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Daisy

Metal Jewelry
in Bloom

Metal Jewelry in Bloom


Make
Beautiful Flowers Learn Metalworking Techniques by Making Lilies, Daffodils, Dahlias, and More

Learn Metalworking Skills


Build metalworking expertise by making beautiful flowers. Each flower project
teaches traditional metalworking skills that transition from easy to more complex
as you progress through the book. Learn techniques and apply them on a small
scale for big results. Discover:
✿ A comprehensive tools and materials overview
✿ Easy to understand metalworking basics
✿ Step-by-step project instructions illustrated with clear photographs
Cherry ✿ Beautiful, true-to-life flowers to make out of metal
Blossom ✿ Stunning jewelry projects that pull it all together

Cable

64438 U.S. $21.95


CAN $28.95

Melissa Cable
ISBN 978-0-87116-443-8
52195
www.KalmbachBooks.com

9 780871 164438
From the publisher of Bead&Button,
0 64465 16443 1
BeadStyle, and Art Jewelry magazines

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Metal Jewelry
in Bloom

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BKS-64438-01.indd 2 1/2/13 8:57 AM
Metal Jewelry
in Bloom
Learn Metalworking Techniques by Making Lilies, Daffodils, Dahlias, and More

Melissa Cable

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Kalmbach Books
21027 Crossroads Circle
Waukesha, Wisconsin 53186
www.Kalmbach.com/Books

© 2013 Kalmbach Books

All rights reserved. Except for brief excerpts for review, this book may not be reproduced in part or in whole
by electronic means or otherwise without written permission of the publisher.

Woven Leaf and Clasp was originally published in Jewelry Designs with Art Glass Beads, from Bead&Button magazine, 2010.

Lettered step-by-step photos by the author. All other photography © 2013 Kalmbach Books.

The jewelry designs in Metal Jewelry in Bloom are the copyrighted property of the author, and they may not be taught or sold without
permission. Please use them for your education and personal enjoyment only.

Published in 2013
17 16 15 14 13   1 2 3 4 5

Manufactured in the United States

ISBN: 978-87116-443-8
EISBN: 978-0-87116-776-7

Editor: Karin Van Voorhees


Art Director: Lisa Bergman
Layout Artist: Lisa Schroeder
Illustrator: Kellie Jaeger
Photographer: William Zuback

Library of Congress Cataloging-in-Publication Data


Cable, Melissa, 1970-
Metal jewelry in bloom : learn metalworking techniques by making lilies, daffodils, dahlias, and more / Melissa Cable.

p. : col. ill. ; cm.

ISBN: 978-0-87116-443-8

1. Wire jewelry—Handbooks, manuals, etc. 2. Metal-work—Handbooks, manuals, etc. 3. Jewelry making—Handbooks, manuals,
etc. 4. Costume jewelry—Handbooks, manuals, etc. 5. Flowers in art. I. Title.

TT212 .C33 2013


739.274

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This book is dedicated to Lesley Mosler Robinett,
for whom my very first flower, the dogwood, was
made. Thank you for encouraging me to leap.

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Contents
Introduction ........................................8
Chapter 1 Flower Fundamentals ............. 10
Getting Started ........................................................... 12
Tool and Supplies ....................................................... 13
Choosing Petal Count.................................................. 18
Determining Petal Shape .............................................. 20
Applying Petal Texture ................................................ 22
Adding Petal Edge Dimension ...................................... 26
Embellishing the Petal Surface ...................................... 30
Forming the Petal Center.............................................. 32
Riveting ..................................................................... 36
Adding Color ........................................................... 38

Chapter 2 Forming Basic Flowers ...........40


Trillium ...................................................................... 42
Lily ........................................................................... 43
Magnolia .................................................................. 44
Dogwood.................................................................. 45
Orchid ..................................................................... 46
Anemone ................................................................. 47
Cherry Blossom ......................................................... 48
Passionflower ............................................................. 49
Clematis.................................................................... 50
Narcissus.................................................................... 51
Daisy ........................................................................ 52
Daffodil ..................................................................... 53
Sunflower .................................................................. 54
Dahlia ....................................................................... 55
Rose ......................................................................... 56

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Chapter 3 Advanced Techniques
for Flowers and Foliage........................ 58
Crushed Flower Technique ...................... 60
Wisteria ..................................................................... 61
Carnation .................................................................. 62
Pomegranates or Rose Hips ........................................ 64
Tube Flower Technique ............................65
Agapanthus ............................................................... 67
Fuchsia ...................................................................... 68
Leaf, Branch, and Vine Techniques ........... 69
Wirewrapped Branch and Vine..................................... 71
Wirewrapped Wreath ................................................. 72
Woven Leaf and Clasp ............................................... 73
Leaves with Wavy Edges ............................................. 74

Chapter 4 Metal Jewelry in Bloom ........ 76


Magnolia Earrings ....................................................... 78
Rapid Review: Creating Consistent
French Earring Wires, 79
Trillium Earrings........................................................... 80
Rapid Review: Jump Rings, 81
Linked Collar............................................................. 82
Delicate Lariat ............................................................ 84
Charming Display ....................................................... 86
Rapid Review: Clasps, 87
Statement Piece.......................................................... 88
Stylish Slide .............................................................. 90
Dapped and Linked .................................................... 92
Rapid Review: Bails, 94
Contrast With Leather .............................95
Rose Cuff.................................................................. 96
Leather Panels .......................................................... 98
Contrast With Faux Bone .......................100
Faux Bone Cuff ......................................................... 104
Ribbon-Laced Pendant ............................................... 106
Templates ........................................108
Resources ........................................ 110
Acknowledgments .............................111
About the Artist ...............................111

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Introduction
I
remember when I made my first then choose what works for you. To make this
metal flower. I had just spent the initial foray into metalwork as easy as possible,
day making bracelets with dozens of you will learn how to cut metal with metal
customers at my bead shop. We were shears in this book.
creating simple strung bracelets from Second term: limited investment in tools.
carnelian beads, pearls, and a beautiful silver Admittedly, as I have been making flowers
bead with an image of a dogwood on it. We over the last eight years, I have expanded the
made over 1,000 bracelets that day to raise techniques I use (and the collection of tools I
money for the Melanoma International use). You’ll get a complete list of all my
Foundation in memory of my friend favorite tools, but most of the flowers can be
Lesley (the dogwood was her favorite flower). made with just a few tools and supplies.
Inspired and invigorated by these new friends, Third term: no soldering. Many people
who so selfishly gave up their time and talent, work at a kitchen table and do not have the
I sat in the classroom and created until the space or ventilation needed for soldering.
wee hours. There is no soldering in this book, although
As I sat and beaded with these women, I experienced metalworkers can certainly adapt
not only had the pleasure of getting to know the designs into soldered projects. Instead,
them, but I also had the opportunity to really these flowers are assembled using basic cold
understand what they did and did not pursue connections, such as riveting.
when learning to make jewelry. There was a Fourth term: usable finished pieces. Not
passionate discussion about how each of them everyone works in metal all the time. Some
wanted to work more with metal. However, people dabble in wirework, bead stitching,
there was always something that stopped chain mail, and mixed-media work. These
them—they didn’t have the tools or the room, flowers can be incorporated into nearly any
or they feared the skills were too advanced. jewelry or artwork that you may already
The conversation stuck with me, and from that be making.
point forward, I dedicated myself to finding Fifth term (defined more by me than by
ways for students to learn to work with metal my students): create flowers in a way that
on their own terms. serves both as a project lesson and a technique
So, what were their terms? First: No lesson. My goal is not to teach you to make a
jeweler’s saw! It is not my intention to feed dogwood blossom per se, but to make sure the
into the fear surrounding sawing metal. On techniques you learned in making the dog-
the contrary, I encourage you to learn how to wood can be applied to other flowers or other
use a jeweler’s saw, and every flower in this metalwork you undertake. In fact, my real
book can be made using one. However, goal is for you to have the skills to make any
sometimes, you have to question why you are flower in the world—to be able to look at one
using the tool you are using. Is it just because and break it apart in a way that makes it an
someone told you to? “Is it the right tool for approachable project. Enjoy!
the job?” is the only question that matters.
Learn to use as many tools as you can, and

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9

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Flower Fundamentals
B
y reviewing the step-by-step process for constructing metal flowers, you will quickly
learn how to look at flowers in a way that enables you to create your own design. To use
this chapter, read through the entire process once, as decisions you make for one aspect
of the flower will affect the design of another part of the bloom.
I’ve created a Metal Garden System that will help you analyze a flower, break down the
characteristics, and then determine the “recipe” you’ll need to follow to re-create the flower in metal.
In the following pages, you’ll learn how to apply the system as well as how to use the tools and
supplies you’ll need.

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Getting Started
When observing a flower to re-create Using these questions, let’s look at
in metal, the first thing to do is to a dogwood:
count the number of layers. Is there
one set of petals, or are the petals This flower has one layer of four
stacked in layers? Next, determine petals. The petals are round and have
roughly how many petals there are a notch out of the end. The petal
per layer. Finally, examine the outline surface has lines going from the center
of the petals. Are they round, oval, or of the flower to the tip of the petal and
spear-like? These three details make the petal is slightly cupped. The center for you to copy and use is on pages
up the basic flower template. is a tight cluster of stamen. 108 and 09.

Then, notice the flower detail. Look You can quickly see that by Before you start making flowers, you
at the edges of the petals. Are they understanding how to break down the need to understand the required tools
smooth, tattered, or rippled? How are characteristics of a flower, you can and supplies. I’ve provided a
the petals shaped? Are they flat, or determine the “recipe” for creating comprehensive overview on the next
cupped in a concave or convex any flower. In this chapter, you’ll few pages, but by no means do you
manner? Observe the surface of the learn different ways to represent petal need all of the items listed. You can
petals. Are there lines, dimples, or count, petal outline, petal edge, petal execute many of the techniques with
an interesting pattern? Finally, what surface, and center treatment in metal. just eight tools. These are the
does the center look like? Does it have “essentials” and they are pictured on
a few tall stamen or a tight cluster of I have created templates to make page 13. You can find them at most
small stamen? it easier. On pages 18 and 19 you’ll bead stores and also at major craft
find templates for three-, four-, five-, chains and online stores. While I
six-, and seven-petal flowers. These encourage you to invest in good tools
templates can be combined with each that will last you over time, don’t let
other to create layered, complex your budget stop you from enjoying
designs. Each template has heavy metalworking. There are a variety of
black lines that can be cut into economic options for the beginner—
stamen, and gray lines that allow you more so than ever before.
to choose a round, oval, or spear-
shaped petal. A set in multiple sizes

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Tools and Supplies
THE ESSENTIAL
2 3
8 TOOLS
1 Metal files
2 Household or brass hammer
3 Flat head jewelers screwdriver
4 One or two dapping punches
7 5 1.5mm hole-punch pliers
4
6 Metal shears
7 Roundnose pliers
8 Steel bench block
1
6

TIP Setting up can be over-


whelming when you start a new 5
type of jewelry making. For many,
the kitchen table serves as a
workstation, and the thought of 6
1 2
having to drag out a whole bunch
4
of supplies stops you in your tracks.
I was that way until I discovered a 3
trick. Take a picture of your
workspace after you set it up and
8
before you start to work. It will 7
seem less intimidating to set up
again next time. Until you have a
10
bench with all your tools at your THE ESSENTIAL SUPPLIES 9
fingertips, this is a great way to 1 Polishing papers—to create a matte or mirror finish
break down a barrier that may be 2 Scouring pad—to create a brushed finish
stopping you from enjoying a 3 Polishing pad—to polish metal
new project. 4 Polishing cloth—to remove tarnish from metal
5 Steel wool—to create a matte finish/reveal highlights after applying a patina
6 Painter’s tape—to prevent templates from sticking to the metal
7 1⁄16-in. diameter solid rivets—preferred over tube rivets
8 File lubricant
9 Label stock—to copy templates
10 Liver of sulfur—to add patina to metal
24-gauge or 26-gauge metal sheet or disks —see p. 17

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Your “Garden” Tools

1 Dapping set—for embellishing petals 7 Metal shears—scissor style for 12 Emery board—drug-store variety
and creating dapped cups right-handers, shear with a spring for 13 Diamond bur—to create a
2 Riveting hammer—for hammered left-handers stardust finish
finishes and riveting 8 Wire cutters—for trimming wire 14 Texture brush—to create a
3 Chasing hammer—for hammered and metal brushed finish.
finishes and riveting 9 Roundnose pliers—for wire 15 Battery-operated bead reamer—for
4 Hammer—for use with metal stamps wrapping and wire loops use with a diamond bur or texture
5 Scissors—to cut tape and templates 10 Chainnose pliers—for wire brush. Use a rotary tool or flex shaft
6 Dimpling pliers—1mm for dots, wrapping and grasping metal in place of a battery-operated bead
3mm, 5mm, and 7mm for dimples 11 Metal files—flat and round needle reamer (not shown)
or diamond files for smoothing and
shaping edges

15 2

3
14

13
1 4
12

11
5

6
10

8 7

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27 28

16
17

18

26

19
25

24

23
20

21

22

16 Crimping pliers—to fold crimp tubes block for creating shape and providing 24 Center punch—for stamping dots
17 Cross-locking tweezers—to hold hot support during filing 25 Cold chisels—for stamping
metal at the torch 21 Pipe cutter—for scoring and long lines
18 Butane torch—for making fused pins cutting pipe 26 Flat head jewelers screwdrivers—for
and applying heat patina to 22 Hole-punch pliers—1.5mm for stamping lines
copper. Use with a heat-proof surface riveting, 1.8 and 1.25mm for holes and 27 Small vise—to hold nail set
19 Power punch—for making large holes embellishments during riveting
20 Steel bench block—for riveting and 23 Awl—for piercing and 28 Nail sets—for stamping circles and
stamping textures, and rubber bench stretching holes riveting into concave spaces

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SHEARS
The most important tool in your toolbox is a pair of metal shears. I have tried
dozens of metal shears over the years, from basic tin snips to the popular
Joyce Chen multi-purpose shears. To this day, my favorite pair is still the
narrow blade, 71⁄4 in. shears sold by Eurotool. The blades are just long
enough to make continuous, smooth cuts, the handles are comfortable, and
the shears remain sharp for a long time. They easily cut through 24-gauge and
even thicker gauges if treated well. The Joyce Chen shears work
exceptionally well on 26-gauge metal, but find I overstress the handle on
higher gauges. However, they are exceptional for straight cuts where
precision is required due to their very narrow blades. For left-handers who
find scissors-style shears difficult to use, pick straight shears that have a spring.
Most students find that straight shears without a spring are almost unusable for
making flowers and are suitable for single, straight cuts only.

METAL DISKS VS. SHEET METAL suppliers at the time that the disks were made. So
When I create flowers, I almost always start with metal disks. depending on when the disks where made (in a high or
Since I am usually going to end with a rounded design, it low silver market), they may be priced much lower or much
makes sense to start with a round piece of metal. I am often higher than sheet. Bottom line: Price out your options before
asked, “Isn’t it cheaper to just use sheet metal?” The answer: buying and decide for yourself if the convenience of starting
Yes, most of the time. For base metals, such as copper, with a disk is worth the price difference.
brass, or aluminum, sheet metal is usually less expensive.
However, prices for precious metals, including sterling silver,
can vary. The price of sheet silver is often based on the daily
ounce price. The price for the disks is often what it cost the

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METAL CHOICES
Choose your metal for both form and function: Consider how you want the flower to look (form) and how it needs to
perform (function). Don’t be afraid to mix metals. You can create beautiful effects by using different metals within the layers
of a flower or by using a contrasting metal as the center treatment. Here’s a quick review of some of the most common metals
and how they relate to the projects in this book:

Copper is a great choice for making flowers. It is soft enough to cut easily, but
COPPER

strong enough to withstand shaping. In addition, you can use a torch to apply a
heat patina (p. 38), producing beautiful colors. It is readily available and comes in
wire, tubing, sheet, and disks, as well many other forms.

