STATISTICAL PROCESS CONTROL STUDY

PART NAME: COUPLING RUBBER INSTRUMENT: Hardness Tester L.COUNT: 1 shore A

Date 10/27/2007
PART NO.: DJ151088 SPECIFIC: 80±5 shore A MACHINE:
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 76.00 75.00 75.00 75.00 75.00 75.00 75.00 77.00 76.00 76.00 75.00 75.00 75.00 77.00 75.00 75.00 76.00 75.00 75.00 75.00 75.00 75.00 76.00 76.00 75.00 U.T.L. 85.00 1 1.123 2.560 3.270
2 76.00 75.00 76.00 76.00 75.00 76.00 75.00 75.00 75.00 76.00 75.00 75.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 75.00 76.00 77.00 75.00 75.00 75.00 2 1.128 1.880 3.270
3 76.00 75.00 77.00 76.00 75.00 77.00 75.00 76.00 75.00 76.00 75.00 75.00 76.00 75.00 76.00 75.00 75.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 75.00 3 1.693 1.020 2.570
4 75.00 76.00 76.00 75.00 75.00 76.00 76.00 75.00 76.00 75.00 76.00 77.00 76.00 76.00 75.00 75.00 75.00 76.00 75.00 75.00 75.00 76.00 76.00 75.00 76.00 L.T.L. 75.00 4 2.059 0.730 2.230
5 75.00 75.00 75.00 75.00 77.00 75.00 75.00 75.00 76.00 75.00 77.00 77.00 75.00 75.00 75.00 75.00 75.00 75.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 76.00 76.00 77.00 76.00 77.00 77.00 76.00 77.00 76.00 76.00 77.00 77.00 76.00 77.00 76.00 75.00 76.00 76.00 77.00 76.00 76.00 77.00 76.00 77.00 77.00 Xmax.= 77.00 No. of Non
0 NOS.
Xsmall 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 Xmin.= 75.00 conforming Parts=
Range 1.00 1.00 2.00 1.00 2.00 2.00 1.00 2.00 1.00 1.00 2.00 2.00 1.00 2.00 1.00 0.00 1.00 1.00 2.00 1.00 1.00 2.00 1.00 2.00 2.00 R - BAR 1.40 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 75.60 75.20 75.80 75.40 75.40 75.80 75.20 75.60 75.60 75.60 75.60 75.80 75.60 75.60 75.40 75.00 75.40 75.40 75.60 75.20 75.40 75.80 75.60 75.60 75.60 X - BAR 75.51 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 2.00 Spec. Width(S) = 10.00 0.898 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 80.00 Interval = 0.40 5 73.800 74.200 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 75.00 No. of readings= 125.00 4.488 74.200 74.600 0 0
from 'D' =
74.600 75.000 0 0
HISTOGRAM
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
76.500 ### ### ### ### ### ### ###X Bar
###Chart
### ### ### ### ### 75.000 75.400 73 73
80 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
76.000 ### ### ### ### ### ### ### ### ### ### ### ### ### V 75.400 75.800 0 73
G
70 ### .
U.C.L. ### ### ### ### ### ### ### ### ### ### ###
75.500 ### ### ### ### ### ### ### ### ### ### ### ### ### U 75.800 76.200 0 73
.
75.000 C
L.C.L.
60 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 76.200 76.600 40 113
L
74.500
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 76.600 77.000 0 113
50 74.000
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
73.500
### ### ### ### ### ### ### ### ### ### ### ### ### 77.000 77.400 12 125
40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
77.400 77.800 0 125
30
R Bar Chart 77.800 78.200 0 125
3.500
20 Ran 78.200 78.600 0 125
3.000 ge

2.500 U.C. U.C.L.XBAR = 76.338

10 L.
2.000 L.C.L.XBAR = 74.686
L.C.
1.500 L.
0 U.C.L.RBAR = 2.954
1.000
74.200

74.600

75.000

75.400

76.600

77.000

77.400

77.800

78.600
75.800

76.200

78.200

R-
0.500 BAR L.C.L.RBAR = 0.000
73.80074.20074.60075.00075.40075.80076.20076.60077.00077.40077.80078.200 0.000 Std.Dev."σ"= 0.667
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.497
Cpk={1- 0.256
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: SHOCK DAMPER INSTRUMENT: Hardness Tester L.COUNT: 1 shore A
Date 10/27/2007
PART NO.: 31151021 SPECIFIC: 80±5 shore A MACHINE: 21
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 75.00 77.00 75.00 75.00 77.00 75.00 75.00 77.00 76.00 76.00 75.00 75.00 75.00 77.00 75.00 75.00 76.00 75.00 75.00 75.00 75.00 77.00 76.00 76.00 75.00 U.T.L. 80.00 1 1.123 2.560 3.270
2 76.00 75.00 76.00 76.00 75.00 76.00 75.00 77.00 75.00 75.00 75.00 75.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 75.00 75.00 77.00 75.00 75.00 75.00 2 1.128 1.880 3.270
3 76.00 75.00 77.00 76.00 75.00 77.00 75.00 75.00 75.00 77.00 75.00 75.00 76.00 75.00 77.00 75.00 77.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 76.00 3 1.693 1.020 2.570
4 77.00 76.00 76.00 75.00 77.00 76.00 76.00 75.00 76.00 75.00 76.00 77.00 76.00 76.00 75.00 75.00 75.00 76.00 75.00 77.00 75.00 76.00 76.00 75.00 76.00 L.T.L. 75.00 4 2.059 0.730 2.230
5 77.00 75.00 75.00 75.00 77.00 75.00 75.00 75.00 76.00 75.00 77.00 77.00 75.00 75.00 75.00 75.00 75.00 75.00 76.00 75.00 76.00 75.00 76.00 75.00 77.00 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 77.00 77.00 77.00 76.00 77.00 77.00 76.00 77.00 76.00 77.00 77.00 77.00 76.00 77.00 77.00 75.00 77.00 76.00 77.00 77.00 76.00 77.00 76.00 77.00 77.00 Xmax.= 77.00 No. of Non
0 NOS.
Xsmall 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 75.00 Xmin.= 75.00 conforming Parts=
Range 2.00 2.00 2.00 1.00 2.00 2.00 1.00 2.00 1.00 2.00 2.00 2.00 1.00 2.00 2.00 0.00 2.00 1.00 2.00 2.00 1.00 2.00 1.00 2.00 2.00 R - BAR 1.64 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 76.20 75.60 75.80 75.40 76.20 75.80 75.20 75.80 75.60 75.60 75.60 75.80 75.60 75.60 75.60 75.00 75.80 75.40 75.60 75.60 75.20 76.20 75.60 75.60 75.80 X - BAR 75.65 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 2.00 Spec. Width(S) = 5.00 0.741 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 77.50 Interval = 0.40 5 73.800 74.200 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 75.00 No. of readings= 125.00 1.852 74.200 74.600 0 0
from 'D' =
74.600 75.000 0 0
HISTOGRAM X Bar Chart
U.C.L.
80 ### ### ### ### ### ### ### ### ### ### ### ###
77.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 75.000 75.400 67 67
A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
76.500 ### ### ### ### ### ### ### ### ### ### ### ### ### V 75.400 75.800 0 67
G
70 76.000 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### U 75.800 76.200 0 67
75.500 .
60 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
75.000 ### ### ### ### ### ### ### ### ### ### ### ### ### . 76.200 76.600 35 102
L
74.500 .
X-BAR
50 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 76.600 77.000 0 102
74.000
R-BAR
40 ### ### ### ### ### ### ### ### ### ### ### ###
73.500 ### ### ### ### ### ### ### ### ### ### ### ### ### 77.000 77.400 23 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
77.400 77.800 0 125
30
R Bar Chart 77.800 78.200 0 125
20 4.000
3.500
Ran
ge
78.200 78.600 0 125
3.000
10 U.C. U.C.L.XBAR = 76.616
2.500 L.
2.000 L.C.
L.C.L.XBAR = 74.680
0 L.
1.500 U.C.L.RBAR = 3.460
74.200

74.600

75.000

75.400

76.600

77.000

77.400

77.800

78.600
75.800

76.200

78.200

1.000 R-
BAR L.C.L.RBAR = 0.000
0.500
73.80074.20074.60075.00075.40075.80076.20076.60077.00077.40077.80078.200
0.000 Std.Dev."σ"= 0.775
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 1.075
Cpk={1- 0.279
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Coupling Rubber INSTRUMENT: Vernier L.COUNT: 0.02
Date 5/2/2007
PART NO.: DX151025 SPECIFIC: 25 ± 0.8 mm MACHINE: 25A
SAMPLE SIZE: 125 NOS. OPERATION: Moulding NO.OF DECIMALS 0 Freq. 5 Sample / hr
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 25.08 25.40 25.30 25.20 25.20 25.20 25.18 25.12 24.90 25.10 25.10 25.10 25.10 25.12 25.12 25.20 24.92 25.30 25.42 25.20 25.32 25.32 25.18 25.32 25.00 U.T.L. 25.80 1 1.123 2.560 3.270
2 25.08 25.10 25.10 25.10 25.10 25.00 25.00 25.18 25.02 25.00 25.10 25.12 25.18 25.10 25.00 25.10 25.10 25.60 25.50 25.28 24.98 25.12 25.20 25.42 25.20 2 1.128 1.880 3.270
3 25.30 25.40 25.30 25.30 25.10 25.20 25.20 25.10 24.92 25.10 25.00 25.00 25.12 25.08 24.96 25.12 25.32 25.10 25.40 25.20 25.40 25.34 25.34 25.18 24.96 3 1.693 1.020 2.570
4 25.20 25.30 25.10 25.10 25.20 25.10 25.10 25.20 25.10 25.08 25.10 25.20 24.98 25.12 24.98 25.00 24.98 25.40 25.30 24.92 25.06 25.26 25.32 25.20 24.98 L.T.L. 24.20 4 2.059 0.730 2.230
5 25.10 25.20 25.10 25.10 25.20 25.20 25.10 25.10 25.12 24.90 25.20 25.02 24.92 25.10 24.98 25.10 25.28 25.18 25.12 25.20 24.92 25.00 25.30 25.10 25.42 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 25.30 25.40 25.30 25.30 25.20 25.20 25.20 25.20 25.12 25.10 25.20 25.20 25.18 25.12 25.12 25.20 25.32 25.60 25.50 25.28 25.40 25.34 25.34 25.42 25.42 Xmax.= 25.60 No. of Non
0 NOS.
Xsmall 25.08 25.10 25.10 25.10 25.10 25.00 25.00 25.10 24.90 24.90 25.00 25.00 24.92 25.08 24.96 25.00 24.92 25.10 25.12 24.92 24.92 25.00 25.18 25.10 24.96 Xmin.= 24.90 conforming Parts=
Range 0.22 0.30 0.20 0.20 0.10 0.20 0.20 0.10 0.22 0.20 0.20 0.20 0.26 0.04 0.16 0.20 0.40 0.50 0.38 0.36 0.48 0.34 0.16 0.32 0.46 R - BAR 0.26 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 25.15 25.28 25.18 25.16 25.16 25.14 25.12 25.14 25.01 25.04 25.10 25.09 25.06 25.10 25.01 25.10 25.12 25.32 25.35 25.16 25.14 25.21 25.27 25.24 25.11 X - BAR 25.15 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.70 Spec. Width(S) = 1.60 0.188 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 25.00 Interval = 0.14 5 24.480 24.620 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 24.90 No. of readings= 125.00 0.150 24.620 24.760 0 0
from 'D' =
24.760 24.900 0 0
HISTOGRAM R Bar Chart
U.C.L.
60 ### ### ### ### ### ### ### ### ### ### ### 0.600
### ### ### ### ### ### ### ### ### ### ### ### ### ### 24.900 25.040 2 2
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 25.040 25.180 24 26
0.500 Ran
ge
U.C.L.
50 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 25.180 25.320 51 77
0.400 U.C.
L.
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 25.320 25.460 36 113
0.300 L.C.
40 L.
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 25.460 25.601 10 123
0.200 R-
BAR
R-BAR
30 ### ### ### ### ### ### ### ### ### ### ### 0.100
### ### ### ### ### ### ### ### ### ### ### ### ### ### 25.601 25.741 2 125

