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Applicability of Needle Penetration Test

on Soft Rocks
Zhigang Li
PhD student, Faculty of Engineering, China University of Geosciences(Wuhan)
e-mail: lzgdyy@hotmail.com

Guangli Xu *
Professor, Faculty of Engineering, China University of Geosciences(Wuhan)
*Corresponding author, e-mail: xu1963@cug.edu.com

Xin Zhao
Senior Engineer, Geological Survey Center in Wuhan, China Geological Survey
e-mail: 544311521 @qq.com

Yongpeng Fu
Senior Engineer, Geological Survey Center in Wuhan, China Geological Survey
e-mail: 418389691 @qq.com

Chang Su
Senior Engineer, Hubei Institute of Hydrogeology and Engineering Geology
e-mail: 82925492 @qq.com

ABSTRACT
In order to verify the applicability of the needle penetration test (NPT), which was developed in Japan
to indirectly calculate the strength of soft rocks, three representative soft rocks, including chlorite
schist, mudstone and sandstone, were selected to carry on the needle penetration test (NPT). And the
same rocks were also tested by the method of uniaxial compressive test (UCT). The comparative
results of these two methods show that the reliability of the NPT is closely related to the styles and
arrangement assemblage feature of the rock-forming minerals, and the distribution of the structural
plane. The method of NPT is the most applicable to the strength test of soft rocks with fine and
uniform arrangement particles compared with rocks with large and uneven arrangement particles. But
it’s really inapplicable to the soft rocks which are fresh, low weathering and low strength caused by
joint fissures. Therefore, NPT is reasonable and feasible in strength test of some certain types of soft
rocks and it should be popularized and applied in the soft rock engineering.

KEYWORDS: soft rocks; strength test; needle penetration test; needle penetration index;

uniaxial compressive strength.

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INTRODUCTION
Uniaxial compressive strength is a critical parameter for the rock mass characteristics description
and classification. It’s widely used in the geotechnical engineering design and calculation. According
to the recommended method in the international society of rock mechanics (ISRM), high quality
standard sample specimens are needed in the uniaxial compressive strength test. It takes a long time
in the preparation of standard sample specimen and the heavy test equipment is also needed in this
process. So it’s really expensive and difficult to perform the uniaxial compression test. What’s more,
the fixed size of the standard specimen based on the specification and the recommended methods is
often unavailable. Especially for soft rocks and those rocks have been weathered seriously, whose
diagenesis are not completely finished, it seems impossible to get the strength index by using uniaxial
compression test [1].
The point load strength test is one of the widely used methods in testing the strength of rock. Both
samples with regular and irregular shapes could be tested by this method. Finally, the uniaxial
compressive strength and tensile strength could be calculated using point load strength index (IS(50))
multiplied by the related factor k [2-5]. However, is difficult to obtain the accurate value of the factor
k generally as it is always related to the type and the weathering degree of rock [6]. The Schmidt
hammer is another portable instrument used to speculate the uniaxial compressive strength of rocks
indirectly. Because it needs to exert high impact energy on the rock, it is not suitable to perform the
strength test on soft rock [7]. However, it is widely used to test the strength of nondestructive
concrete in China. Portable hardness tester is a kind of instrument often used to calculate the uniaxial
compressive strength of metal in metallurgical engineering. There are many scholars abroad have
tried to apply it to the rock material [8], but in recent years, there is little report on the application of
this method. There is no relevant standards and recommended method by using portable hardness
tester to calculate the uniaxial compressive strength of rocks now, either.
These simple and economic testing methods mentioned above are mainly used to calculate the
uniaxial compressive strength of rocks. For loose, broken and soft rock, however, it is still very
difficult in processing the suitable samples for the test methods above. In addition, when we
encounter to some reinforcement engineering or geological engineering, such as natural or man-made
rock structures, sites or buildings, due to the protection and other reasons, it is not allowed to take
samples from these ancient site to explore the strength properties [9-10]. In order to solve these
problems above, the needle penetration test, a kind of simple, convenient and quick operation method
used in nondestructive soft rock strength test, the needle penetration test, is invented by Japanese [11-
12]. The needle injection strength index of soft rock can be measured through the needle penetration
test, and then the uniaxial compressive strength could be calculated. However, the needle penetration
test could not be applied to all types of soft rock due to the numerous causes and species of soft rock.
Therefore, the applicability and reliability of the needle penetration test on different types of soft rock
should be further researched. Both needle penetration test and uniaxial compression experiment was
carried out on three different types of soft rock in this article. The applicability and reliability of
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needle penetration test on different types of soft rock are explored through the comparative analysis
of these two methods.

