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Article history: A novel and environmentally benign route for the direct solidification of captured corrosion products (Co,
Received 19 January 2018 Cr, Fe, Ni, Cu, Zn, and Mn) generated from the primary coolant system of nuclear power plants is
Received in revised form introduced in this study. Synthesized calcium hydroxyapatite was used to remove individual and mix-
4 May 2018
tures of corrosion products from aqueous solutions. The results show more than a 95% removal of these
Accepted 6 May 2018
Available online 7 May 2018
corrosion products for both cases. The direct solidification of adsorbed corrosion products was done by
pressure-less conventional sintering. The sintered matrix revealed a good hardness (3.70 ± 0.60 GPa) and
a relative sintered density > 98% after heat treatment at 1150 C. The measured compressive strength
Keywords:
Waste immobilization
(207.3 ± 9.5 MPa) was significantly higher than the established waste immobilization criteria of the US
Nano-ceramic (3.5 MPa) and Russia (4.9 MPa). The corrosion products consolidated matrix had a normalized leaching
Hydroxyapatite rate ranging from 3.4#102 to 3.1#106 g/m2/day. Moreover, no additional chemical treatments, addi-
Radioactive corrosion products tives (gypsum, slaked lime, sodium silicate, etc.), and sophisticated equipment were needed for the
adsorption and solidification process. Therefore, the proposed waste management route has no adverse
effects on the ecosystem and can be highly efficient to immobilize adsorbed waste and to reduce the
secondary waste volume.
© 2018 Elsevier B.V. All rights reserved.
1. Introduction sources of radiation build-up inside nuclear reactor vessel and pose
serious problems in routine overhaul maintenance work. CRUD are
Corrosion products, known by Chalk River Unidentified Deposits released into the primary coolant due to the degradation of me-
(CRUD), such as 58Co, 60Co, 51Cr, 64Cu, 54Mn, and 59Fe are the main chanical parts of the primary coolant system in nuclear power
plants. The CRUD are transported to the reactor core and get acti-
vated under the high neutron flux. These are called radioactive
* Corresponding author. CRUD which consequently increase the radiation level. CRUD can
E-mail address: jiyun@kaist.ac.kr (J.-I. Yun).
https://doi.org/10.1016/j.jnucmat.2018.05.016
0022-3115/© 2018 Elsevier B.V. All rights reserved.
S. Iqbal et al. / Journal of Nuclear Materials 507 (2018) 218e225 219
deposit on the surface of fuel rods and cause a reduction in the 2. Experimental procedures
thermal conductivity. In certain cases, they may also damage the
fuel rods due to stress corrosion cracking phenomena [1e3]. 2.1. Synthesis of the adsorbent
Therefore, it is necessary to use efficient adsorbents to maintain the
coolant chemistry and to remove any metal ions that form due to The wet precipitation method has been used to synthesize
the corrosion of structural materials of the nuclear power plant. crystalline apatite as described elsewhere [13]. Anionic and cationic
Many natural wastes, organic matter, and synthesized adsor- solutions were prepared by dissolving each of the di-ammonium
bents have been successfully used to capture cobalt/CRUD from hydrogen phosphate (NH4)2HPO4 and calcium nitrate Ca(N-
contaminated water [4e8]. For example, Granados et al. reported O3)2$4H2O in 200 ml of ultrapure deionized water, respectively. The
on the adsorption behavior of cobalt as a function of pH, contact Ca/P molar ratio of both the reactants was theoretical set as 1.67.
time and initial metal ion concentrations for Fe-Mn oxide synthetic The anionic solution was dropwise mixed with the cationic solution
material [9]. Oliva et al. used commercial apatite to remove trace at a speed of 0.06 ml/s under continuous stirring at 200 rpm. Dur-
levels of Cd, Cu, Ni, Co and Hg, which are hard to remove by calcite ing mixing, the temperature and the pH of the solution were
or other organic adsorbents [8]. Yuonjin et al. used ammonium continuously monitored and maintained at 30 C and 10.5,
molybdophosphateepolyacrylonitrile to remove Co, Sr and Cs respectively. To maintain the pH of the solution, a concentrated
which come from radioactive laundry waste water [10]. However, ammonia solution was used. The aging of white gel type pre-
the solidification of Co/CRUD captured adsorbents (secondary cipitates that formed during the synthesis was done inside the
waste produced) was not addressed in the aforementioned studies. parent solution for 3 h. During the first hour, the stirring continued
Radioactive waste management procedures can be simplified at 100 rpm and the temperature was maintained at 30 C, whereas
and more cost-effective if the material being used as an adsorbent at the end of the first hour, the reaction vessel was removed from
also acts as a matrix for the consolidation of captured nuclear the hot plate and kept without stirring at room temperature for 2 h.
