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The use of supercapacitors for energy storage in traction systems

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The use of supercapacitors for energy storage in
traction systems

Philippe Barrade, Alfred Rufer


Laboratory of Industrial Electronics, STI-ISELEI
Swiss Federal Institute of Technology Lausanne, EPFL
1015 Lausanne, Switzerland
philippe.barrade@epfl.ch

Abstract— Regarding traction systems, new solutions can be limited amount of energy stored into a supercapacitive tank that
proposed today, where energy storage with has to be integrated into the limited free space of a tramway or
supercapacitors can offer an easier energy management, a trolleybus leads to an increased complexity for such a system.
together with a strong decrease of the constraints applied Solutions to re-fill each 10 or 20 minutes such a storage tank
to the main energy source of such systems. The energy are heavy, and cost expensive [2].
density of supercapacitors is not so high that these On the other hand, their power density is interesting
components can be used as main energy sources. However, because such components are compatible with the
their power density allows those components to supply instantaneous power needed for traction systems such as cars,
efficiently power peak demand of the vehicle, minimizing trolleybuses, tramways, and some regional trains. For such
so power constraints on the main energy source: batteries, applications, supercapacitors are used as complementary
thermal engine, catenaries, etc… The aim of this storage devices that have to assume the fluctuating power
contribution is to define typical applications fields for requirements of the traction chain, minimizing so constraints
supercapacitors, in the general domain of traction systems. on the main energy source. In addition, an interesting aspect in
The supercapacitors will be first defined, and models will the use of supercapacitors used in complement with an energy
be proposed. A method for sizing supercapacitors will be source is that they enable the recovering of energy during
described, taking into account energy and power braking, even if the main energy source is not able to do it. In
requirements to match efficiency as high as possible. Two new applications, such as tramways and some regional trains,
main applications will be then described and commented: the braking resistors are replaced with supercapacitive tanks.
This enables first an increase of the energy efficiency of the
supercapacitors as complementary power supply,
traction chain, with limited power constraints on the main
associated with batteries in an electrical scooter
energy source during the acceleration of the systems.
application. It will be described how the sizing of a
batteries tank can be optimized thanks to supercapacitors. In such application fields for supercapacitors, it is first
The second application will present an application where needed to identify the power needs of the system. The
supercapacitors are used as energy feeders for weak supercapacitive tank will be designed to match criteria related
distribution networks (trolley-buses supply). to fluctuating power, while the sizing of the main energy
source (batteries, diesel engine, fuel cell) will be affected
Keywords-energy storage; supercapacitors; energy; power according to averaged power requirements. Regarding the
sizing of the supercapacitive tank, it is not only needed to
I. INTRODUCTION identify the energy to store in order to identify the number of
needed component. It has also to be checked if this
Supercapacitors represent a compromise between batteries supercapacitors are power compatible with the application.
and conventional capacitors. The aim of their development is to Power compatible means that this storage tank should offer an
propose components dedicated for energy storage, able to offer optimum efficiency during charge and discharge. It has also to
a high energy density and a high power density. As their power be identified the link between the sizing of the storage tank and
density is lower than capacitors, and as their energy density is the sizing of the main energy source.
still lower than batteries, they are an intermediate energy
storage component, interesting because of their lifetime. The This paper presents a sizing method to design a
number of charging/discharging cycles is considerably high supercapacitive tank taking into account energy and power
compared to batteries [1]. requirements, dedicated for smoothing power fluctuations on
the main energy source of a system. In a first part, the sizing
However, their energy density leads to a reduced number of method of a supercapacitive tank will be described.
applications where supercapacitors could be used as main Considerations on energy efficiency will be made in order to be
energy source. For traction systems studies have been made in power compatible with the application needs. A second part
order to power electric vehicles with supercapacitors only. The will take the example of an electrical scooter, initially powered
with batteries. It will be shown how these batteries can be the energy stored will not be used. It is necessary to define the
strongly under-sized using complementary supercapacitors. parameter d, that is the ratio between the minimum allowed
The third part will expose how supercapacitors technology can voltage Um once the discharge is finished, and the maximum
help to maintain constant the voltage of an over-head supply voltage UM that defines a full charge of the component. The
for trolleybuses. parameter d is expressed in percent and is called voltage
discharge ratio:
II. SIZING A SUPERCAPACITIVE TANK Um
d= 100 (2)
A. Energy requirements UM
Supercapacitors are usually seen as capacitors with a huge The usable energy Wu of a supercapacitor is then only a
capacitance value, from few farads to few kilo-farads. Studies part of the total stored energy WM:
have been made that demonstrate that the identification of the
supercapacitors capacitance is not so evident, as some   d  2

