HEAT-RECOVERY

STEAM-GENERATORS
for steam-gas plants and
gas-turbine power plants
 Large potential of group of companies “ZiO-Podolsk” and “ZIOMAR” enables today to
carry out a broad spectrum of works in power engineering.
Being a leader of Russian industry JSC “The Machine-Building Plant “ZiO-Podolsk”
(ZiO) carry on its history since 1919. In May 2, 2014 ZiO will be 95.

JSC “The Machine-Building Plant JSC “Engineering Company “ZIOMAR”

“ZiO-Podolsk” means production and
technological base for manufacture of
high-technology equipment, competitive
heat exchanging equipment. Modern
management and industrial engineering
as well as highly skilled personnel ensure
quality and reliability of equipment being
made.
is one of the leading engineering Russian
companies, and its specialists carry out
complex designing, equipment setup,
examination of the operational projects for
their reconstruction and modernization.

The major power engineering companies JSC “Inter RAO”, “Gazprom energoholding
ltd.” as well as another generating and heat and power engineering companies are our
customers.

Being the customer-liable the guidance principle of our companies’ strategy is a stable
economic development as well as creation and realization of competitive equipment.

We appreciate if our acquaintance grows into constructive and mutually beneficial

cooperation

Unified research and development to create
and upgrade equipment for thermal power
engineering is conducted by specialists of
JSC “EC “ZIOMAR” boiler building office.
Using design experience of thermal power
equipment in the course of the last years
boiler building office:
- successfully solved the problems of boilers
upgrade that were installed previously. Such
projects were carried out in Russia, Greece,
Yugoslavia, Poland, Bulgaria, and Ukraine.
- within the ecological projects for domestic
waste utilization HRSG draft designs for
combustion plants in Russia and Germany
were developed.
At present HRSG production for gas
turbine for modern steam gas plants with
capacity 2,5 – 800 MW is online. HRSG are
both horizontal and vertical with natural or
forced circulation in evaporating circuits. To
meet customer requirements these may be
steam boilers with built gas heater of heating
system water or hot water HRSG. Besides
manufacture of hot water HRSG with capacity
0,1 – 2 MW for utilization of exhausted gases
2
ENGINEERING
- modern gaseous masout hot water boilers
with capacity 70 and 120 gigacal/hrs. were
developed and being manufactured.
- since 1995 boiler building office carried
out 43 projects, and JSC “ZiO-Podolsk”
manufactured more than 100 HRSG,
including 5 HRSG of 3 pressures with
intermediate steam overheating; 2-circiuts
HRSG to generate 2-pressure steam and
hot water under operation integrated into
two steam gas plants – Noyabrskaya with
capacity 60 MW each (in 2012 Noyabrskaya
plant was acknowledged as the most effective
generating plant in Russia).
- in 2011 the first Russian tree-circuits HRSG
was set into commercial operation at TETS-
26 (Mosenergo). It was integrated into steam
gas power unit with capacity 420 MW. Power
unit was made using ALSTOM technology
PRODUCTION
of diesel electric power plants engines was
mastered.
All HRSG use tubes with spiral band
solid or serrated finning.
We offer factory-assembled heat
recovery plants including HRSG with inlet
and outlet gas ducts and chimney flue,
auxiliary equipment and blowoff expanders,
and is one of the most modern and effective
in Russia. Thermal efficiency of power unit
and HRSG designed by JSC “EC “ZIOMAR”
is over 58%.
- three-circuits HRSG for steam gas plant
ПГУ-800 (Kirishi hydroelectric power plant)
was manufactured in 2012 (the most powerful
steam gas plant in Russia), and others.
- in 2009 a license agreement was signed
with the first-rate supplier of HRSG in
Europe – NEM b. v. company (Netherlands),
that enables application of modern western
technologies in HRSG designing for
Novomoskovskaya and Nizhnevartovskaya
GRES, Uzhnouralskaya GRES-2. In 2013
boiler П-142 for steam gas unit ПГУ-190 MW
of Novomoskovskaya GRES was put into
operation.
deaerators, built into LP drum, stationary
pipelines, water-to-water heat exchangers,
feed and circulation pumps, non-metallic
condensators, burn-up devices etc.
The base target of JSC “ZiO-Podolsk”
and JSC “EC “ZIOMAR” group of
companies is creation of next-generation
competitive equipment for thermal power
engineering.
 GAS HEATER FOR HEATING SYSTEM WATER

ГПСВ

In 1992 JSC “ZiO-Podolsk” designed and
implemented to production original design of
a gas heater unit for heating system water
(ГПСВ) intended to heat water in a closed
circulation circuit of thermal power plant due
to exhausted gases of gas turbine unit – 16
MW.
Introduction of gas heater unit for
heating system water into gas turbine
hydroelectric power plant enables provision
of the consumers with hot water, decrease
in natural gas consumption, and enhance
ecological indexes.
Gas heater unit for heating system
water is a type of transportable block and
represents a horizontal heat exchanger made
of tubes with transverse band finning. Gas
heater has its own framework, metal gas
proof casing thermal insulation. It is installed
on base metalwares of a building post diffusor
after gas turbine. From above a confusor is
mounted on a gas heater connecting heat
exchanger block with gas duct that goes to
a chimney pipe.
Gas heater heat exchanging surface is
a horizontal coil bundle with tubes disposed
in staggered order. Application of the
finned tubes instead of plain ones enables
to decrease the heat exchanger overalls
approximately 30% down. Tube sheets
specify distancing of the tubes in the bundle.
Tube sheets structure enables assembling
simplicity and bundle repairing and possibility
of tubes and tube sheets expansion. All coil
bends are out of the last tube sheets of the
bundle in “warm boxes” to simplify access for
inspection and repair.
Gas heater set consists of:
• heat exchanger block;
• diffusor and confusor shields;
• compensators;
• stop valves.
High level of gas heater blockiness,
transportability, mounting and maintaining
simplicity give a good base for gas heater
application as a utilized in a gas turbine plant.

Specification
Nominal output, gigacal per hrs. 24,7
Water temperature, °С:
Inlet 70
Outlet 158
Outlet water pressure, MPa 2,1
Combustion product temperature, °С:
Inlet 345
Outlet 99
One block mass, ton 50
Overalls, mm 8750x3230x3050
3
 HRSG WITH CAPCACITY 16 MW OR INSTALLATION POST GAS TURBINE UNI

П-86 (П-86-1)

Drum HRSG is intended to generate
steam and hot water using heat recovery
of exhausted gases of gas turbine unit with
capacity 16 MW; gas turbine unit to be
installed at thermal power plants. Natural gas
is both main and reserve gas turbine unit fuel.
HRSG is vertical of single furnace with
forced medium circulation in evaporating
circuit and has self-supporting structure with
installation on a crosstops of a boiler house.
HRSG is gas proof due to metal casing.
To increase steam capacity gas
temperature in front of HRSG is increased up
to 6000C due to natural gas combustion in a
special burn-up device.
HRSG water-steam circuit consists
of economizing, evaporating and steam-
superheating surfaces. To enhance a drop of
outgoing gases a condensate gas heater is
installed on HRSG; it operates in a separate
circuit.
HRSG heating surfaces are made
of tubes with outer spiral finning and are
supplied as modules of complete factory
make; they do not require site enlargement.
Operating range of HRSG load control is
100%...60% of nominal one.
HRSG is equipped with systems of control
of technological parameters, protection and
blocking, automatic adjustment necessary
for in-line control, safety operation, economic
efficiency and analyses of reliability and
efficiency.