0.000 25.741 25.881 0 125

20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25.881 26.021 0 125

X Bar Chart 26.021 26.161 0 125

10 25.400 A

25.300
V
G
U.C.L.XBAR = 25.301
.
25.200 U L.C.L.XBAR = 24.999
0 .
25.100 C U.C.L.RBAR = 0.540
24.620

24.760

24.900

25.180

25.320

25.460

25.601

25.741

26.021

26.161
25.040

25.881

25.000 .
L L.C.L.RBAR = 0.000
24.900 .
24.48024.62024.76024.90025.04025.18025.32025.46025.60125.74125.88126.021
24.800
Std.Dev."σ"= 0.137
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Cp=(S/6σ)= 1.942
Cpk={1- 1.578
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Shock damper INSTRUMENT: Vernier L.COUNT: 0.02
Date 6/12/2008
PART NO.: 31151021 SPECIFIC: 16.5 + 0.0 / - 0.5 mm MACHINE: 21
SAMPLE SIZE: 125 OPERATION: Moulding NO.OF DECIMALS 0 Freq. 5 Sample/ hr
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 16.32 16.34 16.32 16.26 16.28 16.34 16.30 16.38 16.24 16.38 16.32 16.40 16.36 16.24 16.38 16.30 16.30 16.24 16.34 16.20 16.28 16.36 16.34 16.30 16.26 U.T.L. 16.50 1 1.123 2.560 3.270
2 16.36 16.32 16.20 16.30 16.30 16.32 16.34 16.34 16.28 16.40 16.28 16.32 16.26 16.28 16.32 16.34 16.38 16.30 16.26 16.34 16.24 16.30 16.26 16.28 16.34 2 1.128 1.880 3.270
3 16.30 16.30 16.32 16.28 16.28 16.38 16.24 16.34 16.38 16.28 16.22 16.26 16.20 16.30 16.28 16.24 16.32 16.28 16.20 16.30 16.26 16.34 16.24 16.34 16.28 3 1.693 1.020 2.570
4 16.24 16.32 16.26 16.32 16.24 16.40 16.28 16.32 16.32 16.32 16.36 16.28 16.36 16.36 16.30 16.32 16.24 16.24 16.24 16.20 16.30 16.24 16.32 16.32 16.26 L.T.L. 16.00 4 2.059 0.730 2.230
5 16.30 16.34 16.36 16.38 16.28 16.32 16.36 16.32 16.34 16.28 16.30 16.26 16.32 16.34 16.26 16.28 16.32 16.24 16.18 16.36 16.24 16.22 16.28 16.38 16.32 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 16.36 16.34 16.36 16.38 16.30 16.40 16.36 16.38 16.38 16.40 16.36 16.40 16.36 16.36 16.38 16.34 16.38 16.30 16.34 16.36 16.30 16.36 16.34 16.38 16.34 Xmax.= 16.40 No. of Non
0 NOS.
Xsmall 16.24 16.30 16.20 16.26 16.24 16.32 16.24 16.32 16.24 16.28 16.22 16.26 16.20 16.24 16.26 16.24 16.24 16.24 16.18 16.20 16.24 16.22 16.24 16.28 16.26 Xmin.= 16.18 conforming Parts=
Range 0.12 0.04 0.16 0.12 0.06 0.08 0.12 0.06 0.14 0.12 0.14 0.14 0.16 0.12 0.12 0.10 0.14 0.06 0.16 0.16 0.06 0.14 0.10 0.10 0.08 R - BAR 0.11 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 16.30 16.32 16.29 16.31 16.28 16.35 16.30 16.34 16.31 16.33 16.30 16.30 16.30 16.30 16.31 16.30 16.31 16.26 16.24 16.28 16.26 16.29 16.29 16.32 16.29 X - BAR 16.30 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.22 Spec. Width(S) = 0.50 0.202 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 16.25 Interval = 0.04 5 16.048 16.092 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 16.18 No. of readings= 125.00 0.050 16.092 16.136 0 0
from 'D' =
16.136 16.180 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
16.380 ### ### ### ### ### ### ### ### ### ### ### ### ### 16.180 16.224 1 1
40 16.360
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
16.340
### ### ### ### ### ### ### ### ### ### ### ### ### A 16.224 16.268 7 8
V
16.320 G
35 ###
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 16.268 16.312 26 34
16.300 U
16.280 .
L.C.L.
30 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### C 16.312 16.356 34 68
16.260 .
16.240 L
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 16.356 16.400 37 105
25 16.220
16.200
R-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 16.400 16.444 20 125
20 16.180
16.160
16.444 16.488 0 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
15
16.488 16.532 0 125
R Bar Chart
10 0.250 16.532 16.576 0 125
Ran
ge
0.200 U.C.L.XBAR = 16.366
5 U.C.
0.150 L. L.C.L.XBAR = 16.234
0 0.100
L.C.
U.C.L.RBAR = 0.236
L.
16.092

16.180

16.224

16.268

16.312

16.356

16.400

16.444

16.488

16.576
16.136

16.532

0.050 R- L.C.L.RBAR = 0.000

BAR
16.04816.09216.13616.18016.22416.26816.31216.35616.40016.44416.48816.532 0.000 Std.Dev."σ"= 0.049
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Cp=(S/6σ)= 1.688
Cpk={1- 1.347
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Guard INSTRUMENT: vernier L.COUNT: 0.01
Date 12.07.2007
PART NO.: DP 171002 SPECIFIC: 30 ± 0.65 mm MACHINE: 17
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 29.86 29.94 29.92 29.94 30.10 30.12 30.10 29.92 30.10 30.06 29.94 29.96 29.90 29.96 30.00 30.10 29.94 29.90 29.94 29.90 29.90 29.94 29.90 29.90 29.94 U.T.L. 30.65 1 1.123 2.560 3.270
2 29.84 29.86 30.10 29.86 29.90 30.10 29.82 29.94 29.88 29.84 29.92 29.94 29.82 29.94 30.10 29.96 29.94 29.88 30.06 29.94 29.90 30.10 29.86 29.94 30.00 2 1.128 1.880 3.270
3 29.86 30.08 29.92 29.90 29.84 29.94 30.04 29.90 29.96 30.10 29.86 29.90 29.90 29.90 30.00 29.92 29.90 29.94 29.80 30.10 30.08 30.10 29.94 29.90 29.82 3 1.693 1.020 2.570
4 30.10 29.94 29.90 29.86 29.94 29.90 29.90 29.86 30.00 29.94 30.12 29.92 30.10 29.94 29.92 30.00 29.96 29.84 30.08 29.90 29.90 30.10 29.86 29.96 30.00 L.T.L. 29.35 4 2.059 0.730 2.230
5 29.90 29.88 29.98 29.90 29.90 29.96 29.96 29.94 30.06 29.90 30.10 30.10 30.08 29.96 29.94 30.06 30.00 29.92 29.92 29.92 29.94 29.94 29.92 29.96 29.92 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 30.10 30.08 30.10 29.94 30.10 30.12 30.10 29.94 30.10 30.10 30.12 30.10 30.10 29.96 30.10 30.10 30.00 29.94 30.08 30.10 30.08 30.10 29.94 29.96 30.00 Xmax.= 30.12 No. of Non
0 NOS.
Xsmall 29.84 29.86 29.90 29.86 29.84 29.90 29.82 29.86 29.88 29.84 29.86 29.90 29.82 29.90 29.92 29.92 29.90 29.84 29.80 29.90 29.90 29.94 29.86 29.90 29.82 Xmin.= 29.80 conforming Parts=
Range 0.26 0.22 0.20 0.08 0.26 0.22 0.28 0.08 0.22 0.26 0.26 0.20 0.28 0.06 0.18 0.18 0.10 0.10 0.28 0.20 0.18 0.16 0.08 0.06 0.18 R - BAR 0.18 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 29.91 29.94 29.96 29.89 29.94 30.00 29.96 29.91 30.00 29.97 29.99 29.96 29.96 29.94 29.99 30.01 29.95 29.90 29.96 29.95 29.94 30.04 29.90 29.93 29.94 X - BAR 29.95 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.32 Spec. Width(S) = 1.30 0.071 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 30.00 Interval = 0.06 5 29.608 29.672 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 29.80 No. of readings= 125.00 0.046 29.672 29.736 0 0
from 'D' =
29.736 29.800 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
30.100 ### ### ### ### ### ### ### ### ### ### ### ### ### 29.800 29.864 1 1
45 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### 30.050
### ### ### ### ### ### ### ### ### ### ### ### ### ### V 29.864 29.928 16 17
30.000 G
40 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
29.950 ### ### ### ### ### ### ### ### ### ### ### ### ### U 29.928 29.992 39 56
.
35 29.900 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 29.992 30.056 35 91
29.850 L
30 ### .
X-BAR ### ### ### ### ### ### ### ### ### ### ###
29.800 ### ### ### ### ### ### ### ### ### ### ### ### ### 30.056 30.120 8 99
29.750
25
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
29.700 ### ### ### ### ### ### ### ### ### ### ### ### ### 30.120 30.184 26 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
20 30.184 30.248 0 125
15 R Bar Chart 30.248 30.312 0 125
0.450
0.400 Ran 30.312 30.376 0 125
10 ge
0.350
0.300 U.C. U.C.L.XBAR = 30.062
5 L.
0.250 L.C.L.XBAR = 29.846
0.200 L.C.
0 L.
U.C.L.RBAR = 0.387
0.150
29.672

