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Section 120-0010 TRANSMISSION - Transmission and Mounting SERVICE MANUAL
SM - 1824
SCHEDULE OF MEASURING POINTS 2nd POWER TAKE-OFF
CONVERTER
Measurements to be carried out with oil at normal operating 14
temperature of 80° C and operating at full speed. RETARDER WK
KV K1

MEASURING POINTS FOR PRESSURE OIL AND 1st POWER TAKE-OFF

TEMPERATURE:
51 = Before the Convertor - Opening Pressure 8.5 bar INPUT
52 = Behind the Convertor - Opening Pressure 5 bar
53 = Clutch forward 16+2 bar KV KR K2
55 = Clutch reverse 16+2 bar KR PUMP
56 = Clutch 16+2 bar K1
57 = Clutch 16+2 bar K2 6 31
58 = Clutch 16+2 bar K3 K4 K3

60 = Clutch 16+2 bar K4

63 = Temperature 100° C behind the retarder (short time 150° C)
65 = System pressure 16+2
39
66 = Temperature 100° C behind the converter (short time 120° C) OUTPUT OUTPUT
67 = WK-Control pressure 13±1 bar
58
56 ENGAGEMENT AND DISENGAGEMENT DIFFERENTIAL
53
DIFFERENTIAL LOCK
60 D C

INDUCTIVE TRANSMITTERS AND SPEED SENSORS

E B 6 = Inductive Transmitter n Turbine
55
F A 14 = Inductive Transmitter n Engine
G 31 = Speed Sensor n Output and Speedometer
J H K 39 = Inductive Transmitter n Central Gear Train
57

66 • PRESS REG. UNDER VOLTAGE

51
52 SPEED Y1 Y2 Y3 Y4 Y5 Y6
F1 • •
F2 • •
F3 • •
F4 • •
F5 • •
F6 • •
63 R1 • •
67 65 R2 • •
R3 • •
N
CLUTCH KR K4 K1 K3 KV K2
POS. VALVE F E D C B A
POINTS 55 60 56 58 53 57

Fig. 4 - Typical Schedule of Measuring Points and Gear Pattern

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Section 120-0010 TRANSMISSION - Transmission and Mounting SERVICE MANUAL
SM - 2570
KR K4 K1 K3 KV K2

F 55 E 60 D 56 C 58 B 53 A 57
P1 P2 P3 P4 P5 P6
B D B D B D B D B D B D

Y1 NFS Y2 NFS Y3 NFS Y4 NFS Y5 NFS Y6 NFS

RV-9
TEMP

K 65
NOT SCOPE OF SUPPLY ZF
WK-M HDV
HYDRAULIC PRESSURE
WK-V No. Denomination of the Position Port
15 To the heat exchanger
16 From the heat exchanger
PRESSURE REDUCTION VALVE 28 To the ZF-filter
5.5 bar
CONVERTER 29 From the ZF-filter
67 WK 32 Behind the Convertor to heat exchanger
51 33 Before the Convertor to heat exchanger
34 From heat exchanger to lubrication into Transmission
51 Before the Convertor - Opening Pressure 8.5 bar H
H
52 Behind the Convertor - Opening Pressure 5 bar
TO THE RETARDER VALVE WSV
5.5 bar 66 52 53 Clutch forward 16+2 bar KV B
55 Clutch reverse 16+2 bar KR F
56 Clutch 16+2 bar K1 D
29
57 Clutch 16+2 bar K2 A
WGV
58 Clutch 16+2 bar K3 C
60 Clutch 16+2 bar K4 E
BYPASS VALVE
ZF-FINE FILTER 63 Temp. 100° C behind the retarder (short time 150° C)
32 65 System pressure 16+2 K
WT (SCOPE OF SUPPLY CUSTOMER) 28
66 Temp. 100° C behind the converter (short time 120° C)
67 WK-Control pressure 13±1 bar
16 15

