HB205/215LC-1M0

PRODUCT BULLETIN
CEN00530-00 Introducing
the HB205/215LC-1M0
Hybrid Hydraulic
Excavators

INTERNAL USE ONLY Photos may include optional equipment.

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TABLE OF CONTENTS [No.1]
EXTERIOR DESIGN CHANGE
DESIGN CONCEPT
MAIN SALES FEATURES
ENVIRONMENT FRIENDLY FEATURES
• Reduced fuel consumption
• Reduced fan speed by increase of cooling ability
• Reduced hydraulic pressure loss
• Four-level selectable Economy mode
• ECO-gauge to assist energy saving operation
• Idling caution
INFORMATION & COMMUNICATION TECHNOLOGY
• Easy-to-see high resolution LCD color monitor
• Support for efficiency improvement
• ECO guidance records
• Working mode selection
• Attachment mode

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TABLE OF CONTENTS [No.2]
IMPROVED RELIABILITY FROM HB205-1
(Excluding standard development items of PC200-8M0)
EASY MAINTENANCE
• Equipped with the fuel pre-filter (with water separator)
INTERCHANGEABILITY
COMPETITIVE SPECIFICATIONS

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EXTERIOR DESIGN CHANGE
HB205-1M0 HB205-1
Enlargement of KOMATSU decal

Addition of KOMATSU emblem

Enlargement of reflector panel

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DESIGN CONCEPT [No. 1]
Develop measures for reducing fuel consumption across the board to
reduce fuel consumption and reinforce ICT.

• Reduced fuel consumption

Fuel consumption is reduced by reducing fan speed and increasing
piping size similar to PC200-8M0.

The inside diameters of hose and pipe increase as shown below.

HB205-1M0 HB205-1
Size Symbol #10 #06
Inside diameter of hose Approx. 25 mm Approx. 32% increase Approx. 19 mm

Inside diameter of pipe Approx. 26 mm Approx. 24% increase Approx. 21 mm

#10 and #06 are the symbols representing the sizes of hose and pipe.
The inside diameter of hose increases by approx. 32% (approx. 25 mm <-- 19 mm).
The inside diameter of pipe increases by approx. 24% (approx. 26 mm <-- 21 mm).
 In the following pages, the descriptions use the size symbols only.

• Reinforced ICT
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DESIGN CONCEPT [No. 2]
Comparison with current model
Model
HB205-1M0 HB205-1 PC200-8M0 PC200-8
Item
Pressure loss reduction  x  x
Fuel consumption reduction measures

Variable lift check valve  x  x

Common V-shaped fin cooling  x  x
with the
Low-noise shroud    x
standard
model Reducing auto-deceleration engine speed    x
High-efficiency hydraulic oil   x x
Swing cutoff - - x x
Low-speed matching   x x
Electric swing   x x
Specific to
hybrid model
Employment of 4-cylinder engine   - -
4-cylinder engine map   - -
Reducing loss in low speed range   - -
Monitor High resolution LCD Large TFT LCD High resolution LCD Large TFT LCD
User menu Tab & pulldown pulldown Tab & pulldown pulldown
ICT

ECO Guidance  x  x
Attachment operation modes 2 modes (P,E) 1 mode 2 modes (P,E) 1 mode
 : Equipped x : Not equipped - : Not available

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 1]

Reduced fuel consumption (1/2)
Fuel consumption is reduced 3% compared with HB205-1 and 27%
compared with PC200-8 by reducing fan speed and increasing piping size
as for PC200-8M0.

* Based on typical work pattern collected via KOMTRAX.

Fuel consumption varies depending on job conditions.

