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BT Prime-Mover is a trademark of BT Prime-Mover Inc.,
© 2006 BT Prime-Mover Inc., Muscatine, Iowa.
All Rights Reserved.
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Parts Ordering
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER FIELD MODIFICATIONS
When you order, supply the part number, The regulations imposed by OSHA make it
quantity, model and serial numbers of your mandatory that alteration of industrial trucks be
machine. Supplying this information will assure done only as approved in advance and in
prompt, efficient handling of your order. The writing by the manufacturer. Their regulations
pictorial reference number is not needed and apply to counter-weighting, changes in masts
including it can only add confusion. when such changes affect capacity and any
other safety modifications. It is mandatory that
Since your dealer carries many parts in stock nameplate and instructions be changed
and maintains up-to-date prices on all parts, he accordingly (1910.178 (a)(4)).
will be able to process your order immediately.
If, for some reason, the part is not in stock, he BT Prime-Mover will approve such changes
will order it from the factory. In either event, he requested as we can properly evaluate and
maintains a current file of service manuals, rerate as to capacity. Normally a change will be
which give all available parts ordering or evaluated upon receipt of a written request
technical information. with full particulars, including truck and mast
serial number, proposed changes, new heights
of lift, etc.
WHERE TO ORDER
If the change is approved, authorization will be
Always order parts from the dealer who sold sent, as will new nameplates or other labeling
you your BT Prime-Mover. If it is necessary where appropriate. The new nameplates
for the dealer to order parts from the factory, should be installed over the earlier nameplate.
he is able to get prompt service for you. Parts
are shipped in accordance with shipping The modifier should send confirmation of the
instructions given on the order. change to the factory along with pictures of the
revised truck.
INSTRUCTIONS FOR RETURNING PARTS
Year (2006)
Decade (2000)
Capacity (4500lb)
Model (PMX)
ITEM # FOR
# PART # NAME ASSY. UNITS
5161 0850
0641
5511
6420
9661
5331
5192 5391
4111 5311
6101 5231
0841 5291
1750 4181
5392
5433 3551
6125
5911 4112
0341
3531
3541 0301
1760
0342 5436
2551
5463
3301 3361
0821
9661-101
9720
9661-200
10020-002 5436
10020-003
5181 5463
0821-101
10010 10020
Quality Parts
0000
Chassis
0301-001 Frame / Chassis Serial Number 31141001 - 32336000 (Replaced by 0301-002)......... 11
0301-002 Frame / Chassis Serial Number 32336001 - 36132000 ................................................ 13
0301-003 Frame / Chassis Serial Number 36132001 - UP ........................................................... 15
0341-001 Inspection covers (Shields & guards) ............................................................................ 17
0342-101 Inspection covers (“EE” electrical box) .......................................................................... 19
0641-000 Drivers controls (Speed & direction) .............................................................................. 21
0821-001 Finger / toe guards ........................................................................................................ 23
0821-101 Wrap around toe guard.................................................................................................. 25
0841-000 Driver protection (Reverser) .......................................................................................... 27
0850-001 Signs, warnings (Replaced by 0850-002)...................................................................... 29
0850-002 Signs, warnings ............................................................................................................. 31
1000
Motors
1750-101 Pump motor ................................................................................................................... 35
1760-102 Drive motor “E” .............................................................................................................. 37
1760-200 Drive motor “EE” ............................................................................................................ 39
2000
Transmission / Drive Gear
2551-002 Mechanical drive gear unit............................................................................................. 43
3000
Brake / Wheel System
3301-002 Parking brake system .................................................................................................... 47
3361-000 Brake drum / disc assembly .......................................................................................... 49
3531-000 Drive wheel .................................................................................................................... 51
3541-001 Support / swivel wheel ................................................................................................... 53
3551-000 Load wheel Serial Number 31141001 - 36132000 ........................................................ 55
3551-001 Load wheel Serial Number 36132001 - UP ................................................................... 57
4000
Steering System
4111-000 Steering arm / wheel (Stem) .......................................................................................... 61
