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MDCTITLE 19.08.99
No. of pages : 17
LIST OF SYMBOLS
SYMBOL DESCRIPTION SYMBOL DESCRIPTION SYMBOL DISCRIPTION SYMBOL DISCRIPTION SYMBOL DISCRIPTION
21 1 3
DOUBLE POLE OFF DELAY PENDENT
1 3 A1 NORMALLY 11 1PH CONTROL
MCB C
MINIATURE CIRCUIT T S PUSH BUTTON
CLOSE CONTACT TR
TRANSFORMER
2P TIMER
2 4 BREAKER A2 22 12
2 4
P
1 3 5 A1 ON DELAY
THREE POLE 67 1 3
MCB POWER/AUX. 2P SEL. SWITCH 1 PH PANEL
MINIATURE CIRCUIT C T NORMALLY S
CFL
3P A2 CONTACTOR 1NO+1NC CONTACT TUBELIGHT
2 4 6 68 2 4
BREAKER CLOSE CONTACT N P
U V W
95 OVERLOAD 1
3PH SQUIRREL OLR
M LIMIT SWITCH
M
CAGE MOTOR CONTACT LS
3 ˜
96 2
LAYOUT DIAGRAM
CURRENT
COLLECTOR LONG TRAVEL LONG TRAVEL
UNDER BRIDGE UNDER BRIDGE ANTI COLLISION DEVICE LONG TRAVEL MOTOR-1
LAMP 1 LAMP 2 MOTOR-2
FORWARD DIRECTION LIMIT SWITCH ZBF 90B 8/2 B020
ZBF 90B 8/2 B020
PG13.5.......................
PG13.5
PG13.5 PG13.5
PG9 M20X1.5 M25X1.5 M25X1.5
CURRENT COLLECTOR
JUNCTION BOX EKU PG 9/PG 13.5
EKU M20/25
PG13.5 PG13.5 EKU PG 13.5/PG 16
PG29 M25
W90 W91 PG 16 M25 M25
PG29 3CX1.5mm2 3CX1.5mm2 W66 W62
W60 W61
W10 ROUND ROUND 7CX1.5
4CX10mm2 7CX1.5 10CX1.5mm2 10CX1.5mm2
PG13.5 PG13.5 ROUND
ROUND ROUND ROUND ROUND
PG16
PG29 PG 16 PG21 PG21
PG29 PG29
EKU PG 29/36 SVFK29 SVFK29
SVFK36 EKU PG29/PG36 EKU PG 29/36
SVFK29 SVFK36 W40 W41 EKU29/36
W20 SVFK36 SVFK36
W23 W42 7CX1.5 SVFK36 SVFK29
4CX10 W21 W22 7CX1.5
7CX1.5 W81 W82
FLAT FLAT 12CX1.5 12CX1.5 FLAT FLAT
FLAT 12CX1.5mm2 7CX1.5mm2
7CX2.5 FLAT FLAT FLAT
MH FAST MH LS+ MH CONTROL CT MOTOR CT MOTOR FLAT
MH SLOW+BRK CT CONTROL SUPPLY SUPPLY SVFK29
79491844 BRAKE MICRO M25 SVFK36
M25 79491944 EKU29/36
M25 M25 79492244 M25 M25
79492144 M25
79491944 79492244 79492244
PG29 PG29
16PIN
A81 M/F CONNECTOR
M25X1.5 M25X1.5 M25X1.5
PG21
HOIST JUNCTION BOX
400(W)X300(H)X160(D)
PG21
W80
M25X1.5 M25X1.5 M25X1.5 M25X1.5 18CX1.5mm2
ROUND
M25 M25 KU M25/20 KU M25/20
W202 W400 M20 M20
18CX1.5 7CX1.5 W402 W401
ROUND ROUND 3CX1.5 3CX1.5 EKU M20/25 EKU M20/25
M25 M25 ROUND ROUND M20 M20
MH LS CT CT 2 CT 1
DST9 222BE
LIMIT S/W MICROTHERM MICROTHERM
PENDENT
+ CONTROL
EKU M20/25 CROSS TRAVEL MOTOR 1 CROSS TRAVEL MOTOR 2
KU M40/25 KU M40/25 KU M32/25
M20 ZBF 80A 4 ZBF 80A 4
M40X1.5 M40X1.5 M32X1.5
MOTOR SPECIFICATIONS
4CX10Sqmm
A80 10
A80 15
X10:1 2 3 PE
R10 Y10 B10
ON ON DST
1 3 5 DST >EM 3 PENDANT
Q11 PENDANT STOP LAMP 1
63A 2 4 6 S1 4
ON/OFF
SELECTOR
2
R11 Y11 B11 SWITCH
MCB10 1 3 5
50A TR11
MCB12
2 4 6 MCB11 750VA 16AMP A80 11
A80 16
R12 Y12 B12 6AMP
1.5SQMM
4CX10Sqmm
1 2 1000 1002 1 2
110V
1 2 R15
X1
1007
R
X2
3 4
X1 A80 14
Y15
B
X1 X2
Y
X2 1005 1005.