Specification
П-86 П-86-1
Steam capacity, ton per hrs. 72 60
Condensate gas heater heat productivity, gigacal per hrs. 7,9 9,2
Steam pressure, MPa, kgf/sm2 2,5 (25,5) 4,0 (40,0)
Steam temperature, °C 255 450
Aerodynamic drag, kgf/sm2 266 310
4
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 325 MW, 490 MW

П-88 (П-87)

HRSG (П-88) is intended to operate
integrated into steam-gas plant of 325 MW
capacity. Steam-gas plant consists of two
gas-turbine plants of GTE-110, two recycling
boiler plants and a steam-turbine plant of
K-110-6,5. Natural gas is a main and reserve
fuel.
Recycling boiler (П-87) is designed to
operate integrated with steam gas plant of
490 MW in capacity, consisting of 2 gas-
turbine plants GTE-150 with capacity 163
MW, two recycling boilers and a steam gas
turbine K-180-80. Natural gas is a main and
reserve fuel.
Drum HRSG is horizontal with natural
circulation in the evaporating circuits of high
and low pressure. They are independent of
each other. Each boiler is gas-feeded due to
gas turbine exhaust. Both boilers steam is
delivered to a single steam turbine.
HRSG is designed to seismicity of 8 per
MSK scale and is installed indoors.
Boiler is gas-proof due to installation of
metal covering plates.
Recycling boiler heating surfaces are
made of the tubes having outer finning. At
that HP steam superheater uses alloyed
steel tubes, and the latter heating surfaces –
carbon steel ones.
The following gas flow heating surfaces
are located in a consecutive order:
- high pressure steam superheater;
- high pressure evaporator;
- high pressure economizer;
- low pressure steam superheater;
- low pressure evaporator;
- condensate gas heater.
All heating surfaces are counter-
current switched and suspended to a
boiler framework through the intermediate
metalwares disposed in the boiler “warm
box”.
Recycling boiler is equipped with the
control systems of process-dependent
parameters, protection and blocking, distance
control and control system of technological
parameters.
HRSG design and delivery blockiness
provides with mounting basically in the form
of delivery blockiness without application of
open assembly-and-enlargement area as
well as conditions for mechanized repair
of its units in compliance with standard
requirements.

