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Blatt/sheet D389MGB.000
Car Frame WCS60 Datum/date 11.02.2002
Suspension 2:1 / 4:1 Stand/version C-23.07.2015
Geprüft/approved WAT/FLE
*D389MGB$111*
Operating instructions
Contents Page
The car frame WCS60 is a car frame used for pas- The built-in safety devices are set, synchronized
senger-goods and freight elevators with nominal and lead sealed ex-works, according to the order.
load up to 6000kg. For reasons of safety, it is forbidden to readjust
these settings once they have been made.
The car frame operating range is defined as fol-
lows:
WCS60:
• All up load ≤ 17000 kg (Q ≤ 6000 kg) 1.2 Liability and guarantee
• Car depth ≤ 6500 mm
• Car width ≤ 6290 mm This instruction handbook is written for people
• Rated speed ≤ 2.0 m/s who are familiar with lift servicing and installa-
tion. Sufficient knowledge of lifts is essential.
General:
• Safety gear: Roller type SG WITTUR accept no responsibility for damage
Progressive type SG caused by improper handling, or for damage
• Sliding guide shoe (SLG4, SLG4A) caused as a result of actions other than those stat-
• Suspension: 2:1 and 4:1 with 2 pulleys ed in these operating instructions.
above car
Further options: The WITTUR guarantee may be voided if parts
• Load weighing system other than those described in these instructions
• Platform support beams are installed.
• Compensation chain hanger
• Travelling cable hanger Unless stated otherwise, the following are not per-
missible due to technical safety reasons:
• The use of safety gear devices or brake com-
ponents other than those installed
• Carrying out modifications, of any kind, on
brake components
• Destroying of seals
• Frame modification
• Modification of the actuating mechanism
• Readjustment of settings have been made ex-
works
• Carrying out faulty or improper maintenance,
maintenance or inspection checks
• using unsuitable accessories, spare parts or
operating material which has neither been re-
leased by the WITTUR Company nor consists of
original WITTUR spare parts
WITTUR machine installation or repair engineers Only properly trained personnel may carry
are chiefly responsible for the safe operation of out work, or be allowed access to the
machinery. installation site.
It is essential to comply with and keep abreast of - Attach safety devices to guard against falling
all safety rules and legal obligations in order to (platform or harnesses)
avoid personal / product damage during installa- - Cover any floor openings
tion, maintenance and repair work. - Secure installation tools or objects against
accidental falling
Important safety advice and danger warnings are - Lift shaft openings should be cordoned off
emphasized with the following symbols: and suitable warning signs should be erected
when working in shaft openings
General danger warning - Work involving electrical equipment should
only be carried out by an electrical engineer or
qualified personnel.
Date of manufacture
Type term
Order number
(refer to delivery
or order sheet)
Serial number
Mass to be gripped
Fmax = (kg,lb)
Tripping speed
vmax = (m/s,fpm)
Operating instructions
SGB03, SGB05
D389MGB 02.2002
D7A4MGB 02.2002
01.2002
01.2002
D622MGB
D961MGB
and for full delivery of parts. The content of sup-
ply covers: WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
http://www.wittur.at • E-Mail: info@wittur.at
WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
WITTUR GmbH
Sowitschstraße1, • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7483/42542-32
http://www.wittur.at • E-Mail: info@wittur.at http://www.wittur.at • E-Mail: info@wittur.at http://www.wittur.at • E-Mail: info@wittur.at
No part of this publication may be reproduced or We reserve the right to make alterations with respect Nachdruck, Übersetzung und Vervielfältigung in Änderungen gegenüber den in dieser Betriebsanlei- No part of this publication may be reproduced or We reserve the right to make alterations with respect No part of this publication may be reproduced or We reserve the right to make alterations with respect
translated, even in part, without prior written permis- to the specifications and figures in this manual. jeglicher Form - auch auszugsweise - bedürfen der tung aufgeführten Angaben und Abbildungen behal- translated, even in part, without prior written permis- to the specifications and figures in this manual. translated, even in part, without prior written permis- to the specifications and figures in this manual.
sion from WITTUR GmbH. schriftlichen Genehmigung der WITTUR AG. ten wir uns vor. sion from WITTUR GmbH. sion from WITTUR GmbH.
Änderungen vorbehalten! Subject to change without notice! Änderungen vorbehalten! Subject to change without notice! Änderungen vorbehalten! Subject to change without notice! Änderungen vorbehalten! Subject to change without notice!
THE LMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY THE LMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY THE LMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY THE LMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY
- Ringbeams
- Uprights
Accessories:
- Guide shoes
- Screw packages
Optional parts:
2 Installation
Car frame installation can either be carried Note the correct position of the bottom
out at the bottom of the lift shaft or on a cross beam in relationship to the governor
stable installation platform in the lift rope position (check layout drawing).
shaft. Also guide clamps could be used
which can take the total load of frame and During installation the frame must be sup-
car! ported so that it does not rest on the
guides.
