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2-Butanone 1

2-Butanone
Wilhelm Neier, Deutsche Texaco AG, Moers, Federal Republic of Germany

Guenter Strehlke, Deutsche Texaco AG, Moers, Federal Republic of Germany

1. Introduction . . . . . . . . . . . . . . . . . 1 4.3. Direct Oxidation of


2. Physical Properties . . . . . . . . . . . . 2 n-Butenes (Hoechst-Wacker Process) 4
3. Chemical Properties . . . . . . . . . . . 2 5. Quality, Storage, Transportation . . . 5
4. Production . . . . . . . . . . . . . . . . . . 3 6. Uses . . . . . . . . . . . . . . . . . . . . . . 5
4.1. Catalytic Dehydrogenation of
7. Economic Aspects . . . . . . . . . . . . . 6
sec-Butyl Alcohol (SBA)
in the Gaseous Phase . . . . . . . . . . . 3 8. Toxicology . . . . . . . . . . . . . . . . . . 6
4.2. Liquid-Phase Oxidation of n-Butane . 4 9. References . . . . . . . . . . . . . . . . . . 7

1. Introduction Moreover, MEK can be used as an activator


for oxidative reactions, as a selective extractant,
2-Butanone [78-93-3], methyl ethyl ketone, as a special solvent for dewaxing mineral oil
MEK, is the second link in the homologous se- fractions, and as a chemical intermediate. (see
ries of aliphatic ketones and, next to acetone, the Table 1).
most important commercially produced ketone.
Table 1. Physical data of 2-butanone [9], [10]
2-Butanone is produced primarily by dehydro-
genation of 2-butanol, analogous to the produc- Mr 72.11
tion of acetone by dehydrogenation of gaseous mp, ◦ C − 86.9
bp, ◦ C 79.6
isopropyl alcohol on copper, zinc, or bronze cat- Relative density,
alysts at 400 – 550 ◦ C. At 80 – 95 % sec-butyl d 20
4 0.8045
d 20
alcohol conversion, MEK selectivity is > 95 %. 20 0.80615
Refractive index, n20D 1.3788
In some cases MEK can be produced in the same Evaporation number (ether=1) 2.6
facilities as acetone. Butenes (dehydration) and Critical temperature, ◦ C 262.45
Critical pressure, MPa 4.15
higher ketones (autocondensation) are byprod- Critical density, , g/L 0.270
ucts. In 1995, 730 000 t of MEK were produced Dynamic viscosity at 20 ◦ C, mPa · s 0.323
worldwide. Surface tension at 20 ◦ C, mN/m 24.6
Molar heat cp at 23.8 ◦ C, J mol−1 K−1 160.8
2-Butanone is produced by ARCO (US), Heat of fusion, J/mol 7456
AKZO (NL), Biochimica (ES), BP (GB), Car- Heat of vaporization at 79.6 ◦ C, J/mol 31.2
Combustion enthalpy at constant
bochlor (Argent.), Celanese (US, CA, Mexico), pressure, 25 ◦ C, kJ/mol 2444.3
Esso (GB, US), Maruzen (JP), PCUK (FR), Thermal conductivity, W m−1 K−1
Shell (FR, NL, US, CA), Texaco (FRG), Tonen at 0 ◦ C 0.150
20 ◦ C 0.145
(JP), UCC (US), Sasol (ZA). Interest in MEK as 50 ◦ C 0.137
a solvent for paints and adhesives has been grow- Solubility at 20 ◦ C
2-butanone in water, mass fraction, % 27.5
ing since the 1980s. In general, MEK is consid- water in 2-butanone, mass fraction, % 12.5
ered to be a competitor for ethyl acetate, espe- Flash point (DIN 51755), ◦ C −1
cially as a low-boiling solvent. It has broad ap- Explosion limits in air at 20 ◦ C, 101.3 KPa,
lower, volume fraction, % 1.8
plication as a solvent for nitrocellulose, cellulose upper, volume fraction, % 11.5
acetate – butyrate, ethylcellulose, acrylic resins, Ignition temperature, ◦ C 505
Ignition class (VED) G1
vinylacetates, and vinylchloride – vinylacetate Explosion class (VED) 1
copolymer (based on synthetic surface-coating Electric conductivity at 20 ◦ C, Ohm−1 cm−1 5×10−8
preparation). It is favored as a lacquer solvent Dipole moment, Debye 3.18
Dielectric constant of the liquid at 20 ◦ C 15.45
because of its low viscosity, high solids concen-
tration, and great diluent tolerance.