14.5 11.8
5 6 B15 A1 A1
COM FOR
C11 C90
MCB13 A2
PENDENT
A2
6AMP
1.5SQMM BLACK
2.5SQMM
1003
1003 / 6.0
1 3 5
C11
.5 2 4 6 1 2 .0 1 2 7.3
40A 6.3 / 1006 1006 / 5.5 3 4 .0 3 4 7.4
COM2 COM1
R Y B 5 6 .0
13 14 .6
NC2
U11 NC1 33 34 7.6
R13 Y13 B13 PE 6.3 / 1015 1007 / 5.5
8.0 8.0 8.0 8.0 MAIN FOR LAMPS
CONTACTOR
Date Name CUSTOMER : Order no.
Description
Drawn 22.11.14 JG Tega Industries Ltd
Rev. Date Description Name Checked SDB
Approved SDB
WIRING Drawing no. Form. Lang. Sheet Sheets
Rev.
Dept.
Tech. DIAGRAM 81323366 0
4 E 5 / 17
0 1 2 3 4 5 6 7 8 9
CONTROL CIRCUIT
1.5SQMM GREY
1.5Sqmm,Grey
5.6 / 1006 1006 /
6.7 / 1005 1005 / 6.4
1
MCB81
2A
2
8000
13 13 13 13
C401 C402 C61 C62
11.6 14 11.7 14 14.1 14 14.2 14
1006 / 5.1
95 21 95 8001
C404 U11 TO U11
MOCB21 MOCB61
96 12.7 22 96
1015 / 5.1
A80 12
DST
PENDENT 1
S2
SIREN 2
ON-OFF
A80 13
8002
1015
ON
CONTROL
PANEL
H11
ON
CONTROL A1
PANEL H10
1003 A2
1.5SQMM BLACK
2.5 sq.mm.
/ 9005
9005
1 3
1 3
MCB92
6A MCB93
2 4
6A MCB97 1 3
2 4
4A
2 4
9090 9003 9092 9003
C90 C90
5.8 5.8 9010 9020
2.5SQMM 9A 1 9A 3
MCB90 MCB91
2.5SQMM 2 4
TR12
BELOW
415V/230V X1 X1
GIRDER 33
1000VA
L4 L5 C11
X2 X2
5.5 34
A90 2 A90 5
CFL10 9022
FOR
PANEL
PE
/ 9003
9003
4CX10Sqmm
5.0 / R13 R13 / 11.0
5.1 / PE PE / 11.0
1 3 5
MOCB21
18-25A
In=18.5A I> I> I>
2 4 6
10q.mm
2.5Sq.mm
7 6 5
1 3 5 1 3 5 GS RECTIFIER
4 3 1 2
C23 C24
9.5 2 4 6 9.6 2 4 6
25A 40A
2.5Sq.mm 10Sq.mm
BD1 BD2
WHITE
BLUE
RED
4 3 1
VE MODULE
B24 Y24 R24
R23 Y23 B23 3
PE J21 1 2 3 X20 2 1
1W1 2W1
1V1 2V1
˜
M
3
MOTOR DETAILS:
1U1 2U1
HOIST MOTOR: ZBR 132 D 12/2
SLOW FAST
POWER: 8.9/1.4KW, RATED CURRENT: 18/9.6 A
33 73 33 73
1005 1005 1005
UP DN
S20 S21 FAST
34 74 34 74
43 43 13 13
A80 8 A80 9 A80 10
43 43 C201 C202 C23 C24
C21 C22 .0 44 .1 44 .5 14 .6 14
2000 2001 2002 .2 .3
44 44
2042 2043
1 2 3 A1
SGDM
RELAY -21
4 5 6 7 A2
2030
2003
2005 2006
2004 2004
A22 3 A22 5
A22:1 A22:7
1 7 GLS22 3 GLS23 5
GLS21 GLS24
TOP BOTT.
