Printers

PR 4 / DT
SERVICE MANUAL

Codice 687310D-00
PUBLICATION ISSUED BY:

Olivetti Lexikon, S.p.A.

Documentazione
77, Via Jervis - 10015 Ivrea (Italy)

Copyright © 1999, by Olivetti

All rights reserved

Printed in Italy by:

manuals4you.com
PREFACE

This manual has been written for the field engineers who will be servicing the PR4 / DT printers.
It provides all the information needed to install and service these printer models.

SUMMARY

This manual is divided into eight chapters.

The first four chapters provide the installation, functional check and adjustment procedures while the remaining
chapters provide the disassembly and adjustment procedures.

PREREQUISITES

Knowledge of similar products is helpful to better understand the topics discussed in this manual.

REFERENCES

User's Guide - (provided with the product)

Spare Parts Catalogue

DISTRIBUTION: General

FIRST EDITION: September 1999

687310D Service Manual iii.

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TABLE OF CONTENTS

1. OVERVIEW .................................. 1-1 4. SETUP AND ADJUSTMENTS .... 4-1

1.1 INTRODUCTION ............................ 1-1 4.1 ADJUSTMENT ............................... 4-1
1.2 OVERALL VIEW OF THE 4.2 OPERATOR TEST ......................... 4-2
PRINTER ........................................ 1-2 4.3 SETUP FROM THE CONSOLE ...... 4-2
1.2.1 PR4/DT Printer ......................... 1-2
4.3.1 Accessing this Setup Mode ..... 4-2
1.3 BLOCK DIAGRAM ......................... 1-3
4.3.2 Thermical printer setup ............ 4-3
1.4 INTERNAL CONNECTIONS ........... 1-4 4.3.3 Selecting the parameters ........ 4-3
1.5 POWER SUPPLY 4.3.4 SET-UP Diagram
CHARACTERISTICS ...................... 1-7 (EPSON Emulation) ................ 4-4
1.6 LAYOUT OF THE DRAWER AND
DISPLAY CONNECTORS .............. 1-8
5. DISASSEMBLY/REASSEMBLY
1.7 RS-232 SERIAL INTERFACE
CONNECTOR LAYOUT .................. 1-9
PROCEDURES ............................ 5-1
1.7.1 RS-232 Serial Interface 5.1 OVERVIEW .................................... 5-1
Connector Layout .................... 1-9 5.2 REMOVING THE CASE ................. 5-1
1.7.2 IEE 1284 Parallel Interface
5.3 LOCATING THE COMPONENTS
Connector Layout .................... 1-10
ON THE ELECTRONIC BOARD
(SERIAL VERSION) ....................... 5-3
2. INSTALLATION ........................... 2-1 5.4 REMOVING THE PRINT
ASSEMBLY .................................... 5-6
2.1 UNPACKING THE PRINTER .......... 2-1
5.5 REMOVING THE PRINT HEAD ..... 5-7
2.2 CHECKING THE PACKING
CONTENTS .................................... 2-2 5.6 REMOVING THE CUTTER
ASSEMBLY AND THE THERMICAL
2.2.1 PR4/DT ..................................... 2-2
PRINT HEAD .................................. 5-8
2.3 REMOVING THE BLOCKAGES
USED FOR TRANSPORTATION .... 2-3 5.7 REMOVING THE PLATEN ............. 5-10
2.3.1 PR4 .......................................... 2-4 5.8 REMOVING THE CARRIAGE
MOTOR .......................................... 5-11
2.4 CONNECTIONS ............................. 2-4
5.9 REMOVING THE RIBBON
2.5 WRITING POSITION ...................... 2-7
MOVEMENT PIN ........................... 5-12
5.10 OUT OF PAPER MICROSWITCH
3. FUNCTIONAL CHECKS .............. 3-1 ASSEMBLY .................................... 5-13
5.11 REMOVING THE DOCUMENT
3.1 LEDS .............................................. 3-1
DETECTION PHOTOSENSORS .... 5-14
3.2 CONSOLE INDICATIONS .............. 3-2
5.12 REMOVING THE SLIP
3.3 SLIP TEST ..................................... 3-4 DETECTION PHOTOSENSORS .... 5-15

687310D Service Manual v

 6. ADJUSTMENTS .......................... 6-1
6.1 ADJUSTING THE PLATEN
ON THE BASIC STRUCTURE........ 6-1
6.2 ADJUSTING THE PARALLELISM
AND PRINT HEAD-PLATEN
DISTANCE ..................................... 6-2
6.3 ADJUSTING THE TENSION
OF THE CARRIAGE TRANSPORT
BELT .............................................. 6-2
6.4 ADJUSTING THE OUT OF
JOURNAL AND RECEIPT PAPER
MICROSWITCH SUPPORT ............ 6-2
6.5 MOUNTING THE SNAP RINGS
ON THE CARRIAGE TRANSPORT
ASSEMBLY .................................... 6-2
6.6 ADJUSTING THE CLEARANCE OF
THE DOCUMENT INSERTION
SLOT .............................................. 6-3
6.7 ADJUSTING THE PAPER
DETECTION PHOTOSENSOR ...... 6-4
6.8 ADJUSTING THE MICR MOTOR
ASSEMBLY MESH ........................ 6-5
6.9 ADJUSTMENT THE TRANSPORT
PAPER GUIDE (Tray paper guide) . 6-6
6.10 ADJUSTMENT THE CUTTER ........ 6-7
6.11 ADJUSTMENT MENU .................... 6-8
6.11.1 Photosensor Adjustments ....... 6-9
6.11.2 Adjusting the Carriage ............ 6-11
6.11.3 MICR Adjustment ..................... 6-13

7. LUBRICATION ............................. 7-1

8. INSTALLING THE DRAWER AND

DISPLAY CARD OPTION ............ 8-1

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1. OVERVIEW

1.1 INTRODUCTION
The PR4/DT is a two-station impact printer, specifically
designed for the POS retail environment.
It can print on forms, cheques, receipts and journal
rolls with a print pitch ranging from 12 cpi to 16.6 cpi.
The receipts are cut by a CUTTER while the journal roll
comes with a JOURNAL REWINDER.
The forms to be printed are automatically aligned once
inserted through the front insertion slot.
The codes on cheques can be read by means of the
optional MICR device, while it is possible to print on the
back of the cheques.
The printer is equipped with a client display SUPPORT.
An optional electronic board manages the banknote
drawer and client display, both of which controlled
directly by the printer electronics.
The printer is compatible with the OLIVETTI STD POS
and EPSON ESC POS EMULATIONS.

687310D Service Manual 1-1

 1.2 OVERALL VIEW OF THE PRINTER

1.2.1 PR4 Printer

PAPER ROLL COVER

WINDOW
RECEIPT OUTPUT SLOT JOURNAL WINDOW

CONSOLE

FRONT COVER

VERTICAL FEEDER

FRONT INSERTION SLOT TRAY (OPTIONAL)

Figure 1-1

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1.3 BLOCK DIAGRAM

Thermal Printer Device

Receipt cutter

Thermal roll module

Printing module MICR

READER
(optional)

Slip Paper Module

Mechanical devices

Display & Main Board Thermal

drawer board Controller
Specific for
(optional) Board
PR4 DT

Console MICR
reader
board
Internal
(optional)
power
supply
only
(optional) Electronics

687310D Service Manual 1-3

 1.4 INTERNAL CONNECTIONS

PR4/DT Mechanical Devices

Electronic Boards
Thermal Controller Board

Photosensors
Carriage Slip motor Thermal
Board Thermal
motor driver driver L6219 Printer
Power
Print Supply Connector
head
driver
Cover 1
ASIC
10.000
Cover 2 Roll almost end gates
Paper switch
Fla
RAM 32k8 sh
Console CPU E2Prom Ep
Led ON
78K054 Interface driver ro
Tas01 Tas02 Led 4 m
DC/DC Converter
from 24 to 5
Led 1 Led 2 Led 3
PWS Interface connector Display
conn. See note 1
MICR optional &Drawer
board optional driver
24 DC V
see note 2

24 DCV 24/12 DC/DC Drawer

converter driver
RAM
Micr MICR 24 DCV
32k8
head amplifier
Power supply
CPU
FW eprom(32k8) 78K053 Display Drawer
230 ACV connector connector

110 ACV

Note 1: The connector type on board will be "female" Note 2: Type: PAL MACH 111 for parallel interface.
for serial connection and "male" for parallel Type: ADM 202 JRW for serial interface.
connection.

