Professional Documents
Culture Documents
PRESS BRAKE TOOLS UKB-SYSTEM E TYPE EHT, W TYPE WEINBRENNER AND X OTHER SYSTEMS 05
UKB-SPECIAL TOOLS 06
UKB-ADJUSTABLE DIES 08
UKB-ACCESSORIES 12
UKB-SHEAR BLADES 15
WWW.UKB-GMBH.COM 3
UKB-SYSTEM A OBERWERKZEUGE
UKB-SYSTEM A
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
TYPE AMADA
Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5
Punches/top-tools
90° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7
88° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 11
86° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
85° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 15
90°/88°/85° Punch/top-tool end pieces with movable horn extensions. . . . . . . . . . . . . . . . . . . . . . . 16
80° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
75° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 – 19
45° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
35° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
30° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 22
28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
26° Punch/top-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Holder for blades and changeable 86°/84°/28° blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 – 25
Joggle (Z) tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Joggle (Z) tool inserts Z 1,0-15,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
88°/85° Window punch/top-tool for closed boxes „Rotax ® “. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Holder for radius-tools and radius-tools R 3,0-6,5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Punch/top-tool distance pieces, L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Punch/top-tool distance pieces, L = 200 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dies
90° T-dies, H = 120 mm and H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
88° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
88° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
85° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
85° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
60° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
60° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
30° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
30° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Die holder and 88° centrical 1-V-dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
30° Centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
85° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
80° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
70° 1-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
60° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
45° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Insertion of a steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
30° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Die blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Die holders for centrical 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Die filler block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
90° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
88° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
85° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
30° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Clamping piece for centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
90° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
88° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
60° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
30° 2-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Flattening/hemming dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Spring-loaded flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Pneumatic flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2
UKB-SYSTEM A EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Type Amada 13 13
3 7 3 7
ADVANTAGES
8,4
8,4
y
y
30
30
� Optimum materials y Safety-groove y
13
13
� 42 CrMo4, tempered to 1100-1200 N/mm2 W
Datum W Datum
Center line
� 1.2312, tempered to 950-1100 N/mm2
� C45, tempered to 800-850 N/mm2
Center line
H
� C45
H
� Bending radius/intake radii
y
hardened up to 52-55 HRC =
y
R y
� Precision ground = y
y
� Guaranteed exchangeability R y
� Parallelism
� Via adaptor systems applicable on
y
y
all other press brakes (see chapter 10) V y
R
W
H
Center line
Center line
y
y
30 y 30
60
UKB-DELIVERY TIME 60
y
Horn extensions
� Horn extensions for sectionalized punches/top-tools UKB-System A
� The types are marked with 1 or 12 2
Type 1 2 1
Type 2
UKB-MODIFICATION
Use our flexible modification within
1-3 working days!
Further information see chapter 13
1–3
or visit www.ukb-gmbh.com working days
4
01
UKB-SYSTEM A EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
Tool lengths
Punches/top-tools Dies
30
25
14
14
8,4
8,4
8,4
13
13
13
7
7
VIDEO
70.501 70.503 70.504 Adaptor/Swing
Groove 14x4 mm in addition to the Groove 14x4 mm in addition to the Clamping for:
8,4x3 mm groove 8,4x3 mm groove UKB-System A -
UKB-System A for: UKB-System A and "Amada one touch"
Bystronic/Amada/Safan shortened head for:
Safan Bystronic/Amada/Safan
Safan
13 7 13 7 13 7
4 3 2,5 3 X
30°
10
10
30
30
30
°
15
45
22
Y
8,4
8,4
13
13
7
5
5
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
90° Punches/top-tools
11.100 1000 kN/m max.
10.152 1000 kN/m max.
40
40
415 mm 80,– € 5,5 kg 415 mm 82,– € 5,5 kg
20
20
26 26
835 mm 236,– € 11,0 kg 835 mm 242,– € 11,0 kg
0
sectionalized sectionalized
66,60
66,60
60
60
24h 24h
40
40
90° 90°
20
20
R 0,8 R 0,25
0 1 2 1 2
0
9
9
10.175 350 kN/m max.
10.173 350 kN/m max.
40
415 mm 116,– € 5,2 kg 26 415 mm 116,– € 5,2 kg 26
20
20
835 mm
sectionalized 316,– € 10,5 kg 835 mm
sectionalized 316,– € 10,5 kg
66,75
66,70
0
24h 24h
40
40
90°
R 0,6 90°
20
20
R 0,25
1 2 1 2
0
0
4
4
11.105 600 kN/m max.
10.154 600 kN/m max.
40
56 56
835 mm 436,– € 21,0 kg 835 mm 436,– € 21,0 kg
20
20
sectionalized sectionalized
1–2 1–2
0
89,60
0
89,60
60
40
40
90° 90°
20
R 0,8
20
R 0,25
1 2 1 2
0
0
11
11
56
835 mm 53
835 mm
40
20
1–2 1–2
0
104,50
0
60
80
40
60
90°
20
R 0,2
40
1 2
90°
1 2
0
20
R 0,8
6
11
6
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
90° Punches/top-tools
10.156 500 kN/m max.
10.503 500 kN/m max.
60
415 mm 194,– € 11,5 kg 415 mm 228,– € 10,7 kg
60
56
835 mm 835 mm
40
514,– € 23,0 kg 568,– € 21,5 kg
56
40
sectionalized sectionalized
20
20
1–2
working weeks
1–2
working weeks
104,50
104,70
0
80
60
60
40
40
90°
90°
20
R 0,25
R 0,2
20
1 2 1 2
0
11
6
10.150 200 kN/m max.
sectionalized
Fax +49 (0) 27 36 / 44 42 - 22
0
20 11
1–2
84,13
working weeks
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
60
40
90°
For personal contact, see supplement!
20
R 0,6
We are glad to help you!
1 2
0
835 mm
sectionalized 476,– € 9,0 kg 835 mm
sectionalized 476,– € 9,0 kg
40
1–2 1–2
20
20
0
0
40
40
90° 90°
R 0,6 R 0,25
20
20
1 2 1 2
0
0
835 mm
sectionalized 446,– € 11,5 kg
26
835 mm
sectionalized 446,– € 11,5 kg
26
20
20
12 1,2 12 1,2
1–2 1–2
working weeks
working weeks
0
0
100
100
60
60
40
40
90° 90°
R 0,6 R 0,25
20
20
1 2 1 2
0
0
8
8
7
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools
11.145 1000 kN/m max.
10.153 1000 kN/m max.
40
40
415 mm 80,– € 5,5 kg 415 mm 82,– € 5,5 kg
20
20
26 26
0
0
sectionalized sectionalized
66,50
66,50
60
60
24h 24h
40
40
88° 88°
20
R 0,25
20
R 0,8
1 2 1 2
0
0
9
9
60
415 mm 82,– € 5,5 kg 415 mm 160,– € 8,7 kg
20
40
26
835 mm 242,– € 11,0 kg 835 mm 414,– € 17,5 kg 26
0
sectionalized sectionalized
20
65,45
60
24h 24h
0
40
105
88°
80
20
R 3,0
1 2
60
0
40
88°
R 0,8
20
1 2
9
11.870 1000 kN/m max.
UKB-PRESS BRAKE TOOL CABINETS
835 mm 358,– € 22,5 kg
415 mm 204,– € 11,2 kg � Store � Secure � Organize
835 mm 470,– € 22,5 kg Further information see chapter 11
sectionalized
or visit www.ukb-gmbh.com
24h
88
1 2
835 mm
sectionalized 316,– € 10,5 kg 835 mm 316,– € 10,5 kg
sectionalized
66,74
66,70
0
0
24h 24h
40
40
88° 88°
R 0,6
20
R 0,25
20
1 2 1 2
0
0
4
4
8
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
88° Punches/top-tools
11.146 600 kN/m max.
10.155 600 kN/m max.
40
40
56 56
835 mm 436,– € 21,0 kg 835 mm 436,– € 21,0 kg
20
20
sectionalized sectionalized
1–2
24h
0
89,58
89,60
working weeks
60
60
40
40
88° 20 88°
R 0,8
20
R 0,25
1 2 1 2
0
0
11
11
11.106 600 kN/m max.
10.502 500 kN/m max.
40
56
835 mm 436,– € 21,0 kg 835 mm 528,– € 17,0 kg
53
20
sectionalized sectionalized
20
24h
0
24h
88,50
89,70
0
60
60
40
40
88° 88°
20
20
R 3,0 R 0,8
1 2 1 2
0
0
11
6
11.147 500 kN/m max.
10.157
500 kN/m max.
60
40
20
24h 24h
104,50
104,50
0
80
80
60
60
40
40
88° 88°
20
R 0,8
20
R 0,25
1 2 1 2
0
0
11
11
56
835 mm 835 mm
40
sectionalized sectionalized
20
20
24h 24h
103,50
104,50
0
80
60
60
40
40
88° 88°
20
R 3,0
1 2
R 0,8
1 2
20
0
0
11
9
6
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
88° Punches/top-tools
11.233 10.505
835 mm 738,– € 25,0 kg 835 mm 702,– € 22,0 kg
415 mm 402,– € 12,5 kg 450 kN/m max. 415 mm 390,– € 11,0 kg 500 kN/m max.
835 mm 914,– € 25,0 kg 835 mm
sectionalized 918,– € 22,0 kg
sectionalized
80
24h 24h 56
60
68
40
40
20
20
0
0
105
120
80
80
60
60
40
88°
40
R 0,8
20
88°
R 0,8
20
10
0
1 2 1 2
9
11.148 11.149
835 mm 846,– € 39,0 kg 835 mm 1.036,– € 41,0 kg
415 mm 472,– € 19,5 kg 700 kN/m max. 415 mm 572,– € 20,5 kg 600 kN/m max.
835 mm 1.186,– €
sectionalized 39,0 kg 835 mm 1.390,– €
sectionalized 41,0 kg
0
10
24h 24h
80
80
60
75 75
60
40
40
20
20
0
145
0
165
10
0
12
0
80
10
0
60
80
40
88°
60
R 0, 8
20
1 2
40
88°
1 2
0
R 0,8
11
20
0
13
11.830 11.858
835 mm 528,– € 13,0 kg 835 mm 460,– € 11,0 kg
415 mm 292,– € 6,5 kg 150 kN/m max. 415 mm 256,– € 5,5 kg 400 kN/m max.
835 mm 758,– € 13,0 kg 835 mm
sectionalized 726,– € 11,0 kg
sectionalized
40
80
24h 45
24h
20
60
26
40
0
17 22
20
85
60
0
135
8 3
40
88°
80
R 0,6
20
1 2
60
0
40
88°
R 0,6
20
1 2
0
10
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
88° Punches/top-tools
10.512 200 kN/m max.
11.260 500 kN/m max.
40
415 mm 258,– € 6,5 kg 37 415 mm 192,– € 4,5 kg 27
835 mm 835 mm
20
sectionalized 628,– € 13,0 kg sectionalized 476,– € 9,0 kg
0
20 11
84,13
20
24h 24h 6
95
60
0
40
88°
40
R 0,6 20 88°
1 2
R 0,6
1 2
20
0
0
11.257 500 kN/m max.
10.262 500 kN/m max.
60
415 mm 192,– € 4,5 kg 27 415 mm 176,– € 5,7 kg
40
26
835 mm 476,– € 9,0 kg 835 mm 446,– € 11,5 kg
40
sectionalized sectionalized
20
12 1,2
1–2
20
0
95
100
0
60
40
88°
40
R 0,25
20
88°
1 2 R 0,6
20
0
1 2
0
86° Punch/top-tool
500 kN/m max.
10.264 14.040 750 kN/m max.
25
50
40
26
835 mm 446,– € 11,5 kg 200 mm 124,– € 5,0 kg
20
sectionalized
20
12 1,2
100 mm 68,– € 2,5 kg
1–2
0
550 mm
95
0
480,– € 13,8 kg
working weeks
100
sectionalized
60
86°
40
20
10
1 2 1 2
0
11
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools
11.200 1000 kN/m max.
11.853 1000 kN/m max.
40
40
415 mm 80,– € 5,5 kg 415 mm 82,– € 5,5 kg
20
26
20
835 mm
26
835 mm 236,– € 11,0 kg 242,– € 11,0 kg
0
sectionalized sectionalized
66,50
66,50
0
60
24h 24h
40
40
85° 85°
20
R 0,8 R 0,25
20
0 1 2 1 2
0
9
9
11.201 1000 kN/m max.
11.230 1000 kN/m max.
60
415 mm 82,– € 5,5 kg 415 mm 160,– € 8,7 kg
20
26
40
835 mm 242,– € 11,0 kg 835 mm 414,– € 17,5 kg 26
0
sectionalized sectionalized
20
65,45
60
24h 24h
0
40
105
85°
80
20
R 3,0
60
1 2
0
40
85°
20
R 0,8
1 2
9
1000 kN/m max. 1000 kN/m max.
11.231 11.232
835 mm 274,– € 17,5 kg 835 mm 358,– € 22,5 kg
60
80
26 60
26
835 mm 414,– € 17,5 kg 835 mm 470,– € 22,5 kg
20
sectionalized sectionalized 40
135
0
20
24h 24h
105
80
0
60
80
40
85°
60
R 3,0
20
1 2
40
0
85°
9
1 2
20
R 0,8
0
40
26 26
20
0
67
24h 24h
40
40
85° 85°
20
R 0,6 R 0,25
20
1 2 1 2
0
0
4
12
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
85° Punches/top-tools
11.660 600 kN/m max.
11.864 600 kN/m max.
40
56
835 mm 436,– € 21,0 kg 835 mm 436,– € 21,0 kg 56
40
20
sectionalized sectionalized
20
0
24h 24h
89,58
89,70
0
60
60
40
85°
40
20
R 0,8 85°
1 2 1 2
20
R 0,25
0
11
11
11.863 600 kN/m max.
11.865 500 kN/m max.
