Vibration and Shock Test Report Summary

VIBRATION AND SHOCK TEST REPORT
CUSTOMER: DIGIMEC Controles e Sistemas Ltda.

SAFETY RELAY TYPE DPX-257 FS
EQUIPMENT:
(S/N: A1739581690A)
MODEL: --
REPORT Nº: DIGI02 - R01 VERSION: 1

INPE/LIT.PX.054/17
Os resultados apresentados nesse documento referem-se exclusivamente ao objeto The results presented in this document apply only to the object described above and
caracterizado acima, nas condições especificadas, não sendo extensivos a quaisquer lotes, cannot be extended to any other object, even though similar. This document can be
mesmo que similares. A reprodução desse documento só poderá ser feita de forma integral. reproduced only in its full version.
Av. dos Astronautas, 1758 - Caixa Postal 515 - CEP: 12227-010 - São José dos Campos - SP - Tel.: (0xx12) 3208-6262
TEST REPORT Nº:
DIGI02-R01
PAGE VERSION
2 1
LISTA DE DIVULGAÇÃO / DISTRIBUTION LIST
Nome / Name Função / Function Departamento / Department Cópias / Copies

Roberto Bilevic -- -- 01
(bilevic@digimec.com.br)
(*) The hard printed copy of Version 1 of this document is stored in the LIT’s Documentation Centre (CEDOC). An electronic
copy of the document (filename: SAFETY RELAY DPX-257 FS_VIBR & SHOCK-TR_DIGI02-R01_v1.pdf) was forwarded to
people or Department that are listed in the above Distribution List.
TEST REPORT Nº:
DIGI02-R01
PAGE VERSION
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VIBRATION AND SHOCK TEST REPORT - SUMMARY
 Document No. DIGI02 - R01

th
 Version / Issue date Version 1 issued on September 29 , 2017
 Total No. of pages 30 pages (cover sheet included)
 Customer DIGIMEC Controles e Sistemas Ltda.
Att.: Mr. Roberto Bilevic
 Address Rua Caripura, 151 - São João Clímaco (CEP: 04254-060)
São Paulo - SP - Brazil
 Tested item(s) SAFETY RELAY TYPE DPX-257 FS
S/N: A1739581690A
 Quantity 01 (one)
 Test specification Vibration tests based on the IEC 60068-2-6 - Test Fc: Vibration
(Sinusoidal), and Shock tests based on the IEC 60068-2-27 - Test Ea:
Shock Tests, including the following tests:
a) Sinusoidal Sweep Test;
b) Mechanical Shock Test.
th
 Test start date September 28 , 2017
th
 Test end date September 28 , 2017
 The series of tests was (x) Yes ( ) No {Reason:}
completed?
 Functional test of specimen (x) Ok ( ) Not Ok ( ) N.A.
during the tests
 Test results See the next pages in this document
 LIT/PAC Process No. ELIT.3954.17.PRO (Service ID: 679082)
th
 Proposal No. FUNDEP 3954.17.A (issued on September 19 , 2017)
 LIT Area No. / Laboratory LIT02 / Dynamic Testing Laboratory
 Service Order No. 0059.17.LIT02
======================================================================================
DOCUMENT CHANGE LOG
Page Version Date Change reference
1 to 10; A1 to A4; 1 29/Sep/2017 --

B1 to B8; C1 to
C8
TEST REPORT Nº:
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TABLE OF CONTENTS
Page
1 INTRODUCTION................................................................................................................................6
2 PURPOSE OF THE TESTS ...............................................................................................................6
3 TEST SCHEDULE TIME ....................................................................................................................6
4 TEST ITEM IDENTIFICATION ...........................................................................................................6
5 APPLICABLE AND REFERENCE DOCUMENTS .............................................................................7
5.1 APPLICABLE DOCUMENTS ..................................................................................................7
5.2 REFERENCE DOCUMENTS ..................................................................................................7
6 TECHNICAL REQUIREMENTS .........................................................................................................7
6.1 TESTING AREA .....................................................................................................................7
6.2 PERSONNEL..........................................................................................................................7
6.3 TESTING FACILITIES ............................................................................................................7
7 TEST CONDITIONS...........................................................................................................................8
7.1 TEST SPECIFICATION ..........................................................................................................8
7.1.1 SINUSOIDAL VIBRATION TEST ............................................................................................................. 8
7.1.2 SHOCK TEST .......................................................................................................................................... 8
7.2 REFERENCE AXES ...............................................................................................................9
7.3 MOUNTING OF THE TESTED ITEM ......................................................................................9
7.4 CONTROL ACCELEROMETER .............................................................................................9
7.5 FUNCTIONAL TEST ...............................................................................................................9
8 DEVELOPMENT OF TEST ................................................................................................................9
9 TEST RESULTS AND COMMENTS ................................................................................................10
LIST OF TABLES………………….…………………….………………………………………………………..5
APPENDIX A - COPY OF THE TEST REQUEST……………………………………………..………..……A1