The location of the components on the electronic board is purely indicative.

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PR4/DT Section and paper path

687310D Service Manual 1-5

 PR4/DT Mechanical Devices

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1.5 POWER SUPPLY CHARACTERISTICS

The machine must be equipped with a power supply of the following characteristics:

AC power supply POWER FREQUENCY

115 ÷ 230 V 40 W (max 75 W) 50 ÷ 60 Hz

Power Supply Connector Drawing DC voltage 24V +20 -10%

Shell
S hell

3
1
2

PIN Number Signal name

1 +24 VDC
2 GND
3 Frame GND
Shell Frame GND

POWER SUPPLY

DRAWER KICK-OUT
AND DISPLAY
CONNECTOR

POWER SUPPLY PLUG

115 ÷ 230V A.C.
DRIVER SIGNAL
CONNECTOR
PRINTER

POWER SUPPLY
CONNECTOR 24V D.C.

Figure 1-2

687310D Service Manual 1-7

 1.6 LAYOUT OF THE DRAWER AND DISPLAY CONNECTORS

By means of the drawer and display option it is possible to drive a client drawer and display. Refer to Chapter 8 for
instructions on how to install the related card.

• Drawer Connector

Solenoid resistance 24 ohm min

Output voltage 24 volts
Current 1 amp Max
Printer side connector Molex 52065-6615 or equivalent

1 Frame GND
2 Drawer kick-out drive signal 1
3 Drawer open/close signal
4 + 24 V
5 Drawer kick-out drive signal 2
6 Signal GND

• Display Connector

By configuring the printer in the EPSON - TMU emulation it is possible to connect the EPSON DM D203-011 display.

1 Safety ground
2 Transmit data to print
3 Receive data from printer
4 Indicates whether the printers can receive data or not
5 Indicates whether the display can receive data or not
6 Signal ground
7 Power supply terminal
8 Power supply retrace line

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1.7 INTERFACES

1.7.1 RS-232 Serial Interface Connector Layout

• RS232 Connector - PIN functions

Pin No Signal name Dir

1 Frame GND —-
2 TXD OUT Transmitter data

3 RXD IN Receiver data

4 RTS OUT Fix to ‘Space” level

6 DSR IN Space(+12)
the host can receive data
Mark(-12)
the host cannot receive data
When DTR/DSR control is selected, the printer
transmits data after confirming this signal.
When XON/XOFF control is selected, the printer
does not check this signal
If the signal remains Mark for more than 1msec the
printer performs a reset.
(only when selected from set-up)

7 Signal GND —

20 DTR OUT When DTR/DSR control is selected, this signal

indicates whether the printer is busy.
SPACE=OK/MARK=busy
When XON/XOFF control is selected, the signal
indicates whether the printer is connected and
ready to receive data.
SPACE=OK /MARK=busy
The signal is always SPACE except during:
HW reset, Self test, Set-UP

25 INIT IN The printer is reset when the signal remains Space

for more than 1msec
(only when selected from set-up)

687310D Service Manual 1-9 .

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2. INSTALLATION

2.1 UNPACKING THE PRINTER

It is suggested that you carefully open the printer
packaging and store it in a safe place so that it can be
used again if the printer needs to be transported to
another site.
The printer is protected by a polyethylene covering.

r
erro

Figure 2-1

687310D Service Manual 2-1

 2.2 CHECKING THE PACKAGING
CONTENTS

2.2.1 PR4/DT
In addition to the printer, the packaging always contains
two paper rolls, a ribbon cartridge, a client display
support and two paper guides with a flange for 57 mm
rolls.
Depending on the order made by the client, the following
options may be present:

A Power cord
B External power supply
C Front insertion document tray

Figure 2-2

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2.3 REMOVING THE BLOCKAGES
USED FOR TRANSPORTATION

2.3.1 PR4/DT

• Remove the plastic strip from the front feed slot.

or
err
• Open the front cover by turning it upwards.

or
err

• Remove the cardboard that blocks the print head.

• Close the printer cover.

Figure 2-3

687310D Service Manual 2-3

 2.4 CONNECTIONS

1. Attach the power cord to either the external (A) or

internal (B) power supply.
If the internal power supply is used, the power cord
must have a 90o connector.

2. Attach the DC power cord to the related connector

underneath the printer.

Figure 2-4

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2.5 WRITING POSITION
Ensure that the ribbon is completely positioned in the
ribbon guide as shown in the figure.

RIBBON GUIDE

RIBBON

PRINT HEAD

Figure 2-5

687310D Service Manual 2-5 .

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3. FUNCTIONAL CHECKS

3.1 LEDS
There are five LEDs on the console indicating,
respectively:

LED 1 - ON When on, indicates that the printer is powered.

LED 2 - error When on, indicates that the printer crashed.
When flashing, indicates a mechanical error or a paper jam.
(*)
LED 3 When on, (EPSON emulation)
When flashing, (OLIVETTI emulation)
indicates an almost out of receipt roll condition (when 50 to 150 mm of paper is still available,
depending on the adjustment made).
LED 4 When on, indicates an almost out of journal roll condition (when 50 to 150 mm of paper is still
available, depending on the adjustment made).
LED 5 When on, indicates that a form is inserted (from the top or from the front feeder).
When flashing, indicates that the printer is waiting for a form to be inserted from the front
insertion slot.

(*) Also see the section entitled Console Indications, which explains the error conditions signaled by the LEDs
(errors or malfunctions) and gives the appropriate corrective actions.

Led 1 KEY 1 1
TASTO KEY 22
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Each LED on the console can indicate a condition in any one of the following ways:

off on flashing

The way in which the five LEDs come on indicates the different failures (errors or malfunctions).

687310D Service Manual 3-1

 3.2 CONSOLE INDICATIONS
Different failures (errors or malfunctions) are signaled
on the console in the following ways:

• Error LED (LED 2) flashing

• Error LED (LED 2) flashing + other LEDs on
• Error LED (LED 2) on.

The following table summarizes all the possible LED

indications:

Ref. LED Indications on the Console Failure Signaled Corrective Action

1 a) Paper jam in the Slip path Remove the paper

b) Carriage blocked during reset Make sure that the carriage slides freely
c) Faulty cutter Make sure that there is paper in the cutter
d) Hot print head Wait for the head to cool down

2 Printer covers open Close the covers

3 Incorrect read from EPROM of the initial Press any key to load the default values and
SETUP values readjust

4 Incorrect read from EPROM of the photosensor Readjust the photosensors

adjustment parameters

5 Incorrect read from EPROM of the carriage Readjust the position of the carriage
position adjustment value

6 Incorrect read from EPROM of the MICR Readjust the MICR

reader adjustment value

7 Follow the table shown on the following page

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For a detailed description of Ref. 7, press any key and
the LEDs will assume one of the following configurations:

Ref. LED Indications on the Console Failure Signaled Corrective Action

1 ROM test error Replace the electronic board

2 RAM test error Replace the electronic board

3 Faulty MICR See the related section

4 EPROM access failure Replace the electronic board (basic)

5 Failure thermal printer device Replace the electronic board (basic)

for the thermal printer device

687310D Service Manual 3-3

 3.3 SLIP TEST
Activating this procedure makes it possible to check
the efficiency of the slip alignment assembly.

Operator action:
Activate the slip test mode as described in Secton 4.