29.736

29.800

29.864

30.056

30.120

30.184

30.248

30.376
29.928

29.992

30.312

0.100 R-
BAR L.C.L.RBAR = 0.000
0.050
29.60829.67229.73629.80029.86429.92829.99230.05630.12030.18430.24830.312 0.000 Std.Dev."σ"= 0.082
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.630
Cpk={1- 2.443
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Mud flap INSTRUMENT: Vernier L.COUNT: 0.01
Date
PART NO.: 24230185 SPECIFIC: 3.0 ± 0.3 mm MACHINE: 30
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 2.78 2.82 2.74 2.80 2.86 2.80 2.88 2.96 2.88 2.76 2.82 2.90 2.92 2.86 2.88 2.80 2.76 3.00 2.96 2.82 2.96 3.00 3.08 2.96 2.86 U.T.L. 3.30 1 1.123 2.560 3.270
2 2.94 2.86 2.96 3.08 3.04 2.96 3.10 2.88 2.96 2.94 2.96 2.88 3.00 3.02 3.06 2.96 2.86 3.10 2.96 3.12 3.10 2.96 2.88 2.96 3.00 2 1.128 1.880 3.270
3 3.00 3.08 2.96 2.86 2.82 3.12 2.78 2.86 3.06 2.96 2.92 3.04 2.80 2.96 3.00 2.96 2.90 2.78 2.88 2.96 3.00 3.04 2.96 3.00 2.94 3 1.693 1.020 2.570
4 2.88 2.96 2.88 2.86 2.96 2.90 3.02 3.04 2.96 3.00 3.02 2.96 2.88 2.90 2.92 3.06 2.96 3.00 2.96 2.88 2.78 2.92 2.78 2.76 2.88 L.T.L. 2.70 4 2.059 0.730 2.230
5 3.02 3.08 2.96 2.88 2.96 2.88 2.94 2.88 2.78 2.96 2.86 2.88 3.02 3.10 2.86 2.88 3.08 2.88 2.78 2.86 2.88 2.96 2.84 3.02 2.94 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 3.02 3.08 2.96 3.08 3.04 3.12 3.10 3.04 3.06 3.00 3.02 3.04 3.02 3.10 3.06 3.06 3.08 3.10 2.96 3.12 3.10 3.04 3.08 3.02 3.00 Xmax.= 3.12 No. of Non
0 NOS.
Xsmall 2.78 2.82 2.74 2.80 2.82 2.80 2.78 2.86 2.78 2.76 2.82 2.88 2.80 2.86 2.86 2.80 2.76 2.78 2.78 2.82 2.78 2.92 2.78 2.76 2.86 Xmin.= 2.74 conforming Parts=
Range 0.24 0.26 0.22 0.28 0.22 0.32 0.32 0.18 0.28 0.24 0.20 0.16 0.22 0.24 0.20 0.26 0.32 0.32 0.18 0.30 0.32 0.12 0.30 0.26 0.14 R - BAR 0.24 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 2.92 2.96 2.90 2.90 2.93 2.93 2.94 2.92 2.93 2.92 2.92 2.93 2.92 2.97 2.94 2.93 2.91 2.95 2.91 2.93 2.94 2.98 2.91 2.94 2.92 X - BAR 2.93 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.38 Spec. Width(S) = 0.60 0.231 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 3.00 Interval = 0.08 5 2.512 2.588 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 2.74 No. of readings= 125.00 0.069 2.588 2.664 0 0
from 'D' =
2.664 2.740 0 0
HISTOGRAM 3.100 X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 2.740 2.816 1 1
45 3.050 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.000 ### ### ### ### ### ### ### ### ### ### ### ### ### V 2.816 2.892 14 15
G
2.950
40 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
2.900 ### ### ### ### ### ### ### ### ### ### ### ### ### U 2.892 2.968 35 50
2.850 .
35 ### C
L.C.L. ### ### ### ### ### ### ### ### ### ### ###
2.800 ### ### ### ### ### ### ### ### ### ### ### ### ### . 2.968 3.044 41 91
2.750 L
.
X-BAR
30 ### ### ### ### ### ### ### ### ### ### ### ###
2.700 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.044 3.120 20 111
2.650
R-BAR
25 ### ### ### ### ### ### ### ### ### ### ### ###
2.600 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.120 3.196 14 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
20 3.196 3.272 0 125
R Bar Chart 3.272 3.348 0 125
15 0.600
Ran
ge
3.348 3.424 0 125
0.500
10
0.400 U.C. U.C.L.XBAR = 3.075
L.
5 0.300 L.C.
L.C.L.XBAR = 2.787
L.
0.200 U.C.L.RBAR = 0.515
0 R-
L.C.L.RBAR = 0.000
2.816

3.272
2.588

2.664

2.740

2.892

2.968

3.044

3.120

3.196

3.348

3.424

0.100 BAR

2.512 2.588 2.664 2.740 2.816 2.892 2.968 3.044 3.120 3.196 3.272 3.348 0.000 Std.Dev."σ"= 0.091
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 1.096
Cpk={1- 0.843
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: COUPLING RUBBER INSTRUMENT: vernier L.COUNT: 0.01
Date 2/18/2008
PART NO.: DJ151088 SPECIFIC: 3.5 ± 0.4 mm MACHINE: 24A
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 3.46 3.42 3.52 3.54 3.48 3.50 3.32 3.34 3.36 3.34 3.42 3.42 3.52 3.50 3.52 3.38 3.32 3.48 3.38 3.30 3.52 3.54 3.52 3.46 3.38 U.T.L. 3.90 1 1.123 2.560 3.270
2 3.38 3.42 3.32 3.36 3.38 3.42 3.52 3.50 3.46 3.48 3.38 3.36 3.46 3.42 3.46 3.40 3.48 3.32 3.34 3.52 3.42 3.38 3.40 3.32 3.36 2 1.128 1.880 3.270
3 3.46 3.50 3.46 3.48 3.52 3.40 3.46 3.42 3.38 3.40 3.46 3.48 3.50 3.38 3.32 3.42 3.34 3.38 3.50 3.42 3.32 3.42 3.36 3.40 3.46 3 1.693 1.020 2.570
4 3.42 3.40 3.50 3.36 3.42 3.48 3.48 3.50 3.36 3.42 3.50 3.32 3.38 3.42 3.42 3.40 3.52 3.52 3.46 3.32 3.38 3.42 3.50 3.52 3.48 L.T.L. 3.10 4 2.059 0.730 2.230
5 3.52 3.46 3.48 3.40 3.34 3.40 3.38 3.48 3.50 3.46 3.42 3.40 3.38 3.32 3.36 3.52 3.46 3.46 3.42 3.52 3.34 3.50 3.42 3.42 3.32 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 3.52 3.50 3.52 3.54 3.52 3.50 3.52 3.50 3.50 3.48 3.50 3.48 3.52 3.50 3.52 3.52 3.52 3.52 3.50 3.52 3.52 3.54 3.52 3.52 3.48 Xmax.= 3.54 No. of Non
0 NOS.
Xsmall 3.38 3.40 3.32 3.36 3.34 3.40 3.32 3.34 3.36 3.34 3.38 3.32 3.38 3.32 3.32 3.38 3.32 3.32 3.34 3.30 3.32 3.38 3.36 3.32 3.32 Xmin.= 3.30 conforming Parts=
Range 0.14 0.10 0.20 0.18 0.18 0.10 0.20 0.16 0.14 0.14 0.12 0.16 0.14 0.18 0.20 0.14 0.20 0.20 0.16 0.22 0.20 0.16 0.16 0.20 0.16 R - BAR 0.17 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 3.45 3.44 3.46 3.43 3.43 3.44 3.43 3.45 3.41 3.42 3.44 3.40 3.45 3.41 3.42 3.42 3.42 3.43 3.42 3.42 3.40 3.45 3.44 3.42 3.40 X - BAR 3.43 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.24 Spec. Width(S) = 0.80 0.182 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 3.50 Interval = 0.05 5 3.156 3.204 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 3.30 No. of readings= 125.00 0.073 3.204 3.252 0 0
from 'D' =
3.252 3.300 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.550 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.300 3.348 1 1
35 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.500 ### ### ### ### ### ### ### ### ### ### ### ### ### V 3.348 3.396 17 18
G
3.450 .
U.C.L.
30 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### U 3.396 3.444 22 40
3.400 .
C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.350 ### ### ### ### ### ### ### ### ### ### ### ### ### . 3.444 3.492 31 71
25 L
3.300 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 3.492 3.540 26 97
3.250
20 ###
R-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 3.540 3.588 28 125
3.200
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
15
3.588 3.636 0 125
R Bar Chart 3.636 3.684 0 125
0.400
10 Ran 3.684 3.732 0 125
0.350 ge
0.300
U.C. U.C.L.XBAR = 3.525
5 0.250 L.
0.200 L.C.
L.C.L.XBAR = 3.330
0.150 L.
U.C.L.RBAR = 0.349
0 0.100 R-
L.C.L.RBAR = 0.000
3.348