INTRODUCTION OF THE TEST

Testing Device
The needle penetration test uses a light portable device, called needle penetrometer that make a
needle penetrate into a rock surface (Fig. 1). The device mainly consists of chuck (fix the penetration
needle), presser (measure load force and protect the penetration needle), penetration scale (0–10 mm,
graduation is 1 mm), load scale (0–100 N, graduation is 10 N), load indicator ring (indicate the load
force), NPR–UCS correlation chart, removable cap (the grip contains spare penetration needles),
penetration needle as shown in Fig. 1 [13].

Figure 1: Needle Penetrometer and its parts


①chuck, ②presser, ③penetration scale, ④load scale, ⑤load indicating ring,
⑥NPR–UCS correlation chart, ⑦removable cap, and ⑧penetration needle

Operation Method
The needle penetrometer is simple to operate and easy to use. It can be used both on exposures
rock in the field and on specimens prepared from blocks or cores. It doesn’t require any special
preparation of the specimens [14-15]. The operation methods of needle penetrometer as follows: First
of all, the penetration needle should be inserted. So the presser is removed from the penetration scale,
the chuck is turned counterclockwise, the penetration needle is inserted and the chuck is turned
clockwise for fastening and fixing the needle. Then the presser and the load indicator ring are
manually adjusted to zero. After above steps, the test could be made. The test is performed by holding
tightly the device’s main body with one hand and presser with the other hand, and slowly pushing the
penetrometer needle into the specimen surface. The needle is pushed into the rock until the maximum
load force (100 N) or the maximum penetration depth (10 mm) is attained, and the load force and
penetration depth are read from the load scale and penetration scale. Then the test stop and the needle
is slowly pulled out [16].
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The tests on the same surface of the soft rock need to be repeated 3 to 5 times. If the test results
are too scattered, the number of tests should be appropriately increased. In order to avoid the
interaction of different penetration points, the distance between any two penetration points should be
more than 10 mm. In addition, some cracks may appear in the process of penetration and may form a
radially fractures zone. It should be noted that when did the radially fractures zone form. If it forms in
the process of penetration, the test results should be discarded. If it forms during the needle is pulled
out, the results is effective. What’s more, if the sample damages along the weak structural plane in the
process of penetration, such as along the bedding or schistosity plane, the test results should also be
discarded [16].
Test Data Processing
The needle penetration test is intended for the determination of the needle penetration index (NPI)
and inferring the uniaxial compress strength of rocks. The needle penetration index (NPI) can be
calculated from the Eq. (1) and the uniaxial compress strength (UCS) can be estimated by the Eq. (2)
[17-18].

NPI=F/D (1)

where F is the load (N), D is the depth of penetration (mm) and the unit of NPI is N/mm.

δ=0.41783NPI^0.978 (2)

where δ is uniaxial compress strength (UCS), MPa.

ROCK SAMPLES AND TEST PROGRAM

Rock Samples
For the study of the applicability of the needle penetration test in testing the strength of the soft
rock, three types of soft rocks, including the chlorite schist, strong weathered mudstone and strong
weathered sandstone are selected to carry out the needle penetration test and the uniaxial compression
experiment.
The types and location of rock samples
Chlorite schist was taken from the collapse of Zhushan water plant in Shiyan City, Hubei
province. This type of rock belongs to intermediary weathered rock. The mudstone and sandstone
were token from two deep foundation pits in construction in Wuhan City, Hubei province. These two
types of rocks belong to severely weathered rock. These three kinds of samples were tested by X-ray
powder diffraction experiments. Results show that chlorite schist is mainly composed of chlorite, and
small amounts of illite, quartz, feldspar and calcite. Mudstone is mainly composed of clay minerals, it
means montmorillonite and illite, and a small amount of chlorite, quartz and feldspar. Sandstone is
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mainly composed of quartz firstly, feldspar secondly, and a small amount of clay mineral and calcite.
As the standard specimen are needed in uniaxial compression test, an intact sample with relatively
high strength are taken from the site so that to guarantee the standard size in processing specimen.
Preparation of Specimens
Specimen was prepared in accordance with the uniaxial compression test requirements in
specification [19]. Chlorite schist schistosity extremely development, showing obvious anisotropy
[20]. Each set of specimens were processed in two directions, the normal direction of the schistosity
plane and the tangent direction of the schistosity plane. Both mudstone and sandstone are isotropic
bodies, each processing 1 set of specimens, including four specimens for each set. Because of the
cracks in mudstone and its low intensity of mudstone, it’s impossible to process the cylindrical
sample in standard. So square column samples were processed, whose size was 50 ×50 ×100 mm. It’s
really difficult in processing samples of these three kinds of rocks. The success rate in processing
specimens was lower than 50%. The standard specimens are shown in Fig. 2.

