Professional Documents
Culture Documents
Handbook
Second Edition
Victor Helguero M.
Piping Stress
Handbook
Second Edition
Gulf Publishing Company
Book Division
Houston, London, Paris, Tokyo
Piping
Second
Library of
ISBN G87201_?03-6
$BN GE720r-nB{
. .:: -i.j. . -- ,,
Contents
Preface vlll
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Allowable Stress Range for ANSI/ASME Petroleum Piping
Code 831.3 (19M) . . ... ....73
Thbles.
Chapter 5
Stress Intensification and Flexibility Factors tlz
Definitions. Thbles.
Chapter 6
Rotational Nozzle Flexibilities for Cylindrical Vessels . ......l?a
Thbles.
Chapter 7
Chapter 8
Ihsign Criteria for Allowable loads, Moment, and Stresses ........257
Design Criteria for Pumps with Steel Nozzles anit Casings. Design Criteria for
Pumps with Cast Iron or Aluminum Nozzles and Casings. Design Criteria ior
Tirbine Drivers wilh Steel Nozzles and Casings. Design Criteria for Thrbine
Drivers with Cast Iron or Aluminum Nozdes and Casings. Design Criteria for
Compressors with Steel Nozzles and Casings. Design Criteria for Cornpres_
sors with Cast Iron or Aluminum Nozzles and Casings. ApI Code 661 Design
Criteria for Air-Cooled Heat Exchansers.
Chapter 9
Simptified Solutions for Pipe Stress 265
Example Problem 9-1. Thbles. Example Problem 9-2.
Chapter 10
PropertiesofPipe .........292
Definitions. Thbles.
Chapter 11
Chapter 12
Allowable Pipe Span Formulas and Thbles ...... ... 314
Pipe-Span Stress Limits. Pipe-Span Deflection Limits. Piping Wind Loads.
Chapter 13
Pipe Support Selection and Design ..,..., . 34
Pipe Supports. Spring Supports. Insulated Pipe Supports and Anchors for
Cryogenic Service. Thbles.
Chapter 14
Fundamentalsof ExpansionJoints. ........351
Types of Joint Movements. Nomenclature and Symbols. Types of Expansion
Joints. Anchors, Guides, and Supports. Forces and Moments' Cold Springing
of Expansion Joints. Cycle Life Expectancy. Corrosion. Erosion. Calculating
Thermal Expansion. Precompression. Application, Pipe Guides and Guiding.
Iocation of Expansion Joints. End Connections. Covers. Sleeves.
Index . .,..373
vtl
heface
viii
Basic Theory of Pipe Stress and ANSI/ASME
Codes 831..1, 831.3, 83L.4, and 831.8
Pipe Stress Compliances
Pipe Stress Theory The bending stress due to temperature, weight of pipe,
contents, insulation, snow and ice, wind or earthquake is
calculated by the following equatron:
To understand the basic criteria of the ANSI+ pressure
piping code, it will be useful to explain the way different
stresses develop when a piping element is subjected to a t, : Vqgrr'lt*+l
number of loading conditions. There are four main Z
stresses that piping element, as shown in Figure l-
affe.t a
1. The following gives the intensity of these stresses and where S5 : Bending stress
the manner in which they may be combined: Ii : In-plane stress intensification factor
L = Out-of-plane stress
intensif ication factor
* For reasons of space these codes will be designated ANSI codes Mi : In-plane moment, lb-in.
riroughout the text of the book, Some readers may be mor€ familiar
with the desisnation ANSI/ASME as indicated in the headings. M" : Out-of-plane moment, lb-in.
Z : Section modulus of pipe, in.3
Both significant stresses act in the same direction; The preceding method is known as the maximum shear
therefore the stresses are "additive," i.e. theory (Iresca) and is the preferred method of the ANSI
Code. A second method, known as the distortion-energy
S1 : S6+\+Sa (1-l) theory (Von Mises), also provides good results but is not
Nofe: Inngitudinal stresses due to temperature are ex- used by the Code:
cluded from the combination when doing code calcula-
tions.
"'3S-+J--T-+ STTT$"
Circumferential stress, S., is primarily due to internal
pressufe:
S^:.q,D
-2t
Radial.stress, S., is primarily due to internal pressue,
which is equal to P. Expansion Stresses
&=cR
s"={SJ'?+4-(sF
xe Equation 1-2, where Sp : 0 and Sr : Ss
n=[r-tn"El*
' I s" Er,l
The piping code further states that the sum of the long;
,-idinal stresses due to pressure, weight, and other sus-
These relationships apply only to two-anchor piping
:ined external loadings shall not exceed $,. Ifthe longitu- systems with no intermediate restraints (use whichever
:jnal stress due to sustained loadings is less than S1, the
equation is greater) and with the further condition that
:ode permits the unused portion to be applied to extend
-.1e stress
range available for expansion effects. There-
:ore, the code, in effect, permits a total equal to 1.25
sn*E <l
S. * Sr,), for thermal expansion stress combined with s" Eh
suesses from other sustained loadings.
where C = Cold-spring factor varying from zero for
no cold spring to one for lO0% cold
spring
se= Maximum computed expansion stress
E": Modulus of elasticity in the cold condition
Er' : Modulus of elasticity in the hot condition
R: Range of reactions corresponding to the
full expansion range based on E"
Cold Springing
R" and R1 represent the maximum reactions estimated to
A piping system may be cold sprung, or prestressed, to occur in the cold and hot conditions, respectively.
:educe anchor forces and moments caused by thermal ex- Thus, the ANSI piping code does not allow any credit
pansion or contraction. This is accomplished by shorten- for cold springing in the cornputation of stress. For reac-
ng or lengthening the overall length of pipe by any de- tions in the hot condition credit may be taken for two-
sired amount not in excess of the calculated expansion. thirds of the actual cold spring applied; however, the full
The amount of cold spring (C. S.) is usually expressed as amount of cold sping must be taken into account in com-
a percentage or fraction of the total expansion or contrac-
puting reactions for the cold condition.
Ion. To understand the effects of stress range, self springing,
This procedure is recognized by the ANSI Code for and cold springing, see Figure 1-2.
pressure piping which states:
SELF.SPRING
26000 Psl - NO COLD SPRING
24000 Psl
I
I
=20
o
|\)
5 N
(,1q
a' -ltt .It
Ir- I r--1
t!
Ir
6ro ll ol
dls\
I
/ ,---'1. r
It
,l
.tl
a
!
m
t!
ti
T
L
--t
It
ltI
I
t: t\
t ,
I \,{
I
!;
ii dld
II
\
I
,
I
t- I
I
I
t: I
a
)<
a-
a
ul
tr.^
a
I
1M.1.2, Equation 3): where th : Nominal wall thickness of the run pipe
''' = [_
,_ _ro"- * ol (see Chapter 7) For reduced outlet branch connections the equation is (see
+ Pn
[2(SE I Figure 1-3):
(t - A)
2SE where r5 : Branch mean cross sectional radius, in.
P= (see Chapter 7)
q : Effective branch wall thickness. in. =
D"-2Y(t--A) lesser of t5 or (i) t5
where t- : minimum required wall thickness, in. (mm) tb = Nominal branch wall thickness. in.
th : Nominal thickness of run PiPe. in.
If pipe is ordered by its nominal thickness, the manufac-
turing tolerances must be taken into account. This mini-
mum thickness must be increased to provide the increase
of manufactured tolerance allowed by the applicable spec-
ification or required by the process. The next heavier
Sustained Longitudinal Stress
commercial thickness should be selected.
The sustained longitudinal stress, 56' is the algebraic
summation of the longitudinal pressure stress and longitu-
External Pressure dinal sustained weight stress. Sh is calculated using the
following Code equation (Section 1O4.8.1, Equation 11):
To determine wall thickness and stiffening requirements
for straight pipe under external pressure, the procedures
outlined in paragraphs UG-28, VG-29, and UG-30 of
Section VIII , Division 1 of the ASME Boiler and Pressure
Vessel Code should be followed.
Longitudinal Stress
LEG 3
The internal pressure stress, S1o, should be determined
by the followilg equation:
^'' PD.
4t,
sr, + sE = I& +
o75iM"
+it" . ,r- * a", where S" : Computed expansion stress, psi
4t"ZZ 56 = Resultant bending stress, psi
S5 = [(i1M), +(t"M"r2]t/2lz
As can be seen from the equation, the sustained-plus- S, : Torsional stress, psi, = Mtl2Z
thermal-expansion stress should be less than or eouil to Mr = In-plane bending moment, in.Jb
the sum of S1 and S,. M" = Out-of-plane bending moment, in.Jb
Basic Theory of Pipe Stress and ANSI/ASME Codes 7
[(i'MJ2 + (i"M.l]'/2
^
'o=-_.v-
where ii = In-plane stress intensification factor
lo: Out-of-plane stress intensification factor
Mi: In-plane bending bending moment, in.-lb
(see Figure 14)
M"= Out-of-plane bending moment, in.-lb (see
Figure 1-4)
"'&.
Z: Section modulus of pipe, in.3
Table 1-1
Tabulation of Examples of Allowable Stresses for Reterence Use in Liquid petroleum
Transportation piping
systems
Allowablestless values (s) shown in this Table are equal to 0-72 x t (weldjoint factor) x specified minimum yield strength
of the pipe.
Allowable stressvalues shown are for neE pipe of known specification.
Allowable strcss values for new pipe ofunknown
specification, ASTM A 120 specification orused (reclaimed)
fipe shalr be dete,-ined in accordance $/ith 402.3.1.
some code computations, particularly with regard to bianch connections
.. .-For Isee 404.3.1 (d) (3)] and expansion, flex-
ibility, structural atlachments, supports, and restraints (Chapter II, Part
5), the weiojoint factorZ. need not be considercd.
For specified mintnum yield strength of other grades in ipproved specifications,
reter to that particular specification.
Allowable slress value for cold worked pipe subsequently heated to 600 F or higher (welding
excepted) shall be 75 per-
cent of value listed in Table.
Definitions for the various types of pipe are given in 400.2_
Specified (s)
Min Yield (E\ Allowable Stress Value
Strength Weld Joint
psi -20 F to 250 F
Specification Gmde Notes Faclor psl
Seamless
API 5L 425 25,000 (l) 1.00 r8,000
A-PI5L, ASTM A 53, ASTM A 106 A 30,000 (l) (2) r.00 21,600
API5L, ASTM A 53, ASTM A I06 B 35,000 (l) (2) 1.00 25,200
ASTM A 106 c 40,000 (r') (2) 1.00 28,800
ASTM A 524 I 35,000 (1) 1.00 25,200
ASTM A 524 II 30,000 (l) r.00 21,600
API sLU u80 80,000 {l) (4) 1.00 57,600
API 5LU ul00 100,000 (1) (4) 1.00 72,000
API sLX x42 42,000 (l) (2) (4) 1.00 30,250
API 5LX x46 46,000 (l) (2) (4) 1.00 33,100
API 5LX x52 52,000 (l) (2) (4) 1.00 37,450
API 5LX x56 56,000 (l) (4) 1.00 40,300
API 5LX x60 60,000 (1) (4) 1.00 43,200
API sLX x65 65,000 (l) (4) 1.00 46,800
API 5LX x70 70,000 (1) (4) r.00 50,400
Furnace Welded-8utt Wetded
ASTM A 53 2s,000 (t) (2, 0.60 r0,800
API 5L Class t & Class fi A25 2s,000 (l) (2) (3) 0.60 10,800
API 5L (Bessemer), ASTM A 53 (Bessemer) 30,000 0) (2) (s) 0.60 12,950
F!rnace Weided-Lap Welded
A-PI5L Class I 25,000 (1) (2) (6) 0.80 14,400
API 5L Class II 28,000 (1) (2) (6.) 0.80 t6,150
API 5L (Bessemer) 30,000 (l) (2) (6) 0.80 17,300
API 5L Electric Furnace 2s,00o (1) (2) (6) 0.80 14,400
Elecrric Resistance Wetded and Elecrric Flash Wetded
API 5L A25 25,000 (l) (7) 1.00 18,000
API 5L, ASTM A 53, ASTM A I35 A 30,000 (2) 0.85 18,360
API 5L, API 5LS, ASTM A 53, ASTM A I35 30,000 (l) 1.00 21,600
API 5L, ASTM A 53, ASTM A I35 B 35,000 (2\ 0.85 2l,420
API 5L, API 5LS, ASTM A 53, ASTM A 135 B 3s,000 (l) 1.00 25,200
API sLS, API 5LX x42 42,000 (l) (2) (4) 1.00 30,250
ATI sLS, API 5LX x46 46,000 0) (2) (4) 1.00 33,r00
API 5LS, API 5LX x52 s2,000 (1) (2) (4) 1.00 3',t,4SO
API 5LS, API sLX x56 56,000 (l) (4) r.00 40,300
API sLS, API 5LX x60 60,000 0) (4) 1.00 43,200
A}I 5LS, API 5LX x65 65,000 (l) (4) r.00 46,800
API 5LS, API 5LX x70 70,000 (l) (4) 1.00 50,400
API 5LU u80 80,000 (1) (4) 1.00 57600
API sLU ul00 100,000 (l) (4) 1.00 '72,000
Reptuduced fron ANSI/ASME Code 831.4-1979, Tabte 402.3- l. Reprinted courtes! ofTh" e^"riron soi"ry of Munonirot rrxin"ug
Basic Theory of Pipe Stress and ANSI/ASME Codes
Table 1-1
Continued
Specified (s)
Min Yield (E) Allowable S$ess Value
(iranorh Joint
Weld -20 F to 250 F
Specification @o" Notes FactOr psi
NOTES (l)Weld joint factor E (se€ Table 402.4.3) and allowable stress value a.e applicable to pipe manufactured after
1954.
(2)Weld joinr factor ,. (see Table 402.4.3) and allowabte stress value are applicable to pipe manuf.ctured befote
l9 59.
(3)Class It produced under API sL 23rd Edition, 1968, or earlier has a specified minimum yield srrensth of
2a,OOO psi.
(4) Other Itades provided for in API sLS, API sLU, and API 5LX not precluded.
(s)Manufacturewas discontinued and process deleted from API 5L in 1969-
(6)Manufacture was discontinued and process deleted ftom API 5L in 1962.
(?) A25 is not produced in electric flash w€ld.
(8)See applicable plate specification fo. yield point and r€fer to 402.3.1 for calculation of(S).
Allowable Longitudinal Stress where SMYS : Specified minimum yield strength, psi
(see Thble 1- 17
where Su = The allowable expansion stress range, psi where SMYS : Specified minimum yield strength, psi
: 0.72 SMYS (see Table l-lr
10 Piping Stress Handbook
Table 1-2
Weld Joint Factor E
Electdc-Flash-Welded
-_ 1.00
1.00
Electric-lnduction-Welded _ r.00
Submerged Arc-Welded
Known
- 1.00
Known (4) (5)
Unknown Seamless 1.00 (6) 1.00 (6)
Unknown Electric-Resistance or F'lash-Wetded 0.8s (6) 1.00 (5)
Unknown Electric-[jusion-Welded 0.80 (6) 0.80 (6)
Unknown Furnace Lap-Welded or ovet 4lz" OD 0.80 (7) 0.80 (7)
Unknown I:urnacc Butt-welded or 4%" OD and smaller 0.60 (8) 0.60 (8)
NOTES: (l) Definilions for the various pipe types (wetd joints) are given in 400.2,
(2) A weld joint factor of I o may be used for electric-resistance-welded or etectric-flash-wetded pipe
manufac-
t ured prior to I 9 5 9 where (a) pipe furn ishe d un der this c tassifica
! ion has been su bj"" t"o to pp'r"'-"ni"i i""t"
and/or heat treatmenls as aFeed to by the supplier and the purchaser, and such sujplementat"u teits analor rreai
treatment demonstrate the strength characteristics of the weld lo be equal to the rninimum tensite itrength
,^. speciried for the pipe, or (b) pipe has been tested as requi.ed for a new pipetine in accordance with a3z.4.i
(r,| Il1anuracrure was discontinued and proeess deleted from AI,I SL in t 962.
(4) Factors shown above for pipe manufactuled before r959 apply for new or used (rectaimed) pipe if pipe speci-
fication and pipe lvpe ate known and it is known that pile was manufacrured before r'9i9 ri.i r""*"
whether manufactured after 19S8. ".
(5) Factots shown above for pipe manufactured aft€r 1958 apply for new or used (rectaimed) pipe if pipe spec!
ficarion and pip€ type are known and it is known rhar pip; was manufactured aiter 195s.-
(6) Factor apPlies for new or used pipe of unknown specific;tion and ASTM A t 20 if type of weld joint is known.
(7) Factor applies fot new or used pipe of unknown specification and ASTM A l2o if iipe or *eta j"irr i" i"o*tl
lo be furnace lap-wetded, or for pipe over 4% in. OD if type ofjoinr is unknown.
(8) Factor applies for new or used pipe of unknown specification and ASTM A l20 if type of weld joint is known
to be firrnace butt-welded, or for pipe 4% in. OD and smalter if type of joint is unknown.
Reproduced from ANSI Code 831.419D, Toble ,t02.4.3. Reprinad coutksy of The Arncicai Sociey oJ Mechanical Engineers.
Basic Theory of Pipe Stress and ANSI/ASME Codes 11
Longitudinal Expansion Stress for M" = Bending moment out oi or transverse to,
plane of member, in.Jbs
Restrained Piping Mt : Torsional moment, in.-lbs
ii : Stress intensification factor under bending
For restrained piping, use the longitudinal expansion in plane
ANSI Code 831.4, Sec-
stress from the equation given in
tion 419.6.4 ft):
Allowable Shear Stress
Sr:E(a)(Tr-T1)-v(S)
The allowable stress value in shear is computed in ac-
cordance with the ANSI Code B31.4, Section 402.3.1 (e):
where g: Longitudinal compressive stress, psi
E= Modulus of elasticity of steel, psi 56 (allow) : (.45) (S I,IYS)
Sr. = Hoop stress due to fluid pressure, psi
Tr : Temperature at time of installation, 'F
Tz : Maximum or minimum operating temper- Allowable Internal Pressure Stress
ature, oF
a= Linear coefficient of thermal expansion, The allowed internal pressure stress is S, where S=
in./in./'F (0.72) (E) (SMYS), psi
v: Poisson's ratio = 0.3 for steel
Table 1-3
specified Minimum Yield strength for steel and lron pipe commonly used in piping systems.
Specilication Tvpe (l) SMYS (psi)
(l) Abbreviarions: BW Furnace butl-welded; ERW- Electric resistance weld€d; S-Seamtess: FW Fhsh w€lded:
-
EFw - Electric fusion weldedi DSA- Double subme.led,a.c welded.
(i!) Intermediate Brades ar€ available in API 5LS and 5LX.
(3) S€€ applicabl€ plat€ specification for SMYS.
Note: This tablc is not conplete. R)r minimum specified yield strength of other grades and erades in approved specifications, rcfer to the particulor
specification.
Reproduced Iron ANSI/ASME Code 831.8-1982, Appenn& D. Repdnted courvsy of me Americon Societt of Mechanicat Engineers.
Basic Theory of Pipe Stress and ANSI/ASME Codes 13
Expansion Stress
Table 1-4
Values of Design Factor F
This is calculated by using the Code equation:
Conslruclion Type
F
(Scc 841.151) Design Factor
S" = (S6'? + 4S,2)r/2
Type A 0.11
Type B 0.60 where Se = Computed expansion stress, PSi
Typc (' 0.5 0
Sr: Resultant bending stress, Psi iM/Z :
Type D 0.,10
St= Torsional stress, psi Mtl2Z :
Reproduced Irom ANSI/ASME Code 831.&1982, Table Ul IC. Repnntud M: Resultant bending moment on cross sec-
courtesy of The Ameicon Society of Mecha ical Engineers. tion, in.lbs
M, : Torsional moment on cross section,
Table 1-5 lbs
Longitudinal Joint Factor E z=
:-
Section modulus of piPe, in.3
Stress intensification factor (see ANSI
Spec. Number Pipe Clrss C Fr.tol Code B31.8, Appendix E)
ASTIU A53 L00
Llcctric Resistancc Weldcd 1.00
Furnrcc Bult Welded .60
AST}I A106 Scrmicss l 00 Allowable ExPansion Stress Range
AS IN{ A 134 lllcclric Irusion Art Wcldcd .80
Llectric ResislLrnce Wclded 1.00
AST}'1 A] 35
.30
This is calculated by using:
AST\'1 A1]9 lllcclric Fusion wclded
ASTM A]55 Llcctric Ijusion Arc Wclded L00
ASTM ,42I I Spiral WeLded Stccl PiPe .80 S" = 0.72 (SMYS)
ASTM A38I Doublc Submergcd'AIc-welded r.00
API 5L Sc:rmLess l .00 where SMYS : Specified minimum yield strength, psi
Llcctric Rcsistxncc weldcd L00 (see Table 1-3)
Elcclric Flash Wcld.d 1.00
Furnace llut l Welded .60
*l:urnace L!p-Wcldcd .80
API 5I X Sermlcss L00
Elcctric Rcsistirncc Wcldcd L00
1.00
Llectric I:lash WcLded
Submcrgcd Arc Weldcd 1.00
Longitudinal Pressure Stress
llectric Rcsistancc Welded r .00
API 5LS
Subnergcd Arc Welded l.00 This is computed by using:
Note: Definitions for the virious chsses of welded pipe Nre
given in 804.243 PD"
*Manufactu.ewasdiscontinued and process deleted from API -''
srn=-
5L in 1962. 4r
n"proa*"a.Iro^ ,tNSttlSME Code 831 8-1982, Thble UI lA Reprihted
courtesj of me American Society of Mechanical Engineers where P : Design pressure, psig
n: Outside diameter of pipe, in.
Pipe wall thickness, in.
Table 1-6
Temperature Derating Factor I for Steel Pipe
The sum of the longitudinal pressure and longitudinal
Tcmpcrrtulc TelnPcrirrure Dtrating bending stresses due to external loads such as weight of
Degfccs Fahrcnhelt l:!ctor f pipe and contents, wind, etc., should not exceed'75% of
150 t or less r .000 thl a owable stress in the hot condition. The allowable
300 | 0.967 for the sum of the longitudinal stresses is given by:
350 F 0.9 31
400 tl 0.900
0.867
51 : (allow) : 0.7s (S) (F) (T)
450 F
intcrp(tl!te for derating
Note: For intermediLite temperatures where S = Specified minimum yield strength, psi
E_ Design factor obtained from Table 1-4
frffiiififi 'qNs ASME code
B3t E-1982, rabtc 84l lB Reprinted .l|_
Temperature derating factor, Table 1-6
courtesy of The American Sociery of Mechanical Engi eers
14 Piping Stress Handbook
Standard Outline for ANSI Bg1 Codes 2. Fuel gas piping covered by the ANSI Codes B3l . 1 ,
B31.3, 831.8, Z2l.3O, or ZtO6.l
3. Pressure vessels covered by the ASME B and pV
ANS|Code 831.1: Power Piping Code.
4. Gas gathering, transmission, and distribution sys-
Includes tems covered by ANSI Code B31.8.
5. LPG in the liquid state.
l. Power and auxiliary service piping systems for elec- 6. Fuel gas-air mixtures in the combustible or flam-
tric generating plants. mable range.
2. Industrial and institutional plants (also see ANSI ly'ore.' This Code will be withdrawn when the new issue
Code 831.9). of ANSI Code 7223.1 (which does not reference ANSI
3. Central and district heating plants (also see ANSI Code B31.2) is released. This service will be covered by
Code 831.9). ANSI Codes 831.9 and 2223.1.
4. All piping and cornponent parts within or part of
plants as previously specified, unless specifically
excluded. ANSI Code B31.3: Chemical Plant and
5. Boiler external piping which is covered under the Petroleum Refinery Piping
ASME Code, Section I, stamping requirements.
6. Geothermal steam and hot water piping.
lncludes
7 . Oil or gas piping , downstream of meter, within plant
identified in l, 2. or 3, above.
1. All piping within the property limits of facilities en-
8. Air and hydraulic distribution syslems.
gaged in the processing or handling of chemical or
petroleum or related products.
Exctudes
Excludes
1. Piping specifically covered by other ANSI/ASME
sections.
1. Nonhazardous fluid piping with pressures between 0
2. Components covered by ASME B and pV Code.
and 15 psi (100 kPa) and temperatures ranging from
J. Fuel gas in industrial and institutional plants.
4. Building heating and distriburion sream piping for 15 -20'F (-29"C) to 366'F (186"C).
psi (100 kPa) gauge or less or hot water systems for
2. Piping covered by the ASME B and PV Code, Sec-
tion I or ANSI Code B31 . 1, which requires Section
30 psi (200 kPa) gauge or less.
5. Roof drains, floor drains, plumbing, sewer or fire
I, Inspection and Stamping @.E.P. Piping).
protecflon systems.
3. Pressure vessels, heat exchangers, pumps, etc., in-
cluding internal piping and connections for external
b. Piping for hydraulic or pneumatic tools.
piping.
7. Piping for nuclear power plants.
4. Piping within the property limits which has been
designated for design according to the ANSI Code
831.4 or 831.8 or to government regulation (pipe-
line rights-of-way).
ANSI Code 831.2: Fuel Gas Piping 5. Plumbing or sewers.
6. Piping for fire protection systems (covered by insur-
Includes ance underwriter's requirements).
1. Natural gas.
2. Manufactured gas. ANSI Code 831.4: Liquid Petroleum
3. LPG-air mixtures above the combustible limit. Transporiation Piping Systems
4. LPG-in the gaseous state.
lncludes
Excludes
1. Piping transporting liquid petroleum and petroleum
1. Fuel gas piping where the metal temperature is products between the producer's facilities and deliv-
above 450"F (232"C) or below -20"F (-29.C\. ery and receiving points.
Basic Theory ol Pipe Stress and ANSI/ASME Codes 15
Excrudes Excludes
1. Water air, steam, lube oil, gas, and fuel piping. 1. Pressure vessels and piping covered by the ASME B
2. Pressure vessels, heat exchangers, pumps' meters' and PV Code.
etc., including internal piping and connecUons to ex- 2. Piping systems with metal temperatures above
ternal piping. 450'F Q32'C) or below -20'F (-29"C).
3. Piping systems designed for internal pressures less 3. Piping in chemical plant or refinery property limits'
than 15 psi (100 kPa). natural gasoline extraction plans' etc. ' covered by
4. Piping systems designed for internal pressures ANSI Code 831.3.
greater than 15 psi (100 kPa) where the design tem- 4. Atmospheric vent piping for waste gases.
perature is below -2O"F (-29"C) or above 250"F 5. Low pressure gas which is covered by ANSI Code
(120'C). 831.4.
5. Casing, tubing, or pipe used in oil wells, wellhead 6. Wellhead assemblies.
assemblies, and piping connecting those assemblies' 7. Proprietary items of equipment.
6. Piping covered by the ANSI Code B31.3 or B31.8.
7. Ammonia reftigeration piping systems'
Excludes
ANSI Code 831 .8: Gas Transmission and
Distribution Piping 1. Pressure limit exclusions:
lncludest
1. Liquid-solid mixtures (or slush), operating at tem_ ANSI Gode 831.11: Slurry piping
qg-ra1u1ej-rgcinS ftom r2OK (_ 244"F, _ 153 "C) ro Systems
(-4^59"8 -273"C), either erected on the prem_
9K
ises or factory assembled.
lncludes
17
18 Piping Stress Handbook
Table 2-1
Coefticients of Thermal Expansion
(in./100 ft)
Table 2-1
Continued
t25
'i30 0.420 0.40 0.520 0.350 0. 58 0.42
0.458 0.435 0.876 0. 394 0.568 0.458
135 0.496 0,472 0.428 0.584 u.oto 0.496
I 40 0.534 0.508 0.788 0.462 0.735 0,664 0.534
145 0.572 0.544 0.8'14 0.496 0.783 0.712 0.572
Table 2-1
Continued
'I
.380 2.I80 1.950 t.630
t75 1.610 I .520 2.320
1.652 I . s58 ?.318
'I
.416 2.234 2.010
130
1.694 .596 2.435 I .454 2.288 2.060 I .714
1
I .490 ?.342 2.110 1.756
]. 534 2.444
290
1.672 2.552 I . 526 2.396 2.160 1 .798
295 1.778
1 .55 2.450 2.210 t.s4
t.s2 t .710 2.610
300
1 .748 2.568 l .596 2.504
I .864
305
r .786 2.726 I .532 2.558 2.302
310 1.908
I .824 2.744 I .558 ?.612 ?.348 I .956
1.952
I qq6 1.862 ?.842 I .704 2.666 2.394
320
1 .74 2.7? .44 2.050
1 .900
2
2.040 2.900 2.092
325
1.940 ' 2.960 1.77A 2.174 2.488
2.134
330
2.123 I .980 3.020 I.816 2.828 2.532
2.176
335
2.020 3.080 I .854 2.8A2
340 2.112 l.892 ?.935 ?.218
345 2. ?16 2.060 3.140
I .93 2.680 2.26
2. 100 3.200 2.99
2.302
2.140 3.260 I .956 3.044 2.728
355 2.304 2.002 3.098 2.176 2.344
350 ) 16F 2.180 3.320 2.038 3.152 A?L 2.386
) 142 2.2?0 3.380 2.074 3.205 '2,872 2.428
2.436 2.260 3.440
2.480 2.30 3.500 2. r I 3.26 2.910 2.470
3B0 2.524 2.340 3.560 2.148 3.314
J6f, 2.558 2.3& 3.520 2.I86 3.368
390 2.612 2.420 3. 580 2.?24 3.422 3.084 2.595
2 .656 2.450 3.740 2.262 3.476 2.638
a="
Coefticients of Thermal Expansion 21
Table 2-1
Continued
Table 2-1
Continued
l
Calbon Steel Austenltlc
Carbon.moly MO Slalnless
5 CR 12 C.
Temp. Low-chrome Thru Steels 77 Cr Monel 3t/.
(D (Ihru 3 Cr Mo) ICrMo 18Cr8Nl 27 C. 25 Cr 20 Nl 67 Nl 30 Cu Nlckel
Table 2-1
Continued
1 .620
1025 9- 170 8.300 I t.820 10.550
7. 586 10. 610
10.750
I0. sl8
1030 9.228 I 1 .888
7. t-52 10.570
1035 9.236 8. 400 I t.956
7.818 10.730
10. sa6
1040 9. 344 3- 450 1?.C24
7.884 10.790
1045 9.402 a. 500 12.094 11.42?
