201 0178.027-EN 92.01 0178-027-EN Instruction Manual for SAB 163 Mk 2 ‘The screw compressor and unit can be fitted with different equipment, depending on their function and requirements. ‘Some of these variants are described in this instruction manual, even though they are not fitted on your particular unit. ‘A cross (x) in the following table indicates what variants are fitted on your unit — the shop no. is stated below. Type of dive (J wale drive [_] Female arive Refrigerant R717 R22 Other Shop no. Instrument panel and manual regulation of Vi slide Instrumentation | PROSAB I/UNISAB-S and manual regulation of Vi slide [| PROSAB II/UNISAB-S and automatic regulation of V; slide Water-cooled oll cooler. © OWSG/OWCG/OWRG. Water-cooled oil cooler Type B oe Refrigerant-cooled oil cooler coos! Refrigerant injection in the compressor HLL Refrigerant injection in the discharge pipe BL! Economizer Vessel ype = Reoravstem) Closed system and vessel type EOSE Open system and vessel type SVER0178-027-EN Foreword ‘The aim of this instruction manual is to pro- vide the operators with a thorough know- ledge of the compressor and the unit, at the same time furnishing information about © the function and maintenance of the indi- vidual components; © service schedules; © procedure for dismantling and reassem- bling the compressor. The instruction manual also draws attention to typical sources of error which may occur during operations, stating their cause and explaining what should be done to rectify them, tis imperative that the operators familiar- ize themselves thoroughly with the contents of this instruction manual, both to ensure reliable, efficient operation and because SABROE is unable to provide a guarantee against damage occurring during the war- ranty period where this is attributable to in- correct operation. The contents of this instruction manual may not be copied or passed on to any unauthor- ized person without the permission of SABROE. Warning If combustion motors are installed in rooms containing refrigeration machinery or rooms where there are pipes and components containing refrigerant, you must make sure that the combustion air for the motor is derived from an area where there is no refrigerant gas, in case of leakage. Failure to do so will involve a risk of the lubricating oil from the combustion motor mixing with the refrigerant; at worst, this may give rise to corrosion and damage to the motor. ‘SABROE REFRIGERATION A/S 145627 12.66 P.O, Box 1810, DK-8270 Hajbjerg Chr. X’s Vej 201, Arhus, Denmark Phone: “Telefax: +45 6274474 ‘Teletex: 3622 88 di Telex: 68740 sot 0171-500-EN0178-027-EN Contents First Aid for accidents with Ammoni First aid for accidents with CFC/HCFC . Protecting the environment Description of Compressor Type SAB 163 Mk2 Data for compresssor & unit SAB 128/163 Mk 2 Compressor data SAB 128/163 Mk 2. Operating limits R22... Operating limits R717 Compressor and Unit Operation SAB128/163 Mk 2 . ‘Preparations for start-up Initial start-up . Normal start-up Regular supervision under normal operations Normal stoppage . Emergency stop or incorrect settings . Preparations for a lengthy period of standstill. Pressure testing the reftigeration plant . ‘Bvacuating the refrigeration plant . Operating log .... Service Schedules for Screw Compressors Preparation for compressor inspection Checking the oil Activities to be carried out ateach Periodic service Assessing the oil. ‘Major service intervals SAB 128/163 Oil charges, weights and shipping volumes SAB 163 Mk 2... ‘Temperature and Pressure Settings SAB 128/163 Mk 2 . Servicing the Refrigeration Plant . ‘Maintenance of Compressor SAB163 Mk 2 Dismantling and nd Assembly ‘Systems for regulation of compressor capacity and Vi ratios SAB 163 Mk 2 1. Regulation of compressor capacity 2. Automatic regulation of the Vislide . 3. Manual regulation of the Vi slide: WAURONE aun