4112-000 Steering arm / wheel (Head).......................................................................................... 63
4181-101 Steering bearing, radial bearing .................................................................................... 65
5000
Electrical System
5112-000 Battery pack, swing out ................................................................................................. 69
5112-001 Battery pack, swing out ................................................................................................. 71
5112-100 Battery pack, swing out, power wires ............................................................................ 73
5113-100 Battery pack (GNB Pallet Pro™ battery pack)............................................................... 75
5114-000 Battery pack (Optima battery)........................................................................................ 77
5114-001 Battery pack (Optima battery)........................................................................................ 79
5161-001 Horn............................................................................................................................... 81
5181-000 Current collector (Static strap “EE”)............................................................................... 83
5191-000 Battery cut out contactor / plug (Battery connector) ...................................................... 85
5192-000 Battery cut out contactor / plug ...................................................................................... 87
5231-001 Voltage / battery indicator.............................................................................................. 89
5291-000 Hourmeter / speedometer.............................................................................................. 91
5311-001 Start / stop switch .......................................................................................................... 93
5331-000 Speed controls............................................................................................................... 95
5391-000 Control cables / harness (Handle head) ........................................................................ 97
5392-002 Control cables / harness (Compartment)....................................................................... 99
5392-100 Control cables / harness (“EE”) Serial Number 31141001 - 33279000 ....................... 101
5392-101 Control cables / harness (“EE”) Serial Number 33279001 - UP .................................. 103
5433-001 Motor cables ................................................................................................................ 105
5436-001 Contactor panel ........................................................................................................... 107
5463-000 Drive controller ............................................................................................................ 109
5511-000 Micro switches ............................................................................................................. 111
5521-001 Relay, electrical modules (Relay) Serial Number 31141001 - 32305000 .................... 113
5521-002 Relay, electrical modules (Relay) Serial Number 32305001 - UP ............................... 115
5911-000 Power circuit Breaker .................................................................................................. 117
6000
Hydraulic System
6101-002 Hydraulic pump............................................................................................................ 121
6125-100 Hoses, pipes, connections, mounting points ............................................................... 123
6420-000 Lift cylinder / piston ...................................................................................................... 125
7000
Operating Function - Lifting Device
8000
Peripheral / Installation Equipment
9000
Options / Attachments
9661-101 Electrical heaters ......................................................................................................... 133
9661-200 Compartment heater.................................................................................................... 135
9720-100 Removable load backrest ............................................................................................ 137
10000
Tools
10010-000 Electrical controllers (Handset) (Replaced By 10010-001)........................................ 141
10010-001 Electrical controllers (Handset).................................................................................. 143
10020-000 Special tools and lubrications (Replaced by 10020-001)........................................... 145
10020-001 Special tools and lubrications .................................................................................... 147
10020-002 Special tools (seal installing) ..................................................................................... 149
10020-003 Special tools (bearing installing) Serial Number 36132001 - UP............................... 151
11000
Alphabetical/Numerical Index
Alphabetical Index ....................................................................................................................... 155
Numerical Index ........................................................................................................................... 159
BT Prime-Mover, Inc.
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Quality Parts
0000
Chassis
0000 Chassis
BT Prime-Mover, Inc.
