Professional Documents
Culture Documents
HDB 17-E
AND SHEAR REINFORCEMENT
CO N C R E T E
Let us take the load.
HALFEN HDB Shear rail.
Product overview 8
- HALFEN HDB as punching shear and shear reinforcement 8
Installation Notes 16 - 17
- Layout of the punching shear reinforcement 16
- Layout of HDB elements 17
Type Selection 18 - 19
- Standard elements 18
- System elements 19
Simplified Calculation 20 - 21
- Simplified calculation with a FE-calculation program 20
Installation Notes 22
- Allowable anchor spacings 22
Uneconomical
failure, uneconomical and unfavourable Enlargement of the slab at the column-
solutions were used, e.g. increasing head or the whole concrete slab
the slab thickness or using enlarged
column heads (see illustration).
However these methods reduce the
Punching shear of the column head through
the concrete slab usable height between floors and
therefore limit building space.
Load concentration around the column Alternatively, stirrups cages may
Uneconomical
head generally leads to increased be used as punching shear reinforce- Elaborate and cost intensive installation
stresses, which cannot be absorbed ment. However installation is compli- of stirrup reinforcement cages
solely in thin slab thicknesses. cated as the stirrups must enclose the
Previously, to prevent punching shear longitudinal slabreinforcement.
HDB shear rails consist of double- capacity using conventional punching to a minimum. Compared to stirrups
headed studs with forged heads. shear reinforcement, e.g. stirrups is this system is therefore more suitable
The individual studs are welded onto restricted. This is due to the greater for the higher loads around columns.
a spacer bar to form a HDB Shear rail. slippage with stirrups. Large diagonal The diagram illustrates the proven
A main advantage of the HDB shear cracks develop around the column, higher punching shear capacity of
rail is the positive-form-locking and which ultimately lead to failure. shear rails compared to stirrups.
nearly slippage free anchorage. The slippage free anchorage of the
Tests show that the maximum load HDB Studs means shear cracks are kept
2.50
2.00
V Test / VR,c, EC 2 [-]
1.50
Our solution:
Flat ceiling with HDB Shear rails
1.00 around the column head
Planning
Safety
Installation
According to EN 1992-1-1:2011-01
(Eurocode 2) shear load capacity for
reinforced concrete precast slabs must
be verified in all shear cross-sections.
In Germany, the regulations according
to the German National Annex NA(D)
must also be observed.
Uneconomical
Shear forces in the support area of lin- According to the German national Increasing the slab thickness
ear supported slabs may cause a brittle annex NA(D) for EN 1992-1-1:2011-01,
shear failure. To avoid shear failure, at least 50 % of expected shear force
slab thickness may be increased or in high-load slabs (VEd > ⅓ × VRd,max)
shear reinforcement may be installed. require stirrup reinforcement, which
However in most cases geometric con- must enclose the longitudinal reinforce-
Uneconomical
ditions allow only for installation of ment in the compression zone. Time consuming installation of stirrup
shear reinforcement. cage reinforcement
Fitting stirrup reinforcement is very
demanding as stirrup bending needs
to be finalized during installation. This
method is not just time-consuming but
also inaccurate, often resulting in inad-
equate concrete cover for the stirrups.
Our solution:
HDB-S Shear rails are made of double- A further advantage is the negligible Support with HDB-S
headed, forged head anchors. slippage in the concrete, guaranteed Shear reinforcement.
An installation bar tack-welded to the by the effective bond of the forged
anchor heads connects the individual head. This gives the shear reinforce-
anchors to form a HDB-S Shear rail. ment better anchorage, especially in
HDB-S Shear rails are preferably placed thin slabs. With HDB-S Anchors the
from above after the main reinforce- shear reinforcement cross-section is
ment has been installed. Placing the reduced.
individual elements end to end, in
rows, allows large areas to be rein-
forced quickly and efficiently.
Planning
Safety
Installation
1.00
European Technical Approvals are issued by the (DIBt)
German Institute of Building Technology. ETA-12/0454
0.50
regulates design basics for HDB Shear rails.