3.636
3.204

3.252

3.300

3.396

3.444

3.492

3.540

3.588

3.684

3.732

BAR
0.050
3.156 3.204 3.252 3.300 3.348 3.396 3.444 3.492 3.540 3.588 3.636 3.684 0.000 Std.Dev."σ"= 0.065
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.058
Cpk={1- 1.685
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
Prepared By: Approved By:
Rev.00 6/11/2006 QAD/FR/26
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: DAMPER COUPLING INSTRUMENT: vernier L.COUNT: 0.01
Date
PART NO.: DP151027 SPECIFIC: 23 ± 0.65 mm MACHINE: 10
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 23.10 23.14 23.00 22.80 22.96 22.94 23.10 23.16 22.94 23.18 23.08 23.10 23.00 22.94 22.96 23.00 23.04 22.92 22.92 23.02 22.90 23.12 22.96 22.92 23.16 U.T.L. 23.65 1 1.123 2.560 3.270
2 23.12 22.96 22.90 23.04 22.94 22.90 22.96 23.12 23.00 23.06 23.12 23.18 23.10 22.96 23.00 23.04 23.08 22.94 22.90 23.08 23.08 23.12 23.14 23.18 23.10 2 1.128 1.880 3.270
3 22.96 23.00 22.96 22.90 23.12 23.08 23.18 23.10 22.98 23.18 23.10 22.96 23.10 23.00 22.96 22.94 22.96 22.96 23.10 22.96 23.08 23.10 22.90 22.96 22.92 3 1.693 1.020 2.570
4 23.08 22.96 23.10 23.10 22.92 23.12 23.00 23.08 22.94 22.90 22.96 22.90 23.12 22.92 22.90 23.10 23.00 22.94 23.12 23.14 22.96 22.92 22.94 23.08 22.94 L.T.L. 22.35 4 2.059 0.730 2.230
5 23.16 22.96 23.00 22.92 23.10 23.12 22.96 22.94 22.92 23.08 23.10 22.96 23.10 23.12 23.04 22.94 22.94 22.96 23.08 22.92 22.90 23.12 23.14 22.96 23.12 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 23.16 23.14 23.10 23.10 23.12 23.12 23.18 23.16 23.00 23.18 23.12 23.18 23.12 23.12 23.04 23.10 23.08 22.96 23.12 23.14 23.08 23.12 23.14 23.18 23.16 Xmax.= 23.18 No. of Non
0 NOS.
Xsmall 22.96 22.96 22.90 22.80 22.92 22.90 22.96 22.94 22.92 22.90 22.96 22.90 23.00 22.92 22.90 22.94 22.94 22.92 22.90 22.92 22.90 22.92 22.90 22.92 22.92 Xmin.= 22.80 conforming Parts=
Range 0.20 0.18 0.20 0.30 0.20 0.22 0.22 0.22 0.08 0.28 0.16 0.28 0.12 0.20 0.14 0.16 0.14 0.04 0.22 0.22 0.18 0.20 0.24 0.26 0.24 R - BAR 0.20 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 23.08 23.00 22.99 22.95 23.01 23.03 23.04 23.08 22.96 23.08 23.07 23.02 23.08 22.99 22.97 23.00 23.00 22.94 23.02 23.02 22.98 23.08 23.02 23.02 23.05 X - BAR 23.02 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.38 Spec. Width(S) = 1.30 0.031 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 23.00 Interval = 0.08 5 22.572 22.648 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 22.80 No. of readings= 125.00 0.020 22.648 22.724 0 0
from 'D' =
22.724 22.800 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
23.200 ### ### ### ### ### ### ### ### ### ### ### ### ### 22.800 22.876 1 1
40 23.150 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### V 22.876 22.952 0 1
23.100 G
35 ### .
U.C.L. ### ### ### ### ### ### ### ### ### ### 23.050
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 22.952 23.028 33 34
23.000 .
C
L.C.L.
30 ### ### ### ### ### ### ### ### ### ### ### ###
22.950 ### ### ### ### ### ### ### ### ### ### ### ### ### . 23.028 23.104 34 68
L
22.900 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ###
22.850 ### ### ### ### ### ### ### ### ### ### ### ### ### 23.104 23.180 32 100
25
22.800
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
22.750 ### ### ### ### ### ### ### ### ### ### ### ### ### 23.180 23.256 25 125
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
23.256 23.332 0 125
15
R Bar Chart Ran 23.332 23.408 0 125
ge
0.450
10
0.400 U.C. 23.408 23.484 0 125
L.
0.350
U.C.L.XBAR = 23.136
5 0.300 L.C.
L.
0.250 L.C.L.XBAR = 22.905
0.200 R-
0 0.150 BAR U.C.L.RBAR = 0.414
22.724

22.800

22.876

23.028

23.104

23.180

23.256

23.332

23.484
22.648

22.952

23.408

0.100
L.C.L.RBAR = 0.000
0.050
22.57222.64822.72422.80022.87622.95223.02823.10423.18023.25623.33223.408 0.000 Std.Dev."σ"= 0.089
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.437
Cpk={1- 2.361
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: GEAR SHIFT GATER INSTRUMENT: vernier L.COUNT: 0.01
Date 3/13/2008
PART NO.: F1106450 SPECIFIC: 3 ± 1 mm MACHINE: 36
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 3.70 3.62 3.70 3.72 3.68 3.64 3.60 3.58 3.62 3.60 3.62 3.60 3.60 3.58 3.52 3.52 3.58 3.50 3.62 3.52 3.52 3.54 3.58 3.70 3.56 U.T.L. 4.00 1 1.123 2.560 3.270
2 3.58 3.60 3.64 3.58 3.58 3.58 3.62 3.60 3.60 3.58 3.58 3.54 3.52 3.64 3.54 3.62 3.68 3.60 3.58 3.60 3.56 3.68 3.66 3.58 3.52 2 1.128 1.880 3.270
3 3.50 3.48 3.64 3.60 3.56 3.58 3.62 3.60 3.64 3.66 3.60 3.58 3.56 3.68 3.60 3.58 3.66 3.62 3.62 3.54 3.64 3.60 3.54 3.64 3.58 3 1.693 1.020 2.570
4 3.62 3.66 3.60 3.64 3.66 3.58 3.60 3.56 3.58 3.62 3.64 3.54 3.60 3.62 3.58 3.58 3.62 3.58 3.62 3.64 3.60 3.62 3.56 3.58 3.60 L.T.L. 3.00 4 2.059 0.730 2.230
5 3.52 3.58 3.56 3.62 3.70 3.62 3.62 3.66 3.64 3.62 3.58 3.52 3.58 3.56 3.60 3.64 3.60 3.54 3.52 3.58 3.60 3.58 3.64 3.58 3.66 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 3.70 3.66 3.70 3.72 3.70 3.64 3.62 3.66 3.64 3.66 3.64 3.60 3.60 3.68 3.60 3.64 3.68 3.62 3.62 3.64 3.64 3.68 3.66 3.70 3.66 Xmax.= 3.72 No. of Non
0 NOS.
Xsmall 3.50 3.48 3.56 3.58 3.56 3.58 3.60 3.56 3.58 3.58 3.58 3.52 3.52 3.56 3.52 3.52 3.58 3.50 3.52 3.52 3.52 3.54 3.54 3.58 3.52 Xmin.= 3.48 conforming Parts=
Range 0.20 0.18 0.14 0.14 0.14 0.06 0.02 0.10 0.06 0.08 0.06 0.08 0.08 0.12 0.08 0.12 0.10 0.12 0.10 0.12 0.12 0.14 0.12 0.12 0.14 R - BAR 0.11 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 3.58 3.59 3.63 3.63 3.64 3.60 3.61 3.60 3.62 3.62 3.60 3.56 3.57 3.62 3.57 3.59 3.63 3.57 3.59 3.58 3.58 3.60 3.60 3.62 3.58 X - BAR 3.60 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.24 Spec. Width(S) = 1.00 0.197 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 3.50 Interval = 0.05 5 3.336 3.384 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 3.48 No. of readings= 125.00 0.099 3.384 3.432 0 0
from 'D' =
3.432 3.480 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.700 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.480 3.528 1 1
80 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.650
### ### ### ### ### ### ### ### ### ### ### ### ### V 3.528 3.576 11 12
G
.
U.C.L.
70 ### ### ### ### ### ### ### ### ### ### ### ###
3.600
### ### ### ### ### ### ### ### ### ### ### ### ### U 3.576 3.624 15 27
.
C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.550
### ### ### ### ### ### ### ### ### ### ### ### ### . 3.624 3.672 69 96
60 L
.
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 3.672 3.720 20 116
3.500
50
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
3.450 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.720 3.768 9 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
40 3.768 3.816 0 125
R Bar Chart 3.816 3.864 0 125
30 0.250 Ran
ge 3.864 3.912 0 125
0.200
U.C.
20 L. U.C.L.XBAR = 3.663
0.150
L.C. L.C.L.XBAR = 3.534
0.100 L.
10 U.C.L.RBAR = 0.231
R-
0.050 BAR L.C.L.RBAR = 0.000
0
0.000 Std.Dev."σ"= 0.047
3.384 3.432 3.480 3.528 3.576 3.624 3.672 3.720 3.768 3.816 3.864 3.912
3.336 3.384 3.432 3.480 3.528 3.576 3.624 3.672 3.720 3.768 3.816 3.864 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 3.542
Cpk={1- 2.844
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
Prepared By: Approved By:
Rev.00 6/11/2006 QAD/FR/26
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Rubber Elment INSTRUMENT: vernier L.COUNT: 0.01
Date 2/16/2008
PART NO.: F0130350 SPECIFIC: 18 ± 1 mm MACHINE: 27
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 18.12 18.20 18.24 18.14 18.28 18.22 18.30 18.22 18.24 18.14 18.18 18.10 18.20 18.18 18.20 18.22 18.10 18.14 18.12 18.22 18.18 18.22 18.22 18.12 18.12 U.T.L. 19.00 1 1.123 2.560 3.270
2 18.26 18.14 18.12 18.10 18.26 18.14 18.12 18.10 18.28 18.24 18.26 18.14 18.10 18.20 18.22 18.24 18.14 18.20 18.28 18.10 18.22 18.28 18.40 18.14 18.10 2 1.128 1.880 3.270
3 18.20 18.18 18.20 18.24 18.22 18.24 18.26 18.26 18.20 18.10 18.22 18.16 18.16 18.30 18.20 18.30 18.24 18.24 18.20 18.24 18.26 18.18 18.22 18.30 18.12 3 1.693 1.020 2.570
4 18.22 18.30 18.26 18.30 18.12 18.22 18.26 18.20 18.26 18.22 18.16 18.20 18.26 18.22 18.24 18.20 18.16 18.20 18.24 18.20 18.10 18.30 18.26 18.26 18.22 L.T.L. 17.00 4 2.059 0.730 2.230
5 18.30 18.26 18.18 18.20 18.24 18.30 18.16 18.22 18.10 18.20 18.28 18.30 18.24 18.10 18.16 18.16 18.20 18.18 18.22 18.22 18.16 18.12 18.20 18.22 18.30 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 18.30 18.30 18.26 18.30 18.28 18.30 18.30 18.26 18.28 18.24 18.28 18.30 18.26 18.30 18.24 18.30 18.24 18.24 18.28 18.24 18.26 18.30 18.40 18.30 18.30 Xmax.= 18.40 No. of Non
0 NOS.
Xsmall 18.12 18.14 18.12 18.10 18.12 18.14 18.12 18.10 18.10 18.10 18.16 18.10 18.10 18.10 18.16 18.16 18.10 18.14 18.12 18.10 18.10 18.12 18.20 18.12 18.10 Xmin.= 18.10 conforming Parts=
Range 0.18 0.16 0.14 0.20 0.16 0.16 0.18 0.16 0.18 0.14 0.12 0.20 0.16 0.20 0.08 0.14 0.14 0.10 0.16 0.14 0.16 0.18 0.20 0.18 0.20 R - BAR 0.16 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 18.22 18.22 18.20 18.20 18.22 18.22 18.22 18.20 18.22 18.18 18.22 18.18 18.19 18.20 18.20 18.22 18.17 18.19 18.21 18.20 18.18 18.22 18.26 18.21 18.17 X - BAR 18.21 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.30 Spec. Width(S) = 2.00 0.205 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 18.00 Interval = 0.06 5 17.920 17.980 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 18.10 No. of readings= 125.00 0.205 17.980 18.040 0 0
from 'D' =
18.040 18.100 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
18.350 ### ### ### ### ### ### ### ### ### ### ### ### ### 18.100 18.160 11 11
50 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
18.300 ### ### ### ### ### ### ### ### ### ### ### ### ### V 18.160 18.220 25 36
G
45 18.250 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### U 18.220 18.280 45 81
40 18.200 .
C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
18.150 ### ### ### ### ### ### ### ### ### ### ### ### ### . 18.280 18.340 32 113
35 L
18.100 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 18.340 18.400 11 124
30 18.050
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
18.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 18.400 18.460 1 125
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
18.460 18.520 0 125
20
R Bar Chart 18.520 18.580 0 125
15 0.400
Ran
0.350 ge 18.580 18.640 0 125
10
0.300 U.C. U.C.L.XBAR = 18.300
0.250 L.
5
0.200 L.C. L.C.L.XBAR = 18.110
L.
0 0.150 U.C.L.RBAR = 0.339
18.040