TOP BOTT. 13
13 SLOW SLOW
MOST 2 MOST 8 C202 4 6
C201 .1 2030
14
A22:2 A22:8 .0 14 21 13
2021 2023 A22 4 A22 6
C204 C204 A22:9
A22 13 .4
2021 / 10.2 22 .4 14
13 ELECTRONIC 2007 2008
OVETLOAD
2031 2032 1S1
14
CONTACT 21 21 MICRO
2011 2012
2022 / 10.3 C22 C21 SWITCH
1S3
.3 22 .2 22 13 13
A22 14
2022 C21 C22
2009 2010 .2 14 .3 14
21 21 A22:10
A22:11 21
C24 C23
TB1 C201 .6 .5
33
A1 A1 22 22
MH THERMAL .0 22 C205
TB CONTACT C21 C22 2040 .7
TB2 2025 2033 2034 34
A2 A2 2030
2014 2013
A22:12 2024
21
15 2041
C202 15 13
.1 T23
22 T22 C205 .9
2026 18
A1 A1 .8 16 .7 14 9.9 9.9
2015 1005 1005
C201 C202
A2 2027 A2
2035
A1 A1 A1 A1 A1 A1 B1 A1 A1 B1
C204 C23 C24 C25 C205
MOCB21 13
15 33 33 A2 A2 A2 A2 A2 A2 A2 A2
9.9 T21 T22 T23 9.0
T21 C201 C202 3 SEC 0.5 SEC 1 SEC
14
1003 .8 16 .0 34 .1 34 1003
1 2 FAW-1,S2
FAW-1,S1
5 POSITION SWITCH
A1 13 14
8 POSITION SWITCH
U21 DEMATIK FWL
A2 1 2 3 SCREEN
OFF ON OFF ON
PARTIAL LOAD SWITCHING POINT
1 * 1 1 *
SW1-ON / SW2-OFF=25%
2 * 2 2 *
CREEP HOIST TIME(Tf)
3 * 4 3 * SW1-OFF / SW2-OFF=2.5 Sec
4 * 8 4 *
SCREEN
BROWN
GREEN
WHITE
SW5-
5 * 16 5 * 0=USED AS OVERLOAD
DETECTION DEVICE
6 * 32
1=USED AS SLACK ROPE
7 * 64
DETECTION DEVICE
8 * FH
MAINHOIST
CONTROL 0:-OVERLOAD DEVICE
TERMINALBOX 1:OVERLOAD PROTECTIVE DEVICE
FGB-2
CALCULATION :-
YELLOW
BROWN
GREEN
WHITE
SCREEN
= 16*110*0.5
ZMS +5
6*1.25
= 122
A22 16
33 73 33 73
8.5 / Y13 Y13 / 12.0
S40 S41
RIGHT 34 FAST 74 LEFT 34 FAST 74
8.5 / B13 B13 / 12.0
1 3 5
4001 4002
F41-43 4000
FUSE LINK 16A
2 4 6
FUSE BASE 20A
R40 Y40 B40
1 3 5 A42 1 A42 4
LC41
CT B21 B11 A21 A11
2 4 6
R41 Y41 B41
LS LS41 LS42 LS44 LS43
RIGHT LEFT FAST SLOW RIGHT B22 RIGHT B12 LEFT A22 LEFT A12
4021
9 SLOW SLOW
24V
U1 V1 W1 PE 43 43 13 21
C403 A42 2 A42 3 A42 5 A42 6
12.6 / 1005 C401 C402 C403
17 .8
ROCOM .6 44 .7 44 .8 14 22 4003 4004
INVERTOR
RUNNING 4022 41 31
DI1 12
RONO C403 C403
.8 .8
12.6 / 4040 42 32
FRAME SIZE R1-IP20
4023
ACS355-03E-07A3-4
19 DI2 13
INVERTER
4024
DI3 14
BR40+ 4005 4006
Braking BRK+
BRK+ 4025
Resistor DI4 15 21 21
BRK- C402 C401
BR40- BRK- DOSRC 20 .7 22 .6 22
4026
DOOUT 21
4008 4009
INVERTOR
DOGND 22 R41
PE HEALTHY
4027 A1 A1 A1
U2 V2 W2 PE GND 10
C401 C402 C403
PE DCOM 11 A2 A2 A2
2.5 mm²
R42 Y42 B42 4010
13
1 3 5 1 3 5 C404
OLR41 OLR42 12.7 14
C NO 12.7
2.5-4A 2 4 6 2.5-4A 2 4 6
In=3.1A In=3.1A
R43 Y43 B43 R44 Y44 B44
11.9 / 1003 1003 / 11.6
J40 1 2 3 J41 1 2 3
2.5 mm²
U V W CT_RIGHT CT_LEFT SLOW/FAST
U V W
