Professional Documents
Culture Documents
CNC Router
(Mach3 USB)
(Version 2015)
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Contents
Preface
VIII. Warranty
Appendix
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Preface
Dear user:
Thanks for choosing our company’s small-sized CNC router, please read User’s Manual of Small-Sized
CNC Router carefully before using it.
Precautions:
1. It’s designed for engraving on the surface of plastic, bamboo, colored soft metal, carbon fiber, glass,
jade, for other functions, please consult the manufacturer;
2. Wear safety glasses to prevent the damages of debris ejections when using the machine;
3. Don’t attempt to upgrade or repair it by taking the machine or CNC controller apart, otherwise we
won’t provide warranty;
4. Like other electric appliances, please pay attention to the safe use of electricity, please use the approved
standard voltage range, and ensure its safety ground;
5. Don’t place it in wet or dusty environment, and keep children off;
6. Timely cleanness and periodic maintenance will make it work well and extend its service life.
7. (a) This router is CNC equipment of entry-level, so the user needs to possess relevant knowledge. All
equipment which involves machinery, electron and computer is likely to break down for factors such as
misuse or virus, software compatibility and so on, and which may cause certain danger or economic loss,
our company won’t share the responsibilities for these direct or indirect losses.
(b) Your payment is merely the price of the machine CNC router, which doesn’t include any software or
training fees; please refer to “Getting Started Guide” to learn the operations by yourself; our job is to
ensure the normal operation of the CNC router after debugging (that is three axes are under control, the
lead-in tool is in normal operation), all software involved in operation is not within our training
responsibilities. But we are very glad to provide beginners with as many helps as we can within the
range of our knowledge, capacity and time, but please don’t regard these as our obligations.
(c) About software copyright: the software attached to this machine is our gift, all relevant software
involved in operation and “Getting Started Guide” comes from internet, the original author has
copyright, users have to bear the responsibilities for all losses and legal problems by themselves due to
using unauthorized software.
8. CNC router works under the control of relevant software, so right software setting is necessary to ensure
normal operation, installing the tool rashly to test the machine without complete confirmation of correct
settings may cause danger or damage the machine forever; please don’t power on CNC controller during
software installation and setting, in case it causes damages due to false operation. Never plug in or pull
out from all ports at the back of CNC controller when it is on, otherwise the users have to assume all
results themselves.
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I. Installation of the machine
1. After receiving the machine, please unpack it and take it out gently to check whether it is damaged.
2. Verify the packing list of CNC router carefully and check whether the accessories are complete.
Take one of our routers for example: CNC 3040 800W four-axis router
Please assemble and join up it according to the above picture, take out M6 and M5 screws
from tool box, and lock them firmly into corresponding holes.
1. First, the coupling and screw rod must be connected well when installing stepper, lock the four screws
firmly to fix stepper, then rotate hand wheel gently, making the set screw inside the coupling align to the flat
position of screw rod head, after that lock it firmly. Twist the black hand wheel of stepper by hand, if 3 axes
can move clockwise and counter-clockwise smoothly, which means it is in normal operation, if chucking,
abnormal sound or no driving of the motor screw rod occur, please check whether there is gap between both
ends surface in time or whether the set screws on the coupling are tightened enough, etc.
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2. First, please power off the controller, connect aviation plug with it and ensure good contact, we advise user
to make ground connection of the router, connect one end of the USB with the controller, the other end with
computer.
3. A axis can be placed in vertical position along Y axis (see the above picture) or in horizontal position along
X axis.
Notice: the water pump must be completely immersed in tap water, otherwise it can be damaged. Moreover,
the water pump has magnetism, so there should be no metal residue in the water, for too many metal residues will
affect the usage quality of the water pump.
After installation of all the above mechanical parts and ensuring good contacts, install the software next.
