Professional Documents
Culture Documents
ME8381
LABORATORY MANUAL
2017 REGULATIONS
II YEAR
Total: 20% of classes for theory classes and 80% of classes for practice
Note: 25% of assembly drawings must be done manually and remaining 75% of
assembly drawings must be done by using any CAD software. The above tasks
can be performed manually and using standard commercial 2D / 3D CAD
software
OUTCOMES:
Upon the completion of this course the students will be able to
CO1 Follow the drawing standards, Fits and Tolerances
CO2 Re-create part drawings, sectional views and assembly drawings as per
standards
TEXT BOOK:
1. Gopalakrishna K.R., “Machine Drawing”, 22nd Edition, Subhas Stores
Books Corner, Bangalore, 2013
4
CONTENTS
Experiment Faculty
Date Title of Experiment Marks
Number Signature
S1 -
S2 -
10
11
12
13
14
5
UNIT I
DRAWING STANDARDS & FITS AND TOLERANCES
Study
Experiment 1 DRAWING STANDARDS
Date:
Dimensioning
9
Riveted joints
Riveted joints are permanent fastenings and riveting is one of the commonly used
method of producing rigid and permanent joints. Manufacture of boilers, storage
tanks, etc., involve joining of steel sheets, by means of riveted joints.
A rivet is a round rod of circular cross-section. It consists of two parts, viz., head and
shank. Mild steel, wrought iron, copper and aluminium alloys are some of the metals
commonly used for rivets.
Keys
Keys are machine elements used to prevent relative rotational movement between a
shaft and the parts mounted on it, such as pulleys, gears, wheels, couplings.
For making the joint, grooves or keyways are cut on the surface of the shaft and in the
hub of the part to be mounted. After positioning the part on the shaft such that, both
the keyways are properly aligned, the key is driven from the end, resulting in a firm
joint.
Keys are classified into three types, viz., saddle keys, sunk keys and round keys.
Fasteners
A machine element used for holding or joining two or more parts of a machine or
structure is known as a fastener.
The fasteners are of two types: permanent and removable (temporary). Riveting and
welding processes are used for fastening permanently. Screwed fasteners such as
bolts, studs and nuts in combination, machine screws, set screws, etc., and keys
10
Welding symbols
11
12
Study
Experiment 2 FITS AND TOLERANCES
Date:
Introduction
The manufacture of interchangeable parts requires precision. Precision is the degree of
accuracy to ensure the functioning of a part as intended. Experience shows that it is
impossible to make parts economically to the exact dimensions.
Limits, Fits, Tolerancing of individual dimensions
The two extreme permissible sizes between which the actual size is contained are
called limits. The maximum size is called the upper limit and the minimum size is
called the lower limit.
The permissible variation of a size is called tolerance. It is the difference between
the maximum and minimum permissible limits of the given size. If the variation is
provided on one side of the basic size, it is termed as unilateral tolerance.
Similarly, if the variation is provided on both sides of the basic size, it is known as
bilateral tolerance.
Basic Size is determined solely from design calculations. If the strength and
stiffness requirements need a 100mm diameter shaft, then 100mm is the basic
shaft size.
Specification of Fits
The relation between two mating parts is known as a fit. Depending upon the actual
limits of the hole or shaft sizes, fits may be classified as clearance fit, transition fit and
interference fit.
Clearance fit - It is a fit that gives a clearance between the two mating parts.
Transition fit - This fit may result in either interference or a clearance, depending
upon the actual values of the tolerance of individual parts.
If the difference between the hole and shaft sizes is negative before assembly; an
interference fit is obtained.
14
Clearance fit
Transition fit
15
Interference Fit
16
17
Date:
Aim:
Tools used:
Procedure:
Result:
18
UNIT II
INTRODUCTION TO 2D DRAFTING
The Sketcher workbench contains the following standard workbench specific toolbars
Profile toolbar
The commands located in this toolbar allow creating simple geometries and more
complex geometries
Operation toolbar
This toolbar contains the commands such as trim, mirror, chamfer that are used to
modify the created profile.