'11
I050 9. 460 I2. 150 7.950 10.350 .090
LU:: f, tO 3. 600 1?.228 7.996 10.910 It-158
060 ',
9.575 8.650 12.296 8.042 10.970 11 .226
r
I065 9.634 3. 700 12.364 8.088 I I .030 .294
o Aoa 3. 750 8.I34 il.090 |.352
Table 2-l
Continued
Table 2-1
Continued
1425 't7.300
1430
1435
1440 17.534
1445 17.6i2
1450 17.690
1455 17.768
1460 17.846
t465 17 .924
t470 I8.002
1475 18.080
1480 r8. r58
1485 18.235
1490 13.31 4
I495 le 102
r 500 18.470
Temp. Gray 70 Cu
(D Alumlnum lron Bronze Brass
Caal 30 Nl Ni.Fe.Cr Ni-Cr.Fe Ductile lron
Table 2-1
Continued
Temp. Gray Z0 Cu
(D Aluminum Csst lron Eronze Brass 30 Nl Ni.Fe.Cr Ni.Cr.Fe Ductile lron
Table 2-1
Continued
Temp. Gray 70 Cu
(R Alumlnum Caal lron 30 Nl Ni-FeCr Ductile lron
Table 2-1
Continued
Temp. Gray 70 Cu
(D Alumlnum Casl lron Bronze Brass 30 Nl NLFe-Cr Nt-Cr-Fe Duclile |ron
Table 2-1
Continued
Temp, Gray 70 Cu
(F) Aluminum Casl tlon Bronze Brass 30 Nl Ni"Cr-Fe Ductile lron
Table 2-1
Continued
Temp. Gray 70 Cu
(F) Alumlnum Cast lron Bronze Brass 30Nl Ni_Fe_Cr Ni_Cr_Fe Ductlle lron
.800
5.98 9.30 9.78 8. 06 7 .10
805 6.028 v, Jo5 y.556 8.118 6.398
810 5.076 9.436 9.936 8. I76 6.446
815 6.124 9.504 10.014 6.494
820 6.172 9.572 10.092 8.292 6.542
825 6.22 9,64 i0. I 7 5,59
830 6.27 9.71 10.25 8.412 6.642
835 6.32 9.78 10.33 8.474 6. 694
840 6.37 9.85 10.41 o. /40
845 6.42 9.92 10.49 8.598 6. 798
850 6.47 9.99 10.57 8,66
855 6.52 10.06 10.648 6. 898
860 6.57 10. 13 10.726 B,784 6. 946
865 10.2 t0.804 8.846 6. 994
870 10.27 10.882 8.908 7.042
875 5.72 '10.33
880 6.77 '10.4 10.96
1.038 1
8.95
9.012
7. 09
7. 138
885 10.47 t'l.lt6 9.074 /. tt'0
890 6.87 10.54 l't .194 9.135 7 .234
895 10.61 11.272 9.198 7 .282
Table 2-l
Cofitlrued
Temp. Gray 70 Cu
o Aluminum l;on
Cast 8r6nze Erass ' 30Nl Nl-Fe-cr Nl-Cr-Fs Ductlle llon
1125 12.05
't2,I16
1130
1135 12.182
1 140 12.248
lt45 12.3]4
50 12. 38
'1
155 12.442
lt60
'1165
12. 504
| 2.500
l l70 12.628
'1175 12.69
1180 tz. tao
85 12.&2
't
I190 2. 888
'I195 12.954
r200 13.02
't205 13.088
'1210 tJ. t50
l2l5
1220 13.292
1225 IJ.JO
'1230 '13. 43
1235
1240
1245 13.64
'13.
1250 71
'I255 13.776
1260 13.842
'13.908
1265
1270 13.974
1275 14.04
'14.
1280 '14.
l l
't285 l8
'14.25
1290
1295 14. 32
32 Piping Stress Handbook
Table 2-1
Continued
Temp. Gray 70 Cu
o Aluminum lron Bronze Erass
Casl 30 Nl Ni-Fe.Cr Ni-Cr-Fe Ductile Iron
1 300 14.39
i 305 14.46
l310 14.53
't315 'I4. 60
1320 14.67
14.7 4
1330 14.812
IJJ' '14.884
1340
1345 r5.028
1350 '15. 10
tt.l06
I JOU
I JOa 15.304
1370 15.372
r 375 15.44
I 380
'l 't
385 5.584
1390 1 5.656
15.278
1400 15,80
'1405
13.872
t 4l0 15.944
l4l 5 I 5.01 6
1420 16.088
1425 16. l6
1430 16.234
1435 16.308
't440 16.382
1445 16.456
1450 16.53
1455 16. 60
1460
1465 16.7 4
1470 16.81
1475 76.88
1480 16. 954
1485 17.029
1490 17.102
r 495 17.176
'1500 17.25
lable 2-2
Modulus ot Elasticity-Ferrous Material
Modulus ot Etasticity, psi (MultiPly Tabulated Values by 106)
oF
Iaterial -325 -200 - 100 70 200 300 400 500 600 700 800 9oo 1000 1r00 1200 1300 1400 1500
:--lrn steels
:r:: content
l-r or
\:=:.31/2 30.0 29.5 29.0 27 .9 27 .7 27 .4 27 .O 26.4 25.7 24.8 23.4 18.5 15.4 13.0
..::.rr steels
:':: Coment
i^rl ie
lr 31.0 30.6 30.4 29.9 29.5 29.0 28.3 27.4 26.'7 25.4 23.8 21.5 18.8 1s.0 11.2
"c
l --:':r-moly
i---s. low
-_:tme
:--r'rgh 3
,- \to 31.0 30.6 30.4 29.9 29.5 29.0 28.6 28.0 21.4 26.6 25 7 24.s 23.0 20.4 15.6
,:: i -:,aOlarc
,:at:ne
;-.s (5 Cr
"1,
:- :_qh 9
-- \lo) 29.4 28.5 28.1 27.4 27 .1 26.8 26.4 26.0 2s.4 24.9 24.2 23.5 22.8 2r.9 20.8 19.5 18.1
- i::lllc
.
--:tI
' 1rK
-' 1l?) 30.4 29.9 29.4 28.3 27.7 27.1 26.6 26.1 25.4 24.8 24.r 23.4 223 22.0 21.3 20.7 r9.3 17 9
r:-L-:: ChrO-
:-_ -ll
i- l:t 30.8 30.3 29.8 29.2 28.7 28.3 27.7 27.0 26.0 24.8 23.r 2r.r 18.6 15.6 r22
aa 13.4 r3.2 12.9 12.6 r2.2 11.'l 11.0 10.2
"t . ;-:; are for infornation, and it is not implied that materials are suitable for all lhe tempefatures
shovrn.
Table 2-3
Modulus of Elasticity-Nonferrous Materials
E = Modulus of Elasticity, psi (Multiply Tabulated values by 106)
TemDerature, "F
Table 2-4
Propertles of Salurated Steam
v-cs|E I T6Fhtw. I H6t or I L.6r H6r I To!.t H..t
,s.ff !h. Liquid of s44 ,9c..i6.
i .lll}''| lofEvle4.lis I 77
P'
0..|{,
0.45
Coelficients of Thermal Expansion 35
Table 2-4
Continued
rdpa.*. i .#E:1".j" l"tffiltl I 'St*. v
6.5!{l
6.,t58
76.0
n.0
78.0
5,lll
5.055
5.001
4.948
101,0
102.0
103.0
r04.0
4.19.1
4.157
{,110
{.015
112.0 lt89.l 3.981
113.0 1189.{
rr89,5 3.9r4
1190.7
llqt.8 t.at
u90.9 3.61{
1191.9
1192.0
1192.1
3.110
3.147
3.264
3,712
la6.
to.
l$. 0
lag. 0
36 Piping Stress Handbook
Table 2-4
Continued
.Her.f.. II dr-tdr! Hqr Tod Ha!
@uq@ Ei.po..rr@ I| of sr..E
:.134
2.67
|,9992
i.999
r.9183
Coefficients of Thermal Expansion 37
Klt I x 10ft
:-=IU Steps. T" = Tur * 70'F : 117"F + 70"F :
sep 1.
vl 1 r87"F.
l.o
Temperature at top ot skkt (oD
.9 Av€raqe temperature of skirt (oD
Height of skirt, ft
Thickness of sklrt, in.
.t 1 lor skirt lully insulated
1.7 for skirt flreback insulaled
2.7 for skirl not insulated
., Temperature corrgcllon lactor
1.6
l
.5
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110 Piping Stress Handbook
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Allowable Stress Range for ANSUASME Petroleum Piping Code 111
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Stress Intensification and Flexibilitv trlactors
The following is an explanation of the terms used in fig- c Minimum radius. Tt'is dimension must not be
uring flexibility and stress intensification factors. Refer to less than .05 D65 except widr a branch diame-
Tables 5-l through 5-3 for a tabular listing of the factors ter larger than 30 in. It need not exceed 1.50
for different piping configurations. Figures 5-l and 5-2 il- inches.
lustrate these factors for widely spaced, two-weld and t Maximum radius, For outlet pipe sizes 8
three-weld miter elbows, respectively. inches nominal and larger, this dimension
must not exc€€d 0.10 Dob + 0.50 in. For out-
let pipe sizes less than 8 in. nominal, this di-
mension shall not be greater than 1.25 in.
. When the external contour contains more than
Definitions one radius, the radius of any arc sector of aF
proximately 45" must meet the requirements
for maximum and minimum of radii.
h: Flexibility characteristic o Machining must not be employed in order to
Flexibility factor (never less than unity, factor meet the preceding requirements.
for torsion equal to unity)
i: Stress intensification factor (never less than S = Miter spacing at centerline, in.
unity, factor for torsion equal to unity)
T: Nominal wall thickness of the fitting for el- . Closely spaced miter bend: S ( 12 (1 + tan 0)
bows, and miter bends, in. o Mdely spaced miter bend: S >r2 (1 + tan 0)
T: Nominal wall thickness of the marching pipe for
tees, in. D* : O.D. of branch, in.
To: Crotch thickness of tee, in. Cr : Correction factor for curves with one end
T.: Pad or saddle thickness, when q is 1.5T, use h flanged, Cr : firre
: 4Tlf . n. C2 : Correction factor for curves with both ends
0: One-half angle between adjacent miter axes, flanged, C2 : hr/3
deg
Mean radius of matching pipe, in.
Rr: Bend radius of welding elbow or pipe bend, in.
The piping code does not speciff any particular distance
o For closeV spaced miters Rr : S cot 0 /2 from the end ofthe elbows arc or the centedine or a miter
o For widely spaced miters Rr : [rz (1 * cot weld in which a flange will be effective in modiffing the
0)lt2 K and i factors on these items. Until a better definition is
published, the following rules can be applied:
Radius of curvature of the external contoured
portion of the oudet measured in the plane con- o Weld elbows-Modifu the k and i factor when the butt
taining the axis of the run and branch in inches. weld of the flange is within one pipe diameter of the butt
This is subjected to the following limitations: of the elbow.
(Text continued on page 120.)
112
Stress Intensification and Flexibility Factors 113
Table S1
Flexibility and Stress Intenslfication Factors
Floxlbility sirara lnt. F.ctorl'6 Fl.ribiliw
D.l6iprion Ch!r!ct!dnic Skctch -
Outpl6n.
t li h
\lblding elbow
or pipe bend
r.65 0.75
'et 0.9
'pz
lRt
(',)'
ffi
Closely spaced
miter bend
s<12 (1 + tao 0)
1.52
F;t 'p;
0.9 09
tr'n
Cot 0
2 (")'
@#
Single miter bend t.52 0.9 0.9 l+coto r
or widely spaced 2't
miter bend
s>/2 (1 + tan d)
Weldins t€e
per -A.NSI 816.9
with
r,)I/a D2
r;
0.9
314io + 114
T
T"> 1.5 T
Reinforced 0.9
I 314io+ ll4
fabricated TE
tee with pad or
saddle
0.9 T
UNeinforced I 3l1io+ rl4
fabricated tee TE
Extruded
welding tee
t
0.9
tt"=
3141o+ r14 (.f)f
T"<1.5 T
Welded-in
contour insert 0.9 T
314 io+ ll4
r,)I/a D2
1
t*
T">1.5 T
Branch welded- T
0,9 0.9
on finirg 3,3
(integra Y -
reinforced)
ANSI/ASME 93l.3d-1984
Reproducedlfom ANSUASME Code 83l-3-1980, Appe dix D',lirble I. Repi ted counesy ofThe At efican society of Mechatt-
ical Engineers.
rl
Table +2
Str€ss Intensitication Factots for Branch Connections
40 120
80 1.00 1.00 140 1.00
f60 1.00 I.0 0 t50 r.0 0
40 r.22 t0
80 I.OI L.O2 20 2.59
150 1.0 0 1.00 ST
30 2. r.0
1.34 1.45 xs
80 l.l0 l. l3 40 r.82 2.09
t20 1.0 0 1.00
160 1.0 0 1.00 60
xxs 1.00 I.00 80
100 L.20
'lt L20 1.0
r.69 140 1.01
8
r.0 t
1.0 2 t.03 t60 1.0 0 1.0 0
L.0 0 1.0 0
1.0 0 1.0 0 IO 3.89
20
l. s9 30 2.43
f.78 2.O4 40 1.87
1.84 50 1.56 L.14
t 1.45 1.60
1.36
L.20
80
100
L20 1.10
1.47
r. 13
$ 1.03 1.0 4 140 t.0 r 1. 0I
1.00 1,0 0
160 I.0 0 r.0 0
1.00 1.00
1.00 1.0 0 l0 3.54 4.39
20
2.16 xs
2.22 30 2.34
t.97 40
1.44 50
80 1.49
rl 1.30 1.40
r.23 100
1.0 7 1.09 r20
1.00 1.00 I40 I.OI 1.0 2
I.00 I.00 t60 1.0 0 1.00
4.64
2.40
I 20
30
2. a7 t0
std 2.90
4.0 0
std 1.88 20
40 f.80
xs 1.78 4.0 8
60 r. {8 10 4.40
80 s!d 3.89
100 7.23 20 3.20
120 I.09 30 2.31
140 1.0 0 1.00
160 1.00 1.00
4.42
10 2.54 IO 3.84 4.79
I 20 stal 3.42 4.23
.l 30 1.9 9 20 2.56 3.48
40 2.0 8 30 2.49
xs 1.9 0 40 2.80
60
80 1.43 .250 4.59 5.78
100 10 4.9 8
120 1.0 8 1.10 stal 4.40
140 1.00 1.00 20 2.91
150 1.00 1.00 30
40 2.37
l0 2.70
3.49 .250 6.40
30 .3r2 4.39
40 std 4.88
60 20 3.27
80 1.34 30 3.46
100 40 2.54
. Slross Intensitication and Flexibility Factors
Table 5-2
Contlnued
40 120
80 140
160 1.00 1.13
d0 10 4.39
80 !.29 3, ?9
I50 1.00 sa 3.34
3.01
{0 xs
80 1.36 40
r20 50 2.01
r60 r.0 80
xxs 100
120
{0 2.27 I40
80 160
120
160 1.04 IO 1.73
xxs 1.00 3.ss
30 2.95
20 40 2.62
30 2.47 60
40 2.24 s0
1.90 100
80 1.6 4
100 1.45 140
160 !.L2
140 1. 16
xxs l.l0 l0
160 1.05 20 t.09
xs 3.31
20 30 3.08
30 2.5I 40
{0 60
50 80 1.80
80 1.70 r00
100 t.4s 120
\20 140 L.24
140 160
t60 1.0 8
5.66
20 3.41 l0 4.86
30 2.98 std 4.39
std. 20
40 2.50
xs
50 10 s.36
80 1.7 3 4.11
100 1.49 20 3.91
120 1.32 30 3.34
140
!.50 1.08
10 3.70 s.80
20 2.88
30 4.24
40 3.6 4
xs 3.41
50 1.99
80 7.0 3
100 1.49 6.08
r20 5.36
140 4.39
r60 1.0 8
3.34
10 4.0 7
20 3.{9 7.82
30 3.09
40 s.96
60 2.09 4.A9
80 4.20
I00 t.52 3.70
116 Piping Stress Handbook
Table 5-2
Continued
Table .5F2
Continued
40 2-16 2.19
80 2.22 2.63 2.64
160 r.6 4 2.10
40 10 9.7!
80 2.30 2,7 4 20 8.35
160 1.80 2.07 ST 7.34
30
3. t8 3,90 xs 4.80 6.0?
3.03 4.45
2.50 4.58
r.88 3.92
l.8r 2.79
2.49
3.68 4.57 2.29
2.76 3.34 2.10 2.41
2.33
f.98 8.0 8 10.44
1.76 2.Ol 7 ,94
5. t4
4.61 4.60
4.31 5,49 4.61
4.9 5 3.9 4
3,4 r 4.21 3.39
2.98 3.64 3.0 3
2.67 2.24 2.70
2.35 2.80 2.44
2.07 2.43 9.09 r1. ?9
2.02
20 6.85 6. 8l
30 4.71 4.14 5.9 4
40 4.2r 3.17 4.69
60 3.44 4.25 3.24
80 3.0 7 3.?6
r00 3.0 2
120 2,45
140 2.59
160 2.0 3 2.37
9.60 l-2.46
6.02 't.69 8.30 r0.73
9.'t5
6. r0 7.80
4.39
3.84 4.78 10. s4
a.40 9.t2 11. S2
8.0 8 10.44
3.30 8.57
2.45 7.38
2.40 1I.4 4 14.92
9.9 0
10 6.40 8.20 4.77 1I.36
20 5.54 7.0 5 7.26
30 4.92 8.01
40 4.44 5.9 0
xs 4.0I 5.10
4.s3 11.8I 15.50
3.14 70.21 13.35
2,72 3.29 9.r2 1I.82
2.94 7.54
2.25 6.54 8,38
2,O9 2.45 5.79 7.34
10 6.92 8.89 13. f4 17.f9
20 6,04 11.37 14.82
30 5.36 6.81 10.30 13.40
40 4.45 10.80
50 4.6 4 9.24
80 3.18 3.9 0 6.40 8.20
118 Piping Stress Handbook
Table 5-3
Flanged Elbows-Flexibility Factors and Stress Intensiflcation Factors
STZE I|ALL NOT A'JANGED BqlC END FIANGED qllE EI{D I:UINGED
TIIICK ii i- !2 it iol
3.2s 2.7r 2.35 1.97
2.24 L-74 1.42 1.lo 1.78 r.39
2. .154 7.73 L.44 t.25 I.O4 r.47 L.22
.2La 1.32 l.03 l.09 1.o0 1.20 l.o0
1.00 1.00 1.00 1.00 1.00 t.oo
.436 I.00 1.o0 l.o0 l.0o I.OO l.OO
2\ . 083 2.26 r.8A
2\ 2.36 1.a3 1.a5 L.44
2\ 1.59 1.24 1.20 1.00 L.3a I.O8
2 tt" 1.06 1.00 1.15 l.oo
2\ I.OO 1.OO r.00 1.oo 1.00 1.00
2 ,2" l.0o 1.oo I.OO 1.00 1.o0 1.oo
3.54 2.95 1.73 1.49 2.52 2.09
.120 2.74 2.24
3' .2I5 2.7S I.48 1.2a I.06 1.50 I.25
.300 1.38 I.15 1.12 1.OO
1.01 l.OOj 1.OO 1.00 1.00 1.oo
3i .600 1.00 1.00 1.00 1.00 1.OO r.00
. on3 3.85 3.21 2.6e 2.23
.1?o 2.97 2.47 1.64 1.36 2.20 1.83
3t" r.88 I.56 I.30 1.08
.314 L.44 L.20 r.I4 I.00 1.28 r.07
3!" .536 1.O0 1.00 1.00 I.oo L.00 1.00
.0a3 4.13 3-44 1.93 1.61 2.S3 2.35
.L20 3.L9 2.66 2.33 1.94
.237 l.61 1.34
.337 1.16 1.0o
r.22 1.Ol l.os 1.00 1.13 1.00
.531 L.04 1.00 1.00 1.oo 1.00 1.00
-674 I.OO l.O0 1.00 t.oo 1.00 1.00
3.93 3.28 1.88 1.57 2.72 ?..27
'134 3.41 2.S4 1.76 1.46 2.45 2.O4
.258 2.13 l.?8 1.38 1.16
1.61 1.34 1.20 1.OO r..39 1.16
I.29 I.0o I.09 1.O0 I.la I.00
.625 1.07 1. o0 1.00 1.oo 1.O2 1.00
.750 l.oo 1.00 1.OO 1.00 L.OO 1.00
4.41 3.68 1.99 1.66 2.96 2.47
1.45 1.54
50 .280 1.43 l.19 1.ao 1.50
.432 1.65 1.3? 1.22 1.01 1.42 ].I8
.562 l.I0 1.OO
.718 l.lo l.o0 r.o0 1.OO 1.05 1.00
.864 1.00 1.00 l.oo l.oo 1.OO 1.OO
5.20 4.34 2.16 1.81 3.35 2.80
.148 4.23 3.52 I.96 1.63 2.88 2.39
.25O 2-92 2.44
1.57 1.31
.322 2.45 2.O4 1.49 !.24
.406 2.06 t.72 1.36 1.14 1.68 1.40
.500 r.77 r.47 1.50 !.24
.593 1,18 1.0o
.718 1.34 1.11 1.11 t.oo I.21 1.00
.aL2 1.23 1.02 l.06 1.o0 r.14 1.00
.875 1.14 1.O0 l.ol l.o0 1.07 1.00
8i .906 r.11 l. o0 l.oo l.oo l.o5 1.OO
Note: l.o, iof, io2 are out-of,-p16ne intensifLcation factols
i, 11r 12 are Ln plEne lntensiflcation factors
Stress Intensification and Flexibilitv Factors 119
Table 5-3
Continued
Table 5-3
Continued
. Miter bends-Modify the K and i factor when the butt Factors and Characteristics h, k, and i
weld of the flange is located within one and one half
pipe diameters of the nearest miter weld measured from
the centerline of the pipe.
Although not specified by the Code, this will apply to Butt-weld joint 1 1.0
both closely and widely spaced miters. Reducer I 1.0
Note: Large-diameter thin-wall piping elbows and mi- Weld-neck flange I 1.0
ters are affected by internal line pressure. According to a Double-welded slipon flange I l'.t
*Batelle" report to dre AGA, the flexibility factors on Fillet-welded joint-single weld I 1.3
these items are seriously impaired by internal pressure. To Socket-welded flange I 1.1
correct the values from Table 5-1: Single-welded slip-on flange I t.3
Lap-joint flange (with ANSI Code I 1.6
Divide K by: 816.9 lap-joint stub)
(1 + o
(P) (r)]" (Rt)t" Screwed pipe joint or screwed flange | 2.3
'E"tz I2 Corrugated straight pipe or 5 2.s
corrugated or creased bend.
Divide i by:
flexibility facrr
(r+3.2s)9qq#
Ecrr
Nate.' Factors shown apply to bending
for torsion equal to 0.9.
Stress Intensification and Flexibility Factors 121
Figure 5-1. Flexibility and stress intensification factors of two-weld miter elbows.
Figure 5-2. Flexibility and stress intensification factors of three-weld miter elbows.
Rotational Nozzle Flexibilities
for Cylindrical Vessels
It is customary for piping stress analysts to model a pip- time and money on these changes, let's model the nozzh
ing system with rigid ends or anchors at the equipment data points 5 ard 30 with flexible end conditions using the
nozzles. This assumption is acceptable when the system is flexibility factors from Table 61. The table shows that fa
flexible and the anchor loads are low. But anytime the sys- exchanger E-l the in-plane rotational flexibility (R.F.) is
tem shows high loads and stress€s, the analyst must deter- .626 x 106 in.{bs/deg, and the out-of-plane R.F. is
mine how reasonable the assumption in modeling the noz- .209 x lff
in.Jbs/deg. For the tower Tl the in-plarc
zles as rigid anchors was. R.F. is 1.22 x lff in.-lbs/deg, and the outof-plane R.F. b
The author has developed tables of rotational nozzle .4Oi xltr
in.-lbs/deg. The new computer calculatior
flexibilities for cylindrical vessels ranging in diameters show that the highest stress is 12,015 psi and the new
from 2 ft to 20 ft and connecting nozzles ranging in diam- forces at anchor are:
eters from 2 in. to 48 in. sTD. thickness.*
To demonstrate how these flexibility facton really af-
fect the accuracy of stress calculations for a simple piping D.P. F.0b) Fy 0b) n4 (ft-rbo
system, an example where a l4-in. O.D. pipe from an ex-
Tl
5 -2,tOO -6,04 3,3@
changer E-l ties to a tower is shown in Figwe 6-1.
The computer stress calculation with rigid ends or an-
30 2,100 6,082 -20,741
chors show a high stress of 33, 616 psi in the system and
These forces are obviously much lower ftan the frst as-
forces and moments at the nozzles as:
sumption with rigid ends. Now we know tlnt the piprng
system is not overstressed. The shell of the exchanger E-l
(}D. F, (rb) F,0b) n4 (ft-tb) or the tower T:-l needs to be checked for local stresses
with the new loads. It is quite possible that they are ac-
5 -il,113 -28,r4 85,749 ceptable to the exchanger and vessel designer and manu-
30 l l.l l3 28.182 t49.174 facturers.
The following is a method for determining the spnng
rate of nozzles attached to vessels or stubbed into larger
Tb reduce these high forces and moments, we will have piping. Only in- and out-of-plane rotational spring rat€s
to modit the piping configwation with more elbows or are included, since the radial flexibility is normally ig-
an additional expansion joint. But before we spend more nored. Nozde flexibilities sttould not be used if the nozde
122
Rotational Nozzle Flexibilities for Cylindrical Vessels 123
or pad diameter is greater than one third of the run or ves- where C .09 for in-plane bending
sel diameter. c: .27 for out-of-plane bending
Nozde flexibilities were calculated in accordance with D: Diameter of vessel or run, in.
the phase report ORNL 115-3, Equation 8, page 6. Ds: Diameter of branch, in.
