Busduct PDF

Low Voltage Busway 24.
0-1
February 2016 Pow-R-Way III
Sheet 24 001
Low Voltage
Busway
Contents 22
Pow-R-Way III
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-2 23
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-2
Seismic Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-2
Construction Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-3 24
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-8
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-11
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-15
25
Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-16
Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-19 26
Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-21
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-23
Crosses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-24 27
Tap Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-25
Weatherheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-27
Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-28 28
Phase Transpositions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-28
Transformer Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-29 29
Transformer Throat Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-30
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-31
Meter Center Power Takeoff Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-32 30
Busway Connected Panelboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-34
Pow-R-Way III Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-35
Wall/Floor/Roof Flanges and End Closures . . . . . . . . . . . . . . . . . . . . . . 24.0-36 31
Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-37
Plug-in Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-39
Surge Protective Device (SPD) Plug-in Devices. . . . . . . . . . . . . . . . . . . . . 24.0-41
32
Power Takeoffs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-44
Receptacle Plug-in Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-45 33
Plug-in Device Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-46
Plug-in Device Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-48
Construction Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-50 34
Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-51
Final Field Fit Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0-52
Pow-R-Flex
35
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1-1
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1-3 36
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1-4
Specifications
See Eaton’s Product Specification Guide, available on CD or on the Web. 37
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
Section 16466 Section 26 25 00
38
39
40
41
42
43
Pow-R-Way III Busway Installation
CA08104001E For more information, visit: www.eaton.com/consultants

24.0-2 Low Voltage Busway
Pow-R-Way III February 2016
Sheet 24 002
General Description
22 General Description Table 24.0-1. Pow-R-Way Designations, See Figure 24.0-2

Available Conductor Including Grounding
Eaton’s Pow-R-Way III is a 600 V, totally enclosed, non- Configurations and Neutral Options
ventilated, sandwich bus design available with copper
23 bus bars in ratings from 225–5000 A or with aluminum 3WG
3WI
Three-phase, three-wire, 50% internal ground
Three-phase, three-wire, 50% isolated internal ground
bus bars from 225–4000 A. Pow-R-Way III is available in 3WH Three-phase, three-wire, 50% integral housing ground
outdoor feeder, indoor feeder, indoor plug-in and indoor 3WHG Three-phase, three-wire, 100% ground 1
24 sprinkler-proof configurations. All four types can be used 4WG Three-phase, four-wire, 50% internal ground, 100% neutral
interchangeably without adapters or special splice plates 4WI Three-phase, four-wire, 50% isolated internal ground, 100% neutral
provided they are of the same current and system rating. 4WH Three-phase, four-wire, 50% integral housing ground, 100% neutral
25 The short-circuit withstand ratings for plug-in busway are 4WHG Three-phase, four-wire, 100% ground 1, 100% neutral
equal to those of indoor and outdoor feeder busway. 4WNG Three-phase, four-wire, 50% internal ground, 200% neutral
4WNI Three-phase, four-wire, isolated internal ground, 200% neutral
26 Standards 4WNH Three-phase, four-wire, 50% integral housing ground, 200% neutral
4WNHG Three-phase, four-wire, 100% ground 1, 200% neutral
Pow-R-Way III meets the requirements of NEMA®, 1 100% ground consists of the 50% integral housing ground combined with
27 UL® 857, CSA® C22.2 No. 27-94, IEEE®, ANSI, IEC, CE a 50% internal ground bus.
and is manufactured in an ISO® 9001 certified facility.
Table 24.0-2. IEC 61439-6 Type Tests
IEC Standards
28 Pow-R-Way III busway is self certified for all ratings
IEC 439-6 Description
Subclause
and KEMA certified on select ratings to conform to the
following IEC Standards: EN 60439-1:1999+A1:2004, 10.2.2 Resistance to corrosion
29 EN 60439-2:2000-03, EN 60529. 10.2.3.1 Thermal stability
10.2.3.2 Resistance to abnormal heat and fire due to internal
KEMA Certification electric effects
30 Pow-R-Way III busway has been certified by KEMA for the 10.2.4 Resistance to ultra-violet (UV) radiation
10.2.5 Lifting
following IEC 439-2 subclauses: 10.2.6 Mechanical impact
31 Seismic Qualification
10.2.7 Marking
10.2.101 Ability to withstand mechanical loads
10.3 Degree of protection of enclosures
32 10.4 Creepage distances
10.5 Protection against electric shock and integrity
10.9 of protective circuits
Dielectric properties
33 10.10 Temperature-rise limits
10.11 Short-circuit withstand strength
Refer to Tab 1 for information on seismic qualification for this 5.101 Phase conductors characteristics / voltage drop
34 and other Eaton products.
Table 24.0-3. IEC 60529 IP Ratings
35 IEC 529
IP Rating
Busway
Type
IP2X Pow-R-Way III plug-in busway; plug-in outlet protects

36 against access to live parts
Pow-R-Way III indoor plug-in and feeder busway
IP40
IP54 Pow-R-Way III sprinkler-proof plug-in busway
Figure 24.0-1. Pow-R-Way III Joint Design
37 IP55
IP66
Pow-R-Way III outdoor feeder busway
Pow-R-Way III severe outdoor feeder busway
A A A Notes: Outdoor feeder and sprinkler-proof plug-in busway joints

38 B B B
require field-applied calk to meet above listed IP ratings.
C C C
N N Table 24.0-4. IEC 60529 Degrees of Protection
39 3-Phase, 3-Wire 3-Phase, 4-Wire 3-Phase, 4-Wire IEC 529 Description
with Housing Ground with Housing Ground with Housing Ground IP Rating
3WH and 100% Neutral 4WH and 200% Neutral 4WNH
IP40 Protection against access to hazardous parts with a wire
40 or solid foreign object 1 mm diameter. No protection
G G G against water.
A A A
B B B IP54 Protection against access to hazardous parts with a wire
41 C C C and dust shall not penetrate in quantity to interfere with
N N satisfactory operation or impair safety. Protects against
3-Phase, 3-Wire 3-Phase, 4-Wire 3-Phase, 4-Wire splashing water.
42 with 50% Internal or
Isolated Ground Bus
with 50% Internal or
Isolated Ground
with 50% Internal or
Isolated Ground
IP55 Protection against access to hazardous parts with a wire
and dust shall not penetrate in quantity to interfere with
3WG or 3WI Bus and 100% Neutral Bus and 200% Neutral
4WG or 4WI 4WNG or 4WNI satisfactory operation or impair safety. Protects against
water jets.
43
Figure 24.0-2. Conductor Configurations IP66 Protection against access to hazardous parts with a wire
and dust shall not penetrate in quantity to interfere with
satisfactory operation or impair safety. Protects against
powerful water jets.
For more information, visit: www.eaton.com/consultants CA08104001E

Low Voltage Busway 24.0-3
Sheet 24 003
Construction Details
Conductor/Insulation System Integral Ground

Construction Details, See Figure 24.0-3 The two-piece, extruded aluminum housing is designed, 22
manufactured and UL listed as a 50% integral ground path
Bus bars are fabricated from high strength, 99% conductivity (integral earth) and is fully fault rated. The system ground
copper or 57% conductivity aluminum. The joint edge of each continuity is maintained through each joint by the ground 23
busway conductor bar is beveled while the Pow-R-Bridge path end blocks, ground path plates and joint covers. The
conductor bars have full rounded edges. This makes for a aluminum joint covers are furnished with ground path
smooth and easy connection between the busway and contact surfaces on the inside of each end. When the covers 24
Pow-R-Bridge joint. The phase and neutral bars are insulated are installed, the contact surfaces are bolted directly to the
with Class B 130 °C epoxy insulation. The epoxy powder is ground path end blocks with four 3/8-16 1/2-inch (12.7 mm)
applied by an automated fluidized bed process to ensure hex bolts per cover. 25
uniform thickness. The epoxy powder is applied over the full
length of the preheated bar except for the joint and plug-in A highly visible label is furnished on each joint cover to alert
contact surfaces. After the powder has been fused to the bus the installer that the covers must be properly installed to 26
bar, the bars enter an oven to cure. This process ensures that maintain the ground path. The result is a 50% ground path
all of the epoxy powder cross links and hardens to the bus bar. that ensures ground continuity with very low resistance
characteristics. 27
Fluidized bed applied epoxy provides resistance to water
absorption and chemical erosion. Epoxy has outstanding Internal Ground Option
heat transfer characteristics and is ideally suited for sandwich Pow-R-Way III offers a 50% ground bus (copper or aluminum) 28
bus applications. The uniform thickness and smooth surface that is internal to the busway.
provided by epoxy ensures that the insulation will have no
cavities or voids and also provides excellent edge coverage Isolated Ground Option 29
to the bars. Epoxy has excellent dielectric strength, is flame To meet the growing demand for grounding isolation,
retardant and resists impacts that other Class B insulating Pow-R-Way III offers a 50% isolated ground bus that is
material could not withstand. insulated and internal to the busway. This option is available 30
for application to operations with heavy microprocessor-
Bus bars for plug-in applications have full-sized welded based loads or large computer installations where
conductor tabs at the contact location points of the plug-in grounding isolation is essential. 31
outlet. The tabs are of the same thickness as the conductor
bars. The plug-in conductor tabs extend into the plug-in
outlet, maintaining a true sandwich design throughout the 32
entire busway length.
The result is improved heat dissipation, better bracing and
elimination of the need to separate, or flare, the conductor
33
bars at the plug-in opening. Maintaining a true sandwich
design also eliminates potential pathways for the
propagation of flame, smoke and gas through the busway
34
housing, commonly referred to as the “chimney effect.”
Silver-plating is applied to all joint and contact surfaces after 35
the fluidized bed epoxy is applied. Aluminum bus bars are
silver-plated by the Alstan® 88C process. Copper bus bars are
plated with silver by a flashing process. The silver-plating of 36
the conductor tabs provides an extremely durable contact
surface for the spring loaded connections of bus plug stab
assemblies. 37
Housing Details, See Figure 24.0-3
Pow-R-Way III is constructed with a rugged two-piece 38
extruded aluminum housing. There are no seams or welds
across the top or bottom sides of the housing. The housing
is bolted along the bottom sides below the bus bars with high 39
tensile strength zinc-plated hardware. No fastening bolts or
screws penetrate the housing or enter the bus bar package.
40
Pow-R-Way III achieves the highest 6-cycle short-circuit Figure 24.0-3. Housing Assembly
withstand ratings available in the industry today. The non-
magnetic, all-aluminum housing provides for excellent heat 41
dissipation and a significant reduction in reactance and
magnetic flux leakage as compared to a steel or steel and
aluminum combination housing. The integrity and strength 42
of the housing ensures specifiers and users of a safe and
durable installation over a broad spectrum of industrial and
commercial applications. 43
A protective finish of ANSI 61, epoxy powder paint is applied
by an automated electrostatic process.

Sheet 24 004
200% Neutral Option, See Figure 24.0-4 UL Fire Stop System

22 Pow-R-Way III offers a fully rated, 200% neutral bus option for Pow-R-Way III busway may be used in UL listed through-
busway fed distribution systems with nonlinear loads. The penetration fire stop systems. Systems applicable to busway
additional neutral capacity prevents the overheating caused by (i.e., system number C-AJ-6002) are listed in the UL Fire
23 zero sequence harmonic currents. The Pow-R-Way III 200% Resistance Directory under “Through-Penetration Fire Stop
neutral is manufactured with a single 0.50-inch (12.7 mm) thick Systems” and have met the ASTEM E814 (UL 1479) criteria.
bus bar, which receives the same silver-plating and Class B,
24 130°C Epoxy insulation as the phase bars. For typical installations shown in Figure 24.0-5, the installing
contractor uses mineral wool batt and fire stop sealant. In
Power System Harmonics are generated by various types of riser applications, the system is used in combination with
25 nonlinear loads. A sinusoidal voltage applied to a nonlinear Pow-R-Way III vertical spring hangers and a floor flange. In
load will result in a non-sinusoidal current and waveform horizontal applications, the system is used in combination with
distortion. Loads that are switched or pulsed, such as two wall flanges, one on each side of the wall, and sealant.
26 rectifiers, thyristors and switch-mode power supplies,
Notes: This information is provided as a guideline for typical fire
are nonlinear. With the proliferation of electronics into
stop systems. Consult the fire stop system sealant manufacturer for
industrial, commercial and institutional applications, the UL file number and specific product information.
27 nonlinear loads have become a significant and critical
component of most modern distribution and control
systems. Examples of nonlinear loads are personal
28 computers, UPS systems, variable frequency motor Vertical
UL Listed Pow-R-Way III
controllers, electronic lighting ballasts, fax and copying Busway
Hanger
machines, medical test equipment and many other
29 microprocessor-based apparatus. T
Mounting Support
Nonlinear load currents typically are extremely high in (by Others) Floor
30 harmonic content. The harmonics create numerous problems
in electrical systems and equipment. Some harmonics are
negative sequence with 120° phase displacement (this means
31 the phase rotation is ACB instead of ABC). Positive sequence
Firestop Material
harmonics have 120° phase displacement, but are of the same Suggest 3m, Specified
rotation as the distribution system. Certain nonlinear loads Technologies, or Equivalent
32 cause odd triplen harmonics which are zero sequence with Floor Flange
12 Ga Steel
Manufacturer Fire Stop Products
—UL 1479 Listed
no phase displacement.
Floor Flange (Optional)
Balancing the phase load currents in a three-phase, four-wire
33 system will normally reduce neutral currents to zero
if load currents have an undistorted sinusoidal waveform.
However, because zero sequence harmonics are additive
34 and will not cancel each other in the neutral, the neutral
current can be as high as 1.73 times the phase current, even
with the phase currents perfectly balanced. This can result in Figure 24.0-5. Typical Installations of Pow-R-Way III in
35 overheated neutrals and lead to deterioration of equipment Fire Stop Systems
performance and a shortened equipment life cycle.
36 The Computer and Business Equipment Manufacturers
Association (CBEMA) recommends that neutrals be
oversized to at least 173% of the ampacity of the phase
37 conductors to prevent problems. Pow-R-Way III offers a fully
rated, 200% neutral bus option for busway fed distribution
systems with non-sinusoidal loads. The additional neutral
38 capacity prevents the overheating caused by high harmonic
neutral currents.
39
Pow-R-Way III, Three-Phase Four-Wire
with Housing Ground and 200% Neutral
40
Top
41
A
B
C
42 N
43
Figure 24.0-4. 200% Neutral Cross Section

Sheet 24 005
Pow-R-Bridge, See Figure 24.0-6

Pow-R-Way III joint connections are made with the Double-headed Bridge Joint Belleville Ground Path Plate 22
Torque-Indicating Pressure Plate Washer
Pow-R-Bridge joint package, which is installed on each Bolt (Bottom) (Top & Bottom) Ground Path
section of busway prior to shipment. A double-headed, End Block
torque-indicating bolt is provided to ensure that proper 130º Epoxy 23
1/4-20 flg. Insulation
installation torque is achieved. Fall-away instruction tags Head Hex Bolt on Bars
are furnished on the torque-indicating bolt heads to allow (4 per cover)
for visual inspection from a distance. When the proper
Bridge Joint
Retainer Screw
24
torque value is achieved, the top bolt head will shear off and
allow the tag to fall to the floor. Any joint that is improperly Ground
torqued will retain the highly visible (caution yellow) tag at Path Contact 25
Surface .375-16 flg.
the bolt head. Head Hex Bolt
(4 per Cover)
The Pow-R-Bridge can provide an adjustment of ±0.50 inch 26
Joint Cover
(12.7 mm) at each joint. Over adjustment is prevented by
High Strength
the joint covers, which will only allow a 0.50-inch (12.7 mm) Ground Path Captive Nut Ground
adjustment to be made and by stopping lances on the End Block
Glass Polyester
Insulators Retainer Path Label 27
conductor bars of the Pow-R-Bridge. The non-rotating design
of the Pow-R-Bridge maintains its configuration integrity Figure 24.0-6. Indoor Bridge Joint Features
when it has been removed from a section of busway. The 28
conductors and insulators will not displace or swivel,
making reinstallation of the Pow-R-Bridge quick and easy. Drain Gasketed Top
Gasketed Torque – Hole Plug Access Cover 29
Outdoor Pow-R-Bridge, See Figure 24.0-7 Bolt Access Cap
Joint connections for outdoor feeder busway are made with (Top & Bottom)
a weatherized version of the Pow-R-Bridge joint. Aluminum 30
water barriers, 1/16-inch (1.6 mm) thick, are provided across
the “T” and “T opposite” sides of both joint ends on each Gasketed
section of outdoor busway. Closed cell, neoprene gaskets
Cover Plate
31
are applied to the top of each water barrier and to the inside (L) Bridge Joint Retainer Screw
of the aluminum side access covers. The aluminum side
access covers overlap the top and bottom access covers and Belleville Water Barrier 32
bolt directly onto the end blocks. The outdoor Pow-R-Bridge Ground Washer
Path Contact
has the same ±0.50 inch (12.7 mm) adjustability and features Surface
Pressure Plate Ground Path
as the indoor unit and is UL listed.
Gasketed
(Top & Bottom) End Block 33
Rear Joint Captive Nut Pow-R-Bridge Joint
Table 24.0-5. Busway Pow-R-Bridge Joint Dimensions Cover Retainer
Gasketed
Ampere Rating Figure 24.0-8 Width Length
Double-Headed
Ground
Path Label
Front Joint 34
Configurations Cover
UL 857 IEC 439 Inches (mm) Inches (mm) Joint Torque Bolt
Copper
225 225 A 4.50 (114.3) 7.38 (187.5)
Ground Path
End Block
35
400 400 A 4.50 (114.3) 7.38 (187.5)
Closed Cell Gasketed
600 630 A 4.50 (114.3) 7.38 (187.5)
800 1000 A 4.50 (114.3) 7.38 (187.5)
Neoprene Gasket
Water Barrier
Cover Plate 36
1000 1200 A 5.12 (130.0) 7.38 (187.5)
1200 1400 A 5.62 (142.8) 7.38 (187.5) Drain
Gasketed Bottom Torque Bolt
1350 1550 A 6.12 (155.4) 7.38 (187.5) Access Cover Access Opening
Hole Plug
37
1600 1800 A 7.12 (180.9) 7.38 (187.5)
2000 2250 A 8.38 (212.9) 7.38 (187.5)
Figure 24.0-7. Outdoor Bridge Joint Features
2500 3000 B 10.88 (276.4) 7.38 (187.5) 38
3200 3800 C 15.88 (403.4) 7.38 (187.5)
4000 4500 C 18.38 (466.9) 7.38 (187.5) CL CL
5000 5800 D 23.41 (594.6) 7.38 (187.5)
L/2 L/2
39
Aluminum L CL L CL
225 — A 4.50 (114.3) 7.38 (187.5)

400 — A 4.50 (114.3) 7.38 (187.5)
W/2
W
W/2
W
40
600 — A 4.50 (114.3) 7.38 (187.5) Figure A Figure B
800 — A 5.62 (142.8) 7.38 (187.5) AL 225 – 1350 Ampere AL 1600 and 2000 Ampere
1000 — A 6.12 (155.4) 7.38 (187.5) CU 225 – 2000 Ampere
CL
CU 2500 Ampere
CL
41
1200 — A 7.12 (180.9) 7.38 (187.5)
1350 — A 8.38 (212.9) 7.38 (187.5) L/2
CL
L/2
CL
L L
1600
2000
—
—
B
B
9.12 (231.6)
10.88 (276.4)
7.38 (187.5)
7.38 (187.5)
42
W/2 W/2
2500 — C 18.38 (466.9) 7.38 (187.5) W W
3200
4000
—
—
D
D
19.88 (505.0)
23.41 (594.6)
7.38 (187.5)
7.38 (187.5)
Figure D
AL 3200 and 4000 Ampere
Figure C
AL 2500 Ampere
43
CU 5000 Ampere CU 3200 and 4000 Ampere
Figure 24.0-8. Pow-R-Bridge Joint

Sheet 24 006
Pow-R-Way III Feeder Busway, See Figure 24.0-9 and Table 24.0-6
22 ■ 225–5000 A copper CL CL
■ 225–4000 A aluminum
T T
23 Straight sections of feeder busway can be supplied in any
length, at 1/8-inch (3.2 mm) increments, from a 16.00-inch
(406.4 mm) minimum to a 10-foot (3048 mm) maximum. F Configuration A Top View F
24 Figure 24.0-9 illustrates the configuration of feeder busway 1 Bar Per Phase
and Pow-R-Bridge for the available ampere ratings. See
Table 24.0-6 below for reference to the proper configuration.
25 CL CL
Table 24.0-6. Feeder Busway Configuration
Ampere Rating Figure 24.0-9
26 UL 857 IEC 439 Configuration
T T
Cu Al Cu
27 225 225 225 A

400 400 400 A F F
Configuration B Top View
600 600 630 A
1 Bar Per Phase
28 800 800 1000 A
1000 1000 1200 A
1200 1200 1400 A CL CL
29 1350
1600
1350
—
1550
1800
A
A
2000 — 2250 A
30 —
2500
1600
2000
—
3000
B
B
3200 — 3800 C T T
31 4000
—
2500
3200
4500
—
C
D
F Configuration C Top View F
5000 4000 5800 D 2 Bars Per Phase
32 Each section will include one, factory installed, Pow-R-Bridge
mounted to the left end of the busway (with the “T” to CL CL
the top, when viewing the bus from the “F” side). Each
33 Pow-R-Bridge will have a “T” label that must always
match the “T” orientation of the busway.
34
35
T T
36
F F
Configuration D Top View
2 Bars Per Phase
37
CL CL
16.00 Minimum
38 (406.4)
T T
F F
39
40 Front View
Figure 24.0-9. Feeder Busway

41
42
43

Sheet 24 007
Pow-R-Way III Plug-in Busway, See Figure 24.0-10 and

Tables 24.0-7 and 24.0-8 CL 12.00 24.00 Spacing 12.00 CL 22
(304.8) (609.6) (304.8)
■ 225–5000 A copper CL CL
T T
23
Straight sections of plug-in busway are made only in
24.00-inch (609.6 mm) incremental lengths with a
Configuration A Top View
maximum length of 10 feet (3 m). Figure 24.0-10 depicts F
1 Bar Per Phase
F
24
the configuration of plug-in busway and Pow-R-Bridge
for the available ampere ratings. See Table 24.0-7 below CL
12.00 CL
24.00 Spacing CL 12.00 CL
for reference to the proper configuration. (304.8) (609.6) (304.8) 25

Table 24.0-7. Configuration
Ampere Rating Figure 24.0-10
Configuration
T T
26
UL 857 IEC 439
Cu Al Cu
F Configuration B Top View
1 Bar Per Phase
F 27
225 225 225 A
400 400 400 A CL 12.00 24.00 Spacing 12.00 CL
600 630 630 A
800 800 1000 A
(304.8)
CL
(609.6)
CL
(304.8)
28
1000 1000 1200 A
1200 1200 1400 A
1350 1350 1550 A
29
1600 — 1800 A
T T
2000 — 2250 A
— 1600 — B F
30
Configuration C Top View F
2500 2000 3000 B
3200 — 3800 C 2 Bars Per Phase
4000 2500 4500 C CL

12.00
CL C
24.00 Spacing L 12.00
31
— 3200 — D (304.8) (609.6) (304.8)
5000 4000 5800 D
32
Table 24.0-8 below illustrates the quantity of plug-in
openings per side that are available per standard section.
Table 24.0-8. Number of Plug-in Openings
33
Duct Length Number of Plug-In Openings
Inches mm Front Back T T 34
24.00 609.6 1 1
48.00 1219.2 2 2 F F
72.00 1828.8 3 3 Configuration D Top View
2 Bars Per Phase
35
96.00 2438.4 4 4
120.00 3048.0 5 5 CL
12.00 24.00 Spacing 12.00
(304.8)
CL
(609.6)
CL
(304.8) 36
Each section will include one, factory installed, Pow-R-Bridge T T
mounted to the left end of the busway (with the “T” label F F
to the top, when viewing the bus from the “F” side). Each 37
Pow-R-Bridge will have a “T” label that must always match
the “T” orientation of the busway. Front View
38
Plug-in Outlet
Figure 24.0-10. Plug-In Busway
The plug-in outlet and cover are made from a durable, high
strength, polycarbonate material that is rated as Class B, 39
130°C, insulation. The plug-in cover is designed to protect High Strength Fingersafe
Cover Can Be Hinged
the contact surfaces and prevent the entry of dirt, dust or Polycarbonate Plug-in
moisture. The cover has a positive screw close feature that
on Either Side Hinge
Pins
Class B 130ºC Opening 40
prohibits the opening of the cover without the use of a tool.
The cover is also utility “leadlock” sealable.
A
G 41
As a countermeasure to the effects of thermal expansion and
mechanical vibration, the plug-in outlet is secured to the B
C
busway housing with high tensile strength locking hardware. 42
N
Leadlock
Positive
Screw Close
43
Sealable
Feature
Figure 24.0-11. Plug-In Outlet Cover

Sheet 24 008
Electrical Data
22 Electrical Data Table 24.0-11. Resistance, Reactance and Impedance—Copper

Milliohms per 100 feet (30.5 m)
Table 24.0-9. Short-Circuit Rating Line-to-Neutral Copper Plug-in and Feeder Busway
UL 857 6-Cycle rms Symmetrical Maximum Class L Fuse UL 857 Resistance Reactance Impedance
23 Ampere Short-Circuit Rating Needed to Achieve Ampere Rating R X Z
Rating 6-Cycle rms Series Rating
225 2.30 1.20 2.59
Plug-In Feeder 100 kA 200 kA
24 Aluminum
400
600
2.30
2.30
1.20
1.20
2.59
2.59
225 85,000 85,000 2000 1200 800 2.30 1.20 2.59
1000 1.67 0.95 1.93
25 400
600
85,000
85,000
85,000
85,000
2000
2000
1200
1200 1200 1.39 0.78 1.60
800 100,000 100,000 — 2500 1350 1.20 0.66 1.37
1000 100,000 100,000 — 2500 1600 0.94 0.50 1.07
26 1200 125,000 125,000 — 2500 2000 0.76 0.39 0.85
1350 150,000 150,000 — 4000 2500 0.55 0.26 0.61
1600 150,000 150,000 — 4000 3200 0.47 0.31 0.57
27 2000 150,000 150,000 — 4000 4000 0.38 0.24 0.45
5000 0.27 0.16 0.32
2500 200,000 200,000 — —
3200 200,000 200,000 — —
28 4000 200,000 200,000 — — Table 24.0-12. Resistance Values for Integral Housing Ground (Only)
Copper Milliohms Per 100 Feet (30.5 m)
225 85,000 85,000 2000 1600 UL 857 Aluminum Phase Copper Phase
29 400 85,000 85,000 2000 1600 Ampere Rating Conductors Conductors
600 85,000 85,000 2000 1600
225 1.04 1.04
800 85,000 85,000 2000 1600 400 1.04 1.04
30 1000 100,000 100,000 — 3000 600 1.04 1.04
1200 100,000 100,000 — 3000
800 0.95 1.04
1350 100,000 100,000 — 3000 1000 0.92 0.99
31 1600 125,000 125,000 — 3000 1200 0.85 0.95
2000 150,000 150,000 — 4000
1350 0.72 0.92
2500 150,000 150,000 — 4000 1600 0.68 0.85
32 3200
4000
200,000
200,000
200,000
200,000
—
—
—
—
2000 0.61 0.72
5000 200,000 200,000 — — 2500 0.36 0.61

3200 0.34 0.43
33 Table 24.0-10. Resistance, Reactance and Impedance—Aluminum
4000 0.30 0.36
5000 — 0.30
Milliohms per 100 feet (30.5 m)
34 Line-to-Neutral Aluminum Plug-in and Feeder Busway Derating Chart for Higher Ambient Temperatures
UL 857 Resistance Reactance Impedance Pow-R-Way III busway may be operated continuously at its
Ampere Rating R X Z assigned ratings without exceeding the maximum hot spot
35 225 4.38 1.17 4.54 temperature rise of 55 °C, provided the ambient temperature
400 4.38 1.17 4.54 does not exceed 55 °C. For higher ambient temperatures,
600 4.38 1.17 4.54 the ratings should be reduced by applying the appropriate
36 800 2.67 0.99 2.84 multiplier shown in the following chart.
1000 2.29 0.84 2.44
1200 1.76 0.64 1.87 Table 24.0-13. Higher Ambient Temperature Multipliers
37 1350 1.39 0.49 1.47 Ambient Multiplier
1600 1.25 0.43 1.32 Temperature °C
2000 1.01 0.34 1.07
55 1.00
38 2500
3200
0.71
0.62
0.27
0.24
0.76
0.67
60 0.95
65 0.90
4000 0.50 0.19 0.54
70 0.85
39 75 0.80
80 0.74
85 0.68
40
41
42
43