Constraint toolbar
Profiles may be constrained with dimensional (distances, angles) or geometrical
(tangent, parallel) constraints using the commands in the Constraint toolbar
20
INTRODUCTION TO 2D DRAFTING - 1
2D Drawing - 1
2D Drawing - 2
21
Date:
Aim:
Tools used:
Procedure:
Result:
22
INTRODUCTION TO 2D DRAFTING - 2
2D Drawing - 3
2D Drawing - 4
23
Date:
Aim:
Tools used:
Procedure:
Result:
24
BEARINGS
Bush Bearing
Plummer Block
25
Experiment 4 BEARINGS
Date:
Aim:
Tools used:
Procedure:
Result:
26
VALVES
Safety Valve
Non-Return Valve
27
Experiment 5 VALVES
Date:
Aim:
Tools used:
Procedure:
Result:
28
UNIT III
3D GEOMETRIC MODELING AND ASSEMBLY
CATIA V5
3D COMMANDS
The 2D profile can be converted into 3D with the help of the following toolbars.
Sketch-Based Features
Pad, Pocket, Shaft commands are located in the toolbar to convert the 2D profile into
3D.
Dress-Up Features
Edge Fillet, Chamfer, Shell commands are located in the toolbar to enhance 3D
drawings
Transformation Features
Translation, Mirror, Pattern forming commands are present in the toolbar
30
COUPLINGS 1
Flanged Couplings
Universal Coupling
31
Experiment 6 COUPLINGS 1
Date:
Aim:
To draft the given 2D drawing of Couplings into 3D using CATIA V5.20 software
Procedure:
Result:
32
COUPLINGS 2
Oldham Coupling
Muff Coupling
33
Experiment 7 COUPLINGS 2
Date:
Aim:
To draft the given 2D drawing of Couplings into 3D using CATIA V5.20 software
Procedure:
Result:
34
JOINTS 1
Knuckle Joint
Experiment 8 JOINTS 1
Date:
Aim:
To draft the given 2D drawing of Joints into 3D using CATIA V5.20 software
Procedure:
Result:
36
JOINTS 2
Experiment 9 JOINTS 2
Date:
Aim:
To draft the given 2D drawing of Joints into 3D using CATIA V5.20 software
Procedure:
Result:
38
ENGINE PARTS 1
Piston
Connecting Rod
39
Date:
Aim:
To draft the given 2D drawing of Engine parts into 3D using CATIA V5.20 software
Procedure:
Result:
40
ENGINE PARTS 2
Stuffing Box
Crosshead
41
Date:
Aim:
To draft the given 2D drawing of Engine parts into 3D using CATIA V5.20 software
Procedure:
Result:
42
MACHINE COMPONENTS 1
Screw jack
43
Date:
Aim:
To draft the given 2D drawing of Machine components into 3D using CATIA V5.20
software
Procedure:
Result:
44
MACHINE COMPONENTS 2
Tail Stock
45
Date:
Aim:
To draft the given 2D drawing of Machine components into 3D using CATIA V5.20
software
Procedure:
Result:
46
MACHINE COMPONENTS 3
Machine vice
47
Date:
Aim:
To draft the given 2D drawing of Machine components into 3D using CATIA V5.20
software
Procedure:
Result:
48
8. What is SKETCH TOOLS in sketcher work bench & Explain the Importance of it?
SKETCH TOOLS in sketcher workbench are the commands, which find very use
in creating sketches. SKETCH TOOLS are namely geometric and dimensional
constraints, construction elements/standard elements and Grid option. They play
very important role in sketching, whenever we want to constrain a sketch we use
these options and if we want to convert any element into a construction element
once again these options come into picture.
9. What is the use of Cut Part by Sketch Plane?
This task shows how to make some edges visible. In other words, we are going to
simplify the sketch plane by hiding the portion of the material that is not needed
for sketching.
10. How do you measure arc length?
We can measure arc length by using MEASURE ITEM command. Sometimes we
need to customize the option for arc length if it is not checked earlier using
customization in MEASURE ITEM command.
11. What do you mean by ISO-Constraints?
If all of the degrees of freedom of geometry have been takes up by a consistent
combination of dimensions & fixed geometry,. That geometry is said to be ISO-
CONSTRAINED. Geometry that still has some degrees of freedom is said to be
UNDER constrained.
12. How many dimensions are required to constrain the ellipse?
Three dimensions are required namely major axis, minor axis and the distance
from the origin.
13. How many types of Co-ordinate systems are there?
Three namely Cartesian, Polar and Spherical co-ordinate system
14. Where do we use axis?
Axis is used in creating shaft (revolved) feature.
15. How many axis can be created in a single sketch?
Only one axis can be created in a sketch, if more than one axis are drawn then only
one of them, the latest one, will be axis and others will be converted into reference
elements.
50