0.00
Deviating from the Eurocode 2 definition, the maximum 10 20 30 40 50
Compressive cylinder strength ƒc,cyl [N/mm²]
load capacity was defined as a multiple of the load capacity
without punching shear reinforcement. This means the
maximum allowable shear stress vRd,max is checked along
the critical perimeter at a distance of 2.0 d from the edge
of the load application area. For HDB Shear rails, maximum
allowable shear stress must be limited to 1.96 vRd,c.
Here vRd,c is the punching shear resistance without punching
shear reinforcement in accordance with Eurocode 2 with
the respective applicable national annex.
Design concept
1. Design concept and actual stresses Design value for effective shear stress along the critical
perimeter:
β · VEd
Design requirement: × VEd ≤ VRd νEd = [N/mm²]
u1 · dm
The following constant load factors can be used when calcu-
lating the crucial shear force β × VEd in accordance with with: β = load increase factor
ETA -12/0454 (HDB Shear rails), V Ed = design value of effective shear force
u1 = length of the critical perimeter
= 1.10 for inner columns (NA(D))
= 1.15 for inner columns (EN 1992-1-1)
= 1.40 for edge columns Design resistance for slabs without punching shear
= 1.50 for corner columns
reinforcement:
For a quick approximation the following generic, simplified νRd,c = CRd,c · k · (100 · ρl · f ck)⅓ [N/mm²]
load factors may also be used for wall ends and wall corners:
The empirical pre-factor CRd,c is dependent on the respective
= 1.35 for wall ends column perimeter u0 / dm and is defined as follows:
= 1.20 for wall corners
0.18
u0 / dm ≥ 4 : CRd,c =
The more precise method of assuming plastic shear C
distribution than with EN 1992-1-1:2011-01 can be used as
0.18 u0 0.15
an alternative or as soon as the span width of adjoining u0 / dm < 4 : CRd,c = 0.1 · + 0.6 ≥
C dm C
slabs deviate more than 25 % from one another.
outermost
control stud
1.5 dm
uout
Outermost control perimeter HDB Shear rails
• the distance of the first stud from the column edge must
Region C
≤ 3.5 dm be between 0.35 dm and 0.50 dm
• maximum studs spacing in radial direction must
≤ 1.7 dm
be ≤ 0.75 dm
ls
• maximum tangential anchors spacing at a distance of 1.0 d
from the column edge must be ≤ 1.7 dm
≤ 1.125 dm 1.0 dm
• maximum tangential anchor spacing in region D must
0.35 bis 0.5 dm be ≤ 3.5 dm
≤ 0.75 dm For thick slabs (dm > 50 cm) with column diameter c < 50 cm
≤ 0.75 dm with increased load (VEd > 0.85 VRd,max), at least three studs
are to be placed in region C .
≤ 0.75 dm The element rows required in region C are to be continued up
to the edge of the shear reinforced zone while observing the
spacing rules for the section. If necessary, to ensure the tan-
Required punching shear reinforcement in region C
gential spacing required in section D, additional rows of ele-
ments must be evenly distributed between the rows continuing
As,req = VEd · β · η/fyd
out of region C.
with: β = load increase factor
In addition, the following applies for the radial spacing sD in
η = 1.0 for dm ≤ 200 mm and 1.6 for dm ≥ 800 mm region D:
(interpolate for intermediate values)
3 · dm m
Required number of studs nC,total in region C sD = · D ≤ 0.75 dm
2 · nC mC
req nC,total = As,req / Aanchor
Verification:
rly = asy / dm
≤ 6 dm l1 ≤ l2
2.0 dm u1
rlx = asx / dm
uout ua
y
l1 · l2 l2 l2
x
≤6
l1 > l2
dm
l3 ≥ l1 · l2
l1
Source: "Notes on EN 1992-1-1"
DAfStb publication; issue 600, adapted.
