Professional Documents
Culture Documents
~
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~r;: : :I.- - = =~KDJj: : : :;1 ~--
I
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I
NOTE!
I
I
Th.is manual should be used together
I wIth the SUPPLEMENT.
CXll156-H
(190-MA-E-02-000-01 )
Whilst every effort has been made to ensure that the information
tained in this publication is correct and fully up-to-date, Alfa-Lave
serve the right to make changes at any time without prior notice.
• Below three different types of instruction used in the text, are dis-
played.
DANGER:
WARNING:
,•
CAUTION:
1
19O-MA-E-02-101-01
GENERAL INFORMATION
The bowl in a separator rotates at a very high speed and great forces
are generated. Heat and electric power are incorporated as well.
8-00087-1-1
• Always follow stated values for process parameters.
Too long intervals between the discharges may cause a machine
breakdown.
• Never use the separator for separating other liquids or liquids with
other caracteristics than originally specified. If your needs
change, always consult your Alfa Laval representative before any
changes are made.
2
190-MA-E-02-102-01
GENERAL INFORMATION
------~~~
&OOO9CH-l
f- Safety precautions
sign.
To be placed on the
wall near the separa-
tor.
NwllcpIt"'hlftlIe,,"t\lflJn11ll1) et...:\.I .... ~I...... fllr.np
_.,111,,,,,,. 011 dI . . . _.
tJ...c.,,_.~y"""'IIO'/I'CIItI""ChII
tIW ..
,.. .. UlI .. tI.....
_,_~
"'''I eI'III
"""P~'"t,._ ",_,C-",..Al",_ItIfttI .
• 1wIt$.., ... dbe..... 1I\t,.....hoPfIr1vth~ • A ....11W ...... b.w-I • I GIl","", .n. 0. nit
..... .. __-"I\f._
""'1"''''''4.~.'''' . ....... ~~ . . . . , . ~'IS of. IIoIw' Whh 1110_ of .. ,
• ~_ ... U......,... _ ....
not,,"n .r h• • II..., ~"""'. ~......"'IWOI
. . . _ • • If I" ,lIIIi" ... I"~ ...f.,
wIIIdt rI!a
b_
ftO,.. ••."' ......
ot.'"*'*-...-If It. 1M .... ."..II1II11:1 ......
-afy.
. , . . . . . .my h1lttladoow corc"~~I"""
",.d'\InI .... b_fIUIl"'-d or ...rDIIIl4 , , _ ..... l!'IIII .........n.... Mfll. hMf.
..........'._wlily...' ... l,.,........ lIIII'Ii.~_ ..fnIneM. . inllf.mI_...... .
S-00089-H
3
1~MA-E-02-1 03-01
GENERAL INFORMATION
1.4 SYMBOLS
I
G.()OII4-1-2
fS] $-00002-1-1
Preheater fault fS] S-00002-1-1
Start/stop preheater
® 8-00012-1-1
High!low oil temperature
1f S'{)OOS~I-1
Start separation
@) Emergency stop/vibration
~ Stop separation
e
8-0001H-l S-OOOSH-l
e
8-0018~H S.{)0052-1-1
fj S.{)0054-1-1
Main alarm and alarm reset
Programming symbols
Mode selector
~ s'()o071-H
R=Remote mode
L=Local mode
P=Programming mode
,.,.., Increase of va-
S.{)0027-Hlue e)
S-00031-H
Time
S'{)0028-H
Decrease of va-
lue i Temperature
setpoint
e
S-00036-1-1
Parameter
No.1
8-00029-1-1
4
190-MA-E-02-104-01
GENERAL INFORMATION
This handbook is intended for all personnel who operates the equip-
ment described. It is of utmost importance to read and understand the
contents of this booklet.
Booklet Contents
FO Description of the functions of a specific sys-
Function Descriptions tem and/or component.
Personnel who deal with maintenance and
service must have a thorough knowledge of
this booklet.
01 Routine operation.
Operating Instructions Brief description of main components.
ATT Alarm identification.
Alarms and Trouble Tracing Faults, causes and remedies for the system
and/or anCillary equipment.
MA Detailed information on routine maintenance,
Maintenance and Adjustments adjustments and corrective service.
Intended for skilled/trained personnel.
SPC Complete spare parts catalogue for the sys-
Spare Parts Catalogue tem.
Order routine.
TOO Technical data.
Technical Data and Drawings Dimensioned, mounting, and installation
drawings.
Interconnection and circuit diagrams.
ISR General information on installation planning.
Installation SpeCifications and Instructions for the installation of the separator
Recommendations and the oil, water, air and electrical systems.
5
19O-MA-E-02-1 05-01
SYSTEM DESCRIPTION
2.1.1 Application
The LOPX separation system is specifically designed for cleaning of
lubrication oil for diesel engines. The LOPX separator basically oper-
ates as a clarifier and is capable of handling the water in lubricating
oil.