Printer action:
1. Mechanical reset
2. Waits for slip insertion

Operator action:
Insert the slips successively and check alignment.

3.4 ROLL TEST

Activating this procedure makes it possible to check
the efficiency of the roll assembly.

Operator action:
Activate the roll test mode as described in Section 4.

Printer action:
Continuous printing on receipt and journal.

These cycles are used at the factory during the run-in

phase.
To interrupt the cycle open the front cover.

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4. SETUP AND ADJUSTMENTS
• Press key 2 and simultaneously power on the
printer for enter in "Adjustment Setup".
• Press keys 1 and simultaneously power on the
impact printer for enter in "Adjustment Operation
Set".
• Press key 2 , key 1 and simultaneously power on
the printer for enter in "Adjustment Setup".
4.1 ADJUSTMENT
Proceed as follows to setup and/or adjust the printer:
• Open the printer's front cover.
• Press keys 1 and 2 simultaneously for more than
five seconds until an acoustic signal is sounded:
when releasing these two keys LEDs 2 (error), 3
and 4 will come on.
• Press keys 1 and 2 simultaneously again, this time
for more than 10 seconds until another acoustic
signal is sounded.
• Press key 1 one or more times until obtaining the
light pattern corresponding to the operation to be
carried out (refer to the table below indicating the
correspondence between the light pattern and the
operations to be carried out). Press key 2 to return
to the initial state (reset) if needed.
• Close the printer's top cover: the operation to be
carried out is performed or set.
The following table shows the LED patterns
corresponding to the setup/adjustment operations to
be carried out:

Ref. LED Indications on the Console Setup/Adjustment Operation Set

1 Initial state (Setup/adjustment mode)

2 Operator test

3 Printer setup

4 Entrance into the Adjustment Menu

5 Auto read Micr

6 Slip test

7 Hexdump

8 Roll test

687310D Service Manual 4-1

 4.2 OPERATOR TEST
If the printer's front cover is closed with an operator test
LED configuration, the printer firmware release, the
setup parameters defined and the character set defined
are printed on the receipt roll.

4.3 SETUP FROM THE CONSOLE

4.3.1 Accessing this Setup Mode

The procedure to follow for accessing this Setup is
explained in the section Setup and Adjustments and
informs how to obtain the LED configuration for setup.
If the printer's front cover is closed (with the Setup LED
configuration) the defined setup parameters, the
functions of the keys in this mode and the title of the
first five menus will be printed as shown in the example
below:

FW REL. 1.00B VER. 005

MICR REL. 2.00 VER. 029 (se presente)

EMULATION . EPSON TM-H5000

BIT: 8
BAUD: 9600
STOP: 1
PARITY: NONE
HANDSHAKE: XON/XOFF
RX ERROR:PRINT ?
NATION: CP 437 Setup parameters defined
CPI: 12.5
CHEQUE PRINT:REAR
DISPLAY:DISABLE
AUTO LF:NO
RICEIVE BUFFER:2048
BUSY OFFLINE:YES
HW RES PIN6:NO
HW RES PIN25:NO

CONSOLE KEY FUNCTIONS:

ROLL NEXT ITEM Functions of the keys
SLIP SELECTS THE ITEM

I/0 First menu

Vedere anche le sezioni:

• Parametri selezionabili
• Come si selezionano i parametri

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4.3.2 Thermical printer Setup
Press key 2 , key 1 and simultaneously power on the
printer for enter in "Adjustment Setup"; the machine
print the Setup as similar as follow:
687310D Service Manual
4.3.3 Selecting the Parameters
After accessing Setup as explained in the section
Accessing Setup (Section 4.2.1), the machine will print
the first main menu.
The following two alternatives are available:
1. Pressing key 2 - JOURNAL (select the menu), the
machine will print the first parameter of this menu.
2. Pressing key 1 - RECEIPT (do not select the
menu), the machine will print the second main
menu.
If you proceed with step 1, the following two
alternatives are available:
a. Pressing key 2 - JOURNAL , the machine will print
the second main menu.
b. Pressing key 1 - RECEIPT, the machine will print
the successive parameter.
...... and so on.
In brief:
1. In the Setup mode, the machine will print and
propose one item or parameter at a time.
2. The item or parameter can be accepted and selected
with key 2 - JOURNAL or rejected with key 1 -
RECEIPT.
4-3
 4.3.4 SET-UP Diagram (EPSON Emulation)
When switching to the "Setup mode", the printer can be
programmed as indicated in the following diagram:

I/O enter Serial enter Bit/char enter 7 bit skip 8 bit skip
skip skip enter enter
skip

enter UP Baud rate enter 9600 skip 4800 skip 2400 skip 1200 skip
skip skip enter enter enter enter

Stop enter 1 skip 2 skip

skip enter enter

Parity enter N skip O skip E skip

skip enter enter enter

Handsh enter DTR skip X/X skip

skip enter enter
skip enter

UP Rx error enter NoPri skip Print skip

skip enter enter

User enter Nation enter CP 220 skip CP 437 skip CP 850 skip CP 852 skip CP 858 skip CP 860 skip CP 863 skip
enter enter enter enter enter enter enter
skip skip

Cpi slip enter 12.5 skip 16.6 skip

CP 865 skip CP 866 skip
skip enter enter
enter enter

Cheque p enter front skip rear skip

skip enter enter

Options enter
Display enter No skip Yes skip
skip skip enter enter

Buffer enter 2 kB skip 32 B skip

enter UP
skip enter enter
skip

AutoLF enter No skip Yes skip

skip enter enter

Busy enter No skip Yes skip

skip enter enter

HWp25 enter No skip Yes skip

skip enter enter

HWp6 enter No skip Yes skip

skip enter enter
skip enter

UP TopLow enter 1 skip 2 skip 4 skip 6 skip Full skip

skip enter enter enter enter enter

Receipt enter Pitch enter 15 skip 20 skip

skip skip enter enter

Characters enter 44 skip 42 skip 57 skip 56 skip

skip enter enter enter enter
Save enter Print
skip enter skip
Pr Density enter VLigh skip Light skip Norm skip Dark skip VDar skip
skip enter enter enter enter enter
Stop enter Save skip enter
skip
UP Line Buffer enter 16k skip 128 skip
skip enter enter
Load Def. enter Default
skip

Restart
enter

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5. DISASSEMBLY/REASSEMBLY • Remove the ribbon cartridge and then remove the
paper rolls by tearing them at their insertion windows.
PROCEDURES • Extract the console by gently pushing it upwards.
5.1 OVERVIEW • Manually remove the Closed cover detection
microswitches.
This chapter is divided into two parts which describe
how to disassemble/reassemble the parts and how to
make the related adjustments.
Before proceeding with any operation, power off the
printer and unplug it from the electrical outlet.

5.2 REMOVING THE CASE

• Open the front and rear covers completely.

RIBBON CARTRIDGE
PAPER ROLLS
CLOSED COVER DETECTION
MICROSWITCHES

CONSOLE

Figure 5-1

687310D Service Manual 5-1

 • Remove the front cover by gently pressing on its • The cover of the paper rolls can also be removed
two side tabs. manually by proceeding as shown in Figure 5-3 and
Figure 5-4.

Figure 5-2

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• To remove the print assembly from the case,
proceed as shown in Figure 5-3.
The case must be removed from the base by
manually sliding it upwards.
The arrows indicate the positions of the hooks that
secure the frame to the base of the printer.