Although harder to cut than copper, brass is an option that looks especially
BRASS

beautiful with a stardust texture(p. 22). Because it is hard, don’t overwork it. It will
become brittle and your petals or stamen are likely to break off.
NICKEL SILVER

Nickel silver is a combination of copper, zinc, and nickel ,and has a medium gray/
silver finish. It is hard, like brass, but much more brittle. It is a good choice for
flowers or layers that have no stamen. If you have a nickel sensitivity, you may want
to choose an alternative for silver-colored flowers.

Silver-filled items are generally made with a brass core and then coated with a
GOLD-FILLED

layer of silver. The coating is thicker than standard plating, making it more durable.
SILVER OR

While most companies offer silver-filled sheet metal in double layers (coated on
both sides), a few offer it in single layers (coated on one side), giving artists a
unique opportunity to have two-toned flowers. Gold-filled materials are made in
the same way, but are generally a layer of 14K gold over a copper alloy.

Sterling silver is 92.5% silver and 7.5% copper. It cuts easily without becoming
brittle and looks great with all finishes. The disadvantage is that it can be 10 times
SILVER

the price of copper or brass. Fine silver is 99.9% pure silver and is much softer
than sterling silver due to the lack of copper. Fine silver is suitable for flowers that
will be work-hardened.
RETICULATED

Silver made from 80% silver and 20% copper can be heated in a very specific
way to wrinkle the metal, due to the different melting temperatures of the two
SILVER

metals. While you can buy sheets and reticulate it yourself, many suppliers carry
sheets and disks that have already been reticulated, giving you instant texture.

Aluminum is a soft, light gray/silver-colored metal that is available in more jewelry-


OR ANODIZED
ALUMINUM

making forms than ever before. It becomes extremely brittle as you work with it, so
ALUMINUM

it is not recommended for flowers that have stamen. However, it is a great choice
for a domed center or flower layers without stamen. Aluminum can be
anodized (a method of coating the metal through an electrochemical process),
adding beautiful colors and patterns.

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Choosing Petal Count
These five basic templates that can be altered and
combined to create just about any flower. The thick
divider lines on each template designate the stamen.
The petal outlines give you three petal shape choices:
spear (inner line), oval (middle line), or round
(outer line).

See pages 108 and 109 for template pages featuring


each template in multiple sizes for you to copy and use.

Three Petal three Petal


Three-petal templates work well alone or in multiple
layers. They can also be used to create leaves.
Flowers: Trillium, Lily, Magnolia (p. 42–44).

Four Petal
This template is used for the dogwood, the original
flower in the Metal Garden series.
Flowers: Dogwood, Orchid, Anemone
(p. 45–47)

five Petal
This template can stand in for any generic flower and
Four Petal also be used to create star shapes. It works especially
well for large pendants.
Flowers: Cherry Blossom, Passionflower
(p. 48 and 49)

Five Petal
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Six Petal
This petal works well for larger flowers, but is still easy
enough to cut for small designs.
Flowers: Clematis, Narcissus, Dahlia (p. 50, 51, 55)


Seven Petal
This template will test your cutting skills! Give yourself some
practice before tackling it, work in sizes that are one inch or Six Petal
larger, and always use a hard metal to ensure strong stamen.
Flowers: Daisy, Daffodil, Sunflower (p. 52–54)

Seven Petal

Applying the template


To apply the template, copy it onto label stock, and place it
on a piece of painters tape. Cut out the template, and tape
and place it on the metal you will be using. The tape will
prevent sticky residue from the label stock. You can skip the
tape if you are using removable labels.

Before applying the template, you may want to consider


texturing your metal (p. 22).

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Determining Petal Shape
Cutting Work toward the back of the shears for the longest cutting
All flower templates are cut in the same manner. If you stroke possible. This will help you avoid closing the shears
are new to cutting with shears, give yourself a few flowers to and allow you to make continuous smooth cuts, which
get used to the process. Take time when you are cutting. The require less filing.
smoother the cuts, the less filing you will have to do later.
Avoid scissor-cutting action. Although it sounds like a
First, here are a few general tips for cutting with shears: feature in a child’s action figure toy (“now with scissor
cutting action!”), it is not a desirable thing. The open, close,
Never close your shears. You have complete control over open, close action of scissor cutting will often result in
whether the shears open or close. Keep it that way. Never try double cuts and thin sharp pieces that protrude from the
to line up the end of the shears with a cut line and snip. You edge of your work.
are more likely to cut further than you intend, leave a torn
“Y” shape in the metal where the tips meet, create Don’t be afraid. Remember: If you control the shears, and
dangerous flying metal, or even worse, cut yourself. they don’t close…what do you have to fear? It’s all about
control, and that’s what you are going learn as we explore
cutting out the templates.

Step 1: Cutting the stamen


Starting toward the back of the shears, cut down
each side of the stamen, ending at the center circle.
You can change the width of the stamen as desired by
cutting on, inside, or outside the line. Don’t cut too
far on the outside of the stamen line or your petal will
not have enough metal left for a strong joint (a). a
If you want no stamen, simply cut down the center
of the black line until you reach the center circle (b).

NOTE: You will notice as you cut the stamen (and


again as you cut the petal) that the petals will twist a
bit. No worries. For now, leave them be. How much
they twist has to do with several things: how sharp the
shears are, the angle you are holding the shears, etc. b

Using chainnose pliers, gently pull the stamen so


they stand straight up (c). This will get them out of
the way so you can cut the petals.
Try to pull them up rather than put a sharp bend
in them. Bending them work-hardens the joint and
increases the risk that the stamen will break off later.
c

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Step 2: Cutting the PetalS
When you look at the petal template, you will notice that you’ll need to cut
on the right side of the petal and the left side of the petal. There is a slightly
different technique for each. For right-handers, the right side is very easy to
cut as the wrist more naturally bends forward than backward. (As you can
imagine, left-handed artists will find the right side of the petal harder and vice
versa for this same reason.)
Working toward the back of the shears and starting at the tip of the petal, a
cut the right side of the petal, following the template line for the round, oval,
or spear-shaped petal. Cut until you can remove the excess metal. Repeat on
all right sides of all petals (a).
The trick to cutting on the left side is how you hold the flower. Place the
flower between your thumb and your forefinger and middle finger for
support. Position the shear so that the tip of the shear is on the inside of your
thumb. This will allow you to cut with your right hand while rotating the piece
with your left hand, reducing the amount of bend in your wrist (b).
While you may be tempted to turn the flower over and freehand cut the left b
side, be warned that you are very likely to cut/over bend the stamen that way.
If you flip the stamen to the back and then cut from the back, you have
significantly work-hardened the joint where the stamen is attached to the
flower and will be likely to lose it when you work with it later. Have patience.
By the second flower, left-side cuts will get dramatically easier as you
understand how to hold your work.
Push the stamen down just partway and remove the template.

Step 3: Filing
Use a metal file to round the edges of your petal.
Lubricate: Consider lubricating your files with a cutting
lubricant for smoother, easier filing.
Provide support: Avoid air filing. By filing in the air, you are
giving away half of your power with every stroke. Position the
piece on a rubber block for support to push against as you file. a
Follow a forward motion: Hold the file in your hand with the
file pointed away from you and make a “pushing” or forward
stroke to remove metal. Focus on rounding the outer edge and
intersection where the edge of the petal meets the gap left
from cutting the stamen (a). There is often a point here. Work
to round the edge with the file. Then, take an emery board at
a 45-degree angle to the edges to round them a bit more and
remove filing marks (b). b

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Applying Petal Texture
Before you begin working with metal, you can apply a texture to the
surface. It is important that you consider, however, whether the application will
work-harden the metal too much, making it difficult to cut, and making the
stamen more likely to break. For this reason, I generally recommend textures that
can be achieved without using aggressive methods like hammering. Because the
metal has two sides, you can create different textures on the front and back. This
is a nice detail for stamen, which are often rolled or pulled forward, and leaves or
petals that are curved.
Place the metal on a small square of faux suede when using sandpapers,
scouring pads, or polishing pads. This provides a grip for the metal and keeps it
from sliding around. Rotate the fabric as you work.

BRUSHED FINISH
Attach a texture brush
STARDUST TEXTURE to your tool and create
By far my favorite texture, a stardust texture is a brushed finish.
shimmery and fine, and can be easily achieved Alternatively, use a
using a pear-shaped diamond bit. Simply insert the maroon scouring pad for a
bit in a flex shaft or rotary tool, or use a battery- brushed finish.
operated bead reamer. Use the side of the bit to
texture the metal. Avoid touching the tip to the
metal, as this will make lines and streaks.

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MATTE FINISH
While you can simply use sandpaper or
steel wool for a matte finish, my favorite way
to achieve a uniform matte surface is to start
with a stardust finish. Then, I use 3M
Tri-M-ite polishing papers, starting with the
400 grit, moving to the 600 grit, and ending
with the 1200 grit, to bring it from stardust
to matte.

MIRROR FINISH
Achieve a mirror finish by using 3M polishing papers,
working all the way through to the finest grit, 8000. This can
take time and a good amount of elbow grease, but the finish
is worth it. For a quicker shiny finish (although not as
spotless as using papers), try a polishing pad. This pad
contains a fine abrasive and polishing solution that work
together to remove any oxidation, creating a beautiful sheen.
Alternatively, use a rotary tumbler with steel shot.

Whenever you use sandpapers, you will start with the coarsest grit (the smallest number, such as 400)
and work your way to the finer grits (larger numbers, such as 1200). The most important thing to
remember when sanding is to always rotate your piece, or the direction you are sanding, by 45 degrees
every time you change the grit. If you do not, you will simply be making deeper and deeper grooves in
your metal with your sandpaper. By rotating the piece, you are slowly pressing the metal into the previous
grooves, creating a smoother and smoother surface as you go.

1 2 3 4

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HAMMERED TEXTURES ADVANCED TEXTURES
In some cases, such as While not covered in detail in this book, there are numerous metal-
the narcissus, the flower or texturing techniques that lend themselves well to flowers. Here are
flower layer will have no just a few:
stamen, no edge, and no Roll printing involves using a jewelry-making tool called a rolling mill.
surface embellishment. In that These range in price from $400 up to thousands of dollars. Rolling mills
case, it’s okay to apply a texture work by sandwiching annealed metal between a texture (such as a brass
with a hammer, which will texture plate, sandpaper, or even a piece of card stock with an image cut
harden the metal. out) and two rollers, and pressing the texture into the surface of the metal.
To create a hammered finish, As you can imagine, the metal is quite hard after this process and therefore
use the rounded face of the would likely need to be re-annealed prior to any cutting.
chasing hammer. Hammer Etching is a chemical process of removing metal from the surface while
straight up and down to create retaining metal that is covered with a resist. For example, if you stamp on
divots. Don’t neglect the edges metal using Staz On ink (the resist) and place it in an etching solution,
of the piece, but try not to when you’re done, the metal will be raised where the ink covered the metal
hammer too hard on the edge, and will be etched away elsewhere. While it can be intimidating at first,
or you risk creating thin, sharp it is quite easy with the right setup. In the past, the primary way to etch
points in the metal that will metal was to use nitric acid; however, today, there are much safer methods
distort the shape or have to such as using ferric chloride (a heavy salt). Ferric chloride will etch copper,
be filed off. You can also use brass, and nickel, but not silver.
the flat end of a riveting
hammer or specialty texture
hammers to create an entirely
different finish.

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Annealing
Annealing is the process of returning the crystal structure
in metal to its original state after it has been work-
hardened by strong forces, such as hammering or
bending. By heating copper to a dull red, the crystals
return to their original size and the metal becomes soft
and malleable again. However, in introducing heat with
an oxygen flame, the copper will often build up firescale
(a layer of black oxides), which you can use as a
decorative patina or you will need to remove with pickle.
While the details of annealing can be quite extensive, the
following basics will be sufficient for the projects in this
book if you choose to do a hammered or other manufacturer’s directions on the pickle if you choose to
aggressive texture. remove the firescale.

To anneal, place the copper on a fireproof surface and Use commonsense safety precautions when working
pass the flame of a butane torch over the surface until with flame, such as working in an area away from
you see a dull red glow (best seen in low light). Taking flammables, rolling up your sleeves, and wearing eye
it to a glowing red will mean it is past the annealing point protection. Always use your torch in an area with good
and the metal will become brittle. Using cross-locking ventilation, just for good measure.
tweezers, quench the metal in water. Follow the

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Adding Petal Edge Dimension
PUNCHED
Punched edges are a common edge
treatment and are easily achieved
using hole-punch pliers to punch a
partial hole. Position the hole-punch
pliers peg so that it extends just
halfway over the disk edge. Punch a b
“half-hole” (a).
Use a needle file to round the outer
edges of the hole (b).
Try different sized or shaped hole-
punch pliers to get different effects.
For example, an oval hole-punch
pliers will create a different look than
a round one (c). I use the 1.8mm
round punch most often.

a c

TATTERED
Tattered edges are simply a series
of partially punched holes. Start at
the center tip of the petal and punch
a half-hole as for a punched edge.
Punch identical holes on each side.
Space the holes far enough apart so
there is sufficient metal between
them (a).
Use a needle file to round the outer
edges of the hole.
Adjust the look by varying the
depth of each punch. Either just nip
the edge with the punch pliers, or b
make nearly complete holes. The
number and spacing of holes will also
alter the look of this edge (b).

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SPLIT
A split edge can provide the
appearance of a fuller flower by
giving the impression of twice as
many petals.
Use metal shears to cut a rounded a
triangle out of the center of each petal.
Use the same cutting technique used
when cutting the petals on the
templates. Start by making a right-
handed cut and a left-handed cut to
remove the triangle (a).
Vary the width and length of the cut
to change the appearance of the petal.
A wide, shallow cut will produce a
heart-shaped petal, while a long, deep
cut provides drama (b).

DIMPLED
A dimpled edge reflects light; the tip
of the petal is burnished when pressed
into the dimple.
Position the dimple pliers so the
rounded peg extends just halfway
over the disk edge. Punch a half-
dimple (a). a
Make at least two more dimples on
the edge (b). I use 3mm and 5mm
dimple pliers the most, but the size
you choose will depend on the size of
your flower and the result you’re
going for.

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Turn the pliers (or the flower)
over again and make a dimple
on each side of the last dimples.
Repeat as desired.
After you get familiar with the
spacing of dimples, you may find a
it easier to make all of the dimples
in one direction, leaving a space
between each (b). Then, flip the
pliers (or the flower) over and
make dimples in the spaces. You
RIPPLED/WAVY may find, depending on the
Achieve a rippled edge by size of the petal, that you will
making consecutive, alternating have achieved the ripple by just
dimples. More so than any other edge dimpling one side in this manner. b
treatment, it dramatically changes the To make a flower appear more
overall look of the petal. wavy rather than rippled, use a
Start at the top of the petal and larger dimple pliers (c).
make a dimple as in the dimpled edge.
Turn the dimple pliers (or the flower)
over and make a dimple on each side
of the first dimple (a).
c

POINTED
Create a pointed edge when you are
cutting your flower from the
template. If you are good at making
tight, rounded cuts, it can also be
done free-form.
From the template, cut a short tab at
the edge of each petal and stand it up,
just as with a stamen. Cut the petals,
making right- and left-hand cuts
starting at the bottom of each tab (a). b
Remove the template and lay the
tabs back down. Round them using
the shears or a metal file (b).
Because you are starting your cut
below the petal shape lines on the
template, use them more as a guide
than an actual cutting line.