WARNING:
7
190-MA-E-02-201-01
SYSTEM DESCRIPTION
2.2.1 Design
The equipment described in this book, shown in the picture below, in-
cludes the LOPX separator and ancillary components.
16--t-
~1003+2
8
190-MA-E-02-202-01
SYSTEM DESCRIPTION
2.2.2 Configuration
The basic concept is single operation with one EPC-400 control unit
and preheater.
2.2.3 Pumping
The oil is fed to the separator by a separate pump with a constant
feed. The pump is not controlled from the EPC-400 control unit.
190-MA-E-02-202-01
9
MAINTENANCE, SCHEDULE
Maximum intervals
More in-
Part Action 2000h 8000h Every form a-
1000h or3 or 1 4 tion
month year years
Anm: Corrosion and erosion - To be checked every time the separator is dismantled. See 5.1.
EPC control unit Alarm test X 7.4
1) NOTE! In a new installation or after replacement of gear, change the oil after 200 operating hours.
2) If a Group D gear oil is used (see 3.3), oil change interval can be increased to 2000 hours.
11
190-MA-E-02-301-01
MAINTENANCE, SCHEDULE
Maximum intervals
More in-
Part Action 2000h 8000h Every forma-
Monthly or3 or 1 4 tion
months year years
Bowl body nave Inspection and cleaning X 5.5
Bearings Exchange X
12
190-MA-E-02-301-01
MAINTENANCE, SCHEDULE
Article
Name Remarks
no.
Movable gaskets in bowl, 0-
IS -Intermediate ser-
548149-01 rings for inlet pipe, Molykote
vice kit
paste, oil
Non movable gaskets, ball
548153-01 MS - Major service kit
bearings, friction pads, Loctite
Service kit for frame
548542-01
feet
13
190-MA-E-02-302-01
MAINTENANCE, SCHEDULE
3.3 LUBRICATION
3.3.1 Lubricants
The following recommendations are applicable for a separating tem-
perature of +15 - +98 °C and an ambient temperature range of +10 -
+55°C.
14
19C>-MA·E-02·303·01
MAINTENANCE, SCHEDULE
Exceptions:
• When using a group D oil, see next page, time of operation be-
tween oil changes can be extended from the normal 1000 to 2000
hours.
Top up when necessary (oil level to upper half of oil gauge glass).
15
190-MA-E-02-303-01
MAINTENANCE, SCHEDULE
Designation Supplier
Oil type Lube- Visco Visco Esso!
Alfa- Final
011 grade Index
Laval
BP Castro I Chevron Exxon!
Petrofina
group VG 1) V1 2) Statoll
Paraffin A 220 >95 --- (Bartran AlphaZN -- Teresso --
base 220) 220 220
mineral 011 (Terrestic
withAW- 220)
and A 320 >95 Article No (Bartran AlphaZN - (Nuto 320) -
stabilizing 546099 320) 320 Teresso
Inhibitors (dark 320
green) (Terrestic
320)
High tem- D 220 >130 -- Enersyn AlphaSyn - (ESL 812) ---
perature 011, HTX 220 T220
usually a
synthetic 011
D 320 >130 Article No -- AlphaSyn - --- -
542690- T320
of 84-87
poly-alpha
olefine type
with inhibi-
tors
Designation Supplier
Vlsc.
Oil type Lube- Vlsc. Lub- Q8!
grade 9ptimol Texaco!
011 Index marine! Mobil Kuwaiti Shell
br. V1 2) Olwerke Nippon
group VG 1) ELF Gulf
Paraffin A 220 >95 Polytelis DTEoil Ultra 220 (Gulf Har- Tellus Regal
base 220 BB monyAW C220 R&0220
mineral 011 220) Vitrea220 (Paper
with AW- (Tellus Machine
and 220) oilHD
stabilizing 220)
inhibitors A 320 >95 Polytelis DTEoil Ultra 320 (Gulf Har- Tellus Regal
320 AA monyAW C320 R&O 32(
320) Vitrea 320 (Paper
(Tellus Machine
320) oil HD
320)
High tem- D 220 >130 EponaSA SHC630 -- Schu- (Delima (ETL
perature 011, 220 mann 220 HT 220)3) 4226)
usually a
synthetic 011
D 320 >130 (Epona SHC632 -- Schu- (Delima (ETL
SA 320) mann 320 HT 320)3) 4227)
of
poly-alpha-
olefine type
with inhibi-
tors
1)
According to ISO 3448/3104 Technical data or product not available
2)
According to ISO 2909 () Available only in a few countries
3)
Not to be used if the maximum ambient
temperature exceeds 50°C.
16
190-MA-E-02-303-01
MAINTENANCE, SCHEDULE
3.3.4 Comments
NOTE!
If you have any further questions or doubt please read the main bu 1-
letin in this matter (300-MS8-01-001), or contact your Alfa Laval rep-
resentative.