Sheet 24 009
Electrical Data
Line-to-Line Voltage Drop

The table below gives average three-phase voltage drop 22
per 100 ft (30.5 m) at rated current and varying power factor.
Line-to-neutral voltage drop is obtained by multiplying the
line value by 0.577. 23
Table 24.0-14. Line-to-Line Voltage Drop
UL 857 Percent Power Factor 24
Ampere Rating 0 10 20 30 40 50 60 70 80 90 100
Copper 25
225 0.47 0.55 0.62 0.68 0.75 0.80 0.85 0.89 0.91 0.92 0.80
400 0.83 0.97 1.10 1.23 1.34 1.44 1.53 1.60 1.65 1.65 1.45
600 1.25 1.47 1.67 1.87 2.05 2.21 2.35 2.47 2.54 2.56 2.26
26
800 1.66 1.97 2.26 2.53 2.79 3.03 3.24 3.40 3.52 3.57 3.18
1000 1.64 1.93 2.19 2.43 2.66 2.88 3.06 3.19 3.29 3.31 2.90
1200 1.61 1.90 2.16 2.41 2.64 2.85 3.03 3.17 3.27 3.29 2.90
1350 1.54 1.81 2.07 2.31 2.53 2.74 2.92 3.06 3.16 3.18 2.81
27
1600 1.39 1.65 1.89 2.11 2.32 2.52 2.68 2.82 2.91 2.95 2.62
2000 1.34 1.60 1.84 2.07 2.28 2.48 2.65 2.79 2.89 2.93 2.62
2500 1.15 1.39 1.61 1.82 2.01 2.20 2.36 2.49 2.59 2.64 2.39
28
3200 1.61 1.85 2.07 2.27 2.46 2.63 2.76 2.86 2.92 2.89 2.46
4000 1.67 1.92 2.16 2.38 2.58 2.76 2.91 3.02 3.08 3.07 2.62
5000 1.43 1.66 1.88 2.08 2.27 2.44 2.58 2.69 2.76 2.76 2.39 29
Aluminum
225 0.46 0.61 0.76 0.90 1.03 1.17 1.29 1.40 1.50 1.58 1.54
400 0.81 1.09 1.36 1.62 1.87 2.11 2.34 2.55 2.74 2.88 2.81 30
600 1.21 1.66 2.10 2.52 2.93 3.33 3.70 4.04 4.35 4.61 4.55
800 1.37 1.73 2.08 2.41 2.73 3.03 3.31 3.55 3.76 3.90 3.69
1000 1.45 1.84 2.21 2.57 2.91 3.24 3.54 3.80 4.03 4.18 3.98 31
1200 1.33 1.69 2.03 2.36 2.68 2.98 3.25 3.50 3.70 3.85 3.65
1350 1.15 1.47 1.78 2.07 2.36 2.62 2.87 3.09 3.28 3.41 3.25
1600 1.20 1.55 1.87 2.19 2.49 2.78 3.04 3.28 3.48 3.63 3.46 32
2000 1.18 1.25 1.86 2.18 2.48 2.78 3.05 3.29 3.51 3.66 3.51
2500 1.19 1.49 1.78 2.05 2.32 2.57 2.80 2.99 3.16 3.27 3.07
3200 1.26 1.58 1.88 2.17 2.45 2.71 2.96 3.16 3.34 3.46 3.25 33
4000 1.31 1.66 1.99 2.30 2.61 2.89 3.16 3.39 3.59 3.72 3.52
Notes: 34
Voltage Drop = E3 I (R cos ø + X sin ø) Volts/100 ft (30.5 m)—concen-
trated load, where cos ø = power factor.
For plug-in distributed loads, divide the voltage drop by 2. See IEEE 35
Standard 141-13-8.3.
Actual voltage drop for loads less than full rated current and different
lengths may be calculated by multiplying the values from 36
Table 24.0-14 by (actual/rated current) x (actual length/100 ft [30.5 m]).
37
38
39
40
41
42
43

Sheet 24 010
Electrical Data
IEC Electrical Data Housing Ground vs. Internal Ground

22 Table 24.0-15. IEC 439-2 Ratings—Copper Eaton’s Pow-R-Way III busway offers a variety of grounding
IEC 439 1-Second rms Micro-Ohms Per Meter options. Two of which are 50% integral housing ground and
23 Ampere
Rating
Symmetrical Short- Resistance Reactance
Circuit Rating
Impedance
50% internal ground.
R X Z
The 50% internal ground option has a separate ground
225 35,000 80.80 27.00 85.20 conductor internal to the housing, which is rated 50% of
24 400 35,000 80.80 27.00 85.20 the phase conductor.
630 35,000 80.80 27.00 85.20
800 35,000 80.80 27.00 85.20
The integral housing ground is where the extruded aluminum
25 1000 35,000 80.80 27.00 85.20 housing is used as the ground path and no internal ground
1200 55,000 63.40 22.30 67.20 conductor is provided. The housing is UL listed as a 50%
1400 65,000 50.80 22.60 55.60 integral ground path. This type of ground path is as
26 1550 70,000 39.70 26.90 48.00 effective of a ground conductor as an internal ground bar.
1800 80,000 29.40 22.90 37.30 Table 24.0-17 shows a cross-sectional comparison between
2250 85,000 26.20 11.60 28.80 the aluminum housing and internal ground bar. The integral
27 3000 100,000 17.80 9.12 20.00 housing ground provides a larger ground path, which is over
3800 120,000 13.90 10.30 17.30 100% of the cross-sectional area of the phase conductors.
4500 120,000 13.10 7.05 14.90 Figure 24.0-12 illustrates the difference between the two
28 5800 120,000 9.11 5.00 10.40 grounding options.
Table 24.0-16. Line-to-Line Voltage Drop (MV Per Meter)—Copper Table 24.0-17. Housing Ground vs. Internal Ground Comparison
29 IEC 439 Percent Power Factor Ampere Bar Size Bar Per Cross-Sectional
Ampere Rating In Inches Phase Area (sq-in)
50 60 70 80 90 100
Rating UL 857 IEC 439 Internal Housing
30 225 26.23 27.87 29.18 29.84 30.16 26.23 Cu Al Cu Ground Ground
400 47.21 50.16 52.46 54.10 54.10 47.54
630 72.46 77.05 80.98 83.28 83.97 74.10 225 225 225 0.125 x 1.63 1 0.20 2.37
31 800 99.34 106.23 111.48 115.41 117.05 104.26
400
600 —
400 400
630
0.125 x 1.63
0.125 x 1.63
1
1
0.20
0.20
2.48
2.48
1000 94.43 100.59 104.59 107.87 108.52 95.08
1200 94.43 100.59 104.59 107.87 108.52 95.08 800 630 1000 0.125 x 1.63 1 0.20 2.48
1000 — 1200 0.125 x 2.25 1 0.28 2.54
32 1400 93.44 99.34 103.93 107.21 107.87 95.08 1200 800 1200 0.125 x 2.75 1 0.34 2.69
1550 89.84 95.74 100.33 103.74 104.26 92.13
1800 82.62 87.87 92.46 95.41 96.72 85.90 1350 1000 1550 0.125 x 3.25 1 0.41 2.83
1600 1200 1600 0.125 x 4.25 1 0.53 3.11
33 2250 81.31 86.89 91.74 94.75 96.07 85.90 2000 1350 2250 0.125 x 5.50 1 0.69 3.46
3000 72.13 77.38 81.64 84.92 86.56 78.36
3800 86.23 90.49 93.77 95.74 94.75 80.66 — 1600 — 0.125 x 6.25 1 0.78 3.68
2500 2000 3000 0.125 x 8.00 1 1.00 4.17
34 4500 90.49 95.41 99.21 100.98 100.66 85.90 3200 — 3200 0.125 x 4.25 2 1.06 6.22
5800 80.00 84.59 88.20 90.62 90.49 78.36
4000 2500 4500 0.125 x 5.50 2 1.38 6.92
— 3200 — 0.125 x 6.25 2 1.56 7.36
Notes:
35 5000 4000 5800 0.125 x 8.00 2 2.00 8.34
For plug-in distributed loads, divide the voltage drop by 2.
Actual voltage drop for loads less than full rated current and
36 different lengths may be calculated by multiplying the values from
Table 24.0-16 by (actual/rated current) x (actual length/100 ft [30.5m]).
37 Integral Housing Ground
38 Internal Ground Bar
39
40
Figure 24.0-12. Housing Ground vs. Internal Ground
41
42
43

Sheet 24 011
Physical Data
Physical Data 22
Dimensions—Bus Bar and Housing
Table 24.0-18. Three-Wire with No Neutral
23
Ampere Rating Phase Bar Size Bar Conductor Configuration and Housing Size (Width x Height) Inches (mm)
UL 857 IEC 439 (Depth and Width) Per 50% Integral 50% Internal 50% Internal Figure 24.0-15 2
Inches (mm) Phase Housing Ground 3WH
Cu Al Cu Ground Bus 3WHG 1 Isolated Ground 3WI Configuration 24
225 225 225 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A
400 400 400 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A
600 — 630 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A 25
800 600 1000 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A
1000 — 1200 0.25 x 2.25 (6.4 x 57.2) 1 5.38 x 4.38 (136.7 x 111.3) 5.38 x 4.50 (136.7 x 114.3) 5.38 x 4.55 (136.7 x 115.6) A
1200 800 1400 0.25 x 2.75 (6.4 x 69.9) 1 5.88 x 4.38 (149.3 x 111.3) 5.88 x 4.50 (149.3 x 114.3) 5.88 x 4.55 (149.3 x 115.6) A 26
1350 1000 1550 0.25 x 3.25 (6.4 x 82.6) 1 6.38 x 4.38 (162.1 x 111.3) 6.38 x 4.50 (162.1 x 114.3) 6.38 x 4.55 (162.1 x 115.6) A
1600 1200 1800 0.25 x 4.25 (6.4 x 108.0) 1 7.38 x 4.38 (187.5 x 111.3) 7.38 x 4.50 (187.5 x 114.3) 7.38 x 4.55 (187.5 x 115.6) A
2000 1350 2250 0.25 x 5.50 (6.4 x 139.7) 1 8.64 x 4.38 (219.5 x 111.3) 8.64 x 4.50 (219.5 x 114.3) 8.64 x 4.55 (219.5 x 115.6) A 27
— 1600 — 0.25 x 6.25 (6.4 x 158.8) 1 9.40 x 4.38 (238.8 x 111.3) 9.40 x 4.50 (238.8 x 114.3) 9.40 x 4.55 (238.8 x 115.6) A
2500 2000 3000 0.25 x 8.00 (6.4 x 203.2) 1 11.17 x 4.38 (283.7 x 111.3) 11.17 x 4.50 (283.7 x 114.3) 11.17 x 4.55 (283.7 x 115.6) A
3200 — 3800 0.25 x 4.25 (6.4 x 108.0) 2 16.14 x 4.38 (410.0 x 111.3) 16.14 x 4.50 (410.0 x 114.3) 16.14 x 4.55 (410.0 x 115.6) B 28
4000 2500 4500 0.25 x 5.50 (6.4 x 139.7) 2 18.64 x 4.38 (473.5 x 111.3) 18.64 x 4.50 (473.5 x 114.3) 18.64 x 4.55 (473.5 x 115.6) B
— 3200 — 0.25 x 6.25 (6.4 x 158.8) 2 20.16 x 4.38 (512.1 x 111.3) 20.16 x 4.50 (512.1 x 114.3) 20.16 x 4.55 (512.1 x 115.6) B
5000 4000 5800 0.25 x 8.00 (6.4 x 203.2) 2 23.70 x 4.38 (602.0 x 111.3) 23.70 x 4.50 (602.0 x 114.3) 23.70 x 4.55 (602.0 x 115.6) B 29
1 100% ground available with same dimensions that use 50% internal ground and 50% internal housing ground.
2 Refer to Figure 24.0-13 on Page 24.0-12 for configuration A and B.
30
Table 24.0-19. Four-Wire with 100% Neutral
Ampere Rating Phase Bar Size Bar Conductor Configuration and Housing Size (Width x Height) Inches (mm)
UL 857 IEC 439 (Depth and Width) Per 50% Integral 50% Internal 50% Internal Figure 24.0-15 4 31
Inches (mm) Phase Housing Ground 4WH Ground Bus 4WHG 3 Isolated Ground 4WI Configuration
Cu Al Cu
225 225 225 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A 32
400 400 400 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A
600 — 630 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A
800 600 1000 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.38 (120.7 x 111.3) 4.75 x 4.50 (120.7 x 114.3) 4.75 x 4.55 (120.7 x 115.6) A 33
1000 — 1200 0.25 x 2.25 (6.4 x 57.2) 1 5.38 x 4.38 (136.7 x 111.3) 5.38 x 4.50 (136.7 x 114.3) 5.38 x 4.55 (136.7 x 115.6) A
1200 800 1400 0.25 x 2.75 (6.4 x 69.9) 1 5.88 x 4.38 (149.3 x 111.3) 5.88 x 4.50 (149.3 x 114.3) 5.88 x 4.55 (149.3 x 115.6) A
1350 1000 1550 0.25 x 3.25 (6.4 x 82.6) 1 6.38 x 4.38 (162.1 x 111.3) 6.38 x 4.50 (162.1 x 114.3) 6.38 x 4.55 (162.1 x 115.6) A 34
1600 1200 1800 0.25 x 4.25 (6.4 x 108.0) 1 7.38 x 4.38 (187.5 x 111.3) 7.38 x 4.50 (187.5 x 114.3) 7.38 x 4.55 (187.5 x 115.6) A
2000 1350 2250 0.25 x 5.50 (6.4 x 139.7) 1 8.64 x 4.38 (219.5 x 111.3) 8.64 x 4.50 (219.5 x 114.3) 8.64 x 4.55 (219.5 x 115.6) A
—
2500
1600
2000
—
3000
0.25 x 6.25 (6.4 x 158.8) 1
0.25 x 8.00 (6.4 x 203.2) 1
9.40 x 4.38 (238.8 x 111.3)
11.17 x 4.38 (283.7 x 111.3)
9.40 x 4.50 (238.8 x 114.3)
11.17 x 4.50 (283.7 x 114.3)
9.40 x 4.55 (238.8 x 115.6)
11.17 x 4.55 (283.7 x 115.6)
A
A
35
3200 — 3800 0.25 x 4.25 (6.4 x 108.0) 2 16.14 x 4.38 (410.0 x 111.3) 16.14 x 4.50 (410.0 x 114.3) 16.14 x 4.55 (410.0 x 115.6) B
4000
—
2500
3200
4500
—
0.25 x 5.50 (6.4 x 139.7) 2
0.25 x 6.25 (6.4 x 158.8) 2
18.64 x 4.38 (473.5 x 111.3)
20.16 x 4.38 (512.1 x 111.3)
18.64 x 4.50 (473.5 x 114.3)
20.16 x 4.50 (512.1 x 114.3)
18.64 x 4.55 (473.5 x 115.6)
20.16 x 4.55 (512.1 x 115.6)
B
B
36
5000 4000 5800 0.25 x 8.00 (6.4 x 203.2) 2 23.70 x 4.38 (602.0 x 111.3) 23.70 x 4.50 (602.0 x 114.3) 23.70 x 4.55 (602.0 x 115.6) B
3 100% ground available with same dimensions that use 50% internal ground and 50% internal housing ground.
4 Refer to Figure 24.0-13 on Page 24.0-12 for configuration A and B.
37
38
39
40
41
42
43

Sheet 24 012
Physical Data
Dimensions—Bus Bar and Housing (Continued)

22 Table 24.0-20. Four-Wire with 200% Neutral
Ampere Rating Phase Bar Size (Depth Bar Conductor Configuration and Housing Size (Width x Height) Inches (mm)
23 UL 857 IEC 439 and Width) 1 Per 50% Integral 50% Internal 50% Internal Figure 24.0-15 3
Inches (mm) Phase Housing Ground 4WH Ground Bus 4WHG 2 Isolated Ground 4WI Configuration
Cu Al Cu
225 225 225 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.92 (120.7 x 125.0) 4.75 x 5.05 (120.7 x 128.2) 4.75 x 5.10 (120.7 x 129.5) A
24 400 400 400 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.92 (120.7 x 125.0) 4.75 x 5.05 (120.7 x 128.2) 4.75 x 5.10 (120.7 x 129.5) A
600 — 630 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.92 (120.7 x 125.0) 4.75 x 5.05 (120.7 x 128.2) 4.75 x 5.10 (120.7 x 129.5) A
800 600 1000 0.25 x 1.62 (6.4 x 41.1) 1 4.75 x 4.92 (120.7 x 125.0) 4.75 x 5.05 (120.7 x 128.2) 4.75 x 5.10 (120.7 x 129.5) A
25 1000 — 1200 0.25 x 2.25 (6.4 x 57.2) 1 5.38 x 4.92 (136.7 x 125.0) 5.38 x 5.05 (136.7 x 128.2) 5.38 x 5.10 (136.7 x 129.5) A
1200 800 1400 0.25 x 2.75 (6.4 x 69.9) 1 5.88 x 4.92 (149.3 x 125.0) 5.88 x 5.05 (149.3 x 128.2) 5.88 x 5.10 (149.3 x 129.5) A
1350 1000 1550 0.25 x 3.25 (6.4 x 82.6) 1 6.38 x 4.92 (162.1 x 125.0) 6.38 x 5.05 (162.1 x 128.2) 6.38 x 5.10 (162.1 x 129.5) A
26 1600 1200 1800 0.25 x 4.25 (6.4 x 108.0) 1 7.38 x 4.92 (187.5 x 125.0) 7.38 x 5.05 (187.5 x 128.2) 7.38 x 5.10 (187.5 x 129.5) A
2000 1350 2250 0.25 x 5.50 (6.4 x 139.7) 1 8.64 x 4.92 (219.5 x 125.0) 8.64 x 5.05 (219.5 x 128.2) 8.64 x 5.10 (219.5 x 129.5) A
— 1600 — 0.25 x 6.25 (6.4 x 158.8) 1 9.40 x 4.92 (238.8 x 125.0) 9.40 x 5.05 (238.8 x 128.2) 9.40 x 5.10 (238.8 x 129.5) A
27 2500 2000 3000 0.25 x 8.00 (6.4 x 203.2) 1 11.17 x 4.92 (283.7 x 125.0) 11.17 x 5.05 (283.7 x 128.2) 11.17 x 5.10 (283.7 x 129.5) A
3200 — 3800 0.25 x 4.25 (6.4 x 108.0) 2 16.14 x 4.92 (410.0 x 125.0) 16.14 x 5.05 (410.0 x 128.2) 16.14 x 5.10 (410.0 x 129.5) B
4000 2500 4500 0.25 x 5.50 (6.4 x 139.7) 2 18.64 x 4.92 (473.5 x 125.0) 18.64 x 5.05 (473.5 x 128.2) 18.64 x 5.10 (473.5 x 129.5) B
28 — 3200 — 0.25 x 6.25 (6.4 x 158.8) 2 20.16 x 4.92 (512.1 x 125.0) 20.16 x 5.05 (512.1 x 128.2) 20.16 x 5.10 (512.1 x 129.5) B
5000 4000 5800 0.25 x 8.00 (6.4 x 203.2) 2 23.70 x 4.92 (602.0 x 125.0) 23.70 x 5.05 (602.0 x 128.2) 23.70 x 5.10 (602.0 x 129.5) B
1 Neutral bar is 0.5 (12.7) x Width shown.
29 2
3
100% ground available with same dimensions that use 50% internal ground and 50% integral housing ground.
Refer to Figure 24.0-13 for Configuration A and B.
30
Width Width
31
32
A
B A A
Height C
Height
B
C
B
C
33
N
N N
34
Configuration A
Configuration B
35
225 to 2000 Ampere Aluminum 2500 to 4000 Ampere Aluminum
225 to 2500 Ampere Copper 3200 to 5000 Ampere Copper
36
Figure 24.0-13. Pow-R-Way III Cross-Section Dimensions
37
38
39
40
41
42
43

Sheet 24 013
Physical Data
Weights
Table 24.0-21. Weight (lb ft) and Current Density (Amperes/in2)
22
Ampere Current Density Weight—Including Integral Housing Ground
Rating Amperes/In2 (lb ft) 23
UL 857 IEC 439 UL 857 IEC 439 Three-Wire Four-Wire Four-Wire Add for Internal
100% Neutral 200% Neutral Ground
Cu Al Cu Cu Al Cu Cu Al Cu Al Cu Al Cu Al 24
225 225 225 554 554 554 8 5 10 6 11 7 0.78 0.23
400 400 400 985 985 985 8 5 10 6 11 7 0.78 0.23
600 — 630 1477 — 1477 8 — 10 — 11 — 0.78 — 25
800 600 1000 1969 1477 2469 8 5 10 6 11 7 0.78 0.23
1000 1000 1200 1778 — 2133 10 — 12 — 14 — 1.08 —
1200 800 1400 1745 1164 2036 12 6 15 7 17 8 1.33 0.40 26
1350 1000 1550 1662 1231 1908 14 7 17 8 20 9 1.57 0.47
1600 1200 1800 1506 1129 1694 17 8 21 10 25 11 2.05 0.62
2000 1350 2250 1455 982 1636 23 11 28 12 33 13 2.66 0.80 27
— 1600 — — 1024 — — 12 — 13 — 15 — 0.91
2500 2000 3000 1250 1000 1500 29 14 36 16 42 18 3.87 1.17
3200 — 3800 1505 — 1788 34 — 42 — 49 — 4.11 — 28
4000 2500 4500 1455 909 1636 45 21 56 24 66 27 5.32 1.61
— 3200 — — 960 — — 23 — 26 — 29 — 1.83
5000 4000 5800 1250 1000 1450 63 28 72 32 85 36 7.74 2.35 29
Table 24.0-22. Weight (kg/M) and Current Density (Amperes/cm2)
Ampere Current Density Weight—Including Integral Housing Ground 30
Rating Amperes/cm2 (kg/m)
UL 857 IEC 439 UL 857 IEC 439 Three-Wire Four-Wire Four-Wire Add for Internal
100% Neutral 200% Neutral Ground 31
Cu Al Cu Cu Al Cu Cu Al Cu Al Cu Al Cu Al
225
400
225
400
225
400
86
153
86
153
86
153
12
12
7
7
15
15
9
9
17
17
11
11
1.17
1.17
0.35
0.35
32
600 — 630 229 — 229 12 — 15 — 17 — 1.17 —
800 600 1000 305 229 380 12 7 15 9 17 11 1.17 0.35
1000 — 1200 276 — 328 15 — 18 — 21 — 1.62 — 33
1200 800 1400 270 180 313 18 9 22 11 26 12 1.98 0.60
1350 1000 1550 258 191 293 21 11 25 12 30 14 2.34 0.71
1600 1200 1800 233 175 260 25 12 32 15 37 16 3.06 0.92 34
2000 1350 2250 226 152 233 34 16 42 18 49 20 3.96 1.20
— 1600 — — 159 — — 18 — 20 — 22 — 1.36
2500 2000 3000 194 155 231 43 21 54 24 63 27 5.76 1.75 35
3200 — 3800 233 — 275 51 — 63 — 73 — 6.12 —
4000 2500 4500 226 140 252 67 32 83 36 98 40 7.92 2.40
— 3200 — — 149 — — 34 — 39 — 43 — 2.73 36
5000 4000 5800 194 155 223 94 42 108 48 126 54 11.53 3.50
37
38
39
40
41
42
43

Sheet 24 014
Physical Data
Table 24.0-23. Ampere Ratings Needed to be at or Below 1000 A/sq-in Density

22 Ampere Rating Bar Size Cu Al
UL 857 Standard 1000 A/sq-in Adjusted Standard 1000 A/sq-in Adjusted
Density Density Rating Density Density Rating
23 Cu Al
225 225 1.62 556 556 None 556 556 None

400 400 1.62 988 988 None 988 988 None
24 600 — 1.62 1481 873 1200 — — —
800 600 1.62 1975 985 1350 1481 873 800
1000 — 2.25 1778 941 1600 — — —
25 1200 800 2.75 1745 873 2000 1164 985 1000
1350 1000 3.25 1662 982 2000 1231 941 1200
1600 1200 4.25 1506 800 2500 1129 873 1350
26 2000 1350 5.50 1455 1000 2500 982 864 1600
— 1600 6.25 — — — 1024 800 2000
2500 2000 8.00 1250 909 4000 1000 1000 None
27 3200 — 2.00 x 4.25 1506 800 5000 — — —
4000 2500 2.00 x 5.50 1455 1000 5000 909 909 None
— 3200 2.00 x 6.25 — — — 1024 800 4000
5000 4000 2.00 x 8.00 1250 N/A N/A 1000 1000 None
28
Application Note
29 The above table is meant to help the user and specifier select Why not just oversize to 2000 A busway? The 2000 A bar size
the higher busway ratings to meet the performance is 0.25 in x 5.50 in or 1.375 sq-in Computing the new density
specification of a current density value no higher than 1000 A yields 1600 A/1.375 sq-in = 1164 A/sq-in which is higher than
30 per square inch. The current density values of our standard
busway offerings based upon temperature rise are listed
the desired value of no greater density than 1000 A/sq-in.
in the 5th and 8th columns of the table. These ratings are Therefore, the table provides a quick method of determining
the ampacity of busway required to meet current density
31 UL listed and labeled, and safe to apply. However, certain
values no greater than 1000 A/sq-in for given values of load
jurisdictions or applications require a better margin of
safety, and choose to use a 1000 A/sq-in density standard. current. The most important columns of data are the 1st, 7th
and 10th.
32 When the lower than standard densities are required, such as
1000 A/sq-in, then the only option is to oversize the busway Eaton warrants that the Pow-R-Way III product will perform
from the standard bar sizes and ampacity ratings. Oversizing as intended regardless of the method of selection, either
33 provides more bus bar material in cross-sectional area, and temperature rise only or current density. Eaton encourages
results in lower current densities and lower temperature rises specifiers who use current density as the criteria for
for a given value of load current. busway selection to select and specify the busway ratings
34 recommended in the above table under the Adjusted Rating
By example, take the case of 1600 A copper busway. column, and not rely upon the contractors or bidders to
The standard product uses a bar size of 0.25 in x 4.25 in resolve the matter in the later stages of a project. If sizing
35 (1.0625 sq-in area) and which results in 1506 A/sq-in density busway is strictly based upon current density, do not specify
(calculated by 1600 A/1.0625 sq-in = 1506 A/sq-in), as listed in or use the standard ampacity values based upon the UL and
the table. If a project or application using bus runs expected NEMA temperature rise standard on Contract Drawings.
36 to carry 1600 A of load current stipulated that the current
densities experienced by the busway should be no greater
than 1000 A/sq-in, then oversizing to busway bars used in
37 the standard 2500 A rating using 0.25 inch x 8 inch bars
(2.0 sq-in area) yields a current density of 1600 A/2.0 sq-in
800 A/sq-in for the 1600 A of load current.
38
39
40
41
42
43

Sheet 24 015
Physical Data
Fittings
There is a fitting to meet every application need: flanges, Rearward Upward 22
elbows, offsets, tees, cable tap boxes, weatherheads,
transformer connections, power take-off sections, reducers,
adapter cubicles, expansion joints and end closures. 23
These fittings, along with standard and minimum Forward
dimensions, are described on the following pages. 24
When making field measurements and layouts, it should
Downward
be remembered that the dimensions are given from the
centerline of the Pow-R-Bridge.
25
The relationship of fittings to straight lengths (forward,
rearward, upward and downward) is illustrated in 26
Figure 24.0-14.
All straight lengths and fittings are marked with a “T” 27
label and an “F” label. The “T” and “F” locations will also Figure 24.0-14. “T” and “F” Orientation for Fittings
be noted on the construction, or the as-built, drawings
furnished. When installing the busway, the “T” and “F” 28
markings of each section must match. Failure to do so
will result in an improper installation with the phase bars
out of sequence. 29
End Closer 30
Built-in
Power
In-Line
Take-Off Bolt-on
Unit Power 31
Take-Off
32
Plug-in
Plug-in Bus
Upward/Downward
Unit
Protected
Reducer
33
Corner Joint Wall
Flange Floor Flange
Offset 34
90º Phase Upward/
Transposition Downward
Elbow
Upward/
Tra
nsfo
rm
35
er
Downward
Tee
36
Forward/Rearward
Center Cable Transformer
Corner Joint
Tap Box
180º Phase
Throat 37
rd
Forward/ Transposition oa
or itc
hb
do Rearward Sw
In
or
Tee 38
tdo oard
Ou itc
hb
Sw
39
Weatherhead Expansion
Joint
40
End Cable Tap Box
Figure 24.0-15. Typical Busway Components

41
42
43

Sheet 24 016
Physical Data
Traditional Indoor and Outdoor Elbows (Figure 24.0-16) Table 24.0-24. Forward and Rearward Elbows
22 Elbows are used to make 90° changes in the direction of Ampere Rating Minimum Leg Lengths (X)
busway runs. The four types that are available are forward, UL 857 IEC 439 Inches (mm)
rearward, upward and downward. See minimum leg lengths
23 listed for each type in Table 24.0-24 and Table 24.0-25.
Cu Al Cu
225 225 225 13.00 (330.2)

