 15
13 13 C3/QD50 /9.1 13 13 HA2.HQ1.Mb /106.5 13 13
11 11 11
9 14 C3/QD23 /9.3 9 14 C2/QD13 /106.2 9 14 F41 /55.3
7 7 7
5 15 5 15 HA2.HQ1.Ma /106.6 5 15
3 3 3
1 16 work_lights_RH /12.1 1 16 ground_propel /89.2 1 16 TIS-1 /83.7
17 work_lights_RH /12.5 17 ground_propel /89.3 17 TIS-1 /83.7
18 work_lights_RH /15.2 18 C3/QPWM3 /90.2 18 F38 /83.4
19 work_lights_RH /12.7 19 ground_propel /89.6 19 F38 /83.4
20 work_lights_RH /15.3 20 ground_propel /89.7 20
21 work_lights_RH /15.6 21 C2/QD14 /106.3 21
22 22 horn /6.3 22
cross-reference

cross-reference

cross-reference
+2 +2 +2
Querverweis

Querverweis

Querverweis
-A2.X14s -A2.X16s -A2.X18s
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten

connector central board 1 wiper_2 /17.3 connector central board 1 MC/NOT-0 /42.4 connector central board 1
2 C3/QD56 /81.1 2 MC/NOT+0 /42.4 2 Sensor1_LH /87.3
3 C3/QPWM22 /123.5 3 MC/NOT-0 /42.4 3 Sensor2_LH /87.3
4 wiper_3 /17.3 4 MC/NOT+0 /42.4 4 Sensor2_RH /87.7
5 C3/QD55 /17.5 5 MC/NOT-0 /42.4 5 Sensor1_RH /87.7
6 C2/QD29 /45.2 6 MC/NOT+0 /42.4 6 C2/IC60 /87.4
7 C3/I4 /30.2 7 MC/NOT-0 /43.2 7 C2/IC61 /87.4
8 C3/I4 /30.2 8 MC/NOT-0 /43.4 8 C2/IC63 /87.8
9 C3/QD52 /30.5 9 CAN3-H /64.1 9 C2/IC62 /87.8
10 C3/QD21 /31.6 10 CAN3-L /64.1 10 C2/IC60 /88.4
21 11 C3/QD51 /7.1 21 11 CAN4-H /65.5 21 11 C2/IC63 /88.4
19 19 19
17 12 C3/ID13 /104.2 17 12 CAN4-L /65.5 17 12 C3/ID14 /105.2
15 15 15
13 13 C3/Q49 /17.1 13 13 CAN5-H /67.6 13 13
11 11 11
9 14 MC/S42 /19.1 9 14 CAN5-L /67.6 9 14
7 7 7
5 15 C2/QPWM27 /45.4 5 15 CAN1-H /62.6 5 15
3 3 3
1 16 starter_50 /19.4 1 16 CAN1-L /62.6 1 16 MC/QDS46-55 /18.1
17 C2/C3/ID10 /44.2 17 CAN0-H /60.2 17 F21 /51.4
18 C2/C3/ID10 /44.3 18 CAN0-L /60.2 18 F21 /51.7
19 starter_50 /19.4 19 CAN2-H /63.6 19 C3/ID15 /18.6
Refer to protection notice ISO 16016

20 C2/C3/ID11 /44.6 20 CAN2-L /63.6 20 D+ /29.6


21 C2/C3/ID11 /44.7 21 CAN6-H /68.5 21 D+ /29.7

© 2012 by Joseph Vögele AG


22 F18 /117.3 22 CAN6-L /68.5 22

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 146 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+2 +2 +2

Querverweis

Querverweis

Querverweis
-A2.X19s -A2.X24s -A2.X25s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Stecker Zentralplatine Stecker Zentralplatine WIFMS
connector central board 1 F42 /104.4 connector central board 1 1 F4 /78.6
2 F42 /114.2 2 2 T31 /78.6
3 F42 /105.4 3 C3/QPWM18 /123.7 3 F5 /78.6
4 F42 /114.6 4 T31 4
5 F19 /101.1 5 Waschanlage /17.7 5 CAN4-L /65.4
6 F19 /101.3 6 T31 /17.7 6 CAN4-H /65.4
7 C3/ID12 /26.8 7
1 2 1 2
8 MC/S14 /84.2 8
2
9 MC/POT1 /84.8 4 9 2
6
10 MC/POT3 /85.2 8 10 4
10
21 11 MC/QP-ENC1-1 /84.4 6
19
17 12 MC/S05 /85.4
15
13 13 MC/S56 /85.6
11
9 14 C2/UR1 /46.3
7
5 15 C3/ID14 /105.2
3
1 16 C3/AGND /117.3
17 C3/AGND /25.7
18 C3/AGND /25.6

cross-reference
19 C3/AGND /114.2 +2

Querverweis
-A2.X26s

Anschluss
20 C3/AGND /114.6

Signal
21 C3/AGND /101.1

signal
Pin
cross-reference
22 C3/AGND /101.3 +2

Querverweis
-A2.X25s

Anschluss
1

Signal
2

signal
Pin
Sprühmodul 3 F5 /78.7
cross-reference

+2 spray module 1 4 T31 /78.7


Querverweis

-A2.X22s
Anschluss

2 5 CAN6-L /68.3
Signal

3 6 CAN6-H /68.3
signal
Pin

4
Schutzvermerk nach ISO 16016 beachten

1 2
1 F33 /55.2 5 CAN4-L /65.2
2 6 CAN4-H /65.2 2
3 4
1 2
4 6
5 2
6 4
7 6
1 2
8
2
4 9
6
8 10
10

cross-reference
+1

Querverweis
-B1.X1s

Anschluss

Signal
signal
Pin
Luftfilter
air filter A F19 /19.7
B C2/ID12 /19.7
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


A B

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 147 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+1 +7 +8

Querverweis

Querverweis

Querverweis
-B2.X1s -B10.X1s -B12.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Kühlmittelniveau Lenkautomatik, links Füllstand Band links
coolant level A #1906 /23.5 automatic steering control, left hand 1 8V_USTAB /95.5 level sensor: conveyor, left hand 1 C2/AGND /97.2
B #1915 /23.5 2 C2/AGND /95.5 2 F19 /97.2
C #1907 /23.6 3 C2/IU41 /95.6 3 C2/IU38 /97.2
4 C2/ID16 /95.6
5 F31 /95.6
6 C2/AGND /95.6
PE
1 2 3

1 2 3
A B

C
4 5 6

cross-reference
+8

Querverweis
cross-reference
-B13.X1s

Anschluss
+1

Querverweis
-B3.X1s

Signal
Anschluss

signal
Pin
Signal

Füllstand Band rechts


signal
Pin

Dieselvorfilter level sensor: conveyor, right hand 1 C2/AGND /98.6


water in fuel sensor 1 ECM/Water In Fuel /23.7 2 F19 /98.6

cross-reference
2 ECM/GND /23.7 +7 3 C3/IU39 /98.6

Querverweis
-B11.X1s

Anschluss

Signal
signal
Pin
Lenkautomatik, rechts
automatic steering control, right hand 1 8V_USTAB /96.3
2 C2/AGND /96.3
3 C2/IU41 /96.4 1 2 3
4 C2/ID17 /96.4
5 F31 /96.4
6 C2/AGND /96.4
Schutzvermerk nach ISO 16016 beachten

PE
2 1

cross-reference
1 2 3 +7

Querverweis
cross-reference

-B14.X1s

Anschluss
+7
Querverweis

-B4.X1s

Signal
Anschluss

signal
Pin
Signal

Neigungssensor
signal
Pin

Tankgeber slope sensor A F42 /108.7


4 5 6
fuel level indicator 1 F19 /27.2 B C2/IU40 /108.8
2 T31 /27.2 C C2/AGND /108.7
3 C3/IU33 /27.2
4 #2245 /27.4

A B
1 4
2 3 C
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 148 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+1 +7 +6

Querverweis

Querverweis

Querverweis
-B17.X1s -B21.X1s -E2.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Temperatur Ansaugluft Arbeitslicht, vorne rechts
temperature intake air 1 C3/AGND /25.6 1 F42 /105.7 work lights, front right hand 1 work_lights_RH /13.2
2 #2105 /25.6 2 2 T31 /13.2
3 T31 /105.7
4 C3/ID14 /105.7
1