E= Modulus of elasticity, psi
c ws DB (-D/Wf" I: Moment of inertia of branch, in.a
K: WD
(6-l) K: Flexibility factor
M: Moment, in.{bs
PI: Circumference of a circle divided by the
. MDBK
o=- (6-2) diameter
EI e:
w:
Angle of rotation, radiam
Wall of
thickness or run, in.
vessel
PIPE:
MAT. - C.S.
o.D. - 14"
THCK. - .375"
TEMP, - 450'F
EXCHANGER E.1: b
I
MAT. - C.S. I
o.D. - 5'-0" I
I
Figure 6-1. An example diagram of a piping system where 14-in. O.D. pipe trom an exchanger ties to a tower'
124 Piping Stress Handbook
Table 6-1
Rota Stiff calculation, Gyl. vessel
ROIA STI'F CALCULATIOTI, CYL. VESSEL
penu!luoc
t-9 etqer
Table 6-1
Continued
ROIA STIfF CALCULAIIOII, CYL. VESSEL
Table 6-l
Continued
Table 6-1
Continued
R0TA SfIFF CALCULATION, CYL. VESSEL
VESSEL vEssEL i{0zz LE NOZZLE ROT SII F IN.LB/DEG
OD,fT ICKTIN OD,IN TcKrIt{ INPLANE 0uTPLAt{E
STD LONGI CIRCU
Table 6-1
Continued
ROlA SIIfF CALCULATIOiIT CYL. VESS€L
Table 6-1
Conlinued
nOTA SlItr CALCULATIONI cYL- VESSEL
Table 6-1
Continued
sTltr CALCULATIONT CYL- VESSEL
ROTA
Table 6-1
Continued
R0TA STIFF CALCULAII0tI, CYL- vESSEL
v€ssEL VESSEL NOZZLE NOZ ZLE NOT STIf IN.LB/DEG
OD,FI ICX,IN OD,IN T N INPLANE OUIPLAT.IE
CK,I
SID LONGI CIRCU
Table 6-1
Continued
R0TA STIFr CALCULATION, CYL. VESSEL
vEssEl- VESSEL NOZZLE NOTZLE ROT SII F IN.LB/DE6
OD.Fl lCKrIf{ OD,IN TCKTIN It'lPl-AllE 0UTPLANt
SID LONGI CIRCU
Table 6-1
Continued
ROTA SIIFF CALCULtII0NT CYL. VESSEL
VESSEL VESSEL NOZZ L E ZLE ROT STtF IiI.LB/D€G
NOZ
OD, FT TCKTII{ OD'IN N INPLANE OUTPLANE
ICKTI
STD LONGI CIRCU
Table 6-1
Coniinued
R0TA STIFf CALCULAII0N, CYL. V€SSEL
VESSEL VESS€L NOzZL€ ZLE ROT STI f IN.LB/DEG
NOZ
OD,FT ICK,IN OO,IN N INPLANE OUTPLANE
rCK,I
STD LONCI CIRCU
Table 6-1
Continued
ROTA STIFF CALCULATION, CYL. VESSEL
Table 6-1
Continued
'7298+o7
8.000 .7 50 26.000 ':'-i an<r+nP .102F+08
8.000
8.000
2 .000
-250
26.000
28 .000 :i+;
'\zi :i;i;-o;
5ozF{06
.991!:95
167F +06
o7 '.314E+o6
-
8.000 28.000 'iii 163 6+
8.000 .500 28 - 000 'i.;i .taOr*oz .600F+06
8.CC0 .625 28.000 'i;4 -28|E+oz '9 47 E+06
8.000 .750 28.000 'i|i .igre. oz '1918+G7
6 .000 1.000 28.000 '-i?t . i ozr.oa
8.000 1 .250 28.000 'i;i '340F+07
.1615+08 '5368+07
8.000 1.500 28.000 'iri, .2 36g+oE .788E+07
8.000 1.75u 28.000 '.ir; .!366+oa '119:lo8
8 .000 2.000 28 .000 ';;< - 196E +06 '653F+05
6 .000 30 .00 0 'i;. sloE+c6 '180E+06
8.000 30.000 '|;i -ittt'oz
--1s4E+o7 -l6eE+06
8 .000 - 500 30.000 '.3;; '9!28-+D6 l,
I .000 30.c00 'i;. 3o5E+o? '102E+07
8.000 .750 30.0c0
30.000
'-i?; -.iriE+07 '!9:!*07
I .000
8
8.000
.000
1.250 30.000 .1i; 16e5+08
'.;;;'17r8+08'1.6.1'.07 '1!5.1-.ol
30-000 'i;i
' z:le + o8
8.000 1.500
8.000 1.150 30.000 '-i?t 'i545+08 '8168+o7
2. 000 30.000 '118E+08
8.00 0
1at
'-a;i -'l25t+05 '416€+04
9.000 314t+ 05 ' 1 'l 5 +o sE
9.O00
.t00 2.175 ;;;
'-;;i io5r+05 '235E+os5
9 .000
9.000 .625 2.375 '.4;i :123E.06
''le4E+06 ' 411E+o
'-;ti
9.000
9.000
9 .000
1
1
.7 50
.000
.250
?.375
2 -375
'.::: -lziiili '6488+c5
-3eeE+o6 '111!'06
'.1":,i::"2
9.000 'r.500 2.375 ':l; ' i ))i .53eF+06
9.000 1.750 2.375 ':l', 'iz
' )Jli,iz -t5zE+o6
9.000 2.000 2.375 ';'.; aii '618E+o/'
'.i;i :5118 'os
3.500 -r
9.000 .2 50
3.500 - os '170E+05
+
9.000
.500 3 .500 rni
'.tiz -105E.06 .35oEro5
9.000
3'500 - 1E3F+06 '91.1E-+o5
9.000
.7 50 3.500 rie
'r;A -289F+06 '964E+05
9.000 -594E+06 .198E+06
9.000 1.O00 1.500
3.500
'.ia;
';;; 16r,E+07 '119I'06
9.000 1.250
3.500 ';;; - 164E + 07 ' 51'55+06
9 .000 1.500 .? L1E+o? .8 0 2 +06 F
Table 6-1
Continued
R0lA SllFr CALCULATI0NT CYL. V€SSEL
Table 6-1
Continued
ROTA SIIFF CALCULATION' CYL. VESSEL
Table 6-1
Continued
ROTA STIFT CALCULATION, CYL. VE SS EL
VESSEL EL
VESS NOZZLE NOZ ZLE ROT STI F It{.LB/DEG
OD,FI TCK,IiI OD,IN TCK,IN INPLANE OUIPLANE
STD LON 6I CIRCU
Table 6-1
Continued
ROTA STTFF CALCULATION' CYL. VESSEL
Table 6-1
Continued
ROTA STIfF CALCULATION, CYI. VESSEL
Table 6-1
Continued
ROTA STIff CALCULATION' CY L. V ESS EL
I:i:ii il:ii'
ROT STI F IN'L8/DEG
VESSEL
0D,fT
lli:li INPLANE
LONGT
OUTPLANE
CIRCU
Table 6-1
Conlinued
ROlA STIFF CA LC ULATION, CYL. VESSEL
Table 6-1
Continued
ROTA STTFF CALCULATION' CYL. VESSEL
Table 6-1
Continued
ROI^ STIFT CALCULAIIOI,, CYL. VESSEL
Table 6-1
Continued
ROTA Sttf F CALCULAITONT CYL. VESSEL
Table 6-1
Continued
ROTASIIfF CALCULATIOII' CYL. VESSEL
v€ssEL VESSEL NOZ2LE NOZ ZLE ROI STIF II].L8/DEG
0D,FT ICKrIN 00rIN T CK,I N INPLANE OUIPLANE
STD LONGI CIRCU
Table 6-1
Continued
ROlA STIfF CALCULATION, CYL. VESSEL
Table 5-1
Continued
R0IA sTIfr CALCULAIIOI{r CYL. VESSEL
Table 6-1
Continued
ROIA STIFF CALCUIATI0Ne CYL. VESSEL
Table 6-1
Continued
ROTA STIFF CALCULATIOTI, CYL. VESS€L
Table 6-l
Continued
ROTA STIfF CALCULAIIOI'1, CYL. VESSEL
Table 6-1
Continued
ROTA STIfF CALCULATIOI,IT CYL. VESSEL
Table 6-1
Conlinued
ROTA STIFF CALCULATIONT CYL. VESSEL
Table 6-1
Contlnued
ROTA STTfF CALCULATION, CYL. VESSEL
Table 6-1
Continued
Table 6-1
Continued
R0TA SIIFF CALCULATIOIte CYL. VESSEL
Table 6-1
Continued
ROTr STTFF CALCULATION, ClL. V€SSEL
5.000
't 1 .250 32 .000 -375 .855E+07 -285E+07
15.00c 1.500 32.000 .135E+0E .449Er07
15.000 1.750 32 .00 0 .375 .'198E+08 .661E+07
't 5. 000 2.000 3 2.000 .27 7 E+ 08 .923E+07
15 .000 I6 -000 .375 .'17 3E + 06 .576E+05
15.000 36.000 .51> .4768+06 .159E+06
1 5 .000 .500 f6.000 .37 5 .977E+A6 .326E+o6
'l 5 .000 36.000 .171E +07 . 569 E +06
15.000 .7 50 36.000 .2 69 Er A7 .897E+06
15.000 .000 36 .00 0 -375 .553E+07 .184E+07
'| 5.000 3 6.000 .37 5 .9 658+07 .32?E+07
t 5,c00 . >uu 36.000 .152E+CE .50E8+07
15-000 36.000 .221E + 08 .746E+O7
15.000 2.000 3 6.000 .313E+08 .10/rEr08
15.000 40 .000 .192Ei06 .612E+O5
15.000 40.000 .530E+06 .177E+o6
15.000 .500 40.000 .s75 .109 E+ 07 .363E+06 tl'l
15.000 40 ,000 ,190F+07 .634€+06 "J
Table eFl
Continued
ROTA STrrF CALcULATIONT CYL. vESSEL
Table 6-1
Continued
ROIA STIFT CALCULATION, CYL. VESSEL
Table 6-1
Contlnued
nOft STIFf CALCULATIONT CYL' VESSEL
VESSEL VE SSEL NOZ Z LE NOZ ZLE ROT STIF IN.LB/DEG
0DeFT TCk,ll{ 0DrIN IcKTIN It{PLAt{E 0UTPLANE
STD LONGI CIRCU
Table 6-1
Continued
ROTA STIf F CA LCULAT ION, CY L. VE SS €L
Table 6-1
Continued
ROTA STIFF CALCULAIION, CYL. VESSEL
Table 6-1
Continued
SIIfF CALCULAIION, CYL. VESSEL
ROTA
Table 6-1
Continued
R0lA STIFF CAI-CULATION, CYL. VESSEL
VESSEL vEssEL 0zzLE NOZ2LE ROT SII f II{.LB/DEG
OD,'T ICK,IN OD,II{ T CK,I N IIIPLA E OTJTPLANE
SID LOIIGT CIRCU
Table 6-1
Continued
ROTA STIFF CAICULATION, CYL. VESSEL
Table 6-1
Continued
R0TA STIFF CALCULATI0NT CYL' VESSEL
Table 6-1
Continued
ROTA STIf' CALCULATION' CY L. VESSEL
Table 6-1
Continued
ROTA STtFF CA LCULAT ION' CYL' VESSEL
Table 6-1
Continued
ROIA STIff CAI-CULATl0lrlrCtL. VESSEL
VESSEL VESS€L NOZ ZLE ROT S'I' IN.L8/DEG
OD,FT TCK,IN TCK,I N I NE OUTPLAiIE
STD LONGI
'{PLA CIRCU
Table 6-1
Continued
ROTA STI f F CALCULATION, CYL. VESSEL
Table 6-1
Continued
ROTA STIFF CALCUIATION, CYL. VESSEL
V ESS EL VESSEL NOZZL€ NOZZLE ROT STIF IN.LB/DEG
OD,FT ICK,II{ OD,IN TCK,IN IfuPLANE OUTPLANI
STD LONGI CIRCU
'liable 6-1
Continued
ROTASIITF CALCULATION, CYL. VESS€L
VESSEL VESSEL NOZZLE NOZ ZLE ROT SlI f IN.L8/DEG
0DrFT TCK,II'I OD,]N TCK,IN INPLA}JE OUTPLANI
SID LONGI CINCU
Table &1
Continued
ROTA STIFF CALCULATION, CYL. VESSEL
177
178 Piping Stress Handbook
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Pressure and Stress Ratios 247
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248 Piping Stress Handbook
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Pressure and Stress Ratios 249
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250 Piping Stress Handbook
Tbbles are presented for four values of y: 3. The following two solutions can be used to deter-
mine the maximum allowable working pressure per-
y : 0 @arlow) Ctable 7-l) missible.
y : 0.4 (Modified lame) (lable 7-2\
y = 0.5 (Average diameter) Clable 7-3) r Ushg the design formula from the ASME Code,
y : 0.7 (Creep) (table 74) Section VItr, Division 1, 1983, and the symbol
definitions contained therein:
P: SEt
R + 0.6t
Instructions and Examples
S = 12,900 psi
6 69.)
: l.lv: osl
).lo/
Solulion.'
r A simplet quicker method is to obtain the applica-
ble P/S ratio from the pressure/stress ratio table
1. List known information about the pipe. listing Y = 0.4 (Table 7-2).
Size: l0-in. nom. (10.750 Nore: In the ASME Code, Section VItr, 1983, for-
o.D.) mula:
Weight (or schedule no.): Schedule 80
riy'all thickness :Ze t .593 nom. (.518 rnin.)
".:
Material:
Code section:
,{106 Grade B
ASME, Section VIII
Division 1, 1983
*:?-,*
Operating temperature: 750'F
Corrosion allowance: 0 (The 1983 ASME thus P: SEt
Code formula does R + 0.6r
not include allowance
for corrosion, there- P/S : Et
fore, it is the respon- R + 0.6t
sibility of the designer
to adjust the wall E:1.0
thickness where cor-
rosive conditions ex-
rst.) P/S :
D"
2
-r+0.6t
2. Obtain from 1983 ASME Code the allowable stress:
2t
P/S :
S = 12,900 psi D"-2r+1.2t
-w
Pressure and Stress Ratios 251
T1 1't 7<
-
Example 2t Determining Stress or 11""*; : .562
Required Yield Strength
F:.5
E:1.0
Determine the stress or required yieid strength in accor-
dance with the ANSI Code 831.8, 1982, on gas transmis- T : 1.0
sion and distribution piping systems for a 12-in., schedule
60, gas line, A106 Grade B materials, operating at 1,100 (1,100) (12.7s)
psi at 250"F. s=
Q) (s62) (.5) (1) (1)
14'025
Solut'ons.' s- = 24.955 psi
.562
1. List known information about the pipe:
Size: 12 in. nom. (12,750 Since the stress or required yield strength of
o.D.) 24,955 psi is less than the minimum yield strength
Weight (or schedule no.): Schedule 60 of35,000 psi for A106 Grade B pipe, the pipe cor-
Wall thickness: .562 nom. rectly meets Code requirements.
Material: 4'106 Grade B
Code section: ANSI Code 831.8, . A simpler, quicker method is to obtain from Thble
t982 7-1 where y = 0, the applicable P/S ratio, and
Operating temperature: 250"F then multiply to determine the stress or required
Operating pressure, P: 1,100 psi yield strength.
Corrosion allowance: 0
P/S ratio : .0771
2. Obtain from the Code section on gas transmission:
Because we are using a construction factor of .5
Minimum yield strength : 35,000 psi from the ANSI Code 83l .8 and because this Code
Y factor =0 is based on nominal wall, we must use the .5 fac-
Piping Stress Handbook
In accordance with the ANSI Code B31.1.0, 19g3, for The nominal wall, T".-, is equal to .223 -
power?iping, determine the pipe wall thickness required 87lz% .223 x 817 : .254. Because the ANSI
for a 6-in. steam line, A106 Grade B pipe, operating at Code B31 . 1 .0 design formula makes no allowance
900 psi at 750'F at maximum allowable stress, with a ior- for corrosion and/or erosion, the corrosion allow-
rosion allowance of .050 in. ance determined by the designer must be added to
the nominal wall calculated. Therefore Tnon,,:
.254+.05O: .3M.
Sorutions.' Then, refer to Chapter 10 "properties of pipe,'
to determine the next thicker commercially avail-
1. List known information about the pipe: able pipe. which is schedule 60, having a nominal
wall thickness of .375.
Size: 6 in. (6.625 O.D.)
Material: A106 Grade B . A simpler, quicker method is to calculate the mini-
Code section: ANSI Code B3l. 1.0, mum required P/S ratio by dividing P by S:
1983
Operating tempetature: 750.F P/S:900=13.000:.0692
Operating pressure, 900 psi P:
Corrosion allowance, .050 C: Using Table 7-2 (where y :
0.4) across from the
6-in. nominal pipe size under the column for .050
2. Obtain from the ANSI Code section on power piping in. corrosion allowance, pick the pipe wall thick-
(1983) the allowable srress: ness having a P/S ratio equal to or greater than
that just calculated. This value is .0869. There-
S = 13,000 psi fore, tno,o = .375 based on a P/S ratio of.0869 as
y factor = 0.4 shown in the table should be used.
The following two solutions can be used to find the Note: Interpolation For values ofC and y intermediate
required wall thickness. to those shown in the tables, linear interpolation may be
used.
. Using the design formula from ANSI Code
831.1.0 and the symbol definitions contained Note: Special calculations: Only the lhree most impor-
therein: tant uses for the P/S values have been illustrated. Those
who would like to examine all of the uses are reminded
that the tables may be employed to indicate the effect of
PD^"
L:
''' +A operatmg temperature, corrosion allowance, material,
2(SE + Py) and pipe size.
P =900
D" : 6.625
Branch Reinforcement
S = 13,000
The various ANSI piping codes give formulae for the
E:1.0 reinforcement of nozzle openings in two respects:
Pressure and Stress Ratios
1. The pressure area cut by the opening must be re- T = Nominal thickness of pipe, in.
placed by reinforcing the area within a prescribed t : Pressure design thickness of pipe according to
zone around the opening. the appropriate wall thickness equation or pro-
2. The welds which attach the reinforcement to the cedure in 304.1 in. When the branch does not
pipe must meet certain (essentialiy shear strenglh) intersect the longitudinal weld of the run, the
requirements. The Petroleum Refinery Piping Code stress value for seamless pipe, of comparable
831.3 (1980) gives detailed requirements in Section grade, may be used in determining t for the pur-
304.3.3. The Power Piping Code B31.1 (1983) re- pose of reinforcement calculation only. When
fers to Section 1O4.3.1 for a detailed description of the branch does intersect the longitudinal weld
this nozzle reinforcement design and calculation. of the run, the weld joint factor of the run shall
For convenience, reprinted here is ANSI Code enter the calculation. When the branch contains
831.3, Section 304.3.3 in Figure 7-1. a weld, the weld joint factor of the branch shall
enter the calculation.
BRANCH REINFORCEMENT
PDoh
th=-=
'' 2S6E6 + 2YhP 2t.......x.., .. + 2r.......x..
PDcb ..x.......
2S6Ep t 2Y6P 2t.......x... . t 2x.,.....x..
LIMITS OF REINFORCEMENT:
sin P
Ar€a = thdi = .... ... x... .... = ...... . sq. in. required.
Ai = (2d2 - dt) (Th - th - Ch) = (2x....... -....... ) (....... -.......
A2 = 214(Tb-tb.Cd = 2r....... (....... -.....
A3 = tf = 1.......12 -.......
- A3 =....... r....... +....... i.....
At + A2 sq. in. available.
Figure 7-1. Reproduction of ANSUASME Code 831.3, Section 304.3.3 giving detailed re-
quirements for branch reinlorcemenl.
.
Pressure and Stress Ratios
main run pipe, the corresponding calculated area must be Sample Calculations for Branch
reduced in the ratio of the allowable stress values before Reinforcement
being counted toward the reinforcement area. No addi-
tional credit shall be taken for materials having higher al-
lowable stress values than for the main run pipe.
Example 7-l
Reinforcement Zone
The reinforcement zone is a parallelogram whose An NPS 8 run (header) in an oil piping system has an
length shall extend a distance d2 on each side of the cen- NPS 5 branch at right angles (Figure 7-3). Both pipes are
terline of the branch pipe and whose width shall start at Schedule 40 API 5L Grade A seamless. The design condi-
the inside surface of the main run pipe (in its corroded tions are 300 psig at 400'F. The fillet welds at the crotch
condition) and extend to the distance La from the outside are minimum size in accordance with Section 327 .4'4. A
surface of the main run pipe measured perpendicular to corrosion allowance of 0.10 in. is specified. Is additional
this outside surface. (See Section 3M.3.3(c) (1)). reinforcement necessarv?
Figure 7-2. This figure illustrates the nomenclalure used in ANSI Code 831.3, Seciion 304.3.3, 1980. ll does not
inJicate complete w;lding details or a preferred melhod of construction. (Reprinted courtesy of the American Society
of Mechanical Engineers.)
REINFORCEMENT
10.,*,".1 c=o'roin' ZON E
L4 = 0.268 in.
Figure 7-3. Figure of branch reinforcement for use in Example 7-1 '
7-
Design Criteria for Pumps with Steel larger reactions. The vendor must submit comparable cri-
teria for pump cases constructed of cast hon.
Nozzles and Casings
Suction and discharge nozzles should be designed to
withstand forces and moments from the thermal expan-
sion or contraction of prping. Piping reactions should be
API Code 610: Steel Pump Force, computed in conformance with ANSI Code B31 . or I
Moment, and Stress Limitations ANSI Code 831.3 for pressure piping and should be de-
signed within the limiting criteria set by this standard. The
The following criteria apply for pumps with 12-in. dis- modulus of elasticity must be adjusted for the operating
charge nozzles or smaller. The forces contained herein are temperature condition.
considered minimum criteria and should be adjusted Each nozzle should be capable of withstanding double
where the vendor has experimental or test data permitting the forces and amounts listed in Table 8-1 applied simulta-
Table 8-1
Nozzle Loadings
Nomlnal Size ot Nozzle Flange (in.)
Fotce/ oment < 2 6810 12 14b '| 6D
257
25A Piping Stress Handbook
neously to the pump through each nozzle, in addition to The resultant applied force or moment may be in-
internal pressure, without causing an hternal rub or ad- creased up to double the values in Table 8-2 if the maxi-
versely affecting the operation of the pumps or seal. mum combined limit on the installed equipment is not ex-
The baseplate and pedestal support assembly should be ceeded. This limit is determined by the summation of the
adequate to limit the shaft displacement, when measured forces and moments from Table 8-2 on both nozzles si-
at the coupling, to a maximum of 0.005 in. in any direc- multaneously, taken about a point defined by the intersec-
tion when subjected to the loads shown in Table 8-1. tion of the axis of the shaft and the centerline of the pedes-
These loads represent the total effect of all external me- tals.
chanical forces that may be applied to a fully grouted For heavy-duty baseplates the total applied resultant
pump base. They are to be applied to the pump through forces and moments on the suction and discharge nozzles
the suction and/or discharge nozzle (see Figure 8-1): should not be more than twice the eouivalent of those
For purposes of evaluating computed piping-imposed given in Thble 8-1. For applied resultant forces and mo-
external moments and forces, these forces be transferred ments that are greater than these, allowable values shall
from both suction and discharge flanges to the intersec- be mutually agreed upon by the purchaser and the vendor.
tion of the X, Y, and Z axes. An algebraic surffnation
should then be made for comparison with the moment lim-
itation just given. The vendor should submit alternative
criteria for pumps larger than 12 in.
Because a particular nozzle on a pump will not always
be subjected to the maximum allowable resultant force Design Criteria for Pumps with Cast lron
and moment simultaneously, an increase in either the re-
sultant applied force or the resultant applied moment may or Aluminum Nozzles and Casings
be made if the following limitations can be satisfied at that
nozzle:.
Aluminum Pump Force, Moment, and
(F"iF.) + (M^/M.) < 2, F"/F, < 2, and M"/M. ( C Stress Limitations
where C : 2, for nozzles 6 in. and smaller
= (D + 6)/D, for nozzles 8 in. and larger The following criteria apply for pumps with 4-in. or
M" = resultant applied moment at the nozzle, ft- smaller discharge nozzles (suction nozzles may be larger).
lb The forces contained herein are considered minimum cri-
E = resultant applied force at the nozzle, lb teria and should be adjusted where the vendor has experi-
M. : resultant moment (from Table 8-2), ft-lb mental or test data permitting larger reactions.
F, : resultant force (from Table 8-2) lb Suction and discharge nozzles should be designed to
D = nominal diameter of nozzle flange. in. withstand forces and moments from the thermal expan-
sion or contraction of piping. Piping reactions shall be
computed in conformance with the petroleum refinery
piping code for pressure piping ANSI Code 831.3, Sec-
tion 319, and should be designed within the limiting crite-
ria set by this standard. The modulus of elasticity should
be adjusted for the operating temperature condition.
Table 8-2
Suggested Allowable Resullant
Forces and Momenis
(For Vendor's Standard Baseplates)
E io^
-de.. Resultant Nominal Size of Nozzle Flange (in.)
Force/Moment 23 4 6 810 124
F 430 640 860 1,500 2,300 2,',700 2,900
M. 690 1,400 2,000 3,500 5,200 6,600 8,200
Figure 8-1. Pump coordinate system.
Design Criteria for Allowable Loads, Moments, and Stresses 259
Each nozde should be capable of withstanding forces Limit tension and comDression forces to 500 lb
from external piping determined by the following formu-
Ias: where F Force, lb
r Resultant of forces
X Axis parallel to shaft
. Suction nozzles: v Vertical 90' to shaft
z Horizontal 90' to shaft
F"(1.6w(50D w Weight of pump only, lb
D Diameter, nominal diameter
r Discharge nozzles: d Discharge or exhaust
S Suction or intake
F,6 ( (2w - F.,) < 50D
F. is the resultant shear force in the plane of any specific
o Top suction and top discharge nozzles are further lim- flange face.
ited by:
Each suction and discharge nozzle should be designed
F.. and F,.a : (Fx2 + Fz2)L/'z to withstand the forces described for the specific configu-
ration. Unit stresses in each nozzle should be limited to:
and for suction nozzles one-third of the allowable hot stresses for pipe sizes ( 4
in.; one-half of the allowable hot stresses for pipe sizes
F*(1.3w(40D > 4 in.; as shown in ANSI Codes B31.1 and 831.3.
Fr" (in compression) 1.2w ( ( 50D The baseplate and pedestal support assembly on pumps
(
Fr, (in tension) 25D having a discharge nozzle of 4 in. should be adequate to
F",(w(35D limit the shaft displacement, when measured at the cou-
pling, to a maximum of 0.005 in. in any direction when
and for discharge nozzles subjected to the following loads. These loads represent the
tot;l effect of all externil mechanical forces tliat may be
F*a ( (1.8w r F*) < 40D applied to a ful1y grouted pump base. They are to be ap-
Fra (in compression) (2w Fr") ( t < 50D plied to the pump through the suction andior discharge
Fra (in tension) 0.5w < 25D( nozzle.
F,a((wtF,,)<35D
M, : 3.0 W* ftlb
o End suction and top discharge pumps are further limited
Mv : 2.0 wx ftlb
by:
Mz = 1.5 W+ ft-lb
M* : Moment in Y-Z plane
F": G^'?+Fy.)- My : Moment in X-Z Plane
M, : Moment in X-Y plane
and
W : Weight of pump only, lb
F,6: (Fl + F"a'?)"'
For purpose of evaluating computed piping-imposed
and for suction nozzles external moments and forces, they should be transferred
from both suction and discharge flanges to the intersec-
F".(1.2w(50D tion of the X, Y and Z axes. An algebraic summation
Fr.(0.6w(35D should then be made for comparison with the moment lim-
F.,< w(40D itation just given.
The vendor must submit alternative criteria for pumps
and for discharge nozzles having a discharge flange of 4 in. NPS. It is suggested
that these criteria be developed as a result of tests'
F"a((1.8wtF*)<40D
Fra (in compression) 2w + Fy. ( < 50D
Fra (in tension) 0.5w 25D( (
F.a((w1F".)935D * Minimum W is 500 lb in tlpse computations.
260 Piping Stress Handbook
Design Criteria for Turbine Drivers with D. : Pipe size of the connection (IpS) up to g
Steel Nozzles and Casings in. in diameter. For sizes greater than this
use Dc : (16 + IpS)/3 in.
flange bolting that should not exceed the allowable stress resultant forces and individual components will be limited
as defined by applicable codes and regulatory bodies. (See further as follows:
Figure 8-2.)
o Individual components:
F"(1.3w(40D
Fr(.6w(35D
Design Criteria for Turbine Drivers with F"< w(40D
Cast lron or Aluminum Nozzles and . Resultant components:
Casings
Algebraic summation of F,* ( 1.6w
Algebraic summation of Fo ( w
Cast lron or Aluminum Turbine Force, Algebraic summation of F'" ( 1.6w
Moment and Stress Limitations . Combined resultant:
l.F.< (2s0 D. - M)
F< (925D. - M)
J
Algebraic summation of Fo
Algebraic summation of Fo
l.6w F," < 92 D., M_ < 460 D,
Fy. < 230 D,, My. < 230 D,
Algebraic summation of F- 1.6w F,, < r85 D,. M. < 230 D,
Design Criteria for Allowable Loads, Moments, and Stresses
Design Criteria for Compressors with where F : Resultant force (lb), including pressure
forces where unrestrained e xpansion
Cast lron or Aluminum Nozzles and joints are used at the connection. except
Casings on vertical exhausts
M= Resultant moment, ft-lb
D" : Pipe size of the connection (IPS) up to 8
in. in diameter. For sizes greater than this
Cast lron Compressor Force, Moment, use a D" :(16 + IPS)/3 in.
and Stress Limitations
The combined resultants of the forces and moments of
the inlet, extraction, and exhaust connections, resoived at
At the operating temperature, using the hot modulus, the centerlines of the exhaust connection must not exceed
"E," resultant bending moments are permissible up to a the followine two conditions.
value that would cause a bending stress of S;/4 in a con-
nection having a section modulus equal to tle connecting
1.F.<
(250 D. - MJ
piping for the same size where the connection is 4 in. IPS
or larger. On smaller-size connections a stress of 56/3 is
permitted. (Sr is defined by ANSI Code 831.1 or ANSI where F. : Combined resultant of suction, in-
Code 831.3 (current issue) for the material of construc- terstage and discharge forces, lb
hon.) M. = Combined resultant of suction, in-
The resultant shear force at the face of the flange and terstage, and discharge forces, lb
any individual component shall not exceed 500 lb. The re- D, : Diameter (in.) of a circular opening
sultant forces and individual components are limited fur- eoual to the total areas of the suc-
ther as follows : tion, interstage, and discharge open-
ings up to a vaiue of 9 in. in diame-
ter. For values beyond this use D,
o Individual comDonents:
= (18 + equivalent diameter)/3 in.
F.(1.3w(40D 2. ComDonents of these resultants should not exceed:
Fr(.6w(35D
F"< w(40D F." < < 460 D.
92 D., M,-
. Resultant components:
F.y< < 230 D,
230 D., M.y
F. < 185 D., M- < 230 D,
Algebraic summation of F* ( 1.6w
Algebraic summation of Fo ( 1.0w
Algebraic summation of F," < 1.6w
o Combined resultant:
API Code 661 Design Criteria for
(F*2+F.y2+F-'?)'n<2w Air-Cooled Heat Exchangers
Use cold spring, but comply to these limitations in both
operating and installed conditions.
The total resultant force and total resultant moment im- Each nozzle in the corroded condition must be capable
posed on the turbine at any connection must not exceed of withstanding the moments and forces defined in Table
the followins: 8-3.
The design of each fixed header, of the fixed header to
F< (s00D" - M) sideframe connection, and of other support members
should be such that no damage will occur due to the simul-
264 Piping Stress Handbook
taneous application of the following design iotal nozzle For the direction of loads see Figure 8-3.
loadings on a single header: The total of all nozzle loads on one multibundle bav
should not exceed three times that allowed for a singli
header.
The maxirrum allowable moments and forces for float-
Moments. ftlb Forces. lb irlg headers are a matter of agre€ment between the pur-
M- M, IvI, F,FyF" chaser and the vendor.
3,000 4,000 2,000 r,500 3,000 2,500
Tabte &3
Allowable External Forces and iloments tor
Air-Cooled Heat Exchangers
Nozzle
NPS Moments ft-lb
Slze, Forces, lb
Inches ilr lily M: F, F,, F2
These tables are developed as a tool for the piping stress can readily be seen that the smaller expansion will deflect
engineer or the piping designer by which he can quickly the longer leg more easily than the larger expansion will
evaluate a proposed layout before he proceeds with his de- the shorter leg.
slgn worK. To develop Tables 9-1 and 9-2, a guided cantilever for-
It is important for the reader to understand that the ta- mula has been used to calculate stresses. If we observe
bles presented herein do not compose a rigorous solution our Example Problem 9-1 for an expansion ofX -92 =
to the pipe stress problem. Computer calculations must be in., the required offset is about 13 ft for a stress of 15,000
made for borderline cases. The tables are approximate psi (See Thble 9-1) and 23 ft for a stress of 5,000 psi (See
values onlv for two-anchor oroblems. Table 9-2). If Point A is attached to a piece of rotating
equipment, you will need to have about 23 ft to make the
system more flexible. If the system is attached to a piece
of nonrotating equipment, a 13-ft offset will be sufficient.
To find the thermal forces Table 9-3 is to be used, which
Example Problem 9-1 shows forces for a unit reflection with various leneths of
offset.
Consider the piping arrangement in Figure 9-1. Note that in identifuing pipe sizes the tables show wall
thickness and moment of inertia as well as O.D. All forces
Size: 8 in. are calculated from the formula:
Schedule: Sch 40
Material: A-53 Grade B F: 6 Ell1728 L3 (guided cantilever)
O.D.: 8.625 in.
Temperature: 600'F where F: Force, lb {:
E O-.ton, t tn.,
Coefficient of thermal expansion: .046 in./ft E= Young's modulus of elasticity, (30 x 106
psi)
The expansion for the 20-ft leg is X :
.92 in., and the I : Moment of inertia of pipe, in.a
expansion for the 10-ft is X = .46 in. By inspection, it L: Length of the shorter leg, ft
I Fys = 434lb
I
F.B = 6,949lb.
