Professional Documents
Culture Documents
Simulator Course
“Best Practise in
Anchor Handling”
1. Program. Abbreviations
Introduction to Anchor Handling Course
This manual shall not affect the legal relationship or liability of MTC A/S with or to any third party
and neither shall such third party be entitled to reply upon it.
MTC A/S shall have no liability for technical or editorial errors or omissions in this manual; nor
any damage, including but not limited to direct, punitive, incidental, or consequential damages
resulting from or arising out of its use.
No part of this manual may be reproduced in any shape or form or by any means electronically,
mechanically, by photocopying, recording or otherwise, without the prior permission of MTC
A/S.
Modified by:
Contact MTC
Maersk Training Centre A/S
Dyrekredsen 4
Rantzausminde
5700 Svendborg
Denmark
Phone: +45 63 21 99 99
Telefax: +45 63 21 99 49
Telex: SVBMTC
E-mail: MTC@MAERSKTRAININGCENTRE.COM
Homepage: WWW.MAERSKTRAININGCENTRE.COM
Background
A.P.Møller owns and operates a modern fleet of anchor handling vessels.
The vessels are chartered to oil companies, and rig operators; the jobs are anchor handling, tow
and construction jobs.
The technical development of these ships has been fast to meet the increased demands.
The demands to the performance of the ships have been increased too.
A few hours off service can mean large economic losses for the different parties involved.
In the last years an increased focus have been on avoiding accidents, and the frequency of
these accidents are low. To get the frequency even lower, actions to avoid accidents are
needed. “Learning by doing”, on board an anchor handling vessels as the only mean of
education, will not be accepted in the future. Part of this training process needs to be moved
ashore, where crew, ship and equipment can be tested without risk in all situations.
Here we will use the anchor-handling simulator.
A study of accidents and incidents occurred on anchor handling vessels (AHV) during anchor
handling operations reveals that some of the most common causes leading to incidents and/or
accidents are lack of or inadequate:
• Experience
• Knowledge
• Planning
• Risk assessment
• Communication
• Teamwork
• Awareness
The keywords for addressing these causes are: “training, training and more training”
The value of on-board, hands-on training is well known and beyond any doubt but the
knowledge and experience gained is sometimes paid with loss of human life or limbs,
environmental pollution and/or costly damage to property.
This simulator course was developed in order to give new officers on AHV’s the possibility of
acquiring the basic knowledge and skills in a “as close to the real thing as possible”
environment, the only thing, however, that might get damaged is “ones own pride”.
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During the simulator exercises the participants will man the bridge. They will be forming a bridge
team, one acting as the conning officer the other as the winch operator. A captain/chief
engineer will act as a consultant.
Before commencing the exercise, the participants are expected to make a thorough planning of
the AH operation. They will present the plan to the instructor in the pre-operation briefing for
verification.
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During the exercises, the simulator operator will act and communicate as all relevant personnel
e.g.:
• Deckhands – engine room
• Rig crew – crane driver – tow master
• Etc.
The instructor will monitor the progress of the exercises and evaluate the performance of the
team and each individual.
Debriefing
Each exercise will be followed by a debriefing session during which the instructor and the team
will discuss the progress and the outcome of the exercise.
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“MAERSK TRAINER”
Technical Specifications:
LOA: 73,60 m.
Breadth: 16,40 m.
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”MAERSK TRAINER”
Winch Layout:
AHV01: AHV02:
A/H Drum (1): Max pull, bare drum: 500 T. 250 T.
Static brake: 650 T. 400 T.
Kernal diam.: 1,50 m. 0,90 m.
Width of drum: 3,55 m. 1,225 m.
Flange diam.: 6,50 m. 2,50 m.
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“MAERSK TRAINER”
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work group
Training Centre
E-procurement
Maersk A/S Winch Layout: “MAERSK TRAINER”
Bollard Pull
90 143
80 142
200
70 125
60 98 150
50 69
40 43 100
E-procurement
30 23
50
20 9
Tons
10 3 0
00 0 -1,5 -1 -0,5 0 0,5 1 1,5
- 10 3 -50
- 20 7
-100
- 30 15
- 40 25 -150
- 50 45
Maersk
Handle
- 60 54
- 70 65
- 80 77
- 90 105
-100 105
Anchor Handling. Chapter 2 Page 5/05
MTC Anchor Handling Course
3. Company Procedures
Any copies of the procedures used on the Anchor Handling Course are all:
UNCONTROLLED COPIES.
Risk Assessment
Some people have a hard time believing that risk assessment has been in the Maritime industry
since “Day One” – since plans for the “ARK” were drawn up. Hazards were appreciated and
control measures added mentally before activities were completed safely. The difference to day
is that they have to be documented like so many other items under the banner of the ISM code
and national / international legislation.
Obviously it is easy to stand back and comment with hindsight: "If this had been done, then this
would not have occurred".
The company is required to comply with customers' requirements, and to ensure protection of
the environment, property, the health and safety of the employees and other persons, as far as
reasonably practicable, by the application of certain principles. These principles include the
avoidance of risks, the evaluation of unavoidable risks and the action required to reduce such
risks.
A "Risk Assessment" is a careful examination of the process and its elements to ensure that the
right decisions are made and the adequate precautions are in place thereby preventing risks.
Minimise risks by listing the possible effects of any action, and assessing the likelihood of each
negative event, as well as how much damage it could inflict. Look for external factors, which
could affect your decision. Try to quantify the likelihood of - and reasons for - your plan failing.
Itemising such factors is a step towards the making of contingency plans dealing with any
problem.
Use judgement and experience to minimise doubt as much as possible. Think through the
consequences of activities, be prepared to compromise, and consider timing carefully. Be aware
of that people are not always aware of the risks, as they can’t see them.
An example:
“A man standing close to the stern roller”: One of the risks is, that he can fall in the water. As a
matter of fact he is not falling in the water – he is able to see the hazard – so he is aware.
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An initial risk assessment shall be made to identify and list all the processes and their
associated hazards. Those processes having an inconsequential or trivial risk should be
recorded, and will not require further assessment. Those activities having a significant risk must
be subject to a detailed risk assessment.
A risk assessment is required to be "suitable and sufficient" with emphasis placed on
practicality. The level of detail in a risk assessment should be broadly proportionate to the tasks.
Where significant risks have been identified a detailed risk assessment in writing must be
carried out and recorded appropriately.
The assessment should consider all potential risks, such as who might be harmed and how, fire
and explosion, toxic contamination, oil and chemical pollution, property damage and non-
conformances.
Review the risk assessments from time to time and revise, if necessary.
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Planning
Why?
So everybody knows what is going to happen.
Take care of inexperience personnel, so they know what to do and when. They do not have the
same life experience as the well experience personnel– they can’t just look out though the
windows and say: “Now we do this and this”.
Planning and risk assessment can effective be done in one and same working procedure.
On the page 6/06, you will find an example of a form which can be used for this purpose.
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Planning:
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Power consumption
Ships stability
Make sure all know the difficult / risky part of the operation
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Job:________________________________________________________
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Electrical winches
The winches mentioned are based on A-type winches.
The winches are of waterfall type.
Electrical winches are driven via shaft generator or harbour generators through main
switchboard to electronic panel to DC motors.
The winch lay out is with anchor handling drum on top and 2 towing winches underneath and
forward of the A/H winch. The towing winches each has a chain wheel interchangeable
according to required size.
The winch has 4 electrical motors. The motors can be utilised with either 2 motors or all 4
motors for the AH drum depending on required tension or with one or two motors for the towing
drums. The coupling of motors is via clutches and pinion drive.
The clutching and de-clutching of drums is done with hydraulic clutches driven by a power pack.
This power pack is also used for the brake system on the drums, as the band brake is always
“on” when the handle is not activated.
Apart from the band brake there is also a water brake for each electric motor as well as a disc
brake. The disc brake is positioned between the electric motor and the gearbox. The water
brake is connected to the gearbox and within normal working range, 50% of the brake force is
from the water brake and 50% from the electric motor brake.
The drums are driven via pinion shafts clutch able to pinion drives on the drums. Pinion drives
are lubricated continuously by a central lubricating system to ensure a good lubrication
throughout the service. The control handle for the winch activates the lubrication system, and
only the active pinions are lubricated.
Each winch also has a “spooling device” to ensure a proper and equal spooling of wire on the
drum. The spooling device is operated by means of a hydraulic system supplied from the same
power pack as mentioned above.
Finally, separating the winch area and the main deck is the “crucifix” which divides the work
wires in compartments for each winch. It is also part of the winch garage construction.
Winch operation
The winches are operated from the aft desks in port side, but can also be operated at the winch.
When operated locally from the winch only ½ speed can be obtained. There are different bridge
lay outs but they are all to some degree based on previous design and partly identical.
To ensure a good overview for the operator a SCADA system has been installed showing the
winch status. Further there is a clutch panel allowing the operator to clutch drums in and out
according to requirement. On the panel lub oil pumps for gearboxes, pumps for hydraulic
system and grease pump for gearwheels are started.
Winch configuration and adjustment is done on the panel, which here at Maersk Training Centre
is illustrated by a “touch screen” monitor. The different settings can be done on the “touch
screen”.
Normally the winch drums are not visible from the bridge. Instead the drums are monitored via
different selectable cameras installed in the winch garage. These are connected to monitors on
the aft bridge allowing the operator and the navigator to monitor the drums.
General Arrangement
Pre alarm: The winch is still operational but an error has occurred,
which can lead to a winch stop/failure if the operation
continues in same mode.
On the clutch panel the different modes of operation can be chosen. In order to clutch all
functions must be “off”. It is not possible to clutch if the drum is rotating or a motor is running.
Change of “operation mode” can not be done during operation.
Tension
Static wire tension: The pull in wire/chain is measured from the braking load. The drum is
not rotating and the band brake is “ON”. The pull is calculated from
“strain gauges”.
Dynamic wire tension: The pull in the wire/chain is measured from the actual torque in the
motor. The drum is rotating or almost stopped but not braked.
Max wire tension: Highest possible pull in the wire/chain that can be handled by the motor
converted from static pull to dynamic pull.
Over speed
Over speed of the motor has been the most frequent cause for winch breakdowns. Therefore it
is of utmost importance to protect the motor against overspending.
Over speed occurs when the load on the wire/chain surpasses what the motor can pull/hold and
the drum starts uncontrolled to pay out.
1. When pay out speed exceeds 100 %. Full water-brake in stead of 50% electrical brake.
Automatic return to 50% electrical brake and 50 % water brake when speed less than 100
%.
2. When pay out speed exceeds 105 %. Band brake is applied with 50 % Opens
automatically when pay out speed less than 100 %.
3. When pay out speed exceeds 110 %. Band brake is applied 100 %.
4. When pay out speed exceeds 120 %. Shut down. The disc brake is applied and the motor
remains electrical braked until balance or break down of the winch.
Water brake
The water brake is installed as a supplement to the motor brake in order to prevent “over speed”
of the motors.
Due to the characteristics of the water brake it will work as a brake amplifier when the braking
power of the electrical motor starts to give in.
The winch motor has great braking effect at low rpm whereas the water brake has very little
effect. With higher rpm the braking effect of the water brake increases and the total outcome of
the characteristics is very great.
Resistor banks have been installed to absorb the current generated during pay out. Part of the
current will be supplied to the circuit-reducing load on shaft generators but in situations with too
small consumption to absorb the generated current it has to be “burnt off” in the resistor banks.
The shaft generators are protected from return current and can not receive current from the
main switchboard.
The resistor banks are clutches in steps according to requirement.
Band brake
The winch is equipped with a band brake that works directly at the drum. This band brake
ensures that the drum is unable to rotate when the handle is in zero as well as when changing
modes.
If a drum is able to rotate while changing mode it can lead to a break down. 50% of the brake
force comes from springs built in to the brake cylinder and the last 50% from hydraulic pressure.
The band brake is activated via a hydraulic power pack supplying power to the hydraulic
cylinder of the brake.
“Band brake mode” is used if you want to control a payout without damaging the motor with
over speed.
In this mode the drum is de-clutched only being braked by the band brake. The band brake is
set to maximum holding power (less 2 %) which closes the brake almost 100 %. Then the band
brake can be adjusted to tension wanted.
The tension controller can be set from 0 % to 100 % where 0 % means brake fully closed and
100 % means brake fully open in which case the drum is free to rotate.
Spooling of wire
When spooling of wire it is of utmost importance that the wire is spooled correct. There is no
automatic spooling device as the wires are of different types and dimensions. Furthermore care
has to be exercised when spooling connections such as shackles on the drum as these can
damage the wires. Care must also be exercised specially when spooling long wires as it is very
important these are spooled on very tight to prevent the wire to cut into lower layers when
tension increases.
The length of the wire is measured with raps on the drum and if the wire is not spooled correct
the figure showing wire length on the SCADA monitor will be wrong.
“The spooling device” can be damaged if the guide rollers are not opened sufficiently when a
connection is passing through. It is very important always to keep an eye on the wire and the
drum.
It may be difficulty to get used to operate the winch using cameras but usually it quickly
becomes natural. Cameras are located in different places in the winch garage giving opportunity
to watch the desired winch drum from different angles.
The torque of the motors can be adjusted (HT control). This can be utilised when working with
wires of smaller dimensions which can easily be broken by the power of the motors.
The torque can be adjusted to correspond with the breaking load of the wire. It is done with a
pot-meter on the winch control panel. The torque can be adjusted between 0 % and 100 %.
Normally the HT controller is set at 100 %. Care must be exercised when adjusting below 100
% as the holding power is reduced and case the wire is strong enough there is a risk of over
speed or other malfunction – shut down of the system.
Tension control:
Hydraulic winches
General remarks
There is little difference in running a hydraulic winch and an electrical winch. The winch is
operated with handles for heave in and pay out and for controlling the speed.
The lay out of the winch configuration can vary according to ship’s type. Some ships are
equipped with 2 towing winches and 2 anchor handling winches. (P type)
Latest deliveries (B-type) with hydraulic winches have 1 anchor handling winch and 2 towing
winches.
The winch is “waterfall type” and consists of 1 anchor handling winch and 2 towing winches.
For running the winches 4 big hydraulic pumps are installed in a pump room. They supply
hydraulic oil to 8 hydraulic motors. The motors transfer power to close clutches which again
transfer the power to a drive shaft. The drive shaft is common for the towing winches.
The anchor-handling winch is not clutch able but is clutched in permanently. It is possible to
route the hydraulic oil round the anchor-handling winch by remote controlled switches on the
control panel. The winch has 4 gearboxes. 2 gearboxes for the anchor handling winch and 1 for
each of the towing winches.
Clutch arrangement
In order to clutch and de-clutch winch-drums a power pack is installed to supply all clutches.
The following options exist for clutching. Either the anchor-handling drum or a towing drum. 2
winches can be clutched at the same time.
“High speed” or “low speed” clutching is not an option as one some ships.
Clutching is done at the panel on the bridge. From there clutching and de-clutching is done as
well as choosing routing of the hydraulic oil for either anchor handling winch or towing winches.
Before clutching the brake must be “ON”. A passive surveillance will warn if trying to perform an
illegal act.
Brake arrangement
The hydraulic winch has 2 braking arrangements. The hydraulic brake acts via the motors and
the mechanical band brake, which is manually operated.
The hydraulic brake is activated when the oil is passing discs in the motors. A certain slippage
will. Always exist in the hydraulic motors giving a slight rotation with tension on the wire. It is
therefore quite normal to observe the winch paying out slightly even though the handle is not
activated.
If the operation demands the wire to be 100 % secured it is necessary to put the band brake
“ON”.
Tension control
The maximum tension, which can be applied to the wire/chain, depends on the pressure in the
main hydraulic system.
This can be adjusted by a potentiometer installed in the control panel for each winch. If the
tension raises to a higher value than the adjusted, the winch will pay out.
This is very useful when chasing for an anchor, as it can avoid breakage of chaser collar and
PCP.
When the emergency release button is pushed, the band brake is lifted and the pressure in the
hydraulic system is reduced to a minimum, causing the winch to pay out. The normal over
speed protection is active.
If a winch drum which is not connected to a motor is emergency released, a small brake force
will be applied by the band brake, just enough to prevent the wire from jamming on the drum.
The ultimate release button has the same function, the only difference is that the over speed
protection system is not active. This might lead to serious damage of the winch motors.
TOWCON
TOWCON 2000 is a control system for controlling and monitoring all towing functions, shooting
the tow wire, towing the towed object and hauling the tow wire.
The system handles both dynamic towing, hydraulic braking and static towing with brakes.
All data as wire lengths, adjusted max tension, actual wire tension, wire speed, motor pressure,
motor temperatures and motor R.P.M. is presented on a high resolution LCD graphical monitor.
The system alarms the user in case of unexpected occurrence, or to warn about special
conditions.
Alarm limits; wire data and control parameters can easily be programmed. Several functions can
be simulated, and there is a system for error detection. Statistical data can also be read.
It can be a troublesome task to change out a chain wheel if it is stuck on the shaft. Which is
often the case when working for a long time with tension of 150 tons or more. Also if some of
the links in the chain did not fit exactly in the pockets and have been slipping which gives large
loads on the chain wheel.
Large hydraulic jacks and heating is not always sufficient to dismantle a chain wheel. In most
cases time can be saved by fitting an "I" or "H" girder to support in one of the kelps of the chain
wheels and welded to a Doppler plate on deck to distribute the weight. The winch is then rotated
in “local control” counter wise to create a load on the chain wheel. This should cause the chain
wheel to come loose allowing the wheel to be dismantled.
Changing of chain wheel can take anything from 8 hours to 24 hours depending on where and
who changes the chain wheel and is often subject to discussion between charter and company
as time used is often for charters account.
It is still the responsibility of the ship to ensure that safety rules and procedures are adhered to
even when shore labour is assisting. Emphasising the need to observe that pulling devices are
used in a correct manner to avoid damage to threads. Likewise it is important to supervise the
use of hydraulic tools to prevent damage to winch motors and anything else which might be
used as a “foundation” for the hydraulic tool.
When the chain wheel has been changed often the changed out wheel is stored at shore.
Before sending ashore it is imperative to preserve it in a satisfactorily way. Lots of chain wheels
have been stored out doors without proper protection and supervision. These chain wheels
have to be scrapped. It is the responsibility of the ship to ensure the proper preservation and
storing.
NOTE.
A return advice must always be filled out for chain wheels being landed.
Operation
To oblige accidents most possible an operating procedure has been prepared.
The operator must carefully study this procedure in order to obtain and ensure full
understanding of the function of the plant.
The marks welded on the links indicate whether the jaws are locked or not. The links MUST
pass 180 degrees to achieve “Locked position”.
If any irregularity in this respect should occur due to e.g. wear down it will be indicated clearly,
as the marks are no longer aligned.
It is as a fact ALWAYS the deck crew who make the final decision if the jaws are locked or not.
As they have to convince themselves by visual check and upon this turn a lever (See page 21)
in the cargo rail as a confirmation to the operator on the bridge. When this has been performed
the jaws are to be considered “Locked”.
After the acceptance from the deck the bridge operator can not operate any part of the shark
jaws.
The only option for overruling this condition is the “Emergency release”- buttons!
Emergency operation
In cases of power failure (Black Out) it is still possible to operate the shark jaws as the plant is
supplied from the vessel’s emergency generator.
Should even the emergency power supply fail it is possible to release the jaws by the
“Emergency Release” system. In this case the system is powered by nitrogen loaded
accumulators located in the steering gear room and from the vessel’s 24 volt battery supply.
The accumulators are reloaded at each operation of the hydraulic power pack for the TRIPLEX-
system.
The maintenance and frequent inspection of the shark jaws system is very important and should
be complied by the vessel’s programmed maintenance system.
Defects or damages are often revealed during inspections or lubrication.
Special attention should be shown to the lower part of the shark jaws – trunk. In spite of
drainage from this compartment the environment is rather harsh and tough to the components
located at the bottom of this area. Hydraulic hoses and fitting are constantly exposed to salt
water as well as the suspension of the shark jaws components.
A procedure concerning the treatment of the hydraulic hoses and fittings has been issued, -
Densyl tape.
The shark jaws trunk is often used as “garbage bin” for various items such as mud from
anchors, used rags, mussels from chains, chopped off split pins, remains of lead and much
more. Due to that fact it is very important to clean this compartment frequently.
It is very important to make sure that the shark jaws links are able to reach the correct position
when in “Lock”- position. The links have been provided with indication marks that have to be
aligned when locked and a special ruler is included in the spare parts delivered along with the
equipment. This ruler is used to check that the links are well above 180o.
Ref. Chapter 1, Section 7.2.4, - drawing B-2209 section C.
Also refer to wooden model for demonstration.
This check has to be performed frequently and should be comprised by the Programmed
Maintenance System on board the vessel. If the equipment has been exposed to excessive load
or at suspicion of damage check must always take place and the result entered in the
maintenance log.
The shark jaws may often be exposed to strokes and blows from anchors tilting or other objects
handled.
Safety
It is most important to oblige safety regulations and guide lines connected to the operation of
the plant.
Ensure that all warning signs are located as per instructions - ref. Chapter 1, section 1.
If maintenance or repair work has to be performed inside the shark jaws compartment the plant
MUST be secured in order not to operate the unit unintended or by accident. This includes the
emergency operation as well.
To eliminate the risk of emergency release of the system the accumulators have to be
discharged by opening the return flow valve to the power pack. This will ensure safe access to
the shark jaws compartment.
In case repair or check is performed inside the trunk and the jaws are in upper position it must
not be possible to lower the jaws as the compartment leaves no room for both the jaws and a
person. This may require mechanical fastening of the jaws. (No former accidents reported).
A central lubricating plant has been installed in the steering gear room for the greasing of both
the shark jaws, guide pins and the stern roller. Daily check of this greasing unit is important to
ensure sufficient lubricant in the reservoir.
Rather too much lubrication than too little.
Wire Lifter
The wire lift is located just in front of the shark jaws and is a part of the same unit.
This item is used to lift a wire or chain if required in order to connect or disconnect.
The stop pins are located on the “whale back” in order to prevent a wire or chain to slide over
the side of the cargo rail. They function exactly as hydraulic jacks controlled from the shark jaws
panel on the bridge.
The stop pins are often exposed to wear and strokes from the wires and the wear may
sometimes cause need for repair. Especially the collar and bushing may require repair as a wire
could have ground the bushing and created burrs which prevents the hydraulic piston from
proper operation. Due to that fact it is important to frequently check the functioning of the stop
pins and to ensure proper greasing. If these pins are not used for a period they easily get stuck.
2. OPERATION:
2.1 OPERATION OF THE SHARK JAW CONTROL PANEL BUTTON AND
SWITCHES.
NOTE! Ensure that valves on suction line are opened before starting up.
The following controls of the panel are arranged so that those on the right side of the panel are
connected to port and those on the left side to starboard.
LOCK-O-OPEN: Each of these two switches raises locks and opens one Jaw of the
Shark Jaw respectively. These switches can be operated
simultaneously or individually.
When in the central "0" position each switch stops its respective
Jaw of the Shark Jaw in whatever position it has reached. This is the
normal off position for the switches when the Shark Jaw is not in use.
When turned to the LOCK position each switch raises and locks its
respective Jaw of the Shark Jaw. When turned to the OPEN
position each switch lowers its respective Jaw of the Shark Jaw.
LOCK-O-OPEN: When full lock pressure is obtained the LOCK PRESSURE lamps
comes on, and when the locking cylinders are in the extended
position, the JAW IN POS. lamps comes on. The work deck-operator
inspects the marks on the link joints, and if the marks indicate that
the jaws are locked, he turns the lever located in the JAW POS.
ACCEPT box to the JAWS LOCKED POSITION ACCEPTED (See
page 21).
On the control panel the ALARM light goes out and the JAWS
LOCKED light comes on.
The jaws are completely locked when the link joints passes 180
degrees, and marks on link joints are on line.
When the Shark Jaw is locked, both switches remain at the LOCK
position. If the lock pressure falls on either one or both jaws or the
locking cylinders are not in the extended position the respective LED
goes out. Then the JAWS LOCKED -right goes out and the ALARM
LIGHT comes on. Under JAWS LOCKED conditions the PUMP
STOP cannot be operated.
QUICK RELEASE: Before operating the QUICK RELEASE GUIDE PINS and WIRE
LIFT PIN must be in level with the deck.