1 2 4 2
3

cross-reference
+6

Querverweis
-E1.X1s

Anschluss
cross-reference

Signal
signal
+7

Querverweis
2 1

Pin
-B18.X1s
Anschluss

Arbeitslicht, vorne links

cross-reference
Signal
work lights, front left hand 1 work_lights_LH /10.2
signal
+6

Querverweis
Pin

-E2.X1s

Anschluss
Temperatur Hydrauliköl 2 T31 /10.2

Signal
temperature hydraulic oil 1 C3/AGND /25.7

signal
Pin
2 #2107 /25.7 Arbeitslicht, vorne rechts
work lights, front right hand 1 work_lights_RH /12.2
2 T31 /12.2

1 2

2 1
cross-reference

cross-reference
+1 +6
Querverweis

Querverweis
-B19.X1s -E1.X1s
Anschluss

Anschluss
Signal

Signal
signal

signal
2 1
Schutzvermerk nach ISO 16016 beachten

Pin

Pin
Motorölstand Arbeitslicht, vorne links

cross-reference
engine oil level 1 #2226 /24.2 work lights, front left hand 1 work_lights_LH /11.4 +6

Querverweis
-E3.X1s

Anschluss
2 2 T31 /11.4

Signal
signal
Pin
Arbeitslicht, Seite links
work lights, sideways left hand 1 work_lights_LH /10.6
2 T31 /10.6

2 1 2 1
cross-reference

+7
Querverweis

-B20.X1s
Anschluss

Signal
signal

2 1
Pin

1 F42 /104.7
Refer to protection notice ISO 16016

2
3 T31 /104.7

© 2012 by Joseph Vögele AG


4 C3/ID13 /104.7
1
4 2
3

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 149 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-E3.X1s -E5.X1s -E8.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, Seite links Arbeitslicht, hinten, links Arbeitslicht, vorne , rechts
work lights, sideways left hand 1 work_lights_LH /11.6 work lights, rear, left hand 1 work_lights_LH /11.8 work lights, front , right hand 1 work_lights_front /12.4
2 T31 /11.6 2 T31 /11.8 2 T31 /12.4

2 1 2 1 2 1

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-E4.X1s -E6.X1s -E9.X1s
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, Seite , rechts Arbeitslicht, hinten , rechts Arbeitslicht, hinten , rechts
work lights, sideways , right hand 1 work_lights_RH /12.6 work lights, rear , right hand 1 work_lights_RH /12.8 work lights, rear , right hand 1 work_lights_RH /15.8
2 T31 /12.6 2 T31 /12.8 2 T31 /15.8

2 1 2 1 2 1
Schutzvermerk nach ISO 16016 beachten

cross-reference

cross-reference

cross-reference
+6 +6 +6
Querverweis

Querverweis

Querverweis
-E5.X1s -E7.X1s -E10.X1s
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, hinten, links Arbeitslicht, vorne , links Arbeitslicht, hinten , links
work lights, rear, left hand 1 work_lights_LH /10.8 work lights, front , left hand 1 work_lights_front /10.4 work lights, rear , left hand 1 work_lights_LH /14.6
2 T31 /10.8 2 T31 /10.4 2 T31 /14.6

2 1 2 1 2 1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 150 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-E10.X1s -E14.X1s -E14.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, hinten , links Einweiseampel links
work lights, rear , left hand 1 work_lights_LH /14.4 signal light left hand 1 F21 /51.6 1 #2271 /51.4
2 T31 /14.4 2 T31 /51.6 2 #2272 /51.4
3 C3/ID15 /18.5 3 C3/ID15 /18.4
4 F15 /58.4 4 #2270 /58.6
5 #2228 /58.5 5
6 #2229 /58.6 6
7 CAN5-H /66.4 7 #2269 /66.3
8 CAN5-L /66.5 8 #2268 /66.3
9 9
10 10
11 11
12 12
2 1
1 12 1 12

cross-reference
+6

Querverweis
2 11 2 11
-E11.X1s
Anschluss

3 10 3 10
Signal
signal

4 9 4 9
Pin

Sitzheizung, links
5 8 5 8
seat heating, left hand 1 F16 /16.3
6 7 6 7
2 T31 /16.3

2
cross-reference

+6
Querverweis
Schutzvermerk nach ISO 16016 beachten

-E12.X1s
Anschluss

Signal
signal
Pin

Sitzheizung, rechts
seat heating, right hand 1 F21 /16.5
2 T31 /16.5

2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 151 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-E15.X1s -E15.X1s -E17.X1S

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Einweiseampel rechts
1 #2271 /51.4 signal light right hand 1 F21 /51.8 1 work_lights_LH /14.4
2 #2272 /51.4 2 T31 /51.8 2 T31 /14.4
3 #2267 /18.4 3 C3/ID15 /18.7
4 4 #2231 /58.7
5 #2273 /58.6 5 F15 /58.7
6 6 #2230 /58.8
7 #2269 /66.8 7 CAN5-H /66.6
8 #2268 /66.8 8 CAN5-L /66.7
9 9
10 10
11 11
12 12
2 1
1 12 1 12

cross-reference
+1

Querverweis
2 11 2 11
-G3.X1s

Anschluss
3 10 3 10

Signal
signal
4 9 4 9

Pin
Lichtmaschine
5 8 5 8
alternator A
6 7 6 7
B D+ /29.4
C
D

A B C D
Schutzvermerk nach ISO 16016 beachten

cross-reference
Querverweis
cross-reference
-HA1.HQ1.XMa

Anschluss
+6

Querverweis
-E16.X1S

Signal
Anschluss

signal
Pin
Signal
Druckabschaltventil

signal
Pin
pressure off valve 1 #1889 /26.4
1 work_lights_RH /15.8 2 T31 /26.4
1
2 T31 /15.8 PE

PE 2
Refer to protection notice ISO 16016

2 1

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 152 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA1.HQ2.XMa -HA1.HQ3.XMb -HA1.HQ5.XMb

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Nivellierung senken, links Nivellierung heben, rechts Bohlenverriegelung einfahren
levelling system (AGS) lowering, left 1 HA2.HQ1.Ma /106.6 levelling system (AGS) raise, right 1 ST2WV1/Yb1 /107.5 screed lock retracting 1 C2/QD37 /115.6
2 T31 /106.6 2 T31 /107.5 2 T31 /115.6
1 1 1
PE PE PE

PE 2 PE 2 PE 2

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA1.HQ2.XMb -HA1.HQ4.XMa -HA1.HQ6.XMa
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Nivellierung heben, links Parkbremse Abstreifer Fahrwerk heben
levelling system (AGS) raise, left 1 HA2.HQ1.Mb /106.5 parking brake 1 C2/QPWM28 /86.2 scraper track raise 1 C2/QD35 /91.2
2 T31 /106.5 2 T31 /86.2 2 T31 /91.2
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA1.HQ3.XMa -HA1.HQ5.XMa -HA1.HQ6.XMb
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Nivellierung senken, rechts Bohlenverriegelung ausfahren Abstreifer Fahrwerk senken
levelling system (AGS) lowering, right 1 ST2WV1/Ya1 /107.6 screed lock extending 1 C2/QD38 /115.5 scraper track lowering 1 C2/QD36 /91.3
2 T31 /107.6 2 T31 /115.5 2 T31 /91.3
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 153 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA2.HQ1.XMa -HA2.HQ3.XMa -HA2.HQ4.XMb

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Schwimmstellung aus Schnecke senken Klappe senken
screed floating off 1 C3/QPWM11 /111.7 auger lower 1 C2/QD40 /100.3 front apron, lower 1 C2/QD42 /103.5
2 T31 /111.7 2 T31 /100.3 2 T31 /103.5
1 1 1
PE PE PE

PE 2 PE 2 PE 2

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA2.HQ2.XMa -HA2.HQ3.XMb -HA2.HQ5.XMa
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bohle heben Schnecke heben Bunkerwand links, heben
screed raise 1 C2/QPWM30 /111.1 auger raise 1 C2/QD39 /100.2 hopper left hand, raise 1 C2/QD43 /103.1
2 T31 /111.1 2 T31 /100.2 2 T31 /103.1
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA2.HQ2.XMb -HA2.HQ4.XMa -HA2.HQ5.XMb
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bohle senken Klappe heben Bunkerwand links, senken
screed lower 1 C3/QPWM12 /111.2 front apron, raise 1 C2/QD41 /103.4 hopper left hand, lower 1 C2/QD44 /103.2
2 T31 /111.2 2 T31 /103.4 2 T31 /103.2
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 154 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA2.HQ6.XMa -HA3.HQ1.XMa -HA5.B1.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bunkerwand rechts, heben Druckzuschaltventil Bohle Druck Bohlenentlastung links
hopper right hand, raise 1 C2/QD45 /103.7 pressure activation valve screed 1 C2/QPWM34 /116.6 pressure screed assist left hand A F42 /114.2
2 T31 /103.7 2 T31 /116.6 B C3/AGND /114.2
1 1
PE PE C C3/ID58 /114.2

