Professional Documents
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STANDARD: 00-STD-EL-0009
Revision: 4
TABLE OF CONTENTS
1.0 SCOPE ................................................................................................................................................................ 4
2.0 CODES AND STANDARDS ............................................................................................................................... 4
3.0 GENERAL CONDITIONS AND REQUIREMENTS ............................................................................................ 5
3.1 Environment............................................................................................................................................ 5
3.2 Voltages.................................................................................................................................................. 5
3.3 Order of Precedence .............................................................................................................................. 5
3.4 Data Sheet.............................................................................................................................................. 6
4.0 DESIGN REQUIREMENTS................................................................................................................................. 7
4.1 Switchgear Design for Arc Flash Hazard Mitigation ............................................................................... 7
4.2 Structure ................................................................................................................................................. 7
4.3 Bussing ................................................................................................................................................... 7
4.4 Circuit Breakers ...................................................................................................................................... 8
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4.5 Current and Potential Transformers ....................................................................................................... 9
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4.6 Protective Relaying............................................................................................................................... 10
4.7 Auxiliary Devices and Systems ............................................................................................................ 10
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This Standard applies to Canadian Natural Resources Limited (CNRL) – Horizon Oil Sands.
It specifies minimum management or technical requirements.
In cases where legislation imposes more stringent or additional requirements, the legislative requirements shall override
these standards until such time as these standards are updated to reflect new requirements.
STANDARD: 00-STD-EL-0009
Revision: 4
DATA SHEET
Refer to CNRL Standard 00-STD-EL-0035, “Technical Content Of Electrical Records” for the
APPENDICES
APPENDIX A SECONDARY SELECTIVE AUTOMATIC TRANSFER SYSTEM TESTS
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This Standard applies to Canadian Natural Resources Limited (CNRL) – Horizon Oil Sands.
It specifies minimum management or technical requirements.
In cases where legislation imposes more stringent or additional requirements, the legislative requirements shall override
these standards until such time as these standards are updated to reflect new requirements.
STANDARD: 00-STD-EL-0009
Revision: 4
1.0 SCOPE
1.1 This standard covers the design, supply and testing of low voltage metal enclosed switchgear at
the Canadian Natural Resources Limited (CNRL) Horizon Oil Sands Project.
1.2 The switchgear shall be used as the primary method of distributing power to plant electrical
systems at 600 V level.
1.3 The purpose of the guidelines is to ensure that the CNRL facilities are designed to be
economical, safe, reliable, and maintainable.
1.4 The switchgear quantities, configuration and ratings are specified in either the Request for Quote
(RFQ) or in the Purchase Order (PO).
2.0 CODES AND STANDARDS
2.1 The latest edition of the following codes and standards and all standards cross-referenced by
them shall apply:
CSA C22.1-09 Canadian Electrical Code, Part I Safety; Standard for
a.
Electrical Installations
CSA C22.2 No. 31-04 (R2009) Switchgear Assemblies
b.
CAN/CSA C60044-1-07 Instrument Transformers – Part 1, Current Transformers
c.
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CAN/CSA C60044-2-07 Instrument Transformers – Part 2, Inductive Voltage
d.
Transformers
EEMAC G8.2 Switchgear Assemblies
e.
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STANDARD: 00-STD-EL-0009
Revision: 4
2.2 All equipment shall be certified by an accredited certification agency and bear its approval logo.
Refer to Alberta “Standata” document LEG-ECR-2 for a list of accredited certification agencies in
Alberta.
3.2.1 All switchgear shall be designed for the voltages noted in the data sheet.
3.2.2 Control voltage shall either be 120 VAC derived from control power transformers located
in each lineup or from 125 VDC supplied by others. Refer to the data sheet.
3.2.3 Space heater voltage shall be 120 VAC supplied by others (when specified in the data
sheets).
3.3 Order of Precedence
3.3.1 In general, the order of precedence shall be as follows where discrepancies arise:
Canadian Electrical Code (CEC)
Approved Variances to the Canadian Electrical Code.
Other Regulatory Standards & Codes.
Contract Documents.
Drawings.
IFC Approval Data Sheets
Approved Technical Deviations from CNRL Standards.
CNRL Standards.
