INTECONT® PLUS for Measuring Systems

% Compact weighing electronics for

continuous measuring systems

% Integrated display and control panel

% Optimal communication structures

thanks to modular fieldbus technology

% EasyServe PC program for convenient

commissioning and service

% Enhanced operating reliability through

diagnostics and self-testing functions

% High operating convenience, automatic

calibration programs

% Optional legal-for-trade variant

Application Equipment

The INTECONT® PLUS weighing
electronics is specially designed for
weighing in continuous production
processes. It is the right solution
whenever material flows have to be
measured and acquired with high
accuracy with the use of
% Belt weighers (MULTIBELT®)
% Solids flow meters (MULTISTREAM®)
% Coriolis mass flow meters
(MULTICOR®)
This also covers special applications,
e.g. legal-for-trade weighing or use in
the hazardous area.
The INTECONT® PLUS weighing
electronics is primarily designed for
applications with a need for convenient
and elaborate display, control and
monitoring, in addition to basic measuring
functions. The weighing electronics
ensures repeatability and transparency
of the production process.
The system is supplied as front panel
mounting unit or with wall-mounting
housing for local installation. Operation
is via ergonomically styled keyboard
organised into operating and service
functions. A luminescent, anti-glare
two-line display ensures easy reading
of results.
Equipped with appropriate
communication module, INTECONT®
PLUS optimally fits into any automated
environment.
Operating Principle
Although the INTECONT® PLUS
functions vary with every scale type, the
basic equipment is always the same.
% System accuracy for weighing tasks
better than 0.05%
% Manual and/or automatic zero setting
% Full feed/dribble feed control for
accurate batching
% High electromagnetic compatibility
% Galvanically isolated outputs
% Totalizing counter pulses
% Fail-safe data memory (EEPROM)
% Integrated diagnostics and self-
testing functions (SPC)
% Default settings for simple and quick
commissioning
% Auto calibration (automatic
calibration programs, self-starting
taring)
% Calibration intervals with signal
output (selectable at will)
% Dialog available in German, English,
Italian, Spanish and French
% Status, event, calibration and
quantity reports
% Simulation mode for testing and
learning

BV-D2184GB
Weighing functions Dimensions (mm)
As a function of mechanical system
used, the actual feed rate is acquired
INTECONT® PLUS for Front Panel Mounting
using:
% Belt load and belt speed
(belt weighers)
Panel cut-out
% Reactive force (solids flow 282 + 0,5 x 88 + 0,5
meters)
% Direct mass flow measurement
on the Coriolis principle (mass
flow meters)
In addition to the comprehensive
basic equipment, the following
weighing functions are available:
% Belt weighers
- Accurate belt speed
measurement
- Belt influence compensation
(BIC)
- Belt run monitoring
- Shifting of weighing to point
of discharge
- Legal-for-trade variant
(upon request)
% Solids Flow Meters
- Adaption to varying INTECONT® PLUS Wall Housing INTECONT® PLUS Wall Housing
measuring chute Belt Weighers, Solids Flow Meters Coriolis Mass Flow Meters
characteristics
% Coriolis Mass Flow Meters
- Accurate speed and torque
acquisition

Bottom View
Technical Data

Base Unit Additional Equipment

Display Clear text fluorescent display,
2 lines with 20 digits each,
6 mm character height
24 VDC +30% / -25%
Power supply
Consumption 20 VA
Ambient conditions Operating temperature -40° to 60°C
EMC (EN 61000, EN61326)
conform to CE regulations
Legal-for-trade application:
Temperature range -10° to +40°C
Front panel mounting housing
Protection
Front protected to IP 65
Measuring inputs Speed (RPM) input
(NAMUR level 0.04 - 3000 Hz)
Load cell input
(R min 80 Ω, up to 1000 m cable)
Release contact (24 V, 5 mA)
Namur input for belt circuit sensor
3 potential-free digital inputs
Control inputs
(24 V, 5 mA)
Outputs 3 relay outputs (max. 230 V,
8 A ohmic load, 1 A inductive load)
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
1 pulse output for totalizing counter
(24 V / 100 mA)
Interfaces RS 232 for Service PC
Power supply
12 V AC
measuring circuit
Wall housing for belt
Wall housing IP 54 (Nema 4)
weighers, solids flow
Power supply 85 .. 264 V/ 24 V
meters
Wall housing for Coriolis
Wall housing IP 54 (Nema 4)
mass flow meters with
Power supply 85 .. 264 V /24 V
control unit and power
Control unit and power switch
switch
Power supply, 85 ... 264 V 24 V, 2 A, panel-mounting unit
Power supply, 85 ... 264 V 24 V, 1,25 A, desk-top unit
0 - 100%, panel-mounting unit
Analog display
4 - 20 mA, 96mm x 24 mm
Pulse counter, 8-digit
non-resettable 52 mm x 28 mm
Pulse counter, 6-digit
resettable 52 mm x 28 mm
Event printer printer with serial
interface RS 232 and
system cable
Special measuring cable Indicate length in your order
MEMOSAVE,
Legal-for-trade memory
see Datasheet BV-D 2078GB