The guide rails should have been already
properly set. The distance between the (1)
guide rails should be checked before
installing the car frame.
Shim
(3)
The crosshead beam is delivered pre-assembled. It (3) Fit the guide shoe to the adapter plate (for
contains the beams, the rope suspension pulleys setting refer to operating instruction manuals
and adapter plates for the guide shoes. of guide shoe)
(2)
Shim
Screw package
611604G..
Compensation chain
fixing types:
Screw package
611604G..
(1) Lift the car floor (A) onto the fixing plates (B) (4) Adjust the car floor horizontally
of the platform support beams. Adjust the Secure the car by means of wooden sup-
floor to its place. ports at the front and rear edges.
The car floor must not touch the uprights. (5) Tighten the nut (G) by hand
(1-6)
(1) Lift the car floor (A) onto the support plates (4) Install the ring beams below the car floor.
(C). Adjust the floor and the plates to its place. Needed holes (D=18mm) must be drilled into
the ring beam!
The car floor must not touch the uprights.
(5) Install the diagonal rods
(2) Adjust the car floor horizontally Take care of tightening torque
Screw M12: 80Nm
(3) Fasten the car floor against the support plates
(fasten all the screw joints)
(6) Install the car walls and the roof.
A C
(1-3)
(5) (4)
M12x35 (12x)
Remove the wooden supports under the
car floor!
(1,3)
(4) Re-fit and adjust the rope guards (B) and the
rope pulley cover plates (C)
The car must be in the topmost floor (5) If WCS60 is delivered with pulley safety cover
when adjusting the cover plates. (D), mount it together with fixing nuts of the
rope guards (B).
(4)
Rope grip
Rubber square
washer
OSG rope
Rope housing Roller type
Safety gear
(1) AK=
250
Package 392772G..
Safety gear
lever
(2-3)
11 12 21 22
C
(1) Fit the load weighing device to the upper cross (1)
beams
Screw M8
3 Function testing
Operational reliability of the installation is assured, Static & dynamic function testing
assuming that all guide lines were adhered to dur-
ing proper installation. The quality and function of Refer to the operating instructions of the relevant
individual components are subject to thorough safety device.
inspection and is checked before dispatch from
our works. Once installation fitting is complete, Examine the lift car frame for changes
the lift car frame system should undergo an oper- after carrying out the safety gear test:
ational test before commissioning or before possi- - deformation of components
ble inspection from a technical institute. - that the screws are firmly in place
- signs of damage or wear on the rope
First test run after installation pulleys, guides and suspension points
Before the first test run: There must not be anybody in the lift car
Clean the guide rails! when carrying out test runs or functions
tests!
Clear all people and objects from the lift
shaft before commencing the test run
Risk of crushing injuries!
The WITTUR lift car frame requires little servicing. The lift installation must be immediately
taken out of use should any damage or
Inspection checks must be carried out at regular irregularities to the lift car frame arise
intervals (minimum twice a year with each service) which could possibly impair operational
to guarantee safe operation. Alterations, damage safety.
or other irregularities should be reported, and
repaired if possible. Frequent servicing and control Please contact us at WITTUR if you have
checks not only make operation of the installation any problems or queries.
safer, but also ensure long and reliable lifetime.
Maintenance work should be expertly car-
It is recommended that control checks and servic- ried out with utmost care in order to guar-
ing be carried out before legally prescribed func- antee safe installation operation.
tional tests (e.g. before TÜV tests).
- Visual inspection for general irregularities (i.e. - Check the operation of the safety gear at
dirt build up, corrosion, deformation, fractur- every service call. Refer to the operating
ing etc.) instructions of the installed safety device.
- Check the screw connections - The surface of the wedge area has to be clean.
Wedge and roller must not be cracked.
- Check the overspeed governor rope fixing
Lubricator:
The components for the guides which are subject- The rope pulleys can be delivered individually as
to-wear (sliding inlays) can be delivered individu- spare parts (refer to “Spare parts” chapter).
ally as spare parts: (see Chapter “Spare parts”).
Procedures for changing a rope pulley:
The distance (play) to the rails (distance
between guides) must be readjusted after • Lower the lift car onto its contact buffer
replacement of the inlays and remounting. • Safeguard the counterweight against falling
• Release the ropes
• Unscrew the complete rope pulley / axle / axle
bracket unit
• Dismantle rope pulley / axle / axle bracket unit
• Replace the rope pulley, and remount the parts
following the instructions above in reverse
order