1go.MA·E·~·303-o1
17
MAINTENANCE, SCHEDULE
G'()0752-1-1
3.4.2 Oiling
Protect cleaned carbon steel parts against corrosion by oiling. Sepa-
rator parts that are not mounted after cleaning should be wiped and
protected against dust and dirt.
3.4.3 Shut-downs
G-00753-1·1 If the separator is shut down for some time, the parts in contact with
liquid should be oiled. The O-rings should be removed.
,
•
CAUTION:
18
190-MA·E·02-304·01
MAINTENANCE, SCHEDULE
3.5 CLEANING
-...
. ~f~~II'IG UQUIC
-~- ..
A chemical cleaning agent should dissolve the deposits quickly with-
out attacking the material of the separator parts.
Use 10% acetic acid solution to dissolve lime deposits. The acid
should be heated to 80° C.
Cleaning procedure
Remove the bowl discs from the distributor and put them down, ONE
BY ONE, in the cleaning agent. Let the discs remain in the cleaning
agent until the deposits have been dissolved. This will normally take
between two and four hours. Finally clean the discs with a SOFT
brush.
G-0065&-1-1
1) Alfa Laval cleaning liquid for lube oil separators is available in 25-litres plastiC con-
tainers. Part No.1762852-01.
19
190-MA-E-Q2-3Q5-01
MAINTENANCE, PROCEDURES
DANGER:
Tools needed for dismantling and assembly but not included in tool
kit:
• Screw spanner
• Adjustable spanner for pressing off
(for example 8ahco No. 75 or 86)
• Thrust washer
• Puller
• Socket
• Screw driver (2)
• Pliers for internal snap ring
• Pliers for external snap ring
• Tube for driving off ball bearings
• Tube for driving on ball bearings
The heavy bowl parts must be lifted by means of a hoist. Position the
hoist very exactly. Use a lifting hook with catch.
21
190-MA-E-02-401-01
MAINTENANCE, PROCEDURES
~----B
">----c
+-----D
\~~---B
cr~---C
).---H
22
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
G'()1250-1-1
G'()1252-1-1
G'()1254-1-1
\~
\
.I
G.()1248-H
190-MA-E-02-402-01
23
MAINTENANCE, PROCEDURES
-,.
~ G-01247·1·1
24
190-MA·E-02-402-01
MAINTENANCE, PROCEDURES
n------<~---(IS)
K---+
O------<I:l:>----(IS)
M (IS)
N
IS)
IS)
G'()3791-1-1
F----f
Left-hand thread
8-00006-1-1
G-03790-1-1
25
1~MA-E-02-402-01
MAINTENANCE, PROCEDURES
G-Ol~l·l
,
•
CAUTION:
G-01373+1
G-01374-H
26
19()'MA·E-02-402-o1
MAINTENANCE, PROCEDURES
~124&-1-1
~1375-1-1
G'()1261-1-1
,
•
CAUTION:
4. Fit the lifting tool for the bowl hood. The cap has
left-hand threads.
~1262-1-1
,•
CAUTION:
190-MA-E-02-402-01
27
MAINTENANCE, PROCEDURES
G-OI264-H
-
'"
G-OI266-1-1
G-OI267-1-1
28 190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
..uJ.t------A
J---:7C (IS)
A Cap nut
b;E~~d--E(IS)
B Bowlbody
CO-rings
D Operating slide
o E Valve plugs
F Springs and spring support
G Nozzles
H Dosing ring
(IS) Included in Intermediate Service Kit
Left-hand thread
lHXIOO6-1-1
H
~792-H
190-MA-E-02-402-01
29
MAINTENANCE, PROCEDURES
~126S-1-1
G-01324-1-1
G-01263-1-1
G-01351-1-1
30
19~MA-E-02-402-01
MAINTENANCE, PROCEDURES
G-03766-1·1
G-03767·H
G-03766·1·1
8. Fit eye bolts and lift the dosing ring off the op-
erating slide
G-02800·1·1
31
190-MA·E·02-402-o1
MAINTENANCE, PROCEDURES
G-02794+1
,
•
CAUTION:
32
190-MA·E·02-402-01
MAINTENANCE, PROCEDURES
A O-ring
B Distributing ring
C Control paring disc
DO-ring
E Cover
F Gasket
G Distributing cover
(IS) Included in Intermediate Service Kit
~130H·l
~792·1·1
G.()1273·1·1
33
1~MA·E..()2-402-01
MAINTENANCE, PROCEDURES
G-01274+1
G-01275-H
G-0127&-1-1
G-02807-1-1
34
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
~~--A
CT:>f-----B
@~----C
+----0
E
F
..--+-w
G
~-l--B
6--H
G-03794-1-1
I-----J
A Protecting plate
K B O-ring
C Protecting collar
0 Guard
E Spring casing
F Buffer
G Spring
H Screw plug
I Oil fan
J Ball bearing
K Bowl spindle
L Stop sleeve
M Worm
N Conveyor
0 Spacing washer
P Washer
Q Ball
R Support plug
L S Height adjusting ring
T Spacing sleeve
U Slotted pin
V Bottom bearing housing
W Gasket
G.o:l793-1-1
35
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
Before the bowl spindle is dismantled the inlet and
the outlet, the frame hood, the bowl and the control
paring disc device must be removed_
G-OI363-1-1
1 Thrust washer
2 Puller
3 Screw spanner for top bearing screw
plugs
66mm
G-OI31S-1-1
G-OI32()'1-1
36
190-MA-E-02-402-Q1
MAINTENANCE, PROCEDURES
~1321-1-1
~1322-1-1
~12n-l-l
6. Remove buffers.
37
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
G-01324-1·1
<>-01325+1
<>-01163-1-1
G-01279-1-1
38
MAINTENANCE, PROCEDURES
~12eo-1-1
G-41281-1-1
G-41282-H
Q R s
G-412S3-1-1
39
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
G-01284-1-1
17. Lift out thrust ball bearing and bottom sleeve (Y)
with parts, using the special tool.
G-0136&+1
40
MAINTENANCE, PROCEDURES
(MS) (MS)
~ G-03797-1-1
A Round nut
B Lock washer
~~ . C Bearing shield
r----------------------*~. o Ball bearing
E Taper pin
F Stop ring
G Worm wheel
H Ball bearing
I Lip seal ring
J Sealing washer
K Worm-wheel shaft
- - - -.N M L with coupling drum
L Nave
M Friction block
N Friction pad
(MS)(MS) a Holding bracket
r-
P Ball bearing
Q Spacing sleeve
R Ball bearing
S Lock washer
T Round nut
v u Q U Coupling disc
G-0379&-I-l V Elastic plate
(MS) Included in
Major Service Kit
41
19().MA-E-02-402-01
MAINTENANCE, PROCEDURES
G-01163+1
G-01279-1-1
G-01260-1-1
G-01269-1-1
42
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
G.ol290·1·1
G.ol291·1·1
G.ol292·1·1
G.o1293-1·1
43
19().MA·E-02-402..Q1
MAINTENANCE, PROCEDURES
G-OI294-1-1
G-Ol~I-1
G-0129&-1-1
G-01297-1-1
44
190-MA-E-02-402-01
MAINTENANCE, PROCEDURES
~1298+1
G-05148-H
~1300-1-1
45
190-MA-E-02-402~1
MAINTENANCE, PROCEDURES
B
~797-1-1
A Round nut
B Lock washer
C Bearing shield
o Ball bearing
E Taperpin
F Stop ring
G Worm wheel
H Ball bearing
I Lip seal ring
J Sealing washer
K Worm-wheel shaft
with coupling drum
L Nave
M Friction block
N Friction pad
o Holding bracket
P Ball bearing
(MS)(MS) (MS) Q Spacing sleeve
R Ball bearing
S Lock washer
I
T Round nut
U Coupling disc
V Elastic plate
(MS) Included in Major Service Kit
u T S R Q P
~3798-H
46
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
G.()5148·1·1
G.Q1297+1
G.Q1296+1
47
190-MA·E·02-403-01
MAINTENANCE, PROCEDURES
G-0129a.l-1
G-01292-1-1
[], ,,,,
,,
,
"
G-01328-1-1
G-OI291-1-1
48
19Q.MA-E-02-403-01
MAINTENANCE, PROCEDURES
~121lO-1·1
G-Q1260-1·1
~1289·1-1
~1279·1-1
49
19D-MA·E-02-403-01
MAINTENANCE, PROCEDURES
G-Ol330+1
50
19O-MA-E-02-403-o1
MAINTENANCE, PROCEDURES
~Sh.------A
CT~----B
@.~----C
G-03794-H
1
~ \ K
A Protecting plate
B a-ring
C Protecting collar
0 Guard
E Spring casing
F Buffer
G Spring
H Screw plug
I ai/fan
J Ball bearing
K Bowl spindle
L Stop sleeve
M Worm
N Conveyor
a Spacing washer
P Washer
L Q Ball
R Support p/uger
S Height adjusting ring
T Spacing sleeve
U Slotted pin
G.()3793-H V Bottom bearing housing
W Gasket
51
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
y s --.-.-------~
G-Ol331-H
Fit the bearings, the upper ball race and oil fan.
G-Ol332-1-1
G-Ol333-1-1
G-0132S-H
52
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
G~1324-1-1
~1323·1·1
~1322·1·1
G~1321·1·1
53
MAINTENANCE, PROCEDURES
G-01320+1
G-01319-1-1
54
190-MA-E-ll2-403-01
MAINTENANCE, PROCEDURES
A. O-ring
B. Distributing ring
C. Control paring disc
D. O-ring
E. Cover
F. Gasket·
G. Distributing cover
(IS) Included in Intermediate Service Kit
G'()1301-1-1
G'()1276-1-1
G-01275-H
190-MA-E-02-403-01 55 ~
\~
MAINTENANCE, PROCEDURES
G-Ol335-1·1
(;,01336+1
, ,
. -.! -.~ -.... -. -... --_ . . ,---.. . . . . . . -_ . --_ . . ~ ..... .