Figure 2: Rock Samples

①chlorite schist(horizontal foliation)②chlorite schist(vertically foliation)③mudstone


④sandstone

Test Program
Chlorite schist shows obvious anisotropy, strength tests were performed in two directions, the
normal direction and tangent direction of the schistosity plane. Two sets of samples had been
prepared in two directions. Mudstone and sandstone can be regarded as isotropic body, so just one
direction strength test need to process for each type of rock.
In order to increase the reliability of the contrast test, needle penetration test was processed in
each specimen firstly. And then carried out the uniaxial compression test on them. This could ensure
the same lithology of rock specimens in comparing uniaxial compression test and needle penetration
test, avoiding experiment error caused by the differences of specimen lithologic. It's necessary to note
that needle penetration test is a nondestructive testing because little rock damage was induced by the
fine injection needle. So needle penetration test made negligible effect on rock's integrity and
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strength. Needle penetration test was performed on the upper surface or lower surface of the
specimen. The injection direction is vertical with the surface of specimen. Each sample was tested
three times, if the test result had a large discreteness, increase the testing times. In order to prevent the
boundary effect and the interaction of the injection holes, the distance from boundary to needle
penetration point was greater than 1 cm, and the distance between the two injection points must also
be greater than 1 cm. If the needle penetration test make great cracking destruction on sample
produce, then the sample had to be abandoned instead of doing the contrast test. The sketch of needle
penetration test point is shown in Fig. 3, and the picture of needle penetration test is shown in figure
4.

Figure 3: Schematic illustration of PLT position

Figure 4: NPT on a chlorite schist sample in the laboratory

The strength of the intact rock is usually obtained by the method of needle penetration test, as
shown in Fig. 5. In general, the position where the needle injected locates in a small piece of intact
rock mass among broken rock, so the strength measured by the needle penetration test is
representatively the strength of intact rock. In order to ensure the accuration of the comparison
results, the samples used for uniaxial compression test must be intact. After the uniaxial compression
test, if the sample fracture surface was all along or partly along the fissures, the contrast test was
considered failed, another sample need to be supplied and tested once more.
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Figure 5: Schematic illustration of NPT on the intact rock

RESULTS AND ANALYSIS

Chlorite Schist
Chlorite schist is fresh and less weathered. Both the needle penetration tests in the normal and
tangent direction of schistosity plane did not appear to be invalid. The cracking surface in uniaxial
compression test was fresh and was not in the schistosity of the sample. It turns out that fracture
surface did not affect the uniaxial compressive strength test. The results of these two test groups in
two directions are shown in Table 1 and Table 2.

Table 1: Results of NPT and UCT on chlorite schist sample


Needle penetration test
Specimen Measurement
Mean of
number Penetration NPI Inferred UCS UCS (MPa)
load (N) Inferred UCS
depth (mm) (N/mm) (MPa)
(MPa)
100 1 100 37.76
P-1 100 1 100 37.76 36.64 13.07
100 1.1 90.91 34.40
100 1.2 83.33 31.59
P-2 100 1 100 37.76 35.70 14.77
100 1 100 37.76
100 0.9 111.11 41.86
P-3 100 1.1 90.91 34.40 38.00 18.82
100 1 100 37.76
100 0.9 111.11 41.86
P-4 100 0.9 111.11 41.86 40.49 27.88
100 1 100 37.76
Mean 37.71 18.64
Standard
1.80 5.73
deviation
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Table 2: Results of NPT and UCT on chlorite schist sample (平行片理方向)


Needle penetration test
Specimen Measurement
number Penetration NPI Inferred UCS Mean of Inferred UCS (MPa)
load (N)
depth (mm) (N/mm) (MPa) UCS (MPa)
100 1.4 71.43 27.17
P-5 100 1.2 83.33 31.59 28.05 29.60
100 1.5 66.67 25.40
100 1.2 83.33 31.59
P-6 100 1.4 71.43 27.17 30.12 39.34
100 1.2 83.33 31.59
100 1.2 83.33 31.59
P-7 100 1.6 62.50 23.84 27.53 25.29
100 1.4 71.43 27.17
100 1.5 66.67 25.40
P-8 100 1.2 83.33 31.59 28.05 27.28
100 1.4 71.43 27.17
Mean 28.44 30.38
Standard
0.99 5.39
deviation