M41 M CROSS TRAVEL MOTOR-ZBA 80 A4
M 13 14 6.5 13 14 6.5 13 14 .4
3~ POWER :0.55KW, CURRENT: 3.1 A 21 22 .7 21 22 .6 21 22 .5
3~ 43 44 .3 43 44 .3 31 32 .7
PE NOTE-1:-KEEP THE OVERLOAD RELAY IN
PE 41 42 .6
MANUAL RESET MODE
M40
1.5Sqmm
2.5Sq.mm C
R41
11.4 NO
1 3 4060
MCB42
4A 2 4
A42 7
SP1
Thermal
Contact
SP2
Y47 B47
11.1 / 1005
A42 8
INVERTER 4061
RUNNING
1 3
A42 9
11.1 / 4040
C45
SP1
.6 2 4 Thermal
9A Contact
SP2
4064
95
4065
95
MOTOR MOTOR
TB 1 2 TB 1 2 OLR42
96
4066
6 5 6 5 A1
2 1 2 1
4 3 4 3
GE GE C45
A2 A1
C404
A2
BD2 BD2 1.5Sqmm
BRAKE CT
CROSS TRAVEL BRAKE-I CROSS TRAVEL BRAKE-II
RELEASE HEALTHY
4CX10Sqmm
11.3 / PE PE /
1.5SQMM
1 3 5
MOCB61
4-6A
In=4.84A I> I> I>
2 4 6
1 7 3 5 GF GF
C63 7 6 5 4 3 2 1 7 6 5 4 3 2 1
2 8 4 6
14.3
18A 1.5SQ.MM 1.5SQ.MM
BD1 DB1
PE J60 1 2 3 J60 6 5 4
A A BR2
PE BR1
J61 1 2 3 J61 6 5 4
1
1V 2V
1W 2W
˜
M
3
1U 2U
1W 2W 3
LONG TRAVEL MOTOR:ZBF 90B 8/2
˜
NUMBER OF MOTORS: 2
1U 2U
33 73 33 73
S60 S61
FWD REV
FWD. 34 FAST. 74 REV. 34 REV. 74
A65 1
6000 6001
6002
A62 1 A62 4
PS61
LT ATC_SENSOR
B21 B11 A21 A11
LIMIT LS62 LS63 FORWARD
SWITCH LS61 LS64
FWD REV.
FWD B22 B12 REV A22 A12
SLW SLW
14.2 / 6012 ˜/+UB 6010
A62 2 A62 3 A62 5 A62 6
NO
6003 6004
J60 9 PS
21 31
C 6005
C63 C63 ˜/0V
.3 .3 THERMAL TB1
22 32
CONTACT
6006
LT-1 TB2
6005
6005 6010
A65 4 THERMAL TB1
6010
CONTACT A65 2
21 LT-2 TB2
21
C62 6005 6010
.2
C61 A1
22 J61 10 14.1 14.1
.1 22 C63
6009 A2
6011 6014
A1
A1
C61
C62
A2
6012 A2
13
MOCB61
14
6012
14.4
1 2 13.1 1 2 13.1
1 2 13.2
3 4 13.2
3 4 13.1 3 4 13.2
5 6 13.2
5 6 13.1 5 6 13.2
13 14 6.6 13 14 6.6
7 8 13.1 ANTICOLLISION
21 22 .1
21 22 .2 21 22 .1 31 32 .2 PHOTO SENSOR (FORWARD)
Strip name
INPUT SUPPLY MAIN HOIST MOTOR LONG TRAVEL MOTOR-1 LONG TRAVEL MOTOR-2
CT-I MOTOR POWER CONNECTION CT-I MOTOR POWER CONNECTION
POWER
FAST SLOW BRAKE CT MOTOR-I SUPPLY CT MOTOR-II SUPPLY SLOW FAST SLOW FAST
SPARE
SPARE
Y10
B10
R24
B24
B25
R25
R10
Y24
B23
Y25
Y48 B48
Y23
R62
Y48 B48
R23
Y64
B64
R62
Y64
B64
R43 Y43 B43
R62
R62
Y65
B65
R44
Y65
B65
Y44 B44
FERRULE NO
TERMINAL 1 2 3 PE 1 2 3 1 2 3 PE 4 5 6 PE 1 2 3 PE 4 5 PE 1 2 3 PE
6 PE 4 5 6
NO 1 2 3 4 5 6 PE 1 2 3 4 5 6 PE
ROUND,4CX10mm2
ROUND,10CX1.5mm2
ROUND,10CX1.5mm2
FLAT,7CX2.5mm2
FLAT,4CX10mm2
W21
FLAT,7CX1.5mm2
W20
W10
FLAT,7CX1.5mm2
W60
W61
W41
W40
4 6 7 5 1 1
TO 4 7 6 5 TO
GF RECTIFIER BRAKE BREAK
3 2 GF RECTIFIER
3 2
JUNCTION
HOIST 1 2 3 4 5 6 PE 7 8 9
BOX TB
5 6 7
GS RECTIFIER
2U1 2W1 2V1 1U1 1V1 1W1
1 2 3 4 2U 2V 2W 2V