c 2005 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


10.1002/14356007.a04 475
2 2-Butanone

2. Physical Properties 2-Butanone is unsaponifiable and, unlike es-


ters, does not form corrosive products upon hy-
2-Butanone, methyl ethyl ketone, MEK, drolysis. It is heat and light stable. It decom-
CH3 COCH2 CH3 , is a relatively mobile, col- poses only after prolonged UV exposure (yield-
orless liquid. Its typical odor resembles that of ing ethane, methane, carbon monoxide, ethyl-
acetone. The compound is only partially water- ene, and diacetyl) [13].
miscible, whereas it is completely miscible with Diacetyl [431-03-8] is formed by oxidation
most organic solvents. 2-Butanone forms binary with airin the presence of special catalysts [14].
and ternary azeotropic mixtures in combination Methyl ethyl ketone peroxide [19393-67-0],
with water and several other organic solvents a polymerization catalyst, is formed by oxida-
(see Table 2). tion with a 30 % solutionof hydrogen peroxide
Table 2. Binary azeotropic mixtures containing MEK [11]
[15]. Nitric acid and other strong oxidants oxi-
dize MEK to a mixture of formic and propionic
Second component Mass bp at acids [15].
fraction 1013 hPa,
of MEK ◦
C
sec-Butyl alcohol [78-92-2] is obtained by
catalytic reduction with hydrogen [15]. It can
Water 88.7 73.4 also be formed by electrolytic reduction in
Benzene 37.5 78.4
n-Hexane 29.5 64.3 sodium acetate solution or by reduction with
n-Heptane 73.0 77.0 ammonium amalgam or lithium aluminum hy-
Cyclohexane 40 72
1,3-Cyclohexadiene 40 73
dride. 3,4-Dimethyl-3,4-hexanediol is obtained
Methanol 30.0 63.5 by electrolytic reduction in an acidic medium or
Ethanol 60.9 74.0 by reduction with magnesium amalgam [15].
Isopropyl alcohol 68.0 77.5
tert-Butyl alcohol 73 77.5 Methyl ethyl ketone forms addition products
Ethyl acetate 18.0 77.0 with hydrogen cyanide as well as with sodium
Methyl propionate 52 79.25
Propyl formate 55 79.45
and potassium hydrogen sulfites. In an alkaline
Chloroform 96.0 79.65 medium MEK condenses with aldehydes to form
Carbon tetrachloride 71.0 73.8 higher unsaturated ketones. Condensation with
Carbon disulfide 15.3 45.85
Propyl mercaptan 75 55.5 formaldehyde to form methyl isopropenyl ke-
Thiophene 55.0 76.0 tone [563-80-4], an intermediatefor further syn-
Ethyl sulfide 20 77.5
theses, is of particular interest. During base-
catalyzed autocondensationin the liquid phase
2-Butanone does not form a binary azeotropic and during gase-phase condensation on alkalin-
mixture with toluene, m-xylene, n-butanol, ized copper catalysts, the carbonyl group reacts
isobutanol, sec-butyl alcohol, 4-methyl-2- with the methyl group, whereas during acid-
pentanol, allyl alcohol, acetic acid methyl es- catalyzed condensation the methylene group in
ter, acetic acid isopropyl ester, acetic acid n- α-position to the carbonyl group is attacked [16].
butyl ester, acetic acid isobutyl ester, 1,1-di-
chloroethane, isobutyl chloride, propyl bro-
mide, ethyl iodide, trichloroethylene, dichloro-
bromomethane, isobutyl bromide, formic acid,
and acetic acid.
2-Butanone forms ternary azeotropes with
water/benzene and water/carbon tetrachloride
[11].
Methyl ethyl ketone and citral [5392-40-5]
condense toform methylpseudoionone that can
3. Chemical Properties be cyclized to methylionone, a compound used
for producing synthetic violet perfume.
Under normal conditions and in the absence of During condensation with low-molecular
atmospheric oxygen MEK is stable. Care must aldehydes (during base-catalyzed and acid-
be taken after prolonged storage because perox- catalyzed aldolization) the α-position of the car-
ides may form in the presence of oxygen [12]. bonyl group is first occupied [17], [18].
2-Butanone 3