265
256 Piping Stress Handbook
Table 9-1
Lengths ot Offset Required to Safely Absorb Various Expansions tor Piping Between Two Solld Anchors
(Stress Limit is 15,000 pst)
Table 9-2
Lengths of Oftset Required to Safely Absorb Various Expansions tor Piping Connected to Rotating
Equipment (Stress Limit is 5,000 psi)
Table 9.3
Force (lb/ln.) ot Expansion tor L-Shaped pipe (No Etbow)
Table 9-3
Contlnued
Tbble 9-3
Continued
J 6 14 2i 3S r:5 221
4l 3 6 l3 il 54 116 712
Table 9.3
Contlnued
Table 9-3
Continued
:
ill.ll? h5!4:3 ?64,s-!3 3o4,79? ,:J4!:!g
77!:li I16,51$ lg$!759 729,724 lt9!469 9;-3, ?ll
r :1, i4l 7s, i5i ilt,tit 1:3! t97 167. igi 65;,3t6
I 36,180 54,8?2 7S,466 liFB,987 i87, ?49 458. 149
:6,594 i?j ts5 5?.tt? ,a1,7?ti lti,f!: l3l,?91
II li,tgg 3Frg?E 4?,9i7 SirrFr 19:,?41 :5d. r3r
1? 15, i9t ?3, trE lJ. 193 45,:99 i9,2 l9l.:B:
IJ 1?, i65 15.l?t :6,s30 35,SA5 .33,:&5 l5:, S?t
iq 9, e?: i4.:65 :0,146 :s,715 49.tit t]t t7 ti
ii 1..589 l l,84l i$, i{9 i3.347 48 tE17 t3. ?6t
l6 6,493 9,i3,1 l;!965 t?,;3r lr,45l i!,541
li 5,41; S,113 i1.$43 16,SJ8 !i,SSS 67! ?8t
4,5iS 6. S:l 9, $tB i3,51t ?1,194 5?,:6?
tt l.s;7 5, B?7 S,34S ! 1,48S 19,9i6 ,tg,,ii4
'in l.l:4 4.t96 i. i:0 9, t,l9 ii ,111 41, t49
i.l :.t71 4, 31: i,li; S,:tg 14, ?95 16, $d.i
:I i, {fa t:, sta l!,Io;-
:, ig! I,:a: 4,78 t i.476 1l, 16l :;,431
i,9!1 :, E9l 1, i;t "i,7::S ?,?ii 14.i6t
t, ?5: 3! 55S :,661 5, g1i 8, ?i? :i.:i:
ii !,:il i,2i 4 3.:t5 4,4Ei 7. i ?.: i9,i.;rij
1,7 r, iJ: i{ fjg :,tsn 4. dtl i, tbi !b!ing
:€ l,:ii 1,rll ?. iii ) | Ji.r 5,j+: Itrji:
:t l, it:l i, i:9 :,14i l,:ll 5,iis i,r,6?4
tiJS 1.430 :,11? i.:l: :r,Cii l/,lltt
ii st-l i,:,it 1, t;g r.5;5 i. ttt
!t,:!l
iit: i, i:s I,iii ;.+f5 i, iEl iF. li:
..ina ! lii r iE,1 !, i93 3.e13 9,794
.iil :rilli f,l:S j, ir$J Jr +.!D ij,4?U
:5 llc i?i r ?:r l,ujs 3,it5 7,.1i8
ql; lsi r,rii l, r89 7.,1ii 7, r39
1Z' l, t:! I r:5i :,;S5 6,5t4
,iEs ;;8
'rt t, f4: :,{in i\a'11 it.:'C I
:q i4E i;4 ?.34 :,;iu z.iia i, iil.j
4t ;li it,t s!,i l.:il :.l'lt 5,::?
it )uc :u9 iJ if i, :13 l, tva 4,8,i5
TEible 9-3
Contlnued
!ir- ;.;75 3.5J9 4.5*t 5.3;3 ,).t:5 oiJ 13. /Ju I-. i:d
E.
3ET 6. ?16 s.:3I $.!5u lgt, ,.32? $.365 B.4ic
S,
F; i.6id 3.dt8 i.2;:i 15. t6t ?!,14t ;t,4"s 16t,73t l*$.:5t
l,: S,669 39,:S6 94r 175 l9;.4:4 J66!4j: 9,N,E7l
:,568 11,640 :7,9S{ S9,496 ItS.57i :t9,6ii 61S, il7
I,i84 4!?ll 11,77: :4,61S 4F!Eg4 7r!i4 :61,61: 4rs,jll
i:5 r,514 6,91? l?,iii I:,45? i5,4f8 llt,?45 ?..i;!74
5 l:1 i,455 3!{Bg 7t;t: $.57: 34?959. 77,Fj5 144,7;?
7 ?f: 916 ?, t96 4,605 8.547 77,4t4 4r.fi{ ?l.lrl
o 135 614 1.471 3,685 i.7lo 14.i48 t:.i61 Sl,FtE
? 4It l!g3t ?, i67 4.dri ls!158 |?,917 4?.Frt
tG $9 5t4 75I l,5it :r?31 ?,551 t$.t4t ;.1.,!;!
tl 5: :39 36i t,t87 ?!!D: :,S?3 !2,I7t ?j,49=
l: 4t lEl 1J6 914 l,,!ti 4!376 9!lE! iElii?
!3 it t4l 3{3 719 l!334 3.437 7.6?1 1.1,:34
l+ I l5 1i5 37i i.$68 :!78: 6,lS; ii.l?i
;; 93 ??3 4i8 S!9 i.;17 4,t61 9.26r
:g i7 77 iS| 136 ?!i I,g{3 1,FuE t.$:-q
t7 64 153 3i! 59,1 I,t37 3.4d9 6.163
l: 54 1!9 ?i! roJ. :,:t5 :.8?t 5,3rI
ld 4E l'if ?3t 4I7 r, i€l :.441 4.559
zfi I 3? t4 i97 3ge r44 :r.ri3 I! ?$?
?1 34 !l tir ir? 815 l.Sr8 3,ti7
it 7 :i ;l t48 775 7rq l. jil :.t17
:; 6 36 +? ilo ill 6il tJj6 i.Ei{j
!4 5 2t 54 li{ :1: 546 i!!it r,2i2
:i- :d {8 lgi iSS 'lS3 t!$7: t:{irii
;i 4tg4t9' igi 439
1i 416tEat i{? is,l !5t i ciq
:3 3 i4 J,l i7 114 :44 ;si i.4:i
:!' I t3 Il 65 l?s lt$ it; I,16:
llt I 1? :8 iE 199 lag i?g l, IEE
ll 2 it t5 53 95 i.gl i5? t,g:.ii
l: :is:34839 fii stl ;54
il 2 r tl 44 U? :lg id8 3lF
l1 c t't {t ;5 lt! 4?6 :?i
l5 7ls3i ;8 l7t lrl i:Y
lii i 16 14 BI l,il 399 6i5
;: n l] .;l rs 149 ]J I t'L;
r; 0 i{ tl 5l ti8 3t5 :;!
.:1 5 !l ri 4? t7? lqi t2;
: l! t2 4n itg ;s: 4Ee
4i ! c li ll 43 itg :+3 i54
Tbble 9-3
Continued
Table 9-3
Continued
:iF- :. J;5 3. ;gri {,:ril J,loi 0. nlJ b.61f, 19, /:t ii. /li,
5,ll6 LiSl U. iJ! $,rJB t.l?2 €.J,5: t.l?5
TT E.6,ts 7,73fr 15. i,96 19,l{6 i:.4{s 1it.73F l?t,l.:i
: s,i!9 19.196 94.1i5 19i.4;4 36$.435 94l.lll
,J4s ?l,rs4 :8,{?$ 1s8;57i :?9,$55 &rt,ll?
Mnl f.iil |,i72 :4,s79 {E!gtl l1;.i84 :il,6il ,i51.64t
: JJ!' ?!5t,1 i.afi l?!i35 23145: 6it4tE 133,94t !1i,779
i 3?t t!4i5 3,48S TtIl: 13,57? ;4!959 77,515 1l4,ilg
! tut qi6 2,lli 4,665 8!5{7 i1,St4 4c.8t{ 64!93!
i 115 ci4 1!{71 l!985 5,7?6 l,l!i43 3:'7{l 56.831
9Y3 431 !!933 ?,ld7 {!g?l lgll5g 12,967 19,914
tf i9 31{ i55 l!571 :!t3l 7.551 lir743 :t,d9t
rl32 ?J6 ld6 !,lt7 2t2i2 5,673 12,179 :1,861
li 4t lE? ,l3S 914 l'696 4,3it 9,i89 l$'839
13 Jl l4t 3{3 ]lq, 1,334 3,137 716?1 13.144
1t5 ?i5 576 1,968 2!;5I $.ig? lg,5sE
rJ lt 93 lr3 4hB 869 f,?3? {!gtl 9,611
t6 17 77 184 5Si. 715 1,843 4.989 7rld,l
17 14 64 153 l2l 397 1,537 3!4gg 5!9!l
54 1?9 771 5S3 1,295 ?!871 4,999
t9 lg 4& llil ?3S 4?7 ' l' !51 l'4'll 4't4?
:ri I l9 t4 tl7 366 t44 ?.t93 i!637
:1 ? t4 81 i7l 317 815 l!8tg i.142
li ?1 i48 r75 i69 1,37? !,71;
li6 ?$ l? 13S i4i ii?l 1.3ii ?'3??
;l 14 ll4 rl: 54i l!:ll !.1t5
i7{ tE 48 191 !88 4fi3 lrgT? I,g6?
:64 lS 4i t0 167 4If f53 l.o5'r
;t4 16 JS 8t 14f lB1 S"ql .11479
:3J 14 34 7? 154 J44 76J lllln
#J 13 Il &5 iig ,:rt 6s? I, lt]
l] t8 58 lg9 :8f 6:t 1.d79
;l : lt z5 53 93 :53 367 9i7
'':Z 2 ts 13 48 Sl t3t 5ll g8c
Table $3
Contlnued
Table 9-3
Continued
:iE- :.375 t.5gs {.596 :. tsj 8, 6;i r.$:5 lt.j.st l:. ilg
.:T d.l3.i ir.l l5 i.:t; s.:58 g. ?Af E, Jlt F. ic3 9.J/J
t. !6F i. i3i6 15.150 !1.14F 7?.ts, 1it.716 ?t9,ild
: I iiq it.:s5 ?4,173 t97.4:4 {i;
Jo!. ll;, ul I
i, i40 1i.tal 59,49i
I i6S.573 :;9,Si3 6?S, I 17
1,ts4 4.91! i 1,7;: !'i,678 45,Slil ?94 ?rl,6l? 'l:4.$47
i t7,
5 :33 :,5i1 s,t?7 l?,,!35 ?3.45; €t!4gg 113.945 zi?,,119
Li 3'i I 1,15: l,4SS 7r lll 13.5i? t4. t3B 7i.515 il1.7l5
i 7g? tlg !,lt$ 4! 6s5 9r547 :?ril4 4S,314 S,1.83?
3 i35 614 1,471 i! tus :.i?6 !4' 748 3:!701 5o,SJi
, '?5 4lt fill ?,li;
1r 4,6;1 19,33S 2i,967 i?! i14
6t ll4 isl t.379 t!i3l 7t551 10.741 ?9.'i17
it 3: ?36 5;s 1.187 7,792 5.6?1 17t579 !l,96l
l? 45 1S? 4i6 5'14 i!69i 4.17t !,igt l6,iji?
tl ;: l4l 341 719 1,3i1 3,437 7.6? i 13'?'i'l
l{ :5 il: l/i iln ir968 },i?:i 6,lt: lt,6t4
?l 93 ?:l {{8 Si9 2i;37 4. i'o 1 g,i:l
ts i,7 ;i i94 i86 it6 !.s43 l.trs i. is4
t? l,i 64 i3r 3?l 3i7 i,53i 3!,li8 5,9:3
l"i l: 51 ti! i7I :gl 1. ?t5 !,i;i 1,98t
:t .t6 i i5 tis 4;; 1r ii?l :'111 4'?4i
I i5 t4 tli 33i t44 l: t93 -l'cJ7
:l i4 it 17i 3r; 8tS i,6SS l, I'i;
j 30 7l l4s 2,1i l{t l, i7: :,;:i
6 ?u ,:1 llg :4 t stl t,li6 :.l?:
:4 ?3 i4 ll4 ]]? 544 l,:l i ],ii5
4 ?! 4S !61 le8 4sl :,0ii 1, u6:
ii 4 i.3 11 1i lii +lE t:: i, ri':
:i 4 Id :E Ed llt 3E,l 65i l.i7t
:U 14 14 12 lll ,li4 ?iJ i.l;i
I it ;l 6: lit Jli ..5i l. i?;
77 3 lt iF 5s ii9 :ge oii : ii;i ,
Table 9-3
Continued
l7 :
: 43 Ei z'Li 4:6 ?44
]E 2 t8 it 77 7 ,1i: i86
39 : 1 ii 36 7l lu6 37: 633
1,j I .5 ln il 6i i;r :8€
I 15 il i66 546
Table 9-3
Continued
t7 lt, ?57 l3,ti9 :?,339 :g!89? 34,05? 196, tt6 186, ?87 ?E] ECI
Table 9-3
Continued
r'iiF- s.6:: ls. ist !:.75s L4.Nt 16,6S9 tg.E d ri.gsd 2a.686
tEi t.Js6 0.55s t.36: S.591 0.656 9.7:, ,,Sl: S.?iS
85.i3t ilt. t5r 4fr8.429 55!.?t' 932,3:S 15i1,i;9 ??56.749 4{3:.it.J
7
31?,34; !l7,tt9
144.4:r t4,l.t7t $51! i?5 915.lBl
71.t1; 176,S!: 3;3,i63 46u,573 i7 6,t4i
0 _,i?.i?J tt?.]l4 193,104 2 !t6i 449,6?? 7l0,4it
: i6! t19 t4,368 1il. t95 2S3! 1{4 459.9t5 685. t57
liI,763
g 13,S51 43,1!l 8!.46S 114.398 l8t,&8{ 3t8, 154 45t, Ei 946.579
I l:,iis :9.:86 :7,?16 gg! 345 l33r ??l :16!{l$ 3r?.4i6 664!S
!. t4l 27,874 4l!716 5i!572 97,119 l57, ii5 :i5.$; 184,647
!l i.945 16! 388 31, i38 44,9i5 7?! 9.6 118,539 176,617 36{.1t1
!2 5rl4t 12,7i1 t{,1J8 ll! l!6 56, tS3 ?t.305 $&!f49 tgg,467
4.ts? 19.s49 lE,t65 ?t,i6g 44!:95 7t,814 106,999 ??t,595
IJ I,:69 4.046 15,:'il ?1.345 35,3t3 57, {i8 35.,r79 176,g2l
15 z.,7ic 6,54? l?.159 17! 355 ?8,7i i' 16.74t 6?,611 143,599
i6 t.:57 5.39t lS! 193 14,3tt 23!7!t tS,319 57,39? I l8! t?!
l7 1,8tst 4,494 8,4tfi 1t!91? 19,759 3!.114 47,8,18 9E!64r
1E 1,585 l!78E 7.15i lt, S43 16,653 i7r tsl 1S.lSE il.f$l
i,343 3.:19 6.gEl 9t 339 14.1:9 t3,Sfi 34.?i3 ld.65t
,:4 1.153 :,7nF 3, ?14 7!lil llt liig 19,7:2 ?t.585 6trigl
?t ??8 ?!;84 4r5t4 6,l:5 i9,187 l7! t36 !5!3d4 52!31;
i.2 s68 ?,flt 3,?t7 5,5' ?! 121 I4, Sli 22,977 15,:15l
?3 7rf l, 5 l,lig 4!gl4 7,r87 l?,16t- i9 lil i?,S35r
Table $3
Contlnued
Table 9-3
Continued
Table 9-3
Contlnued
Table 9-3
Contlnued
Table $3
Contlnued
,itt- s.6:5 i,J. i5S i2,75S 14.u6g 16,99t 13',Jrio 2g'fr88 :4'oti
:!T g,5 S.1r8 S.443 r.937 l.g3t 1.156 l.:81 1.5:l
:; iit.3?s :86.139 16l.65g S?4.41{ lJ64.,l3t ?179'6SS l3l5'ttS e€:1.i?..
Table 9-g
Continued
9J 7ig
?t 443 4i!J4?
r lli,lll ??f. tEg 3t4, i?s
h 5!g?4 t!,4t9 23t 9?5 67,77{ 156,t59 3i?,445
1 i! 54t 7!9t3 15.SS6 4?,S8t 9S.465 l?4, Eit
a ?.371 5,t35 l0.tt3 ig! 59? 65, ?$4 lt$,547
I l, &$i 1ttt77 7,989 ?fi!081 46,3?? 91rgE7
t,?15 :,6S6 5.16S 14,639 il,7;3 6,5,541'
It 3 t,014 3rg8l t0! 999 ?5,375 59,118
l? ;0J 1.551 t!t9t c.47? 19.545 lB,rdl
i3 rr J.JL 6,66J 15,3?3 3S.4?3
441 9ii 1! gg3 5,115 l?.1t8 :4, t59
l5 t6g ii4 l!531 4!338 l$!997 19,8i,i
l,: 2?7 654 1, ?6? 1,374 8.t45 16.JiA
17 247 546 I rg5: It ?8t 6!87{ ll,6Fi
ts ?gE 46t SSi 2.:10 7!1 i1,461
51
Table 9-3
Contlnued
Table 9-3
Continued
iiFF- S,6?5 iS. r'55 l:.75d l4,ei6 lA. it09 iiit r-f,!tF6 :1,iFE
l S,
5EI d.El: L.t1g l. ltS t, ?5s t,438 1.375 l.tiF :.tif
ci 193.i:t 167.dtt ?9t.:SS ld?7. rig l?!9. 14, ?,llB. Stg 4?15.i:S E!::. ti$g
: , fi6t
4 :38! 198 598.64?
ltg! lil tr6,565 :Sl, i9? g5,r, Btt
! 74t l13 r77,373 t3l,84l 4rs, i7s 049. t?5
7 46,6e4 111, igg it?! 75t 31t 9t3 53{.7!6
r l5gt6:?
Jl.t75 74r8JE i4t,5?7 :98.984 155. i?4 5{iB.:lB 857,6;:i
9 :t!965 5?.5i6 tFi,lf? 146,776 ?51,59i 356,95?
ls li.gl3 igr313 7:,97{ 11t7,[its 18J.41I i66, ?.lS 439, l:i StS,4lS
ll t!,9J1 ?a!795 54! 8?6 8rr 391 !17, it9 195,595 3:t.9!3 67i, flD
li ?.367 ??.17! 4:,!3S 9:l 196,l4l
6l! t5s,5s9 ?54, i:5 it9,9:s
!3 7.?S8 l7!419 J3,ltt 48,793 83!,18t 11fl.44? tt?r976 408,93t
ti 5,836 i3.9$t 26.594 tg,994 i6t94l 94,95r r6r,gi? t?7.,1l9
l: 4,744 11,35? 3l 6?? r il,7t4 54,344 17,r8? 130, I l? i66, !S4
i6 l.9st f, i54 ti,31,5 zi,lt3 4{r7lg 63,330 19i, ?09 t1t,i45
17 l, ?59 7! 799 14, S5; !l!7;r 3i,t3? ri.965 89.381 tB7,97A
?,746 i,569 t?r5lJ ts, i4i iI,449 4,{.6tt 75.?C6 l5,i, dsi
1.9
?,135 i.5s6 10,639 15, sss ?6.71s 37, ?38 64,d:? 1ig,9E7
td l, s-g! 4,799 9, t?t iJ.t73 ?t,9?6 ,5!7 :4,ECl I l!.3S5
!1 1,7?9 41177 i tEEg ! 1,554 S05 ?9. s?8
19. t7.4i i 97, citJ
;i r,:94 ttl98 6. E53 lit,i4t 17,:?5 :4,418 11,:4S !4..:,ii
:3 1! llE 3,149 5,ItS 8.7t4 15.i71 :i,lBi 36, t9: 73, e4:
l, l5g ?\i7 | 5, iit ,i{E 13! t6a tB, s;4
i ll,;ii 64,iri
lt i, fii5 714";7 4.67d 0,94! ll.7;c int iii4 :e! iE4 :7.:is
:i 91r ?,l"qs .i, t:: i, Sgg lf,4l5 14, !rt5 l,l, ts4 31,lli
:7 s14 l, t4? 3, is? 5.436 tr ilg 11,:!, :;,:10 15,0,15
!u 7:i I,;4: 3.;:4 ,i.!i4 E,155 1i, r31 :;,br,t 4it. ?:7
i9 i57 l,:i! :,99? ji.la7 7,5:d li. tit l 18,i,i5 36, a3S
59J t.4!? 2. r=83 i,96t 6. i93 9,518 1i,i64 ;t.!?:
lt 51.3 I,:Si :,i5t 3, it: e,l5r 8,7i5
:i l$l i, li9 'j,:?i l! ts5 ;.59i 7. t41 li.4Jl :7r1i5
44s l, i66 :, d3l 21977 5! l9{ 7,741 l?!:t9 :5, tgg
4St 9?i 1, a57 7.72L 4, itsi i,5;1 1r 1;Z ii Eio
l5 l7i 3t4 L,,19? :,'i96 4,!i8 6! 669 lA )A.1 1l tlaa
t4l !:l 1,:d4 ?,:91 l, t:] 1,1i1 t, il; 1t,;:;
r; lli 7i6 i,441 ?: ll? :,.s: t 5,1]7 0 tti l? 1?;
:d i?: i?r t. s 1,9"id J,:41 4,;4? ; ;;r ii :;:
-:9 :;i i4t l, ?35 l, s.4,1 t.59: 4,r-r? l!.1{C
ii ::t i99 t, l4g 1,6?? t,E6b 4.65i I
6, gr 14. fii
4l ?37 556 l.r5? r:5:l !,661 3, i76 s,l7l 13, fl5
FIRST 3 LNES ARE OD., WAIL THICKNESS. AND MOMENT OF INERTA.
Simplilied Solutions for Pipe Stress
Table 9-3
Continued
!i-F- i.3;5 l.5rs 4.5t0 3, ti: 6.s;: 8. d:5 i0. i:F ii. t5t
5ai t.l4i t.4:8 9.5;1 F. ElE g. E d.9tl6 r. ti;1.;i!
FT l.l5i 5.F3ii l:. i;i -l.l,sl, 5S.97i li5. USB 39t,t6fl ii1.l:!i
Table 9-3
Continued
For the example shown in Figure 9-1, it will take 7,552 Example Problem 9'2
lb for a l-in. expansion for a 10-ft offset for Ax '9214 ex'
oansion the force F- = 6,949 lb' For a 20-ft offset the
What size piping loop will be required for a 300-ft
iorce will tr-g44lb for a l-in. expansion. for Ay 46 in' straight pipeline under the following conditions:
the force Fv : 434 Ib. TbmDerature: 400"F
O.D.: 12,750
The nomograph in Figure 9-2 is used to size piping Schedule: Sch 140
loops, depending on the size of the pipe and the thermal Materials: A-53 Grade B C.S.
exoansion between anchors. This nomograph is conserva-
tivi for a refined design' An exact calculation by com- Use the nomograph in Figure 9-2, and join points A' B,
puter should be required. and C. This will ihow a need of a 70-ft loop (L = 70 ft).
11 B
l-t A
;f
-]JL
100
L = 2A+B
J&
o
-c
o
o
<)
-T Tc)
o -o:i
!x
o 9+
E
;-
<=*
o-
o -o 0)
.9 ^J
o-
(d oo
'-
o-
zo 1000 IJJ
The following are the definitions of the tefms used in ds : Fifth power ofd, in.5
the table. A" = DrlL2: outside pipe surface, ftrlft (ength)
Ai : dtr/12 : inside pipe surface, ff/ft Qength)
A. : @2 - &)n 14 : metal area, in.2
& : d'z rl4 : flow area, in.2
W : 3.4A. = weight of pipe, lb/ft
Definitions W* : 0.433 Ar : weight of water in pipe, lb/ft
Rg : (UA)', : (V + &1*4 : radius of gyration.
m.
D = Outside diameter of pipe, in. I : A.Rl : 0.0491 (Da - 6+; : moment of iner-
Sch : Pipe schedule, nondimensional tia, in.a
t : tl6ll thickness, in. Z : 2llD : 0.0982 (D4 - d4yD = section modu-
d : lnside diameter of pipe. in. lus : in.3
Table 10-1
Properties ot Pipe
losi .049 .30? .105 .080 ,1qa .0?4 .186 .032 .m09 .00{t
V8 40 sT 40s .068 .269 .00141 tna .022 -u:tr .245 .025 .I215 .0ol I .00s2
D'.40S 80 xs 80s .095 .215 .000{6 .108 .u50 .092 .036 .314 .l l{6 .mt2 .0060
tosi .uoo .410 .01159 .107 .09? .132 .330 .05? .1694 .0028 .01@
Y4 40 sT {0si .088 .364 .00639 .093 .t25 ,104 .42,5 .045 .1628 .qxB .0123
D -.540 80 )<!t 80si .u9 .302 .@251 .l4l .I5:I $n .154? .oqB .0140
3/s 40 sr4osi
losl .uoat
.09t
,54!i
.i193
.04{xt8
.q2st2
.14:l
.129
.124
.lDrl
.a
.l9l
.48
.568
.r0l
.083
.2169
,2090
.0059 .01?r
.0073 .0216
D -.675 s{, xs €osi .423. .01354 l1', .tu . t40 .?39 .06t .l9sl .0086 .02s5
l0s .oet .674 .13909 .ni .l?8 .r97 .J:lrt .5-fl ,154 .269 .0143 .034t
40 sT 40s .I09 :09310 .no .163 .2.fi .304 .85t .261 n!tt .o.t{n
Y2 80 xs 80s .546 .04852 .l€ 3m .?'34 1.088 .t0l .250 .020I .0478
D -.840 160 . r87 .46{; nttoq -no trt .384 .l7r 1.304 .074 .244 .052?
)o( .2,94 .?s2 .00102 .ao .uoo .504 .050 .t2, .2t9 .02$ .ofi
292
Properties of Pipe 293
Table 10-1
) Continued
e l) Sch t d d" Ao Ai Am Af Rg I z
5.: .uqt .g?a .dtgl -ztt .201 .664 .683 .288 .349 .0245 .046'l
losi .08:l .884 .5398 t1l .252 .6t4 .3€ ltto',
40 sT 40s .l t3 .824 .3?99 .216 .$lt t let .81 .34 .0706
3/t 80 xsi 8Gs .154 .742 .2249 t'f1 . t94 ,,134 .49 -lttl .321 .0448 .08!13
.t8rl .or5 .1401 .358 t.t4 .312 .0495 .094it
.na t11 .16l .5?0 .296 t.93? .va .304 .052? .t0(N
D - 1.050 160 .614 .08?3
x:< .308 .434 .0154 ./tta, .ll3 .l4s 2.441 .064 .234 .05?9 .1I04
55 .UEO !.16:l 2^337 .344 .attu .i,4at l.lct .86't .478 .4,(} .0500 .076{)
l0s 1.09? 1.58!) .344 .247 .413 .94!i 1.404 ,409 .UIJI t't(l
40 sT 4os .lgl 1.049 Lno .344 .n5 .{94 .864 .374 .4m .08?4
I 80 :c3 8{Et .l?9 .95t
e7,
.803 .94 .N .639 7tq 2.1t2 att
tx,
.{o? .1056
lt?t
. t606
.219 .519 .344 .230 .?54 .m4 2.56{ .39s .1?St1
D - 1.315 160 .250 .8I5 -Jbu ,344 tta .836 2.844 .t?sz .lgq!