40
53
835 mm 436,– € 21,0 kg 56 835 mm 528,– € 17,0 kg
40
sectionalized sectionalized
20
20
89,70
24h 24h
0
88,50
60
60
40
85°
40
R 0,8
20
85°
R 3,0
20
0
1 2
6
1 2
0
11
60
835 mm 835 mm
40
20
24h 24h
104,50
104,50
0
80
80
60
60
40
40
85° 85°
20
R 0,8
20
R 0,25
1 2 1 2
0
0
11
11
56 56
835 mm 835 mm
40
sectionalized sectionalized
20
20
24h 24h
104,50
0
103,50
80
80
60
60
40
40
85°
85°
20
R 0,8
1 2
R 3,0
1 2
20
6
0
13
11
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Punches/top-tools
11.869 11.835
835 mm 738,– € 25,0 kg 835 mm 702,– € 22,0 kg
415 mm 402,– € 12,5 kg 450 kN/m max. 415 mm 390,– € 11,0 kg 500 kN/m max.
835 mm
sectionalized 914,– € 25,0 kg 835 mm
sectionalized 918,– € 22,0 kg
80
24h 24h 56
60
40
68
40
20
20
0
105
0
80
120
60
80
40
60
20
40
85°
R 0,8
20
0
1 2 1 2
10
9
11.820 11.855
835 mm 590,– € 14,0 kg 835 mm 460,– € 11,0 kg
415 mm 328,– € 7,0 kg 200 kN/m max. 415 mm 256,– € 5,5 kg 400 kN/m max.
835 mm
sectionalized 854,– € 14,0 kg 835 mm
sectionalized 726,– € 11,0 kg
80
60
24h 24h
33
60
40
26
40
20
13,5 14,5
20
0
115
0
135
8 3
80
80
60
60
40
85°
R 0,6
40
20
85°
1 2 1 2
R 0,6
20
0
11.848 11.849
835 mm 846,– € 39,0 kg 835 mm 1.036,– € 41,0 kg
415 mm 472,– € 19,5 kg 415 mm 572,– € 20,5 kg
700 kN/m max. 600 kN/m max.
835 mm
sectionalized 1.186,– € 39,0 kg 835 mm
sectionalized 1.390,– € 41,0 kg
24h 24h
0
10
80
80
60
75
75
60
40
40
20
20
0
165
145
0
10
0
80
10
0
60
80
40
85°
60
R 0,8
20
1 2 1 2
40
85°
0
R 0,8
10
20
0
11
14
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
85° Punches/top-tools
500 kN/m max.
11.670 600 kN/m max.
11.861
835 mm 980,– € 34,5 kg 835 mm 308,– € 11,5 kg
60
80
415 mm 514,– € 17,3 kg 415 mm 176,– € 5,7 kg
40
835 mm 835 mm 26
60
77
sectionalized 1.310,– € 34,5 kg sectionalized 446,– € 11,5 kg
20
40
12 1,2
24h 24h
20
0
100
0
145
60
10
0
40
80
85°
R 0,6
20
60
0
40
8
85°
R 0,8 1 2 1 2
20
0
12
835 mm
sectionalized 446,– € 11,5 kg 26
Use our repair- and regrinding service for
20
or visit www.ukb-gmbh.com
60
40
85°
R 0,25
20
1 2
0
11.840 11.800
505 mm 846,– € 29,5 kg 505 mm 1.156,– € 40,0 kg
500 mm
sectionalized 1.428,– € 29,2 kg 500 mm
sectionalized 1.842,– € 39,6 kg
Punch/top-tool Punch/top-tool
length 500 mm sectionalized: 9 segments length 500 mm sectionalized: 9 segments
(100, 20, 25, 30, 35, 40, 50, 100, 100) (100, 20, 25, 30, 35, 40, 50, 100, 100)
Horn l. Horn r. Horn l. Horn r.
600 kN/m max. 700 kN/m max.
24h 24h
0
12
0
12
0
10
0
10
80
85 115
80
60
60
40
35 43
40
20
20
0
185
0
200
12
0
10
12
0
0
80
10
0
60
80
40
60
85°
20
R 1,0
40
85°
0
1 2
10
1 2
20
R 1,0
0
15
12
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
35
40.110 10.152 90° 0,25 66,60 3,5 894,– €
H
90°
10
40.120 10.175 90° 0,6 66,75 3,5 918,– € R
40.123 10.173 90° 0,25 66,70 3,5 918,– €
150
UKB
35
40.111 10.153 88° 0,25 66,50 3,5 894,– € H
10
88°
40.115 11.101 88° 3,0 65,45 3,5 894,– € R
40.121 10.176 88° 0,6 66,74 3,5 918,– €
150
40.124 10.174 88° 0,25 66,70 3,5 918,– €
UKB
35
40.117 11.853 85° 0,25 66,50 3,5 918,– €
H
10
85°
40.116 11.201 85° 3,0 65,45 3,5 894,– € R
40.122 10.170 85° 0,6 66,74 3,5 918,– €
40.125 11.857 85° 0,25 67,00 3,5 918,– € 150
UKB
16
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
25
14.020 14.060
80
750 kN/m max.
25
60
30
40
175
300 mm 150,– € 5,4 kg 300 mm 268,– € 10,2 kg
40
30
20
200 mm 106,– € 3,6 kg 200 mm 184,– € 6,8 kg
20
0
95
0
550 mm 550 mm
18 2
394,– € 9,9 kg 768,– € 18,7 kg
10
0
sectionalized sectionalized
60
80
Including groove 14x4 mm Including groove 14x4 mm
and shortened head (70.503) and shortened head (70.503)
40
60
UKB-System C 80° UKB-System C
20
R 1,0
40
24h 24h 80°
0
1 2 R 1,0
1 2
20
10
75° Punch/top-tool
14
0
11.275 1000 kN/m max.
UKB-STOCK
835 mm 170,– € 11,0 kg
Extensive range of tools and
40
60
24h
40
75°
R 0,8
20
1 2
0
10
60° Punches/top-tools
10.142 600 kN/m max.
10.143 600 kN/m max.
26 26
835 mm
sectionalized 270,– € 9,0 kg 835 mm 270,– € 9,0 kg
sectionalized
65,80
0
0
67
24h 24h
40
40
60° 60°
20
R 2,0
20
1 2
R 0,8
1 2
0
0
40
26
37
sectionalized sectionalized 12
20
40
18 2
24h 24h 6
135
20
0
115
80
0
60
80
40
60
60°
R 0,8
20
40
60°
0
R 0,8
1 2 1 2
20
0
17
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools
10.136 1000 kN/m max.
14.010 1000 kN/m max.
25
835 mm 188,– € 14,0 kg 500 mm 174,– € 11,0 kg
415 mm 112,– € 7,0 kg 300 mm 124,– € 6,6 kg
20
36
40
30
20
0
sectionalized
Tool can work with higher load capacity 100 mm 48,– € 2,2 kg
60
65
0
550 mm
95
360,– € 12,1 kg
40
24h 60° sectionalized
60
R 6,0
Including groove 14x4 mm and shortened
20
head (70.503) UKB-System C
40
0
Tool can work with higher load capacity 60°
R 3,0
20
1 2 1 2
0
24h
60
60
835 mm
sectionalized 502,– € 24,5 kg 32 835 mm
sectionalized 502,– € 25,0 kg 32
40
40
Tool can work with higher load capacity Tool can work with higher load capacity
20
20
24h 24h
0
0
115
115
80
80
60
60
40
40
60° 60°
R 5,0 R 10,0
20
1 2
20
1 2
0
0
60
40
60°
R 0,8
20
1 2
0
80
40
24h 24h
20
0
115
0
130
80
80
60
60
40
60°
R 0,8
40
20
1 2 60°
R 0,8 1 2
20
0
18
0
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
60° Punches/top-tools
10.510 600 kN/m max.
10.517 250 kN/m max.
60
40
835 mm 835 mm
32 26
584,– € 15,0 kg 560,– € 9,0 kg
40
20
sectionalized sectionalized
20
0
24h 24h
80
60
0
115
40
80
60°
20
R 0,8
1 2
60
0
60° 40
R 0,8 1 2
20
45° Punches/top-tools
0
40
415 mm 96,– € 4,7 kg 415 mm 96,– € 4,7 kg
20
26
20
26
835 mm
sectionalized 276,– € 9,5 kg 835 mm
sectionalized 276,– € 9,5 kg
66,30
65,20
0
0
24h 24h
40
40
45° 45°
R 0,6
20
R 1,0
20
1 2 1 2
0
0
35° Punches/top-tools
11.103 700 kN/m max.
11.104 700 kN/m max.
835 mm
sectionalized 306,– € 11,5 kg 835 mm
sectionalized 306,– € 11,5 kg
0
0
24h 24h
86
86
60
60
40
40
35° 35°
20
R 1,5
20
R 0,6
1 2 1 2
0
0
24h
90
60
40
35°
R 0,8
20
1 2
0
19
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools
11.158 1000 kN/m max.
10.514 500 kN/m max.
40
415 mm 114,– € 5,2 kg 415 mm 160,– € 4,5 kg
40
20
26 26
835 mm 330,– € 10,5 kg 835 mm 420,– € 9,0 kg
20
sectionalized sectionalized
0
80
80
24h 24h
60
60
40
40
30° 30°
R 0,6
20
R 0,6
20
1 2 1 2
0
0
60
415 mm 126,– € 6,2 kg 415 mm 168,– € 7,7 kg
20
26
40
835 mm
sectionalized 348,– € 12,5 kg
27
835 mm
sectionalized 442,– € 15,5 kg
0
20
Tool can work with higher load capacity
24h
80
0
104
60
24h
80
40
30°
60
R 3,0
20
40
30°
0
1 2 R 0,6
1 2
20
0
11.514 500 kN/m max.
11.528 1000 kN/m max.
0
0
24h
80
80
60
60
40
40
30° 30°
R 0,6 1 2 R 3,0 1 2
20
20
0
0
26
835 mm 318,– € 17,0 kg 835 mm 422,– € 18,5 kg
60
60
27
40
sectionalized sectionalized
20
24h
104
24h
80
80
60
60
40
40
30° 30°
R 5,0 R 0,5
20
20
1 2 1 2
0
20
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
30° Punches/top-tools
11.810 10.515
835 mm 534,– € 26,0 kg 835 mm 744,– € 11,0 kg
415 mm 316,– € 13,0 kg 500 kN/m max. 415 mm 420,– € 5,5 kg
500 kN/m max.
835 mm 784,– € 26,0 kg 835 mm
sectionalized 928,– € 11,0 kg
sectionalized
24h 24h
80
0
12
26
26
60
0
40
10 12
40
80
20
200
60
140
0
40
6
20
10
0
80
0
60
12
40
0
30°
10
R 0,6
20
1 2
0
80
0
60
40
30°
1 2
20
R 1,0
0
11.880
835 mm 468,– € 15,0 kg STRONG PARTNERS
415 mm
835 mm
260,– € 7,5 kg 500 kN/m max. FOR GOOD BUSINESS
sectionalized 686,– € 15,0 kg
24h 27
80
60
40
20
150
0
10
0
80
60
40
30°
R 0,8
20
1 2
0
21
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Punches/top-tools
11.904 1000 kN/m max.
11.911 1000 kN/m max.
40
40
835 mm 686,– € 14,4 kg 835 mm 738,– € 19,2 kg
20
sectionalized sectionalized
20
21
30
0
Compatible to radius-tool holder 10.115 Compatible to radius-tool holder 10.115
83
0
87
and radius-tool 10.304/11.304 (see page and radius-tool 10.311/11.311 (see page
30/31) 30/31)
60
Tool can work with higher load capacity
60
Tool can work with higher load capacity
40
30°
30°
40
R 10,0
R 15,0
24h 1 2 24h
20 1 2
20
0
0
11.914 1000 kN/m max.
11.916 1000 kN/m max.
835 mm 835 mm
40
sectionalized 788,– € 22,0 kg sectionalized 840,– € 25,0 kg
20
20
35 Compatible to radius-tool holder 10.115
Compatible to radius-tool holder 10.115
and radius-tool 10.316/11.316 (see page
89
91
and radius-tool 10.314/11.314 (see page
0
0
30/31) 30/31)
Tool can work with higher load capacity Tool can work with higher load capacity
60
60
30°
30°
40
24h 24h
40
R 17,5
R 20,0
20
1 2 1 2
20
0
28° Punches/top-tools
14.030 14.050
500 mm 234,– € 7,0 kg 500 mm 348,– € 18,0 kg
300 mm 176,– € 4,2 kg 300 mm 252,– € 10,8 kg
200 mm 120,– € 2,8 kg 200 mm 174,– € 7,2 kg
100 mm 62,– € 1,4 kg 100 mm 98,– € 3,6 kg
700 kN/m max. 1000 kN/m max.
550 mm 426,– € 7,7 kg 550 mm 740,– € 19,8 kg
25
25
sectionalized sectionalized
Including groove 14x4 mm and shortened Including groove 14x4 mm and shortened
head (70.503) UKB-System C head (70.503) UKB-System C
80
40
30 30
60
24h 24h
20
40
0
175
95
20
60
0
40
10
28°
0
R 1,0
20
1 2
80
0
60
40
28°
1 2
R 1,0
20
0
22
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
26° Punch/top-tool
11.540 1000 kN/m max.
UKB-INFO
835 mm 240,– € 16,5 kg
80
415 mm 144,– € 8,2 kg UKB-Adaptors and intermediates,
60
835 mm 404,– € 16,5 kg see chapter 10
40
sectionalized 26
or visit www.ukb-gmbh.com
20
24h
0
117
80
60
40
26°
1 2
R 0,8
20
0
80
80
60
60
28 28
40
40
sectionalized sectionalized
20
Suitable flattening/hemming die Suitable flattening/hemming die
20
0
0
24h 24h
128
128
80
80
8 10
60
60
58
58
40
40
24 ° 24 °
R 0,6
20
R 0,6
20
0
0
sectionalized
20
24h
80
12
60
58
40
24 °
R 0,6
EXAMPLE OF USE
20
0
Surface
ground Surface
20
milled
R1
Hardened
2.
5
58
flattening
2 .5
R1
parts
15
23
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Changeable blade
10.400 13 1000 kN/m max.
15.761
30
24h
1000 kN/m max.