Specification
Steam capacity, ton per hour: П-88 П-87
High pressure 154,6x2=308 251x2=502
Low pressure 39,6x2=79,2 79,5x2=139
Steam pressure, MPa:
High pressure 7,3 8,4
Low pressure 0,7 0,7
Steam temperature, °C:
High pressure 504 489
Low pressure 228 323
Inlet gas temperature (into boiler), °C 533 510
5
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 450 MW
HRSG П-90 operating as a part of steam-
gas plant of 450 MW capacity was designed
per Belgium company CMI.
Drum HRSG is intended to generate HP
and LP steam and hot water due to exhausted
gases recovery going into recovery boiler
after gas turbine plant V-94.2 with capacity
150 MW. Natural gas is both main and
reserve fuel.
Vertical HRSG is a single-furnace boiler
with forced circulation of medium in HP and
LP evaporating circuits with heating surfaces
suspension to its own frameworks through
intermediate metalwares.
Steam capacity, ton per hour:
High pressure
Low pressure
Steam pressure, MPa:
High pressure
Low pressure
Steam temperature, °С:
High pressure
Low pressure
Aerodynamic drag, kgs/m3
Outlet water temperature (out of condensate gas heater), °С
6
HRSG is gas-proof due to installation of
metal covering plates.
Water-steam circuit consists of separate
HP and LP circuits. HP circuit includes
economizing, evaporating and steam
superheating surfaces. LP circuit includes
evaporating and steam superheating
surfaces.
A self-contained condensate gas heater
is mounted on HRSG to reduce exhausted
gases temperature.
Recycling boiler heating surfaces are
made of the tubes having outer spiral finning.
They are delivered as modules, and their
dimensions are limited with railroad ones.
Specification
П-90
Operating range of load control is 100%...
50% of nominal one.
Pressure and steam temperature
control in a boiler unit is not provided due to
operation at moving steam parameters, which
are specified with gas consumption and gas
temperature delivering into HRSG out of gas
turbine unit, and steam turbine.
HRSG is equipped with systems of control
of technological parameters, protection and
blocking, automatic adjustment necessary
for in-line control, safety operation, economic
efficiency and analyses of reliability and
efficiency.
242
56
8
560,65
515
200
306
150
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 150 MW
П-91
Drum HRSG is intended to generate
process steam and hot water due to
exhausted gases recovery going into
recovery boiler after gas turbine plant V-94.2
with capacity 150 MW. Natural gas is both
main and reserve fuel.
Vertical HRSG is a single-furnace
boiler with forced circulation of medium in
evaporating circuit with heating surfaces
suspension to its own frameworks through
intermediate metalwares.
HRSG is gas-proof due to installation of
metal covering plates.
Main circuit includes economizing,
Steam capacity, ton per hour
Steam pressure, MPa
Steam temperature, °С:
Aerodynamic drag, Pa
Inlet gas temperature (into recycling boiler), °С
Outgoing gas temperature, °С
evaporating and steam superheating
surfaces.
Recycling boiler heating surfaces are
made of the tubes having outer spiral finning.
They are delivered as modules having
maximum overalls, taking into account the
conditions of transportation.
Operating range of load control is 100%...
50% of nominal one.
Pressure and steam temperature control
in a boiler unit is not provided due to operation
at steam parameters, which are specified
with gas consumption and gas temperature
delivering into HRSG out of gas turbine unit.
Specification
HRSG is equipped with systems of control
of technological parameters, protection and
blocking, automatic adjustment necessary
for in-line control, safety operation, economic
efficiency and analyses of reliability and
efficiency.
HRSG design and delivery blockiness
provides with mounting basically in the form
of delivery blockiness without application of
open assembly-and-enlargement area as
well as conditions for mechanized repair
of its units in compliance with standard
requirements.
310
15
275
316
549
110
7
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 20 MW
Drum HRSG with forced circulation
in evaporating circuits, a single heated
water-steam duct, tower-type arrangement
of heating surfaces and top withdrawal of
combustion gases. Recycling boiler may
have open arrangement and be installed
indoors.
Recycling boiler has its own framework
being a base bearing structure for heating
surfaces, drum and chimney.
HRSG is gas-proof due to installation of
metal covering plates.
Along gas travel after gas turbine in
tandem are located: lens metal compensator,
diffusor, compensator with flexible non-
Steam capacity, ton per hour
Steam pressure, MPa
Steam temperature, °С:
Aerodynamic drag, Pa
Inlet gas temperature (into recycling boiler), °С
Outgoing gas temperature, °С
8
metal elements, rotary gas pipe with leveling
elements, vertical gas pipe with heating
surfaces:
- convection superheater;
- 1-st stage evaporator;
- 2-nd stage evaporator;
- Water economizer.
All heating surfaces are counter-current
switched, made of tubes having outer finning
(excluding convection superheater), and
delivered as completed modules.
Behind heating surfaces a confusor with
a muffler is located. Diesel oil or natural gas
are main, reserve and emergency fuel for gas
turbine plant having capacity 20 MW.
Specification
П-92
Operating range of load control is 100%...
50% of nominal one.
HRSG is equipped with the systems
of control of technological parameters,
protection and blocking, automatic adjustment
necessary for in-line control, safety operation,
economic efficiency and analyses of reliability
and efficiency.
HRSG design and delivery blockiness
provide with mounting basically in the form
of delivery blockiness without application
of open assembly-and-enlargement area
as well as conditions for mechanized repair
of its units in compliance with standard
requirements.
42
14,5
275
250
508
140
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 450 MW
П-96
HRSG is intended to operate integrated
into steam-gas plant of 450 MW capacity.
Steam-gas plant consists of two gas-turbine
plants of GTE-160 type with capacity of
150 MW, a stationary recycling boiler plant
(two recycling boilers P-96 with additional
equipment), and a steam-turbine plant of
T-150-7,7 type.
Recycling boiler is of a drum type with
natural circulation in the evaporating circuits
of high and low pressure, of a single furnace,
horizontal with suspension to its own framework
through the intermediate metalwares.
Boiler has open arrangements. It is
provided with ladders and zinc floors areas
for equipment and accessories maintenance.
Framework is supplied with high-strength
bolts.
Steam capacity, ton per hour:
High pressure
Low pressure
Steam pressure, MPa:
High pressure
Low pressure
Steam temperature, °С:
High pressure
Low pressure
Aerodynamic drag, kgs/m3
Inlet gas temperature (into boiler), °С
Outlet gas temperature (heat-extraction mode), °С
Boiler is gas-proof due to installation of
metal covering plates.
Recycling boiler heating surfaces are
made of the tubes having outer serrated and
solid finning.
The following gas flow heating surfaces
are located in consecutive order:
- high pressure steam superheater;
- high pressure evaporator;
- high pressure economizer;
- low pressure steam superheater;
- low pressure evaporator;
- condensate gas heater.
To reduce evacuated gas temperature
the boiler is equipped with a water-to-
water heat exchanger installed on a line of
recirculation of the condensate gas heater.
Specification
Operating range of a boiler load change
is 100-50% of nominal.
Steam pressure and temperature control
in the recycling boiler is not provided due to
operation at floating parameters of steam.
Recycling boiler is equipped with the
control systems of process-dependent
parameters, protection and blocking,
automatic control that are necessary for
operative scheduling, safety maintenance
and low-consumption operation.
Supply of a boiler is carried out on the
block basis; factory-made blocks have
maximal overalls and maximal factory
completeness with parts, taking into account
condition of handling, transportation,
mounting.
232,6x2 = 465,2
45,7x2 = 91,4
7,85
0,6
510
226
3300
537
106
9
 HEAT RECOVERY STEAM GENERATOR FOR GAS-TURBINE PLANT HAVING CAPACITY 16 MW
Drum-type HRSG with forced ventilation
in a steam-generating circuit, steam and
water heating ducts, tower-type arrangement
of the heating surfaces with top withdrawal of
combustion gases.
Boiler has open arrangements.
HRSG matches seismicity of the area
of 7 as per MSK-64 and wind load of 55
kg/m2. It has its own framework that is a
basic supporting frame for heating surfaces,
pipelines, drum and chimney.
HRSG has an inner gas-proof casing.
On a gas flow after gas turbine
compensator in a sequential order are
located: diffusor, compensator with flexible
Steam capacity, ton per hour
Steam pressure, MPa
Steam temperature, °С:
Aerodynamic drag, Pa
Inlet gas temperature (into recycling boiler), °С
Outlet gas temperature (heating system water gas heater mode, gas-turbine plant
nominal load and outdoor air 190C), °С
10
non-metallic elements, pivot gas pipe, vertical
gas pipe having heating surfaces:
- convection superheater;
- evaporator;
- water economizer;
- heating system water gas heater.
Heating surfaces are made of tubes
having serrated spiral band finning (excluding
convection superheater) and are supplied as
completed units.
There are a confusor with a suppressor,
a cut-off valve and a chimney behind the
heating surfaces.
A natural gas is a fuel for a gas-
turbine plant. Operating range of loading is
100…50% of nominal one. Boiler enables
Specification
П-97
operative switchover to steam generation
mode with pressure 2,0 MPa.
HRSG is equipped with the control
systems of process-dependent parameters,
protection and blocking, automatic control
that are necessary for operative scheduling,
safety maintenance and low-consumption
operation.
HRSG architecture and supply
blockiness provides mounting using the
supplied blocks (of no open assembly site
joint), as well as conditions for mechanical
repair of its elements in compliance with the
standards regular requirements.
26,6
3,4
320
3300
530
110
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 230 MW

П-100

HRGS П-100(КУ) is intended to operate
integrated into steam-gas plant having
capacity 230 MW, consisting of gas turbine
GTE-160, recycling boiler and steam turbine
K-80-7,0.
Drum recycling boiler is intended to
generate HP and LP steam due to utilization
of combustion gas heat after gas turbine
plant. Natural gas is taken as a main and
reserve fuel.
Recycling boiler is vertical, of drum-
type having forced ventilation in evaporating
circuits of high and low pressure.
HRSG of open arrangements matches
seismicity of the area of 7 as per MSK-64.
HRSG is gas-proof due to installation of
metal coating.
Steam-water duct consists of HP and
LP circuits. HP circuit includes economizer,
evaporator, and steam superheater surfaces.
LP circuit includes evaporator and steam
superheater surfaces.
Condensate gas heater is installed
on HRSG to reduce excavated gases
temperature.
Heating surfaces are suspended to their
own framework through the intermediate
metalwares.
Heating surfaces are made of the tubes
having outer spiral-band serrated and solid
finning. They are supplied as modules of
maximum overalls on the transportation
conditions basis.
Operation range for HRSG regulation is
100%-50% of nominal one.
Steam pressure and temperature control
in HRSG is not provided due to operation at
floating parameters of steam.
HRSG is equipped with the control
systems of process-dependent parameters,
protection and blocking, automatic control
that are necessary for operative scheduling,
safety maintenance and low-consumption
operation.