18.100

18.160

18.280

18.340

18.400

18.460

18.520

18.640
17.980

18.220

18.580

0.100 R-
BAR L.C.L.RBAR = 0.000
0.050
17.92017.98018.04018.10018.16018.22018.28018.34018.40018.46018.52018.580 0.000 Std.Dev."σ"= 0.061
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 5.435
Cpk={1- 4.320
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Front Floor Matting INSTRUMENT: vernier L.COUNT: 0.01
Date 7/7/2007
PART NO.: AA16094 SPECIFIC: 3 ± 0.3 MACHINE: 5
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 3.06 3.08 2.96 2.88 2.90 3.02 3.10 2.96 2.98 2.88 2.96 2.90 3.06 3.16 2.96 2.90 2.96 3.00 3.08 3.04 2.96 2.90 2.94 3.06 3.00 U.T.L. 3.30 1 1.123 2.560 3.270
2 2.96 2.94 3.12 3.10 2.92 3.00 2.96 3.12 3.10 2.94 3.12 3.08 2.96 3.00 2.96 2.96 3.06 3.04 2.96 3.00 2.94 2.96 3.08 2.96 3.12 2 1.128 1.880 3.270
3 2.92 3.00 2.94 2.90 3.06 2.96 3.04 2.96 3.12 3.00 2.96 2.96 3.04 2.96 3.04 3.06 2.96 2.94 3.10 2.96 3.06 3.12 2.96 3.08 2.94 3 1.693 1.020 2.570
4 3.08 2.96 2.96 3.08 2.96 3.10 2.96 3.08 3.10 3.08 3.08 2.92 3.08 3.08 2.96 2.96 2.94 3.12 2.96 3.08 3.00 2.96 2.92 3.00 3.04 L.T.L. 2.70 4 2.059 0.730 2.230
5 2.96 2.92 3.04 2.96 2.92 2.90 3.00 2.96 2.90 2.92 3.00 2.96 2.94 2.92 3.00 2.96 3.04 3.06 3.10 3.00 2.96 2.92 3.04 2.96 3.00 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 3.08 3.08 3.12 3.10 3.06 3.10 3.10 3.12 3.12 3.08 3.12 3.08 3.08 3.16 3.04 3.06 3.06 3.12 3.10 3.08 3.06 3.12 3.08 3.08 3.12 Xmax.= 3.16 No. of Non
0 NOS.
Xsmall 2.92 2.92 2.94 2.88 2.90 2.90 2.96 2.96 2.90 2.88 2.96 2.90 2.94 2.92 2.96 2.90 2.94 2.94 2.96 2.96 2.94 2.90 2.92 2.96 2.94 Xmin.= 2.88 conforming Parts=
Range 0.16 0.16 0.18 0.22 0.16 0.20 0.14 0.16 0.22 0.20 0.16 0.18 0.14 0.24 0.08 0.16 0.12 0.18 0.14 0.12 0.12 0.22 0.16 0.12 0.18 R - BAR 0.16 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 3.00 2.98 3.00 2.98 2.95 3.00 3.01 3.02 3.04 2.96 3.02 2.96 3.02 3.02 2.98 2.97 2.99 3.03 3.04 3.02 2.98 2.97 2.99 3.01 3.02 X - BAR 3.00 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.28 Spec. Width(S) = 0.60 0.003 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 3.00 Interval = 0.06 5 2.712 2.768 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 2.88 No. of readings= 125.00 0.001 2.768 2.824 0 0
from 'D' =
2.824 2.880 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.150 ### ### ### ### ### ### ### ### ### ### ### ### ### 2.880 2.936 2 2
50 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.100 ### ### ### ### ### ### ### ### ### ### ### ### ### V 2.936 2.992 16 18
G
45 3.050 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### U 2.992 3.048 47 65
3.000 .
40 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
2.950 ### ### ### ### ### ### ### ### ### ### ### ### ### . 3.048 3.104 24 89
L
35 2.900 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 3.104 3.160 28 117
30 2.850
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
2.800 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.160 3.216 8 125
25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
3.216 3.272 0 125
20
R Bar Chart 3.272 3.328 0 125
0.400
15 Ran
0.350 ge 3.328 3.384 0 125
10 0.300 U.C. U.C.L.XBAR = 3.096
0.250 L.
5 0.200 L.C. L.C.L.XBAR = 2.902
L.
0.150 U.C.L.RBAR = 0.348
0 0.100 R-
BAR L.C.L.RBAR = 0.000
2.768

2.824

2.880

2.936

3.048

3.104

3.160

3.216

3.272

3.328

3.384
2.992

0.050
2.712 2.768 2.824 2.880 2.936 2.992 3.048 3.104 3.160 3.216 3.272 3.328 0.000 Std.Dev."σ"= 0.068
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 1.473
Cpk={1- 1.469
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: BOOT INSTRUMENT: vernier L.COUNT: 0.01
Date 05.08.2007
PART NO.: 1250 SPECIFIC: 46.48 ± 0.40 mm MACHINE: 33
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 46.32 46.34 46.30 46.38 46.34 46.32 46.38 46.40 46.38 46.30 46.34 46.34 46.30 46.32 46.36 46.30 46.28 46.36 46.38 46.40 46.32 46.34 46.36 46.30 46.34 U.T.L. 46.48 1 1.123 2.560 3.270
2 46.36 46.38 46.28 46.34 46.30 46.30 46.30 46.32 46.30 46.32 46.30 46.34 46.38 46.30 46.32 46.34 46.36 46.32 46.34 46.30 46.38 46.32 46.34 46.28 46.36 2 1.128 1.880 3.270
3 46.34 46.30 46.32 46.34 46.28 46.36 46.38 46.34 46.34 46.38 46.32 46.40 46.34 46.30 46.36 46.34 46.34 46.40 46.36 46.34 46.32 46.38 46.34 46.30 46.30 3 1.693 1.020 2.570
4 46.32 46.32 46.30 46.30 46.32 46.38 46.30 46.34 46.32 46.28 46.38 46.36 46.32 46.38 46.34 46.38 46.32 46.34 46.34 46.30 46.34 46.36 46.32 46.34 46.34 L.T.L. 46.08 4 2.059 0.730 2.230
5 46.30 46.30 46.34 46.38 46.36 46.30 46.32 46.36 46.34 46.36 46.36 46.32 46.38 46.34 46.38 46.36 46.34 46.36 46.32 46.36 46.32 46.30 46.38 46.38 46.38 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 46.36 46.38 46.34 46.38 46.36 46.38 46.38 46.40 46.38 46.38 46.38 46.40 46.38 46.38 46.38 46.38 46.36 46.40 46.38 46.40 46.38 46.38 46.38 46.38 46.38 Xmax.= 46.40 No. of Non
0 NOS.
Xsmall 46.30 46.30 46.28 46.30 46.28 46.30 46.30 46.32 46.30 46.28 46.30 46.32 46.30 46.30 46.32 46.30 46.28 46.32 46.32 46.30 46.32 46.30 46.32 46.28 46.30 Xmin.= 46.28 conforming Parts=
Range 0.06 0.08 0.06 0.08 0.08 0.08 0.08 0.08 0.08 0.10 0.08 0.08 0.08 0.08 0.06 0.08 0.08 0.08 0.06 0.10 0.06 0.08 0.06 0.10 0.08 R - BAR 0.08 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 46.33 46.33 46.31 46.35 46.32 46.33 46.34 46.35 46.34 46.33 46.34 46.35 46.34 46.33 46.35 46.34 46.33 46.36 46.35 46.34 46.34 46.34 46.35 46.32 46.34 X - BAR 46.34 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.12 Spec. Width(S) = 0.40 0.288 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 46.28 Interval = 0.02 5 46.208 46.232 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 46.28 No. of readings= 125.00 0.057 46.232 46.256 0 0
from 'D' =
46.256 46.280 0 0
HISTOGRAM 46.400 X Bar Chart
U.C.L.
35 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 46.280 46.304 5 5
46.380 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### V 46.304 46.328 24 29
46.360 G
30 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### 46.340
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 46.328 46.352 23 52
46.320 .
C
L.C.L.
25 ### ### ### ### ### ### ### ### ### ### ### ###
46.300 ### ### ### ### ### ### ### ### ### ### ### ### ### . 46.352 46.376 31 83
L
X-BAR ### ### ### ### ### ### ### ### ### ### ### 46.280
### ### ### ### ### ### ### ### ### ### ### ### ### ### .
46.376 46.400 18 101
20 46.260
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
46.240 ### ### ### ### ### ### ### ### ### ### ### ### ### 46.400 46.424 24 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
15
46.424 46.448 0 125
R Bar Chart 46.448 46.472 0 125
10 0.180
Ran
0.160 ge 46.472 46.496 0 125
0.140
5 U.C. U.C.L.XBAR = 46.383
0.120 L.
0.100 L.C.L.XBAR = 46.292
L.C.
0 0.080 L.
0.060 U.C.L.RBAR = 0.164
46.232