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ROLLED
Rolled edges help create a petal with
a cupped feel. They work especially
well with flowers that have multiple
layers nestled together.
Using long roundnose pliers (or
bail-making pliers), grasp the edge
of the petal at an angle parallel to the
edge of the petal. Make sure the tips
of the pliers extend beyond the petal’s
edge to avoid marring (a). b
Roll the edge over toward the
center of the petal, being sure to
support the petal with your fingers.
Repeat on the other side of the petal
(b). Repeat both steps on the
a remaining petals.

PINCHED SAFETY
Pinched edges only work on Working with metal requires
spear-shaped petals and work best some basic, commonsense safety
with harder metals. Soft metals, measures, such as wearing safety
such as aluminum and fine silver, glasses to protect your eyes from
collapse. any flying metal and a mask when
Start by creating a rolled edge. doing extensive filing to avoid
Using the front notch of crimping inhaling metal particles. Equally
pliers, grasp the petal towards the important are the ergonomic aspects
tip of the petal so the edges rest in of working with metal shears. I once
the grooves of the crimping made 30 flowers in one sitting and
pliers. Gently squeeze (a). found my hand and thumb nearly
Move the crimping pliers down unusable for three weeks. Be sure
the petal, gently squeezing as you to rest and stretch your hands at
go. For larger flowers, use a pair regular intervals and vary your tasks
of chainnose or bentnose pliers. If to avoid repetition injuries. Finally,
you squeeze too aggressively, you a focus on your posture to help avoid
risk tearing the metal. Go back to the back, neck, and shoulder pain
the tip, and start again if you want a that can result from hunching over
more dramatic pinch (b). your work.
This technique works nicely with
a pointed tip, as it gives you a piece
of the petal that you can move
independently from the pinched
edge, providing even more shape.
b

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Embellishing the Petal Surface
LINES
The most common surface embellishment is the simple line. Lines can be
made in all lengths and widths by using a range of flat head jewelers
screwdrivers and cold chisels, both available at the hardware store.
Decide on the number and placement of your lines. Place your piece
on a rubber bench block, and use a screwdriver and a household hammer to
stamp a line (a).
Repeat this line on the petal directly across from the first petal. Go to the
next petal and stamp a matching line, and then move to the petal directly
across from that petal.
By working on opposing petals around the flower, you help keep the overall
flower shape even, making it easier to stamp as the petals become more and
more shaped.
You can also achieve an interesting effect by stamping on the back of the
petal. Because the stamen often get in the way, simply hold each petal at the
edge of the bench block as you stamp.
Finally, you don’t have to stick with just straight lines. There are dozens of
interesting metal stamps that also make great surface embellishments. a

DOTS
Dots can be a simple decorative accent or, in conjunction with lines, can
appear to be stamen.
On a bench block, use a center punch and a household hammer to stamp
dots as desired (a). You can also use 1mm dimple pliers (b). To create open
dots, or circles, use nail sets (c).

a b c

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RUBBER VS. STEEL BENCH BLOCK SHADED TEXTURE
A steel bench block is traditionally used for creating stamped I often texture my metal
impressions. Using a rubber bench block gives the added benefit once the flower is cut.
of altering the overall shape with each hammer strike. This allows me to have
the texture applied in
Stamping a basic line on the center of a petal on a steel bench the direction of the petal,
block results in a crisp line on a flat petal. By switching to a rubber or I can spot-texture to create
bench block, not only will you form a line, but the petal also folds the impression of shadow. If you are
itself slightly, creating a natural shape. Different stamp patterns going to texture after cutting, just remem-
create different shapes. A “V” will cup the metal further than a ber it can be a challenge on smaller flowers,
straight line will. Play with stamping combinations using a rubber especially when the stamen get in the way.
bench block, and you will quickly become familiar with the differ- Review how to texture metal (see p. 22–24)
ent shapes the petals develop (a). for techniques.

I almost always use a rubber bench block. My flowers tend to


look more natural,
not to mention that it
happens to be one
of my favorite and
most-used tools on
my bench.
STAMPED DIMPLES
a You can also use
dapping punches to
make dimples and add
to the overall shape of
the flower.
On a rubber bench block,
use a small dapping punch and house-
hold hammer to stamp an
impression. Hit the impression several
times to more dramatically shape
the petal.
DIMPLES FROM PLIERS Notice how the dimple is shiny from
Use dimple pliers to create concave or convex dimples on being burnished by the dapping punch.
the petals. If you have dramatic edge treatments, such as ripples Keep this in
or waves, be sure to dimple the surface first; otherwise, you risk mind so you
collapsing the edge embellishment with the dimple pliers. can perform
To create a concave dimple, place the dimple pliers over the your surface
petal with the rounded peg on the top surface of the petal and embellish-
gently squeeze. To create a convex dimple, place the dimple ments in an
pliers over the petal with the rounded peg on the bottom surface order that
of the petal and gently squeeze. The size of dimple pliers changes protects this
the appearance of the dimple. lovely effect.

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Forming the Petal Center
NO STAMEN ROLLED STAMEN
Flowers without stamen are most Rolled stamen not only offer a
often used as part of a riveted, decorative touch, but also provide
layered flower. You can choose to closed loops that can be used as an
have no stamen if you want to attachment point for wire-wrapped
embellish the center with a beads. They can even be rolled to
decorative rivet, will use stamps the back of the flower to create
to create an interesting center, or slides and pendant bails. (Adding
will do more advanced work with beads and creating slides and bails
the flower. is explained in Chapter 4.)
Simply cut straight down the Hold roundnose pliers with your
center of the stamen, all the way to palm up (facing the ceiling). This
the center circle, when you cut out gives you a full half-turn before a
the templates. having to readjust your pliers.
Hold the tip of the stamen with the
tip of the pliers (a).
Roll the metal until you can no
longer turn the pliers (b).
Open the pliers, not removing
them from the roll, and return to
the original starting position. Roll b
again until you can no longer turn
the pliers. Repeat until the stamen
is rolled as desired (c).
It is important to close the
stamen closely so that beads wired
to the stamen do not slip out.

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TALL STAMEN
Tall stamen are simply rolled stamen that have not been rolled all the way.
Begin a rolled stamen, but stop after the first roll (a). Grasp the stamen below
the roll with roundnose pliers, working close to the jaw. Roll inward to arc the
stamen toward the center of the flower (b, c). Tall stamen work best in deeply
cupped flowers or with large beads that will help protect them from being bent.

a b c

TAB STAMEN
Tab stamen are functional: They become prongs for stones, pearls, beads,
dapped domes, or any other focal piece that can be securely set.
Place the item to be set (a dapped dome, for example) in the center of the
flower and gently push the tabs over its surface. Do not push them all the way
a down yet. Trim the tabs as desired (a).
Rounded bottom focal pieces, such as beads, are often difficult to set in
tabs and work best if you create a cup for them to sit in. Simply use a dapping
punch the approximate size of the bead and, on a rubber bench block, punch
straight down with a hammer, creating a well for the bead to rest in (b).
Notice that the flower also cupped, sometimes quite dramatically. Simply
pull the petals back down if needed—the well will still remain. Just
b remember that the back of the flower is no longer flat and will not lend itself
well to certain designs.
Work with opposing tabs. Slightly flatten one tab, then the one across from
it. Work with the next tab and then flatten the one across from that one. This
will help keep your focal piece centered. To push the tabs, use a nail set, end
of your pliers, or other tapered tool (c).
Tap the tabs gently with a small hammer to secure them (d) when this
c won’t risk breaking your stone.

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CURLED STAMEN
Curled stamen work on their own as a beautiful center treatment or provide
a frame around another center focal, such as a rivet or stamped design.
Hold the pliers with your palm up (facing the ceiling).
Hold the tip of the stamen about a third of the way past the tip of the pliers.
Roll the stamen, offsetting it toward the tip of the pliers, so that the stamen
does not roll on itself (a). Once your hand can turn no more, open the pliers
and roll them back to the original position. Roll the stamen again, in an offset
manner. Repeat until the curl is complete.
Organize the curls as desired, such as in a circle around
the center, or clustered into the center. Be gentle; you do not
want to break off a stamen. Roll any exposed stamen tips
downward to reduce the risk of them getting snagged on
something.
Depending on where you start on the pliers and how long
your stamen are, you can get tight curls or large, loopy
ones. You can even cut the template out of a metal sheet and
create extra-long stamen that extend past the edge of the
template circle.

WOVEN BASKETS
Another way to set beads is in a cup made by basket weaving around the
stamen. This works best on seven-petal flowers, but any flower with an odd
number of petals will work.
Stand the stamen so that they are just shy of straight up.
Wrap a piece of 26-gauge or 24-gauge wire once around the base of one of
the stamen, holding the wire tail on the petal. Alternate weaving the wire in
front of and behind the stamen. When you reach the starting point, you will
notice that the pattern of front and behind has switched (a). With an even
number of petals this won’t happen. In this case, wrap the wire around the
first of the stamen and turn around and go in the opposite direction to achieve
the same result. a
As you are weaving, pull in just slightly so the stamen are vertical. Weave
two-thirds up the stamen. Push a bead into the basket. It should be fairly
tight (b).
Continue weaving two more passes, pulling tighter so that the stamen close
over the widest part of the bead. Roll the ends of the stamen outward. Wrap
the weaving wire twice around one of the stamen and trim.

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DAPPED CUPS doesn’t, you risk damaging your tool.
Dapped cups can be concave or convex and Place the partially cupped disk in the die that is the
embellished or plain. next size smaller. Strike it with the corresponding
To successfully dap a disk into a dome, introduce the dapping punch (often times, this is the same punch)
metal to the dapping block by gradually cupping it. (c).
Trying to dome it all in one hammer blow usually Repeat until you reach the die equal in size to the
results in puckers. Overworking a dome that is disk. Don’t go beyond this die size unless you anneal the
hardened will also cause it to pucker, and even crack metal first (d).
due to its brittle state, so know when to stop. Mark the center of the cup and use 1.5mm hole-
Find the dapping die that is the same size as the punch pliers to pierce a hole in the cup for riveting (e).
disk (a). Move two or three dapping die sizes larger To create a punched edge on cups as you did on
(depending on your block). Place the disk in the die and petals, simply punch “half ” holes directly across from
strike it with the corresponding dapping punch (b). each other (top then bottom, left then right) (f) and
Not sure which punch to use? Always make sure the then punch the spaces between in the same manner (g)
punch fits in the die you are using so that the bottom of before dapping.
the punch “thuds” solidly in the bottom of the die. If it

a b c d

f g

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CLUSTER STAMEN
Sometimes, you want more stamen
Riveting
than the template allows. Cluster stamen Rivets serve both form and function.
are a separate layer of just stamen that While they make beautiful center
create a flower with a full center. treatments, provide a contrasting metal
Enlarge or reduce the template for the size color, or stand in place of stamen,
cluster you desire. Use the inner circle size as your guideline. How you more importantly, rivets connect
organize your stamen will determine how big the final cluster is. flower layers and create dynamic,
Stamen that rest straight up will result in a cluster size that is the same three-dimensional designs that would
size as the inner circle. Stamen that lie flat but curl slightly upward will otherwise need to be soldered.
be nearly the same size as the template itself.
Cut the black triangles out of the template, removing them one at a A rivet is a piece of wire or tubing,
time (figure and a). Unlike with the flower templates, do not do all the most often with a head (think of an
right-side and all the left-side cuts at one time. It gets too confusing. untapped screw), that is placed
Remove the template and file the stamen. Punch a hole in the center through multiple layers of material (in
with 1.5mm hole-punch pliers so you can rivet it to your flower (b). our case metal). The end is trimmed
I find that if I cut my stamen tip at an angle, I can focus mainly on and hammered in a manner that
rounding the point. It also gives me room to get my file between the allows it to spread, trapping the rivet
stamen tips. Position the stamen as desired. in the hole and adhering multiple
layers together.

Riveting works on the principle that all


the power of the hammer goes straight
down the rivet. If there is space for
that power to be diverted, the rivet
cannot spread properly. Therefore,
while there are some very rare
exceptions and tricks, three rules
must be followed to ensure successful
riveting:
a b
1. The rivet diameter and the hole(s)
in which it will be placed need to
match perfectly. Why? The rivet will
buckle or be unable to spread enough
to fill the hole.

2. There needs to be no open space


between the layers being riveted.
Why? The rivet will buckle.

3. Punch holes and rivet one rivet at a


time. Why? The precisely calibrated
holes may no longer line up due to
slight shifts in the metal.

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Place the trim Check the edges to make sure they are
guide over the not sharp. If they are, gently tap them
rivet. Place the down with a chasing hammer. Use
flush-cut side of sandpaper to smooth the rivet, but
your wire cutters beware not to over-sand.
flat on the guide
and trim the wire. Riveting a concave item
If the concave item is wide enough to
Remove the accommodate a hammer, place the
guide. Follow one of these riveting rivet head on the back of the piece
methods to flare your rivet. Over time, and flare the rivet inside the concave
you will find which hammer and which item. In most cases, you cannot get a
style you prefer. hammer face into the item you are
trying to rivet.
With a chasing That’s why you
Luckily, the availability of pre-made hammer turn to another
rivets and hole-punch pliers makes Strike the center trick I learned from
riveting easier than ever. For example, of the rivet firmly. my mentor Robert
I can easily find 1⁄16-in. (1.58mm) It will slightly Dancik.
diameter solid rivets at jewelry supply spread.
stores, metal studios, and many bead Select a nail
shops. Combined with a 1.5mm hole Work along the set with an a
punch, I can easily punch and insert edge of the rivet, impression that
a rivet into any metal up to 22 gauge, striking and pulling out as you approximately
and use an awl or bead reamer to hammer. (I call this a “J” stroke.) matches the head
stretch or file the hole if it’s tight. A This will spread the metal and work- of the rivet. Place
screw-style hole punch has a 1⁄16-in. harden it. the nail set in
punch and is also a viable option. a vise (a).