WITH RETARDER
RT-V
LEGEND:
FILLING POSITON IN THE CABIN TRANSMISSION PUMP = MAIN PRESSURE
63 = CONTROLLED MAIN PRESSURE
= PILOT PRESSURE
= CONVERTER INLET PRESSURE
WITHOUT RETARDER = CONVERTER EXIT PRESSURE
= LUBRICATION
= RETURN TO SUMP
COARSE FILTER
LUBRICATION

33 34

RT OIL SUMP

Fig. 5 - Oil Circulation Diagram for Typical Transmission with Lockup Clutch and Retarder
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683A

15313937, Rev *
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683B

15313937, Rev * TRACTOR STANDARD EQUIPMENT

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683C

15313937, Rev * TRACTOR STANDARD EQUIPMENT

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683D

15313937, Rev *
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683E

15313937, Rev *
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683F

15313937, Rev * ZF 6WG310 TRANSMISSION TEREX HARNESS INTERFACE EST-37

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683G

15313937, Rev * ZF 6WG310 TRANSMISSION TEREX HARNESS INTERFACE EST-37

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683H

15313937, Rev *
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683I

15313937, Rev * TRACTOR STANDARD EQUIPMENT

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM -2683J

15313937, Rev * TRACTOR STANDARD EQUIPMENT

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683K

15313937, Rev * TRACTOR STANDARD EQUIPMENT DDEC III & IV ENGINE (HARNESSES FITTED BY TEREX)
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683L

15313937, Rev * TRACTOR STANDARD EQUIPMENT DDEC III & IV ENGINE (HARNESSES SUPPLIED AS PART OF ENGINE)
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683M

15313937, Rev *
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams (DDEC III & IV, 6WG 310) SERVICE MANUAL
SM - 2683N

15313937, Rev *
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 2686

LEFT HAND RIGHT HAND

CYLINDER CR CL CYLINDER

8 8

R L 5
7 R

P T LS

EF P PP HP LS HT T L BODY
HOIST
A
SYSTEM
CONDITION BASED ON
ENGINE SHUTDOWN

1 - Hydraulic Tank 6
2 - Main Hydraulic Pump 4
3 - Emergency Steering Pump
4 - Emergency Valve
5 - Flow Amplifier Valve 2 3
6 - Check Valve
7 - Steering Valve
8 - Steering Cylinders 1

PRESSURE TEST POINT

A - Steering System Pressure

Fig. 1 - Steering System Schematic - Neutral Position

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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 1848A

B
P2 T2 U2
5

30
bar

45
3 3 bar

FROM
P1 T1 U1
BRAKING
SYSTEM
L T R
2

P2 P1

T2 T1

COMPONENTS
1 - Hydraulic Tank P
2 - Body Control Valve A
3 - Body Cylinders
4
4 - Hydraulic Oil Cooler FROM EF PORT
5 - Pilot Supply Valve IN FLOW AMPLIFIER
1 VALVE
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 2 - Body Hoist System Schematic - Body Control Valve in the 'Float' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 1848B

B
P2 T2 U2
5

30
bar

45
3 3 bar

FROM
P1 T1 U1
BRAKING
SYSTEM
L T R
2

P2 P1

T2 T1

COMPONENTS
1 - Hydraulic Tank
P
2 - Body Control Valve
A
3 - Body Cylinders
4 - Hydraulic Oil Cooler 4
FROM EF PORT
5 - Pilot Supply Valve
IN FLOW AMPLIFIER
1 VALVE
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 3 - Body Hoist System Schematic - Body Control Valve in the 'Lower' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 1848C

B
P2 T2 U2
5

30
bar

45
3 3 bar

FROM
P1 T1 U1
BRAKING
SYSTEM
L T R
2

P2 P1

T2 T1

COMPONENTS
1 - Hydraulic Tank P
2 - Body Control Valve A
3 - Body Cylinders
4
4 - Hydraulic Oil Cooler FROM EF PORT
5 - Pilot Supply Valve IN FLOW AMPLIFIER
1 VALVE
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 4 - Body Hoist System Schematic - Body Control Valve in the 'Hold' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 1848D