46.256

46.280

46.328

46.352

46.376

46.400

46.424

46.472

46.496
46.304

46.448

R-
0.040 BAR L.C.L.RBAR = 0.000
0.020
46.20846.23246.25646.28046.30446.32846.35246.37646.40046.42446.44846.472
0.000 Std.Dev."σ"= 0.031
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.158
Cpk={1- 1.537
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: HOSE AIR INTAKE INSTRUMENT: vernier L.COUNT: 0.01
Date 24.06.2007
PART NO.: 87651295 SPECIFIC: 114.3 ± 1.5 mm MACHINE: 31
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 113.45 113.43 113.14 113.28 113.42 113.35 113.14 113.40 113.26 113.45 113.27 113.25 113.34 113.30 113.16 113.28 113.14 113.30 113.44 113.30 113.16 113.28 113.27 113.25 113.34 U.T.L. 115.80 1 1.123 2.560 3.270
2 113.40 113.35 113.23 113.20 113.36 113.20 113.26 113.35 113.14 113.30 113.16 113.28 113.31 113.34 113.33 113.40 113.20 113.45 113.33 113.34 113.33 113.40 113.16 113.28 113.45 2 1.128 1.880 3.270
3 113.14 113.16 113.45 113.14 113.34 113.12 113.35 113.43 113.35 113.34 113.33 113.40 113.20 113.16 113.28 113.42 113.38 113.35 113.14 113.32 113.28 113.42 113.33 113.40 113.16 3 1.693 1.020 2.570
4 113.28 113.35 113.16 113.28 113.42 113.35 113.25 113.40 113.18 113.16 113.28 113.42 113.35 113.14 113.45 113.30 113.25 113.40 113.27 113.30 113.25 113.35 113.25 113.31 113.24 L.T.L. 112.80 4 2.059 0.730 2.230
5 113.26 113.35 113.33 113.20 113.14 113.20 113.14 113.33 113.45 113.20 113.20 113.14 113.20 113.16 113.40 113.16 113.18 113.18 113.30 113.16 113.43 113.16 113.18 113.14 113.25 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 113.45 113.43 113.45 113.28 113.42 113.35 113.35 113.43 113.45 113.45 113.33 113.42 113.35 113.34 113.45 113.42 113.38 113.45 113.44 113.34 113.43 113.42 113.33 113.40 113.45 Xmax.= 113.45 No. of Non
0 NOS.
Xsmall 113.14 113.16 113.14 113.14 113.14 113.12 113.14 113.33 113.14 113.16 113.16 113.14 113.20 113.14 113.16 113.16 113.14 113.18 113.14 113.16 113.16 113.16 113.16 113.14 113.16 Xmin.= 113.12 conforming Parts=
Range 0.31 0.27 0.31 0.14 0.28 0.23 0.21 0.10 0.31 0.29 0.17 0.28 0.15 0.20 0.29 0.26 0.24 0.27 0.30 0.18 0.27 0.26 0.17 0.26 0.29 R - BAR 0.24 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 113.31 113.33 113.26 113.22 113.34 113.24 113.23 113.38 113.28 113.29 113.25 113.30 113.28 113.22 113.32 113.31 113.23 113.34 113.30 113.28 113.29 113.32 113.24 113.28 113.29 X - BAR 113.28 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.33 Spec. Width(S) = 3.00 0.677 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 114.30 Interval = 0.07 5 112.922 112.988 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 113.12 No. of readings= 125.00 1.015 112.988 113.054 0 0
from 'D' =
113.054 113.120 0 0
HISTOGRAM X Bar Chart
U.C.L.
35 ### ### ### ### ### ### ### ### ### ### ### ###
113.500 ### ### ### ### ### ### ### ### ### ### ### ### ### 113.120 113.186 1 1
113.450 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
113.400 ### ### ### ### ### ### ### ### ### ### ### ### ### V 113.186 113.252 29 30
G
30 113.350 .
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
113.300 ### ### ### ### ### ### ### ### ### ### ### ### ### U 113.252 113.318 18 48
113.250 .
C
L.C.L.
25 ### ### ### ### ### ### ### ### ### ### ### ###
113.200 ### ### ### ### ### ### ### ### ### ### ### ### ### . 113.318 113.384 25 73
113.150 L
.
X-BAR ### ### ### ### ### ### ### ### ### ### ### ###
113.100 ### ### ### ### ### ### ### ### ### ### ### ### ### 113.384 113.450 27 100
20 113.050
113.000
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
112.950 ### ### ### ### ### ### ### ### ### ### ### ### ### 113.450 113.516 25 125
15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
113.516 113.582 0 125
10 R Bar Chart 113.582 113.648 0 125
0.600
Ran 113.648 113.714 0 125
0.500 ge
5
0.400 U.C. U.C.L.XBAR = 113.427
L.
0 0.300 L.C.L.XBAR = 113.142
L.C.
112.988

113.054

113.120

113.186

113.252

113.384

113.450

113.516

113.582

113.648

113.714
113.318

L.
0.200 U.C.L.RBAR = 0.510
R-
0.100 BAR L.C.L.RBAR = 0.000
112.922112.988113.054113.120113.186113.252113.318113.384113.450113.516113.582113.648
0.000 Std.Dev."σ"= 0.098
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 5.097
Cpk={1- 1.646
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Reducer Sleeve INSTRUMENT: vernier L.COUNT: 0.01
Date 1/12/2008
PART NO.: 13000343 SPECIFIC: 31.75 ± 0.5 mm MACHINE: 17
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 31.70 31.80 31.66 31.68 31.64 31.64 31.80 31.76 31.76 31.70 31.62 31.60 31.80 31.66 31.70 31.72 31.68 31.86 31.80 31.64 31.64 31.80 31.66 31.70 31.72 U.T.L. 32.25 1 1.123 2.560 3.270
2 31.62 31.64 31.76 31.72 31.62 31.82 31.76 31.58 31.72 31.62 31.58 31.62 31.64 31.76 31.58 31.66 31.80 31.62 31.70 31.70 31.64 31.68 31.76 31.58 31.66 2 1.128 1.880 3.270
3 31.76 31.60 31.72 31.78 31.76 31.70 31.72 31.68 31.58 31.80 31.66 31.70 31.72 31.68 31.76 31.70 31.76 31.76 31.74 31.74 31.78 31.70 31.72 31.64 31.80 3 1.693 1.020 2.570
4 31.72 31.62 31.58 31.74 31.66 31.58 31.66 31.80 31.62 31.64 31.76 31.66 31.66 31.80 31.80 31.66 31.58 31.62 31.68 31.64 31.70 31.66 31.66 31.58 31.66 L.T.L. 31.25 4 2.059 0.730 2.230
5 31.68 31.58 31.60 31.90 31.66 31.76 31.70 31.56 31.76 31.60 31.72 31.64 31.80 31.76 31.64 31.76 31.70 31.68 31.64 31.70 31.64 31.70 31.66 31.76 31.70 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 31.76 31.80 31.76 31.90 31.76 31.82 31.80 31.80 31.76 31.80 31.76 31.70 31.80 31.80 31.80 31.76 31.80 31.86 31.80 31.74 31.78 31.80 31.76 31.76 31.80 Xmax.= 31.90 No. of Non
0 NOS.
Xsmall 31.62 31.58 31.58 31.68 31.62 31.58 31.66 31.56 31.58 31.60 31.58 31.60 31.64 31.66 31.58 31.66 31.58 31.62 31.64 31.64 31.64 31.66 31.66 31.58 31.66 Xmin.= 31.56 conforming Parts=
Range 0.14 0.22 0.18 0.22 0.14 0.24 0.14 0.24 0.18 0.20 0.18 0.10 0.16 0.14 0.22 0.10 0.22 0.24 0.16 0.10 0.14 0.14 0.10 0.18 0.14 R - BAR 0.17 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 31.70 31.65 31.66 31.76 31.67 31.70 31.73 31.68 31.69 31.67 31.67 31.64 31.72 31.73 31.70 31.70 31.70 31.71 31.71 31.68 31.68 31.71 31.69 31.65 31.71 X - BAR 31.69 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.34 Spec. Width(S) = 1.00 0.115 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 31.75 Interval = 0.07 5 31.356 31.424 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 31.56 No. of readings= 125.00 0.057 31.424 31.492 0 0
from 'D' =
31.492 31.560 0 0
HISTOGRAM X Bar Chart
U.C.L.
50 ### ### ### ### ### ### ### ### ### ### ### ###
31.850 ### ### ### ### ### ### ### ### ### ### ### ### ### 31.560 31.628 1 1
A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### 31.800
### ### ### ### ### ### ### ### ### ### ### ### ### ### V 31.628 31.696 23 24
45 31.750 G
.
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
31.700 ### ### ### ### ### ### ### ### ### ### ### ### ### U 31.696 31.764 38 62
40 .
31.650 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 31.764 31.832 46 108
35 31.600 L
.
X-BAR ### ### ### ### ### ### ### ### ### ### ### ###
31.550 ### ### ### ### ### ### ### ### ### ### ### ### ### 31.832 31.900 15 123
30
31.500
R-BAR
25 ### ### ### ### ### ### ### ### ### ### ### ###
31.450 ### ### ### ### ### ### ### ### ### ### ### ### ### 31.900 31.968 2 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
20 31.968 32.036 0 125