4. Production
Most MEK (88 %) is produced today by dehy-
drogenation of sec-butyl alcohol (SBA). SBA
Thus, the base-catalyzed aldolization with can easily be produced by hydration of n-butenes
less than amounts of formaldehyde yields 2- (from petrochemically produced C4 raffinates)
methyl butane-1-ol-3-one [17] and exhaustive in a two-step process (catalyst: sulfuric acid),
hydroxymethylation, with reduction of the car- or in a single-step process by direct addition of
bonyl group (crossed Cannizzaro reaction), pro- water, acidic ion-exchange resins being used as
duces desoxyanhydroeneaheptite [19]. a catalyst [21]. The remaining 12 % MEK is
produced by processes in which liquid butane
is catalytically oxidized, giving both acetic acid
and MEK [22].
The direct oxidation of n-butenes (Hoechst-
Wacker process, Maruzen process, [23], [24] )
has not been generally accepted, because of un-
desired byproducts.
When MEK is reacted with primary and sec-
The sec-butylbenzenehydroperoxide route
ondary alcohols, higher ketones are obtained.
giving phenol and MEK by acid-catalyzed split-
Reaction with sec-butyl alcohol gives ethyl amyl
ting [25] is uneconomical. The autoxidation of
ketone [106-68-3] [20].
liquid sec-butyl alcohol, giving MEK and hydro-
Methyl ethyl ketone reacts with polyoxy
gen peroxide [26], and the catalytic oxidative hy-
compounds or epoxides to form cyclic products.
dration of gaseous n-butenes [27] are also uneco-
Amyl nitrite [110-46-3] attacks the CH2
nomical. The oxidation of n-butenes with ethyl-
groupin α-position to the carbonyl group and
benzenehydroperoxide to form butylene oxides,
yields themonooxime of diacetyl.
and subsequent hydration and formation of ke-
tones appears to be moderately attractive [28].
Styrene, n-butanol, and MEK are obtained in
coupled production.
The keto group reacts with amino groups
with elimination of water. In combination with
hydroxylamine [7803-49-8], methyl ethylke- 4.1. Catalytic Dehydrogenation of
toxime, an antiskinning agent, is formed. sec-Butyl Alcohol (SBA) in the Gaseous
Condensation of MEK with aliphatic esters Phase
and anhydrides gives β-diketones.
Phenols react with MEK to form oxypheny- The catalytic dehydrogenation of SBA is an en-
lene compounds. In combination with phenol, dothermic reaction (51 kJ/mol). The equilibrium
2,2-hydroxyphenyl butane is obtained, a ho- constant for SBA can be calculated as follows
molog of hydroxyphenyl propane (Bisphenol A [29]:
[80-05-7] ), an important materialfor the produc-
tion of synthetic resins. log Kp = −2.790 × T −1 +1.51log T +1.865
Methyl ethyl ketone can be halogenated in (T = reactiontemperature, inK)
the α-position. Methyl ethyl ketone reacts with
Grignard compounds to form tertiary alcohols. The MEK concentration in the reaction mixture
With acetylene in the presence of sodium amide increases with the temperature and reaches its
3-methyl-1-pentyn-3-ol [77-75-8] is formed. maximum at approx. 350 ◦ C [30].
N-Methyl-formyl-aminobutaneis obtained from Copper [31], zinc [32], or bronze [33] are
MEK plus N-methylformamide. The Refor- used as catalysts in gas-phase dehydrogena-
matzky reaction produces the β-oxyester from tion. The latter two require high dehydrogena-
monobromine-substituted esters [20]. tion temperatures (400 ◦ C). Dehydration of SBA
to butenes takes place as a side reaction on
4 2-Butanone