EMERGENCY RELEASE: Two push buttons on the emergency release panel. For
retracting of Guide Pins, wire lift pin first and then the jaws.
To operate the EMERGENCY RELEASE the both buttons
must be pressed at the same time. The buzzer comes on
when the EMERGENCY RELEASE button cover is opened.
When the buttons are pressed the lights above them will
come on. The system is reset by pressing the E-STOP button.
GUIDE PIN UP: Two buttons, which when pressed raise the respective guide pins.
GUIDE PIN DOWN: Two buttons, which when pressed lower the respective guide pins.
EMERGENCY STOP: E-STOP button. When pressed the current to all functions of
the control panel is cut.
OIL LEVEL LOW If the oil level in the hydraulic oil tank becomes too low
-TEMP HIGH: or the oil temperature gets too high, the OIL LEVEL LOW / TEMP
HIGH lamp comes on.
LAMP TEST: When the lamp test button is activated, all lamps on the panel will
light up.
Before operating the Shark Jaw the JAW POSITION ACCEPT lever
has to be turned to JAW READY FOR OPERATION.
If the pump stops when the jaws are in locked position and JAW
LOCKED POSITION ACCEPTED the JAWS LOCKED lamp goes
out and alarm lamp comes on. Procedure for control of the jaws in
locked position then have to be repeated, marks on the link joints
inspected and confirmed with operating JAW LOCK POSITION
ACCEPTED.
As shown in the hydraulic diagram, all the necessary relief valves over centre
valves and check valves are fitted to enable the system to function efficiently.
The electric system is powered from 220 or 110 Volt AC and is transformed /
rectified to 24 Volt DC.
The system must have a 24 Volt Direct Current emergency power supply.
When required the QUICK RELEASE system can be used to open the jaws.
QUICK RELEASE is operated by turning both OPEN-O-LOCK switches to the
central "0" position and the JAW POSITION ACCEPT lever turned to READY FOR
OPERATION. The alarm light goes out and the buzzer comes on when the
QUICK RELEASE button cover is opened. Then both QUICK RELEASE buttons
must be pressed at the same time.
The need to operate two sets of controls to activate the QUICK RELEASE system
is a safety device to prevent the QUICK RELEASE from being operated by
accident.
The solenoid valve pos. 11 then releases pilot pressure from the accumulators,
supplying high pressure oil to the Wire Lift Pin and Guide Pins hydraulic cylinders,
to retract WIRE LIFT PIN and GUIDE PINS to deck level before the Jaws open.
Following this, even if the WIRE LIFT PIN or GUIDE PINS do not fully retract for
any reason, the Jaws will automatically open and reach deck level in 10 - 20
seconds.
The EMERGENCY RELEASE system can also operate under "dead ship"
conditions and under load. This is possible because the accumulators are
charged at the same time as the jaws are locked and the system reaches
maximum working pressure.
Should "dead ship" condition occur and the pump stop the emergency current from
the battery makes it possible to release with. power from the accumulators in the
same way as described above. Even under "dead ship" condition, with no power
from the pump, a load can safely be held in the Jaws, as the link joints are
"locked" past 180 degrees.
The Triplex Shark Jaw and central manoeuvring components have been tested by
manufacturer with 240 bar oil pressure.
5. General Maintenance
For Triplex Shark Jaw Type H-700
Triplex Guide Pins Type S-300
Important!
Before maintenance work on Shark Jaw it is important to empty the accumulators
for oil by opening of the ball valve on the power unit.
Check regularly before use, that link joints and jaws have no wear and tear or damages
that can cause any danger.
The inside of the Shark Jaw housing and the moveable parts must be cleaned regularly.
Before service or inspection of parts inside the Shark Jaw with the jaws in locked position
the jaws must be secured by welding a clamp on top of the Jaws. Remember to remove
the clamp before starting pump.
Check torque on bolts for the top hats and guide plates on the lower end of the guide
pins, regularly minimum two times per year.
Recommended torque for M24 bolts 10.9 qualities black and oiled is 108 kpm.
Recommended torque for M30 bolts 10.9 qualities black and oiled is 175 kpm.
Check and clean regularly the inside of the guide pin housing.
Before service or inspection of parts on Guide Pins with the pins in upper position the
pins must be secured with a support inside.
Remember to remove the clamp before starting pump.
The filter element for the H.P. – and return line filter on power pack have to be changed
when indicators show blocked filter or minimum one time per year.
Check regularly all high pressure hoses inside the Shark Jaw and Guide Pins.
Ensure that spare high pressure hydraulic hoses are always carried on board.
Tighten every screw connection for electrical termination. Check all cables for damage.
Check that all operations from the control panel are functioning.
The same procedure shall be followed, also for the emergency release box.
5.6 Control of Operation with Current from the Emergency Power Supply.
Switch off the automatic fuse inside the junction box and check the operation of the
Shark Jaw from the control panel.
Check also the alarm functions.
7.1 The Triplex system is installed and used under rough conditions. Due to mechanical
stress, vibrations and aggressive atmosphere and the equipment needs to be maintained
carefully for safe operation.
Wire with required strength to be locked in the Shark Jaw. Make emergency
release with a load of 90 tons on the wire (Jaws).
First test: With the pump running.
Second test: With the pump stopped and accumulators fully loaded.
This equipment has been installed with the objective of safe and secure handling of wire and
chain and to make it possible to connect / disconnect an anchor system in a safe way.
Most vessels are provided with a double plant, - one at the starboard side and one at the port
side of the aft deck.
The Karm Fork system is a patented design for anchor handling and towing operations. The unit
consists of a wide, strong foundation that is inserted into the deck structure. The Fork runs
vertically up and down in the foundation. High-pressure hydraulic cylinders power the Karm
Fork unit.
The Karm Fork can easily be adapted to different wire / chain dimension by changing the insert.
The Karm Towing Pins system is a patented design for anchor handling and towing operations.
The unit consists of a wide, strong foundation that is inserted into the deck structure. The
Towing Pins run vertically up and down in the foundation. The Karm Towing Pins have flaps for
horizontal locking. As the pins move upward they turn the flaps towards one another. This
system traps the wire / chain inside a “square” avoiding it to jump of the towing pins.
High-pressure hydraulic cylinders power the Karm Fork unit.
The Karm Fork & Towing Pins are all placed in the same foundation.
The largest plants installed on board the APM vessels today have a SWL of 750 tonnes and
they are able to handle chains of the size of 6”.
Before any operation of these panels it is most important that the operator has studied the
manuals and made himself familiar with the functioning of the plant and that any operation
complies with the navigator’s instruction. If an order has been indistinct or ambiguous the
operator MUST ask for correct info to avoid any doubt or misunderstanding of the operation to
take place.
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Fig 1
Fig 2
Fig 3
First of all it is recommended to read the Technical Information regarding steel wires by Fyns
Kran Udstyr / Randers Reb. These information make the foundation for the following “Good
Advises and Guidelines”.
The wire-thread, which is used in the production of a steel wire, has a very high tensile strength
compared by ordinary steel.
Trade steel (“Steel 37”) has a tensile strength at app. 37 kp/mm2 (362 N/mm2)
Wire steel has a tensile strength from app. 140 to 220 kp/mm2 (1370 – 2160 N/mm2)
The fact that the wire-thread is so strong has the disadvantage that the bending strength will be
reduced. The wire-thread breaks easily, if it is bent – especially under the circumstances as a
“Work wire” is working under.
Below different subjects concerning or are used in connection with steel wire will be covered.
Especially the negative influence on the steel wire will be covered.
When a steel wire is under load it opens and at the same time it will be
extended. The swivel “makes” it easier for the wire to open, stress failure
will occur and the life expectancy will be reduced.
Working Load: A steel wire must maximum be loaded with 50% of the breaking load.
The material reaches the yield point at 50% of the breaking load. The wire-
threads get stiff and will break when they are bent. The life expectancy will
be reduced.
If the load constantly is about the 50%, the steel wire will break.
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Fitting to Drum: Fundamentally you ought to follow the recommendations made by the
manufacturer.
But this does only matter with the first layer of steel wire. It doesn’t matter
on drums with several layers of steel wire.
If it isn’t possible to fit the steel wire at the right side due to the construction
of the drum, you must subsequent keep away from the first layer on the
drum.
Spooling: Care must be taken to ensure that the reel and the drum are running in the
same direction. That means from under-turn to under-turn and from over-
turn to over-turn. If this isn’t done correctly, the steel wire is subjected to
torsion.
Spooling from drum to reel: All tension / torsion must first be released by
deploying the wire into the water – at sufficient water depth – before the
steel wire is spooled on to the reel.
When the steel wire “works” on the stern roller or is spooled on the drum
this is “Bending around a mandrel”. How big / small this proportion is,
depends on the diameter of the “drum” (Winch drum, stern roller, guide
pins) and the diameter of the wire which is supposed to “work” on the drum.
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The same is also valid, when the steel wire makes a big change in the run-
direction.
E.g. when the steel wire is forced round a guide pin, the proportion will only
be app 4 d (300 mm guide pin / 76 mm wire = 4 d).
A more essential fact is the stress, which will occur when a steel wire runs
round a drum, roller and sheaves or change run of direction due to a guide
pin or a spooling device. This stress will give a shorter life of the steel wire
and the steel wire will be worn down before time as well.
When a steel wire is fed over e.g. a winch drum, stern roller, guide pin or a
sheaf, certain complex tensions (a combination of bending, tensile and
compression stress) are generated in the steel wire.
The greatest tension occurs in the wire threads furthest away from the steel
wire’s bending centre. After repeated bends, stress failure will occur in
these wire threads.
These stress failures occur due to many factors. E.g. the steel wire rope
construction, tension applied, the ratio (d), use of a swivel, wear and tear of
guide pins, spooling devices and stern roller together with martensite
formation.
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• The blocks, guide pins, stern roller and spooling devices must not be
worn down and should turn easily. Must be kept in good condition.
If equipment is repaired by welding, care should be taken to ensure that
hardness of the welding material is maximum 300 Brinel.
• When a steel wire is wound on a drum, it should be in tight wraps
without the layers crossing each other in order to prevent the top layer
from cutting into the underlying layers.
• The steel wire should be lubricated at regular intervals in order to
minimise the friction between wires and strands. The best would be to
make a sort of continuously lubricating.
• The steel wire should be checked at regular intervals for crushing, minor
cracks and mechanical damages, all of which might indicate martensite
spots.
• Use of wires with less contents of carbon in the wire. (Are used in the
fishing industry for trawl wires).
When heated:
• Only slowly and equably.
• Only up to maximum degrees – depending on the product.
Do “bend / break – test” on the wire from the piece of steel wire, which is
leading into the socket. If the wire threads break, they have been exposed
to martensite. The steel wire will break in the area around the socket base
because the steel wire works heavily in this area.
• The socket base to be filled with grease or oil. To be re-filled, when the
steel wire isn’t in use over a long period, as the steel wire will dry out.
• The re-greasing is very important, when the socket in hanging down.
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Recommendations:
• You must aim at a working load of maximum 1/3 of the Breaking load.
In this way the steel wire can be loaded with peaks up to 50% of the
original breaking load. You will also have room for using the swivel
without complications.
• Guide pins, blocks, spooling devices and stern roller must be kept in a
good condition. If equipment is repaired by welding, care should be
taken to ensure that hardness of the welding material is maximum 300
Brinel.
• Avoid that the steel wire is slipping across the connections between the
two stern rollers.
• The ratio of “d” to “D” must be as big as possible – and always at least
20, when we are dealing with a steel wire under load.
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Et ståltov består normalt af tre komponenter (fig. 1): A steel wire rope normally consists of three components
(fig. 1):
· Ståltråde der danner en dugt.
· Dugter der slås omkring et hjerte. - Steel wires that form a strand.
· Hjerte. · Strands that are wrapped around a core.
· The core.
Disse elementer udføres i forskellig udformning/design
afhængig af, hvilke fysiske krav der stilles til ståltovet These elements are available in various models/designs,
samt hvad det skal anvendes til. Én dugt kan i visse depending on the physical requirements of the steel wire
tilfælde med fordel anvendes som et ståltov. rope and its intended application. A single strand can in
certain cases be used quite properly as a steel wire
En fjerde komponent, der er lige så vigtig som udform- rope.
ningen og kvaliteten af de tre basiskomponenter, er
indfedtningen af hjerte og dugter (se afsnittet A fourth component, that is equally as important for the
"Vedligeholdelse af ståltovet"). Fig. 1. steel wire rope's performance as the design and quality
of the three basic components, is the lubrication of the
Ståltråd core and the strands (see "Maintenance of Steel Wire
Der findes mange forskellige materialetyper og kvaliteter Rope").
af tråde. Randers Reb kan levere de fleste af disse kvaliteter.
Steel Wire
De stålkvaliteter, som Randers Reb anvender til fremstilling af stan- There are many different types of material and qualities of wire.
dard ståltove, leveres fra få af Europas førende trådproducenter og Randers Reb can supply most of these qualities - contact us to find
opfylder som minimum internationale standarder (EN 10264). Herved out how Randers Reb can meet your own particular needs.
opnår Randers Rebs ståltove en høj grad af ensartethed.
The qualities of steel that Randers Reb uses in the production of
Minimum brudstyrken på tråden angiver klassifikationen af ståltovet. standard steel wire rope are supplied by a select few of Europe's
Randers Reb anvender bl.a. følgende trådtyper: leading wire manufacturers and as a minimum requirement meet
international standards (ISO 2232). In this way Randers Reb's steel
· Ugalvaniserede tråde (primært elevatortove) 1.370 wire ropes achieve a high degree of uniformity.
N/mm2 (140 kp/mm2). The minimum tensile strength of the wire defines the classification of
· Zink-galvaniserede tråde (primært fiskeri) 1.570 the steel wire rope. The tensile strength of wires in Randers Reb's
N/mm2 (160 kp/mm2). standard product range is as follows:
· Zink/aluminium-galvaniserede tråde (primært fiskeri) 1.570
N/mm2 (160 kp/mm2). · Ungalvanised wires (mainly elevator cables) 1,370
· Rustfrie tråde (brudstyrken er dimensionsafhængig) 1.670 N/mm² (140 kp/mm²).
N/mm2 (170 kp/mm2). · Zinc galvanised wires (mainly fishing) 1,570
· Zink-galvaniserede tråde (primært industri) 1.770 N/mm² (160 kp/mm²).
N/mm2 (180 kp/mm2). · Zinc/alum. galvanised wires (mainly fishing) 1,570
· Zink-galvaniserede tråde (primært industri) 1.970 N/mm² (160 kp/mm²).
N/mm2 (200 kp/mm2). · Rustproof wires, tensile strength dependent on size 1,670
N/mm² (170 kp/mm²).
Randers Reb kræver, at alle trådleverancer ledsages af et · Zinc galvanised wires (mainly industry)
trådcertifikat. 1,770 N/mm² (180 kp/mm²).
· Zinc galvanised wires (mainly industry)
Dugter 1,970 N/mm² (200 kp/mm²).
En dugt er fremstillet (slået) af minimum 3 tråde, der er lagt i én af
mange forskellige designs (geometrisk opbygning). Dugten er næs- Randers Reb always demands that all wire consignments are
ten altid opbygget omkring en centertråd. Som regel er trådene af accompanied by a wire certificate.
stål, men de kan også være af fiber (natur- eller kunstfiber) eller af
en kombination af stål og fiber. Strands
A strand is laid by a minimum of three wires that are arranged in
Antallet, størrelsen og materialet af de enkelte tråde kendetegner many different designs (geometric patterns). The strand is almost
tovet og dets egenskaber. Få og tykke tråde giver stor slidstyrke, always arranged around a centre wire. The wires are made from
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hvorimod mange og tynde tråde giver stor fleksibilitet (se også afsnit- either steel or fibre (natural or man-made), or a combination of
tet "Dugttype/dugtdesign"). these.The quantity, size and material from which the individual wires
are made characterise the rope and its qualities. Fewer, thicker wires
Hjerte create greater abrasion resistance, whereas a greater number of
Næsten alle ståltove har et hjerte. Hjertets funktion er at understøtte thinner wires creates greater flexibility (see also section 2: "Types of
og fastholde dugterne i deres relative stilling under brugen. Strand").
Hjertematerialet kan enten være stål eller fiber eller en kombination Core
af disse (se fig. 2). Hjertet er normalt af typen: Almost all steel wire ropes have a core. The core's function is to sup-
Fig. 2 port and retain the strands in their respective positions while the
· FC (natur- eller kunst steel wire rope is being
fiber, Fibre Core). used.
· WSC (stålhjerte, Wire The core may be made of
Strand Core). WSC'et either steel, fibre, or a com-
er en dugt og af bination of the two. The
samme konstruktion core is usually one of the
som ståltovets dugter. following types:
· IWRC (stålhjerte,
Independent Wire
Rope Core). IWRC'et er et selvstændigt - FC (natural or man-made fibre, Fibre Core).
ståltov med et fiberhjerte eller WSC. · WSC (steel core, Wire Strand Core). The WSC is a strand and is of
exactly the same construction as the strands in the steel wire rope.
· IWRC (steel core, Independent Wire Rope Core). The IWRC is an
2. STÅLTOVSKONSTRUKTIONER independent steel wire rope with a fibre core or a WSC (see also
section 2: Types of Core).
Et ståltov bestemmes ikke kun ud fra dets grundelementer (tråde,
dugter og hjerte), men også ud fra hvordan de enkelte tråde er slået 2. STEEL WIRE ROPE CONSTRUCTIONS
sammen for at danne en dugt samt hvordan dugterne er slået
omkring hjertet m.m. Ståltovets konstruktion er fastlagt, når følgende A steel wire rope is defined not only by its basic elements (wires,
er defineret: strands, core), but also by the way in which the individual wires are
laid together to create a strand and the way in which the strands are
· Antal tråde i dugt. laid around the core, etc. The steel wire rope's construction is
· Dugttype (dugtdesign). defined when the following criteria have been determined:
· Antal dugter.
· Hjertetype. · Number of wires in a strand.
· Slåningsretning (ståltov og dugt). · Type of strand (strand design).
· Formlægning. · Number of strands.
· Type of core.
Ståltove er benævnt efter antallet af dugter, antallet af tråde i hver · Lay direction (steel wire rope and strand).
dugt, designet (typen) af dugten og hjertetypen. F.eks.: · Pre-forming.
· 6x7 Standard med FC (fiberhjerte).
· 8x19 Standard med WSC (stålhjerte). The steel wire rope is designated according to the number of
· 8x19 Seale med IWRC (stålhjerte). strands, the number of wires in each strand, the design (type) of the
· 6x36 Warrington Seale med FC (fiberhjerte). strand, and the type of core.
Fig. 5
Seale Seale
Seale konstruktionen (fig. 5) er kendetegnet The Seale construction (fig. 5) is characteri-
ved, at dugten består af to trådlag fremstillet sed by the way in which the strand consists
i én operation. Desuden er antallet af tråde i of two layers of wire produced in one opera-
første og andet lag ens. tion. Also, the number of wires in the first
and second layer is identical.This construc-
Denne konstruktion er noget stivere end en tion is somewhat stiffer than a correspon-
tilsvarende Standard konstruktion (med ding Standard construction (with the same
samme trådantal). Dette skyldes, at ydertrå- number of wires). This is because the outer
dene i Seale konstruktionen er væsentlig wires in the Seale construction are conside-
tykkere. rably thicker.
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Betegnelsen for en Seale dugt med f.eks. 19 tråde er (9-9-1) dvs. 1 A Seale strand with e.g. 19 wires is known as (9-9-1), i.e. one centre
centertråd med 9 tråde i første og 9 tråde i andet lag. wire with nine wires in the first layer and nine wires in the second
layer.
Centertråden erstattes til tider af flere tråde (fig. 6) eller et Fig. 6
fiberhjerte. The centre wire may be replaced by several wires or a fibre
core (fig. 6).
Filler
Filler konstruktionen (fig. 7) er kendetegnet ved, at dugten Filler
består af to trådlag fremstillet i én operation. Desuden er The Filler construction (fig. 7) is characterised by a strand
antallet af tråde i andet lag dobbelt så stort som første lag. consisting of two layers of wires produced in one operation.
Dette er dog kun muligt, når der indlægges fyldtråde Also, the number of wires in the second layer is twice the num-
mellem første og andet lag for at forhindre, at dugten bliver ber in the first layer. This is, however, only possible if filler wires
kantet. are inserted between the first and the second layers, to prevent
the strand becoming hexagonal in shape.
Fig. 7
Denne konstruktion er mere
bøjelig end en tilsvarende This construction is
Standard konstruktion og more flexible than a
væsentligt mere bøjelig end corresponding Standard
en tilsvarende Seale kon- construction and consi-
struktion (med samme trå- derably more flexible
dantal ekskl. fyldtråde). than a corresponding
Seale construction (with
Betegnelsen for en Filler the same number of
dugt med f.eks. 25 tråde (inkl. 6 fyldtråde) er (12-6+6F-1), dvs. 1 wires excluding filler wires). A Filler strand with e.g. 25 wires
centertråd med 6 tråde i første lag og 12 tråde i andet lag. Mellem (including 6 filler wires) is known as (12-6F-6-1), i.e. one centre wire
første og andet lag ligger 6 fyldtråde. with six wires in the first layer and 12 wires in the second layer.
There are six filler wires between the first and the second layers.
Centertråden erstattes til tider af flere tråde (fig. 8) Fig. 8
eller et fiberhjerte. The centre wire may be replaced by several wires or a
fibre core (fig. 8).
Warrington
Warrington konstruktionen (fig. 9) er kendetegnet ved, Warrington
at dugten består af to trådlag fremstillet i én operation. The Warrington construction (fig. 9) is characterised by a
I andet lag (yderlag) indgår to forskellige tråddimen- strand consisting of two layers of wire produced in one
sioner, og antallet af tråde i andet lag er dobbelt så operation. The second (outer) layer contains wires of two
stort som det første. dimensions, and the number of wires in the second layer
is twice the number in the first.
Denne konstruktion er meget kompakt og bøjelig.
This construction is very compact and flexible.
Betegnelsen for en Warrington dugt med f.eks. 19 tråde er (6+6-6-1), A Warrington strand with e.g. 19 wires is known as (6+6-6-1), i.e.
dvs. 1 centertråd med 6 tråde i første lag og i alt 12 tråde fordelt på one centre wire with six wires in the first layer and a total of 12 wires
to tråddimensioner i andet lag. of two dimensions in the second layer.
Centertråden erstattes til tider af flere Fig. 9 The centre wire may be replaced by
tråde (fig. 10) eller et fiberhjerte. several wires or a fibre core (fig. 10).
The strands and the wires in the strands do not necessarily have to
Dugten samt dugtens tråde behøver ikke nødvendigvis at være be round. Examples of this are shown in fig. 12. The strands are
runde. Eksempler på dette ses af fig. 12. Dugterne er special- special strands (i.a. with profiled wire), designed to meet extremely
dugter (bl.a. med profiltråde) konstrueret til at opfylde helt spe- Fig. 12 unusual requirements.
cielle krav.
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Fiberhjertet fremstilles normalt af Polypropylen (PP) eller Sisal. PP This reduces the risk of rust attacking from the inside.
kan modstå svage syrer og alkalier, og det rådner ikke. Fordelen ved The fibre core is normally produced from polypropylene (PP) or sisal.
et sisalhjerte er, at det i større grad kan optage olie/fedt for smøring PP can withstand weaker acids and alkalis and it does not rot. The
af ståltovet indefra, og at ståltovet kan anvendes ved en højere tem- advantage of a sisal core is that it can absorb oil/grease to a greater
peratur i forhold til PP-hjerte. degree for lubrication of the steel wire rope from the inside.
Anvendelsestemperatur for ståltove med fiberhjerte ses af afsnittet The maximum operating temperatures for steel wire ropes with a
"Ståltovets anvendelsestemperatur". fibre core can be seen in section 9: "Maximum Operating
Temperature" and " Minimum Operating Temperature".