waste. In addition, a significant reduction of secondary waste could After that the suspension was filtered, thoroughly washed and
be achieved with an adsorbent that can capture metal ions from dried overnight at a temperature of 100 C in a vacuum oven. The
waste and simultaneously solidify them thus eliminating the need dried precipitates were ground to fine powder with a mortar and
for additional chemical treatments (addition of binders, excessive pestle.
acid/base treatments or conditioning), loading to other matrices
like Portland cement, glass or unsaturated polyesters. 2.2. Adsorption procedures
Calcium hydroxyapatite (Ca5(PO4)3OH) is a phosphate-based
hard ceramic belonging to the apatite family and has the general A detailed adsorption study of HA can be found elsewhere [24].
chemical formula A5(XO4)3Z. The apatite structure has two cationic First, the maximum removal of Co(II) was optimized by varying the
positions (A and X) and one anionic position (Z) [11e14]. On ionic solid to liquid ratio (S: L ratio) from 2 to 5 g/L with 1 mM of Co(II) at
sites, different ions can be accommodated without affecting the pH 6. The adsorbent-liquid contact time was set as 24 h with con-
apatite structure due to its ion exchange properties [11]. Calcium stant stirring at 150 rpm at 25 C. More than 90% removal of the
hydroxyapatite (HA) has excellent biocompatibility and is being Co(II) was observed for S:L ratio of 4 g/L. By using the optimized S:L
widely used as a bio ceramic material for making artificial dental ratio, a single element Co(II) solution and a series of corrosion
roots, teeth implants and artificial bones similar to those living products (Co(II), Cr(III), Cu(II), Ni(II), Mn(II), Fe(II) and Zn(II)) were
bodies [15e17]. The HA is also abundantly present in nature in the removed from the contaminated aqueous solution. In the mixture
form of waste bones and phosphate-based minerals. Both natural of corrosion products, the concentration of each metal ion was kept
and synthetic HA have been extensively investigated for their constant at 1 mM in 100 ml of deionized water. After 24 h, the solid
adsorption and substitutional properties to remove pollutants and and liquid phases were separated with a 0.45 mm syringe filter
toxic heavy metals [8,18,19]. followed by a 5 min centrifugation at 3200 rpm. The concentration
In terms of environmental pollution, it is always desirable to use of the metal ions in the separated dried adsorbent and the super-
waste management methods that are the least harmful to the natant were measured by ICP-OES. The percentage removal (% R) of
environment and nature. The use of organics, lime and cementi- the metal ions was calculated by equation (1),
tious binders for the stabilization and solidification of contami-
nants has been considered the best available technology [20]. The %R ¼ ðCo Ce Þ=Co 100 (1)
additional binders such as biochar, starch and carbodiimide have
been used during green shaping of ceramic body to make it easier where Co and Ce are the initial and final metal ion concentrations
to obtain a desired density with less defects while pressing. During (mM), respectively.
sintering at higher temperatures, the pyrolysis of these binders
results in the emission of carbon dioxide or other hydrocarbon 2.3. Sintering of pure HA and corrosion product adsorbed HA
gases [21,22]. Nowadays, geo-polymers, slag, cement kiln and hy-
droxyapatite have also been tested for the consolidation process After the separation and drying of the adsorbent in a vacuum
[23]. oven at 100 C overnight, the powder was shaped into cylindrical
In this study, we applied the synthesized HA to remove single pellets with a stainless steel mold 13 mm in diameter. The pressing
metal ions and a mixture of CRUD metals from an aqueous system. at room temperature was conducted under 100 MPa for 30 s by a
This study further investigated the possibility of binder-free Carver(R) uniaxial press. For each pellet, 1.20 g of pure HA and the
immobilization of a CRUD captured adsorbent in a form of the metal adsorbed HA (Co-HA and M-HA) powder was used. The
highly dense and durable sintered matrix. This technique involves pressure-less conventional sintering of the as-pressed pellets of
the adsorption of CRUD onto the surface of ceramic (calcium hy- pure HA Co-HA and M-HA was carried out in the box furnace
droxyapatite) nanoparticles. The adsorbent was separated from (Model: S-1700, HANTECH) under an air environment. In the first
liquid by centrifugation and ultrafiltration. Then the compaction step, the pure HA was studied for a range of temperatures (500 C,
and consolidation of separated CRUD captured adsorbent was 800 C, 900 C, 1000 C, 1150 C and 1300 C) for 120 min at a
achieved by using conventional pressure-less sintering method. heating ramp of 4 C/min to optimize the sintering temperature.
After the sintering, the samples were left inside the furnace to cool
220 S. Iqbal et al. / Journal of Nuclear Materials 507 (2018) 218e225
Fig. 1. Flow diagram showing the synthesis of the adsorbent, and then the adsorption and consolidation of the captured corrosion products by hydroxyapatite.