x:E .3$t .oY5 .0?t .344 .15? 1.0?6 .N, ttt .JOl .l4os .2t37
.19l LnB 3.409 434 .334 .881 t.2gt t oo? .s24 .24'€ -?s14
D- l.6A) t60 2g 1.160 2.100 €4 .304 l.l0? l.ost 3.?6s .458 .506 .3421
xx .382 -5t.( 434 t.sl4 .630 .273 .472 .3412 .4lll
5St -uoit t.770 497 .4tr1 2.451 L.ZIJ l.uo9 .649 .t58 .loo
u- l0s .109 1.682 13.46 497 .440 .olJ 2-m t naa .962 .634 .2&
40 sT 40!i .145 1.610 10.82 497 .421 .?99 aqlti 2.7t4 .882 .623 .310
rY2 80 xs 80s .200 1.s00 ?.59 497 1.068 | 1et 3.632 .otrt eol
D - 1.900 160 .?3r 1.33? 4.27 49? -Jaru l.$l l.404 4.866 .@8 .581 .{{x} -cuat
:o( .400 1.100 t.6l 497 2.a 1.885 .99) 6.409 .549 .568
55 .uoal 2.2+3 sll'ql .6n .588 .4t2 3.958 1.605 I.?t4 .8U
l0s .109 46.59
.t', 'f.,
.6?2 .rl5 3.654 2.638 1.582 .w2 .499 .42A
40 sT 40s .154 2.6r .54I 1.0?4 3.356 3.6St l.4Et .ooo
.16-t 2.041 35.42 .6U, .534 t.158 3-m 3.938 l.4l? .?83 .?10 .516
3.ra ./ro
2 80 xs 80s
.188
.zta
2.000
I O.lO
3?.00
27.41
.622
.6n
.s24
.508
t.288
I.4TI 2.9S1
4.381
5.ta Lna
1.360
.868
.654
t1l .0gt 2.?09 t4s.9 .t1, .709 5.lo 2.475 2.49€ .98{l .{95
.to
I
.tm 2.635 ./at .690 1.039 5.45 3.531 2.361 .9t5 .988 .ot!t
40 sT 4{Xl .zxt 2.45I) 91.8 .753 .6{ti l.?04 4.79 5.?94 ?-o73 .9{? l.oal
71i 2Y2 2,441 1.812 4.68 2.q26 .9€ l.6t I l.l2l
8o xs 8trt 238 o/.o .753 .608 z.?s4 4.24 7.682 l.&1{t .92r 1.925 r.J!tJ
D - 2.8?5 tou .3?5 2.t2l {3.3 .?a -350 2.945 10.01 1.536 .894 l.qt/
xx .552 l.rn .464 4.O8 2.46 r3.?0 1.06? .844 2.872 1.9s8
55 .Giil 3.334 41t.9 .916 aqt 8.r 3.(B e1a 1.208 t.3m .7$
t0s .t?a 3.260 364.2 .9i8 -tt\t Ln4 8.35 4.!l:l 3.61 l.gn t.04t
.lzs 3.250 362,6 .916 .tt:tl t.325 &c) 4.51 iqo t.l9{ l.8so
3 .148 3.2'0'4
,l,l? a
,9t6 .&t9 1.558 6-t 6 5.30 3.49 1.186 2.t94
1.080
D -3.50O .1811 3,124 .Ylb .818 1.Y50 /.oo o-o:t 3.32 t a6t l.D.to
40 sT 40si .216 3.068 271.A .803 2.24 ?.58 3.20 l.l6f 3.018 t.724
294 Piping Stress Handbook
Table 10-1
Continued
D Sch t d o Ao A1 Am Af |.l Rq I z
(continuod) .241 3.018 250 2.462 3.10 t.lJat 3.29 I lar
.254 t oot 244 1A.' 2.5S0 8.81 3.04 l.t5l 3.{3 1.962
t ot, .9t6 Z.5IJ A?I 9.91 2.90 l.l40 1?q
80 xs 80s 2.900 20s attl
3 .5lo
.J59 3.016
3.129
6.60
6.49
10.2s
10.64
2.86
2.81
3.90
4.01 2.?A4
.406 2-68i l4{t .916 3.950 EA' 2.46 4.81 2.74a
D -3.500
160 .€8 2.624 t24 4.2L3 5.41 14.33 2.34 1.094 5.04
.o{.t 2.300 64 ota Fily, 5.466 4.ls t8r8 l.8o 1.047 0.Ylt 3.42S
55 .083 3.834 88 1.04? 1.004 t.021 3.47 5.00 .979
tosi .tn taz 1.047 .984 1.4&l 4.8t t.372 2.78 1.3?8
. t28 3.?44 .980 u.0t ,e, 1.461
.134 3.732 1.047 AT' 1.628 10.94 a crl 1.368 3.04 r.sa
. t48 3.?04 69? 1.04? .970 t ?ot 10.78 6.09 4.67 it.,at 1,664
- rtt6 3.624 oa r.047 .9,19 2.Al r0.31 1.349 4.10 2.050
3Y2 40 sT 40si 3.548 562 1.04? .929 2.680 oqo 4.79 2.394
D 3.€8 480 t.04? ,900 aaa ota 4.02 t.3!9 q?t
-4.000 xs ,lta z.atat
80 80s 3.364 431 1.047 .881 .t.ol6 8.89 tz.sl .r.6t ata 3.Ul
.344 e ala t.04? 3.9st 9E 13.€ 1.298 o.Db 3.33t
.469 269 1.04? .802 5.2C|:} t.Jo 17.69 3.19 t ,ro 4.tn
tcl 1.047 E 7tl 5.84 tt aE 1.210 4,925
55 .083 4.334 1.178 l.lt15 t t 4t 14.?s 3.9t 6.39 l.coz 2.81 t.2{8
losi 4.zffi l4d! 1.I78 L65l 14.24 6.1? 1.549 J.JO 1.262
-ta 4.244 t371 1.178 t.1l l t. tJo 14.15 5.98 6.13 1.546 4.ZL 1.869
.134 1358 I.t?8 1.108 t-456 14.0? 6.09 1.544 i.949
.t42 4.2t6 1332 I.178 1.104 1.944 6.04 t.542 4.@ 2.054
l.l?8 2.247 7.64 1.534
.roE 4.t24 1193 l.tIIt 1.080 tqE IJ.JO 8.66 s.93 2-64
-r )5 4.090 1144 l.l?8 I r1?t ,11 1.520 41Cr 2.84
40 sT 40s 4.026 1058 t.178 1.054
.t l', tt 7.r ta! 7c| ', t1
1.510
4 .250 4.000 i024 I t7q 1.047 3.34 12.s7 5.44 1.505 o.Jo
l.l?8 1.036 3.60 t2.24 1.498 8.08
D - 4.500 .281 94? t. t?8 1.031 3.74 t2,t8 1.495 q i,t
3.?0
3.900 1.1?8 ,l oa tt o4
902 t.021 13.46 5.1? 1.489 8.?8
alt l.l?s t,l oa a tt
.r.t, 1.015 4.10 I1.80 l.{8:i 9.05 4.02
80 xs 80s 87.O 1.178 1.002 4.41 I1.50 14.99 4.98 1.4? 4.27
3.?50 742 I t7q ott 4.86 I1.04 16.52 4.78 1.464 10.42
t20 3-624 I t7e .949 5.59 'tn 1l 19.00 4.4t 1.4.t4 9.ld
.500 3.500 I l?a .916 OA' 21.36 1.425
t@ 3.€8 480 I l?q .900 9.28 4.O2 1.416 t't t,
xx .574 3.152 1.178 8. r0 7.80 27.54 \t.Jtt 1.3?4 o.,t9
tno 5,34S 4363 1.455 1.399 1.88 u.43 o tt t.928
t0s .t34 4t62 1.4s6 l.38ri 2.?S a.o2 1.920 8.€ 3.03
$ sT 40s 5.0{7 1.456 r.321 4.30 20.01 t4-62 8.66 l5.l? 5.45
14, 4.859 270a t.456 t.272 18.54 8.03 1.84? 7 tf,
5 80 xs 80s 4.813 ZJtaI 1.456 1.250 18.19 ?.4.74 7.88 1.839 m.58
.438 4.688 1.456 l.n7 7.04 17.26 23.95 1.819 8.38
D:5.563 t20 .500 4.563 1.456 l.l9{ 7.9S 27.04 ?.06 l.?99 25.74
l@ 4.313 t492 1.456 I l2q 9.70 t4.61 32.9? 30.c3 10.80
xx .?50 4.063 ll0? 1.4s6 1.064 11.34 12.97 JO-JJ :n.64
Properties of Pipe 295
Table 10-1
Continued
q
D S ch t d d" Ao Ai Am l,J Ww Rq I 7
.s62 5.501 5.04 t.?34 t.440 10.70 36.40 10.29 49.6 14.98
,t 7a t..J.to 4€t.30 2.104
.?18 11.81
:o( .864 4.897 2.82 L?.42 15.64 18.8 ce t? 8.16 2.060 oo.J
Table 10-1
Continued
(continurd) ..JYC 9.960 98.0 2.81 L6r 12.85 ?t.9 (3.? 3.66 172-5 3?- I
60 xs 80s .5@ 9.?!t0 88.1 z.At ?.55 16.t0 54.? 32.3 3.63 2t2.0 3!'.4
.sll 9.68? 85.3 2.Al 2.54 l?.06 ?3.? 58.0 3t.9 3.62 u.4 41.5
80 .59:t 9.564 80.0 2.81 2.50 18.92 tt.a 64.3 3l.t 3.60 244.9 {t.5
to l0o .?18 9.314 ,91 2.4 4'8 68.1 29.5 J.50 ?€.8.2 sit2
.?50 9.250 ol.l 2.81 2.42 23.56 tt.2 80. t 29.1 3.stt 296.3 55.1
D - 10.750 lb .8,(l 9.064 61.2 z,8l 2.37 6.U 64.s 89.2 n.9 3.52 *4.3 @.3
q ?q/t
140 t.0@ 9I.J 2.81 2.4 30.63 60.l l0{.1 .0 3.4? 36-t.9 68.4
t.0@ 8.625 2.8t 2-26 32.3!t 58.4 109.9 25.3 3.4It 384.0 ?I.4
t.t2s 8,500 44.4 2.81 ?-a 3,l.Oa 56.? lt5.? 24.6 3.{il 399.4 ?4.3
55 .156 12.{nt 298 3.34 3.25 6.17 12t,5 2t.o 52.6 4.45 1?9'4 t9.2
t0s .td) 12.390 82 3.34 3.24 ?.ll 120.6 24.2 s2.2 4,44 140.5 a.o
.203 t?^344 u7 3.34 3.el 8.(x! 1t9.7 27.2 5r.8 4.44 15t.5 z4.l
.2t9 12.312 2A3 3.34 3-n 8.62 ITY.I 29.3 51.6 4.{3 r@.3 26.6
.N p.n4 2;19 3.34 3.2t 9.36 118.3 31.8 5t.2 4.4 183.2 28.7
n .?.fi t2.N u6 3.34 3.Zl 9.82 It?.9 3it.4 51.0 4.42 19t.9 qr.l
.n9 t2.t92 269 3.3{ 3.19 I0.93 I t6.? s7.2 s0.6 4.4t 212.7 gt.4
3{n r2.150 zo:t 3.34 3.t8 ll.nl ll0.Y 39.9 50.2 4.40 ut.s 35.?
30 .!80 12.090 258 3.34 3.I? 12.88 n4.8 43.8 -19.? 4.3!) 248.5 39.0
.344 t2.062 it5!l 3.34 3.16 13.4t I14.3 4It.6 4S).5 4.39 258 40.5
u3.l
t2 44
ST 40st .t' ID
.406
12.000
I t.938
249
242
3.34
3.34
3.14
3.13
t4.58
15.?4 ttl o
49.6
53.5
49.0
48.5
4.38
4.3?
n9
300
{3.8
47.1
D-12-7fi .418 I1.844 88 3.34 3.I I 16.94 ll0.? 5t.6 47.9 4.36 3At 50.4
xst 80s .500 I l.?50 n4 3,34 3.08 19.2{ 108.4 65.4 4?.0 4.3it 3$2 56.?
60 .s62 I1.648 2t2 3.34 3.04 2L.52 106.2 73.2 46.0 {.31 401 62.8
.@5 I t.500 ml 3.34 3.01 23.8t 103.9 80.9 45.0 4.8 €9 68.8
8{t .EIOI I t.s16 l9t 3.34 2.98 ?.6.& 101.6 88.5 44.0 4.2t 4?5 ?4.5
t00 .8{3 I1.064 loo 3.34 2.90 31.5!l 96.1 10t.2 41.6 4.2 562 88.1
.crs ll.@0 l6l 3.34 2.8{l 32.64 95.0 ul.0 4l.t 4.2t sl9 90.8
IN 1.0o0 10.?50 l{4 3.34 2.81 36.91 90.8 t2s.5 39.3 4.17 642 tm.?
l.o I.IZJ 10.s00 r8 3.34 2J5 4l.ott oo.o r39.? .tt.o 4.13 ?01 lno o
1.2t9 I0.313 u? 3.34 2.20 44.t4 eet t5o.t 36.2 4.10 242 116.4
160 t.3t2 t0.126 106 3.34 taa 47.14 80.5 t60.3 34.9 4.0? ?81 tn.8
.188 13.624 469 3.62 t Et 8.16 l4It.8 tz.7 qt. r 4.8{t 195 27.A
.ui t3.560 459 J.0l 3.5s 9.s2 144.4 g2-4 6'2.5 4.gI 26 32.3
.25 t3.524 452 aFl 3.54 10,29 143.6 35.0 62,2 4-gI 24 34.8
l0 .250 13.5{n 448 3.6"f 3.53 10.80 l4il.1 JO..a 62.0 4.86 2S5 36.s
n .312 13.3?5 4A 3.6? 3.50 t3.44 l4(,.s 4tt.? 60.8 4.84 otJ 45.0
30 ST 4A:, 3.47 IO.UJ t3?.9 EOt
l4 .3?S
.406
13.2s0
13.188
408
aI60 3.6? 3.45 17.34 136.6
54.6
59.0 59.1
4.82
4.81
3nl
40t
5:t.3
5t.3
40 .43{t l3.l2s 389 3.67 3.{4 t8.66 63.4 58.6 4.80 48 61.4
D - 14.000
.4dt r3.062 380 3.67 3.42 19.94 134.0 67.8 58.0 4.79 4S7 65.3
xst .500 13.0@ 3?1 3.6? 3.40 2t-zt 132.? 72.1 JI.J 4.78 484 69.1
60 to2 t2.814 345 3.6? i"< 24.9A t29.0 84.9 c5-6 4.74 562 80.3
.525 t2.?50 3:l? 3.67 3.34 26.26 tn.7 89.3 55.3 4.?3 589 84.1
Properties of Pipe 297
Table 10-1
Continued
q
I
D Sch t d o Ao Al Am hI Rq I z
I
i .tt
(contiaucd) .ooo 12.688 a 126.4 93.5 54.8 614 8t.7
I
.r rf 12,,.7 t06.1 c.t I 4.69 oit/ 98.2
80 .?50 12.500
I
., 1.' lr5-5 t30.8 50.0
I00 t2.r?s 262 38.4? 4.63 atz5 117.9
l4 120
140
1.093
1.250
u.814
I1.500 .t.ot
a^o
3.0r
4d32
s0.0?
109.6
t03.9
150.7 47.5
4{i.0
4.58
4.53 lo27
930 t32.8
t46.8
D- 14.000 1.344 2.96 $.44 t@.5 181.6 €,5 4.50 1082 154.6
160 1.406 I1.188 Itc 2.93 cat.*t 98.3 189.1 42-6 {.48 t59.6
,I88 t5.624 ott 4.19 4.09 9.34 tot t 31.8 a2n .to"5
.28 I5.524 902 4. t9 4.06 I t.?s r89.3 40.1 82.0 JOO 45.8
!0 .2fi 15.500 895 4.t9 4.06 too. t 42.1 ol-r 384 48.0
D- 16.0@
2qq
14.688 684 4.I9 31.62 t69.4 IUI.J ?3.4 5.$ llo.D
14.625 boc 4.19 t 68.0 1t2.4 72.7 s.42 12t.4
.750 t4.500 64t 4.19 3.80 35.S0 s.40 t047
,t ?4
80 .8€ 14.3r4 601 4.I9 40.14 160.9 lJo.c I157 144.6
l@ t.$r 13.938 4.19 48.48 t52.6 16,{.8 66. t 5.29 lJoat I?0.5
tm t.218 t3.56{ 459 4.19 co.00 144.5 62.6 5.23 1550 194.5
l0 .2W l?.500 l64l 4.5{t 13.94 240.5 104.1 6.28 549 61.0
?n It itq 1584 4.55 17.36 59.0 1t2.7 6.2ts
ST t7.?.fi 4.52 tn, , 70.6 t01.2
.€8 t472 4.71 4.48 u.t7 w.3 82.2 99.? atr 103.6
xs .5@ t?.000 t420 4.?l 4.4Ii n.49 ut-o oac 98.3 6.I9 luc\t lt?.0
40 .562 16.876 1369 4.42 30.?9 l0{.? 96.9 6.tz t 17t 130.2
.594 t6.813 1344 4.?l 4.aa 32.46 n2.0 110.4 L1J L 136.8
16.750 IJI'' 4.39 34.t2 m.4 u6.0 9!i.4 o-r5 t289 143.3
t8 .719 16.562 1247 4.34 38.98 2!5.5 132,5 6.12 1458 t6a0
D- 18.00O
60 .?50 16.500 1?23 4.?l 4,32 40.6l 213.8 138.2 92.6 6.10 l5l5 168,3
.812 ,i.29 43.8? 2t0.6 149.2 91.2 6.08 1624 180.5
80 t090 4.n m4.2 lm.8 8r'.4 6.0{ IE}4 2G3.8
100 t5.066 950 4.lr 193.3 208.O 83.? s.gt 2180 ?|22,
120 15.250 3,99 I t,l'r 142.7 244.2 70 1
5.90 2498 8I-A
t40 I {.876 3.89 80.65 ?74.3 5.84 2750 $!!.5
1.688 14.625 3.&t 86.{8 Itt6-u 294.0 5.80 2908 323.1
tou t.?8t t4.438 azl 3.?8 90.?3 tdt.? 308.5 3020 als.6
298 Piping Stress Handbook
Table 10-1
Continued
D Sch t ) o Ao Ai Af lt
Am !'Jw R9 I z
t0 .250 l9.s@ 2.82 5.24 5.11 298.6 52.7 12s.3 6.98 tat ?qt
.3t2 t9.3?5 2.73 5.24 5.0? !9.36 294.8 o.t.6 LZt.O 6.96 938 35.tt
20 sT .sls r9.250 2.64 3.24 5.04 ta t, 291.0 ?8.6 126.0 6.94 ll14 lu.4
.4its t9.124 2.56 5.24 (nt 26.9 ?at.z 91.5 124.4 6.92 1289 128.9
30 xs .5tI, 19.000 2.48 5.24 4.9? 30.6 283.5 t04.I tu.8 6.90 l4{i7 l4{i.?
.552 !e a?t 2.N 5.24 4.94 34.3 t29.8 It6.8 6.88 1624 l5a4
40 .593 18.814 2.36 3.4 4.93 36.2 n8.0 tu.g 120.4 6.88 t?04 t?0.4
.62s I8.?50 5.24 4.91 38.0 t?a I ltoa
20 6{' .8tz 18.376 2.to 5.24 4.8t 48.9 ?,43.2
129.3
t65.4 ll{.8 o.l9
t787
ucl 8.7
l?8.7
.EIO 18.250 2.02 5.24 4.?8 52.€ 261.6 l''a a ttt 6.71 2&9 240.9
18. tSIt 1.99 5.24 4.?6 54,3 259.8 I84.8 IIZ.J" o.lo 2483 24a.3
D - 20.000 80 1.03t l?.938 r.86 5.24 4.70 61.4 252.7 208.9 109.4 6.72 tTn ztt.2
1.2s0 l?.5@ 1.64 5.24 4.58 J!t.o 244.5 250.3 104.1 6.64 32s! 325.1
r00 1.28t 17.€8 l.6t 5.24 4.'r ?5.3 238.8 256.1 lct.4 6.63 &[6 Ett.6
t6 1.500 17.000 1.42 5.Zt 4.4{t 87.2 n.0 2,€8,4 98.3 aa9.| it!9.5
140 l.?50 16.500 t.u 5.24 4.9 I00.3 2t3.8 341.1 92.8 6.48 4217 42t.7
1.844 lo.Jl!t t.t6 5.24 4.n t0s.2 209.0 Jilt.5 90.5 5.4tt 4379 {3:1.9
l60 1.968 16.0€4 1.07 5.?A 4.21 I rl.5 2,02.7 3?9.I atl.at 6.4I {586 4S8.8
22 l0
st
.?g 2t.s@
2t.?so
4.59
4.3it
o.to 5.dl
t.oo
l?.r
25.5
363 58.1
do.b 153.6
?.69
l -Dil
t0l0
1490
9t.8
l3!i.4
D-2Co0 :<!t .500 21.0m 4.08 c.,t0 33.8 34ti 114.8 l5{r.0 ?.@ I OCtl
171t.5
l0 .?.& 23.500 7.r7 6.8 o-15 18.? 434 63.4 l8?.8 8.4{) t3t6 r09.6
.312 23.376 o.Yat 6.28 alt 8.2 4N ?8.9 185.8 at.Jat toiat 135.8
20 sT .irri' 4.?,fi 6.?9 8.24 6.09 27.8 4?S 94.6 l&!.8 d.,t:l l9{l 161.9
.€8 a.ps 6.2A 32.4 42'o ll0.t 181.9 o.$t 2249 lgr.4
xs .o{r, 23.000 6.44 8.?A 6.02 36.9 415 129.5 l TCt q 8.31 2550 212.5
30 .DOZ 22.876 8.2A 5.99 41.4 4ll 140.7 l?8.0 8.29 ?a40 237.O
4.750
24 40
.625
.6Al 4.626
6.09
5.93
6.28
6.4 5.92
{ti.9
50.3
{06
442
156.0
l7l I
i76.0 8.27 3140
3420
.750 n.w o.l r 6.4 5.89 54.8 398 186.3 t72.2 a.?.2 or lu
28S
309
D:2{,000 @ .968 22.064 5.23 6.28 5.78 70.0 3A 238.1 loat.o 8.ls 46S3 388
l.oall 21.938 5.08 6.4 5.74 3?8 ?l,2.9 lo.t.l 8.ts 4920 4t0
80 t.2r8 21.564 4.66 6.24 J.O:l a7.2 !50:| 296.4 106.t 8.07 4?3
t0o t.531 20.938 4.02 6.28 5.48 t08.1 344 36"?.4 t49.1 6852 5n
tm I.812 20.376 3.5r 6.28 C.JJ 126.3 326 429.4 t4t.z 7.gI 7&4 65:l
140 2.0t2 r9.8?6 3.10 6.23 5.20 t42.1 310 483.2 134.3 ?.?9 8630 ?t9
2.188 19.52s 2.91 6.28 s.t4 149.9 302 509.? t31.0 J. tc 9010 ?5t
160 ?-3+3 r9.3t4 2.69 6.8 9-UO 159.4 293 542.0 7.70 9455 rtttt
26 sa
xl;
.JI5
.500
8.zfi
25.0q)
10.26 o-61
5.81
o-ot
6.54
30.2 501
49t
102.5
136.2
216.8
tlt E
9.06
9.02
2479 t9l
D - 26.000 250
t0 ,312 29.3?6 21.9 l -64, 7.69 at8 98.9 293.5 t0.50 3210 2t4
ST 2t.4 ?.85 l.Eto 34.9 6?2 lt8.? 291.0 10.48 ,lta.,
30 .438 2.9.t25 21.0 '1.62 40.6 ooo 138.0 ?.88.4 l0.4It 4€4
20 xll .500 29.000
tQ a.ra
20.5 ?.8!r 7.59 46.3 661 t5l-o 286_0 10.4r 50il{l 336
D-30.000 20. t 7qa 52.0 qtit l?6.8 10.41
30 8.zfi !o a 7.53 649 195.1 28t,1 10.3!t 6230 4ls
34 ST
xs
-J/5
.s00
3:t.zso
33.000
40.5
39. t
a aal
8.90
8.?0
8.64
39.6
5Z-O
868 134.7
178.9
3?6.0
370.3
11.89
I l.ato
oo95 1to
D - 34.00O {34
36 ST
xs
.r.rE
.5m
35.2s0
3:i.000
54.4
52.5
9.44
9.44
42.O
c5-o
Ylo
962
142-7
189.6
4U.6
{16.6
12.60
12.55
ob5Y
61t'0
D - 36.0@ 488
42 ST
xli
II'E
.500
41.250
41.000
119.4
115.9
I
I1.0
t.0 10.80
10.13
49.0 IJ.to
1320
I66.?
?€1.6
5?8.?
57t.7
t4.72 1052t
14.67 t4{xt?
50€
D -
42.000 668
L1
Weight and Dimensions o{
Pipe and ComPonents
o Weipht of pipe : lJse the values for properties for carbon Values for insulati.on densitY:
steej pipe as a standard. These values can be found in
Chapiei tO. The relative weight factors for other mate- Calcium silicate ll lb/ft3
rials are: 85% magnesium 10 to 11 1b/ft3
Thermobestos 11.53 lb/ft3
Aluminum = 0'35 KAIJO r9-2rlbltr
Brass : l.l2 Diatomaceous earth = 2rrbltr
Cast ircn : 0'91 High temperature ?AIbItr
Copper = l,l4 Super-X ?5tbltr
Fefrtic stainless steel : 0'95 Foly-Urethane 2.3rbltr
16 lb/ft3
Austenitic stainless steel = 1.@ Amosite asbestos
Foamglas 9 rb/ff
{arbon !
91b/ft3
Wrbught 0.98 Cellular glass
Depleted uanium
, ,r) Mineral wool 8lb/ff
Tables 11-1 Orough 11-10 give the weiglt of insulation
and various pipe componens by size.
The following pages are tables and figures showing
t standard dimensions of flanges, fittings' valves, anct ptpe
Wigtrt of water in pipe: See the proper.ties of pipe in
Chapter 10. bends.
299
Piping Stress Handbook
Table 11-l
Weight of Insulation
(lb/linear ft)
Plpe
Slze Thickness of Insulation
21h" 3112"
I .72 1.94 2.',|6 3.70
1.5 .84 1.35 2.52 3.47 4.52
2 1.01 | .71 2.53 3.48 4.42 5.59
3 1.25 2.08 3.01 4.O',l 5.24 6.65
4 t.62 2.5s J.Ol 4.66 6.07 .48
7 9.10
6 2.tl 3.28 4.5'7 6.09 7 .60 9.82 11.5
8 4.13 5.64 7.8s 9.48 11.5 13.8 16.0
10 5.20 7 .07 8.93 11.0 t3.2 15.5 18. I
t2 6.04 8. l3 10.5 12.7 15. I .4
1'7 20.4
t4 6.r6 8.38 10.7 l 15.8
13. 18.5 2t.3
16 6.90 9.33 12.0 14.6 t7 .5 20.5 23.6
l8 10.4 13.3 16.3 19.3 22.6 25.9
20 8.45 11.6 14.6 l7 .7 21.1 24.6 28.1
24 10.0 t3.4 r7 .0 21.0 24.8 28.7 32.9
26 10.4 14.1 18.0 2r.9 26.0 30.2 34.6
28 11.2 15. I 19.2 23.4 27 .8 32.2 36.9 41.6 51.4
30 I 1.9 16.1 20.5 25.0 29.5 JZ+. J 39.r 44.1 54.4
J2 12.7 t7 .l 21.7 26.5 31.3 36.3 41.1 46.6 57 .5
13.4 18.2 23.0 28.O JJ. I 38.3 43.'7 49.1 60.5
36 t4.2 19.2 29.s 34.8 40.3 45.9 51.7 bJ-)
42 16.5 22.2 28.0 34.0 40.1 46.4 52.2 59.2 72.6
* me tublc is based on calcium silicate at t tb/ff
I and nust be adjutt"d 1o, olnt
^ot"riol".
rn" tort" iiuaiionaig *d-o*rin. ."ighr.
T U- b .--ul
t( '(-
n ad Doubl. Exrro Strcns FitrinE.
trov. tr|. ro,n. outdd. din.ttiott.
tiiJ
t!ng t.dlu.
9oo
1
9Oo
L__-r-'
Lonr Rodl'rr
Arnerican Standard: These fittings R.du.lns T..
l._E-*Ei
R.ducinr Crott
llbow conform, in sizes and types included Dincnrion "T" it rhown in tobl. beloe;
Stroighl or Iong Tang.6t therein, to lhe American Standard, r.f.r lo lors. loblc for diln€nrion "E".
on on. lnd B r 6.q- r qi8; see page 2gr.
aA
T/f 4
.N
-A/ >
Thickness: Stendard Fittings r z-inch
and smaller ate made for use with
Standard pipe (heaviest weight on 8,
ro, and r zjinch sizes);sizes r4-inch and
LJJRodlu.
9Oo Shorr 45o lons Rodlut
larger are made for use with O.D. pipe
fu-inch thick,
:tbov, "1.-J
Elbow Exrra Strong Fittings rz-inch and
smaller are made for use wilh Exlra
Strong pipe; larger sizes are made for
use with O.D. pipe \/2-inch Lhick.
1 | | tl Schedule r60 Fittings are r''"'le for use
F\ i /i with Schedule r6o pipe.
-t-:-L I
Double Extra Strong Fittjngs are made
5l..l9hl Cror! for use with Double Extra Slrong pipe
/--*\-T r-l-T
/ ,--\ \J Ill t*tl ml
e]c"P
tg":J-t
l*G--!
Shorl Rodlur
R.turn a.nd
_n Ll
t-M+l
Stub End
url 9oo Typ.
Shap!d Nlppl.!
20xlE'
M R.lnfor.lns
w.ldlnr 5!ddl.