12
20
24h
30°
12
86°/84°
R
12
24h
24
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
79 79
79 79 69
79 69 69
79 69
78,5 78,5 75
75 45
25
45
100
50 100
40 45
25 30 35
100 25
25
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
46
as a complete set
66
24h
24
60
78
87
Joggle (Z) tool
36
60
inserts
81
72
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
Flattening insert
835 mm 415 mm
UKB-INFO
S
2S
Model
Price Weight Price Weight Table of force for flattening
40.500 256,– € 10,0 kg 144,– € 5,0 kg see page 52
Flattening insert is delivered as a complete set
36
24h
23
26
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
36
Weight 10,0 kg 5,0 kg
Joggle (Z) tool inserts are delivered as a complete set
24h 23
835 mm 415 mm
Model α Z (mm)
Price Price
40.585 90° 8,5 418,– € 232,– €
40.590 90° 9,0 418,– € 232,– €
40.610 90° 10,0 418,– € 232,– € 27
45
Model α Z (mm)
Price Price
40.613 90° 13,0 418,– € 232,– €
40.614 90° 14,0 418,– € 232,– €
40.615 90° 15,0 418,– € 232,– €
Weight 14,5 kg 7,3 kg 32
45
24h
23
27
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
� Easy removal
� Individual production
24h
70 300 70
110
48
88°/85°
R 0,8
8
>3
>3
8
28
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
90
10 10.180
changeable radius-tools
23
� Sectionalized radius-tools on request
6
6 Radius-tool
10.180
830 mm 278,– € 9,0 kg
60
24h
60
Large V-notch
835 mm 415 mm
R (mm) Model
Price Weight Price Weight
3,0 10.181 60,– € 0,20 kg 36,– € 0,10 kg
3,5 10.182 64,– € 0,25 kg 38,– € 0,12 kg
4,0 10.183 70,– € 0,35 kg 42,– € 0,17 kg
4,5 10.184 78,– € 0,50 kg 44,– € 0,25 kg
C45 VIDEO
Usable on holder for radius-tools 10.180, small V-notch, radius-tools are not hardened Radius-tools
24h
24h
29
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
MOUNTING EXAMPLE
Holder for radius-tools Holder for radius-tools Holder for radius-tools Holder for radius-tools
10.115 10.116 10.190 10.191
60
0
10
60
40
80
80
40
20
10 0
10 0
60
60
20
0
40
40
20
Radius-tool
60
20
10.311
80
40
0
0
60
20
Radius-tool
10
10
10.311
0
0
40
0
80
80
20
Radius-tool Radius-tool
60
60
10.311 10.311
40
40
20
20
0
0
24h 24h
115
14
14
24h 24h
87
115
14
14
30
01
UKB-SYSTEM A PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Radius-tools R 7,0-50,0
Radius-tools R 7,0-12,0
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
7,0 11,5 10.300 68,– € 0,90 kg 42,– € 0,45 kg 11.300 166,– € 0,90 kg 100,– € 0,45 kg 800 kN/m max.
7,5 11,5 10.301 68,– € 1,00 kg 42,– € 0,50 kg 11.301 172,– € 1,00 kg 102,– € 0,50 kg
8,0 13,0 10.302 68,– € 1,20 kg 42,– € 0,60 kg 11.302 178,– € 1,20 kg 106,– € 0,60 kg
9,0 16,0 10.303 74,– € 1,60 kg 44,– € 0,80 kg 11.303 186,– € 1,60 kg 110,– € 0,80 kg
10,0 16,0 10.304 60,– € 2,00 kg 38,– € 1,00 kg 11.304 194,– € 2,00 kg 114,– € 1,00 kg
11,0 16,0 10.305 88,– € 2,10 kg 52,– € 1,05 kg 11.305 208,– € 2,10 kg 120,– € 1,05 kg
H
11,5 19,0 10.306 88,– € 2,50 kg 52,– € 1,25 kg 11.306 214,– € 2,50 kg 124,– € 1,25 kg
12,0 20,0 10.307 88,– € 2,70 kg 52,– € 1,35 kg 11.307 218,– € 2,70 kg 126,– € 1,35 kg R 7,0 -12,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
Radius-tools R 12,5-50,0
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
12,5 16,0 10.308 98,– € 3,30 kg 58,– € 1,65 kg 11.308 222,– € 3,30 kg 132,– € 1,65 kg
13,0 17,0 10.309 98,– € 3,50 kg 58,– € 1,75 kg 11.309 226,– € 3,50 kg 134,– € 1,75 kg
14,0 19,0 10.310 98,– € 3,80 kg 58,– € 1,90 kg 11.310 236,– € 3,80 kg 140,– € 1,90 kg
15,0 20,0 10.311 82,– € 5,00 kg 50,– € 2,50 kg 11.311 246,– € 5,00 kg 144,– € 2,50 kg
16,0 21,0 10.312 116,– € 5,10 kg 68,– € 2,55 kg 11.312 256,– € 5,10 kg 150,– € 2,55 kg
17,0 21,5 10.313 116,– € 5,80 kg 68,– € 2,90 kg 11.313 266,– € 5,80 kg 154,– € 2,90 kg
17,5 22,0 10.314 86,– € 6,00 kg 56,– € 3,00 kg 11.314 274,– € 6,00 kg 166,– € 3,00 kg
19,0 25,0 10.315 124,– € 6,30 kg 76,– € 3,15 kg 11.315 288,– € 6,30 kg 172,– € 3,15 kg
20,0 24,0 10.316 102,– € 6,80 kg 62,– € 3,40 kg 11.316 300,– € 6,80 kg 176,– € 3,40 kg 800 kN/m max.
22,5 25,0 10.317 146,– € 8,00 kg 86,– € 4,00 kg 11.317 330,– € 8,00 kg 190,– € 4,00 kg
25,0 29,0 10.318 112,– € 10,00 kg 70,– € 5,00 kg 11.318 362,– € 10,00 kg 204,– € 5,00 kg
27,5 34,0 10.319 164,– € 12,50 kg 98,– € 6,25 kg 11.319 390,– € 12,50 kg 226,– € 6,25 kg
30,0 34,0 10.320 138,– € 13,50 kg 86,– € 6,75 kg 11.320 444,– € 13,50 kg 254,– € 6,75 kg
35,0 45,0 10.321 248,– € 21,00 kg 146,– € 10,50 kg 11.321 482,– € 21,00 kg 272,– € 10,50 kg
40,0 45,0 10.322 286,– € 24,00 kg 170,– € 12,00 kg 11.322 634,– € 24,00 kg 348,– € 12,00 kg
H
14
45,0 50,0 10.323 332,– € 29,50 kg 202,– € 14,75 kg 11.323 696,– € 29,50 kg 388,– € 14,75 kg
50,0 54,0 10.324 354,– € 34,50 kg 222,– € 17,25 kg 11.324 738,– € 34,50 kg 422,– € 17,25 kg R 12,5 - 50,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
Flattening-tool
800 kN/m max.
VIDEO
Flattening-tool Radius-tools
835 mm 415 mm
Model
Price Weight Price Weight
10.325 100,– € 4,00 kg 60,– € 2,00 kg
22
14
17
24h
UKB-TEST BENDING
First test bending - then order!
Free of charge - with your sample
sheets in your or our house!
31
UKB-SYSTEM A PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Clamps
(see chapter 10)
50.671 50.959
7
1000 kN/m max. 7
1000 kN/m max.
13 20 13 6
30
Without crowning-wedge Without crowning-wedge
Heightening of the side flange about 70 mm 40 Heightening of the side flange about 35 mm 26
Needed clamp see page 203 Needed clamp see page 203
60
24h 24h
100
31
50
40
13
14
7 20
900 kN/m max. 900 kN/m max.
50.500 50.501
30
30
68 55
200 mm 502,– € 16,5 kg 200 mm 502,– € 16,5 kg
Incl. clamp with safety-tang 50.499 Incl. clamp with safety-tang 50.499
1–2
working weeks 115
1–2
working weeks 115
40 68 40 68
220
220
22 22
0 0
65
65
14 14
7
7
12
12
32
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
V
R
1000 kN/m max.
90° R1
120
W
18
60
H = 80 mm
835 mm 415 mm 835 mm sectionalized
Model V (mm) R (mm) W (mm) R1 (mm)
Price Weight Price Weight Price Weight
20.243 6 0,4 14 0,5 244,– € 12,6 kg 144,– € 6,3 kg 364,– € 12,6 kg
20.258 8 0,5 14 0,5 244,– € 12,6 kg 144,– € 6,3 kg 364,– € 12,6 kg
20.244 10 0,6 18 0,5 244,– € 14,2 kg 144,– € 7,1 kg 364,– € 14,2 kg
20.245 12 0,8 18 0,5 244,– € 15,0 kg 144,– € 7,5 kg 364,– € 15,0 kg
20.246 16 1,0 24 0,5 244,– € 17,5 kg 144,– € 8,7 kg 364,– € 17,5 kg
24h
V
R
1000 kN/m max.
90° R1
UKB-QUALITY
80
W � Optimal materials
� Precision ground
� Guarateed exchangeability
� Parallelism
18
60
33
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
21.806
1000 kN/m max.
21.808
1000 kN/m max.
24h 24h
24h 24h
1000 kN/m max.
20.383
1000 kN/m max.
20.384
835 mm 392,– € 22,7 kg 835 mm 392,– € 26,4 kg
415 mm 224,– € 11,3 kg 415 mm 224,– € 13,2 kg
835 mm
sectionalized 534,– € 22,7 kg 835 mm
sectionalized 534,– € 26,4 kg
24h 24h
25 R 3,0
1000 kN/m max.
20.385
835 mm 392,– € 29,4 kg 88° R 1,0
24h
120
35
18
34 60
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
88° T-dies, H = 80 mm
20.806
1000 kN/m max.
20.808
1000 kN/m max.
364,– € 12,6 kg 364,– € 12,6 kg
sectionalized sectionalized
24h 24h
20.810
1000 kN/m max.
20.371
1000 kN/m max.
835 mm 835 mm
24h 24h
1000 kN/m max.
20.327
1000 kN/m max.
20.310
835 mm 244,– € 16,4 kg 835 mm 244,– € 18,6 kg
415 mm 144,– € 8,2 kg 415 mm 144,– € 9,3 kg
835 mm 835 mm
24h 24h
1000 kN/m max.
20.309
835 mm 244,– € 20,2 kg
835 mm
sectionalized 364,– € 20,2 kg
24h
35
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
21.506 85°
R 0,5
1000 kN/m max.
21.508 85°
R 0,5
1000 kN/m max.
24h 24h
24h 24h
24h 24h
R 5,0
1000 kN/m max.
21.525 UKB-STOCK
85°
835 mm 392,– € 29,4 kg R 1,0
24h
36
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
85° T-dies, H = 80 mm
R 1,5
20.506 85 °
R 0,5
1000 kN/m max.
20.508 1000 kN/m max.
24h 24h
R 3,0
24h 24h
24h 24h
24h
37
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
20.386
600 kN/m max.
20.387
600 kN/m max.
24h 24h
12 R 0,8
120
24h 24h
18
18
60
16
R 1,6
600 kN/m max.
20.390 600 kN/m max.
20.391
835 mm 408,– € 22,4 kg 60° R 0,7 835 mm 408,– € 26,0 kg
415 mm 230,– € 11,2 kg 415 mm 230,– € 13,0 kg
835 mm
sectionalized 548,– € 22,4 kg 835 mm
sectionalized 548,– € 26,0 kg
24h 24h
120
24
18
60
600 kN/m max.
20.392 UKB-INFO
835 mm 408,– € 28,7 kg
415 mm 230,– € 14,3 kg
45° and 35° T-dies, H = 80 mm
835 mm and H = 120 mm available!
sectionalized 548,– € 28,7 kg
Prices and delivery times on request!
24h
38
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
60° T-dies, H = 80 mm
20.297
600 kN/m max.
20.298
600 kN/m max.
384,– € 13,0 kg 384,– € 13,0 kg
sectionalized sectionalized
24h 24h
835 mm 835 mm
24h 24h
835 mm 262,– € 17,5 kg 835 mm 262,– € 18,1 kg
415 mm 154,– € 8,7 kg 415 mm 154,– € 9,0 kg
835 mm
sectionalized 384,– € 17,5 kg 835 mm
sectionalized 384,– € 18,1 kg
24h 24h
835 mm
sectionalized 384,– € 19,5 kg
24h
39
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
20.351
350 kN/m max.
20.352
350 kN/m max.
835 mm 438,– € 16,2 kg 835 mm 438,– € 18,7 kg
415 mm 246,– € 8,1 kg 415 mm 246,– € 9,3 kg
835 mm
sectionalized 576,– € 16,2 kg 835 mm
sectionalized 576,– € 18,7 kg
24h 24h
24h 24h
24h 24h
24h
40
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
30° T-dies, H = 80 mm
20.317
350 kN/m max.
20.318
350 kN/m max.
835 mm 292,– € 12,5 kg 835 mm 292,– € 14,0 kg
418,– € 12,5 kg 418,– € 14,0 kg
sectionalized sectionalized
24h 24h
415 mm 170,– € 8,1 kg 415 mm 170,– € 7,9 kg
835 mm 835 mm
24h 24h
835 mm 835 mm
sectionalized sectionalized
24h 24h
sectionalized
24h
41
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
415 mm 240,– € 8,2 kg
24h
4 6
R 0,6 R 0,8
22.804 88°
R 0,5 1000 kN/m max.
22.806 88°
R 0,5 1000 kN/m max.
60
60
835 mm
sectionalized 328,– € 5,5 kg 835 mm
sectionalized 328,– € 5,4 kg
24h 24h
14
14
8 10
R 1,0 R 1,2
60
835 mm
sectionalized 328,– € 5,4 kg 835 mm 334,– € 6,5 kg
sectionalized
15
24h 24h
14 14
18
12 16
R 1,5 R 2,0
60
835 mm
sectionalized 334,– € 6,4 kg 835 mm
sectionalized 358,– € 8,0 kg
15
15
24h 24h
14 14
18 24
20 25
R 2,0 R 3,0
22.820 R 1,0
1000 kN/m max.
22.825 1000 kN/m max.
835 mm
sectionalized 378,– € 9,5 kg 835 mm 392,– € 10,6 kg
sectionalized
15
15
24h 24h
14 14
30 35
42
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
UKB-INFO
For bottoming/coining with 30° dies
the maximum load is reduced by 50%
6
R 0,6
22.306 30°
R 1,0
350 kN/m max.
60
835 mm
sectionalized 384,– € 5,3 kg
24h
14
8 10
R 0,8 R 1,0
22.308 2
350 kN/m max.