PE 2 PE 2

A B

cross-reference
Querverweis
-HA5.B2.X1s

Anschluss
cross-reference

cross-reference

Signal
signal
Querverweis

Querverweis

Pin
-HA2.HQ6.XMb -HA4.HB1.X1s
Anschluss

Anschluss
Druck Bohlenentlastung rechts
Signal

Signal
pressure screed assist right hand A F42 /114.6
signal

signal
Pin

Pin
Bunkerwand rechts, senken Schaltdruck PVG-Kupplung B C3/AGND /114.6
hopper right hand, lower 1 C2/QD46 /103.8 gear pressure PVG-clutch 1 F42 /26.7 C C3/ID41 /114.6
2 T31 /103.8 2 C3/ID12 /26.7
1
PE

PE 2 1 2

A B
Schutzvermerk nach ISO 16016 beachten

cross-reference
Querverweis

cross-reference
-HA4.HQ1.XMa

Anschluss

Querverweis
-HA5.HQ1.XMa

Signal

Anschluss
signal
Pin

Signal
Getriebeschaltung, PVG-Kupplung

signal
Pin
gearshift, PVG-Kupplung 1 #1888 /26.2 Bohlenentlastung, links
cross-reference

2 T31 /26.2 screed assist, left hand 1 C2/Q32 /113.2


Querverweis

1
-HA2.HQ7.XMa
Anschluss

PE 2 T31 /113.2
1
Signal

PE
signal
Pin

Druckzuschaltventil Zylinder
pressure activation valve cylinder 1 PE 2
C3/QPWM13 /28.7
PE 2
2 T31 /28.7
1
PE

PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 155 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA5.HQ2.XMa -HA6.HQ1.XMa -HA9.HQ2.XMa

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bohlenentlastung, rechts Tamper Pressleiste 2 ein
screed assist, right hand 1 C2/Q33 /113.3 tamper 1 C2/QPWM21 /119.3 pressure bar 2 on 1 C3/QPWM7 /121.4
2 T31 /113.3 2 C3/ID5 /119.2 2 T31 /121.4
1 1
PE 3 C2/QPWM22 /119.3 PE
4
5 T31 /119.2
PE 2 PE 2
6 F34 /119.2

1 6
2 5
3 4

cross-reference

cross-reference
Querverweis

Querverweis
-HA5.HR1.XMa -HA9.HQ3.XMa
Anschluss

Anschluss
Signal

Signal
signal

signal
Pin

Pin
cross-reference
P-Entlastung, links Drehwegeaggregat ein

Querverweis
-HA8.HQ1.XMa

Anschluss
P-relief, left hand 1 C3/QPWM4 /113.6 rotary slide on 1 C3/QPWM8 /121.6

Signal
2 T31 /113.6 2 T31 /121.6

signal
1 1

Pin
PE Vibration PE
vibration 1 C2/QPWM23 /120.2
2 T31 /120.2
PE 2 PE 2

1 2
Schutzvermerk nach ISO 16016 beachten

cross-reference
Querverweis
-HA9.HQ1.XMa

Anschluss
cross-reference

cross-reference
Signal
signal
Querverweis

Querverweis
Pin
-HA5.HR2.XMa -HA10.HQ1.XMa
Anschluss

Anschluss
Pressleiste 1 ein
Signal

Signal
pressure bar 1 on 1 C3/QPWM6 /121.2
signal

signal
Pin

Pin
P-Entlastung, rechts 2 T31 /121.2 Sitzventil Stangenseite, links
P-relief, right hand 1 1 seat valve: on side of rod, left hand 1
C3/QPWM5 /113.7 PE C2/QD47 /111.4
2 T31 /113.7 2 T31 /111.4
1 1
PE PE
PE 2

PE 2 PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 156 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA11.HQ1.XMa -HG1.HR2.XMz -HG5.HQ1.XMa

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Sitzventil Stangenseite, rechts Hydraulikpumpe rückwärts, links Schnecke links, rückw.
seat valve: on side of rod, right hand 1 C2/QD48 /111.6 traction propel reverse, left hand 1 C2/QPWM2 /89.3 auger left hand, backwards 1 C2/QPWM6 /99.3
2 T31 /111.6 2 ground_propel /89.3 2 T31 /99.3
1 1 1
PE PE PE

PE 2 PE 2 PE 2

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HA12.HQ1.XMa -HG2.HR1.XMy -HG5.HQ1.XMb
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Reserve Hydraulikpumpe Vorwärts, rechts Schnecke links, vorw.
reserve 1 C3/QPWM14 /102.2 traction propel forwards, right hand 1 C2/QPWM3 /89.6 auger left hand, forwards 1 C2/QPWM5 /99.2
2 T31 /102.2 2 ground_propel /89.6 2 T31 /99.2
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HG1.HR1.XMy -HG2.HR2.XMz -HG6.HQ2.XMa
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Hydraulikpumpe Vorwärts, links Hydraulikpumpe rückwärts, rechts Band links, rückwärts
traction propel forwards, left hand 1 C2/QPWM1 /89.2 traction propel reverse, right hand 1 C2/QPWM4 /89.7 conveyor left hand, backw. 1 C2/QPWM10 /97.7
2 ground_propel /89.2 2 ground_propel /89.7 2 T31 /97.7
1 1 1
PE PE PE

PE 2 PE 2 PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 157 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HG6.HQ2.XMb -HG9.HQ2.XMa -HM1.HR1.XMy

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Band links Vorwärts Band rechts, rückwärts Hydraulikmotor links
conveyor, left hand forwards 1 C2/QPWM9 /97.6 conveyor right hand, backw. 1 C2/QPWM12 /98.4 traction motor left hand 1 C2/QPWM1.0 /90.5
2 T31 /97.6 2 T31 /98.4 2 T31 /90.5
1 1
PE PE

PE 2 PE 2 1 2

cross-reference
Querverweis
-HM2.B1.X1S

Anschluss

Signal
signal
Pin
Drehzahlmessung, rechts
speed measurement, right hand 1 F19 /87.5

cross-reference

cross-reference
2 Sensor2_RH /87.6
Querverweis

Querverweis
-HG8.HQ1.XMa -HG9.HQ2.XMb
Anschluss

Anschluss
3 T31 /87.5
Signal

Signal
4 Sensor1_RH /87.6
signal

signal
Pin

Pin
Schnecke rechts, rückw. Band rechts, vorwärts
auger right hand, backwards 1 C2/QPWM8 /99.7 conveyor right hand, forw. 1 C2/QPWM11 /98.3
2 T31 /99.7 2 T31 /98.3
1 1
PE PE

PE 2 PE 2

1 4
Schutzvermerk nach ISO 16016 beachten

cross-reference
Querverweis
-HM2.HR1.XMy

Anschluss

Signal
signal
Pin
Hydraulikmotor rechts
traction motor right hand 1 C2/QPWM1.0 /90.8
2 T31 /90.8
cross-reference

cross-reference
Querverweis

Querverweis
-HG8.HQ1.XMb -HM1.B1.X1S
Anschluss

Anschluss
Signal

Signal
signal

signal
Pin

Pin
Schnecke rechts, vorw. Drehzahlmessung, links 1 2
auger right hand, forwards 1 C2/QPWM7 /99.6 speed measurement, left hand 1 F19 /87.1
2 T31 /99.6 2 Sensor1_LH /87.2
1
PE 3 T31 /87.1
4 Sensor2_LH /87.2

PE 2
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


1 4

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 158 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
Querverweis

