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Composites: Part A
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a r t i c l e i n f o a b s t r a c t
Article history: The effect of ramie fiber, flame retardant and plasticizer on sound absorption property of ramie fiber rein-
Received 16 January 2010 forced PLLA composites was investigated. We used press molding process to prepare the ramie fiber/PLLA
Received in revised form 31 March 2010 composites, with short ramie fiber and ramie plain weave fabric as the reinforcement. The dispersivity of
Accepted 9 April 2010
flame retardant ammonium polyphosphate (APP) was indirectly tested by thermogravimetric analysis
(TGA). The result of sound absorption property measurement shows that the composites with short ramie
fiber have better sound absorption property than the ramie fabric reinforced PLLA composites. And the
Keywords:
addition of APP and plasticizer poly(butylene adipate-co-terephthalate) (PBAT) improves the sound
A. Ramie fiber
A. Poly(L-lactic acid)
absorption property of ramie fabric/PLLA composites. Moreover, morphological studies by scanning elec-
B. Sound absorption property tron microscopy (SEM) demonstrate the micro-phase separation in the PBAT/PLLA composites and the
porosity of the single ramie fiber bundle. The results suggest that these special structures are the main
reason for the better sound absorption property.
Ó 2010 Elsevier Ltd. All rights reserved.
1359-835X/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2010.04.007
D. Chen et al. / Composites: Part A 41 (2010) 1012–1018 1013
investigate the effects of ramie fiber, flame retardant and plasti- series of materials were melt-mixed with a twin-screw extruder
cizer on sound absorption property of ramie fiber reinforced PLLA (LEISTRITZ, Germany) at about 170 °C with a rotor speed of
composites. 25 rpm for 10 min. The preparation of F-PBAT–PLLA was conducted
by the procedure same as that for F-PLLA. The ramie fabric was im-
2. Materials and methods merged in APP ethanol solution for 24 h under agitation. Then the
fibers were dried at 70 °C until completely dry, and F-ksFAB was
2.1. Materials and reagents obtained.
PLLA, weight-average molecular weight of 150 kDa, polydisper- 2.2.4. Composites processing
sity of 2 (GPC analysis) was obtained from Tong-Jie-Liang Biomate- To ensure that all absorbed moisture was removed and to pre-
rial Co., Ltd. (China). PBAT (Ecoflex FBX 7011, BASF Corp.) with vent void formation, ramie fibers and PLLA matrix resin were dried
density of 1.26 g/cm3 has a weight-average molecular weight of at 80 °C under vacuum for 10 h before processing. Ramie fiber/PLLA
145 kDa, polydispersity of 2.40 (GPC analysis), and a glass transi- composites with 30% w/w ramie fibers were chosen to test the
tion temperature and melting point of 30 and 122 °C (DSC anal- sound absorptivity. The same fiber content was used for all tests
ysis), respectively. Both polymers were supplied in granular form to determine the optimal mechanical properties [19,20]. The short
and used as received. Silane coupling agent KH550 that is 3-Ami- ramie fibers and PLLA were blended using a two roll plastics mill in
nopropyltriethoxysilane (APS) H2N(CH2)3Si(OC2H5)3 used to im- the following order. First, one half of the PLLA was placed inside
prove the interaction between the ramie fibers and polymer was the mixing chamber for about 1 min at 30 rpm; then ramie fibers
purchased from Shanghai Yaohua Chemical Plant (China). APP were added over a period of 3 min. Then, the other half of the PLLA
(Mn > 1000) was obtained from Shanghai Xunshen Flame Retardant was placed inside the mixing chamber and the mixing speed was
Co., Ltd. (China). Ramie fibers used were purchased from Feng-Ling increased to 60 rpm for 5 min. The total mixing time was 9–
Co., Ltd. (China). 10 min. The ramie fabric/PLLA composites containing 30% w/w ra-
mie fabric were produced by press molding using the powder-
2.2. Methods stacking procedure. Bed lay-ups were prepared in the sections
where fibers were stacked up with PLLA powder layers on either
2.2.1. Preparation of the blends of PBAT and PLLA (PBAT–PLLA) side [21,22]. The weights of PLLA sheets and ramie fibers were
PBAT and PLLA were dried and mixed and a series of materials measured before processing so as to determine the wt.% of ramie
were melt-mixed with a twin-screw extruder (LEISTRITZ) at about fibers and PLLA in the resulting composite. All the biocomposites
170 °C with a rotor speed of 25 rpm for 10 min. obtained were then molded into sheets by hot pressing at 170 °C
and 20 MPa for 4 min, followed by cooling to room temperature
2.2.2. Preparation of short ramie fiber treated by permanganate at 5 MPa. The compound formulations of different sheets prepared
acetone solution and silane coupling agent (ksFIB) and ramie fabric for structure characterization and properties measurements were
treated by permanganate acetone solution and silane coupling agent as shown in Table 1. The specimens for the sound absorption prop-
(ksFAB) erty testing were obtained from these laminates according to GBJ
Firstly, short ramie fiber and ramie fabric were treated with 88-85 standards with diameter of 110 mm and thickness of 3 mm.
