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2-Butanone
Wilhelm Neier, Deutsche Texaco AG, Moers, Federal Republic of Germany
4. Production
Most MEK (88 %) is produced today by dehy-
drogenation of sec-butyl alcohol (SBA). SBA
Thus, the base-catalyzed aldolization with can easily be produced by hydration of n-butenes
less than amounts of formaldehyde yields 2- (from petrochemically produced C4 raffinates)
methyl butane-1-ol-3-one [17] and exhaustive in a two-step process (catalyst: sulfuric acid),
hydroxymethylation, with reduction of the car- or in a single-step process by direct addition of
bonyl group (crossed Cannizzaro reaction), pro- water, acidic ion-exchange resins being used as
duces desoxyanhydroeneaheptite [19]. a catalyst [21]. The remaining 12 % MEK is
produced by processes in which liquid butane
is catalytically oxidized, giving both acetic acid
and MEK [22].
The direct oxidation of n-butenes (Hoechst-
Wacker process, Maruzen process, [23], [24] )
has not been generally accepted, because of un-
desired byproducts.
When MEK is reacted with primary and sec-
The sec-butylbenzenehydroperoxide route
ondary alcohols, higher ketones are obtained.
giving phenol and MEK by acid-catalyzed split-
Reaction with sec-butyl alcohol gives ethyl amyl
ting [25] is uneconomical. The autoxidation of
ketone [106-68-3] [20].
liquid sec-butyl alcohol, giving MEK and hydro-
Methyl ethyl ketone reacts with polyoxy
gen peroxide [26], and the catalytic oxidative hy-
compounds or epoxides to form cyclic products.
dration of gaseous n-butenes [27] are also uneco-
Amyl nitrite [110-46-3] attacks the CH2
nomical. The oxidation of n-butenes with ethyl-
groupin α-position to the carbonyl group and
benzenehydroperoxide to form butylene oxides,
yields themonooxime of diacetyl.
and subsequent hydration and formation of ke-
tones appears to be moderately attractive [28].
Styrene, n-butanol, and MEK are obtained in
coupled production.
The keto group reacts with amino groups
with elimination of water. In combination with
hydroxylamine [7803-49-8], methyl ethylke- 4.1. Catalytic Dehydrogenation of
toxime, an antiskinning agent, is formed. sec-Butyl Alcohol (SBA) in the Gaseous
Condensation of MEK with aliphatic esters Phase
and anhydrides gives β-diketones.
Phenols react with MEK to form oxypheny- The catalytic dehydrogenation of SBA is an en-
lene compounds. In combination with phenol, dothermic reaction (51 kJ/mol). The equilibrium
2,2-hydroxyphenyl butane is obtained, a ho- constant for SBA can be calculated as follows
molog of hydroxyphenyl propane (Bisphenol A [29]:
[80-05-7] ), an important materialfor the produc-
tion of synthetic resins. log Kp = −2.790 × T −1 +1.51log T +1.865
Methyl ethyl ketone can be halogenated in (T = reactiontemperature, inK)
the α-position. Methyl ethyl ketone reacts with
Grignard compounds to form tertiary alcohols. The MEK concentration in the reaction mixture
With acetylene in the presence of sodium amide increases with the temperature and reaches its
3-methyl-1-pentyn-3-ol [77-75-8] is formed. maximum at approx. 350 ◦ C [30].
N-Methyl-formyl-aminobutaneis obtained from Copper [31], zinc [32], or bronze [33] are
MEK plus N-methylformamide. The Refor- used as catalysts in gas-phase dehydrogena-
matzky reaction produces the β-oxyester from tion. The latter two require high dehydrogena-
monobromine-substituted esters [20]. tion temperatures (400 ◦ C). Dehydration of SBA
to butenes takes place as a side reaction on
4 2-Butanone
zinc oxide. Platinum on alumina [34], copper Table 3 lists further processes for the pro-
or chromium [35], [36] as well as copper, and duction of MEK by gas-phase hydrogenation of
zinc on alumina [34] are recommended as dehy- sec-butyl alcohol.
drogenation catalysts for aqueous SBA.