Querverweis

Querverweis
-HM9.B1.X1S -HM18.B1.X1S -HV2.HB1.X1s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Wegmessung Nivellierzylinder, links Wegmessung Bohle he/se, rechts Rücklauffilter
distance measurement tow point, left hand 1 distance measurement screed r/l, right hand 1 suction/return filter 1 F19 /28.3
2 F42 /109.2 2 F42 /112.6 2
3 C3/AGND /109.2 3 C3/AGND /112.6 1 3 C2/ID3 /28.3
4 C3/IU35 /109.3 4 C3/IU38 /112.7 PE
3
1 1 PE 2
4 2 4 2
3 3

cross-reference

cross-reference
Querverweis

Querverweis
-HM10.B1.X1S -HM21.B1.X1S
Anschluss

Anschluss
Signal

Signal
signal

signal
Pin

Pin
Wegmessung Nivellierzylinder, rechts Wegmessung, Schnecke he/se, links
distance measurement tow point, right hand 1 distance measurement, auger r/l, left hand 1
2 F42 /109.6 2 F42 /101.6

cross-reference
3 C3/AGND /109.6 3 C3/AGND /101.6 +1

Querverweis
-K1

Anschluss
4 C3/IU35 /109.7 4 C3/IU39 /101.7

Signal
signal
Pin
1 1 Dieselvorfilter
4 2 4 2 water in fuel sensor 1 ECM/GND /23.7
3 3 2 ECM/Water In Fuel /23.8
cross-reference

cross-reference
Querverweis

Querverweis
Schutzvermerk nach ISO 16016 beachten

-HM16.B1.X1S -HV1.HB1.X1s
Anschluss

Anschluss
Signal

Signal
signal

signal
Pin

Pin
Wegmessung Bohle he/se, links Leckölfilter
distance measurement screed r/l, left hand 1 leakage oil filter 1 F19 /28.2
2 1
2 F42 /112.2 2 C2/ID13 /28.2

cross-reference
3 C3/AGND /112.2 +1

Querverweis
-K1.J2

Anschluss
4 C3/IU37 /112.3

Signal
signal
Pin
1 Motorsteuerung Tier3
4 2 engine control module Tier3 1
3 2
3
4
5
6
2 1
7
8
9
10 1
10
Refer to protection notice ISO 16016

6 5 11
12

© 2012 by Joseph Vögele AG


13
46 45
14
15
16
17

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 159 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference
+7

Querverweis
-K2.X1s

Anschluss

Signal
signal
Pin
Steuerung 2
18 16 controller 2 1
19 17 CAN3-H /64.7 2 C2/Q32 /113.2
20 18 CAN3-L /64.8 3 C2/QPWM30 /111.1
21 #1909 /23.3 19 4 C2/QD36 /91.3
22 20 5 C2/QD35 /91.2
23 21 T31 /53.6 6 C2/QPWM34 /116.6
24 22 T31 /53.7 7 C2/Q33 /113.3
25 23 8 C2/IC63 /87.8
26 24 9 C2/IC62 /87.6
27 25 10 C2/IC60 /87.4
28 #1910 /23.2 26 11 C2/IC61 /87.3
29 27 12 MC/NOT-0 /43.2
30 28 96 73 13
31 29 72 49 14 C2/QD53 /70.2
32 #1942 /23.4 30 15 C2/QD49 /69.2
33 31 T31 /53.4 16 #2199 /75.7
34 32 T31 /53.5 17 #2199 /79.4
35 33 18
36 34 19 C2/IU33 /94.6
37 CAN1_Shield /64.3 35 20 #1864 /71.8
38 36 21 C2/IR54 /75.6
48 25
39 #1892 /20.4 37 22 T31 /48.2
24 1
40 #1931 /21.4 38 23 T31 /48.3
41 39 24 T31 /48.4
42 #1932 /21.5 40 25 C2/QPWM27 /45.4
43 41 26 C2/QPWM25 /79.2
44 42 27
45 43 #1915 /23.4 28 C2/QD29 /45.2
46 CAN3-H /64.4 44 #1912 /23.2 29 C2/QPWM28 /86.2
Schutzvermerk nach ISO 16016 beachten

47 CAN3-L /64.5 45 30 C2/QPWM21 /119.4


48 46 31 C2/QPWM22 /119.5
49 47 32 C2/IC65 /75.4
50 48 33 C2/IC64 /75.3
49 34 C2/ID18 /116.8
50 35 C2/ID17 /96.6
51 36 C2/ID15 /93.2
cross-reference

+1 52 #1917 /23.3 37 C2/ID16 /95.8


Querverweis

-K1.X3s
Anschluss

53 38 PH+ /21.1
Signal

54 39 MC/POT2 /79.1
signal
Pin

Motorsteuerung Tier4i 55 40 TIS-1 /83.8


engine control module Tier4i 1 F1 /52.2 56 41 C2/IU38 /97.4
2 F1 /52.3 57 42
3 #1893 /20.5 58 43
4 #1929 /21.7 59 44 STOP1 /82.7
5 60 45 C2/AGND /54.3
6 46 C2_AGND /54.2
7 47 D+ /29.7
8 48 C2/ID6 /70.4
Refer to protection notice ISO 16016

10 6 5 1 9 49 C2/QPWM17 /116.2
10 50 C2/QPWM19 /116.4

© 2012 by Joseph Vögele AG


07
11 F1 /52.4 51 C2/QD13 /106.2
12 F1 /52.5 52 C2/QD15 /107.2
56 55 13 #1930 /21.8 53 C2/QPWM9 /97.6
14 54 C2/QPWM11 /98.3
15 55 C2/QPWM24 /79.1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 160 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference
+7

Querverweis
-K2.X2s

Anschluss

Signal
signal
Pin
Steuerung 2
56 C2/QPWM23 /120.2 controller 2 1 F9 /47.2 56 C2/ID5 /70.7
57 C2/C3/ID10 /44.2 2 T31 /47.2 57 C2/QD56 /79.3
58 C2/ID8 /71.1 3 F9 /47.3 58 F7 /48.3
59 C2/ID7 /71.3 4 F9 /47.4
60 CAN5-L /66.2 5 F8 /47.5
61 CAN5-H /66.1 6 F8 /47.6

cross-reference
62 CAN4-L /65.8 7 T31 /47.3 +7

Querverweis
-K3.X1s

Anschluss
63 CAN4-H /65.7 8 C2/ID67 /84.5

Signal
64 MC/POT3 /85.1 9

signal
Pin
65 10 MC/S05 /85.3 Steuerung 3
66 MC/POT1 /84.7 11 C2/ID3 /28.3 controller 3 1 C3/QD26 /79.7
67 12 2
68 MC/S56 /85.5 13 MC/QP-ENC1-1 /84.3 3 C3/Q30 /118.7
58 46
69 14 MC/S14 /84.1 4
45 33
70 15 CAN0-H /59.3 5
71 16 CAN0-L /59.5 6
72 C2/QD47 /111.4 6 5 17 C2/IU40 /108.8 7
73 C2/QPWM18 /116.1 4 3
18 Check_F18 /79.2 8
74 C2/QPWM20 /116.3 19 C2/UR1 /46.2 9
2 1
75 C2/QD14 /106.3 20 T31 /47.4 10
76 C2/QD16 /107.3 21 C2/QD57 /79.4 11
77 C2/QPWM10 /97.7 32 20 22 C2/ID13 /28.2 12 T31 /50.7
78 C2/QPWM12 /98.4 19 7 23 C2/ID5 /70.6 96 73 13
79 C2/QPWM5 /99.2 24 72 49 14
80 C2/QPWM6 /99.3 25 15 C3/Q49 /17.1
81 C2/QPWM7 /99.6 26 C2/IU41 /96.8 16 #2107 /25.7
82 C2/QPWM8 /99.7 27 17 #2105 /25.6
83 C2/QPWM1 /89.2 28 MC/NOT+0 /43.6 18 #2198 /79.8
84 C2/QPWM2 /89.3 29 Check_F23 /79.3 19 C3/IU33 /27.3
Schutzvermerk nach ISO 16016 beachten

85 C2/QPWM3 /89.6 30 C2/II52 /76.4 20 C3/ID57 /79.6


86 C2/QPWM4 /89.7 31 C3/IU39 /98.8 21
48 25
87 C2/QD44 /103.2 32 22 T31 /50.1
24 1
88 C2/QD43 /103.1 33 T31 /47.5 23 T31 /50.2
89 C2/QD40 /100.3 34 24 T31 /50.3
90 C2/QD39 /100.2 35 25 C3/QD27 /79.8
91 C2/QD38 /115.5 36 F15 /58.1 26 C3/QD25 /79.6
92 C2/QD37 /115.6 37 27
93 C2/QD42 /103.5 38 C2/ID12 /19.7 28 C3/Q29 /118.6
94 C2/QD41 /103.4 39 29 #1888 /26.2
95 C2/QD48 /111.6 40 F7 /48.5 30 C3/QD21 /31.6
96 C2/QD45 /103.7 41 C2/QD51 /69.5 31 C3/QPWM22 /123.5
42 N9/QD2.7 /69.7 32
43 C2/QD50 /69.4 33 C3/IC64 /25.4
44 C2/QD55 /20.1 34
45 F7 /48.2 35
46 T31 /47.6 36 C3/ID15 /18.6
47 37
48 38
Refer to protection notice ISO 16016