HB205-1M0 attained an average 22%* reduction in fuel consumption

compared to PC200-8M0. Reduction in fuel consumption at a job site where
swing operations are frequently performed.
* Compared to PC200-8M0 according to Komatsu's standards.
(The estimated value is assumed for the average operation of the machine in Japan. The effect is
calculated based on measurements in multiple tasks. The effect can change depending on the machine's
operation)

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 2]

Reduced fuel consumption (2/2)

Example: Fuel consumption/Productivity/Productivity per fuel consumption

in single task (90º swing and loading onto truck on the same level) *1 *2

P (power) mode E (economy) mode

97 87
Production Production
100 87

83 71
Fuel consumption Fuel consumption
100 89

117 123
Production per fuel Production per fuel
100 98

0 50 100 (%)
150 0 50 100 (%)150
HB205‐1M0 PC200‐8M0 HB205‐1M0 PC200‐8M0

*1: Ratio of the figures obtained using PC200-8M0 as 100 %

*2: Fuel consumption measured during operation with the fuel control dial on MAX (100%)

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 3]

Reduced fan speed by increase of cooling
ability
New methods to reduce noise
• V-shaped fin

HB205-1M0 HB205-1

• New design shroud

Since the cooling performance of HB205-1M0
is increased, the engine fan speed is reduced
and the engine horsepower required by the
fan is reduced.

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 4]

Reduced hydraulic pressure loss (1/2)
(1) Working piping size changed
• Boom bottom (#10#06) Piping, Cylinder
• Bucket bottom (#10#06) Piping, Main valve, Cylinder

・Bucket bottom piping port

size changed. (#10#06)
・Boom bottom piping port
size changed. (#10#06)

Bucket bottom

Boom bottom

Bucket bottom tube & hose size changed. (#10#06)

Boom & Bucket cylinder; Bottom

piping port size changed.
(#10#06)

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 5]

Reduced hydraulic pressure loss (2/2)
(2) Travel piping size changed
• Travel (#10#06) Piping, Travel motor, Center swivel
Travel motor piping port size changed.
Hose size changed. (#10#06)

Center swivel piping

port size changed.

(3) Main Valve

• Bucket port size changed
• Reduced hydraulic pressure loss Bucket port size up

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 6]

Four-level selectable Economy mode (1/2)
4-mode settings for less fuel consumption depending on customer's
operating condition
L/h t/h

Fuel
Mode Productivity
consumption

P
E0 HIGH
E1
E2
GOOD
E3

Working mode
selector switch

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 7]

Four-level selectable Economy mode (2/2)
Operation mode can be selected depending on customer's When loading of small-sized
hourly production to save on fuel consumption. rocks onto 11-ton dump truck.

More efficient
E3

E2
Mode

E1

E0

Dump cycle (per hour)

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 8]

ECO-gauge to assist energy saving operation
Equipped with an ECO-gauge on the right side of a multi-function color
monitor for environment-friendly energy-saving operations at a glance.
Operation in the green range allows reduction of CO2 emissions and
efficient fuel consumption.

Fuel consumption
High

Low

ECO-gauge

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MAIN SALES FEATURES

ENVIRONMENT FRIENDLY FEATURES [No. 9]

Idling caution

To prevent unnecessary fuel consumption, an idling caution is displayed

on the monitor if the engine idles for 5 minutes or more.

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MAIN SALES FEATURES
INFORMATION & COMMUNICATION TECHNOLOGY [No. 1]
Easy-to-see, high resolution LCD color monitor
Visibility and resolution are improved compared with current 7-inch, large
TFT LCD. 13 languages are available.
Swing lock Engine pre-heating / Clock / Service meter
Wiper Power Max.
Air conditioner Auto deceleration
Working mode
Travel speed
KOMTRAX message
Fuel gauge
Hydraulic oil temperature
ECO-gauge
gauge

Engine coolant Hybrid system temperature gauge

temperature gauge
Fuel consumption gauge

Fuel consumption monitor

Function switches
Travel speed selector
Auto deceleration switch switch

Working mode selector switch Wiper / Washer switch

Buzzer cancel switch Air conditioner control
switch

TFT: Thin Film Transistor

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MAIN SALES FEATURES
INFORMATION & COMMUNICATION TECHNOLOGY [No. 2]
Support for efficiency improved
The main screen displays advice for promoting energy-saving operation as
needed. The operator can use the ECO Guidance menu to check the
Operation Records, ECO Guidance Records, Average Fuel Consumption
Logs, etc.