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0301-001 Quality Parts
0301-001
Serial Number
31141001 - 32336000
2
1 4
3
22
27 26
5
6
24 25
8
10
8 23 11
14 12 8
21 11 18
22 13 7
4 11
28
20 8
11 8 11
4 9 29
4 4
19
17 15
4 11
16
ITEM # FOR
# PART # NAME ASSY. UNITS
0301-002
Serial Number
32336001 - 36132000
2
1 4
3
31 32
30
27
26 22
33 5
24
6
25
8
10
8 23 11
14 12 8
21 11 22 18 13 7
4 11
28
20 8
11 8 11
4 9 29
4
19 4
17 15
4 11
16
ITEM # FOR
# PART # NAME ASSY. UNITS
0301-003
Serial Number
36132001 - UP
2
1
3
28
27
29
30
26 22
4
5
25 8
12 11 10
8 24 6
21 22 13
23 17
20 8
8
19 8 8
18 9
7
14
16
15
ITEM # FOR
# PART # NAME ASSY. UNITS
0341-001
2 4
11
10
ITEM # FOR
# PART # NAME ASSY. UNITS
0342-101
5 4
ITEM # FOR
# PART # NAME ASSY. UNITS
1 304070-000 Cover 1
2 311084-000 Box 1
3 ----------------- Control panel assembly (See Fig.# 5436-001) 1
4 303714-000 Relief, strain 4
5 301921-012 Screw 4
0641-000
0841
5
7
1 6
ITEM # FOR
# PART # NAME ASSY. UNITS
0821-001
2
4
3
ITEM # FOR
# PART # NAME ASSY. UNITS
0821-101
ITEM # FOR
# PART # NAME ASSY. UNITS
1 23364-00 Bumper 1
2 306198-000 Frame, carrier 1
3 ----------------- Frame, lift (State Model & Serial Number) 1
4 11170-08 Nut 4
5 14994-06 Screw 4
0841-000
ITEM # FOR
# PART # NAME ASSY. UNITS
0850-001
-0 ble
2
1
50 ila
3
02
08 a
e Av 8
ur er
fig g
7
e on
4
Se L
6
NO
ITEM # FOR
# PART # NAME ASSY. UNITS
-0 ble
5 NSS Decal, U.L. label 1
6 311367-000 Decal, WARNING 1
7 52-00279-00 Paint, RED As Req'd.
7 52-00257-00 Spray, RED As Req'd.
50 ila
7 52-00221-00 Paint, BLACK semi gloss As Req'd.
02
7 52-00224-00 Spray, BLACK semi gloss As Req'd.
7 52-00237-00 Paint, SAFETY YELLOW As Req'd.
7 52-00260-00 Spray, SAFETY YELLOW As Req'd.
08 a
7 52-00247-00 Paint, SAFETY ORANGE As Req'd.
7 52-00276-00 Spray, SAFETY ORANGE As Req'd.
8
*
*
e Av
306102-000
311227-000
311228-000
Decal, PMX
Manual, PMX45 Operator's
Manual, PMX45 Master Parts
1
1
1
* 311230-000 Manual, PMX45 Master Service 1
* 311231-000 Schematic, PMX45 Electrical 1
ur er
fig g
e on
Se L
NO
0850-002
3
2 4
1
8
5
7
6
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
1000
Motors
1000 Motors
BT Prime-Mover, Inc.
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1750-101 Quality Parts
1750-101
1 5
7
8
ITEM # FOR
# PART # NAME ASSY. UNITS
1760-102
3 2
4
5
6
7
9 8
10
11
13
12
14
ITEM # FOR
# PART # NAME ASSY. UNITS
1760-200
2
3
4
5
6 8
7
10 9
11
12
14 13
15
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
2000
Transmission / Drive Gear
2000 Transmission / Drive
Gear
BT Prime-Mover, Inc.
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2551-002 Quality Parts
2551-002
2
3
16
4
8
5 2
6
7
15
14
13
11 9
11
12
NOTE! Replace axle nut with new
nut whenever drive wheel is
removed. Failure to replace 13
with new nut could result in 17 10
damage to drive wheel and/
or transmission. 2
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
3000
Brake / Wheel System
3000 Brake / Wheel System
BT Prime-Mover, Inc.