49 C2/QD46 /103.8 39 C3/IU35 /109.4


50 F7 /48.6 40 F38 /83.5

© 2012 by Joseph Vögele AG


51 41 C3/IU38 /112.8
52 C2/C3/ID11 /44.6 42
53 CAN3-H /64.3 43 MC/NOT-0 /43.4
54 CAN3-L /64.4 44
55 45 C3/AGND /54.6

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 161 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference
+7

Querverweis
-K3.X2s

Anschluss

Signal
signal
Pin
Steuerung 3
46 C3/AGND /54.5 controller 3 1 F12 /49.2 56 C3/QD54 /6.2
47 C3/I4 /30.2 2 T31 /49.2 57 C3/QD56 /81.1
48 3 F12 /49.3 58 F10 /50.2
49 C3/Q17 /118.5 4 F12 /49.4
50 C2/QD3.3 /92.2 5 F11 /49.5
51 C3/QPWM13 /28.7 6 F11 /49.6

cross-reference
52 7 T31 /49.3 +1

Querverweis
-K10.X1s

Anschluss
53 C3/QPWM9 /110.7 8

Signal
54 C3/QPWM11 /111.7 9 F15 /58.3

signal
Pin
55 C3/QD24 /79.5 10 C3/ID14 /105.2 Relais Vorglühung
56 C3/QD23 /9.3 11 relays preheating 1 PH- /21.2
57 C2/C3/ID10 /44.3 12 2 PH+ /21.2
58 13 #2226 /24.3
58 46
59 C3/ID7 /122.6 14 C3/ID9 /79.5
45 33
60 CAN2-L /63.4 15 CAN0-H /59.3
61 CAN2-H /63.3 16 CAN0-L /59.5
62 CAN1-L /61.6 6 5 17 C3/ID58 /114.3
63 CAN1-H /61.5 4 3
18 C3/ID44 /79.7
64 C3/IU37 /112.4 19
2 1
65 C3/I51 /118.2 20 T31 /49.4
66 C3/IU35 /109.8 21 #2245 /27.4
1 2
67 C3/I48 /117.6 32 20 22 C3/ID13 /104.2

cross-reference
68 19 7 23 C3/ID5 /119.4 +6

Querverweis
-M2.X1s

Anschluss
69 C3/I49 /117.7 24

Signal
70 C3/I50 /117.8 25

signal
Pin
71 Check_F31 /101.5 26 C3/ID41 /114.7 Scheibenwischer
72 27 C3/I47 /117.5 windscreen wiper 1 T31 /17.3
73 C3/QPWM18 28 F10 /50.5 2 wiper_2 /17.3
74 C3/QPWM20 /108.4 29 Check_F29 /101.3 3 F30 /17.3
Schutzvermerk nach ISO 16016 beachten

75 C3/QPWM14 /102.2 30 C3/I52 /118.3 4


76 C3/Q16 /118.4 31 C3/IU39 /101.8 5 wiper_3 /17.3
77 32 C3/UR_10V /80.2 6
6 5 4
78 C3/QPWM12 /111.2 33 T31 /49.5
79 C3/QPWM5 /113.7 34
80 C3/QPWM6 /121.2 35
81 C3/QPWM7 /121.4 36
82 C3/QPWM8 /121.6 37 3 2 1
83 C2/QPWM1.0 /90.4 38 C3/ID12 /26.7
84 C2/QPWM1.0 /90.7 39
85 C3/QPWM3 /90.2 40 F10 /50.4
86 C3/QPWM4 /113.6 41 C3/QD51 /7.1
87 42 C3/QD52 /30.5
88 43 C3/QD50 /9.1
89 #2237 /122.5 44 C3/QD55 /17.5
90 C3/Q39 /122.3 45 F10 /50.1
91 C3/Q38 /122.2 46 T31 /49.6
92 #1889 /26.4 47
93 48
Refer to protection notice ISO 16016

94 49
95 C3/Q48 /25.1 50 F10 /50.6

© 2012 by Joseph Vögele AG


96 51
52 C2/C3/ID11 /44.7
53 CAN6-H /68.7
54 CAN6-L /68.8
55

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 162 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+7 +2 +6

Querverweis

Querverweis

Querverweis
-M4.X1s -P2.X1p -P3.X1p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Schmierung Rundumkennleuchte links, hinten
lubrication 1 C3/QPWM18 /123.7 + #2323 /8.2 rotary beacon left hand, rear 1 rotary beacon /7.5
2 T31 /123.7 - #2324 /8.2 2 T31 /7.5
1
PE

PE 2

2 1

cross-reference
+2

Querverweis

cross-reference
-P2.X1s

Anschluss
+6

Querverweis
-P3.X1s

Signal

Anschluss
signal
Pin

Signal
Rundumkennleuchte Steckdose, Rückwand

signal
Pin
rotary beacon power outlet, rear panel 1 rotary beacon /7.2 Rundumkennleuchte, hinten, links

cross-reference
+7 2 T31 /7.2 rotary beacon, rear, left hand 1 rotary beacon /8.5
-M6.X1s Querverweis
Anschluss

2 T31 /8.5
Signal
signal
Pin

1 Waschanlage /17.8
2 T31 /17.8 1

cross-reference
1
+6

Querverweis
-P3.X1p

Anschluss
2 1
2

Signal
signal
Schutzvermerk nach ISO 16016 beachten

Pin

cross-reference
Rundumkennleuchte links, hinten +6

Querverweis
-P3.X1s

Anschluss
rotary beacon left hand, rear 1 rotary beacon /8.5
cross-reference

Signal
2 T31 /8.5

signal
+7
Querverweis

Pin
-P1.X1s
Anschluss

Rundumkennleuchte, hinten, links


Signal

rotary beacon, rear, left hand 1 rotary beacon /7.5


signal
Pin

Hupe, Plus 2 T31 /7.5


horn, plus 1 horn /6.3

2 1
cross-reference

+7
Querverweis

-P1.X2s
Anschluss

Signal
signal

2 1
Pin

Hupe, Minus
horn, minus 1 T31 /6.3
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 163 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +5

Querverweis

Querverweis

Querverweis
-P4.X1p -P4.X1s -T1.X2s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Rundumkennleuchte Rundumkennleuchte, vorne, rechts Spannungsregler EME Generator
rotary beacon 1 rotary beacon /7.7 rotary beacon, front, right hand 1 rotary beacon /7.7 voltage regulator EME generator T1 EME/T1 /72.5
2 T31 /7.7 2 T31 /7.7 T2 EME/T2 /72.5
K
L
U L1 /72.6
W V L2 /72.6
V
W L3 /72.6
U
L
K
T2
T1
2 1
2 1

cross-reference
+6

Querverweis

cross-reference
-P4.X1p
Anschluss

+7

Querverweis
-S5.X1s
Signal

Anschluss
signal
Pin

Signal
Rundumkennleuchte

signal
Pin
rotary beacon 1 rotary beacon /8.7 Reinigungsanlage

cross-reference
2 T31 /8.7 cleaning station 1 +5

Querverweis
-T1.X3s

Anschluss
2 F24 /110.3

Signal
3 +_pump /110.4

signal
Pin
4 Spannungsregler EME Generator
5 voltage regulator EME generator GND T31 /71.6
6 L CAN5-L /67.3
7 T31 /110.3 H CAN5-H /67.2
8 NC
9
5 10
2 1 9 6 4 7
cross-reference

+6
Querverweis
Schutzvermerk nach ISO 16016 beachten

-P4.X1s
Anschluss

GND
10 3 2 1 8
Signal
signal

L
Pin

Rundumkennleuchte, hinten, links H


rotary beacon, rear, left hand 1 rotary beacon /8.7
2 T31 /8.7

cross-reference
+2

Querverweis
-T2.X1

Anschluss
cross-reference

Signal
signal
+5

Querverweis

Pin
-T1.X1s

Anschluss
U-Stab

Signal
stabilized voltage 1 F31 /95.1

signal
Pin
Spannungsregler EME Generator
2 1
voltage regulator EME generator UH` #2249 /72.5
VH`
K1 EME/K1 /72.5
J1 EME/J1 /72.5
Refer to protection notice ISO 16016