Make a trim guide With a riveting Place the piece


Punch a hole in a 26-gauge piece of hammer face down (b) on
scrap metal to create a guide for Rivet in a the nail set, resting b
cutting the proper rivet length. compass-point the rivet head in
manner, striking the impression.
the rivet north-
south (a) and Trim and rivet as described previously.
then east-west a This can take some practice to balance
(b). Work around everything as you are riveting, but it
Riveting flat items the rivet in the will allow you to rivet almost anything.
Punch a matching hole through same manner,
all layers. spreading it
evenly.
Insert a rivet and place the piece,
rivet-head down, on a steel bench
block. All of the weight must be on
the head. b

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Adding Color
Color is an important topic to color. They are I find that I can bring color my
understand when creating flowers. permanent on pieces faster by heating the solution
Methods to color metal could and metal, but it is and the metal. I run the metal under
have filled entire books, but here is a recommended that hot water, and once the piece is hot,
brief overview of some of my favorite they be sealed. Use I place it in the warm solution either
coloring options. Every year, new a polishing pad to using a small steel basket or by
methods of coloring metal are wipe the ink from dangling it in the solution on a piece
introduced (or old ways are the raised areas of your of wire. Once it darkens, rinse it well
revitalized), so I urge you to keep metal to create even more to stop the reaction and to remove
experimenting. dramatic effects. the excess solution. Use steel wool or
polishing pads to remove the dark
Alcohol inks Liver of Sulfur surface color, and leave traces in the
Alcohol inks (Adirondack liquid Liver of sulfur works well on both crevices of the texture.
inks, Copic, or Spectrum Noir), or copper and silver to create a dark You may want to antique the metal
permanent markers, such as Sharpie, finish that can then be polished back before working with it; other times,
adhere to nonporous surfaces. It is to reveal highlights of shiny metal and you may want the more intense
important that you seal colors from low-lights of colored detail. It is contrast achieved by antiquing the
alcohol inks (see p. 39). Alcohol especially effective on textured pieces, project at the end and then polishing
activates alcohol … so if you as it makes the textures stand out. it. Keep your desired end result in
accidentally spray perfume or While liver of sulfur can be used on mind when you begin a project.
silver to create finishes that range
from bronze and green to blue and Heat Treatments
purple, this takes some practice, Sterling silver, copper, and brass
involves temperature and solution turn black when exposed to the
variables, and is sometimes enhanced high heat of a torch flame. The black
by the addition of other chemicals. surface is called firescale, and it is
the result of oxidation caused by the
oxygen in the flame. Unlike the color
resulting from an application of liver
of sulfur, this black surface is hard
to remove without the aid of an acid
hairspray on your piece, or get hand pickle. Copper, however, does not go
sanitizer on it, the ink will run. It straight to black. As you heat copper,
also means that it is difficult to layer colors begin to emerge—oranges,
unsealed colors, as the new layer For our purposes, we’ll consider dark, purples, blues, greens—all in swirling
activates the previous layer, causing antique-looking finishes only. patches that are unpredictable, but can
streaking. Liver of sulfur comes in solid, be beautiful.
liquid, and gel form. Each has its
Metal inks advantages and disadvantages, but
I use metal inks by Ranger (Vintaj basically, they are the same
Patinas) and artist Lisa Liddy (Color substance. Follow the manufacturer’s
Me This blended patinas). While directions for using the solution
alcohol inks are transparent, these are you choose.
opaque, and provide a more solid

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Before you heat-treat metal, be sure Nail Polish
it is completely clean. Any fingerprints Often overlooked, nail polish is Sealing
will show up. Clean the surface with a great option for coloring metal. It No coloring method, be it
alcohol, wash it with soapy water, comes in many colors and is easy to ink, pencil, or an antiqued or
rinse it, and dry it before heat- brush on. Be sure to have some heat-treated finish, is
treating, as alcohol is flammable. texture on the surface of the metal permanent. Over time,
To create a colored heat treatment when applying nail polish. This oxidation or abrasion will
on copper, place the copper on a “tooth” will provide better adhesion. eventually change the finish you
fireproof surface and run the flame worked so hard to achieve.
back and forth over it. After achieving Prismacolor pencils To help minimize this, seal any
Not all colored pencils are alike. color treatments. Nearly all
Prismacolor pencils work well on spray sealants have some sort of
metal because they have thick, soft alcohol in them, so if you spray
cores with vivid pigments that create them on a piece of metal that
solid, blendable color layers. Like nail you’ve colored with alcohol ink,
polish, be sure to have a texture on the ink will reactivate and run.
the metal for the pencil to bite into. If You also need to consider that a
you will be adding multiple layers to sealer, such as clear nail polish,
the desired color, immediately quench get thick, opaque color, apply a sealant will dramatically change the
the copper in water. If the color is between layers (see Sealing). sheen of the piece. The product
not what you like, keep repeating the I use exclusively to seal all of
process. As long as the metal remains Advanced techniques my colored pieces is Preserve
hot, it will continue to turn color, While not covered here, these Your Memories II spray. It dries
eventually going to a grayish black. flowers are beautiful enameled quickly enough to avoid running
Even when it gets to this point, you (powdered glass fused to the surface ink and has a neutral finish.
can heat it again to get different colors. of metal), powder coated, accented
Be careful, though. Heating copper to with colored resin, or perhaps even To seal with spray
a dull red glow brings it to its spray painted! Review the manufacturer’s
annealing point and will make it soft. The coloring methods listed here directions. Always spray outside
While you cannot achieve exactly are by no means the only options. and be sure to never start or
this same effect on brass, you can get Experiment, play, and see what color stop the spray directly on your
a dark, golden hue and some color by options you can come up with on piece, because any splattering
passing a flame over the metal. your own. will occur at the start or end
Alternately, for a consistent dark hue, of the spray. Spray 10–12 in.
place the copper in a 450°F oven for above the piece, and be sure
5–10 minutes. Sometimes I am able to rotate and flip it for full
to coax out more blue and purple coverage.
on the brass by soaking it in
a ¼ C vinegar and 1 Tbsp.
salt solution for 15 minutes
before drying the metal and
heating in the oven.

39

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Forming Basic Flowers
Y ou just learned all
of the steps to make
flowers, from
working with petal count and
shape templates to embellishing
of any surface stamps. Assembly
notes outline special tips or
techniques for assembling your
flowers. Many are riveted together,
so review the riveting instructions
EDGES
Punched ..................26
Tattered ...................26
Split ........................27
Dimpled...................27
Rippled/Wavy ..........28
the edges, surfaces, and centers. on pages 36 and 37 before Pointed ...................28
This chapter contains the specifics you begin. Rolled......................29
Pinched ...................29
using a few of my favorites, as I purposely omitted
well as some common flowers you instructions for overall texture, SURFACE
are likely to see in your own as that is more of a personal Lines .......................30
Dots ........................30
neighborhood, as examples. preference than a flower-specific
Dimples from Pliers .....31
Each formula specifies which detail. Just about any texture will Stamped Dimples .......31
template to use. The size is up to work with any flower. Shaded Texture..........31
you. If the flower is layered and The instructions summarize
CENTERS
requires multiple templates, the edge, surface, and center
No Stamen ..............32
instructions indicate if the treatments with references to Rolled Stamen ..........32
templates are the same or treatments in Chapter 1. While Tall Stamen...............33
Tab Stamen ..............33
different sizes. The shape of the you might find yourself flipping
Curled Stamen .........34
petal is listed as round, oval, or between pages at first, I assure Woven Baskets .........34
spear, and cutting notes specify you, these treatments will become Dapped Cups ..........35
details on how to cut the flower, second nature. Give yourself time Cluster Stamen .........36
Riveting....................37
such as including stamen or not. to get familiar with all of them.
The edge, surface, and center
treatments are listed, and an
illustration details the placement

BKS-64438-02.indd 40 1/2/13 8:20 AM


BKS-64438-02.indd 41 1/3/13 11:29 AM
Trillium Template: Three-petal template
Petal Shape: Oval
Cutting Notes: Cut one three-petal
template with stamen.

Edge: Rippled/wavy
Surface: Line (figure)
Center: Rolled or tab stamen
Assembly Notes: Create a wavy, rippled
edge with dimple pliers and then stamp a
long line in the center of the petal with a
chisel on a rubber bench block.

Use roundnose pliers to shape the petals


T his flower looks good with rolled more if you do not get the shape you want
stamen or tab stamen, if you want from stamping alone. You can stamp straight
to add a bead in the center. T his down the center with a dapping punch to
sample has a heat patina. cup the entire flower more, if you like.

figure

42

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Template: Two three-petal templates in the
same size
Petal Shape: Spear
Cutting Notes: Cut one disk with stamen
and one without stamen. I like to cut the
stamen a little narrower on this flower.
Lily
Edge: Rolled and then pinched
Surface: None
Center: Tall rolled stamen
Assembly Notes: On both disks, roll
the petals and make a pinched edge using
crimping pliers. On the disk with the
stamen, use a dapping punch to punch
straight down the center. Make a hole in
the center of each layer using 1.5mm hole-
punch pliers.

T his flower looks best on a set of


leaves (see p. 74). T he pinching
action can cause pliers marks; a
brushed finish helps mask these.

Place the layer with the stamen on top of


the other disk, and rivet. Grasp the length
of the petals with a roundnose pliers and
gently pull up to further shape the flower.

43

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Magnolia Template: Two three-petal templates, one
in a smaller size
Petal Shape: Round
Cutting Notes: Cut the smaller disk with
stamen and the larger disk with no stamen.

Edge: Rolled
Surface: Stamped dimple (figure)
Center: Tall stamen
Assembly Notes: Use a larger punch
(approximately half the diameter of the
petal) to stamp two deep dimples on each
petal. Using the same punch, stamp straight
down the center of each layer.

Punch a hole in the center of each layer so


the flower can be riveted together.

Make sure the stamen are pulled to the


center so they do not get damaged as you
start the next step. Roll the edges slightly
to further cup the petals and, using pliers
or your hands, push the petals up so the
flower is more cupped. Shape the two
layers so the disk with stamen fits into the
other disk.

Offset the petals, making sure the top layer


sits firmly on the bottom layer, or the rivet
will buckle. Rivet together for a stand-alone
flower or rivet it directly to your jewelry
design.

figure

44

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Template: Four-petal template
Petal Shape: Round
Cutting Notes: Cut the template with
stamen. Dogwood
Edge: Punched
Surface: Stamped line with a dimple at the
end (figure 1)
Center: Rolled stamen
Assembly Notes: Roll the stamen. Use
1.8mm hole-punch pliers to punch a half-
hole from the tip of the petal. On a rubber
bench block, use a screwdriver to stamp a
line down the center of each petal and a
damping punch to stamp a dimple at the
end of each line.

If you are going to rivet the flower to


something, be sure to punch a hole in the
center before rolling the stamen.

To add a bead, cut 3–4 in. of 28-gauge


wire. Wrap it through one of the stamen
loops tightly two or three times. String a
bead and push it down into the center of
the stamen, slightly unrolling the stamen
as needed to get the bead to fit. Wrap
the remaining wire through the opposite
stamen, in the opposite direction, two to
three times (going under the bead), and
trim (figure 2). Be sure not to kink the wire
and to keep it tight.

figure 1 figure 2

45

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Orchid Template: Four-petal template
Petal Shape: Three round, one spear
Cutting Notes: Cut only two stamen;
stand them up straight. Cut the three petals
that are adjacent to the stamen into round
petals. Lay the stamen down. Cut the
remaining petal into a spear (see tip below).

Edge: On the spear petal, two punched


divots on the sides; rolled and pinched
edges

Surface: Stamped lines (figures 1 and 2)


Center: Rolled stamen

Assembly Notes: On the top round


petal and bottom spear petal, stamp long
lines on the front of the flower. On the
backs of the side round petals, stamp
long lines.

On the spear petal, roll the sides and dap


a dimple at the rounded bottom.

To add a bead, wire to the curled stamen


(figure 3)

TIP When you have a place where two


cuts need to meet, punch a hole at the
intersection and then cut to the hole. This
figure 1 figure 2 figure 3 gives you some leeway if you don’t meet
the cut exactly.
46

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Template: Two four-petal templates, one
disk one size smaller than the other
Petal Shape: Round
Cutting Notes: Cut the larger disk with
no stamen. On this layer, rather than cut a
straight line for no stamen, cut a triangular
stamen. It leaves a little more space
Anemone
between the petals, making it easier to
trim. Cut standard stamen on the
smaller disk.

Edge: None
Surface: Three long lines (figure)
Center: Tab-set dome
Assembly Notes: Stamp three long lines
on the petal. Place the smaller disk on the
larger disk and rivet them together. Tab-set
a domed piece of metal or a coin bead.

figure

47

BKS-64438-02.indd 47 1/2/13 8:21 AM


Template: Five-petal template
Petal Shape: Oval
Cutting Notes: This flower is best
created with a 1.25 diameter or larger disk.

Cherry
Cut the stamen and petals. After removing
the label, cut the stamen in half, length-
wise, so you have twice as many stamen.

Blossom Edge: Punched


Surface: Lines and dots (figure)
Center: Tight curls
Assembly Notes: Punch the edges of
the petal. Stamp three lines on each
petal near the center of the flower
using a small screwdriver. Use 1mm
dimple pliers to make one dot above
T his flower looks great made of single-layer each line. Add a second dot above
silver-filled sheet; the curled center will show the middle line.
off the contrasting brass.

figure

48

BKS-64438-02.indd 48 1/3/13 11:30 AM


Passionflower
Template: Two five-petal templates in the
same size
Petal Shape: Spear
Cutting Notes: Cut both disks without
stamen. Either cut straight down the
stamen (left), or punch a hole at the end
of the stamen and cut to it (right). This
can make it easier to remove the excess
metal when cutting your petal shape.

Edge: None
Surface: Stamped dimple (figure)
Center: Cluster
Assembly Notes: Create the cluster
center and punch a 1.5mm hole in it and
the two flowers. Dap a medium dimple
toward the edge of each petal. Assemble
the flower with the cluster on top,
offsetting the petals, and rivet together.

figure

49

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Clematis Template: Six-petal template
Petal Shape: Oval
Cutting Notes: Cut the stamen and
petals. After removing the label, cut the
stamen in half, lengthwise, so you have
twice as many stamen.

Edge: Rippled
Surface: Line (figure 1)
Center: Dots and open curl (figure 2)
Assembly Notes: Stamp dots in the
center of the flower using a center punch.
Loosely roll the stamen, rolling one split
stamen to the right and one to the left to
T his flower can also be made using two
form a frame of rolled stamen around the
stacked three-petal templates.
center. Use small dimple pliers to ripple
the edges of the petals. On a rubber
bench block, stamp a long line in the
center of each petal.

figure 1

figure 2

50

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Template: Six-petal template
Petal Shape: Spear
Cutting Notes: Cut the template without
stamen Narcissus
Edge: None
Surface: Hammered
Center: Dapped cup with punched edge
Assembly Notes: Hammer the surface of
the flower with a chasing hammer. Punch
four opposing half-holes on the edge of a
small disk. Punch half-holes between each
of these holes to get even spacing. File
to round the edges of the half-holes.
Dap the disk into a cup. Punch a 1.5mm
hole in the center of the cup and flower.
Rivet together.

T his flower can also be made using two


stacked three-petal templates.

51

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Daisy
Template: Seven-petal template
Petal Shape: Spear
Cutting Notes: Cut the disk with stamen.
After removing the label, cut the stamen
in half, lengthwise, so you have twice as
many stamen.

Edge: Punched
Surface: Long line (figure)
Center: Curls
Assembly Notes: After rolling, arrange
the stamen into the center, pulling
them into corkscrews until the center is
filled evenly.

T his flower has two nice variations. You can rivet together two seven-
petal templates for a fuller flower before curling the stamen, or you can
flatten the stamen, creating an interesting texture in the center. If the
stamen is flattened, place the flower face down over a dapping punch
depression that is just slightly larger than the center and dap down,
creating a cupped center. Arrange the petals, leaving them extending
backward slightly. Make this flower only with 26-gauge metal so you do figure
not risk damaging your dapping block.

52

BKS-64438-02.indd 52 1/3/13 11:30 AM


Daffodil
Template: Seven-petal template
Petal Shape: Oval
Cutting Notes: Cut the stamen and
petals, choosing whether to apply the
pointed edge treatment at the time you cut
the petals or after.

Edge: Pointed
Surface: Line (figure)
Center: Woven basket
Assembly Notes: Consider riveting
the flower to your project before weaving
the basket.

figure

53

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Sunflower Template: Two seven-petal templates,
same size
Petal Shape: Spear
Cutting Notes: Enlarge the center circle
on one disk before cutting, so the petals
are shorter. Mark dots at the end of each
stamen line and near the center between
each of these lines. Cut no stamen.