22.310
500 kN/m max.
30°
415 mm 156,– € 3,1 kg 415 mm 158,– € 3,9 kg
60
60
835 mm
sectionalized 392,– € 6,3 kg 835 mm 398,– € 7,8 kg
sectionalized
15
15
24h 24h
14
14
18
24
12 16
R 1,5 R 2,0
30°
60
30°
24h 24h
15
14 14
24 30
20 25
R 2,5 R 3,0
22.320
500 kN/m max.
22.325 500 kN/m max.
5 8
65
24h 24h
15
14
14
35
45
43
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
835 mm
sectionalized 360,– € 22,0 kg 835 mm
sectionalized 360,– € 21,0 kg
24h 24h
415 mm 116,– € 9,5 kg
415 mm 190,– € 14,5 kg
835 mm 360,– € 19,0 kg 835 mm 526,– € 29,0 kg
sectionalized sectionalized
24h 24h
20.214 20.215
835 mm 400,– € 33,2 kg 835 mm 478,– € 50,0 kg
sectionalized sectionalized
24h 24h
21.125 21.160
415 mm 344,– € 31,0 kg 415 mm 464,– € 46,5 kg
200 mm 194,– € 15,0 kg 200 mm 262,– € 22,4 kg
24h 24h
21.200
415 mm 972,– € 88,0 kg
200 mm 542,– € 42,5 kg
UKB-ADJUSTABLE DIES
185
60
240
44
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
20.650 20.370
835 mm 468,– € 27,5 kg 835 mm 556,– € 34,3 kg
415 mm 266,– € 13,7 kg 415 mm 316,– € 17,1 kg
835 mm
sectionalized 690,– € 27,5 kg 835 mm
sectionalized 820,– € 34,3 kg
Tool can work with higher load capacity
24h
24h
1000 kN/m max.
1000 kN/m max. 100
R 10,0
20.680 20.610
130
835 mm 792,– € 60,0 kg 415 mm 506,– € 37,0 kg
R 18,0
415 mm 462,– € 30,0 kg 835 mm 1.412,– €
sectionalized 74,0 kg
835 mm 1.186,– € 60,0 kg
20
sectionalized
Tool can work with higher load capacity
24h 60
130
24h
415 mm 158,– € 13,7 kg 415 mm 218,– € 14,2 kg
835 mm 428,– € 27,5 kg 835 mm 594,– € 28,5 kg
sectionalized sectionalized
24h 24h
Milled groove
Steel insert
Further information
visit www.ukb-gmbh.com! w
835 mm
sectionalized 360,– € 22,0 kg 835 mm
sectionalized 402,– € 20,1 kg
24h
24h
45
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die blocks
800 kN/m max. 800 kN/m max.
21.207
28.820
70
R 2,0 R 5,0
60°
80°
IR 7,0
90
30
20
835 mm
sectionalized 430,– € 15,5 kg 835 mm 952,– € 36,0 kg
IR 2,0 IR 4,0
IR 4,0
sectionalized
80° R 4,0
UKB
24h R 4,0
45
90
20.350
600 kN/m max.
R 3,0
R 4,0
35
21.209 1000 kN/m max.
415 mm 148,– € 10,0 kg
16
60
10
60°
IR 1,0
835 mm
sectionalized 510,– € 17,8 kg R 2,0 R 1,5
835 mm 412,– € 20,0 kg
sectionalized
22
R 2,5
24h 60
24h
20.820 20.830
835 mm
sectionalized 588,– € 27,0 kg 835 mm
sectionalized 650,– € 26,0 kg
Tool can work with higher load capacity
24h
24h
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
46
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
Die holders
20.200 1000 kN/m max.
20.316 1000 kN/m max.
19,5
830 mm 150,– € 9,3 kg 830 mm 158,– € 11,5 kg
412 mm 86,– € 4,6 kg 412 mm 90,– € 5,7 kg
24h 24h
55,5
412 mm 98,– € 7,1 kg 412 mm 120,– € 9,4 kg
24h 24h
Centrical 2-V die
24h
24h
End-to-end clamp
47
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
20.276
20.276 835 mm
sectionalized 342,– € 9,5 kg
Die holder
20.287 24h
for centrical Die holder
800 kN/m max. 800 kN/m max.
20.276
20.277
835 mm 204,– € 10,0 kg 835 mm 204,– € 10,5 kg
415 mm 120,– € 5,0 kg 415 mm 120,– € 5,2 kg
835 mm
sectionalized 342,– € 10,0 kg 835 mm
sectionalized 342,– € 10,5 kg
24h 24h
835 mm
sectionalized 342,– € 9,5 kg 835 mm
sectionalized 342,– € 10,0 kg
6
15
800 kN/m max.
800 kN/m max.
20.339
20.278
835 mm 204,– € 10,8 kg 835 mm 210,– € 12,0 kg
415 mm 120,– € 5,4 kg 415 mm 124,– € 6,0 kg
835 mm
sectionalized 342,– € 10,8 kg 835 mm
sectionalized 348,– € 12,0 kg
24h
24h
800 kN/m max. 800 kN/m max.
20.279
20.280
835 mm 210,– € 12,0 kg 835 mm 214,– € 13,0 kg
415 mm 124,– € 6,0 kg 415 mm 126,– € 6,5 kg
835 mm
sectionalized 348,– € 12,0 kg 835 mm
sectionalized 352,– € 13,0 kg
24h
24h
48
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
46
835 mm 342,– € 9,5 kg 835 mm
sectionalized 342,– € 10,0 kg
sectionalized
6
15
24h 24h
34,5
800 kN/m max. 7,5 26 12 800 kN/m max.
20.346
20.347 R 1,75
12 20
R 2,5
835 mm 204,– € 10,5 kg 835 mm 210,– € 12,0 kg
415 mm 120,– € 5,3 kg 415 mm 124,– € 6,0 kg R 0,5 R 0,5
46
85°
835 mm
sectionalized 342,– € 10,5 kg 835 mm
sectionalized 348,– € 12,0 kg
6
15
8,5 26 10,5
800 kN/m max. 9,5 26 14,5
800 kN/m max.
20.349 R 1,5
14 18
R 2,0
20.348 R 2,0
16 25
R 3,0
835 mm 210,– € 12,0 kg 835 mm 214,– € 13,0 kg
415 mm 124,– € 6,0 kg R 0,5
85°
R 0,5
415 mm 126,– € 6,5 kg R 0,5 R 1,0
46
46
85°
835 mm
sectionalized 348,– € 12,0 kg 835 mm
sectionalized 352,– € 13,0 kg
6
6
15 15
24h 45 24h 50
30°
835 mm
sectionalized 436,– € 12,5 kg 835 mm
sectionalized 436,– € 13,0 kg
6
15
24h 45
24h
20.336
Per piece 24,– € 0,2 kg
25
15
24h
49
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
835 mm 126,– € 9,5 kg 2-V die
20.203
415 mm 76,– € 4,7 kg
34 mm
39 mm
24h 55 mm
Die holder
75 mm
(see page 47)
835 mm 126,– € 9,0 kg 835 mm 126,– € 9,0 kg
415 mm 76,– € 4,5 kg 415 mm 76,– € 4,5 kg
24h 24h
24h 24h
835 mm 166,– € 9,0 kg 835 mm 166,– € 8,5 kg
24h 24h
24h 24h
hemming tools
835 mm 266,– € 13,5 kg
415 mm 156,– € 6,7 kg
24h
Flattening/hemming dies
20.550
500 kN/m max.
500 kN/m max.
20.554
835 mm
sectionalized 662,– € 28,5 kg 835 mm 662,– € 27,6 kg
sectionalized
24h 24h
EXAMPLE OF USE
20.560 500 kN/m max.
Surface
ground
835 mm 410,– € 26,8 kg Surface
milled
415 mm 234,– € 13,4 kg
835 mm Hardened
24h
51
UKB-SYSTEM A DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
110 (opened)
105 (opened)
Max. 1,0 mm material thickness Max. 1,5 mm material thickness
95 (closed)
90 (closed)
Rm = 400 N/mm2 Rm = 400 N/mm2
24h 24h
140 (opened)
120 (closed)
125 (closed)
24h 24h
VIDEO
Flattening/
hemming tools
52
01
UKB-SYSTEM A DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
110 (opened)
105 (opened)
95 (closed)
90 (closed)
140 (opened)
125 (closed)
UKB UKB
50.720
Per piece 234,– € 3,5 kg
Accessory kit for pneumatic
flattening/hemming dies consist
pressure-reducing valve and 12/24V
electromagnetic valve
UKB
53
02
WWW.UKB-GMBH.COM
UKB-SYSTEM B
TYPE TRUMPF
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 – 57
Simple Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Flexible modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Punches/top-tools
86° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 – 64
84° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
80° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
60° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
28° Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 – 68
24° Flattening/hemming punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . .70 – 71
Joggle (Z) tool holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Holder for radius-tools and radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Radius-tools R 7,0-50,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Punch/top-tool distance pieces, H = 100 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Punch/top-tool distance pieces, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Punch/top-tool distance piece, H = 220 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Repair- and regrinding service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dies
86° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
84° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 – 80
80° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 – 82
80° Dies, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
60° Die, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
30° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 – 84
30° Dies, H = 100 mm, R = 3,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
86° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
84° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
80° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
30° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 – 89
Screwable flattening/hemming die H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Screwable flattening/hemming die H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Die heightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
UKB-SYSTEM B EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
y
y
ADVANTAGES
15,25
8,5
8,5
16,25
37
� Optimum materials
36
y y
� 42 CrMo4, tempered to 1100-1200 N/mm2
y
W
y
� 1.2312, tempered to 950-1100 N/mm2 W
Center line
� C45
Center line
� Bending radius/intake radii
H
y
hardened up to 52-55 HRC =
� Precision ground = y
� Guaranteed exchangeability
H
� Parallelism
� Punch/top-tool clamping in two
y
y R
different models y
� Simple Clamp
� Safety pin
� Self centering
y
y
� Usable on both sides y
y R
V y
y
� Via adaptor systems applicable on all
other press brakes (see chapter 10) R
y
y
V y
R
W
H
UKB-DELIVERY TIME
Center line
H
Center line
20
1–2
working weeks
1-2 working weeks
6,5 6,5
y
UKB 13 13
On request
y
Horn extensions
� Horn extensions for sectionalized punches/top-tools UKB-System B
� The exact measurements of the horn extensions can be found
in the drawings next to the punches/top-tools
UKB-MODIFICATION
W Use our flexible modification within
1-3 working days!
H
56
UKB-SYSTEM B EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
02
Tool lengths
PUNCHES/TOP-TOOLS WITH SIMPLE CLAMP
Length 500 mm Length 300 mm Length 200 mm Length 100 mm
50 50 25
400 50 200 25 150
50
100 100
40 45 50
100 25 25 30 35
Length 550 mm sectionalized
� Sectionalized punches/top-tools are
delivered as a complete set
� 10 Segments with Simple Clamp
Simple Clamp
Create you own individual tool lenghts set!
Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
100 100
35 40 45 50
100 25 25 30
Length 550 mm sectionalized 50 50
50
� Sectionalized punches/top-tools are
delivered as a complete set
� 10 Segments with Safety pins
Safety pin
Create you own individual tool lenghts set!
Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!
DIES
Length 500 mm Length 300 mm Length 200 mm Length 100 mm
50 100 200
40 45
Length 550 mm sectionalized 25 25 30 35
Simple Clamp
ADVANTAGES VIDEO
� Vertical tool change for tools Simple Clamp/
up to 12,5 kg Safety pin
� Less set-up time
� Easy handling
Set consists of screw, spring and Simple Clamp Vertical tool change
24h 24h
58
UKB-SYSTEM B SAFETY PINS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
Safety pins
26
ADVANTAGES
� Horizontal tool change
ø5
� Favorable purchase price
(in comparison with Simple Clamp)
� Hardened Safety pins on demand
24h 24h
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
59
UKB-SYSTEM B MODIFICATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Flexible modification
PUNCHES/TOP-TOOLS
VIDEO
� Special cuttings Modification
UKB-MODIFICATION
DIES
Use our flexible modification within
� Special cuttings 1-3 working days!
Further information see chapter 13
� Laser marking 1–3
or visit www.ukb-gmbh.com working days
Tool blank
L = 500 mm
Laser marking
Tool individual modified
according to your
Cuttings
requirements
Groove
Steel insert
UKB-System B
60
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
86° Punches/top-tools
15.330 Safety pins 15.330 X Simple Clamp 800 kN/m max.
37
500 mm 272,– € 12,0 kg 500 mm 332,– € 12,0 kg
80
300 mm 198,– € 7,2 kg 300 mm 258,– € 7,2 kg
60
30
40
200 mm 146,– € 4,8 kg 200 mm 206,– € 4,8 kg
120
20
100 mm 90,– € 2,4 kg 100 mm 120,– € 2,4 kg
157
550 mm 550 mm
0
sectionalized 484,– € 13,2 kg sectionalized 734,– € 13,2 kg 18 2
10
0
80
30°
24h 24h 31
60
110
40
86°
R 1,0
12
20
30°
30
0
10
15.335 Safety pins 15.335 X Simple Clamp 300 kN/m max.
37
40
550 mm 550 mm
20
sectionalized sectionalized 0
30°
80
31
24h 24h
70
60
110
50
40
12
30
86° 30°
20
30
R 1,0
10
55
40
550 mm
0
550 mm
sectionalized 732,– € 16,0 kg sectionalized 982,– € 16,0 kg 23 22
10
0
80
30°
24h 24h 31
60
110
40
86°
R 1,0
12
20
30°
30
0
61
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punches/top-tools
800 kN/m max.
15.630 Safety pins
15.630 X Simple Clamp
37
500 mm 312,– € 15,0 kg
0
10
300 mm 224,– € 9,0 kg 300 mm 284,– € 9,0 kg
158
80
30
200 mm 164,– € 6,0 kg 200 mm 224,– € 6,0 kg
195
60
100 mm 102,– € 3,0 kg 100 mm 132,– € 3,0 kg
40
550 mm 526,– € 16,5 kg 550 mm 776,– € 16,5 kg
20
sectionalized sectionalized 18 2
0
24h 24h
10
0
30°
80
31
60
150
40
86°
12
R 0,8
20
30°
30
10
0
300 kN/m max.