Stålhjerte
Et stålhjerte er udformet enten som en af dugterne (WSC) eller som Steel Core
et selvstændigt ståltov (IWRC). A steel core is formed as either one of the strands (WSC) or as an
Randers Reb anbefaler at anvende stålhjerte, hvis det ikke er sikkert, independent steel wire rope (IWRC).
at et fiberhjerte giver dugterne en tilfredsstillende understøtning,
f.eks. hvis ståltovet opspoles på en tromle i flere lag under stor Randers Reb recommends the use of a steel core, in the event that
belastning eller ved høje temperaturer. it is not certain that a fibre core will provide satisfactory support for
the strands, e.g. if the steel wire rope is spooled on to a drum in
Et stålhjerte forøger ståltovets brudstyrke med ca. 10%. several layers under a considerable load, or at high temperatures.
Slåningsretninger (ståltov og dugt) A steel core increases the steel wire rope's tensile strength by
Ordet slåning bruges i flere betydninger. Dels om selve processen, approx. 10%.
der snor tråde og dugter om hinanden, dels for at beskrive det færdi-
ge ståltovs udseende. De fire mest Lay Directions (Steel Wire Rope and
almindelige betegnelser for ståltoves Fig. 13 Strand)
slåninger er: The word "lay" has more than one mea-
ning in this context. It is used to describe
Højre krydsslået ståltov. Her er trådene the process of interweaving the wires
i dugterne slået modsat retningen af and strands and also to describe the
dugterne i tovet. Trådene ligger venstre appearance of the finished steel wire
i dugterne, mens dugterne ligger i en rope. The four most common terms to
højreskrue i ståltovet (se fig. 13). describe the lay of a steel wire rope are:
Right hand regular lay steel wire rope
Venstre krydsslået ståltov. Trådene lig- Right hand regular lay steel wire rope. In
ger højre i dugterne, mens dugterne this instance the wires in the strand are
ligger i en venstreskrue i ståltovet (se Fig. 14 laid in the opposite direction to the
fig. 14). strands in the rope. The wires are laid
helically left, while the strands are laid
Højre Lang's Patent ståltov. Her er trå- helically right (see fig. 13).
dene i dugterne slået i samme retning
som dugterne i tovet. Trådene i dug- Left hand regular lay steel wire rope.
terne samt dugterne ligger i en højres- Here the wires in the strand are laid heli-
krue (se fig. 15). cally right, and the strands helically left
Left hand regular lay steel wire rope (see fig. 14).
Venstre Lang's Patent ståltov. Trådene i dugterne samt dugterne lig- Left hand Lang lay steel wire rope. The wires in the strands and the
ger i en venstreskrue (se fig. 16). strands are laid helically left (see fig. 16).
Fig. 16
Venstre Lang's Patent ståltov Left hand Lang lay steel wire rope
· Ved kapning springer ståltovet ikke op. There are many advantages in a pre-formed steel wire
Fig. 18
· Lettere at installere, da formlagte ståltove er spæn rope, such as:
dingsfrie (døde) - herved ingen tendens til kinke-
dannelse. · The steel wire rope will not untwist during cutting.
· Kan løbe over mindre skiver. · It is easier to install, as pre-formed steel wire ropes are
· Mindre tilbøjelighed til at dreje omkring sin egen stress-free. No tendency to form kinks.
akse - herved mindre slid. · It can run over smaller sheaves.
· Bedre fordeling af belastningen mellem dugter og · Less tendency to turn on its own axis. Less wear and
tråde. tear.
· Ved trådbrud har trådene mindre tilbøjelighed til at Pre-forming · Better load distribution between strands and wires.
rejse sig fra dugten - herved mindre tilbøjelighed til · In the event of a wire breaking, less tendency to protrude
at ødelægge nabotråde og skiver. from the strand. Less tendency to damage adjacent wires
and sheaves.
Alt i alt opnår man en længere levetid med formlagte
ståltove i forhold til ikke formlagte ståltove. All in all, pre-formed steel wire ropes can offer a longer life expectan-
cy than steel wire ropes that are not pre-formed.
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Alle Randers Reb ståltove leveres formlagte som standard - på nær All Randers Reb steel wire ropes are supplied pre-formed, with the
nogle enkelte specialkonstruktioner (f.eks. rotationssvage/-frie tove). exception of certain individual special constructions (e.g. low-rota-
tion/rotation resistant).
3. SPECIELLE STÅLTOVE
3. SPECIAL STEEL WIRE ROPES
Som det fremgår af det forudgående er opbygningen/designet af
ståltove mangfoldig, hvorfor det er muligt at designe et ståltov, der As has previously been mentioned, there are many types of con-
opfylder specielle krav til anvendelsen. struction/design of steel wire ropes, which is why it is also possible to
design a steel wire rope that meets the particular requirements for a
Randers Reb er specialist i at udvikle specielle ståltove, der opfylder given application.
netop dine specielle krav. Kontakt os og forhør om mulighederne.
Randers Reb has specialised in the development of special steel
Gennem tiderne har Randers Reb fremstillet/udviklet mange speciel- wire ropes that can meet such special requirements. Get in touch
le ståltove. Nogle af disse ståltove har vi optaget i vores standard with us and find out how we can help solve your problems.
program.
Through the years Randers Reb has produced/developed many spe-
· Compacted ståltov. cial steel wire ropes. Some of these special steel wire ropes are now
· Kabelslået ståltov. part of our standard product range.
· Rotationssvage/-frie ståltov.
· Forhudet ståltov. · Compacted steel wire rope.
· Taifun. · Cable lay steel wire rope.
· Bloktov. · Low rotation and rotation resistant steel wire rope.
· Ormtov. · Coated steel wire rope.
· Combination rope.
Compacted ståltov · Sisal/Danline clad wire rope.
Før slåningen af selve ståltovet bliver dugternes dimension reduceret · Cobra.
(compacted), se fig. 19. Der findes forskellige metoder til at reduce-
re dugtens dimension: Fig. 19
Compacted Steel Wire Rope
· Trække gennem ruller (Compacting). In compacted steel wire ropes the strand's
· Trække gennem dyser (Dyform). dimensions are reduced (compacted) before
· Hamre (Hammering). the actual laying of the steel wire rope. There
are different ways of reducing the dimension
I enkelte tilfælde udføres compacteringen først, of a strand:
når ståltovet er slået. Herved bliver kun den yder- · By drawing between rollers (compacting).
ste del af ståltovet compacted. · By drawing between dies (Dyform).
Compacted steel wire rope with fibre core · By beating (hammering).
De forskellige metoder giver ikke helt samme kvalitet. Den proces In individual cases the compacting process is only carried out after
der efter Randers Reb's mening giver den bedste kvalitet er trækning the steel wire rope has been laid. In this instance only the outer part
af dugter gennem ruller (compacting), hvorefter slåningen af ståltovet of the steel wire rope is compacted (fig. 19).
foretages.
The various methods do not all produce the same level of quality. In
Compactede ståltove har større slid- og brudstyrke i forhold til ikke the opinion of Randers Reb, the best quality is achieved by drawing
compactede ståltove i samme dimension. the strands between rollers, after which the laying process is carried
out.
Kabelslået ståltov
I et kabelslået ståltov består dugterne af et 6-slået ståltov med WSC Compacted steel wire ropes have greater abrasion resistance and
(f.eks. 6x7 + WSC eller 6x19 + WSC). Hjertet i det kabelslåede stål- tensile strength than corresponding non-compacted steel wire ropes.
tov kan enten være FC eller IWRC (se fig. 20).
Cable Laid Steel Wire Rope
Det samlede antal tråde i en 6x(6x19 + WSC) + IWRC er 931 tråde. In a cable laid steel wire rope the strands consist of a 6-lay steel wire
De mange tråde bevirker, at ståltovet er utroligt smidigt/fleksibelt og rope with WSC (e.g. 6x7 + WSC or 6x19 + WSC). The core in the
gør det meget velegnet til stropper. cable laid steel wire rope can be either FC or IWRC.
· Ståltove med ét lag dugter. Antallet af dugter er normalt tre. There are two types of low-rotation and rotation-resistant steel wire
Ståltovet er uden hjerte eller med et fiberhjerte. ropes available:
· Ståltove med to eller flere lag dugter (spiralslået). Antallet af yder · One layer of strands. There are three or four strands. The steel wire
dugter er normalt mellem 8 og 20. Hjertet kan være af fiber eller rope has either no core or a fibre core.
stål. · Spiral lay, i.e. two or more layers of strands. The number of outer
strands is normally between eight and 20. The core may be either
Disse ståltove anvendes normalt i enstrengede anlæg eller som fler- fibre or steel.
strenget ved tunge byrder og/eller store løftehøjder. Det specielle
design gør, at anvendelsesmulighederne for tovene er begrænsede. These steel wire ropes are normally used in single-strand units, or in
Desuden kræves specielle håndteringskrav f.eks.: multi-strand units for heavy loads and/or significant lifting heights.
The special design results in limited applications for this type of rope
· Større skiver end ved normale ståltove. and imposes special handling requirements, such as:
· Mindre fladetryk. · Larger sheaves than for normal steel wire ropes.
· Optimale spor i skiver. · Less surface pressure.
· Lille indløbsvinkel på spil. · Optimal grooves in sheaves.
· Helst ét lag på spiltromlen. · Small fleet angle on winch.
· Anvendelse af svirvler ofte nødvendigt. · Preferably one layer on the drum.
· Større sikkerhedsfaktor. · Use of swivels is often necessary.
· Ståltovene er normalt ikke formlagte, hvorfor disse skal brændes · Increased safety factor.
over (tilspidses) eller takles før overskæring for at undgå, at stålto- · The steel wire ropes are normally not pre-formed. Consequently the
vet springer op og ødelægger balancen i ståltovet. wire rope has to be seized before cutting (alternatively welded
· Under installationen skal man være meget opmærksom på, at der ends) to avoid the steel wire rope unwinding (destroying the balan-
ikke tilføres ståltovet spændinger, f.eks. hvis tovet drejes/twistes. ce in the rope).
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Hvis du er i tvivl om anvendelsen af rotationssvage/-frie ståltov, så · During installation great care must be taken not to subject the steel
kontakt din konsulent eller vores tekniske afdeling. wire rope to tension, e.g. caused by turning/twisting.
Forhudet ståltov If you are in any doubt as to the use of low-rotation and rotation-
Ved et forhudet ståltov forstås et ståltov, der er belagt (coated) med resistant steel wire ropes, please contact your local salesman or our
et plastmateriale f.eks. PP, PE, PVC eller PA alt efter anvendel- Technical Department.
sesområde (se fig. 23).
Fig. 23 Coated Steel Wire Rope
Forhudningen beskytter ståltovet mod rust og slid. A coated steel wire rope is one that has been coated
Andre fordele er f.eks., at levetiden ved kørsel over ski- with a plastic material such as PP, PE, PVC or PA,
ver forlænges væsentligt. Desuden vil eventuelle tråd- depending on its intended application (fig. 23).
brud ikke ødelægge ting, som ståltovet kommer i nær-
heden af. The coating protects the steel wire rope against rust
and wear and tear. Other advantages are e.g. that its
Taifun Coated Steel Wire Rope life expectancy when running over the sheaves is
Taifun er Randers Reb's handelsbetegnelse for et spe- increased significantly. Furthermore, any wires that
cielt ståltov, hvor ståldugterne er omviklet med fibergar- might break will not cause damage to objects in the
ner (se fig. 24). Taifuner fremstilles med FC eller proximity of the steel wire rope.
IWRC.
Combination Rope
Taifuner forener egenskaber fra fibertove og ståltov: Fig. 24 Taifun is Randers Reb's trade name for a special
Styrke og lille forlængelse fra ståltovet, "blød" overflade combination rope, in which the steel strands are
og fleksibilitet fra fibertovet. wrapped up in fibre threads. Combination rope is
produced with FC or IWRC.
Taifunen anvendes primært som forstærkning i fiskenet,
men kan også anvendes til gyngetove, klatrenet og hvor Combination rope combines the properties of fibre
der i industri eller landbrug bl.a. stilles specielle krav til ropes and steel wire ropes: The strength and minimal
Combination rope with FC
slidstyrken. elongation of the steel wire rope, and the "soft" surfa-
ce and flexibility of the fibre rope.
Taifuner fremstilles normalt som et 6-slået tov, men kan
også laves med 3, 4 eller 8 dugter. Combination rope is used primarily for strengthening
fishing nets, but may also be used for swings, clim-
Bloktov Fig. 25 bing ropes and for applications in industry/farming
Bloktov er Randers Reb's handelsbetegnelse for et that require particularly durable ropes.
specielt ståltov, hvor ståldugterne er omviklet dels med
fibergarner (Danline), dels med sisalgarner. Bloktovet Sisal/Danline clad wire rope
fremstilles primært med FC (se fig. 25), men kan også Sisal/Danline clad wire rope is a special steel wire
fremstilles med IWRC. rope in which the steel strands are wrapped in a
Sisalgarnerne udvider sig, når de bliver våde, hvorved combination of fibre threads (Danline) and sisal thre-
Bloktovet i større grad kan fastholde ting/emner, der er Sisal/Danline clad wire rope ads. Sisal/Danline clad wire rope is produced primari-
bundet til tovet. Ellers har Bloktovet samme egenskaber ly with FC, but can also be produced with IWRC.
som Taifunen.
The sisal threads expand when wet, causing the Sisal/Danline clad
Bloktove anvendes som forstærkning i fiskenet. wire rope to have increased ability to secure objects/materials that are
tied to the rope. In other respects the Sisal/Danline clad wire rope has
Bloktove fremstilles normalt som et 6-slået tov, men kan også laves the same properties as the combination rope.
med 3, 4 eller 8 dugter.
Fig. 26
The Sisal/Danline clad wire rope is used to streng-
Ormtov then fishing nets.
Ormtov er Randers Reb's handelsbetegnelse for et spe-
cielt kabelslået ståltov, hvor dugterne er et 6-slået tov Cobra
med FC. Tre af dugterne er af stål og de resterende tre Cobra is Randers Reb's trade name for a special
dugter er af fiber. Ormtovet fremstilles primært med FC spring lay wire rope in which the strands are 6-lay
(se fig. 26), men kan også fremstilles med IWRC. rope with FC. Three of the strands are steel, and the
Cobra other three strands are fibre rope. Cobra is produced
Den specielle opbygning af dugterne gør, at tovet har en noget stør- primarily with FC, but can also be produced with IWRC.
re brudforlængelse end almindelige ståltove og Taifuner, hvilket gør The special construction of the strands means that the rope has a gre-
Ormtovet velegnet som træktove på slæbebåde. ater tensile elongation than standard steel wire ropes and combination
rope, which makes Cobra ideal as a mooring rope on a tug boat.
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5. VALG AF DET RETTE STÅLTOV 5. SELECTING THE RIGHT STEEL WIRE ROPE
Ved valget af det rette ståltov til et givent formål skal der tages hen- In selecting the right steel wire rope, the properties of the various
syn til de forskellige ståltoves egenskaber, som f.eks.: types of steel wire rope must be considered, e.g.:
Ved udvælgelsen af det rette ståltov er det vigtigt at fastlægge, hvor In selecting the right steel wire rope, it is important to determine how
vigtige de forskellige egenskaber er for anvendelsen og derefter få important the various properties are in relation to the application and
dem prioriteret. Desuden er det også vigtigt, at man er opmærksom then to assign priorities to these. It is also important to be aware of
på relevante standarder og regulativer. the relevant standards and regulations. If you are in any doubt, plea-
se contact our sales consultants or our Technical Department.
Hvis du er i tvivl, så kontakt din konsulent eller vores tekniske
afdeling. Tensile Strength
The tensile strength of the steel wire rope depends on the rope's
Brudstyrke dimensions, the tensile strength of the wires and the construction.
Brudstyrken på ståltovet afhænger af tovets dimension, trådbrudstyr- The minimum guaranteed tensile strength for the different kinds of
ke og konstruktion. Minimum garanteret brudstyrke for de forskellige rope is shown in the Randers Reb product catalogue.
tovtyper er angivet på vores datablade.
A steel wire rope should never be subjected to a load exceeding
Belast aldrig et ståltov til mere end 50% af brudstyrken. 50% of its breaking load.
Selve designet af dugterne påvirker ikke brudstyrken væsentligt The design of the steel wire rope does not significantly affect the ten-
(max. ca. 5%). En ændring af hjertetypen fra fiber til stål giver lidt sile strength (up to approx. 5%). A change of core from fibre to steel
større ændring (ca. 10%). Den største ændring fås ved at ændre makes slightly more difference (approx. 10%). The greatest change
dimension eller trådbrudstyrke (se også fig. 28). is achieved by changing the dimensions or the tensile strength of the
wires (see also fig. 28).
Ståltove må kun belastes til en given SWL-værdi (Safe Working
Load), også kaldet WLL-værdi (Working Load Limit). Hermed forstås It is often required that the steel wire rope must have a specific SWL
ståltovets brudstyrke divideret med den for anvendelsen krævede value (Safe Working Load), also known as a WLL value (Working
sikkerhedsfaktor (se tabel 1). Load Limit). This means the steel wire rope's tensile strength divided
Tabel 1 by the safety factor required for the relevant application.
Til mange formål er der udarbejdet nationale og internationale normer NB: There are a number of national and international norms and
og standarder, der fastsætter minimumskravet til sikkerhedsfaktoren. standards that define the minimum requirements for the safety factor.
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Generelt har ståltove med størst fleksibilitet også størst vibrationud- This may, for example, be at places where the steel wire rope comes
mattelsesstyrke. into contact with a sheaf/block, or enters the drum, and by the end
terminals.
Pulsationsudmattelsesstyrke
Vekslende træk i et ståltov vil nedsætte levetiden på ståltovet, dog In general, those steel wire ropes with the greatest flexibility also
afhængigt af kraften og frekvensen. have the greatest vibration resistance.
Generelt kan ståltove med størst fleksibilitet bedre optage den pulse- Pulsation resistance
rende belastning. Man bør være meget opmærksom på, hvilke ende- Changes in the tension of a steel wire rope, depending on the size
terminaler eller fittings der anvendes, idet disses pulsationsudmattel- and frequency, will reduce the rope's life expectancy.
sesstyrke er lige så vigtige som valget af det rette ståltov.
Fig. 28
Abrasion resistance, crushing resistance, tensile strength and bending fatique resistance of various steel wire ropes
Forskellige ståltovs slidstyrke, knusningsmodstandsevne, brudstyrke, In general, steel wire ropes with the greatest flexibility can cope bet-
bøjningsudmattelsesstyrke ter with intermittent loading. Great care should be taken in the use of
end terminals or fittings, as their pulsation resistance is equally as
Krydsslået eller Lang's Patent important as the selection of the right steel wire rope.
Lang's Patent ståltove er den ståltovstype, der bedst kan tåle at køre
over skiver samt har den bedste slidstyrke. Men for at kunne anven- Regular Lay or Lang Lay
de et Lang's Patent ståltov kræves tre ting: Lang lay steel wire ropes are the ones most suited to running over
sheaves and are the most durable, but if they are to be used, three
· Ståltovet skal være låst i begge ender, da det ellers vil dreje op. things must be observed:
Ståltovet har næsten ingen modstand mod opdrejning.
· Ståltovet må kun køre op i ét lag på spiltromlen, da det ellers let - Lang lay steel wire ropes must be secured at both ends, otherwise
ødelægger sig selv. the rope will rotate. The steel wire rope has no resistance to
· Ståltovet må ikke køre over små skiver, da konstruktionen herved rotation.
kommer i ubalance. · Lang lay steel wire ropes may only be reeled on to the drum in a
single layer, as they can easily destroy themselves.
· Lang lay steel wire ropes may not run over small sheaves, as the
construction will become unbalanced.
Fig. 29
Wear marks on a regular lay (on the left) and a Lang lay (on the right) steel wire rope respectively
Lang's Patent ståltoves gode slid- og bøjeegenskaber skyldes, at trå- The reason for Lang lay steel wire ropes' excellent qualities of abra-
dene påvirkes/belastes anderledes og har en større bæreflade end sion resistance and pliability is that the wires are affected/loaded in a
krydsslåede ståltove (se fig. 29). different way and have a larger load-bearing surface than a regular
lay steel wire rope (see fig. 29).
Slidmærker på henholdsvis krydsslået (til venstre) og Lang's Patent
(til højre) ståltov Note that the largest wearing surface is on the Lang lay steel wire
rope.
Den største slidflade er på Lang's Patent slået ståltov.
Ved bestilling af ståltove er det vigtigt at gøre beskrivelsen af stålto- When ordering steel wire rope, it is important to describe the steel
vet så nøjagtig som mulig. En korrekt bestilling bør indeholde følgen- wire rope as accurately as possible.
de: A correct order should contain the following information:
Description of steel wire rope:
· Diameter.
· Konstruktion. · Diameter.
· Slåningsretning. · Construction.
· Slåningstype. · Direction of lay.
· Hjerte. · Type of lay.
· Trådbrudstyrke og/eller ståltovets brudstyrke. · Core.
· Tråd overfladebeskyttelse (galvaniseret/ugalvaniseret). · Wire tensile strength.
· Indfedtningstype. · Surface protection of wire (galvanised/ungalvanised)
· Længde. · Type of lubrication.
· Specielle tolerancekrav. · Length.
· Antal enheder. · Quantity.
· Bearbejdning af ståltovsenderne (endebefæstigelser). · Processing of steel wire rope ends (end fittings).
· Emballage (kvejl, kryds, tromler mm.). · Packaging (coil, crosses, reels, etc.).
Kontakt os, hvis du er i tvivl om, hvilken type ståltov der skal anven- If you are in any doubt as to the type of steel wire rope to be used,
des. please contact us and we will try to find the best solution.
Hvis slåningsretning og/eller specifik hjertetype ikke er aftalt mellem If the direction of lay and/or specific type of core is not agreed bet-
kunde og Randers Reb, leverer Randers Reb et kryds højreslået ween the customer and Randers Reb, Randers Reb will supply a
ståltov med en hjertetype, der er standard for Randers Reb. Typen right hand regular lay steel wire rope with a core type that is stan-
vil fremgå af ordrebekræftelsen. dard for Randers Reb. This will be indicated on the order confirma-
tion form.
7. STÅLTOVSTOLERANCER
7. STEEL WIRE ROPE TOLERANCES
Længdetolerancer
Indtil 400 m: - 0 + 5%. Length Tolerances
Over 400 m og til og med 1.000 m: - 0 + 20 m. Up to 400 m: - 0 + 5%
Over 1.000 m: - 0 + 2%. Over 400 m up to and including 1,000 m: - 0 + 20 m
Over 1,000 m: - 0 + 2%
Hvor der kræves mindre længdetolerancer, skal dette specificeres i
ordren. For steel wire ropes requiring smaller length tolerances, agreement
must be reached between the customer and Fyns Kran Udstyr.
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Ovenstående er gældende, hvis intet andet er aftalt mellem kunde NB: The above figures apply unless otherwise agreed between the
og Fyns Kran Udstyr eller angivet på datablad. Værdierne er baseret customer and Fyns Kran udstyr, or otherwise specified on a data
på et forslag til EN-norm. Randers Reb arbejder i øjeblikket på at til- sheet. The values are based on a proposed EN standard. Randers
passe alle ståltove dette forslag. Reb is currently working on adapting all steel wire ropes to conform
to this proposal.
Måling af ståltovsdimension og ovalitet se afsnittet "Kontrol af dimen-
sionen". Measurement of steel wire rope dimension and ovalness. (See sec-
tion:"Inspection of Dimensions").
Vægttolerancer
De i katalogbladene angivne vægte er teoretiske værdier. Weight Tolerances
Vægttolerancen er ca. +/- 5%. The weights mentioned in the catalogue are theoretical values. The
weight tolerance is approx. ± 5%.
8. HÅNDTERING OG INDKØRING
8. HANDLING, INSPECTION AND INSTALLATION
Modtagelse, kontrol og opbevaring
Ved modtagelsen kontrolleres om produktet svarer til det bestilte. Receiving, Inspection and Storage
Hvis ståltovet ikke skal anvendes med det samme, skal ståltovet On receipt the product should be inspected to confirm that it corres-
opbevares tørt. Ved længere tids opbevaring skal man ind imellem ponds to the one ordered. If the steel wire rope is not to be used
kontrollere, om ståltovet skal eftersmøres (se også afsnittet immediately, it must be stored in a dry place. If it is to be stored for a
"Vedligeholdelse af ståltovet"). longer period, it must be checked regularly to determine whether it
requires lubrication (see also section: "Maintenance of Steel Wire
Kontrol af dimensionen Rope").