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3301-002 Quality Parts
3301-002
1 7
2
3 6
45
8 10
25 11 12
26 27 13
9 15 14
28
24
23 22
21
20 19
16
18 17
ITEM # FOR
# PART # NAME ASSY. UNITS
3361-000
2 4
3
6
7
ITEM # FOR
# PART # NAME ASSY. UNITS
3531-000
ITEM # FOR
# PART # NAME ASSY. UNITS
3541-001
22
21
20 2
3
4
8
11 6
9
12
10
14 13
19
17
14
16 15
18
ITEM # FOR
# PART # NAME ASSY. UNITS
3551-000
Serial Number
31141001 - 36132000
ITEM # FOR
# PART # NAME ASSY. UNITS
1 49910-01 Bearing 2
2 23041-00 Wheel, load 1
2 313716-000 Wheel, load 83 durometer 1
2 313716-001 Wheel, load 95 durometer 1
3551-001
Serial Number
36132001 - UP
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
4000
Steering System
4000 Steering System
BT Prime-Mover, Inc.
Return
4111-000 Quality Parts
4111-000
10
5
11 6
12
13 1
2
4
ITEM # FOR
# PART # NAME ASSY. UNITS
4112-000
0841
18
17
0641
16
1
2
5
15 3 4
14 10
13
12
11
1
9
8
7 6
ITEM # FOR
# PART # NAME ASSY. UNITS
4181-101
6
7
ITEM # FOR
# PART # NAME ASSY. UNITS
1 23234-00 Nut 1
2 310624-000 Ring, nilos 1
3 11205-12 Bearing 1
4 11205-23 Bearing 1
5 310625-000 Ring, nilos 1
6 ----------------- Transmission assembly (See Fig.# 3301-002) 1
7 302200-000 Bumper 1
BT Prime-Mover, Inc.
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Quality Parts
5000
Electrical System
5000 Electrical System
BT Prime-Mover, Inc.
Return
5112-000 Quality Parts
5112-000
2 3
5
3
6 4
19
7 8
4
10 9
16 12
11
18
13
20
14
15
Battery Specifications
ITEM # FOR
# PART # NAME ASSY. UNITS
1 23271-00 Wrapper 1
2 27246-00 Door 1
3 302244-016 Screw, truss head 4
4 301654-008 Nut, flange 4
5 49583-00 Decal, warning 1
6 52-05009-00 Edging, (3 feet) As Req’d
7 27233-05 Charger, battery 1
* 302328-000 Transformer 1
* 302314-000 Ammeter 1
* 302315-000 Strap, capacitor 2
* 302316-000 Capacitor, 4MFD 1
* 302329-000 Wire, A.C. plug 1
* 302319-000 Diode 2
* 302320-000 Holder, fuse 1
* 302321-000 Fuse, 10A 1
* 302322-000 Plug, battery connector 1
* 302324-000 Relief, strain 1
* 302325-000 Knob, timer 1
* 302326-000 Timer, 12HR 60hz 1
* 302327-000 Plate, timer dial 1
8 ----------------- Cable assembly (See Fig.# 5112-100) 1
9 49532-00 Decal, instruction 1
10 301652-016 Screw, cap 2
11 301827-025 Screw, cap 1
12 11016-02 Washer, flat 1
13 11009-05 Lockwasher 1
14 NA Battery 4
15 23274-00 Case, battery 1
16 14851-04 Nut, clip 2
17 23281-00 Tray, battery 1
18 23281-01 Tray, battery 1
19 49443-00 Decal, warning 1
20 11157-03 Pin, cotter 2
5112-001
2 3
5
3
6 4
New Charger
No serial number break
MAC Model ET241516BI
19 MAC Spec BA1736
7 8
4
10 9
16 12
11
18
13
20
14
15
Battery Specifications
ITEM # FOR
# PART # NAME ASSY. UNITS
1 23271-00 Wrapper 1
2 27246-00 Door 1
3 302244-016 Screw, truss head 4
4 301654-008 Nut, flange 4
5 49583-00 Decal, warning 1
6 52-05009-00 Edging, (3 feet) As Req’d
7 27233-08 Charger, battery 1
* 302329-000 Wire, AC plug 1
* 302314-000 Ammeter 1