APPENDIX B - GRAPHICAL RECORDS……………………………………………………………….….….B1
APPENDIX C - PICTURES FROM THE TEST SETUP AND FROM THE INSTRUMENTATION………C1
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LIST OF TABLES
Page
Table 6.3.1 - List of equipment .............................................................................................................. 8
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VIBRATION AND SHOCK TEST REPORT

SAFETY RELAY TYPE DPX-257 FS
1 INTRODUCTION
This report describes the Vibration and Shock tests performed in a Safety Relay (24 VCA/VCC), at
the Integration and Testing Laboratory - LIT, of INPE, in accordance with specification provided by the
Customer [(a) Vibration tests according to IEC 60068-2-6; (b) Shock tests according to IEC 60068-2-27].
The tests were performed in presence of a Customer’s representative (Digimec team) and the technical
requirements, the test sequence and the results are presented in this document.
The series of tests was applied along the three main axes of the test item and was completed
successfully, without any major occurrence.
As defined by the Customer, all the tests were applied to the sample in powered condition
(functional safety test). Functional checks were performed by the Digimec’s representative and,
according to his information, the equipment remained always under normal operating conditions.
In this document the words: test item(s), test sample(s) (unit(s)), specimen(s) are used with the
same meaning to identify the Equipment Under Test (EUT).
2 PURPOSE OF THE TESTS
The vibration and shock tests were performed to determine if equipment were constructed to
withstand the expected vibration and shock stresses, and to ensure that the service vibration and shock
environment would not produce performance degradations or malfunctions, cracks, structural damage
or loose parts after being subjected to the test conditions outlined in Section 7.
3 TEST SCHEDULE TIME
The tests were performed at the LIT’s System Qualification Area - Environmental Tests - Dynamic
Testing Laboratory, on September 28th, 2017.
4 TEST ITEM IDENTIFICATION
The tested item is a safety relay for emergency stop and door monitoring, and has the following
main features:
• Test item ............................................... : SAFETY RELAY Type DPX-257 FS;
• Manufacturer ......................................... : DIGIMEC Controles e Sistemas Ltda.;
• Part Number (P/N) ................................ : (N.A.);
• Serial Number (S/N) .............................. : A1739581690A;
• Overall dimensions [mm]....................... : 98 x 23 x 75 (h);
• Mass ..................................................... : 0.18 kg (nominal value);
• Quantity ................................................ : 01 (one).
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PAGE VERSION
7 1
5 APPLICABLE AND REFERENCE DOCUMENTS
5.1 APPLICABLE DOCUMENTS
• AD1: E-mails Digimec dated from September 18th, 2017 (Test Request and technical clarification
messages);
• AD2: IEC 60068-2-6 (Edition 7.0 2007-12) - Environmental testing - Part 2-6: Tests - Test Fc:
Vibration (sinusoidal);
• AD3: IEC 60068-2-27 (Edition 4.0 2008-02) - Environmental testing - Part 2-27: Tests - Test Ea and
guidance: Shock.
5.2 REFERENCE DOCUMENTS
• RD1: SD2560 Vibration Controller System manuals;