Inden installeringen skal dimensionen på ståltovet kontrolleres og
dimensionen skal passe til det udstyr, som ståltovet skal anvendes i Inspection of Dimensions
(se også afsnittet "Dimensionstolerancer og ovalitet"). It is important that the steel wire rope's dimension is checked before
installation, and that it is checked that the dimension matches the
Korrekt måling af dimensionen (ISO 3178) foretages med skydelære, equipment with which the steel wire rope is to be used (see also sec-
tion 7: "Dimension Tolerances and Ovalness").
der er forsynet med brede kæber, der skal dække over mindst to Correct measurement of dimensions (ISO 3178) is undertaken with a
dugter (se fig. 31). calliper gauge equipped with a broad enough jaw to cover at least
two strands (see fig. 31).
Målingen foretages to steder Fig. 31
med mindst en meters afstand The measurement is undertaken at two
på et lige stykke uden belastning. places at least one metre apart on a
Hvert sted foretages to målinger straight section without any load. At each
90° forskudt. Gennemsnittet af place two measurements are made at 90°
disse fire målinger angiver dia- angles. The average of these four measu-
meteren på ståltovet. Ståltovets rements defines the diameter of the steel
ovalitet er største forskel mellem wire rope. The degree of ovalness in the
de fire målinger angivet som % steel wire rope is the greatest difference
Korrekt udstyr og måling af ståltov
af ståltovets nominelle diameter. between the four measurements, expres-
Correct equipment and measurement of steel wire rope
sed as a percentage of the nominal dia-
Kontrol af føringsudstyr meter of the steel wire rope.
Inden ståltovet monteres, er det
vigtigt at sikre sig, at alle dele, som ståltovet kommer i kontakt med, Inspection of Guidance Equipment
er i orden og passer til ståltovet. Ting som f.eks.: Before the steel wire rope is fitted, it is important to ensure that all
parts that will come into contact with the steel wire rope are in good
· Spiltromle. condition and match the steel wire rope, e.g.:
· Afstand mellem spiltromle og første skive/ledeskive.
· Styreruller. · Drum.
· Skiver. · Distance between drum and first sheaf or lead sheaf.
· Guide roll.
Hvis udstyret ikke er i orden, er der stor risiko for, at ståltovet får et · Sheaves.
unormalt stort slid og derved en kort levetid.
If the equipment is not suitable, there is a significant risk that the
Spiltromle steel wire rope will suffer unusually great wear and tear and will thus
Undersøg om tromledimensionen og eventuelle tovriller passer til have a shorter life expectancy.
ståltovet samt standen af tromlen.
Drum
Randers Reb anbefaler, at korrekte riller på tromlen skal have føl- Check that the drum dimensions and possible rope grooves match
gende udseende (se fig. 32): the steel wire rope, and check the condition of the drum.
B = rillediameter = 1,06 x d. Randers Reb recommends that correct rope grooves are as follows:
A = stigningen på rillesporet = 1,08 x d.
C = rilledybden = 0,30 x d. B = diameter of groove = 1.06 x d
R = topradius = ca. 0,15 x d. A = elevation of groove = 1.08 x d
C = depth of groove = 0.30 x d
hvor d = ståltovets nominelle diameter. R = upper radius = approx. 0.15 x d
Hvis tovrillerne ikke passer til ståltovet, får ståltovet et Fig. 32 where d = steel wire rope's nominal diameter
unormalt stort slid og der tilføres spændinger.
If the rope grooves do not match the steel wire rope,
Vær opmærksom på, at der ofte stilles specielle the rope will suffer unusually high wear and tear,
krav til tromlediameter m.m. i normer og standar- stresses will be introduced and the grooves will have
der. to be repaired.
Levetiden på ståltovet er bl.a. meget afhængig af Rope grooves on the drum Please note that norms and standards often impose
dimensionen på tromlen. Desto større tromle, special requirements in respect of drum diameters,
desto længere levetid (se også afsnittet "Skiver og etc.
blokke"). The steel wire rope's life expectancy depends to a
great extent on the drum's dimensions, among other things. The lar-
ger the drum, the longer the life expectancy (see also section 6:
"Sheaves/Blocks").
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Afstand mellem spiltromle og første skive/ledeskive Distance between Drum and First Sheaf or Lead Sheaf
Afstanden fra spillet til den første skive eller ledeskive har betydning The distance from the winch to the first sheaf is of importance for the
for ensartetheden af opspolingen samt utilsigtet tilførsel af spænding- consistency of the winding process.
er i ståltovet.
Fig. 33 Randers Reb recommends that
Randers Reb anbefaler, at the distance L or the fleet angle
afstanden L eller indløbsvinklen ß should be:
b skal være (se fig. 33):
- For drums without rope
· For tromler uden sporriller: grooves:
Lmax = 115 x tromlebredde. Lmin = 115 x drum width.
Lmin = 15 x tromlebredde. Lmax = 15 x drum width.
· For tromler med sporriller : - For drums with rope grooves
Lmax = 115 x tromlebredde. Lmin = 115 x drum width.
Lmin = 20 x tromlebredde. Lmax = 20 x drum width.
Distance between drum and lead sheaf (L), and fleet angle (ß)
Fig. 34
Levetidsfaktor
Skiveforholdet DSk/d
Ståltovets levetid som funktion af skiveforholdet DSk/d Life expectancy of steel wire rope of different types expressed as
(skivediameter/ståltovsdiameter) for div. konstruktioner a function of the D/d ratio (sheaf diameter/steel wire rope diameter
Please note that norms and standards often impose special require-
Vær opmærksom på, at der ofte stilles specielle krav til skive-/tromle- ments in respect of sheaf/drum diameters. If this is not the case, a
diameter i normer og standarder. Hvis dette ikke er tilfældet, anbefa- minimum D/d = 25 is recommended for 6x7 steel wire ropes, and a
les minimum DSk/d = 25 for 6x7 ståltovsklassen og minimum DSk/d minimum D/d = 20 for 6x19 and 6x36.
= 20 for 6x19 og 6x36 ståltovsklasserne.
If at all possible, S-bends (where the steel wire rope runs from the
Hvis det er muligt, skal man undgå S-bøjning dvs. fra f.eks. undersi- lower side of one sheaf to the upper side of the next) should be avoi-
de på én skive til overside på den næste skive. S-bøjning giver tidli- ded. Such bends result in premature damage. The sheaf ratio (see
gere udmattelsesbrud, hvorfor skiveforholdet (se nedenfor) bør øges below) should thus be increased by at least 25% in relation to the
med mindst 25% i forhold til samme retningsændring. Problemet er same change of direction. The problem is particularly great when the
specielt stort, når skiverne er tæt på hinanden. sheaves are placed close to each other.
Sporet i skiven har også stor indflydelse på levetiden af stål- The groove in the sheaf also has a significant influence on the steel
tovet. Sporet må hverken være for stort eller for lille - sporet Fig. 35 wire rope's life expectancy. The groove must be neither too large nor
Correct groove diameter Groove diameter too small Groove diameter too large
skal passe til ståltovsdimensionen (se fig. 35). Fig. 36 too small - the groove must match the steel wire
rope's dimensions.
Randers Reb anbefaler, at et korrekt skivespor
understøtter ståltovet på ca. 1/3 af omkredsen Randers Reb recommends that a correct sheaf gro-
(~ 120°) og har en spordiameter på DSp = ove should support approx. 1/3 of the circumference
1,06 x ståltovets nominelle diameter (se fig. of the steel wire rope (~120 °C) and have a groove
36). Spordiameteren må under ingen omstæn- diameter of Dsp = 1.06 x the steel wire rope's nomi-
digheder være under aktuel ståltovsdiameter. nal diameter (see fig. 36). The groove diameter may
under no circumstances be less than the relevant
steel wire rope's diameter.
Correct figure of groove in sheave
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Nedenstående kurve (fig. 37) viser sporforholdet DSp/d (spordiame- The curve in the diagram below indicates the effect of the D/d ratio
ter/ståltovsdiameter) indflydelse på ståltovets levetid. (sheaf diameter/steel wire rope diameter) on the steel wire rope's life
expectancy.
Fig. 37
Inspicér løbende skiver/blokke for Always check whether the sheaf
bl.a. slidte lejer, slidte skivespor og groove is worn at the base and
slid på kanter. Hvis disse forhold along the edges. If it is not, the
ikke er optimale, slides ståltovet steel wire rope will be subject to
unormalt hurtigt, og ståltovet tilfø- unusually significant wear and
res spændinger. Defekte tear and stresses will be introdu-
skiver/blokke skal udskiftes eller ced into the rope. Defect shea-
repareres omgående. ves/blocks should therefore be
replaced or repaired immediately.
Hvis sporet repareres ved svejs-
ning, anbefaler Randers Reb, at If the groove is repaired by wel-
hårdheden på svejsematerialet er ding, Randers Reb recommends
ca. 300 Brinel, således at man får that the hardness of the welding
sliddet på skiven i stedet for på material is approx. 300 Brinel, so
ståltovet. Life expectancy as a function of the Dsp/d ratio that it is the sheaf that is worn,
(sheaf diameter/steel wire rope diameter) and not the steel wire rope.
Størrelsen af ståltovets anlægsvinkel a (vinkelændring) på skiven har The size of the steel wire rope's contact angle a (angle change) on
også indflydelse på ståltovets levetid (se fig. 38). the sheaf also has an effect on the steel wire rope's life expectancy
Fig. 38 (see fig. 38).
Hvis det er nødvendigt at ændre retningen på ståltovet, anbefaler If the steel wire rope has to change direction, Randers Reb recom-
Randers Reb at undgå retningsændringer mellem 5° og 45°. mends avoiding changes in direction between 5° and 45°.
Fig. 39
Husk at sikre ståltovsenden mod opdrejning uanset om ståltovet er Remember to secure the end of the steel wire rope against opening,
formlagt eller ej. Dette kan f.eks. gøres ved overbrænding (tilspids- regardless of whether or not it is pre-formed. This can be done by
ning), påsvejsning af trækøje eller omvikling med ståltråd/jernbindsel such means as tapered and welded ends, beckets, or seizing with
(se også afsnittet "Kapning og takling af ståltov"). soft or annealed wire or strand (see also section 6: "Cutting and
Seizing of Steel Wire Ropes").
Under afspolingen må ståltovet ikke:
During the unwinding of the steel wire rope, it must not:
· På nogen måde aftages over kanten på tromlen eller tages fra en
kvejl, der ligger på jorden, idet der herved opstår kinker på ståltovet · In any way pass over the edge of the reel or be taken from a coil
(se fig. 40). on the ground, as this will create kinks in the steel wire rope (see fig.
40).
· Slæbes hen over en hård overflade, der kan beskadige trådene. · Be dragged over a hard surface that can damage the wires.
· Be dragged through earth, sand or gravel, as abrasive particles will
· Trækkes gennem jord, sand og grus, idet slidpartikler vil fæstne attach themselves to the greased surface of the steel wire rope.
sig til den fedtede ståltovsoverflade. Fig. 40
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Afbremsningen af aftagertromlen kan gøres på flere måder (se af fig. Braking of the drum can be done in several ways (see fig. 42).
42). Man må under ingen omstændigheder forsøge at klemme stålto- Please note: Steel wire rope should never be pressed between two
vet mellem to træplader, idet ståltovet herved bliver varigt ødelagt. wooden plates, as this will result in permanent damage to the rope.
Fig. 42
Smøremidlet, der skal anvendes til eftersmøringen, skal være fri for Thorough lubrication is extremely important for the steel wire rope's
syrer og må ikke have skadelig indvirkning på hverken ståltråde life expectancy, as the purpose of lubrication is partly to protect the
og/eller fiberhjertet samt miljø. Smøremidlet skal have en konsistens steel wire rope against rust, and partly to reduce friction between the
som gør, at smøremidlet trænger ind i hjertet og dugten. Ståltovet wires and the strands in the steel wire rope. Friction is also thereby
skal rengøres før eftersmøringen. reduced between the steel wire rope and the surfaces with which it
comes into contact.
For opnåelse af maksimal eftersmøring skal smøremidlet påføres
under kørsel og ved en skive eller på tromlen, idet ståltovet her vil The lubricant used must be free of acids and must not have a
åbne sig. Smøremidlet kan herved lettere trænge ind. destructive effect on the steel wires, the fibre core and the environ-
ment. The lubricant must have a consistency that enables it to pene-
Randers Reb har udviklet en speciel eftersmøringsolie - Randers trate the core and the strands. The steel wire rope must be cleaned
WIRE OLIE type 01- der tilfredsstiller de specielle krav, der stilles til before lubrication.
eftersmøring af ståltove. Olien har en god indtrængnings- og smøre-
evne. Desuden er olien vandfortrængende og tilsat additiver, der er To achieve maximum lubrication effect, the lubricant should be appli-
rustopløsende og stopper yderligere rustdannelse under lagring og ed during operation, at a sheaf or on the drum, as this is where the
brug. steel wire rope opens up and makes it easier for the lubricant to
penetrate.
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Olien kan let påføres med pensel. Randers Reb has developed a special lubricating oil, Randers WIRE
OIL Type 01, which satisfies the special requirements for lubrication
Se også vort Produktinformation's blad "Smøring og vedligeholdelse of steel wire ropes. The oil has excellent penetrative and lubrication
af ståltove". qualities. It is also water-resistant and contains additives that dissol-
ve rust and prevent further formation of rust during storage and
Kontrol af ståltovet operation. The oil is easily applied with a brush.
Følgende er en vejledning på mulige kontrolpunkter i forbindelse See also our Product Information leaflet, "Lubrication and
med inspektion/kontrol af et ståltov - ikke en komplet manual eller Maintenance of Steel Wire Ropes".
erstatning for krav angivet i tilhørende normer og standarder.
Inspection of Steel Wire Rope
Slid The following guidelines cover possible points that should be chec-
Ståltovet skal udskiftes,, når den nominelle diameter er reduceret ked in conjunction with the inspection of steel wire rope. This is not a
med 10%. complete manual, nor is it an alternative to the relevant norms and
standards.
Forlængelse
Alle ståltove forlænger sig ved belastning (se også afsnittet Wear and Tear
"Ståltovsforlængelse"). Ståltovets forlængelse over levetiden kan As a rule, a steel wire rope should be replaced when the outer wires
opdeles i tre faser. are worn down to 1/3 of the original wire dimension.
· Fase 1: Under den første tids brug forlænger det nye ståltov sig
helt naturligt. Dels p.g.a. belastningen, dels p.g.a. at ståltovet sæt- Elongation
ter sig. All steel wire ropes become elongated when loaded (see also sec-
· Fase 2: Når ståltovet har sat sig. Under det meste af sin levetid for tion 9: "Steel Wire Rope Elongation"). The elongation of a steel wire
længer ståltovet sig ikke ret meget. Forlængelsen under denne fase rope during its lifetime can be divided into three phases:
skyldes primært slid. - Phase 1: The new steel wire rope becomes longer quite naturally
· Fase 3: Under denne fase nedbrydes ståltovet hurtigt og forlænger during its initial period of use. This partly because of the loading,
sig uden yderligere påvirkning, hvilket bl.a. skyldes fremskredent and partly because the steel wire rope settles.
slid. Ståltovet skal udskiftes omgående. - Phase 2: When the steel wire rope has settled and for most of its
lifetime, the steel wire rope does not become much
Reduktion af dimensionen longer.Elongation during this phase is mainly due to wear.
Enhver mærkbar reduktion af ståltovsdimensionen i forhold til den - Phase 3: The steel wire rope suddenly becomes longer very
oprindelige dimension indikerer nedbrydelse af ståltovet. quickly. This means that the steel wire rope is deteriorating rapidly
Reduktionen kan bl.a. skyldes: due to such causes as advanced wear and fatigue. The steel wire
rope must be replaced immediately.
· Udvendigt/indvendigt slid.
· Sammenklemning af dugt og/eller hjerte. Reduction of Dimensions
· Udvendig/indvendig rustdannelse. Every noticeable reduction of the steel wire rope's dimensions in
· Forlængelse. comparison with its original dimensions indicates a deterioration in
the steel wire rope. The reduction may be due to such causes as:
Rust
Rust er mindst lige så vigtig en faktor som slid i forbindelse med vur- - External/internal wear and tear.
deringen af ståltovets stand. Rust stammer normalt fra dårlig vedlige- - Compression of strands and/or core.
holdelse af ståltovet og bevirker hurtigere udmattelse af trådene - External/internal formation of rust.
(skørhed/revnedannelse). - Elongation.
Kinker Rust
Kinker forårsager permanent ødelæggelse af ståltovet. Kinker dan- Rust is just as important a factor as wear and tear in terms of evalu-
nes pga. udtrækning af løkker. ating the steel wire rope's condition. Rust is normally caused by poor
Ståltovet skal udskiftes omgående. maintenance of the steel wire rope and promotes quicker fatigue in
the wires (fragility/creation of cracks).
Kinks
Kinks cause permanent damage to the steel wire rope. Kinks are for-
med due to extraction of loops.
The steel wire rope must be replaced immediately.
Ståltovet skal udskiftes omgående. Fig. 44 The steel wire rope must be replaced immediately.
Ståltovet skal udskiftes omgående. The steel wire rope must be replaced immediately.
Hvis trådbruddene er alvorlige, skal ståltovet udskiftes omgående. If the wire fractures are serious, the steel wire rope must be replaced
immediately.
Hvis du er i tvivl om, hvorvidt ståltovet skal kasseres eller ej, så kon-
takt din konsulent eller vores tekniske afdeling hurtigst muligt. If you are in any doubt as to whether the steel wire rope should be
scrapped or not, please contact your local salesman or our Technical
Department as soon as possible.
10. FORLÆNGELSE OG FORSTRÆKNING
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Sætningsforlængelse er afhængig af: greater force than that experienced under normal operating condi-
tions, the steel wire rope will probably become a little longer.
· Hjertetype.
· Ståltovskonstruktionen. Constructional elongation is dependent on:
· Slåstigningen. · Type of core
· Materialet. · Steel wire rope construction
· Belastningen. · Elevation (the length a strand passes to wrap once around the
core)
Ståltove med stålhjerte har mindre sætningsforlængelse end ståltove · Material
med fiberhjerte. Da ståltoves sætningsforlængelse er afhængig af · Load
flere faktorer, kan en entydig sætningsforlængelse ikke angives.
Tabel 4 er vejledende: Steel wire ropes with steel cores have less constructional elongation
Tabel 4 than steel wire ropes with fibre cores.
Tabel 5
Den elastiske forlængelse på ståltovet beregnes ud fra følgende for- The elastic elongation in a steel rope is calculated according to the
mel: following formula:
Hvis et mere præcist E-modul er nødvendigt, skal man måle E-mod- If a more accurate Modulus of elasticity is required, it must be mea-
ulet på det aktuelle ståltov. sured in the actual steel wire rope in question.
hvor: Where:
a = Lineære varmeudvidelseskoef. = 11 x 10-6 m/m pr. ° C i områ- a = linear heat expansion coefficient = 11 x 10-6 m/m per °C in area
det 0° C til ca. 100° C. 0 to approx. 100° C.
L = Ståltovets længde (m). L = Length of steel wire rope (m).
Dt = Ændring af temperatur (° C). Dt = Change in temperature (°C).
Når temperaturen falder, bliver ståltovet kortere. Når temperaturen When the temperature drops, the steel wire rope will become shorter,
øges, forlænges ståltovet. whereas it will become longer if the temperature rises.
Forstrækning Pre-stretching
Ved forstrækning belastes ståltovet indtil flere gange med ca. 45% af By pre-stretching, the steel wire rope is loaded to approx. 45% of its
ståltovets nominelle brudstyrke, hvorved ståltovets sætningsforlæng- nominal tensile strength, during the course of which the steel wire
else fjernes. rope's construction elongation is removed.
Fjernelsen af sætningsforlængelse forudsætter, at ståltovet ikke The removal of the construction elongation pre-supposes that the
yderligere håndteres. Ved yderligere håndtering falder wiren mere steel wire rope is not subjected to further treatment! If there is further
eller mindre tilbage til dens oprindelige form, men forstrækning er i treatment, the steel wire rope will more or less return to its original
mange tilfælde alligevel en god ting, idet ståltovet væsentlig hurtige- form. However, pre-stretching is in many cases a good idea anyway
re stopper sin sætningsforlængelse. Dette medfører, at ståltovet ikke as it means that the steel wire rope more rapidly ceases its construc-
skal efterspændes så mange gange. tional elongation.
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· Et kunstfiberhjerte begynder at blive blødt ved 80° C - 100° C. Et · The wires' mechanical properties, e.g. tensile strength and bending
blødt hjerte bevirker, at understøtningen for dugterne forsvinder og strength, change when the temperature rises. A temperature of e.g.
stålwiren kommer i ubalance. Tråd-/wirebrud vil hurtigere forekom- 200 °C for 1 hour will reduce the wires' bending strength.
me. · An artificial fibre core starts to soften at 80-100 °C. A soft core
· Sisalhjerter kan tåle væsentligt højere temperaturer end ståltov means that the support for the strands disappears and the steel
med kunstfiberhjerte. wire rope will become unbalanced, causing fractures in the
cable/wires to occur more quickly.
Da brudstyrke og bøjelighed/fleksibilitet ofte er vigtige mekaniske · Sisal cores can tolerate significantly higher temperatures than steel
egenskaber for et ståltov, kan Randers Reb ikke anbefale, at: wire rope with artificial fibre cores.
· Ståltov med stålhjerte opvarmes til over 200° C gennem Since tensile strength and pliability/flexibility are often important
længere tid. mechanical properties for a steel wire rope, Randers Reb does not
· Ståltov med sisalhjerte opvarmes til over 200° C gennem recommend that a steel wire rope with:
længere tid.
· Ståltov med kunstfiberhjerte opvarmes til over 75° C gennem · A steel core is subjected to temperatures above 200 °C for a longer
længere tid. period of time.
Overfladetemperaturen kan i en kort periode accepteres at stige til · A sisal core is subjected to temperatures above 200 °C for a longer
400° C. period of time.
Martensite spots in fishing rope which has been used under bad conditions
Fig. 46 Fig. 47
Flattened wire showing martensite structure The brittle layer of martensite shows clearly
Denne strukturændring giver en hård men skør overflade, og under The martensite structure is very brittle and may cause fractures
normal belastning eller ved splejsning kan trådbrud opstå, selvom during normal operation or when spliced, even though the wire rope
der ikke har været nævneværdigt ydre slid (se fig. 47). does not show any visible signs of external wear.
· Blokkene må ikke være nedslidte og bør kunne dreje let. · The blocks must not be worn down and should turn easily.
· When a wire rope is wound on a drum, it should be in tight wraps
· Spoling på tromlen bør ligge i tætte vindinger uden krydsninger, så without the layers crossing each other in order to prevent the top
det overliggende lag under belastning ikke skærer sig ned i de layer from cutting into the underlying layers.
underliggende lag.
· The wire rope should be lubricated at regular intervals in order to
· Ståltovet bør eftersmøres, således at friktionen mellem tråde og minimise the friction between wires and strands.
dugter er mindst mulig.
· The wire rope should be checked at regular intervals for crushing,
· Kontrollér ståltovet for sammentrykninger, små revner og minor cracks and mechanical damages, all of which might indicate
mekaniske skader, som kan være tegn på martensitdannelse. martensite spots.
Hvis en stålwire er strømførende, eller ståltovet spoles op i flere lag If a steel cable carries a current, there will often be sparks. The sur-
under stor belastning, vil der ofte opstå gnister. Overfladetempe- face temperature where the sparks appear will be over 800 °C,
raturen, hvor gnisten opstår, er over 800° C, hvorfor sandsynlighe- making it quite probable that Martensite will be formed. If there is a
den for dannelse af martensit er relativ stor. Hvis forekomsten af strong probability of sparks appearing, wire and cable fractures may
gnister er stor, opstår der hurtigt trådbrud og evt. wirebrud. occur quickly.
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En endebefæstigelse nedsætter normalt brudstyrken på ståltovet. End terminations normally reduce the tensile strength of steel wire
Tabel 6 angiver virkningsgrad (tilnærmet) for de forskellige typer rope. Table 6 shows the approximate effect of the different types of
endebefæstigelser. end terminations.
Tabel 6
Clips
Wedge socket
Hand-spliced
Fig. 49 viser eksempler på rigtig og forkert montering af wirelås. Fig. 49 Examples of correct and incorrect attachment of wire rope
clips.