I / 0 Expansion (Option)

2 potential-free digital inputs

Control inputs
(24 V / 5 mA)
Outputs 5 relay outputs (max. 230 V,
8 A ohmic load, 1 A inductive load)
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
Interfaces RS 232 for printer

Communication Modules (Option)

Model VSS 021 V Modbus, 3964 R

VPB 020 V Profibus DP
VCB 020 V Device Net
VET 020 V Ethernet MODBUS/TCP
VET 022 V Ethernet/IP
INTECONT Variant VEG 206XY Options

X = 0 : No I/0 expansion Wall housing with power supply

= 1 : With I/0 expansion for belt weighers and solids flow meters
Y = 0 : No communication module
Wall housing with power supply, control unit and power
Y = 1 : Communication module Modbus, 3964 R
switch, for Coriolis mass flow meters
Y = 2 : Communication module Profibus DP
Y = 3 : Communication module Device Net
Power supply: desk-top, panel-mounting units
Y = 4 : Communication module Ethernet MODBUS/TCP

BV-D2184GB 0903 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2009
Analog display

Pulse counter, non-resettable

Pulse counter, resettable

Event printer

Schenck Process GmbH

Pallaswiesenstr. 100
64293 Darmstadt, Germany
Phone: +49 6151 1531-1216
Fax: +49 6151 1531-1172
sales@schenckprocess.com
www.schenckprocess.com
INTECONT® PLUS for Feeding Systems

% Compact measuring, control, and

supervisory electronics for continuous
feed applications

% Integrated display and control panel

% Optimal communication structures

thanks to modular fieldbus technology

% EasyServe PC program for convenient

commissioning and service

% Enhanced operating reliability through

diagnostics and self-testing functions

% High operating convenience, automatic

calibration programs

Application
Designed for feeding duties in continuous
processes, the INTECONT® PLUS
measuring, control, and supervisory
electronics is specially suited for single
feeders and small gangs controlled by a
host system. The system is the right
choice whenever bulk solids have to be
fed with high accuracy with the use of
% belt weighers (MULTIBELT® or
weigh belts with controlled prefeeders wall-mounting housing for installation at
% weighfeeders (MULTIDOS®)
% Coriolis mass flow feeders
(MULTICOR®)
% loss-in-weight feeders (discharge and
fill weighing with MECHATRON® /
AccuRate)
without expensive control of the feeder
environment. The system can also be
used in special applications, i.e. in the Operating Principle
hazardous area.
The measuring, control, and supervisory
electronics is specially economical if the
feed system is controlled locally in
normal mode or from the display and
control panel in a central control room.
Equipment
The electronics is supplied as front-of-
panel mounting unit or with an optional
site. The system is operated via an
ergonomically styled keyboard organised
into operating and service functions. A
luminescent, anti-glare two-line display
ensures easy reading of results.
Equipped with appropriate
communication module,
INTECONT® PLUS optimally fits into any
automated environment.
Although the INTECONT® PLUS
functions vary with every scale type, the
basic equipment is always the same.
% System accuracy for weighing tasks
better than 0.05%
% Precise speed acquisition
% Optimal feed control for accurate
batching via an adaptive control
circuit
% High electromagnetic compatibility
% Galvanically isolated outputs
% Fail-safe data memory (EEPROM)
% Integrated diagnostics and self-
testing
% functions (SPC)
% Preset with default values for easy
and quick commissioning
% AUTO calibration (automatic
calibration programs), theoretical
span calibration without auxiliaries
Totalising pulse (level and pulse
%
width set by parameter)
% Simulation mode for testing and
learning
% Status, event, calibration and
quantity reports
Dialog in German, English, Italian,
Spanish and French.

