FLOORMAP3Di-R

High Speed MFL Floor Scanner with STARS Top & Bottom
Defect Discrimination & MFLi Advanced Defect Analysis

Twice as Fast
Uncompromised
Quality

> COMPLETE TANK FLOOR MAPPING

> ENHANCED PROBABILITY OF DETECTION

TANKS PIPES VESSELS

> VARIABLE SPEED UP TO 1 M/S
> FIELD PROVEN DURABILITY & RELIABILITY
FLOORMAP3Di-R
ADVANCED MFL TANK INSPECTION WITH
STARS TOP & BOTTOM DEFECT DISCRIMINATION &
MFLi ADVANCED DEFECT ANALYSIS

The Floormap3Di-R is fastest tank bottom inspection system
developed by Silverwing, with scanning speeds of up to 1 m/s
which is twice the speed of the previous model. The Floormap
will improve your inspection efficiency whilst improving
accuracy and data quality.
DATA CAPTURE AND ACCURACY
Unlike other manual “stop on defect” systems all the data is
captured and stored. This data retention enables tank engineers
to compare and review historically pertinent data sets to
determine the optimum repair strategy.

The Floormap combines two distinct technologies, MFL and

The high resolution sensor heads provide excellent probability
STARS. The introduction of STARS (Surface topology air-gap
of detection down to indications that measure 2mm in diameter.
reluctance sensors) enables the scanner to determine whether
This coupled with advanced signal processing and defect
there is corrosion top side, bottom side or below the surface
classification tools significantly improves the corrosion detection
coating.
and sizing capability when compared with previous generation
Improved signal to noise ratio combined with STARS and MFL systems.
ensures a more accurate and efficient inspection of coated and
thicker plates.

KEY FEATURES
> Full tank floor data recording and mapping
> Custom motor, variable speed up to 1 m/s
> High resolution 64 channel sensor arrays to maximise detection capability
> 256 individual sensors for 4.6 x 2 mm scanning resolution
> Advanced signal processing and defect classification tools
> 30 years MFL development in over 66 global locations
> Through coating inspection up to 6 mm including FRP, GRP and SS
> Fixed sensor head for improved reliability and accuracy
> Digital calibration for different plate thicknesses
> Battery powered, no external cables required
> Touch screen computer providing immediate plate view for defect assessment
> Field proven durability & reliability
> Floormap3DiM adds free scan and stop on defect mode with adjustable threshold

DEFECT PRESENTATION
New signal processing algorithms developed for the Floormap
introduce greater accuracy for defect area presentation, and
automatically separate and filter ‘noise’ indications from the
displayed plate view.

Providing a detailed visual representation of the tank bottom means

less ‘prove up’ is required, inspection efficiency is increased and
overall inspection quality is improved.

TRADITIONAL MFL FLOORMAP3Di-R

CALIBRATED MFL VIEW
The Floormap system produces a detailed geometrical view of the
inspected area. This view immediately provides the operator with
an understanding of the tank bottom – basically the operator can
determine the nature and geometry of the indication meaning the
following questions can be answered; is the indication due to a
weldment or corrosion? Is the indication wide or deep?
By answering these questions important decisions can be made
and time required for prove up reduced.
STARS TOP VIEW
The innovative STARS technology adds an additional 64 channel
sensor array to detect variations in magnetic field strength caused
by top side defects. STARS and MFL signals are combined and
processed within the software to distinguish top side defects from
bottom side defects.
The STARS view provides a picture of the top surface even through
coatings up to 6 mm (1/4”). Visually, seeing an image of the top
surface dramatically reduces errors as no signal interpretation is
required.

MFLi VIEW MFL RAW VIEW

The Floormap introduces a new high contrast plate view based
on the intensity of the MFL signal response.
The MFLi defect map uses multiple colour palettes to highlight
areas of corrosion, reduce the effect of spurious indications and
can be used to classify defect type.
This powerful detection and classification tool can reveal the
presence of small diameter pitting, SRB attack, erosion patterns
and other features that require further verification.
The Floormap has been made possible by the industry’s
highest resolution sensor array and advanced signal processing
capabilities. These high resolution sensors are essential in
providing the detailed MFL raw view.
The MFL raw view is an unfiltered depiction of all the data
collected, both top side and bottom side. The MFL raw view
allows the operator to analyse and verify the inspection data,
this process will increase inspection efficiency and confidence
and reduce the likelihood of MFL inspection errors.