Fig. 49
Right way
Wrong way
Wrong way
Fig. 50
Istøbning (Wirelock) Unless otherwise agreed between the customer and Fyns Kran
Hvis intet andet er aftalt mellem kunde og Fyns Kran Udstyr, så Udstyr, Fyns Kran Udstyr will undertake socketing with Wirelock.
udfører Fyns Kran Udstyr istøbning af tovpære med Wirelock - er en Wirelock is an especially strong twin-component moulding material.
speciel stærk 2-komponent støbemasse. Wirelock anvendes i større Wirelock is increasingly being used instead of zinc, e.g. because:
og større grad i stedet for zink bl.a. p.g.a. :
· Heat generation is much lower than with a zinc seal. The risk of
· at varmeudviklingen er væsentlig lavere i forhold til zinkstøbning. hardening of the steel wires, causing stress fractures, is thus elimi-
Herved elimineres risikoen for hærdning af ståltrådene med udmat- nated. The disappearance (melting away) of grease is also avoided
telsesbrud til følge. Desuden undgår man at fedtet forsvinder (bort- at the junction by the base of socket.
smelter) i overgangszonen ved tovpærehalsen. · Wirelock does not require heating of the rope socket, as long as its
· Wirelock kræver ikke opvarmning af tovpære forudsat, at denne temperature is not below 10 °C.
ikke har en temperatur på under 10 °C. · Wirelock permits full loading 1-2 hours after the sealing process.
· Wirelock tillader fuld belastning 1 - 2 time efter støbningen. · Wirelock does not require any special ancillary tools in connection
· Wirelock kræver ingen specielle hjælpemidler i.f.m. istøbningen. with the sealing process.
· Wirelock er modstandsdygtig overfor syre, saltvand, olie og fedt. · Wirelock is resistant to acid, salt water, oil and grease.
· Wirelock tåler chokbelastning og stød. · Wirelock tolerates shock loading and impact.
· Wirelock kan anvendes til alle former for istøbning. · Wirelock can be used for all types of seal.
· Wirelock trænger bedre ind mellem trådene end zink. · Wirelock penetrates further in between the wires than zinc.
· Wirelock kan anvendes op til 115 °C · Wirelock can be used in temperatures of up to 115 °C.
Wirelock er bl.a. godkendt af Arbejdstilsynet, Det Norske Veritas og Wirelock has been approved by such bodies as the Danish
Lloyd's Register of Shipping. Directorate of Labour Inspection, Det Norske Veritas and Lloyd's
Register of Shipping.
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Vejledning for istøbning af ståltove Fig. 1 Guidelines for Socketing with Wirelock
1. Ståltovsenden indføre i tovpæren, hvoref 1. Insert the end of the steel wire rope into
ter ståltovet takles. Afstanden fra toven- the rope socket, and fasten the steel wire
den til den øverste kant af taklingen (L) rope. The distance from the end of the
skal svare til længden på den koniske del rope to the uppermost part of the rigging
af tovpæren minus ståltovsdiameter (d). (L) must correspond to the length of the
Længden på taklingen (l) skal være mini- conical part of the rope socket minus the
mum 1,5 x d. diameter of the steel wire rope (d). The
length of the rigging (l) must be at least
1.5 x d.
2. Opsplitning af de enkelte tråde i dugterne
kan herefter ske. Hvis ståltovet indehol- 2. The individual wires in the strands can be
der et stålhjerte skal dette også splittes split after this. If the steel wire rope con-
op. Eventuelle fiberhjerter kappes over Placing and size of rope sockets tains a steel core, this must also be split
taklingen. Opsplitningen skal være open. If there are any fibre cores, they
ensartet og gå helt ned til taklingen. may be cut above the rigging. The split
Fig. 2 must be clean and go as far down as the
rigging.
Hvis ståltovet kun består af 19 tråde eller
mindre, skal trådene i toppen ombukkes. If the steel wire rope only consists of 19 wires
HUSK at tillægge længden af ombukket til or less, the wires at the top must be doubled
længden af det opsplittede stykke. up. Remember to add the length of the dou-
bled section to the length of the split section.
1) Den opsplittede del af ståltovet (kosten)
rengøres/affedtes f.eks. i en sodaopløs- 1) Clean/de-grease the split section of the
ning. Ved afrensningen og en efterfølgen- steel wire rope (the brush), e.g. in a soda
de skylning skal ståltovet vende nedad solution. When being cleaned and then rin-
således, at væsken ikke trænger ned stål- Splitting the steel wire rope and sed off, the steel wire rope must be facing
tovet. removing the fibre core downwards so that the solution does not
penetrate the rope.
2) Træk tovpæren op over kosten indtil trå
dene er i niveau med overkanten af tov- 2) Pull the rope socket over the brush until
pæren. Kontroller, at et stykke (ca. 0,5 x the wires level with the upper edge of the
d) af den øverste del af taklingen befinder rope socket. Check that a part (min. 0.5 x
sig i den koniske del af tovpæren. d) of the upper section of the rigging is in
Fig. 3 the conical part of the rope socket.
Ståltovet fastgøres, så det
står lodret samtidig med, at Fasten the steel wire rope so that it
et stykke (ca. 25 x d) af is vertical, while a piece (approx. 25
ståltovet hænger lodret. x d) of the steel wire rope is hanging
Herefter tætnes tovpære- vertically. Pack the base of socket
halsen med f.eks. kit for at with e.g. putty to prevent any
forhindre udtrængning af Wirelock escaping during the sealing
Wirelock under istøbingen. process.
På posen er angivet, til hvilken mængde Wirelock den skal anven- The bag provides instructions about how much Wirelock must be
des. Under 3 °C bør to poser booster tilsættes. Istøbingen kan godt used. Below 3 °C two bags should be added. The sealing process
foretages i frostgrader, blot man sørger for, at Wirelock massen ikke can be undertaken at temperatures below 0 °C, as long as measu-
kommer under 10 °C under hele istøbningsprocessen. res are taken to ensure that the Wirelock putty itself does not come
under 10 °C at any time during the process.
BEMÆRK : Blandingsforholdet mellem de enkelte komponenter er
nøje afstemt og må ikke deles. NB: The mix ratio between the individual components is precisely
calculated and should not be divided.
Forbruget af Wirelock ses af tabel 1.
The following table shows how Wirelock should be applied.
Tabel 1
4) Blandingen hældes i tovpæren, indtil tovpæren er fyldt helt op. 4) Pour the mixture into the rope socket until the rope socket is full.
For at forhindre dannelsen af luftbobler skal en let "piskning" med To prevent air bubbles forming, a piece of steel wire should be
et stykke ståltråd foretages nede mellem ståltovets tråde. Flere used to "whip" gently between the wires in the steel wire rope.
istøbninger kan godt foretages forudsat, at ihældning sker lige Several applications may be made at a time, provided that they
efter hinanden.Evt. overskydende Wirelock kan ikke gemmes, are done in quick succession. Any surplus Wirelock must be dis-
men skal kasseres. posed of.
BEMÆRK : Blandingsmassen starter med at være tykflydende. NB: At the outset the mixture has a thick, liquid consistency. It then
Herefter bliver massen tyndere og tyndere indtil et vist punkt, hvoref- becomes thinner until a certain point at which the hardening process
ter selve hærdeprocessen går igang. Wirelock skal ihældes, inden begins. The Wirelock must be poured before the mixture reaches its
massen når sit tyndeste punkt. thinnest state.
5) Wirelock er fremstillet således, at hærdetiden er 10 minutter i tem 5) Wirelock is produced in such a way that its hardening time is 10
peraturområdet 18 °C til 24 °C. Det bør dog bemærkes, at pro- minutes in the 18-24 °C temperature range. It should, however, be
duktets hærdetid er meget følsom overfor temperaturen på noted that the product's hardening time is very sensitive to the
Wirelock, f.eks. er hærdetiden kun ca. 5 minutter ved 30 °C og ca. temperature of the Wirelock, e.g. it is only approx. 5 minutes at 30
20 minutter ved 10 °C. Hærdetiden har ingen indflydelse på kvali- °C and approx. 20 minutes at 10 °C. The hardening time has no
teten af hærdningen. effect on the quality of the hardening.
Tovpæren må belastes 1 time efter, at Wirelock er hård i overfla- Loads can be applied to the rope socket one hour after the
den (se også afsnit 9.8.2). Wirelock is hard on the surface.
6) Kit fjernes. Specielt når tovpærehalsen hænger opad under bru- 6) Putty must be removed. Particularly in cases where the unit is to
gen, anbefaler Fyns Kran Udstyr, at tovpærehalsen fyldes op med be used with the base of socket upwards, Fyns Kran Udstyr
vandfortrængende olie/fedt for at minimere risikoen for rustdan- recommends that the base of socket be filled up with water-repel-
nelse på dette kritiske sted (hulrummet fyldes med vand). lent oil/grease in order to minimise the risk of rust at this critical
point due to penetration of water.
Kontrol af istøbning
a) Hvis man ridser med en skruetrækker i støbemassen i tovpæreåb Seal Inspection
ningen, og der fremkommer en hvid stribe, er hærdningen foregå- a) If a screwdriver is used to scratch the Wirelock at the opening of
et, som den skal. the rope socket and a white stripe appears, the hardening process
has been completed correctly.
b) Desto mørkere Wirelock er, desto højere temperatur har hærde b) The darker the Wirelock, the higher the temperature during the
processen opnået. Den mørke farve opnås p.g.a korrekte tempe- hardening process. The dark colour is achieved due to correct
raturforhold. Hvis farven er blågrøn, er dette ensbetydende med hardening conditions. If the colour is bluish-green, it indicates a
en "kold" støbning/hærdning. Istøbningen kan kun godkendes, "cold" sealing/hardening process. The sealing process may only
hvis skruetrækkerprøven er O.K. (se punkt a). be approved if the screwdriver test has been passed.
Ved hver leverance medsendes "Leverandør Brugsanvisning" på Fyns Kran Udstyr will be pleased to carry out the sealing process
Wirelock. with Wirelock either on your premises or in our own splicing shop.
Fyns Kran Udstyr is also a supplier of rope sockets and other types
Fyns Kran Udstyr foretager gerne istøbningen med Wirelock enten of fittings.
hos dig eller i vort splejseri. Fyns Kran Udstyr er også leveringsdyg-
tig i såvel tovpærer samt andre typer fittings.
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A x C x (A + B) x p / d², where
Fig. 51
Drum Capacity
16. KLASSIFICERING AF STÅLTOVE 16. CLASSIFICATION AND USE OF STEEL WIRE ROPE
Tabel 2
Fig. 52 viser eksempler på ståltove i de mest anvendte ståltovs- Fig. 52 shows examples of steel wire rope in the most common
klasser. categories of steel wire rope.
Fig. 52
Examples of steel wire rope in the most common categories of steel wire rope
Tabel 8
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Tovværk fremstilles primært af syntetiske materialer som f.eks. PE, Ropes are primarily made of synthetic materials such as PE, PP , PA
PP, PA og polyester. Tovværk af naturfibre som sisal, hamp, manila and polyester. Ropes of natural fibre are still manufactured, but only
og papir produceres stadigvæk, men udbudet er ikke ret stort. Årsa- in small quantities, as synthetic ropes are more wear-resistant and
gen hertil er, at det syntetiske tovværk generelt har en større slidstyr- do not absorb water or rot.
ke, ikke suger vand og ikke rådner. Ropes are primarily manufactured as 3- and 4-strand, crossbraided,
Tovværk fremstilles primært som 3- og 4-slået, krydsflettet, rundflet- roundbraided and plaited.
tet og kvadratflettet.
Sikkert design ned til lastdetaljen Safe design down to the load detail
BK/OBK/GBK sikkerhedskrogene opfylder to vigtige krav. Det ene er, Gunnebo BK/OBK/GBK Safety Hooks fulfil two important require-
at lasten forbliver i krogen. Palen lukker automatisk, så snart krogen ments. One is that the load stays put in the hook. The latch closes
bliver belastet. Den kan ikke åbnes utilsigtet under last. Udløseren automatically as soon as the hook is loaded. It cannot be opened
kan kun betjenes, når lasten er sikkert afsat. under load accidentally. The release trigger will only operate when
Det andet er, at krogen ikke så let hænger fast under løft p.g.a. dens the load is safely grounded.
bløde profil. The other is that the hook will not easily snag during lifting because
Gunnebo sikkerhedskrogene er designet til arbejde. Det er let at of its smooth profile.
betjene udløseren selv med arbejdshandsker på. Den forbliver åben, Gunnebo Safety Hooks are designed for work. It is easy to operate
så begge hænder er fri til at belaste krogen. the release trigger even with working gloves on. It stays open so that
Sikkerhedskrogene fås fra WLL 1,25 - 25 ton. both hands are free to load the hook.
Gunnebo Safety Hooks are available for Working Load Limits 1.25 to
Anvendelse 25 tonnes.
· Opret et kartotek over alle kæder, der er i brug.
· Løft aldrig med en vredet kæde. Use
· Kædesling skal opkortes med en opkorterkrog - der må aldrig slås · Keep a register of all chains in use.
knuder på kæden. · Never lift with a twisted chain
· Beskyt kæden mod skarpe kanter ved at lægge et mellemlag · Chain slings should be shortened with at shortening hook, never by
imellem. knotting.
· Belast aldrig en krog i spidsen - lasten skal altid ligge korrekt i · Never point load a hook - the load should always seat correctly in
bunden af krogen. the bowl of the hook.
· Brug altid den korrekte størrelse kæde til lasten under hensyntagen · Always use the correct size sling for the load allowing for the inclu
til vinkel og muligheden for ulige belastning. ded angle and the possibility of unequal loading.
· Topøjet skal altid kunne hænge frit i krankrogen. · The master link should always be able to move freely on the crane
· Undgå altid belastning i ryk. hook.
· Avoid snatch-loading at all times.
Vedligeholdelse
Mindst hver 6. måned eller oftere i henhold til lovmæssige bestem- Maintenance
melser, type af anvendelse og tidligere erfaring skal der udføres en Periodic through examination must be carried out at least every six
omhyggelige kontrol. months or more frequently according to statutory regulations, type of
use and past experience.
· Kæder med bøjede, revnede eller udhulede led skal udskiftes, · Chain with bent, cracked or gouged links should be replaced, as
ligesom deformerede komponenter så som bøjede ovalringe, åbne should deformed components such as bent master links, opened up
kroge og enhver komponent, der viser tegn på slitage. hooks and any fitting showing signs of damage.
· Slitagen på kæden og komponenterne må ingen steder overstige · The wear of the chain and components shall in no place exceed
10% af de oprindelige dimensioner. Slitagen på kædeled - max. 10% of the original dimensions. The chain link wear - max. 10% - is
10% - er defineret som den gennemsnitlige diameter af materialet defined as the reduction of the mean diameter of the material mea-
målt i 2 retninger. sured in two directions.
· Overbelastede kædesling skal tages ud af brug. · Overloaded chain slings must be taken out of service.
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Fig. 9
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SWIVEL
As a safety precaution, a swivel is inserted in the system to release stress, turns and torsion in
steel wires.
The swivel is inserted between the dead man wire and the PCP, to ensure no stress, turns and /
or torsion in the wire, enabling the deck crew to safely disconnect the systems.
Use of swivel can however give a reduction in the breaking load with up to app. 30%, depending
on the type of swivel in use.
It is strongly recommended not to use a swivel with too low friction coefficient allowing the wire
end to freely rotate during normal operation. This will decrease the fatigue life dramatically.
The MoorLink swivel has a high friction coefficient and will not allow the wire to rotate when
under load.
Please observe the enclosed table / drawing (page 5) showing breaking strength when the
swivels are on wire drums and stern rollers.
Please read the following pages together with chapter 8 for further information.
MoorLink Swivel
Background
Six-stranded wire rope behaves different in different applications or operations, which could lead to
potential problems for the user.
In theory a six stranded rope should not be allowed to open up (swivel) under load to achieve
longest lifetime of the rope. This is normally only possible in a perfect world, where no external
operational criteria are present. An all wire moored drilling or accommodation rig might achieve this
by perfect anchor handling and spooling off / on from / to a winch. In reality the winches are not
spooling perfectly and if the wire is dragged over or in seabed the geometry of the wire could lead
to induced torque.
Safety
Torque can cause severe damages to personnel and equipment. This normally occurs when an
anchor handling wire is spooled in with high tension and disconnection shall occur. The torque has
been transferred to the end of the rope disconnection can be impossible or lead to a kink in the
rope. This also happens during cross over operations on combination mooring systems.
It is strongly recommended not to use a swivel with too low friction coefficient allowing
the wire end to freely rotate during normal operation (when moored). This will decrease
the fatigue life dramatically.
The wire also introduces twist to the chain during normal operation and when hauling in anchors.
The chain has a relative high torsion stiffness when under tension (nil when stored in a pile
onshore or in the chain locker). This means that the wire will induce a number of turns over the
length of the chain, which is not causing any damages to the chain. However, when the chain is
hauled in and the AHT is coming closer to the bolster these turns will be present on a short piece
of chain, potentially leading to problems bolstering the anchor properly. By installing a swivel close
to the anchor end this torque could be absorbed.
Anchor handling
Anchor handling can be divided into two different main categories:
1. The usage of vessel’s own anchor handling wire or tow wire, which is permanently installed
(and replaced when damaged) and kept with high tension on the drum.
2. The usage of external supplied anchor-handling wires (normal for deep-water operations).
These wires are normally not spooled on to the winches with any high tension before
commencement of work.
The problem that occurs during anchor handling is that the torque induced in the wire is transferred
to the end of the rope and if the axial stiffness in the connected part is low the torque is transferred
further.
This means that a swivel can absorb the torque and avoid any twist to be transferred.
Bearing Systems
1. Slide Bearing System
Bearing system is bronze aluminium type running on a polished stain less steel washer. The
material is often used in high load / low speed bearings in many offshore applications (very good
corrosion and wear resistance in seawater).
The bearing is self-lubricating with embedded sold lubricant. The base material is high-grade
bronze alloys and has finely finished surface with pockets in which a specially formulated solid
lubricant is embedded. During operation a very fine, but very strong lubricating film is deposited
automatically over the complete moving area. This film remains intact at all times, even
immediately upon starting. The construction is also being equipped with grease inlets in order to
secure and guarantees a well-lubricated moving surface.
The roller bearing swivels are equipped with a cylindrical thrust roller bearing system (either single
or double row).
Summary
What is best? The usage of roller or slide bearing swivel?
It depends on your operation. The main issue is that most operations are different. The
operation can be normal anchor handling, or installation of chain, polyester ropes or spiral
strand, anchor proof loading, towing etc.
The slide-bearing swivel should not rotate under tension until the induced torque is
exceeding the start friction. This enhances the fatigue life of the wire. Typical operation
is anchor handling and inserts in combination mooring systems
The roller bearing systems would rotate under tension, as the friction moment is lower
than the induced torque. This could be benefit if you do not want to transfer the torque
from your wire to the object lowered. Bear in mind, fatigue life of the wire will decrease
after continuos use of roller bearing swivels. Typical operation is installation of sub sea
equipment, anchors or proof loading of anchors.
Example
Induced torque:
As can be seen above the resistance (friction moment) in the slide bearing system is HIGHER than
the induced torque in the wire. The swivel will not rotate when the tension is increased.
Pin Extractor
As torsion tension builds up in wires that have been under heavy load this will result in violent
movement of the wires when disconnected.
Removing of pins, in shackles, dismantling of other connecting links e.g. Pear – and Kenter link,
from systems that have been under tension and where torsion is likely, should only take place
by use of a tugger or capstan wire together with a chain - / wire sling or a Pin Extractor.
Occasionally people have been injured when a crowbar has been used for this action, so that is
why a crowbar never should be used to punch pins out of shackles where the wire has been
under tension.
When using the tugger or capstan wire together with a sling or Pin Extractor, the safety is
considerably improved.
The wire from either the tugger or the capstan is fixed on the Extractor, which is hooked on to
the shackle pin. The pin is now easily pulled out by use of a tugger or capstan.
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 09\2.0 Pin Extractor.doc Chapter 09 Page 1
work group
Training Centre
E-procurement
Maersk A/S Pin Extractor in use on a 85 T Shackle
Socket Bench
As mentioned in the APM Procedures 15, 16 and 15, 259, that we now and then have to re-
socket the wires used for anchor handling and towing. These re-socketing are often carried out
by the ship’s crew and in this connection occurs the problem how to clean out used wire
sockets.
The only applicable method for removing the old piece of wire is to squeeze the compound out
of the socket. For this purpose you can use a hydraulic jack. The same method is used on
workshops ashore.
The method with using heat on the socket in order to get the used socket cleaned is not
applicable for following two reasons.
1. You can easily change the steel structure of the socket, which afterwards under load can
brake.
2. There can be a pocket of air inside the socket/compound. When the air pocket becomes
superheated this can result in an unexpected explosion of compound.
The attached picture on the following page illustrates how a hydraulic jack can be used to
squeeze out the old compound.
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 09\4.0 Socket Bench.doc Chapter 09 Page 1
Socket Bench
Hydraulic Jack in use - squeezing out the old compound
work group
Training Centre
E-procurement
Maersk A/S
SECTION 2
Introduction
There are currently two types of chain in common use within the marine
industry. Studlink chain which is the most popular is used by the shipping and
the oil Industry. Open link, which has no studs, is generally used in special
mooring applications such as permanent moorings for FPSO’s for the larger
diameter chains and buoy and marine moorings for the small diameters.
Chain is normally supplied in 27.5 metre lengths but the oil industry uses chain
of much longer lengths up to about 1370 feet (4,500 metres). Long lengths of
chain mean no joining links, which may be the weakest links, but shipping and
handling can be a problem.
Chain size is generally expressed as the diameter of the steel at the bending
area. This can mean that steel bars of 78-79mm may be used to manufacture
chain of 76mm diameter. Chain can be fitted with open end links to enable
shackle connections to be made. These end links are normally forged to the
chain using an intermediate link also known as an enlarged link. These links are
larger than the diameter of the chain to take into account the differing radii and
the reduced strength of the links due the end link being studless.
Chain strengths are expressed as grades followed by a number. The letter used
varies with countries but the strength of the chain remains the same. The
United Kingdom used “U”, France and Spain used “Q” and the Scandinavian
countries use “K”. The number relates to the type and hence the strength of
the steel. U1 grade is mild steel, U2 is a high tensile steel and U3 is a special
heat treated steel. These grades are normally only used within the shipping
industry as the oil industry demands even greater strengths for the chain used.
The original grade designed for the offshore industry was ORQ (Oil Rig
Quality). Although this chain is still in use it has been superseded by new
grades such as Rig Quality 3 and Rig Quality 4. These grades were introduced
by the classification societies in order to standardise quality. The same grades
also apply to the joining links that may be used with the chain.
Tables showing the various strengths of chain are shown overleaf.
Offshore Industry dictates that chain must be periodically inspected for wear
and defects. The level of inspection and the intervals of these surveys are laid
down by the classification authorities. Balmoral can carry out such inspections
in line with relevant classification society requirements.