UH EME/UH /72.5
VH VH EME/VH /72.5

© 2012 by Joseph Vögele AG


UH
J1
K1
VH'
UH'

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 164 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+2 +2 +4

Querverweis

Querverweis

Querverweis
-T2.X2 -T4.X2p -X2s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
U-Stab Spannungswandler Aussensteuerstand rechts
stabilized voltage 1 8V_USTAB /95.2 voltage converter 1 T31 /56.5 screed control right hand 1 F13 /51.2
2 F22 /56.5 2 F13 /51.2
3 T31 /51.2
4 T31 /51.2
5 MC/NOT-0 /42.2
6 MC/NOT-0 /42.2
7 MC/NOT+0 /42.2
1

cross-reference
+2 8 MC/NOT+0 /42.2

Querverweis
-T2.X4
Anschluss
9 CAN1-L /62.5

Signal
10 CAN1-H /62.5

signal
1 5
U-Stab Pin 11 CAN1-L /62.6
stabilized voltage 1 C2/AGND /95.1 2 6 9
12 CAN1-H /62.6
10 13
13 F13 /51.2

cross-reference
+2 14

Querverweis
14 18
-T4.X2s

Anschluss
15

Signal
16

signal
Pin
Spannungswandler 17
voltage converter 1 T31 /56.3 18
+2 cross-reference 2 F22 /56.3 PE
Querverweis

-T4.X1p
Anschluss

Signal
signal
Pin

Spannungswandler

cross-reference
voltage converter 1 T31 /56.5 +4

Querverweis
1 -X4s

Anschluss
2 F22 /56.5

Signal
signal
Pin
2 Bohle Optionen
screed options 1 F18 /117.3
2 F18 /117.3

cross-reference
+4 3 F26 /117.2

Querverweis
Schutzvermerk nach ISO 16016 beachten

-X1s

Anschluss
4 F26 /117.2

Signal
5 T31 /117.1

signal
Pin
Aussensteuerstand links 6 T31 /117.1
1 2 screed control left hand 1 F14 /51.1 7 T31 /117.1
2 F14 /51.1 8 C3/AGND /117.3
cross-reference

+2 3 T31 /51.1 9 C3/I47 /117.5


Querverweis

-T4.X1s
Anschluss

4 T31 /51.1 1 5 10 C3/I48 /117.6


Signal

5 MC/NOT-0 /42.2 11 C3/I49 /117.7


signal
Pin

9
Spannungswandler 6 MC/NOT-0 /42.2 6 12 C3/I50 /117.8
10 13
voltage converter 1 T31 /56.3 7 MC/NOT+0 /42.2 13 C3/I51 /118.2
2 F22 /56.3 8 MC/NOT+0 /42.2 14 18
14 C3/I52 /118.3
9 CAN2-L /63.4 15 C3/Q16 /118.4
1 5 10 CAN2-H /63.5 16 C3/Q17 /118.5
11 CAN2-L /63.5 17 C3/Q29 /118.6
9
6 12 CAN2-H /63.5 18 C3/Q30 /118.7
10 13
13 T31 /51.1 PE
14 18
14
. 1 2 : 15
16
Refer to protection notice ISO 16016

17
18

© 2012 by Joseph Vögele AG


PE

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 165 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+4 +7 +7

Querverweis

Querverweis

Querverweis
-X5s -X10p -X11p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bohle aus-/einfahren Lenkautomatik, links Lenkautomatik, rechts
screed extend/retract 1 C2/QPWM18 /116.1 automatic steering control, left hand 1 8V_USTAB /95.4 automatic steering control, right hand 1 8V_USTAB /96.2
2 T31 /116.1 2 C2/AGND /95.4 2 C2/AGND /96.3
3 C2/QPWM17 /116.2 3 C2/IU41 /95.7 3 C2/IU41 /96.6
4 T31 /116.2 4 C2/ID16 /95.7 4 C2/ID17 /96.6
5 C2/QPWM20 /116.3 5 F31 /95.4 5 F31 /96.2
6 T31 /116.3 6 C2/AGND /95.4 6 C2/AGND /96.3
7 C2/QPWM19 /116.4 7 7
1 2 3 4 5 8 T31 /116.4 8 8
Made in Germany
9
Fabriqué en RFA
C3/Q38 /122.2
10 C3/ID7 /122.6
PE
6 7 8 9 10

4 5 4 5

cross-reference
+4

Querverweis
-X6s
Anschluss

1 8 1 8
Signal
signal
Pin

Bohlenmesswerte
screed measurement data 1 F25 /75.1
2 #2237 /122.5
3
4 F25 /75.2
5 C2/IC64 /75.3
6 F18 /75.2
7 C2/IC65 /75.4
8 T31 /75.1

cross-reference

cross-reference
9 C2/AGND /75.6 +7 +7

Querverweis

Querverweis
-X10s -X11s

Anschluss

Anschluss
1 5 10 C2/IR54 /75.6

Signal

Signal
11 C2/ID18 /116.8

signal

signal
Schutzvermerk nach ISO 16016 beachten

Pin

Pin
9
6 12 CAN1-L /62.3 Lenkautomatik, links Lenkautomatik, rechts
10 13
13 CAN1-H /62.3 automatic steering control, left hand 1 8V_USTAB /95.4 automatic steering control, right hand 1 8V_USTAB /96.2
14 18
14 CAN1-L /62.4 2 C2/AGND /95.4 2 C2/AGND /96.3
15 CAN1-H /62.4 3 C2/IU41 /95.7 3 C2/IU41 /96.6
16 T31 /122.2 4 C2/ID16 /95.7 4 C2/ID17 /96.6
17 C3/Q39 /122.3 5 F31 /95.4 5 F31 /96.2
18 T31 /122.3 6 C2/AGND /95.4 6 C2/AGND /96.3
PE 7 7
8 8
cross-reference

+4
Querverweis

-X9s
Anschluss

5 4 5 4
Signal
signal

6 3 6 3
Pin

externe Nivellierung
external levelling system (AGS) 1 F28 /108.6 7 2 7 2

2 4X9/2 /108.5 8 1 8 1
3 C3/QPWM20 /108.4
4 4X9/4 /108.3
Refer to protection notice ISO 16016

5
6

© 2012 by Joseph Vögele AG


7 4X9/7 /108.5
1 2 3 4 5 8 T31 /108.2
Made in Germany
9
Fabriqué en RFA
4X9/9 /108.3
10
PE
6 7 8 9 10

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 166 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-X12p -X12s -X13p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, links Arbeitslicht, links Arbeitslicht, links
work lights, left hand 1 work_lights_LH /10.1 work lights, left hand 1 work_lights_LH /10.1 work lights, left hand 1 work_lights_LH /10.2
2 T31 /10.1 2 T31 /10.1 2 T31 /10.2
3 rotary beacon /7.4 3 rotary beacon /7.4 3 rotary beacon /7.5
4 T31 /7.4 4 T31 /7.4 4 T31 /7.5
5 work_lights_LH /10.7 5 work_lights_LH /10.7 5 work_lights_LH /10.8
6 T31 /10.7 6 T31 /10.7 6 T31 /10.8
7 work_lights_LH /10.5 7 work_lights_LH /10.5 7 work_lights_LH /10.6
8 T31 /10.5 8 T31 /10.5 8 T31 /10.6

5 4
4 5 4 5
6 3

7 2

1 8 8 1 1 8

cross-reference
+6

Querverweis
cross-reference

cross-reference
-X13p

Anschluss
+6 +6
Querverweis

Querverweis
-X12p -X13s

Signal
Anschluss

Anschluss
signal
Pin
Signal

Signal
Arbeitslicht, links
signal

signal
Schutzvermerk nach ISO 16016 beachten

Pin

Pin
Arbeitslicht, ohne Schutzdach work lights, left hand 1 work_lights_LH /11.4 Arbeitslicht, links
work lights, without protective roof 1 work_lights_front /10.3 2 T31 /11.4 work lights, left hand 1 work_lights_LH /10.2
2 T31 /10.3 3 rotary beacon /8.5 2 T31 /10.2
3 4 T31 /8.5 3 rotary beacon /7.5
4 5 work_lights_LH /11.8 4 T31 /7.5
5 6 T31 /11.8 5 work_lights_LH /10.8
6 7 work_lights_LH /11.6 6 T31 /10.8
7 8 T31 /11.6 7 work_lights_LH /10.6
8 8 T31 /10.6