HOOKS THAT
SECURE THE FRAME

Figure 5-3

687310D Service Manual 5-3

 5.3 LOCATING THE COMPONENTS
ON THE ELECTRONIC BOARD
(SERIAL VERSION)

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LEGEND:

Ref. Description

F9 Main fuse
F11 Carriage motor fuse

J6 Display/drawer board connector

J7 Needle head connector
J8 Slip motor connector
J17 Slip photosensor connector (photo on the right edge of the slot)
J18 Paper photosensor connector (photo between the receipt and journal)
J60 Out of receipt and journal microswitch connector
J21 Power supply connector
J22 MICR board connector
J24 Console connector
J28 Carriage motor connector
J29 RS 232 serial interface connector
J50 Signal connector for thermical board
J51 Power connector for thermical board

QS8, QS9, Needle drivers

QS10, QS17,
QS21, U1, U2
S2 EPROM socket
U5,U6 Carriage motor drivers
UC1 ASIC
US2 E2PROM
UR1 RAM
US6 CPU
US13 +5V regulator
US14 RS232 serial interface driver
US19 Slip motor driver

687310D Service Manual 5-5

 5.4 REMOVING THE PRINT • Disconnect all the connectors from the electronic
board and separate the machine from the base.
ASSEMBLY
• Remove screws 3 and 4 (Fig. 5.4). Separate the
• Remove the case (Section 5.2). print unit from the paper feed unit by appropriately
• Remove screws 1 and 2 shown in the figure so as rotating them.
to be able to lift the machine from the base • To reassemble follow the disassmbly procedures in
(Fig. 5.5). reverse order giving special consideration to the
• Disconnect the yellow ground cables of the print hooking points.
assemblies.

3 4

Figure 5-4

2 1

Figure 5-5

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5.5 REMOVING THE PRINT HEAD
• Remove the case (Section 5-2).
• Remove screw 1.
• Remove the two boards to which the power supply
flat cable is connected as shown in Figure 5-6.
• Proceed as explained in Section 5.3 to access the
electronic board and therefore disconnect the flat
cable from connector J7 on this board.
Figure 5-6
687310D Service Manual
• To completely extract the print head and related flat
cable remove the board shown in Figure 5-7; gently
bend this board so that it can be removed.
• To reassemble follow the disassembly procedure
in reverse order.
Note: After replacing the head readjust the parallelism
and the distance between the print head and
platen (Section 6.2)
Figure 5-7
5-7
 5.6 REMOVING THE CUTTER
ASSEMBLY AND THE THERMICAL
PRINT HEAD
• Remove the case (Section 5).
• Proceed as explained in Section 5.2 to access the
electronic board.
• Remove the screw that fix the plate and the screw
to access at the electronic board.

VITE DI FISSAGGIO
SCREW DELLA PIASTRA
TO ACCESS AT THE
ELETTRONICA
ELECTRONIC BOARD

VITE
SCREW THAT FIX
FISSALAMIERINO
THE PLATE

Figure 5-8

• Remove the plate by sliding it from the front,

disconnect the connector fixed on the electronic
board.
• Remove the assembly's two securing screws.

VITE DI
FISSAGGIO 2
SCREW 2

VITE DI
FISSAGGIO 1
SCREW 1

Figure 5-9

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• To remove the cutter motor is needed release the
retension spring, remove the two screws and
disconnect the connector.

VITE DI
FISSAGGIO
SCREW 2 2

VITE DI
FISSAGGIO
SCREW 11

Figure 5-10

To remove the thermical head printer:

• Release the retension spring
• Remove the screw that fix the paper guide.
Remove the paper guide by sliding it from the left.
• remove the two screws that fix the print head, the
two connector and the flat cable.

687310D Service Manual 5-9

 5.7 REMOVING THE PLATEN • Remove the bracket and unscrew screws A, B, C.
You can remove the platen in the direction of the
• Remove the case (Section 5.2). arrow shown in the figure.
• Remove the print assembly (Section 5.4). • To reassemble the platen follow its disassembly
• Extract the plate by sliding it from the front (head procedure in reverse order and align as shown in the
side). figure.
PROCEED VERY CAREFULLY.
Note: After replacing the head readjust the parallelism
and the distance between the print head and
platen (Section 6.2).

VITE A
SCREW A

BARRA DI STAMPA
PLATEN SCREW
VITE BB

LAMIERINO
PLATE

VITE C C
SCREW

STAFFA
BRACKET

Figure 5-11

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5.8 REMOVING THE CARRIAGE
MOTOR
• Remove the case (Section 5.2).
• Proceed as explained in Section 5.4 to access the
print assembly.
• After having removed the plastic board, remove
screws A and B so that you can then remove the
motor.

VITE A A
SCREW

CARRIAGE
MOTORE MOTOR
CARRELLO

SCREW
VITE B B

Figure 5-12

687310D Service Manual 5-11

 5.9 REMOVING THE RIBBON The pin is now free and can be removed by pulling
MOVEMENT PIN it upwards.

• Remove the printer front cover.

• Remove the flat cable guide board upwards
(Fig.5-13), after having removed the bracket.
Remove the exchanger using a pair of pliers
(Fig.5-14).

STAFFA
BRACKET

FLAT CABLE GUIDE

PIASTRINO
BOARD
GUIDA FLAT

Figure 5-13
LANCIA
PIN

SCAMBIATORE
EXCHANGER

Figure 5-14

5-12 687310D
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5.10 OUT OF PAPER MICROSWITCH
ASSEMBLY
• By following the procedure explained in the Section • Remove the rubber spring.
5, lift the machine from the base. You now have • You have now access to the microswitch assembly.
access to the microswitch assembly support. Slide the microswitch assembly from its slot.
• Remove the roll of paper.
• Remove the two screws that fix the plate and
after detaching the connector from the electronic

RUBBER SPRING

Figure 5-15

687310D Service Manual 5-13

 5.13 REMOVING THE DOCUMENT
DETECTION PHOTOSENSORS
• Remove the case (Section 5.2).
• Remove screws 1 and 2 (Sections 5.3 and 5-4) and
then disconnect all the connectors from the electronic
board so that the machine can be separated from
the base.
• Remove the carriage motor (Section 5.8) as shown
in Figure 5-14.
• Remove the photosensors by extracting them
from their slots with a screwdriver
(Figure 5-15).

CARRIAGE MOTOR
SECURING SCREWS

PHOTOSENSORS

Figure 5-16 Figure 5-17

5-14 687310D
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5.12 REMOVING THE SLIP DETECTION
PHOTOSENSORS
• Remove the case (Section 5.2).
• Remove the print assembly (Section 5.4).
• Remove the paper guide plate in order to be able to
access the photosensor assembly.
PROCEED VERY CAREFULLY.
• Remove the assembly by unscrewing the securing
screw shown in the figure.
Note The photosensor assembly must be adjusted
with respect to the platen as explained in the
section Adjusting the Photosensors
(Section 6.11.1)

SLIP DETECTION SLIP DETECTION

PHOTOSENSORS SECURING SCREW PHOTOSENSORS SECURING SCREW

PR4 PR4 SR

PLATE
LAMIERINO

Figure 5-18

687310D Service Manual 5-15 .

manuals4you.com
6. ADJUSTMENTS

The following sections describe the adjustments to be

made on the different printer assemblies.

6.1 ADJUSTING THE PLATEN ON THE

BASIC STRUCTURE
After replacing the platen check the parallelism between
the platen and the basic structure. Parallelism with the
carriage guide plate is obtained using a caliber and by
adjusting the three securing screws (tolerance of +
0.1mm).
Note After making this adjustment it is mandatory
that you follow the procedure described in
Section 6.2.