* 302316-000 Capacitor, 4MFD 1
* 302315-000 Strap, capacitor 2
* 313198-000 Control, ET80 24VDC 1
* 313199-000 Plug, battery connector assembly 1
* 302319-000 Diode 2
* 313200-000 Fuse holder, 80A 1
* 313201-000 Fuse, 10A AC 1
* 313202-000 Fuse, 80A DC 1
* 313203-000 Grommet 1
* 302320-000 Fuse holder, 10A 1
* 313204-000 Rectifier 1
* 302324-000 Relief, strain 1
* 313205-000 Tie, cable 1
* 302328-000 Transformer 1
8 ----------------- Cable assembly (See Fig.# 5112-100) 1
9 49532-00 Decal, instruction 1
10 301652-016 Screw, cap 2
11 301827-025 Screw, cap 1
12 11016-02 Washer, flat 1
13 11009-05 Lockwasher 1
14 NA Battery 4
15 23274-00 Case, battery 1
16 14851-04 Nut, clip 2
17 23281-00 Tray, battery 1
18 23281-01 Tray, battery 1
19 49443-00 Decal, warning 1
20 11157-03 Pin, cotter 2
5112-100
4
5
2
6
5
5 7
3
5
8
- +
5
1
5
11
10 11
5
Battery Specifications
ITEM # FOR
# PART # NAME ASSY. UNITS
5113-100
4
12
14 5 6
3
8
11
10
9
2
13
5114-000
7 4
3
Note
New single charger design (See Fig.# 5114-001)
The YTC is the yellow charger (2 per pack). The
313426-000 is a new single charger which they are
now using. However, the 2 are not interchangeable
because the single charger (if you try to put it into a
pack that had the 2 small chargers) won't let the lid
close on the battery pack.
5114-001
Note
Old double charger design (See Fig.# 5114-000)
The YTC is the yellow charger (2 per pack). The
313426-000 is a new single charger which they are
now using. However, the 2 are not interchangeable
because the single charger (if you try to put it into a
pack that had the 2 small chargers) won't let the lid
close on the battery pack.
5161-001
4 5
ITEM # FOR
# PART # NAME ASSY. UNITS
5181-000
1 11170-04 Nut 1
2 14935-02 Washer, flat 1
3 307567-000 Strap, static (cut to length) 1
5191-000
ITEM # FOR
# PART # NAME ASSY. UNITS
5192-000
ITEM # FOR
# PART # NAME ASSY. UNITS
5231-001
1 2
3 4
ITEM # FOR
# PART # NAME ASSY. UNITS
5291-000
QUARTZ
HOURS
1
10
ITEM # FOR
# PART # NAME ASSY. UNITS
1 302201-000 Hourmeter 1
5311-001
1 2
3
ITEM # FOR
# PART # NAME ASSY. UNITS
5331-000
1
2
ITEM # FOR
# PART # NAME ASSY. UNITS
5391-000
5392-002
2
1
ITEM # FOR
# PART # NAME ASSY. UNITS
5392-100
Serial Number
31141001 - 33279000
2,3
ITEM # FOR
# PART # NAME ASSY. UNITS
5392-101
Serial Number
33279001 - UP
2,3
4
ITEM # FOR
# PART # NAME ASSY. UNITS
5433-001
1
2
6 7
ITEM # FOR
# PART # NAME ASSY. UNITS
5436-001
4
3
1 2
13
14
12
9
11
10
7
8
15
ITEM # FOR
# PART # NAME ASSY. UNITS
5463-000
ITEM # FOR
# PART # NAME ASSY. UNITS
5511-000
1
2
5
6
7
8
4 11 10
9
12
5521-001
Serial Number
31141001 - 32305000
ITEM # FOR
# PART # NAME ASSY. UNITS
1 309984-000 Relay 1
5521-002
Serial Number
32305001 - UP
ITEM # FOR
# PART # NAME ASSY. UNITS
1 310459-000 Relay 1
5911-000
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
6000
Hydraulic System
6000 Hydraulic System
BT Prime-Mover, Inc.