/
/ini\l
l+,
,,--\
\#l
l.-H- +l
\
long Rodlur
R.lurn B.nd
k [_-\
l!--/-l
k- s
tl
---r
[\
tL____J)
k- s -_-'l
Extr
Size B D F H J M N P a S Stror
lYz lr/z 3r/r tta 2ra, trh 3 4th L'/16 J'/1 27/s 4 rYE 1Yt zYz 40 80
tt/s 1rh 4 3tAs 4t/rs 33/t 5 IYE 51 6/re 3 40 80
4r/r zYz
2Vz 33/t t'/2 l3/t 1r/z 7r/z 31 6/re 53/ro tYE 6 lYg 67/ra 3r/z 40 80
4r/z 5ta x 3Ve 2 6 9 4a/t 6Yt 6 lr/a t -/16 3r/z 4 80
3r/z t'/a 31h 6t/t 2r/. 33/t zrh 5Vz 6 lr/t 8r/rs 40 80
6 t'/2 2Yz 4Y8 zrh 8 6r/t \r/a 63/rs tsh 8e/ro 40 80
t'/z 9 3Yt 47/E 10 73/t l0t/ta I -/L6 8 t?/s 93/s 40 80
9 6 l0s/a 3.4 5'/t rt 18 95/te 12r/ e 81/z t 1r/z 113/t 40 80
t
i
E 8 133/t 16 l2E/rs 165/re 10n/s 8 2 t43/a 6 40 80
l0 15 l0 t7 6U 8r/2 30 153/e zoYs tx|/a 10 2rh t77/s 7 40
t2 1t t2 20rh t '/2 10 6 24 18% 248h l5 10 23/t 201/. 8
2l 8./t ll. 6r/z 28 28 t6ta 3r/t 22YB 13 l0
16 24 l0 12. 7 48 tath 3r/z 24r/6 L4 JO 40
t8 18 llr/t t3rh. 6 s4 26yE
20 30 20 12r/2 15' 9 40 60 30 40 x3 30r/a 20 20 t0
36 24 toth 4E 36 48 17r/t 34r/E 20 20
304 Piping Stress Handbook
Class Pipe
D
Bolts
Siie E H
Vz 3Vz 1/ts l3/s 2YE r/- '/a l7/e 0.84 '/e
3/t 31/8 lrr/ra 13/t
Yz Y2 2r/ra 1.05 "/a
I 4Y. e/rs 2 3Yg Yz tL/-^ 23/re 1.32 rr/re
lr/t 45/^ 3A 2y2 3t/c 4 r/ |3/.- 1.66 txt -
1r/z I Vre 2TB
Scr6v.d Flon9. 37/8 ^/2 % 21/re 1.90 %
400, 600, 9O0, 1500, ond 2500-Pou.e 2 6 3A 35/e 4r/. -/a I 2Y2 2.38 1
2W 7 % 4Yg 5lz 5/s lyg Tta 2.88 lY8
7r/t rtl" 5 6 l3Aa 23/t 3.50 13/,,
3Y2 8Vz I B/ts 5r/z 7 8 5/z rY1 2r3/rs 4.00 ru
150 9 6sAs 7Yz E 5/e t-/lB 3 4.50 t -/16
Pound l0 r,/rs / -/16 8r/z x/t 17/rs 3Y2
E lTAc
T1 I ar/z 9Vt 8 3r/z 6.63 te/,"
E l3Y2 lyE los/a ll3/t E '/1 t3/t 8.63 l3/t
C.oh.l.p Flong. 10 l6 l3/rs 123/t l4Yt f6 1rs/re to-75 lr5/rt
150 ond 3oo-Pound 17, 19 lr/r t7 % xl/rs 4Y2 2t/re
l4 21 13/, t6rL 18./t I 2r/r, 14.00 3Y"
l6 x3r/z l7/re l8Y2 2lY4 l6 1 2Y2 16.00 37/re
18 le/ra 2T 223/t l6 lYa 2rYre 5r/2 r E.00 lr3/rt
20 27Yz lrr/ra 20 lYe 27/8 5rr/te 20.00 4r/ra
24 11h 27r/^ xqr/, 20 lr/t 3U, 6 24.O0
Cron.lop Fl.nso
u 33/e l3/e Ls/e Y2 7/s 2r/ra 0.84
'rr 45/e '/a lrr/ra 3r/t 5/s 1 2r/e 1.05 I
4OO, 600, 900, | 500, o.d 250o-Poqnd rr/ra
I 4YB 2 3W '/a lr/rs 27Aa lrAa
lrh 2,r/t 37/e 4 rllc r.66
lr/z 6YA t3/-- 27/8 4rh 3/t l3/ra 2rt/ta 1.90 l3As
)
2 6th % 3./a E s/e ts/rel 2.38 l5/rs
2U 7V2 I 4Y8 s% 8 3/t 3 2.88 lY2
3 8Ut lYs 6./e 8 ,i\i,"l 3Ve 3.50 lrr/r,
3Y2 9 l3/rs 5Y2 7V E "/a r3a 33/rs 4.00
300 4 l0 lr/t 63/ts 7TE 8 '/1 lTg 33/s 4.50 Lfa
Pound l1 l3/s 75Ae 9Y1 8 '/l 2 37/g
6 t2r/, t4c 8r/z 105/n t2 3/" 2rAa 37/a 6.63
8 l5/a lo3/e TE 27/te 43/s 8.63 77As
W!ldlng N.Gk Flans. l0 17Y2 l7/a 12t/t 1sY1 16 I x'/s 45/e 10.75 33/t
150 ond 3O0-Pound t2 20Yz 2 t7t/t lr/s 27h 5Y8 12.75 4
t4 2Vt 16r/, 20r/a 20 lVa 3 55/e 14.00
l6 25W xY1 lEYz 22W 20 lY. 3Y4 53/t r6.00 4t/r
l8 2E 23/e 21 24t/e x4 lr/e 3W 6r/t 1E.00 t'/a
20 30rh 2Yz 27 24 lYa 33/t 6t/a 20.00 5V2
36 23/r, 27tA 24 lr/" 6./a 24.00 6
l0 l3/e 6sAs 77/a 8 % 2 3Y2 4.50 2
5 ll tr/z t -/16 9ra E % z\g zrh
12r/z 1s/* 8!z to6/^ t2 7h 2r/t 4t/," 6.63 2V,
400 E l1/B lo'/a t2 I 2rrAe E.63 rr/rs
Pound l0 17r/z xYE l2t/e l5Y1 IYB 27/B 47/B r0.75 4
l, loYz 2Yt t73/a l6 lY4 3YB 53/e 12.75 4V.
l4 2s/p. r6Yt 20r/t 20 lr/t 3sle 57/a 14.00
16 25Yz 2r/z tgt/z 21Yz 20 l3/s 3rr/rs 6 16.00
18 2a 25/c 21 2434 t./E 31h 6Y2 18.00 53/s
W.ldins No<k Flanrc x0 3or/z 2r/t 27 24 lr/z 6E/a 20.00 5t/t
40O, 600, 9O0, 1500, ond 2soo-Pound 36 3 77r/^ 24 t3a 4r/, 67/* 24.00
Weight and Dimensions of Pipe and Components 305
E-T E-T
l-E$r--l
,-t I FEh I
|tI
JIL D
ltf
JIK D
I
-1 I
T- -t- -l- fi=-l='il1
f---r-l
F-A----l
r-i--l
l-c----l
Bun-W.lding
Dimensions, in Incher
Size of Size of
Cless Valve B c D E Class Valve B c D E
2 llY2 l9 1lY2 t9 10
zYz l3 21r/e 2lr/t 6Yz 2tr/1
l4 x3Yz t4 23Yz 7 23rh t2
600 3Y2 7Y2 l4
Pound r8
t7 27r/2 z7r/z 8Yz 27rh
20 303/t 20 303/e l0 303/a x0
b 22 22 II 24
3 l5 24 7Y2 24
900 IE 29r/2 9 791/z 20
18 29Y2
Pound t2 37 3/a
6 37t/a 373/t
2 l4lrz 25V8 l4Y2 l4
t500 t6t/z IE
Pound 2r/2 r6yz 28r/s 28r/a
3 18r/z 33Y2 l8t/2 331/2
308 Piping Stress Handbook
2 u 8 5 8 !
2V2 40 50 30 $rh slz $rh 1rh
50 9rh 5 9r/t 6
3rh 94 roYz 6Yz
96 100 100 rlYz ltr/z
M r50 5 140 120 13 8
Pound 5 200 160 9
E 390 360 lgYz t0r/t
l0 510 24th l2YE
12 27Yz 133/a
1200 on
1450 39
2 40 9rh 63/t torh 6t/t
zYz 70 80 60 lo3/t E llr/z E
100 120 80 ll3/t EYl l2Yz
300
4 180 130 l4 g3/t
250 240 153/t t03/t
Pound 6 330 260 lTVz t\3/"
8 620 510 2l t4
l0 920 760 24t/z l5
12 1290 1015 2a I
200 190 16 l0
270 IE t2
400 6 310 19r/z
Pound 8 6E0 580 13Yz l4Yz
l0 900 820 26r/z t$r/t
t2S0 I150 30
lr/t 38 32 6V
1Y2 40 9Yz 63/t
2 70 llY2
2r/z 70 l3 $r/t
140 100 14 I
600
4 260 170 17 tor/r
Pound 20 123/.
400 300
6 530 420
E 900 740 tir/t
l0 1440 880 31 t8t/t
t2 1970 1200 2lr/z
J 180 15 Ith
900 340 240 l8 ll
Pound 6 640 500 t33/t
t I lE0 890 29 t6r/,
trh ll0 EO t2 EY1
2 160 130 t4rh 93/t
2r/z 245 t70 l6V2 t0r/z
t 500 3 2E0 210 l8Vz ttut
Pound 630 390 Ltr/z l3r/t
950 480 26r/2 rsv
6 1360 780 273/t t51/t
8 2100 1320
Weight and Dimensions ot Pipe and Compononts 309
Miter Welding
t6 2.11A 35/16 +5la 2-O 35/16 s 15/r6 1 ,2.1116 2 2-1t2 1-7 7/a 1, t-14
18 2.7 t16 r3l4 3-3t4 11,Vt6 1- 3-r3/16 2 5.7la I - 10.3/8 1 21ta
22 2-15lr6 +9/r 6 63/8 2-9 4.5t16 r - r-11/16 1- 7 5/16 3 - 0-7116 2 3-5t16 1 - 6,3/16
3-3/16 5 6-r5/16 3-O 5 1 - 2-15/16 r-91/16 3 - 3-13/16 2 5-13t16 1-1.13116
26 !t/2 5,3/8 1.1/2 5,3/8 1- +1tA '|
- to.tla 3-7.1 6 2 8-5/16 1 - I,S/16
i6 4 13^6 1-7 | 16 103/8 4-6 1.7 | 16 1- 10-3/8 2 7-5tA 4 - 11,5/8 3 a-3t4 2 - 5-1ta
H K M N s T
1t2 13/r6 3.5/16 3.1n6 2-1116 1-7 /16 3/a 7ta &5la 29/16 t -13/ 16 11/16
1-5/8 +Aa 4.1116 3-3/16 r.l5/ r 6 t-3116 4.13/ l6 3-114 23t8 1-.1/2
1t8 2-1/16 6 9/16 69/ l6 4-13/16 3-rlr6 1ll16 1- r 3/16 7.3/16 4-15/16 3 9/r6 2.3/1C
l- l/8 33/r 6 8,13/t 6 8.11/',r6 6-7lr6 4 3/16 7la 23tA 9-5/A 6-1/2 43/4 3
1.7116 ll lG15/16 8-1/16 5 3/16 l1l16 3 I -O 8-1/16 515/16 3.13/16
I 11/16 +13/ t6 1- 1-3/16 9.58 6 t/4 1-114 3 9/16 - 2-1t16
1 9.1rl16 q.iirrc 7 3t16
t7 la 5.5/8 1- 3-3/8 l-3 1t-114 7-1/2 t.3/8 4,3/16 1 - 4.13t16 11.1t8 8 3/8 s.slu
2-1/a 6.7 /16 r- 5-9/16 t-51/8 1-O7lA 8-5/8 t.s/16 4-3t4 '| 7-114
- r - 0-r1/16 I9/',t6 6.7/ 16
2.7 /16 1.1/4 1 7-314 1 - 7.5/16 '| 2-1t16 9-9/16 l.r3lr6 5-3/8 1 I5/8 1 - 2 3t4 10-3/4 7,rta
211/t6 81/r6 - 9.1t16 - 4-ll16 r0 1rlr6 2 515/16 2- 0-1/16 r 1-15/r6 t.'ts,1c
2.15/16 8, t 3/16 2 - G3/16 r - t1-9/16 r - 5lr/16 11-13/16 2-3t16 6-3/t6 2 - 2-7t16 1- 5.112 1,11t4 q 914
3-3/16 $5/8 2 - 2.3t4 1 - 7.5t16 1 - Gr5/16 2.3/a 7-3/t6 2 - 4.13/16 1 ,7.1t16 \- 2:9t16 , e:9/16
10.7 t16 2 +9t16 2 3 7tA 1 A-7 la 1 - t-7 /8 2.9t16 7.3/4 2 - 7.1t4 | 8,5/8 1 - 3.112 lo 3,/8
3.3/4 11-114 2- 6.3t4 1 - 1C1t2 2.13n6 8.3/8 2 S-a/a I 10,5/16 t
1:1/l6
4 1 0-1/16 2 - a.1la 2 - O.1/8 1 - +1/A 3 8-15/16 3 - Or/16 1- 11-1t8 1 - 5.1t4 11.7tB
+5/16 1-O.7la 2 - 11.1|a 2 - rG5/r6 2 - 1, t1t16 3,3/16 I9/16 3 - 2-1116 2 - 1-112 1 - 7.1/a 1 0.3/4
+gfi6 1 - 1.11/16 3 - 0-7116 2- 3-5/16 3-3/8 1G r/8 3 - 4-7/a 1 8,5/16 1- 1.9/1C
413/16 1-2-7/16 3 3,9/t6 3 29/16 2 - +15t16 3-9/16 1G3/4 3- 7 1t4 2 - 4-5/A 1 9- 12 1-23!a
5.r/16 1 - 3.114 3 - 4- 1tlt 6 2 - 6.9/16 1 - 8-7/16 3-3t4 I t-5116 I - 10.11/r6 1 - 3.3/1€
5 3/8 1- 4-1116 3 7.15/t 6 3 6-7tA 2- 4.1/a r - 9-3/8 4 11- 15/16 4, G1/16 2 7.71A 1- 11-l ta r - 3.7/6
5.51A 1 - 4.7t4 3 - 1(}t/8 3-9 2 - S-3t4 1- 1O1/? 4 3/16 1 -O.112 4 2.1/2 2 - g-7 t16 2- 1-11t6 1 1111. a_
6.7116 '|
- 7.5t16 4- +t1t16 4- 3.1t16 3 - 2-9t16 2- 1-111t6 4.3/4 4- 9,11/16 2 - 4-5ta l-71l',8
7.1t4 1 - 9-1r/16 4- t1-5/16 4-9.7lA 3- 73ta 2- 4-7 tA 5-3/8 1 - 4-1/8 5 - 4-7la 3-7 2 A 1t4 1-9.1/2
8-1/r6 2 - O.1lA 5-5-7tA 5 4,3/8 4 0-1t4 2- 8-1/8 6.15/16 1 - 5-718 6 - 0-1/8 3 - 11-5/8 2 - 11.3t4 I - I1.7,t
6-7 6-51/4 4-10 3 - 2.3t4 7.3/16 1 -9.1/2 7 -2-1/2 4 - 9-3/8 3-1 2, 45ie
f*.9\
Radius
of
Pip€
| <fS,,,) id
Bends
t- ILLT_\ e3
-'l
90" Bends | 180' Bends 270' B€nds 540' Bends
4i' tso
E : D -A _B tH : lllc
F :YE'+ E K:tanlH x R
L:A-K
9o : zc P: B _K
sin
N:F*2K
Exornple No. I l--€ivcn R ond 45o Angler
3.414 x T = T ans.ent
B: 2.828 x
^R
R Length oipipe in bend :
0.828 x R 9.425 x R +27
t+A--E
, l.-s1 z, -
E:D_A-B
F:2N_C M :llK'-n,
e :11o"+ r' {:sinzN Erornple No. l2-Given A,
zH lP :90" * ZH - tN C:A-2R P:2D
R
$: tan
to:r4tP n _tl,op,, r--, E:D-n
C/2R:
lH:90'+ lG
sin tG
K:14c S:tanlOxR F :2E lK = 180'-2 tG
B =2R -A c :y (2R)"
- B' lp: sin tD
fxomple No.
N 2--Given A, B, C, R
D: B -C
E:A -R 7:sinlP
:lo, + o'
t8:zP+tG
F lK:9O' lS 6-Given A,
lL : 1/2 lS-
fxomole No. B
E lH:90" - tF
F=s:nz\l M=tanlLY,R C:thB D
N:H+M _M D: t4A E --'-- A, + R1
H : lr'- n' O :B -C G =%E
-' 4A
| _ rtl
E:IC'+ U
D:B -C tG:%tF E =D
-A-B G/H:sinlK IIlL=sintN
E:la'+a H:tanlGxR F:R-C t':lzH to :90' - tK , t\
G:n+F 7p =/2 tO
A
M =-
5WI
-
2
60 wL, 5 WL2 ^ 13.5WL4
48 48 EI
(Text continued on Dase 3:0
314
a
Load frrnT
1_,-N
I
Shear
t t
z-l-- 2-l
-
uoment uJf
Simply Supporled Fixed Ends
., WL ., WL
V =-
2
"- 2
,., -
rvrl -
WL,
"'-=Y ;;
Figure 12-1. Diagram showing how stress limits are determinedby figuring the
mean between a uniformly loaded beam supported at both ends and a uniformly
loaded beam with both ends {ixed.
Mean: =
A1 +A2 3WL4 WL4
384E1 128E1
by figuring
Figure 12-2, Diagram showing how deflection limits are determined
the mean between a unitormly loaded beam supported al both ends and a uni-
formlv loaded beam with both ends fixed.
316 Piping Stress Handbook
Table 12-1
Piping Spans Based on the Following carbon steel Materials: seamless A53 Gr.
A, A106 Gr. A, Apt
5L Gr. A; Wetded A53 cr. B, Apt 5L Gr. B, A155 C55 Ctass 2
Maximum
Tabte 12-2
Piping Spans Based on the Following Stainless Steel Pipe Materials: Seamless A312
Tp316, Ag12
TP317, 4430 FP316H, A376 TP317
Table 12-3
TP304L' A312
Piping spans Based on the Following stainless steel Pipe Materials: seamless A213
TP3o4L, A376 TP304, A430 FP304H
Table 12-4
piping Spans Based on the Following Stainless Steel Pipe Materials: Seamless A213 TP304L' A312
TP3O4L
Table 12-5
Piping Spans Based on the Following Nickel pipe Material: Seamless 8161 Annealed
Table 12-6
Piping spans Based on the Following Aluminum pipe Material: seamless B24l Gr.3oo3 H112
Table 12-7
PipingspansBasedontheFo||owingA|uminumPip"M"tg'iM
201.F-4O0dF with Commoclily = Weight ol Waier, Minimum lnsutalion
>2oooF with water, No Insulation
(1. = 3,000 Psi) d- 2.ooo Dsi)
=
Maximum Recommended
Pipe Maximum
SPan
Size scH, Span Span
Table 12-8
8235
Piping spans Based on the Following Aluminum Pipe Materials: seamless B21O' 9'234' and
Gr. 6061 T4, 8241 Gr. 3003 H18
>200'F with Waler, No Insulatlon 201.F-6OO.F with Commodity = welght o, water, Minimum Insulation
(1. = 4,500 psi) (t! 9s0 psi)
=
Maximum Recommenaled Maximum Becommended
Table 12-9
Piping spans Based on the Following Red Brass pipe Materiar:
seamress B43
>200"F wilh Waler, No Insulatton tot u:o'o:offn
(l = 1,500 psi) = weisht ot warer' Minimum Insuration
il.
Maximum
""""oditv
Fecommended
__
To solve for an allowable pipe span with a known
llectlon, use the foliowing lormula:
de_ P : 0.004v,
side of the pipe (or insulation) to determine a uniformly The design wind pressure depends on the location of the
distributed load as follows: vessel or stack. The U.S.A. Standard Building Code Re-
quirements for Minimum Design Loads, in Buildings and
(P) (c") (D) Other Structures, A58.1-1972, and the Uniform Building
w_ Code include a table showirg wind pressure at various
t44 heights, and a map where these values apply.
Table 12-11
Pressure per Sq Ft on a Flat Surface Normal to the
Direction of the Wlnd
Velocity Pressule Corespondlng
(miles/hr) (lbflrl To
10 0.4 Gende wind
20 1.6 Fresh wind
30 3.6 Strong wind
40 6.4 Gale
)U 10.0 Gale
60 t4.4 Whole gale
80 25.6 Hurricane
100 40.0 Violent hurricanes
322 Piping Stress Handbook
Table 12- l3
Wind Load (lb/in.)
t5 20 30 35 40 45 50
rb/tt2 55
Pipe Supports tions are critical (very expensive). They have been use<i
frequently in hold-down applications.
t Leaf sprtngs have no known applications in the petro-
Because piping is aflected by thermal expansion. sup- chemical industry.
ports in a piping system move thermally in different direc-
tions. Weight is supported by two kinds of supports-rigid
and flexible.
c Rigid supports are supports in a piping system which Variable Spring SuPPorts
stay fixed. They generally move thermally in two direc-
tions-horizontally and laterally, but not vertically. The
The word "variable" in this description refers to the
weight at this point is usually supported by shoe sup-
fact that the load-carrying capacity of the spring varies
ports, bracket supports, dummy legs, or a rigid hanger.
considerably as the spring is compressed or extended
There are hundreds of ways these supports can be de-
from a fixed reference point. In other words, as the pipe
signed and every company seems to have its own way.
moves up, the spring is extended and the load that it exerts
(See Figure 13- 1.)
is decreased. The opposite effect is experienced when the
pipe moves down. In either case, the force exerted must
c Flexible supports move in all three directions. Weight is
not vary when extended or compressed by more than 25 %
supported in this application by use of spring supports. (maximum) from the calculated load.
Manufacturers offer a large variety of variable-load
spring hangers with standard and nonstandard scales. (See
Figure 13-2.) The scale is attached to the spring support
frame and indicates the vendor's recommendation for
Spring Supports range of load. Normally, a safety scale is provided above
and below the scale. Beyond these points the unit either
The types of springs offered for industrial support ap- loses all load carrying capacity or it reaches its fully com-
plications can be segregated into three classifications: pressed position, therefore prohibiting frrther displace-
ment. In every case, an attempt should be made to select a
o CoiI spings are the springs most commonly used in the spring so that the calculated load falls in the center of the
petrochemical industry for supporting loads. They are spring-scale range. The maximum deflection, which will
used almost exclusively in the construction of pre-engi- compute to be not more than a 25% variability, can be
neered and calibrated variable- and constant-support found by dividing the full range of the spring scale, in
spring hangers. They are also used in less expensrve inches, by a factor of 2.5. Where the equipment loading is
forms in the construction of hold downs, field supports, sensitive or critical, larger-range scales may be beneficial
and vibration dampeners. in reducing the variability percentage.
c Disc spings (BeIlviIIe springs) are seldom used in the Typical applications are shown in the next pages along
construction of variable- or constant-support spring with an explanation on how to size and how to determine
hansers, but are available if desired when space limita- the type of spring to be used. Dimensions for variable
{Texl conlinued on Page 327
324
Pipe Support Selection and Design 325
I g E
HI
E
Ie
o.l
x
FI
l+
lP ll.l
u_!J tl
trTli
\ F.l I ill
||t / -.ll
I ol
_l
tlsstA o
o-
o-
f
$ 6
o
l
o
;
(9
"'l tl o
1
.9
lt
J J ;l
r.
e
!4
.,|
t
o RI fl
.{l
",1
E .i c)l
\tf\ET
, "
'S+ t6 t a
326 Piping Stress Handbook
m
I
fi amount,9f head room, whether pipe is to be supported
above the spring or below the spring, etc. Consldera-
tion _should be given to the seven standard types of-
fered (see line cuts of types ,,A', througlr',,6"r,
,t Special variable spring hangers can be fabricated for
T .d\ unusual conditions.
i|fr
l|\ V How io Dctcrminc Sire: Conplete sizing infornation is
given above the hanger selection chart
This information is applicable to sizing hangers of
all series.
It will be noted on the hanger selection charts that
Typc C Typr D the total spring deflection in the casing leaves a
leserve above and below the recommended working
load mnge.
Trovol Stop:
lrrtr-l
PICCEI
lrnev:L
i LrIrTl
f sroP
PtEqg
Typr F Typc F
Wirh Roller
L--,1
rH
Figu.e 13-2. variable supports. (courtesy support rechnology and piping Technology products, Inc_)
Pipe Support Selection and Design 327
springs are generally the same for all the malufacturers. Standard Hangets
That is why loading tables and dimensions that can be
used for application in supporting piping have been in- Load-travel data, physical design features, and dimen-
cluded. sions are shown on the following pages, for convenience
in selecting the proper type and size hangers for any spe-
cific requirement. Since the load-supporting capacity of a
Constant Spring SuPPorts given size is inversely proportional to the travel function,
excessive overfavel when specified may require a larger
The word "constant" in this description implies that the and more costly hanger size than actually needed.
spring will exert the same lifting effort as the pipe moves
up and down. Actually, the spring rate in most cases rs
minimized by transferring the load through a series of lev- Sway Brace Support
ers so that the elongation or compression of the spring is
negligible. This type of support is also a spring, but is not used to
Constant-support spring hangers are considerably more take care of the weight effect. It is recommended for con-
expensive than variables and are therefore used sparingly. trolling vibration, absorbing shock loading, guiding or re-
They are used in conjunction with large deflections where straining thermal expansion, and bracing a pipe line
variability becomes a problem, large loads where erren against sway. Figure 13-8 shows different sway braces
small variabilities are a problem, and at strain-sensitive and tables for loading and sizes.
equipment. (See Figure 13-3.)
Manufacturers offer a wide variety of load ranges, de-
flection ranges, and frames for their constant-support
springs. Loading tables given in Thbles 13-1 through 13-5 Insulated Pipe Supports and Anchors
and in Figures 13-3 through 13-6, generally are the same for Cryogenic Service
for all the manufacturers, but dimensions are different and
should be obtained from each manufacturer. (See Figure
13-7 for typical arangements of constant supports.)' Gryogenic Pipe Supports and Hangers
Travel Stops The design of supports for piping used in cryogenic
service diffbrs from those designs used for standard pip-
All hangers have built-in stops to limit the travel at the ing. In this application the support is designed to avoid
top and bottom to a small percentage beyond the specified metal-to-metal contact of the support with the pipe. Such
range. In addition, temporary stop pins are provided at the contact would create a heat sink whereby heat would be
initial travel position for the purpose of hydrostatic testing transferred from the ambient environmental conditions
and to facilitate erection. All stops are of rugged construc- to the cold pipe through the metai support. To avoid this
tion to withstand appreciable overloads. metal-to-metal contact, a support is manufactured from
It should be remembered, however, that hangers will rigid polyurethane foam. Polyurethane offers both the in-
function only when temporary stops are removed and the sulating properties necessary to maintain the cryogenic
hangers load-rods are adjusted properly to enable the temperature, and also the high strength necessary to sup-
hanger to operate within the specified range oftravel. An port the pipe. Figure 13-9 illustrates a typical cryogenic
arrow traveling on a scale readily indicates the travel posi- support. The insulated support is normally furnished
tion at all times. with the foam, vapor barrier, protection shield, and a
galvanized cradle. These components are all adhered to-
Load Ad justment gether into a unit that is easily installed. The saddle as
ihown in this figure may be removed and replaced with
All hangers are equipped with a load-adjusting nut that other types of supports such as a pipe clamp for use with
permits up to a 10Vo increase or a 10% decrease in load- rigid and spring hangers, or with graphite teflon slide
carrying capacity. However, since all hangers are care- Dlates.
fully tested ald preset in the factory to specified loads, it The design of the polyurethane support includes the
is recommended that no field load adjusfinent be made un- following considerations:
til it is accurately determined that a change is necessary. . Required insulation property (K-factor).
Otherwise, the proper distribution of pipe stresses in the o Thickness ofthe insulation on the remainder ofthe pip-
(Text conlinued ofl page 3,15.)
system may be disturbed.
324 Piping Stress Handbook
Table 13-1
Load Table for Variable Spring Supports for Selection ot Hanger Size
3 1
I
6 2
hir
21/. I il'
Courtes! of Support Technolog, Products, Inc., and Piping Technolog)t Products, Inc.
Pipe Support Selection and Design 329
Figure 2680
TYPE-A TY PE -8. TYPE-C
Typc A rpringc are furnirhed with r threedcrl Type B and C opringe are furnished with one ot
buchirg in the toP Platc, providing for a rimplc rod two luge ae ehown, welded to tlre toP cap of epring'
attachment for the upper connection.
ugt h.i9hl snrF d6vl3 loedod
naiad rd R.H. tu9 cadn0 crdng thrlrd ol pln9 op€n- ihlck- lenglh
PFO nelS x
ha|t9al load 6rn alza thd holc lengtn dlan d.plrr ptn l.ngth |n9
!12a tb tb lgth 3l2a c 6 lt x R s T mtn
0o 7 V2
tht 1Y2 101/rs 1Ua 7h 10,/rs 131/ro
't1h 1013/re 1l/a lk Va 115 6 131316
1o 00
't
v, 5
20 124 c V2 8s/,e 4 1lz lUr 7/a
3'o 166 v2 5 5s/rs ,lr 1V2 1013/rs 11/4 1/a 115/,0 1313/,e
th 1V2 115/rs 1U4 t/s V4 14s/ro
4o 14 5 Ss/r s
7/e 125h 1sYa
29C l5 ash 1V2 121/^ 11/a V4
1lo 1615 t/. 1\h 9154e 8% ''| 2 147/a 1Ya 15% 177e
15o 5130 100 lU! 7 1V2 1sqa 8% 't% 2011ha 2 % 2131le 23111le
qa
16o 7125 124 1V2 I 1Ya 161/rs 8% 19t 2315h6 2Y2 2471rc
26rri,e
261s/ro
2#l'a
170 q5fl0 154 14t a 18V^ as's 3 263lta 2V2 C^
21o 29688 528 2!e 10 3Ys 265/r s 12qa 2U, 41/2 3813/rs 3% 1 395/15 4113/r o
45r1/16 37/a 463/rs 48rr/16
19591 684 11 32% 1zEa 3 1
Figure 13€, Spring supports. (Courtesy Support Technology Products, Inc. and Piping Technology Products, Inc')
330 Piping Stress Handbook
Figure 2680
TYPE-D TYPT-T TY PE-F
E- --,
J
c=_:
.-- rl
Type D spring permits adjustment from the top, by lurning lhe nuls on the hanger rod against a piece ot
tubing. The tubing is securely welded to the spring cap. Type D spring is set above the supporting steet_
Type E permits rod adjustment from either above or below the spring.
Type F spring assembly is designed to suppofi piping lrom below, direclly lrom the tloor
Adjustment is made by inserting a bar into holes in the load column. and turning the load column as a jack
screw The base plate is welded to the case and has lour holes for fastening.
type F
thlck-
T
csBlng cr3lng lenglh fr6n9.
!hipplng h.ighl
Lnglh l.ngth ranglh L nrngo nan9. nrng.
a K .l M bolta fian96
0o 6r1/,0 4 9'3/,6 3Vs 7|h 7 AY.
10 1011/ro 9r^6 7Vz 7 AY. t{ Y. 3i3 6
20 8s/,a 4 3Ys 1211h6 7\k 7 eY. tt
3o 5s/16 107h6 8is/,s 10'5/,6 7Y2 a% Y. U.
5s/,6 11/a 11r/i6 1251o 9s/16 7r. AY. 5U.
50 8% 1j/a 13 101/a 121/a 71h AY. Y. Y.
60 % 813/,6 6% 11/2 3 107l* 1211$ 1orh Y. +t
9Ya 6s/s 1Y2 123/a 3 141/a 137/,0 107 Y. +t 6V16
80 5/s 1O1/a 67a -lY2
131/a 3 1431a 111/e 13//s I I 101 Y.
90 101h 8s 131k 3 155h 12'h6 13v4 1(F/16 16}t U2 8U.
100 'l2Ys 8% 1t/a 151h 3 16th 131r/i6 15rr/rs 13Y. 10' 3 161{ Y. a%
tto 7h 9'si,^ 8% 2 12151,^ 3 '| 1V, 13Y2 131/. 1Ak aU.
120 1 10,/15 8% 21h 13'/16 3 15r3/,6 121/B 14Ya 13U. 1@/16 r6,a Y. Y2 AY.
130 I37s 8% 2Y2 16Ya 3 18% 14rr/16 16!r^ 5 13U. 10'/!6 161, % v, AY.
140 131/4 8 2Y) 3 183/a 13U. lG6 16'4 aU.
150 13y4 8% 3 169r 3 197a 15r^6 171116 13Y. 1@1. 16V2 \, A1/.
160 16th6 a% 31/2 19'/i6 3 179! 19% 13Y. 1@/'6 16h Y. Y2 AY.
170 1qa 181/6 85/s 4 21VE 3 25% 197/,n 2t,t,e 131/. 1G/r6 16Y2 ,2 AY.
18o
190
2 1AY6 12Ya 21Vs 3 25r1/,5 191^6 21\lt6 17Y. 15% tt 12\t
21A 201h 124b 5 23% 3 2gqe 2151'6 17U. 15,1/. % 7l 12y2
200 21/2 235h 123/a 5e/,s 265h 3 3231,a 159t
17U. -2 12V2
21o 21/a 123/4 61/t 295/,6 3 35e/i 6 295116 l7U. 15Y. 2 Y. td 't2h
220 3 32 127e 17U. 1g/. tt 12\t
L
z
N\
-c
Type G trapeze type spring assemb,y is formed by welding lwo standard spring assemblies to the ends of
a pair ot channels. Type G assembly is especially adaptable tor use where headroom is limited, lo avoid
interference, or lo accommodate unusually heavy loads.