• RD2: V804 Vibration Testing System manuals.
6 TECHNICAL REQUIREMENTS
6.1 TESTING AREA
The tests were conducted at the LIT’s System Qualification Area - Dynamic Testing Laboratory
that has the following controlled environmental conditions (only authorized personnel have the access to
this area):
• Cleanliness condition ....................... : 100,000 (ISO 8);
• Temperature .................................... : 23°C +/- 2°C;
• Relative humidity ............................. : 50% +/- 10%.
6.2 PERSONNEL
The following manpower was used to perform the vibration and shock tests:
• INPE/LIT team ............... : Mauro T. Sakita;
Jonathan R. Bonifácio.
• DIGIMEC team............... : Mr. Roberto Bilevic.
The activities related to the instrumentation, the test facility operation and the environmental data
handling system were under the responsibility of INPE/LIT team.
The activities related to the tested item configuration and the functional tests were under the
responsibility of Digimec team.
6.3 TESTING FACILITIES
Table 6.3.1 presents the list of equipment used to perform the tests.
TEST REPORT Nº:
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PAGE VERSION
8 1
Table 6.3.1 - List of equipment

Equipment Manufacturer Model Serial Number Calibration Date Supplier
Vibration Testing System LDS V804 -- (*) LIT
Vibration Controller System Spectral Dynamics SD2560 (#2) -- 03/09/2015 LIT
Accelerometer Endevco 2221D (see Appendix B) (see Appendix B) LIT
Charge Amplifier LIT AC-2001 01A 14/02/2017 LIT
Functional Test Setup Digimec -- -- (not informed) Digimec
Adapters & Interfaces LIT -- -- N.A. LIT
Torque wrench Gedore Torcofix-k No. 4550-10 846108 31/01/2017 LIT
(*) Testing means not subject to calibration.
7 TEST CONDITIONS
7.1 TEST SPECIFICATION
A copy of the test request is presented in Appendix A. A summary of the general conditions of
vibration and shock tests defined by Customer is presented hereafter. All tests were conducted at room
temperature of the laboratory (23°C ± 2°C).
7.1.1 SINUSOIDAL VIBRATION TEST

• Applicable standard .....................................: IEC 60068-2-6:2007 - Test Fc - Vibration (sinusoidal);
• Test Method ................................................: Sinusoidal Sweep;
• Frequency range .........................................: 10 - 55 Hz;
• Vibration level .............................................: 0.7 mm DA;
• Sweep rate ..................................................: 1 octave per minute;
• Test duration ...............................................: 10 minutes per axis;
• Test axes ....................................................: 03 (X, Y and Z);
• Test Item configuration ................................: as defined in AD1;
• Other information ........................................: vibration test carried out @ room temperature.
7.1.2 SHOCK TEST