All dimensions are to the centerline of the Pow-R-Bridge. 400 400 400 13.00 (330.2)
24 600 — 630 13.00 (330.2)
CL 800 600 1000 13.00 (330.2)
1000 — 1200 13.00 (330.2)
25 CL CL 1200 800 1400 13.50 (342.9)
1350 1000 1550 13.50 (342.9)
X X 1600 1200 1800 14.00 (355.6)
X
26 CL
2000 1350 2250 14.50 (368.3)
— 1600 — 15.00 (381.0)
Forward Downward
CL CL
2500 2000 3000 16.00 (406.4)
CL
27 X 3200 — 3800 18.50 (469.9)
4000 2500 4500 19.50 (495.3)
— 3200 — 20.50 (520.7)
5000 4000 5800 22.50 (571.5)
28 CL
CL
Table 24.0-25. Upward and Downward Elbows
29 X Ampere Rating Minimum Leg Lengths (X)
Inches (mm)
CL Upward UL 857 IEC 439
X X CL
CL Cu Al Cu Upward Downward
30 CL
Rearward
CL
225 225 225 10.00 (254.0) 13.00 (330.2)
X CL 400 400 400 10.00 (254.0) 13.00 (330.2)
600 — 630 10.00 (254.0) 13.00 (330.2)
31 800 600 1000 10.00 (254.0) 13.00 (330.2)
Figure 24.0-16. Traditional Elbows 1000 — 1200 10.00 (254.0) 13.00 (330.2)
1200 800 1400 10.00 (254.0) 13.00 (330.2)
32 Corner Joint Elbows (Figure 24.0-17) 1350 1000 1550 10.00 (254.0) 13.00 (330.2)
The Pow-R-Way III Corner Joint Elbow can be installed in 1600 1200 1800 10.00 (254.0) 13.00 (330.2)
areas where a traditional 90° turn could never have been 2000 1550 2250 10.00 (254.0) 13.00 (330.2)
33 accomplished before. — 1600 — 10.00 (254.0) 13.00 (330.2)
2500 2000 3000 10.00 (254.0) 13.00 (330.2)
Pow-R-Way III Corner Joint Elbows can solve any serious 3200 — 3800 12.00 (304.8) 13.00 (330.2)
34 pathway problem and contribute to successful layouts with 4000 2500 4500 12.00 (304.8) 13.00 (330.2)
minimal space requirements. — 3200 — 12.00 (304.8) 13.00 (330.2)
5000 4000 5800 12.00 (304.8) 13.00 (330.2)
35 All dimensions are to the centerline of the Corner
Joint Connection. Table 24.0-26. Forward/Rearward Corner Joints
Ampere Rating Dimensions
36 CL CL UL 857 IEC 439 Inches (mm)
CL CL
X Y Cu Al Cu (X) (Y)
37 225 225 225 0.94 (23.9) 5.38 (136.7)

400 400 400 0.94 (23.9) 5.38 (136.7)
C
L X Y C
L 600 — 630 0.94 (23.9) 5.38 (136.7)
38 Forward
C
L
Rearward
C
L 800
1000 —
600 1000
1200
0.94 (23.9)
1.25 (31.8)
5.38 (136.7)
5.69 (144.5)
C 1200 800 1400 1.50 (38.1) 5.94 (150.9)
L C C
L
L
39 C
L 1350
1600
1000
1200
1550
1800
1.75 (44.5)
2.25 (57.2)
6.19 (157.2)
6.69 (169.9)
C
L 2000 1350 2250 2.88 (73.2) 7.31 (185.7)
C
L — 1600 — 3.25 (82.6) 7.70 (195.6)
40 C
L
Y C 2500 2000 3000 4.12 (104.7) 8.57 (217.7)
X L
3200 — 3800 6.64 (168.7) 11.07 (281.2)
Y
4000 2500 4500 7.89 (200.4) 12.32 (312.9)
41 X
C
L
— 3200 — 8.65 (219.7) 13.08 (332.2)
C
5000 4000 5800 10.42 (264.7) 14.85 (377.2)
L Upward Downward
42
Figure 24.0-17. Corner Joint Elbows (For Indoor Applications Only)
43

Sheet 24 017
Physical Data
Table 24.0-27. Upward/Downward Corner Joints

Ampere Rating Dimensions in Inches (mm) 22
UL 857 IEC 439 Housing Ground Internal Ground Isolated Ground
Cu Al Cu (X) (Y) (X) (Y) (X) (Y) 23
Three-Wire
225 225 225 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
400 400 400 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5) 24
600 — 630 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
800 600 1000 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
1000
1200
—
800
1200
1400
4.70 (119.6)
4.70 (119.6)
4.35 (110.5)
4.35 (110.5)
4.77 (121.2)
4.77 (121.2)
4.41 (112.0)
4.41 (112.0)
5.27 (133.9)
5.27 (133.9)
4.43 (112.5)
4.43 (112.5)
25
1350 1000 1550 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
1600
2000
1200
1350
1800
2250
4.70 (119.6)
4.70 (119.6)
4.35 (110.5)
4.35 (110.5)
4.77 (121.2)
4.77 (121.2)
4.41 (112.0)
4.41 (112.0)
5.27 (133.9)
5.27 (133.9)
4.43 (112.5)
4.43 (112.5)
26
— 1600 — 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
2500 2000 3000 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
3200 — 3800 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5) 27
4000 2500 4500 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
— 3200 — 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5)
5000 4000 5800 4.70 (119.6) 4.35 (110.5) 4.77 (121.2) 4.41 (112.0) 5.27 (133.9) 4.43 (112.5) 28
Four-Wire (100%)
225
400
225
400
225
400
4.71 (119.6)
4.71 (119.6)
5.00 (127.0)
5.00 (127.0)
4.77 (121.2)
4.77 (121.2)
5.07 (128.8)
5.07 (128.8)
5.28 (134.1)
5.28 (134.1)
5.09 (129.3)
5.09 (129.3)
29
600 — 630 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
800 600 1000 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
1000 — 1200 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3) 30
1200 800 1400 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
1350 1000 1550 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
1600 1200 1800 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3) 31
2000 1350 2250 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
— 1600 — 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
2500 2000 3000 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3) 32
3200 — 3800 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
4000 2500 4500 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
— 3200 — 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3) 33
5000 4000 5800 4.71 (119.6) 5.00 (127.0) 4.77 (121.2) 5.07 (128.8) 5.28 (134.1) 5.09 (129.3)
Four-Wire (200%)
225 225 225 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8) 34
400 400 400 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
600 — 630 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
800 600 1000 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8) 35
1000 — 1200 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
1200 800 1400 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
1350 1000 1550 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8) 36
1600 1200 1800 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
2000 1350 2250 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
—
2500
1600
2000
—
3000
4.98 (126.5)
4.98 (126.5)
5.10 (129.5)
5.10 (129.5)
5.04 (128.0)
5.04 (128.0)
5.17 (131.3)
5.17 (131.3)
5.55 (141.0)
5.55 (141.0)
5.19 (131.8)
5.19 (131.8)
37
3200 — 3800 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
4000
—
2500
3200
4500
—
4.98 (126.5)
4.98 (126.5)
5.10 (129.5)
5.10 (129.5)
5.04 (128.0)
5.04 (128.0)
5.17 (131.3)
5.17 (131.3)
5.55 (141.0)
5.55 (141.0)
5.19 (131.8)
5.19 (131.8)
38
5000 4000 5800 4.98 (126.5) 5.10 (129.5) 5.04 (128.0) 5.17 (131.3) 5.55 (141.0) 5.19 (131.8)
39
40
41
42
43

Sheet 24 018
Physical Data
Special Angle Elbows

22 Special angle elbows are traditional elbows that allow the
direction of the busway runs to change at angles greater
than 90 degrees. They allow easy routing through non-
23 traditional corridors. The four types offered are forward,
rearward, upward and downward. See minimum leg lengths
for each type listed in Table 24.0-28 and Table 24.0-29.
24
Table 24.0-28. Forward and Rearward Elbows
Ampere Rating Minimum Leg Lengths (X)
25 UL 857 IEC 439 Inches (mm) Forward
Cu Al Cu
26 225 225 225 13.00 (330.2)
400 400 400 13.00 (330.2)
600 — 630 13.00 (330.2)
27 800 600 1000 13.00 (330.2)
1000 — 1200 13.00 (330.2)
1200 800 1400 13.50 (342.9)
28 1350 1000 1550 13.50 (342.9)
1600 1200 1800 14.00 (355.6)
2000 1350 2250 14.50 (368.3)
29 —
2500
1600
2000
—
3000
15.00 (381.0)
16.00 (406.4) Rearward
3200 — 3800 18.50 (469.9)
30 4000
—
2500
3200
4500
—
19.50 (495.3)
20.50 (520.7)
5000 4000 5800 22.50 (571.5)
31 Table 24.0-29. Upward and Downward Elbows

Ampere Rating Minimum Leg Lengths (X)
Inches (mm)
32 UL 857 IEC 439
Cu Al Cu Upward Downward
Upward
33 225
400
225
400
225
400
10.00 (254.0)
10.00 (254.0)
13.00 (330.2)
13.00 (330.2)
600 — 630 10.00 (254.0) 13.00 (330.2)
800 600 1000 10.00 (254.0) 13.00 (330.2)
34 1000 — 1200 10.00 (254.0) 13.00 (330.2)
1200 800 1400 10.00 (254.0) 13.00 (330.2)
1350 1000 1550 10.00 (254.0) 13.00 (330.2)
35 1600 1200 1800 10.00 (254.0) 13.00 (330.2)
2000 1350 2250 10.00 (254.0) 13.00 (330.2)
— 1600 — 10.00 (254.0) 13.00 (330.2)
36 2500 2000 3000 10.00 (254.0) 13.00 (330.2)
3200 — 3800 12.00 (304.8) 13.00 (330.2)
4000 2500 4500 12.00 (304.8) 13.00 (330.2)
37 — 3200 — 12.00 (304.8) 13.00 (330.2)
5000 4000 5800 12.00 (304.8) 13.00 (330.2)
38
39
Downward
40
41
42
Figure 24.0-18. Special Angle Elbows
43

Sheet 24 019
Physical Data
Standard and Flush Flanges (Figure 24.0-19)

Flanges provide a direct connection to low voltage switchgear, Flush Flange
22
switchboards, motor control centers and other apparatus.
Cutout dimensions and drilling plans are provided with
the customer drawings and it is the responsibility of the 23
switchgear manufacturer to provide the opening, flange
drillings, connecting hardware and bus risers in their
equipment. For proper coordination between busway and
T 24
other equipment, detailed drawings, including switchgear
orientation, must accompany the order. A standard flange T
can be supplied to the left or right of a section, as required. F
25
A flush flange is used when the busway must lay close to the 1.25
top of a switchboard. The edge of the busway is 1.25 inches (31.8) CL
(31.8 mm) from the top of the switchboard. 26

15.00
(381.0) (Minimum)
All dimensions are to the centerline of the Pow-R-Bridge.
27
Table 24.0-30. Switchboard Flanges
Ampere Rating Flush Flange Standard Flange CL Bridge
UL 857 IEC 439 Min. Leg Length Min. Leg Length 28

Cu Al Cu (X) Inches (mm) (X) Inches (mm)
225 225 225 15.00 (381.0) 12.00 (304.8) 29

400 400 400 15.00 (381.0) 12.00 (304.8)
600 600 630 15.00 (381.0) 12.00 (304.8)
800
1000
800
1000
1000
1200
15.00 (381.0)
15.00 (381.0)
12.00 (304.8)
12.00 (304.8)
30
1200 1200 1400 15.00 (381.0) 12.00 (304.8)
1350
1600
1350
1600
1550
1800
15.00 (381.0)
15.00 (381.0)
12.00 (304.8)
12.00 (304.8)
31
2000 2000 2250 15.00 (381.0) 12.00 (304.8)
2500 2500 3000 15.00 (381.0) 12.00 (304.8)
3200 3200 3800 15.00 (381.0) 12.00 (304.8)
32
4000 4000 4500 15.00 (381.0) 12.00 (304.8) 12.00
(304.8) (Minimum)
5000 — 5800 15.00 (381.0) 12.00 (304.8)
33
Vault Flanges Standard Flange — Left
Vault flanges are used to enter a utility vault for termination 34
to the utility transformer. Each vault flange is custom
designed to meet each specific utility specification. Vault Figure 24.0-19. Flanges
flanges may look similar to those shown in Figure 24.0-20. 35
Please consult the factory for specific dimensions based
upon utility specifications.
A 36
1.00
(25.4)
37
B
38
N
39
C
B
A
C 40
G
41
42
Figure 24.0-20. Vault Flanges
43

Sheet 24 020
Physical Data
Elbow Flanges (Figure 24.0-21)

22 An Elbow Flange is a combination of a standard elbow CL CL
and a standard flange fabricated into a single fitting. Elbow
Flanges are typically used when the minimum leg lengths Y
23 for either the standard elbow or standard flange cannot be
X
CL
maintained. Minimum leg lengths are listed in Table 24.0-31
and Table 24.0-32.
24
25 Table 24.0-31. Forward and Rearward Elbow Flanges

Ampere Rating Minimum Dimensions
UL 857 IEC 439 Inches (mm) Forward Elbow
26 Cu Al Cu Joint Leg, (X) Joint Leg, (Y) Right Flange
225 225 225 13.00 (330.2) 8.75 (222.3)

27 400
600 —
400 400
630
13.00 (330.2)
13.00 (330.2)
8.75 (222.3)
8.75 (222.3)
800 600 1000 13.00 (330.2) 8.75 (222.3)
28 1000
1200
—
800
1200
1400
13.00 (330.2)
13.50 (342.9)
8.75 (222.3)
9.25 (235.0)
1350 1000 1550 13.50 (342.9) 9.25 (235.0)
1600 1200 1800 14.00 (355.6) 9.75 (247.7) Y
29 2000 1350 2250 14.50 (368.3) 10.25 (260.4)
— 1600 — 15.00 (381.0) 10.75 (273.1) CL
2500 2000 3000 16.00 (406.4) 11.75 (298.5)
30 3200 — 3800 18.50 (469.9) 14.00 (355.6)
4000 2500 4500 19.50 (495.3) 15.25 (387.4)
— 3200 — 20.50 (520.7) 16.00 (406.4)
31 5000 4000 5800 22.50 (571.5) 17.75 (450.9)
Table 24.0-32. Upward and Downward Elbow Flanges

32 Ampere Rating Minimum Dimensions X
CL
UL IEC Inches (mm)
857 439 Joint Leg, (X) Flange Leg, (Y) Upward Elbow
CL
33 Cu Al Cu Up Down Up Down
Right Flange
225 225 225 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3)
34 400 400 400 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3) CL
600 — 630 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3)
800 600 1000 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3)
35 1000 — 1200 10.00 (254.0)
1200 800 1400 10.00 (254.0)
13.00 (330.2)
13.00 (330.2)
5.75 (146.1)
5.75 (146.1)
8.75 (222.3)
8.75 (222.3)
1350 1000 1550 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3)
36 1600 1200 1800 10.00 (254.0)
2000 1350 2250 10.00 (254.0)
13.00 (330.2)
13.00 (330.2)
5.75 (146.1)
5.75 (146.1)
8.75 (222.3)
8.75 (222.3)
X
Y
— 1600 — 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3) CL
2500 2000 3000 10.00 (254.0) 13.00 (330.2) 5.75 (146.1) 8.75 (222.3) CL
37 3200 — 3800 12.00 (304.8) 13.00 (330.2) 7.75 (196.9) 8.75 (222.3)
Rearward Elbow
Right Flange
4000 2500 4500 12.00 (304.8) 13.00 (330.2) 7.75 (196.9) 8.75 (222.3)
— 3200 — 12.00 (304.8) 13.00 (330.2) 7.75 (196.9) 8.75 (222.3)
38 5000 4000 5800 12.00 (304.8) 13.00 (330.2) 7.75 (196.9) 8.75 (222.3)
X
39 CL
CL
40
Y
41 Downward Elbow
Right Flange
42
43
Figure 24.0-21. Elbow Flanges

Sheet 24 021
Physical Data
Offsets (Figure 24.0-22)

An Offset is used to avoid obstacles and to conform to the 22
CL
building’s structure. It is two elbows fabricated into a single 3.00
Y
fitting for use where space restrictions prohibit the use of (76.2)
two standard 90° elbows. The minimum leg lengths are listed
CL
(Minimum) 23
in Table 24.0-33 and Table 24.0-34. CL
Y
CL
24
Table 24.0-33. Forward and Rearward Offsets
Ampere Rating Minimum Dimensions (Y) 25
UL 857 IEC 439 Inches (mm)
Cu Al Cu
Forward 26
225 225 225 13.00 (330.2)
400 400 400 13.00 (330.2)
600 — 630 13.00 (330.2) CL 27
800 600 1000 13.00 (330.2)
1000 — 1200 13.00 (330.2)
CL T
1200 800 1400 13.50 (342.9)
1350 1000 1550 13.50 (342.9)
28
3.00
1600 1200 1800 14.00 (355.6) (76.2)
2000 1350 2250 14.50 (368.3) (Minimum)
— 1600 — 15.00 (381.0)
Downward 29
2500 2000 3000 16.00 (406.4)
CL
3200 — 3800 18.50 (469.9)
4000 2500 4500 19.50 (495.3) 30
— 3200 — 20.50 (520.7)
5000 4000 5800 22.50 (571.5) Y CL
31
Table 24.0-34. Upward and Downward Offsets
Ampere Rating Minimum Dimensions Z
UL IEC Inches (mm) 32
857 439 Upward Downward CL
Cu Al Cu (Y) (Z) (Y) (Z)
33
225 225 225 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
400 400 400 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0) CL
600 — 630 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
3.00
CL 34
800 600 1000 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0) Y
(76.2)
1000 — 1200 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0) (Minimum) CL
1200 800 1400 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
CL 35
1350 1000 1550 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
1600 1200 1800 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0) Y
2000 1350 2250 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
— 1600 — 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0) CL 36
2500 2000 3000 10.00 (254.0) 13.00 (330.2) 13.00 (330.2) 10.00 (254.0)
3200 — 3800 12.00 (304.8) 13.00 (330.2) 13.00 (330.2) 12.00 (304.8)
4000 2500 4500 12.00 (304.8) 13.00 (330.2) 13.00 (330.2) 12.00 (304.8)
37
— 3200 — 12.00 (304.8) 13.00 (330.2) 13.00 (330.2) 12.00 (304.8)
5000 4000 5800 12.00 (304.8) 13.00 (330.2) 13.00 (330.2) 12.00 (304.8)
Rearward 38
CL 39
T 40
CL
41
Y
Upward 42
3.00
CL Z (76.2)
(Minimum)
CL
43
Figure 24.0-22. Offsets

Sheet 24 022
Physical Data
Combination Offsets
22 Combination offsets are used to conform to the building’s CL
structure and change direction, utilizing a small amount
of space. They are two different oriented elbows fabricated
23 into a single fitting. Forward or rearward directions are
determined by the “T” and “F” locations. Please refer
to Page 24.0-16. Minimum leg lengths are listed in
24 Table 24.0-24 and Table 24.0-25.
X
F T
Table 24.0-35. Combination Offsets
25 Ampere Rating Dimensions in Inches (mm) CL
UL IEC X Y Three-Wire/ Four-Wire
857 439 Four-Wire 200% N
26 Cu Al Cu Z Z
T
T
CL CL
F
Upward/Forward/Rearward F
Z Y
27 225 225 225 10.00 (254.0) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8)
400 400 400 10.00 (254.0) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8)
CL CL
600 — 630 10.00 (254.0) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8)
28 800 600 1000
1000 — 1200
10.00 (254.0) 13.00 (330.2)
10.00 (254.0) 13.00 (330.2)
7.00 (177.8)
7.00 (177.8)
7.00 (177.8)
7.50 (190.5)
CL
1200 800 1400 10.00 (254.0) 13.50 (342.9) 7.50 (190.5) 7.50 (190.5)
29 1350 1000 1550

1600 1200 1800
10.00 (254.0) 13.50 (342.9)
10.00 (254.0) 14.00 (355.6)
7.50 (190.5)
8.00 (203.2)
8.00 (203.2)
8.50 (215.9)
F
X
2000 1350 2250 10.00 (254.0) 14.50 (368.3) 9.00 (228.6) 9.00 (228.6)
— 1600 — 10.00 (254.0) 15.00 (381.0) 9.00 (228.6) 9.50 (241.3)
30 2500 2000 3000 10.00 (254.0) 16.00 (406.4) 10.00 (254.0) 10.50 (266.7) F CL
F
3200 — 3800 12.00 (304.8) 18.50 (469.9) 12.50 (317.5) 13.00 (330.2)
4000 2500 4500 12.00 (304.8) 19.50 (495.3) 14.00 (355.6) 14.00 (355.6) T
31 — 3200 — 12.00 (304.8) 20.50 (520.7) 14.50 (368.3) 15.00 (381.0)
CL T
CL
5000 4000 5800 12.00 (304.8) 22.50 (571.5) 16.50 (419.1) 16.50 (419.1)
Y Z
Downward/Forward/Rearward
32 225 225 225 13.00 (330.2) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8) CL CL
400 400 400 13.00 (330.2) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8)
600 — 630 13.00 (330.2) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8) Upward/Forward/Rearward
33 800 600 1000 13.00 (330.2) 13.00 (330.2) 7.00 (177.8) 7.00 (177.8)
1000 — 1200 13.00 (330.2) 13.00 (330.2) 7.00 (177.8) 7.50 (190.5) CL
1200 800 1400 13.00 (330.2) 13.50 (342.9) 7.50 (190.5) 7.50 (190.5) CL
34 1350 1000 1550 13.00 (330.2) 13.50 (342.9) 7.50 (190.5) 8.00 (203.2)
1600 1200 1800 13.00 (330.2) 14.00 (355.6) 8.00 (203.2) 8.50 (215.9) F Z
2000 1350 2250 13.00 (330.2) 14.50 (368.3) 9.00 (228.6) 9.00 (228.6) Y
CL
35 — 1600 — 13.00 (330.2) 15.00 (381.0) 9.00 (228.6) 9.50 (241.3)
F
T
T
2500 2000 3000 13.00 (330.2) 16.00 (406.4) 10.00 (254.0) 10.50 (266.7) CL
3200 — 3800 13.00 (330.2) 18.50 (469.9) 12.50 (317.5) 13.00 (330.2)
36 4000 2500 4500 13.00 (330.2) 19.50 (495.3) 14.00 (355.6) 14.00 (355.6)
— 3200 — 13.00 (330.2) 20.50 (520.7) 14.50 (368.3) 15.00 (381.0)
5000 4000 5800 13.00 (330.2) 22.50 (571.5) 16.50 (419.1) 16.50 (419.1) F X
37 T
CL
38
39 CL
CL
40 Z
CL Y
T T
41 F
F CL
X
42 CL
T
F
43
Downward/Forward/Rearward
Figure 24.0-23. Combination Offsets

Sheet 24 023
Physical Data
Tees (Figure 24.0-24)

A tee is a busway fitting suitable for connection in three Forward CL 22
directions. The minimum leg lengths are shown in CL
Table 24.0-36 and Table 24.0-37. X
CL
23
Table 24.0-36. Forward and Rearward Tees Y
Ampere Rating Minimum Leg Dimensions CL

UL IEC Inches (mm)
X
24
CL
857 439
Cu Al Cu (X) A (Y) B C
25
225 225 225 13.00 (330.2) — 13.00 (330.2) — —
400 400 400 13.00 (330.2) — 13.00 (330.2) — —
600 — 630 13.00 (330.2) — 13.00 (330.2) — —
26
800 600 1000 13.00 (330.2) — 13.00 (330.2) — — CL
1000 — 1200 13.00 (330.2) — 13.00 (330.2) — — Rearward
CL 27
1200 800 1400 13.50 (342.9) — 13.50 (342.9) — — X
CL
1350 1000 1550 13.50 (342.9) — 13.50 (342.9) — — Y
1600 1200 1800 14.00 (355.6) — 14.00 (355.6) — — CL 28
X
2000 1350 2250 14.50 (368.3) — 14.50 (368.3) — — CL
— 1600 — 15.00 (381.0) — 15.00 (381.0) — —
29
2500 2000 3000 16.00 (406.4) — 16.00 (406.4) — —
3200 — 3800 27.25 (692.2) 8.00 (203.2) 26.38 (670.1) 19.39 (492.5) 21.12 (536.4) B C
4000 2500 4500 28.50 (723.9) 8.00 (203.2) 27.62 (701.6) 21.88 (555.8) 23.63 (600.2)
A
30
— 3200 — 29.25 (743.0) 8.00 (203.2) 28.38 (720.9) 23.41 (594.6) 25.12 (638.0)
5000 4000 5800 31.00 (787.4) 8.00 (203.2) 30.12 (765.1) 26.94 (684.3) 28.63 (727.2)
31
CL
Table 24.0-37. Upward and Downward Tees 32
Ampere Rating Minimum Leg Dimensions
UL IEC Inches (mm)
857 439
Y
33
Cu Al Cu (X) A (Y) B C Upward
CL
225 225 225 21.25 (539.8) 12.25 (311.2) 25.50 (647.7) 5.00 (127.0) 9.25 (235.0) 34
400 400 400 21.25 (539.8) 12.25 (311.2) 25.50 (647.7) 5.00 (127.0) 9.25 (235.0)
600 — 630 21.25 (539.8) 12.25 (311.2) 25.50 (647.7) 5.00 (127.0) 9.25 (235.0) CL
800 600 1000 21.25 (539.8) 12.25 (311.2) 25.50 (647.7) 5.00 (127.0) 9.25 (235.0)
X 35
1000 — 1200 21.88 (555.8) 12.25 (311.2) 25.50 (647.7) 5.62 (142.7) 10.50 (266.7)
CL
1200 800 1400 22.38 (568.5) 12.25 (311.2) 25.50 (647.7) 6.12 (155.4) 11.50 (292.1) X 36
1350 1000 1550 22.88 (581.2) 12.25 (311.2) 25.50 (647.7) 6.62 (168.1) 12.50 (317.5)
1600 1200 1800 23.88 (606.6) 12.25 (311.2) 25.50 (647.7) 7.62 (193.5) 14.50 (368.3) CL
2000 1350 2250 25.12 (638.1) 12.25 (311.2) 25.50 (647.7) 8.65 (219.7) 17.00 (431.8)
37
CL
— 1600 — 25.88 (657.4) 12.25 (311.2) 25.50 (647.7) 9.65 (245.1) 18.50 (470.0)
2500 2000 3000 27.62 (701.6) 12.25 (311.2) 25.50 (647.7) 11.42 (290.1) 22.00 (558.8) Downward 38
3200 — 3800 23.88 (606.6) 12.25 (311.2) 25.50 (647.7) 16.38 (416.1) 14.50 (368.3)
4000 2500 4500 25.12 (638.1) 12.25 (311.2) 25.50 (647.7) 18.65 (473.7) 17.00 (473.7) C Y
B
— 3200 — 25.88 (637.4) 12.25 (311.2) 25.50 (647.7) 20.41 (518.4) 18.50 (470.0) 39
5000 4000 5800 27.62 (701.6) 12.25 (311.2) 25.50 (647.7) 23.94 (608.1) 22.00 (558.8) A CL
40
41
X CL
42
X
CL
CL
43
Figure 24.0-24. Tees

Sheet 24 024
Physical Data
Crosses (Figure 24.0-25)

22 A cross is a busway fitting suitable for connection in four
directions. It is applied when a bus run must branch off in
three directions, all in the same plane.
23
Table 24.0-38. Forward and Rearward Crosses
Ampere Rating Minimum Leg Dimensions
24 UL 857 IEC 439 Inches (mm)
Cu Al Cu (X) (Y)
25 225 225 225 13.00 (330.2) 13.00 (330.2)
400 400 400 13.00 (330.2) 13.00 (330.2)
600 — 630 13.00 (330.2) 13.00 (330.2)
26 800 600 1000 13.00 (330.2) 13.00 (330.2)
1000 — 1200 13.00 (330.2) 13.00 (330.2) Forward – Rearward
1200 800 1400 13.50 (342.9) 13.50 (342.9)
27 1350 1000 1550 13.50 (342.9) 13.50 (342.9)
1600 1200 1800 14.00 (355.6) 14.00 (355.6)
2000 1350 2250 14.50 (368.3) 14.50 (368.3)
28 —
2500
1600
2000
—
3000
15.00 (381.0)
16.00 (406.4)
15.00 (381.0)
16.00 (406.4)
3200 — 3800 21.70 (551.2) 21.70 (551.2)
29 4000
—
2500
3200
4500
—
22.94 (582.7)
23.71 (602.2)
22.94 (582.7)
23.71 (602.2)
5000 4000 5800 25.09 (637.3) 25.09 (637.3)
30 All dimensions are to the centerline of the Pow-R-Bridge.