Edge: Reverse dimple


Surface: Line (figure)
Center: Rivets and stamped dots
Assembly Notes: Create reverse dimples
by placing the rounded ball of the dimple
pliers on the back of the petal tip. Stamp
lines using a long chisel. Use 1.5mm hole-
punch pliers to punch holes where you
marked the dots. Set rivets in this layer only
in all but two holes (a). Stack the flowers
in an offset manner. Punch through one
of the remaining rivet holes into the layer
below. Set a rivet. Punch through the other
rivet hole and set a rivet. (This will connect
the two layers and prevent them from
spinning.) Roll the petals on each layer
forward, just slightly.

figure
54

BKS-64438-02.indd 54 1/3/13 11:31 AM


Template: Four six-petal templates: two
large in the same size, two in different
smaller sizes
Petal Shape: Spear
Cutting Notes: Cut the smallest disk with
stamen and the rest without stamen. Vary
the metal for each layer.
Dahlia

Edge: Dimple
Surface: Dimple from pliers (figure)
Center: Curled stamen
Assembly Notes: Punch a large dimple in
the last third of the petal and a half-dimple
at the tip of the petal. Use 1.5mm hole-
To make a water lily, cut the
punch pliers to punch a hole in the center
petal edges so they are more
of each flower. Rivet together. Curl the
pointed, omit the surface dimple
stamen and roll each petal forward slightly.
on the petal, and pull the petals
forward even further.

figure

55

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Template: Six-, five-, four- and three-

Rose
petal templates
Petal Shape: Round
Cutting Notes: No stamen

Edge: Rippled
Surface: None
Center: Cluster
Assembly Notes: Create rippled
edges using your largest dimple
pliers. Stack the layers from the most
petals to the least petals. Use the
cluster stamen on the top. Rivet the
layers together, occasionally checking
that the petals on each layer are
offset from the petals on the layer
below. After riveting, use chainnose
pliers to arrange individual petals as
desired.

56

BKS-64438-02.indd 56 1/3/13 11:31 AM


I t wasn’t until my co-worker and friend Lesley, to whom this book
is dedicated, passed away from melanoma that I truly understood
the devastating effects of this disease. Women younger than 39 have
a higher likelihood of developing melanoma, the most serious form of skin
cancer, than any cancer other than breast. It is the leading cancer killer of
women between ages 29–34.

The Melanoma International Foundation was founded to develop


personalized strategies for these patients so that they may live longer,
better lives. The organization is also committed to providing free
screenings and educational opportunities in communities nationwide and
manages an extensive website cataloging the most up-to-date melanoma
research and resources.

To find out more about melanoma prevention and treatment or to make a


donation, visit melanomainternational.org. A limited number of the
dogwood bracelets mentioned in the introduction to this book are still
available in the foundations website store with all proceeds benefiting
the organization.

57

BKS-64438-02.indd 57 1/3/13 11:31 AM


Advanced Techniques
for Flowers and Foliage
A l though I’ve taken quite a bit of artistic license when creating the flowers in
Chapter 2, I’ve tried to maintain the most distinctive features of each. In this
chapter, you’ll explore additional techniques that push the literal translation of
flowers toward a more whimsical representation.
You’ll be working with thin, 30-gauge sheet metal. Normally, this would be too thin to create
a design that stands on its own, but you will learn how to score it strategically and work it into
forms that can be combined into strong structures. Then, you’ll use tubing to create flowers with
incredible layering and dimensions. Finally, you’ll create different leaves and vines, a vital part of
connecting everything together.

BKS-64438-03.indd 58 1/2/13 8:22 AM


BKS-64438-03.indd 59 1/2/13 8:22 AM
Crushed Flower Technique
Crushing is a type of fold forming. quarter turn to the left, pulling the
The metal is scored so it moves in peak up further and pushing the
valley deeper. Repeat on all peaks (d).
the desired direction. Stamping and
folding the scores work-hardens 5 Use roundnose pliers to embellish
the metal. the edges as desired. Create a ruffled
look by grasping the edge of the metal
a TIP For this technique, texturing with a and twisting a quarter turn (e, f).
hammer will make the metal too hard
to form. A heat patina can be applied 6 Use an emery board to smooth any
before shaping (applying it afterwards sharp edges.
would anneal or soften the metal
and negate all of the work you did to 7 Turn the crushed flower upside
harden it while shaping it). down and use an awl (and the light
tap of a hammer if needed) to punch a
1 Place the metal on a rubber block. hole through the center (g). The hole
b should be just large enough for
2 Using a cold chisel longer than a headpin.
the metal diameter, stamp an X
(side one) (a). The flower looks great as a hanging
cluster (Wisteria), as an accent
3 Turn the metal over and stamp an (Pomegranate), or bunched together
X between the lines of the first X (side to give the impression of fullness
two) (b). (Carnation). These use the same
c crushing technique, but begin with a
4 The metal has four peaks (the lines different metal shape.
stamped on side one) and four valleys
(the lines stamped on side two). Tip Dull new screwdrivers and
Position chainnose pliers so the left chisels slightly so they do not cut
edge of the pliers is resting to the right through the metal.
of a valley (c). Turn the pliers a

e f g
60

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You Will Need
• 2x6 in. 30-gauge copper or silver
sheet metal
• 16–20 4mm beads
• 16–40 110 seed beads
• 16–20 1-in. 24-gauge headpins
• 8–10 3.5mm 20-gauge jump rings
(other sizes will work)
• craft wire

4 Make a wrapped loop above each


flower (b).

5 String two flowers onto each jump


ring. Close one jump ring and leave
the rest open.

Wisteria 6 Attach a piece of craft wire to the


closed jump ring to mark the top of
the cluster. String an open jump ring
with flowers through the closed jump
ring between the two flowers. Close
Begin with a sheet of copper with a 1 Cut 16–24 1⁄2–5⁄8-in. squares from the the jump ring (c).
heat patina applied. The variation metal. Round the corners with shears
to create circles. 7 Add an open jump ring to the ring
throughout creates different color
you just closed, always placing the
blossoms. Or, color with inks after 2 Crush each circle, ruffle the edge, jump ring between the flowers, and
forming. Due to their size and their and pierce a hole. close. Repeat to add all the jump rings.

nooks and crannies, the blooms


3 String a 4mm bead onto a 24-gauge 8 Shape the cluster by adding more
are difficult to polish after they are headpin. String a flower over the blossoms toward the top; use jump
formed, so I don’t recommend an bead (a) so the bead nestles inside. If rings to attach wire-wrapped flowers.
antiqued finish unless you’d like to the bead goes too far into the flower, At the very bottom, either add a third
remove the flower and string a few 110 blossom or another jump ring with a
leave it black.
seed beads above the 4mm bead. single flower.
Restring the flower and check to see
that the bead is positioned as desired. Attach the cluster to an earring wire, a
chain, or a foliage component
(detailed later in this chapter).

a b c
61

BKS-64438-03.indd 61 1/2/13 8:22 AM


You Will Need
• 2x8 in. 30-gauge copper or silver
sheet
• 11⁄2-in. 26-gauge disk
• 1-in. 26-gauge disk
• 3 ft. 24-gauge wire
• six-petal template

1 Cut 22 1⁄2-in. circles from the


metal sheet.

2 Crush each circle and ruffle the


edges. File any sharp edges and punch
two holes side by side in the center
using an awl.

Carnation
3 Place a six-petal template on a
11⁄2-in. disk.

4 Cut every other stamen 1⁄4 in. down.


Stand the three stamen up. Following
the curve of the disk, trim the disk
Carnations bring me back to a popular junior high school fundraiser:
between the stamen so that you have
Students bought carnations dyed in our school colors and sent them to an approximately 1-in. disk with three
friends during second period. They were often the work of secret admirers, tabs. File the corners of the tabs to
gently round them.
so to this day, carnations bring a smile to my face. This flower makes a great
cocktail ring and is beautiful on a Faux Bone cuff. Simply rivet the backing 5 Using 1.25mm hole-punch pliers,
disk to the Faux Bone first and then attach the carnation tabs to the disk. To punch holes on the disk as shown
jazz it up, add a 2–3mm crystal on the center of the wire before stringing (a): From the outside, punch a hole
on every stamen line and then below
the crushed flowers onto the wire.
that, two holes between every stamen
line. Below that, punch two holes
between each stamen line. Punch one
hole between each stamen line, and
finally, punch two holes in the middle.
You will have a total of 38 holes. Each
flower cup will use two holes.

a b c
62

BKS-64438-03.indd 62 1/2/13 8:23 AM


d e f

g h

6 Dap the disk so it is slightly domed 11 Place a 1 in. disk on the back of the
(b). domed disk and fold the remaining
tabs over to secure it (h).
7 Cut 19 2-in. pieces of 24-gauge
wire. Bend each piece in half. String
each end through a hole in a flower TIP If you want to make a flower
cup (c). that has connection loops on both
sides, simply cut all of the stamen in
8 String each wire end through step 4. Use two opposite stamen as
adjacent holes on the convex side of connector loops and the other four
the dome. Turn the disk over and (two sets of adjacent stamen) as tabs.
twist the wires together tightly to
attach the flower cup to the disk (d).
Trim the excess wire.

9 Repeat until all the flower cups are


attached to the disk (e, f).

10 Use roundnose pliers to further


twist the flower edges (g) to fill any
gaps. Tighten any loose flowers by
further twisting the wires in the back.

63

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You Will Need
• 2x1-in. 30-gauge sheet metal
• 7 6–8mm seamless metal beads
• 7 3mm beads
• 7 4mm beads
• 7 1-in. 22-gauge headpins

1 Place a seamless bead in a dapping


block so that it is fully supported. Use
a small dapping punch to gently dap
dimples on the bead (a). Unevenly
rotate the bead so the dimples are

Pomegranates
placed randomly. Repeat for the
remaining seamless beads. Set aside.

or Rose Hips
2 Cut seven 3⁄8-in. disks from the metal
sheet. Follow steps 1–3 of the crushed
flower technique to score the disks.

3 Using shears, trim a triangle from


each side, starting near the base of a
Depending on the display, these altered beads can look like pomegranates
peak and ending in the center of a
or rose hips. The secret to making them work is using soft, seamless metal valley (b). Use an emery board to
beads. Seamed beads will break when they are dapped. Because many base smooth the corners. Repeat for all disks.
metal beads, such as copper or brass, are often seamed or are too hard, use
4 Follow steps 4, 5, and 7 of the
sterling silver beads for this project. crushed flower technique to crush
each disk and pierce the holes. Instead
of ruffling the edges, turn down the
pointed edges slightly (c).

5 String a 4mm bead on a headpin.


String the crushed disk, a dimpled
bead, and a 3mm bead (d).

6 For a dangle, make a wrapped loop


above the beads (e).
a b

c d e
64

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Tube Flower Technique
There are many flowers that are hard to make with
sheet metal due to their tubular shape. While you could roll
the metal into a tube, you would be unable to do much more
embellishment due to the metal work-hardening during
rounding. It makes sense in these cases to start with tubing.
Tube flowers are beautiful on their own (Freesia), clustered
(Agapanthus), or with an elaborate center
treatment (Fuchsia).
Tubing is often overlooked by new metalworkers
because lengths of tubing cannot be cut with wire cutters or
shears; the tube will collapse, so cutting a segment requires
a saw. To make it easier, you will use an inexpensive tube
cutting tool available at all hardware stores. It is important to
remember what you learned about different metals in Chapter
1 because the properties of each metal are the same whether
in sheet or tube form. Copper and silver will be the easiest to
work with. Brass will be hard to cut, and aluminum will be
brittle. Tubing is found most readily in these four metals, so
review the considerations for each again.
The tubing in these projects is between 7⁄32–1⁄2-in.
outer diameter because anything smaller will be too hard to
cut petals into, and anything larger tends to have thicker walls
that make it impossible to add detail with shears. Look for
tubing that has a .014–.016-in. wall, which is approximately
27–26 gauge.

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a b

Cutting Petals
Due to the properties of tubing, it is
important that you follow the rule:
“Never close the shears.” Closing
the shears on the tubing creates a
c
splayed end to the cut and often a
flat place on the metal. You will, d
depending on the petal length, do
some scissor action cutting.

1 Determine the length of the petals


and mark the base of the petal with a
piece of painters tape. e

2 Determine how many petals you


want. Place the tubing over the center Cutting Length f
of the corresponding template. Mark 1 Mark the desired length of the
the locations of the stamen and use tubing. Using a tube cutter, place the
these as the dividing lines between tubing into the slot, aligning the blade be hardened from the cutting process.
petals (a). with the point you want to cut (d). (The petals on your next flower may
be slightly harder to cut and the tips
3 Place the bottom blade of the shears 2 Twist the knob until the blade just of the petals will be slightly more
into the tubing as far as it will go (b). touches the tube. Spin the tube cutter cupped.) In many cases, the cupping
Cut as far as you can without around the tubing once or twice (e). If is complementary to your flower. If
closing the shears. Open and cut you cannot spin it, you over-tightened you don’t want cupping, add length to
further if needed until you reach the the knob. the petals so you can trim off the end
tape. Repeat on all dividing lines. before continuing to shape the petals.
3 Slightly tighten the knob again and
4 Gently bend the petals outward spin the tool around once or twice (f). The flower is now ready for
just a bit so you can freehand cut the Repeat until the tube is cut. The cut embellishing.
shape of the petal (c). end will have a nice taper to it and will

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You Will Need
• 7⁄32 tubing, ¾-in. per flower
• 6mm bead for each flower
• 4mm bead for each flower
• 11⁄2-in. headpin for each flower
• chain

1 Follow the tube flower technique


to mark the length of the petals
⁄ in. from the end of the tube. Make
38

cut lines using a five-petal template.


Cut and shape the petals as directed.

2 Create a stardust texture on


the tubing (a).

Agapanthus 3 Carefully use 1mm dimple pliers


carefully to create dimples along the
tubing as an additional texture (b).

4 Use 3mm dimple pliers to dimple


These tubes can take many forms: A tight cluster resembles an Agapanthus,
the edges of the petals (c).
a single or line mirrors freesia, and a loose cluster mimics honeysuckle. I’m
tempted to hang a hummingbird charm among these flowers! 5 String a 6mm bead, the flower, and
a 4mm bead onto a headpin. Connect
the bead unit to a piece of chain with a
wrapped loop (d).

6 Continue wrapping flowers onto


chain, two flowers on each link (one
on each side), until you reach the
desired length.

a b

c d

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You Will Need
• 7⁄32-in. tubing, 1 in. per flower
• 5⁄16-in. tubing, 1 in. per flower
• 8mm bead for each flower
• 6mm bead for each flower
• 11⁄2-in. headpin for each flower
• 5 in. 22-gauge fine-silver wire

1 Place tape 3⁄8 in. from the end of


each tube to mark the length of the
petals. Make cut lines using a four-
petal template. Cut, shape, and dimple
the petals.

2 Place the 5⁄16-in. tube over the 7⁄32-in.


tube (a).

Fuchsia 3 Make five 1-in. balled headpins


(p. 70) from the 22-gauge wire.
Stagger the lengths and twist them
together into a cluster (b). Make one
2-in. balled headpin and set aside.
This is a layered tube flower using balled headpins as stamen. You can buy
telescoping tubing, which is a series of tubes that fit into each other and 4 String a 6mm bead on the 2-in.
create as many layers as you can depending on the size of the tubing. headpin. Feed the headpin cluster
into the tubing. Feed the beaded
headpin through the cluster and the
tubing (c).

5 String a 6mm bead onto the headpin


and make a wrapped loop tight to the
bead (d).