Commercially used catalysts are reactivated
by oxidation, after 3 to 6 months use. They have 4.2. Liquid-Phase Oxidation of n-Butane
a life expectancy of several years. Catalyst life
2-Butanone is a byproduct in the liquid-phase
and alcohol conversion are impaired by contam-
oxidation of n-butane to acetic acid. Autoxida-
ination with water, butene oligomers, and di-sec-
tion of n-butane takes place in liquid phase ac-
butyl ether [37].
cording to a radical mechanism yielding MEK as
Deutsche Texaco developed a process in
an intermediate and acetic acid as the end prod-
which practically anhydrous sec-butyl alco-
uct. The continuous plug flow process developed
hol has been produced since 1983 by di-
by Union Carbide allows the partial collection
rect hydration of n-butene, catalyzed by acidic
of MEK intermediate [42]. MEK and acetic acid
ion-exchange resin; it is then dehydrogenated
(mass ratio 0.15 – 0.23 : 1.0) are obtained by
on a copper-based precipitating catalyst at
non-catalyzed liquid-phase oxidation at 180 ◦ C
240 – 260 ◦ C under normal pressure [21], [31].
and 5.3 MPa (53 bar) with remixing. Continuous
The LHSV (4 L/L of catalyst · h), the conversion
oxidation under plug flow conditions at 150 ◦ C,
(90 – 95 %), and the catalyst life until reactiva-
6.5 MPa (65 bar), and a residence time of 2.7 min
tion becomes necessary (3 – 4 months) render
forms MEK and acetic acid at mass ratios of up to
the process economically attractive. (see Fig-
3 : 1 [42]. Celanese uses acetic acid as a solvent
ure 1).
and cobalt acetate and sodium acetate as homo-
geneously dissolved catalysts [43]. It is a batch
process performed at 160 – 165 ◦ C and 5.7 MPa
(57 bar). MEK and acetic acid are obtained at a
mass ratio of 0.4 : 1.0.
The Maruzen process is similar [46], [47]. (316 SS) or containers with a tin lining are rec-
Oxygen is transferred by an aqueous solution of ommended for long-term storage. Once auto-
palladium sulfate and ferric sulfate. catalysis has started, it continues even if storage
Other processes employing the same oxygen is continued in inert containers. During long-
transfer principle were developed by Consor- term storage the formation of peroxide must
tium für Elektrochemie [48] and Eastman Kodak be prevented. Since MEK is somewhat hygro-
[49]. For further processes, see [50–53]. scopic, water is absorbed from the air.
The following regulations for transportation
of MEK must be observed [54].
5. Quality, Storage, Transportation IMDG-Code: D 3308, Kl. 3.2 UN no. 1193,
RID, ADR, ADNR: class 3, Rn 301, 2301, and
It is possible to produce high-purity MEK
6301 respectively, no. 1 a, category Kl n; Eu-
(DIN 53247, ASTM D 740, BS 1940).
ropean Council, Yellow Book 78/79: no. 606-
The present sales specifications of Deutsche
002-00-3; European Communities: Guideline/D
Texaco AG are listed in Table 4.
VgAst, no. 606-002-00-3; UK: Blue Book,
Table 4. Sales specifications for MEK Fla.L. IMDG-Code E 3080; USA: CFR 49,
Purity, wt % GC min. 99.7
172.101, Fla.L.; IATA RAR: art. no. 726 Fla.L.
d 20
4 (DIN 51757) 0.804 – 0.806
d 20
20 0.805 – 0.807
Boiling range, ◦ C DIN 51751 within 0.5
ASTM D 1078 incl. 79.6 6. Uses
Acidity
(as acetic acid), mg KOH/g 0.0001
Water content, wt %, DIN 51777 MEK is an important solvent with properties
ASTM D 1364 max. 0.1 similar to those of acetone. MEK has the fol-
Color (Pt – Co, APHA), ASTM D 1209 max. 10
Nonvolatile matter, wt % max. 0.002
lowing advantages in comparison to other sol-
vents with comparable rates of evaporation: very
high power of dissolution, high ratio of dissolved
A stable dilute potassium permanganate so-
matter to viscosity, miscibility with a large num-
lution indicates high purity (permanganate time
ber of hydrocarbons without impairing the solids
according to ASTM D 1363).