Specification
Steam capacity, ton per hour:
High pressure 222,5
Low pressure 55,3
Steam pressure, MPa:
High pressure 7,31
Low pressure 0,62
Steam temperature, °С:
High pressure 510
Low pressure 206
Aerodynamic drag, kgs/m3 3140
Inlet gas temperature (into boiler), °С 543
Outlet gas temperature (heat-extraction mode), °С 112
11
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS POWER UNIT MES-60
HAVING CAPACITY 60 MW
Drum HRSG П-101 is intended to
generate HP steam and heating-system
water heating utilizing the heat of steam-gas
mixture exhausted in gas-turbine plant.
Exhausted steam is intended to provide
gas-turbine plant auxiliaries.
Nature gas is a main and reserve fuel in
gas-turbine plant.
HRSG may be installed on newly
designed, upgraded and reconstructed heat
power stations intergraded into power unit
MES-60.
HRSG is vertical and has plated gas-
proof internal coating.
HRSG has steam-water duct with
Steam capacity, ton per hour
Steam pressure, MPa, kgf/sm2
Steam temperature, °С:
Aerodynamic drag, Pa
Inlet gas temperature (into boiler), °С
Outlet gas temperature (heating system water gas heater mode, gas-turbine plant
nominal load and outdoor air ±150C), °С
12
multiple forced ventilation in evaporation
circuit and single-stage evaporation pattern.
Main circuit includes economizer,
evaporator, and steam superheater surfaces.
HRSG is equipped with heating-system
water gas heater to reduce temperature of
outgoing gases.
Heating surfaces are made of the tubes
having outer spiral-band serrated and solid
finning. They are suspended to their own
framework through intermediate metalware.
Heating surfaces are supplied as
modules of maximum overalls on the
transportation conditions basis.
To maintain superheated steam
Specification
П-101
temperature HRSG is equipped with injecting
steam superheater.
Gas-turbine plant is allowed to operate
under “dry boiler mode” at gas temperature
out of gas-turbine plant to 4000C and excess
pressure in boiler gas-duct 6600 Pa.
Operation range for HRSG regulation is
100%-50% of nominal one.
HRSG is equipped with the control
systems of process-dependent parameters,
protection and blocking, automatic control
that are necessary for operative scheduling,
safety maintenance and low-consumption
operation.
64
9,8
540
2800
612
122
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 38 MW
П-103
HRSG (КУ) is intended to operate
integrated into steam gas unit having capacity
38 MW and consisting of gas turbine,
recycling boiler and steam turbine.
Drum HRSG П-101 is intended to
generate HP and LP due to utilization of the
heat of combustion gases after gas turbine
unit. Natural gas is the main and reserve fuel
for gas turbine unit.
HRSG is vertical, of drum-type with
forced ventilation in evaporation circuit.
HRSG has steam-water duct with
multiple forced ventilation in HP and LP
evaporation circuit.
HRSG has an open arrangements and
matches seismicity of the area of 9 as per
Steam capacity, ton per hour:
High pressure
Low pressure
Steam pressure, MPa:
High pressure
Low pressure
Steam temperature, °С:
High pressure
Low pressure
Aerodynamic drag, kgs/m3
Inlet gas temperature (into boiler), °С
Outlet gas temperature (heat-extraction mode), °С
MSK-64 and wind load of 55 kg/m2.
HRSG is gas-proof due to metal casing.
Steam-water duct consists of HP and
LP circuits. HP circuit includes economizer,
evaporator, and steam superheater surfaces.
LP circuit has evaporator and steam
superheater surfaces. Deaerator is built into
LP drum.
HRSG is equipped with condensate gas
heater to reduce temperature of outgoing
gases.
Heating surfaces are suspended to their
own framework through the intermediate
metalwares.
Heating surfaces are made of the tubes
Specification
having outer spiral-band serrated and solid
finning. They are supplied as modules of
maximum overalls on the transportation
conditions basis.
Operation range for HRSG regulation is
100%-50% of nominal one.
Steam pressure and temperature control
in HRSG is not provided due to operation at
floating parameters of steam.
HRSG is equipped with the control
systems of process-dependent parameters,
protection and blocking, automatic control
that are necessary for operative scheduling,
safety maintenance and low-consumption
operation.
39,6
8,0
5,5
0,58
487
212
2800
523
100
13
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 450 MW

П-107

Steam double-circuit HRSG Пр-224/51-
7,70/0,58-590/206 (G-107) having auxiliary
equipment is intended to operate integrated
into steam gas unit ПГУ-450Т consisting of
two gas turbine units ГТЭ-160, two HRSG
П-107 and a steam turbine T-125/150,7,4.
HRSG (КУ) is of drum-type with forced
circulation in HP and LP circuits; it is single-
furnace boiler, vertical, LP drum is combined
with deaerator, suspended to its own
framework through intermediate metalwares.
Condensate gas preheater is mounted
on a boiler; deaerator is built in LP drum.
Condensate duct has a heating unit for water
heating consisting of a water-to-water apron-
type heat exchanger.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs.
4 HRSG were manufactured and
supplied to heat electropower station No. 27
of JSC “Mosenergo”. The station commenced
operation in 2007-2008.