relaxation phenomena occur during charge and discharge. The
1 1 1
Wu = CU 2M − CU m2 = CU M
2
 1 −    (3)
capacitance that is given by manufacturer to characterize their 2 2 2

  100  
components is often the “main” capacitance, measured for WM
charge and discharge time up to few dozen of seconds. Depending on the value chosen for the discharge ratio d,
However, measurements during charge and discharge time on a the usable energy is only part of the total stored energy. This is
longer duration lead on highest values of capacitances. This is illustrated in Fig. 1, where the ratio between the usable energy
commonly represented with additional RC sub-circuits in and the maximum stored energy is plotted versus the ratio d.
parallel with the main capacitance in an electrical-equivalent
representation. As a consequence, it is possible to store more
energy in supercapacitors than the energy calculated taking into
account the main capacitance [3].
Optimization procedures could then offer a reduction of the
size and the weight of a supercapacitive tank by lowering the
number of components, taking into account these relaxation
phenomena. However, in the general application field of
traction applications where supercapacitors are used to smooth
power constraints on an energy source, the constant time for
charge and discharge is quite short, and the relaxation
phenomena cannot be used with profit. Considering only the
main capacitance of a supercapacitor is then a simplification
that is justified to characterize the energy storage properties of
these components.
For the sizing of a supercapacitive tank, a simple sizing
process can be realised taking into account only the energy Figure 1. Usable energy as a function of the discharge ratio
requirements, considering that the supercapacitors are ideal
components, with no internal losses in a first approach. The An interesting limit choice is d=50%, that enable the use of
main equations that define the properties of supercapacitor are: 75% of the total stored energy, for a limited voltage variation
across the supercapacitor (from the maximum voltage to the
du c 1 half of this value). In most of applications, the discharge ratio
ic = C and W = Cu c2 (1)
dt 2 is maintained higher than 50%, for efficiency reasons.
Where ic is the current threw one supercapacitor, and uc is For a discharge ratio d given, and knowing the energy Wbu
the voltage across it. The parameter C is its capacitance, and W to store into the supercapacitive tank, it is then easy to identify
is the stored energy. This energy is dependent on the voltage the number N of needed supercapacitors:
across the component. The voltage across a supercapacitor has
to be limited to a maximum value UM (typically 2.5V), in order Wbu
N= (4)
to avoid any electrochemical reactions into the component that Wu
could limit its lifetime. Under this condition, the stored energy
is at its maximum range WM when the voltage is at its
B. Efficiency and power availability
maximum value UM. The voltage across the component has
then to be decreased from its maximum allowed value UM to In the previous development, supercapacitors have been
0V in order to use the total amount of stored energy. This is not considered as ideal components, without internal losses. Even
possible because the current provided by the supercapacitor if the series resistors of supercapacitors have a low value
should then be infinite, with the related efficiency problems on (lower than the milli-ohms), it has to be checked if the
the associated power converter. For this reason, the minimum supercapacitive tank is power compatible with the power needs
voltage when discharging the component has to be limited. All of the considered application [4][5].
Power compatible means that the sizing process takes into • The time for loading energy has to be kept up to 10s in
account losses into the supercapacitors, in order to guaranty an order to obtain 90% of energy efficiency: this means a
acceptable efficiency during the charge and the discharge of the charging current lower than 320A or a charging power
component. As supercapacitors are mainly used as power lower than 700W.
sources to smooth power constraints on an energy source, their
efficiency is directly related to power they have to absorb or • The time for unloading energy has to be kept up to 10s
provide. for a 90% energy efficiency. This means a discharge
current lower than 320A or a discharge power lower
Efficiency computations have been made for a typical than 400W.
2600F/2.5V supercapacitor, having a 0.7mΩ series resistor.
The efficiency for the charge and the discharge are given in The use of such supercapacitors with a 90% of energy
Fig. 2 and Fig. 3, for a discharge ratio d=50%, and for two efficiency leads to limit the charging/discharging current to
types of charge/discharge: with a constant current, or with a 320A, compared to the limit current defined in datasheets
constant power. (600A). Moreover, as the limit power is 400W, the real power
density of the component becomes 1120W/kg instead of the
4300W/kg given by manufacturers.
As a consequence, once a supercapacitive tank has been
designed to match energy requirements, it has then to be
checked if the number of supercapacitors is compatible with
the power requirements of the considered application. If
needed, the number of supercapacitors has to be increased in
order to increase also its energy efficiency.