Advice Display ECO Guidance

ECO Guidance Records Average Fuel Consumption Logs Operation Records

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MAIN SALES FEATURES
INFORMATION & COMMUNICATION TECHNOLOGY [No. 3]
ECO guidance records
ECO guidance pops up on the monitor to notify the operator of fuel
consumption in real time during operation.
The following five types of guidance are displayed.
• Idling stop guidance
• Hydraulic relief deterrence guidance
• E mode recommendation guidance
• Travel partial mode recommendation guidance
• Low fuel level guidance

ECO guidance records

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MAIN SALES FEATURES
INFORMATION & COMMUNICATION TECHNOLOGY [No. 4]
Working mode selection
Six working modes are now available to maximize productivity.
• Power mode for higher productivity (P mode)
• Economy mode (E mode) for less fuel consumption
• Lifting operation mode (L mode)
• Breaker operation mode (B mode)
• Attachment operation mode (ATT/P mode, ATT/E mode)

Working mode
selector switch

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MAIN SALES FEATURES
INFORMATION & COMMUNICATION TECHNOLOGY [No. 5]
Attachment mode
E mode has been added in attachment mode.
Operator can perform fuel-saving operation even while attachment is used.
Breaker operation mode,
single-action circuit

Attachment mode for

double-action circuit

(1) (2)

(3)

Working mode
selector switch

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MAIN SALES FEATURES

IMPROVED RELIABILITY FROM HB205-1

(Excluding standard development items of PC200-8M0)
1. Machine winding of motor-generator (Machine winding <- Hand winding)

2. Improvement in maintenance by integration of swing motor dipstick pipe

and oil filler pipe HB205-1M0 HB205-1

3. Change of hybrid radiator water suction pipe

4. Engine fan speed was reduced by increase of
hybrid radiator core size
5. Elimination of fuel cooler

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MAIN SALES FEATURES

EASY MAINTENANCE
Equipped with the fuel pre-filter
(with water separator)
Removes water and contaminants in the fuel to prevent fuel problems
(With built-in priming pump).

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INTERCHANGEABILITY [No. 1]
Interchangeability between HB205/215LC-1M0 and HB205/215LC-1 Interchange-
ability
Unit (1/3)
Name Interchangeability Reason for non-interchangeability
Engine ass'y Not interchangeable Fan pulley ratio changed.

Main pump ass'y Interchangeable

Main valve ass'y Not interchangeable Bucket port size changed. Variable back pressure valve built-in.

Swing motor ass'y Interchangeable Hybrid system dedicated part.

Travel motor ass'y Not interchangeable Piping port size changed.

Boom cylinder Not interchangeable Bottom piping port size changed.

Arm cylinder Interchangeable

Bucket cylinder Not interchangeable Bottom piping port size changed.

Center swivel Not interchangeable Piping port size changed.

Swing circle Interchangeable

Swing machinery Interchangeable Hybrid system dedicated part.

Idler Not interchangeable No. of mounting bolts reduced.

Idler cushion Not interchangeable No. of support mounting bolts reduced.

Track roller Interchangeable

Carrier roller Interchangeable

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INTERCHANGEABILITY [No. 2]
Interchangeability between HB205/215LC-1M0 and HB205/215LC-1 Interchange-
ability
Unit (2/3)
Name Interchangeability Reason for non-interchangeability
Track shoes Interchangeable

Sprocket Interchangeable

Cooling ass'y Not interchangeable CAC piping route changed. V-shaped fin controller equipped.

Operator cab Not interchangeable Electric appliances and interior design changed.

Operator seat Interchangeable

Hydraulic tank Not interchangeable Return port changed.

Fuel tank Interchangeable

Boom ass'y Not interchangeable Upper piping clamp and piping size changed.

Arm ass'y Interchangeable

Bucket ass'y Interchangeable

Revolving frame Not interchangeable Boom cylinder line clamp changed. Undercover attachment changed.

Track frame Interchangeable

Final drive Interchangeable

Machine cab Not interchangeable No. of acoustic material reduced.

Controller Not interchangeable Specification changed because of addition of control.

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INTERCHANGEABILITY [No. 3]
Interchangeability between HB205/215LC-1M0 and HB205/215LC-1 Interchange-
ability
Unit (3/3)
Name Interchangeability Reason for non-interchangeability
Monitor Not interchangeable Quality of monitor screen improved.

Engine controller Not interchangeable Engine output setting changed.