According to the uniaxial compression test, the strengths in the normal direction and tangent
direction of the schistosity plane of the chlorite schist are 18.64 MPa and 30.38 MPa, respectively.
According to the classification standard of hardness degree of engineering rock in "GB5028-2014"
[21], as well as the discreteness of test data, Chlorite schist belongs to soft rock. Its strength is in
measurement range of the needle penetration test. For the strength in the normal direction of
schistosity plane, the results from these two kinds of test methods appeared to be much different. On
the contrary, the results of the strength in the tangent direction of schistosity plane appeared to be
little different. The reliable of needle penetration test is researched through the following analysis.
The strength of each sample in the normal direction resulted from needle penetration test is far
more than the corresponding value resulted from uniaxial compression test. And most of the
penetrations of the injected needle were not more than 1 mm. These results have broken through the
measurement limit of the needle penetration instrument. Certainly these tests exceeded the optimum
scope of the instrument. The injected needle was broken frequently in this process. Therefore, this
group of needle penetration test data in the normal direction is not reliable.
The strength of each sample in tangent direction resulted from needle penetration test is almost
the same with the corresponding value resulted from uniaxial compression test. And most of the
penetrations of the injected needle ranged from 1 to 1.6 mm. Though these values had not broken
through the limit of the needle penetration instrument, they were indeed exceeded the optimum scope.
When the needle penetrated in the tangent direction of fault, the results were affected by the faults
[12]. Therefore, this group of needle penetration test data in the tangent direction is still not reliable.
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Based on the analysis above, the needle penetration test is not applicable to the little weathered
but fault developed chlorite schist.
Mudstone
Faults existed in most of the mudstone samples. Due to the good cementation, rock samples were
not cracked in the preparation processing. The needle penetration test is successful on these samples.
In the uniaxial compression test, most samples with fault were destroyed along the fault surface,
causing extremely low measured strength. So many samples were added to take the uniaxial
compression test. Eventually results of four specimens without fault are chosen. The contrast results
of these two methods are shown in Table 3.

Table 3: Results of NPT and UCT on mudstone sample


Needle penetration test
Specimen Mean of Measurement
number Penetration NPI Inferred UCS UCS (MPa)
load (N) Inferred UCS
depth (mm) (N/mm) (MPa)
(MPa)
100 8.5 11.76 4.66
N-1 100 8.8 11.36 4.50 4.59 3.51
100 8.6 11.63 4.60
100 8.5 11.76 4.66
N-2 100 8.5 11.76 4.66 4.60 4.08
100 8.8 11.36 4.50
100 7.8 12.82 5.06
N-3 100 8 12.50 4.94 4.98 4.49
100 8 12.50 4.94
100 7 14.29 5.63
N-4 100 6.5 15.38 6.05 5.82 5.19
100 6.8 14.71 5.79
Mean 5.00 4.32
Standard 0.50 0.61

According to the uniaxial compression test, the strength of the mudstone is 4.32 MPa. It belongs
to extremely soft rock. According to the needle penetration test, the strength of the mudstone is 5.00
MPa, It belongs to soft rock. The results due to these two methods are basically the same. Because
mudstone is mainly composed of clay mineral with very fine particles, and mineral is arranged
relatively uniform. As the mudstone is strong weathered, the injection needle penetrates easily. These
measured values are all distributes in the optimal scope of the needle penetration instrument. The
surface of the standard specimen is smooth. The property of mudstone is uniform. The data obtained
have little discreteness and high precision. What’s more, the selected sample is an intact block, so the
values from these two kinds of test are almost the same. As a result, the applicability of the needle
penetration test in mudstone intensity is really good.
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Sandstone
Sandstone is deeply weathered with really low intensity. The needle penetration test went well
and no sample damaged. The failure surface of samples was fresh in uniaxial compression test. There
was no fault affecting the uniaxial compressive strength. The contrast test is successful and the results
are shown in Table 4.

Table 4: Results of NPT and UCT on sandstone sample


Needle penetration test
Specimen Measurement
load Penetration NPI Inferred UCS Mean of Inferred
number UCS (MPa)
(N) depth (mm) (N/mm) (MPa) UCS (MPa)
100 5 20.00 7.82
S-1 100 5.5 18.18 7.13 6.91 5.76
100 6.8 14.71 5.79
100 8 12.50 4.94
S-2 100 7.8 12.82 5.06 4.84 3.12
100 8.8 11.36 4.50
100 7.6 13.16 5.19
S-3 100 6.2 16.13 6.34 6.22 4.79
100 5.5 18.18 7.13
100 6 16.67 6.55
S-4 100 6.1 16.39 6.44 6.35 4.02
100 6.5 15.38 6.05
Mean 6.08 4.42
Standard 0.76 0.97