II. The installation of software
(1) Configuration of hardware equipment:
USB interface, it is suitable for any netbook with a USB interface, notebooks, desktops and tablet PC compatible
computer
Operating environment: Windows xp or Windows 7 32bit(64 bit)
(2) Compatible software
1. Compatible with various CAD/CAM design software, such as Mach3/TYPE3/Art CAM/ARTCUT
and so on.
2. Order format: Code G (tap,nc,ncc,text)
(3) Installation of software
Put the a Connect one end of USB to cnc controller and the other end to computer. This product adopts free
driver design, and can be detected by windows system automatically and it is not necessary for user to install
extra device driver. If user uses Win7 operating system, it will prompt the following information:
Now please refer to prompt [click here to view status], click and view. Click to select 【skip acquiring
driver program software from Windows Update】, to skip Win7 system updates.
If the user use Windows XP version, JFT thin motion control card can be plugged and played without prompt
messages.
System detection will take about 10 seconds when it is your initial connection of JFT thin motion control card.
The blue state lamp on the card will be light after it is detected correctly by system. In this way, we know it is
available.
Next, start Mach3 software. It will pop up a selection interface of control devices when starting Mach3
software. As the following picture shows:
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Please select 【JFT motion control card- ECO-V2.0】, and check 【don’t ask this any more】, then it will select
JFT thin motion control card as motion control device automatically when starting Mach3 software.
III. settings of Mach 3 system software
1. settings of the port
(1). Select set→Metric/British Alternative, as the following picture
(2). Select Set→ Port/Pin→ Motor Output, define parallel port pin, please set according to the contents in the red frame, as the
following picture shows
Among which, Step pin refers to pulse, Dir Low refers to direction.
Notice: after setting, if you find the moving direction of the axis is wrong, you just need to tick or cross in Dir Low of corresponding
axis to change the direction.
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Our company’s standard configuration of all the ball screws is Model 1605, set the motor parameter of each axis (take 1605 ball
screw, with a diameter of 16 for example, the screw pitch is 05, for other screw rods, refer to actual situations) the angle of this
57-stepper motor is 1.8 degree. About the step drive, take 8-subdivision for example:
Computing methods of Steps per mm:
(1) If your machine is Model 1605, the subdivision of the stepper motor drive of the ball screw_ (360/ the angle of stepper motor)/
screw pitch of screw rod 8X (360/1.8)/5=320 (refer to the above picture) (for ball screws please set according to this)
(2) Other configurations like Accelerated speed, step-by-step impulse, direction pulse remain unchanged
Notice: remember to press “save settings” after completing settings of each axis. Click “confirm” to exit
So are the same with Y axis and Z axis.
(2) Settings of rotating axis---A axis
If your router has the fourth axis---rotation A axis, you have to set A axis, take (stepper angle: 1.8 degree, reduction ratio of A axis: 6,
subdivision: 8) for example, the computational method of Steps per mm: (360/ stepper angle*subdivision* Synchronous reduction
ratio)* 360=360/1.8*8*6=26.66666666, for other settings, please refer to the picture below.
If replace A axis with X axis or Y axis, then the corresponding impulses of X axis or Y axis: 9600/ Circumference of the
round bar
IV. Testing of the machine
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(1) Manual test
1. After setting the above items without error, ensure well-connected aviation plug and parallel port line.
First, without power on, you feel easy and smooth to twist the hand wheels of three stepper motors by
hand; then turn on the POWER switch of the CNC controller, at this moment, three stepper motors should be
self-locked, twist the hand wheels again, you will feel they are more tightened before power on, this is called
“self-locking with power on”. (If they are not self-locking, check whether the stepper cable is plugged well,
and whether power on) turn on the POWER switch (I is on-state) the indicator lamp of power is light, rotate
the “stop” switch clockwise to flick, it is shown as the right picture.
Press “urgent reset” button in MACH3 software, then it doesn’t flick any longer, see the picture below.