III. ASSOCIATION OF SUPERCAPACITORS WITH BATTERIES

A. Batteries in an electrical scooter


A first example in the possible sizing of a supercapacitive
tank in association with an energy source is an electrical
scooter, initially powered with batteries only. In order to justify
the choices made by the scooter manufacturer for the batteries
system, let consider the typical electrical power profile in Fig.
4, measured on the scooter during a test run.
Figure 2. Efficiency of a 2600F/2.5V/0.7mΩ supercapacitor during charge

Figure 4. Power profile – Lausanne -CH

The first curve is the profile of the power injected into the
DC motor of the vehicle. It can be seen that the maximum
power the batteries system has to provide is 3.44kW, during
Figure 3. Efficiency of a 2600F/2.5V/0.7mΩ supercapacitor during acceleration along an uphill. It should also been noticed that the
discharge potential saving of energy during braking phases is not
exploited on such a vehicle. This is mainly due to the power
Efficiency for charge and discharge with a constant current
electronics that interfaces the batteries with the DC motor of
or a constant power are quite similar. The following comments
the vehicle. For cost reasons, the topology that has been chosen
can be made:
does not allow a controllable regenerative braking. Energy
saving occurs only during downhill, at high speed, when the on the associated energy profiles in Fig. 5. The energy profile
voltage across the DC motor becomes higher than the voltage associated to the fluctuating power has an energy balance equal
of the batteries, by the spontaneous switching on of diodes. to zero, as the averaged value of the fluctuating power is zero.
But the energy the device that should assume such profile has
By numerical integration, energy profile is obtained from to store is the difference between the maximum energy level
the power profile (curve (1) on Fig. 5). The energy needs for and the minimum energy level. In this case, this corresponds to
such a run are then 192.5Wh. 48Wh.
The main comments can then be made:
• The energy contribution for moving the vehicle
(195.5Wh) can be affected to a device able to provide a
constant power (990W), as this energy corresponds to
the total energy balance. As a batteries stack is able to
store much more energy (600Wh), with the required
power availability (1.57kW), one batteries stack will
be enough.
• The fluctuating power can be operated with
supercapacitors if a reduced number of them are able
to store the 48Wh related to the fluctuating power in a
reduced volume, with the required power availability
(2.45kW peak power with an efficiency higher than
90%).
The first step consists so to the sizing of the supercapacitive
Figure 5. Energy profiles deduced from power profiles
tank according to energy requirement (48Wh). The equation
From the power peak and the energy needs, choices can (3) shows that the lowest number of components is obtained for
then be made for batteries. The scooter manufacturer has a voltage discharge ratio as low as possible. For efficiency
chosen cadmium-nickel batteries stacks, able to supply 600Wh reasons related to the associated power converter, the ratio will
per stack, with a maximum power rate equal to 1.57kW per be first chosen to be 50%. This allows the use of 75% of the
stack. The sizing process is quite identical with that one for the total stored energy into the supercapacitive tank. Using some
design of a supercapacitive tank. Considering energy 2600F/2.5V supercapacitors, this leads to the choice of 29
requirements, one batteries stack is able to provide enough components. The volume is then 12 litters, for a weight equal
energy for the scooter. But from a power profile point of view, to 15kg. Regarding the weight and the volume of actual
three batteries stack must be used to match the 3.44kW needed batteries stack, such a supercapacitive tank offers identical
for the scooter (3 times 1.57kW). As a consequence, the initial characteristics compared to the devices it is supposed to
scooter is powered thanks to 3 batteries stack. replace.