According to the uniaxial compression test, the strength of the sandstone is 4.42 MPa. It belongs
to extremely soft rock. According to the needle penetration test, the strength of the sandstone is 6.08
MPa, It belongs to soft rock. It didn't appear to be much different from these two methods. Sandstone
is mainly composed of quartz, feldspar and clay mineral. The particles of quartz and feldspar are
large, forming the rock skeleton. The skeleton gap is full of clay mineral. The mineral arranges
relatively uniform overall. If the injected needle encounter the clay mineral in skeleton gap in the
process of needle penetration, it penetrates easily. If the injected needle encounter big particle of
quartz, the penetration becomes difficult. So the test result of needle penetration test on sandstone are
of high discreteness. But it is nice to see that each measured values was in the optimal scope of the
needle penetration instrument. To sum up, the applicability of the needle penetration test on sandstone
is just the average.

Comprehensive Analysis of the Contrast Test


The strengths of four groups of rock specimens measured by needle penetration test and uniaxial
compression test are listed from Table 1 to Table 4. The mean value and standard deviation of the
results are also obtained. The reasons for the difference between these two methods are further
Vol. 21 [2016], Bund. 23 7219

explored. And the applicability of the needle penetration test on different types of soft rock are
discussed.
Strength values from the needle penetration test are all higher than the corresponding values
resulted from the uniaxial compression test in these contrast tests except the strength in the tangent
direction of the chlorite schist schistosity plane. That’s mainly because the strength of soft rock not
only depends on its composition mineral, content and the permutation and combination of the
mineral, but also greatly influenced by the fault in soft rock. The needle injection just affect a small
zone of the sample surface in the needle penetration test. The testeresult is mainly determined by the
mineral composition and distribution arrangement. The fault existing in the inner space of the rock
has little effect on the needle penetration result. So the measured value from the needle penetration
test represents the strength of intact rock without joints and fissures. However, the uniaxial
compression test is performed on the complete rock sample, the existing joints and fissures in the rock
will reduce the result more or less. And different rock specimen has different joints and fissures,
resulting different influence on the test result. Therefore, the intensity value form uniaxial
compression test is lower than the needle penetration test, the discreteness is also greater than the
needle penetration test.
Compare the standard deviation of different soft rocks resulted from the needle penetration test.
The data discreteness of mudstone is smaller than the sandstone. This indicates that the data
discreteness of the needle penetration test depends on the mineral particle size, the permutation and
combination. The smaller mineral particle and more uniform arrangement, the smaller discreteness of
the data and more reliable of the needle penetration test and vice versa. The standard deviation of
mudstone and sandstone is far smaller than the standard deviation of chlorite schist (in the tangent
and in the normal direction of schistosity). It shows that when the tested result is beyond the
measuring range of needle penetration instrument, the discreteness of data increases. So, the needle
penetration test is suitable for the seriously weathered soft rock with loose mineral. Then the test
result is in the optimal scope of the instrument, the smaller particle and more uniform arrangement,
the smaller the discreteness and the better the applicability of the test, and vice versa. However, for
the less weathered but with fault developed soft rock, the applicability of this method is really poor.

CONCLUSION
(1) Through the contrast test on the chlorite schist, mudstone and sandstone by the methods of
needle penetration test and the uniaxial compression test, the applicability of needle penetration test is
poor on the chlorite schist, good on the mudstone, and just the average on sandstone.
(2) The results of the needle penetration test depends on the mineral composition, the permutation
and combination, and even the structure plane distribution of the soft rock. The applicability of this
method is the most reliable when the mineral particles of the soft rock is small and uniform. When the
mineral is large but arranged uniform, the applicability of this method is just in the average. But when
the soft sock is fresh, less weathered and with low strength caused by developed fault, the reliability
of this method is really poor.
Vol. 21 [2016], Bund. 23 7220

(3) The needle penetration test is easy, economic and fast in measuring the strength index of soft
rock, including the tensile strength of soft rock as well as other mechanical parameters, such as C、φ
values. This test method can be applied to soft rock survey engineering and properties testing of soft
rock engineering. And a lot of test and theoretical calculation should be performed for more widely
usage of this method.

ACKNOWLEDGEMENTS
The authors gratefully acknowledge the financial support provided by the China Geological
Survey Program (NO. 12120114038701).

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© 2016 ejge
Vol. 21 [2016], Bund. 23 7222

Editor’s note.
This paper may be referred to, in other articles, as:
Zhigang Li, Guangli Xu, Xin Zhao, Yongpeng Fu, and Chang Su:
“Applicability of Needle Penetration Test on Soft Rocks” Electronic Journal
of Geotechnical Engineering, 2016 (21.23), pp 7209-7222. Available at
ejge.com.

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