B
P2 T2 U2
5

30
bar

45
3 3 bar

FROM
P1 T1 U1
BRAKING
SYSTEM
L T R
2

P2 P1

T2 T1

COMPONENTS
1 - Hydraulic Tank P
2 - Body Control Valve
A
3 - Body Cylinders
4 - Hydraulic Oil Cooler 4
FROM EF PORT
5 - Pilot Supply Valve
IN FLOW AMPLIFIER
1 VALVE
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 5 - Body Hoist System Schematic - Body Control Valve in the 'Raise' Position
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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2660A
FRONT AXLE
SERVICE BRAKES
PARKING BRAKE
T P 8
REAR AXLE b
SERVICE BRAKES a

TO PILOT SUPPLY
VALVE PORT 'P1'
A
B A (BODY SYSTEM)

CENTRE AXLE 5 5
SERVICE BRAKES

FAN
MOTOR
6
C 10
PX

P1
B1

T1

ACC2
ACC1
P

PY
9 A B 2

P
T PST
PS3 PS1 4
P P
PS2
1 3
P2
B2 4

7 T2

P2

P1 T
C

COMPONENTS PRESSURE TEST POINTS COLOUR CODES

1 - Brake Pump 6 - Treadle Valve A - Front Brake System Pressure Red - Pressurized Oil
2 - Brake Manifold Valve 7 - Stop Light Pressure Switch B - Rear Brake System Pressure Blue - Exhaust or Return Oil
3 - Parking Brake Pressure Switch 8 - Directional Control Valve C - Brake System Pressure Green - Intake Oil
4 - Brake Circuit Pressure Switches 9 - Differential Pressure Switch Orange - Pilot Pressure
5 - Brake Accumulators 10 - Accumulator Charge Valve Yellow - Static Oil

Fig. 2 - Braking System Schematic - Engine Shutdown

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2660B
FRONT AXLE
SERVICE BRAKES
PARKING BRAKE
T P 8
REAR AXLE b
SERVICE BRAKES a

TO PILOT SUPPLY
VALVE PORT 'P1'
A
B A (BODY SYSTEM)

CENTRE AXLE 5 5
SERVICE BRAKES

FAN
MOTOR
6
C 10
PX

P1
B1

T1

ACC2
ACC1
P

PY
9 A B 2

P
T PST
PS3 PS1 4
P P
PS2
1 3
P2
B2 4

7 T2

P2

P1 T
C

COMPONENTS PRESSURE TEST POINTS COLOUR CODES

1 - Brake Pump 6 - Treadle Valve A - Front Brake System Pressure Red - Pressurized Oil
2 - Brake Manifold Valve 7 - Stop Light Pressure Switch B - Rear Brake System Pressure Blue - Exhaust or Return Oil
3 - Parking Brake Pressure Switch 8 - Directional Control Valve C - Brake System Pressure Green - Intake Oil
4 - Brake Circuit Pressure Switches 9 - Differential Pressure Switch Orange - Pilot Pressure
5 - Brake Accumulators 10 - Accumulator Charge Valve Yellow - Static Oil

Fig. 3 - Braking System Schematic - Engine Running, Brakes Being Charged

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2660C
FRONT AXLE
SERVICE BRAKES
PARKING BRAKE
T P 8
REAR AXLE b
SERVICE BRAKES a

TO PILOT SUPPLY
VALVE PORT 'P1'
A
B A (BODY SYSTEM)

CENTRE AXLE 5 5
SERVICE BRAKES

FAN
MOTOR
6
C 10
PX

P1
B1

T1

ACC2
ACC1
P

PY
9 A B 2

P
T PST
PS3 PS1 4
P P
PS2
1 3
P2
B2 4

7 T2

P2

P1 T
C

COMPONENTS PRESSURE TEST POINTS COLOUR CODES

1 - Brake Pump 6 - Treadle Valve A - Front Brake System Pressure Red - Pressurized Oil
2 - Brake Manifold Valve 7 - Stop Light Pressure Switch B - Rear Brake System Pressure Blue - Exhaust or Return Oil
3 - Parking Brake Pressure Switch 8 - Directional Control Valve C - Brake System Pressure Green - Intake Oil
4 - Brake Circuit Pressure Switches 9 - Differential Pressure Switch Orange - Pilot Pressure
5 - Brake Accumulators 10 - Accumulator Charge Valve Yellow - Static Oil