content or viscosity, favorable volume/mass ra-
Storage life of MEK is limited. Carbon steel
tio due to its low density.
containers (ST 3529) are suitable for short-
term storage and transportation. Stainless steel
6 2-Butanone
The following natural substances, plas- ica 34000 t, Asia, Australia, Oceania 100000 t,
tics, and resins can be dissolved in MEK: Africa 9000 t).
rosin, ester resins, pentaerythritol ester resins,
Table 5. Sales survey (FRG, 1979)
Congo ester, dammar (dewaxed), nitrocellu-
lose, low-molecular cellulose acetate, cellulose %
acetobutyrate, cellulose acetostearate, methyl- Paints, lacquers, printing inks, aluminum foil
cellulose, epoxy resins, nearly all alkyd and lacquers 40
phenolic resins, polyvinylacetate, vinylchlo- Coating and printing of plastics 20
Chemical industry (incl. sound carrier),
ride/acetate mixed polymerizates, vinylchlo- pharmaceutical industry 13
ride/vinylidene chloride mixed polymer- Adhesives 11
izates, coumarone – indene resins, sulfonamide Miscellaneous 16
Even workroom concentrations of 500 – 16. A. T. Nielsen, Organic Reactions, vol. 16, J.
700 ppm over an extended period of time do not Wiley & Sons, New York 1968, p. 20.
cause permanent damage. 17. Rheinpreußen AG, CA 605368, 1955 (W.
The LD50 (oral, rat) is 2500 – 3400 mg/kg Grimme, J. Wöllner).
[62], [63]. 18. Rheinpreußen AG, DE 1198814, 1963 (J.
Toxic concentrations for water organisms Wöllner, F. Engelhardt).
[54]: average lethal concentration for fish: 19. J. R. Roach, H. Wittcoff, S. E. Miller J. Am.
5600 mg/L. Maximum permissible concentra- Chem. Soc. 69 (1947) 2651.
20. Technical Brochure LB 11, Deutsche Shell,
tions for Pseudomonas putida: 1150 mg/L,
Frankfurt (Main) 1976.
for Scenedesmus quadricanda: 4300 mg/L, 21. Erdöl Informations-Dienst A. M. Stahmer,
for Microcystis aeruginosa: 120 mg/L. For vol. 37, no. 28 (1984).
small crabs (Daphnia magma) the LC0 is 22. Union Carbide, US 3196182, 1965 (R. N.
2500 mg/L, the LC50 is 8890 mg/L, and the Cox).
LC100 > 10000 mg/L. 23. Hoechst, US 3215734, 1965 (E.
Katzschmann).
24. Maruzen Oil, JP 46-2010, 1971.
9. References 25. Union Carbide, DE-OS 2300903, 1973 (F. P.
Wolf).
General References 26. N. V. de Bataafsche Petroleum Maatschappij,
1. Beilstein 1, 668, 1(1), 347, 1(2), 726, 1(3), DE 935503, 1955.
2770, 1(4), 3243. 27. Stamicarbon, NL 69, 016990, 1971 (J. W.
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Akademie Verlag, Berlin 1971, p. 1086. 28. SRI-Report, PEP-Review no. 80-3-1 (1981),
3. J. Mellan: Ketones, Chemical Publ., New Menlo Park, California.
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4. Winnacker-Küchler: Organische 1084.
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München 1982, pp. 77, 81. 31. Rheinpreußen AG, DE 1147933, 1958 (R.
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8. Ullmann, 4th ed., vol. 14, p. 193 ff.
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Specific References
36. Veba-Chemie, DE-OS 1913311, 1969 (W.
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Chemistry Series 116, Am. Chem. Soc.,
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Polym. Sci. Technol. 1964 – 1972, vol. 9, 831; 42. Union Carbide, US 3196182, 1965.
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8 2-Butanone
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