Specification
Outdoor temperature, °С -2,5
Gas turbine unit load, % 100
HP circuit:
-steam capacity, ton per hour 230,1
-outlet steam pressure (from HRSG), Mpa 7,8
-outlet steam temperature, °С 502,6
LP circuit:
-steam capacity, ton per hour 55,2
-outlet steam pressure (from HRSG), Mpa 0,58
-outlet steam temperature, °С 206,4
Outgoing gas temperature, °С 102,0
Water-to-water apron-type heat exchanger loading, MW 4,0
Aerodynamic drag, Pa 3250
14
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 130 MW
П-108
Steam double-circuit HRSG Пр-58/12-
7,4/0,7-525/209 (П-108) having auxiliary
equipment is intended to operate integrated
into steam gas unit ПГУ-130 consisting of
two gas turbine units SGT-800, two HRSG
П-108 and a steam turbine SST-PAC400.
HRSG (КУ) is vertical with two drums and
forced circulation in HP and LP evaporation
circuits; it is suspended to its own framework
through intermediate metalwares.
Outdoor temperature, °С
Gas turbine unit load, %
HP circuit:
-steam capacity, ton per hour
-outlet steam pressure (from HRSG), Mpa
-outlet steam temperature, °С
LP circuit:
-steam capacity, ton per hour
-outlet steam pressure (from HRSG), Mpa
-outlet steam temperature, °С
Outgoing gas temperature, °С
Water-to-water heat exchanger loading, MW
HRSG is gas-proof due to metal casing HP steam temperature control is provid-
and non-metal sealing. Heating surfaces are ed with injecting steam cooler installed be-
horizontal blocks made of the tubes having
tween the steam superheater stages.
outer serrated finning.
Condensate gas preheater is mounted HRSG is equipped with relief, stop and
on a boiler; deaerator is built in LP drum.
control valves, feed and circulation pumps,
Condensate duct has a heating unit for water
heating consisting of a water-to-water apron recirculation pumps, and expanders of con-
type heat exchanger. tinuous and cycling blowoffs.
Specification
+15
100
115,0
7,4
525,2
24,5
0,71
209,1
105
3,0
15
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT
HAVING CAPACITY 25 MW, TYPE MSS001N GE
Drum-type HRSG with forced ventilation
in a steam-generating circuit, steam and
water heating ducts, tower-type arrangement
of the heating surfaces with top withdrawal of
combustion gases.
Boiler has open arrangements. HRSG
shall be located in a closed area. Gas pipe
and heating surfaces are suspended to the
hot bars. The hot bars are rest on a building
frame. Gas pipes have inner gas-proof
casing, outer thermal and sound insulation
and molding casing.
Steam capacity, ton per hour
Steam pressure, MPa
Steam temperature, °С:
Aerodynamic drag, Pa
Inlet gas temperature (into boiler), °С
Outgoing gas temperature, °С
16
Diffusor, vertical gas pipes with heating
surfaces, confusor with muffler, cut-off
valve and compensator before chimney are
located in a sequential order after gas turbine
compensator.
Heating surfaces are made of tubes
having serrated spiral band finning (excluding
convection superheater) and are supplied as
completed units.
Natural gas is the main and reserve fuel
for gas turbine plant.
Specification
П-110
HRSG operating range of loading
corresponds to loading range of gas turbine
plant and is 100…60% of nominal one.
HRSG is equipped with the control
systems of process-dependent parameters,
protection, blocking, and automatic control.
HRSG architecture and supply
blockiness provides mounting using the
supplied blocks (of no open assembly site
joint), as well as conditions for mechanical
repair of its elements in compliance with the
standards regular requirements.
56
3,5
300±20
3500
480
117
 SET OF EQUIPMENT FOR HEAT RECOVERY
for diesel-engine power plant with 1650 kW electric power

KUT-1000/90

A set is intended for water heating using
heat of diesel exhausted gases.
Recovered heat of exhausted gases may
be used in thermal nets of user for heating or
hot water supply.
Heat recovery system is double-loop
circuit. Closed circuit is intended for water
heating in water-tube HRSG using exhausted
gases of operating diesel. Water heated in a
boiler goes into laminar water-to-water heat
exchanger where it is cooled at that heating
water of net circuit.
Bypass gas pipe is built into HRSG for
passing of smoke bypass of heating surface
when recovery system is switched-off. HRSG
inlet has a manual drive flue dampfer that
switches gas stream to gas pipe with heating
surface or to bypass gas pipe. HRSG is
supplied as a factory assembled single unit in
insulation and decorative casing. Also supply
set includes water-to water heat exchanger,
circulating and charging pumps, pipelines,
stop and control valves.
Set is equipped with automatic control
system providing control and regulation
of operating parameters in automatic and
manual modes. Control system provides
with automatic shutdown of Set when there
i.e. departure of operating parameters from
maximum permissible ones.

Water-to-water
HRSG specification heat exchanger specifi-
cation
Description of parameters Flue gas path Closed circuit Net circuit
Diesel fuel
Operating medium Water (heating) Water (being heated)
combustion products
Operating medium flow ton per hrs. 14,8 21,5 25
Operating medium pressure (abs.) bar:
nominal operating 1,05 5,0 5,0
design 1,1 16 14,3
at hydro test – 20 18,6
Operating medium temperature, °С:
operating at inlet 360 70 60
operating at outlet 129 110 95
design 450 250 150
Heating capacity, kW 1020 1020
21,1 (heating medium)
Water space, dm3 134 21,1 (medium being
heated)
Heat exchange surface area, m3 105,6 15,1
Apparatus mass filled with water, kg 3614 662
17
 HOT WATER HEAT RECOVERY STEAM GENERATOR
Hot water HRSG KUV-5,5/110 is intended
to operate with gas turbine type GTU-6/6,3 of
JSC “Motor Sich” (6 MW).
Hot water HRSG operates for thermal net
and is intended to generate hot water using
heat recovery of combustion gases after GTU
(gas turbine unit). Basic fuel is accompanying
gas.
Boiler is vertical, has gas proof outer
casing, internal thermal and sound insulation,
Thermal capacity, MW (gigacal per hrs.)
Gas temperature, °С:
at boiler inlet
at boiler outlet
Gas flow rate out of gas turbine unit, kg/sec
Water temperature, °С:
at KUV outlet
at KUV inlet
Water flow rate through KUV, ton per hrs.
Water pressure at KUV inlet (operating), mPa
18
KUV-5,5/110
two-staged muffler, chimney flue; it is rested HRSG is in-room installed and is of
on its own frame. purpose-climate version UHL 4 per GOST
15150.
HRSG surface is made of spiral band HRSG heating surface is supplied as a
finned tubes. Heating surface is drainable. single unit. During repair heating surface may
be entirely pulled out of gas pipe to repair
HRSG is equipped with bypass gas area.
pipe. Control valves designed to regulate
Chimney shaft is based on a frame
boiler heating load are installed on main and combined with boiler frame and has a device
bypass gas pipe. to damp resonance oscillation.
Specification
0,3-6,4 (0,25-5)
303-462
138-451
110-70
70-50
90-137,9
1,1
 HOT WATER HEAT RECOVERY STEAM GENERATOR

KUV-13,0/150

Hot water HRSG KUV-13,0/150 is HRSG surface is made of outer solid to damp resonance oscillation. Boiler is
intended to operate with gas turbine type spiral band finned tubes. Heating surface is equipped with bypass gas pipe.
GTA-6PM of NPO “Saturn” (6 MW). drainable.

Hot water HRSG operates for thermal net
and is intended to generate hot water using
heat recovery of combustion gases after GTU
(gas turbine unit). Basic fuel is accompanying
gas.
Boiler is vertical, has gas proof outer
casing, internal thermal and sound insulation,
tree-staged muffler, chimney flue; it is rested
on its own frame.
HRSG is supplied as block version.
Heating surface block, muffler blocks of
all stages and chimney sections are made
as modules as high factory readiness with
installed inner thermal insulation and casing.
When necessary a site joint is made.
Chimney shaft is based on a frame
combined with boiler frame and has a device
Control valves designed to regulate
boiler heating load are installed on main
and bypass gas pipe. Main gas pipe before
heating surface and bypass gas pipe have
valves with electric drives.
HRSG is equipped with cut-off valve
(sprinkling valve) on inlet into chiemny.