For this particular application, the main sizing criterion is From the power availability point of view, the energy
then power constraints that batteries have to satisfy. This has to efficiency of this supercapacitive tank has been computed, in
be done even if the batteries system is over-sized from an the case of charge and discharge with a constant power, taking
energy point of view, in order to obtain a good efficiency into account the series resistor of these components, equal to
during accelerations (discharge of the batteries), a to prevent 0.7mΩ. Results are given in Fig. 6.
batteries from aging. Note that the way batteries are sized is
extremely close of the previous method described for
supercapacitors.

B. Association of batteries and supercapacitors


The main goal for the association of batteries with
supercapacitors is to share advantages of each technology, by
using batteries only for their advantageous energy density
properties and supercapacitors for their power density.
Considering again the main power profile described in Fig.
4, this curve can be shared into two parts: a constant power
plus a fluctuating one. The constant part of the power, equal to
990W, gives by numerical integration the energy requirements
for the device that should assume this part of the vehicle needs
(curve (2) of Fig. 5).
The fluctuating part of the power has a maximum value Figure 6. Power availability of 29 supercapacitors 2600F/2.5V/0.7mΩ
equal to 2.45kW. Its numerical integration gives the curve (3)
If we consider a complete discharge of this supercapacitive present at some places, with examples like end-or periferic-
tank, the energy efficiency is higher than 98% when the stations of city networks. Typical problematic voltage drops
discharge power is lower than 2.45kW. In this application, the are characterized by a fall down to less than 200 Volts without
power availability of the tank is then high, taking into account load. This kind of situation can happen by abnormal presence
that the 2.45kW we have considered are only a peak power. of three busses near the end-station as a result of jam in the
The main sizing requirement is then related to energy road-vehicle flow.
constraints, for this particular application.
For reasons of versatility, price, weight and volume, it is
We will then retain as a final choice, for assuming the now investigated to use supercapacitors as energy storage
power profile defined in Fig. 4: devices for compensating the voltage drop at the end of the
line, allowing also the saving of energy during regenerative
• 1 batteries stack 600Wh, 1.57kW, over-sized from a breaking. The principle is shown in Fig 7. The aim of such an
power point of view application is not to provide all the energy needed for the
• 29 supercapacitors 2600F/2.5V, 0.7mΩ, able to store busses at the end of the line as for a classical supply station, but
48Wh of usable energy with a discharge ratio equal to to provide only the energy to limit the voltage variations.
50%, and able to provide 12kW with a 90% energy
End of line
efficiency. Supercapacitive
Tank