2.1
CHAINS & FITTINGS
3.6d 4d 4d
6d 6.5d 6.75d
1d 1.1d 1.2d
2.2
CHAINS & FITTINGS
U2 U3 ORQ
Weight
Kg/shot P.L. B.L. P.L. B.L. P.L. B.L.
incl. mm in kN kN kN kN kN kN
Kenter
222
A 142019 1240 3/4280 150
935 870 211590 211
30 301
306 22 7/8 200 280 280 401
418
C 172026 1480 1370 278
1129 1040 389720 389
40 556
497 28 1 1/8 321 449 449 642
652
E 210032 18201 1/4530 417
1391 1270 583910 583
65 833
734 34 1 5/16 468 655 655 937
826
H 264036 1 7/16660
2500 523
1815 1660 732
1050 732
75 1050
919 38 1 1/2 581 812 812 1160
1105 42 1 5/8 703 981 981 1400
1209 44 1 3/4 769 1080 1080 1540
1437 48 1 7/8 908 1280 1280 1810
1555 50 2 981 1370 1370 1960 1400 2110
1809 54 2 1/8 1140 1590 1590 2270 1620 2441
1946 56 2 3/16 1220 1710 1710 2430 1746 2639
2100 58 2 5/16 1290 1810 1810 2600 1854 2797
2253 60 2 3/8 1380 1940 1940 2770 1976 2978
2573 64 2 1/2 1560 2190 2190 3130 2230 3360
2742 66 2 5/8 1660 2310 2310 3300 2361 3559
3097 70 2 3/4 1840 2580 2580 3690 2634 3970
3374 73 2 7/8 1990 2790 2790 3990 2846 4291
3681 76 3 2150 3010 3010 4300 3066 4621
4187 81 3 3/16 2410 3380 3380 4820 3453 5209
4832 87 3 7/16 2750 3850 3850 5500 3924 5916
5385 92 3 5/8 3040 4260 4260 6080 4342 6544
5723 95 3 3/4 3230 4510 4510 6440 4599 6932
6613 102 4 3660 5120 5120 7320 5220 7868
9.81 kN = 1 Tonne
P.L. = Proof Load
B.L. = Breaking Load
2.3
CHAINS & FITTINGS
2.4
CHAINS & FITTINGS
Proof Load
Weight
R4-RQ4 R3S R3 RQ3-API
Dia
Stud Studless Stud Studless Stud Stud Stud Studless
Studless Studless
mm kN kN kN kN kN kN kgs/m kgs/m
66 3643 3238 3036 2935 2631 2361 95 87
68 3851 3423 3209 3102 2782 2496 101 92
70 4064 3613 3387 3274 2935 2634 107 98
73 4392 3904 3660 3538 3172 2847 117 107
76 4731 4205 3942 3811 3417 3066 126 116
78 4962 4411 4135 3997 3548 3216 133 122
81 5317 4726 4431 4283 3840 3446 144 131
84 5682 5051 4735 4577 4104 3683 155 141
87 6056 5383 5046 4878 4374 3925 166 151
90 6439 5723 5365 5187 4650 4173 177 162
92 6699 5954 5582 5396 4838 4342 185 169
95 7096 6307 5913 5716 5125 4599 198 181
97 7365 6547 6138 5933 5319 4774 206 188
100 7776 6912 6480 6264 5616 5040 219 200
102 8054 7159 6712 6488 5817 5220 228 208
105 8478 7536 7065 6829 6123 5495 241 221
107 8764 7790 7304 7060 6330 5681 251 229
111 9347 8308 7789 7529 6750 6058 270 246
114 9791 8703 8159 7887 7071 6346 285 260
117 10242 9104 8535 8251 7397 6639 300 274
120 10700 9511 8916 8619 7728 6935 315 288
122 11008 9785 9173 8868 7950 7135 326 298
124 11319 10061 9432 9118 8175 7336 337 308
127 11789 10479 9824 9497 8515 7641 353 323
130 12265 10903 10221 9880 8858 7950 370 338
132 12585 11187 10488 10138 9089 8157 382 348
137 13395 11906 11162 10790 9674 8682 411 375
142 14216 12637 11847 11452 10267 9214 442 403
147 15048 13376 12540 12122 10868 9753 473 432
152 15890 14124 13241 12800 11476 10299 506 462
157 16739 14879 13949 13484 12089 10850 540 493
162 17596 15641 14663 14174 12708 11405 575 525
165 18112 16100 15094 14590 13081 11739 596 545
168 18631 16560 15525 15008 13455 12075 618 564
171 19150 17022 15959 15427 13831 12412 640 585
175 19845 17640 16538 15986 14333 12863 671 613
178 20367 18104 16972 16407 14709 13201 694 634
2.5
CHAINS & FITTINGS
LONG LINK
(MILD STEEL) d
3.5d
6d
MEDIUM LINK
(MILD STEEL) d
3.5d
5.5d
2.6
CHAINS & FITTINGS
SHORT LINK
(MILD STEEL)
d
3.5d
5d
2.7
CHAINS & FITTINGS
Size Weight
mm kg
19 1.0
22 1.6
26 2.6
30 3.5
32 4.8
34 6.5
38 8.4
41 11.0
44 13.5
48 16.5
52 20 d
54 24
57 28
60 32
64 39
67 45 4d 6d
70 52
73 60
76 67
79 77
83 86 4.2d 1.5d
86 93 Kenter Joining Link
89 101 Common Link Common Link
92 112
95 123
98 137
102 151
105 158 TYPICAL APPLICATION
108 163
110 171
114 180
120 230
2.8
CHAINS & FITTINGS
G
D
J
F C
A
E
H
B
Anchor Shank
Anchor Shackle
Common Links
No Chain size A B C D E F
in mm mm mm mm mm mm mm
No G H J K Weight
in kg
4 40 x 44 56 26 43 13
5 51 x 60 74 32 52 27
6 62 x 73 88 37 64 49
7 85 x 79 111 48 76 94
8 111 x 102 130 x 133 54 79 149
9 124 x 137 141 57 83 236
10 130 181 73 108 386
2.9
CHAINS & FITTINGS
D E C
E B
G
2.10
CHAINS & FITTINGS
Size Weight
mm kg
19 1.7
22 2.7
26 4.3
30 7
32 7.8
34 8.5
38 13.8
41 18
44 22
48 27
52 29
54 39
57 46
60 52
64 64
67 74
70 84
73 98
76 110
79 122
3.4d
83 134 7.1d 1.2d
86 144
89 154 1.6d
92 168
95 184 1.4d
1.3d 1.3d 2.8d
98 200 4d
102 220 Enlarged Link Joining Shackle Enlarged Link
105 230
108 264
110 285
114 320
Common Link End Link End Link Common Link
120 340
2.11
CHAINS & FITTINGS
Size Weight
mm kg
19 2.5
22 3.8
26 6.0
30 9
32 11.3
34 14
38 19.8
41 26
44 32
48 39
52 48
54 57
57 67
60 80
64 93
67 106
70 121
73 141 4d 8.7d
76 159 1.3d
79 172 1.8d
83 189
86 200 1.4d 1.4d
2.4d 3.1d
89 230
5.2d
92 258
95 290 Enlarged Link Anchor Shackle Anchor Shank
98 301
102 344
105 390
108 422
110 431 Swivel End Link Clenched Anchor
114 475 Shackle
120 530
2.12
CHAINS & FITTINGS
SHACKLES
BOW AND ‘D’ SCREW PIN SHACKLES UP TO 120 tonne SWL
Size
Inside
Length
2.13
CHAINS & FITTINGS
2.14
CHAINS & FITTINGS
Inside Size
Length
Outside
Gap of Eye Pin Dia
GREEN PIN
Inside Weight
SWL Size Pin Dia Gap Length Safety
Tonnes mm mm mm mm kg
120 89 95 146 381 120
150 102 108 165 400 160
200 120 130 175 500 235
250 125 140 200 540 285
300 135 150 200 600 340
400 165 175 225 650 560
500 175 185 250 700 685
600 195 205 275 700 880
700 205 215 300 700 980
800 210 220 300 700 1100
900 220 230 320 700 1280
1000 230 240 340 700 1460
CROSBY
Inside O/Dia
SWL Size Pin Dia Gap Length Eye Weight
Tonnes mm mm mm mm mm kg
120 89 95 133 371 203 120
150 102 108 140 368 229 153
200 108 121 184 394 268 204
250 121 127 216 508 305 272
300 130 152 216 495 305 352
400 149 178 210 571 356 499
500 155 190 219 641 381 704
600 178 210 235 810 432 863
2.15
CHAINS & FITTINGS
1.4d 1.3d
Size Weight
mm kg
54 120
57 156 1.3d
60 200 12.7d
7.7d
64 258
68 303
70 330
2.2d
73 361 c 1.7d 1.7d
76 394 5.6d 4d
2.16
CHAINS & FITTINGS
Size Weight
mm kg
19 2.8
22 4.4
26 6.8
30 9.4
32 12.7
34 17.5
38 22
41 29
44 36
48 43
52 54
54 64
57 75
60 78
64 90
67 104
70 114
3.6d 1.1d 73 134
76 152
79 171
83 189
1.4d
86 196
9.3d
89 217
6.3d
92 256
95 275
98 300
4.7d 1.2d 102 342
3.4d 105 387
Swivel 108 420
End Link
End Link 110 450
114 520
Enlarged Link 120 620
Enlarged Link
End Link Common Link
2.17
CHAINS & FITTINGS
MOORING RINGS
Size Weight
mm kg
19 6
25 12
32 24
38 40
44 63
51 98
57 136
64 193
70 252
76 323
83 421
89 518
95 630
102 780
7.5d 2d
TYPICAL APPLICATION
Ring
Shackles
Sinker
2.18
CHAINS & FITTINGS
FISH PLATES
B D
D
Proof Breaking
Chain Size A B C D Load Load Weight
mm mm mm mm mm Tonnes Tonnes kg
38 320 168 50 76 81.2 106 13
48 360 184 60 88 127 181 25
58 430 225 80 102 190 287 50
70 506 266 90 120 270 404 81
76 550 290 90 130 313 472 96
83 600 316 100 142 356 549 127
95 685 361 120 162 508 794 199
102 736 388 120 174 594 910 230
2.19
CHAINS & FITTINGS
PELICAN HOOKS
C
D
E A
Chain
Pelican Hook
Deck Padeye
TYPICAL APPLICATION
2.20
CHAINS & FITTINGS
SLIP HOOKS
Size Weight
mm kg
19 4.3
22 6.6
25 10
29 14
32 19
35 27
38 34
41 44
44 55
48 66
51 82
54 98
57 115
60 137 13d
64 159 0.6d
67 183 1.3d
70 208
73 241
2.5d
76 272
79 312
83 348 6.7d
86 394 1.3d 4.4d
89 437
92 483 1.3d
95 532
98 593 4d 10.4d
102 649
2.21
CHASERS & GRAPNELS
‘J’ CHASERS
BEL 101 ’J’ CHAIN CHASER
4.88
124 86
ø3.38
50
27.
699
96.00
2438
72.00
1829 12.00
305
CHAIN CHASERS
Chain chasers were developed to overcome the problems of
recovering rig anchors when anchor pendant lines failed in service.
The operational sequence of chasing is shown below.
Anchor
Chain
Chaser
Mooring Chain
3.2
CHASERS & GRAPNELS
ø3.38
4.50
86
114
4.00
70.00
1778
102
3.00
76
54.00
1372
GRAPNELS
The grapnel was designed as a “fishing” tool primarily for the
purpose of recovering an anchor and chain which has become
detached and has fallen to the sea bed. The operational sequence is
as follows:
Stage 1 Stage 2
Recovery
Wire Rope
Broken Recovery
Chain Wire Rope Broken
Chain
3.3
CHASERS & GRAPNELS
GRAPNELS
BEL 139 GRAPNEL
66.00
1676
7.88
191
7.5
200 3.94
100
ø5.25
133
5.0
127
1689
1994
66.5
1283
78.5
50.5
ø3.50
89
3.94
216
8.5
1.5 100
Continuous Fillet Weld 38
3.4
CHASERS & GRAPNELS
PERMANENT CHASERS
BEL 102 - 106 - 110
G
Hø
A
C
F
D
B E
Proof
Type S.W.L. Test A B C D E F G H
BEL 100 250 in 65.25 45.00 39.00 30.00 12.00 7.50 4.88 3.38
102 Tonnes Tonnes mm 1657 1143 991 762 305 191 124 86
BEL 130 250 in 67.00 46.00 39.00 30.00 15.00 8.00 5.13 3.88
106 Tonnes Tonnes mm 1702 1168 991 762 381 203 130 99
BEL 130 250 in 73.50 49.00 44.50 33.00 13.00 8.00 5.13 3.88
110 Tonnes Tonnes mm 1867 1245 1130 838 330 203 130 99
3.5
CHASERS & GRAPNELS
G
Hø
A
C
F
D
B E
Proof
Type S.W.L. Test A B C D E F G H
BEL 100 250 in 74.25 45.00 42.50 30.00 12.00 7.50 4.88 3.38
107 Tonnes Tonnes mm 1886 1143 1080 762 305 191 124 86
BEL 130 250 in 76.00 46.00 42.00 30.00 15.00 8.00 5.13 3.88
108 Tonnes Tonnes mm 1931 1168 1067 762 381 203 130 99
BEL 130 250 in 78.50 49.00 44.50 33.00 13.00 8.00 5.13 3.88
111 Tonnes Tonnes mm 1994 1245 1130 838 330 203 130 99
3.6
CHASERS & GRAPNELS
G E
Hø
A C
D F
B
Proof
S.W.L. Test
Type Tonnes Tonnes A B C D E F G H
BEL 210 130 250 mm 2073 1245 1203 838 330 432 130 99
BEL 213 130 250 mm 1962 1099 1086 692 330 445 130 99
BEL 214 130 250 mm 2318 1308 1397 902 330 508 130 99
BEL 215 250 400 mm 2051 1168 1060 711 356 445 178 127
3.7
CHASERS & GRAPNELS
12.00 4.88
305 124
3.38
86
82.00
2083
ø28.00
711
21.00 58.50
533 1486
1 1
BEL 115/35 for chain 2 /2 inch to 3 /2 inch.
3 1
BEL 115/45 for chain 3 /4 inch to 4 /2 inch.
3.8
MTC Anchor Handling Course
As the typical test tension of the anchor is around 1/3 break strain of the chain or wire in use,
the following table is a summary of the forces:
Chain type 1/3 Break load Sandy 17% Clay 60% Soft Soil 100%
76 mm U3 143 24 86 143+
76 mm ORQ 154 26 93 154+
76 mm K4 200 34 120 200+
Breaking the anchor off the bottom is very likely the operation where there has been most loss
of time and equipment.
It is a very time-consuming and hard job to get the anchor up, when the connection between the
anchor and the vessel is broken.
Wrong use of equipment and wrong technique gives many possibilities of damaging the work
and or the pennant wire, other anchor handling equipment i.e. the swivel and especially maybe
also the winch.
The mentioned possibility of damaging the wire is overload on the wire during the work with
breaking the anchor loose from the bottom.
A very common but inappropriate method is to shorten up on the work wire - heave in on the
winch – and keep on going until the stern roller is above the anchor position and the anchor will
break loose or the wire / equipment will break. See fig 1, page 2, chapter 11.
Shorten up on the work wire might help breaking loose the anchor in many situations, but on the
other hand there is a high risk for overloading your equipment.
The tension, which during the above mentioned method is used on the wire, is depended on
following circumstances:
1. Winch pull force
2. Vessel’s displacement
3. Nature of the sea / sea state
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 11\Breaking the anchor off the bottom.doc Chapter 11 Page 1
MTC Anchor Handling Course
Pt. 1 is depending on the size of the winch and which layer you are working on. If you are using
one of the bigger winch sizes you are able to exceed the breaking load of the wire.
Pt. 2 and pt. 3 can easily by many times exceed the breaking load of the wire regardless the
size of winch – small or large.
C A
Fig 1
• “A” is the break loose force, indicating the best direction and size of tension to
be used for breaking loose the anchor.
• “B” will be the tension you will get in your work wire in order to obtain the
required force “A”, if position of the stern roller is above the anchor,
Anchors in very soft clay can be buried very deep. A penetration of 60 meters is mentioned.
Another fact is that the soil aft of the anchor is disturbed due to the penetration of the anchor.
While the soil above the anchor might be intact and has probably been it for several thousand
years.
The forces illustrated on fig 1 are the same if position of chaser collar is on top of the anchor
shank as e.g. on a Stevpris.
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 11\Breaking the anchor off the bottom.doc Chapter 11 Page 2
MTC Anchor Handling Course
Slowly to increase power in a direction away from the rig (pull the anchor out backwards) until
the above mentioned “breaking loose force” and then holding this power to let the under
pressure or “suction force” be reduced / equalised so as to ease the break out.
If the anchor is not loosened after 30 to 40 minutes (a mater of estimate), then slowly increase
10% and so on.
Changing the heading of the vessel might also help to break the anchor loose, but before this is
performed it has to be verified with the rig, as going off line with the vessel gives a high risk of
bending the shank of the anchor.
The forces on the wire might be considerably increased if there is significant swell as the boat
heaves up and down.
It is very important during the “Breaking loose operation” to keep the actual tension on every
piece of equipment in use, i.e. wires, swivel, connecting links and winch, below allowed
maximum working load.
Below is a bad example of a written procedure about how to retrieve the anchor:
“When the boat has the chaser at the anchor, it will increase power and
maintain app. 50% bollard pull for 15 minutes. If no appreciable forward
movement is recognised, the boat will reduce bollard pull to 30% and
shorten work wire length to water depth plus 30 meters!
The boat will break the anchor off-bottom by increasing power until the
anchor is free from the seabed but will exercise caution not to exceed
200 metric tons work wire tension unless approved by the rig’s OIM and
or barge master.”
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 11\Breaking the anchor off the bottom.doc Chapter 11 Page 3
Anchor deployment, example of
DANMARK
Polaris
AHTS backs up
to rig to recieve
PCP on deck
POLARIS DANMARK
POLARIS
AHTS
PCP MAERSK TRAINER
15 mt (w/ chaser)
Stewpris anchor
POLARIS DANMARK
POLARIS
AHTS
MAERSK TRAINER
~ 573 m
(Fairlead to stern roller horizontal distance)
~57 mt
POLARIS DANMARK
~75 mt ~77 mt
@ fairlead @ stern
41.18° Maersk
Polaris
Trainer
~ 1727 m
(Fairlead to stern roller horizontal distance)
~58 mt
POLARIS DANMARK
~91 mt ~118 mt
@ fairlead @ stern
~41.74° AHTS
Polaris
Maersk
Trainer
~ 1727 m
(Fairlead to stern roller horizontal distance)
~58 mt
POLARIS DANMARK
~91 mt ~118 mt
@ fairlead @ stern
~41.74° AHTS
Polaris
Maersk
Trainer
5A
POLARIS DANMARK
AHTS
Polaris
Maersk
Trainer
15 mt
Stewpris anchor
~ 3341 m
(Fairlead to stern roller horizontal distance)
POLARIS DANMARK
AHTS
Polaris
Maersk
Trainer
15 mt
Stewpris anchor
POLARIS DANMARK
POLARIS DANMARK
10
ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No 24
ISO-9001CERTIFICATED FIRM
DET NORSKE VERITAS INDUSTRY B.V., THE NETHERLANDS
Copyright
© Vryhof anchors b.v., krimpen a/d yssel, the netherlands 1999.
No part of this book may be reproduced in any form, by print, copy
or in any other way without written permission of vryhof.
Introduction 6
1. General
Mooring systems 9
Mooring components 11
Mooring line 11
Chain 11
Wire rope 11
Synthetic fibre rope 11
Connectors 12
Shackles 12
Connecting link kenter type 12
Connecting link pear shaped 12
Connecting link c type 12
Swivels 13
Anchoring point 13
2 Dead weight 13
Drag embedment anchor 13
Pile 14
Suction anchor 14
Vertical load anchor 14
History of drag embedment anchors 15
Characteristics of anchor types 16
History of vryhof anchor designs 18
2. Theory
Introduction 23
Criteria for anchor holding capacity 24
Streamlining of the anchor 24
Shank shape 24
Mooring line 25
Criteria for good anchor design 26
Aspects of soil mechanics in anchor design 27
Soil classification 28
Fluke/shank angle 30
Fluke area 31
Strength of an anchor design 32
During proof loading 32
While embedded in the seabed 32
During anchor handling 32
Strength of the shank 33
Table of contents
3. Practice
Introduction 51
Soil survey 52
Pile or anchor 53
Setting the fluke/shank angle 54
Introduction 54
Changing the fluke/shank angle on the
Stevpris Mk3 54
Changing the fluke/shank angle on the
Stevpris Mk5 55
Connecting a swivel to the Stevpris anchor 56
Chasers 58
Chasers and their application 58
Chaser types 60
The J-chaser 60
The permanent chain chaser 60
The detachable chain chaser 61
The permanent wire chaser 61
The J-lock chaser 62
Stevpris installation 63
Table of contents
4. Product data
Introduction 97
Dimensions of vryhof anchor types 98
Stevin Mk3 98
Stevpris Mk5 99
Stevshark Mk5 100
Stevmanta VLA 101
Dimensions of other anchor types 102
Proof load test for HHP anchors 104
Dimensions of vryhof tensioner 106
Proof load/break load of chains 108
Chain components and forerunners 110
Connecting links 112
Conversion table 113
Mooring line catenary 114
Mooring line holding capacity 115
Shackles 116 5
Wire rope 118
Wire rope sockets 120
Thimbles 123
Synthetic ropes 124
Mooring hawsers 126
Main dimensions chasers 128
Stevin Mk3 UHC chart 130
Stevin Mk3 drag and penetration chart 131
Stevpris Mk5 UHC chart 132
Stevpris Mk5 drag and penetration chart 133
Stevmanta VLA UPC chart 134
Introduction
General
Mooring systems
When oil and gas exploration and production was catenary system
conducted in shallow to deep water, the most common
mooring line configuration was the catenary mooring
line consisting of chain or wire rope. For exploration
and production in deep to ultra-deep water, the
weight of the mooring line starts to become a
limiting factor in the design of the floater. To over-
come this problem new solutions were developed fig. 1-01
Mooring line
Chain
The most common product used for mooring lines is fig. 1-03
Wire rope
When compared to chain, wire rope has a lower
weight than chain, for the same breaking load and a
higher elasticity. Common wire ropes used in offshore
mooring lines are six strand and spiral strand. The
wire rope is terminated with a socket (for instance
open spelter, closed spelter, CR) for connection to the
other components in the mooring system. Generally
wire rope is more prone to damage and corrosion
than chain (fig. 1-04).
Connectors
Shackles
The shackle is a connector that is very common in the
offshore industry. It consists of a bow, which is closed
by a pin. Many different types of shackles are availa-
ble, depending on the application. The shackle can be
used in both temporary and permanent moorings fig. 1-05
(fig. 1-05).
Swivels
A swivel is used in a mooring system, generally of a
temporary type, to relieve the twist and torque that
builds up in the mooring line. The swivel is often
placed a few links from the anchor point, although it
can also be placed between a section of chain and a
section of wire rope. There are many different types
of swivels available, although a disadvantage of most
common swivels is that they may not function while
under load, which is caused by high friction inside the
turning mechanism. A new development is swivels that
fig. 1-09
are capable of swivelling under load, due to special
bearing surfaces inside the mechanism (fig. 1-09).
Anchoring point
Dead weight 13
The dead weight is probably the oldest anchor in exis-
tence. The holding capacity is generated by the
weight of the material used and partly by the friction
between the dead weight and the seabed. Common
materials in use today for dead weights are steel and
concrete (fig. 1-10). fig. 1-10
(fig. 1-11).
Mooring components
Pile
The pile is a hollow steel pipe that is installed into the
seabed by means of a piling hammer or vibrator. The
holding capacity of the pile is generated by the fric-
tion of the soil along the pile and lateral soil resist-
ance. Generally the pile has to be installed at great
depth below seabed to obtain the required holding
capacity. The pile is capable of resisting both horizon-
tal and vertical loads (fig. 1-12).
Suction anchor
fig. 1-12
Like the pile, the suction anchor is a hollow steel pipe,
although the diameter of the pipe is much larger
than that of the pile. The suction anchor is forced into
the seabed by means of a pump connected to the top
of the pipe, creating a pressure difference. When
14 pressure inside the pipe is lower than outside, the
pipe is sucked into the seabed. After installation the
pump is removed. The holding capacity of the suction
anchor is generated by the friction of the soil along
the suction anchor and lateral soil resistance. The suc-
tion anchor is capable of withstanding both horizon-
tal and vertical loads (fig. 1-13). fig. 1-13
fig. 1-14
History of drag embedment anchors
Stevshark FFTS
Bruce TS Hook
18
•1996 - I n t r o d u c t i o n
of the Stevmanta VLA Stevmanta
(Vertical Load Anchor). Based on industry
demand for an anchor that could withstand
vertical loads, the Stevmanta VLA was deve-
loped. The Stevmanta VLA is a new design in
20 which a traditionally rigid shank has been
replaced by a system of wires connected to a
plate. The anchor is designed to accept verti-
cal (or normal) loads and is installed as a
conventional drag embedment anchor with a
horizontal load to the mudline to obtain the
deepest penetration possible. By changing
the point of pulling at the anchor, vertical (or
normal) loading of the fluke is obtained thus
mobilising the maximum possible soil resi-
stance. As a VLA is deeply embedded and
always loaded in a direction normal to the
fluke, the load can be applied in any
direction. Consequently the anchor is ideal
for taut-leg mooring systems.