Fig. 4 - Braking System Schematic - Brakes Charged, Cooling Fan Motor Being Charged
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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2660D
FRONT AXLE
SERVICE BRAKES
PARKING BRAKE
T P 8
REAR AXLE b
SERVICE BRAKES a

TO PILOT SUPPLY
VALVE PORT 'P1'
A
B A (BODY SYSTEM)

CENTRE AXLE 5 5
SERVICE BRAKES

FAN
MOTOR
6
C 10
PX

P1
B1

T1

ACC2
ACC1
P

PY
9 A B 2

P
T PST
PS3 PS1 4
P P
PS2
1 3
P2
B2 4

7 T2

P2

P1 T
C

COMPONENTS PRESSURE TEST POINTS COLOUR CODES

1 - Brake Pump 6 - Treadle Valve A - Front Brake System Pressure Red - Pressurized Oil
2 - Brake Manifold Valve 7 - Stop Light Pressure Switch B - Rear Brake System Pressure Blue - Exhaust or Return Oil
3 - Parking Brake Pressure Switch 8 - Directional Control Valve C - Brake System Pressure Green - Intake Oil
4 - Brake Circuit Pressure Switches 9 - Differential Pressure Switch Orange - Pilot Pressure
5 - Brake Accumulators 10 - Accumulator Charge Valve Yellow - Static Oil

Fig. 5 - Braking System Schematic - Service Brakes Apply

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2660E
FRONT AXLE
SERVICE BRAKES
PARKING BRAKE
T P 8
REAR AXLE b
SERVICE BRAKES a

TO PILOT SUPPLY
VALVE PORT 'P1'
A
B A (BODY SYSTEM)

CENTRE AXLE 5 5
SERVICE BRAKES

FAN
MOTOR
6
C 10
PX

P1
B1

T1

ACC2
ACC1
P

PY
9 A B 2

P
T PST
PS3 PS1 4
P P
PS2
1 3
P2
B2 4

7 T2

P2

P1 T
C

COMPONENTS PRESSURE TEST POINTS COLOUR CODES

1 - Brake Pump 6 - Treadle Valve A - Front Brake System Pressure Red - Pressurized Oil
2 - Brake Manifold Valve 7 - Stop Light Pressure Switch B - Rear Brake System Pressure Blue - Exhaust or Return Oil
3 - Parking Brake Pressure Switch 8 - Directional Control Valve C - Brake System Pressure Green - Intake Oil
4 - Brake Circuit Pressure Switches 9 - Differential Pressure Switch Orange - Pilot Pressure
5 - Brake Accumulators 10 - Accumulator Charge Valve Yellow - Static Oil

Fig. 6 - Braking System Schematic - Park/Emergency Brake Apply

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Section 250-0061 BRAKING SYSTEM - Accumulator Charge Valve SERVICE MANUAL

Check Hydraulic Check Accumulator Check Hydraulic Check External

OK OK LOW Tubes and Fittings
Tank Oil Level Gas Pre-Charge Pressure of Service
Brakes for Damage

OK
LOW LOW

Fill To Proper Level Charge to Correct Check Pump

Pressure Capacity and Flow
Rates

OK

Check pressure Check pressure of

Check condition of setting of Pressure Pressure Unloading
check valves in Reducing Valve on OK Valve on the
Brake Manifold Accumulator Accumulator
Valve Charge Valve. Charge Valve.

OK LOW LOW

Replace Brake Adjust valve to Adjust valve to

Treadle Valve correct pressure correct pressure. If
setting. If valve will valve will not
not adjust, replace adjust, replace
complete cartridge complete cartridge.

Replace
Accumulator
Charge Valve WARNING SYSTEM STILL ACTIVE

Fig. 4 - Accumulator Charge Valve Troubleshooting