STANDARD: 00-STD-EL-0009
Revision: 4
d. Floor and top plan showing cable and conduit entry locations.
e. AC three-line diagram showing main bus, metering and relaying connections.
f. AC or DC schematic wiring diagrams showing all protective relaying, metering and
control wiring.
g. Terminal block layout with unique wire number and tags.
h. CT’s and PT’s with their rating, accuracy and burden.
i. Time-Current protective curves of relays and fuses.
j. Operation and maintenance manuals.
k. Bill of Materials.
l. Recommended spare parts for commissioning and two years of operation, including
prices, quantities and manufacturer’s part numbers.
m. Listing of Vendor’s standard test.
n. Certified test reports.
o. Software for programmable devices relays and meters.
STANDARD: 00-STD-EL-0009
Revision: 4
STANDARD: 00-STD-EL-0009
Revision: 4
4.3.2 Unless otherwise indicated, the main horizontal bus shall pass through any structure that
is connected to the switchgear such as neutral grounding resistors to allow future
expansion at both ends.
4.3.3 Provide removable insulating boots with a di-electric strength equal to the bus insulation
at all bus bolted joints.
4.3.4 A full length 6 mm x 50 mm (¼” x 2”) minimum tin-plated copper ground bus shall be
included as specified in the data sheet. Provide ground lugs at either end of the
horizontal ground bus for #2/0 to #4/0 AWG ground cables.
4.3.5 “Run back bus” shall be provided for cable lugs so that the lugs are accessible without
reaching over the main bus. Cable lugs shall be NEMA long barrel compression type.
4.3.6 Automatic shutters shall be included with all drawout power circuit breakers to isolate the
bus from accidental contact when breakers are withdrawn.
4.4 Circuit Breakers
4.4.1 Circuit Breakers shall be three-pole, air break, drawout type.
4.4.2 Drawout circuit breakers shall include connected, test and disconnected positions as
follows:
a. Connected Position – Both the primary power and secondary control circuits shall be
connected.
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b. Test Position – Only the secondary control shall be connected to allow testing of the
breaker.
c. Disconnected Position – Both primary power and secondary control circuits are
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disconnected.
4.4.3 It shall be possible to rack the breaker into any position with the door open or closed.
Mechanically operated position indicators and provisions for padlocking in the Test and
Disconnected positions shall be provided.
4.4.4 Draw out interlocks shall be provided to prevent the following:
a. Racking a closed circuit breaker into or out of the connected position.
b. Closing a circuit breaker until it is fully racked into or out of the test or connected
positions.
c. Withdrawing or inserting the circuit breaker with the closing springs charged.
d. Insertion of a circuit breaker with incorrect frame size or inadequate interrupting
capacity.
4.4.5 Breakers shall be equipped with the stored energy operation type or the solenoid-
operated type, anti-pump operating mechanism. The stored energy type is preferred. All
breakers shall operate without intentional delay on initiation (quick close and quick open).
Breakers shall also have provisions for manual operation.
4.4.6 The circuit breaker hand crank shall provide ‘spin free’ operation to provide positive
indication that the breaker is in the connected position.
4.4.7 Breakers of the same frame size and control voltage shall be completely interchangeable.
4.4.8 Circuit breaker closing springs shall be either manually operated or motor operated as
indicated in the data sheet.
STANDARD: 00-STD-EL-0009
Revision: 4
4.4.9 Breaker continuous and fault current ratings shall meet or exceed the ratings noted in the
data sheet.
4.4.10 All contact stabs shall be coated at the factory with an approved grease.
4.4.11 Separate control circuits will be provided by others for each circuit breaker and for the
automatic bus transfer logic from an external 125 V control panel, where available.
4.4.12 Each switchgear line-up bus shall be provided with a separate 125 V DC supply feeder to
a main breaker panel which shall sub feed separate panels, c/w isolating switch, for each
vertical section on the same bus. The main panel supplying Bus “A” shall also feed the
bus-tie panel.
4.4.13 Separate disconnecting means shall be provided for each circuit breaker and bus transfer
control circuit. Each circuit breaker shall incorporate separate “close” and “trip” circuit
fuses located downstream of the disconnecting means. The fuses shall be arranged
such that the “close” circuit fuses are downstream and in series with the “trip” circuit
fuses.