Table 24.0-39. Upward and Downward Crosses
31 Ampere Rating Minimum Leg Dimensions
UL 857 IEC 439 Inches (mm)
32 Cu Al Cu (X) (Y)
225 225 225 21.25 (539.8) 25.50 (647.7)

400 400 400 21.25 (539.8) 25.50 (647.7) Upward – Downward
33 600 — 630 21.25 (539.8) 25.50 (647.7)
800 600 1000 21.25 (539.8) 25.50 (647.7) Figure 24.0-25. Crosses
1000 — 1200 21.88 (555.8) 25.50 (647.7)
34 1200 800 1400 22.38 (568.5) 25.50 (647.7)
1350 1000 1550 22.88 (581.2) 25.50 (647.7)
1600 1200 1800 23.88 (606.6) 25.50 (647.7)
35 2000 1350 2250 25.12 (638.1) 25.50 (647.7)
— 1600 — 25.88 (657.4) 25.50 (647.7)
2500 2000 3000 27.62 (701.6) 25.50 (647.7)
3200 — 3800 23.88 (606.6) 25.50 (647.7)
36 4000 2500 4500 25.12 (638.1) 25.50 (647.7)
— 3200 — 25.88 (637.4) 25.50 (647.7)
5000 4000 5800 27.62 (701.6) 25.50 (647.7)
37
38
39
40
41
42
43

Sheet 24 025
Physical Data
End Cable Tap Box (Figure 24.0-26)

End cable tap boxes are used to feed a run of busway with 22
38.00
cable and conduit or where loads served by busway are (965.2) A
connected without the need for overcurrent protection. For
indoor applications, the “T” side, side opposite “T” and the
D 23
end panel are removable for access to the lugs. For outdoor Min.
“T” Side Gutter
applications, these panels are gasketed to prevent moisture
from entering. In addition, the outdoor end cable tap
Removable
Indoor
Space
30.00
24
boxes are provided with removable gasketed side access (762.0)
panels located on the “F” and side opposite “F” for more 12.00 32.50
accessibility to the lugs. Removable side access panels (304.8)

(Minimum)
(825.5) 25
are available on indoor cable tap boxes upon request. CL

of
Duct
26
Gasketed
CL
15.00 Access Cover 27
(381.0) on Front and
Side Opposite “T” 17.50 Back of Box
for Outdoor
Removable Indoor (444.5)
Tap Boxes 28
Standard
Figure 24.0-26. End Cable Tap Box 29

1 Dimension D: For mechanical lugs = 21.34 inches (542.0 mm).
For compression lugs = 19.44 inches (493.8 mm).
2 200% neutral. 30
Table 24.0-40. End Cable Tap Box Dimension
Copper Aluminum Quantity of Mechanical Terminals, Range—
31
Dimensions Dimensions One #4 (20 mm2)—600 kcmil (300 mm2)
Two 1/0 (50 mm2)—250 kcmil (120 mm2) 3
Ampere Rating Dimension (A) Ampere Rating Dimension (A) Copper Aluminum 32
UL 857 IEC 439 Inches (mm) 4 UL 857 Inches (mm) 4 G5 P6 N7 G5 P6 N7
225 225 12.00 (304.8) 225 12.00 (304.8) 1 2 4 1 2 4 33

400 400 12.00 (304.8) 400 12.00 (304.8) 1 2 4 1 2 4
600 630 12.00 (304.8) — 12.00 (304.8) 1 2 4 — — —
800 1000 12.00 (304.8) 600 12.00 (304.8) 2 3 5 1 2 4
34
1000 1200 12.00 (304.8) — 12.00 (304.8) 2 3 6 — — —
1200 1400 12.00 (304.8) 800 12.00 (304.8) 2 4 8 2 3 5 35
1350 1550 12.00 (304.8) 1000 12.00 (304.8) 2 4 8 2 3 6
1600 1800 20.50 (520.7) 1200 12.00 (304.8) 3 5 9 2 4 8
2000 2250 20.50 (520.7) 1350 20.50 (520.7) 3 6 12 2 4 8
36
— — — 1600 24.50 (622.3) — — — 3 5 9
2500 3000 24.50 (622.3) 2000 24.50 (622.3) 4 8 16 3 6 12 37
3200 3800 30.50 (774.5) — — 5 9 18 — — —
4000 4500 45.00 (1143.0) 2500 30.50 (774.5) 6 12 24 4 8 16
— — — 3200 30.50 (774.5) — — — 5 9 18 38
5000 5800 45.00 (1143.0) 4000 45.00 (1143.0) 7 15 30 6 12 24
3
4
For compression lugs, factory provides provisions only.
All dimensions shown in Figure 24.0-26 remain constant regardless of system wiring configuration.
39
5 Denotes quantity of terminals per ground bus.
6 Denotes quantity of terminals per phase and 100% neutral bus.
7 Denotes quantity of terminals per 200% neutral bus option.
40
41
42
43

Sheet 24 026
Physical Data
Center Cable Tap Box (Figure 24.0-27)

22 Center cable tap boxes are used to center feed a run of
busway with cable and conduit or where loads served by
A B
the busway are connected without the need for overcurrent
23 protection. For indoor applications, the “T” side, side C
opposite “T” and the end panel are removable for access
“T” Side
to the lugs. For outdoor applications, these panels are
24 gasketed to prevent moisture from entering. In addition,
Removable
Indoor
30.00
the outdoor center cable tap boxes are provided with (762.0)
removable gasketed access panels located on the front 12.00
25 and back for more accessibility to the lugs.
(304.8)
(Minimum)
32.50
(825.5)
CL of
All dimensions are to the centerline of the Pow-R-Bridge. Duct
26 D
Table 24.0-41. Center Tap Box Details—Dimension C
CL of Box End
Dimension C in Inches (mm) Removable
27 Copper Indoor
225–1350 A 1600–2000 A 2500 A 3200 A 4000–5000 A 15.00 17.50
3.63 (92.2) 4.75 (120.7) 6.00 (152.4) 10.75 (273.1) 12.25 (311.2) Side Opposite “T” (381.0) (444.5)
28 Removable Indoor
Dimension is
Aluminum
Gasketed Access Cover the Minimum
225–1000 A 1200–1350 A 1600–2000 A 2500–3200 A 4000 A Gutter Space
on Front and Back of Box
29 3.63 (92.2) 4.75 (120.7) 6.00 (152.4) 10.75 (273.1) 12.25 (311.2) for Outdoor Tap Boxes Only
30 Figure 24.0-27. Center Cable Tap Box

1 Dimension D: For mechanical lugs = 21.34 inches (542.0 mm).
For compression lugs = 19.25 inches (489.0 mm).
2 200% neutral.
31
Table 24.0-42. Center Tap Box Details—Dimensions A and B
32 Ampere
Rating
Dimensions
Inches (mm)
Ampere
Rating
Dimensions
Inches (mm)
Quantity of Mechanical Terminals, Range—
One #4 (20 mm2)—600 kcmil (300 mm2)
Two 1/0 (50 mm2)—250 kcmil (120 mm2) 3
UL 857 IEC 439 UL 857 Copper Aluminum
33
Cu Cu (A) 4 (B) 4 Al (A) 4 (B) 4 G5 P6 N7 G5 P6 N7
225 225 16.50 (419.1) 40.00 (1016.0) 225 16.50 (419.1) 40.00 (1016.0) 1 2 4 1 2 4
34 400 400 16.50 (419.1) 40.00 (1016.0) 400 16.50 (419.1) 40.00 (1016.0) 1 2 4 1 2 4
600 630 16.50 (419.1) 40.00 (1016.0) — 16.50 (419.1) 40.00 (1016.0) 1 2 4 — — —
35 800 1000 16.50 (419.1) 40.00 (1016.0) 600 16.50 (419.1) 40.00 (1016.0) 2 3 5 1 2 4
1000 1200 16.50 (419.1) 40.00 (1016.0) — 16.50 (419.1) 40.00 (1016.0) 2 3 6 — — —
1200 1400 16.50 (419.1) 40.00 (1016.0) 800 16.50 (419.1) 40.00 (1016.0) 2 4 8 2 3 5
36 1350 1550 16.50 (419.1) 40.00 (1016.0) 1000 16.50 (419.1) 40.00 (1016.0) 2 4 8 2 3 6
1600 1800 20.50 (520.7) 42.50 (1079.5) 1200 20.50 (520.7) 42.50 (1079.5) 3 5 9 2 4 8
37 2000 2250 20.50 (520.7) 42.50 (1079.5) 1350 20.50 (520.7) 42.50 (1079.5) 3 6 12 2 4 8
— — — — 1600 24.50 (622.3) 45.00 (1143.0) — — — 3 5 9
2500 3000 24.50 (622.3) 45.00 (1143.0) 2000 24.50 (622.3) 45.00 (1143.0) 4 8 16 3 6 12
38 3200 3800 30.38 (774.5) 58.00 (1473.2) — — — 5 9 18 — — —
4000 4500 45.00 (1143.0) 60.50 (1536.7) 2500 30.38 (771.7) 58.00 (1473.0) 6 12 24 4 8 16
— — — — 3200 30.38 (771.7) 58.00 (1473.0) — — — 5 9 18
39 5000 5800 45.00 (1143.0) 60.50 (1536.7) 4000 45.00 (1143.0) 60.50 (1536.7) 7 15 30 6 12 24
3 For compression lugs, factory provides provisions only.
40 4
5
All dimensions shown in Figure 24.0-27 remain constant regardless of system wiring configuration.
Denotes quantity of terminals per ground bus.
41 7 Denotes quantity of terminals per 200% neutral bus option.
42
43

Sheet 24 027
Physical Data
Weatherheads (Figure 24.0-28)

Weatherheads are used for service entrance connections 22
41.00
to busway. The side opposite of “T” is removable for access (1041.4) A
to the lugs.
23
All dimensions are to the centerline of the Pow-R-Bridge. CL of Box
12.00
24.00
(609.6)
24
CL of
(304.8)
CL (Minimum) Busway
25
1.00 Compression and
(25.4) Mechanical Lugs 26
15.00 Removable
(381.0)
Barrier
17.50
(444.5) 27
Figure 24.0-28. Weatherhead Details 28
Table 24.0-43. Weatherhead Details
Ampere Copper Aluminum Quantity of Mechanical Terminals, Range— 29
Rating Minimum Minimum One #4 (20 mm2)—600 kcmil (300 mm2)
Dimension (A) Dimension (A) Two 1/0 (50 mm2)—250 kcmil (120 mm2) 1
UL 857 IEC 439 Inches (mm) Inches (mm) Copper Aluminum 30
Cu Al Cu G2 P4 N5 G3 P4 N5
225 225 225 16.50 (419.1) 16.50 (419.1) 1 2 4 1 2 4

400 400 400 16.50 (419.1) 16.50 (419.1) 1 2 4 1 2 4
31
600 — 630 16.50 (419.1) 16.50 (419.1) 1 2 4 — — —
800 600 1000 16.50 (419.1) 16.50 (419.1) 2 3 5 1 2 4 32
1000 — 1200 16.50 (419.1) 16.50 (419.1) 2 3 6 — — —
1200 800 1400 16.50 (419.1) 16.50 (419.1) 2 4 8 2 3 5
1350 1000 1550 16.50 (419.1) 16.50 (419.1) 2 4 8 2 3 6
33
1600 1200 1800 16.50 (419.1) 16.50 (419.1) 3 5 9 2 4 8
2000 1350 2250 16.50 (419.1) 16.50 (419.1) 3 6 12 2 4 8 34
— 1600 — 16.50 (419.1) 16.50 (419.1) — — — 3 5 9
2500 2000 3000 30.00 (762.0) 16.50 (419.1) 4 8 16 3 6 12
3200 — 3800 30.00 (762.0) 30.00 (762.0) 5 9 18 — — — 35
4000 2500 4500 40.00 (1016.0) 30.00 (762.0) 6 12 24 4 8 16
— 3200 — 40.00 (1016.0) 30.00 (762.0) — — — 5 9 18 36
5000 4000 5800 40.00 (1016.0) 40.00 (1016.0) 7 15 30 6 12 24
1 For compression lugs, factory provides provisions only.
2 200% neutral. 37
3 Denotes quantity of terminals per ground bus.
5 Denotes quantity of terminals per 200% neutral bus option. 38
39
40
41
42
43

Sheet 24 028
Physical Data
Expansion Joints (Figure 24.0-29) Phase Transpositions (Figure 24.0-30 and Figure 24.0-31)
22 Expansion joints accommodate the expansion and Phase transposition fittings are used in applications where
contraction of bus bars with respect to the enclosure. a phase rotation is needed due to a change in phasing from
They compensate for the difference in the coefficient of the source equipment to the load equipment. Both 90° and
23 expansion of the aluminum housing and the copper or 180° rotations are possible. In each case, all conductors
aluminum bus bars. Expansion joints must be used are rotated.
wherever a run of busway crosses an expansion joint
24 of a building. They should also be installed in the center
of extremely long straight runs of busway; one every
300 feet (91 m) for copper or one every 225 feet (68 m)
25 for aluminum. The use of expansion joints should be
engineered for individual installations. Minimum
dimensions are shown in Table 24.0-44.
26
27 Table 24.0-44. Expansion Joints

Ampere Rating Dimensions (A)
UL 857 IEC 439 Inches (mm) 1
28 Cu Al Cu
225 225 225 12.00 (304.8)

29 400 400 400 12.00 (304.8)
600 600 630 12.00 (304.8)
800 800 1000 12.00 (304.8)
30 1000 1000 1200 12.00 (304.8)
1200 1200 1400 12.00 (304.8)
31 1350 1350 1550 16.50 (419.1)
Figure 24.0-30. 180° Transposition—Dimensions in Inches (mm)
1600 1600 1800 16.50 (419.1)
2000 — 2250 16.50 (419.1)
32 2500 2000 3000 20.50 (520.7)
3200 — 3800 20.50 (520.7)
33 4000 2500 4500 24.50 (622.3)
— 3200 — 24.50 (622.3)
5000 4000 5800 30.25 (768.4)
34 1 Dimension remains as shown regardless of system configuration.
35 CL
36 49.00
(1244.6) 25.00
(Minimum) (635.0)
37
12.00
CL (304.8) (Minimum)
38
A
Figure 24.0-31. 90° Transposition—Dimensions in Inches (mm)

39 CL of 29.69
T Box (754.1)
F
40
CL of Duct
41
Figure 24.0-29. Expansion Joints
42
43

Sheet 24 029
Physical Data
Single-Phase Transformer Taps (Figure 24.0-32) Three-Phase Transformer Taps (Figure 24.0-33)
Single-phase transformer taps arrangements are used for Three-phase transformer taps are used when making 22
connections to three single-phase transformers. The bus connections to a three-phase transformer. The bus
extensions do not include drilling or lugs (see Figure 24.0-2 extensions do not include drilling or lugs.
on Page 24.0-2 for wiring configuration designations). 23
Taps 15.00 24
CL (381.1) Support Pad
C
Taps B
Taps
CL
25
17.00 + 2X Pow-R-
(431.8) + 2X Bridge
A
Taps
CL 26
CL Pow-R- C G
Bridge A
17.00 + 2X
(431.8) + 2X CL B 27
C
8.50 + y
N
Pow-R- (215.9) + y (1/0)
Bridge
8.50 + X
(215.9) + X
6.00 (2/0)
7.50 (152.4) 6.00
C
28
CL
(190.5) 6.00 (152.4)
8.50 + X 6.00 (152.4)
Pow-R- 8.50 + X
(215.9) + X (152.4) 29
Bridge (215.9) + X
CL Figure 24.0-33. Three-Phase Transformer Taps
8.50 + X 30
(215.9) + X
8.50 + X Table 24.0-46. (A) Minimum Dimensions
(215.9) + X A Phase or
Neutral
Wire
Designation
3W/
3WH
3WG/
3WHG/
4W/
4WH
4WG/4WHG/4WI/
4WNG/4WNHG/4WNI
31
3WI
Ground when
Required
C Phase
Inches 16.50 16.50 19.50 19.50 32
or Neutral mm 419.1 419.1 495.3 495.3
B Phase
Table 24.0-47. (B) Minimum Dimensions 33
or Neutral Wire 3W/ 3WG/ 4W/ 4WG/4WHG/4WI/
Designation 3WH 3WHG/ 4WH 4WNG/4WNHG/4WNI
3WI 34
Figure 24.0-32. Three Single-Phase Transformer Taps
Inches 6.25 12.12 9.25 15.12
Table 24.0-45. Single-Phase Transformer Taps mm 158.8 307.8 235.0 384.0 35
Ampere Rating Minimum Dimensions
Inches (mm) 1 Table 24.0-48. (C) Minimum Dimensions
UL 857 IEC 439
Cu Al Cu (X) (Y)
Wire 50% Housing 50% Integral Ground 36
Designation Ground and 100% Ground
225 225 225 4.00 (101.6) 7.00 (177.8)
Inches 3.00 6.00
400
600 —
400 400
630
4.00 (101.6)
4.00 (101.6)
7.00 (177.8)
7.00 (177.8) mm 76.2 152.4
37
800 600 1000 4.00 (101.6) 7.00 (177.8)
1000
1200
—
800
1200
1400
4.50 (114.3)
5.00 (127.0)
9.75 (247.7)
10.75 (273.1)
38
1350 1000 1550 5.50 (139.7) 11.75 (298.5)
1600
2000
1200
1350
1800
2250
6.50 (165.1)
7.75 (196.9)
13.75 (349.3)
16.25 (412.8)
39
— 1600 — 8.50 (215.9) 17.50 (444.5)
2500 2000 3000 10.25 (260.4) 21.25 (539.8)
3200 — 3800 6.50 (165.1) 13.75 (349.3) 40
4000 2500 4500 7.75 (196.9) 16.25 (412.8)
— 3200 — 8.50 (215.9) 17.50 (444.5)
5000 4000 5800 10.25 (260.4) 21.25 (539.8) 41
1 Includes ground tap.
42
43

Sheet 24 030
Physical Data
Transformer Throat Connections (Figure 24.0-34 and Figure 24.0-35) Table 24.0-49. Transformer Throat Connections
22 A transformer throat is used when making connections Ampere Rating Bars Per Minimum Dimensions
to a liquid-filled substation transformer. All transformer UL 857 IEC 439 Phase (A) Inches (mm)
throat connections include flexible connectors between the
23 transformer low voltage spades and Pow-R-Way III bus bars.
Aluminum
225–1350 225–1550 1 26.00 (660.4)
For transformers with drilled flanges, the busway will bolt 1600–2000 1600–2000 1 28.50 (723.9)
to the transformer throat instead of using a sealing ring.
24 2500–4000 2500–4000 2 31.50 (800.1)
Copper
Transformer 225–2000 225–2500 1 26.00 (660.4)
25 2500
3200–5000
2500–3000
3200–5800
1
2
28.50 (723.9)
31.50 (800.1)
Transformer
26 Throat
Sealing Ring
27 LV Spades
28 Front
Front
29
LV Throat x x x x
CL
30 Top View of Transformer
A Indicate Number
Edge of of Holes, Top of Transformer
31 Transformer
Throat
Diameter of
Holes, and
1.75 (44.5) Plus Spacing x
Between Holes x
1/2 Duct Width
32
x
33 x x CL
Bushing
Transformer
34
x
Transformer Throat Edge of
Throat
35 Sealing Ring Collar
Side View of Transformer
36
x
T ”X“ Thickness
x
37 Front x
x
x x
CL x
38
”X“ Number and
39 Edge of
A Transformer
Tank Wall x
Diameter of Holes
Transformer LV Spade Detail

Throat
40 9.50
(241.3) Figure 24.0-35. Transformer Throat Connection Detail
41 Figure 24.0-34. Transformer Throat
42
43

Sheet 24 031
Physical Data
Transformer Flange Connections (Figure 24.0-36 and Figure 24.0-37)

Transformer flange connections are used when making a C Pow-R-Bridge 22
connection to a dry-type substation transformer. Transformer 12.00
flange connections include flexible connectors between the (304.8)
transformer low voltage spades and the Pow-R-Way III (Minimum) 23
flange bus bars. Hardware is supplied to bolt the flange X
plate to the transformer enclosure.
12.00 24
(304.8) A
CL
C (Minimum)
X B
25
20.00 Circuit Breaker
(508.0) or Fused Reducer
26
X Figure 24.0-38. Circuit Breaker or Fused Reducer
CL 27
Table 24.0-50. Circuit Breaker and Fused Reducer Dimensions
Circuit Breaker Reducer Fusible Switch Reducer
Flexible
Braid Breaker A B X Fuse A B X 28
Amperes Inches (mm) Rating Inches (mm)
X
225 18.25
(463.6)
18.00
(457.2)
34.00
(863.6)
225 18.25
(463.6)
18.00
(457.2)
42.25
(1073.2)
29
X
400 18.25 18.00 34.00 400 18.25 18.00 54.00
(463.6) (457.2) (863.6) (463.6) (457.2) (1371.6)
600 18.25 18.00 34.00 600 18.25 18.00 60.00
30
Figure 24.0-36. Transformer Flange Connections (463.6) (457.2) (863.6) (463.6) (457.2) (1524.0)
800 18.25 18.00 42.25 800 18.25 18.00 60.00
(463.6) (457.2) (1073.2) (463.6) (457.2) (1524.0) 31
x 1000 18.25 18.00 42.25 1000 18.25 18.00 60.00
(463.6) (457.2) (1073.2) (463.6) (457.2) (1524.0)
x
x 1200 18.25 18.00 42.25 1200 18.25 18.00 60.00 32
x (463.6) (457.2) (1073.2) (463.6) (457.2) (1524.0)
LV Spades 1600 26.25 20.00 48.00 — — — —
(666.8) (508.0) (1219.2) 33
2000 26.25 20.00 48.00 — — — —
(666.8) (508.0) (1219.2)
x
2500 26.25
(666.8)
20.00
(508.0)
48.00
(1219.2)
— — — —
34
x
Non-Protected Reducers (Figure 24.0-39)
x Non-protected reducers are used to reduce the ampacity of
35
the busway without overcurrent devices. Per NEC Section
364.11, for industrial applications, no overcurrent protection
is required where the busway is reduced in size, provided
36
Front View of Transformer Side View of Transformer the length of the smaller busway does not extend more than
50 feet (15.2 m) and has a current rating of at least one-third
of the first upstream overcurrent device.
37
x
”X“ Thickness
x
x 16.00
38
x (406.4)
x x (Minimum)
x 39
16.00
(406.4)
Transformer
”X“ Number and
Diameter of Holes
(Minimum) 40
Tank Wall x
LV Spade Detail
41
Figure 24.0-37. Transformer Flange Connection Detail
Protected Reducers (Figure 24.0-38) 42
Protected reducers are used to reduce the ampacity of
busway using either a circuit breaker or a fused, non- Figure 24.0-39. Non-Fused Reducer 43
automatic circuit breaker overprotection device. Both serve
as a disconnecting means. The line side of the cubicle is
connected to the higher rated busway and the load side
is connected to the lower (reduced) rated busway.

Sheet 24 032
Physical Data
Meter Center Power Takeoffs In-Line PTO

22 Meter center power takeoffs (PTO) are designed to tap The in-line PTO shown in Figure 24.0-41 is built integral with
power off the busway and feed tenant meter stacks in high- the busway, having the busway pass through the device.
rise applications. There are two types of power takeoffs, This space-saving design reduces the horizontal wall space
23 bridge joint and in-line. Both devices are UL listed. by up to 24.00 inches (609.6 mm). With this device there is
no need to install a separate main device; saving installation
Bridge Joint PTO time and money. This device is available with a main circuit
24 The bridge joint PTO shown in Figure 24.0-40 mounts to breaker, main fusible switch or no main device. In-line PTOs
the right or left side of the busway at a joint between two should be ordered with the busway through the Eaton
sections of busway. The bridge joint PTO comes with a main Greenwood, SC facility.
25 circuit breaker or main fusible switch. Bridge joint PTOs
should be ordered with the meter stacks through the Eaton The height of the first busway joint up through the floor
Lincoln, IL facility. must be coordinated to meet local utility/code requirements
26 for minimum/maximum meter socket heights not to exceed
The height of the busway bridge joint must be coordinated to a minimum height of 16.00 inches (406.4 mm) above the
meet local utility/code requirements for minimum/maximum floor. Meter stack may be placed to the left, right or both
27 meter socket heights. All dimensions shown are for reference sides of the main device. All dimensions shown are for
only showing a typical installation. reference only showing a typical installation.
28 Notes: If 5-high 200 A meter stacks are used, it is recommended to

increase the bridge joint height from 20.00 inches (508.0 m) to
Wall
22.00–24.00 inches (558.8–609.6 mm). Attention must be given to
the minimum/maximum heights of the meter sockets.
29 8.55
(217.2)
Vertical
12.26 Busway
(311.4) In-Line PTO
30
125 A Meter Stock Wall
13.51 12.26
31 .50
(12.7) (343.2) (311.4) 8.55 (217.2)
20.00
(508.4) .61 1.93
32 35.90
Meter
(15.5) (49.0)
(911.9)
Center
Front
33 37.76
(959.1) 125 A
Horizontal 200 A
Stack
Cross Bus Stack
70.00
34 (1778.0) 17.17
18.00 (436.1)
(457.2) Bridge
Joint
35 20.00
12.61 (508.0)
(320.3) 5.81 30.06
36 (147.6) (763.5)
25.00
12.45
(635.0)
(316.2)
37 67.34 70.00
(1710.4) (177.8)
38 Floor
30.88
(784.35) 25.00
(635.0)
39 Figure 24.0-40. Bridge Joint PTO
20.00
12.45
(508.4) 12.39
(316.2) (314.7)
40
Floor
41 Figure 24.0-41. In-Line PTO
42
43

Sheet 24 033
Physical Data
In-Line Power Takeoff Table 24.0-51. In-Line PTO Dimensions and Ratings
Device Short-Circuit (A) Dimensions in Inches (mm) 22
Main Circuit Breaker PTO Rating (kAIC) 1 Bar 2 Bar
The in-line main circuit breaker PTO shown in Figure 24.0-42 Per Phase Per Phase
is available with trip ratings from 300 A up to 1200 A; using
Main Circuit Breaker
23
L, M and N frame circuit breakers. This device is indoor rated
and may be weatherized upon request. See Table 24.0-51 for LD 65 20.00 (508.0) 33.00 (838.2)
dimensions and ratings.
HLD
MDL
100
65
20.00 (508.0)
20.00 (508.0)
33.00 (838.2)
33.00 (838.2)
24
Main Fusible Switch PTO HMDL 100 20.00 (508.0) 33.00 (838.2)
ND 65 20.00 (508.0) 33.00 (838.2)
The in-line main fusible switch PTO shown in Figure 24.0-43 is HND 100 20.00 (508.0) 33.00 (838.2) 25
available with 400, 600 and 800 A switches; using Class “T”
Main Fusible Switch 1
fuses. This device is indoor rated only. The switch handle is
mounted in front, eliminating interference with the meter 400 A
600 A
200
200
20.00 (508.0)
20.00 (508.0)
33.00 (838.2)
33.00 (838.2)
26
sockets and the need for spacers between the main device 800 A 200 20.00 (508.0) 33.00 (838.2)
and meter stack. It comes with a hinged door, giving easy
No Main Device
access to the fuses mounted below the main switch. See Table 27
24.0-51 for dimensions and ratings. 1200 A 2 100 20.00 (508.0) 33.00 (838.2)
1 Class “T” fuses only.
Unprotected PTO 2 Rating of horizontal cross bus. 28
The in-line PTO with no main device shown in Figure 24.0-44
comes with 1200 A horizontal cross bus as standard. This
device is intended for use with six meter sockets or less, 29
or as local code permits. See Table 24.0-51 for dimensions
and ratings.
30
C CL
C
Bridge Joint
Bridge Joint
Bridge Joint
31
12.00
12.00 (304.8)
12.00
(304.8)
(304.8)
32
33
15.00
20.00 20.00 A
(381.0) 34
(508.0) (508.0)
A A
2.00
(50.8)
5.00
(127.0) 35
30.00
(762.0) 30.00
30.00 (762.0)
(762.0) 36
37
38
Figure 24.0-42. Main Breaker Figure 24.0-43. Main Fusible Switch Figure 24.0-44. Unprotected PTO
39
40
41
42
43

Sheet 24 034
Physical Data
Busway-Connected Panelboards
22 Pow-R-Way III busway-connected panelboards save space Edge of Busway
and installation time by eliminating the need to install a bus to Wall
2.37 6.00
plug and cable over to a panelboard. This special enclosure
23 plugs directly on to vertical busway and accepts Eaton PRL1a,
(60.2) (152.4)
PRL2a and PRL3a main circuit breaker panelboard interiors. Top Conduit
The enclosure also accepts 28.00-inch wide standard and EZ Space Top View
24 trims. The panels can be top or bottom fed, and can mount 28.00 Third Plug-In Opening
on either side of the busway. Each panel is UL 857 listed. (711.2) Up From Lower Joint
25 Notes: These panels are not seismic rated.