15.635 Safety pins
15.635 X Simple Clamp
37
0
10
300 mm 266,– € 8,1 kg 300 mm 326,– € 8,1 kg
80
158
30
200 mm 184,– € 5,4 kg 200 mm 244,– € 5,4 kg
195
60
100 mm 108,– € 2,7 kg 100 mm 138,– € 2,7 kg
40
550 mm 584,– € 14,9 kg 550 mm 834,– € 14,9 kg
20
sectionalized sectionalized 15 5
0
24h 24h 10
0
30°
80
31
60
150
40
86°
R 0,6 12
20
30°
30
0
4
57
200 mm 256,– € 7,6 kg 200 mm 316,– € 7,6 kg
60
158
40
sectionalized
0
24h 24h
10
30°
0
31
80
60
150
40
86°
12
30°
R 0,8
30
20
0
6
62
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
86° Punches/top-tools
800 kN/m max.
15.700 Safety pins
36
500 mm 762,– € 33,5 kg
300 mm 574,– € 20,1 kg
200 mm 388,– € 13,4 kg 15.700 X Simple Clamp
100 mm 202,– € 6,7 kg 100 mm 232,– € 6,7 kg
550 mm 550 mm
sectionalized 1.586,– € 36,9 kg
sectionalized 1.336,– € 36,9 kg
24h 24h
30°
31
215
12
30°
30
800 kN/m max.
15.710 Safety pins
36
60
200 mm 294,– € 11,4 kg 200 mm 354,– € 11,4 kg
0
10
550 mm 550 mm
sectionalized 1.320,– € 31,4 kg 28 2
sectionalized 1.070,– € 31,4 kg
60
256
40
24h 24h
20
0
18
0
16
0
14
0
12
0
10
0
30°
80
31
60
215
40
86°
R 1,0
12
20
30°
30
0
10
UKB-AVAILABILITY
Monday to Friday from 7:30am to 6:00pm
Phone +49 (0) 27 36 / 44 42 - 0
Fax +49 (0) 27 36 / 44 42 - 22
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
63
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
86° Punch/top-tool
800 kN/m max.
15.800 Safety pins
36
200 mm 592,– € 19,6 kg 15.800 X Simple Clamp
0
20
100 mm 338,– € 9,8 kg 100 mm 368,– € 9,8 kg
0
18
550 mm
sectionalized 2.166,– € 53,9 kg 550 mm
sectionalized 2.416,– € 53,9 kg
0
16
101
0
14
24h 24h
0
12
0
10
80
60
300
40
37 40
336
20
0
24
0
22
0
20
0
18
0
16
0
14
0
12
0
10
0
30°
80
31
60
295
40
86°
R 1,0
12
20
30°
30
0
10
UKB-STOCK
Extensive range of tools and
fast availability! 24h
64
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
84° Punch/top-tool
600 kN/m max.
15.790 Safety pins
36
200 mm 704,– € 17,6 kg
0
100 mm 398,– € 8,8 kg
12
550 mm
0
sectionalized 2.548,– € 48,4 kg
10
140
80
24h
60
220
40
37 73
256
20
0
18
0
16
0
14
0
12
0
10
0
30°
80
31
60
215
40
84°
12
R 1,0
20
30°
30
0
10
80° Punch/top-tool
400 kN/m max.
15.480 Safety pins
37
55
100 mm 156,– € 3,1 kg 100 mm 186,– € 3,1 kg
40
550 mm 550 mm
177
140
20
24h 24h
10
0
30°
80
31
60
130
40
80°
R 0,5
20
12
30°
0
30
UKB-REPAIR- AND
REGRINDING SERVICE
Use our repair- and regrinding service for
worn out press brake tools and shear blades!
Further information see chapter 14
or visit www.ukb-gmbh.com
65
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
60° Punches/top-tools
15.310 Safety pins 15.310 X Simple Clamp 1300 kN/m max.
80
37
500 mm 198,– € 12,0 kg 500 mm 258,– € 12,0 kg
60
300 mm 146,– € 7,2 kg 300 mm 206,– € 7,2 kg
40
20
20
200 mm 108,– € 4,8 kg 200 mm 168,– € 4,8 kg
120
100 mm 70,– € 2,4 kg 100 mm 100,– € 2,4 kg
0
157
550 mm 394,– € 13,2 kg 550 mm 644,– € 13,2 kg
10
sectionalized sectionalized 30°
0
31
80
24h 24h
110
60
40
12
60° 30°
30
R 4,0
20
0
15.680 Safety pins 400 kN/m max.
550 mm 550 mm
sectionalized 1.302,– € 19,3 kg 22 25
sectionalized 1.052,– € 19,3 kg 20
0
24h 24h
10
0
30°
80
31
60
150
40
60°
R 0,8 12
20
30°
30
0
7,7
25
220
550 mm 550 mm
20
24h 24h
18
0
16
0
14
0
12
0
10
30°
0
31
80
215
60
40
12
60° 30°
R 4,0
30
20
0
66
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
28° Punches/top-tools
15.320 Safety pins 15.320 X Simple Clamp 800 kN/m max.
37
500 mm 252,– € 10,0 kg 500 mm 312,– € 10,0 kg
80
300 mm 184,– € 6,0 kg 300 mm 244,– € 6,0 kg
60
24
40
200 mm 136,– € 4,0 kg 200 mm 196,– € 4,0 kg
20
120
100 mm 84,– € 2,0 kg 100 mm 114,– € 2,0 kg
157
0
550 mm 460,– € 11,0 kg 550 mm 710,– € 11,0 kg
sectionalized sectionalized 14
10
0
30°
31
80
24h 24h
60
110
40
28°
12
R 1,0 30°
30
20
15.450 Safety pins 0
400 kN/m max.
30°
31
80
60
135
40
28° 12
R 1,0 30°
20
30
0
20
158
sectionalized sectionalized
0
24h 24h
10
0
30°
31
80
60
150
40
28°
12
R 3,0 30°
20
30
0
67
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
28° Punches/top-tools
15.620 Safety pins 15.620 X Simple Clamp 800 kN/m max.
37
500 mm 290,– € 11,5 kg 500 mm 350,– € 11,5 kg
0
10
300 mm 212,– € 6,9 kg 300 mm 272,– € 6,9 kg
80
24
200 mm 154,– € 4,6 kg 200 mm 214,– € 4,6 kg
60
158
100 mm 96,– € 2,3 kg 100 mm 126,– € 2,3 kg
40
195
550 mm 502,– € 12,7 kg 550 mm 752,– € 12,7 kg
20
sectionalized sectionalized 14
0
24h 24h
10
0
30°
31
80
60
150
40
28°
12
R 1,0 30°
30
22
0
800 kN/m max.
36
0
12
60
0
10
80
500 mm 600,– € 25,0 kg
15.720 X Simple Clamp
60
220
30
300 mm 444,– € 15,0 kg
40
256
20
100 mm 170,– € 5,0 kg 100 mm 200,– € 5,0 kg
0
550 mm 1.138– € 27,5 kg 550 mm
sectionalized 1.388,– € 27,5 kg
18
sectionalized
0
16
24h 24h
0
14
0
12
0
10
30°
0
31
80
215
60
40
28°
12
30°
R 1,0
30
20
0
60
60
40
24h 24h
18
0
16
0
14
0
12
0
10
13,5
0
80
60
40
28°
R 1,0
20
68
0
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
24° Flattening/hemming punches/top-tools
800 kN/m max.
15.902 Safety pins
37
500 mm 436,– € 14,0 kg 15.902 X Simple Clamp
0
10
300 mm 328,– € 8,4 kg 300 mm 388,– € 8,4 kg
80
200 mm 228,– € 5,6 kg 200 mm 288,– € 5,6 kg
60
100 mm 126,– € 2,8 kg 100 mm 156,– € 2,8 kg
40
158
550 mm 550 mm
20
866,– € 15,4 kg sectionalized 1.116,– € 15,4 kg 26
195
sectionalized
0
Suitable flattening/hemming die Suitable flattening/hemming die
25.992 (see page 91)
12
25.992 (see page 91)
0
20
10
0
24h 24h
R1
80
8
2.
5
58
60
.5
58
2
R1
40
15
24°
R 0,6
20
0
800 kN/m max.
15.904 Safety pins
37
500 mm 436,– € 14,5 kg 15.904 X Simple Clamp
300 mm 328,– € 8,7 kg 300 mm 388,– € 8,7 kg
200 mm 228,– € 5,8 kg 200 mm 288,– € 5,8 kg
100 mm 126,– € 2,9 kg 100 mm 156,– € 2,9 kg
158
24h 24h
R1
2.
5
58
2 .5
R1
15
24°
R 0,6
550 mm 550 mm
20
sectionalized 26
0
20
24h 24h
0
80
12
R1
2.
5
60
58
58
2 .5
R1
40
24°
15
R 0,6
20
EXAMPLE OF USE
0
Surface
ground
Surface
milled VIDEO
Hardened Flattening/
flattening hemming tools
parts
69
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
36
500 mm 570,– € 19,5 kg
300 mm 448,– € 11,7 kg
220
60
200 mm 316,– € 7,8 kg
100 mm 170,– € 3,9 kg
hardened Changeable blade
550 mm
sectionalized 1.056,– € 21,5 kg flattening part 15.761
Holder for blades with hardened
flattening part
120
196
18 8
24h
24h 12 14
24h
157
12 16
24h
70
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
86° Blades R 1,0
R 500 mm 300 mm 200 mm 100 mm 550 mm sect.
Model α
(mm) Price Price Price Price Price 1000 kN/m max.
12
20
15.776 86° 1,0 112,– € 88,– € 66,– € 40,– € 202,– €
M6
Weight 4,5 kg 2,7 kg 1,8 kg 0,9 kg 5,0 kg
24h
100
84° Blades R 1,0 31
30°
12
Model α R
(mm) Price Price Price Price Price
15.774 84° 1,0 112,– € 88,– € 66,– € 40,– € 202,– €
Weight 4,5 kg 2,7 kg 1,8 kg 0,9 kg 5,0 kg
24h
20
Price Price Price Price Price
M6
15.761 28° 0,5 122,– € 94,– € 70,– € 42,– € 214,– €
15.763 28° 1,0 122,– € 94,– € 70,– € 42,– € 214,– €
15.762 28° 1,5 122,– € 94,– € 70,– € 42,– € 214,– €
100
15.765 28° 2,0 122,– € 94,– € 70,– € 42,– € 214,– €
15.764 28° 2,5 122,– € 94,– € 70,– € 42,– € 214,– € 31
15.766 28° 3,0 122,– € 94,– € 70,– € 42,– € 214,– € 28°
30°
12
15.767 28° 4,0 122,– € 94,– € 70,– € 42,– € 214,– € R
24h
46
24h
Joggle (Z)
tool holders
15.050
24
107
98
Joggle (Z)
tool inserts
24
46
108
64
109
100
20
13
13
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holders
835 mm 415 mm
2S
Model
Price Weight Price Weight Table of force for flattening
40.500 256,– € 10,0 kg 144,– € 5,0 kg see page 52
Flattening insert is delivered as a complete set
36
24h
72 23
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
Joggle (Z) tool inserts Z 1,0-15,0
1000 kN/m max.
36
Weight 10,0 kg 5,0 kg
Joggle (Z) tool inserts are delivered as a complete set
24h 23
835 mm 415 mm
Model α Z (mm)
Price Price
40.585 90° 8,5 418,– € 232,– €
40.590 90° 9,0 418,– € 232,– €
40.610 90° 10,0 418,– € 232,– € 27
45
Model α Z (mm)
Price Price
40.613 90° 13,0 418,– € 232,– €
40.614 90° 14,0 418,– € 232,– €
40.615 90° 15,0 418,– € 232,– €
Weight 14,5 kg 7,3 kg 32
45
24h
23
73
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
15.010
� High stability
� Flexible application through
changeable radius-tools
Radius-tool
� Sectionalized radius-tools on request
10.311
800 kN/m max. 800 kN/m max.
36
830 mm 304,– € 16,0 kg 830 mm 766,– € 41,0 kg
412 mm 180,– € 8,0 kg 412 mm 408,– € 20,5 kg 2060
24h 24h
140
20
25
256
412 mm 242,– € 8,0 kg Radius-tools
220
40
24h
40
24h
196
33 20
160
22
14
74
UKB-SYSTEM B PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
02
Radius-tools R 7,0-50,0
Radius-tools R 7,0-12,0
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
7,0 11,5 10.300 68,– € 0,90 kg 42,– € 0,45 kg 11.300 166,– € 0,90 kg 100,– € 0,45 kg 800 kN/m max.
7,5 11,5 10.301 68,– € 1,00 kg 42,– € 0,50 kg 11.301 172,– € 1,00 kg 102,– € 0,50 kg
8,0 13,0 10.302 68,– € 1,20 kg 42,– € 0,60 kg 11.302 178,– € 1,20 kg 106,– € 0,60 kg
9,0 16,0 10.303 74,– € 1,60 kg 44,– € 0,80 kg 11.303 186,– € 1,60 kg 110,– € 0,80 kg
10,0 16,0 10.304 60,– € 2,00 kg 38,– € 1,00 kg 11.304 194,– € 2,00 kg 114,– € 1,00 kg
11,0 16,0 10.305 88,– € 2,10 kg 52,– € 1,05 kg 11.305 208,– € 2,10 kg 120,– € 1,05 kg
H
11,5 19,0 10.306 88,– € 2,50 kg 52,– € 1,25 kg 11.306 214,– € 2,50 kg 124,– € 1,25 kg
12,0 20,0 10.307 88,– € 2,70 kg 52,– € 1,35 kg 11.307 218,– € 2,70 kg 126,– € 1,35 kg R 7,0 -12,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
Radius-tools R 12,5-50,0
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
12,5 16,0 10.308 98,– € 3,30 kg 58,– € 1,65 kg 11.308 222,– € 3,30 kg 132,– € 1,65 kg
13,0 17,0 10.309 98,– € 3,50 kg 58,– € 1,75 kg 11.309 226,– € 3,50 kg 134,– € 1,75 kg
14,0 19,0 10.310 98,– € 3,80 kg 58,– € 1,90 kg 11.310 236,– € 3,80 kg 140,– € 1,90 kg
15,0 20,0 10.311 82,– € 5,00 kg 50,– € 2,50 kg 11.311 246,– € 5,00 kg 144,– € 2,50 kg
16,0 21,0 10.312 116,– € 5,10 kg 68,– € 2,55 kg 11.312 256,– € 5,10 kg 150,– € 2,55 kg
17,0 21,5 10.313 116,– € 5,80 kg 68,– € 2,90 kg 11.313 266,– € 5,80 kg 154,– € 2,90 kg
17,5 22,0 10.314 86,– € 6,00 kg 56,– € 3,00 kg 11.314 274,– € 6,00 kg 166,– € 3,00 kg
19,0 25,0 10.315 124,– € 6,30 kg 76,– € 3,15 kg 11.315 288,– € 6,30 kg 172,– € 3,15 kg
20,0 24,0 10.316 102,– € 6,80 kg 62,– € 3,40 kg 11.316 300,– € 6,80 kg 176,– € 3,40 kg 800 kN/m max.
