DIFFERENCE BETWEEN QUALITY CIRCLE AND LEAN QUALITY CIRCLE
Sl. No Particulars Quality Circle
1 Concept The main objective of Quality Circles is “self” and mutual development, cohesive team work and engaged in continuous improvement activities, thus improving their quality of work life”. 2 Identification of QC Members with the help of Round Robin Problem Method, try to identify their own day to daywork related problems which are of a recurring nature.
3 Problem Identified problems are segregated into A, B
Selection & C categories. “A” simple problem is taken first, and “C” the toughest problem will be taken at the end of “B” type of problems.
4 Meetings We all know that QC’s have periodic regular
meetings to discuss, analyse and final solutions to the problems on a pre-fixed schedule. 5 Problem QC’s follow the 12 steps methodology Selection evolved by us, starting from identification of Solving Steps problems to solution, implementation, follow up and review.
6 Approval of Project will have to be approved by the
project Steering Committee or the executives nominated by the Steering Committee. 7 Gains In the case of QC’s, the whole objective is to “develop people”. In other words, self and mutual development through QC activities. Hence, the focus is not in terms of how much money is gained through the project / problem solving. TY CIRCLE AND LEAN QUALITY CIRCLE Lean Quality Circle LQC is applied to turn out large number of small projects to meet company’s objective / goal. Hence this is an acid test for those who have formed QC for their self and mutual development and have learnt to analyse and solve the problem. In LQC, problems can be taken from the problem bank. Instant problem can also be taken. LQC mainly concentrates to take the project resulting in value addition or reduction / elimination of different types of wastes aligned to company’s goals. Anyone can select the problem from problem bank or with his / her own initiative any problem relating to loss of quality, production loss, wastage reduction, non value adding processes etc and consensus arrived at.
Generally LQC members discuss their problems at the work
place where the problem has occurred. Meetings are based on project needs., it may be even three times in a day.
In the case of LQC’s, they will follow the 5steps of DMAIC
approach: That is: (i) Defining of Problem (ii) Measure the Problem (iii) Analyse the problem to find out the root cause. (iv) Suggest improvement (solution) (v) Control it by not allowing it to slip back. LQC’s, project also will have to be approved by the Steering Committee or the executives nominated by the Steering Committee. In the case of LQC’s, it is directly measurable with respect to organizational goals in terms of not only process improvement, but also improvements in quality, cost reduction and faster delivery. So this reflects on the bottom line gains.