G-O:l772+1
(;'01273-H
56
190-MA·E-02-403-01
MAINTENANCE, PROCEDURES
G-02792·'·'
57
190-MA·E·02-403-01
MAINTENANCE, PROCEDURES
A Cap nut
B Bowl body
C(IS) C O-rings
D Operating slide
E Valve plugs
E(IS) F Springs and spring support
G Nozzles
D H Dosing ring
(IS) Included in Intermediate Service Kit
F ~ Left-hand thread
$000006-1-1
G-03792-1-1
58
19D-MA-E-02-403-01
MAINTENANCE, PROCEDURES
WARNING:
~&11+1
190-MA-E-02-403-01
59
MAINTENANCE, PROCEDURES
G-0281)().1·1
G-0282101·1
G-03789-101
60 19D-MA·E-02-403-01
MAINTENANCE, PROCEDURES
G4.!850-H
G-0135H-l
G-03788-1-1
61
190-MA-E-02-4~1
MAINTENANCE, PROCEDURES
G-01266+2
62
190-MA-E-02-403-Ql·
MAINTENANCE, PROCEDURES
K---f
ol-----<:n>----(IS)
M (IS)
G'{)3791-H
F----f
Left-hand thread
S-OClOO&-l-l
63
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
G-03787-1-1
1=e=1 2. Fit the lifting tool and lift the sliding bowl bottom
into the bowl body by hoist.
G-01267-1-1
-
..-
G-O 1296-1-1
64.
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
Number of discs: A B
LOPX707: 43 46
LOPX709: 45 49
LOPX 710: 58 62
~857·1-1
c )
5. Lubricate the O-ring of the top disc with silicone
grease and fit the top disc.
G-01264+1
65
190-MA·E-02-403-01
MAINTENANCE, PROCEDURES
,
•
CAUTION:
G-05149-1-1
66
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
Fit the large lock ring tool and tighten the ring
counter-clockwise (left-hand thread). Use the
tin hammer.
If the lock ring can be tightened without resist-
ance until the <I> marks on the lock ring and the
~1246+2
bowl body are facing each other, an extra disc
must be added to the disc stack to achieve the
correct pressure.
,
•
CAUTION:
DANGER:
M
Mounting of the large lock ring by means of the
compressing tool, see a-g below:
a. Degrease and lubricate as described above.
b. Fit the large lock ring and tighten as far as pos-
sible without using force. Left-hand thread.
~1259-1-1
67
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
c. Fit the lifting ring to the bowl hood cover. Fit the
thimble.
G-01373-1-1
G-01374-1-1
,
•
CAUTION:
G-01375-1-1
68
190-MA-E-<l2-403-01
MAINTENANCE, PROCEDURES
«!»----B
~----C
+-----0
A Hose liner
B Rectangular ring
CO-ring
o Inlet pipe
E Support
F Connection housing
G Paring chamber cover
H Paring disc
-r---E
.g~----iB
r1~----C
~--H
190-MA-E-02-403-01
69
MAINTENANCE, PROCEDURES
G-OI260-1-1
G-OI247-1-1
70
190-MA-E-Q2C403-o1
MAINTENANCE, PROCEDURES
~1254-1-1
~1250-1-2
~1359-1-1
71
190-MA-E-02-403-01
MAINTENANCE, PROCEDURES
G-01316-1·1
G-01336-1·1
NOTE!
72
190-MA·E·02-404·01
MAINTENANCE, PROCEDURES
4.5 BRAKE
A worn or oily lining will lengthen the braking
period.
NOTE!
\, The screws are slotted in both ends.
G-01341·1·1
G-01342·1·1
73
MAINTENANCE, PROCEDURES
74
19D-MA-E-02-405-01
MAINTENANCE, PROCEDURES
NOTE!
19().MA·E-02-4~1
75
MAINTENANCE, PROCEDURES
c
1---1---1
<>-01344-1-1
G-Ol16a-l-l
,
•
CAUTION:
76
190-MA-E-Q2-407-01
CHECK POINTS
5.1 CORROSION
Corrosive attacks on bowl parts and particularly
bowl body, bowl hood and lock ring should be
watched with utmost care.
77
190-MA·E·02-501-01
CHECK POINTS
,
•
CAUTION:
78
190-MA-E-02-501-01
CHECK POINTS
5.2 EROSION
Erosion can occur when particles suspended in
the process liquid slide along or strike against a
surface while passing through the bowl.
Erosion is intensified at some locations by locally
high flow rates.
,
•
CAUTION:
79
190-MA-E-02-502-01
CHECK POINTS
80
190-MA-E-02-602-01
CHECK POINTS
NOTE!