C. Additional comments Supply


DC Station
The proposed association of batteries and supercapacitors DC
TL
675Vdc
as described above consists in the reduction of fluctuating
Val-Vert 3 km
power constraints applied to the batteries. The first gain is the Station
Bellefontaine
Station
reduction of the volume and the weight of batteries. This
Figure 7. End of line supercapacitive tank – Line n°7 - Lausanne
reduces the costs that are linked to elements having a reduced
number of cycles and a shorter lifetime than supercapacitors. A typical voltage profile has been measured at the end of
On another hand, the design of a storage tank that allows the line No7 in Lausanne (CH), in the case of non-
the reduction of power constraints on batteries leads to prevent compensation. It is presented in Fig. 8. Without any
the aging of batteries, and should increase their lifetime compensation, this voltage varies in a large range of values. In
compared to the initial vehicle powered only with batteries. particular cases, this voltage can decrease under 350V
(compared to the "nominal" 675V). In this case, a bus that
However, as can be seen on Fig. 4, the proposed sizing has should start at the end of the line would not be able to do so.
been made considering the on-board power converters as they
are in the actual vehicle. In particular, energy saving is difficult 700
to obtain and impossible to control. The use of supercapacitors
could offer the possibility to re-design the drive of the scooter, 600
in order to allow regenerative braking, as they are fully power
compatible with the power requirements in such an application. 500

This should have a positive consequence on the sizing of the


batteries stack that should be notably reduced. 400
U (V)

In addition to the re-design of the initial power converter, 300


an additional DC/DC converter is needed to interface the
supercapacitive tank to the application. This increases the 200

weight and the volume of the storage system that appears to be


today heavier than the initial system with batteries only. In 100

addition, the price of supercapacitors today and their needed


power electronics interfaces lead to solutions more expensive 0
0 5 10 15 20 25 30

than the conventional ones. The complexity of supercapacitive t (min)

tank and their needed power converter compared to single Figure 8. Without Supercapacitive compensation – End of line N°7 –
batteries, and the price of supercapacitors is today the main Lausanne - CH
limit of such a technology.
Corresponding to the voltage profile defined in Fig. 8, the
fluctuating power profile measured at the “Bellefontaine”
IV. SUPERCAPACITORS FOR WEAK DISTRIBUTION
station is defined in Fig. 9, that a supercapacitive tank has to
NETWORKS
assume and compensate. Its mean power is 0W, the maximum
power is 550kW, and the minimum power is –140kW. As for
A. Principle and sizing the scooter application, the energy profile associated to this
Energy distribution with low voltage systems is especially power profile is deduced from the power profile by numerical
sensible against voltage drop when lines present ohmic integration. The usable energy is obtained from this last profile,
components like in transportation with the example of as the difference between the maximum value and the lowest
trolleybuses. Special sensible points of those networks are
level of energy. In this example, the usable energy is 20.55MJ of voltages between the supercapacitive bank and the line.
(5.7kW.h). Especially when the design of the tank has been done for the
compensation of one or two busses, the stable injection is
This capacity corresponds to a number of 4800 possible with current control for the case of an abnormal
supercapacitors of each 2600F/2.5V, where their voltage will overload of the line with three busses or more. A second
vary down to 70% of the maximum value. An arrangement in advantage can be seen if a short-circuit occurs on the overhead
20 branches of 240 supercapacitors connected in series has line, the current can still be controlled thanks to the buck
been selected. Such a unit represents a weight of approximately converter.
2.5tons, for a volume of 2m3, where the static converter has not
been included. Power requirements have been taken into In Fig. 11 are shown simulation result, based on
account to match an energy efficiency higher than 90%. But, in measurements realized in the Lausanne bus network. In that
this particular application, the sizing criterion is energy case, with a supercapacitive tank at the end of the line, the
requirements. voltage level is practically kept at a constant level thanks to the
5
voltage-control facility. Note that the bank of supercapacitors
6
x 10
becomes more solicited as the load approaches the autonomous
storage substation. On the supercapacitor current, it is easy to
5
see the compensation action according to the dynamic
4
fluctuations.