2
Theory
Introduction
Theory
Shank shape
A square shank, which is common for most older type
single shank anchors, will cause penetration resist-
ance due to the fact that the soil can not pass easily
past the shank. A clod of soil will form underneath
the shank, effectively increasing the resistance of the
fig. 2-04
soil (fig. 2-03). Bevelling the shank allows deeper
penetration.When the single shank is replaced by a
twin shank construction (for instance Stevpris, FFTS),
usually two thin parallel steel plates, the soil can
more easily pass through and past the shank, and
consequently the twin shank anchor can penetrate
deeper (fig. 2-04).
Criteria for anchor holding capacity
Mooring line
An anchor connected to a wire rope mooring line will
penetrate deeper than the same anchor connected to
a chain mooring line (fig. 2-05 and fig. 2-06). This is
caused by the higher lateral resistance (penetration
resistance) along the chain mooring line. This effect is
noticeable in all soil conditions, but especially in very
soft clay where very deep penetration can be obtained. fig. 2-05
fig. 2-08
Criteria for good anchor design
Very soft 0 - 13 0 - 20
Grain size Soil description
Soft 13 - 25 20 - 40
< - 2 µm Clay Firm 25 - 50 40 - 75
2 - 6 µm Fine Silt Stiff 50 - 100 75 - 150
Very stiff 100 - 200 150 - 300
6 - 20 µm Medium Silt
Hard 200 - 400 300 - 600
20 - 60 µm Coarse Silt Very hard > 400 > 600
60 - 200 µm Fine Sand table B
200 - 600 µm Medium Sand
0.6 - 2 mm Coarse Sand Su UCT SPT CPT
kPa kPa N MPa
2 - 6 mm Fine Gravel
6 - 20 mm Medium Gravel 0 - 13 0 - 25 0- 2 0.0 - 0.2
13 - 25 25 - 50 2- 4 0.2 - 0.4
20 - 60 mm Coarse Gravel
25 - 50 50 - 100 4- 8 0.4 - 0.7
60 - 200 mm Cobbles 50 - 100 100 - 200 6 - 15 0.7 - 1.5
> - 200 mm Boulders 100 - 200 200 - 400 15 - 30 1.5 - 3.0
28
> 200 > 400 >-30 >3.0
table C
In general, the soil types encountered in anchor
design are sand and clay (Grain diameter from 0.1 µm
to 2 mm). However, mooring locations consisting of
soils with grain sizes above 2 mm, such as gravel, cob-
bles, boulders, rock and such, also occur. Clay type
soils are generally characterised by the undrained
shear strength, the submerged unit weight, the
water content and the plasticity parameters. The
consistency of clays is related to the undrained shear
strength. However, American (ASTM) and British (BS)
standards do not use identical values. The undrained
shear strength values Su can be derived in the laboratory
from unconfined unconsolidated tests (UU) (table B).
shackle, the rear of the fluke and the fluke tip, but
not all anchor manufacturers use the same definition.
fig. 2-12
Some examples:
Load in kN
2342
world, different metocean conditions will prevail. In 2000
The loads induced in the mooring system can be divi- fig. 2-15 Time in seconds
Campos Basin 8 – 10 12 - 15 25 1
Gulf of Mexico 11 14 44 - 48 1
Northern North Sea 15 - 16 15 - 17 38 - 39 0.9– 1.2
In the tables G and H, the factors of safety are pre- Intact load condition 2.0
Damaged condition 1.5
36 sented for the different load conditions for drag
embedment anchors (for instance the Stevpris Mk5 table I
The factors of safety for VLAs are higher than the fac-
tors of safety required for drag embedment anchors,
due to the difference in failure mechanisms. When a
drag embedment anchor reaches its ultimate holding
capacity, it will continuously drag through the soil
without generating additional holding capacity, i.e.
the load will stay equal to the UHC. When a VLA
exceeds its ultimate pullout capacity, it will slowly be
pulled out of the soil.
Anchor behaviour in the soil
0.9
respect to total dynamic loads. For anchor behaviour
0.8
the rate effect factor indicates how much higher the 0 200 400 600 800 1000
Time factor St
dynamic high frequency load may be without causing
fig. 2-16 Su=10 kPa Su=50 kPa
extra movement of the anchor once installed at the
installation load. The rate of loading influences pore
pressure variations, viscous inter-granular forces and
inertia forces. Typical rate effect factors are 1.1 to 1.3
for total dynamic loads, see Fig. 2-16 where the rate
effect is presented for two different soil conditions
(Su = 10 kPa and Su = 50 kPa).
The use of the specified proof loads for HHP anchors Proofload HHP anchors, UHC=250 t.
can lead to situations where different types of
anchors with the same holding capacity are proof 29 t Danforth
loaded at different loads, see fig. 2-18. From this figu- 10 t Stevin Mk3
re it can be concluded that the proof load of the 4.5 t Stevshark Mk5
load of the mooring line on the vessel. 0 50 100 150 200 250
Nowadays the rules and regulations are far more Balanced mooring system API RP 2SK
rigid, and the requirements have been substantially Breakload chain
Ultimate holding
increased. There are now special rules for ‘mobile capacity anchor
Damaged load floater
ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No 24
ISO-9001CERTIFICATED FIRM
DET NORSKE VERITAS INDUSTRY B.V., THE NETHERLANDS
Anchor tests
Introduction
In addition to practical experience of users and asso-
ciates, anchor tests are one of the most reliable
means of forecasting anchor performance and thus
making a proper choice of anchor type and size.
Holding Capacity
600 t. C
D
If anchor tests are to be comparable, the testing pro- E
gram should preferably meet, as a minimum, the fol-
F
lowing criteria:
• An accurate and sophisticated measuring system fig. 2-20 Drag
should be used.
• The anchors should be tested up to their ultimate
holding capacity.
• Drag and penetration of the anchor should be
recorded during testing.
• The anchor should be held under tension with a
blocked winch for 15 minutes, to investigate any
drop in holding capacity.
43
Reading test curves
The behaviour of an anchor during tensioning can be
accurately interpreted from the holding capacity ver-
sus drag curve. Sample test curves are presented in
Fig. 2-20. Properly interpreted performance curves
can explain a lot about anchor behaviour.
Holding capacity in t
which indicates that the anchor builds up its holding Sand
8 m soft clay
capacity constantly until the ultimate holding capacity on rock
100
Holding capacity in t
600
parties. The data has been interpreted and after- A B* C
500
wards incorporated in the ultimate holding capacity, 400
7-2 7-4
Project (JIP). The anchors were tested using a wire 400
7-1
300
rope forerunner. 2-1
200
100
2-2
The 2 t Stevpris anchor was tested up to its ultimate 0 50 100 150 200 250 300 350 400 450 500
holding capacity of 107 t (235 kips). Due to insufficient fig. 2-23 Drag distance in feet
Uplift
Stevpris anchors are well capable of resisting uplift
loads when they are deeply embedded. Anchors in sand 45
and firm to hard clays do not penetrate very deeply and
only take small uplift loads. Stevpris anchors installed in
very soft clay and mud penetrate deeply, a typical
penetration for a 15 t anchor is 15 to 25 meters. Due to
the inverse catenary in the soil, the anchor line arrives
at the anchor shackle at an angle of 20o to 30o with the
mud line. Once the anchor is installed, a load making an
angle up to 20o with the horizontal at mud line will not
change the loading direction at the anchor! A Stevpris
anchor has been tested in the Gulf of Mexico with grad-
ually increasing pull angle (fig. 2-24). The maximum
resistance was obtained for 18o uplift at mud line.
35 000 60
Line angle vs mudine
= dyn load
30 000 50
= pull angle
Line load in lbs
25 000
40
20 000
30
15 000
20
10 000
18˚
5 000 10
0 0
0 50 100 150 200 250 300
Increased capacity
Initial static capacity vs initial static
0.15
0.1
Cycling
0.0
0 50 100 150 200 250 300 350
200
Block winch
Line load in %
150
100
Change from
50
pull-in to normal mode
0
20.00 22.00 0.00 2.00 4.00 6.00 8.00
200
Block winch
Line load in %
150
50
0
0 5 10 15 20 25 30 35
200
Line load in %
150
100
50
Change from
pull-in to normal mode
0
0 5 10 15 20 25 30 35 40
Approx. Rock
particulate deposits
strength
soil
0.002 mm 0.063 mm 2 mm 60 mm
Increasing lithification
50
silt sand Mixed carbonate and
non-carbonate gravel
Calcareous clay Calcareous silica silt Calcareous silica sand 10
90
(carb. Calystone) Siltstone) Sandstone) Conglom. Or Breccia
Well cemented soil
Conglomeratic 50
Clayey calcilutute Siliceous calcisiltite Siliceous calcarenite
calcirudite
Conglomerate or
Claystone Siltstone Sandstone
breccia
Moderately strong to strong
Calcareous 10
Calcareous claystone Calcareous siltstone Calcareous sandstone
conglomerate
(well cemented)
Conglomerate of
Claystone Siltstone Sandstone
rock
Breccia
Strong to extemely
Practice
Introduction
Practice
Introduction
fluke angle too large in hard soil !
In soil such as sand and medium to hard clay, an
anchor with a fluke/shank angle of 32o will give the
highest holding power. An anchor with a 50 o
fluke/shank angle in this soil will not penetrate but
will drag along the seabed. If used in mud a 50o
fluke/shank angle is appropriate. An anchor with a 32 o no penetration !
lower holding capacity in mud(fig. 3-01). change from mud to sand angle
Change from mud to sand angle by removing the loc- Very soft clay (mud) 500
king plates and the two rear pins in (B), decrease the Certain layered soils 410 *
Medium to hard clay
fluke/shank angle by hauling the cable (C). Reinstall
or sand 320
the pins and locking plates in (A). Seal weld the lock-
* Stevpris Mk5 only
ing plates, do not weld them to the pins (fig. 3-02).
table M
Setting the fluke/shank angle
Change from sand to the mud position, increase angle change from sand to mud angle
by veering (C), change over pin and locking plates
from (A) to (B). No special welding requirements
(fig. 3-03).
and hauling (C) to change the fluke/shank angle as change fluke/shank angle Stevpris Mk5
above, the pin however remains in (A), the locking
plate is secured by means of a cotter pin (fig. 3-04).
fig. 3-04
55
Connecting a swivel to the Stevpris anchor
fig. 3-07
When a chaser is used in combination with the
Stevpris and swivel, some of the configurations men-
tioned above are more suitable than others. In gener-
al, swivels are only designed to withstand longitudin-
al forces, and are usually not designed for use in com- PL A B H B A
The illustrations fig. 3-09 through fig. 3-14 show how fig. 3-10
and how not to connect the swivel to the Stevpris damage possible!
anchor when using a chaser.
NO !
The best method for chasing with a swivel in the sys-
tem is to maintain the tension of the anchor line as
much as possible during chasing. This will make the
chaser pass more easily over the swivel.
fig. 3-11
57
fig. 3-12
damage possible!
NO !
fig. 3-13
fig. 3-14
Chasers
59
Chaser types
The J-chaser
The J-chaser (fig. 3-15) is used on mooring lines where
the anchor has to be recovered and no permanent
chaser has been installed, or the normal recovery
mechanism has failed. In other cases the J-chaser is
used simply to keep a chain free from a pipeline
during deployment of the anchors. The chaser is
deployed over the stern roller of an AHV at approxi- fig. 3-15
Laying anchors
It is preferred, and by some operators required, to always deck anchor with chain between flukes
deck the anchor before run out to check the jewellery. fig. 3-21
Run the anchor line out the full distance with anchor 63
on deck or on roller, with the chain between the
flukes (fig. 3-21).
STOP !
Once below the propeller wash zone, reactivate and
maintain propeller thrust to well above 30 tons. Keep
constant tension in order to ensure anchor does not fig. 3-24
meter or more ahead of the anchor, i.e. do not wait. If fig. 3-28
Anchor orientation
The anchor flukes are always oriented towards the
rig, on deck the anchor lays on its back with shackle
towards AHVs bow and cable between the upwards always deck anchor with chain between flukes
66
It is important to control the anchor orientation at all
times for easy racking, laying and decking of the
anchor, i.e. keep pendant line under tension while
working the anchor. If the anchor slides through the
chaser, the anchor has to be pulled back to the stern
roller and orientation checked (fig. 3-33). keep tension !
fig. 3-33
67
With little tension in the line, the chain hangs steep
against the fluke points and anchor cannot rotate
easily (A). Before rotating the anchor, pull on the
cable, the anchor will be free to turn (B) and (C) (fig.
STOP !
3-38).
stop / reduce
fig. 3-37
propulsion
With anchor on the stern roller reactivate propulsion.
For inspection anchor can be pulled on deck. If requi-
red, change fluke angle to 32 degrees for hard soil or
to 50 degrees for very soft soil. Mind, every anchor
type will be unstable and drag in hard soil, stiff clay
or sand with a fluke angle set for mud! (fig. 3-39).
fig. 3-38
fig. 3-39
Stevpris installation
chaser, the cable prevents the anchor to turn on its fig. 3-41
damage !
fig. 3-43
Stevpris installation
At some distance from the rig, AHV pays out winch keep tension !
wire while keeping sufficient bollard pull (at least 1.5 fig. 3-44
large weight
fig. 3-51
Stevpris installation
ple over, the anchor could skid over the seabed and
prevent penetration. with ballast in fluke use chain forerunner
Chaser equilibrium
pendant line force
To control the anchor, the chaser collar must always
be on the anchor head. The tension in the anchor
cable must be equal or larger than 1.5 times the
weight of the anchor. If not, the anchor slides anchor line tension
through the chaser and the orientation is not control-
led (fig. 3-54). anchor weight
fig. 3-54
W (if not the anchor will slide down). The angle of the
pendant line must be larger than 45° (fig. 3-55). fig. 3-55 W
72
Recommendation: Bollard pull must always be equal chaser
temporary bridle
Another option for the deployment of the Stevpris
anchor is to connect a temporary installation bridle mooring line
73
To recover a Stevpris anchor after it has been instal-
led, the AHV should take the mooring line and pull
it in the opposite direction that the anchor was
installed in, generally away from the centre of the
mooring. The AHV should recover the mooring line
till a length of approximately 1.5 times the water
fig. 3-59
depth is still overboard.
When only 1.5 times the water depth of mooring line
is left overboard, the AHV should block the winch and
keep a constant tension on the mooring line equal to
the pre-load tension. Once the anchor starts to move
in the soil, a lower tension in the mooring line can be
used (fig. 3-59).
Piggy-backing
Introduction
Piggy-back is the practice of using two or more anchors
in order to obtain holding power greater than can be
achieved with one only. Piggy-backing is used when
anchors are employed with insufficient holding capa-
city. This can be caused by improper design for the
particular environment or insufficient anchor size.
fig. 3-60
Piggy-back methods
fig. 3-61
Piggy-back methods
77
fig. 3-63
Stevmanta VLA installation
Introduction
installation mode
The Stevmanta VLA consists of an anchor fluke which
is connected with wires to the angle adjuster. The shear pin
angle adjuster is responsible for changing the anchor
from the installation mode to the vertical (or normal)
loading mode.
There are many options to install VLA anchors. The fig. 3-64
fig. 3-65
The double line installation method is typically used
78 when it is preferable to install the anchor with a steel
wire rope installation line instead of using the actual
mooring line (for example polyester).
Installation procedure
In the installation procedure an optional tail has been
included on the Stevmanta. The tail assists in orient
ation of the Stevmanta on the seabed.
Connect the installation/mooring line to the angle
adjuster on the Stevmanta on the AHV. Lower the
tail for
Stevmanta overboard. The Stevmanta will decend tail orientation
first, i.e. the tail will be the first part to reach the recovery
fig. 3-67
fig. 3-68
Stevmanta VLA installation
Stevmanta retrieval
The Stevmanta is easily retrieved by pulling on the
‘tail’. Connection to the tail can be achieved either
with a grapnel or by using an ROV (fig. 3-71).
fig. 3-70
fig. 3-71
Stevmanta VLA installation
retrieval
The Stevmanta VLA is now pulled out of the soil using
just the rear wires. This reduces the resistance of the
anchor, so that it can be retrieved with a load equal to
about half the installation load (fig. 3-73).
fig. 3-73
81
Stevmanta VLA installation
fig. 3-75
During the installation AHV1 handles the steel instal-
82 lation line and AHV2 handles the mooring line, for AHV2 AHV1
instance polyester (fig. 3-76).
fig. 3-78
Stevmanta VLA installation
Stevmanta retrieval
The Stevmanta is recovered from the seabed by retur-
ning to ‘installation mode’ instead of the normal
(vertical) loading mode. The AHV picks up the reco-
very buoy from the seabed and by pulling vertically
on the installation line, the anchor is retrieved easily
(fig. 3-82).
Stevmanta VLA installation
normal mode
The Stevmanta is in the normal (vertical) loading
mooring line
mode when the mooring line is tensioned, i.e. the line
at the rear of the angle adjuster. During the installa-
tion AHV1 handles the installation line (preferably
chain and steel wire) and AHV2 handles the mooring installation
line
line, for instance polyester (fig. 3-84).
fig. 3-84
fig. 3-86
Stevmanta VLA installation
fig. 3-87
AHV2 AHV1
wire
stopper
stopper
tensioner chain
fig. 3-88
AHV2 AHV1
wire
stopper
stopper
tensioner chain
fig. 3-89
Stevmanta VLA installation
AHV2 AHV1
wire
stopper
tensioner
chain
stopper
fig. 3-90
AHV2 AHV1
wire
stopper
tensioner
break link breaks chain
stopper
fig. 3-91
tensioner
pretension load
stopper
fig. 3-92
AHV2 AHV1
wire
stopper
stopper
tensioner chain
fig. 3-93
The Stevtensioner
Introduction
The Stevtensioner is used for cross tensioning of dia-
metrically opposed anchor legs moored by drag
anchors or anchor piles. The Stevtensioner is general-
ly used for the installation of (semi) permanent flo-
ating structures such as the SPM buoy, STL, TLP, FPS,
FPSO, etc. After the tensioning operations the
Stevtensioner is demobilised and ready for the next fig. 3-94
2V
H
fig. 3-95
The Stevtensioner
fig. 3-96
chain locks
fig. 3-97
The Stevtensioner
Computer calculations
The tension in the chain can be calculated by means
of computer catenary calculations. Besides known
parameters such as submerged chain weight, and the
length of the mooring line, other parameters meas-
ured during tensioning need to be incorporated in
the calculation:
• Height Stevtensioner above seabed.
• Vertical pulling load.
tension on anchor
250 lifting force
tension force in t
125
0 30 60 90 120
fig. 3-98 time in minutes
The Stevtensioner
Break - link
The passive chain can be attached to the
Stevtensioner by a break link. When, during the ten-
sioning operation, a predetermined load has been
reached, the link breaks. Consequently the passive
chain falls to the bottom, and the Stevtensioner can
be retrieved.
Hook-up
Pass the active chain (2) through the tensioner (1) on
deck. Connect passive chain (3) to measuring pin
shackle (9). Connect dislock wire (5) to shackle (4).
Connect umbilical cable (7) to read-out system on
deck and to the measuring pin (6).
Lowering
Fix active chain (2) to winch or crane hook. Slack dis-
lock wire (5) and lower Stevtensioner to seabed.
Stevtensioner will pass over active chain (2).
Tensioning mode
When Stevtensioner is on seabed, slack dislock wire (5)
before the first yo-yo, and keep slack during all yo-yos!
The Stevtensioner
Retrieving
When tensioning is completed be sure to lower the
Stevtensioner to seabed and slack off active chain (2)
before retrieving Stevtensioner with dislock wire (5).
Pull on dislock wire (5). Stevtensioner will pass over
chain (2). Disconnect Stevtensioner on deck of the
barge or AHV.
Stevtensioner Maximum Suitable* for chain Suitable* for chain Size Weight
model horizontal load size with Kenter size without Kenter Stevtensioner Stevtensioner
[t] shackle [mm] shackle [mm] lxhxw [m] [t]
* The suitability only refers to the section of chain passing through the Stevtensioner. Chain or wire not passing through the
Stevtensioner may have any dimension.
table N
Supply vessels/anchor handling vessels
table O
Care should be given to the rated maximum bollard
94 pull which in reality might be less, depending on the
use of other power consuming equipment such as
bow (and sometimes) stern thrusters, winches, etc.