Figure 6-1

687310D Service Manual 6-1

6.2 ADJUSTING THE PARALLELISM 6.4 ADJUSTING THE OUT OF
AND PRINT HEAD-PLATEN JOURNAL AND RECEIPT PAPER
DISTANCE MICROSWITCH SUPPORT
By means of friction screws 923010Q, higher or lower
the plate code 474031P until obtaining the parallelism
between the print head and platen. Then check, using CONO TASTATORE
PROBE CONE
a probe, for a clearance of 0.33 - 0.37 mm between the
475555S
needle profile and platen code 474018S (Fig 6-2).
475551W

475551W
CONO TASTATORE
PROBE CONE

475555S

Figure 6-2
6.3 ADJUSTING THE TENSION OF THE
CARRIAGE TRANSPORT BELT
Pulling the end pulley support bracket with a
dynamometer in the direction of the arrow, tighten the
transport belt until reaching a value of 2 Kg
+ 50 gr. Using the screw code 923033B, block the
bracket code 474050E on the structure code 474015P
(Fig. 6-3).
Figure 6-4
Positioning the adjustment screw (code 475555S) to
move the probe cone at a distance of 2-2.5 mm from the
shaft (cod. 475551W); the shaft is placed parallel at the
printer plane. In this condition, to use a roll of paper with
12.8 mm (internal diameter) and 14.5 mm (external
diameter).
The microswitch receipt the signal of "out of paper" with
a strip of about 50-150 cm.
In this conditioning, rotate the screw (code 475555S),
to adjustment the lenght of the residue paper.
To increase the lenght rotate to plus signal.
To decrease the lenght rotate to minus signal.
A complete rotation of the screw to the plus signal
corrisponding to about 45 cm of residue paper.

6.5 MOUNTING THE SNAP RINGS ON

THE CARRIAGE TRANSPORT
ASSEMBLY
During the assembly of codes 474067T, 474059B and
474026J, snap ring code 474241E must have a clearance
of 0.1 - 0.2 (Fig. 6-5). Clearance is obtained by inserting
a probe between the snap ring and the stop point.

Figure 6-3

Figure 6-5

6-2 687310D
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6.6 ADJUSTING THE CLEARANCE OF
THE DOCUMENT INSERTION SLOT

474017 R

474030 S
5
2,

Figure 6-6

Using a specific probe, make sure that there is a

clearance of 2.5 mm between the frame shield code
474030S and the frame in zama code 474017R.
The adjustment of the two guide are obtained with four
screws and glue (Loctite648).

Note To restore the adjustment :

• clean the plate from the glue
• replace the adjustment
• replace the glue and the four screws.

687310D Service Manual 6-3

 6.7 ADJUSTING THE PAPER
DETECTION PHOTOSENSOR

RISCONTRO
PLATE

474018S

474041Z
474037M

924917F

474033R

Figure 6-7

Once bar parallelism is performed, place an 0.5 mm

thick plate between the rollers code 474041Z and code
474037M. Move the photo assembly code 474033R in
contact with the plate and then tighten screw code
924917F.

6-4 687310D
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6.8 ADJUSTING THE MICR MOTOR
ASSEMBLY MESH

VITI

Figure 6-8

With the screws frictioned, adjust the position of the

MICR motor assembly so there is a clearance between
the gears as shown in the figure and to avoid pointings
during rotation, then tighten the screws.

687310D Service Manual 6-5

 6.9 ADJUSTMENT THE TRANSPORT
PAPER GUIDE (tray paper guide)

= =

ATTREZZO
TOOL

475482J

944713J

475474Z

475484L

Figure 6-9

The thermical print head (code 475484L) must be fixed

to the frame (code 475474Z).
Aligns the tray paper guide (code 475482J) with the
thermical print head; the tool is positioned into the
thermical print head that divide in half the width between
the tool and the tray paper guide.
Fix the screw (code 944713J).

6-6 687310D
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6.10 ADJUSTMENT THE CUTTER

,3
÷0
0,2

475476T

475483K
ALETTA
FINNING
VITE PER FERMO
SCREW

475474Z

475484L

Figure 6-10

Rotate the cutter (code 475483K) in the functional

position.
Check the width about 0.2-0.3 mm between the rubber
roll (of the thermical print head) and the front frame of
the cutter.
In alternative, remove the finning frame (code 475474Z)
how described in the drawing (check the parallelism
between the roll and the frame).
Now, to adjustment the signature (cod. 475476T) to
eliminated the cutter movement (this regulation is
obtained with the screw).

The adjustment about the print assembly are similar to

the PR4 double roll printer.

687310D Service Manual 6-7

 6.11 ADJUSTMENT MENU
To enter into the Adjustment Menu follow the instructions
explained in Section 4.
After the mechanical reset performed once the menu is
entered, the console will assume the following
configuration:
Led 3 ON
Led 4 ON
Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-11

The keys have the following functions

Receipt key (left) ___________ SKIP

Journal key (right) _________ CONFIRM
An acoustic signal will sound and the configuration of
the LEDs will change each time the Receipt key is
pressed, as indicated in the following table:

Led Receipt Led Journal Adjustment

ON ON Photosensors
ON OFF Micr
OFF ON Carriage
OFF OFF Exit

Pressing the CONFIRM key will switch the machine to

the Adjustment Mode; an appropriate signal sounds.

6-8 687310D
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6.11.1. Photosensor Adjustments
After a reset the carriage moves to the far left position
where the first phase of the adjustment procedure is
carried out and which consists of multiple reads of the
photosensors in out of paper conditions.
The console assumes the following configuration during
this phase:

Flashing Receipt LED 3

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-12

Operator Action:

1. Insert the sheet of paper trying to keep it aligned

to the right as much as possible.
2. Press the Receipt key 1.

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-13

Printer Action:

1. The carriage will move to the pressed roller position.

Operator Action

1. Release the paper.

687310D Service Manual 6-9

 Console Configuration:

Flashing Journal LED 4:

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-14

Operator Action

1. Press the Journal key 2:

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-15

Printer Action

1. Moves the paper in position, covering all the

photosensors.
2. Performs the second part of the adjustment which
consists of multiple reads with paper present.
3. Stores in EEPROM the current and threshold
values detected during the adjustment.
4. Prints the previous and new values on paper.
5. Ejects the paper.
6. Returns to the Adjustment Menu of Fig. 6-11.

6-10 687310D
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Photosensor Adjustment Errors

Any error detected is signalled by the flashing of the

console LEDs in the following way:

Led Error Led 3 Led 4 Led 5 Photosensor Error

Blink Off Off Off Upper

Off Blink Off Off Lower
Off Off Blink Off Slip 1
Off Off Off Blink Slip 2

In case of error press the Journal key to return to the

initial configuration.

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-16

6.11.2 Adjusting the Carriage

The carriage adjustment procedure consists of two 4. Printing on receipt of the current values of a blank,
phases: refracting photosensor and the previous threshold
1. Carriage reset photosensor adjustment. values.
2. Slip alignment position adjustment. 5. Printing on receipt of the previous carriage position
adjustment value.
Printer Action 6. Printing on receipt of the new current values of a
blank, refracting photosensor with respective
1. Acoustic signal indicating entrance to the threshold.
Adjustment Mode.
2. Reset photosensor adjustment. Carriage Adjustment Errors
3. Storage of the values in EEPROM and an acoustic
Any error is signalled by the following console LED
signal indicating OK.
patterns:

Led Error Led Receipt Led Journal Led Slip Error

Blink Off Off Off Photo trans. not detected

Off Blink Off Off Positioning error
Off Off Blink Off Gap lower than 3 V

Printer Action

1. Performs a mechanical reset with the values

calculated during the procedure.