Busway-connected panelboards are sold and shipped
through the Eaton regional satellite plants and coordinated
26 with the Eaton busway plant in Greenwood, SC. See
Figure 24.0-45.
27 Panelboard Spring Hangers
This specialized spring hanger shown in Figure 24.0-46, A
allows the panel to be anchored and supported directly to
28 a wall, and uniquely allows the panel to float with the riser
busway. Panelboard spring hangers are sold separately as B
a busway accessory. Hardware is included to mount the
29 spring hangers to the panelboard enclosure.
Table 24.0-52. Panelboard Enclosure Detail C
30 MCB Maximum MCB Busway Box Minimum
Frame Box Size Height Joint Height Floor-Ceiling
Height Off Floor Height
31 Dimension in Inches (mm) Dimension in
Inches (mm)
A B C D
Front View
PRL1a & 2a Main Circuit Breaker
32 F 40.00 72.00 23.00 47.00 103.00
(1016.0) (1828.8) (584.2) (1193.8) (2616.2)
Figure 24.0-45. Busway-Connected Panelboard Detail
33 F 52.00
(1320.8)
72.00
(1828.8)
23.00
(584.2)
35.00
(889.0)
103.00
(2616.2)
F 64.00 72.00 23.00 23.00 103.00
(1625.6) (1828.8) (584.2) (584.2) (2616.2)
34 J 76.00 72.00 33.00 21.00 113.00
(1930.4) (1828.8) (838.2) (533.4) (2870.2)
35 K (500) 94.00
(2387.6)
74.00
(1879.6)
34.00
(863.6)
4.00
(101.6)
114.00
(2895.6)
K (750) 94.00 72.00 36.00 6.00 116.00
(2387.6) (1828.8) (914.4) (152.4) (2946.4)
36
PRL3a Main Circuit Breaker
F (4/0) 76.00 72.00 23.00 11.00 103.00
37 (1930.4) (1828.8) (584.2) (279.4) (2616.2)
FCL 76.00 72.00 23.00 11.00 103.00
(1930.4) (1828.8) (584.2) (279.4) (2616.2)
38 FB 76.00 72.00 23.00 11.00 103.00
(1930.4) (1828.8) (584.2) (279.4) (2616.2)
J 76.00 72.00 23.00 11.00 103.00
39 (1930.4) (1828.8) (584.2) (279.4) (2616.2)
K (500) 94.00 74.00 34.00 4.00 114.00
(2387.6) (1879.6) (863.6) (101.6) (2895.6)
40 K (750) 94.00 72.00 36.00 6.00 116.00
(2387.6) (1828.8) (914.4) (152.4) (2946.4)
L 94.00 72.00 34.00 4.00 114.00
41 (2387.6) (1828.8) (863.6) (101.6) (2895.6)
LCL 94.00 72.00 38.00 8.00 118.00
(2387.6) (1828.8) (965.2) (203.2) (2997.2) Figure 24.0-46. Panelboard Spring Hangers
42 LA 94.00 72.00 34.00 4.00 114.00
(2387.6) (1828.8) (863.6) (101.6) (2895.6)
LG 94.00 72.00 36.00 6.00 116.00
43 (2387.6) (1828.8) (914.4) (152.4) (2946.4)

February 2016
Sheet 24 035
Physical Data
Pow-R-Way III Adapters (Figure 24.0-47 and Table 24.0-53. Available Pow-R-Way III Adapters
Figure 24.0-48) Busway Brand Minimum Adapter 22
A complete line of adapters are available to enable the Types Length in Inches (mm)
user to add to existing old-line Westinghouse or obsolete
bus runs with the Pow-R-Way III design. The specific
Low impedance busway Westinghouse 60.00 (1524.0) 23
Low impedance Westinghouse 60.00 (1524.0)
Westinghouse product lines are Low Impedance Busway, plug-in busway
Current Limiting Busway, Pow-R-Way and Pow-R-Way II.
The obsolete designs are CP2, CP3 and CP4 Safetybus.
Pow-R-Way busway Westinghouse/ 36.00 (914.4) 24
Cutler-Hammer
See Table 24.0-53. Pow-R-Way II busway Westinghouse/ 36.00 (914.4)
The adapters allow the incorporation of present day Cutler-Hammer 25
technologies, available in Pow-R-Way III plug-in units, into CP2 Safetybus Cutler-Hammer 36.00 (914.4)
existing busway systems. State-of-the-art features such as CP3 Safetybus Cutler-Hammer 36.00 (914.4)
energy monitoring, transient voltage surge suppression and CP4 Safetybus Cutler-Hammer 36.00 (914.4) 26
coordination/communication capabilities can all be added to Competitive busway Contact factory 36.00 (914.4)
existing distribution systems without having to upgrade and
replace entire runs of busway. See Table 24.0-53. 27
Special adapters to competitive busway products are
also available. Please contact the Greenwood factory 28
for information.
29
Adapter
30
31
32
Existing
POW–R–WAY 33
Figure 24.0-47. Pow-R-Way III to Pow-R-Way Adapter
34
Adapter 35
36
37
POW–R–WAY III Existing
CP Busway
38
Figure 24.0-48. Pow-R-Way III to CP Adapter
39
40
41
42
43

Sheet 24 036
Physical Data
Wall/Floor Flanges (Figure 24.0-49)

22 Wall and floor flanges are used to fit around the busway
and close off the opening made to allow the bus run to pass
through a floor or wall. Wall and floor flanges are for cosmetic
23 purposes only and do not provide any type of vapor or Busway
fire barrier. Height
24 Roof Flange (Figure 24.0-50)

A roof flange should always be used when outdoor busway
penetrates a roof.
25
End Closures (Figure 24.0-51)
End closures terminate a bus run and can be used to close Wall
26 either the right or left end (see Figure 24.0-2 on Page 24.0-2
for wiring conductor configurations).
27 Table 24.0-54. End Closures Wall/Floor 2.00
(50.8)
Flange Busway
Ampere Rating Dimensions (A)
Width
UL 857 IEC 439 in Inches (mm)
28 Cu Al Cu 2.00
(50.8)
225 225 225 5.13 (130.3)
29 400 400 400 5.13 (130.3)
600 — 630 5.13 (130.3)
Figure 24.0-49. Wall/Floor Flange
800 600 1000 5.13 (130.3)
30 1000
1200
—
800
1200
1400
5.75 (146.1)
6.25 (158.8) Roof Flange
1350 1000 1550 6.75 (171.5)
31 1600
2000
1200
1350
1800
2250
7.77 (197.4)
9.02 (229.1) CL of Joint
10.25 (minimum)
— 1600 — 9.78 (248.4) 2.50
(260.3)
(63.5)
2500 2000 3000 11.55 (293.4)
32 3200 — 3800 16.52 (419.6)
7.00
(177.8)
(All 4 Sides)
Bell 2.00 (Rec.)

4000 2500 4500 19.02 (482.9) Roof
(50.8)
— 3200 — 20.54 (521.7)
33 5000 4000 5800 24.08 (611.6)
Table 24.0-55. Dimensions

34 Description Dimensions (B)
CL
in Inches (mm)
Maximum Roof Slope
35 3WH, 3WG, 3WHG, 3WI, 4WH, 4WG, 4WHG, 4WI 5.00 (127.0) with Standard Flange is
2.00 (50.8) per Foot
4WNH, 4WNG, 4WNI, 4WNHG 5.50 (139.7) Flange (304.8 mm)
36 Notes: End closure extends 0.44 inches (11.2 mm) beyond the center-
line of the removed Pow-R-Bridge.
Figure 24.0-50. Roof Flange
37
.44 (11.2)
38 CL 6.25 (158.8)
Indoor
39
40 7.38 (187.5)
Outdoor
A
41
42
B
43
Figure 24.0-51. End Closure with Pow-R-Bridge Removed

Sheet 24 037
Physical Data
Horizontal Hangers
One hanger is provided for every 10 feet (3.0 m) of A 1 Bar Per Phase Only B
22
horizontally mounted busway. The type of hanger supplied
is determined by the specific mounting requirements of
the busway. (For hook hangers and angle hangers, see 23
Figure 24.0-52 and Figure 24.0-53.)
C
Drop rods 1/2-inch (12.7 mm) diameter are not included Duct
Width
24
and must be furnished by the installer. Drop rods 3/4-inch
(19.1 mm) diameter are required for seismic applications. Duct
Width 25
Duct
Height
Flatwise Edgewise 26
Figure 24.0-52. Hook Hangers—Non-Seismic Only
27
Table 24.0-56. Flatwise Hook Hanger
Ampere Rating Dimension in Inches (mm)
UL 857 IEC 439 Duct Width (A) (B) (C)
28
Cu Al Cu
225 225 225 4.75 (120.7) 5.12 (130.0) 4.75 (120.7) — 29

400 400 400 4.75 (120.7) 5.12 (130.0) 4.75 (120.7) —
600 — 630 4.75 (120.7) 5.12 (130.0) 4.75 (120.7) —
800 600 1000 4.75 (120.7) 5.12 (130.0) 4.75 (120.7) — 30
1000 — 1200 5.38 (136.7) 5.75 (146.1) 4.75 (120.7) —
1200 800 1400 5.88 (149.4) 6.25 (158.8) 4.75 (120.7) —
1350 1000 1550 6.38 (162.1) 6.75 (171.5) 4.75 (120.7) — 31
1600 1200 1800 7.38 (187.5) 7.75 (196.9) 4.75 (120.7) —
2000 1350 2250 8.64 (219.5) 9.03 (229.4) 4.75 (120.7) —
—
2500
1600
2000
—
3000
9.40 (238.8)
11.17 (283.7)
9.78 (248.4)
11.58 (294.1)
4.75 (120.7)
4.75 (120.7)
—
—
32
Table 24.0-57. Edgewise Hook Hanger 33
Conductor Dimension in Inches (mm)
Configuration Duct Height Duct Width (A) (B)
3WH/4WH/3WG/3WHG/4WG/4WHG 4.38–4.56 (111.2–115.8) 4.75–6.38 (120.7–162.1) 8.40 (213.3) 4.81 (122.2)

34
3WI/4WI 4.38–4.56 (111.2–115.8) 7.38–11.17 (187.4–283.7) 13.19 (335.0) 4.81 (122.2)
4WNH/4WNG
4WNHG/4WNI
4.92–5.10 (125.0–129.5)
4.92–5.10 (125.0–129.5)
4.75–6.38 (120.7–162.1)
7.38–11.17 (187.4–283.7)
8.40 (213.3)
13.19 (335.0)
5.35 (135.9)
5.35 (135.9)
35
Table 24.0-58. Flatwise Angle Hanger Table 24.0-59. Edgewise Angle Hanger
Ampere Rating Conductor Dimension in Inches (mm) Conductor Dimension in Inches (mm)
36
UL 857 IEC 439 Bars Per Busway (A) Configuration Duct Height (A)
Cu Al Cu Phase Width
3WH/4WH/3WG/3WHG/ 4.38–4.56 (111.2–115.8) 9.00 (228.6)
37
225 225 225 1 4.75 (120.7) 9.00 (228.6) 4WG/4WHG/3WI/4WI
400 400 400 1 4.75 (120.7) 9.00 (228.6) 4WNH/4WNG/4WNHG/4WNI 4.92–5.10 (125.0–129.5) 9.36 (237.7)
600 — 630 1 4.75 (120.7) 9.00 (228.6) 38
800 600 1000 1 4.75 (120.7) 9.00 (228.6) Notes: Angle hangers must be used for seismic applications.
1000 — 1200 1 5.38 (136.7) 9.63 (244.6)
1200 800 1400 1 5.88 (149.4) 10.12 (257.0) 39
1350 1000 1550 1 6.38 (162.1) 10.63 (270.0) Duct Width Duct Height
1600 1200 1800 1 7.38 (187.5) 11.63 (295.4)
2000 1350 2250 1 8.64 (219.5) 12.88 (327.2) .75 .75 Duct Height 40
(19.1) (19.1)
— 1600 — 1 9.40 (238.8) 13.62 (345.9)
A
2500 2000 3000 1 11.17 (283.7) 15.44 (392.2) 1 Bar Per Phase .75 .75 .75 .75
3200 — 3800 2 16.14 (410.0) 20.39 (517.9)
Duct Width
(19.1) (19.1) (19.1)
A
(19.1) 41
A
4000 2500 4500 2 18.64 (473.5) 22.88 (581.2) 1 Bar Per Phase 2 Bars Per Phase
— 3200 — 2 20.16 (512.1) 24.39 (619.5)
.75 .75 Edgewise
5000 4000 5800 2 23.70 (602.0) 28.00 (711.2) (19.1) (19.1) 42
A
2 Bars Per Phase
Flatwise
43
Figure 24.0-53. Angle Hangers

Sheet 24 038
Physical Data
Vertical Hangers (Figure 24.0-54 and Figure 24.0-55)

22 When busway is to be installed vertically, a spring
suspension type vertical hanger should be used.
Vertical hangers are not provided unless specified.
23
This unique hanger equalizes the weight of vertically
mounted busway along all supports. A vertical hanger
24 must be used on each floor and at the end of the bus run
on the last floor.
Edgewise Flatwise Flatwise
25 The maximum span permitted by UL on vertical hangers is
16 feet (4.9 m). Intermediate hangers are required for floor
(1 Bar per Phase) (1 Bar per Phase) (2 Bar per Phase)
heights exceeding 16 feet (4.9 m). Figure 24.0-54. Typical Installation

26 Table 24.0-60. Edgewise Vertical Hangers (F and F-Opposite Sides)
Conductor Busway Hangers on “F” and “F”
A A
Configuration Height Opposite Sides
27 Inches (mm) (A) Inches (mm) Figure 24.0-55
Configuration
28 3WH/4WH 4.38 (111.3) 4.72 (119.9) A

3WG/3WHG/4WG/ 4.50 (114.3) 4.91 (124.7) A
4WHG
29 3WI/4WI 4.56 (115.8) 4.91 (124.7) A
4WHN 4.92 (125.0) 5.25 (133.4) A
30 4WNG/4WNHG 5.05 (128.3) 5.44 (138.2) A

4WNI 5.10 (129.6) 5.44 (138.2) A
31 Table 24.0-61. Flatwise Vertical Hangers (T and T-Opposite Sides) Configuration A Configuration B
Ampere Rating Busway Hangers on “T” and “T” (1 Bar per Phase) (1 Bar per Phase)
UL 857 IEC 439 Width Opposite Sides
32 Cu Al Cu Inches (mm) (A) Inches (mm) Figure 24.0-55 A A
Configuration
33 225 225 225 4.75 (120.7) 4.62 (117.3) B

400 400 400 4.75 (120.7) 4.62 (117.3) B
600 — 630 4.75 (120.7) 4.62 (117.3) B
34 800 600 1000 4.75 (120.7) 4.62 (117.3) B
1000 — 1200 5.38 (136.7) 5.25 (133.4) B
35 1200 800 1400 5.88 (149.4) 5.75 (146.1) B

1350 1000 1550 6.38 (162.1) 6.25 (158.8) B
1600 1200 1800 7.38 (187.5) 7.25 (184.2) B
36 2000 1350 2250 8.64 (219.5) 8.50 (215.9) B
— 1600 — 9.40 (238.8) 9.25 (235.0) C
2500 2000 3000 11.17 (283.7) 11.06 (280.9) C Configuration C Configuration D
37 3200 — 3800 16.14 (410.0) 16.00 (406.4) D
(1 Bar per Phase) (2 Bar per Phase)
4000 2500 4500 18.64 (473.5) 18.50 (469.9) D

Figure 24.0-55. Vertical Hangers
38 — 3200 — 20.16 (512.1) 20.06 (510.0) D
5000 4000 5800 23.70 (602.0) 23.59 (600.0) D
39
40
41
42
43

Sheet 24 039
Plug-in Protective Devices

All Pow-R-Way III plug-in units are designed with the safety Finger-Safe Ground Stab 22
T Barriers Contact Guide Port
of the installer and user as the key criteria. The following
features are standard for both fusible and circuit breaker F
23
type plug-in units:
Pow-R-Way III bus plugs have extended ground and neutral
bars which bring the termination points down into the cable 24
entry area making for a safer, easier connection.
A barrier is provided over the line side connections from the Outlet Seating Ridge Mounting Hardware 25
bus plug stab assembly to the fusible switch or circuit breaker.
The bus plug ground stab makes positive contact with the Figure 24.0-57. Plug-in Outlet Details 26
busway ground (integral or internal) before the phase or
neutral stabs contact the bus bars. Plug-in Device Mounting
A bus plug guide port is provided in the busway housing, The load end of a plug-in unit varies with the orientation 27
to the right of each plug-in outlet. A polarizing alignment pin of the busway as determined by the “F” and “T” markings
is located at the line side end of each bus plug enclosure. (see Figure 24.0-58 below).
The alignment pin must be inserted into the guide port for 28
proper installation. The plug-in unit and the busway are
interlocked to ensure that the device is in the OFF position
prior to installation or removal of the unit. 29
To ensure that the bus plug is seated onto the busway,
the clamping mechanism will draw the unit tight onto the ON
Handle
Load
30
busway housing as the installer tightens the clamps.
Handle
Plug-in units have an interference bracket that prevents
the cover from being opened while the device is in the OFF
ON 31
ON position and to prevent accidental closing of the device T
Load
while the cover is open. F OFF 32
There are two locations available for field positioning of the
bus plug operating handle for all circuit breaker bus plugs
and fusible bus plugs rated 400 A or higher. On vertical bus
OFF
Handle 33
run applications, the handle can be mounted on the side of Load
the plug, and for horizontal runs, the handle can be mounted
on the (line side) end of the unit. Bus plugs are shipped with
ON 34
OFF
the handle mounted on the end as standard. Mounting
positions are illustrated in Figure 24.0-58.
F Load
35
When a plug-in unit is installed, the bus plug stab base ON
assembly engages a seating ridge provided on the plug-in Handle
outlet. The stab base is drawn in to overlap the ridge and T 36
form a tight seal against moisture and dust.
Handle 37
Guide Pin ON
and Port Load
T
F T F 38
OFF OFF
ON
Load
39
ON
Handle 40
Load ON
ON
OFF
OFF
OFF 41
OFF
Handle
ON Handle
42
F
Load
Clamp and Guide

43
DANG
Figure 24.0-58. Plug-in Device Mounting

Figure 24.0-56. Plug-in Stab Details

Sheet 24 040
Plug-in Device Mounting (Continued) Each plug-in unit uses only one plug-in opening; however,
22 Plug-in openings are spaced every 24.00 inches (609.9 mm) may cover up additional plug-in openings preventing use.
starting 12.00 inches (304.8 mm) in from the centerline of
each bridge joint with a maximum of five openings per
23 side of an individual section of busway. Figure 24.0-59 and
P3BFD
(Occupies 1 Plug-in Opening)
Figure 24.0-60 illustrate the number of plug-in openings
"
taken up by each style/size bus plug. .00
24 8.0
0" "
MI T" F
12
0 "
N. 24.0
"
P3F321(30 A), P3F361 (30 A), .00
25 P33F361H (30 A), P3F322 (60 A),
P3F362 (60 A), P3F362H (60 A)
24
"
P3BJD
(Occupies 1 Plug-in
.00 Opening)
P3F323(100 A), P3F363(100A) g " 24
nin 6.50 P3BKD
and P3F363H (100 A) pe 1
O " (Occupies 2 Plug-in
26 (Occupies 1 Plug-in Opening) Cof
L
f Cla
m p
24
.00 Openings)
" do 0" N.
.00 En . 0 MI
8.0
0" T F 12 12 .00
Mi 0 " g 17
n. .0 nin g 5"
27 24
"
P3F364H (200 A)
CLo
pe 2"
f O 18.6
fO
nin .7
pe 29
.00 and P3F365H (400 A) p o
24 lam CL mp
(Occupies 1 Plug-in Opening) fC Cla
" do d of
n n
.00 P3F324 (200 A)
28 en
ing 12"
.
2 4
E E 10 ft.
Section
f Op 18
" and P3F364 (200 A) Shown
CLo mp .00 (Occupies 2 Plug-in Openings)
la 24
fC " n.
do .00
29 g
En
0" g "
12
17
.00
Mi
nin 19.0 enin 0.75
pe 2
o f O amp f Op
CL l o
fC CL
30 En
do
fC
lam
p
n do 10 ft.
E
Section
P3B2D, P3BMD, P3BND and P3BLAP
31 Shown "T F
" (Occupies 2 Plug-in Openings)
32 P3BLCL
ing (Occupies 2 Plug-in Openings)
p en 1"
fO 1.3
CLo 4
33 mp
P3F325 (400 A), P3F365 (400 A), Cla
T F of g
P33F236 (600 A), P3F366 (600 A),
En
d nin "
P3F327 (800 A) and P3F367 (800 A) pe .25
fO 37
34 (Occupies 3 Plug-in Openings) CL o
p
lam
fC
do
ing E n
en "
Op
35 CLo
f
44
.19
p Figure 24.0-60. Breaker Plug-in Device Mounting

lam
o fC
36 End
Figure 24.0-59. Fusible Plug-in Device Mounting

37
38
39
40
41
42
43

Sheet 24 041
Surge Protective Device (SPD) Plug-in Devices
Surge Protective Device (SPD) Plug-in Devices Without protection devices, electronic based loads and
microprocessors are not provided with the noise- and 22
SPD Series (Figure 24.0-61) disturbance-free power that they require. Because
The Pow-R-Way III plug-in device product offering includes microprocessors are now common in most facilities,
a surge protective device (SPD), which is ideal for busway specifiers must ensure that the AC power supply is properly 23
fed distribution systems. A transient voltage is a random, filtered. Significant performance advantages are achieved by
high energy, short duration electrical anomaly. These high integrating SPD filters into busway systems.
energy surges can disrupt, damage or destroy sensitive 24
Because the SPD unit is directly connected to the busway,
microprocessor-based equipment. Eaton has developed it is able to minimize let-through voltage and isolate critical
the SPD family of products to ensure that quality power
is supplied to commercial, industrial, medical and
loads that are fed from a protected busway run. Due to 25
the integrated design, the SPD bus plug saves the user-
institutional facilities. needed wall space and greatly reduces the installed
The SPD not only protects against externally created project cost. The SPD bus plug is furnished with a breaker 26
impulse transients such as lightning, utility capacitor disconnect. For catalog numbers and selection criteria,
switching and disturbances emitted by adjacent facilities, but see Table 24.0-62 below.
also provides needed protection against internal transients. 27
This type of transient is generated within a facility’s own
distribution system. Sources of internally generated, or
ringwave, transients are imaging, equipment, variable 14.24 28
frequency drives, lighting dimmers, arc welders, and the (361.7)
switching on and off of electrical distribution equipment. It is
estimated that over 80% of surge disturbances are actually 29
caused by internal transients.
The SPD series also filters repetitive electrical line noise
5.75 30
(EMI/RFI), which is defined as any unwanted electrical (146.1)
signal that produces undesirable effects in the circuits
of sensitive electronic equipment or disturbances that are 31
two times peak voltage. The suppression of AC transients
is accomplished through the use of Metal Oxide Varistors
(MOVs) that provide a low impedance path to divert surges 32
away from loads. Electrical line noise and ringing transients
21.50
are eliminated by adding filtering capacitors to the (546.1)
suppression device. 33
Not all SPD units on the market have filtering capabilities.
The benefits of combining SPD and filtering are reduced
MOV stress resulting in a longer life cycle, lower Figure 24.0-61. SPD Bus Plug
34
let-through voltage, better noise attenuation levels
and increased reliability. 35
Table 24.0-62. SPD Bus Plugs Selection Chart
P3BSPD 250 480Y S C 36
Fixed—Do Not Change

37
Fixed—Do Not
Change Voltage Code Voltage Requirements Option Code 38
4W 120/208 230/400 277/480 347/600 1 = Basic—Dual-colored LED per phase to indicate protection
Surge Rating status of the N-G mode on units with a neutral wire, single-
3W 240 V 400 V 480 V 600 V
(kA/Phase)
Three-phase 208Y 400Y 480Y 600Y
colored LED to indicate the lack of a neutral wire connec-
tion on systems with a neutral wire.
39
100
wye (four-wire
120 S = Standard—Dual-colored LED per phase to indicate protec-
+ ground)
160
200 Three-phase 240D — 480D 600D
tion status of the N-G mode on units with a neutral wire,
single-colored LED to indicate the lack of a neutral wire
40
250 delta (three- connection on systems with a neutral wire, audible alarm
300 wire + ground) with silence button, and Form C relay contact.
N = Standard + Surge Counter—Dual-colored LED per phase
41
to indicate protection status of the N-G mode on units
with a neutral wire, single-colored LED to indicate the lack
of a neutral wire connection on systems with a neutral 42
wire, audible alarm with silence button, Form C relay
contact, EMI/RFI filtering providing up to 50 dB of noise
attenuation from 10 kHz to 100 MHz, and surge counter
with reset button.
43
Notes: Available for Pow-R-Way III plugs. This information is required for all quotations. This information should also be included at order entry
to ensure prompt processing of the order.

Sheet 24 042
IQ Energy Sentinel Bus Plugs (Figure 24.0-62) Ground Detector/Neutralizer Bus Plug (Figure 24.0-63)
22 The IQ Energy Sentinel™ is a UL listed microprocessor-based In rare cases, bus bars in a busway system pick up static
metering module capable of communicating energy usage electricity. In order to discharge this potential, a neutralizer
and demand values over the PowerNet™ power monitoring and ground detector bus plug is available. The unit has three
23 network. These innovative submetering devices are 18,000 ohm resistors connected between the bus bars and
designed to mount directly to Series C® molded-case the ground. Static electricity is discharged through these
breakers through 400 A and are available for universal resistors. A neon lamp is wired in series with the bus bar and
24 mounting through 2500 A. part of the resistor, and burns continuously. If there is a
ground anywhere on the system of a lower resistance than
It offers a centralized alternative to individually mounted the path through the lamp, the lamp will go out, indicating
25 wattmeters, watthour meters and watt-demand meters. that there is a short in the system.
Key advantages include unmatched savings in space, lower
installation costs, and the capability to communicate data
26 readings in a variety of ways. IQ Energy Sentinels with built-
in CTs and communication capability have the added benefit
of overall system accuracy. The Energy Sentinel mounts on
27 the load side of Eaton F, J and K frame breakers within the Cover
bus plug enclosure. The Energy Sentinel is also available 18,000 Ohm (Cutaway)
Resistors (3) Ground
for fusible plug-in units, which use external CTs within the
28 plug-in enclosure.
Indicating
Lamp (3)
Submetering application examples for the Energy Sentinel

29 include energy monitoring and demand management,
energy cost analysis/allocation and tenant or
interdepartmental billing.
30 To accomplish the communication system, the customer Ground
Connection
must provide a twisted pair communication cable in
0.50-inch (12.7 mm) conduit connecting the IQ Energy
31 Sentinel to a Breaker Interface Module or a customer PC Figure 24.0-63. Ground Detector/Neutralizer Bus Plug
to display and collect the information.
Combination Starter Bus Plugs (see Figure 24.0-64)
32 The IQ Energy Sentinel offers the user full energy Eaton’s Freedom™ and Advantage™ motor starters are
monitoring capability in a compact, cost-effective included in the Pow-R-Way III bus plug product offering.
module ideally suited to busway application. Freedom Motor Starters offer state-of-the-art features that
33 ensure greater value, flexibility and performance in the
toughest commercial and industrial applications.
34 Advantage motor starters have features including a solid-
state, heaterless overload relay with built-in ground fault
protection. Advantage also features communication
35 capabilities and an on-board microprocessor that controls
the contactor magnet to eliminate burnout in low voltage
or varying control circuit conditions.
36
Plug-in combination starters or contactors are mounted
in enclosures identical to the circuit breaker and fusible
37 switch type bus plugs including the clamp and guides,
safety interlocks and guide pin. They are available from
size 0 through 5 with a circuit breaker, motor circuit protector
38 or fusible disconnect. Contact Eaton for specific application
and outline dimensions.
39
40 Advantage
Starter
41
42
43
Figure 24.0-62. IQ Energy Sentinel Bus Plug
Figure 24.0-64. Freedom/Advantage Bus Plug

Sheet 24 043
Digitrip OPTIM™ Bus Plugs (Figure 24.0-65) Digitrip OPTIM has an extensive menu of monitoring
Digitrip OPTIM is a new programmable, communicating, capabilities including load monitoring, power factor 22
microprocessor-based electronic trip unit system for Eaton’s (OPTIM 1050), power and energy (OPTIM 1050) power
Series C circuit breakers. OPTIM is available for Pow-R- quality-current harmonics.
Way III bus plugs on K-Frame (125–400 A), L-Frame 23
OPTIM trip units are PowerNet compatible and can be
(70–600 A) and N-Frame (400–1200 A) circuit breakers. included in the unique tripping PowerNet communications
Digitrip OPTIM provides an electrical distribution system with
superior programmable protection, coordination and a state-
system. Contact Eaton for specific applications and 24
outline dimensions.
of-the-art advanced warning capability along with system
diagnostics, monitoring and communications. Digitrip
OPTIM is available in two trip unit types: OPTIM 550 and 25
OPTIM 1050.
Unique Digitrip OPTIM features can provide: Time current 26
settings with more increments that permit the user to
optimize system protection and coordination, improved
accuracy gives more selectivity and closer sensitivity in 27
providing coordination, programmable short delay and/or
instantaneous curve tripping options, selectable thermal
memory, as well as selectable sure start discriminator 28
protection features. Increased system security is provided by
the addition of a programmable password protection.
For improved system coordination, I4t long delay time 29
slope has been added to the traditional nine LSIG curve
shaping options. Short delay and ground delay zone
selective interlocking have also been added, down to a 30
70 A circuit breaker.
The following Advance Warning options are also available: 31
A programmable high load phase and neutral alarm,
adjustable between 50% and 100% of Ir (LDPU setting), will
signal an impending trip condition. An adjustable ground 32
fault alarm that will alert the user of a ground fault condition
without the breaker. Energy alarming can be performed
(such as peak demand exceeded) to reduce energy costs 33
with OPTIM 1050 via PowerNet. Total Harmonic Distortion
(THD) alarming detects changes in power quality with
OPTIM 1050 via PowerNet. 34
Digitrip OPTIM provides a complete selection of system
diagnostic capabilities including: four cause-of-trip LEDs
are mounted on the front of the trip unit to improve
35
troubleshooting capabilities. They are complemented by Figure 24.0-65. OPTIM Bus Plug
trip event information that is stored in memory after a trip 36
condition, remote breaker status indication is provided by
auxiliary and alarm switches. The Breaker Interface Module
(BIM) provides trip indication information on the front of the 37
unit or via relay contacts to a remote location.
38
39
40
41
42
43

Sheet 24 044
Power Takeoff
Power Takeoff Sections

22 Power takeoff sections are used to tap up to 1200 A of power
CL Pow-R-Bridge CL Pow-R-Bridge
17.00 F 17.00
off of the busway. A power takeoff section must be used 6.94
T (431.8)
6.94
(431.8)
(176.3)
23 when power in excess of the current carrying capabilities
of the plug-in stabs (800 A) is required. A bolt-on fusible
(176.3)
9.00
(Minimum)
9.00
(Minimum)
CL P.T.O.
CL P.T.O. (228.6)
(228.6)
switch or circuit breaker unit can then be bolted to the
24 power takeoff.
15.00
15.00
(381.0)
Bridge Joint Power Takeoff (Figure 24.0-66) (381.0)
25 A bridge joint power takeoff is a special connection that

allows for the attachment of a bolt-on unit at the bridge joint.
The bridge joint power takeoff and a bolt-on unit can be used
26 to tap off power where plug-in busway is not available.
Edgewise Mounted Flatwise Mounted
Single Bar Available in Single and
Per Phase Only Double Bars Per Phase
27
Load
ER
DANG
F
Figure 24.0-67. Built-in Power Takeoff
28 P.T.O. Plug-in Cable Tap Boxes (Figure 24.0-68)
Line Plug-in cable tap boxes are used to feed the busway run, or
where equipment served by the busway is connected without
29 overcurrent protection. Plug-in cable tap boxes plug into any
Pow-R-Way III busway (225–5000 A) plug in opening.
30
Bolt-on Circuit Breaker
Unit or Fusible Switch
ER
DANG
31 A
B
Top
Removable
32 CL Pow-R-Bridge
Figure 24.0-66. Bridge Power Takeoff