Work equipment PPC valve Interchangeable

Travel PPC valve Not interchangeable Shutter Valve Discontinued

Coupling (Damper) Interchangeable

Solenoid valve Interchangeable

Air conditioner Not interchangeable Structure Changed.

Counterweight Interchangeable

Capacitor Interchangeable

Inverter Not interchangeable Difference in software.

Generator/motor Not interchangeable Form change of starter, hyb lubricous pump, power cable, etc.

Power harness Not interchangeable Connector change of dynamo motor part.

Water pump Interchangeable

Hyb lubrication pump Not interchangeable Form change.

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INTERCHANGEABILITY [No. 4]
Interchangeability between HB205/215LC-1M0 and HB205/215LC-1 Interchange-
ability
Consumable parts
Name Interchangeability Reason for non-interchangeability
Engine oil filter Interchangeable

Hydraulic oil filter Interchangeable

Fuel filter Interchangeable

Fuel pre-filter Interchangeable

Air cleaner element Interchangeable

Fan belt Not interchangeable Length changed.

Hydraulic hose Not interchangeable Length changed.

Bucket tooth Interchangeable

Bucket adapter Interchangeable

Side cutter Interchangeable

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COMPETITIVE SPECIFICATIONS

Competitive Specifications Competitive Specifications

HB205-1M0 HB215LC-1M0

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Item Manufacturer KOMATSU KOMATSU KOMATSU KOMATSU
Model HB205-1M0 HB205-1 PC200-8M0 PC200-8
HORSEPOWER:
SAE J1995: Gross kW (HP)/min-1 110 (148)/2000 110 (148)/2000 110 (147)/2000 116 (155)/2000
ISO9249/SAE J1349: Net kW (HP)/min-1 104 (139)/2000 104 (139)/2000 103 (138)/2000 110 (148)/2000
BUCKET CAPACITY RANGE: m3
SAE heaped 0.80 to 1.00 0.80 to 1.00 0.50 to 1.17 0.50 to 1.17
OPERATING WEIGHT: * kg 20200 20200 19980 19980
PERFORMANCE:
Swing speed min-1 12.4 12.4 12.4 12.4
Max. travel speed: High km/h 5.5 5.5 5.5 5.5
Low 3.0 3.0 3.0 3.0
Arm crowd force (ISO) kg 11000*1 11000*1 11000*1 11000*1
Bucket digging force (ISO) kg 15200*1 15200*1 15200*1 15200*1
WORKING RANGE: mm
Max. digging height * 10000 10000 10000 10000
Max. dumping height * 7110 7110 7110 7110
Max. digging depth * 6620 6620 6620 6620
Max. vertical wall digging depth * 5980 5980 5980 5980
Max. digging reach * 9700 9700 9700 9700
at ground level
Min. swing radius of implement * 3040 3040 3040 3040
DIMENSIONS: mm
Overall length * 9425 9425 9425 9425
Overall width * 2800 2800 2800 2800
Overall height * 3040 3040 3040 3040
Ground clearance 440 440 440 440
Tail swing radius 2750 2750 2750 2750
Track length * 4070 4070 4070 4070
Track gauge 2200 2200 2200 2200
ENGINE:
Model Komatsu Komatsu Komatsu Komatsu
SAA4D107E-1-A SAA4D107E-1-A SAA6D107E-1 SAA6D107E-1
No. of cylinders - bore x stroke mm 4 - 107 x 124 4 - 107 x 124 6 – 107 × 124 6 – 107 × 124
Piston displacement L 4.46 4.46 6.69 6.69
HYDRAULIC SYSTEM:
Hydraulic pump Variable capacity Variable capacity Variable capacity Variable capacity
Max. flow (excl. sub-pump) L/min 439 439 439 439
Relief valve setting kg/cm2 380 380 380 380
(implement circuit)