zinc oxide. Platinum on alumina [34], copper Table 3 lists further processes for the pro-
or chromium [35], [36] as well as copper, and duction of MEK by gas-phase hydrogenation of
zinc on alumina [34] are recommended as dehy- sec-butyl alcohol.
drogenation catalysts for aqueous SBA.
Commercially used catalysts are reactivated
by oxidation, after 3 to 6 months use. They have 4.2. Liquid-Phase Oxidation of n-Butane
a life expectancy of several years. Catalyst life
2-Butanone is a byproduct in the liquid-phase
and alcohol conversion are impaired by contam-
oxidation of n-butane to acetic acid. Autoxida-
ination with water, butene oligomers, and di-sec-
tion of n-butane takes place in liquid phase ac-
butyl ether [37].
cording to a radical mechanism yielding MEK as
Deutsche Texaco developed a process in
an intermediate and acetic acid as the end prod-
which practically anhydrous sec-butyl alco-
uct. The continuous plug flow process developed
hol has been produced since 1983 by di-
by Union Carbide allows the partial collection
rect hydration of n-butene, catalyzed by acidic
of MEK intermediate [42]. MEK and acetic acid
ion-exchange resin; it is then dehydrogenated
(mass ratio 0.15 – 0.23 : 1.0) are obtained by
on a copper-based precipitating catalyst at
non-catalyzed liquid-phase oxidation at 180 ◦ C
240 – 260 ◦ C under normal pressure [21], [31].
and 5.3 MPa (53 bar) with remixing. Continuous
The LHSV (4 L/L of catalyst · h), the conversion
oxidation under plug flow conditions at 150 ◦ C,
(90 – 95 %), and the catalyst life until reactiva-
6.5 MPa (65 bar), and a residence time of 2.7 min
tion becomes necessary (3 – 4 months) render
forms MEK and acetic acid at mass ratios of up to
the process economically attractive. (see Fig-
3 : 1 [42]. Celanese uses acetic acid as a solvent
ure 1).
and cobalt acetate and sodium acetate as homo-
geneously dissolved catalysts [43]. It is a batch
process performed at 160 – 165 ◦ C and 5.7 MPa
(57 bar). MEK and acetic acid are obtained at a
mass ratio of 0.4 : 1.0.

4.3. Direct Oxidation of n-Butenes


(Hoechst-Wacker Process)
In the direct oxidation of n-butenes according
to the Hoechst-Wacker process, oxygen is trans-
ferred in a homogeneous phase onto n-butenes
Figure 1. Gaseous-phase dehydrogenation of sec-butyl al-
cohol (Deutsche Texaco AG process) using a redox salt pair, PdCl2 /2 CuCl [44], [45].
a) Reactor; b) Oil circulation heating; c) Condenser; d) Sep- The salt pair is subsequently reoxidized.
arator; e) Refrigerator; f) Distillation

sec-Butyl alcohol is dehydrogenated in a


multi-tube reactor. The reaction heat (51 kJ/mol)
is supplied by heat transfer oil. The reaction
products leave the reactor as a gas and are split n-Butenes can be converted into the follow-
into liquid crude MEK and hydrogen on cooling. ing reaction products (conversions of up to 95 %
The hydrogen is purified by further cooling. The are attained):
reaction is highly selective. Autocondensation Reaction products: Selectivities, mol %
to higher ketones (e.g., 5-methyl-3-heptanone) MEK 86
n-Butyraldehyde 4
is much lower in comparison to acetone. In ad- Chlorinated products 6
dition, the dehydration to butenes on copper cat- Carbon dioxide 1
alysts is for the most part prevented.
During reaction and subsequent treatment, The main disadvantages are: formation of
practically no waste disposal problems arise. chlorinated butanones and n-butyraldehyde and
corrosion caused by free acids.
2-Butanone 5
Table 3. Further processes for producing methyl ethyl ketone by gase-phase dehydrogenation of sec-butyl alcohol