Specification
GTU load, % 100
Thermal capacity, MW 12,1-19,2
Water temperature at KUV outlet, °С 150
Water temperature at KUV inlet, °С 70
Pressure water at KUV inlet (operating), mPa 1,4
KUV Hydraulic resistance (max), mPa 0,07
Aerodynamic resistance when operating through bypass gas pipe, Pa 500
Aerodynamic resistance under routine operation through HRSG surface, Pa <2000
19
 HOT WATER HEAT RECOVERY STEAM GENERATOR

KUV-17,0/150

Hot water heat recovery steam generator HRSG is supplied as blocking make. The electric drive valves are installed on a

operates for thermal net and is intended to Heating surface block, muffler block of all main gas pipe before heating surface and on

generate hot water using heat of combustion three stages and of chimney section are a bypass gas pipe.

gases after gas turbine unit. manufactured in the form of modules of high Water temperature control on HRSG

HRSG is vertical. It has gas proof outer factory availability with mounted internal outlet is carried out using passing of gas

casing, inner thermal and sound insulation, thermal insulation and casing. portion skipping heating surface through

three-staged muffler, and chimney. It is Chimney shaft is based in a frame bypass gas pipe. Gas flow distribution

rested on its own frame. HRSG is equipped matched with boiler frame and has a device between gas pipe of heating surface and

with platforms and ladders for repair and to damp resonance vibration. bypass gas pipe is carried out by means of

maintenance of a muffler and heating surface. HRSG is equipped with bypass gas pipe. the valves of bypass and main gas pipes.

Specification
Boiler thermal capacity, MW 16,7-17,0
Water pressure (operating) at inlet into KUV, mPa 0,98
KUV hydraulic drag (max), mPa 0,15
Aerodynamic drag, when operating through bypass gas pipe, Pa 500
Aerodynamic drag, under regular operation through HRSG surface, Pa <3000
Outlet gas temperature, 0°С 110
20
 HOT WATER HEAT RECOVERY STEAM GENERATOR

KUV-35,0/150

Hot water heat recovery steam generator
KUV-35,0/150 is intended to generate hot
water utilizing heat of combustion gases
after gas turbine unit (LM-2500GE, electric
capacity 35 MW). HRSG operates using
closed circuit water and transmitting heat
to heating system water in laminar heat
exchangers. Gas turbine unit fuel is natural
gas.
Maximum allowable temperature of
combustion products is 5500C.
Suspended HRSG is vertical. It has its
own frame, inner gas-proof casing, outer
thermal and sound insulation, decorative
casing.
60 meters chimney pipe is mounted
above HRSG. Chimney shaft has its own
frame matched with boiler frame.
In chimney shaft inlet a rain gate is
installed. The rain gate is equipped with
electric driver and drainer to protect a muffler
and heating surface from atmospheric
precipitation and keeping HRSG hot under
stopping operation.
HRSG is UHL 3.1 climate-make per
GOST 15150.
HRSG structure provides boiler mounting
both in supply blocks and in mounting blocks
with following their enlargement at a site in
compliance with installation provisions.
Delivery set includes equipment of the
closed circuit (pumps, heat exchangers,
pipelines, fittings).

Specification
Thermal capacity, MW 36,3
Gas temperature, °С:
at boiler inlet 505,2
at boiler outlet 95
Gas flow rate out of gas turbine unit, kg/sec 80,8
Water temperature, °С:
at KUV outlet/direct heating system water 129,3-106,7
at KUV inlet/reverse heating system water 61/50
Water flow rate through KUV, ton per hrs. 454,7
Water pressure at KUV inlet (operating), mPa 1,57
21
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT
HAVING CAPACITY 450 MW

П-116

Steam double-circuit HRSG Пр-224/51-
7,70/0,58-509/206 (P-116) having auxiliary
equipment is intended to operate integrated
into steam gas unit ПГУ-450Т consisting of
two gas turbine units ГТЭ-160, two HRSG
П-116 and a steam turbine T-125/150,7,4.
HRSG (КУ) is of drum-type with forced
circulation in HP and LP circuits; it is single-
furnace boiler, vertical, suspended to its own
framework through intermediate metalwares.
Condensate duct has a heating unit for
water heating consisting of a water-to-water
apron-type heat exchangers that heat water.
Heating surfaces are constructed as
horizontal blocks made of tubes having outer
serrated finning.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs.
2 HRSG were manufactured and
supplied to heat electropower station No. 21
of JSC “Mosenergo”. The station operates
since 2008.

Specification
Outdoor temperature, °С -2,5
Gas turbine unit load, % 100
HP circuit:
-steam capacity, ton per hour 230,1
-outlet steam pressure (from HRSG), Mpa 7,8
-outlet steam temperature, °С 502,6
LP circuit:
-steam capacity, ton per hour 55,2
-outlet steam pressure (from HRSG), Mpa 0,58
-outlet steam temperature, °С 206,4
Outgoing gas temperature, °С 103
Water-to-water apron-type heat exchanger loading, MW 14,5
Aerodynamic drag, Pa 3240
22
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT
HAVING CAPACITY 52 MW

П-120

HRSG Пр-40-3,9-440 (П-120) is
intended to operate integrated with steam
gas plant ПГЭ-52 MW consisting of two gas
turbine units ГТУ-20С, two boiler-utilizer
П-120 and one steam turbine ПТ-12. HRSG
has a single steam duct and water heating
bundle, burn-up device, horizontal tubes of
heating surface; it vertical, suspended, gas
proof with outer thermal and sound insulation,
and auxiliary equipment.
To provide with a designated steam
temperature at HRSG outlet a burn-up device
is installed. It burns natural gas in hot gases
oxidizing medium after gas turbine engine.
To increase effectiveness of exhaust
gases heat utilization and temperature
reduction of outgoing gases a gas preheater
of heating system water is installed after
boiler (95/650C schedule).
Operating range of HRSG loading control
is 100%...25% of nominal one.
HRSG heating surfaces are in the shape
of horizontal blocks made of tubes with outer
serrated finning.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs.
2 HRSG were manufactured and
supplied to Elets heat electropower station
(city of Elets, Lipetsk region). The station
operates since 2009.

Specification
Outdoor temperature, °С +15
Gas turbine unit load, % 100
Outgoing gas temperature, °С 90
Nominal output, ton per hrs. 40
Steam pressure at outlet, MPa 3,9
Steam temperature at outlet, °С 440
Thermal capacity, MW
Aerodynamic drag, Pa 3300
Sound power level at a horizontal distance 1 m from chimney pipe section, dB
80
not more than
23
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT
HAVING CAPACITY 800 MW

П-132

Three-circuit HRSG Еп-258/310/35-
15,0/3,13/0,44-540/535/263 (П-132) with
auxiliary equipment is intended to operate
integrated with steam gas plant ПГУ-800
that consists of two gas-turbine units SGT5-
4000F, two boiler-utilizer П-132 and a steam
turbine K-300-240-1, upgraded to operate in
ПГУ (steam gas plant) heating scheme.
HRSG has natural ventilation in the
HP, MP, LP evaporating circuits, with
intermediate overheating, of single furnace,
horizontal, suspended; it has a LP drum
matched with deaerator. It is suspended to
its own frameworks through intermediate
metalwares.
HRSG is intended to operate at Kirishi
hydroelectric power plant. It operates since
2012.