22,5 25,0 10.317 146,– € 8,00 kg 86,– € 4,00 kg 11.317 330,– € 8,00 kg 190,– € 4,00 kg
25,0 29,0 10.318 112,– € 10,00 kg 70,– € 5,00 kg 11.318 362,– € 10,00 kg 204,– € 5,00 kg
27,5 34,0 10.319 164,– € 12,50 kg 98,– € 6,25 kg 11.319 390,– € 12,50 kg 226,– € 6,25 kg
30,0 34,0 10.320 138,– € 13,50 kg 86,– € 6,75 kg 11.320 444,– € 13,50 kg 254,– € 6,75 kg
35,0 45,0 10.321 248,– € 21,00 kg 146,– € 10,50 kg 11.321 482,– € 21,00 kg 272,– € 10,50 kg
40,0 45,0 10.322 286,– € 24,00 kg 170,– € 12,00 kg 11.322 634,– € 24,00 kg 348,– € 12,00 kg
H
14
45,0 50,0 10.323 332,– € 29,50 kg 202,– € 14,75 kg 11.323 696,– € 29,50 kg 388,– € 14,75 kg
50,0 54,0 10.324 354,– € 34,50 kg 222,– € 17,25 kg 11.324 738,– € 34,50 kg 422,– € 17,25 kg
R 12,5 - 50,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
UKB-TEST BENDING
First test bending, then order!
Free of charge - with your sample
Flattening-tool sheets in your or our house!
14
17
24h
75
UKB-SYSTEM B PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
36
36
150 mm 266,– € 6,9 kg 50 mm 188,– € 2,3 kg
Incl. clamping-strip Incl. clamping-strip
24h 60
24h 60
100
100
36
36
24h 60 24h 60
150
150
36
20
200 mm 608,– € 24,5 kg
Incl. clamping-strip
1–2
working weeks
145
WE PRODUCE MORE
220
THAN STANDARD!
23
5
Further information see chapter 6
or visit www.ukb-gmbh.com
52
76
UKB-SYSTEM B REPAIR- AND REGRINDING SERVICE
post@ukb-gmbh.com . www.ukb-gmbh.com
02
UKB-Regrinding service
Make do and mend! The regrinding of your press
brake tools and shear blades is carried out profes-
VIDEO
Repair- and
sionally, very precisely, fast and cost-saving. regrinding service
Our state-of-the-art CNC-profile grinding machines
guarantee exact accuracy in shape, parallelism and
repeatability. Additional laser-hardening (see page
270) will increase the life time and the wear
resistance of your press brake tools.
Before After
UKB-Repair service
Do you have chippings and deformations at your press brake tools and a regrinding does not seem possible
anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tools not desired?
Is a new production too expensive?
Our solution: We WELD material on the damaged parts before regrinding! If possible, please inform us of the
raw material of your press brake tool in order to achieve an optimal result of the rework.
200 mm 154,– € 1,8 kg 200 mm 132,– € 1,8 kg
100 mm 92,– € 0,9 kg 100 mm 84,– € 0,9 kg
550 mm
sectionalized 488,– € 5,0 kg 550 mm
sectionalized 456,– € 5,0 kg
24h 24h
25.101
1000 kN/m max.
25.102
1000 kN/m max.
24h 24h
25.103
1000 kN/m max.
25.104
1000 kN/m max.
24h
24h
25.105
1000 kN/m max.
25.106
1000 kN/m max.
24h 24h
78
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
84° Dies, H = 100 mm
5
24h 24h
25.201
1000 kN/m max.
25.301 84°
250 kN/m max.
24h
24h
25.202
1000 kN/m max.
25.302 84°
350 kN/m max.
24h 24h
25.203
1000 kN/m max.
25.303 84°
400 kN/m max.
24h 24h
79
UKB-SYSTEM B DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
500 mm 170,– € 10,5 kg 500 mm 244,– € 7,0 kg
300 mm 130,– € 6,3 kg 300 mm 176,– € 4,2 kg
200 mm 98,– € 4,2 kg 200 mm 132,– € 2,8 kg
100 mm 66,– € 2,1 kg 100 mm 84,– € 1,4 kg
550 mm 384,– € 11,6 kg 550 mm
sectionalized 456,– € 7,7 kg
sectionalized
24h 24h
25.205 1000 kN/m max.
25.206 1000 kN/m max.
500 mm 184,– € 12,5 kg 500 mm 200,– € 12,5 kg
200 mm 106,– € 5,0 kg 200 mm 114,– € 5,0 kg
100 mm 72,– € 2,5 kg 100 mm 74,– € 2,5 kg
550 mm 404,– € 13,8 kg 550 mm
sectionalized 420,– € 13,8 kg
sectionalized
24h 24h
02
80° Dies, H = 100 mm
1000 kN/m max. 1000 kN/m max.
25.207 25.208
500 mm 216,– € 14,0 kg 500 mm 264,– € 17,5 kg
300 mm 158,– € 8,4 kg 300 mm 192,– € 10,5 kg
200 mm 118,– € 5,6 kg 200 mm 142,– € 7,0 kg
100 mm 78,– € 2,8 kg 100 mm 88,– € 3,5 kg
550 mm
sectionalized 438,– € 15,4 kg 550 mm 476,– € 19,3 kg
sectionalized
24h 24h
200 mm 150,– € 8,2 kg 200 mm 180,– € 9,2 kg
100 mm 94,– € 4,1 kg 100 mm 116,– € 4,6 kg
550 mm 518,– € 22,6 kg 550 mm
sectionalized 622,– € 25,3 kg
sectionalized
24h 24h
200 mm 196,– € 10,4 kg 200 mm 218,– € 11,2 kg
24h 24h
81
UKB-SYSTEM B DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
or visit www.ukb-gmbh.com
550 mm
sectionalized 746,– € 35,2 kg
24h
80°
550 mm 908,– € 46,8 kg 550 mm
sectionalized 1.044,– € 49,0 kg
140
sectionalized R 5,0
24h 24h
20
13
110
550 mm
140
13
145
82
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
30° Dies, H = 100 mm
5
25.400
200 kN/m max.
25.500
150 kN/m max.
500 mm 264,– € 7,0 kg 500 mm 274,– € 7,0 kg
300 mm 192,– € 4,2 kg 300 mm 198,– € 4,2 kg
200 mm 142,– € 2,8 kg 200 mm 146,– € 2,8 kg
100 mm 88,– € 1,4 kg
100 mm 92,– € 1,4 kg
550 mm
sectionalized 486,– € 7,7 kg 550 mm 498,– € 7,7 kg
sectionalized
60.120 60.120
24h 60.120 24h 60.120
25.501
400 kN/m max. 170 kN/m max.
25.401
500 mm 214,– € 9,0 kg 500 mm 274,– € 7,5 kg
300 mm 156,– € 5,4 kg 300 mm 198,– € 4,5 kg
24h
60.120
60.120 24h 60.120
60.120
25.402
400 kN/m max.
25.502 200 kN/m max.
500 mm 214,– € 9,0 kg 500 mm 274,– € 7,5 kg
300 mm 156,– € 5,4 kg 300 mm 198,– € 4,5 kg
60.120 60.120
24h 60.120
24h 60.120
25.403 400 kN/m max.
25.503 200 kN/m max.
550 mm
sectionalized 422,– € 9,9 kg 550 mm 498,– € 8,8 kg
sectionalized
60.120 60.120
24h 60.120 24h 60.120
83
UKB-SYSTEM B DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
25.404 25.504
400 kN/m max. 250 kN/m max.
200 mm 126,– € 4,0 kg 200 mm 150,– € 3,6 kg
100 mm 80,– € 2,0 kg 100 mm 94,– € 1,8 kg 21,5
550 mm
sectionalized 446,– € 11,0 kg 550 mm 518,– € 9,9 kg
sectionalized
60.120 60.120
24h 60.120 24h 60.120
25.406
25.405 500 kN/m max. 600 kN/m max.
60.120
24h 60.120 24h
25.408
900 kN/m max.
650 kN/m max.
25.407
500 mm 280,– € 14,5 kg 500 mm 368,– € 19,0 kg
300 mm 208,– € 8,7 kg 300 mm 268,– € 11,4 kg
200 mm 150,– € 5,8 kg 200 mm 194,– € 7,6 kg
24h
24h
25.409 25.410
500 mm 472,– € 18,5 kg 500 mm 742,– € 21,5 kg
300 mm 334,– € 11,1 kg 300 mm 494,– € 12,9 kg
100 mm 158,– € 3,7 kg 100 mm 198,– € 4,3 kg
550 mm 836,– € 20,4 kg 550 mm
sectionalized sectionalized 1.236,– € 23,7 kg
24h
24h
75
84
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
30° Dies, H = 100 mm, R = 3,0
ADVANTAGES 25.421 400 kN/m max.
� Reduces marks on bended sheets 500 mm 226,– € 9,0 kg
300 mm 166,– € 5,4 kg
� Applicable for foil-coated sheets
200 mm 124,– € 3,6 kg
100 mm 80,– € 1,8 kg
550 mm
sectionalized 444,– € 9,9 kg
UKB-INFO 24h
60.120
60.120
For bottoming/coining with 30° dies
the maximum load is reduced by 50%
10
100
200 mm 124,– € 3,6 kg 200 mm 124,– € 3,4 kg
120
100 mm 80,– € 1,8 kg 100 mm 80,– € 1,7 kg
550 mm
sectionalized 444,– € 9,9 kg 550 mm 444,– € 9,4 kg
sectionalized
20
60.120 60.120
24h 60.120 24h 60.120
13
20
60.120 60.120
24h 60.120 24h 60.120
UKB-INFO 60.120
Dies with this symbol
can be used with an additional
drill hole 70.800 with screwable
flattening/hemming die 60.120!
1–3
Further information see page 90 working days
25.601
1000 kN/m max.
25.602
1000 kN/m max.
100 mm 68,– € 2,5 kg 100 mm 68,– € 2,5 kg
550 mm
sectionalized 414,– € 13,8 kg 550 mm
sectionalized 414,– € 13,8 kg
24h 24h
25.603
1000 kN/m max.
25.604
1000 kN/m max.
100 mm 74,– € 3,1 kg
100 mm 68,– € 2,5 kg
550 mm 414,– € 13,8 kg 550 mm
sectionalized 442,– € 17,1 kg
sectionalized
24h 24h
24h 24h
25.607
1000 kN/m max.
UKB-PRESS BRAKE TOOL CABINETS
500 mm 236,– € 21,0 kg
300 mm 172,– € 12,6 kg � Store � Secure � Organize
200 mm 128,– € 8,4 kg Further information see chapter 11
or visit www.ukb-gmbh.com
24h
86
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
84° Dies, H = 150 mm
25.621
1000 kN/m max.
25.622
1000 kN/m max.
100 mm 68,– € 2,5 kg 100 mm 68,– € 2,5 kg
550 mm
sectionalized 414,– € 13,8 kg 550 mm
sectionalized 414,– € 13,8 kg
24h 24h
1000 kN/m max. 1000 kN/m max.
25.623
25.624
100 mm 68,– € 2,5 kg 100 mm 74,– € 3,1 kg
550 mm
sectionalized 414,– € 13,8 kg 550 mm
sectionalized 442,– € 17,1 kg
24h 24h
20
R 2,0
150
550 mm
sectionalized 464,– € 19,8 kg 550 mm
sectionalized 474,– € 19,8 kg
24h 24h
20
13
30
UKB AT LINKEDIN
Follow us!
87
UKB-SYSTEM B DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
150
150
170
100 mm 88,– € 4,2 kg 100 mm 106,– € 5,2 kg
170
550 mm
sectionalized 506,– € 23,1 kg 550 mm
sectionalized 596,– € 28,6 kg
24h 24h
20
20
13 13
35 45
550 mm
sectionalized 696,– € 34,1 kg 550 mm
sectionalized 846,– € 39,6 kg
24h 24h
UKB-FIELD SERVICE
� Individual advice and sale
Technical solutions for special
�
bending tasks
� Test bending on-site
� Tool demonstrations
� Pick up service for tools to rework
88
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
30° Dies, H = 150 mm
100 mm 88,– € 2,5 kg 100 mm 92,– € 3,0 kg
550 mm 506,– € 13,8 kg 550 mm
sectionalized 518,– € 16,5 kg
sectionalized
550 mm
flattening/hemming die 60.130!