The assembly can be furnished wiih center to center dimensions, as specified by purchaser. When order-
ing Type G, divlde the total pipe load in half to select the proper spring size. Ihe travel range of the springs
remain unchanged-
r
.alod rod caslng caslng min thread
F hanger load (appror) lenglh dlamater cngegornonr channtla
!tza tb each, lb P z
0o 138 28 V2 6rr/re 4 Ya ,b 1V2
1o 200 29 1/z 4 Ya 1Y2 V2
20 256 30 Y2 8s/'" 4 1/a 5h 1V2
3o v2 5e/ro Ya 2
40 446 38 Y2 7151rc 3/a
%
5o 598 39 V2 a5h Ya lt Ya
6o 798 sh 813/15 6s/a 1 2
70 1064 63 5k 6% 1 2 th
8o 1426 1b 10v4 6% 1 2 7/o
RiS
rElh r rll
stzE'A'
Type A springs are furnished with a threaded bushing in the top plate, providing for a sjmple rod attach-
ment for the uDoer connection.
Type B and C springs are unfurnished with one or two iugs as shown, welded to the top cap of spring.
These types are designed for use where headroom is limited, as these springs can be attached direc y to
building steel by a pair of angles, eye rod or a single plate.
\l
rypr A, C
r.ltht (rppror) lb, {ch
Llgll tP.
B ||,! lhlct a,c
Aa,c hg
o,Ec H R a I La.c D,E
oo 12rl 1 th l1 ,^ is3 6 14Y. 16U. 'tl 'tl t9
lo 149t I th 1Y. ,h U. 161/,3 2111$ 18u/r6 23\'l 15'V,l 171.1 13 t3 20 39
20 ].t 1srh 4 th lu. rh U. 2.t$ 2Vlft 255^. 197/l t5 15 43
30 t4 th tY. 15.. 2O.l$ 2*h. r stt l7+f m 19 33 5t
40 15Y. th 1Y. h 22tl$ 16?h 1At/. 23 2 37 57
5O r6lt 5r/rr llt 1U. ,^ 18'/,r ?35 . 211he 26r/'e 1AU. 20L 25 21 39 6l
6o lt ld'/rr 6tr lh 1U. Y. l8% 23.h 21 26rt 't81r 20"' 38 37 67
70 tt 18tl 651 lh 1k Y. *f 25tr ?31h 2a% m'l16 46 45 69 't(B
80 +t i9. 6tt th 1Y. 21V. 261n 73th 2A?h 2-lU. 23Y. 58 49 72 127
9o ?0'h. 81i 't
lt 1U. 1Y. 2lt.h. 26i'hl 241'h. 29irl! 21Y. AV. 87 u 126 '187
100 L 2Al 851 llt 1V. 'lY. ,h 2qh. a,t$ 27'h. 24'h. 263h1 t(X 9a 140 2.1
1lo ,A r8U. a9i lr 2 1Y. ri 2ovr yr a\ 28tt l9i3/rr 211't 124 189
120 I lgrt 811 1Y. th 1tl 21'lr. 2631rr 2411hl 29rr/'l 211h. 23tlt 94 134 213
't3 0 ltt 2411 8tl 1}| th h A.h. 315/r6 30r!nr 3511,r 263ha 28'lr 134 t29 171 285
t40 ltl 24h 8tl 1lt 3 '| tl 26rVl 3r,rn. 3131r 36t/r3 26ttt 2A'hl t43 t37 174 3o:l
150 1U. 25Y. 6l th 2 tt 8% 39Y. 8Y. 8Y. ?f''ltr 2Ahl r58 149 147 342
160 llt 4h 81r 131 2h 2rr L 3|14 38lt 381r ,€1t 311rr 33pir 204 t8a 27 1|:|4
170 'lx v 8St 2h *t U. 37tr 42y €r 1aV. SiVr 3Flr 25S n3 273 544
18,o 2 3(|lt lx 2tt a 2h t{ 37.ht 12'l|. 34th. 3€rA! 482 147 520 936
190 2Y. 37U. 12Y. 2L 4h s 3lt $ 46'r/,r 4$i. 54. ! 38'/r 570 594 I l7t
no 2U 41U. 1g aw 1 3tr $!rnr 57'tt 629nr 772 693 n7 1573
21o 2* l€'h 1?g. th 1 3tt 57,t 61lt 66% 4Sl^ 196
220 3 0r lg. H 5 1 1 En. 7111L 75'h. &)r/r 62
51l,t
64
9r0
210
015
t1t0
842
1154 2506
Figure 13-4, Spring supports. (Courtesy Support Technology Products, Inc. and Piping Technology Products, Inc.)
Pipe Support Selection and Design 333
Figure 980
***-ffj T-ffi-r
___l_
I FC-t
xllE
I
llrll
Ll-l-L---i
TYPE-D TY PE-I TYPE-F T YPE -G
__JH
I B
__t
Type A springs are lurnished wilh a threaded bushing in the top plate, providing lor a simple rod attach-
menl for the uooer connection.
Type B and C springs qre unlurnished with one or two lugs as shown, welded to the top cap of spring. S
These types are designed for use where headroom is limited, as these springs can be attached directly lo
building steel by a pair of angles, eye rod or a single plate.
B h.bhr
lug
A.A,C in9
c f \E,C o,E
00 4 10 25
8j/re
s'g/i6 85/,6 6r3i r 6 10 25
20 1O'/,6 7 6 ' 27
9o 45 12 68 't6
r00 91/,6 105/ro 13r16 52 a€ 117
1to 12tlt gv, 91/? 45 41 101
120 2 97/r6 1215h6 9'1 4a 43 08 112
130 3 15?/ro 103^5 59 71 134
15ir/,s 1011$ 62 55 8l 139
r5o 3 2 2 127/. 16% 171 71 65 86 172
16() 3 131 14y1 18Y. 20 12rs/,r 88 T7 $ m2
? 3 2O1t$ 2111 133i,6 91 112 zla
180 2 3 16 23 24!. 13$/i6 196 210 488
r90 3 26'/,0 256 218 245 539
200 16
1913i,e 2lllt6 2651'a 29eltt 32() zi2 314
210 1T 2O5116 288/re 30r^6 18 19 3o9 318 &7
220 3 5 26\ t\5 33'3/ro 35r/re 22r. 23v. 460 40r it13 1006
Figure 13-5. Spring supports. (Courtesy Support Technology Products, Inc. and Piping Technology Products, Inc.)
Pipe Support Selection and Design 335
TYPE.t) TYPE-E
r-r--
ROD SIZE
--
. LOAO FLANGE NOT FUFNISHED
\\\
INDICATOF
50 9 8 1Ot/r % 3.50 1 2
70 I I 1oth 3.50 65/,6 I 2
80 9 I 1O7/. h 3.50 1 2
2Il2"8H THO,
SERVICE: Recommended for light loads where verti-
Cal movement does not exceed 1% inches.
APPROVALS: Compties with Federal Soecification
WW-H-171D (Type a9) and Manufacturers Standardi-
zation Society SP-69 (Type 4B).
INSTALLATION: Designed tor attachment to its sup-
porting member by screwing a rod into the top cap of
the hanger the full depth of the caD. 4'FN. TIiD
The Light Duiy Spring Honger is used for the support of rniscelloneous lield
run piping systems subiect to slight (up to l,/4") verticol displocement. lt is
designed for incorporotion in rod hongers with o lood coupling provided for spring
Iooding. lhe unit does not hove o lood scole ond trovel indicotor. Amount of
spring looding con be opproximoied by reloting "8" dimension with spring deflec-
fron role.
Selection of correcl spring size is normolly done by opproximoie methods
toking into occount weight o{ pipe, covering, contents ond mojor fittings.
Ordering: Order by port number ond spring size nurnber,
DIMENSION5 IN INCHES
Sl1in e a Spr in o w sighr
c D E
Def ledion Lood Defle oio n Lbs.
No. per 100
% 6/, 2 52 26 160
6'/. l'/1 66 238
l) 7)/. 5 87 287
3',/, 1,/, 266 152 350
6t/, 6'/^ 2 ,4 00 200 680
6 t1 81" I0'/s V/" 600 210 982
Figure 1$6. Spring supports. (Courtesy Support Technology Products, Inc. and Piping Technology Products, Inc.)
Pipe Support Selection and Design
f I
L.
T
+ T
----'l
.[w7-.,
-es.;-
Figure 13-7. Typical arrangements oi constant supports. (Courtesy of Elcen Metal Products Company.)
Piping Stress Handbook
Table 13-2
Load Table for Constant Spring Supports
(lb for total fuavel in in.)
hango. load in oounda for lolal truvel in lnche3
3lzo
Pipe Support Selection and Design
Table 13-3
Load Table for Constant Spring Supports
(lb tor total travel in in.)
losds in Dound3 lor lotal trevel in inchas
340 Piping Stress Handbook
Table 13-4
Load Table for Constant Spring Supports
(lb for total travel in in.)
1926 474 14790 13733 12417 r2016 r 1310 10681 '10119 9613 9r 54 8738 &359 8o1l
24@3 21362 17 16021
z]111 20s0 18909 17333 16m0 14a57 13866 13@O 12234 11555 10947 10400 9904 9454 9043
6a 26000
2098 1UA 1mo7 15792 1473a 13818 1300s 1282 11635 11054 1627 1004€ !t611 921 I
27635 24564 2210a
16725 15609 14634 13n3 13m8 12323 11707 11149 10042 10179 0756
70 29268 26015 23414 21246 19511 18011
14542 13733 13010 12360 11nO 11235 10747 103(n
7l 30$0 274ffi 24720 2A73 20599 19016 17657 164a0 15450
32835 29186 26268 23880 21889 2@O7 18763 17512 16418 1ge 14593 r3825 13134 12508 11939 1$m 100rts
34764 30s04 27414 25286 231f7 21396 19468 18542 1/384 1636Q 15452 14639 13907 13244 12641 12f€2 11588
74 36700 p&2 29360 26691 2446'6 25a5 m972 19573 18350 17271 16311 15452 14680 13940 13344 t2764 12?63
75 3/.4€9 31040 28214 aaTa 2172 20@3 19400 r8259 17244 16336 15520 14780 14r08 r3495 r2gt3
38800
19248 18r 78 172.1 18380 15580 14471 14,25 'r3d,3
76 40900 363ss 32720 23746 27266 25170 ?3372 21813 20450
2&3 l,lSilt
n 43000 34272 344@ 31273 28666 26462 24572 215m 20236 19111 18105 17?@ 16380 15635 1a955
i
15ll
7a 45335 &297 36268 3297 r {22 27899 25906 24174 22864 213ii5 20149 19€8 18134 17269 1€484 15788
47ef8 42371 3a134 34668 317/9 2€K]35 27Ag 25422 ?3€B4 2432 21185 a)070 1967 18t58 17332 r65fg t5Et
& 50(100 40000 36364 33332 gT70 23572 26€66 25m0 23530 m22 21052 20@0 r9046 18r80 I ZJSO
81 52500 46666 42m0 38182 35mO 3299 30000 27g,9 26250 24707 233:13 2105 21(!0 '| 9€8 19049 18:l€O r75aro
a5m0 48888 44@0 40000 3666 5 3447 3t429 29333 27gO 2s883 24444 23157 mo 20951 20000 r9129 r€{xtg
8il 57500 5111 1 46000 41819 3a332 353a6 32858 30666 24750 270f0 25555 24210 2300 21903 209)7 20@0
49200 44728 409S8 37g47 35144 32799 30750 ng2 27333 25494 21500 n427 22361 21390 20500
52400 47€!7 4i1665 40309 37 429 3492 32750 30@4 29111 27574 am 24950 23816 22741 21B2
5G64 46165 426t6 39572 3@32 34625 32589 30777 2915| 27t@ 26079 25179 24085 230P
06 55400
32444 30736 2C200 .278o7 265,€ 253S 2/BiP
87 584m 53091 44665 44921 41715 38032 385m 34354
s8 61400 i5819 51165 47?32 €858 409]2 38375 36119 3t1l r 32315 s700 99236 2796 26894 25562
AE 550m 600m 54990 fi771 47144 43999 4125n 3€425 36666 3478 33otx) 31426 29997 286S4
61331 56617 52572 4965 4600 43295 46aA 3g/36 3€800 35045 33451 319S 3o$5
90
62m2 57573 53732 5G75 47413 44777 424m 10300 38378 36633 35011 5S8C
91 67164
63@ I 58799 55125 51884 49O0 &20 44100 4ts5 40087 38345 5749
9. 73500 6784 8
s 80830 74617 6S287 4t665 80625 57060 53848 51051
56788
4€500
53000
46187
50472
4467
48177
42t71
4€G4
10416
44135
94 87500 81540 75716 70665 66250 6235s 58848
78930 73665 6q)53 66@2 61344 58156 52615 fi222 4@r0 4@.0
96 a2145 71a75 67649 63888 60525 57500 9757 52m8 50000 47315
97 &5360 74688 70296 66388 628q| 59750 56$0 54313 5't 953 49700
875m 82665 77500 7?943 68888 65261 620@ 5943 56358 53909 51666
85998 80625 75884 71666 64500 61423 58G31 56003 5374t
875& 8i]750 78826 74444 70524 67000 63804 m96 ws1
86875 81767 v21 73156 6S500 66185 43176 cx30 Stgla
875m 84708 8@@ 75787 720m 64566 65444 62604
87500 83610 79210 75250 71661 68402 65430 64708
47221 82629 785m 74756 71351 68250 6ta1,l
67500 86050 81750 n851 743t 1 71c62 dJ122
i06 87500 850@ 80946 77265 739€ 70831
87500 84469 80628 v125 73914
107
875m 83992 80342 770m
a7446 s3646 m183
110
875m 86050 830
Pipe Support Selection and Design 341
Table 13-5
Load Table for Constant Spting Supports
(lb for total travel in in.)
Figure 550 VIBRATION COIIIROl Sire Ronge: For pipe sizes 2 through 24 inch.
AND SWAY BRACT Service: Recommended for conttolling vibration; ab-
sorbing shock loadings; guidittg or restraining the
movement of pipe resulting from thermal expansioni
bracing a pipe line against sway.
Instollotion: Shipped ready foi installation
Figure 13-8, Vibration control and sway braces. (Courtesy Support Technology and Piping Technology Produc:-.
Inc.)
Fi
Pipe Support Selection and Design 343
Siue Selection: The vibration control and sway btace lmportont: Rod lengths should be cut and final tension
gives full deflection forces from 200 to 1800 pounds adjustments made for the hot or operating position of
and hasinitial precomptessed spring forces from 50 to the pipe. If, with the pipe in its hot position, the
450 pounds to dampen vibrations, oppose pipe sway tension test collar can not be turned by hand or if it
and absorb shock forces. tums very freely, loosen the jam nut adjacent to the
rod coupling and rotate the coupling until the coliar
The exact amount of energy needed to control piping can just be turned by hand. Retighten the jam nut.
should be in proportion to the 6ass, amplitude of
movement, and nature of disturbing forces acting on When correct tension adjustments are completed, the
the pipe. When it is possible to calculate the exact btace exerts no force on the pipe in its operating
restraining force required, the size of the vibration position. Undei shut-down conditions, the brace
control and sway brace capable of providing this force allows the pipe to assume its cold position. It exerts
should be selected. a nominal cold strain force equal to the pre.load force
plus the amount of travel from the hot to cold position,
To simplify the selection of size, engineets have de- times the spring scale of the particular size of the
signed the vibration control and sway brace in three vjbratron control €nd sway brace.
sizes that are readily related to nominal pipe size. For
pipe sizes 3%-inch and smaller, the small size is
recommended; for 4 to 8-ioch, the medium size; and
for 10-inch and larger, the large srze.
Instollotion: The vibration control and sway brace is
shipped ready for installation. The rod coupling rotates
with slight resistance and the tension test collar can
be rotated by hand while holding the rod coupling vibrqtion control crnd sway brrrce
statiorla!y,
END
El'lD
PLATE SPR]NG PLATE PLATE -. SPRING PLATE
,-ROD COUPLTNG
rN STD. JAIV NUTT
SIO JAM NIJT,'
E
E
L
1 21o 31/, 50 200 22 '11/z 1 135/o 13/B 177/s 6Ys 1 87/a 11/a
6 1800 7200 95 212 'lrz 11/z 6tb 2011 2lt 63/a 112 15
FrG. 555
pipe rod
spfing weight size,
ror pipe (3ppror, M,
size tb each, lb E
A As specified by customer.
--
r. _ PIPE olAp
noDLnol plpa
drs
2
2%
rwoy broce
!l:e
tl!alqace
corior oI plpa
lo olltlld6 stud
ol ptD6 cloEp
s%
s%
t
3
I sr\e
3% 8Xe
4 6%
5 7
2
6 8,,16
I sX"
l0 r0%
t2 rr%
3
l4 t2tlft
r3,\"
l8 I4tXc
20 rs%
24 r7%
Dimenaions lor ssgemblies lor lsrger pip€ sizes dvdilobl€ on opplicalion.
S€€psrogroph "How lo sir6 qsBemblios" obove.
ing system. The thickness of the polyurethane support Molded rigid polyurethane foam supports may also be
should match that of the line pipe. used to support other types of piping systems where the
. Support load, medium being transferred in the pipe is to be maintained
o Environmental conditions-The exposed cradle may at a high temperature and protected from a cold environ-
require special coatings or galvanizing. ment. This type of application is typical of a pipeline
From these design conditions, a suitable foam density pumping oil at a design temperature of 180'F through a
is selected for the supports. Thbles 13-6 through 13-11 in- cold environment at approximately -50"F. The insulat-
clude some typical properties of molded rigid polyure- ing properties of the polyurethane foam are necessary to
thane foam used to fabricate supports. keep oil in a low viscous state for pumping over long dis-
Examining these tables, it is apparent that as the foam tances. The supports for this type of application are de-
density at ambient temperature is increased, both the signed in the same manner as those for cryogenic appli-
thermal conductivity factor and the compressive strength cations.
also increase. At cryogenic temperatures, however,
higher density rigid polyurethane foam has approxi-
mately the same thermal conductivity factor as lower
density foam. This results from the fluorocarbon within
the foam cells becorning a liquid at the cryogenic tem-
lnsulated Anchors
perature, thus creating a partial vacuum. Thus the nor-
mal support design procedure involves first determining For special designs where it is necessary to anchor the
the required K factor to insulate the piping based upon piping system, it is also necessary to avoid the metal-to-
the thickness of the matching pipe insulation. Secondly, metal contact for the conditions already stated. Anchors
\ the foam density needed to produce the required K factor are fabricated for this application by foaming between an
is selected. Lastly, the length of the support needed to actual piece ofthe line pipe and an outerjacket. See Fig-
support the pipe is determined using the selected density. ure 13- 10.
POLYUBETNANE FOAM
sEcTloN "B.s'
l-g- *..o.o
"*r.
ro
"t"r"tu".
STEEL PIPE
EXACT DUPLICATE
OF LINE PIPE TO BE
WELDEO TO LINE PIPE
ON/CONTRACTION
Figure 13-10. POWERFOAM" insulated pipe anchor. (Courtesy of Power Piping Company.)
Pipe Support Selection and Design 347
Table 13-6
POWERFOAM- Thermal Properties
Apparent Thermal
Power Input amount
Temperalurein Cenligraale TemDeralure in Fahrenheil ol Energy Pow€r Conduclivity
Powerloam Den3ilier
Loss To Malntain
oella "T"/2 ll. l. ''K" Faclor
Hol Face cold Face Blu/Hr. Blu. ln. Hr. Fl.2 "F
lb./cu.ll. Kq./cu. m, Hol Face Cold Face
+43 5 -15 1 110 3 -3I6.7 103.2 264 88.7 0 0213 o 141
10 160.0 1S3 7
10 160.0 +42.9 162I -60 0 109 2 -261 2 760 232 792 0.0219 0.r52
+41.6 193.4 -75 9 106 I -316.1 104 6 24.9 986 0.0241 0167
14 224.O
+42.4 159 6 -58 4 109 -255.3 25.2 860 o.0244 0169
14 224.O 1
+44.3 193.4 -746 111 7 ,316.1 102.2 357 121 7 0.0297 0.206
20 320.0
138.7 157 6 -59 4 101 7 251 7 750 31 8 108 6 0 0321 o.223
20 320.0
Cou esy of Power PipW ConpanJ.
Table 13-7
POWERFOAM* Physical Properties
Engineering
Oata
Slrenglh
Compressive
At Yield with a
Srrenglh Ske.glh Safety Faclor
Or 5:1
Densilies
PSI PSI PSI PSI
Kq. PSI
234 17 2.8 19500 1371 106.8
t0 160 0 -256 160 60 152 5900 2676 2625 I191 534 38
1483 81.6 5.74
160.0 -318 194.5 60 152 4500 2441 2550 1157 408 29 231 1.9 22104
10
59 333 23 3.1 27200 1912 166.6 11.71
224.0 -256 160 60 152 9200 4173 3575 1667 833
11.71
9200 4173 2800 1270 833 59 254 3.2 27004 1898 166.6
224.O -318 194.5 6.0 152
93 380 27 32 40000 2812 264.4 1€.59
20 320.0 -256 r60 6.0 152 r 4600 6522 4204 1905 1322
,318 3900 1630 115 354 25 4.8 34900 2453 326.0 22.92
20 320 0 194 5 6.0 152 18000 8165 1315
Table 13-8
POWERFOAM" Temperature Range
Table 13-9
Engineering Data
1J2
22
2.052
i5
192.01
I
5
'u
402.n
f
.375 t
"r^"",1 t7912
PIPE 39.59
I
23 '.62 1323.,15
257.&A
751"O r3233 9
i
"Are nol regular p pe sz6
*"SUSTAINABLE
LOADS OF INSULATED PIPE SUPPORTS
2 fb./cu. tl. 32 Kg./cu. n.
COMPaESSIVE STRENGTH = 5.8 pst (.40774 Ks./Cm.t W|TH 5:1 SAFETY FACTOR -
FOAM BY
AMBIENT TEMP
'rrBased on ioam .c,mpresston (with a S:1 salery tacroi, tengrh ot slpports and pipe sizes.
Courtes! of Power Pipin| Company.
-it
Table 13-10
Engineering Data
*rBased on loam compression (with a 5l saietv laclor) length ol supporb and pipe srzes
"'Based on road compression (wnh a 5:1 salely lacior). length oi supports and pipe s[es
Table 13-1 1
Engineering Data
-*SUSTAINABLE LOADS
OF INSULATED PIPE SUPPORTS
t tbJcu. fi. - 128 Kg./cu. m.
COiIPRESSIVE STRENGIII = ZI PSt (1.5466 Kg./Cm.,) WITHi:1 SAFETY FACTOR lt{ON-MoLDEo FoAM ay
OTHERS AMBIEXT TEMP.
fi'8as.d on foam densirios (wnh a 5r salety lacto4, iength ot supporls and pip€ sizos.
""Comprossive strength ol POWERFOAM onty.
t4
Fundamentals of ExPansion Joints
351
Piping Stress Handbook
r*F
I
I
--I -t-'
1+
- -li
rl L EGEND
Figure 14-1. Expansion joint movements. (Courtesy of Badger Expansion Joint Company.)
joints are supplied with or without an anchor support base mits the universal expansion joint to absorb any combina-
depending on the customer's preference. See Figure 14-4. tion of three basic movements-axial, lateral. and
A double joint is used when the axial movement to be angular-where these movements are too sreat to be han-
absorbed is too large to be handled by a single joint. The dled by a single joint.
intermediate anchor on the center nipple divides this Universal joints usually have tie rods with stops that
movement so that each bellows of the double joint is usu- distribute the movement between the bellows and siabilize
ally located in the center of a pipe run: so both ends are the corrunon connector. The joints find increasing use in
subjected to the same movements and have the same num- steam and hot-water distribution systems because there
ber of corrusations. are impressive cost savings for the large amounts of
movement they can absorb with a minimum of guiding
and anchoring.
Universal Expansion Joint Figure 14-5 illustrates a universal expansion joint used
to absorb lateral deflection in a single plan Z bend. Both
This consists of two bellows joined by a common con- anchors are intermediate anchors because the pressure
nector which is not anchored to the structure. This per- loading is absorbed by the tie rods. Only directional guid-
Fundamentals of ExDansion Joints 353
T MAIN ANcHoR
Xf--f -ffi- sTNGLE E*PANSToN JorNT
Ft
T . DTREcnoNAL
DMA DOUBLE EXPANSION JOINT
l2\-------------1 MA|N ANcHoR WITH INTERI\4EDIATE ANCHOR
mmr
F__x--? IA
INTERMEDIATE
ANCHOR
PRESSURE BALANCEO
T I
EXPANSION JOINT
t \DIRECTIONAL INTERMEDIATE
m7f
- 'ANcHoR wtrH GUTDE
DIA
SINGLE EXPANSION JOINT
l---- PrPE ALTGNMENT GUTDE
WITH TIE RODS
rr---r l
'" lfi:11
tEt
mmm UNIVERSAL EXPANSION JOINT
sroE vrEw END VIEW WITH OVERALL TIE RODS
PLANAR PIPE ALIGNMENT GUIOE
ra*/L
sPRrNc suPPoRr
't t ) UNIV€RSAL EXPANSION IOINT
c-------E-------
WITH SHORT TIE RODS
+ P,PE REDU.ER
Figure 1'l-2. Expansion loint symbols. (Courtosy ol Badger Expansion Joint Company.)
Piping Stress Handbook
di '1il-
l|l
Figure 14-3. Single expansion joint. (Courtesy of Badger Expansion Joint Company.)
Figure 14-4. Double expansion joint. (Courtesy ot Badger Expansion Joint Company.)
f-
I
MOVEMENT HOT
-LATERAL
Figure 14-5. Universal expansion joint. (Courtesy Figure 14-6. Pressure balance expansion joint.
of Badger Expansion Joint Company.) (Courtesy of Badger Expansion Joint Company.)
ing, if any, is required because the compressive load on process equipment. The compressive forces of the two
the pipe consiss onJy of the force necessary to deflect the bellows are additive, but these are usually negligible in
expansion joint. comparison with the pressure forces. This type ofjoint is
Where dimensionally feasible, the expansion joint used where a pipeline changes direction. It absorbs axial
should be designed to fill the entire offset les so th;t its or a combination of axial and lateral movements.
expansion is absorbed within the tie rods as ixial move-
ment.
_ Figure 14-6 shows a tlpical application of a pressure-
balanced expansion joint for combined axial movement
and lateral deflection. The anchor on the piping run and
that on the turbine are intermediate anchors, and onlv di-
Pressure Balanced Expansion Joint rectional guiding is required. By proper design. the guide
directly above the turbine can be made to absorb the axial
This is a combination of single joints that oppose each movement forces of the expansion joint without transmit-
other in the same way the internal pressure loads oppose ting these to the turbine. The only force imposed on the
the other. This prevents excessive loading due to presiure turbine is that which is required to deflect the expansion
thrust from being transmitted to pipe anchors, turbines, or ioint laterallv.
Fundamentals of Expansion Joints
200 200
r80 t80
r60 t60
r40 r40
r20
6 roo
=a^
feo
r..r 70
e
lao
(9 --
k--
6
>40
CE
F
z-30
toL
400 250
MAXIMUM PRESSURE-PSIG
NOTE: I.ADOIIIONAL PIPE SUPPORTS ARE USUAILY iEOUIREO A€TW€EI'I GIIIDES II{
ACCORDANCE WITH STANOARO PRACTIC€.
2 ARROWS REF€R TO EXAMPLE GIVE^I IN TEXI
Figure 14-9. Spacing for guides with expansion joint. (courtesy of Badger Expansion Joint company.)
nal sleeves of maximum diameter can be furnished, the transmitted through the flange bolts to the mating
overall diameter of an expansion joint incorporating ex- ange and then to the connecting pipe.
ternal covers or tie devices minimized, and the desien of
external structures simplffi ed. In some instances cold springing is recommended to
keep tie rods closer to the bellows. thereby minimizing
moments. When ordering, advise if joints are to be insul
Use of Internal Sleeves in Expansion lated. If so, speci$ the insulation thickness, because this
Joints will affect the hardware desien.
. Consideration must also be-given to the crushing of pip-
ing. Attachments must be designed to distribute -the l-oid
. I?"r:lJ sleeves should be specified in expansion joints
ln me Iollowlnq cases: as much as possible. In some cases it becomes necessary
to increase the thickness of the pipe wall and/or the
l. When smooth flow and/or minimum friction losses lengths of the pipe nipples in orderlo distribute the load.
are desired. Proper design of attachments is extremely important.
2. Where flow velocities are hish. parJicularly for critical applications with high piessures
3. Where there is a danger of pitting or erosion. and temperatures. In such cases, hardware-cai cost as
4. In high-temperature applications. much as or mrcre than the expansion joints. For greater
5. When copper bellows are used and the application is
systgm rgliab_ilrry, it is important that emphasis be put on
for high-pressure drip, super-heated steam, hot wa- engineerirg design rather than price. Upon receipt of per_
ter^or condensate, or where there is any possibility unent apptlcatron data. sp€cial requirements can be deter_
of flashins. mlneo,
1. Pressure thrust.
Tie Rods, Hinges, and Similar 2. Force to extend or compress the expansion joint due
Accessories to thermal growth within its tied lensth.
.'- Weight of joint.
In a piping system with expansion joints, it is often im- 4. Unsupported weight of prptng and insulation be-
practical to provide main anchors to absorb pressure tween a pair of bellows.
thrusts. In these cases. tie rods. hinges, or gimbals may 5. Weight of fluid carried in the joint and unsupported
solve the problem as long as their attachments are de- piping. In large joints, consideration should be eiven
signed to transmit the forces imposed by pressure in the to the weight o[ water used in hydro testing.
expansion joint. 6. Wind loading effects, if present.