CALIBRATION CONFIDENCE
The Floormap system incorporates a novel calibration routine that creates
separate calibration curves for top side and bottom side corrosion.

During the inspection, the software first identifies if a signal is generated

from the top side or bottom side, and then automatically applies the most
relevant calibration curve for more accurate defect depth estimates.

These calibration curves are linked to the inspection data and reproduced
in the report along with the scanner serial number to provide an auditable
inspection data archive which increases inspection confidence for both
inspection companies and asset owners.
CALIBRATION SCREEN
 TANKS PIPES VESSELS

DYNAMIC CURSOR THE SILVERWING SYSTEM

The unique Dynamic Cursor (DC) sizing and verification tool
assists in identifying difficult to size defects such as deep pits,
bacterial attack and through holes.
Dynamic Cursor is based on the expected volume loss and
diameter of ‘known depth’ reference defects. The screen
cursor forms a ring when moved over an indication which
dynamically changes to show the expected diameter of the
defect.
By using the DC, prove-up inspections such as pit gauging
and ultrasonic measurements can be targeted towards the
most relevant defects, reducing overall inspection time and
improving inspection accuracy.
Silverwing produce a full range of equipment for corrosion
inspection of storage tanks, including floor plate, wall and
roof structures. The product range includes MFL mapping and
manual systems, ultrasonic crawlers for thickness measurement,
and vacuum boxes for weld inspection. By supplying a complete
range we can offer unrivalled support, and ensure the highest
quality inspection in the most efficient way. All our products
are field proven by our in house teams and used by the most
respected global inspection companies. For a complete
overview contact our technical sales team.

At a glance, the operator is able

to determine which indications MFLi3000 Handscan R-Scan Lite
are likely to have been sized
within expected accuracy
levels, and which defects
may have been oversized or
undersized due to volumes
Vacuum Box RMS2
being significantly different to
CORRECTLY SIZED
the reference defects.
Indication within Dynamic Cursor

SIMS Scorpion CMAP

For more information on Silverwing Systems please visit our

web site: www.silverwingndt.com

OVERSIZED UNDERSIZED
Indication outside Dynamic Cursor Indication inside Dynamic Cursor

FLOORMAP3DiM-R
The Floormap3DiM model adds "Freescan" and a "stop on defect" mode, which bring
together the advanced defect detection capability of our Floormap systems with the simple
to use MFLi3000.

The Floormap3DiM has a unique "Real Time Scan" view that displays the MFL signal response
whilst scanning, and the latest MFLi defect analysis view for evaluation at the end of each
scan. An innovative reverse drive mode allows the technician to retrace the scan and easily
locate areas of interest which can significantly reduce prove up times. Also incorporated is
Silverwing’s patented STARS technology which gives a detailed image of top side corrosion.

For more information on the M features please visit our website or view the MFLi3000 brochure.
SIMS REPORTING SUITE
Silverwing Inspection Mapping Software (SIMS) reporting suite
provides the most powerful and efficient means to create high
quality reports on tank condition, and archiving of inspection
results for traceability.
SIMS imports data from the Floormap and automatically
positions each of the separate plate files together to produce a
CAD drawing of the entire tank floor showing the location and
severity of all corrosion over 20% loss or specified value with
10% colour banding.
TANK CONDITION ANALYSIS
Corrosion can be displayed as individual coloured pixels to
provide precise information on the condition of specific areas
of the tank floor. Alternatively the plates can be coloured
according to the maximum corrosion detected on each track to
provide an overview of the general condition of the tank.
A ‘Plate View’ allows the operator to view tank inspection data
in more detail. The precise position and estimated percentage
loss of individual corrosion indications can be displayed by
holding the cursor over a specific point on the plate.
Tank data imported from the Floormap has been further
enhanced allowing the location of all top surface / bottom
surface / combined corrosion to be available at a press of the
button.
Overall View Patch Plate Design
REPORTING TOOLS
To compliment the powerful reporting features, SIMS includes
several tools to aid decision makers while evaluating the
inspection data.
A repair plate tool is seamlessly integrated into the software
allowing the user to quickly design patch plate locations.
Once all patch plates have been entered, the software will
automatically produce a cutting list showing the total amount of
material required to repair the tank.
www.silverwingndt.com
KEY FEATURES
> Displays complete tank floor inspection data
> Automatic CAD layout when used with Floormap systems
> CAD layout tool for manual recording
> Measurement tools for sizing areas of corrosion
> Patch plate design tool (includes API standardised plates)
> Incorporate Manual MFL, Vacuum box, MT, UT test results
as well as visual observations
> Top / Bottom defect views
> Comparison of historic inspections
> Add areas for further verification
> UT prove up lists and data recording
> Free viewer for report distribution
ADDITIONAL INSPECTION DATA
A unique feature of SIMS is the ability to add results from other
inspections carried out on the tank floor. Results from visual,
ultrasonic, Handscan, MFL and even weld inspections can be
added to the SIMS report to produce a complete ‘fingerprint’ of
the tank floor condition.
Digital images taken during the inspection can be added to the
tank data and linked to specific areas of the tank floor to add a
further level of detail into the report.
Historical Plate Comparison
An innovative feature of the software is the data comparison
tool, allowing the user to overlay two separate sets of tank data
recorded on different dates and provide a direct comparison of
corrosion growth at either the tank or plate level and assess as
part of RLA/ RBI programme.
The comprehensive and easy to use SIMS reporting and
analysis tools are further enhanced with statistical displays and
a comprehensive and customisable report printing tool.
TANKS PIPES VESSELS
TECHNICAL SPECIFICATION