528,– € 19,3 kg 1–3
sectionalized
Further information see page 90 working days
24h 60.130
24h 24h
24h 24h
89
UKB-SYSTEM B DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
70.800
500 mm 26,– €
300 mm 22,– €
UKB-INFO 60.120
100
200 mm 18,– €
Suitable 30° dies H = 100 mm
100 mm 12,– €
550 mm
Drill hole in the die see page 83-85
sectionalized 54,– €
Drill hole in the die to use with
screwable flattening/hemming
die 60.120
1–3
working days
550 mm
sectionalized 616,– € 14,3 kg Screwable
flattening/hemming die
Suitable flattening/hemming dies Screwable
15.750 (see page 68), 60.130
flattening/hemming die
15.450 (see page 67)
Only usable with i-axis displacement 60.130
1–2
working weeks 28,9 Die Die
25.904 25.904
70.810
500 mm 44,– €
300 mm 38,– € UKB-INFO 60.130
200 mm 28,– €
Suitable 30° dies H = 150 mm
100 mm 18,– €
150
1–3
working days
90
UKB-SYSTEM B DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
02
Flattening/hemming dies
8,2
R 1,0
59
300 mm 316,– € 11,4 kg hemming tools
100
200 mm 226,– € 7,6 kg
120
100 mm 136,– € 3,8 kg
550 mm
sectionalized 734,– € 20,9 kg
Max. 1,2 mm material thickness
20
Rm = 400 N/mm2
Suitable flattening/hemming 13
punch/top-tool 15.902 (see page 69)
57
24h
10,2
R 1,0
Surface
300 mm 316,– € 12,6 kg
100
ground
200 mm 226,– € 8,4 kg Surface
120
milled
100 mm 136,– € 4,2 kg
550 mm
sectionalized 734,– € 23,1 kg Hardened
flattening
Max. 1,8 mm material thickness parts
20
Rm = 400 N/mm2
Suitable flattening/hemming 13
punch/top-tool 15.904 (see page 69) 57
24h
12,2
R 1,0
Rm = 400 N/mm2
13
Suitable flattening/hemming
punch/top-tool 15.905 (see page 69) 57
24h
60.960
500 mm 308,– € 5,8 kg
50
24h
20
13
30
91
03
WWW.UKB-GMBH.COM
UKB-SYSTEM C
Inhalts-
verzeichnis
noch anpassen
TYPE BYSTRONIC
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 – 95
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Punches/top-tools
Punches/top-tools Bystronic "RF-A", H = 175 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Punches/top-tools Bystronic "RF-A", H = 250 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
24° Flattening/hemming punches/top-tools Bystronic "RF-A". . . . . . . . . . . . . . . . . . . . . . 98
Punches/top-tools Bystronic "R". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Punches/top-tools Bystronic "S". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Punches/top-tools Bystronic / Amada / Safan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Holder for blades and changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . 100 – 101
Joggle (Z) tool holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Punch/top-tool distance piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Dies
90° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
85° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 – 109
60° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
60° Die, H = 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
30° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
30° Die, H = 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Flattening/hemming dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
UKB-SYSTEM C EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
ADVANTAGES Datum
� Optimum materials
Center line
W
� 42 CrMo4, tempered to 1100-1200 N/mm2
� 1.2312, tempered to 950-1100 N/mm2
Center line
4,5
H
� C45
Clamping Bystronic "R"
� Bending radius/intake radii
hardened up to 52-55 HRC = y
y
� Precision ground = Datum
y
y
� Guaranteed exchangeability
Center line
� Parallelism V
� Via adaptor systems applicable on y y
y
all other press brakes (see chapter 10) R Clamping Bystronic "S"
W
� Tool marking with all significant information Datum
Center line
y y
Center line
20
y
6,5
13
UKB-DELIVERY TIME
Clamping Bystronic / Amada / Safan
24h From stock 13 7
4
1–3
working days Modification 1-3 working days
14
25
8,4
working weeks
Center line
UKB 3 Datum
On request
VIDEO
Image
Horn extensions
� Horn extensions for sectionalized punches/top-tools UKB-System C
� The types are marked with 1 or 21 2
Type 1 2 Type
1 2
UKB-MODIFICATION
Use our flexible modification within
1-3 working days!
Further information see chapter 13
1–3
or visit www.ukb-gmbh.com working days
94
UKB-SYSTEM C EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
Tool lengths
Punches/top-tools Dies
03
Length 500 mm Length 500 mm
Groove
Steel insert
UKB-System C
95
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
65
65
300 mm 248,– € 7,8 kg 300 mm 262,– € 7,5 kg
200 mm 166,– € 5,2 kg 200 mm 174,– € 5,0 kg
60
60
100 mm 92,– € 2,6 kg 100 mm 98,– € 2,5 kg
30 30
40
40
550 mm 592,– € 14,3 kg 550 mm 624,– € 13,8 kg
175
175
sectionalized sectionalized
20
20
17,5 2,5
24h 24h
0
0
20
80
80
60
60
40
88° 40 88°
R 1,0 R 1,0
20
1 2
20
1 2
12
0
10
60
100 mm 160,– € 3,3 kg 59 100 mm 76,– € 2,6 kg 20
40
550 mm 550 mm
40
998,– € 18,2 kg 460,– € 14,3 kg
175
175
sectionalized sectionalized
20
20
Tool can work with higher load capacity
24h 28 22
0
0
24h
80
80
60
60
40
40
88° 30°
R 1,5
1 2
R 3,0
20
20
1 2
0
0
9
175
sectionalized sectionalized
20
20
1–2
24h
0
0
working weeks
12
80
80
60
60
40
40
30° 30°
1 2
R 1,0 R 1,0
20
20
1 2
0
0
10
96
UKB-SYSTEM C PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
65
65
300 mm 416,– € 11,4 kg 300 mm 430,– € 10,5 kg
200 mm 276,– € 7,6 kg 200 mm 286,– € 7,0 kg
0
12
12
0
0
100 mm 156,– € 3,8 kg 100 mm 162,– € 3,5 kg
30 30
10
10
550 mm 550 mm
80
80
sectionalized 954,– € 20,9 kg sectionalized 974,– € 19,3 kg
60
1–2 20 1–2 17,5 2,5
40
40
working weeks working weeks
250
250
20
20
0
0
12
12
0
0
10
10
0
0
80
80
60
60
40
40
85° 85°
R 1,0 R 1,0
1 2
20
20
1 2
0
12
10
0
12
0
10
0
100 mm 244,– € 4,9 kg 100 mm 118,– € 3,6 kg
10
20
60
550 mm
80
80
sectionalized 782,– € 19,8 kg
60
60
28 22 Tool can work with higher load capacity
24h
40
40
250
24h
250
20
20
0
12
12
0
0
10
10
0
0
80
80
60
60
40
40
85° 30°
R 1,5 R 3,0
1 2
20
1 2
20
0
0
0
22
10
550 mm 550 mm
80
80
1–2
12
24h
40
40
working weeks
250
250
20
20
0
0
12
12
0
0
10
10
0
0
80
80
60
60
40
40
30° 30°
R 1,0 R 1,0
1 2 1 2
20
20
97
0
0
10
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
65
300 mm 374,– € 7,8 kg hemming tools
200 mm 252,– € 5,2 kg
100 mm 146,– € 2,6 kg 26
550 mm
sectionalized 1.010,– € 14,3 kg
195
Suitable flattening/hemming
die 25.992 (see page 111)
1–2
working weeks
20
R1
2.
8
58
2 .5
58
R1
24° 15
R 0,6
550 mm
sectionalized 1.010,– € 14,9 kg
Web www.ukb-gmbh.com
195
Suitable flattening/hemming
die 25.994 (see page 111)
1–2 20
For personal contact, see supplement!
We are glad to help you!
working weeks
R1
2.
10
5
58
2 .5
58
R1
15
24°
R 0,6
Surface
300 mm 374,– € 8,4 kg
ground
200 mm 252,– € 5,6 kg Surface
milled
100 mm 146,– € 2,8 kg 26
550 mm Hardened
sectionalized 1.010,– € 15,4 kg
195
flattening
Suitable flattening/hemming parts
die 25.995 (see page 111)
1–2
working weeks
20
R1
12
2.
5
58
.5
58
2
R1
15
24°
R 0,6
98
UKB-SYSTEM C PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
45
500 mm 292,– € 11,5 kg
45
300 mm 378,– € 9,3 kg 300 mm 216,– € 6,9 kg
30
60
60
200 mm 256,– € 6,2 kg 60
200 mm 154,– € 4,6 kg
40
40
100 mm 152,– € 3,1 kg 100 mm 92,– € 2,3 kg
20
155
155
20
550 mm
sectionalized 908,– € 17,0 kg 550 mm 562,– € 12,7 kg
28 22 sectionalized 20
0
UKB UKB
80
80
60
60
40
40
85° 85°
R 0,8
1 2 R 1,0
1 2
20
20
0
10
7
14.330
800 kN/m max.
14.300 1000 kN/m max.
45
80
60
22
300 mm 200,– € 5,1 kg 300 mm 164,– € 6,6 kg
60
40
40
155
20
20
155
0
0
sectionalized sectionalized
80
80
UKB
40
60
30°
R 1,0
20
40
1 2 30°
R 3,0 1 2
0
20
10
45
60
30
200 mm 252,– € 6,4 kg 60
200 mm 136,– € 5,0 kg
40
40
20
155
20
550 mm
sectionalized 898,– € 17,6 kg 550 mm
sectionalized 548,– € 13,8 kg 20
28 22
0
UKB UKB
80
80
60
60
40
40
85° 85°
R 0,8
20
20
R 1,0
1 2 1 2
00
10
7
22 22
200 mm 130,– € 3,6 kg 200 mm 110,– € 4,8 kg
60
40
155
155
20
sectionalized 12 sectionalized
0
24h
80
80
UKB
60
60
40
40
30° 30°
R 1,0
1 2 1 2
R 3,0
20
20
99
0
0
10
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
25
25
500 mm 268,– € 12,5 kg 500 mm 204,– € 9,0 kg
300 mm 184,– € 7,5 kg 300 mm 150,– € 5,4 kg
40
40
50 30
20
20
95
100 mm 68,– € 2,5 kg 100 mm 58,– € 1,8 kg
0
95
550 mm
sectionalized 480,– € 13,8 kg 550 mm
sectionalized 394,– € 9,9 kg
60
60
Including groove 8,4 x 3 mm Including groove 8,4 x 3 mm
40
40
UKB-System A UKB-System A
86° 80°
20
20
R 1,0 R 1,0
24h 1 2 24h 1 2
0
0
10
10
800 kN/m max. 1000 kN/m max.
14.060 14.010
25
25
500 mm 370,– € 17,0 kg 500 mm 174,– € 11,0 kg
80
40
60
30 30
20
40
175
0
95
550 mm 768,– € 18,7 kg 550 mm 360,– € 12,1 kg
0
sectionalized sectionalized
60
Including groove 8,4 x 3 mm 18 2 Including groove 8,4 x 3 mm
10
UKB-System A UKB-System A
40
0
60°
Tool can work with higher load capacity 1 2
80
R 3,0
20
24h
60
24h
0
40
80°
R 1,0
1 2
20
14
0
25
30 30
60
200 mm 120,– € 2,8 kg 200 mm 174,– € 7,2 kg
20
40
100 mm 62,– € 1,4 kg 100 mm 98,– € 3,6 kg
0
175
95
550 mm 550 mm
20
0
Including groove 8,4 x 3 mm Including groove 8,4 x 3 mm
UKB-System A
40
UKB-System A
10
28°
0
R 1,0
20
24h 24h
80
1 2
0
60
1 2
40
28°
R 1,0
20
ADVANTAGES
MOUNTING EXAMPLE
� Easy handling
� Cost-saving: One holder for different blades Holder for blades
� Fast and easy change of the blades 14.280
hardened
flattening part Changeable blade 15.761
100
UKB-SYSTEM C PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
135
550 mm
sectionalized 760,– € 7,7 kg 550 mm 740,– € 8,8 kg
sectionalized
Holder for blades with hardened Holder for blades with hardened
flattening part flattening part
Clamping Bystronic "RF-A" Clamping Bystronic "R"
40
1–2
working weeks
UKB
12
30
500 mm 348,– € 8,5 kg 500 mm 110,– € 3,0 kg
300 mm 278,– € 5,1 kg 300 mm 88,– € 1,8 kg
200 mm 190,– € 3,4 kg 28
200 mm 64,– € 1,2 kg
100 mm 102,– € 1,7 kg 100 mm 40,– € 0,6 kg
135
14
550 mm 730,– € 9,4 kg 488 mm
sectionalized 198,– € 3,3 kg
sectionalized
1–2
working weeks
UKB
12 16
R
Model α
M6
24h
31
12
R
R 500 mm 300 mm 200 mm 100 mm 550 mm sect.
Model α
(mm) Price Price Price Price Price
15.774 84° 1,0 112,– € 88,– € 66,– € 40,– € 202,– €
Weight 4,5 kg 2,7 kg 1,8 kg 0,9 kg 5,0 kg
UKB-INFO
24h Technical details for all tool lengths
28° Blades R 0,5-6,0 see page 25
R 500 mm 300 mm 200 mm 100 mm 550 mm sect.
Model α
(mm) Price Price Price Price Price
15.761 28° 0,5 122,– € 94,– € 70,– € 42,– € 214,– €
15.763 28° 1,0 122,– € 94,– € 70,– € 42,– € 214,– € 1000 kN/m max.
122,– € 94,– € 70,– €
12
15.762 28° 1,5 42,– € 214,– €
20
M6
12
24h
101
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
45
65
101
121
125
415 mm 708,– € 26,5 kg 415 mm 682,– € 25,5 kg 46
145
46
24
Joggle (Z) tool holders are Joggle (Z) tool holders are
24
24
1–2
24h
24
working weeks
88
46
64
88
64
46
20
13
20
13
44
98
125
Joggle (Z) tool holders are Joggle (Z) tool holders are
24
1–2 1–2
88
46
64
46
64
20
13
20
13
Model
Price Weight Price Weight Table of force for flattening
40.500 256,– € 10,0 kg 144,– € 5,0 kg see page 52
Flattening insert is delivered as a complete set
36
24h
102 23
UKB-SYSTEM C PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
36
Weight 10,0 kg 5,0 kg
Joggle (Z) tool inserts are delivered as a complete set
24h 23
835 mm 415 mm
Model α Z (mm)
Price Price
40.585 90° 8,5 418,– € 232,– €
40.590 90° 9,0 418,– € 232,– €
40.610 90° 10,0 418,– € 232,– € 27
45
Model α Z (mm)
Price Price
40.613 90° 13,0 418,– € 232,– €
40.614 90° 14,0 418,– € 232,– €
40.615 90° 15,0 418,– € 232,– €
Weight 14,5 kg 7,3 kg 32
45
24h
23
103
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
MOUNTING EXAMPLE
Holder for radius-tools Holder for radius-tools Holder for radius-tools
14.252 14.250 14.251
40
40
40
14 14
14
104
UKB-SYSTEM C PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Radius-tools R 7,0-50,0
Radius-tools R 7,0-12,0 03
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
7,0 11,5 10.300 68,– € 0,90 kg 42,– € 0,45 kg 11.300 166,– € 0,90 kg 100,– € 0,45 kg 800 kN/m max.