0.8% permanganate acetone solution [17,18]. Secondly, the surface
of short ramie fiber and ramie fabric were treated with 0.4% silane 2.2.5. Thermogravimetric analysis(TGA)
coupling agent (weight percentage with respect to the fibers) dis- TGA was performed on a Q100 thermogravimetric analyzer
solved in acetone at 25 °C. Then, the fibers were immersed in the (Tainstsh, USA) at a heating rate of 20 °C/min. Samples were exam-
solution for 8 h under agitation. Afterwards, the fibers were dried ined under flowing air (80 ml/min) over a temperature range from
at 70 °C until the fibers were completely dry. ambient to 700 °C.
2.2.3. Preparation of PLLA with flame retardant (F-PLLA), PBAT–PLLA 2.2.6. Sound absorption property measurement
with flame retardant (F-PBAT–PLLA) and ks-FAB with flame retardant Sound absorption property was tested by standing-wave tube
(F-ksFAB) method which is the normal incidence sound-absorbing determi-
The flame retardant (APP) was dried under vacuum at 80 °C for nation. The devices were installed with the main tube equipment,
10 h to remove moisture. Then PLLA and APP were mixed and a support device, sound source apparatus and sound accepter.
Table 1
The compound formulation of the biocomposites.
1014 D. Chen et al. / Composites: Part A 41 (2010) 1012–1018
Fig. 1. (a) Normal incidence sound absorptivity testing system and (b) computing formula for sound absorptivity test.
Table 2
Effect of ramie fiber, flame retardant and plasticizer on sound absorption coefficient.
Fig. 4. SEM photomicrographs of ramie fibers: (a) 100 lm (at 500), (b) 10 lm (at 4000), (c) 100 lm (at 400) and (d) 20 lm (at 2000) with (a and b) showing their
surface features; (c and d) showing their cross-sectional features.
Fig. 5. SEM micrographs of the quenching fault surface of: (a) PBAT–PLLA and (b) ksFIB/PLLA; SEM micrographs of the quenching fault surface and marginal surface of (c)
ksFAB/PLLA and (d) F-ksFAB/F-PBAT–PLLA.
sound waves. The effect of flame retardants on sound absorptivity holes caused by flame retardants, and it is a reflection of the poor
of the composites was also examined. It is found that the compos- compatibility between fire retardants and matrix resin. Comparing
ite materials with the flame retardants is superior to the materials the sound absorption curve of PBAT–PLLA and ksFAB/PBAT–PLLA,
without the flame retardants, which may be due to the molecular there is abated effect of sound-absorbing from the operating fre-
D. Chen et al. / Composites: Part A 41 (2010) 1012–1018 1017
Fig. 6. Horizontal–vertical organization of ramie fabrics in ksFAB/PLLA, chaotically distributed organization of short ramie fibers in ksFIB/PLLA and the hierarchical
organization of fiber.