687310D Service Manual 6-11

 Led Error Led Receipt Led Journal Led Slip Error

Off Off Off Blink Carriage reset error

Otherwise: Operator Action

Printer Action 1. Open the front cover.

2. Refit the cartridge.
1. The carriage moves to the mechanical reference to
3. Close the cover.
drag the alignment roller.
2. Continuous acoustic signal. Printer Action
Operator Action 1. Return to the Adjustment Menu of Fig. 6-11.
1. Open the front cover.
2. Remove the cartridge.
3. Make sure the triangle (indicated in “Area A” on the
right-hand side of the carriage code 474063X) is
aligned with the index mark on the head adjustment
plate code 474031P.

Figure 6-17

4. If it is not aligned:
• Press the Receipt key and move it to the left.
• Press the Journal key and move it to the right.
5. When the triangle is in the correct position, close
the front cover.

Printer Action

1. Stores the value in EEPROM.

2. Acoustic signal indicating that adjustment is com-
plete.
Repeat the operation, which cannot be considered as
a check since the carriage will always start from a fixed
position with disaligned references. The operation
must therefore be correctly completed before a check
can be made.

6-12 687310D
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6.11.3 MICR Adjustment

This adjustment must be made using the MICR calibration card code 474245 A (special check) on which the
reference value is printed on the center bottom part of the card. Before beginning, make sure that the paper rolls
are installed since the printer will have to print the values referring to the calibration card.

First part of the calibration procedure:

Printer Action:

• Prints a message indicating entrance to the calibration procedure. (ADJ MICR)

• Prints the first range of reference values of the following table.

80 - 84 <===
85 - 89 <===
90 - 94 <===
95 - 99 <===
100 - 104 <===
105 - 109 <===
110 - 114 <===
115 - 120 <===

Operator Action:

By pressing the RECEIPT key 1 the values indicated in the table are progressively printed.
When the reference value of the calibration card is included within the range of values printed by the PR4, press
the JOURNAL key 2 and perform the second part of the calibration cycle.

687310D Service Manual 6-13

 Second part of the calibration procedure :

Console configuration:
Blinking Slip LED

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-18

Operator action:
Insert the check
Printer action:
Inserts the check
Console configuration:
Blinking Receipt LED:

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-19

Operator action:
Press the RECEIPT key

Led 1 KEY 1 1
TASTO KEY 2 2
TASTO
ON
Led 5

Led 2
error DT
Led 3 Led 4

Figure 6-20

Printer action:
Performs a read cycle.

6-14 687310D
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Calibration is performed by carrying out the second part of the calibration procedure FIVE TIMES. The operator must
therefore insert the check five times.
Upon completion the outcome of the calibration procedure will be printed:

OK Calibration Ok
A/D saturation
Too many peaks Too many peaks (noise)
Verify head Verify head connection (inverted)
Not OK

687310D Service Manual 6-15 .

manuals4you.com
7. LUBRICATION

LUBRICATE USING FOMBLYN Y06 OIL CODE 757283C (SUPPLIER: AUSIMONT, A

MONTEDISON GROUP COMPANY)

1. CARRIAGE SLIDE SHAFT CODE 474064Y, 2 DROPS TO THE RIGHT AND 2 TO THE LEFT; THEN SOAK
FELT CODE 474243 G IN 0.2 cc OF THE SAME OIL.

LUBRICATE USING "MAGNALUBE" TYPE TEFLON GREASE CODE 3233350X

1. CARRIAGE PULLEY CODE 474026J AND STUD CODE 474025R

2. RETURN PULLEY CODE 474067T AND STUD CODE 474025R
3. STUD CODE 474025R WITH GEAR CODE 474062W AND RIBBON EXCHANGER ASSEMBLY CODE
474059B.
4. LANCE STUD CODE 474029V WITH GEAR CODE 474058A AND LANCE 474057Z.
5. ROTATIONAL AREA ON BUSHINGS CODE 474040C OF THE SLIP FEED SHAFT CODE 474037M
6. FEELER CODE 474065Z IN THE COUPLING AREA WITH SLIP CONTRAST SHAFT CODE
474041Z AND PLATE CODE 474031P.
7. STUD CODE 474027K (N° 2+ 1) AND RELATED GEARS.
8. ALIGNMENT SHAFT SUPPORT BRACKET CODE 474071X WITH SHAFT CODE 474043T.
9. PLATE AREA CODE 474031P ON WHICH THE CARRIAGE CODE 474063X SLIDES.
10. FEELER SPRING EYELETS CODE 474190Y AND RELATED HOOKS.
11. TERMINAL PART OF CARRIAGE SHAFT CODE 474064Y ON A ZAMA STRUCTURE.
12. STUD CODE 474081J AND RELATED GEARS ON CRADLE CODE 474080V.
13. CUTTER SLIDE BOSS AND SLIDE AREA ON LOWER STRUCTURE.
14. BLADE RIGHT AND LEFT TERMINALS FROM 37 TO 39 ON THE LOWER BLADE SLIDE AREA
15. BETWEEN RIVETED STUD AND HELICAL WHEEL AND BETWEEN THE HELICAL WHEEL AND THE
WORM SCREW ON THE MOTOR
16. BETWEEN THE RIVETED STUD AND THE GEAR

17. BETWEEN THE TEETH OF THE ENTIRE KINEMATIC CHAIN OF THE MICR ASSEMBLY (MOTOR GEAR)
PAGE 6 OF THE SPARE PARTS CATALOGUE
18. SHAFT ROTATIONAL AREA CODE 474086P (N°2 ) ON CRADLE CODE 474080V AND ON THE CENTRAL
SIDE CODE 474085N.
19. SHAFT ROTATIONAL AREA CODE 474091L ( N°2 ), AS ABOVE.
20. SHAFT ROTATIONAL AREA CODE 474093N ( N°2 ), AS ABOVE.
21. SHAFT ROTATIONAL AREA CODE 474094P ( N°2 ), AS ABOVE.

LUBRICATION OF THE PARTS OF THE SINGLE ROLL USING TEFLON GREASE

1. SHAFT ROTATIONAL AREA CODE 474224V ON CRADLE CODE 474223U

2. SHAFT ROTATIONAL AREA CODE 474225W ON CRADLE “ “
3. SHAFT ROTATIONAL AREA CODE 474226X ON CRADLE “ “
4. SHAFT ROTATIONAL AREA CODE 474210B ON STRUCTURE CODE 474280A.
5. BETWEEN STUD 474081J AND COGWHEEL CODE 474084M.

NOTE: THE CODES ARE THOSE FOUND IN THE SPARE PARTS CATALOGUE.

687310D Service Manual 7-1 .

manuals4you.com
8. INSTALLING THE DRAWER
AND DISPLAY CARD OPTION

• Open the machine and insert the drawer and

display drive card by following the procedure
described in Section 5.4.
• Insert the card in the slots on the base (see Figure
8-1) and then attach the connection cable to the
main board.

J6
J9

DRAWER DISPLAY
CABLE CABLE

Figure 8-1

687310D Service Manual 8-1 .

manuals4you.com
 UPDATING ST
UPDA ATUS
STA

DATE UPDATED PAGES PAGES CODE

09/1999 1st EDITION 67 687310D-00

 Stampante - Printer

PR 4 DT
CATALOGO PARTI DI RICAMBIO
SPARE PARTS CATALOGUE

Code 687420U-00

IMPORTANTE

PUBBLICAZIONE REDATTA DA OLIVETTI LEXIKON (GESTIONE RICAMBI E SCORTE).

QUESTO CATALOGO È L' UNICO DOCUMENTO AL QUALE FARE RIFERIMENTO PER
ORDINARE LE PARTI DI RICAMBIO.

