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INDUSTRIAL VISIT OF
SUBMITED TO:-
SUBMITTED BY:-
INTRODUCTION:
T hey have accquired skills in producing castings ranging from few kgs
to 6000 kgs single piece in Plain Carbon Steels, Alloy Steels, Heat Ressitant Steels, Wear
Resistant Steels, Corrosion Resistant Steels.
Certification:
The G.S alloy casting limited was certified by AN ISO 9001: 2008
Company
Location:
Materials;
• BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi, Bhopal & Trichy)
• L&T
•Audco India Limited - Valves
• Sandvik • Terex, U.S.A
• F. L. Smidth
• Boving Fouress
• Puzzolana Machinery Fabricators
• Hari Machines Limited
• BEML – Bharat Earth Movers
• Fives - Cail KCP
• Steel Plants – BSP, VSP& JSW
• GEA Energy Systems
• Metso, U.S.A
• Alstom
• Beekem
• Hofmann
Melting :-
Heat Treatment
• Furnace Sizes : 7.5m X 5.5m X 3.5m ( 40 MT) and 4.0m X 3.5m X 2.0m (20 MT)
• With Digital Recorders, Auto cycle control and Direct firing
• Water Quenching tank
• Proposed to run by CNG (Compressed Natural Gas)
Quality Assurance
• ISO 9001:2000
• Spectro availability Unit 1 and Unit 2 (including Nitrogen analysis)
• UTM – 60 T , 40 T
• UT equipment available
• MPI equipment available
• Radiography outsourced to IRICO. Proposal for in-house in future
Observations :-
• .Intially that organization has two plants , after seeing the plant from outside
it was big organization
• It was melting the scraps iron material and get the iron ore from that to
manufature new products, they don’t produce new iron
• Firstly we observe the melting of scrap iron in the furnace, after thea they get
the ore
• After collecting the ore its was filled in the petterns of desired shapes, for this
they use the send in one stage of manufacturing
• After passing that stage it will undergo the hardning of ore to form the desired
shape
• After the completion of the hardning is will go to next stages like boring and
drilling, milling
• Finally they get the desired product
• The products was exported to desired places
• In plant there was no waste material, even the scrap came while making the
products that was also collected and is will also melted and get ore from it.
Vote of thanks