3
Power (W)

-1

-2
0 200 400 600 800 1000 1200 1400 1600 1800
t (s)

Figure 9. Fluctuating power profile at Bellefontaine station – Line N°7 –


Lausanne - CH

B. Power electronics developments


Because of the voltage variation across the supercapacitive Figure 11. End of line voltage compensation
bank during the charging and the discharging, power
converters are needed for interfacing the supercapacitors and The main difficulty in such an application is the
the end of the line. Such a power converter is presented in Fig. management of the charge level of the supercapacitive tank.
11. This is obtained thanks to a control scheme as defined in Fig.
12.
DOUBLE-STAGE DC/DC CONVERTER CONTROL
Iref_charge_scaps_max
R_Vscaps
Vscaps_max
DeltaVline Iline_r ymax +
Rline G2

R_Vendline -
-
Voline Vendline_ref + Itransfer
+ -1

End of -
R_Vinter
+
Line Vinter_ref +

-
+
G1

+ +

Supercapacitive - -

R_Iinject R_Iscaps
Tank
Figure 10. Power interface from the supercapacitive tank to the line PWM PWM
Vendline Iinject Vinter Iscaps Vscaps

The first stage, from the supercapacitors to an intermediary L1 RL1 L2 RL2

DC high voltage level stage, is a reversible boost converter Cinter Cscaps

which enables a continuous current in the supercapacitors. The


second stage, from the DC high voltage level stage to the line, RECTIFIER
SUBSTATION
LINE
(CATENARY)
SUPERCAPACITORS-BASED SUBSTATION

is a reversible buck converter. The main advantage of such a Figure 12. Structural diagram of the controlled supercapacitive storage based
topology is to allow a complete control of the currents in the substation
supercapacitors and in the line independently of the difference
The main principle is to define a voltage reference for the In most applications, especially in tractions applications,
end of the line. A first regulator controls the current to inject simple models of supercapacitors consisting in capacitance
into the line in order to achieve this. A second regulator defines with a series resistor are generally well adapted for the sizing
the reference for the charging or discharging current for and the design process.
supercapacitors, in order to maintain constant the intermediary
DC voltage constant or higher than the end of line voltage. The sizing of a supercapacitive tank is made in a two steps
approach. First considering energy criteria leads to identify a
The charge-level management of the supercapacitive tank is first number of components to use. Then, by analysing the
made by choosing an end-of-line voltage lower than the value power requirements, this number can be eventually increased if
in case of no bus on the line. The voltage reference will as low it is needed to increase the efficiency of the supercapacitive
as the supercapacitive tank needs to be re-filled. In the example tank during charge and discharge.
of Fig. 11, the voltage reference is 650V, compared to the
700V in case of no buses on the line. In most applications, supercapacitors are used as energy
buffers, in order to minimize power constraints on a main
energy source. This has been illustrated thanks to two
C. Additional comments examples: the association of supercapacitors with batteries in
The solution that consists in using supercapacitors at the an electrical scooter, and the use of supercapacitors to control
end of the supply line for trolleybuses, or tramways, presents the end of line voltage of over-head trolleybuses supply.
two main properties:
For this last solution, there are different possible
• The maintain of a constant voltage at the end of a line, approaches. The supercapacitors technology has to be
evaluated in comparison with flywheels technology. Energy
• The opportunity to add devices able to allow the storage can be made on-board, at the supply-stations level,
storage of energy when vehicle on the line brake. between two supply-stations, and at the end of the line.
Such solution has to be compared to existing solutions, or Optimisation works have to be done to identify the solution or
new developments. As an example, another possible solution is the combination of solutions to use in order to save energy
to replace part of the braking resistors on the vehicles with efficiently, with a good over-head line voltage control, taking
supercapacitive tanks. As energy and power requirements are into account redundancy and costs.
only linked to the needs of only one vehicle, then the storage
tank is considerably reduced. The first goal is to save energy REFERENCES
during the braking of the vehicle. The second goal is the use of
this stored energy during the acceleration of the vehicle. This
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non-negligible part of the line before being stored. The Storage Systems: Supercapacitors as energy buffer in transportation
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V. CONCLUSION
This paper has presented a general approach to size a
supercapacitive tank.

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