• Applicable Standard ....................................: IEC 60068-2-27, Test Ea and guidance: Shock;
• Pulse waveform...........................................: Halfsine;
• Peak acceleration........................................: 15g;
• Nominal duration .........................................: 11 ms;
• Number of shocks/direction .........................: 03 (three);
• Total number of shocks ...............................: 18 (3 x 3 x 2);
• Test axes ....................................................: 03 (X, Y, Z);
• Test Item configuration ................................: as defined in AD1;
• Other information ........................................: Shock test carried out @ room temperature.
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PAGE VERSION
9 1
7.2 REFERENCE AXES
The three mutually perpendicular axes of the tested item were defined as follows (see photos in
Appendix C):
• X axis: Longitudinal (parallel to the largest dimension of the relay);
• Y axis: Transverse (perpendicular to the X and Z axes);
• Z axis: Vertical (normal to the mounting surface of the relay).
7.3 MOUNTING OF THE TESTED ITEM
The tested unit was attached on the adapter device (provided by the laboratory) via a segment of
a TS-35 DIN rail (steel), simulating its normal conditions of assembly.
First of all, the segment of the DIN rail was rigidly mounted on a structural angle bracket via three
M6 screws and washers and then, the assembly thus formed was fixed on mechanical devices (head
plate and/or cube adapter) provided by the laboratory, in one of the directions of interest. The test
sample was then fastened on the DIN rail by its normal means of attachment.
The Appendix C shows some pictures taken from the tested item when mounted on the vibration
testing system.
7.4 CONTROL ACCELEROMETER
One pickup was used as control accelerometer (identified as ACE01), installed on the mechanical
adapter provided by the laboratory.
The Test Control Data Sheets (Table B1.2) presented in the Appendix B shows the list of the
sensors used in the tests and their main characteristics. In Appendix C it is presented some pictures of
the control accelerometer used in the tests.
7.5 FUNCTIONAL TEST
The equipment was tested powered by a switched power supply unit provided by Digimec. The
functional check was performed by visual inspection of the state of the LEDs (2x green and 1x orange)
located at the top of the relay which, under normal conditions, should remain continuously light up.
8 DEVELOPMENT OF TEST
The series of tests was accomplished in six test steps numbered and identified, each one, as a
particular test, as shown in Appendix B. For each test direction (Z,Y,X), it was first performed the
vibration test and then, the shock test. All of tests were completed successfully without any major
occurrence.
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PAGE VERSION
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By visual inspection of the sample during and after completing the tests in each axis, there was no
indication of external mechanical damage, cracks or loose parts. The functional checks of the safety
relay during the tests were done by the representative of the Customer and the results are not included
in this document, because they are not part of the scope of contracted services. According to
information of Digimec team, through the inspections carried out, it was verified that the relay remained
always under normal operating conditions.
9 TEST RESULTS AND COMMENTS
The series of vibration and shock tests was performed according to the test specification
presented in Section 7 and was completed successfully without any major occurrence.
The sine vibration tests records represent the peak acceleration [g] of the control signal in function
of the frequency [Hz] and the ones of the shock tests, the peak acceleration [g] of the control signal in
function of time [ms] for the last positive and last negative pulses effectively applied in each test.
By visual inspection, before and after each test, no kind of external mechanical damage, cracks or
loose parts was detected in the test sample. Further inspections and additional evaluation tests (if any)
after completing of the series of mechanical tests will be under the responsibility of Customer.
The results and comments presented herein are restricted for the tested unit referenced in Section
4 and for the specified test conditions outlined in Section 7.
It is presented in Appendix A the copy of the test request and, in Appendix B, the test control data
sheets including the test sequence summary and the instrumentation control sheet and, in Appendix C
some pictures of the tested item when mounted in the vibration testing system, and of the
instrumentation.
- 29 / Sep / 2017
<-------------------------------------------------------------------------------------------------------------------------------------->
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APPENDIX A
COPY OF THE TEST REQUEST
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A2 1
Assunto:ensaios
Data:Mon, 18 Sep 2017 11:28:38 -0300
De:bilevic <bilevic@digimec.com.br>
Para:sakita@lit.inpe.br
CC:wilsonlico@digimec.com.br, mayaralico@digimec.com.br
Mauro, bom dia!
Necessitamos de orçamento para o seguinte ensaio:
DIN EN 60068-2-6
DIN EN 60068-2-27
Estamos também fazendo ensaios de EMC com O Alan.
Ensaios para uma certificação internacional de Functional Safety de um rele de segurança, que esta sendo
emitida pela TUV Rheiland da Alemanha
No aguardo
SDS
Roberto Bilevic
bilevic@digimec.com.br
www.digimec.com.br
11 2969-1600 – Ramal 210
====================================================================================
Assunto:RES: ensaios
Data:Mon, 18 Sep 2017 13:48:35 -0300
Para:'Mauro Sakita' <sakita@lit.inpe.br>
CC:wilsonlico@digimec.com.br, mayaralico@digimec.com.br, PAC@lit.inpe.br
Mauro, boa tarde!
Obrigado pela rápida resposta.
Este aparelho, podemos realizar pelo modulo de 3 Kn, pois necessito de vibração de 10 / 55Hz a= 0,35ms e
choque de 15gn – 11ms
Dimensões: 75x23x98mm (AxLxP)
Peso: 180 gramas
Fixação 0 ou 90 em trilho norma DIN TS-35
SDS
Roberto Bilevic
www.digimec.com.br
11 2969-1600 – Ramal 210
TEST REPORT Nº:
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PAGE VERSION
A3 1
Assunto:RES: ensaios
Data:Mon, 18 Sep 2017 14:57:05 -0300
Para:'Mauro Sakita' <sakita@lit.inpe.br>
CC:wilsonlico@digimec.com.br, mayaralico@digimec.com.br, PAC@lit.inpe.br
Mauro, boa tarde!
Respostas segue em vermelho
SDS
Roberto Bilevic
www.digimec.com.br
11 2969-1600 – Ramal 210
De: Mauro Sakita [mailto:sakita@lit.inpe.br]