,
•
CAUTION:
81
190-MA-E-02-503-01
CHECK POINTS
G-03762-1-1
82
190-MA-E-02-604-o1
CHECK POINTS
G-Q2055·1·1
G-{)2056+1
G-02057·1·1
G.{)2058-1·1
83
190-MA·E-02·504-01
CHECK POINTS
<702059+1
84
19Q-MA-E-{)2-504-01
CHECK POINTS
,
•
CAUTION:
G-02060-H
190-MA-E-02-505-01
85
CHECK POINTS
86
19G-MA-E-Q2-506-01
CHECK POINTS
~062·1·1
~063·1·1
NOTE!
87
1~MA·E-02-507-01
CHECK POINTS
G-02075-1-1
88 190-MA·E..()2-507-Q1
CHECK POINTS
~t358·t·t
190-MA·E·02-5O&-01
89
CHECK POINTS
Damage
Position of threads, contact and guiding surfaces
are indicated by arrows in the illustration.
G-02077-1-1
90
190-MA-E-02-508-01
CHECK POINTS
G-03774-1.1
91
190-MA·E.()2·50~1
CHECK POINTS
G-02874-1-1
<>-02872-1-1
G-02873-1-1
92
190-MA-E-02-610-01
CHECK POINTS
WARNING:
190-MA-E-02-511-01
93
CHECK POINTS
G.02634-1-1
G-02635-1-1
_~ ~~·~Max.O.5mm
_ _ _ __
1\. G-02636-1-1
94
190-MA-E-02-612-01
CHECK POINTS
......_ _ a
G~7n-l-l
190-MA-E-02-513-01
95
CHECK POINTS
The height position should also be checked if the bowl spindle has
been removed.
Incorrect spindle height could make the subsequent paring disc posi-
tioning impossible.
The spindle height is measured to the top edge of the frame ring:
~
G-03776-1·1
NOTE!
96
190-MA·E-02-6 14-01
CHECK POINTS
97
190-MA-E-02-514-01
CHECK POINTS
,
•
CAUTION:
G.01301+1
I;i~ l il!lj~
• Support the templet on the spindle top with the
measurement indication 177.3 facing the
spindle: Now there should be a small gap be-
tween the lower end of the templet and the up-
per side of the paring disc, otherwise the paring
:.I!~: :~
. ....... 1'1'iI11i:,·,I!I.,)
disc position is too high.
tn\it~Hi:
,·...•:.:•..,··::.:·.::·i:.::••:.,.·. • ..:::,:.:.:,:,.::. . •:,. ::.:.:• .:••.. :,. .:•. ..:•.•:.:1,
. :.•..:.•,.•.: :.,.: .·:.:,
. :.. •:::
. •.::.•..:;.·
G-0377()'1·1
G-03771+1
98
190-MA·E-02-61S-01
CHECK POINTS
99
190-MA-E-02-515-01
CHECK POINTS
NOTE!
GoO 1909-1-1
Degreasing agent
Lubricating spray Molycote 321 R
Hand drilling machine
2 fibre brushes
G-02069-1-1
G-0207()-1·1
100
190-MA·E-02-51 &-01
CHECK POINTS
3. Use a fibre
Thbrush to polish the M
surface
ished bl"aCk~~laCk spray WilllOO::lr~ote
into the
formed . oe cream when p roperly per-pol-
i e well
4. for
Spray the lock
approx. rinm.g a second time and Iet It' dry
15 m-
G-02072-1-1
NOTE!
slidin~~0~'16 th:~Ui~~:;
Proceed
the b I in the sarne way 'th
G-02073-1-1 and with threads of
and dosing r"mg.
attorn, bowl body' 0 peratmg
9 surfaces of
slide
101
19O-MA-E-02-S1 &01
CHECK POINTS
,
•
CAUTION:
The lock ring (1) should press the bowl hood (2)
firmly against the bowl body (3), the hood in turn
should excert a pressure on the disc stack (4),
1 clamping it in place. .
4
G-02833-1-1
1 Lock ring
2 Bow/hood
3 Bow/body
4 Disc stack
G-Ol358-1-1
102
1SQ-MA-E-02-5 17-01
CHECK POINTS
,
•
CAUTION:
103
19().MA-E-02-518-01
MAINTENANCE, COMPONENTS
6.1.1 Maintenance
No regular preventive maintenance is required.
NOTE!
105
190-MA-E-02-601-01
MAINTENANCE, COMPONENTS
1~r . ! OIl
2 1. Switch off the power to the control unit EPC-
400 by the main switch on the starter.
~~~b
2. Open the panel door.
G-00929-H
9. When replacement is completed shut the door.
10. Fill in the return note and place it with the old
module in the return package.
106
19D-MA-E-02-601-01
MAINTENANCE, COMPONENTS
NOTE!
Fill in the report form and return it with the faulty oscillator
unit to Alfa Laval.
Prior to measuring, the oscillator with the circuit board must be re-
moved. Measurement is performed between the electrode and one of
the earth connections in the oscillator box.