15
R Bar Chart 32.036 32.104 0 125
0.400
Ran
10 0.350 ge 32.104 32.172 0 125
0.300 U.C. U.C.L.XBAR = 31.792
5 0.250 L.

0.200 L.C. L.C.L.XBAR = 31.593

0 L.
0.150 U.C.L.RBAR = 0.356
31.492

31.560

31.628

31.764

31.832

31.900

31.968

32.036

32.172
31.424

31.696

32.104

0.100 R-
BAR L.C.L.RBAR = 0.000
0.050
31.35631.42431.49231.56031.62831.69631.76431.83231.90031.96832.03632.104
0.000 Std.Dev."σ"= 0.071
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.364
Cpk={1- 2.093
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
Prepared By: Approved By:
Rev.00 6/11/2006 QAD/FR/26
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: ID straight Sleeve INSTRUMENT: vernier L.COUNT: 0.02
Date 12/30/2007
PART NO.: GRM#10155 SPECIFIC: 6.35 ± 0.5 mm MACHINE: 010308/17
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 6.28 6.24 6.26 6.28 6.28 6.24 6.32 6.28 6.28 6.24 6.22 6.26 6.40 6.30 6.28 6.24 6.42 6.28 6.22 6.40 6.26 6.18 6.24 6.40 6.24 U.T.L. 6.85 1 1.123 2.560 3.270
2 6.18 6.22 6.18 6.30 6.40 6.42 6.40 6.30 6.36 6.42 6.36 6.42 6.42 6.42 6.34 6.38 6.38 6.26 6.40 6.40 6.40 6.22 6.42 6.42 6.36 2 1.128 1.880 3.270
3 6.42 6.40 6.40 6.42 6.20 6.38 6.24 6.38 6.20 6.22 6.40 6.30 6.36 6.42 6.42 6.18 6.28 6.24 6.28 6.22 6.22 6.36 6.22 6.18 6.24 3 1.693 1.020 2.570
4 6.26 6.28 6.22 6.22 6.36 6.24 6.28 6.22 6.42 6.38 6.30 6.42 6.22 6.24 6.28 6.42 6.22 6.40 6.38 6.42 6.22 6.26 6.38 6.22 6.32 L.T.L. 5.85 4 2.059 0.730 2.230
5 6.24 6.24 6.34 6.24 6.20 6.26 6.22 6.20 6.22 6.24 6.28 6.18 6.32 6.26 6.28 6.28 6.20 6.22 6.42 6.22 6.28 6.22 6.22 6.20 6.22 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 6.42 6.40 6.40 6.42 6.40 6.42 6.40 6.38 6.42 6.42 6.40 6.42 6.42 6.42 6.42 6.42 6.42 6.40 6.42 6.42 6.40 6.36 6.42 6.42 6.36 Xmax.= 6.42 No. of Non
0 NOS.
Xsmall 6.18 6.22 6.18 6.22 6.20 6.24 6.22 6.20 6.20 6.22 6.22 6.18 6.22 6.24 6.28 6.18 6.20 6.22 6.22 6.22 6.22 6.18 6.22 6.18 6.22 Xmin.= 6.18 conforming Parts=
Range 0.24 0.18 0.22 0.20 0.20 0.18 0.18 0.18 0.22 0.20 0.18 0.24 0.20 0.18 0.14 0.24 0.22 0.18 0.20 0.20 0.18 0.18 0.20 0.24 0.14 R - BAR 0.20 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 6.28 6.28 6.28 6.29 6.29 6.31 6.29 6.28 6.30 6.30 6.31 6.32 6.34 6.33 6.32 6.30 6.30 6.28 6.34 6.33 6.28 6.25 6.30 6.28 6.28 X - BAR 6.30 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.24 Spec. Width(S) = 1.00 0.105 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 6.35 Interval = 0.05 5 6.036 6.084 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 6.18 No. of readings= 125.00 0.052 6.084 6.132 0 0
from 'D' =
6.132 6.180 0 0
HISTOGRAM 6.450 X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 6.180 6.228 6 6
40 6.400 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### V 6.228 6.276 28 34
6.350 G
.
U.C.L.
35 ### ### ### ### ### ### ### ### ### ### ### 6.300
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 6.276 6.324 23 57
6.250 .
C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
6.200 ### ### ### ### ### ### ### ### ### ### ### ### ### . 6.324 6.372 24 81
30 L
X-BAR ### ### ### ### ### ### ### ### ### ### ### 6.150
### ### ### ### ### ### ### ### ### ### ### ### ### ### .
6.372 6.420 8 89
6.100
25
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
6.050 ### ### ### ### ### ### ### ### ### ### ### ### ### 6.420 6.468 36 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
20 6.468 6.516 0 125
R Bar Chart 6.516 6.564 0 125
15 0.450
Ran
0.400 ge 6.564 6.612 0 125
0.350
10 0.300
U.C.
L.
U.C.L.XBAR = 6.414
0.250 L.C.L.XBAR = 6.181
L.C.
0.200 L.
5 0.150 U.C.L.RBAR = 0.415
R-
0.100 BAR L.C.L.RBAR = 0.000
0.050
0
0.000 Std.Dev."σ"= 0.080
6.084 6.132 6.180 6.228 6.276 6.324 6.372 6.420 6.468 6.516 6.564 6.612
6.036 6.084 6.132 6.180 6.228 6.276 6.324 6.372 6.420 6.468 6.516 6.564 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 2.081
Cpk={1- 1.863
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Reducer Sleeve INSTRUMENT: vernier L.COUNT: 0.01
Date 11/7/2007
PART NO.: 1300069 SPECIFIC: 63.5 ± 0.8 mm MACHINE: 17
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 63.48 63.50 63.44 63.56 63.52 63.50 63.50 63.50 63.48 63.56 63.52 63.50 63.52 63.48 63.50 63.44 63.38 63.52 63.50 63.52 63.50 63.48 63.50 63.44 63.52 U.T.L. 64.30 1 1.123 2.560 3.270
2 63.50 63.48 63.38 63.40 63.42 63.52 63.48 63.52 63.50 63.40 63.42 63.40 63.50 63.44 63.48 63.42 63.40 63.42 63.52 63.38 63.44 63.50 63.48 63.40 63.48 2 1.128 1.880 3.270
3 63.46 63.50 63.48 63.42 63.38 63.48 63.38 63.48 63.54 63.46 63.50 63.46 63.40 63.48 63.38 63.48 63.54 63.40 63.50 63.48 63.54 63.46 63.50 63.48 63.58 3 1.693 1.020 2.570
4 63.46 63.52 63.50 63.40 63.52 63.50 63.46 63.40 63.38 63.40 63.56 63.38 63.50 63.52 63.46 63.42 63.52 63.50 63.46 63.50 63.48 63.56 63.52 63.42 63.42 L.T.L. 62.70 4 2.059 0.730 2.230
5 63.40 63.42 63.52 63.40 63.46 63.54 63.40 63.42 63.40 63.48 63.40 63.42 63.52 63.46 63.50 63.40 63.42 63.52 63.50 63.46 63.50 63.40 63.42 63.52 63.54 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 63.50 63.52 63.52 63.56 63.52 63.54 63.50 63.52 63.54 63.56 63.56 63.50 63.52 63.52 63.50 63.48 63.54 63.52 63.52 63.52 63.54 63.56 63.52 63.52 63.58 Xmax.= 63.58 No. of Non
0 NOS.
Xsmall 63.40 63.42 63.38 63.40 63.38 63.48 63.38 63.40 63.38 63.40 63.40 63.38 63.40 63.44 63.38 63.40 63.38 63.40 63.46 63.38 63.44 63.40 63.42 63.40 63.42 Xmin.= 63.38 conforming Parts=
Range 0.10 0.10 0.14 0.16 0.14 0.06 0.12 0.12 0.16 0.16 0.16 0.12 0.12 0.08 0.12 0.08 0.16 0.12 0.06 0.14 0.10 0.16 0.10 0.12 0.16 R - BAR 0.12 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 63.46 63.48 63.46 63.44 63.46 63.51 63.44 63.46 63.46 63.46 63.48 63.43 63.49 63.48 63.46 63.43 63.45 63.47 63.50 63.47 63.49 63.48 63.48 63.45 63.51 X - BAR 63.47 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.20 Spec. Width(S) = 1.60 0.039 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 63.50 Interval = 0.04 5 63.260 63.300 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 63.38 No. of readings= 125.00 0.031 63.300 63.340 0 0
from 'D' =
63.340 63.380 0 0
HISTOGRAM X Bar Chart
U.C.L.
50 ### ### ### ### ### ### ### ### ### ### ### ###
63.600 ### ### ### ### ### ### ### ### ### ### ### ### ### 63.380 63.420 8 8
A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
63.550 ### ### ### ### ### ### ### ### ### ### ### ### ### V 63.420 63.460 30 38
45 G
.
U.C.L. ### ### ### ### ### ### ### ### ### ### ### 63.500
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 63.460 63.500 16 54
40 .
63.450 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 63.500 63.540 43 97
35 L
63.400 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 63.540 63.580 23 120
30 63.350
R-BAR
25 ### ### ### ### ### ### ### ### ### ### ### ###
63.300 ### ### ### ### ### ### ### ### ### ### ### ### ### 63.580 63.620 5 125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
20 63.620 63.660 0 125