33
Built-in Power Takeoff (Figure 24.0-67) C
A built-in power takeoff is a special piece of feeder busway

34 that allows for the attachment of a bolt-on unit. Built-in
CL Stab.
power takeoffs are used where space restrictions dictate Assembly
that the wide dimensions of the busway be flat against the
35 wall, ceiling or other obstruction. In this application, power
3.81
(96.8)
Load End
takeoffs and bolt-on units are used instead of plug-in units.
36
D
Wiring
37 Gutter
Figure 24.0-68. Plug-in Cable Tap Box

38
Table 24.0-63. Plug-in Cable Tap Box Details
Ampere Dimension Compression Mechanical Catalog
39 Rating (A) (B) (C) (D) Conn./Phase and N Lugs/Phase and N Number
Inches (mm) Inches (mm) Inches (mm) Inches (mm) English Metric English Metric
40 200 19.50 (495.3) 15.50 (393.7) 7.12 (180.8) 7.50 (190.5) (1) (1) — — P3PTB200C
200 19.50 (495.3) 15.50 (393.7) 7.12 (180.8) 7.50 (190.5) — — (1) #4–350 kcmil (1) 21.2–177 mm2 P3PTB200M
400 26.25 (666.7) 21.00 (533.4) 10.00 (254.0) 7.50 (190.5) (1) (1) — — P3PTB400C
41 400 26.25 (666.7) 21.00 (533.4) 10.00 (254.0) 7.50 (190.5) — — (1) 250–750 kcmil (1) 127–380 mm2 P3PTB400M
or (2) 3/0–250 kcmil or (2) 85.0–127 mm2
600 30.00 (762.0) 24.75 (628.6) 10.50 (266.7) 12.80 (325.1) (2) (2) — — P3PTB600C
42 600 30.00 (762.0) 24.75 (628.6) 10.50 (266.7) 12.80 (325.1) — — (2) 250–750 kcmil (1) 127–380 mm2 P3PTB600M
or (4) 3/0–250 kcmil or (4) 85.0–127 mm2
43 800 30.00 (762.0) 24.75 (628.6) 10.50 (266.7) 12.80 (325.1) (3) (3) — — P3PTB800C
800 30.00 (762.0) 24.75 (628.6) 10.50 (266.7) 12.80 (325.1) — — (3) 250–750 kcmil (3) 127–380 mm2 P3PTB800M
or (6) 3/0–250 kcmil or (6) 85.0–127 mm2

Sheet 24 045
Receptacle Plug-in Units

Eaton’s unique receptacle plug-in unit design makes them
22
the most flexible receptacle units in the industry. Pow-R-Way
III receptacle plug-in units come fully assembled and 23
wired, reducing installation time, and are built to order.
They are CSA and UL 857 listed and come in five different
configurations. 24
Fused Duplex Receptacle Unit
The fused duplex receptacle plug-in unit, shown in 25
Figure 24.0-69, allows for quick standard receptacle power at
any plug-in location along the busway. Each unit comes with
either two NEMA 5-20R duplex receptacles (catalog number: 26
P3FD62FD62F) or two NEMA L5-15R duplex receptacles
(catalog number: P3FD61FD61F). Each duplex receptacle is
rated and fuse protected at 15 or 20 A and is 120 V, single- 27
phase, three-wire.
28
29
Figure 24.0-70. Single Receptacle Plug
30
Quad Receptacle Unit
The quad receptacle plug-in unit, shown in Figure 24.0-71, 31
is configured to order and uses Type CH single-, two- and
three-pole plug-in circuit breakers. Each unit comes with
2–4 NEMA configured receptacles in any combination of 32
straight blade and twist-lock and three-, four- and five-wire,
rated 15–50 A. Each receptacle can be fixed mounted to the
front of the enclosure or cord mounted from the bottom of 33
the enclosure (not as shown). Cord lengths are 1–15 feet in
1-foot increments. Consult NEC Sections 368, 400 and 645
for cord drop applications. 34
35
36
Figure 24.0-69. Duplex Receptacle Plug
Single Receptacle Unit 37

The single receptacle plug-in unit, shown in Figure 24.0-70,
is configured to order and uses Type CH single- or two-pole 38
plug-in circuit breakers. One receptacle comes with each unit
that can be straight blade or twist-lock, rated from
15–50 A. Each receptacle can also be fixed mounted to the 39
front of the enclosure or cord mounted from the bottom of
the enclosure (not as shown). Cord lengths are 1–15 feet in
1-foot increments. Consult NEC Sections 368, 400 and 645 40
for cord drop applications.
41
Figure 24.0-71. Quad Receptacle Plug
42
43

Sheet 24 046
Plug-in Device Electrical Data
Plug-in Device Electrical Data Table 24.0-66. Integrally Fused, Current Limiting Circuit Breaker
22 Table 24.0-64. Circuit Breakers Ampere Interrupting Rating (kA Symmetrical) Breaker
Rating Type
100% rated breakers are not available for use in bus plugs. 240 Vac 480 Vac 600 Vac
23 Contact product line for guidance.

15–100 200 200 200 FB-P
Ampere Interrupting Rating (kA Symmetrical) Breaker 125–225 200 200 200 LA-P
Rating 240 Vac 480 Vac 600 Vac Type 250–400 200 200 200 LA-P
24 15–60 18 14 — EHD
400–600 200 200 200 NB-P
700–800 200 200 200 NB-P
70–100 18 14 — EHD
15–60 18 14 14 FDB
25 70–100 18 14 14 FDB
Table 24.0-67. Breaker Unit Catalog Numbering System
110–150 18 14 14 FDB
26
15–60 65 25 18 FD P3B HFD 3 015 G N
70–100 65 25 18 FD
110–150 65 25 18 FD
175–225 65 25 18 FD
27 15–60 100 65 25 HFD Bus Style 3-Pole Only Ground Option
70–100 100 65 25 HFD
110–150 100 65 25 HFD P3B = PRWIII G = 50% internal
28 175–225 100 65 25 HFD
IBP = PRW
BP = Old line
Trip Rating I = Isolated ground
(PRWIII only)
15–60 200 100 35 FDC (Ex. 015, 060,
70–100 200 100 35 FDC 150, 400)
29 110–225 200 100 35 FDC
Breaker Frame Neutral Option
15–100 200 150 — FCL (Ex. FD, JDC, N = 100% neutral
100–225 65 — — ED KDB) N2 = 200% neutral
30 100–225 100 — — EDH (PRWIII only)
100–225 200 — — EDC ZN = Low Z
70–225 65 35 18 JD, JDB (old line only)
31 250
70–225
65
100
35
65
18
25
JD, JDB
HJD
250 100 65 25 HJD
32 70–225
250
200
200
100
100
35
35
JDC
JDC Busway Interlock
Operating Handle
125–250 200 200 — LCL

250–400 65 — — DK
33 100–400 65 35 25 KD, KDB
100–400 100 65 35 HKD
100–400 200 100 50 KDC Line Side Neutral Bar
34 200–400 200 200 — LCL Barrier and Terminal
300–600 65 35 25 LD, LDB Guide
300–600 100 65 35 HLD Pin
35 300–600 200 100 50 LDC
400–800 65 50 25 MDL
Ground Bar
400–800 100 65 35 HMDL and Terminal
36 400–800 65 50 25 ND
400–800 100 65 35 HND
400–800 200 100 50 NDC
37 600–1200 65 50 25 ND
Figure 24.0-72. Typical Circuit Breaker Plug-In Unit
600–1200 100 65 35 HND
600–1200 200 100 50 NDC Notes:
38 Please call Greenwood Low Voltage Busway department
Table 24.0-65. Branch Devices Earth Leakage Ground Fault for help in assigning a catalog number for a specific application.
Circuit Breakers Do not leave spaces between characters. Example: P3BFD3225N;
39 (Adjustable pickup from 30 mA to 30 A) IBPKD3400N.
Ampere kAIC (Symmetrical) Breaker All plug-in units come fully assembled.
Rating 480 Vac Type
40
35–60 25 ELFD
70–100 25 ELFD
41 110–150 25 ELFD
35–60 65 ELHFD
70–100 65 ELHFD
42 110–150 65 ELHFD
35–60 100 ELFDC
70–100 100 ELFDC
43 110–150 100 ELFDC

Sheet 24 047
Plug-in Device Electrical Data
Table 24.0-68. Fusible Switch Horsepower and Short-Circuit Rating Table 24.0-69. Fusible Unit Catalog Numbering System
(Based on Fuse Class) 22
Ampere NEC Maximum Maximum Symmetrical
Rating Standard rms at Fuse Class P3F 3 6 4 R G N H
240 V 23
30 3 7.5 200 kA–R Bus Style Mounting
60 7.5 15 200 kA–R
100 15 30 200 kA–R P3F = PRWIII
Options for P3F
(30–200 A only)
24
ITAP = PRW
200 25 60 200 kA–R Ampere
TAP =OldLine H = Horizontal
400 50 125 200 kA–R
600 75 200 200 kA–R 1 = 30 V = Vertical
25
Three-Pole 2 = 60
800 100 250 200 kA–L
Only 3 = 100 Neutral Options
480 V 4 = 200
30 5 15 200 kA–R 5 = 400 N = 100% 26
Voltage 6 = 600 N2 = 200%
60 15 30 200 kA–R (PRWIII only)
100 25 60 200 kA–R 6 = 600 V 7 = 800
200 50 125 200 kA–R 2 = 240 V
ZN = Low Z
(old line only)
27
400 100 250 200 kA–R
600 150 400 200 kA–J
800 200 500 200 kA–L
Ground Option 28
G = 50%
600 V I = Isolated (PRWIII only)
30
60
7.5
15
20
50
200 kA–R
200 kA–R
29
100 30 75 200 kA–R Fuse Clips
H, J or R ≤ 600 A
200
400
60
125
150
350
200 kA–R
200 kA–J T or L for 800 A 30
600 200 500 200 kA–J
800 250 500 200 kA–L
Note: Mounting option prefix used on 30 A, 60 A, 100 A and 200 A 31
plug-in units only.
32
Operating Handle
Busway Neutral Bar
Interlock and Terminal
33
34
Guide
35
Pin
36
37
Figure 24.0-73. Vertically Mounted Plug
Ground Bar
38
and Terminal
39
Figure 24.0-75. Typical Fusible Plug-In Unit
Notes:
“H” clips are standard for ITAP and TAP unless specified by adding
40
“R” in catalog number. “R” clips are standard for P3F.
Please call Greenwood Low Voltage Busway department for help in
assigning a catalog number for a specific application.
41
Do not leave spaces between characters. Example: P3F362RNV;
ITAP361N. 42
All plug-in units come fully assembled.
43
Figure 24.0-74. Horizontally Mounted Plug

Sheet 24 048
Plug-in Device Physical Data

22
A B
23
24
C
25
26
D E F
27
Figure 24.0-76. Bus Plugs
28 Table 24.0-70. Standard Plug-in Units
Plug-In Maximum Maximum Dimensions in Inches (mm) Mechanical Terminal Approx.
Unit Amperes Vac Weights
29 (A) (B) (C) (D) (E) (F) Wire Range Per Phase (mm2)
Lb (kg)
Circuit Breaker Plug-in Units
30 P3BFD (E- and
F-Frame breakers)
225 600 21.20
(538.5)
14.56
(369.8)
5.43
(138.0)
4.00
(101.6)
6.06
(153.9)
6.06
(153.9)
100 A–(1) #14–1/0 (2.5–50)
150 A–(1) #4–4/0 (25–95)
25
(11.3)
P3BJD (J-Frame 250 600 23.26 14.56 6.97 4.00 6.06 6.06 250 A–(1) #14–350 kcmil (25–185) 47
31 breakers) (590.8) (369.8) (177.0) (101.6) (153.9) (153.9) 225 A–(1) 3–350 kcmil (35–185) (21.3)
P3BKD (K-Frame 400 600 34.41 15.45 7.79 4.00 6.64 6.37 350 A–(1) 250–500 kcmil (120–240) 53
breakers) (874.0) (392.4) (197.9) (101.6) (168.7) (161.8) 400 A–(2) 3/0–250 kcmil (45–120) (24.0)
32 P3BLD (L-Frame
breakers)
600 600 41.91
(1064.5)
21.01
(533.7)
10.15
(257.8)
4.00
(101.6)
9.62
(244.3)
9.96
(253.0)
400 A–(1) 4/0–600 kcmil (120–300)
600 A–(2) 400–500 kcmil (185–240)
75
(34.0)
P3BMDL (MDL-Frame 800 600 45.89 21.01 10.15 4.00 9.62 9.96 600 A–(2) #1–500 kcmil (50–240) 136
33 breakers) (1165.6) (533.7) (257.8) (101.6) (244.3) (253.0) 800 A–(2) 500–750 kcmil (300–400) (61.7)
P3BND (N-Fame 800 600 45.98 21.01 10.15 4.00 9.62 9.96 700 A–(2) # 1–500 kcmil (50–240) 138
breakers) (1167.9) (533.7) (257.8) (101.6) (244.3) (253.0) 800 A–(3) 3/0–400 kcmil (95–185) (62.6)
34 P3BLAP (TRI-PAC) 400 600 45.89
(1165.6)
21.01
(533.7)
10.15
(257.8)
4.00
(101.6)
9.62
(244.3)
9.96
(253.0)
225 A–(1) #6–350 kcmil (16–185)
400 A–(1) #4–250 kcmil and
96
(43.5)
(1) 3/0–600 kcmil (25–120 and 95–300)
35 P3BLCL 400 600 41.86

(1063.2)
19.65
(499.1)
10.15
(257.8)
4.00
(101.6)
13.80
(350.5)
9.83
(249.7)
(1) #4–250 kcmil (25–120) and
(1) 3/0–600 kcmil (95–300)
88
(39.9)
36
37
38
39
40
41
42
43

Sheet 24 049
Table 24.0-70. Standard Plug-in Units (Continued)

Plug-In Maximum Maximum Dimensions in Inches (mm) Mechanical Terminal Approx. 22
Unit Amperes Vac (A) (B) (C) (D) (E) (F) Wire Range Per Phase (mm2) Weights
Lb (kg)
Fusible Plug-in Units 1 23
P3F321RGH 30 240 14.72 13.92 8.46 3.85 7.95 5.66 Cu (1) #14–#3 (2.5–35) 32 (14.5)
(373.9) (353.7) (214.8) (97.7) (202.0) (143.7)
P3F321RGV 30 240 15.85 14.03 8.46 3.85 6.72 5.66 Al (1) #12–#2 (3.2–35) 32 (14.5)
24
(402.5) (356.3) (214.8) (97.7) (170.6) (143.7)
P3F361RGH 600 14.72 13.92 8.46 3.85 7.95 5.66 Cu (1) #14–#3 (2.5–35) 32 (14.5)
30
(373.9) (353.7) (214.8) (97.7) (202.0) (143.7) 25
P3F361RGV 30 600 15.85 14.03 8.46 3.85 6.72 5.66 Al (1) #12–#2 (3.2–35) 32 (14.5)
(402.5) (356.3) (214.8) (97.7) (170.6) (143.7)
P3F322RGH 60 240 14.88 17.92 8.37 3.85 11.95 5.66 Cu (1) #14–#3 (2.5–35) 40 (18.1)
26
(377.9) (455.3) (212.5) (97.7) (303.6) (143.7)
P3F322RGV 19.85 14.16 8.37 3.85 6.84 5.66 Al (1) #12–#2 (3.2–35) 40 (18.1)
60 240
(504.1) (359.6) (212.5) (97.7) (173.8) (143.7) 27
P3F362RGH 60 600 14.88 17.92 8.37 3.85 11.95 5.66 Cu (1) #14–1/0 (2.5–50) 40 (18.1)
(377.9) (455.3) (212.5) (97.7) (303.6) (143.7)
P3F362RGV 19.85 14.16 8.37 3.85 6.84 5.66 Al (1) #12–1/0 (3.2–50) 40 (18.1)
28
60 600
(504.1) (359.6) (212.5) (97.7) (173.8) (143.7)
P3F323RGH 100 240 14.88
(377.9)
17.92
(455.3)
8.37
(212.5)
3.85
(97.7)
11.95
(303.6)
5.66
(143.7)
Cu (1) #14–1/0 (2.5–50) 40 (18.1)
29
P3F323RGV 100 240 19.85 14.16 8.37 3.85 6.84 5.66 Al (1) #12–1/0 (3.2–50) 40 (18.1)
(504.1) (359.6) (212.5) (97.7) (173.8) (143.7)
P3F363RGH 600 14.88 17.92 8.37 3.85 11.95 5.66 Cu (1) #4–250 kcmil (25–120) 40 (18.1)
30
100
(377.9) (455.3) (212.5) (97.7) (303.6) (143.7)
P3F363RGV 100 600 19.85
(504.1)
14.16
(359.6)
8.37
(212.5)
3.85
(97.7)
6.84
(173.8)
5.66
(143.7)
Al (1) #4–250 kcmil (25–120) 40 (18.1)
31
P3F324RGH 200 240 17.42 21.98 8.52 3.85 15.44 6.80 Cu (1) #4–250 kcmil (25–120) 56 (25.4)
(442.5) (558.3) (216.3) (97.7) (392.1) (172.8)
P3F324RGV 200 240 23.80 16.64 8.52 3.85 8.26 6.80 Al (1) #4–250 kcmil (25–120)
32
56 (25.4)
(604.5) (422.8) (216.3) (97.7) (209.8) (172.8)
P3F364RGH 200 600 17.42
(442.5)
21.98
(558.3)
8.52
(216.3)
3.85
(97.7)
15.44
(392.1)
6.80
(172.8)
Cu (1) #4–600 kcmil (25–300) 56 (25.4) 33
P3F364RGV 200 600 23.80 16.64 8.52 3.85 8.26 6.80 Al (1) #4–600 kcmil (25–300) 56 (25.4)
(604.5) (422.8) (216.3) (97.7) (209.8) (172.8)
34
P3F325R 400 240 48.85 21.22 10.07 4.00 10.69 10.69 Cu/Al (1) 250–750 kcmil (127–380) 77 (34.9)
(1242.1) (539.0) (255.8) (101.6) (271.5) (271.5)
P3F365R 400 600 48.85
(1242.1)
21.22
(539.0)
10.07
(255.8)
4.00
(101.6)
10.69
(271.5)
10.69
(271.5)
Cu/Al (1) 250–750 kcmil (127–380) 77 (34.9) 35
P3F365HR 400 600 23.59 21.22 21.00 4.00 10.69 10.69 Cu/Al (2) 3/0–250 kcmil (85–127) 81 (36.7)
(599.2) (539.0) (533.4) (101.6) (271.5) (271.5)
36
P3F326R 600 240 48.90 26.31 10.59 4.00 13.16 13.16 Cu/Al (2) #2–600 kcmil (35–300) 82 (37.1)
(1242.1) (668.3) (270.0) (101.6) (334.3) (334.3)
P3F366R 600 600 48.90
(1242.1)
26.31
(668.3)
10.59
(270.0)
4.00
(101.6)
13.16
(334.3)
13.16
(334.3)
Cu/Al (3) #2–600 kcmil (25–300) 82 (37.1) 37
P3F327R 800 240 48.90 26.31 10.59 4.00 13.16 13.16 Cu/Al (3) #2–600 kcmil (25–300) 108 (49.0)
(1242.1) (668.3) (270.0) (101.6) (334.3) (334.3)
38
P3F367R 800 600 48.90 26.31 10.59 4.00 13.16 13.16 Cu/Al (3) #2–600 kcmil (25–300) 108 (49.0)
(1242.1) (668.3) (270.0) (101.6) (334.3) (334.3)
1 Alternative fuse options are available. Enclosure dimensions are not affected by fuse type. 39
40
41
42
43

Sheet 24 050
Construction Drawing
Construction Drawing
22
0.45 Indoor/Outdoor
23 (11.4) 1600 Ampere, 3-Phase Copper, 227/480 Volts
4-Wire, Housing Ground, 100% Neutral
96.00
24 A15 (2438.4) G
111.44
(2830.6) 4.38 A
A14
(111.3) B
F 30.00
25 A12
(762.0) C
N
120.0
26 A12
6.00
(152.4)
(3048.0) 7.38
(187.5)
150.0
Plug-In Unit (3810.0) 1 – .25 x 4.25 (6.35 x 108.0) Copper/Phase
27 30.00 1 – .25 x 4.25 (6.35 x 108.0) Copper/Neutral
Duct Weight = 21 Lbs./Ft.
(762.0)
A12 Color = ANSI 61 Gray
28 6.00
120.0
(3048.0)
Indoor/Outdoor
Outdoor (152.4)
A13 3200 Ampere, 3-Phase Copper, 227/480 Volts
Duct 150.0 4-Wire, Housing Ground, 100% Neutral
29 Indoor
(3810.0)
6.00 30.00
44.00 Duct 1600 A 30 4W A12 (152.4) (762.0)
2500 A 30 4W (1117.6) G
4.38 A
30 25.00
(635.0) A02 39.00 A06
(990.6)
All Floors A11
24.00 15.00 (111.3) B
A03
C
2 of A09
17.00
(609.6) 30.00 (381.0) N
(431.8) 52.00 (762.0)
31 A04
25.63 (1320.0)
18.00
A10
(651.0) (457.2)
2.00 16.14
– 8.00 (409.9)
32 1.00
6 .00 – 5/8 A08
240.00
(6096.0)
(203.2)
35.00 2 – .25 x 4.25 (6.35 x 108.0) Copper/Phase

A07
48.00 12.00 29.00 (889.0) 2 – .25 x 4.25 (6.35 x 108.0) Copper/Neutral
33 A01
(1219.2) (304.8) 15.00
(381.1)
(736.6) 293.00
(7442.2)
Duct Weight = 42 Lbs./Ft.
Color = ANSI 61 Gray
36.00
(914.4)
34 See Drawing
BVC1004 Line 15
Same Elevation
See Drawing
BVC1012 Line 5
35
Style No. Style No.
Item Description or S.O. No. Req. Item Description or S.O. No. Req.
36 A01
A02
XFMR Throat
Elbow
LVB01234 – U01
LVB01234 – A02
1
1
A10
A11
Elbow
Floor Flange
LVB01234 – A10
BVD0299G06
1
3
A03 Wall Flange BVC0299G11 1 A12 30 Inches (726.0mm) Length LVB01234 – A12 3
A04 Elbow Flange LVB01234 – A04 1 A13 120.0 Feet (3048.0 mm) Length LVB01234 – A13 2
37 A05 Hanger BVD0301G12 2 A14 96.0 Feet (2438.4 mm) Length LVB01234 – A14 1
A06 Flange Elbow LVB01234 – A06 1 A15 End Closer BVD0156G08 1
A07 Elbow LVB01234 – A07 1 A16 Hanger BVD0300G12 3
38 A08
A09
29.0 Inches (736.6 mm) Length
120.0 Feet (3048.0mm) Length
LVB01234 – A08
LVB01234 – A09
1
2
A17 Hanger BVD0300G15 4
39 Figure 24.0-77. Sample Installation Drawing

After the approval process and prior to shipment of the 6. Location of the “T” and “F” markings on the busway.
busway from the factory, the installer will receive a set of
7. Flange reference drawings.
40 construction drawings. A sample is illustrated in Figure 24.0-
77 above. The drawings will contain a complete layout of the 8. Switchgear locations and orientation.
entire installation and a bill of material that includes:
41 1. The item number of each section which can be correlated
9. Wall and floor locations.
with the drawing. 10. The length of each section.
42 2. A description of each section. 11. The location of any sections that have been designated
as “Field Fit” pieces (see Page 24.0-52).
3. The style number or shop order number of each section.
43 4. The quantity of each section or style number required.
The installer should review this drawing prior to and during
the installation process. Please note that plug-in units are
5. The height, width and weight (per foot) of each generally not shown on a construction drawing. The installer
ampere rating. will also receive installation instruction leaflets and operation
and maintenance manuals with the drawings.

Sheet 24 051
Installation Data
Installation Data
22
Hoisting and Positioning Busway
Pow-R-Way III is manufactured with two sets of lifting
eyes at the ends of each piece to facilitate the hoisting 23
and positioning of the busway during installation. Refer
to Figure 24.0-78 for location of lifting eyes. Incorrect Joint Assembly:
No Pow-R-Bridge
24
25
26
Incorrect Joint Assembly: 27

”T“ and ”F“ Labels Misaligned
28
29
30
Correct Joint Assembly
Figure 24.0-79. Bridge Joint Installation 31

Torque Indicating Bolt (Figure 24.0-80)
The torque indicating bolt is a double-headed bolt designed 32
to ensure that proper installation torque is achieved. Fall-
away instruction labels are provided between the upper and
lower bolt heads. A standard wrench with a (minimum) 33
14.00-inch (355.6 mm) handle should be used to complete
the joint installation. Torque should be applied to the upper
Figure 24.0-78. Hoisting Riser and Horizontal Busway
head only and as when the proper value is achieved. This 34
bolt head will shear off allowing the tag to fall to the floor. Any
Busway Joint Assembly joint that is improperly torqued will retain the highly visible
When connecting sections of busway the following tag and should be retightened. The lower bolt head remains 35
guidelines must be followed: intact for future maintenance and a label is provided on the
bridge joint with the proper torque requirements.
1. Carefully read NEMA publication BUI.1 provided with 36
the busway before installing equipment.
Torque Indicating Bolt
2. Contact surfaces must be kept clean and free of all Torque Indicating Bolt
contaminants.
as Shipped
After Installation 37
3. Align the (factory installed) Pow-R-Bridge end of the piece
being positioned with the non-bridge joint end of the Yellow
Instruction
38
adjacent section. Confirm that the “T” and “F” labels of Label
both sections are in the same plane. Failure to do so will
result in an improper installation with the phase bars of 39
the connected sections out of sequence. Then, slide the
two sections together until the bus bars of the non-bridge
section contact the stopping lances of the bridge joint For initial installation, tighten
40
conductor bars of the section being positioned. until outer head shears off.
Use a 14-inch (355.6 mm) or
Figure 24.0-79 illustrates examples of incorrect and correct longer wrench. 41
connections. Obviously, the installation is incorrect if
the bridge joint is missing, but the busway will also be Figure 24.0-80. Torque Indicating Bolt
improperly installed if the “T” label of the bridge joint is 42
not in the same plane as the “T” label of the busway. Notes: For maintenance or relocation torque from 55 to 65 ft lbs
using a torque wrench.
43

Sheet 24 052
Final Field Fit Program
Final Field Fit Program The contractor can fax the dimensions directly to the factory
22 A field fit section of busway is typically an elbow or a short
on the Final Field Fit Fax Release form, which is packed with
the original shipment. The field fit section will ship within
length of feeder that is intentionally left out of a run for later 5 to 10 working days from the receipt of the release fax.
23 shipment. It is most often a mutually agreed upon section
between the customer and the plant. The purpose of
Offset fittings or more than four field fits released at the
same time will ship within 15 working days. This program
the program is to effectively manage the dimensional has been successful for many years and it provides the
24 uncertainties that may be involved in a busway layout. assurance of an exact fit the first time. It allows for busway
The example shown in Figure 24.0-81 identifies the field fit runs to be released when certain dimensions are not yet
piece as item F01, a straight length. determined. It also eliminates the costly delays that can
25 occur when sections have to be remade and shipped due
Upon release of the order, this item is kept on hold for field to last-minute job site changes. In turn, this allows for
measurement. The contractor installs the busway (Items A01 installations to begin early and projects can be completed
26 through A04) and is then able to obtain an exact dimension on time.
for the final field fit piece, Item F01. The measurement
should be made from the edge of the housing of A01 to The Final Field Fit Fax Release form is customized to each
27 the edge of the housing A02. order and is shipped to the job site with the busway. The
field fit items shown on the form will match the “F” items
shown on the as-built drawings provided. The sheet is faxed
28 from the job site directly to the product engineer at the factory.
29
A02
Field Measure
Dimension “A”
30
24.00
A (609.6) A04
31 36.00
(914.4) 24.00
A T (609.6)
32 36.00
F
(914.4)
24.00
33 A01
A03 T (609.6)
F01 F
36.00
(914.4)
34 Hold F01 for Final Fit.
Customer to Furnish
Dimensions.
35
Switchgear #1 F01
Front
36
37
38 Customer Faxes “A” Dimension Final Fit Piece Shipped within

for F01 5 to 10 Working Days (Elbow or
Feeder Length)
39
Figure 24.0-81. Final Field Fit Program
40
41
42
43

February 2016 Pow-R-Flex
Sheet 24 053
General Description
Pow-R-Flex The Pow-R-Flex low-ampere busway is

22
a three-phase design available in three-
Low-Ampere Busway wire and four-wire configurations with
integral housing, internal and isolated
internal ground options. Oversized 23
neutral ratings are available on select
current ratings. See Table 24.1-5.
C 24
Seismic Qualification B
A
Pow-R-Flex Low-Ampere Busway 25