Notice: if it still flicks all the time, please check whether 6 limit switches of the three axes on the rack are flicked, if they are in
closed and short-circuit condition, press the limit shrapnel with your finger gently to flick it, and then return to MACH3 software
interface on the computer.
Press Tab key of the keyboard and call out the manual control panel of MACH3, as the right
picture shows;
Press X, Y, Z button respectively to see whether router’s 3 axes are running;
You can also use direction keys to control as the following picture shows.
Keys Function
Notice: if the direction is wrong, please look over motor output (4) on page 7 to amend.
3. Take the CNC controller of small-sized router with spindle power of no higher than
800W for example, see the right picture
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Then click “spindle speed” as the following picture shows and input a revolving speed, after that click “spindle rotates
clockwise F5”, at last the spindle rotates clockwise.
500w control box machine Settings .Apply power control box, spindle speed control panel will be displayed 00, such as the red
circle .Top speed of 24000 to 14000. Then test the spindle is normal operation.
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2. Tool setting
Fox example, when creating tool line, set the material’s central point (the location of the material’s diagonals) as the
origin, and move the tool to the material’s central point to reset X axis and Y axis. Move Z axis till it exactly touches the
material, then reset Z axis. Now the last point is the origin.
Notice: if you want the tool setting more convenient and precise, choose our Z axis feeler block or Mach3 wireless hand
wheel.
How to use Z axis feeler block:
(1) First, measure the thickness of the feeler block with vernier caliper precisely, for it will have direct influence on the
precision of tool setting, input the value into the character frame (e.g. 20) then press Enter to save the value, as shown
in the picture below.
(2) As shown in the picture, place the feeler block on the engraving material, then adjust Z axis manually to proper
location, when the tool setting triggers, Z axis will rise 5mm automatically, therefore, ensure that there is more than 10
mm distance to rise after adjusting Z axis. When performing the tool setting task, the automatic cutting depth of Z axis is
only 30mm, therefore the space between Z axis tool nose and the feeler block surface should be no more than 30mm,
when adjusting manually, otherwise the tool nose will stop without touching the feeler block. After adjustment, clamp the
hilt with clamps on the red cable.
(3) Turn on the controller’s power switch, click “Z tool setting” in MACH3, Z axis declines slowly, it will stop
immediately when the tool nose touches feeler block surface, then it rises 5mm automatically.
(4) Take away the feeler block, finish the tool setting. Remember not to clear the coordinate data of Z axis (must be
retained as the above picture shows). Input the tool line to start carving now. (you can input tool line file then set, or set
first then input too line file).
3. Input the tool line codes
In mach3 software, click “upload G codes” to input G coded
4. Start carving
In Mach3, click “loop begins”, now three axes linkage of the router runs then it starts carving.
Next, let’s learn about how to realize automatic starting up and closing of the spindle motor synchronously. For the
operator who has no knowledge of programming and G codes, it is fantastic. But it’s more fantastic for us to learn the
professional knowledge systematically, only for realizing this function. We provide a shortcut for users (especially how to
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translate G codes with ARTCUT), we just need to add the command of spindle control into the ready tool line codes.
Use 5 main codes: M03—— spindle rotates clockwise, M05—— spindle stalls, F500——feed /minute, S10000——
spindle speed 10000 RPM, M30—— return to the program header
Methods: Add a line above the first line of your tool line codes: M03 S15000
Add a line behind the second line of your tool line codes: F1000
Add a line below the last line of your tool line codes: M05M30
1. Recommend single blade spiral tool for Acrylic cutting process, because it is smokeless, tasteless during processing,
and with fast speed, high efficiency, no sticking crumbs, extremely thin strips, smooth and clean surface; milling
tool of both edges or pillar tool can also be applied to the Acrylic thin plate of several millimeters thick.
2. Recommend the single blade aluminum dedicated milling tool for aluminum plate cutting process. It doesn’t stick the
tool with fast speed and high efficiency during processing. Both edge metals milling tool can also be used if the
facet doesn’t have high demands.