Patent Number: EU GB12161913.4

Principle of operation: Magnetic Flux Leakage & Magnetic Field Reluctance (STARS)

Method of detection: 256 Hall Effect sensors, 64 channels

Top and bottom discrimination: Yes, using STARS technology

Test through coatings: Yes, if non magnetic

Speed: Variable from 500 mm / second (19.7" / second) to 1 m / second (39.4" / second)

Scan width: 300 mm (12")

Maximum single scan length: 32 metres (1,260")

Scan coverage: 9 m² / minute (97 ft² / minute) to 18 m² / minute (194 ft² / minute)

Positional accuracy: ± 0.04% (± 3 mm over 8 metres) (± 3/32" over 315")

Method of propulsion: DC motor, anti-static drive wheels

Rollers: Heavy duty, multi compound rollers

Dimensions: Height: 980.5 mm (38.7") - Width: 510 mm (20") - Length: 690 mm (27.1")

Weight: 57.5 kg (126 lbs)

Minimum man-way size: 500 mm

Transit case: Meets IATA requirements for transporting magnetisable material

Power requirements: 1 x 12V, 42 amp-hour sealed lead acid batteries

Batteries supplied: 3 supplied and 2 chargers for continuous use

Typical battery operational time: Up to 4 hours

Operating temperature: -30°C to 55°C (-22°F to 131°F)

Storage temperature: -35°C to 75°C (-31°F to 167°F)

Humidity: 10 - 95% RH

Minimum defect detection sensitivity: 2 mm (0.08") diameter pipe type 50% deep

Minimum defect sizing sensitivity: 20% material loss (ball type) under floor and top surface **

Maximum coating thickness for 6 mm (1/4") coating on 6 mm (1/4") plate

accurate sizing: 5 mm (3/16") coating on 8 mm (5/16") plate

3 mm (3/32") coating on 10 mm (3/8") plate

1 mm (5/64") coating on 12 mm (15/32") plate

Supported plate types: Rectangle, annular and sketch

Scan overlap: 0 to 250 mm (9.8") with transparent tracks to show all defects

Un-scanned area: 10 mm (3/8") from plate weld, 160 x 160 mm (6.3 x 6.3") corner dead zone

Real time analysis: Defect size, x / y position, plate view, top/bottom, MFL, MFLi, STARS

Desktop analysis software: 3 user license included.

SIMS reporting suite: Full version – 3 user license included.

Read only version – unlimited

Operating system requirement – Windows XP, Vista, 7, 8 or 10

Training: 4 days Silverwing based training and examination available

2 week level 1 and level 2 SNT course available

Centres of Excellence
Canada: + 1 418 780 1565
UK: + 44 (0) 1792 798711

Sales Offices
South Africa: + 27 21 557 5740
Abu Dhabi: + 971 2 505 6622
Dubai: + 971 4 360 6751 www.silverwingndt.com www.eddyfi.com
France: + 33 4 28 36 0100
USA: + 1 281 542 3292
sales@silverwingndt.com sales@eddyfi.com

BRO-FM3D Rev 3.0