4.4.14 Provide control power monitoring relays at the end points of each control circuit. Wire a
set of normally open and normally closed contacts from each relay to terminal blocks.
4.4.15 A minimum of 8 SPDT (form C) or 8 N.O. and 8 N.C. dry breaker auxiliary contacts shall
be provided for each circuit breaker for the Owner's use. Spare contacts shall be wired
out to terminal blocks.
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4.4.16 Kirk key interlocks shall be provided when specified on the drawings and in the data
sheet.
4.4.17 Each power circuit breaker shall have a close and trip control switch or push buttons
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STANDARD: 00-STD-EL-0009
Revision: 4
breaker.
The 51GT relays (Startco Model SE-325) installed on each incoming feeder shall provide
alarm for neutral ground resistor continuity monitoring and ground overcurrent. The
contact providing alarm shall be hardwired to the multifunction relay (SR 750) of the
relevant incoming feeder for transmission to the plant Distributed Control System (DCS)
by serial link communication line (Modbus).
4.6.5 The current coils of all relays and meters shall be capable of withstanding momentary
current transformer secondary currents of approximately 20 times the coil rating without
damage.
4.7 Auxiliary Devices and Systems
4.7.1 Provide electronic programmable multi function meters.
4.7.2 All switchgear main incoming circuit breakers shall include the following metering:
STANDARD: 00-STD-EL-0009
Revision: 4
Switchgear
Harmonic Content
Power Factor %
protective relay
used
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7 600 V – Main incoming CB’s
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8 600 V – Feeder CB’s
9 600 V – MCC fed directly
from Transformer Secondary
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without switchgear
STANDARD: 00-STD-EL-0009
Revision: 4
4.7.6 Breaker control switches on electrically operated breakers shall have pistol grip handles
and shall not be mounted adjacent to meter switches.
4.7.7 When specified on the data sheets, space heaters shall be provided in each vertical
section to prevent condensation. Space heater power supply shall be from an external
source by others. Heaters within each assembly shall be controlled by one thermostat
supplied with and located in the switchgear. The entire circuit shall be wired to an
accessible terminal block providing for a single connection of the external power source
including overload and overcurrent protection.
4.7.8 When specified on the data sheets, scope of supply or Engineering notes, flanged bus
duct between the switchgear and MCC assemblies, shall be furnished as part of the
switchgear assembly.
4.7.9 When the power supply to the switchgear is from a resistance grounded source the
switchgear assembly shall be supplied with a ground detection system. A separate zero
sequence CT shall be provided for each feeder breaker. The ground detection system
shall be capable of displaying the ground current for each zero sequence CT. If required,
by safety codes, electrical codes or other standards, the ground detection equipment
shall also be capable of tripping feeder breaker when the ground current exceeds an
independently programmable value. This shall be specified in the scope of supply. CNRL
Standard 00-STD-EL-0002, “Power System Design” and CNRL Standard 00-STD-EL-
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0013, “Neutral Grounding Equipment”.
4.7.10 Lightning arresters and surge protection capacitors shall be provided on the incoming
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main breakers when specified on the data sheets or shown on the referenced
attachments to the material requisition. Lightning arresters shall be distribution class
metal-oxide type, intermediate class metal-oxide type or station class silicon-carbide type
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as specified, and shall have voltage ratings appropriate to the distribution system voltage
and grounding configuration.
4.7.11 All devices for breaker control and metering with communications capability shall be
factory wired to terminal blocks in a low voltage control compartment. The vendor shall
include all required end of line resistors etc.
4.7.12 Provide Windows based communications software and protocol translators for use with a
remote PC.
4.8 Control Wiring and Terminal Blocks
4.8.1 Internal control wiring shall be with flexible, stranded tinned copper conductors, with type
TBS or SIS insulation. Control wiring for 120 VAC or 125 VDC circuits shall be #14 AWG
and CT wiring shall be minimum #10 AWG. Communications wiring shall be #16 AWG
individually shielded twisted pairs.
4.8.2 Each wire shall be identified by a machine-printed heat-shrunk wire marker showing the
wire number at each end.