3. Recommend round bottom graver for precise and small-sized relief process on the non-metal
materials.
4. Recommend single edge or both edges helical ball-head milling tool for large-scale deep relief process
on softwood, density board, original wood, PVC Acrylic materials.
5. For metal carving process, use metal dedicated tungsten steel coated single edge or both edges milling
tool, dedicated flat bottom tool.
6. Recommend straight slot milling tool or both edges large chip removal milling tool for density board,
solid wood, composite board, and clamp plate.
7. For metal mould process, use tungsten steel milling tool, and plate the surface purple-black with hard
titanium.
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8. For carving on jade or stone materials, use diamond graver.
9. For carving images and characters on the surface of copper, hard aluminum alloy, select both edges
metal pointed tool.
VIII. Warranty
2. Warranty period: from the purchase day, it is 1 year for electrical part and 1year for mechanical part. The
warranty should be based on user’s purchase invoice or warranty card.
3. If there is any question with the machine when receiving it, please contact us in time, please don’t repair it
by yourself, for fear that you may damage the machine, and lose warranty qualification.
5. Within warranty period, both the buyer and our company should pay their own freight fee.
6. If the malfunction is caused by the following reasons, the buyer should pay for the repair although it is
within warranty period:
Users’ false operation or disassembly, repair and upgrade by themselves without our permission.
Use in the environment which doesn’t conform to the requirements in this manual.
Due to earthquake, fire disaster, lightening stroke, abnormal voltage or other irresistible factors.
Through this way, enter to find the grayscale (*BMP format) you are going to carve. Click open as follows:
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The height and width can be adjusted according to the dimension of our own material. Set the height as 2mm, and
then set the origin at the lower-left corner of square carving area, while set the origin at the center of circular carving area
in general cases. Set the origin of our work-piece in accordance with that of our design before carving. Click “confirm” as
the following picture shows:
You can view through above 2D/3D, if you feel the cutting depth is too shallow, and then adjust it according to the
following process.
Click “confirm” check 3D graph, if it is not firing enough, adjust it by the following way:
Click the “apply” to finish, we do not advise you to use firing for many times, in case it loses details.
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Click “tool path” in the circle to enter into settings of tool path, click “three-dimensional process” in the red circle
As shown in the above picture, enter into tool setting, there are many types of tools, you have to select the tool that suits
you, the settings in the red circle just act as references.
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The material settings are shown in the above picture. The material is a little thicker than the actual carving material.
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Convert to G codes
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II. Brief introduction of ARTCUT software
1. Basic settings of the software
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III. Copper CAM software (PCB tool line)
Select the “New” under “File”, generate the page as the following picture shows and select the first item “CAM output
configuration”
Select OK continuously till it generates the page as the following picture shows.
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After selecting “Gerber” press (Next) continuously to the layer selection page,
Select the layer used in the cabling, (notice: Bottom Layer, Top Layer and Keep Out Layer must be selected), press
“Next” to generate the page as shown in the next picture.
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Set as the above picture shows, Units: Millimeter, Format: 4:4 (that is exact to four digits behind decimal point), click
(Finish) to generate Gerber file: Gerber output1
Click Gerber output1, then select Generate CAM Files, it is shown as the following picture:
The computer will automatically generate bottom layer (*.GBL), top layer (*.GTL) and keep out layer (*.GKO) for you,
you can press the left mouse button to click CAM for (document name) under Explorer; at this moment, *.GBL,
*.GTL,*.GKO,*.TXT will show on the right side of computer screen.
According to the same steps, generate PCB Drill files NC Drill, whose format is *.TXT as the following picture shows
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At present, what we should continue: export respectively *.GBL, *.GTL,*.GKO, *.TXT (right click *.GBL and
select Export) and save the files, GBL, GTL, GKO, TXT become the filename extension automatically. These saved files
will be open in CopperCAM software later and generate files of all tool lines, so as to make mach3 control system output
into the router.
