...

...
PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
tRrlt
•Petro6E&c
I
TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

5.3.2 Crane beam design

46
 PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
...
t...
Rrlt
•Petro6E&c TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

DESIGN OF GANTRY GIRDER BY LSM MET HOD I S 800: 2007 ~end :

l._jlndicates Input cell
A) LOADING DATA:

$!eel grade tv : ~ Mpa

Lifting Capaqtv of Crane : ~ T
de Span or gane · u. m
Span of Gantry Girder : 2:Q m
Wheel base C · = .1.Q m
wheel load · J T (without impact)
Impact Factor N erticalload) · 22
Maximum wheel load = W= · ~ T (with 25% Impact for vertical load)
Weight of crane : 1 20 T
Self wt. of girder · 83.0 Kg/ m

B) DESIGN FORCES:

B .1 Factored Maximum Design Bending Moment: Mz

Case 1: Position of wheel loads is in such a way that "CG of wheel load"
and "one of the wheel load" are equidistance from CG of girder.

~
I I
. j
~0.23~f238)j~E------~0.~47~5~)~

5.{oo
= : =

Maximum moment in gantry girder

Mu1 =
2 x Wll x (U2 -C/4)2 X 1.5
2X 3. 906 [5.000
5.000 2
O.S50
4
J 2

8.00 T-m

Case 2: Position of wheel load is in such a way that One wheel load is at centre of Span
This case is critical when wheel base distance is more

Mu2 = WIJ4:
= 4.88 T·m

J.lax.of J.lu1 & Mu2 • 8.00 T-m

Moment due to self weight of rail & gantry girder

= 1.5XWL2 /8
= 0.39 T-m

47
 PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
...
t...
Rrlt
•Petro6E&c TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

Total vertical Moment: Mr-=

( 8.00 + 0.39 J
Mz. = 8.39 T.m

8.2 Horizontal bending moment My Lateral load per wheel= 10% (crane capadty + crab)/4
= 2 X Whll X (U2 -C/4)2 0.1 T
Factored load Wh = 0.2 T
My - 0.38 T -m

8.3 Maximum shear force: Vz

Maximum shear force will occur at support when one of the Wheel position is at that support location.

Vz1 = W (2- CJL)

7 T-m

Vz2 = WU2 ... ... . .. . Shear force due to self weight of girder
= 0.31 T
Vz. = Vz1+Vz2
= 7.38 T

C) SELECTION OF SECTION & ITS PROPERTIES:

Select plast ic sections only

SELECTED CHANNEL SIZE IS OK FROM
Try ISMS 350 & ISMC 250
CONNECTION POINT

Properties of section
Bottom Plate
Properties ISMB350 ISMC250
Details if any OK
wtperm 52.4 Ka 30.6 Ka 0.00 .!52....
Area 66.7 em1 39 cm2 0 em:
Depth 35 em 25 em 0 em
Width of nange 14 em 8 em 0 em
Thkofnange 1.42em 1.41 em
0.81
-
Thkof web
Cyy
·---- £11 0.72
2.3
·~
em --
-
bcx 13600 em' 3880 em'
-
lyy 538 em' 211 em'

C.1 Elastic Properties of section:

-6em
Zp-· (in em)
z~ · -- --

"""'I Zo --~
· ---· = Yb (in em)

i y
To calculate NA taking moments@ base blate

y= 23.37 em

Moment of inertia of compound section

hex = 20048.37 em'
lyy = 4418.00 em'
lye= 4149.00 em' -For compression nange only
Ze = 857.72 eml
48
 PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
...
t...
Rrlt
•Petro6E&c TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

C.2 Plastic Properties of section:

To find Plastic section modulus, location of neutral axis is in such a way that divides total area in
to two equal parts, below formulae are applicable only for I section

dp = Distance of Plastic neutral axis from center of section

=Area ofTop Channel I ( Thickness of ISMS web x 2). ... ... ............ simplified formula
24.1 em

Plastic section modulus below the equal area axis= Zp below

= Area x distance between e.g of area and N.A (Plastic)
= 1465cm3

Plastic se ction m odulus above the equal area axis = Zp above

= -4 37cm3

Plastic m odulus of section= Zpz

= Zp below+ Zp above
Zpz = 1 028cm3
Plastic modulus oftop flange only = Zpyt
Zpyt = 424cm3

D) BENDING RESI STANCE OF SELECTED SECTION: Mdz

0 .1 Elastic lateral torsional buckling m oment Mer = C1 = 1.13 ___ Table 4218 800:2007
E = 200000 mpa
Mer =C1 X~r•2~.
E~, lt, [1+..!..('-ul ")')"'
10 h,ll,
hf = 3572 mm
l u =Eff•ctiv• l• ngth in lat• rat torsional buckling
101 T-m 5000 rnrn .......(l•ngth to I>• d•fin.d wh•n
Ly is support•d with t.i• rn•rnl>••)
ry = 64.7 mm
tf = 21.4