0.02 DAfStb; Deutscher Ausschuss für Stahlbeton
ρl = ρlx · ρly ≤ (German Committee for Structural Concrete) l2
0.5 ⋅ fcd / fyd
asx, asy present flexural reinforcement for each Critical perimeter near to openings
metre in x and y direction
dm mean effective static depth Annotation:
Load application surface Aload
Opening
1.5 dm
lbd
9. Case 1 – 10
• Case 1: • Case 6:
Rectangular internal column Circular edge column
< 6dm
with: b ≤ a ≤ 2b Recommended load factor β = 1.4 2.0 dm
and (a + b) · 2 ≤ 12 dm 2.0 dm
• Case 2: • Case 7:
Rectangular edge column Circular corner column
< 6dm
Edge parallel to a < 6dm
< 6d m 2.0 dm
Recommended load factor β = 1.5
with: b ≤ a ≤ 2b 2.0 dm
and (a + b) · 2 ≤ 12 dm
cc
Recommended load factor β = 1.4
• Case 3: • Case 8:
Rectangular edge column Wall corner
2.0
2.0 dmdm
Edge parallel to b
Recommended load factor β = 1.2
1.5 dm
with: b ≤ a ≤ 2b
< 6d
and (a + b) · 2 ≤ 12 dm < 6dmm
1.5 dm
Recommended load factor β = 1.4
• Case 4: • Case 9:
Rectangular corner column << 6d
6dmm Wall end
Edge parallel to a and b
Recommended load factor β = 1.35
<<6d
6dm
m a
b
with: b ≤ a ≤ 2b
and (a + b) · 2 ≤ 12 dm 2.0 dm 0.5 a1
For ls,req (req. ls) 8 Available 2- and 3-stud system HDB Combination elements
Number of
compare to page 11 anchors in
Is,actual each HDB
Column Region C combination
Region
D
Region D
Region D
2 + 2 + 2 studs
3 + 3 studs
Region D
Column Region C
Stud layout
Dark blue stud Light blue stud
LA ≈ 0.7 ⋅ dm
= region C = region D
Lü ≈ 0.35 ⋅ dm = LA/2
≤ 1.0 dm
is not permitted!
Region D
dm
25
≤ 1.1
ls
Stud = region C
Stud = region D
Das Produkt
Layout of HDB elements
Depending on the proximity of the columns to the slab edges Even if only a few HDB elements are mathematically required
and the geometric shape of the columns, different HDB Shear for a low load, additional punching shear elements may be
rails layouts are necessary. necessary to meet the mandatory maximum space require-
ments between the studs (see also page 12).
Ø dA (a) Ø 10 Ø 12 Ø 14 Ø 16 Ø 18 Ø 20 Ø 25
Number of 2 3 2 3 2 3 2 3 2 3 2 3 2 3
studs
(c)
stud
Stud spacing
height hA (b) LA
[mm] [mm]
105 # # − − − − − − − − − − − − 80
115 # # − − − − − − − − − − − − 80
125 # # # # # # − − − − − − − − 100
135 200 300 # # # # − − − − − − − − 100
145 200 300 # # # # − − − − − − − − 100
155 220 330 220 330 # # # # − − − − − − 110
165 240 360 240 360 # # # # − − 120
175 240 360 240 360 # # # # − − 120
185 280 420 280 420 280 420 # # − − # # 140
195 280 420 280 420 280 420 # # − − # # 140
205 280 420 280 420 280 420 280 420 # # # # 140
215 300 450 300 450 300 450 300 450 300 450 # # 150
225 # # 320 # 320 480 320 # 320 # # # 160
235 # # 340 510 340 510 340 510 340 510 340 510 # # 170
245 # # 360 540 360 540 360 540 360 540 360 540 # # 180
255 # # # # 360 540 360 540 360 540 360 540 # # 180
265 # # # # # # # # # # # # 200
275 # # # # 400 600 400 600 400 # # # 200
285 # # 420 630 420 630 420 630 420 630 # # 210
295 # # # # 440 # 440 660 440 660 # # 220
305 # # # # # # − − 440 660 # # 220
315 # # # # # # − − # # # # 240
325 # # # # − − # # # # 240
335 # # − − 480 # # # 240
345 # # # # # # − − # # # # 260
355 # # − − 520 # # # 260
365 # # # # − − # # # # 270
375 − − # # # # 280
395 − − # # # # 300
405 − − # # # # 300
425 − − # # # # 320
435 − − # # # # 320
455 − − # # # # 320
Note: Other element dimensions are ordered as HDB complete elements.