~13n·l·l
107
190-MA-E.()2·602-01
MAINTENANCE, COMPONENTS
G-013711-1-1
G-01379-1-1
G-01313O-1-1
108
190-MA-E-02-602-01
MAINTENANCE, COMPONENTS
NOTE!
1 Cover
2 Adjusting nut
9 Nut
6 O-ring
B Insert
~1-1 10 Gasket
109
190-MA-E-02-603-01
MAINTENANCE, COMPONENTS
6.4.1 Maintenance
G-01382· 1·1
110
190-MA·E-Q2-604·01
MAINTENANCE, COMPONENTS
WARNING:
IMPORTANT:
111
190-MA· E·Q2·605·01
ADJUSTMENT
1 2 3 4 5 6
16 15 14 13 12 11
G-01243-2-1
113
190-MA-E-02-701-01
ADJUSTMENT
a
o ~ 0
f13~:!::::l
F'12 Q
l:,I~xz ;,
Idec • CONTROL MODULE BcIok ald •
EMm
F12.F"13 '" 1.I5A Ilow
A1
G.oo747+3
114
19O-MA-E-02-701 -01
ADJUSTMENT
G-00648-1-1
• The display shows 0.32
The point before the number indicates seconds
and the remaining time is, in this example, 32
seconds.
[~~~~~~]~i
ing operation condition readings can be obtained in
the following order:
I[E][~~I
the oil temperature's actual value in degrees
Celsius or Farenheit, if optional PT 100 alarm
temperature sensor is fitted;
I~~I
2. Push the button the second time and the dis-
play shows the oil temperature's actual value in
degrees Celsius or Farenheit, if optional PT
100 control temperature sensor is fitted;
Imlm~1 3. Push the button the third time and the display
shows the accumulated operating time in hours
x 1000
115
190-MA-E-{)2-701-{)1
ADJUSTMENT
7 6 5 4 J
CMOl39-1-1
G-00186-1-1
116
190-MA-E-02-702-Q1
ADJUSTMENT
'1/
111ij=lor-
/ 1 ,
b. Change the mode selector to "P" position.
lei ~11I4 d. Set the parameter code C1-1/ C2-2, to C1-12/C2-12, by using the
rmrrn G.QOt89-t-t
parameter value push-buttons, the two lower ones.
When C1-12/C2-12 is flashing, confim the value by pushing the
upper push-button.
I'I II 1'1 1 ~~
e. Select appropriate activities from the parameters displayed in nu-
1
.
B merical order, using the parameter selection push-buttons, (two
, •
I I /
III
~,o:
upper ones) .
~
/ I I
G-OOt 90- t - t
• - New value lit intermittently.
1111111 ~C>
p
g. When all parameters are adjusted change the mode selector back
to "L", (local) or "R" (remote) if applicable.
G-OOt93-t-t
~t94-t-t
117
190-MA-E-ll2-702-Q1
ADJUSTMENT
1)
Cannot be changed for LOPX.
2)
If P5 = 0; No Pt1 00 temperature sensor connected. Then P6 = P7 = - - -.
3)
If 37 = 1 or 2 then P8 is automatically preset to 40and P9 is automatically preset to 1.2.
4)
P10=0, must only be used during testoperation
List No 3183()'5855-6
MO No 19()'PL·E·01-(lO()'OI
118
19()'MA·E·02·702·01
ADJUSTMENT
- 2(4)
LOPX Installation Parameter List
P37 Heater type O=Non or common heater with separate 0-2 0 .....
controller
1=HEATPAC EHS-62 controlled by
EPC-400
2=Heater with control valve, controlled
by EPC-400
List No 31830-5855-6
MO No 190-PI-E-01-OO0-01
119
190-MA-E-02-702-01
ADJUSTMENT
. - 2(4)
LOPX Installation Parameter List
P43 Extra alarm function O=Alarm indication on display. No action 0-1 0 .....
1=Alarm indication on display. Oil feed
off during separation sequence
STARTING
SEQUENCE:
P50 Bowl closing water Seconds 0-999 15 .....
1)
If P37=1 then P38 is automatically preset to 16
2) If P37=2 then P39 is automatically preset to 120
3)
P5, P6 and P7 have to be set according to °C or OF
List No 31830-5855-6
MO No 190-PL-E-01-000-01
120 190-MA-E-02-702-01
ADJUSTMENT
- 3(4)
LOPX Installation Parameter List
SEPARATION
SEQUENCE:
P60 5) Time to first discharge Minutes 0-999 10 .....
after startup (for cali-
bration)
List No 31830-585fHl
MO No 19D-PL-E-Ol-0()(}'Ol
121
190-MA-E-02-702-01
ADJUSTMENT
- 4(4)
LOPX Installation Parameter List
STOPPING
SEQUENCE:
P80
to
Not in use ---
P83
P87
to
Not in use ---
P89
P91
to
Not in use ---
P99
7)
From range 2 and on to be used when inquired by Alta Laval or by Alfa Laval representatives.