Company Catalyst H2 O Tem- Pressure, Con- Selec- Yield, Ref-


content, perature, version, tivity, er-

vol % C MPa % mol % mol % ence

Standard Oil ZnO/Bi2 O3 0 400 0.1 – 0.3 80 [38]


Esso Research & Eng. ZnO/Na2 CO3 /Al2 O3 0 413 96 – 97 97 93 – 94 [39]
Maruzen Oil bronze 0 390 0.3 80 99 79.2 [33]
Knapsack Griesheim CuO/CrO 0 270 – 320 88 – 93 93 – 96 [40]
Toyo Rayon CuO/NaF/SiO2 300 96 100 [41]
Ruhrchemie 60 % Cu, Cr2 O3 , 260 90 100 90 [35]
MgO, 12 % SiO2 ,
10 % H2 O
Veba-Chemie 22 % Cu, 90.4 180 57.3 a 63 b 97.8 c [36]
8 % BaCrO4 ,
2 % Cr2 O3 ,
0.5 % Na2 O,
61 % SiO2
Shell-Chemie 0.05 % Pt/Al2 O3 0 358 0.6 92.5 – 93.5 96.3 90 [37]
Shell-Chemie 5 % Cu, 5 % Cr/Al2 O3 0 286 0.6 81 – 85 86 – 92 73 – 77 [37]
a
Relative to sec-butyl alcohol.
b
Relative to di-sec -butyl ether.
c
Total yield.

The Maruzen process is similar [46], [47]. (316 SS) or containers with a tin lining are rec-
Oxygen is transferred by an aqueous solution of ommended for long-term storage. Once auto-
palladium sulfate and ferric sulfate. catalysis has started, it continues even if storage
Other processes employing the same oxygen is continued in inert containers. During long-
transfer principle were developed by Consor- term storage the formation of peroxide must
tium für Elektrochemie [48] and Eastman Kodak be prevented. Since MEK is somewhat hygro-
[49]. For further processes, see [50–53]. scopic, water is absorbed from the air.
The following regulations for transportation
of MEK must be observed [54].
5. Quality, Storage, Transportation IMDG-Code: D 3308, Kl. 3.2 UN no. 1193,
RID, ADR, ADNR: class 3, Rn 301, 2301, and
It is possible to produce high-purity MEK
6301 respectively, no. 1 a, category Kl n; Eu-
(DIN 53247, ASTM D 740, BS 1940).
ropean Council, Yellow Book 78/79: no. 606-
The present sales specifications of Deutsche
002-00-3; European Communities: Guideline/D
Texaco AG are listed in Table 4.
VgAst, no. 606-002-00-3; UK: Blue Book,
Table 4. Sales specifications for MEK Fla.L. IMDG-Code E 3080; USA: CFR 49,
Purity, wt % GC min. 99.7
172.101, Fla.L.; IATA RAR: art. no. 726 Fla.L.
d 20
4 (DIN 51757) 0.804 – 0.806
d 20
20 0.805 – 0.807
Boiling range, ◦ C DIN 51751 within 0.5
ASTM D 1078 incl. 79.6 6. Uses
Acidity
(as acetic acid), mg KOH/g 0.0001
Water content, wt %, DIN 51777 MEK is an important solvent with properties
ASTM D 1364 max. 0.1 similar to those of acetone. MEK has the fol-
Color (Pt – Co, APHA), ASTM D 1209 max. 10
Nonvolatile matter, wt % max. 0.002
lowing advantages in comparison to other sol-
vents with comparable rates of evaporation: very
high power of dissolution, high ratio of dissolved
A stable dilute potassium permanganate so-
matter to viscosity, miscibility with a large num-
lution indicates high purity (permanganate time
ber of hydrocarbons without impairing the solids
according to ASTM D 1363).
content or viscosity, favorable volume/mass ra-
Storage life of MEK is limited. Carbon steel
tio due to its low density.
containers (ST 3529) are suitable for short-
term storage and transportation. Stainless steel
6 2-Butanone