4.8.3 All field wiring entering the switchgear shall be terminated on Weidmuller WDU Wemid
type with type StB test plug sockets or equivalent. Terminal blocks shall be labelled on
both sides with machine printed markers. No more than two wires shall terminate at each
terminal.
4.8.4 Wiring between cells and hinged doors shall be bundled and be of required slack to
protect the wiring from any damage due to opening and closing the door through a 120
angle.
4.8.5 Control and secondary wiring shall be one continuous length from terminal to terminal.
Splicing will not be permitted.
STANDARD: 00-STD-EL-0009
Revision: 4
4.8.6 All unused relays or contacts, auxiliary spares and dry contracts for the owner’s use shall
be wired to accessible terminal blocks. A minimum 20% spare terminal blocks shall be
provided.
4.8.7 Current transformer circuits shall be furnished with dual compression type terminal blocks
having screw-type short-circuiting provisions. Current transformer secondary circuit
wiring shall be provided with non-insulated ring type lugs.
4.8.8 Grouped terminal blocks for all Owner's external connections shall be provided and
located in the main control cell of the switchgear assembly.
4.8.9 Test blocks shall be ABB FT-1 type and one test block shall be provided for each CT and
PT set. There shall be no equal.
4.8.10 Circuits to be disconnected at a shipping split shall be marked both on the wiring and on
the associated terminal blocks to ensure correct reconnection at the job site.
4.9 Equipment Identification
4.9.1 Lamacoid nameplates shall be installed on the overall switchgear line-up, individual cells,
door mounted components (both inside and outside) and all internal power and control
components, to allow easy identification of all devices. The nameplates shall state the
equipment or device number, description and voltage if applicable.
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4.9.2 Lamacoid nameplates shall be white with black letters, except for warning nameplates
which shall be red with white letters. Nameplate letter size shall be appropriate for the
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application.
4.9.3 Where trip and/or close isolation switches are specified, provide lamacoid identification
on the isolation switch of each trip and/or close device.
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STANDARD: 00-STD-EL-0009
Revision: 4
automatic transfer scheme is ready to operate and is located in the Tie Breaker cell.
5.2 Automatic Bus Transfer Logic
5.2.1 Bus Automatic Transfer Logic when Line #1 is taken out of service. The three
breakers are in their normal position with the main breakers closed and tie breaker open.
The initiating condition is a drop in Line #1 voltage of 15% or more lasting for at least 2
seconds, such as would occur on loss of the incoming line. If this occurs and the
following conditions have been met then automatic transfer is initiated:
a. Line #2 voltage remains at 90% or higher.
b. Bus #1 main breaker protective relaying has not caused a trip.
c. Ground faults are not present on both buses.
The Bus #1 main breaker is automatically opened, and once Bus #1 voltage has decayed
to 30% of normal voltage or lower, the tie breaker shall close thereby restoring power to
the Bus #1 side. This is known as an Open Transition Transfer.
5.2.2 Bus Automatic Transfer Logic when Line #2 is taken out of service. The three
breakers are in their normal position with the main breakers closed and tie breaker open.
The initiating condition is a drop in Line #2 voltage of 15% or more lasting for at least 2
seconds, such as would occur on loss of the incoming line. If this occurs and the
following conditions have been met then automatic transfer is initiated:
a. Line #1 voltage remains at 90% or higher.
b. Bus #2 main breaker protective relaying has not caused a trip.
c. Ground faults are not present on both buses.
STANDARD: 00-STD-EL-0009
Revision: 4
The Bus #2 main breaker is automatically opened, and once Bus #2 voltage has decayed
to 30% of normal voltage or lower, the tie breaker shall close thereby restoring power to
the Bus #2 side. This is known as an Open Transition Transfer.
5.2.3 Bus Manual Transfer Logic when Line #1 is to be taken out of service. The three
breakers are in their normal position with the main breakers closed and tie breaker open.
The operator selects Trip Line 1 on the three position Transfer Selector Switch. If the
Synch Check relay indicates that both Bus #1 and Bus #2 are synchronized and ground
faults are not present on both buses, the operator is able to close the tie breaker. Once
the tie breaker is closed, the Bus #1 main breaker automatically trips open. This type of
transfer is known as a Closed Transition Transfer as all three breakers are momentarily
closed. This has the advantage of ensuring that voltage is maintained on both buses
throughout the transfer to allow motors to continue to operate.