List No 31830-5855-6
MO No 1go.PL-E-01-000-01
122
190-MA-E-02-702-01
ADJUSTMENT
When the bowl is opened, for any reason, the sludge space should be
inspected. The interval between discharges shall, if neccessary, be
changed accordingly.
NOTE!
The responibility for correct time setting lies with the per-
son who makes the time settings, according to his ober-
servations and judgements.
In a new lubricating oil system the oil is initially clean but as it gets
dirtier, the interval between discharges will have to be shortened until
a "steady state" is reached.
Time to first
Initial dis-
bowl
charge
inspection
Recommended intervals
1 hour 1 week
for Crosshead engines
Recommended intervals
0.5 hour 2 days
for Trunk engines
123
190-MA-E-02-702-01
ADJUSTMENT
P2 Purifier/Clarifier mode
P3 - P4 - --
P7 Temperature setpoint
P8 P-Constant
P9 I-Constant
124
19D-MA-E-Q2-702-01
ADJUSTMENT
P11---
P15-P1S ---
125
19().MA·E·02-702-01
ADJUSTMENT
7.2.5 Installation parameters, P20 • P99
P22 - --
P24 - P32 - --
126
190-MA-E-02-702-01
ADJUSTMENT
o= No remote control
1 = Remote switches
2 = Remote computer
3 = Remote control unit
10 = No remote control and alarm A 4-1 cancelled
11 = Remote switches and alarm A 4-1 cancelled
12 = Remote computer and alarm A 4-1 cancelled
13 = Remote control unit and alarm A 4-1 cancelled
Note: If P38 = - - -, then P37 is not set for HEATPAC EHS-62 pre-
heater.
127
190-MA-E-02-702-01
ADJUSTMENT
P40 Temperature reading
P42 - --
P45 - P49 - --
STARTING SEQUENCE:
P51 - --
128
190-MA-E-02-702-01
ADJUSTMENT
P54 - P59 - --
SEPARATION SEQUENCE:
P63 - P69 - --
129
190-MA-E-02-702-01
ADJUSTMENT
P73 - P75 - --
P77 ---
P79 - --
STOPPING SEQUENCE:
P80 - P83 - --
P85 - --
P87 - P89 - --
P91 - P99 - --
130
190-MA-E-02-702-01
ADJUSTMENT
131
190-MA-E-02-703-01
ADJUSTMENT
e@
8-0018()'1-1
8-00026-1-1
Water transducer fault W- 8-000 16-1-1
Processor fault
@)
~
Excessive deviation between
High/low oil temperature 1)
rc
8-00012-1-1
sensor signals TT1 and TT2
(Temperature sensor optional). (Temperature sensor optional)
8-00019-1-1
8-00014-1-1
8-00001-1-1
IR91J 21 PS 42 faulty at start
8-00155-1-1
~
Further alarm functions are pro-
Heater fault vided as sub~alarms to A 1-, A2-
S-OOOO2-1-1
and A7-, visually indicated in the
display window.
1) To find appropriate value 1C or 2C, press the alarm reset pushbutton stepwise (1C=TI1, 2C= TI2)
132
190-MA-E-()2-703-01
ADJUSTMENT
NOTE!
WARNING:
133
190-MA-E-02-703-01
ADJUSTMENT
e
S-oOl80-1-1
e
S-00181-1-1
e
S-00181-1-1
IRI71 I III
S-oOl86-1-1
Transducer value >max (400) MT4
Put your finger on the central screw in
MT 4 connection box.
IRI71 I 1c?1
S-()()186-1-1
Transducer value <min (100) MT4 Disconnect cable to XE:3
IRI71 I lsi
S-00187-1-1
Triggering 5 times MT4
Add displacement water, manually, un-
til triggering_ Repeat 5 times in a row_
@ Vibration XS 1
Knock on the vibration switch, 3 times
within one sec.
S-oOOll-1-1
@ S-00391-1-1
Emergency stop XS2 Press Emergency stop push-button
IS] S-oOOO2-1-1
Preheater fault -
1_
2_
Start the heater
134
190-MA-E-02-703-o1
ADJUSTMENT
fR6 s-c0019-H
Excessive deviation between tem-
perature sensor signals TT1 and
TT2
TT1-TT2
Remove one sensor from pipe to cool
off or be heated up (temp diff
>30°C/86°F)
llBL S-00015-1-1
Communication error Remove fuse F2
[ff[ Programming mode too long - Leave the mode selector switch in po-
sition P20 for 30 minutes
S-00017-H
IRllIl I I'IS.ool92-H
Power failure - Switch power off-on when EPC is in
operation
b_
Activate appropriate sensor
135
190-MA-E-02-703-01
SOLD BY / ~li 7f.
Alfa Laval K.K. JAPAN
MANUFACTURED BY / t.Jl m
Alfa Laval KMC KK /
31, OIKE-CHO, KISSHOIN, 601 *m ~~ f¥j IR tft¥ ~1G fill ~-It! 1BT31
/
T
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