After generation of Gerber files and Drill files, we need to unify their coordinates.
The default coordinate system of Drill is not center plots on. Right click Gerber output1 file, select (properties),
select Advance as the following picture shows, and remove √ “Center plots on” under “Other” option, click OK then
finish.
The options of Protel vary with different versions, for Protel version with sp6, Gerber output1 file, select (Properties)
and then Advanced, select “reference to relative origin”. Because it is Drill’s default coordinate system.
Adopt the default setting (properties of Gerber output1) of protel software for other options:
For example, suppress leading zero is for Gerber files, while for drills it is suppress trailing zero, which has some
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influences on information extraction of the software.
For single-layer PCB, we should export the *.GTL file and *.TXT file respectively and save them.
For double-layer PCB, we should add one more bottom file *.GBL
For outline cutting, we should add one more Keep Out Layer *.GKO
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Picture 2:
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Please add tool model in Tool library in Parameters:
Select flat bottom sharp knife for isolation usage from ENGRAVING TOOL, Depth—the cutting depth, usually it is
0.1-0.2mm;
Select the model of flat bottom sharp tool used in carving and milling from HATCHING TOOL; and select the cutting
depth;
Select the straight tool used in cutting outline from CUTTING TOOL, and select the cutting depth;
Select the tool for positioning from CENTERING TOOL, usually select 0.4-0.8mm straight knife.
In DRILLING TOOLS:
Use one single tool for all drills, with circular boring--
Use for each drill the closest smaller tool, with circular boring
Use for each drill the closest greater tool, without circular boring
If choose the first, we only need one tool for all drills during the process of our drilling;
If choose the second and the third, we also need to choose suitable drill tool in “Selected tools” below, but in actual
processing, more drill files are added, the amount of work increases too, because the tool of one model has one drill file.
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Allow circular boring for all drills over---it can be decided according to practical situations.
Drilling depth--- for general PCB it is 1.6mm, but it had better be more than 1.6mm;
It’s not necessary to change other options. Then confirm.
Now, we can isolate the current PCB; click the isolation function under Tool Menu, as the following picture shows:
Select Apply to all layers and Use simplified calculation (faster) as the above picture shows, then click OK.
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Now you can add the drill file on the top-layer PCB, according to the following steps:
As the above picture shows, select FILE- Drills.-2.GBL file, then confirm, and generate drill path,
The software will set the tool dimension as you need automatically, and then confirm OK respectively
The effects are shown in the picture below:
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If you are making single-layer PCB, export the file now, but if you are making double-layer PCB, you should position the
up-layer, drill and top layer before creating bottom-layer path, please operate according to the following steps:
Click Tool Menu’s Position, as the following picture shows, you can position now. Put the mouse on the
left bottom of circuit diagram, and left click the mouse.
As the following picture shows: add Value into Distance X and Y then confirm by clicking OK
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select FILE---Dimension---Reframe around existing circuitry with a margin of 0, Z thickness (cutting depth on Z axis) is
PCB thickness as 1.6mm, and click OK to confirm. As the following picture shows, the engraving origin is on the left
bottom. When engraving the other side, turn PCB on its head, the positioned engraving origin is on the right bottom as the
following picture shows. This is very important.
You can check the simulated effect through Engraving Simulation Menu. If it doesn’t meet your demands, please reselect
the tool.
Export tool path files of the first layer and the drill. Select , as the following picture shows:
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Refer to the above picture, Data---Format (command), select ISO G-Code for CNC-Mill Process, keep other settings
unchanged and click OK.
value of which is set during processing the first layer. Then click Menu’s Flip horizontally , because it is
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second layer, it must flipped, if you mill wholly or partially, please select as the following picture shows:
The carving origin (also the positioning point) is on the left bottom of the above picture.
If you want to look over the simulation effect, please select as the following picture shows:
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Then export the tool path file of this layer PCB, save it as *. Default
At last execute the file in Mach3 software.
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