Specification
Outdoor air temperature, °С +15
Gas turbine unit load, % 100
HP circuit:
–steam capacity, ton per hrs. 258,4
–outlet steam pressure, MPa 14,99
–outlet steam temperature, °С 540
MP circuit:
–steam capacity, ton per hrs. 58,1
–outlet steam pressure, MPa 3,55
–outlet steam temperature, °С 345,2
Intermediate overheating:
–inlet steam consumption, ton per hrs. 250,7
–outlet steam consumption, ton per hrs. 309,3
–outlet steam pressure, MPa 3,14
–inlet steam temperature, °С 534,6
LP circuit:
–steam capacity, ton per hrs. 35,1
–outlet steam pressure, MPa 0,44
–outlet steam temperature, °С 263,2
Outgoing gases temperature from water-to-water heat exchanger, °С 100,5
Water-to-water heat exchanger loading, MW 25,0
Aerodynamic drag of all gas duct within the design limits, kPa (not more, than) 3199
24
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT
HAVING CAPACITY 420 MW

П-133

Three-circuit HRSG Еп-315/44,3/30,9-
13,9/2,98/0,47-567/566/284 (П-133) with
auxiliary equipment is intended to operate
integrated with steam gas plant ПГУ-420,
consisting of gas turbine unit KA26-1 (Alstom
supply), a boiler-utilizer and a steam turbine
(Alstom supply).
HRSG of drum type with natural
ventilation in HP, MP, LP evaporating circuits,
single furnace, horizontal, suspended.
HRSG has HP, MP, LP drums that
installed on a boiler framework through
intermediate base metalwares. The
framework is made using high strength studs.
HRSG is installed indoors. The ladders
and floors are installed in the required places
to maintain equipment included in HRSG
delivery set.
HRSG heating surfaces are made of
tubes with outer spiral band finning. Tubes
arrangement of HRSG heating surfaces is
vertical.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs
HRSG is designed per ALSTOM base
engineering.
JSC “EC “ZIOOMAR” conducts execution
plan in compliance with Russian regulations.
HRSG is manufactured for thermal
power plant TETS-26 of JSC “Mosenergo”. It
operates since 2011.

Specification
Outdoor air temperature, °С –3,1
Gas turbine unit load, % 100
Boiler inlet gas temperature, °С 618,1
Boiler inlet gas consumption, kg\sec 645,61
Outgoing gas temperature, °С 78
Pressure drop inside gas duct, Pa 4584
HP circuit:
–steam capacity, ton per hrs. 315
–outlet steam temperature, °С 567
–steam pressure beyond boiler, MPa 13,9
MP circuit:
–steam capacity, ton per hrs. 44,3
–outlet steam temperature, °С 566
–steam pressure beyond boiler, MPa 2,98
LP circuit:
–steam capacity, ton per hrs. 30,9
–outlet steam temperature, 0C 284
–steam pressure beyond boiler, MPa 0,47
25
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 230 MW
Two-circuit HRSG Пр-224/52-7,6/0,58-
503/203 (П-134) with auxiliary equipment is
intended to operate integrated with steam
gas plant ПГУ-230T, consisting of gas turbine
unit ГТЭ-160, a boiler-utilizer П-134 and a
steam turbine T-50/70-6,8/0,12.
HRSG of drum type with forced
circulation in HP and LP evaporating circuits,
single furnace, vertical, suspended.
Outdoor air temperature, °С
Gas turbine unit load, %
HP circuit:
-steam capacity, ton per hour
-outlet steam pressure (out of HRSG), Mpa
-outlet steam temperature, °С
LP circuit:
-steam capacity, ton per hour
-outlet steam pressure (out of HRSG), Mpa
-outlet steam temperature, °С
Outgoing gas temperature, °С
Water-to-water apron-type heat exchanger loading, MW
Aerodynamic drag, Pa
26
П-134
HRSG has LP drum matched with HRSG is equipped with relief, stop and
deaerator, is suspended to its own frameworks
control valves, feed and circulation pumps,
through intermediate metalwares.
recirculation pumps, and expanders of
Installation of water-to water heat
exchangers that heat heating system water continuous and cycling blowoffs
water is provided inside condensate duct.
HRSG is manufactured for thermal
HRSG heating surfaces are made as
power plant Chelyabinskaya TETS-3 of JSC
horizontal blocks of tubes with outer serrated
finning. “Mosenergo”. It operates since 2011.
Specification
+15
100
224
7,6
503
52
0,68
202
102
10,2
3250
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 210 MW
П-137
Two-circuit HRSG Пр-223/52-9,6/0,89-
509/217 (П-137) with auxiliary equipment is
intended to operate integrated with steam
gas plant ПГУ-210, consisting of gas turbine
unit ГТЭ-160, a boiler-utilizer П-137 and a
steam turbine ПТ-50 (turbine ПТ-60-130/13
upgraded to operate with boiler-utilizer).
HRSG of drum type with forced
circulation in HP and LP evaporating circuits,
single furnace, vertical, suspended.
HRSG has LP drum matched with
Outdoor air temperature, °С
Gas turbine unit load, %
HP circuit:
-steam capacity, ton per hour
-outlet steam pressure (out of HRSG), Mpa
-outlet steam temperature, °С
LP circuit:
-steam capacity, ton per hour
-outlet steam pressure (out of HRSG), Mpa
-outlet steam temperature, °С
Outgoing gas temperature, °С
Water-to-water apron-type heat exchanger loading, MW
Aerodynamic drag, Pa
deaerator, is suspended to its own frameworks Tubes arrangement of HRSG heating
through intermediate metalwares. surfaces is horizontal.
Condensate gas heater is installed on a HRSG is equipped with relief, stop and
boiler. It is preliminary switched to deaerator control valves, feed and circulation pumps,
that is integrated into LP drum. recirculation pumps, and expanders of
Installation of water-to water heat continuous and cycling blowoffs
exchangers that heat heating system water is HRSG is intended to operate at thermal
provided inside condensate duct. power plant Novgorodskaya TETS (operates
HRSG heating surfaces are made of since 2012), Kostromskaya TETS-2 and
tubes with outer serrated spiral band finning. Tverskaya TETS-3.
Specification
+15
100
223
9,6
508
52,0
0,89
206,4
103
9,4
3300
27
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 420 MW

П-140

HRSG is intended to operate integrated
with one-shaft steam gas plant Siemens
SCC5-4000F, having capacity 420 MW,
consisting of gas turbine unit Siemens SGT5-
4000F with capacity 280 MW, a boiler-utilizer
with auxiliary equipment, and a steam turbine
unit Siemens SST5-5000.
Three-drum HRSG with natural
circulation, single furnace, horizontal,
suspended. It consists of
HP, MP, LP drums and intermediate
overheating circuit.
HRSG is installed indoors. The ladders
and floors are installed in the required places
to maintain equipment included in HRSG
delivery set.
HRSG heating surfaces are made of
tubes with outer spiral band finning. Tubes
arrangement of HRSG heating surfaces is
vertical.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs
HRSG is designed per NEM b. v. base
engineering.
JSC “EC “ZIOOMAR” conducts execution
plan in compliance with Russian regulations.
HRSG is manufactured for thermal
power plant Yuzhnouralskaya GRES-2. It
operates since 2013.

