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Transformer installation instructions

105.
Insulating fluid

105.11 Notes concerning oil sample


An oil sample is a major help in monitoring the quality of Please note that we perform and charge for a KWIK-
oil filled transformers and reactor coils. Great care SKRENE test every oil sample in order to protect our
should be taken when the sample is drawn off during equipment from polychlorinated biphenyls.
transport to ensure that the test results represent the
state of the transformer.

Please answer the following questions with care.


Make:          FTNR (Product No.):          
Customer:          WNR (Job. No.):         
Location:          Sample No.:         
Year of manufacture:           Date sample taken:          
Type:          Type of oil:         
Power rating:          Oil temp. when sample taken:         
Transformation:          Load when sample taken:         
No. Of operations of tap changer:          

Sample taken
Tank: Top Middle Bottom
from:
Load transfer
Oil sample tap LT tank
switch:
Oil drainage Bushing
Expansion tank: Transformer LT Transducer
device. pocked
A 22/31/40 Execution:                                  
DIN 42 551                                  

Reason for taking sample: Tests desired:


Fill with new oil on:           Quantity:           See next page
(t)
Topped up on:         Quantity:           Test cerificate in
(t) German language
Fault on:         English language
Repaired on:         French language
Oil treatment on:                 
Routine inspection:          
        

Further information and background:


        
Sample taker: Date: Name in block capitals Company/Dept. Tel.
Maintenance engineer responsible:                                   
Acceptance engineer responsible:                                   

Lab Information: Special features:


Serial number.:                   
Date sample received:                   
Date sample analyzed:                  
Type of sample vessel:                  

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© Siemens AG 1997, EV LT SCN (Ersetzt TUMA 105.11 1/2 8.93 D)
General instructions concerning the taking of oil samples

(See also Installation instruction TU MA 105.03)


One liter of oil is required for an oil test; suitable sample bottles may be borrowed form corresponding Siemens AG
branch office.
For oil gas analysis, one liter of oil is required.
* For a PCB test, at least 50 ml of oil is required.
Tap-off point for oil gas analysis: normally top of tank
Tap-off point for other tests: normally bottom of tank
1. Use clean 1-litre bottles with gas-tight closure to hold the sample.
2. Special aluminum bottles with plastic screw caps are generally used. The sample bottles must close so tightly that no
air can be drawn in during cooling.
3. If glass bottles are used, the oil sample should not be drawn off unless you are sure that the temperature of the
sample is higher than or equal to the storage or dispatch temperature. If not, please consult the Fig 1:
test laboratory. Taking an oil sample with oil
sample bottle and outer vessel

1 Transformer tank
2 Oil sampling tap
3 Hose
4 Oil sample bottle
5 Outer vessel

4. Samples for gas analysis should always be taken using the overflow method. The operations described under 5 and 7
below should be carried out quickly and without interruption so as to prevent the sample from coming into contact
with the atmosphere as far as possible.
5. Method of drawing oil from the oil sample tap
Screw onto the tap o coupling element with seal, hose fitting and oil proof hose (30 to 50 cm long) turn the tap on and
fill the outer vessel with 2 to 3 liters of oil (from the outlet pipe).Insert the hose in the bottle so that its end is just short
of the bottom of the bottle. Turn the tap on and fill the bottle from the bottom upwards, slowly at first and then quickly
until two or three times the content of the bottle have overflowed into the outer vessel. Finally, reduce the flow from
the tap and, with oil still flowing, pull the bottle downwards off the hose. Seal the bottle immediately.
6. Method of drawing oil from the drainage device A22/31/40 DIN 42 551; this method is not suitable for gas analysis.
Put the outer vessel (5) under the oil outlet. Use an open-ended spanner to unscrew the cap
(contains some oil) Carefully unscrew the square-headed inner plug screw (6.2) until oil starts
to flow from the outlet (6.3). Rinse the bottle with some oil. Screw the cap (6.1) back on by hand
to stop the oil flow. Fill the bottle (4) almost full by opening the cap (6.1) again. Seal the bottle (4)
and label it.
7. The method of drawing oil from the drainage device A22/32/40 DIN 42 551 with the aid of a length
of hose is analogous to that described under 5 above, the drainage device being operated as
described under 6 above.
8. Dispose the oil in the outer vessel in the proper way.

Proposition for routine check


Tests available: Test Aging Dryness Fault PCB- After occurre- Used oil Duty to mark
desired state state free contami- nce of fault or ordinance under PCB
nation damage banning
ordinance
Color DIN ISO 2049
Purity DIN VDE 0370 Part 1

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© Siemens AG 1997, EV LT SCN (Ersetzt TUMA 105.11 1/2 8.93 D)
Neutralization value DIN 51558
Saponification value DIN 51559
Loss factor at 90°C DIN VDE 0370 Part 1
Breakdown voltage DIN VDE 0370 Part 1
Water content DIN 51777 Part 1
Oil classification number required
only when PCB < 50 ppm
PCB-preliminary test*
(KWIK-SKRENE quick test) 20 ppm
PCB-preliminary test*
(KWIK-SKRENE-quick test) 50 ppm
PCB –content without DIN 51527 Part 1
Quick test
PCB –content where quick test> 50 ppm
DIN 51527 Part 1
HALOGEN- or chlorine content DIN 51577 Part 3
Total gas content -
Gas analysis -

Measuring the gas content and performance of gas analysis are possible only when the oil sample has been drawn off through a hose
without bubbles (see Figs. 1a and 1c)
* PCB-PCB tests in conformity with DIN 51 527, chlorine content tests in conformity with DIN 51577 and gas analysis can be performed
in Nuremberg only.

Siemens AG Siemens AG Siemens AG Siemens AG


EV TWN QM EV TBD FS EV TWK QFM EV TWK SCB
Katzwanger Straße 150 Scharfenberger Str. 66 Hegelstraße 20 Cruismannstraße 48
D-90461 Nürnberg D-01131 Dresden D-73230 Kirchheim/Teck D-44807 Bochum - Riemke

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© Siemens AG 1997, EV LT SCN (Ersetzt TUMA 105.11 1/2 8.93 D)

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