15
R Bar Chart 63.660 63.700 0 125
0.300
Ran
10 ge 63.700 63.740 0 125
0.250

5 0.200
U.C.
L.
U.C.L.XBAR = 63.541
0.150 L.C. L.C.L.XBAR = 63.396
0 L.
0.100 U.C.L.RBAR = 0.258
63.300

63.340

63.380

63.460

63.500

63.540

63.580

63.620

63.700

63.740
63.420

63.660

R-
0.050 BAR L.C.L.RBAR = 0.000
63.26063.30063.34063.38063.42063.46063.50063.54063.58063.62063.66063.700
0.000 Std.Dev."σ"= 0.051
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 5.215
Cpk={1- 5.010
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: Gaiter St. column INSTRUMENT: vernier L.COUNT: 0.01
Date 3/6/2008
PART NO.: F 7400650 SPECIFIC: 3 ± 0.3 MACHINE: 31
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 3.08 3.12 3.10 3.04 3.14 3.12 3.10 3.08 3.12 3.08 3.10 3.08 3.14 3.12 3.10 3.12 3.06 3.08 3.12 3.10 3.12 3.06 3.08 3.10 3.08 U.T.L. 3.30 1 1.123 2.560 3.270
2 3.06 3.08 3.14 3.12 3.12 3.06 3.08 3.12 3.10 3.10 3.06 3.10 3.12 3.06 3.08 3.10 3.08 3.06 3.14 3.08 3.14 3.12 3.08 3.08 3.12 2 1.128 1.880 3.270
3 3.12 3.14 3.12 3.08 3.10 3.08 3.06 3.14 3.06 3.10 3.10 3.12 3.14 3.12 3.08 3.08 3.12 3.14 3.08 3.12 3.12 3.08 3.10 3.08 3.12 3 1.693 1.020 2.570
4 3.10 3.12 3.08 3.10 3.08 3.12 3.14 3.08 3.08 3.12 3.10 3.14 3.10 3.08 3.10 3.08 3.12 3.10 3.04 3.10 3.12 3.10 3.08 3.12 3.08 L.T.L. 2.70 4 2.059 0.730 2.230
5 3.06 3.10 3.10 3.06 3.10 3.06 3.06 3.06 3.06 3.08 3.14 3.08 3.12 3.16 3.14 3.06 3.08 3.14 3.04 3.06 3.06 3.08 3.12 3.10 3.10 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 3.12 3.14 3.14 3.12 3.14 3.12 3.14 3.14 3.12 3.12 3.14 3.14 3.14 3.16 3.14 3.12 3.12 3.14 3.14 3.12 3.14 3.12 3.12 3.12 3.12 Xmax.= 3.16 No. of Non
0 NOS.
Xsmall 3.06 3.08 3.08 3.04 3.08 3.06 3.06 3.06 3.06 3.08 3.06 3.08 3.10 3.06 3.08 3.06 3.06 3.06 3.04 3.06 3.06 3.06 3.08 3.08 3.08 Xmin.= 3.04 conforming Parts=
Range 0.06 0.06 0.06 0.08 0.06 0.06 0.08 0.08 0.06 0.04 0.08 0.06 0.04 0.10 0.06 0.06 0.06 0.08 0.10 0.06 0.08 0.06 0.04 0.04 0.04 R - BAR 0.06 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 3.08 3.11 3.11 3.08 3.11 3.09 3.09 3.10 3.08 3.10 3.10 3.10 3.12 3.11 3.10 3.09 3.09 3.10 3.08 3.09 3.11 3.09 3.09 3.10 3.10 X - BAR 3.10 NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.12 Spec. Width(S) = 0.60 0.324 INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) 3.00 Interval = 0.02 5 2.968 2.992 0 0
classes =
Shift Of 'X-BAR'
Starting Point = 3.04 No. of readings= 125.00 0.097 2.992 3.016 0 0
from 'D' =
3.016 3.040 0 0
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.160 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.040 3.064 3 3
35 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.140 ### ### ### ### ### ### ### ### ### ### ### ### ### V 3.064 3.088 18 21
G
3.120 .
U.C.L.
30
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### U 3.088 3.112 33 54
3.100 .
C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
3.080 ### ### ### ### ### ### ### ### ### ### ### ### ### . 3.112 3.136 27 81
L
25 3.060 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 3.136 3.160 29 110
3.040
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
3.020 ### ### ### ### ### ### ### ### ### ### ### ### ### 3.160 3.184 15 125
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
3.184 3.208 0 125
15 R Bar Chart 3.208 3.232 0 125
0.160 Ran
0.140 ge 3.232 3.256 0 125
10 0.120 U.C.
L. U.C.L.XBAR = 3.135
0.100
0.080 L.C. L.C.L.XBAR = 3.059
5 L.
0.060 U.C.L.RBAR = 0.135
0.040 R-
BAR L.C.L.RBAR = 0.000
0.020
0
0.000 Std.Dev."σ"= 0.027
2.992 3.016 3.040 3.064 3.088 3.112 3.136 3.160 3.184 3.208 3.232 3.256
2.968 2.992 3.016 3.040 3.064 3.088 3.112 3.136 3.160 3.184 3.208 3.232 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= 3.725
Cpk={1- 2.518
REMARKS: - PROCESS IS EXCELLENT
K}xCp)=
Prepared By: Approved By:
Rev.00 6/11/2006 QAD/FR/26
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: INSTRUMENT: vernier L.COUNT: 0.01
Date
PART NO.: SPECIFIC: MACHINE:
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 U.T.L. 1 1.123 2.560 3.270
2 2 1.128 1.880 3.270
3 3 1.693 1.020 2.570
4 L.T.L. 4 2.059 0.730 2.230
5 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmax.= 0.00 No. of Non
0 NOS.
Xsmall 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmin.= 0.00 conforming Parts=
Range 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 R - BAR 0.00 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! X - BAR #DIV/0! NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.00 Spec. Width(S) = 0.00 #DIV/0! INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) #DIV/0! Interval = 0.00 5 0.000 0.000 ### ###
classes =
Shift Of 'X-BAR'
Starting Point = 0.00 No. of readings= 0.00 #DIV/0! 0.000 0.000 ### ###
from 'D' =
0.000 0.000 ### ###
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
12.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
12 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
10.000 ### ### ### ### ### ### ### ### ### ### ### ### ### V 0.000 0.000 ### ###
G
.
U.C.L. ### ### ### ### ### ### ### ### ### ### ### 8.000
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 0.000 0.000 ### ###
10 .
6.000 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 0.000 0.000 ### ###
L
4.000 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
8 2.000
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
0.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6 0.000 0.000 ### ###
R Bar Chart 0.000 0.000 ### ###
1.000
Ran
4 0.900 ge 0.000 0.000 ### ###
0.800
0.700 U.C.
L.
U.C.L.XBAR = #DIV/0!
0.600
0.500 L.C. L.C.L.XBAR = #DIV/0!
2
0.400 L.
0.300
U.C.L.RBAR = 0.000
R-
0.200 BAR L.C.L.RBAR = 0.000
0 0.100
0.000 Std.Dev."σ"= #DIV/0!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= #DIV/0!
Cpk={1- #DIV/0!
REMARKS: - #DIV/0!
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: INSTRUMENT: vernier L.COUNT: 0.01
Date
PART NO.: SPECIFIC: MACHINE:
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 U.T.L. 1 1.123 2.560 3.270
2 2 1.128 1.880 3.270
3 3 1.693 1.020 2.570
4 L.T.L. 4 2.059 0.730 2.230
5 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmax.= 0.00 No. of Non
0 NOS.
Xsmall 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmin.= 0.00 conforming Parts=
Range 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 R - BAR 0.00 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! X - BAR #DIV/0! NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.00 Spec. Width(S) = 0.00 #DIV/0! INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) #DIV/0! Interval = 0.00 5 0.000 0.000 ### ###
classes =
Shift Of 'X-BAR'
Starting Point = 0.00 No. of readings= 0.00 #DIV/0! 0.000 0.000 ### ###
from 'D' =
0.000 0.000 ### ###
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
12.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
12 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
10.000 ### ### ### ### ### ### ### ### ### ### ### ### ### V 0.000 0.000 ### ###
G
.
U.C.L. ### ### ### ### ### ### ### ### ### ### ### 8.000
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 0.000 0.000 ### ###
10 .
6.000 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 0.000 0.000 ### ###
L
4.000 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
8 2.000
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
0.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6 0.000 0.000 ### ###
R Bar Chart 0.000 0.000 ### ###
1.000
Ran
4 0.900 ge 0.000 0.000 ### ###
0.800
0.700 U.C.
L.
U.C.L.XBAR = #DIV/0!
0.600
0.500 L.C. L.C.L.XBAR = #DIV/0!
2
0.400 L.
0.300
U.C.L.RBAR = 0.000
R-
0.200 BAR L.C.L.RBAR = 0.000
0 0.100
0.000 Std.Dev."σ"= #DIV/0!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= #DIV/0!
Cpk={1- #DIV/0!
REMARKS: - #DIV/0!
K}xCp)=
 STATISTICAL PROCESS CONTROL STUDY
PART NAME: INSTRUMENT: vernier L.COUNT: 0.01
Date
PART NO.: SPECIFIC: MACHINE:
SAMPLE SIZE: 125 OPERATION: mouldlng NO.OF DECIMALS 2 Freq. 5 Sample / hr.
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE D2 A2 D4
1 U.T.L. 1 1.123 2.560 3.270
2 2 1.128 1.880 3.270
3 3 1.693 1.020 2.570
4 L.T.L. 4 2.059 0.730 2.230
5 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
Xlarge 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmax.= 0.00 No. of Non
0 NOS.
Xsmall 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Xmin.= 0.00 conforming Parts=
Range 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 R - BAR 0.00 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! X - BAR #DIV/0! NO. OF PARTS BELOW L.T.L. = 0 NOS.
CU.
Index (K)={2 x (D- FRE
Process Width ( P ) 0.00 Spec. Width(S) = 0.00 #DIV/0! INTERVAL FREQ
XBAR) / S}= Q.
.
Selecting no. of
Design Centre ( D ) #DIV/0! Interval = 0.00 5 0.000 0.000 ### ###
classes =
Shift Of 'X-BAR'
Starting Point = 0.00 No. of readings= 0.00 #DIV/0! 0.000 0.000 ### ###
from 'D' =
0.000 0.000 ### ###
HISTOGRAM X Bar Chart
U.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
12.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
12 A
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ###
10.000 ### ### ### ### ### ### ### ### ### ### ### ### ### V 0.000 0.000 ### ###
G
.
U.C.L. ### ### ### ### ### ### ### ### ### ### ### 8.000
### ### ### ### ### ### ### ### ### ### ### ### ### ### U 0.000 0.000 ### ###
10 .
6.000 C
L.C.L. ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### . 0.000 0.000 ### ###
L
4.000 .
X-BAR ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
8 2.000
R-BAR ### ### ### ### ### ### ### ### ### ### ### ###
0.000 ### ### ### ### ### ### ### ### ### ### ### ### ### 0.000 0.000 ### ###
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6 0.000 0.000 ### ###
R Bar Chart 0.000 0.000 ### ###
1.000
Ran
4 0.900 ge 0.000 0.000 ### ###
0.800
U.C.
0.700
L.
U.C.L.XBAR = #DIV/0!
0.600
0.500 L.C. L.C.L.XBAR = #DIV/0!
2 L.
0.400
0.300
U.C.L.RBAR = 0.000
R-
0.200 BAR L.C.L.RBAR = 0.000
0 0.100
0.000 Std.Dev."σ"= #DIV/0!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Cp=(S/6σ)= #DIV/0!
Cpk={1- #DIV/0!
REMARKS: - #DIV/0!
K}xCp)=