Simplified calculation with a FE-calculation program and selection of the HDB-S Shear rails
Lf2:10
4000
6000
0.800
11.0 11.0
13.8 13.8
→ checking the maximum load capacity (VRd,max > VEd)
4000
→ calculating the concrete load capacity (VRd,c)
→ required shear reinforcement output
11.0 11.0
6000
[mm2/m2]
0.800
3. Distribution in plan
aSW = 1380 mm²/m²
6000
Simplified calculation with a FE-calculation program and selection of the HDB-S Shear rails
Given:
6. Defining the required anchor diameter • required shear reinforcement asw,req = 13.8 cm²/m²
(see table on page 18) • cross-section per element row asw,req = 13.8/3.3 = 4.2 cm²/m
selected anchor diameter (see table on page 18)
→ calculating the required anchor diameters using the • anchor diameter dA = 10 mm
selected anchor spacings and the required reinforce- • present shear reinforcement: asw,actual = 4.95 × 3.3 = 16.3 cm²/m²
ment cross-section
Verification
• asw,actual > asw,req
Distribution of elements:
7. Establishing the number of elements and • number of anchor rows m = 400/30 = 13 rows
compiling an item list • no. of anchor in each row n = 80/16 = 5 anchors
• configuration: 13 elements rows, each with one 2 stud and
→ calculating the required number of element rows one 3 stud HDB-S element
→ dividing the anchor row into 2 and 3 anchor-elements Checking the present edge spacing (see page 22)
→ checking present edge spacing against the minimal • present edge spacing → a Q,HDB-S = (400 − 12 × 30)/2
required edge spacing (see page 22) → present a Q,HDB-S = 20.0 cm
→ understanding the element description (see page 26) > min aQ,HDB-S = 12.0 cm
Element description:
• HDB-S - dA / hA - n / LGes (LGes = n × sL,HDB-S)
Parts list and element description:
• 2 × 13 × HDB-S-10/155-2/320 (80 / 160 / 80)
• 2 × 13 × HDB-S-10/155-3/480 (80 / 160 / 160 / 80)
sQ,HDB-S
sQ,HDB
forces and transverse bending moments.
sL,HDB-S
sL,HDB
Installation notes
Reinforcement stirrups must be placed in all free edges of slabs between the free component edges and the HDB-S anchor.
to secure and hold the concrete cover. At least one longitudi- The minimal edge spacing a Q,HDB-S and minimal slab thickness
nal reinforcement bar must be placed at anchor head height for each anchor diameter can be found in the following table.
Minimal Minimal anchor space to free edges depending on the concrete strength class
Anchor diameter a Q,HDB-S [cm]
slab thickness
dA [mm]
h [cm]
C 20/25 C 30/37 C 35/45 C 45/55 C 50/60
10 16* 12 11 9 8 8
12 16* 15 13 11 10 10
14 16* 17 15 13 12 12
16 16 20 17 15 13 13
18 20.5 23 19 17 15 15
20 25 25 21 19 17 17
25 39.5 31 26 23 21 21
* minimal slab thickness according to the German National Annex NA(D) for EN 1992-1-1:2011-01
The HALFEN Calculation program The calculation method in the report Project administration
is an especially easy-to-use tool is based on EN 1992-1-1:2011-01 and
to help punching shear and shear the relevant National German Annex Any number of different positions can
reinforcement planning. NA(D). This ensures unproblematic be calculated within a project and
application in Germany compliant with stored in the project data-file; this
The program was compiled based on the current generation of European data is immediately accessible to the
current approvals and expert reports standards. The expert report forms user for further editing.
The program helps to determine the the basis for EN 1992-1-1 and the The data has to be confirmed after
optimal punching and shear reinforce- modified Building Authority Approval every calculation by selecting the
ment for the required slab geometry for HDB-S (Z-15.1-249 and Z-15.1-270) ‘Accept’ button; otherwise previous
and loads. A selection of calculation for the relevant National German data will be overwritten by subsequent
methods based on national and inter- Annex NA(D). input. An administration window
national standards and approvals are enables quick navigation through
integrated in the software. Therefore, the program is suitable for the project data.
HDB Shear rails in punching shear rein-
forcement applications and also in
shear stress reinforcement applications.
DXF data can be created for each calculated position with a plan view, section and
optional dimensioning information. This data can then be integrated into reinforce-
ment plans.
project:
position: 1
number of combinations at each column = 10
HDB- 14 /215-2 /340 (85 / 170 / 85) HDB- 14 /215-2 /340 (85 / 170 / 85).