Specification
Outdoor air temperature, °С +2,5
Gas turbine unit load, % 100
HP circuit:
–steam capacity, ton per hrs. 259,2
–outlet steam pressure (out of boiler), MPa 11,93
–outlet steam temperature, °С 542,8
Intermediate overheating:
–inlet steam consumption, ton per hrs. 311,4
–outlet steam pressure (out of boiler), MPa 2,9
–inlet steam temperature, °С 541,0
LP circuit:
–steam capacity, ton per hrs. 42,5
–outlet steam pressure (out of boiler), MPa 0,43
–outlet steam temperature, 234,0
Outgoing gases temperature, °С 102,0
Aerodynamic drag, Pa 3540
28
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 110 MW

П-141

HRSG is intended to operate integrated
with one-shaft steam gas plant, consisting of
gas turbine unit MS6111FA, a boiler-utilizer
with auxiliary equipment, and a steam turbine
unit.
Two-drum HRSG with natural circulation,
single furnace, horizontal, suspended. It
consists of HP and LP drums.
HRSG is installed indoors. The ladders
and floors are installed in the required places
to maintain equipment included in HRSG
delivery set.
HRSG heating surfaces are made of
tubes with outer spiral band finning. Tubes
arrangement of HRSG heating surfaces is
vertical.
HRSG is equipped with relief, stop and
control valves, feed and circulation pumps,
recirculation pumps, and expanders of
continuous and cycling blowoffs
HRSG is designed per NEM b. v. base
engineering.
JSC “EC “ZIOOMAR” conducts execution
plan in compliance with Russian regulations.

Specification
Outdoor air temperature, °С +15
Gas turbine unit load, % 100
HP circuit:
–steam capacity, ton per hrs. 114
–outlet steam pressure (out of boiler), MPa 10
–outlet steam temperature, °С 510
LP circuit:
–steam capacity, ton per hrs. 17,3
–outlet steam pressure (out of boiler), MPa 1,55
–outlet steam temperature, °С 296
Outgoing gas temperature, °С 110
Aerodynamic drag, Pa 3300
29
 HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 190 MW
HRSG E-186/39-7,5/0,7-515/229
(П0142) is intended to operate integrated with
steam gas plant GUE-190 MW, consisting of
gas turbine unit PG 9171 E (GE), a boiler-
utilizer with auxiliary equipment, and a steam
turbine unit SST-600 (Siemens).
Two-drum HRSG with natural circulation,
single furnace, horizontal, suspended. It is
intended to generate HP and LP steam.
HRSG is equipped with heating unit
to heat heating system water and to cool
Outdoor air temperature, °С
Gas turbine unit load, %
HP circuit:
–steam capacity, ton per hrs.
–outlet steam pressure (out of boiler), MPa
–outlet steam temperature, °С
LP circuit:
–steam capacity, ton per hrs.
–outlet steam pressure (out of boiler), MPa
–outlet steam temperature, °С
Water-to-water heat exchanger (WWHE) thermal capacity, MW
WWHE Outgoing gases temperature, °С
Aerodynamic drag, Pa
30
П-142
combustion gases. Heating unit consists of a HRSG is equipped with relief, stop and
single water-to-water laminar heat exchanger. control valves, feed and circulation pumps,
recirculation pumps, and expanders of
HRSG is installed indoors. The ladders
continuous and cycling blowoffs
and floors are installed in the required places HRSG is designed per NEM b. v. base
to maintain equipment included in HRSG engineering.
delivery set. JSC “EC “ZIOOMAR” conducts execution
plan in compliance with Russian regulations.
HRSG heating surfaces are made of
HRSG is intended to operate at
tubes with outer serrated spiral band finning.
Novovoronezhskaya hydroelectric power
Tubes arrangement of HRSG heating plant (Novomoskovsk, Tula region, Russia).
surfaces is vertical. Date of start-up is 2013.
Specification
+15
100
186,0
7,5
515
39,0
0,725
229
10
95
3300
HEAT RECOVERY STEAM GENERATOR FOR STEAM-GAS PLANT HAVING CAPACITY 400 MW
П-143
Heat recovery steam generator (КУ) is
intended to operate integrated with steam gas
plant with capacity 400 MW, consisting of a
gas turbine plant (ГТУ) PG9351FA (General
Electric), a HRSG and STEAM TURBINE
109D12 (General Electric).
Horizontal suspended HRSG has three
drums, natural circulation, and single furnace. It
consists of HP, MP, and LP circuits, intermediate
overheating circuit and circuit of condensate gas
heater. Heat carrier intake is provided out of MP
circuit in order to preheat fuel gas of Gas turbine
Outdoor air temperature, °С
Gas turbine unit load, %
HP circuit:
–steam capacity, ton per hrs.
–outlet steam pressure, MPa
–outlet steam temperature, 0C
Intermediate overheating:
– steam capacity, ton per hrs.
– outlet steam pressure, MPa
–outlet steam temperature, 0C
LP circuit:
–steam capacity, ton per hrs.
–outlet steam pressure, MPa
–outlet steam temperature, 0C
Outgoing gases temperature, °С
Aerodynamic drag, Pa
and intake of heating steam to deaerator. level the exhausted lines of steam safety valves
HRSG is mounted indoors. The ladders are equipped with steam mufflers. To reduce
and floors are installed in the required places to noise level of steam gas plant in boiler outlet gas
maintain equipment included in HRSG delivery pipe a gas muffler is installed. Chimney height
set. is 120 m.
Recycling boiler heating surfaces are made HRSG is designed per NEM b. v. base
of the tubes having outer spiral band finning. engineering.
Heating surfaces tubes are horizontally-oriented. JSC “EC “ZIOOMAR” conducts execution
HRSG is equipped with relief, stop and plan in compliance with Russian regulations.
control valves, feed and circulation pumps, HRSG is integrated with steam gas plant
recirculation pumps, and expanders of ПГУ-400 of Nizhnevartovskaya hydro power
continuous and cycling blowoffs. To reduce noise station, unit 3.1. It operates since 2013.
Specification
+15
100
277
10,66
566
302,5
2,18
565
44
0,39
301
85,6
<3100
31
 NOTES:

32
 ATOMENERGOMASH
ROSATOM GROUP OF COMPANIES

ZIO-PODOLSK
THE MACHINE-BUILDING PLANT

ZIOMAR
ENGINEERING COMPANY

www.aozio.ru

2, Zheleznodorozhnaya, Podolsk, Moscow Region, Russia, 142103

Tel.: + 7 (495) 747 10 17 (commercial directorate),
+7 (495) 747 10 25 (multi-channel)

E-mail: kd@eatom.ru; ziomar@eatom.ru