Fig. 2. Effect of the solid to liquid ratio on the removal of Co(II) by hydroxyapatite Fig. 3. Effect of the S: L ratio on the removal of CRUD mixture by hydroxyapatite (Co of
(Co ¼ 1 mM, pH ¼ 6, contact time ¼ 24 h, ionic strength ¼ 0.1 M NaCl, shaking each metal ion ¼ 1 mM, pH ¼ 6, contact time ¼ 24 h, shaking speed ¼ 150 rpm at RT).
speed ¼ 150 rpm at RT).
were sintered at 500, 800, 900, 1000, 1150 and 1300 C in a box
furnace in an air environment, as already discussed in Section 2.3.
≡POH þ M 2þ ⇔ ≡POM þ þ Hþ (6) The pellets were crushed into powder and the XRD analysis was
carried out to investigate the effect of sintering temperatures on the
crystallinity and decomposition of the HA and M-HA. The phases
≡CaOH2þ þ M 2þ ⇔ ≡CaOHM2þ þ Hþ (7) were identified with the standard JCPDS card No. 00-064-0738
available in the system software [39,40]. No peak shifting phe-
The main focus of this study was to reduce the secondary waste nomenon was observed in all samples except the appearance of b-
volume and to provide a facile route for waste management by TCP-Ca3(PO4)2 on XRD patterns for HA-1150 C or M-HA-1150 C as
direct consolidation of an as-spent adsorbent after separation and shown in Fig. 4 which corresponds to the decomposition of HPO2 4
drying of the adsorbent. Therefore, pure HA, cobalt adsorbed HA group present in a wet precipitated HA at this processing temper-
(Co-HA) and corrosion product adsorbed HA (M-HA) powders dried ature [11,13].
in a vacuum oven at 100 C for 12 h were shaped into cylindrical There is an insignificant increase in crystallinity of samples heat
pellets with a stainless steel mold, as shown in Fig. 1. The pellets
222 S. Iqbal et al. / Journal of Nuclear Materials 507 (2018) 218e225
Fig. 4. High-resolution XRD patterns showing the increasing crystallinity of the sin-
tered samples as the temperature was increased (A shows the most intense peak of b-
TCP-Ca3(PO4)2).
Fig. 5. Effect of the sintering temperature on (a) the relative sintered density and (b) the micro-hardness of the pure HA.
S. Iqbal et al. / Journal of Nuclear Materials 507 (2018) 218e225 223
significant role in lowering the sintering temperature of the compressive strength for the pure HA as well as the Co-HA and M-
immobilized matrix. HA. The high compressive strength was achieved because of the
The compressive strength is an important physical parameter high densification and low porosity of the adsorbent. The
that ensures the integrity of the waste form during its interim compressive strength of 207.3 ± 9.5 MPa achieved in this study is
storage, transportation and final disposal under a geological re- several times higher than the compressive strength of the Portland
pository environment. The waste form should have an acceptable cement (2.9e9.8 MPa) and other consolidation matrices being used
value for the compressive strength which ensures its stable per- for the immobilization of radioactive waste, as reported in Table 1.
formance during storage and transportation. Fig. 6 shows the The reported compressive strength for HA is considerably higher
behavior of the compressive strength as the strain was increased. It than the US established regulatory requirements for Portland
is clear from Fig. 6 that the samples sintered at 500 C do not bear a cement (3.45 MPa) [44].
significant load and have a very low compressive strength. On the SEM images in Fig. 7 show the effect of the sintering tempera-
other hand, the samples sintered at 1150 C showed an excellent ture on the grain size of the pure HA, Co-HA, and M-HA at 500 C
and 1150 C. It is obvious from the SEM images that the particles are
loosely packed and less diffused in both the HA and Co-HA at
Table 1 500 C. On the other hand, more compact and densely packed
Comparison of our data with standard compressive strength data [44,45]. structures can be seen in the images for the HA, Co-HA, and M-HA
Solidified matrix Minimum Requirement (MPa)
at 1150 C which show a significant grain growth and enlarged
particle size. The increase in micro-hardness (Fig. 5(b)) and
Portland Cement U.S standard 3.45 MPa
compressive strength (Fig. 6) are in agreement with studies by
Portland Cement Russian standard 4.93 MPa
Unsaturated Polyester 5.17 MPa Muralitharan et al. and Karimzadeh et al. [34,46]. They investigated
Polyethylene 6.89 MPa the effect of sintering temperature on the strength of HA and
Vitrified Glass 34.50 MPa showed that the micro-hardness and compressive strength in-
Calcium Hydroxyapatite (this study) 207.34 ± 9.46 MPa creases with increase in temperature unless dehydroxylation starts
Fig. 7. SEM micrographs of the fractured surfaces of the pure HA, the enlarged view in the inset of each at top left corner, the mapping and distribution of metal ions in the sintered
pellets with different colored dots were observed by EDS analysis.
224 S. Iqbal et al. / Journal of Nuclear Materials 507 (2018) 218e225
Table 2
The normalized leaching rate (NLRi) of each element from the HA matrix.
NLRi (g/m2/day) 4.4 106 3.4 102 3.1 106 5.3 106 3.8 106 4.4 106 3.3 106
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