TIP These flowers make great earrings


and lariats.
a b

c d

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Leaf, Branch, and Vine Techniques
While flowers are beautiful on their own, hints of their
natural setting—branches, vines, leaves—give them more
authenticity and interest. These supporting elements can
be standalone pieces or components to connect, unify, and
frame your flowers. You will see how to make designs using
these leaves, branches, and vines in Chapter 4.
A good way to accent leaves, branches, and vines is to
use balled-end wire: heat the end of a piece of fine-silver
wire in a butane torch flame until it balls up. Balls can be
flattened and turned into leaves, clustered for the
appearance of berries, or even incorporated into the
center of flowers. Details are on page 70, but here are a few
points to review before beginning.
This technique works best with fine-silver wire, as
it is a pure metal. Sterling silver, which has copper in it,
discolors as it reacts with the oxygen in the flame and balls
unevenly, as the copper and silver have different melting
points. Copper alone will ball nicely, but it turns black in
the flame. Simply reheat the copper until the black coating
is removed and look for color to appear before quenching.
This process can be easier to do in dim light so you can
better see the flame. Do not try this with other base
metals. Anytime you heat metal to a melting point, fumes
are released, and metal that is not pure may contain
ingredients that produce noxious fumes.

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Balled headpin
1 Light the butane torch as directed
by the manufacturer. Locate the small
blue flame (often called the cone) that
extends directly from the tip of the
torch. The flame beyond that turns
nearly clear.

2 Hold the wire at its midpoint with


cross-locking tweezers and place the
end of the wire at the tip of the blue
flame. As the metal melts, slowly
move the wire down, keeping the
ball at the same point until it is the
desired size.

3 Quench the wire in water to cool it.

TIP Sometimes, larger gauge wires can


take a while to ball, because the heat
is pulled through the wire and into the
cross-locking tweezers (which
are acting as a heat sink). You can
sometimes speed the process by
heating the entire wire, including the
tips of the cross-locking tweezers, Safety Notes
by moving the piece back and • Never hold the wire with your fingers; the wire gets extremely hot very
forth through the flame and then fast and you will suffer a serious burn.
concentrating on the end of the wire
you want to ball. • Always tie back your hair, roll up your sleeves, and wear safety glasses.

Two-sided balled • Never use pliers to hold the wire. The heat will anneal the tips of the
headpin pliers and in no time you will find yourself with pliers that do not meet up
Make this headpin in the exact same at the end.
way as described above, except after
forming the first ball, slowly remove • Move slowly. Quick movements with the metal while it is in the heat can
the wire from the flame, give it just a cause the ball to misshape or drop off.
second to set, and then immediately
turn the wire over and ball the other • Always work over a fireproof surface and follow the manufacturer’s
end. Since the wire and cross-locking recommendations for filling your torch.
tweezers will still be hot, you will find
that the second end balls faster.

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You Will Need
• 8 in. 18-gauge fine-silver wire for a
1-in. branch
• 3 ft. 16-gauge wire for a 2-in. vine

Branch
1 With the 18-gauge fine-silver wire,
make the largest ball you can at one
end (3mm). Place the ball on a steel
bench block and hammer it with a “J”
stroke to flatten and lengthen it until
it resembles a leaf. Avoid hitting the

Wirewrapped rest of the wire. Stamp a line down the


center of the leaf (a).

Branch and Vine


2 Make a wrapped loop at the midpoint
of the wire using the non-leaf end.
Wrap the wire tail until it ends (b).

4 Make a wrapped loop with the other


end (c). Wrap it all the way to the end.
The same technique yields a single branch or a large, winding vine. Both
work well for hanging individual flowers or connecting between flowers. 5 Wrap the wire tail with the leaf back
Instructions for the charm holder above can be found in my first book, over the wrap to meet the wraps made
in step 2. This wrap can be tight or
Spotlight on Wire.
loose, depending on the look you want
Position the leaf as desired (d).

TIP Connect dangles to a loop after


forming the loop but before wrapping.
Otherwise, use a jump ring.
a b
vine
1 Cut a 3-ft. piece of 16-gauge wire.
Make a wrapped loop (three wraps)
on one end and trim. Determine the
desired length of the vine and wire-
wrap a loop at that point. Do not trim.
c d
2 Loosely wrap the wire toward the
first loop and back again (e). Wrap
back and forth loosely and randomly.

3 Wrap the wire tail next to a loop and


trim. Use roundnose pliers to twist
e f curves and bends into the wire (f).

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You Will Need
• 18-gauge fine-silver wire
• 7⁄8-in. diameter dowel

1 Cut a 14-in. piece of 18-gauge fine-


silver wire.

2 Make the largest ball you can at


each end. Place a ball on a steel bench
block and hammer it with a “J” stroke
to flatten and lengthen it until it
resembles a leaf. Stamp a line down

Wirewrapped
the center. Repeat on the other
end (a).

3 Place the dowel over the center of

Wreath
the wire and wrap each wire end, in
opposite directions, around the dowel
once to create a base (b). Remove
the dowel.

The following directions are for an approximately 11⁄4-in. diameter wreath.


4 Weave the wire ends around the
It is inspired by a project designed by Pam Brown in Spotlight on Wire. base in opposite directions, paying
attention to where the leaves will
ultimately end up. How you wrap will
determine the final look. Position the
leaves as desired (c).

5 Cut 3–5 3⁄4–11⁄4-in. pieces of wire and


ball each end (d). Wrap each piece
around the wreath, placing the balls as
desired. You can flatten the balls into
leaves or leave them as they are for a
different look (e).
a b

c d e
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You Will Need
• 11 ft. 26-gauge dead-soft wire
• 33mm soldered hoop
• 3 in. 18-gauge half-hard wire
• 2 3.5mm 18-gauge jump rings

1 Using your fingers, shape the 33mm


soldered hoop into a leaf shape. Cut a
3-ft. length of 26-gauge wire and wrap
one end around the tip of the leaf 10–12
times. Trim the short end and use
chainnose pliers to tuck the end in (a).

Woven Leaf 2 Pull the 26-gauge wire through the


center of the frame and over the
opposite side, near the coils (b). Wrap

and Clasp
the wire around to the back of the
frame, and go back through the center.
Continue weaving until you have
weaved two-thirds of the frame.
Constantly push the wires toward the
Wire-woven leaves are full of
TIP To make a leaf instead of a clasp, tip of the leaf so that they are tight.
texture and look great when keep weaving in step 3 until you are
darkened with liver of sulfur. nearly at the end, and then finish off 3 Coil the wire around the bottom of
After polishing, the black remains
the wire by wrapping it 10–12 times as the leaf (c) until you reach the other
you did in step 2. side of the weaving. Trim the wire.
between the wires, defining all the
texture that you worked so hard 4 To make a hook, cut a 3-in. piece
to achieve. of 18-gauge wire and a 2 ft. piece of
26-gauge wire. Wrap the 26-gauge wire
around the 18-gauge wire, leaving
½ in. uncoiled at each end. Bend the
wire into a “U” shape (d).

5 Curve the bent wire around a dowel


or roundnose pliers to make a hook
shape. Make a plain loop at each end
a b (e). Add patina with liver of sulfur.

c d e
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You Will Need
• 24-gauge sheet metal
• 26-gauge wire (optional)

Single leaf
1 Cut down both sides of one stamen,
stopping at the first petal cutting line
(round line) to create a stem for the
leaf and a tab where a flower can be
riveted (a).

2 On the petal opposite the tab, cut

Triple Leaf with


along the line matching the shape of
the leaf you want. Extend the cut out-
ward and curve back in so it ends at the

Wavy Edge
base of the tab. Draw the shape before
cutting if it helps you cut evenly (b).

3 Apply the desired edge and surface


embellishments from Chapter 1. I often
use a rippled/wavy edge and a stamped
Make leaves using the same templates, edges, and surface treatments as the
line (c).
flowers. By starting with the three-petal template, you can create a single
leaf or multiple-leaf segments. multiple leaves
Cut down both sides of all the
stamen, tapering the cut at the base
into a triangle at the center circle.
Remove the stamen. This allows space
between the leaves, and gives more
definition (d). If you plan to rivet a
flower to the center of the leaves, use
the flower template with the same
number of leaves. If you are going to
a b create leaves that hang from a tab or
have a flower riveted to that tab, use
a template with one petal more than
your desired leaf count (use a four-
petal template for three leaves).

c d

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5 Cut the leaves in the shape you 8 Lace the wire on the back of the leaf
desire, and apply edge and surface up through the next hole, and the wire
embellishments. If you want only two on the front down through that
leaves, cut one of the leaves into a same hole.
short tab.
9 Repeat until the entire leaf is laced.
6 An alternative surface Finish the ends by twisting the wire
embellishment for leaves is to lace the together and hiding the ends under the
leaf with a contrasting color of wire. flower that gets riveted to the leaf.
Use the smallest hole punch you have,
preferably 1.25mm, to punch a path on
the leaf as desired.

7 Thread a piece of 26-gauge wire


through the end hole and pull it
through halfway.

T his necklace is made of 13 11⁄2–2-in. single


copper leaves, colored with heat patina
and alcohol ink, and five, three-leaf, 2-in.
leaves, made from four-petal templates on
etched copper and colored with nail polish
and Vintaj patinas.

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Metal Jewelry in Bloom

N ow that you’ve developed a repertoire of flower-, leaf-, and vine-making skills,


it’s time to display the fruits of your labor. While nearly all of the flora can stand
alone as earrings, pendants, or bracelets, some are better suited to specific jewelry
designs. In this chapter, you’ll review some basic jewelry-making skills, place flowers in earrings,
bracelets, and necklaces, and then learn how to incorporate flowers into designs using leather and
a product called Faux Bone.
The flowers—whether they are background accents or a focal star—combine wonderfully with
other materials. You can easily incorporate fabric, felt, polymer clay, metal, or just about any
material that you already use.
A final note: While all projects recommend specific flowers, this is the perfect time to try
creating some flowers of your own. Need a flower with an even number of petals but want it to
look like a passionflower? Create one with four or six petals instead of five. There are no rules.
The flower designs simply get you started; you can cut and layer the templates in unlimited
combinations. Go ahead and give it a try—create recklessly!

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BKS-JWL-64438-04.indd 77 1/2/13 8:25 AM
Magnolia YOU WILL NEED
• 2 magnolia flowers made with a
11⁄2- and 1-in. template,

Earrings
unassembled
• 2 21⁄2-in. pieces of 24-gauge
1⁄4-in. strip wire

• 2 1⁄16-in. diameter rivets


• 2 7mm (ID) 18-gauge jump rings
• pair of earring wires

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Cupped flowers, like the magnolia
and lily, droop if hung by a hole in ❀ Rapid Review
a petal. Riveting the bloom onto
strip wire keeps it facing forward. Creating consistent french earring wires

1 Texture the strip wire, leaving the


last 1⁄2 in. on each end untextured. (My
earrings were textured using a nail set This trick was shared by my friend and jewelry artist Cristina Hererra. It uses a
and a center punch.) ball-point pen with a cap.

2 Add patina to the wire and file the 1 Make a small loop at the bottom of a 11⁄2-in. piece of 20-gauge half-hard wire.
ends round, as desired (a).
2 Place the wire underneath the cap of a pen, and pull the loop against the
3 Punch a 1.5mm hole ¼ in. from the cap peg to hold it in place (a).
bottom of each strip.
3 Roll the wire around the pen until it nearly passes the loop (b). Remove the
4 Construct the magnolia flowers and cap, and slide the wire off the pen.
rivet them to the strip through the
punch holes. 4 Trim the wire to the desired length and use chainnose pliers to place a slight
bend in the end (c).
5 Roll the top of each strip into a loop.
String a jump ring through each loop 5 Use a chasing hammer and steel bench block to very lightly hammer the wire
and attach to an earring wire (b). just above the loop, below the rounded part that goes into the ear.

a b

b c
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Trillium Earrings YOU WILL NEED
• 2 11⁄4-in. trillium flowers
• 2 12–14mm shells
• 2 21⁄2-in. pieces of 2mm drawn
cable chain
• 6 2.5mm (ID) 22-gauge jump rings
• pair of earring wires

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The trillium becomes a triangle
when hanging straight down. Use ❀ Rapid Review
chain to invert the triangle and
choose the hanging direction.
Jump Rings

Determine the gauge of the wire and size of the dowel you want to use to
1 Using 1.5mm hole-punch pliers, create your jump rings. Remember that inner diameter (ID) measurements refer
make a hole toward the end of one to the size of the dowel, and outer diameter (OD) measurements refer to the
edge of a petal. Repeat on the adjacent dowel size PLUS the thickness of the wire.
petal (a).
Making Jump Rings
2 Tab-set the shells. 1 Coil the wire around the dowel, making sure to
make more coils than you need rings, as you will
3 Use jump rings to attach the chain lose some of them during the cutting process.
ends to the holes. Use a jump ring to
attach the center chain link to an 2 Remove the coil and flush-cut one end (a).
earring wire (b). a
3 Flip the wire cutters over and flush-cut the next
4 Make a second earring. ring, so that once it is cut, this end will close
precisely with the first flush cut you made (b).
TIP These flowers have a heat patina;
I liked them both so much that rather 4 Flush-cut the end of the wire again, flip the
than trying to get them to match, I pliers, and cut the next ring so the end matches up b
worked their color differences into the with the flush cut you just made. Repeat until all
design by varying the center tab-set the rings are cut.
stone color. I colored the shell with
alcohol ink and sealed it, so I could Opening and Closing Jump Rings
match the patina on the other flower. The trick to opening and closing jump rings is to never pull the opening
outward, but to always move the ends back and
forth. This protects the shape of the jump ring, and,
as you move the ends forward and back, the wire
is getting harder at the joint and will therefore resist
opening.

a 1 Hold the jump ring in chainnose or flatnose pliers


with the opening up.

2 Use another pair of chainnose or flatnose pliers to grasp the ring on the other
side of the opening. Push one end forward and pull one end back.

3 Close in the same manner. Use slight inward pressure as you go back and
forth, until the two ends of the rings graze each other as they pass. When you
hear a little click, you’ll know there is no gap between them.

b
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Linked YOU WILL NEED
• 11 11⁄4-in. flowers (trillium, orchid, dogwood, or cherry
blossom suggested)

Collar
• 30 3mm (ID) 20-gauge jump rings
• twisted vine hook clasp (p. 87)
• 3mm (ID) 20-gauge jump ring (optional)
• 7mm 20-gauge jump ring (optional)

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A collar is a short necklace that number of petals. A three-petal 1 Determine where to place the
falls at the base of the neck. It flower has holes on two petals connecting holes on the petals of your
flower. Punch the holes with a 1.8mm
is meant to lie rounded, versus and one petal hanging down,
hole-punch pliers.
pulling into a “V” or “U” like a preventing it from tipping forward.
traditional necklace, so it is the A five-petal flower has one petal 2 On one flower, use a large hole
punch, such as the Power Punch (see
perfect design for a necklace full of pointing up, holes in the adjacent
p. 15) to create a large hole for
flowers. When making such a two petals, and two petals hanging attaching the hook clasp (photo).
collar, it is important to consider down. This gives enough weight to Alternatively, attach a 7mm jump ring
the balance of each flower. keep it from tipping (figure 2). to the end flower with a 3mm jump
ring to provide a loop for the clasp.
If the flower has an even My favorite flowers for a collar
number of petals (four or six) and are single-layered flowers, such as 3 Connect the flowers with three
the connecting holes are placed at the trillium (opposite), orchid, jump rings. This will usually provide
enough space for the flowers to lie
the ends of the center petals, the dogwood, or cherry blossom. The
nicely and not overlap. Consider using
flowers will be weighted evenly daisy and narcissus are pretty, a colored jump ring in the middle of
and will be likely to flop forward. but their petals are too pointy for the trio. This jump ring is also a good
With even-petal flowers, punch the wearing so close to the neck. place for dangling beads on headpins,
if desired.
connecting holes toward the top of
the flower, rather than the center 4 Wirewrap a twisted vine clasp to the
(figure 1), to adjust the balance just last petal so the hook faces upward.
enough to keep it from flopping.
It is easier to create a bottom-heavy
flower if the flower has an odd

figure 1 figure 2

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Delicate YOU WILL NEED
• 2 1-in. flowers (orchid, narcissus, daisy, Agapanthus, or fuchsia suggested)

Lariat
• 1.5x9mm soldered double tube, .8mm hole
• 24 in. .6mm or .7mm foxtail stringing chain, snake chain, or beading wire
• 2 crimp ends to fit chain or wire
• hook-and-loop crimp end to fit chain (or crimp ends and a separate clasp)
• 2 22-gauge 2mm (ID) jump rings
• 2 4mm fire-polished beads or other bead that will fit on the chain

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a b c
A lariat necklace connects in the
1 Determine the hanging position of of each tube until it crimps against the
front and has hanging ends. While the flower and use 1.8mm hole-punch chain (b).
the flowers would look lovely on pliers to make a hole in the center
the end of beaded ropes, ribbons, edge of the top petal near the edge. 5 Trim the chain below the soldered
tube to the desired length, one longer
or other knottable cords, you can
2 Cut the chain in half. Crimp a clasp than the other. Crimp the crimp ends
use silver chain to create a faux half to each end (a). onto each chain end.
lariat.
3 String a crystal or bead onto 6 Attach the flowers, using jump rings
each chain. if necessary (c).
Almost any flower will work for
this necklace, but it is best suited 4 String a chain end into a soldered
for delicate, small flowers. I prefer tube and, keeping the clasp centered,
position the tube approximately
flowers that do not have a
3 in. from the end of the chain.
geometric shape (a trillium can Repeat with the other chain
look like a triangle and a dogwood piece. Gently squeeze the top

can appear to be a cross).