4 5
5 4
4 5
6 3

1 8 7 2

1 8 8 1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 167 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+6 +6 +6

Querverweis

Querverweis

Querverweis
-X14p -X14p -X15p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Arbeitslicht, rechts Arbeitslicht, ohne Schutzdach Arbeitslicht, rechts
work lights, right hand 1 work_lights_RH /12.1 work lights, without protective roof 1 work_lights_front /12.3 work lights, right hand 1 work_lights_RH /12.2
2 T31 /12.1 2 T31 /12.3 2 T31 /12.2
3 rotary beacon /7.6 3 3 rotary beacon /7.7
4 T31 /7.6 4 4 T31 /7.7
5 work_lights_RH /12.7 5 5 work_lights_RH /12.8
6 T31 /12.7 6 6 T31 /12.8
7 work_lights_RH /12.5 7 7 work_lights_RH /12.6
8 T31 /12.5 8 8 T31 /12.6

4 5 4 5 4 5

1 8 1 8 1 8

cross-reference

cross-reference

cross-reference
+6 +6 +6
Querverweis

Querverweis

Querverweis
-X14p -X14s -X15s
Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Schutzvermerk nach ISO 16016 beachten

Pin

Pin

Pin
Arbeitslicht, rechts Arbeitslicht, rechts Arbeitslicht, rechts
work lights, right hand 1 work_lights_RH /13.1 work lights, right hand 1 work_lights_RH /12.1 work lights, right hand 1 work_lights_RH /12.2
2 T31 /13.1 2 T31 /12.1 2 T31 /12.2
3 3 rotary beacon /7.6 3 rotary beacon /7.7
4 4 T31 /7.6 4 T31 /7.7
5 5 work_lights_RH /12.7 5 work_lights_RH /12.8
6 6 T31 /12.7 6 T31 /12.8
7 7 work_lights_RH /12.5 7 work_lights_RH /12.6
8 8 T31 /12.5 8 T31 /12.6

5 4 5 4
4 5
6 3 6 3

7 2 7 2

1 8 8 1 8 1
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 168 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+7 +2 +7

Querverweis

Querverweis

Querverweis
-X16s -X18p -X20p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Skalenleuchte , links Arbeitslicht, links Sitzheizung, links
light: scale , left hand 1 work_lights_LH /9.5 work lights, left hand + work_lights_LH /14.3 seat heating, left hand 1 F16 /16.3
2 T31 /9.5 - T31 /14.3 2 T31 /16.3

2 1

cross-reference
+2

Querverweis
2 1

cross-reference
-X18s

Anschluss
+7

Querverweis
cross-reference
-X20s

Signal

Anschluss
signal
+7

Querverweis

Pin
-X17s

Signal
Anschluss

Arbeitslicht, Rückwand, links

signal
Pin
Signal

work lights, rear, left hand 1 work_lights_LH /14.2 Sitzheizung, links


signal
Pin

Skalenleuchte , rechts 2 T31 /14.2 seat heating, left hand 1 F16 /16.3
light: scale , right hand 1 work_lights_RH /15.2 2 T31 /16.3
2 T31 /15.2

cross-reference
+5

Querverweis
-X19p

Anschluss
2 1

Signal
signal
2 1
Schutzvermerk nach ISO 16016 beachten

Pin

cross-reference
+7

Querverweis
cross-reference

-X21p

Anschluss
+2 + work_lights_RH /15.7
Querverweis

-X18p

Signal
Anschluss

- T31 /15.7

signal
Pin
Signal

Sitzheizung, rechts
signal
Pin

seat heating, right hand 1 F21 /16.5


+ work_lights_LH /14.5 2 T31 /16.5
- T31 /14.5

cross-reference
+5

Querverweis
-X19s

Anschluss

Signal
signal
Pin
2 1
Arbeitslicht, Rückwand, rechts
work lights, rear, right hand 1 work_lights_RH /15.6
2 T31 /15.6
Refer to protection notice ISO 16016

© 2012 by Joseph Vögele AG


1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 169 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+7 +6 +1

Querverweis

Querverweis

Querverweis
-X21s -X23p -X25s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Sitzheizung, rechts Scheibenwischer Motor Diagnosesteckdose
seat heating, right hand 1 F21 /16.5 windscreen wiper 1 F30 /17.3 engine diagnostics outlet A #1900 /22.6
2 T31 /16.5 2 T31 /17.3 B #1899 /22.6
3 wiper_3 /17.3 C CAN3-H /64.2
4 wiper_2 /17.3 D CAN3-L /64.2
E CAN1_Shield /64.2
F
G
H
I
D
4 1 E
C
3 2
F A B
2 1 J
G
H

cross-reference
+6

Querverweis
-X22p
Anschluss

Signal
signal
Pin

cross-reference
Scheibenwischer +6

Querverweis
-X23s

Anschluss
windscreen wiper 1 F30 /17.3

Signal
2 T31 /17.3

signal
Pin
3 wiper_3 /17.3 Scheibenwischer
4 wiper_2 /17.3 windscreen wiper 1 F30 /17.3
2 T31 /17.3
3 wiper_3 /17.3

cross-reference
4 wiper_2 /17.3 +5

Querverweis
-X27s

Anschluss

Signal
signal
Pin
4 1 24VDC Steckdose
3 2 24VDC power outlet 1 F23 /56.1
2 T31 /56.1
Schutzvermerk nach ISO 16016 beachten

1 4
2 3
cross-reference

1
+6
Querverweis

-X22s
Anschluss

cross-reference
2
Signal
signal

+1

Querverweis
Pin

-X25s

Anschluss
Scheibenwischer

Signal
windscreen wiper 1 F30 /17.3

signal
Pin

cross-reference
2 T31 /17.3 Motor Diagnosesteckdose +6

Querverweis
-X28s

Anschluss
3 wiper_3 /17.3 engine diagnostics outlet A T31 /22.6

Signal
4 wiper_2 /17.3 B F28 /22.6

signal
Pin
C CAN3-H /64.6 24VDC Steckdose
D CAN3-L /64.6 24VDC power outlet 1 F22 /56.4
E 2 T31 /56.4
F
G
1 4
H
2 3
I
Refer to protection notice ISO 16016

D
1
E
C
F B

© 2012 by Joseph Vögele AG


A
2
J
G
H

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 170 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+5 +5 +5

Querverweis

Querverweis

Querverweis
-X29s -X32s -X34s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Schuko-Steckdose Bohlenheizung linke Seite Bohlenheizung rechte Seite
power outlet L1 L1 /57.2 screed heating, left hand L1 L1 /73.2 screed heating, right hand L1 L1 /74.2
L2 L2 /57.2 L2 L2 /73.2 L2 L2 /74.2
PE PE /57.2 L3 L3 /73.2 L3 L3 /74.2
N N /73.2 N N /74.2
PE PE /73.3 PE PE /74.3

L1 L1
PE PE
PE L2 L2

N L3 N L3

cross-reference
+5

Querverweis
-X30s
Anschluss

Signal
signal
Pin

Lichtballon
lighting balloon 1

cross-reference

cross-reference
2 L2 /57.3 +5 +5

Querverweis

Querverweis
-X33s -X35s

Anschluss

Anschluss
3

Signal

Signal
4 N /57.3

signal

signal
Pin

Pin
5 Bohlenheizung linke Seite Bohlenheizung rechte Seite
PE PE /57.3 screed heating, left hand L1 L1 /73.4 screed heating, right hand L1 L1 /74.4
L2 L2 /73.4 L2 L2 /74.4
1 2 L3 L3 /73.4 L3 L3 /74.4
N N /73.4 N N /74.4
PE PE /73.5 PE PE /74.5
3 4 5
Schutzvermerk nach ISO 16016 beachten

L1 L1
cross-reference

+5 PE
L2
PE
L2
Querverweis

-X31s
Anschluss

N L3 N L3
Signal
signal
Pin

Lichtballon
lighting balloon 1
2 L3 /57.4
3
4 N /57.4
5
PE PE /57.4

1 2
Refer to protection notice ISO 16016

3 4 5

© 2012 by Joseph Vögele AG


Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 171 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+5 +8 +2