General Description Three-Wire Housing
Ground Assembly 26
Eaton’s Pow-R-Flex low-ampere
busway is the latest design in a family Refer to Tab 1 for information on
of innovative busway products and seismic qualification for this and 27
is the newest in the industry. The other Eaton products.
Pow-R-Flex low-ampere busway is
an excellent solution for distributing Conductor Details 28
power throughout facilities, providing Pow-R-Flex bus bars are fabricated
C
the flexibility to easily use the from high-strength 100% to over 200%
B
electrical system power where and neutral capacity on select current
A
29
when it is needed. The Pow-R-Flex ratings. The phase and neutral
G
low-ampere busway is practical for conductors are silver-plated along
manufacturing and assembly facilities, the entire length of the bus bars. 30
machine shops, school and private Aluminum bars are silver-plated by the Three-Wire Internal
laboratories, warehouse facilities, Alstan 88C process, and copper bars Ground Assembly
and data centers, and will reduce are silver-plated through a flashing 31
installation time and costs. process. The ground bar for the
internal ground option is not plated.
The Pow-R-Flex low-ampere busway 32
is a maximum 600 V design that uses The internal conductors are separated
the latest in extrusion construction, from one another using an air N
providing appealing aesthetics insulation gap between phases,
without compromising heavy-duty ground and housing. The conductors
C 33
B
performance. are supported and braced with a A
durable, high-strength polycarbonate 34
The design consists of an extruded, all- support block that has a Class B 130 °C
aluminum housing with silver-plated insulation rating. The support blocks
copper or aluminum conductors. Four-Wire Housing
provide superior fault current bracing. Ground Assembly 35
Copper conductors offer ratings from
225–600 A, and aluminum conductors For a Pow-R-Flex type plug-in busway,
offer ratings from 150–400 A. The Pow- there are no special provisions for
R-Flex low-ampere busway comes in plug-in unit connections. Each plug-in 36
feeder type and plug-in type with a full unit clamps directly onto each phase
line of complementary fittings and and neutral conductor. A support block
accessories. Feeder and plug-in is used at each plug-in provision, N 37
busways can be used interchangeably providing additional bracing and C
without adapters or special splice support around the plug-in unit B
plates. Each section is joined using provision. This provides a more A 38
a Pow-R-Bridge joint-compression robust, reliable and safe plug-in G
fitting. The Pow-R-Flex low-ampere unit connection.
busway comes in two color options: Four-Wire Internal 39
ANSI 61 gray or black. The neutral conductor is made Ground Assembly
from the same material as the phase
Standards conductors and is the same physical 40
size, providing 100% to 200% neutral Figure 24.1-1. Conductor Configurations
The Pow-R-Flex low-ampere busway
capacity on select current ratings. See Notes:Single-phase configurations are also
meets the requirements of NEMA,
ANSI, UL® 857, and CSA®-C22.2 and is Table 24.1-5 for neutral capacity by available. Contact your local Eaton sales
representative for additional information.
41
manufactured in an ISO® 9001-certified ampere rating.
facility. The feeder, plug-in, fittings and
accessories are designed to withstand 42
the short-circuit ratings listed for each
ampere rating.
43

Pow-R-Flex February 2016
Sheet 24 054
General Description
Ground Options Pow-R-Bridge blocks, which are rated as Class B

22 Integral ground—uses the extruded Pow-R-Flex joint connections are made 130 °C insulation. The plug-in
aluminum housing as the ground/ with the Pow-R-Bridge joint package, provision cover incorporates a shutter
earth path. It has been designed, which is installed on each section of design that prevents incidental contact
23 manufactured and UL listed as a busway prior to shipment. A double- with the conductors inside the busway.
50% integral ground/earth path and is headed, torque-indicating bolt is The shutter has a positive screw close
fully fault rated. The system ground provided to ensure that the proper feature that prohibits the shutter from
24 continuity is maintained through each installation torque is achieved. Fall- being operated and opened without
joint by the aluminum joint covers. away instruction tags are furnished on the use of a tool. Once the screw is
The joint covers are furnished with the torque-indicating bolt heads to removed, it is mechanically operated
25 ground/earth path contact surfaces allow for visual inspection from a by the plug-in unit when a plug-in unit
on the inside of each cover. When distance. When the proper torque is being inserted onto the busway. This
installed, the contact surfaces are value is achieved, the top bolt head shutter design puts safety first and is
26 bolted directly to the busway ground/ will shear off and allow the tag IP2X finger safe. One plug-in/tap-off
earth path. A highly visible label is to fall to the floor. Any joint that is provision cover is provided every
furnished on each joint cover to alert improperly torqued will retain the 12.00 inches (304.8 mm) along
27 the installer that the covers must be highly visible (caution yellow) tag a plug-in busway section. Each feeder
properly installed to maintain the at the bolt head. section will include one factory-
ground/earth path. The result is a installed Pow-R-Bridge on the left
28 50% ground/earth path with very The Pow-R-Bridge can provide an end of the busway when viewing the
low resistance characteristics. adjustment of ±0.50-inch (12.7 mm) front of the busway.
at each joint. Overadjustment is
29 Internal ground—uses a copper prevented by the joint covers, Table 24.1-1. Number of Plug-In Openings
ground/earth conductor that is internal which will only allow a 0.50-inch Duct Length Number of
to the busway and is UL listed as a 50% (12.0 mm) adjustment to be made. Inches (mm) Plug-In Provisions
30 ground/earth path. The internal ground/ The nonrotating design of the 24.00 (609.6) 1
earth continuity is maintained through Pow-R-Bridge maintains its 48.00 (1219.2) 3
the Pow-R-Bridge joint in the same configuration integrity when it has 72.00 (1828.8) 5
31 fashion as each phase conductor. been removed from a section of 96.00 (2438.4) 7
busway. The conductors, insulator 120.00 (3048.0) 9
Isolated internal ground—uses the plates, and insulators will not displace
32 50% internal ground/earth conductor; or swivel, making reinstallation of
however, it has been isolated from the Pow-R-Bridge quick and easy.
the busway housing throughout the
33 busway system and is UL listed as a Pow-R-Flex Feeder Busway
50% isolated ground/earth path. ■ 150–400 A aluminum
Housing Details ■ 225–600 A copper
34
The Pow-R-Flex low-ampere busway Straight sections of feeder busway can
is constructed with a heavy-duty be supplied in any length, at 0.50-inch
35 “U”-shaped aluminum extruded base (12.7 mm) increments, from 24.00
housing. The front covers are also inches (609.6 mm) minimum to
made from extruded aluminum. The 120.00 inches (3048.0 mm) maximum.
36 “U”-shaped base and front cover Each feeder section will include one
incorporate a unique hinge design factory-installed Pow-R-Bridge on the
to lock in the front covers on the top left end of the busway when viewing Figure 24.1-2. Feeder Busway
37 side. The bottom sides are fastened the front of the busway. For added
in place. This maintains short-circuit safety and reliability, there are no
strength, provides clean lines, and openings or access covers along the
38 adds to the aesthetic look and feel of entire length of each feeder section.
the product.
Pow-R-Flex Plug-In Busway
The non-magnetic, all-aluminum
39 housing provides for excellent heat
dissipation and a significant reduction ■ 225–600 A copper
40 in reactance and magnetic flux Straight sections of plug-in busway
leakage, as compared to steel, or can be supplied in only 24.00-inch
steel and aluminum combination (609.6 mm) increments from
41 housings. The integrity and strength 24.00 inches (609.6 mm) minimum,
of the housing ensures specifiers and with a maximum of 120.00 inches
users of a safe and durable installation (3048.0 mm).
over a broad spectrum of applications. Figure 24.1-3. Plug-in Busway
42 For a Pow-R-Flex type plug-in busway,
A protective finish is applied by an a plug-in/tap-off provision cover is
electrostatic process. There are two used. This cover hinges into the
43 color options: ANSI 61 gray or black. housing in the same manner as the
extruded front covers and is made
from the same durable, high-strength
polycarbonate material as the support

Sheet 24 055
Electrical Data
Electrical Data Table 24.1-5. Oversized Neutral Ratings

22
Ampere Neutral Size Neutral
Table 24.1-2. Short-Circuit Ratings—Three-Cycle rms Symmetrical Rating D x W Inches (mm) Rating
Ampere Plug-In Short-Circuit Feeder Short-Circuit Aluminum
Rating Rating Rating 150 0.28 x 1.75 (7.1 x 44.5) 250%
23
Aluminum 225 0.28 x 1.75 (7.1 x 44.5) 150%
300 0.28 x 1.75 (7.1 x 44.5) 150%
150
225
22,000
35,000
22,000
35,000
400 0.28 x 1.75 (7.1 x 44.5) 150% 24
300 35,000 35,000 Copper
400 42,000 42,000 225 0.28 x 1.75 (7.1 x 44.5) 250%
Copper 400 0.28 x 1.75 (7.1 x 44.5) 150% 25
500 0.28 x 1.75 (7.1 x 44.5) 100%
225 22,000 22,000
600 0.28 x 1.75 (7.1 x 44.5) 100%
400 35,000 35,000
500 42,000 42,000 26
600 42,000 42,000 Table 24.1-6. Voltage Drop Volts per 100 Feet (30.5 m) Line-to-Neutral,
60 Hz at Rated Current (Varying Power Factors)
Table 24.1-3. Resistance, Reactance and Impedance Milliohms per Ampere 100% 90% 80% 70% 60% 50% 27
100 Feet (30.5 m) Line-to-Neutral, Plug-in and Feeder Busway Rating
Ampere Resistance Reactance Impedance Aluminum
Rating R X Z 150 2.58 2.84 2.77 2.65 2.50 2.32
28
Aluminum 225 1.34 1.70 1.76 1.75 1.71 1.66
300 1.79 2.27 2.34 2.33 2.29 2.21
150
225
9.93
3.44
4.56
2.92
10.90
4.57
400 1.67 2.26 2.37 2.41 2.39 2.33 29
300 3.44 2.92 4.57 Copper
400 2.41 2.50 3.46 225 2.07 2.58 2.64 2.63 2.56 2.46
Copper 400 1.28 2.05 2.26 2.36 2.41 2.42 30
500 1.14 1.98 2.22 2.35 2.42 2.45
225 5.30 4.24 6.87
600 1.37 2.37 2.66 2.82 2.91 2.94
400 1.85 2.96 3.53
500 1.32 2.51 2.75 Notes: 31
600 1.32 2.51 2.75 Values shown in Table 24.1-6 are based upon concentrated
loads. For plug-in distributed loads, divide the values by 2.
Table 24.1-4. Ground Resistance Values Milliohms per 100 Feet (30.5 m) See IEEE® 141-13-8.3. 32
Ampere Rating Integral R Internal R For line-to-neutral voltage drop, multiply the values from Table 24.1-6
by 0.577.
Aluminum
For other than rated current, multiply the values from Table 24.1-6 by 33
150 0.55 2.86
225 0.55 2.86
actual current/rated current.
300 0.55 2.86 For total voltage drop, multiply voltage drop by actual length/
400 0.55 2.86 100 ft (30.5 m). 34
Copper
225
400
0.55
0.55
1.44
1.44
35
500 0.55 1.44
600 0.55 1.44
36
37
38
39
40
41
42
43

Sheet 24 056
Physical Data
22 Physical Data
3.60
Table 24.1-7. Physical Dimensions—Width x Height in Inches (mm) (91.4)
Ampere Phase Ground Housing
23 Rating Conductor Conductor Enclosure
0.50
Aluminum (12.7)
24 150 0.28 x 0.50
(7.1 x 12.7)
0.20 x 1.75
(5.1 x 44.5)
3.55 x 8.29
(90.2 x 210.6)
8.30
(210.8)
225 0.28 x 1.25 0.20 x 1.75 3.55 x 8.29
(7.1 x 31.8) (5.1 x 44.5) (90.2 x 210.6)
25 300 0.28 x 1.25 0.20 x 1.75 3.55 x 8.29
(7.1 x 31.8) (5.1 x 44.5) (90.2 x 210.6)
26 400 0.28 x 1.75
(7.1 x 44.5)
0.20 x 1.75
(5.1 x 44.5)
3.55 x 8.29
(90.2 x 210.6)
3.60
Copper (91.4)
27 225 0.28 x 0.50 0.20 x 1.75 3.55 x 8.29
(7.1 x 12.7) (5.1 x 44.5) (90.2 x 210.6)
400 0.28 x 1.25 0.20 x 1.75 3.55 x 8.29 1.25
28 (7.1 x 31.8) (5.1 x 44.5) (90.2 x 210.6) (31.7)
500 0.28 x 1.75 0.20 x 1.75 3.55 x 8.29 8.30
(7.1 x 44.5) (5.1 x 44.5) (90.2 x 210.6) (210.8)
29 600 0.28 x 1.75 0.20 x 1.75 3.55 x 8.29
(7.1 x 44.5) (5.1 x 44.5) (90.2 x 210.6)
30 Table 24.1-8. Weight (lb ft)/Current Density (A/in^2)

Ampere Current Weight Weight Add for Add for
Rating Density Three-Wire Four-Wire Ground Oversized Neutral
31 Aluminum 3.60
150 1067 6.45 6.60 0.41 0.40 (91.4)
225 640 7.10 7.50 0.41 0.15
32 300 610 7.55 8.10 0.41 0.15
400 813 7.55 8.10 0.41 — 1.75
Copper (44.4)
33 225 1618 7.50 8.00 1.30 1.30 8.30
400 1151 9.80 11.05 1.30 0.82 (210.8)
500 1027 11.45 13.25 1.30 —
34 600 1233 11.45 13.25 1.30 —
Table 24.1-9. Weight (kg/m)/Current Density (A/cm^2)

35 Ampere Current Weight Weight Add for Add for
Rating Density Three-Wire Four-Wire Ground Oversized Neutral
Aluminum
36 150 165 9.60 9.82 0.61 0.60 Figure 24.1-4. Conductor Dimensions
225 99 10.57 11.16 0.61 0.22
300 132 11.24 12.05 0.61 0.22
37 400 126 11.24 12.05 0.61 —
Copper
225 251 11.16 11.91 1.93 1.93
38 400 178 14.58 16.44 1.93 0.82
500 159 17.04 19.72 1.93 —
600 191 17.04 19.72 1.93 —
39
40
41
42
43

Sheet 24 057
Physical Data
Fittings
There are various fittings allowing the 22
12.00
Pow-R-Flex low-ampere busway to (304.8)
meet every application need: flanges,
elbows, offsets, tees, cable tap boxes, Rearward
Upward
23
adapters, expansion joints, phase
transpositions and end closures.
24
These fittings, along with standard and
minimum dimensions, are described Forward 12.00
on the following pages. (304.8) 25
When making field measurements and
layouts, it should be remembered that 26
the dimensions are given from the Rearward
centerline of the busway and the
Pow-R-Bridge.
12.00
27
Downward
The relationship of fittings to straight (304.8)
lengths (forward, rearward, upward

and downward) is illustrated in Figure 24.1-5. Busway Orientation
28
Figure 24.1-5.
All straight lengths and fittings are 29
marked with an “F” label. The “F”
marks the front of the busway and will 12.00
be noted on the construction or the (304.8)
30
as-built drawings provided by Eaton.
Upward
Phasing—the phasing is indicated by 31
the location of the “F” label. When
facing the front of the busway, the Figure 24.1-6. Busway Phase Sequence 12.00
(304.8)
phasing is N-C-B-A-G top to bottom. Traditional Elbows 32
See Figure 24.1-6.
Elbows are used to make 90-degree
When installing Pow-R-Flex low- changes in the direction of the busway
ampere busway, the “F” labels on layouts. There are four types of elbows
12.00
(304.8)
33
the front of the busway must be available: forward, rearward, upward
aligned. Failure to do so will result and downward, allowing the busway
in an improper installation with the layout to turn in any direction. 34
phase bars out of sequence.
Figure 24.1-7 shows the standard/
Downward
minimum leg lengths for each 35
type of elbow for all ratings and
configurations. Nonstandard lengths
are also available.
12.00
36
12.00
(304.8)
All dimensions shown are to the (304.8)
centerline of the Pow-R-Bridge and 37

centerline of the busway.
38
Forward 39
Figure 24.1-7. Traditional Elbows 40
41
42
43

Sheet 24 058
Physical Data
Standard Flanges
22 Flanges provide for a direct connection to low voltage
switchgear, switchboards, panelboards, motor control centers
and other electrical equipment. Cutout dimensions and drilling
23 plans are provided with the customer installation drawings,
and it is the responsibility of the equipment manufacturer to
provide the opening, flange drillings, connecting hardware
24 and bus risers in their electrical equipment. For proper N
coordination between the busway and other equipment,
detailed drawings, including equipment orientation, must
25 accompany the order prior to release and manufacture. C
Figure 24.1-9 shows the standard/minimum flange
26 length and phase-to-phase dimensions for all ratings and
configurations. Nonstandard lengths and phase-to-phase B
dimensions are also available.
27
All dimensions shown are to the centerline of the A
Pow-R-Bridge measured from the top of the flange plate.
28 G
1.50 1.05 1.50 8.00 12.00

29 (38.1) (26.7) (38.1) (203.2) (304.8)
N
0.50 (12.7)
30
C
31 0.75
(19.0)
3.50 B
32 (88.9)
0.28
33 (7.1) A
G
34
3.50
(88.9)
35
15.78 CL
36 (400.8)
37 3.50
(88.9)
38
39 N C B A G
1.60
40 3.50
(88.9) 4.50 4.50 4.50 (40.6)
(114.3) (114.3) (114.3)
41 Figure 24.1-9. Standard Flanges

0.89 (22.6)
42
43 4.05
(102.9)
Figure 24.1-8. Flange Cutout Detail

Sheet 24 059
Physical Data
Offsets
An offset is used to allow the busway layout, avoid any 22
obstacles and to conform to the building’s structure. It is two 12.00
(304.8)
elbows fabricated into a single fitting for use where space
restrictions prohibit the use of two traditional elbows. 23
There are four types of offsets available: forward, rearward, 12.00
upward and downward, allowing the busway layout to offset (304.8)
in any direction. 24
Figure 24.1-10 shows the standard/minimum leg lengths
for each type of offset for all ratings and configurations. 25
Nonstandard lengths are also available.
All dimensions shown are to the centerline of the 26
Pow-R-Bridge and centerline of the busway. 12.00
(304.8)
Cable Tap Boxes
There are two types of cable tap boxes: end and center. End
27
Downward
cable tap boxes are used to feed power to a run of busway
with cable and conduit or where loads served by busway 12.00 28
are connected without the need of overcurrent protection. (304.8)
12.00
There are two designs for end cable tap boxes. One is for a (304.8)
left-hand orientation and one for a right-hand orientation. 29
The two separate designs allow for the bus to be mounted
flush against the wall no matter which direction your busway 12.00
is running. Center cable tap boxes are used to center feed a
run of busway with cable and conduit or where loads served
(304.8)
30
by the busway are connected without the need of
overcurrent protection. 31
The front and back covers are removable, improving the Forward
ease of cable termination. Top and bottom access plates are
removable, allowing easy access to the lugs with tools. See 32
12.00
Figure 24.1-12 and Figure 24.1-13. There are two mechanical (304.8)
lugs provided: per phase and one lug for the ground.
33
Table 24.1-10. Terminal Conductor Range 12.00
(304.8)
Rated Current (A) Number of Lugs per Phase
Copper
34
225 Phase and neutral (1) #4–350 kcmil
Ground (1) #8–1/0
35
400 Phase and neutral (2) #4–350 kcmil 12.00
Ground (1) #8–1/0 (304.8)
Ground (1) #8–1/0
36
Rearward
Ground (1) #8–1/0
37
Aluminum
150 Phase and neutral(1) #4–350 kcmil
12.00
Ground (1) #8–1/0 (304.8) 38
Ground (1) #8–1/0
300 Phase and neutral (1) #4–350 kcmil 39
Ground (1) #8–1/0
Ground (1) #8–1/0 40
12.00
(304.8)
41
12.00
(304.8)
42
Upward
43
Figure 24.1-10. Offsets

Sheet 24 060
Physical Data
Figure 24.1-12 shows the standard/minimum stub

22 lengths for each type of cable tap box for all ratings and
configurations. Nonstandard lengths and enclosure sizes 12.00
are also available. (304.8)
23
All dimensions shown are to the centerline of the Pow-R-
Bridge measured from the edge of the box enclosure. 22.00
24 (558.8)
25 10.70
21.20
(538.5)
(271.8)
13.20
26 12.00 (335.3)
(304.8)
27
4.80
28 22.00
(558.8)
(121.9)
Figure 24.1-12. Left Hand—End Cable Tap Box

29
30
31
32
33
Figure 24.1-13. Left Hand—End Cable Tap Box Detail View
34
35
36
Figure 24.1-14. Left Hand—Tap Box Mechanical Lug Access
37 Figure 24.1-11. Center Cable Tap Box
38
39
40
41
42 Figure 24.1-15. Right Hand—End Cable Tap Box With IQ Power Meter
43

Sheet 24 061
Physical Data
Expansion Joints Phase Transpositions

Expansion joints accommodate the expansion and Phase transposition fittings are used in applications where 22
contraction of bus bars with respect to the enclosure. a phase rotation is needed due to a change in phasing from
They accommodate for the difference in the coefficient of the source equipment to the load equipment. They may also
expansion of the aluminum housing and copper or aluminum be used to correct plug-in unit orientation when the busway 23
bus bar conductors. Expansion joints must be used whenever comes out of proper orientation for plug-in units due to
a run of busway crosses an expansion joint of a building. the routing of the busway. There are two types of phase
They should also be installed in the center of an extremely transpositions: 90 degree and 180 degree. In both types, 24
long straight run of busway; one every 300 feet (91 m) for all conductors are transposed. See Figure 24.1-17 and
copper and one every 225 feet (68 m) for aluminum. Usage Figure 24.1-18 for minimum dimensions.
per footage recommendations are based upon full-load 25
ampere ratings. The use of expansion joints should be
engineered for specific applications and installations.
Minimum dimensions are shown in Figure 24.1-16. 14.20
18.25
26
(360.7)
(463.6)
12.00
27
(304.8)
25.00
28
12.00
(635.0) (304.8) 18.00
(457.2)
29
12.00
(304.8) 14.50
(368.3)
30
31
Figure 24.1-17. 90-Degree Phase Transposition 32
14.20 13.50
33
(360.7) (342.9)
34
35
12.00
(304.8)
20.50 36
(520.7)
37
38
Figure 24.1-16. Expansion Joint
39
Figure 24.1-18. 180-Degree Phase Transposition 40
41
42
43

Sheet 24 062
Physical Data
Vapor–Fire Barriers Accessories

22 Vapor–fire barriers hold a two-hour fire rating and are used
to seal the busway internally for penetrations through walls, End Closures
floors, and other fire-rated penetrations, preventing the End closures terminate a bus run and can be used to cap
23 passage of flame, noxious gas, smoke and moisture. See off either the left or right end of a section of busway. End
Figure 24.1-19 for minimum dimensions. closures enclose and prevent incidental contact with live
conductors. An end closure adds 0.25 inches to the overall
24 length of the busway run. See Figure 24.1-21.
25
26
27
5.60 4.20
28 (142.2) (106.7)
Fire Barrier Material
29 8.50
(215.9)
30 Figure 24.1-19. Vapor–Fire Barrier

Tees (Horizontal)
31 Tee fittings allow for busway connection in three different
horizontal directions. Pow-R-Flex tee fittings consist of 1.25
(31.8)
special joint covers with instructions on how to place the
32 bridge joint. The through connections connect to the short
sides of the bridge joint, and the change connections
connect to the long side of the bridge joint. 8.59
33 (218.2)
34
5.75
(146.1)
35
Figure 24.1-21. End Closure
36
37
38
39
40
41
42
43
Figure 24.1-20. Horizontal Tees

Sheet 24 063
Physical Data
Wall Flanges Type C Wallmount Hanger

Wall flanges fit around the busway and are designed to The Type C wallmount hanger provides a means to 22
close off the wall gap opening around the busway, made to mount the Pow-R-Flex low-ampere busway to a wall, beam,
allow the busway to pass through a wall. Wall flanges are pedestal or other fixed structure. The Type C brackets are
primarily for cosmetic purposes and do not provide any type installed prior to installing the busway. Each hanger comes 23
of vapor or fire barrier. See Figure 24.1-22. with the hardware to mount the hanger to the busway. One
hanger should be used every 10 feet (3 m), and the busway
The recommended cutout opening in a wall for the busway span between hangers should not exceed 10 feet (3 m). 24
should be 2.00 inches (50.8 mm) greater than the busway See Figure 24.1-23.
dimensions or A x B.
25
4.30
(109.2)
1.00 26
(25.4)
27
2.50
1.00 (63.5)
(25.4) 12.30
(312.4) 8.89
(225.8)
28
2.50
(63.5)
1.00
29
(25.4)
7.60 4.30
30
(193.0) (109.2)
31
Figure 24.1-23. Type C Wallmount Hanger
Type L Wallmount Hanger
The Type L wallmount hanger provides a means to mount
32
the Pow-R-Flex low-ampere busway flush against a wall. The
Type L brackets are sold as a two-piece hanger set and come
with the hardware to mount the hanger to the busway. One
33
hanger should be used every 10 feet (3 m), and the busway
span between hangers should not exceed 10 feet (3 m). 34
See Figure 24.1-24.
35
36
2.50
(63.5) 1.50
(38.1) 37
Figure 24.1-22. Wall Flange
2.75 38
(69.9)
Figure 24.1-24. Type L Wallmount Hanger 39
40
41
42
43

Sheet 24 064
Physical Data
Horizontal Hanger—Single Horizontal Hanger—Back-to-Back

22 Horizontal hangers provide a means to attach a single The back-to-back horizontal hanger allows two busway runs
0.50-inch (12.7 mm) threaded drop rod to the busway, to be mounted back-to-back and suspended from above,
suspending the busway from above. Each hanger comes using a single 0.50-inch (12.7 mm) threaded drop rod. Each
23 with the hardware to mount the hanger to the busway. One hanger comes with the hardware to mount the hanger to the
hanger should be used every 10 feet (3 m), and the busway busway. One hanger should be used every 10 feet (3 m), and
span between hangers should not exceed 10 feet (3 m). the busway span between hangers should not exceed 10 feet
24 See Figure 24.1-25. (3 m). See Figure 24.1-26.
25
26
0.56
27 (14.2)
28
29 5.00
(127.0)
30
3.00 Figure 24.1-26. Back-to-Back Hanger
31 2.00
(50.8)
(76.2)
Sway Braces
Sway brace brackets provide a provision to brace the
32 Figure 24.1-25. Single Hanger busway run at a 45-degree angle, restricting the suspended
busway from swinging. There are two types of sway brace
brackets: single and back-to-back. Each sway brace comes
33 with the hardware to mount the brace to the busway.
See Figure 24.1-27.
34
35
36
37
Figure 24.1-27. Sway Braces
38
39
40
41
42
43

Sheet 24 065
Physical Data
Busway Power Monitoring

Eaton’s family of IQ electronic power 22
meters is available to monitor each run
of busway. Each power meter is
attached to the end cable tap box and 23
comes installed, ready for use. The
installing contractor will need to wire
the CTs to the meter. CTs are included 24
with the power meter.
Each power meter comes with a highly 25
visible LED display, showing metered
values for each phase with its three-
line display. This display is very easy
IQ Meter (Front) IQ Power Meter (Rear)
26
to read, even if installed at a height or
distance. Using the keypad and menus
on the local display, users can display 27
a variety of electrical system values or
program the meter. Metered data may
also be transmitted and configured 28
remotely, depending upon the selected
meter and options selected.
29
Table 24.1-11. IQ Electronic Power Meters
Features IQ 130 IQ 140 IQ 150 IQ 250 IQ 260 PXM2000
30
Current, per phase ■ ■ ■ ■ ■ ■
Current demand ■ ■ ■ ■ ■ ■
Calculated neutral current ■ ■ ■ ■ ■ ■ 31
Voltage, per phase (L-L, L-N) ■ ■ ■ ■ ■ ■
Min./max. readings (I, V) ■ ■ ■ ■ ■ ■ 32
Min./max. readings (I, V, PF, F, W, VAR, VA) — ■ ■ ■ ■ ■
Frequency — ■ ■ ■ ■ ■
Real, reactive, apparent power, total (W, VAR, VA) — — ■ ■ ■ ■ 33
Power factor, total — ■ ■ ■ ■ ■
Real, reactive, apparent power demand — ■ ■ ■ ■ ■
34
Real, reactive, apparent energy, total (Wh, VAR, Vah) — — ■ ■ ■ ■
Total Harmonic Distortion (THD), per phase (V, I) — — — Opt ■ ■
Set point driven alarm — — — Opt ■ ■ 35
I/O (Digital in/digital out, analog out, KYZ out) — — — Opt Opt Opt
Logging, trend, event — — — — — ■
Embeded Web server — — — — — ■
36
Firmware flash update — — — — — ■
Waveform display — — — — — ■ 37
RS-485 Opt Opt Opt ■ ■ ■
Modbus RTU Opt Opt Opt ■ ■ ■
Modbus ASCII Opt Opt Opt ■ ■ ■
38
KYZ output Opt Opt Opt ■ ■ ■
DNP 3.0 — — — ■ ■ ■ 39
HTTP, HTTPS — — — — — ■
SNMP — — — — — ■
SMTP — — — — — ■ 40
NTP — — — — — ■
41
42
43

Sheet 24 066
Physical Data
Plug-In Unit Overcurrent Protective Devices Plug-in cable tap boxes

