Professional Documents
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PO N°: 4500374841
La Marche Manufacturing Co.
Document Number:
FAT–ATP–BATT CHARGER–A77-SO175259
Title:
Factory Acceptance Test Procedure
FAT Scope‐ Visual and Functional Inspection of above mentioned Battery Chargers for
specified quantities.
PARTICIPANTS
Complete Name/Position Organization Approval Initials/Date
Location of Inspection Reference Documents (if any)
La Marche Mfg. Co.
106 Bradrock Dr.
Des Plaines, Illinois‐ 60018, USA
Page 1 of 10
1.0 Test Equipment used:
2 Unit Dimensions and Built Make sure that the equipment and OK Not OK
assembly is correctly built.
Observations/Remarks
The dimensions of the unit should be
same as mentioned in mechanical
drawing.
3 Unit Name Plate and The nameplate and ID Tag of the unit OK Not OK
Input and Output labeling should be as per requirements.
Observations/Remarks
[OPT 09V] The input and output for the charger
should be clearly marked.
Page 2 of 10
4 Grounding The Grounding connection must be OK Not OK
provided in the charger and properly
labeled. Observations/Remarks
The grounding of all the relevant
components may be verified in
accordance with schematics.
5 Front Alarms and Make sure that all the indications on the OK Not OK
Indications front are properly marked for relevant
alarm conditions. Observations/Remarks
6 Cable Entry and Input/ Make sure that the cable entry section is OK Not OK
Output Terminals suitably placed and accessible.
The Input and Output terminals are clearly
Observations/Remarks
marked for the all the connections to be
made.
7 Wire Routing and The wiring should be properly routed and OK Not OK
Component Parts there should not be any loose bunches of
placement wires inside charger. Observations/Remarks
The parts placement should be in
accordance with the reference documents
8 Wire Markers All the ends of the wires (except wire OK Not OK
jumpers) should be marked in accordance
(wherever applicable)
with the schematics. Observations/Remarks
[OPT 09W]
9 Insulated Wire Lugs Make sure that all the lugs used at the OK Not OK
wire ends are properly insulated
(wherever applicable)
Observations/Remarks
Page 3 of 10
10 Input and Output Verify the rating of the Input and output OK Not OK
Protection Rating protection Fuse/ Breaker and compare it
with the reference documents Observations/Remarks
(schematics and BOM).
11 Parts Labeling inside the Check that the parts labeling is performed OK Not OK
charger for all the major parts inside the charger
(e.g. – Printed Wiring Board Assemblies, Observations/Remarks
transformer, capacitors etc.)
12 Conformal Coating both Visually verify that all the printed circuit OK Not OK
sides boards have been conformal coated both
sides. Observations/Remarks
[OPT 09P]
13 Approval Agency Listings Check for the markings for all the OK Not OK
applicable listings on the front of the unit.
Observations/Remarks
(e.g. – UL listing, CSA listing etc.)
Observations/Remarks
Page 4 of 10
2 Input/ Output Test Apply the nominal AC voltage at the input VAC Input NO LOAD - ________________________
and measure the AC Voltage, AC current,
IAC Input NO LOAD - _________________________
DC output voltage, DC output current of
the charger at following conditions- VAC Input FULL LOAD - ______________________
FLOAT / EQUALIZE
DC conditions-
VDC Output - _________/__________
(i) NO Load
IDC Output - __________/__________
Float Mode:
FLOAT mode and EQUALIZE mode.
Equalize Mode:
Observations/Remarks
Page 5 of 10
4 DC voltage and DC Verify that the output voltage displayed at
OK Not OK
Current Calibration the LCD display is equivalent to value
measured at output terminals.
Observations/Remarks
5 Relay and LEDs Test Verify all the LEDs and relays navigating
through the menu. Menu Test menu
1. Test LEDs OK Not OK
2. Test Relays
OK Not OK
Observations/Remarks
(ii) AC Fail
[OPT 46R]
(iii) Low DC Voltage
Page 6 of 10
Observations/Remarks
8 Blocking Diode Test Verify that the blocking diode used in unit
OK Not OK
is ok. This can be checked by verifying
[OPT 102]
the voltage drop across the diode by a
multimeter while the charger is ON.
Observations/Remarks
Observations/Remarks
Observations/Remarks
Page 7 of 10
12 Additional Option Codes Verify the operation of the unit against
option codes (if applicable) listed below-
[OPT 01C OR OPT 01G] (i) Check the high Interrupting capacity of OK Not OK
the AC breaker
[OPT 021] (ii) Shunt Trip (AC Breaker) operation OK Not OK
[OPT 092 OR OPT 093] (iii) Magnetics are Red Glyptol dipped OK Not OK
T
details)
F
drawings.
[OPT 38D] (ix) Verify special ground bus provision OK Not OK
E
Check the LEDs and Alarms provided
(Refer to point 6 for details)
OK Not OK
M
[OPT 539] (xi) Verify (removable) Lifting eyes OK Not OK
A
provision
[OPT 56E] (xii) Verify the IEC compliance for the OK Not OK
chargers
[OPT 56F] (xiii) Verify that the enclosure is complaint to OK Not OK
IP22
Page 8 of 10
4.0 Comments/ Details (If any) for any Option Code:
2
OK
Not OK
Page 9 of 10
3
OK
Not OK
4
OK
Not OK
5
OK
Not OK
R
6
OK
Not OK
7 OK
Not OK
8 OK
Not OK
9 OK
Not OK
Page 10 of 10