BV-D2185GB
Weighing Functions Dimensions (mm)
The difference of set and actual feed
rates, determined by comparison,
forms the control output to the feeder INTECONT® PLUS
control circuits. As a function of for Front-of-Panel Mounting
feeder type, a corresponding control
signal is transferred to the speed- Panel cut-out
controlled weigh belt, the controllable 282 + 0.5 x 88 + 0.5
discharge unit of the loss-in-weight
feeder or the controllable feed unit of
the Coriolis mass flow feeder.
The control circuit exactly controls
the actual feed rate for setpoint.
The actual feed rate is acquired
using:
% Measured variables, i.e. belt
speed and belt load with
weighfeeders
% Loss in weight in the hopper per
unit time with loss-in-weight
feeders
% Direct mass flow measurement
on the Coriolis principle (mass
flow feeders)
In addition to the comprehensive
basic equipment, the following
weighing functions are available:
% Weighfeeders
- Control for point of discharge
- Automatic belt run monitoring Wall-mounting
(belt slip, belt skew) Housing

- Belt influence compensation Selected in

(BIC) accordance with
% Loss-in-weight feeders frequency inverter Cable inlet
output and design
- Adaptive fuzzy disturbance
auto elimination 300

- Fill control as a function of time

and/or weight
- Adaptive control adjustment to
material properties
% Coriolis mass flow feeders
- Manual and automatic zero
setting
- Prefeeder control
Technical Data

Base Unit Additional Equipment

Clear text fluorescent display, Control cubicles and Control cubicles and racks for
Display 2 lines with 20 digits each, racks accommodation of several
6 mm character height INTECONT® PLUS with or without
24 VDC +30% / -25% power supply
Power supply 600 mm x 600 mm x 2000 mm
Consumption 20 VA
Ambient conditions Operating temperature -40°C to 60°C 800 mm x 400 mm x 2000 mm
Humidity Class F (DIN 40040) Wall-mounting Wall-mounting housing protected to
EMC (OIML, IEC 801, EN 45501) housing with drive IP 54 (Nema 4) for drive units and
Spark protection unit and power power supply 230V / 400V
(EN 55011, VDE 871-B) supply for accommo- (see figure)
conform to CE regulations dation of
Front-of-panel mounting housing INTECONT® PLUS
Protection
Front protected to IP 65 Power supply,
24 V, 2 A, panel-mounting unit
Measuring inputs Speed (RPM) input 85 ... 264 V
(NAMUR level 0.04 - 3000 Hz) Power supply,
24 V, 1,25 A, desk-top unit
Load cell input (Rmin 80 Ω) 85 ... 264 V
Analog input, galvanically non-isolated Local/Automatic modes, Start/Stop,
Local control unit
for external setpoint 0(4)-20mA) speed setpoint
Belt circuit pulse (NAMUR level) 0 - 100%, panel-mounting unit
Analog display
3 potential-free digital inputs 4 - 20 mA, 96mm x 24 mm
Control inputs
(24 V, 5 mA) Pulse counter, 8-digit
Outputs 3 relay outputs (max. 230 V, non-resettable 52 mm x 28 mm
8 A ohmic load, 1 A inductive load) Pulse counter, 6-digit
1 analog output (potential-free, resettable 52 mm x 28 mm
0(4)-20 mA, max. 11 V) Event printer dot matrix printer with serial
1 pulse output for totalising counter interface RS-232 (V 24) and
(24 V / 100 mA) system cable
Interfaces RS-232 for Service PC DC isolation amplifier for analog
DC isolator
outputs

I / 0 Expansion (Option) Emergency Stop Emergency Stop switch for max.

switch 1.5 kW connected load
2 potential-free digital inputs Special Scale /
Control inputs Weighing Electronics Indicate length in your order
(24 V / 5 mA)
Outputs 5 relay outputs (max. 230 V, interconnecting cable
8 A ohmic load, 1 A inductive
load)
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
Interfaces RS-232 for printer

Communication Modules (Option)

Model VSS 021 V Modbus, 3964 R (S5)

VPB 020 V Profibus DP
VCB 020 V Device Net
VET 020 V Ethernet MODBUS/TCP
VET 022 V Ethernet/IP
Variants VEG 206XY Options

X = 0 : No I/0 expansion
= 1 : With I/0 expansion
Y = 0 : No communication module
Y = 1 : Communication module Modbus, 3964 R
Y = 2 : Communication module Profibus DP
Y = 3 : Communication module Device Net
Control cubicles or racks with/without power supply for max.
2 INTECONT® PLUS
Wall-mounting housing with drive units up to 3 kW and
power supply
Power supply: desk-top, panel-mounting units

BV-D2185GB 0809.1 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2008
Y = 4 : Communication module Ethernet MODBUS/TCP
Y = 5 : Communication module Ethernet/IP Local control unit

Analog display

Pulse counter, non-resettable

Pulse counter, resettable

Event printer

DC isolator

Emergency Stop switch

Schenck Process GmbH

Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-1216
F +49 6151 1531-1172
sales@schenckprocess.com
www.schenckprocess.com