1U 1V 1W 1U 1W 1V 2U 2W
415VAC +/- 5%,50HZ+/-2%,3ø BD1 BD2 BU WH
M
INPUT SUPPLY
TO TO M M
FROM CURRENT COLLECTOR PE
BREAK VE MODULE R+ R- R+ R- PE
U V W V W
GE GE
BRAKE BRAKE
MAIN HOIST MOTOR
M40 RECTIFIER M40 RECTIFIER LONG TRAVEL MOTOR-1 LONG TRAVEL MOTOR-2
PE PE
CT MOTOR 1 CT MOTOR 2
TERMINALS
A42_10PIN_PG29 A62_8P_PG16
J61_10P_PG21
A22_16PIN_PG29 & PG29 J60_10P_PG21
SPARE
6006
6004
6001
6000
6003
6005
2003
2021
4006
2030
4001
2012
2040
2022
2024
2006
2021
4004
2023
4000
4005
2005
2004
4003
2022
1005
6014
4060
2011
1003
4061
4061
6013
4062
FERRULE NO 6012 6013
1 2 3 4 5 6 7 9 10 11 12 14 15 16 1 2 8 10 9 10 11 12
PIN NO 8 13 3 4 5 6 7 9 1 2 3 4 5 6 7..8
FLAT,7CX1.5mm2
FLAT,12CX1.5mm2
ROUND,7CX1.5mm2
FLAT,12CX1.5mm2
W23
W22
W42
W62
ROUND,10CX1.5mm2
HOIST JUNCTION BOX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 21 22 23 24 25 26 27 28 29
ROUND,10CX1.5mm2
ROUND,7CX1.5mm2
HOIST TERMINAL BOX 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
W60
ROUND,18CX1.5mm2
2021
1003
2003
2041
2006
2012
W400
2021
2021
2022
2011
2023
2023
2022
1005
2005
2040
W61
W202
6006
6001
6004
6000
6003
6005
ROUND,3CX1.5mm2
ROUND,3CX1.5mm2
1 2 3 4 5 6 7 8 1S1 1S3 TB1 TB2 13 14 A1 A2 B21 B22 A11 A12 B21 B22 A11 A12
110V
W401
LS21 LS23
W402
LS22 LS24 BRAKE HOIST HOIST LS61 LS62 LS64 LS63
UP UP SLOW DN SLOW DOWN THERMAL CONTROL REV
MICRO OVERLOAD FWD FWD REV
CONTACT SUPPLY
SWITCH CONTACT SLOW SLOW
Strip name
ELECTRONIC
PENDANT CONTROL SIGNALS ANTI-COLLISION
UNDER BRIDGE CRANE LAMPS
PHOTO SENSOR
APCS66 (FWD)
X2
Function text
CONTROL
CONNECTORS A90_8P_(2)_PG13.5/PG13.5
A80_16P_(2)_PG29/PG29 A65_8P_(1)_PG16
SPARE
SPARE
9091
9003
9093
9003
6005
6010
1005
1003
2000 2001 2002 4000 4001 4002 6000 6001 6002 1004 1006 8001 8002 1005. 1004 1012
1 2 3 4
Pin number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6..8
16 PIN
ROUND,3CX1.5mm2
ROUND,3CX1.5mm2
M/F A80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CONNECTOR
ROUND,7CX1.5mm2
1005.
8001
8002
2000
2001
2002
4000
4001
4002
6000
6001
6002
1004
1006
1004
1012
W90
W91
FLAT,12CX1.5mm2
FLAT,7CX1.5mm2
W66
W82
W81
6005
6010
1005
1003
16PIN
M/F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A81 A1 A2 WN BN
CONNECTOR
0-110VAC
ROUND 18CX1.5mm2
CONTROL ACPS-66
SUPPLY CONTACT
(FWD)
L N PE
L N PE
1005.
1004
1012
8001
8002
1004
1006
2000
2001
2002
4000
4001
4002
6000
6001
6002
W80
LAMP-2
LAMP-1
1 2 1 2
34 34 74 34 34 74 34 34 74 11 12 1 UNDER BRIDGE CRANE LAMPS