quency of 1400–1600 Hz in the composites with ksFAB. And com- ramie fiber bundle and the distribution of short ramie fiber and
paring the sound absorption curve of PBAT–PLLA and F-ksFAB/F- ramie fabric in the PLLA composites. There are many micropores
PBAT–PLLA, there is increasing tendency of sound-absorbing from and continuous bubbles in the porous structure of single ramie
the operating frequency of 1400–1600 Hz in the composites with fiber bundle. When the sound wave is incident on the surface of
fire retardants. The sound absorptivity of PLLA, PBAT–PLLA, porous structure of ksFIB/PLLA, the air motion and compression
ksFIB/PLLA, ksFAB/PLLA, ksFAB/PBAT–PLLA and F-ksFAB/F-PBAT– in micropores caused by sound wave vibration can cause the fric-
PLLA at different operating frequency are shown in Table 2. tion with micropore wall and let the air that close to the micropore
Fig. 3b and c shows the impedance ratio of different kinds of PLLA wall cannot move easily. Because of the friction and viscous forces,
composites. The larger the impedance ratio value is, the lower the there are a considerable part of the sound energy can be converted
sound absorptivity is. In value, the impedance ratio of PLLA is lar- to heat energy and cause sound energy attenuation. On the other
ger than that of PBAT–PLLA, ksFAB/PLLA has larger impedance ratio hand, the heat loss caused by heat exchange between the air in
than ksFIB/PLLA and ksFAB/PBAT–PLLA has larger impedance ratio the micropores and the micropore wall can also cause sound en-
than F-ksFAB/F-PBAT–PLLA, and all of the results are in accord with ergy attenuation. The random distribution of ksFIB in the PLLA
the result of sound absorption property measurement. composites can let most of the sound waves hit the micropores
of fiber bundle and strengthen the sound absorption effect. These
special structures and the distribution are the main reason for
3.3. Morphology analysis
the acoustical absorptivity.
SEM micrographs of the surface and the quenching fault surface
of ramie fiber are presented in Fig. 4. As shown in Fig. 4a and b, the
4. Conclusions
surface of ramie fibers is very dense, there is no apparent minute
crevices, but from the observations of the quenching cross-section
The data of sound absorption property measurement show that
of fiber, we can see that the structure of fiber is a dense hollow
the composites with short ramie fiber have better sound absorp-
structure as can be seen in Fig. 4c and d. This porous structure
tion property than the ramie fabric reinforced PLLA composites.
has a certain effect on the empty for the sound absorption, further
And the adding of flame retardant APP and plasticizer PBAT has po-
this is also related to the distribution of fibers in the composites.
sitive effect on the sound absorption property of the ramie fabric/
For the short ramie fiber, due to its random distribution in the
PLLA composites. Moreover, morphological studied by SEM reveal
composites, there is a considerable portion of porous structure,
the micro-phase separation in the PBAT/PLLA composites, the
which can absorb sound waves. But for the ramie fabric, due to
porosity of the single ramie fiber bundle and the distribution of
its tightly arranged structure, when the sound waves hit the dense
short ramie fiber and ramie fabric in the PLLA composites. These
fiber bundle wall, they reflect. Pectin, lignin and hemicellulose and
special structures and the distribution are the main reason for bet-
other low-molecular weight materials can form a dense layer on
ter acoustical absorptivity.
the surface of ramie fibers, so the reflection is higher. As shown
in Fig. 5a, the fault surface of PBAT–PLLA is not compact and mi-
cro-phase separation can be clearly seen. As is shown in Fig. 5b, Acknowledgements
a lot of short ramie fibers is arrayed with random distribution in
the ksFIB/PLLA composites. The SEM micrographs of Fig. 5c and d This work is supported by the National High Technology Re-
shows that the marginal surface of ksFAB/PLLA and F-ksFAB/F- search and Development Program of China (No. 2006AA02Z248),
PBAT–PLLA is very dense and with the horizontal–vertical arrange- the Program of Shanghai Subject Chief Scientist (No. 07XD14029)
ment fiber bundlesmaking the sound cannot be absorbed by the and the fund of Shanghai International Co-operation of Science
composites easily. Fig. 6 demonstrates the porosity of the single and Technology (No. 075207046).
1018 D. Chen et al. / Composites: Part A 41 (2010) 1012–1018