IMPORTANT

THIS PUBLICATION IS WRITTEN BY OLIVETTI LEXIKON (SPARE PARTS DEPARTMENT).

THIS CATALOGUE IS THE ONLY DOCUMENT TO WHICH REFERENCE MAY BE MADE
FOR ORDERING SPARE PARTS.

manuals4you.com
PUBBLICAZIONE EMESSA DA:
PUBLICATION ISSUED BY:

Olivetti Lexikon, S.p.A.

Documentazione
77, Via Jervis - 10015 Ivrea (Italy)

Copyright © 1999, by Olivetti Lexikon

All rights reserved

Printed in Italy by:

 PR 4 DT

687420U Spare parts catalogue 1

manuals4you.com
 PR4 DT

INDICE
GRUPPO CARROZZERIA ................................................................................................................. Pag. 3
GRUPPO FONDELLO ....................................................................................................................... " 4
GRUPPO STRUTTURA STAMPA 1 ................................................................................................. " 5
GRUPPO STRUTTURA STAMPA 2 ................................................................................................. " 6
GRUPPO STRUTTURA STAMPA 3 ................................................................................................. " 7
GRUPPO STRUTTURA STAMPA 4 ................................................................................................. " 8
GRUPPO STRUTTURA STAMPA 5 ................................................................................................. " 9
GRUPPO STRUTTURA STAMPA 6 ................................................................................................. " 10
GRUPPO STRUTTURA STAMPA 7 ................................................................................................. " 11
GRUPPO TRATTAMENTO CARTA 1 ............................................................................................... " 12
GRUPPO TRATTAMENTO CARTA 2 ............................................................................................... " 13
PIASTRE ELETTRONICHE ............................................................................................................... " 14

INDICE GENERALE DEI CODICI ........................................................................................ Pag. 15

INDEX
CASING ASSEMBLY ......................................................................................................................... Pag. 3
BASE UNIT ........................................................................................................................................ " 4
PRINTING SECTION 1 ASSEMBLY ................................................................................................. " 5
PRINTING SECTION 2 ASSEMBLY ................................................................................................. " 6
PRINTING SECTION 3 ASSEMBLY ................................................................................................. " 7
PRINTING SECTION 4 ASSEMBLY ................................................................................................. " 8
PRINTING SECTION 5 ASSEMBLY ................................................................................................. " 9
PRINTING SECTION 6 ASSEMBLY ................................................................................................. " 10
PRINTING SECTION 7 ASSEMBLY ................................................................................................. " 11
PAPER FEEDING 1 ASSEMBLY ....................................................................................................... " 12
PAPER FEEDING 2 ASSEMBLY ....................................................................................................... " 13
ELECTRONIC BOARD ...................................................................................................................... " 14

GENERAL INDEX ................................................................................................................ Pag. 15

2 Spare parts catalogue 687420U

GRUPPO CARROZZERIA PR4 DT
CASING ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 475358 L COPERTURA POSTERIORE REAR COVER

2 474419 Z GRUPPO SCOCCA CASING ASSEMBLY
3 474422 L COPERTURA ANTERIORE FRONT COVER
4 475226 Y GRUPPO INTERRUTTORE SWITCH ASSEMBLY
5 474728 E COPRI INTERRUTTORE SWITCH COVER
6 474443 Z VETRINO PER COPERTURA ANTERIORE FRONT COVER GLASS
7 474424 N GOMMINO SUPPORTO COPERTURA ANTER. FRONT COVER SUPPORT RUBBER
8 474698 H FONOASSORBENTE PER COPERTURA ANT. FRONT COVER DEADENING
9 474474 Y RONDELLA BLOCCAGG. FONOASSORBENTE DEADENING BLOCKING PLAIN WASHER
10 475449 G GRUPPO CONSOLE CONSOLE ASSEMBLY
11 474014 N ALIMENTATORE INTERNO INTERNAL POWER
12 474427 R SUPPORTO MICRO MICRO SWITCH SUPPORT
13 474428 S MOLLA SUPPORTO MICRO MICRO SWITCH SUPPORT SPRING
14 474690 D CONTRASTO MYLAR CONSOLE CONSOLE MYLAR CONTRAST

14 13 12 11 10 9 8

1 7

687420U Spare parts catalogue 3

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GRUPPO FONDELLO PR4 DT
BASE UNIT
REF. CODE DESCRIZIONE DESCRIPTION

1 474420 W GRUPPO FONDELLO BASE UNIT

2 470925 U GOMMINO APPOGGIO RUBBER REST
3 474430 Y RONDELLA FISSAGGIO STAMPANTE PRINTER FASTENING WASHER
4 474333 S CAVO GND STRUTTURA STRUCTURE GND CABLE
5 474429 T MYLAR PIASTRA BOARD MYLAR
6 474423 M LAMIERA SCHERMO PIASTRA BOARD SHIELD PLATE

4
3

1 6

4 Spare parts catalogue 687420U

GRUPPO STRUTTURA STAMPA 1 PR4 DT
PRINTING SECTION 1 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474015 P STRUTTURA IN ZAMA STRUCTURE

2 474011 K LAMIERA STRUTTURA STRUCTURE PLATE
3 474421 K PIEDINO ANTER. APPOGGIO STAMPANTE PRINTER RETAINING FRONT FEET
4 474031 P LAMIERINO REGOLAZIONE CARRELLO CARRIAGE ADJUSTMENT PLATE
5 474021 M MOTORE TRASPORTO TRANSPORT MOTOR
6 474079 F TAPPO COPRICAVI COVER CABLE PLUG
7 722149 A GOMMINO FISSAGGIO FIXING RUBBER

6 7

5 3

687420U Spare parts catalogue 5

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GRUPPO STRUTTURA STAMPA 2 PR4 DT
PRINTING SECTION 2 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 475201 G GR. RULLINO CONTRASTO ALLINEAMENTO ALIGNMENT CONTRAST ROLLER ASSY

2 474075 T GR. FOTO ALLINEAMENTO ALIGNMENT PHOTO ASSY
3 474040 C BOCCOLA (Npz=2) BUSH (PCS=2)
4 474020 Y MOTORE SLIP SLIP MOTOR
5 474042 S SUPPORTO INGRANAGGI GEARS SUPPORT
6 474071 X STAFFA SUPP. ALBERO MOTO ALLINEAM. ALIGNMENT MOTION SHAFT SUPPORT ROD
7 475200 K ALBERO MOTO ALLINEAMENTO ALIGNMENT MOTION SHAFT
8 474045 V RUOTA OZIOSA IDLER GEAR

4
3
2
5
1

6 Spare parts catalogue 687420U

GRUPPO STRUTTURA STAMPA 3 PR4 DT
PRINTING SECTION 3 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474077 V RUOTA ALBERO ALLINEATORE ALIGNMENT SHAFT GEAR

2 474076 U RUOTA RINVIO ALBERO ALLINEAMENTO ALIGNMENT SHAFT INTERMEDIATE GEAR
3 474039 X RUOTA PER RULLO SLIP SLIP ROLLER GEAR
4 474028 U RUOTA INTERLINEA LINE FEEDING GEAR
5 474027 K PERNO PER RUOTA INTERLINEA (Npz = 3) LINE FEEDING GEAR PIN (Pcs = 3)

687420U Spare parts catalogue 7

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GRUPPO STRUTTURA STAMPA 4 PR4 DT
PRINTING SECTION 4 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474037 M ALBERO SLIP SLIP SHAFT