TRACK SHOES:
Width/Ground pressure mm / kg/cm2
Basic shoes 600 / 0.47 600 / 0.47 600 / 0.47 600 / 0.47
Other shoes 700 / 0.41 700 / 0.41 500 / 0.55 500 / 0.55
800 / 0.37 800 / 0.37 700 / 0.41 700 / 0.41
800 / 0.36 800 / 0.36
Fuel tank refill capacity L 400 400 400 400
*) SPEC. CONDITIONS:
• Boom mm 5700 5700 5700 5700
• Arm mm 2925 2925 2925 2925
• Bucket (SAE heaped) m3 0.80 0.80 0.80 0.80
• Track shoes: Type Triple Triple Triple Triple
Width mm 600 600 600 600
Emission level EPA Tier3 & EPA Tier3 &
EPA Tier3 & EPA Tier3 &
EU Stage3A EU Stage3A
EU Stage3A EU Stage3A
equivalent equivalent
Refer No. CEN00529-00 CEN00451-00 CEN00489-00 CEN00049-00
*1: At power max.
Item Manufacturer KOMATSU KOMATSU KOMATSU KOMATSU
Model HB215LC-1M0 HB215LC-1 PC200LC-8M0 PC200LC-8
HORSEPOWER:
SAE J1995: Gross kW (HP)/min-1 110 (148)/2000 110 (148)/2000 110 (147)/2000 116 (155)/2000
ISO9249/SAE J1349: Net kW (HP)/min-1 104 (139)/2000 104 (139)/2000 103 (138)/2000 110 (148)/2000
BUCKET CAPACITY RANGE: m3
SAE heaped 0.80 to 1.00 0.80 to 1.00 0.50 to 1.17 0.50 to 1.17
OPERATING WEIGHT: * kg 21600 21600 21180 21180
PERFORMANCE:
Swing speed min-1 12.4 12.4 12.4 12.4
Max. travel speed: High km/h 5.5 5.5 5.5 5.5
Low 3.0 3.0 3.0 3.0
Arm crowd force (ISO) kg 11000*1 11000*1 11000*1 11000*1
Bucket digging force (ISO) kg 15200*1 15200*1 15200*1 15200*1
WORKING RANGE: mm
Max. digging height * 10000 10000 10000 10000
Max. dumping height * 7110 7110 7110 7110
Max. digging depth * 6620 6620 6620 6620
Max. vertical wall digging depth * 5980 5980 5980 5980
Max. digging reach * 9700 9700 9700 9700
at ground level
Min. swing radius of implement * 3040 3040 3040 3040
DIMENSIONS: mm
Overall length * 9425 9425 9425 9425
Overall width * 3080 3080 3080 3080
Overall height * 3040 3040 3040 3040
Ground clearance 440 440 440 440
Tail swing radius 2750 2750 2750 2750
Track length * 4450 4450 4450 4450
Track gauge 2380 2380 2380 2380
ENGINE:
Model Komatsu Komatsu Komatsu Komatsu
SAA4D107E-1-A SAA4D107E-1-A SAA6D107E-1 SAA6D107E-1
No. of cylinders - bore x stroke mm 4 - 107 x 124 4 - 107 x 124 6 – 107 × 124 6 – 107 × 124
Piston displacement L 4.46 4.46 6.69 6.69
HYDRAULIC SYSTEM:
Hydraulic pump Variable capacity Variable capacity Variable capacity Variable capacity
Max. flow (excl. sub-pump) L/min 439 439 439 439
Relief valve setting kg/cm2 380 380 380 380
(implement circuit)
TRACK SHOES:
Width/Ground pressure mm / kg/cm2
Basic shoes 700 / 0.39 700 / 0.39 700 / 0.39 700 / 0.39
Other shoes 600 / 0.45 600 / 0.45 600 / 0.45 600 / 0.45
800 / 0.35 800 / 0.35 800 / 0.34 800 / 0.34
900 / 0.30 900 / 0.30
Fuel tank refill capacity L 400 400 400 400
*) SPEC. CONDITIONS:
• Boom mm 5700 5700 5700 5700
• Arm mm 2925 2925 2925 2925
• Bucket (SAE heaped) m3 0.80 0.80 0.80 0.80
• Track shoes: Type Triple Triple Triple Triple
Width mm 700 700 700 700
Emission level EPA Tier3 & EPA Tier3 &
EPA Tier3 & EPA Tier3 &
EU Stage3A EU Stage3A
EU Stage3A EU Stage3A
equivalent equivalent
Refer No. CEN00529-00 CEN00451-00 CEN00489-00 CEN00049-00
*1: At power max.
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