TABLE OF CONTENTS

ITEM DESCRIPTION PAGE

1.0 PURPOSE 2

2.0 SCOPE 2

3.0 SURVEY WORK 2

4.0 CABLE TRAY INSTALLATION 2

5.0 FABRICATION OF SUPPORT 3

6.0 QUALITY CONTROL 3

7.0 WORK COMPLETION 3

8.0 SAFETY 4

9.0 HANDOVER DOCUMENT 5

1.0 PURPOSE

This procedure is prepared to establish the necessary guidelines for the

installation of cable tray.

2.0 SCOPE

The procedure covers the general requirements on installation of cable tray in

accordance with Codes, Standard Drawings & Specification of PFK.

3.0 SURVEY WORK

3.1 Initial preparation and layout of the location to be installed shall be

carried out by Juraxis.

3.2 Elevation and bench marking shall be established. A joint survey with
PFK must be carried out and approved before execution of the work.

4.0 CABLE TRAY INSTALLATION

4.1 Cable tray field route finalization with latest tray layout drawing shall
be followed.

4.2 The cable tray shall be supported by steel structure at every 1.5 meters
at length alignment of.

4.3 Cable tray steel support shall be installed horizontally at every 1.5
meters along the cable tray route.

4.4 The supports shall be either welded on the mechanical structure or

installed of fasteners on the concrete foundation or wall. Alignment of
support is required before confirmed.

4.5 The support shall be Hot Dip Galvanized and to be properly touch up
with the epoxy paint after fabricated or installed.

4.6 The cable tray shall be installed on the support with M5 to M8 bolts &
nuts size (depending upon size of cable ladder/ tray). Welding of light
channel supports should be avoided.
5.0 FABRICATION OF SUPPORT

Following steps are required for fabrication of steel structure:-

5.1 Cutting of materials will be done at workshop.

5.2 Take the detailed fabrication drawings DD (Details

Drawing)/GA (General Arrangement) and note down the
size of all members carefully.

5.3 Cut the steel with the help of gas cutting / manual hacksaw
or power hacksaw machine.

5.4 Grinding – Grind the rough edges and burs of all structural
steel members which are produced during the cutting.

5.5 Assemble and tack weld of all members of structural steel

structure. As per the detailed drawings & check the
dimension of the item to be fabricated.

5.6 After checking the dimension & getting clearance, tack

welding shall be applied and after confirming the full weld
is done.

6.0 QUALITY CONTROL

6.1 Request for inspection shall be carried out from time to time following
construction sequences. This will ensure that each and every step of the
works could be performed and then having inspected and witnessed
when required before proceeding to the next stage of work.

7.0 WORK COMPLETION

Checking of finished level in conformity shall be carried out and the report
will be forwarded to PFK.

8.0 SAFETY

8.1 Machineries or equipment shall be inspected by contractor and PFK’s

safety officer before utilization. The equipment shall be also passed the
PFK validity sticker before utilization.
 8.2 All personnel involve with the work shall be briefed on site safety
regulations prior to work commencing.

8.3 To strictly observe PFK Safety regulations and Occupational Safety,

Health and Environment Plan.

8.4 To conduct regular tool box meeting to inform workers about potential
hazards.

8.5 Personal Protective Equipment (PPE) shall be as per plant

requirements.

8.6 Ear protection, hand protection, safety glass or goggles and helmet to
be worn as and when required.

8.7 Fire extinguisher shall be standby at all times while executing the
work.

8.8 Barricade the working area using warning tape and proper signage.

9.0 HANDOVER DOCUMENT

All document pertaining to the hacking work will be prepared, compiled and
handover to PFK upon project completion.