Irregular flowers, like the orchid
(photo opposite), flowers with lots
of irregularly shaped petals, like
the narcissus or daisy, or tube
flowers make lovely lariats.

TIP Save time by using a finished


18-in. chain and cut it, making sure to
leave one end longer than the other.

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Charming YOU WILL NEED
• wirewrapped wreath

Display
• flower of choice
• 5–8mm jump ring
• wire

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Small flowers make great charms,
hanging on their own or in ❀ Rapid Review
conjunction with other flowers,
leaves, or vines. This dogwood
Clasps
S-Hook Clasp
hangs nicely from the This easy-to-make basic clasp can be
wirewrapped wreath (p. 72). customized to any size. The size is
determined by how long the starting a
piece of wire is, the point at which you
1 Attach the flower to the wreath with work on the roundnose pliers, and how
a jump ring. (The balance of the far you bend the loops. Play with
necklace works best if the flower is different combinations to discover how
smaller than the wreath.) altering any of these variables changes
the clasp size. A jump ring makes a
good ending for an S-clasp to hook into.
2 To make a bail in the same style as b
the wreath, use a double-balled 1 Cut a 21⁄2-in. piece of 16-gauge wire.
headpin. Form a loop in the center Turn a tight loop on each end, going in opposite
around the largest part of roundnose directions (a).
pliers, connect the chain and the
wreath, and loosely twist the 2 With the pliers parallel to the table, grasp the wire 1⁄4 in.
ends together. from a loop, with the loop facing to the left. Roll the wire
to the right until the loop nearly comes in contact with the
wire (b). c

3 Repeat on the other end of the wire.

4 Hammer the clasp to texture and strengthen it. One end will remain
permanently closed and the other will be more open to act as the hook (c).

Twisted Vine Hook Clasp


Hook clasps are basically one-sided
S-hook clasps.

1 Create a hook on one end of a 9-in.


piece of wire as directed above. Make
a wrapped loop below the hook. You a
will have a lot of wire left over for
wrapping (a).

2 After securing the loop with 2–3 wraps, loosely


wrap the rest of the wire over the wraps to create a
twisted vine appearance (b).

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Statement YOU WILL NEED
• 3 2-in. flowers (anemone, passionflower, or sunflower
suggested)

Piece
• 4 wirewrapped wreaths
• 6 7mm (ID) 18-gauge jump rings
• 3 ft. 13mm-wide crinkle silk ribbon

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There is probably no better use of TIP Rubber O-rings connect the
the flora than a statement piece.
flowers and play off the color from
the anodized aluminum used to make
These large, showy necklaces the flowers.
display your work and become the
focal point of any outfit. When
making large pieces, think of the
design from both a construction
and an aesthetic point of view.
The construction must hold the
weight of the flowers and allow the
pieces to lie properly (see
twisting ribbon ends to hang freely,
introduction, p. 83). Make sure the
adding more interest without
flowers, vines, or wreathes are
taking away from the flowers. 1 Determine the hanging position of
bottom heavy so they do not flip the flower and use 1.5mm hole-punch
Knowing I wanted to keep the
(see figure, p. 83). pliers to make a hole in the center
metal shiny, I mixed the metals so edges of two petals.
The end result depends on
the flower did not blend together.
personal preference. While the 2 Connect a flower to a wreath with
Statement pieces work with any
focus of this book is creating metal a 7mm jump ring (a). Repeat to
flower or combination of flowers.
centerpieces, sometimes I find that connect all the flowers and wreaths.
The trick is to determine the mix Finish with a wreath on each end.
when displaying detailed work like
of textures, shapes, and colors to
flowers, an all-metal necklace can 3 String the ribbon halfway through
achieve your desired look. I prefer
be overpowering, and the flower an end wreath. Tie an overhand knot
simple layered flowers such as the using both ends of the ribbon, and
detail can get lost. Most of my
anemone, passionflower (pictured), snug it down toward the wreath (b).
more complex designs always
or sunflower. Complex flowers,
include beads, fibers or other 4 Place a ribbon end through the
such as the rose or dahlia, can
material to “frame” the flowers and remaining outer wreath and bring
become overwhelming if used in both ends together. Tie an overhand
ensure they remain the focal point.
multiples. Instead, mix these with knot, making sure you can pull
In this necklace, crinkled silk the necklace over your head (c).
smaller flowers or limit the amount
ribbon does exactly this. I tied Alternatively, tie the necklace after
of textures and colors you apply to you put it on, so you can adjust the
it toward the front, allowing the
these detailed blooms. length each time you wear it.

a b c
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Stylish Slide YOU WILL NEED
• 11⁄2-in. 24-gauge slide flower (dogwood,
anemone, clematis suggested)
• 4 1-in. 24-gauge slide flowers (dogwood,
anemone, clematis suggested)
• 17 in. 16-gauge wire
• 8 ft. 24-gauge soft wire

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A favorite bracelet technique is 3 Cut a 3-ft. piece of. 24-gauge wire and 7 Repeat until all the flowers are strung.
wrap it around one of the base wires End with 1 in. of weaving and leave the
turning flowers into slides. Two
twice, just below the large loop. Trim wire tail.
stamen, rolled backwards into the short tail (a).
parallel tubes, can be fed onto 8 Trim the base wire ends to match, at
beaded bracelets, wire bracelets, 4 Pass the 24-gauge wire between the least 1 in. long. Use roundnose pliers to
two base wires and around one wire. bend the wires in half. Use chainnose
or cords without having them flip
Repeat, wrapping the wire around the pliers to squeeze the bend tighter if
or droop. Consider how the lack other base wire (b). Continue needed. Use the tail of the weaving wire
of two stamen on the face of your wrapping for approximately 1 in. to wrap around the ends of the base
wire (d, e). Wrap back down toward
flower will affect the overall center
5 String a 1-in. flower slide. Pass the the weave and secure by wrapping it
treatment. Since the slides must be wire over the back of the slide (c) and twice around one of the base wires.
parallel, they can only be continue weaving for another inch (Use an awl to open up a space to feed
created on flowers with an even beyond the flower. String a 1 in. the wire around the base wire. )Trim
flower slide. the tail.
petal number. This bracelet is a
two-strand wirewoven bracelet TIP To add new wire, begin after 9 With roundnose pliers, bend the two
with an integrated clasp. adding a slide. Wrap the old and new wires together into a hook (f).
wires twice around different base wires
1 Bend the 16-gauge wire in half around and begin weaving again. The extra TIP Embellish the center of
a dowel or a pair of bail-making pliers wraps will be hidden under the flower. these flowers by hammering a
and cross the wire ends. 5mm seamless round bead slightly
6 Weave the wire for another inch flat. String the bead over two
2 Using chainnose pliers, make a beyond the flower. String the 11⁄2-in. 11⁄2-in. balled headpins and wrap
bend in each wire so they are parallel flower slide and continue weaving. each wire through one of the two
beneath the loop. This is the base. stamen.

a b c

d e f
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Dapped YOU WILL NEED


3 3⁄4-in. flowers of your choice, unassembled
3 1-in. 24-gauge disks

and
• 4 ¾-in. 24-gauge disks
• 4 3⁄8-in. 26- or 24- gauge disks
• 8 5mm (ID) 18-gauge jump rings
• 7 3⁄32-in. rivets (1⁄16-in. rivets will work as well)

Linked • magnetic clasp

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This design will work with any
flower that is not too directional or
dimensional, such as the trillium,
dogwood, daisy, and narcissus. You
can increase the size of the base
disks for flowers that have more
dimension or work best with a
a b
larger base, such as the anemone,
cherry blossom, or clematis. For
the sake of design, I often modify
a flower so it fits with the other
components in my piece. In this
bracelet, I made the usually six-
petalled narcissus with only five
petals so I could see more of the c d
patterned metal below it. I also
used 3 ⁄32-in. rivets for a large rivet 5 Punch a hole in the center of each 7 Connect the disks with jump rings.
head as a decorative accent. dapped base disk. Rivet a flower to Attach a clasp half on each end with a
the inside of each large base disk and jump ring.
1 Punch a hole in the center of each of a dapped cup inside each small base
your pre-made flowers to fit a rivet. disk (c).

2 Punch the edges of the 3⁄8-in. disks 6 Punch a hole on each side of each
and create four shallow domes by disk (d). While this can be done
dapping. before step 5, sometimes it is helpful
to see how the flower orients itself
3 Using nail sets or other metal design during riveting before punching
stamps, stamp a design on each of the the holes.
1-in. and 3⁄4-in. base disks (a).

4 Place the base disks in a large


impression on a dapping block,
and dap them gently into a shallow
cup (b). Add color if desired.

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❀ Rapid Review

Bails
Creating stand-alone bails is easy using strip wire.
Bails must be created at the time you are making
your flower so you can rivet them on when you
are assembling the bloom. Start by determining the
style of the bail (single or double wire), the length
as measured from the center of the flower, and the
desired wire width.

Bails can be hidden behind the flower or become


part of the design, as shown here.

Cut a piece of wire just over twice the desired


length. Texture the wire.

Using a dowel or bail-making pliers, bend the wire


in half. Use 1.5mm hole-punch pliers to punch
holes in each end.

Position the bail onto the rivet extending from the


back of the flower. Set the rivet.

For a two-wire bail, follow the directions for the


single bail, but make two. Alternate loading wires
from each bail onto the rivet rather than just stacking
them. Set the rivet.

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Contrast with Leather
Leather is easy to work with and is readily available at local craft and fabric stores,
online, and at specialty stores such as upholstery shops. I like to pick through remnant
bins and buy small sections to add to my collection of colors, thicknesses, and textures.
I like the contrast leather offers metal; it is comfortable to wear, and I can use all of my
metal tools to work with it without having to buy too many additional tools.

Working with Leather parts: a steel pad with concave Place the cap into the hole and
Metal shears work extremely well impressions that protect the snap cap feed the female part of the snap over
for cutting leather, metal hole-punch when setting the snap, and a punch the post.
pliers pierce it, and the same rivets that flares the cap and back posts.
you use with flowers work as long as Both are sized for specific snap sizes, Place the snap cap in the matching
you place a tight fitting micro washer so be sure to get the right tool size concave impression on the snap
on the back so the rivet does not pop for your snaps and be sure your setter (b).
back through the leather. The only snap posts are long enough for your
additional tools you will need will be leather (a). Place the punch on the end of the
a snap setter and leather or upholstery post and hammer until the post flares
needles, both available at your local Pierce a hole in the leather the size of and the snap is tight.
craft store. the post on the snap cap. Standard
hole punch pliers might be too small, Repeat on the other side with the back
Setting snaps but you can stretch the hole with an post and male snap, making sure to
Snap sets have four pieces: the cap, awl, use a Power Punch, or use line up the female and male snaps (c).
the back, the female snap, and the hollow or rotary punches meant
male snap. Snap-setting tools have two for leather.

a b c

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Rose Cuff YOU WILL NEED



2-in. rose, unassembled
micro washer and rivet
11⁄2x81⁄2-in. leather or premade cuff
• 2 3x3-in. pieces (approx.) contrasting leather or felt
• thick contrasting thread, waxed linen, or pearl cotton

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Nearly any layered, riveted flower through the holes again, making a 7 Place a micro washer on the back of
will work for this project. The rose path on the large leaf (c). the rivet and cover with a small piece
of tape to prevent the washer from
has the presence to compete with
4 Line up the ends of the large leaf coming off as you rivet (h). Rivet the
the wide, embellished leather cuff. with the center of the leather cuff, flower to the cuff (i).
and punch through the holes and the
1 Using metal shears, trim the cuff to cuff (d). 8 Install a snap set.
the desired size and round the edges.
Cut two leaves from the contrasting 5 Stitch the stacked leaves to the cuff Option
leather, one smaller than the other (a). in both directions so there is thread Use hole-punch pliers to pierce a
between all holes (e, f). trailing vine on each side. Pierce holes
2 On the small leaf, use 1.5mm hole- to make a small stitched leaf along the
punch pliers to punch a stitching 6 Use the hole-punch pliers to pierce vine. Stitch through these holes front
path (b). a hole in the center of the cuff. and back to ensure there is thread
Assemble the rose and feed the rivet between each hole. Use acrylic paint
3 Place the small leaf on top of the through the hole in the cuff (g). to paint in the stitched leaf, if desired.
large leaf as a template and punch

a b c

d e f

g h i
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Leather Panels YOU WILL NEED
(Bracelet)
• 3 11⁄4-in. anemones, unassembled
• 3 3⁄8-in. domes from 3⁄8-in. disks
• 3 micro washers and 3 rivets
• 3 3x11⁄2-in. pieces of leather
• 3 ft. 14-gauge fine silver wire
• 10 in. 18-gauge fine silver wire
• 38 4mm (ID) 18-gauge jump rings
• lobster claw clasp
• 1-in. piece of cable chain
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a b c

d e f

These fun little panels have it Hammer the balls into leaves (p. 72) to 9 On one end panel, use a jump ring
all—flowers, leaves, and branches. make leaf bars. Cut two 5-in. pieces of to attach the chain segment (f). On
18-gauge wire. Ball up one end of each the other end panel use a jump ring to
Tightly sew the slots for the leaf bars
and hammer the balls into leaves. attach a clasp. Attach three jump rings
so that the bars do not slide through to the leaf bar on each side of the clasp.
them. Also, consider the color of 6 Lay a piece of leather right-side down. Attach three jump rings to the leaf bar
Place a leaf bar over the cut-out and on each side of the chain.
your thread: Add an extra pop with
fold the leather over. Starting between
a contrasting color. the two layers (to hide the knot) stitch 10 Pierce the center of each panel with
1 Fold a leather piece over ½ in. from through the holes, going backward so hole-punch pliers and rivet a flower to
the end. Cut a ¼-in. notch in the center there are stitches between each hole and the panel (tape a micro washer on the
third of the fold (a). Open the leather around each edge (d). End the stitch in rivet before setting the rivet). Tab set the
and use shears or scissors to cut out a a hole next to the starting stitch and tie domes in the center of each anemone.
rectangle (b). the ends together between the layers.
Trim. Repeat on both ends of all Pendant option Make the pendant in the
2 Fold over the leather and use hole- leather pieces. same way except use a Power Punch to
punch pliers to pierce a stitching path cut out a circle. Outline stitch all four
beneath the cutout (c). 7 Use the balled wire from step 5 to sides to frame the flower, and string five
make wire-wrapped branches to chain pieces with wire-wrapped beads
3 Repeat steps 1 and 2 on the other end. connect the leather panels. String the on the jump rings at the bottom. Bend
leaf bar into a branch’s loop before the leaf bars slightly in an arc to tighten
4 Repeat steps 1–3 with the remaining completing the wraps (e). up the pendant and add more interest.
leather pieces. Set aside. The top leaf bar serves as a bail.
8 Connect three jump rings to each
5 Cut six 3-in. pieces of 14-gauge wire leaf bar on each side of each branch to TIP Consider including leather in your
and make double-sided headpins, keep the branches centered and to layered flowers, alternating metal and
forming the balls as large as possible. add texture. leather layers for a totally different look.
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Contrast with Faux Bone
Faux Bone is nontoxic, rigid, polyvinyl chloride (PVC) that does not outgas (produce
fumes) when heated properly. Because it is malleable at just below 250°F, it can be
heat-formed into just about any shape. It was developed as a craft and jewelry product
by artist Robert Dancik of Crackerdog Designs. It is sold in sheet form, shapes, and
strips, and in four different thicknesses. The material makes a great base for metal
flowers, and it can be textured and colored to suit nearly any design. The following
information will help you learn to prep, texture, color, and heat-form the product.