Enviada em: segunda-feira, 18 de setembro de 2017 14:25
Para: bilevic
Cc: wilsonlico@digimec.com.br; mayaralico@digimec.com.br; PAC@lit.inpe.br
Assunto: Re: ensaios
Roberto,
Seguem mais algumas questões:

a) A especificação do ensaio de vibração senoidal deve ser 0,35mm, correto?
Favor informar qual a duração ou número de ciclos de varreduras por eixo de ensaio?
Res: 10min. Em cada direção (3 eixos)
b) Com relação ao ensaio de choque, confirmar se serão 3 choques em cada sentido de cada direção?
Res: afirmativo, 3 choques
c) Qual o comprimento do trilho DIN TS-35 necessário à montagem da amostra de teste? Podemos furá-lo em
duas posições para fixá-lo sobre uma placa LIT? Qual o parafuso normalmente usado na referida fixação?
Res: o aparelho tem 23mm de largura, e a fixação no trilho é por baioneta. Pode ser furado nas duas posições, o
parafuso de fixação do trilho na placa LIT não interfere no teste.
Ficamos no aguardo.
At.,
M. Sakita - INPE/LIT
TEST REPORT Nº:
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PAGE VERSION
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Assunto:Proposta 3954.17.A
Data:Mon, 25 Sep 2017 16:19:34 -0300
Para:sakita@lit.inpe.br
Mauro, boa tarde!
Segue desenho do trilho, vou levar um segmento de 300mm.
SDS
Roberto Bilevic
www.digimec.com.br
11 2969-1600 – Ramal 210
TEST REPORT Nº:
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PAGE VERSION
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APPENDIX B
GRAPHICAL RECORDS
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B1 - INTRODUCTION
The test sequence summary is presented in Table B1.1 and the instrumentation control data
sheet, in Table B1.2. The list of figures is presented in Table B2.
TABLE B1.1 - TESTS SEQUENCE SUMMARY
Test # Test ID Axis Test Type Comments

01 SRZS01 Sinusoidal Vibration Test (Completed!)
Z
02 SRZSH02 Shock Test (Completed!)
03 SRYS03 Sinusoidal Vibration Test (Completed!)
Y
04 SRYSH04 Shock Test (Completed!)
05 SRXS05 Sinusoidal Vibration Test (Completed!)
X
06 SRXSH06 Shock Test (Completed!)
TABLE B1.2 - INSTRUMENTATION CONTROL DATA SHEET
Nº Model S/N Sensit. Function Calibration Calibration Installation Isolation Cable #