4. The movement per corrugation. prevented by covering the bellows and using an antispat-
5. The thickness of the bellows. ter compound when welding.
6. The center-to-center distance of the corrugations. External conditions should also be considered. External
7. Depth and shape of the corrugation. corrosion can result from fumes or sprays that may con-
tact the bellows or in tunnel and manhole installations
Any change in these factors will result in a change in where water is allowed to collect. Direct application of in-
the life of the expansion joht. sulation to the expansion-joint bellows and direct burial in
The life expectancy is defined as the total number of the ground are not recommended. Many corrosion prob-
complete cycles that can be expected from the expansion lems encountered in the field can be reduced, if not com-
joint based on data tabulated from tests performed at room pletely eliminated. Where corrosion problems are com-
temperature under simulated operating conditions. A cy- plex, consult a qualified corrosion engineer.
cle is one complete movement from the full-open to the
fi.rll-closed to the full-open position. It should be noted,
however, that laboratory tests rarely if ever duplicate ac-
tual service conditions. Cycle life is only one factor in the
design of an expansion joint and may be tle least impor- Erosion
tant. Many life cycle tests have been conducted and ex-
pansion joints can be manufactured to meet any specifica-
tion. However, experience has shown that few This is the mechanical wearing away of the metal sur-
applications have a real need for high cycle-life design, faces in a joint. It usually results from the irnpact of solid
which adds unnecessary costs to the expansion joint. particles entrained in the flowing medium. Where there is
a possibility of severe erosion, such as in lines carrying
abrasive media, heavy liners should be used to protect the
bellows of the expansion joint.
Corrosion
Total expansion:
(r4O ft) (3.2s in.) - 0 in. Example
100
: 4.55 in. Assume that the installation temperature will be 70"F.
The required precompression is then calculated as fol-
Therefore, we find that we should select an exDansion lows:
joint that will absorb ar least 4.55 in. of axial
slon. "o*o."._
P_
6(70.F - 0.F) _ 0.913 in.
(460"F - 0.F)
Note: If the amount of precompression is very small (Va
in. per corrugation or less), it may be neglected. When
precompression is required, remember to deduct the
Precompression amount of this precompression from the normal overall
length dimensions.
'1
0z
I Figure 14-10, Diagram illustrating the forces that act upon the main anchor.
Figure 14-11. Diagram illustrating the forces that act upon the main anchor in applications involving straight pipe
selections and in applications involving anchors at pipe bends and elbows.
movement, and the frictional force due to the pipe align- where :
F,nn Force on main ancho! lb
ment guides. Formulas for calculating anchor forces in F, : Static thrust due to internal pres-
various applications follow. sure' lb
The steps for calculating the main anchor forces for ap- F. : Force (ftom data sheet) required to
plications involving straight pipe sections (see the center extend or compress the expansion
anchor in Figure 14-ll) are: joint, lb
Fg : Frictional force due to pipe align-
1. Calculate the firll line thrust: ment guides. Note: This can be ob-
tained from the manufacturer of the
F":AP guides.
2. Assuming that the weight of the pipeline and its con- To calculate the main anchor forces for applications in-
tents are carried by supports. To calculate the total volving straight pipe sections containing expansion joints
t force imposed on the main anchor (F) by any one ofdifferent diameters (see center anchor in Figure 14-12),
pipe section use the following equation: use the following equation:
F':F"+F.+F" 4:(Ar-&)P
Piping Stress Handbook
Figure 14-12. Diagram illustrating the torces that act upon the main anchor in applications involving straight pipe
selections containing expansion joints of ditferent diameters.
where A1 : Effective area, corresponding to the the centrifugal thrust (Fo) due to flow, must be consid-
mean diameter of the corrugations of the ered. Fo may be calculated as follows:
expansion joint in the larger pipe section,
m.' 2ADV2 0
,q.2 : Effective area, corresponding to the -
rp:
mean diameter of the expansion joint in
the smaller pipe section, in.2 : Internal
P : Maximum pressure (psi), based on the
where A-sln- area of pipe, ff
most severe conditions, whether design,
D : DensiU of fluid, lb/ft3
operational, or test.
: Velocity of flow, ft/sec
e : Acceleration due to gravity, 32.2 fllsec2
Here again, it is necessary to consider the differences in o : Angle of pipe bend
the forces required to extend or compress the expansion
joints and the differences in the frictional forces due to
pipe alignment guides and supports. Thus, the total force Calculation of Intermediate Pipe Anchor
on the center anchor will be: Forces
F,":F"+F-r+Fgr-Fgz An intermediate pipe anchor must be designed to with-
stand the force and moments imposed upon it by each of
where F.1 = Force (from data sheet) required to ex- the pipe sections attached to it. However, an intermediate
tend or compress the expaniion joint in anchor does not have to be designed to withstand the full
the larger pipe section, lb line pressure thrust, because this force is always absorbed
F- : Force (from data sheet) required to ex- by main anchors or by devices on the expansion joint.
tend or compress the expansion joint in such as limit rods, tie rods, gimbals, or hinges.
the small pipe section, lb Assuming that the weight of the pipeline and its con-
Fr1 : Frictional force (from guide manufac- tents is caffied by supports, the following calculation will
turer) due to pipe alignment guides in the determine the forces acting on an intermediate pipe an-
larger pipe section, lb chor in a pipe section containing expansion joints (see Fig-
Fez : Frictional force (from guide manufac- ure 14-13):
turer) due to pipe alignment guides in the
smaller pipe section, lb Fre : F.r * Fr1 * Fn2 * Fgz
To calculation the main anchor forces for applications where F^1 = The force (ftom the data sheet) required
involving anchors at pipe bends and elbows (see Figure to extend or compress expansion joinr
14-10) the following calculation must be used. EIl shown in Figure 14-13.
In the case of an anchor located at a pipe bend or elbow, Frr : The total force due to friction of all the
it is necessary to consider the forces imposed by the pipe pipe alignment guides installed on the
sections on both sides of the anchor. Thus, assuming that pipe section to the right of the intermedi-
each section contains an expansion joint, the line thrust ate anchor in Figure 14-13.
due to pressure (F" : AP) and the forces F- and F", ex- Fno : The force required to extend or compress
plained previously, become biaxial components and-must expansion joint EI2 shown in Figure 14-
be added vectorially. In addition, the effect at the elbow of tJ-
--
Fundamentals of Expansion Joints 363
Figure 14-13. Diagram illustrating theJorcesthat act upon an intermediate pipe anchor in a pipe section containing
expansion joints.
Fgz = The total force due to friction of all tlte used only in applications involving lateral deflection or
pipe alignment guides installed on the angular rotation resulting from L- or Z-shaped pipe con-
pipe section to the left of the intermediate figurations .
anchor in Figure l4-13. Proper alignment is very important in the installation of
all expansion joints. Expansion joints will not function
Nore: The frictional force due to pipe alignment guides properly unless the pipeline in which they are installed is
can be obtained from the manufacturer of the guides. securely anchored and guided.
Figure 14-10 shows the preferred practice in the use of Fixed Flanges (Type SF)
a single expansion joint (EI) to absorb axial pipeline ex-
pansion. Note the use of one expansion joint between two
main anchors (MA) , the nearness of the expansion joint to The flanges are welded directly to the bellows material
an anchor, the closeness of the fimt alignment guide (G1),
without the use of intermediate pipe nipples. In this con-
the spacing between the fint alignment guide and the sec- struction the flanges are in direct contact with the flowins
ond alignment guide (Gr), and the spacing of intermediate medium.
guides (G) along the balance of the line.
Expansion joints should not be located immediately
downstream from turbulence-pnrducing devices (such as
Fixed Flanges (Type F)
butterfly valves). plug valveJ, and su-dden increases in
pipe size, mitered elbows, etc. If it is impossible to locate The flanges are welded to pipe nipples, thereby provid-
the expansion joint an adequate distanceiway from tubu- ing greater overall length. In this construction bbth the
lence producers. the joint slould be equipped with a pipe nipple,s and flanges are in direct contact with the
heavy sleeve. Figures 14-14 and 14-15 show the informa- flowing medium.
tion required for standard and special expansion joints
specification sheets.
Combination Ends
The flanges are slipped over the ends ofthe bellows and
the bellows material is flared out or "Van Stoned" over
the faces of the flanges. The \r'an Stones are roughly
Sleeves
equivalent to the raised faces on standard forged steel
flanges. The flanges are loose and free to rotate, thus per- Sleeves minimize pressure drop and also streamline the
mitting easy alignment with the mating pipeline flanges. flow of gas or fluid through an expansion joint, thereby
This construction is generally used in applications in- reducing friction losses and turbulence. They are recom-
volving product purity or corrosion, because the only ma- mended for all expansion joints, except in applications
terial in contact with the flowing medium is the corrosion- where high-viscosity fluids such as tar are involved.
resistant bellows matefial. Sleeves are required whenever the velocity of flow ex-
ceeds the following values:
For additional data use the sheet for supplemental information for special expansion joints.
Customer
Project Inquiry/Job No.
1. Item No.
2. Quantrty
3. Size
4. Flowing Medium+
5. Flow Velocity
6. Int. Design Pressure, psig
7. Int. Text Pressure, psig
8. Maximum Temperature, "F
9. Minimum Temperature, oF
10. Installation Temperature, oF
11. Axial compression, in.
12. Axial extension, in.
13. Lateral deflection, in.
14. Angular rotation, deg.
15. Pipe specification
16. Weld end specification
17. Flange specification
18. Type or catalog number
19. Internal sleeves
20. External covers
21. Anchor base
22. Limit rods
Customer
Project hquiry/Job No.
1. Item No.
2. External design pressure, psig
3. External test pressure, psig
4. Pipe purge, instr. connection
5. Vibration amplitude
6. Vibration frequency
7. Material
8. Facing
9. O.D.
10. I.D.
ll. Thiclness
12. B.C. diameter
13. No. holes
14. Size holes
15. Hole orientation
Design Restrictions
16. Length
17. Maximum O.D.
18. Minimum I.D.
19. Axial force
2O. LatercJ force (Shear)
21. End moment
22. Cychc design life
23. ASME Code partial
Data forms required
24. Applicable codes and
specifications
Figure 14-15. Supplemental information for special expansion joints, to be used with the standard expansion
ioint
specitication sheet.
Fundamentals of Expansion Joints
Aging-The term originally applied to the process or Austenite-A solid solution in which gamma iron is the
sometimes to the effects of allowing a metal to re- solvent, having a face-centered cubic crystal struc-
main at ordinary temperatures. H;at treatment ar ture.
temperatures above room temperature for the pur- Austenitic steel-Steel, which due to its comoosition
pose of accelerating changes of the type that might has a stable structure at normal lroom) timpera-
take place during aging at ordinary temperature is tures; as for example: the 18-8 types. It is not hard-
called artificial aging. The changes taking place ened by thermal treatrnent.
during artificial aging are due to the precipitation Bend test-A test commonly used to determine relativ!
treatment. Aging is an approach to the attaitment of ductility of a sample by bending it over a given ra-
equilibrium from an unstable condition induced by a dius and through a given angle.
prior operation. The fundamental reaction involved BilIet-A semi-finished rolled ingot of rectangular or
is generally one of precipitation, sometimes submi- nearly rectangular cross section.
croscopic. The method employed to bring about ag- Brass-A copper-base alloy in which zinc is the princi-
ing consists of exposure to a favorable temperature pal added element.
subsequent to (1) a relatively rapid cooling from Brazing-Joining metals by fusion of nonferrous alloys
some elevated temperature (quench aging) or (2) a with melting points above 800"F but below the melr-
limited degree of cold work (strain aging). ing point of the metals being joined.
Alclad-The common name for a type of clad-wrought Brinell hardness-A hardness number determined br
aluminum product with coatings of high purity alu- applying a known load to the surface of the mareriil
minum; or an aluminum alloy different from the to be tested through a hardened steel ball of known
core alloy in composition. diameter. Note: Not suitable for measurins the hard-
Alloy-A metallic substance consisting of two or more ness of strip and sheet because of insulfic-ient thick.
elements, of which at least one is metal, and in ness.
which all elements are miscible in the molten state Brittleness-A tendency to fracture without appreciable
and do not separate when solid. deformation.
Alloying elements-Chemical elements constitutins an Carbon steel-Steel in which carbon provides the prop-
alloy. In steel. usually rhe elements added to mo?ify erties without substantial amounts of other alloyins
the properties of the steel. elements.
Annealing-A heating and controlled operation to im- Carburizing-Diffusing carbon into the surface of iron-
part specific desirable properties generally con- base alloys by heating in the presence of carbona-
cerned with subsequent fabrication of the alloy, such ceous materials.
as softness and ductility. When annealing follows Case hardening-Carburizing, nitriding, or cyanidinr
cold working for the purposes of stress removal, it is and subsequent hardening by suitable heat trear-
called stress annealing. ment, if necessary, all or part ofthe surface portion:
Arc welding-Welding accomplished by using an elec- of a section of iron-base alloy.
tric arc formed between a metallic or carbon elec- Casting-Fouring molten metal into a mold or a meta.
trode and the metal being welded, between two sep- object so produced.
arate electrodes, or between two separate pieces Cementite-An iron-carbon compound with the chem;-
being welded (also called fusion welding). cal formula Fe3C often called iron carbide.
368
--
Glossary 349
Charpy test-A pendulum-q pe impact tesr in which a metals in contact with or coupled with one aa'drc:
notched specimen, supported ar both ends as a sim- or of a metal containing microscopic areas di-isr::-
ple beam, is broken by the impact of the falling pen- lar in composition or structure. The dissimilar er:-
dulum. The energy absorbed in breaking the speci- ments form short-circuited electrodes. The corr.--
men, as determined by the deireased rise of the sive medium is the electrolyte, and an electrlc
pendulum, is a measure of the impacr strength of the current is induced. which results in the disolution of
metal. the electrode that has the more anodic solution po-
Chemical analysis-Separating an allor. into its compo- tential, while the other is unattacked.
nent elements and identi! in-e them. In quantitative Elongation-The amount of permanent extension in the
analysis, the proportion of each element is deter- tensile test, usualll' expressed as a percentage of the
mined. original gage lengrh. (e.g. , 25 percent in 2 inches).
Chromium-A hard crystalline metal used as an alloy- It may also refer to the amount of extension at any
ing element to give resistalce to heat. corrosion, and stage in any process which continuously elongates a
wear and increase strength and hardenability. body, as in rolling.
Cold working-Permanent deformadon of a metal be- Endurance limit-A limir of stress below which metal
low its recrystallization temperature. Also defined will withstand stress without fracture; a specified
as plastic deformation of a metal at a temperature large number of applications of such stress.
low enough to ensure strain hardening. Mechanical Eutectoid steel-A carbon steel containine 0.80% car-
properties, such as tensile strength, hardness, and bon that becomes a solid solution ar anitemoerature
ductility, are also altered. in the austenite temperarure range between i ,333.F
Compressive strength-The ability to withstand com- and 2,500"F.
pressrve stresses.
, Compressive stress-Stress caused by a compressive Fatigue-The tendency of a metal to fracture under con-
load or in fibers compressed by a bending. ditions of repeated cyclic stressing below the ulti-
Cooling stresses-Stresses caused by uneven contrac- mate tensile strength but above the yield strength.
tion, external restraint, or localized plastic deforma- Ferrite-A solid solution in which alphas iron is the sol-
tion during cooling. vent and having a body-cenrered iubic crystal struc-
Corrosion-Gradual chemical or electrochemical attack ture.
on a metal by atmosphere, moisture, or other ele- Ferritic steel-Steel which, due to its composition, is
ments. not hardenable by heat trearmenr. Such stainless
Corrosion embrittlement-Embrittlement in certain al- types as 405, 430, and 448 are essentially ferritic
- loys caused by exposure to a corrosive environment. steels.
Free machining-The property of steel imparted by ad-
Corrosion fatigue-Combined action of corrosion and
fatigue in which local corroded areas act as stress ditions of sulphur, selenium, or phosphorus which
concentrators, causing failure at the point of stress promote chip breakage and permit increased ma-
concentration and exposing new metal surfaces to chining speeds. Additions of sulphur or selenium
corrosion. The failure is progressive and rapid. also help to decrease friction between the chips and
Creep-Plastic flow of metal, usually occurring at high the tool face.
temperatures, subject to stress appreciably less than Galling-The damaging ofone or both rnetallic surfaces
its yield strength. It progresses through first, sec- by removal of particles from localized areas during
ond, and third stages to fracture or results in stress sliding friction.
relaxation. Galvanic corrosion-Corrosive action occurrins when
Cyaniding-A process of case hardening a ferrous alloy two dissimilar metals are in contact and arJioined
by heating in a molten cyanide salt bath, thus caus- by a solution capable of conducting an electric cur-
ing the alloy to absorb carbon and nitrogen simul- rent, a condition which causes a flow of electric cur-
taneously. Cyaniding is usually followed by quench- rent and corrosion of the more anodic of the f$.o
ing to produce a hard case. metals. (Also see Electrochemical Conosion.)
Ductility-That property of metal which allows the Gas welding-Welding in which heat is supplied b1' a
metal to be permanently deformed before final rup- manually or automatically controlled torch flame of
ture. oxyacetylene or oxyhydrogen (also called fusion
Elastic limit (limit of elasticity)-Maximum stress to welding).
which a metal can be subjected without permanent Grains-Individual crystals in metal.
deformation at the point of stress. Hardenability-In a ferrous alloy, the propern that de-
Electrochemical corrosion-Localized corrosion that termines the depth and distribution of hardness il-
results from exposure of an assembly of dissimilar duced by heat treating and quenching.
37O Piping Stress HandbooK
Hardness-Resistance to indentation by standard balls. manganese or austenitic stainless steels and nonfer-
diamonds, etc.. under standard loais. Also, the de- rous alloys, which are nonmagnetic.
gree of cold working. Martensite-An unstable constituent in quenched steel,
Heading-An upsetting process used to form rivet, the hardest of the transformation products of aus-
screw, and bolt heads in making these products from tenite.
wire or rod. Martensitic steel-Steel which, due to its composition,
Heat treatable-Refers to an alloy that may be hardened has martensite as its chief constituent after cooling.
by heat treatment. The hardenable stainless types are all martensite
Heat treatment-A combination of heating and cooling ste€ls.
operations timed and applied to metal or alloy to Mechanical prop€rties-Those pfoperties that reveal
produce desired properties. the reaction, elastic or plastic, ofa material to an ap-
Homogenizing-A process of heat treatment at high plied stress or that involves the relationship between
temperature to eliminate or decrease chemical seg- stress and strain; for example, Young's modulus,
regation by diffusion. Attainment of austenite that tensile strength, fatigue limit. These properties have
has a uniform distribution of carbon. often been designated as physical properties, but the
Hooke's Law-Stress is proportional to strain in the term mechanical properties is technically more ac-
elastic region. curate and therefore preferred.
Hot forming-Working operations performed on metals Modulus of rigidity-The ratio of the unit shear stress
heated to temperatures above room temperature. to the unit angular strain in the elastic range.
Hot working-Hot forming above the recrystallization Nitriding-A process of surface hardening in which a
rcmperature. ferrous alloy is heated in an atmosphere of cracked
Hydrogen embrittlement-A brittleness sometimes ammonia gas or other suitable nitrogenous material
engendered by contact with plating and pickling so-
thus allowing nitrogen to diffuse into the surfaca
lution acid due to absorption of hydrogen by the metal. Nitriding is conducted at temperatures below
metal. The embrittlement is more evident in hard-
the critical temperature range and produces surface
ened parts, and can be removed by aging or heating
hardening of the metal without quenching.
the steel for a prescribed period.
Hypereutectoid steels-Steels containing from 0.80% Normalizing-A process in which steel is heated to a
to above 2.0% carbon. suitable temperature above the transformation range
Hypoeutectoid steels-Carbon steels containing less and is subsequently cooled in still air at room tei-
than 0.80% carbon. perature. This operation is used for grain refining or
Impact test-A test designed to determine the energy to develop specified mechanical properties.
absorbed in fracturing a test bar at high velocity. Notch sensitivity-The reduction caused in nominal
The usual impact test specimen is a standard size strength, impact or static, by the presence of a stress
square bar with a V or keyhole type notch. (See concentration, usually expressed as the ratio of the
Charpy test and Izod test.) notched to the unnotched strength.
Intergranular corrosion-Corrosion that tends to local- Permeability-Magnetic permeability is the ratio of the
ize at grain boundaries, usually under conditions of magnetic induction to the intensity of the magnetiz-
prolonged stress and certain environments, and in ing field.
association with poor heat reating or welding prac- Physical properties-Those properties familiarly dis-
tice that has caused the precipitation of a more easily cussed in physics, exclusive of those described un-
attacked constituent at these boundaries. der Mechanical Properties; for example, density,
Izod test-A pendulum-type of notched-bar impact test electrical conductivity; coefficient for thermal ex-
in which the specimen is supported at one end as a pansion. The term has often been used to describe
cantilever beam and the energy required to break off mechanical properties, but such usage is not recom-
the free end is used as a measure of impact strength. mended.
Machinability-The rate and ease with which a metal Pickling-Immersion in dilute acid or other suitable me-
can be machined. dia for the removal of oxide scale from hot-rolled or
Magnetic particle testing-This method of inspection otherwise sealed surfaces.
consists in suitably magnetizing the material and ap- Plasticity-The ability of a metal to be deformed exten-
plying a prepared magnetic powder which adheres sively without rupture.
along lines of flux leakage. On properly magnetized Plating-Deposition of a thin film of a metal or alloy on
material, flux leakage develops along surface non- a different base metal from a solution containins
uniformities. This method is not applicable to high ions of the plating metal.
G
Glossary 37'l
Poisson's ratio-Ratio expressing the relation of strain Shear-Plastic deformation in which parallel planes of
normal to the applied load as a proportion of direct metal crystals slide so as to retain their parallel rela-
strain within the elastic limit. Also relates moduli of tionship. Also called angular elastic strain.
elasticity ard rigidity. Shear stress-Stress acting on a shear plane.
hecipitation hardening-Hardening of metallic alloys, Solution treating-A condition of complete solubility
by aging, which results from the precipitation of a resulting in a single phase for compositions of two
constituent from a supersaturated solid solution, or more alloying elements at temperatures lower
usually nonferrous alloys. Also termed as harden- than the solids. Solid solutions may be limited in ex-
ing. (See ,{grng.) tent with respect to range of alloy composition or
Process annealing-An annealing operation carried out can be continuous, extending throughout an alloy se-
at a constant temperature just below the critical ries.
transformation temperature (also referred to as sub- Specific gravity-A numerical value representing rhe
critical annealing) . weight of a given substance compared with the
Proof stress-In a test, stress that will cause a specified weight of an equal volume of water.
permanent set in a material, usually 17o or less. Spot welding-A resistance-welding process in which
Proportional limit-The highest stress at which the ma- the fusion is limited to a small circular or oval area.
terial still follows Hooke's Law, similar to elastic Stabilization-Prevention of the formation of carbides
limit. at the grain boundaries of austenitic stainless steels.
Quenching-A process of rapid cooling from an ele- Dimensional control of nonferrous castines.
vated temperature. Strain-Deformation expressed in units pe-r unit of
Radiography-The use of X-rays or gamma radiation to length produced by strain.
detect internal structural defects in metal objects. Strain aging-Load per unit of area.
. Reduction of area-In a tensile test, the difference be- Stress concentrator or stress raiser-Any notch,
tween the original cross-sectional area and that of scratch, sharp change of contour, slot groove, hole,
the smallest area ofthe point ofrupture. It is usually defect, or other discontinuity in an engineering ma-
stated as a percentage of the original area. Also terial that has the effect of concentratins the stresses
called contraction of area, it is not applicable to the applied to the material or generated in-it by heating
mechanical testing of sheet and strip. It is also a or cooling.
measure of cold work. Stress corrosion-Corrosive action induced and accel-
Refractory metals-Metals such as tungsten, colum- erated by the presence of stresses.
bium, tantalum, and molybdenum, which have rela- Stress rupture-A test to destruction at elevated tem-
- tively high melting temperatures. perature, by which it is possible to determine the
Residual stress-Stresses locked in a metal after the stress that causes failure at a given temperature and
completion of nonuniform heating or cooling, work- with the lapse of a given period of time.
ing, etc. due to expansion, contraction, phase
changes, and other phenomena. Temper-A condition produced in a metal or alloy by
Resistance welding-A welding process in which the mechanical or thermal treatment and havins chanc-
work pieces are heated by the passage of an electric teristic structure and mechanical propertiei.
current through the contact area, combined with Temper brittleness-Brittleness that results when cer-
pressure causing joining by fusion. tain steels are held within or slowly cooled throug! a
Rockwell hardness test-This test consists of forcins a certain range of temperature below the transforma-
cone shaped diamond or hardened steel ball int6 a tion range. The brittleness is revealed by a notched-
metal specimen to determine the degree of penetra- bar impact test at room temperature or lower tem-
tion and. hence. the hardness. peratufes.
Rupture stress-The true stress given by dividing the Tempering-The process of reheating quench hardened
load at the moment of incipient fracture by the area or normalized steel lo a temperature belo*. t}le rars-
supporting that load. formation range and then coolhg at an) rare de-
Salt spray tesl-An accelerated corrosion test in which sired. This operation is frequently called sress re-
the metal specimens are exposed to a fine mist of lieving. "Drawing" is synonymous xith temperhg.
salt water solution. but the latter is the preferred usage.
Scaling-Surface oxidation caused by heating in an ox- Tensile strength-The maximum load il pou_n& ger
idizing atmosphere. square inch, based on the origiml cro=.-^.e.-tibn.
Seam welding-Resistance welding that consists of a se- which may be developed in rensile resrilg. isee a.L:o
ries of overlapping spots forming a continuous weld . Uhimate Strength.)
372 Piping Stress Handbook
Thermal stresses-Stresses in metal, resulting from Welding-A process of joining metals whereby partial
nonuniform temperature distribution. melting of the parent metals occurs except in the
Through-hardening-Thermal description of alloys case of pressure welding when heating is only suffi-
that harden completely, so the center of a hardened cient to cause recrystallization across the interface.
section exhibits hardness similar to the surface.
Torsion-Strain created in an object by a twisting action Yield point-The load per unit or original cross section
or the stresses created by such an action. at which a marked increase in deformation occurs
Toughnesl-Ability to absorb considerable energy be- without increase in load. In stainless and heat-resist-
fore fracture, usually represented by the area under ing steels, this occurs only in the martensitic and
a stress-strain curve and therefore involvins both ferritic chromium types. In the austenitic stainless
ductility and strength. and heat-resisting steels, the yield point is the stress
[Jltimate strength-The maximum strength or stress be- corresponding to some definite and arbitrary total
fore complete failure or fracture occurs. deformation, permanent deformation, or slope of
Vacuum melting-A process by which alloys are melted the load deformation curve; this is more properly
rn a near pertect vacuum to prevent contamination termed the yield strength.
by atmospheric elements.
Vickers hardness test-An indentation hardness test uti- Yield strength-Stress corresponding to some fixed
lizing a diamond pyrarnid and useful over the entire permanent deformation such as 0.1 or 0.2% offset
range of common metals. from the modulus slooe.
aa
Index
Air-cooled heat ex changerc, 263-264 Disffibution Piping), 11, 13, 15, Coil springs, 324
Allowable expansion stress range, 2, 251 Cold springing, 2-3, 356-358
8-9, 11, 13 ANSI/ASME Code 831.9 (Building Combination ends, 364
Allowable external forces and Services Piping), 15 Compliance codes, 3- l6
moments (tables), 264 ANSI/ASME Code 831.10 Components of pipe, 299-313
Allowable internal pressure stress, (Cryogenic Piping), 16 clearances,357
1l ANSI/ASME Code B31.11 (Slurry Compressors, 262-263
Allowable loads, 257 -264 Piping), 16 Connections
Allowable longitudinal stress, 9 ANSI/ASME Code for Pressure branch, 114, 253-254
Allowable momenlq 257 -264 Piping, 177 end,364
Allowable pipe deflection, 314 API Code 610, (steel pump force, purging, 358
Alowable pipe span, 314 moment, and stress limitations), vertical exhaust, 260-261
Allowable resultant forces and 257 -258 Cons^TLlt sprjng supports. 327,
moments (table), 258 API Code 661 (design criteria for
Allowable shear stress, 11 air-cooled heat exchangers), load table, 338-341
Allowable span, 314 263-2& Corrosion,359
Allowable stress(es), 8-11, 257 -264 ASME Boiler Code, 177 Covers, of expansion joints, 364
range (tables), 38-111 Creep, 2, 177
Allowable working pressure, 177, Barlow formula, 177 Cryogenic hargers, 327 , 345, 349
- 250-251 Baseplate support, 258-259 Cryogenic Piping Code
Anchor(s), 122, 345, 356, 360-363 Bellows, 356 (ANSr/ASME 831.10), 16
forces and moments, 3 Bellville (disc) springs, 324 Cycle life expectancy, 2, 358-359
intermediate, 362-363 Bending, 123 Cylindrical vessels, 122- 176
main, 360-362 maximum, 314
Angle valves stress, 1, 260 Deflection, 324, 329
cast steel, 307 Bends, 120, 3ll-323, 350 lirnits of, 314-315
flanged,302 Boiler external piping, ,14 Design criteria
ANSI/ASME Code 816.9, 120 Bracket supports, 324 air-cooled heat exchansers.
ANSI/ASME Code B31.1 (Power Branch connections , ll4, 253-255 263-264
Piping), 3-6, 14, 257 , 260 Branch reinforcement, 252-256 compressors, 262-263
allowable stress range (tables), Buckling, 356, 363 pipe suPports, 324-350
38-'72 Building Services Piping Code pumps,257-259
ANSI/ASME Code 831.2 (Fuel Gas (ANSr/ASME 831.9), 15 turbine drivers, 260-262
Piping), 14 Butt-welded fittings, 303 Design factor F, 13
ANSI/ASME Code 831.3 (Chemical Direct longitudinal sness. I
Plant and ktroleum Refinery Caking,358 Direct shear stress, 2
Piping), 6-7, 14, 25'l -260 Centrifugal steel compressor, 262 Disc (Bellville) springs. 3?4
allowable stress range (tables), Chemical Plant and Petroleum Discharge nozzles. 257 -259
73-111 Refinery Piping Code (ANSI Distortion energy (von Mis€sl
ANSI/ASME Code 831.4 (Liquid 831 .3) , 6-7 , 14 , 257 -258 theory, 2
Petroleum Transportation Piping allowable stress range (tables), DOT Code B31.8. ll.
13. 15. 51
Systems), , 9, 11, 14-15
7 73-111 Double expansion joim- 15l-351
ANSI/ASME Code 831.5 Circumferential bendhg, 123 Dummy legs, 324
(Refrigeration Piping), 15 Circumferential stress, 2
ANSI/ASME (DOT) 831.8 Code Coefficients of thermal expansion Elbows, 112, 118-lll
(Gas Transmission and (tables),2-32 Electric generadng pla s. l-t
373
374 Piping Stress Handbook
---r
Index {Is
Saturated sream. properties of Support load, 345
(tables). 3-l-36 - Sustained longitudinal stress. 5 rtical exhaust connecrion. 160_16 l
Ve.