22 A variety of plug-in units have been designed for Plug-in cable tap boxes are used to back feed power to a run-
the Pow-R-Flex low-ampere busway to meet multiple off busway, or where equipment served by the busway is
applications and a variety of installation conditions. Plug-in connected without overcurrent protection. Plug-in cable tap
23 unit devices provide easy and flexible access to a building’s boxes fit into any plug-in provision on a plug-in type
electrical power system, while providing safe overcurrent busway. See Figure 24.1-30.
protection to equipment and wiring.
24 Table 24.1-12. Plug-In Cable Tap Box Details
All Pow-R-Flex plug-in units are designed with the safety of Catalog Ampere Mechanical Mechanical
the installer and user as the key criteria. The following safety Number Rating Lugs (Standard) Lugs (Metric)
25 features are standard for all fusible and molded-case circuit
breaker plug-in units: LAPTB100MG 100 #6–3Ø 4.11–10.40 mm
LAPTB100MGN 100 #6–3Ø 4.11–10.40 mm
■ LAPTB200MG 200 #6–3Ø 4.11–10.40 mm
26 Each plug-in unit ground stab makes positive contact with
the busway ground (integral or internal) before the phase LAPTB200MGN 200 #6–3Ø 4.11–10.40 mm
or neutral stabs contact the bus bars
27 ■ Plug-in unit molded guide tabs are provided in the stab
support base. These ensure proper phase alignment and
open the busway outlet shutter mechanism
28 ■ Each plug-in unit has an interface bracket, which prevents A B
the unit from being installed onto or removed from the
busway, while the device is in the on/closed position
29 ■ Each plug-in unit has a door interlock, preventing the
front cover from being opened while the device is in C
the on/closed position and preventing accidental closing
30 of the device while the front cover is open
■ Line-side barriers are provided over the line-side
31 terminal to help prevent accidental contact with
line-side connections
■ When the plug-in unit is installed, the stab-base assembly
32 on the plug-in unit is recessed into the busway outlet
cover to help seal against moisture and dust
■ Each plug-in unit has mounting flanges, which help Figure 24.1-30. Plug-In Cable Tap Box
33 protect the stab-base assembly and have captive
hardware that bolt the unit securely to the busway Table 24.1-13. Plug-In Cable Tap Box Dimensions in Inches (mm)
Catalog Number A B C
34
LAPTB100MG 9.33 (237.0) 18.21 (462.5) 8.18 (207.8)
LAPTB100MGN 9.33 (237.0) 18.21 (462.5) 8.18 (207.8)
35 LAPTB200MG
LAPTB200MGN
9.33 (237.0)
9.33 (237.0)
18.21 (462.5)
18.21 (462.5)
8.18 (207.8)
8.18 (207.8)
Shutter-Opening Wedge
36 Clamp and Guide

Stab Base
37
38
Neutral
Figure 24.1-28. Plug-In Stab Assembly Details
39
Safety Shutter
40
41 Ground
42 Ground Stab Contact

Gutter
Space
43 Figure 24.1-29. Plug-In Outlet Details Figure 24.1-31. Plug-In Cable Tap Box Details

Sheet 24 067
Physical Data
A B 22
C 23
D
E 24
Figure 24.1-33. Circuit Breaker Plug-In Unit Dimensions
25
Table 24.1-16. Breaker Plug-In Unit Dimensions
Plug-In
Unit
Max. Max.
Amperes Voltage
A B C D E 26
LABFD 225 600 18.00 10.80 8.17 5.97 4.80
(F-Frame) (457.2) (274.3) (207.5) (151.6) (121.9) 27
LABJD 250 600 18.56 10.80 9.08 5.97 4.61
(J-Frame) (471.4) (274.3) (230.6) (151.6) (117.1)
Figure 24.1-32. Plug-In Device Mounting 28
Table 24.1-17. Breaker Plug-In Unit Physical Data
Circuit Breaker Plug-In Units Plug-In Mechanical Approximate
Circuit breaker plug-in units are stock and come with the Unit Terminals Weight lbs 29
circuit breaker fully installed, ready for installation and
LABFD Cu/Al-(1)#4–4/0 25
termination. All units are three-phase with three-pole
Eaton Series C® molded-case circuit breakers.
(F-Frame)
30
LABJD Cu/Al-(1)#14–350 kcmil 40
Table 24.1-14. Circuit Breaker Interrupting Ratings (kA Symmetrical) (J-Frame)
Ampere 240 Vac 480 Vac 600 Vac Breaker 31

Rating Frame
15–225 65 — — ED
15–100 18 14 — EHD 32
15–150 18 14 14 FDB
15–225 65 35 18 FD Neutral Breaker
15–225 100 65 25 HFD 33
70–250 65 35 18 JDB
70–250 65 35 18 JD
70–250 100 65 25 HJD 34
Notes:100%-rated circuit breakers are not for use in plug-in units.
Table 24.1-15. Breaker Unit Selection Chart 35
LAB FDB 3100 G N 36
Ground
Bus Style Neutral Option
LAB = Low ampere N = 100%
N2 = Oversized
37
Breaker Frame
(Ex. FD, JDB)
Ground Option 38
G = Internal
I = Isolated
Figure 24.1-34. Circuit Breaker Plug-In Unit Details
Trip Rating
39
(Ex. 3015, 3225)
40
41
42
43

Sheet 24 068
Physical Data
Surge Protective Device Plug-in Units

22 The Pow-R-Flex plug-in device product offering includes 18.13 14.38
(460.5) (365.2)
surge protective devices (SPD), which are ideal for busway-
23 fed distribution systems. A transient voltage is a random
high-energy, short-duration electrical anomaly. These high-
8.18
energy surges can disrupt, damage, or destroy sensitive (207.8)
24 microprocessor-based equipment. Eaton has developed
the SPD series of products to ensure that quality power is
supplied to commercial, industrial, medical, institutional
25 and data-center facilities.
The SPD device not only protects against externally created
impulse transients, such as lightning, utility capacitor
26 switching and disturbances emitted by adjacent facilities, but
also provides needed protection against internal transients.
This type of transient is generated within a facility’s own
27 distribution system. Sources of internally generated or ring-
wave transients are imaging equipment, variable-frequency
drives, lighting dimmers, arc welders, and the switching on
28 and off of electrical distribution equipment.
The SPDs also offer units that filter repetitive electrical line
29 noise (EMI/RFI), which is defined as any unwanted electrical
signal that produces undesirable effects in the circuits of
sensitive electronic equipment or disturbances that are two
30 times peak voltage. The suppression of AC transients is FD Breaker
accomplished through the use of thermally protected metal- Neutral
oxide varisters (MOVs), which provide a low-impedance path
31 to divert surges away from loads. Electrical line noise and
ringing transients are eliminated by adding filtering
capacitors to the suppression device.
32
The benefits of combining SPDs and filtering are reduced Ground Stab Base
MOV stress (resulting in a longer life cycle), lower let-
33 through voltage, better noise attenuation levels and
increased reliability.
Surge Protective Device
Because the SPD units are directly connected to the busway,
34 they are able to minimize let-through voltage and isolate
Figure 24.1-35. SPD Plug-In Unit
critical loads, which are fed from a protected busway run. Due
to the integrated design, the SPD plug-in units save the user
35 wall space and greatly reduce the installed project cost. The
SPD plug-in units are furnished with a breaker disconnect. For
catalog numbers and selection criteria, see Table 24.1-18.
36
Table 24.1-18. SPD Plug-In Unit Selection Chart
37
LABSPD 250 480Y 2 C
38
Fixed—Do Not Fixed—Do Not
39 Change
Voltage Code
Change
Surge Rating 208Y = 208Y/120 V (four-wire + ground) Option Code

40 (kA/Phase) 400Y = 400Y/230 V (four-wire + ground)
480Y = 480Y/277 V (four-wire + ground)
1 = Basic—Dual-colored LED per phase to indicate protection status of the
50 N-G mode on units with a neutral wire, single-colored LED to indicate
80 600Y = 600Y/347 V (four-wire + ground)
the lack of a neutral wire connection on systems with a neutral wire.
240D = 240 Delta (three-wire + ground)
41 100
120 480D = 240 Delta (three-wire + ground) S = Standard—Dual-colored LED per phase to indicate protection status of
160 600D = 240 Delta (four-wire + ground) the N-G mode on units with a neutral wire, single-colored LED to indi-
200 cate the lack of a neutral wire connection on systems with a neutral
42 250 wire, audible alarm with silence button, and Form C relay contact.
300 N = Standard + Surge Counter—Dual-colored LED per phase to indicate
400 protection status of the N-G mode on units with a neutral wire, single-
43 colored LED to indicate the lack of a neutral wire connection on sys-
tems with a neutral wire, audible alarm with silence button, Form C
relay contact, EMI/RFI filtering providing up to 50 dB of noise attenua-
tion from 10 kHz to 100 MHz, and surge counter with reset button.

Sheet 24 069
Plug-In Unit Devices
Plug-In Unit Devices NEMA Receptacle Configurations

Table 24.1-23. Straight-Blade Receptacles 22
Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A
Eaton’s unique receptacle plug-in unit design makes them
the most flexible receptacle units in the industry. Pow-R-Flex Single 125 V Two-pole, 5–15R 5–20R 5–30R — — 23
three-wire, 3 3
receptacle plug-in units come fully assembled and wired,
grounded
reducing installation time. Each unit is built to order, based
upon receptacle type and rating combinations. Additionally, 250 V Two-pole, 6–15R 6–20R 6–30R — — 24
three-wire, 3 3
each individual unit has been optimally phased balanced grounded
and are also optimally phased balanced for the entire run,
based upon the combination of receptacle plug-in units on
277 V Two-pole, 7–15R 7–20R — — — 25
three-wire,
the run. This eliminates the need to manually phase balance grounded
during installation. They are UL 857 and CSA listed, and
come in seven different styles with two different breaker
Three 250 V Three-pole,
four-wire,
15–15R 15–20R 15–30R — — 26
options, using standard NEMA receptacle configurations. grounded
Table 24.1-19. Maximum 240 V Plug-In Units

3 Available in a duplex configuration. 27
Plug-In Maximum Maximum Number Receptacle Table 24.1-24. Twist-Lock Receptacles
Unit Type Ampere Ampere of Circuits Mounting
Rating Rating/Circuit Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A 28
Single 60 60 1 Fixed/cord Single 125 V Two-pole, L5–15R L5–20R L5–30R CS6360 —
three-wire, 4 5
Double 120 60 2 Fixed/cord
grounded 29
Quad 120 60 4 Fixed/cord
250 V Two-pole, L6–15R L6–20R L6–30R CS8264 —
three-wire, 4 5
Table 24.1-20. Maximum 400/480/600 V Plug-In Units grounded 30
Plug-In Maximum Maximum Number Receptacle 277 V Two-pole, L7-15R L7–20R L7–30R — —
Unit Type Ampere Ampere of Circuits Mounting three-wire,
Rating Rating/Circuit grounded 31
480 V Two-pole, — L8–20R L8–30R — —
Single 60 60 1 Fixed/cord
three-wire,
Double 120 60 2 Fixed/cord grounded 32
Quad 240 60 4 Fixed/cord Three 250 V Three-pole, — L15–20R L15–30R CS8364 —
four-wire, 5
Note: For receptacle options, see receptacle selection chart. grounded 33
208/ Three-pole, — L21–20R L21–30R — —
Table 24.1-21. Receptacle Unit Physical Dimensions in Inches (mm) 120 V five-wire,
grounded
Plug-In Protective Voltage Width Height Depth 34
Unit Type Device 480/ Three-pole, — L22–20R L22–30R — —
277 V five-wire,
Single GHC 480 7.50 (190.5) 8.60 (218.4) 4.00 (101.6) grounded
FD 400 8.50 (215.9) 11.50 (292.1) 6.50 (165.1) 4 Available in a duplex configuration.
35
FD 480 8.50 (215.9) 11.50 (292.1) 6.50 (165.1) 5 California standard receptacles.
CCP switch 400 7.50 (190.5) 8.60 (218.4) 4.00 (101.6)
CCP switch 480 7.50 (190.5) 8.60 (218.4) 4.00 (101.6)
Table 24.1-25. Pin and Sleeve Connectors (UL and IEC 309)
36
Double GHC 480 11.80 (299.7) 8.75 (222.3) 4.00 (101.6)
FD 400 11.00 (279.4) 12.00 (304.8) 6.40 (162.6) Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A
FD
CCP switch
480
400
11.00 (279.4)
11.80 (299.7)
12.00 (304.8)
8.75 (222.3)
6.40 (162.6)
4.00 (101.6) Single 125 V Two-pole, — P5–20C P5–30C — P5–60C 37
CCP switch 480 11.80 (299.7) 8.75 (222.3) 4.00 (101.6) three-wire,
grounded
Quad FD 240 20.50 (520.7) 11.30 (287.0) 7.10 (180.3)
FD 400 20.50 (520.7) 11.30 (287.0) 7.10 (180.3) 250 V Two-pole, — P6–20C P6–30C — P6–60C 38
FD 480 20.50 (520.7) 11.30 (287.0) 7.10 (180.3) three-wire,
grounded
Table 24.1-22. Receptacle Unit Short-Circuit Withstand Rating 277 V Two-pole, — P7–20C P7–30C — P7–60C 39
(rms Symmetrical) three-wire,
grounded
Plug-In Breaker 240 V 400 V 480 V
Unit Type Type Three 250 V Three-pole, — P15–20C P15–30C — P15–60C 40
four-wire,
Single GHC 10,000 A 10,000 A 10,000 A grounded
FD 1
CCP switch 2
22,000 A
42,000 A
10,000 A
42,000 A
10,000 A
42,000 A
208/
120 V
Three-pole,
five-wire,
— P21–20C P21–30C — P21–60C 41
Double GHC 10,000 A 10,000 A 10,000 A grounded
FD 1
CCP switch 2
22,000 A
42,000 A
10,000 A
42,000 A
10,000 A
42,000 A
480/
277 V
Three-pole,
five-wire,
— P22–20C P22–30C — P22–60C 42
Quad GHC 10,000 A 10,000 A 10,000 A grounded
FD 1 22,000 A 10,000 A 10,000 A
CCP switch 2 42,000 A 42,000 A 42,000 A Note: For other receptacle options, contact the factory. 43
1 25 kAIC is available for single-phase connectors at 240 V. 480/277 V receptacles may be applied at 400/230 V.
2 The short-circuit rating of the plug-in unit will match that of the busway
that it is installed.

Sheet 24 070
Single Receptacle Unit (480 V Maximum) Double Receptacle Unit (480 V Maximum) Single Receptacle Unit (600 V Maximum)
22 The single receptacle unit shown in The double receptacle unit shown in The single receptacle unit shown in
Figure 24.1-36 is configured to order Figure 24.1-38 is configured to order Figure 24.1-40 is configured to order
based upon the receptacle type and based upon each receptacle type and based upon the receptacle type and
23 rating. These units are three-phase rating. These units are three-phase rating. These units are three-phase
and can service single- or three-phase and can service single- or three-phase and can service single- or three-phase
loads, 120 V, 240 V, 208/120 V, 400/ loads, 120 V, 240 V and 208/120 V, loads up to 600 V maximum (120 V,
24 230 V and 480/277 V. They use Type 400/230 V and 480/277 V. They use 240 V, 400 V, 480 V, 600 V, 208Y/120 V,
GHC Series C molded-case breaker Type GHC Series C molded-case 400/230 V, 480/277 V, 600/347 V). They
(10 kAIC), single-, two- or three-pole breaker (10 kAIC), single-, two- or use the compact circuit protector
25 breakers. Each unit comes with one three-pole breakers. Each unit comes (CCP switch) and CUBEFuse® 1, which
receptacle, with the breaker sized per with up to two receptacles, with each can be rated to match the busway that
the receptacle rating. Each receptacle breaker sized per the receptacle rating. it is being installed on. It can be used
26 can be fixed-mounted to the front of Each receptacle can be fixed-mounted in a single-, two- or three-pole fusible
the enclosure or cable-mounted to a to the front of the enclosure or cable- switch configuration. Each unit comes
cord drop coming out of the bottom mounted to a cord drop coming out with one receptacle, with the switch
27 of the enclosure. See Figure 24.1-37. of the bottom of the enclosure. See sized per the receptacle rating. Each
Cord drop lengths may be 1–15 ft in Figure 24.1-39. Cord drop lengths may receptacle can be fixed-mounted to
1-ft increments. Consult NEC Sections be 1–15 ft in 1-ft increments. Consult the front of the enclosure or cable-
28 368, 400 and 645 for cord drop NEC Sections 368, 400 and 645 for mounted to a cord drop coming out
applications. cord drop applications. of the bottom of the enclosure. See
Figure 24.1-41. Cord drop lengths may
29 be 1–15 ft in 1-ft increments. Consult
NEC Sections 368, 400 and 645 for
cord drop applications.
30
1 Information on CUBEFuse can be found on
Page 24.1-19.
31
32
33 Figure 24.1-36. Single Receptacle Unit Figure 24.1-38. Double Receptacle Unit
(Enclosure Mounted) (Enclosure Mounted)
34
35
Figure 24.1-40. Single Receptacle Unit
(Enclosure Mounted)
36
37
38
39
40
Figure 24.1-37. Single Receptacle Unit Figure 24.1-39. Double Receptacle Unit
41 (Cord Mounted) (Cord Mounted)
42
43 Figure 24.1-41. Single Receptacle Unit

(Cord Mounted)

Sheet 24 071
Double Receptacle Unit (600 V Maximum) CUBEFuse Features and benefits

The double receptacle unit shown in The innovative CUBEFuse is available ■ The world’s first finger-safe power 22
Figure 24.1-42 is configured to order in ampere ratings up to 60 A installed fuse system
based upon the receptacle type and in Pow-R-Flex receptacle plugs. These ■ Meets Class J time-delay electrical
rating. These units are three-phase fuses allow the bus plug to match the performance requirements
23
and can service single- or three-phase short-circuit rating of the bus system ■ Faster response to damaging faults
loads up to 600 V maximum (120 V, that they are installed on. These fuses
240 V, 400 V, 480 V, 600 V, 208Y/120 V, have been available for over a decade
to help reduce destructive thermal 24
and magnetic forces
400/230 V, 480/277 V, 600/347 V). They and have the smallest footprint in the
■ No venting of arc or molten gases
use the compact circuit protector industry as well as being finger-safe.
(CCP switch) and CUBEFuse, which can The CUBEFuse is available in a time- during opening 25
be rated to match the busway that it is delay version (TCF), which has a ■ Low let-through currents under fault
being installed on. It can be used in a 600 Vac rating and a fast-acting conditions
single-, two- or three-pole fusible (non-time-delay) (FCF), which also ■ Easy selective coordination with any
26
switch configuration. Each unit comes has a 600 Vac rating. Both CUBEFuse other Eaton Bussmann® Low-Peak®
with one receptacle, with the switch versions are very current limiting, Class L, J, and RK1 fuse with simple
sized per the receptacle rating. Each resulting in excellent equipment 2:1 amp ratio between upstream
27
receptacle can be fixed-mounted to short-circuit protection and arc flash and downstream fuses
the front of the enclosure or cable- incident energy mitigation. The TCF
mounted to a cord drop coming out fuse is available in an on-board
28
of the bottom of the enclosure. See indicating version and a non-
Figure 24.1-43. Cord drop lengths may indicating version. The FCF is
be 1–15 ft in 1-ft increments. Consult available in a non-indicating version.
29
30
31
32
33
Figure 24.1-42. Double Receptacle Unit

34
(Enclosure Mounted) Figure 24.1-44. CUBEFuse
35
Table 24.1-26. CUBEFuse Catalog Numbers (Ampere Rating)
Catalog Number
Indicating
36
TCF6 TCF10 TCF15 TCF17-1/2 TCF20 TCF25
TCF30 TCF35 TCF40 TCF45 TCF50 TCF60 37
TCF70 TCF80 TCF90 TCF100 — —
Non-Indicating
TCF1RN TCF3RN TCF6RN TCF10RN TCF15RN TCF17-1/2RN
38
TCF20RN TCF25RN TCF30RN TCF35RN TCF40RN TCF45RN
TCF50RN TCF60RN TCF70RN TCF80RN TCF90RN TCF100RN 39
40
Figure 24.1-43. Double Receptacle Unit 41

(Cord Mounted)
42
43

Sheet 24 072
Single Receptacle Unit (600 V Maximum)

22 The single receptacle unit shown in
Figure 24.1-46 is configured to order
based upon the receptacle type and
23 rating. These units are three-phase
and can service single- or three-phase
loads up to 600 V maximum (120 V,
24 240 V, 400 V, 480 V, 600 V, 208Y/120 V,
400/230 V, 480/277 V, 600/347 V). Type
F-Frame bolt-on molded-case circuit
25 breakers are used in single-pole,
two-pole, or three-pole configurations.
Each unit comes with one receptacle,
26 with the breaker sized per the
receptacle rating. Each receptacle can
be fixed-mounted to the front of the
27 enclosure or cable-mounted to a cord
drop coming out of the bottom of the
enclosure. See Figure 24.1-47. Cord
28 drop lengths may be 1–15 ft in 1-ft
increments. Consult NEC Sections 368,
400 and 645 for cord drop applications.
29
30 Figure 24.1-45. CUBEFuse Dimensions in Inches (mm)
31 Fuse
Amperes
A B C D E F G
1–15 1.88 0.75 1.00 0.23 0.04 0.63 0.27

32 (47.8) (19.1) (25.4) (5.8) (1.0) (16.0) (6.9)
17.5–20 1.88 0.75) 1.00 0.27 0.04 0.63 0.27
(47.8) (19.1) (25.4) (6.9) (1.0) (16.0) (6.9)
33 25–30 1.88 0.75 1.00 0.31 0.04 0.63 0.27
(47.8) (19.1) (25.4) (8.0) (1.0) (16.0) (6.9)
35–40 2.13 1.00 1.13 0.36 0.04 0.63 0.38
34 (54.1) (25.4) (28.7) (9.1) (1.0) (16.0) (9.7)
45–50 2.13 1.00 1.13 0.40 0.04 0.63 0.38
(54.1) (25.4) (28.7) (10.2) (1.0) (16.0) (9.7)
35 Figure 24.1-46. Single Receptacle Unit
60 2.13 1.00 1.13 0.44 0.04 0.63 0.38 (Enclosure Mounted)
(54.1) (25.4) (28.7) (11.2) (1.0) (16.0) (9.7)
36
37
38
39
40
41
Figure 24.1-47. Single Receptacle Unit
42 (Cord Mounted)
43

Sheet 24 073
Double Receptacle Unit (600 V Maximum) Quad Receptacle Units (600 V Maximum)
The double receptacle unit shown in The quad receptacle unit shown in 22
Figure 24.1-48 is configured to order Figure 24.1-50 is configured to order
based upon the receptacle type and based upon the receptacle type and
rating. These units are three-phase rating. These units are three-phase 23
and can service single- or three-phase and can service single- or three-phase
loads up to 600 V maximum (120 V, loads up to 600 V maximum (120 V,
240 V, 400 V, 480 V, 600 V, 208Y/120 V, 240 V, 400 V, 480 V, 600 V, 208Y/120 V, 24
400/230 V, 480/277 V, 600/347 V). Type 400/230 V, 480/277 V, 600/347 V). Type
F-Frame bolt-on molded-case circuit F-Frame bolt-on molded-case circuit
breakers are used in single-pole, breakers are used in single-pole, 25
two-pole, or three-pole configurations. two-pole, or three-pole configurations.
Each unit comes with two receptacles, Each unit comes with up to four
with the breakers sized per the receptacles, with the breakers sized 26
receptacle rating. Each receptacle is per the receptacle rating. Each
cable mounted to a cord drop coming receptacle can be fixed mounted
out of the bottom of the enclosure. See to the front of the enclosure or cable- 27
Figure 24.1-49. Cord drop lengths may mounted to a cord drop coming out
be 1–15 ft in 1-ft increments. Consult of the bottom of the enclosure. See
NEC Sections 368, 400 and 645 for Figure 24.1-50. Cord drop lengths may
28
cord drop applications. be 1–15 ft in 1-ft increments. Consult
29
30
31
32
33
34
(Enclosure Mounted)
35
Figure 24.1-50. Quad Receptacle Unit
(Cord Mounted)
36
37
38
39
40
41
(Cord Mounted)
42
43

Sheet 24 074
Installation Drawing Information
Installation Drawing Information

22
23
2.00’ 2.00’
(0.6m) (0.6m) 14.00’
(4.3m)
24 10.00’
10.00’
22.00” (3.0m) (3.0m)
(6.7m)
25 A07
8.00” 2.00’
(203.2 mm) (0.6m)
26 8.00’
(2.4m) A07
7.00’ A03
(2.1m) A03
27 2.00’
2.00’ A02 A03 (0.6m)
(0.6m)
28 2.00’ A01
3.55”
(90.2 mm)
A07 10.00’
(3.0m) 12.14’
(0.6m) (3.7m)
C
8.29”
29 B
A
(210.6 mm)
1.63”
(41.4 mm)
30 Typical Section
Pow-R-Flex Low Ampere Busway Style #
Item Description Req.
600A. Three-Phase, Or S.O. #
UPS or Switchgear
Three-Wire Housing Ground A01 Elbow Flange LVB01234-A01 1
31 One 0.278” x 1.75” Copper Bar per Phase A02 8’-0” Feeder LVB01234-A02 1
Duct Weight—12.75 Lbs per Foot A03 10’-0” Plug In LVB01234-A03 3
A04 Wall Flange BVD0892G11 2
32 A05 Hanger BVD1274G12 8
A06 Elbow LVB01234-A07 2
A07 End Closer BVD7156G08 1
33
Figure 24.1-51. Sample Installation Drawing
34 After the layout approval process, 5. The height, width and weight
installation drawings will be provided (per foot) of each ampere rating.
just prior to shipment of the busway
from the factory. A sample is illustrated 6. Location of “F” markings on
35 in Figure 24.1-51. The drawings the busway.
will contain a complete layout of the 7. Fitting reference drawings.
36 entire busway installation and a bill of
material that includes the following: 8. Electrical equipment/switchgear
locations and orientation.
1. The item number of each section,
37 which can be correlated with the 9. Wall and floor locations.
layout drawing.
10. The length of each section.
38 2. A description of each section.
The installer should review the
3. The style number of each section, installation drawings prior to and
which can be correlated to the during the installation process.
39 nameplate information on Please note that plug-in units are
each section. generally not shown on the installation
drawings. The installer will also
40 4. The quantity of each style receive installation instruction leaflets,
number required. and operation and maintenance
41 manuals with the drawings.
42
43

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Low Voltage Busway 24.

CA08104001E For more information, visit: www.eaton.com/consultants

22 General Description Table 24.0-1. Pow-R-Way Designations, See Figure 24.0-2

IP2X Pow-R-Way III plug-in busway; plug-in outlet protects

A A A Notes: Outdoor feeder and sprinkler-proof plug-in busway joints

For more information, visit: www.eaton.com/consultants CA08104001E

Conductor/Insulation System Integral Ground

CA08104001E For more information, visit: www.eaton.com/consultants

200% Neutral Option, See Figure 24.0-4 UL Fire Stop System

For more information, visit: www.eaton.com/consultants CA08104001E

Pow-R-Bridge, See Figure 24.0-6

225 — A 4.50 (114.3) 7.38 (187.5)

Figure 24.0-8. Pow-R-Bridge Joint

CA08104001E For more information, visit: www.eaton.com/consultants

27 225 225 225 A

Figure 24.0-9. Feeder Busway

For more information, visit: www.eaton.com/consultants CA08104001E

Pow-R-Way III Plug-in Busway, See Figure 24.0-10 and

for reference to the proper configuration. (304.8) (609.6) (304.8) 25

4000 2500 4500 C CL

Figure 24.0-11. Plug-In Outlet Cover

CA08104001E For more information, visit: www.eaton.com/consultants

22 Electrical Data Table 24.0-11. Resistance, Reactance and Impedance—Copper

5000 200,000 200,000 — — 2500 0.36 0.61

For more information, visit: www.eaton.com/consultants CA08104001E

Line-to-Line Voltage Drop

CA08104001E For more information, visit: www.eaton.com/consultants

IEC Electrical Data Housing Ground vs. Internal Ground

37 Integral Housing Ground

38 Internal Ground Bar

For more information, visit: www.eaton.com/consultants CA08104001E

CA08104001E For more information, visit: www.eaton.com/consultants

Dimensions—Bus Bar and Housing (Continued)

For more information, visit: www.eaton.com/consultants CA08104001E

CA08104001E For more information, visit: www.eaton.com/consultants

Table 24.0-23. Ampere Ratings Needed to be at or Below 1000 A/sq-in Density

225 225 1.62 556 556 None 556 556 None

For more information, visit: www.eaton.com/consultants CA08104001E

Figure 24.0-15. Typical Busway Components

CA08104001E For more information, visit: www.eaton.com/consultants

225 225 225 13.00 (330.2)

37 225 225 225 0.94 (23.9) 5.38 (136.7)

For more information, visit: www.eaton.com/consultants CA08104001E

Table 24.0-27. Upward/Downward Corner Joints

CA08104001E For more information, visit: www.eaton.com/consultants

Special Angle Elbows

31 Table 24.0-29. Upward and Downward Elbows

For more information, visit: www.eaton.com/consultants CA08104001E

Standard and Flush Flanges (Figure 24.0-19)

(31.8 mm) from the top of the switchboard. 26

UL 857 IEC 439 Min. Leg Length Min. Leg Length 28

225 225 225 15.00 (381.0) 12.00 (304.8) 29

CA08104001E For more information, visit: www.eaton.com/consultants

Elbow Flanges (Figure 24.0-21)

25 Table 24.0-31. Forward and Rearward Elbow Flanges

225 225 225 13.00 (330.2) 8.75 (222.3)

Table 24.0-32. Upward and Downward Elbow Flanges

Figure 24.0-21. Elbow Flanges

For more information, visit: www.eaton.com/consultants CA08104001E

Offsets (Figure 24.0-22)

Figure 24.0-22. Offsets

CA08104001E For more information, visit: www.eaton.com/consultants

29 1350 1000 1550