Product data
Introduction
Product Data
97
Dimensions of vryhof anchor types
Stevin Mk3
B D
S
98
C
A
E
L
weight 1000 1500 3000 5000 7000 9000 12000 15000 20000 30000
A 2429 2774 3493 4120 4602 5012 5516 5942 6372 7289
B 2654 3038 3828 4538 5077 5521 6076 6545 6986 7997
C 1559 1785 2249 2667 2983 3244 3570 3846 4100 4694
D 2023 2316 2918 3460 3871 4209 4632 4990 5324 6094
E 737 843 1063 1260 1409 1533 1687 1817 2048 2345
K 1010 1156 1456 1727 1932 2100 2312 2490 2674 3061
L 412 471 594 704 788 857 943 1016 1083 1240
S 60 65 80 80 90 100 110 120 160 180
Note: The dimensions of the Stevin Mk3 anchor may be changed for specific applications
Dimensions of vryhof anchor types
Stevpris Mk5
B H
C 99
sand
T F
mud
weight 1500 3000 5000 8000 10000 12000 15000 18000 20000 22000 25000 30000 65000
A 2954 3721 4412 5161 5559 5908 6364 6763 7004 7230 7545 8018 10375
B 3184 4011 4756 5563 5992 6368 6860 7290 7550 7794 8133 8643 11184
C 1812 2283 2707 3166 3410 3624 3904 4149 4297 4436 4629 4919 6365
E 1505 1896 2248 2629 2832 3010 3242 3446 3569 3684 3844 4085 5286
F 271 342 406 474 511 543 585 622 644 665 694 737 954
H 1230 1550 1837 2149 2315 2460 2650 2816 2917 3011 3142 3339 4321
T 493 622 738 862 929 988 1064 1131 1171 1209 1262 1341 1736
S 80 90 110 130 140 150 170 180 190 200 200 220 300
Note: The dimensions of the Stevpris Mk5 anchor may be changed for specific applications
Dimensions of vryhof anchor types
Stevshark Mk5
B H
100 C
sand
T F
mud
weight 1500 3000 5000 8000 10000 12000 15000 18000 20000 22000 25000 30000 65000
A 2862 3605 4275 4999 5385 5723 6165 6551 6785 7004 7309 7767 10051
B 3085 3886 4608 5389 5805 6169 6645 7062 7314 7550 7879 8373 10834
C 1755 2212 2622 3067 3304 3511 3782 4019 4163 4297 4484 4765 6166
E 1458 1837 2178 2547 2743 2915 3140 3337 3457 3568 3723 3957 5120
F 263 332 393 460 495 526 567 602 624 644 672 714 924
H 1192 1502 1780 2082 2243 2383 2567 2728 2826 2917 3044 3235 4186
T 478 603 715 836 900 957 1031 1095 1135 1171 1222 1299 1681
S 80 90 110 130 140 150 160 170 180 190 200 210 300
Note: The dimensions of the Stevshark Mk5 anchor may be changed for specific applications
Dimensions of vryhof anchor types
Stevmanta VLA
B D H
101
E1
E0
T F
area 5 8 10 12 15 17 20
B 3143 3975 4445 4869 5443 5795 6286
C 2976 3765 4209 4611 5155 5488 5953
D 1945 2460 2750 3013 3368 3586 3890
E0 3075 3890 4349 4764 5326 5670 6150
E1 3371 4264 4767 5222 5839 6216 6742
F 172 217 243 266 298 317 344
H 1459 1845 2063 2260 2527 2690 2918
T 639 809 904 991 1107 1179 1279
Note: The dimensions of the Stevmanta VLA anchor may be changed for specific applications
Dimensions of other anchor types
A
A
D D
C B C
B
A
A
D
D
B
C
B C
LWT MOORFAST
weight A B C D weight A B C D
lb. kg mm mm mm mm lb. kg mm mm mm mm
1000 454 1905 1803 622 1168 1000 454 1549 1905 483 940
5000 2268 2997 2845 984 1829 6000 2722 2565 3632 787 1549
10000 4536 3658 3480 1245 2235 10000 4536 3327 3988 1041 2032
15000 6804 3988 3791 1362 2438 12000 5443 3531 4242 1092 2159
20000 9072 4394 4166 1499 2692 16000 7257 3886 4750 1219 2388
25000 11340 4851 4521 1708 2946 20000 9072 4166 4978 1295 2591
30000 13608 5029 4801 1715 3073 30000 13608 4801 5512 1499 2997
35000 15876 5283 5055 1803 3226 40000 18144 5436 6299 1600 3226
40000 18144 5537 6096 1905 3327 50000 22680 5639 6528 1676 3353
60000 27216 6350 7061 2184 3810 60000 27216 5893 6883 1778 3556
Dimensions of other anchor types
A A
D
D
B
C
B C
STATO AC14
weight A B C D weight A B C D
lb. kg mm mm mm mm lb. kg mm mm mm mm
3000 1361 3277 2769 860 1829 2844 1290 2730 980 470 1060
6000 2722 3658 3632 960 2337 4630 2100 3210 1150 550 1250
9000 4082 4064 4318 1090 2540 6746 3060 3640 1310 620 1420
15000 6804 5182 5690 1370 3200 12368 5610 4460 1600 760 1740
20000 9072 5334 5842 1420 3277 18298 8300 5080 1830 870 1980
25000 11340 5740 6248 1540 3480 23149 10500 5500 1970 940 2140 103
30000 13608 5969 6528 1570 3683 29762 13500 5980 2150 1020 2330
35000 15876 6299 6883 1670 3886 41447 18800 6670 2400 1140 2600
40000 18144 6553 7188 1750 4064 44092 20000 6810 2450 1170 2660
60000 27216 7540 8120 2000 4570 50706 23000 7140 2570 1220 2780
A
D
B C
US NAVY STOCKLESS
weight A B C D
lb. kg mm mm mm mm
1000 454 1072 841 521 772
5000 2268 1854 1437 889 1319
10000 4536 2337 1810 1121 1661
15000 6804 2680 2089 1295 1861
20000 9072 2946 2280 1413 2094
25000 11340 3175 2456 1522 2256
30000 13608 3372 2608 1616 2394
35000 15876 3550 2743 1703 2523
40000 18144 3708 2872 1778 2619
60000 27216 4775 3194 2218 3375
Proof load test for HHP anchors (US units)
106
107
4D
3.6D A
F C B A E A A A A A
D
4.4D
3.96D B
F C B H B A E A A A
1.1D
4.35D
4D C
110
PL A A A A A A A A A 1.2D
4D
4.2D E
PL A B H B A E A A A
D 1.52D
PL
B
D E
K C B A E A A A A A
A
Y K
K C B H B A E A A A
Z
Chain components and forerunners
6.3D 13.2D
9.7D
H I
1.4D 4D
7.1D G 111
1.6D
4.6D 1.8D
2.4D 5.2D
8.7D F
1.8D
A = common link
B = enlarged link
C = end link
E = joining schackle kenter type
F = anchor shackle D type
G = joining shackle D type
PL = pear link
H = swivel
I = swivel shackle
K = special end link
Connecting links
F
H
B
J K
D
E
A
NO chain size A B C D E F G H J K kg
4 32 - 40 298 206 59 40 48 83 44x 44 56 26 43 13
5 42 - 51 378 260 76 51 64 100 51x 60 74 32 52 27
6 52 - 60 454 313 92 60 76 121 62x 73 88 37 64 49
7 62 - 79 562 376 117 79 95 149 85x 79 111 48 76 94
8 81 - 92 654 419 133 92 124 149 111x 102 130x133 54 79 149
9 94 - 95 692 435 146 98 130 159 124x 137 141 57 83 236
10 97 - 102 889 571 190 121 165 190 130 181 73 108 386
11 103 - 108 940 610 203 127 175 203 156 200 76 111 418
112 D E C
E B
G
square kilometres km 2
0.38610 square miles mi2
square inches in 2
645.16 square millimetres mm2
square feet ft 2
0.09290 square metres m2
square miles mi 2
2.58999 square kilometres km2
volume millilitres ml 0.06102 cubic inches in3
density kilograms per cubic metre kg/m3 0.06243 pounds per cubic foot lb/ft3
pressure or stress kilopascals kPa 20.88555 pounds per square foot psf
W
800
with d : the waterdepth plus the distance between
sealevel and the fairlead in [m] 400
140
X= { wF -d} x log
e
{ }S + F
w
F - d
w
100
60
0
V=wxS 0 100 200 300 400 500
depth in meters
See fig. 4-01 for a clarification of the symbols used. fig. 4-02
F = 50 t F = 100 t F = 150 t F = 200 t
The angle is the angle between the mooring line at F = 250 t F = 300 t
Example.
In fig. 4-02, the suspended length S and the horizontal
distance X are plotted for a 76 mm chain for different
loads F (ranging from 50 t to 300 t). The suspended
weight of the mooring line is plotted in fig. 4-03. The
submerged unit weight of the 76 mm chain is 0.110 t/m.
Mooring line holding capacity
P=fxlxw
with
f : friction coefficient between the mooring
line and the seabed
l : the length of the mooring line laying on
the seabed in [m]
w : the unit weight of the mooring line in
water in [t/m]
friction coefficient
mooring line type starting sliding
chain 1.0 0.7
wire rope 0.6 0.25
A A
O D
D
B B
C E C E
D G
C E
F
E
D
A C A
SWL t A B C D E F weight kg
75 70 70 105 290 186 120 67
125 85 80 130 365 220 150 110
150 89 95 140 390 250 170 160
200 100 105 150 480 276 205 220
250 110 120 170 540 300 240 320
300 122 134 185 600 350 265 350
400 145 160 220 575 370 320 635
500 160 180 250 630 450 340 803
600 170 200 275 700 490 370 980
700 190 215 300 735 540 400 1260
800 200 230 325 750 554 420 1430
900 220 255 350 755 584 440 1650
1000 240 270 380 760 614 460 2120
1250 260 300 430 930 644 530 2400
1500 280 320 460 950 680 560 2980
Wire Rope
D = (4 x W) / (π x σb x {d x 0.15 x t}0.5)
Where :
D = sheave diameter mm
W = line load N
d = sheathed cable diameter mm
t = sheathing radial thickness mm
σb = maximum bearing pressure N/mm2
D1
B
A X
F F
120 E G E G
C C
B B
A A
D D
C J
D1
B
A X
L2 L2
121
K J K C K J K C
D1 D1
B B
L1 L1
A A
D D
F
E C
CR-socket dimensions in mm
Dimension Size
A 1.7 D
B According to insulating tube thickness
C 1.4 D
X According to wire rope diameter
Y According to wire rope diameter
Note : D is the nominal diameter of the chain
that connects to the socket.
Thimbles
K
D
A B
123
H2
A H1
X
E D
F
B
For A B C D E F G H1 H2 X weight
wire dia. kg
12” 521 420 260 194 144 130 20 130 140 10 50
15” 625 510 312 194 144 150 25 158 168 40 80
18” 727 610 368 219 169 175 30 183 194 40 140
21” 829 740 415 219 169 200 30 206 219 40 180
24” 930 880 465 273 201 225 30 229 245 40 260
27” 1035 1020 517 273 201 250 30 260 273 40 380
Synthetic ropes
Material properties
Polyester HMPE
Material High tenacity polyester High modulus gel spun polyethylene
Construction Parallel strand with braided jacket Parallel strand with braided jacket
Specific gravity of core ± 1.38 ± 0.99 (floating)
Melting point > 250˚C 144˚ / 152˚C
Range for use -40˚C - +120˚C -30˚C - +100˚C
UV resistance Excellent Conform BS 4928 / BS 5053
Rot / mildew resistance 100% 100%
Cold water shrinkage < 0.5% 0%
Water absorption fibres < 0.5% Nil
Water adhesion ± 30% 45%
Approximate elongation at
first loading (broken- in
rope, dry and wet condition)
At 20% of MBL ± 3% ± 0.8%
At 50% of MBL ± 6% ± 2%
At break ± 12% ± 4%
HMPE
G G F G G
H H H
D
A
D A
A C
B E
D E
B E B
G G
H H
128
A A
C C
F F
D E D E
B
B
y
cla
d
har
d
an
nd y
The Stevin Mk3 design line very soft clay represent soils The design line sand represents competent soils, such as
such as very soft clays (mud), and loose and weak silts. medium dense sands and stiff to hard clays and is based on
The line is applicable in soil that can be described by an a silica sand of medium density. In sand and hard clay the
undrained shear strength of 4 kPa at the surface increasing optimal fluke/shank angle is 32°.
by 1.5 kPa per meter depth or in the equation Su = 4+1.5*z.
with Su in kPa and z being the depth in meters below The medium clay design line represents soils such as silt
seabed. In very soft soils the optimum fluke/shank angle is and firm to stiff clays. The fluke/shank angle should be set
typically 50 deg. at 32° for optimal performance.
Stevin Mk3 drag and penetration chart
clay
soft
ery
g in v
dra
lay
mc
ediu
nm
drag i
131
clay
ed ium
in m
t ion
etra
pen
and
in s
ion
e trat
pen
y
cla
rd
ha
d
an y
nd cla
sa
ium
ed
m y
la
f tc
so
ry
ve
The Stevpris Mk5 design line very soft clay represent soils The design line sand represents competent soils, such as
such as very soft clays (mud), and loose and weak silts. medium dense sands and stiff to hard clays and is based on
The line is applicable in soil that can be described by an a silica sand of medium density. In sand and hard clay the
undrained shear strength of 4 kPa at the surface increasing optimal fluke/shank angle is 32°.
by 1.5 kPa per meter depth or in the equation Su = 4+1.5*z.
with Su in kPa and z being the depth in meters below The medium clay design line represents soils such as silt
seabed. In very soft soils the optimum fluke/shank angle is and firm to stiff clays. The fluke/shank angle should be set
typically 50 deg. at 32° for optimal performance.
Stevpris Mk5 drag and penetration chart
ay
ft cl
ry so
in ve
drag
clay
ed ium
in m
drag
clay
lay
rd c
an d ha
in sand
tion
etra
pen
2000
1800 600
1600
typical UPC - Ultimate Pull-out Capacity in t
500
1400
1000
300
800
C
600 200
400
100
B
134 200
A
0 0
0 5 10 15 20 25 30
where, where,
D = Stevmanta penetration depth [m] UPC = Ultimate Pull-out Capacity [kN]
k = quotient Undrained Shear Strength clay [kPA] and Nc = Bearing Capacity Factor
depth [m] Su = (k *D), Undrained Shear Strength clay [kPa]
d = mooring line or installation line diameter [m] A = Stevmanta fluke area [m2]
A = Stevmanta fluke area [m2]
α = Stevmanta fluke / shank angle [deg]
The UPC graph incorporates a Nc- value of 10, α-value of 50 degrees and k-value of 2. The graph clearly illustrates the influ-
ence of the diameter of the mooring line or installation line, and whether six strand or spiral strand is used. The typical
installation load to obtain a specified UPC is presented on the right vertical axis of the graph.
MTC Anchor Handling Course
Introduction
The forces acting upon a ship determine her movement. Some of these forces are controllable
and some are not. Some of them can we measure and some we can not.
The ship is subjected to the forces from the wind, waves and current and in shallow water and
narrow waterways by the interaction from the bottom, banks or sides of the channel.
Close approach to other vessels generates intership action, and wash from propellers/thrusters
from another vessel will also affect our ship.
Some of these forces will vary in size depending on the speed of our, or the other ship, whereas
other forces are affecting us all the time.
This chapter will explain some basis knowledge to Ship handling and Manoeuvring theory but
the most important factor in Ship handling is experience.
It is therefore essential that navigators do practice handling of their ship when there are a
chance to do so.
Propulsion system
Most vessels do have diesel engines, which through a gear rotate the aft propeller, and an
electrical power system generation power to the thrusters.
But some special vessels can have a system with electrical propellers/thrusters, and maybe
only having azimuth thrusters whiteout any rudders.
Depending on the layout of your propellers/thrusters/rudders the ship handling can be quite
different from one ship type to another.
A continued research and development is taking place within the maritime technology and new
engines, propeller and rudder types are invented every year. This chapter will therefore
concentrate on some basis knowledge regarding propellers and rudders.
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Propellers
A propeller can be a fixed propeller, which mean that the propeller blades are fixed, which again
mean that changing from ahead and astern can only be done by stopping the rotation and then
rotate the propeller the opposite way.
In our business we use propellers with variable pitch, where the propeller blades can turn,
changing the pitch. From neutral where the propeller is rotating but without moving any water, to
full pitch ahead or astern.
The variable pitch propeller will always rotate and can very fast go from full ahead to full astern.
If we look at the propeller seen from the aft and the propeller rotate clockwise when sailing
ahead we call it a right-handed propeller and left-handed if rotating anti clockwise.
When the propeller rotate and special when we do not make any headway water flow to the
propeller are less compared to when making headway. The water pressure on the top blades is
lower compared with the blades in their lower position.
The lower blades will therefore have a better grip, and a right-handed propeller going ahead will
push the stern towards starboard (ship’s heading turning port).
With a variable pitch propeller the propeller is always turning the same way and the movement
of the stern will always be to port (rotation clockwise) whether we are going ahead or astern.
If we place the propeller inside a nozzle we eliminate this force and direct the water flow from
the propeller in one direction.
The direction of the trust is determined by the direction of the water flow and by the direction the
water flow pass the rudder.
Thrusters
Thrusters are propellers placed inside a tunnel in the ship or outside as an azimuth thruster.
The tunnel thruster can push the ship in two directions whereas the azimuth thruster can rotate
and apply force in all 360°.
Most thrusters are constructed with an electrical motor inside the ship with a vertical shaft down
to a gear in the thruster, which again rotate the propeller blades.
Be aware of that your azimuth thruster can give full thrust in one direction and 15 -20 % less
thrust in the opposite direction (because of the big gearbox).
And also remember that high speed through the water can empty the tunnel from water, and
overheat the gear, if used.
Turbulence and air in the water can during powerful astern manoeuvre also result in air in the
stern thruster.
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 14\Ship Handling Manoeuvring.doc Chapter 14 Page 2
MTC Anchor Handling Course
Rudders
The rudder is a passive steering system, which only can work if water is passing the rudder.
The rudder is constructed like a wing on a plane, wide in the front and slim aft.
When turning the rudder the flow of water will on the backside create a low pressure and on the
front a high pressure.
The low pressure or suction creates 75% of the turning force, whereas the high-pressure side
only 25%.
That is why a traditional rudder looses steering moment when turned more than 40-50 degrees.
With high angles there will be turbulence on the backside killing the suction force.
The Becker rudder is constructed as a normal rudder, but with an extra small rudder flap on the
edge. This flap turn twice the angle of the rudder, and the water on the high-pressure side will
be directed more or less side wards creating big side wards thrust.
The Schilling rudder has a rotating cylinder built into the front of the rudder, rotating in a
direction moving water towards the backside of the rudder.
A Shiller rudder can therefore turn up to 70 degree.
The Jastram rudder is an asymmetric constructed rudder designed special for the particular ship
and propeller, and can also turn up to 70 degree.
If water do not pass the rudder, the rudder do not have any affect, which many navigators know
from their experience with variable pitch propellers.
When the pitch is placed in neutral the rotating propeller stops the water flow, and the rudder
can not be used.
When the propellers are going astern, the water passing the rudder is poor, and the effect from
the rudder is very low.
But with a high speed astern the rudder will help, as there will be water passing the rudder.
M:\ANCHOR HANDLING\Course Material\Training Manual New\Chapter 14\Ship Handling Manoeuvring.doc Chapter 14 Page 3
MTC Anchor Handling Course
Manoeuvring
When talking about manoeuvring our ship, we need to look at how the ship is responding to
different forces, and what happen when we apply forces as well.
A ship lying still in the water is exposed to forces from the current and wind. Swell and waves do
not move the ship, but close to an offshore installation, swell and waves can push us into or
away from the installation.
Current
The current moves the water we sail in and the ship will be set in the same direction and with
the same speed as well.
We can calculate the force depending on the angle the current attacking the ship, where current
abeam can be very high, special with water depth lower than twice the draft.
Turning a ship (80m long draft 8 meter) on a river with 2 knots current and water depth of 12
meter will when the ship is across the river give a force of 60 tons. If we have a lot of water
below the keel the force will be 21 tons in above example, but when the water depth are lower
the force will increase rapidly, and with only 2 meter below the keel the force will be 78 tons; a
significant force.
Wind
We can do the same calculation with the wind, but the force from the wind moving the supply
ship is not a considerable force, where big containerships, car-carriers, bulkers and tankers in
ballast have to do their wind calculations.
The problem with wind in our business is the turning moment created by the wind.
With our big wind area in the front of the ship and none in the aft, the ship will turn up in the
wind or away from the wind, depending on the shape of the hull and accommodation and the
direction of the wind.
We can however use the force from the current and wind in an active way. Instead of fighting
against the force, turn the ship and use the current or wind to keep you steady in a position or
on a steady heading.
When operating close to FPSO, drill ships or other installations with a big underwater shape or
hull, this can result in different forces and direction of the current and wind compared to
observations done just 10 meters away.
Other forces
Forces between two ships passing each other can also be a considerable affect special if the
speed is high. In front of a ship steaming ahead there is an overpressure, and along the sides a
low pressure.
If a big ship pass us this pressure system can move or turn our ship, and if the big ship do have
a high speed (30 knots) you can feel that effect up to ½ mile away.
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MTC Anchor Handling Course
When a ship is stopped in the water and we use our thrusters to turn the ship, it will normally
turn around the Centre of the ship, depending on the underwater shape of the hull.
When sailing this point will move ahead and the ship will turn around the Pivot point now
approximately 1/3 to 1/6 from the front.
Our bow thruster will therefore loose some of the turning moment as it must now move the hole
ship in the desired direction, whereas the stern thruster, and also the rudders, do have a long
arm and thereby giving a big turning moment of the stern of the ship.
It will be the opposite when going astern, the pivot point moving aft and in this case our bow
thruster having a long arm and a very big moment.
The Pivot point must not be confused with the turning point we can choose on our Joystick; this
is a computer-calculated turning point. But think about it, when you next time have chosen
turning point aft and you are sailing ahead with 5 knots and the ship seems reluctant in
retrieving a high turning rate.
Forces from cable lying, wire/chain from tow and anchor handling, special if there is a big force
in the system, will also have a significant effect on our ship. Some times it can be very difficult to
turn a ship as the Pivot point can move outside the ship.
As the pull from these systems mostly is very big, we need to use high engine/thruster power to
obtain the desired movement.
Ship handling
With a basis knowledge of the different forces acting on our ship. Special whether it is a big or a
small force, knowledge of how our propellers, rudders and thrusters are working and how the
ship react on above, we can gain a better and quicker experience in ship handling of the
particular ship we are on right now.
You will see experienced navigators using split-rudder, where one rudder have one angle and
the other rudder having another angle. Going for and back on the engine you can control the aft
end of the shipside wards without moving ahead or astern. But again other navigators will get
the same result by using the rudders in parallel drive and turn the rudders from side to side, and
still use the engine to control the movement side wards and ahead or astern.
The best way is like mentioned in the beginning of this chapter, to practice manoeuvring of your
particular ship, using the information mentioned in this chapter.
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MTC Anchor Handling Course
A jack-up is standing on 3 legs, each leg ending in a footing; these footings are called spud
cans.
The derrick is normally situated on a cantilever, in drilling position the cantilever is skidded out
so the derrick is extracted over the rig’s stern.
The Blow Out Preventer (BOP) is placed under the rig floor, the tubular from the BOP to seabed
is called the conductor pipe.
At production platforms a Jack-up is placed very close to the platform and the cantilever is
skidded over the platform.
Before rig move, the rig has to be prepared for towing, all pipe from the derrick are laid down on
deck and secured. Risers and BOP is retrieved and secured. Watertight integrity is checked,
and the cantilever skidded in, flush with aft end of rig and secured. Deck cargo secured, cranes
laid down and secured.
Stability is calculated, ballast distributed for the rig to float at even keel, in this situation the rig
will not accept cargo handling, as the calculations are done, and cargo secured on deck.
Weather conditions for rig move of jack-up rigs are normally 15-20 knots of wind, sea/swell less
than 1.5 metres, weather window more than 24 hours.
At this same time one or more boats for towing will be connected to the tow bridle.
Then the rig is jacked down to calculated draft, boats ordered to pull minimum power.
Due to the considerable size of spud cans, the rig will jack further down to break suction of the
spud cans. This is called freeing legs and can take hours depending of the amount penetration
of spud cans into the seabed.
When the rig float free, the legs are jacked up, flush with bottom of hull and the tow begins.
During the tow a jack-up rig afloat is very sensible to roll and pitch period, the long legs can
cause a whipping effect, and therefore the roll and pitch period has to be more than 10 seconds.
Severe rolling with short rolling period will cause structural damage at jacking houses and is
known to have caused loss of rigs. In the rigs operational manual limits for roll and pitch are
given.
At the new location the rig will lower legs and tag bottom, jack the hull free of the water and
preload. Preloading takes several hours and is a process where the rig is ballasted
corresponding to maximum environmental conditions, normally a 100 years wind condition.
Again operational manual will give the precise procedure.
During preload no cargo operations are allowed to take place.
When preload is completed, tugs are released and the rig jacked to working air gap, and the
cantilever skidded out.
Now drilling and cargo operations can begin.
A Jack-up drilling rig is fitted with an anchoring system consisting of 4 anchors. These anchors
are light anchors, connected to wire of diameters less than 3”.
In some cases anchor handling will take place with jack ups.
The jack-up will jack down close to location, run out anchors, and use the anchor system to
move in close to platforms or sub sea production well heads.
The tugs will be connected up, but will only use little or no power.
To receive anchors, the A/HV will move close to the rig, and the rig’s crane will first lower the
anchor buoy and pennant wire, and then lower the anchor to the deck.
The anchor is then run out to position, lowered in the pennant wire, pennant wire connected to
anchor buoy, then the buoy is launched.
To retrieve the anchor, the AHV will move in stern to the buoy, catch the buoy, disconnect the
pennant wire from the buoy, connect work wire to pennant wire, then break the anchor loose of
seabed, take anchor on deck, return the anchor, buoy and pennant to the rig.
A semi submersible-drilling unit (semi) is designed to drill at water depth more than 100 metres.
A semi is floating on stability columns and has low GMT, and therefore a slow rolling period.
This makes the semi an acceptable working platform as regards to crane operation etc.
Generally a semi is anchored in a mooring spread of 8 anchors, 30/60 degrees; another number
of anchor is used, but not very often. Heading into the prevailing weather. Forward end is
defined with heli-deck and accommodations.
On rigs with 8 anchors, the anchors are numbered clockwise with anchor no.1 forward
starboard.
The BOP is placed on the seabed, connecting with risers up to the rig.
Between BOP and riser a flexible joint is installed.
The purpose for a flex joint is to allow some movement of the rig due to the elasticity of the
mooring spread.
At 90 metres this elasticity is greater than the flexibility of the flex joint, this is therefore a critical
depth.
A riser angle of up to 10 degree from vertical is maximum allowable.
In case of severe weather, where the riser angle increases to maximum allowable the rig can
disconnect from the BOP, and connect when the weather improves.
Just under the rig floor a ball joint is installed. The purpose of a ball joint is to allow the rig to roll
and pitch.
To prepare a semi for tow, pipe is paid down on deck and secured, deck cargo is secured.
The last operations before a rig move is to retrieve the risers and the BOP, secure these items
on deck, and de-ballast the rig to transit draft.
Breast anchors, which are number 2,3,6,7, are retrieved first, then a tug is made fast to the tow
bridle, and then the last anchors can be retrieved.
During the tow the rig has a good stability, and can endure severe weather. In some weather
conditions the rig will ballast to survival draft.
At the new location the sequence will be to run anchors (no 4 &5) first, then anchors no 1 and 8,
disconnect vessel from tow bridle, then run breast anchors.
When all anchors are run and confirmed in the correct position (bearing and distance from rig)
the anchors will pre-tensioned to an agreed load, corresponding to 100 years weather condition.
In some cases the combination seabed and anchor system cannot hold the pre-tensioning. In
that case piggyback anchor will be set. Piggyback are anchors in tandem.
Anchor spread can extent far from the semi, with piggyback anchors the distance to the rig can
be 2 miles.