34 34
Printouts
After calculating the punching shear or shear stress reinforcement the HDB Calcu-
lation program creates a calculation report, the required plans, parts lists and if
requested, an order list.
cnom,o
Dimensioning
of HDB Shear rails
as punching shear dA
2 or 3 studs
type stud number element
dimensions of length L
. studs
HDB Complete
elements column
type stud number element stud spacings end spacing
2 – 10 studs dimensions of length L
studs
normal case
HDB-F Elements
HDB - F - 16 / 205 - 5 / 650 (100/100/150/150/150) cnom,u = 2.5 cm
column
cnom,u
type stud number element stud spacings dimension cnom,u
dimensions of length L for spacer
studs
variant
Installation accessories
For installation from below i.e. with HDB Complete elements. HDB ABST - 30
Spacer The dimension cnom,u applies to the the concrete cover. type dimension
Type selection (see page 27). cnom,u
We generally recommend calculating an average of 1.5 clip Installed parallel to the top reinforcement:
bars for each HDB Element (with HDB Clip bars)
System element,
Precast: Installing flexural reinforce- On-site: Precast slab with HDB in place
e. g. with 3 studs
ment and HDB Punching shear elements before pouring the concrete.
in precast concrete element production.
Spacer Additional lattice girder reinforcement is
HDB ABST
generally required to ensure a good
bond.
The shear rail for efficient installation; ideal for automated production
3
1 4
2
At the precast plant: HALFEN HDB-F shear rails are installed At the construction site: After the concrete has sufficiently
after the lower reinforcement from above. hardened, remove the two-piece assembly bar from the
The double-headed studs can be individually rotated. HDB-F studs. The upper reinforcement layer can now be
This allows the spacers to be easily aligned. The removable fitted at the construction site.
assembly bar is placed on top of the lattice girders.
• Complete elements
HALFEN HDB-F Shear rails are manufactured as finished
elements with 2 to 8 anchors. HALFEN HDB-F Shear rails HALFEN HDB-F Shear rails are easy to install
finished elements are easily fitted from above as no upper
reinforcement is placed in semi-precast components at the
production plant.
• Note on design
The punching shear design is generally the same for cast-
on-site concrete slabs and pre-fabricated slabs. However,
the shear force transfer in precast slab joints must also be
verified according to Eurocode 2, section 6.2.5, and the
appropriate National Annex: the necessary bonding rein-
forcement also needs to be verified.
Precast slab with HDB-F Shear rails in place on the construction site.
The assembly bars have been removed; the top reinforcement can now
be installed without any obstructing top bars.
HALFEN HDB Shear rail as punching shear reinforcement Type HDB (System element) - dA / hA - n / L with
in point-load-supported flat slabs or foundation slabs stud diameter dA = .................... [mm]
according to European Technical Approval ETA-12/0454; stud height hA = .................... [mm]
in ribbed or smooth reinforcement steel B 500, to strengthen number of studs n = .................... [studs / element]
punch critical areas in flat slabs or foundation slabs for length of shear rail L = .................... [mm]
non-predominantly static and predominantly static loads.
or similar, deliver and install using clamps and spacers
(accessories) according to the manufacturer’s instructions.