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6101-002 Quality Parts
6101-002
2
4
16
5
3 2
13 14 15 6 7
Part of 12
Part of 12
12
10
11
ITEM # FOR
# PART # NAME ASSY. UNITS
6125-100
ITEM # FOR
# PART # NAME ASSY. UNITS
6420-000
6 7
5
4
3
2
ITEM # FOR
# PART # NAME ASSY. UNITS
NA - NOT AVAILABLE
NSS - NOT SOLD SEPARATELY
BT Prime-Mover, Inc.
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Quality Parts
7000
Operating Function - Lifting
Device
7000 Operating Function -
Lifting Device
BT Prime-Mover, Inc.
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Quality Parts
BT Prime-Mover, Inc.
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Quality Parts
8000
Peripheral / Installation
Equipment
8000 Peripheral /
Installation Equipment
BT Prime-Mover, Inc.
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Quality Parts
BT Prime-Mover, Inc.
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Quality Parts
9000
Options / Attachments
9000 Options / Attachments
BT Prime-Mover, Inc.
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9661-101 Quality Parts
9661-101
1
Position heater on
2
inside of bracket.
2
3 3
Crimp 1/4 in. insulated male tabs
onto heater leads and connect
leads to harness.
5
Lift limit
switch heater
5 5
ITEM # FOR
# PART # NAME ASSY. UNITS
9661-200
3
2
1
5
4
2 11
1
9
8
10
1 2
7
6
ITEM # FOR
# PART # NAME ASSY. UNITS
1 22007 Screw 8
2 50001-07 Lockwasher 8
3 310530-000 Switch, thermal 1
4 311081-000 Panel, cold storage 1
5 ----------------- Control panel assembly (See Fig.# 5436-001) 1
6 311024-000 Shield 1
7 301826-016 Screw 3
8 ----------------- Horn (See Fig.# 5161-001) 1
9 ----------------- Relay (See Fig.# 5521-001) 1
10 311102-000 Suppressor 1
11 309948-001 Resistor 1
9720-100
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
10000
Tools
10000 Tools
BT Prime-Mover, Inc.
Return
10010-000 Quality Parts
10010-000
0- ble
1
01 ila
00
10 a
e Av
ur er
fig g
e on
2
Se L
NO
ITEM # FOR
# PART # NAME ASSY. UNITS
0- ble
1
01 ila
00
10 a
e Av
ur er
fig g
e on
Se L
NO
10010-001
ITEM # FOR
# PART # NAME ASSY. UNITS
10020-000
0- ble
3
1
02 ila
00
2
10 a
e Av 4
ur er
fig g
e on
Se L
6
NO
ITEM # FOR
# PART # NAME ASSY. UNITS
0- ble
5 49670-00 Lubricant, lift truck 1
6 200025 Lubricant, 2 oz. Molykote 1
* 301582-000 Loctite tube, #RC680 1
1
* 301583-000 Loctite spray can, N primer (for #RC680) 1
02 ila
* 301584-000 Loctite, 50 ML tube #515 gasket eliminator 1
00
10 a
e Av
ur er
fig g
e on
Se L
NO
10020-001
ITEM # FOR
# PART # NAME ASSY. UNITS
10020-002
ITEM # FOR
# PART # NAME ASSY. UNITS
4
3
2
ITEM # FOR
# PART # NAME ASSY. UNITS
BT Prime-Mover, Inc.
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Quality Parts
11000
Alphabetical/Numerical
Index
11000 Alphabetical/
Numerical Index
BT Prime-Mover, Inc.
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This page intentionally left blank
BT Prime-Mover, Inc.
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Alphabetical Index Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
This Numerical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
Return