The following natural substances, plas- ica 34000 t, Asia, Australia, Oceania 100000 t,
tics, and resins can be dissolved in MEK: Africa 9000 t).
rosin, ester resins, pentaerythritol ester resins,
Table 5. Sales survey (FRG, 1979)
Congo ester, dammar (dewaxed), nitrocellu-
lose, low-molecular cellulose acetate, cellulose %
acetobutyrate, cellulose acetostearate, methyl- Paints, lacquers, printing inks, aluminum foil
cellulose, epoxy resins, nearly all alkyd and lacquers 40
phenolic resins, polyvinylacetate, vinylchlo- Coating and printing of plastics 20
Chemical industry (incl. sound carrier),
ride/acetate mixed polymerizates, vinylchlo- pharmaceutical industry 13
ride/vinylidene chloride mixed polymer- Adhesives 11
izates, coumarone – indene resins, sulfonamide Miscellaneous 16

resins, cyclohexanone resins, acrylic resins,


polystyrene, chlorinated rubber, polyurethane. MEK is also available under the following
Cellulose triacetate, high-molecular names:
cellulose acetate, poly(vinylchloride), German: Ethylmethylketon, Acetonersatz, β-
poly(vinylbutyral), polysulfide rubber cannot Ketobutan, 2-Butanon
be dissolved in MEK. Shellac is only partially English: Butanone, 2-butanone, MEK, methy-
soluble. lacetone, meetco
Other areas of application are production French: Méthyléthylcétone, butane-2-one,
of synthetic leather, transparent paper, print- ethylméthylcétone, MEC
ing inks, aluminum foil lacquers; degreasing of
metal surfaces; extraction of fats, oils, waxes,
natural resins; dewaxing of mineral oils [55].
In contrast to its uses as a solvent, use as a 8. Toxicology
chemical feedstock is of minor importance de-
spite the great number of possible reaction; how- The odor threshold of MEK is 10 ppm; both,
ever, condensation with formaldehyde to ob- MAK and TLV are established at 200 ppm. The
tain methyl isopropenyl ketone, autocondensa- inhalation of MEK vapor has narcotic effects.
tion to form ethyl amyl ketone, and mixed con- The vapor irritates the eyes and the nasal and
densation with acetone to obtain methyl amyl pharyngeal mucous membranes [54]. Frequent
ketone are of interest. Methyl ethyl ketoxime, and prolonged contact with liquid MEK causes
used as an antiskinning agent in lacquers, is of skin moisture loss and slight irritation [56]. Sen-
minor importance. Methyl ethyl ketone perox- sitive persons may develop dermatoses [57].
ide is used as a polymerization initiator for un- Liquid MEK temporarily irritates the eye and
saturated polyesters. Diacetyl serves as a but- corneas [56].
ter flavorer. The perfume industry reacts MEK MEK is usually absorbed through the respira-
with citral to obtain perfume components such tory tract. It may also be absorbed by the skin, but
as methylpseudoionone. Since 1962 MEK is the cutaneous LD50 in rabbits is above 8 mL/kg
permitted as an alcohol denaturant in the Fed- [57]. The MEK metabolism has been studied in
eral Republic of Germany (by decree of Bun- guinea pigs. MEK is both reduced to 2-butanol
desmonopolverwaltung in Offenbach). and oxidized to 3-hydroxy-2-butanone. How-
ever, unlike 2-hexanone and n-hexane, which
are further oxidized to form neurotoxic 2,5-
7. Economic Aspects hexanedione after oxidation of the ω-1 C atom,
the hydroxybutanone is not further oxidized, but
Table 5 shows the 1979 sales (in %) for the vari- converted to 2,3-butanediol [58].
ous markets in the Federal Republic of Germany. Animal tests have shown that the neurotoxic
The worldwide consumption of MEK in effect of 2-hexanone may be potentiated by si-
1979 amounted to 642000 t (Western Eu- multaneous administration of MEK [59], [60].
rope 166000 t, Eastern Europe 18000 t, North The chronic inhalation of 200 ppm (MAK, TLV)
America 315000 t, Central and South Amer- does not seem to be harmful [61].
2-Butanone 7

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5824. N. C. Robertson).
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1,4-Butenediol → Butanediols, Butenediol, and Butynediol


Butene Polymers → Polyolefins

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