HALFEN HDB-S Shear rail as shear reinforcement in rein- Type HDB-S - dA / hA - n / L (LA1 / LA2 / ... / LAn / Lü) with
forced concrete slabs or beams according to Technical stud diameter dA = .................... [mm]
Approval Z-15.1-249 and Z-15.1-270, in ribbed or smooth stud height hA = .................... [mm]
reinforcement steel B 500, to strengthen the critical shear number of studs n = .................... [studs / element]
areas in beams or slabs for non-predominantly static and length of shear rail L = .................... [mm]
predominantly static loads. stud distances L (LA1 / LA2 / ... / LAn / Lü)
= .................... [mm]
Austria HALFEN Gesellschaft m.b.H. Phone: +43 - 1 - 259 6770 Fax: +43 - 1 - 259 - 6770 99
Leonard-Bernstein-Str. 10 E-Mail: office@halfen.at
1220 Wien Internet: www.halfen.at
Belgium / Luxembourg HALFEN N.V. Phone: +32 - 3 - 658 07 20 Fax: +32 - 3 - 658 15 33
Borkelstraat 131 E-Mail: info@halfen.be
2900 Schoten Internet: www.halfen.be
China HALFEN Construction Accessories Distribution Co.Ltd. Phone: +86 - 10 5907 3200 Fax: +86 - 10 5907 3218
Room 601 Tower D, Vantone Centre E-Mail: info@halfen.cn
No. A6 Chao Yang Men Wai Street Internet: www.halfen.cn
Chaoyang District
Beijing · P.R. China 100020
Czech Republic HALFEN s.r.o. Phone: +420 - 311 - 690 060 Fax: +420 - 235 - 314 308
Business Center Šafránkova E-Mail: info@halfen-deha.cz
Šafránkova 1238/1 Internet: www.halfen-deha.cz
155 00 Praha 5
France HALFEN S.A.S. Phone: +33 - 1 - 445231 00 Fax: +33 - 1- 445231 52
18, rue Goubet E-Mail: halfen@halfen.fr
75019 Paris Internet: www.halfen.fr
Germany HALFEN Vertriebsgesellschaft mbH Phone: +49 - 2173 - 970 - 0 Fax: +49 - 2173 - 970 225
Liebigstr. 14 E-Mail: info@halfen.de
40764 Langenfeld Internet: www.halfen.de
Italy HALFEN S.r.l. Soc. Unipersonale Phone: +39 - 035 - 0760711 Fax: +39 - 035 - 0760799
Via F.lli Bronzetti N° 28 E-Mail: tecnico@halfen.it
24124 Bergamo Internet: www.halfen.it
Netherlands HALFEN b.v. Phone: +31 - 74-267 14 49 Fax: +31 - 74-267 26 59
Oostermaat 3 E-Mail: info@halfen.nl
7623 CS Borne Internet: www.halfen.nl
Norway HALFEN AS Phone: +47 - 51 82 34 00 Fax: +47 - 51 82 34 01
Postboks 2080 E-Mail: post@halfen.no
4095 Stavanger Internet: www.halfen.no
Poland HALFEN Sp. z o.o. Phone: +48 - 61 - 622 14 14 Fax: +48 - 61 - 622 14 15
Ul. Obornicka 287 E-Mail: info@halfen.pl
60-691 Poznan Internet: www.halfen.pl
Sweden Halfen AB Phone: +46 - 31 - 98 58 00 Fax: +46 - 31 - 98 58 01
Vädursgatan 5 E-Mail: info@halfen.se
412 50 Göteborg Internet: www.halfen.se
Switzerland HALFEN Swiss AG Phone: +41 - 44 - 849 78 78 Fax: +41 - 44 - 849 78 79
Hertistrasse 25 E-Mail: info@halfen.ch
8304 Wallisellen Internet: www.halfen.ch
United Kingdom / HALFEN Ltd. Phone: +44 - 1582 - 47 03 00 Fax: +44 - 1582 - 47 03 04
Ireland A1/A2 Portland Close E-Mail: info@halfen.co.uk
Houghton Regis LU5 5AW Internet: www.halfen.co.uk
United States of America HALFEN USA Inc. Phone: +1 800.423.91 40 Fax: +1 877.683.4910
PO Box 18687 E-Mail: info@halfenusa.com
San Antonio TX 78218 Internet: www.halfenusa.com
For countries not listed HALFEN International GmbH Phone: +49 - 2173 - 970 - 0 Fax: +49 - 2173 - 970 - 849
HALFEN International Liebigstr. 14 E-Mail: info@halfen.com
40764 Langenfeld / Germany Internet: www.halfen.com
Furthermore HALFEN is represented with sales offi ces and distributors worldwide. Please contact us: www.halfen.com
The Quality Management System of HALFEN GmbH is certified for the locations in Germany, France, the Netherlands,
Austria, Poland, Switzerland and the Czech Republic according to DIN EN ISO 9001:2015, Certificate No. 202384-2016-AQ-GER-DAkkS.
www.dnvgl.com
For further information please contact: www.halfen.com
© 2017 HALFEN GmbH, Germany
R - 096 - E - 01/17 PDF 01/17
applies also to copying in extracts.