[pC/g] Certificate Date Date [d/m/y] Check [GΩ]
# [d/m/y]
ACE01 2221D 10031 17.737 Ctrl CC-10539 22/12/16 28/07/17 N.A. Y1010
-- -- --
NOTE: N.A. = Not Applicable.
=============================================================================
B2 - LIST OF FIGURES
Figure Nº Test # / Test ID. Axis Measuring Accel. Control Data Plots Comments
B2.1 01 / SRZS01 -- Run 1 - Ok --
B2.2 Z -- Shock #3 / Z+ --
02 / SRZSH02
B2.3 -- Shock #3 / Z- --
B2.4 03 / SRYS03 -- Run 1 - Ok --
B2.5 Y -- Shock #3 / Y+ --
04 / SRYSH04
B2.6 -- Shock #3 / Y- --
B2.7 05 / SRXS05 -- Run 1 - Ok --
B2.8 X -- Shock #3 / X+ --
06 / SRXSH06
B2.9 -- Shock #3 / X- --
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Fig. B2.1
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Fig. B2.2
Fig. B2.3
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Fig. B2.4
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Fig. B2.5
Fig. B2.6
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Fig. B2.7
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Fig. B2.8
Fig. B2.9
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APPENDIX C
PICTURES FROM THE TEST SETUP AND FROM THE INSTRUMENTATION
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PHOTO 01 - Overview of the safety relay and switched power supply (at the upper left
position) and details of the test sample (Safety Relay Type DPX-257 FS) and
its identification label.
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TS-35 DIN Rail Cube Adapter
Angle Bracket
Head Plate
Adapter
PHOTO 02 - Overview of the assembly of the TS-35 DIN rail on the angle bracket, and of
the test sample on the DIN rail and detail of the reference axes (X,Y,Z) used to
perform the tests.
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PHOTO 03 - General views of test sample mounted on the cube adapter for vibration and
shock tests applied along the Z-axis.
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PHOTO 04 - General view of the LIT’s dynamic testing area during the test campaign and
details of the switched power supply and of the state of the relay during the
tests (LED’s on: 2x green and 1x orange).
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ACE01
PHOTO 05 - General views of test sample mounted on the cube adapter for vibration and
shock tests applied along the X-axis, and detail of the location of control
accelerometer (ACE01).
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ACE01
PHOTO 06 - General views of test sample mounted on the head plate adapter for vibration
and shock tests applied along the Y-axis, and detail of the location of control
accelerometer (ACE01).
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PAGE VERSION
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(a)
(b)
PHOTO 07 - Overview of the reference blue traces applied on the DIN rail before the tests in
the X-axis to check for possible slippage of the relay during the tests:
(a) before the tests; and
(b) after the tests.

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VIBRATION AND SHOCK TEST REPORT

CUSTOMER: DIGIMEC Controles e Sistemas Ltda.

REPORT Nº: DIGI02 - R01 VERSION: 1

LISTA DE DIVULGAÇÃO / DISTRIBUTION LIST

Nome / Name Função / Function Departamento / Department Cópias / Copies

VIBRATION AND SHOCK TEST REPORT - SUMMARY

 Document No. DIGI02 - R01

DOCUMENT CHANGE LOG

Page Version Date Change reference

1 to 10; A1 to A4; 1 29/Sep/2017 --

APPENDIX A - COPY OF THE TEST REQUEST……………………………………………..………..……A1

Table 6.3.1 - List of equipment .............................................................................................................. 8

VIBRATION AND SHOCK TEST REPORT

2 PURPOSE OF THE TESTS

3 TEST SCHEDULE TIME

4 TEST ITEM IDENTIFICATION

5 APPLICABLE AND REFERENCE DOCUMENTS

5.1 APPLICABLE DOCUMENTS

5.2 REFERENCE DOCUMENTS

• RD1: SD2560 Vibration Controller System manuals;

6.1 TESTING AREA

6.3 TESTING FACILITIES

Table 6.3.1 - List of equipment

(*) Testing means not subject to calibration.

7.1 TEST SPECIFICATION

7.1.1 SINUSOIDAL VIBRATION TEST

7.1.2 SHOCK TEST

7.2 REFERENCE AXES

7.3 MOUNTING OF THE TESTED ITEM

7.4 CONTROL ACCELEROMETER

7.5 FUNCTIONAL TEST

9 TEST RESULTS AND COMMENTS

COPY OF THE TEST REQUEST

Mauro, bom dia!

Necessitamos de orçamento para o seguinte ensaio:

Estamos também fazendo ensaios de EMC com O Alan.

Mauro, boa tarde!

Obrigado pela rápida resposta.

Mauro, boa tarde!

Respostas segue em vermelho

De: Mauro Sakita [mailto:sakita@lit.inpe.br]

Seguem mais algumas questões:

Mauro, boa tarde!

Segue desenho do trilho, vou levar um segmento de 300mm.

TABLE B1.1 - TESTS SEQUENCE SUMMARY

Test # Test ID Axis Test Type Comments

TABLE B1.2 - INSTRUMENTATION CONTROL DATA SHEET

Nº Model S/N Sensit. Function Calibration Calibration Installation Isolation Cable #

NOTE: N.A. = Not Applicable.

PICTURES FROM THE TEST SETUP AND FROM THE INSTRUMENTATION

TS-35 DIN Rail Cube Adapter

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