2 474041 Z ALBERO CONTRASTO SLIP SLIP CONTRAST SHAFT
3 474256 D GRUPPO FOTOCELLULA PHOTOELECTRIC CELL ASSY
4 474170 B BARRA CONTRASTO STAMPA PRINT CONTRAST BAR
5 474169 E RASCHIATORE TEGOLO SCRITTURA PRINT PLATE SCRAPER
6 474190 Y MOLLA PER TASTATORE (Npz = 2) SPRING FOR SENSOR (Pcs = 2)
7 475394 Z TASTATORE (Npz = 2) SENSOR (Pcs = 2)
8 474072 Y FERMA FLAT FLAT BLOCKING
9 474070 A BANDELLA DI TERRA GROUND STRIP
10 474055 X MOLLA A FILO SPRING
11 474052 U ALBERINO PER SUPPORTO ALLINEAMENTO SHAFT FOR ALIGNMENT SUPPORT
12 474048 G SUPPORTO RULLINO ALLINEAMENTO ALIGNMENT ROLLER SUPPORT
13 475203 A RULLINO CONTRASTO ALLINEATORE ALIGNER CONTRAST ROLLER
14 474226 X RULLO PRINCIPALE PRINCIPALL ROLL

10 11 12

13
6

7
5
14

3 8
2

8 Spare parts catalogue 687420U

GRUPPO STRUTTURA STAMPA 5 PR4 DT
PRINTING SECTION 5 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474064 Y ALBERO CARRELLO CARRIAGE SHAFT

2 474243 G FELTRINO CARRELLO CARRIAGE PAD
3 475196 K LAMIERINO ANTIMACCHIA ANTI-INK STAIN PLATE
4 475198 V CARRELLO TRASPORTO TESTINA HEAD MOVEMENT CARRIAGE
5 471939 X GRUPPO TESTINA STAMPA PRINT HEAD UNIT
6 474149 A ARRESTO FLAT SU CARRELLO BLOCKING FLAT FOR CARRIAGE

1 2 3 4 5

687420U Spare parts catalogue 9

manuals4you.com
GRUPPO STRUTTURA STAMPA 6 PR4 DT
PRINTING SECTION 6 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474281 X CINGHIA TRASPORTO CARRELLO CARRIAGE MOVEMENT BELT

2 474259 Q PULEGGIA CINGHIA CARRELLO CARRIAGE BELT PULLEY
3 474025 R PERNO PULEGGIA (Npz = 2) PIN FOR PULLEY (Pcs = 2)
4 474241 E RONDELLA ELASTICA Ø 2,3 (Npz = 2) SPRING WASHER Ø 2.3 (Pcs = 2)
5 474067 T PULEGGIA RINVIO CINGHIA INTERMEDIATE PULLEY BELT
6 474050 E STAFFA SUPPORTO PULEGGIA RINVIO INTERMEDIATE PULLEY SUPPORT ROD

2
1
4

10 Spare parts catalogue 687420U

GRUPPO STRUTTURA STAMPA 7 PR4 DT
PRINTING SECTION 7 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 474051 T BALESTRA RULLINO ALLINEATORE ALIGNMENT ROLLER LEAF SPRING

2 474053 V ARRESTO DOCUMENTO DOCUMENT CATCH
3 474062 W RUOTA SCAMBIATORE EXCHANGER GEAR
4 474023 P PERNO PER SCAMBIATORE PIN FOR EXCHANGER
5 474057 Z LANCIA PER CARTUCCIA REDUCER GEAR
6 949002 F PERNO PER LANCIA PIN FOR LANCE
7 474058 A RUOTA RIDUTTORE REDUCER GEAR
8 474061 V RUOTA OZIOSA IDLER GEAR
9 475408 G GRUPPO SCAMBIATORE EXCHANGER ASSEMBLY
10 475202 H RULLINO ALLINEAMENTO ALIGNMENT ROLLER

3 4 5

10

2 1

687420U Spare parts catalogue 11

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GRUPPO TRATTAMENTO CARTA 1 PR4 DT
PAPER FEEDING 1 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 475482 J VASCHETTA GUIDA CARTA PAPER GUIDE TANK

2 475473 Y SUPPORTO ROTOLO E TESTINA HEAD AND ROLL SUPPORT
3 475551 W ALBERO SUPPORTO ROTOLO ROLL SUPPORT SHAFT
4 475554 Z LEVA MICRO MICROSWITCH LEVER
5 474356 H GRUPPO MICRO FINE CARTA PAPER END MICROSWITCH ASSEMBLY
6 475555 S VITE REGOLAZIONE ADJUSTMENT SCREW
7 475553 Y BLOCCO REGOLAZIONE ADJUSTMENT BLOCK
8 475550 H SUPPORTO ALBERO E MICRO MICROSWITCH AND SHAFT SUPPORT

6 7 8

12 Spare parts catalogue 687420U

GRUPPO TRATTAMENTO CARTA 2 PR4 DT
PAPER FEEDING 2 ASSEMBLY
REF. CODE DESCRIZIONE DESCRIPTION

1 475543 W MOLLA PER TAGLIERINA MANUALE SPRING FOR MANUAL CUTTER

2 475483 K TAGLIERINA ACS 232 ACS 232 CUTTER
3 475542 V GRUPPO LAMA MANUALE MANUAL BLADE ASSEMBLY
4 475440 B PIASTRA TESTINA TERMICA THERMAL HEAD BOARD
5 475484 L TESTINA TERMICA LT 80 LT 80 THERMAL HEAD
6 475480 U LAMIERA SCHERMATURA SHIELDING PLATE

687420U Spare parts catalogue 13

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PIASTRE ELETTRONICHE PR4 DT
ELECTRONIC BOARD
REF. CODE DESCRIZIONE DESCRIPTION

1 129000 B BA 004 PR DT - PIASTRA BASE MAIN BOARD BA 004 PR DT

2 475443 S FLASH EPROM INIZIALIZZATA INITIALIZED FLASH EPROM

14 Spare parts catalogue 687420U

 PR4 DT

INDICE GENERALE DEI CODICI

GENERAL CODES INDEX

687420U Spare parts catalogue 15

manuals4you.com
INDICE GENERALE DEI CODICI PR4 DT
GENERAL CODES INDEX
CODICE PAGINA CODICE PAGINA CODICE PAGINA
CODE PAGE CODE PAGE CODE PAGE

129000B 14 474430Y 4
470925U 4 474443Z 3
471939X 9 474474Y 3
474011K 5 474690D 3
474014N 3 474698H 3
474015P 5 474728E 3
474020Y 6 475196K 9
474021M 5 475198V 9
474023P 11 475200K 6
474025R 10 475201G 6
474027K 7 475202H 11
474028U 7 475203A 8
474031P 5 475226Y 3
474037M 8 475358L 3
474039X 7 475394Z 8
474040C 6 475408G 11
474041Z 8 475440B 13
474042S 6 475443S 14
474045V 6 475449G 3
474048G 8 475473Y 12
474050E 10 475480U 13
474051T 11 475482J 12
474052U 8 475483K 13
474053V 11 475484L 13
474055X 8 475542V 13
474057Z 11 475543W 13
474058A 11 475550H 12
474061V 11 475551W 12
474062W 11 475553Y 12
474064Y 9 475554Z 12
474067T 10 475555S 12
474070A 8 722149A 5
474071X 6 949002F 11
474072Y 8
474075T 6
474076U 7
474077V 7
474079F 5
474149A 9
474169E 8
474170B 8
474190Y 8
474226X 8
474241E 10
474243G 9
474256D 8
474259Q 10
474281X 10
474333S 4
474356H 12
474419Z 3
474420W 4
474421K 5
474422L 3
474423M 4
474424N 3
474427R 3
474428S 3
474429T 4

16 Spare parts catalogue 687420U

 STATO DI AGGIORNAMENTO
UPDATING STATUS

DATA PAGINE AGGIORNATE PAGINE CODICE

DATE UPDATED PAGES PAGES CODE

08/1999 1a EDIZIONE - 1st EDITION 19 687420U-00

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