0 .2 Non dimensional slenderness ratio= >.. LT

-\.r = JJJ.. Z.f, I M,. :

= 0.50 < 0.50

0 .3 Design bending compressive stress fbd:

11>4 ... 'X!.T!, lyol)
Xtr .. bending stress reduclion factor to
aooount for lateral torisonal buckling,
given by:

S 1.0
l'LT • {
~LT +[(T -A~T 1' }

ft_T ., 0.5[l+CX1•1 (A,.:r-0.2)+A,.T~] o.,_,. =0.21 for rolled sections

VrNJ = 1.1 refer Table 5, IS 800:2007
= 0.66
X LT . . 0.92 < 1.0 Check OK
fw "'Xu- f, IY..o
= 209.8 Mpa
49
 PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
...
t...
Rrlt
•Petro6E&c TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

Mdz = Jib . Zp. fbc ......... ............ ... ...... Refer 8.2..2, IS 800:2007
: 22 T.m > 8
Check OK

E) BIAXIAL BENDING CHECK: Bending resistance@ minor axis

for Top flange only
_Mz +My :f 1.0
=
Mdy1 Zpyt X fy /"""'
Mc!z Mdy 9.64 T-m
=~ + --~0~
.3~8--
21.6 9.05 Mdy2 = 1.2 . Ze top X fy fo,.,
9 T-m
= 0.43 > 1.0
Check OK Mdy = 9.05 T-m

F) SHEAR CHECK:

Shear capacity = Vz ........... ........... ............ ....... .................. Refer Clause 8.1
v2 d- Av tyw
- v3 Vmo
37.20 T
Vzd > V2. Check OK

Maximum shear: Vz < 0.6 Vzd .. ....................................... Refer clause 8 .2 .1.2

Check OK

G) CHECK FOR LOCAL WEB BUCKLING

Check for web buckling due to concentrated wheel load
Le = Effective web depth
G.1 Slenderness of web = LeJr,.. =0.7 De
= 225 = 225 mm
2.'3
ryw =~
96.28 < 180
Check OK
:JAW
2.3 mm
G.2 Buckling resistance = Vwb
Vwb = Effective web length x thk x fed
fed = A llowable compressive stress
= Strength reduction factor x fy/ymo
Strength reduction factor : 0 426 ................ ................. Table 8, 1S 800
fed = 96.8 Mpa

Effective web length =

bw eff.
bw eff. : (b1+n 1)
Assume bearing length = b1 = 100 mm
Ass uming load dispersion 45°
n1 = D/2+tf
= 182.2 mm
bw eff. : 100 + 182.2
=282.2 mm

Vwb = 22 T > Vz
Check OK

50
 PROJECT : UPGRADATION OF FIRE PROTECTION SYSTEM AT
11 INSTALLATIONS (GROUP II) OF ANKLESHWAR ASSET
...
t...
Rrlt
•Petro6E&c TITLE: DESIGN CALCULATION OF ABOVE GROUND FIRE WATER
PUMP HOUSE
Document Number:
UPS2-GNG-CV-CL-P10-A-05
Revision: B4

H) CHECK FOR W EB CRIPPLIN G !BEARING\

I
Buc kling r esi stance = V wcr.
Vwcr. = Effective length x t hk x fy/ ymo
= beff x tw x fy/ymo

beff = b1+n2
.
n2 =(14.2 + 20) X2.5
86 mm
d 1= 20 m m
beff = 186 mm

Vwcr . • 34 T > Vz
Check OK

I) CHECK FOR DEFL ECTION

1.1 Vertical denection :

The maximum deflection occurs at th e centre of span w hen the two w heels are
equidistant on either side of cen treline
For checking deflection wheel load without impact is cons idered

...... = P xL [
3

6x E xlxx
3x a -
4x L
(.2._)]
L
For case where
or= P: a fl } base dislllnce is
where more
{
= 1.6 m m L___ _ _...J
p = 2.500 T
a= Distance of one load from adjacent
a= (L - c)/2= 2.025 m
L= Span = 5.000 m
c= D istance between w hee ls = 0.950 m

3.08 mm

Deflection due to s elf w eight of girder and rall

0.17 mm

Total Deflection = 3.25 mm

L .... V ertical
Allowable D efl ection
750

7 mm Check OK

1.2 Horizontal deflectio n :

Only top flange will resist the appli ed surge load

~(.2._)J
3
Om.. = Ph xL [
6x E xlyc 4X L
L
Ph = 0.1 T
lye = 4 149 em'

0.74 mm

L ... .Horizonta l
Allow able Defl ection
500
10
Check OK
51