5.2.4 Bus Manual Transfer Logic when Line #2 is to be taken out of service. The three
breakers are in their normal position with the main breakers closed and tie breaker open.
The operator selects Trip Line 2 on the three position Transfer Selector Switch. If the
Synch Check relay indicates that both Bus #1 and Bus #2 are synchronized and ground
faults are not present on both buses, the operator is able to close the tie breaker. Once
the tie breaker is closed, the Bus #2 main breaker automatically trips open. This type of
transfer is known as a Closed Transition Transfer as all three breakers are momentarily
closed. This has the advantage of ensuring that voltage is maintained on both buses
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throughout the transfer to allow motors to continue to operate.
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5.2.5 Bus Manual Transfer Logic when Line #1 returns to service. The Bus #1 main
breaker is open and the Bus #2 and tie breakers are closed. The operator now wishes to
return to the normal operating position. The three position Transfer Selector Switch is
first set to Trip Tie. The operator can then close the Bus #1 main breaker if no
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transformer or bus fault conditions are present and the two buses are synchronized.
Once this breaker closes, the tie breaker will trip open, thereby completing a Closed
Transition Transfer.
5.2.6 Bus Manual Transfer Logic when Line #2 returns to service. The Bus #2 main
breaker is open and the Bus #1 and tie breakers are closed. The operator now wishes to
return to the normal operating position. The three position Transfer Selector Switch is
first set to Trip Tie. The operator can then close the Bus #2 main breaker if no
transformer or bus fault conditions are present and the two buses are synchronized.
Once this breaker closes, the tie breaker will trip open, thereby completing a Closed
Transition Transfer.
6.0 VENDOR TESTING AND SHIPPING REQUIREMENTS
6.1 Witness Testing
6.1.1 When specified, the vendor shall make allowances to have the switchgear testing
witnessed by Owner or Owner’s representative.
6.1.2 The vendor shall notify the Owner or Owner’s representative in writing at least two weeks
in advance that the switchgear is ready for witness testing.
6.2 Required Inspections and Tests
6.2.1 The switchgear shall be visually inspected to ensure that all specified circuit breakers,
relays, pilot lights, switches, nametags and other components are present.
6.2.2 All circuit breakers shall be racked in and out to ensure that bus stabs line up and to
ensure that there is no binding.
STANDARD: 00-STD-EL-0009
Revision: 4
6.2.3 All auxiliary devices including meters, pilot lights, pushbuttons and selector switches shall
be functionally checked for correct operation.
6.2.4 The Automatic Bus Transfer System shall be functionally checked in accordance with
Appendix A, Secondary Selective Automatic Transfer System Test.
6.2.5 Communications wiring to all devices shall be confirmed by establishing communications
via a laptop PC utilizing the standard software for each device type.
6.3 Shipping, Handling and Storage Requirements
6.3.1 Each shipping section shall be furnished with removable lifting lugs or eyes, and
removable steel channel base plates which shall permit using pipe rollers or dollies
without damaging the frame steel of the equipment. The switchgear shall be protected
for weatherproof outdoor storage.
6.3.2 Each power circuit breaker shall be individually crated and tagged with its proper unit
(location) number and the breaker tag number if shipped separately.
6.3.3 Relays shall be shipped installed in the stationary structures and shall be securely
blocked and braced to prevent damage during shipment.
6.3.4 Each shipping section of stationary structures shall be provided with a permanently
attached, readily visible, identification tag bearing the equipment number of the assembly
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of which it is a part.
6.3.5 One set of installation, operating, and maintenance instructions and certified test reports
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shall be shipped with the switchgear.
6.3.6 Also refer to CNRL Standard 00-STD-EL-0027 “Packaged Equipment Electrical
Requirements” Section 29 for further shipping, handling and storage instructions.
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STANDARD: 00-STD-EL-0009
Revision: 4
00-STD-EL-0009
LOW VOLTAGE METAL ENCLOSED SWITCHGEAR
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APPENDIX A
SECONDARY SELECTIVE AUTOMATIC TRANSFER SYSTEM
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TESTS