Querverweis

Querverweis

Querverweis
-X36s -X38p -X40s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Bohlenheizung linke Seite Geber Mischguttemperatur Reserve
screed heating, left hand L1 L1 /73.6 transmitter: asphalt temperature A reserve 1 MC/POT2 /79.1
L2 L2 /73.6 B 2 Check_F18 /79.2
L3 L3 /73.6 C 3 Check_F23 /79.3
N N /73.6 4 #2199 /79.4
PE PE /73.7 5 C3/ID9 /79.5
6 C3/ID57 /79.6
7 C3/ID44 /79.7
8 #2198 /79.8
9 C3/UR_10V /80.2
B A 10
11
L1
PE
L2 C 12
N L3
1 12
2 11

cross-reference
+8

Querverweis
3 10
-X38s

Anschluss
4 9

Signal
signal
Pin
5 8
Geber Mischguttemperatur
6 7
cross-reference transmitter: asphalt temperature A F18 /76.2
+5 B C2/II52 /76.3
Querverweis

-X37s
Anschluss

C C2/AGND /76.2
Signal
signal
Pin

Bohlenheizung rechte Seite


screed heating, right hand L1 L1 /74.6
L2 L2 /74.6
L3 L3 /74.6
N N /74.6
PE PE /74.7 A B
Schutzvermerk nach ISO 16016 beachten

cross-reference

cross-reference
+2 +8

Querverweis

Querverweis
-X39s -X41p

Anschluss

Anschluss
L1

Signal

Signal
signal

signal
PE
L2

Pin

Pin
N L3
Reserve Rückwärtssignal
reserve 1 C2/QPWM24 /79.1 back-up signal 1 C2/QD3.3 /92.2
2 C2/QPWM25 /79.2 2 T31 /92.3
3 C2/QD56 /79.3
4 C2/QD57 /79.4
5 C3/QD24 /79.5
6 C3/QD25 /79.6
7 C3/QD26 /79.7
8 C3/QD27 /79.8

2 1
Refer to protection notice ISO 16016

5 4
6 3

© 2012 by Joseph Vögele AG


7 2
8 1

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 172 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+8 +7 +7

Querverweis

Querverweis

Querverweis
-X41s -X42s -X43p

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Rückwärtssignal Auffahrschutz Auffahrschutz, mechanischer Sensor
back-up signal 1 C2/QD3.3 /92.2 distance protection A F31 /93.2 distance protection, mechanical sensor 1 C2/ID15 /93.4
2 T31 /92.3 B T31 /93.2 2
C C2/ID15 /93.2 3 F29 /93.4
4
5
6
PE

4 5 6

A B

C 1 2 3

2 1

cross-reference
+7

Querverweis

cross-reference
-X42p
Anschluss

+7

Querverweis
-X43p
Signal

Anschluss
signal
Pin

Signal
Blindstecker, ohne Option Auffahrschutz

signal
Pin
Dummy plug, without option distance protection A F29 /93.3 Blindstecker, ohne Auffahrschutz Sensor
B Dummy plug, without distance protection sensor 1 F29 /93.4

cross-reference
C F29 /93.3 2 +7

Querverweis
-X43s

Anschluss
3 F29 /93.4

Signal
4

signal
Pin
5 mit Option Auffahrschutz
6 with option distance protection 1 C2/ID15 /93.4
PE 2
3 F31 /93.4
B A 4 5 6
4
5 F31 /93.4
C 6 T31 /93.4
Schutzvermerk nach ISO 16016 beachten

1 2 3
PE
1 2 3
cross-reference

+7
Querverweis

-X42p
Anschluss

Signal
signal
Pin

mit Option Auffahrschutz


4 5 6
with option distance protection A F31 /93.3
B T31 /93.3

cross-reference
C C2/ID15 /93.3 +7

Querverweis
-X43p

Anschluss

Signal
signal
Pin
Auffahrschutz, Funksensor
distance protection, radio sensor 1 C2/ID15 /93.7
2
3 F29 /93.7
B A 4
5 F28 /93.7
C 6 T31 /93.7
PE
Refer to protection notice ISO 16016

4 5 6

© 2012 by Joseph Vögele AG


1 2 3

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 173 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+7 +7 +7

Querverweis

Querverweis

Querverweis
-X44s -X46p -X47s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Abstandssensor Reinigungsanlage Schalter Reinigungsanlage, Pumpe
distance sensor 1 8V_USTAB /94.3 cleaning station switch A F24 /110.3 cleaning station, pump A +_pump /110.5
2 C2/AGND /94.3 B T31 /110.3 B T31 /110.5
3 C2/IU33 /94.6 C +_pump /110.4 C C3/QPWM9 /110.7
4

1 4 A B
B A
2 3

C
C

cross-reference

cross-reference
+7 +7

Querverweis

Querverweis
cross-reference
-X46s -X49p

Anschluss

Anschluss
+7

Querverweis
-X45p

Signal

Signal
Anschluss

signal

signal
Pin

Pin
Signal

Reinigungsanlage Schalter Schnittstelle Fahrantrieb links


signal
Pin

Auffahrschutz, mechanischer Sensor cleaning station switch A F24 /110.3 interface propel system left hand 1 C2/QPWM1.0 /90.4
distance protection, mechanical sensor 1 C2/ID15 /93.5 B T31 /110.3 2 T31 /90.5
2 F29 /93.5 C +_pump /110.4 3 F19 /87.1
4 Sensor1_LH /87.3
5 Sensor2_LH /87.3
6 T31 /87.1

A B 6 1
5 2
Schutzvermerk nach ISO 16016 beachten

C 4 3
2 1
cross-reference

+7
Querverweis

cross-reference
-X45s
Anschluss

+7

Querverweis
-X47p
Signal

Anschluss
signal
Pin

Signal
Auffahrschutz, mechanischer Sensor

signal
Pin
distance protection, mechanical sensor 1 C2/ID15 /93.5 Reinigungsanlage

cross-reference
2 F29 /93.5 cleaning station A +_pump /110.5 +7

Querverweis
-X49s

Anschluss
B T31 /110.5

Signal
C T31

signal
Pin
Schnittstelle Fahrantrieb links
interface propel system left hand 1 C2/QPWM1.0 /90.4
2 T31 /90.5
3 F19 /87.1
4 Sensor1_LH /87.3
5 Sensor2_LH /87.3
B A 6 T31 /87.1
2 1
Refer to protection notice ISO 16016

1 6

© 2012 by Joseph Vögele AG


2 5
3 4

Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 174 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets

1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8

cross-reference

cross-reference

cross-reference
+7 +2 +7

Querverweis

Querverweis

Querverweis
-X50p -X51p -X52s

Anschluss

Anschluss

Anschluss
Signal

Signal

Signal
signal

signal

signal
Pin

Pin

Pin
Schnittstelle Fahrantrieb rechts Anschluss U-Stab TIS, links
interface propel system right hand 1 C2/QPWM1.0 /90.7 connection stabilized voltage A F31 /95.1 TIS, left hand 1 MC/NOT+0 /42.5
2 T31 /90.8 B 8V_USTAB /95.1 2 MC/NOT+0 /42.5
3 F19 /87.5 C C2/AGND /95.1 3 MC/NOT-0 /42.5
4 Sensor2_RH /87.6 4 MC/NOT-0 /42.5
5 Sensor1_RH /87.6 5 F38 /83.2
6 T31 /87.5 6 F38 /83.2
7 F38 /83.2
8 TIS-1 /83.2

6 1
B A
5 2
4 3
C 5 4
6 3

cross-reference
7 2
+2

Querverweis
-X51s

Anschluss
8 1

Signal
signal
Pin
Anschluss U-Stab
+7 cross-reference connection stabilized voltage A F31 /95.1
Querverweis

-X50s
Anschluss

B 8V_USTAB /95.1
Signal

C C2/AGND /95.1
signal
Pin

Schnittstelle Fahrantrieb rechts


interface propel system right hand 1 C2/QPWM1.0 /90.7
2 T31 /90.8
3 F19 /87.5

cross-reference
4 Sensor2_RH /87.7 +7

Querverweis
-X53p

Anschluss
5 Sensor1_RH /87.7

Signal
6 T31 /87.5 A B

signal
Pin
Schutzvermerk nach ISO 16016 beachten

C 1 MC/NOT+0 /42.6
2 MC/NOT+0 /42.6
1 6 3 MC/NOT-0 /42.6

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