General Preparation
In this book, I use only the 1⁄16-in. thick material, as it can be
cut using metal shears. Thicker sheets require a jeweler’s saw
and Faux Bone blade (a). The first step is to prep the surface.
Use a scouring pad, such as a very fine, maroon Scotch Brite
pad (b), to remove the shiny “skin,” producing a more bone-
like finish and allowing for better color adhesion. The edges
can be filed with a metal file, sandpaper, or with the Faux
Bone shaping tool (c).

b c

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Heat-forming Method 2: Toaster oven—Heat the material on a rimmed
Before attempting to heat-form Faux Bone, be sure all pan in a toaster oven used for crafts at 245°F until it has
coloring agents are dry and non-flammable. Never heat the consistency of a cooked lasagna noodle. Remove with
Faux Bone with a flame. There are two ways to safely heat gloved hands and form.
Faux Bone:
It takes as fast as 30 seconds to heat the material to be
Method 1: Heat gun—Use a craft embossing heat gun to completely malleable. But it also cools as quickly, so
spot heat. Make sure to work several inches away from work fast. Once it is hot, you can wrap it around a can or
the Faux Bone to avoid burning the material. Burned bracelet mandrel to form cuffs, press it in a dapping block
Faux Bone turns rusty brown. to cup it, or bend it in any shape you want. Hold it in the
shape you desire until the material cools, and then the
shape will be permanent.

Texturing
The Faux Bone surface can be
textured in many of the same ways
metal can. Most textures should be
applied to unheated Faux Bone as
textures pressed into heated material
will raise and disappear if the Faux
Bone is heated again. While there are a b
numerous techniques using barrel
sanders (a) and carving burs (b) on a
rotary tool or flex shaft, there are also
several options using the tools you
have already used to make flowers.
Use the tip of an awl (c) or a blade
to make scratches in the surface of
the material, mimicking aged bone
or porcelain. Or, use metal stamps to c d
stamp in letters and designs, nail sets
to stamp circles, a center punch to
stamp dots, and screwdrivers to stamp
lines (d).

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COLORING
It’s easy to add color to Faux Bone, making it an exciting addition to your
collection of materials. Faux Bone is nonporous, so like metal, there are very
specific ways to produce long-lasting color.

Shoe Polish: This is Robert Dancik’s


preferred coloring method. Use a soft
cloth or a stiff paintbrush to apply
shoe polish (the kind in a round tin),
and buff. The polish can be applied
over sealed ink to achieve a “tea-
stained” look. Since it is a wax, color
and sealants applied over the polish
do not adhere well.

Acrylic Paint: Acrylic paint will not Alcohol Ink: Alcohol inks, Copic
adhere to Faux Bone, but it is the markers, and Sharpies are permanent
perfect medium to fill and highlight on nonporous surfaces like Faux
textures. Using a used scouring pad, Bone. Apply liquid inks using a foam
spread paint evenly across the surface, eye-makeup applicator. Alcohol ink
pressing into the recesses of any activates alcohol ink, so the more
texture. Let dry slightly, wipe off, and layers you try to apply, the more likely
then scrub the remaining paint off the you are to get streaking. In most cases,
surface. You can then apply shoe layered colors rub off over time no
polish or ink over the surface. matter how much you seal your piece.
Keep it simple and do not over-color; Other Color Techniques: Prismacolor
simply “stain” the surface for long- pencils, polyester fabric dyes, solvent
lasting color. plastic spray paints such as Krylon
Fusion, Gilders Paste, and the Copic
marker airbrush system are just a few
of the other tested coloring options to
use with Faux Bone.

Sealing: Since alcohol activates alcohol, almost all spray sealants cause alcohol
inks to run. However, Preserve Your Memories II will quickly seal ink without
damaging it. You can even heat-form your piece after it is sprayed as long as the
sealant is totally dry. Shoe polish can be applied over the sealant to achieve a
tea-stained look, but the sealant does not work well over the polish. Mod Podge
and other paintable water-based sealants also work, but will peel if applied too
thickly or on an untextured, ultra-smooth surface.

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T he best thing about Faux Bone is that it can
serve as the star or the foundation of your design.
Here, the Faux Bone simply serves as a base to
display just about any flower you make. How
much you embellish the Faux Bone is up to you.

COLD CONNECTIONS
Faux Bone is nearly unbreakable, allowing you to drill, hammer, rivet,
and screw into it just as you would metal. It is best to use a screw-type
punch rather than a hole-punch pliers, as you are less likely to accidently
crack the material. Of course, drilling is always the best option. Some-
times you may find the hole is slightly smaller than anticipated. This is the
result of faux bone stretching as it is being punched and then springing
back inward. Simply use an awl to stretch it.

If you are going to heat-form your piece after you rivet, be sure to
over-flare the rivet or add a small washer on the back of the rivet
before riveting. This will ensure the rivet does not pop if the hole slightly
stretches when you heat your piece.

On a final note, use commonsense precautions such as safety glasses


when drilling and cutting, and consider using a mask when sanding and
texturing. Finally, do not heat the product above 290°F.

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Faux Bone YOU WILL NEED
• unassembled flower of your choice—clematis or daffodil
suggested

Cuff
• center stone for flower (optional)
• 28mm Faux Bone cuff
• micro washer and rivet

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The best thing about Faux Bone is
that it can serve as the star or the
foundation of your design. Here,
it serves as a base to display just
about any flower you make. How
much you embellish the Faux Bone
is up to you.

the consistency of a cooked lasagna TIP For the daffodil cuff seen on the
1 Scrub the Faux Bone with a scouring noodle. Remove with gloved hands, cover and here, create scratch marks
pad until the surface takes on the look wrap it around a can or bracelet with an awl for texture, and add paint
of porcelain (a). Sand or file the edges mandrel, and hold until cooled, about (see p. 102). Add a topcoat of
so they are slightly rounded. another 30 seconds (h). brown shoe polish and buff with a
soft cloth.
2 Sand vertically and then stamp
using a decorative metal stamp and a
center punch (b).

3 Cover in brown acrylic paint, wipe


the paint off, and then scour, leaving
the paint in the texture recesses (c, d).
a b
4 Apply a coat of alcohol ink over the
entire bracelet (e).

5 In the center of the strip, make a


1⁄16-in. hole with a hole punch (f) or a

drill bit. Rivet the flower onto the strip


using a micro washer on the back of
the rivet. Otherwise, rivet the flower c d
on after heat-forming without
the washer.

6 To add a stone, place it in the center


of the flower while the stamen are still
standing. Curl the stamen in loose
curls and roll adjacent stamen in
opposite directions. After curling one e f
set, curl the set directly across from it,
and then two other sets across from
each other. This keeps the stone
centered as you are turning the
stamen into curled prongs (g).

7 Place the cuff in a toaster oven at


240°F for about 30 seconds until it has g h
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Ribbon-Laced Pendant YOU WILL NEED
• 2 in. Faux Bone disk, 1⁄16-in. thick
• 11⁄2-in. flower of your choice
• 40-in. ¼-in. wide ribbon
• 1⁄16-in. rivet

• 3 in. 24-gauge craft wire

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While this ribbon-laced focal
makes a beautiful pendant, you
can also use it for a cuff, make a
pin or hair clip with it, or use it as a
package or card embellishment.
This pendant works best with
flowers that do not have too much
a b
dimension. If you prefer a fuller
flower, consider riveting it to the
Faux Bone disk on the concave side
instead of the convex side.

1 Prep the Faux Bone.

2 Using 1.8mm hole-punch


pliers, pierce an even number of c d
holes around the disk, being careful
not to punch too close to the edge. If
the holes do not pierce completely,
use wire cutters to cut the extruded
Faux Bone from the back. For evenly
spaced holes, punch opposing holes
first and then fill in between them.

3 Texture the surface by stamping dots


or other patterns (a). e f

4 Cover the surface with acrylic paint, it with a craft heat gun. Once warm,
making sure to push the paint down press the disk down with a dapping
into the texture. Wipe the excess paint punch or other rounded item (such
off the surface before it dries, and scrub as a small ball) and hold until cool (e).
the surface with a scouring pad. The
paint is meant to fill the texture (b). 8 Create a “needle” by stringing a
2–3-in. piece of 24-gauge wire
5 Use an awl or toothpick to remove through the end of the ribbon.
excess paint from the holes (c). Starting at the back of the pendant g
(Punching the holes after painting (the concave side), sew the needle into
leaves white halos. It is best to punch a hole and pull the ribbon through, 10 Punch a hole in the center of the
before painting and then clean.) leaving a 16-in. tail (f). pendant and rivet on a flower (g).

6 Color with alcohol ink (d). 9 Sew the ribbon around the pendant, 11 Add a clasp or simply tie the ribbon
using an awl to stretch any holes that in a bow for an adjustable necklace.
7 Place the disk, texture side down, in might have closed slightly when you
a large wood dapping block and heat dapped the disk.

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Three petal Four petal

Templates

21⁄4"

2"

11⁄2"

11⁄4"

1"


3 4"

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Five petal Six petal Seven petal

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RESOURCES
As a former bead store owner, I can’t urge you enough to support
your local bead and jewelry supply stores. However, as a teacher,
I recognize that without the proper tools and supplies, your creative
endeavors can be limited. So I have compiled a list of resources for
those harder-to-find items.

Rio Grande
Metal sheet, wire, and tools
riogrande.com

Beaducation
Metal tools and disks
beaducation.com

LillyPilly Designs
Aluminum disks and sheet, etched sheets
lillypillydesigns.com

Metal Me This
Etched sheet and Color Me This metal patinas
metalmethis.etsy.com

Eurotool
Tools. Ask your local bead store to order or visit
jewelrytools.com

Halstead Bead
Silver beads, wire, findings, and chain
halsteadbead.com

Somerset Silver
Hill Tribe and silver beads, findings, and chain
somerset-silver.com

Vintaj
Metal patinas, available at your local craft store
vintaj.com

Precision Blue
Preserve Your Memories II sealant
precision-blue.com

Crackerdog Design
Faux Bone and Melissa’s online tool store
fauxbone.com

Create Recklessly
Melissa’s blog detailing new techniques and materials
melissacable.com
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Acknowledgments
Thank you to my amazing husband and partner in all things, Chris. Thank you alone
just doesn’t seem sufficient to cover all that you do.

Thanks to my mom and the Cable clan who always support me in anything that I do.

Thank you to Dawn, Janeen, and Micha for all your assistance, including cutting out
flower, after flower, after flower—you girls have a knack for making my life easier and
more joyful!

A long-overdue thank you to my editor, Karin, who will likely try to edit this out but
deserves it for putting up with me for two books now.

Thank you to my mentor, Robert, and my teaching buddies and show staff on the road.
You are my constant source of inspiration, and I value having each of you in my life.

Gracias to budding young photographers Emi and Emma for sending me flower
photos and Judy, Donna, Angela, Jessica (aka Rosie Revolver), Janeen, and Micha for
sharing your work.

And finally, thanks to my little ones, Gwen and Aiden, who remind me how to create
recklessly—everyday!

Melissa Cable
Melissa Cable has been creating jewelry for over a dozen years. While running her
bead store near Seattle, Wash., she quickly recognized her passion for creating and
teaching projects that allow her students to learn sound skills while walking away
with a fun, finished project. Combined with the sound of happy students, jewelry
making leaves her complete.

Melissa has taught around the word and her work is regularly published in
magazines and books. Metal Jewelry in Bloom is her second book; her first,
Spotlight on Wire, was published in 2011. Her blog, Create Recklessly, documents
her experimentation with products and tools, and can be found on her website
at melissacable.com.

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BKS-JWL-64438-04.indd 111 1/2/13 8:29 AM


Make more inventive projects
from Melissa Cable! SPOTLIGHT ON WIRE

Wire
Spotlight on
Spotlight
Techniques
Twist
From the “Five Cs” of loop wrapping to a perfectly

on
engineered “Poor Man’s Rolling Mill,” you’ll learn links, spirals, and coils
instructor-perfected wireworking techniques for
Fold
excellent and professional results.
waves, ripples, and curls
Tools

Hammer
Focus your attention on creating fabulous wirework
Learn about the best tool for the job—both perennial
favorites and brand-new-to-the-market darlings.
textures, shapes, and patterns

old • Hammer
Tips
Weave
•F
Bring the classroom experience home to your worktable

t ave • Wrap
frames, grids, and globes
jewelry as Projects
with insider tips from experienced instructors.
you twist, fold, hammer, weave,
Wrap and wrap is • We
28 innovative projects use wire ranging from thread-
like 28-gauge to rugged 16-gauge; silver and copper
webs, nets, and enclosures
Tw
28 exciting projects in
strip wire; and a variety of chain. A sprinkling of

your way through


gemstones and crystals bring the perfect finishing
touches to this stylish jewelry.

Spotlight on Wire. Learn by doing as you experiment

with simple and innovative techniques, Melissa Cable


As the owner of beadclub bead store, she quickly recognized her
passion for creating and teaching projects that allow her students to

including texturing effects typically achieved only with


learn sound skills while walking away with a fun, finished project.
www.KalmbachBooks.com Pam Brown
CABLE

From the publisher of Bead&Button, Pam has a broad background including off-loom bead weaving,
BeadStyle, and Art Jewelry magazines wire, stringing, chain mail, and metalwork. She teaches locally and
at large national shows, and is published in beading magazines
and books.

expensive equipment.
64377 U.S. $21.95
ISBN 978-0-87116-437-7
CAN $28.95 Corinna VanKleeck
52195 Inspired by the “divine beauty that is in nature,” and naming texture,
movement, and color her vices, Corinna has never not been
working with her hands. Sharing her knowledge and skills is not
only a great pleasure and therapy for her, but also a rich reward.

Melissa Cable
9 780871 164377 0 64465 16437 0

64377 • $21.95

Buy now from your favorite bead or craft shop!


Or at www.KalmbachStore.com or call 1-800-533-6644
Monday – Friday, 8:30 a.m. – 4:30 p.m. CST. Outside the United States and Canada call 262-796-8776, ext. 661.
P18665

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P18665.indd 1 12/11/12 12:21 PM

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