7,5 11,5 10.301 68,– € 1,00 kg 42,– € 0,50 kg 11.301 172,– € 1,00 kg 102,– € 0,50 kg
8,0 13,0 10.302 68,– € 1,20 kg 42,– € 0,60 kg 11.302 178,– € 1,20 kg 106,– € 0,60 kg
9,0 16,0 10.303 74,– € 1,60 kg 44,– € 0,80 kg 11.303 186,– € 1,60 kg 110,– € 0,80 kg
10,0 16,0 10.304 60,– € 2,00 kg 38,– € 1,00 kg 11.304 194,– € 2,00 kg 114,– € 1,00 kg
11,0 16,0 10.305 88,– € 2,10 kg 52,– € 1,05 kg 11.305 208,– € 2,10 kg 120,– € 1,05 kg
H
11,5 19,0 10.306 88,– € 2,50 kg 52,– € 1,25 kg 11.306 214,– € 2,50 kg 124,– € 1,25 kg
12,0 20,0 10.307 88,– € 2,70 kg 52,– € 1,35 kg 11.307 218,– € 2,70 kg 126,– € 1,35 kg R 7,0 -12,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
Radius-tools R 12,5-50,0
835 mm 415 mm 835 mm 415 mm
R (mm) H (mm) Model Model
Price Weight Price Weight Price Weight Price Weight
12,5 16,0 10.308 98,– € 3,30 kg 58,– € 1,65 kg 11.308 222,– € 3,30 kg 132,– € 1,65 kg
13,0 17,0 10.309 98,– € 3,50 kg 58,– € 1,75 kg 11.309 226,– € 3,50 kg 134,– € 1,75 kg
14,0 19,0 10.310 98,– € 3,80 kg 58,– € 1,90 kg 11.310 236,– € 3,80 kg 140,– € 1,90 kg
15,0 20,0 10.311 82,– € 5,00 kg 50,– € 2,50 kg 11.311 246,– € 5,00 kg 144,– € 2,50 kg
16,0 21,0 10.312 116,– € 5,10 kg 68,– € 2,55 kg 11.312 256,– € 5,10 kg 150,– € 2,55 kg
17,0 21,5 10.313 116,– € 5,80 kg 68,– € 2,90 kg 11.313 266,– € 5,80 kg 154,– € 2,90 kg
17,5 22,0 10.314 86,– € 6,00 kg 56,– € 3,00 kg 11.314 274,– € 6,00 kg 166,– € 3,00 kg
19,0 25,0 10.315 124,– € 6,30 kg 76,– € 3,15 kg 11.315 288,– € 6,30 kg 172,– € 3,15 kg
20,0 24,0 10.316 102,– € 6,80 kg 62,– € 3,40 kg 11.316 300,– € 6,80 kg 176,– € 3,40 kg 800 kN/m max.
22,5 25,0 10.317 146,– € 8,00 kg 86,– € 4,00 kg 11.317 330,– € 8,00 kg 190,– € 4,00 kg
25,0 29,0 10.318 112,– € 10,00 kg 70,– € 5,00 kg 11.318 362,– € 10,00 kg 204,– € 5,00 kg
27,5 34,0 10.319 164,– € 12,50 kg 98,– € 6,25 kg 11.319 390,– € 12,50 kg 226,– € 6,25 kg
30,0 34,0 10.320 138,– € 13,50 kg 86,– € 6,75 kg 11.320 444,– € 13,50 kg 254,– € 6,75 kg
35,0 45,0 10.321 248,– € 21,00 kg 146,– € 10,50 kg 11.321 482,– € 21,00 kg 272,– € 10,50 kg
40,0 45,0 10.322 286,– € 24,00 kg 170,– € 12,00 kg 11.322 634,– € 24,00 kg 348,– € 12,00 kg
H
14
45,0 50,0 10.323 332,– € 29,50 kg 202,– € 14,75 kg 11.323 696,– € 29,50 kg 388,– € 14,75 kg
50,0 54,0 10.324 354,– € 34,50 kg 222,– € 17,25 kg 11.324 738,– € 34,50 kg 422,– € 17,25 kg R 12,5 - 50,0
C45 Radius-tools not hardened 42CrMo4 Radius-tools hardened up to 60 HRC
24h
UKB-TEST BENDING
First test bending, then order!
Free of charge - with your sample
Flattening-tool sheets in your or our house!
14
Usable on holder for radius-tools
17
24h
105
UKB-SYSTEM C PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
100
55
distance piece 50.400
Clamping Bystronic "RF-A"
160
24h
Clamp
Nylon strips
Clamping
Bystronic "RF-A"
Punch/top-tool adaptors
1000 kN/m max. 1000 kN/m max. 1000 kN/m max.
46
150 mm 142,– € 5,0 kg 150 mm 98,– € 3,2 kg 150 mm 96,– € 3,5 kg
65
113
Needed clamp see page 203 Needed clamp see page 203 Needed clamp see page 203
40
24h 24h
67
165
24h
67
31
31
100
14 14
31
14
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
106
UKB-SYSTEM C DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
90° Dies, H = 55 mm
24.001 1000 kN/m max.
24.002
1000 kN/m max.
200 mm 72,– € 1,8 kg 200 mm 72,– € 1,8 kg
100 mm 42,– € 0,9 kg 100 mm 42,– € 0,9 kg
550 mm
sectionalized 296,– € 5,0 kg 550 mm
sectionalized 296,– € 5,0 kg
1–2
working weeks
1–2
working weeks
500 mm 130,– € 5,5 kg 500 mm 130,– € 5,5 kg
200 mm 70,– € 2,2 kg 200 mm 70,– € 2,2 kg
100 mm 40,– € 1,1 kg 100 mm 40,– € 1,1 kg
550 mm
sectionalized 286,– € 6,0 kg 550 mm
sectionalized 286,– € 6,0 kg
1–2
working weeks
1–2
working weeks
24.007
1000 kN/m max.
550 mm
sectionalized 306,– € 8,3 kg
1–2
working weeks
Flexible modification
Tool blank
L = 500 mm
107
UKB-SYSTEM C DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
85° Dies, H = 55 mm
24.100 4
0,6
500 kN/m max.
24.101
6
0,8 700 kN/m max.
24h 24h
24.102
8 700 kN/m max.
24.104 1000 kN/m max.
24h 24h
24h 24h
24h 24h
108
UKB-SYSTEM C DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
85° Dies, H = 55 mm
1000 kN/m max. 1000 kN/m max.
24.011 24.012
03
200 mm 102,– € 4,2 kg 200 mm 110,– € 4,4 kg
100 mm 58,– € 2,1 kg 100 mm 62,– € 2,2 kg
550 mm
sectionalized 404,– € 11,5 kg 550 mm
sectionalized 430,– € 12,1 kg
Tool can work with higher load capacity Tool can work with higher load capacity
24h 24h
60° Dies, H = 55 mm
24.040
800 kN/m max.
24.050 50
R 5,0
1000 kN/m max.
55
15
75
200 mm 102,– € 4,0 kg 200 mm 134,– € 5,0 kg 60°
20
550 mm
sectionalized 426,– € 11,0 kg 550 mm
sectionalized 506,– € 13,8 kg 13
70
Tool can work with higher load capacity
24h
24h
60° Die, H = 65 mm
1000 kN/m max.
24.060
60
R 7,0
15
V = 25-400 mm!
200 mm 174,– € 6,2 kg
85
60°
Further information see chapter 8
100 mm 92,– € 3,1 kg
or visit www.ukb-gmbh.com
20
550 mm
sectionalized 624,– € 17,0 kg 13
80
24h
UKB-REPAIR- AND
REGRINDING SERVICE
Use our repair- and regrinding service for
worn out press brake tools and shear blades!
Further information see chapter 14
or visit www.ukb-gmbh.com
109
UKB-SYSTEM C DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
30° Dies, H = 55 mm
24.013 350 kN/m max.
24.014 350 kN/m max.
6 8
R 0,6 R 0,8
55
55
15 15
75
75
200 mm 98,– € 1,6 kg 200 mm 98,– € 1,6 kg
100 mm 54,– € 0,8 kg 100 mm 54,– € 0,8 kg
20
20
550 mm 334,– € 4,4 kg 13 550 mm 334,– € 4,4 kg 13
sectionalized 20 sectionalized 20
24h 24h
55
55
30° 30°
75
75
20
20
550 mm
sectionalized 328,– € 5,5 kg 13 550 mm
sectionalized 328,– € 5,5 kg 13
20 20
24h 24h
55
30° 5
75
75
30°
200 mm 98,– € 2,8 kg 200 mm 102,– € 2,8 kg
100 mm 54,– € 1,4 kg 100 mm 58,– € 1,4 kg
20
20
550 mm
sectionalized 338,– € 7,7 kg 13 550 mm
sectionalized 368,– € 7,7 kg 13
30 35
24h 24h
8
75
550 mm
sectionalized 388,– € 8,8 kg 13
40
24h
110
UKB-SYSTEM C DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
30° Die, H = 60 mm
32
24.035 R 4,0 500 kN/m max.
VIDEO 03
500 mm 294,– € 11,5 kg Flattening/
300 mm 222,– € 6,9 kg hemming tools
60
80
200 mm 150,– € 4,6 kg 10
30°
100 mm 80,– € 2,3 kg
20
550 mm
sectionalized 542,– € 12,7 kg 13
60
24h
Flattening/hemming dies
8,2
R 1,0
�
120
� Tool demonstrations
sectionalized
13
Max. 1,2 mm material thickness
Rm = 400 N/mm2
57 � Pick up service for tools to rework
Suitable flattening/hemming punch/
top-tool 14.908 (see page 98)
24h
10,2
R 1,0
sectionalized
13
Max. 1,8 mm material thickness 57
Rm = 400 N/mm2
Suitable flattening/hemming punch/
top-tool 14.910 (see page 98)
24h
12,2
R 1,0
Surface
100
sectionalized flattening
Max. 2,5 mm material thickness
13
parts
57
Rm = 400 N/mm2
Suitable flattening/hemming punch/
top-tool 14.912 (see page 98)
24h
111
04
05
WWW.UKB-GMBH.COM
UKB-SYSTEM L
TYPE LVD
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 – 115
Punches/top-tools
78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 118
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Dies
78° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 – 120
78° Die, H = 130 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
30° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Multi-V-dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
UKB-SYSTEM L EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
5
� Optimum materials
10
� 42 CrMo4, tempered to 1100-1200 N/mm2 15
y
17
22
y
y
Center line
y
� 1.2312, tempered to 950-1100 N/mm2
� C45, tempered to 800-850 N/mm2 W
� C45
H
y
y
� Precision ground =
Center line
10
� Guaranteed exchangeability 20
27
Center line
y
� Parallelism
� Dies via adaptor systems applicable on all
other press brakes (see chapter 10)
� Tool marking with all significant information Datum
40
y
y
R y
10
30
y
y
32
Center line
y
UKB-DELIVERY TIME
V
y
y
R
working days
VIDEO
1–2
working weeks
1-2 working weeks Image
y y
UKB
On request
19
y
Horn extension
� Horn extension for sectionalized punches/top-tools UKB-System L
Horn extension
R1
0 UKB-MODIFICATION
35
Use our flexible modification within
1-3 working days!
R1
0
Further information see chapter 13
1–3
30°
114
UKB-SYSTEM L EXPLANATION
UKB-SY
post@ukb-gmbh.com . www.ukb-gmbh.com
Tool lengths
Punches/top-tools Dies
04
200
45 50 100
25 30 35 40
25
UKB-AVAILABILITY
Monday to Friday from 7:30am to 6:00pm
Phone +49 (0) 27 36 / 44 42 - 0
Fax +49 (0) 27 36 / 44 42 - 22
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
115
UKB-SYSTEM L PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
78° Punches/top-tools
16.500 700 kN/m max.
16.510 450 kN/m max.
1–2
working weeks
1–2
working weeks
13 24
13 19
78° 78°
R 1,0 R 1,0
13
17 5
10
1–2
working weeks
1–2
working weeks
158
180
40
20
3 12
0
60
78° 78° 40
R 1,0 R 2,0
20
0
26° Punch/top-tool
16.530 500 kN/m max.
UKB-INFO
508 mm 274,– € 8,0 kg
550 mm 500,– € 8,7 kg Other clampings UKB-System L
sectionalized
see page 114
1–2
working weeks
26°
R 1,0
116
UKB-SYSTEM L PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
10
500 mm 390,– € 12,5 kg Hardened flattening
part
300 mm 314,– € 7,5 kg
200 mm 216,– € 5,0 kg Changeable
120
550 mm
sectionalized 812,– € 13,8 kg
Holder for blades with hardened
flattening part
1–2
working weeks
40
UKB-INFO
12 14 Suitable blades
see page 24
changeable radius-tools
80
60
13
16.010
12
0
17 5
10
10
830 mm 390,– € 18,0 kg
80
Radius-tool
60
10.311
412 mm 224,– € 9,0 kg
40
20
1–2
working weeks
20
170
UKB-INFO
VIDEO Suitable radius-tools
Radius-tools see page 31
41
14
117
UKB-SYSTEM L PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0
ADVANTAGES
MOUNTING EXAMPLE
� Flexible application by changeable
joggle (Z) tool inserts Z 1,0-15,0
� Easy handling
� No adjustment necessary Joggle (Z) tool holders
16.050
� High stability
189
180
� Short Z-bending in one stroke
� Z-bending with long flanges possible
Joggle (Z)
� Sectionalized joggle (Z) tools on request tool
inserts
13
10
126
135
Joggle (Z) tool holders are delivered
144
as a complete set
168
24h 46
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
24
UKB-INFO
Suitable joggle (Z) tool inserts
24
see page 27
VIDEO
90
46
133
5,7 7
12,7
Flattening insert
835 mm 415 mm
UKB-INFO
Model
Table of force for flattening
S
24h
23
118
UKB-SYSTEM L DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
78° Dies, H = 90 mm 8
6 R 1,0
R 0,8
90
12
90
109
109
24h 24h
32
32 04
19
19
5,7 7
5,7 7
12,7
12,7
10 12
R 1,2 R 1,5
90
109
109
24h 24h
32 32
19
19
5,7 7 5,7 7
12,7 12,7
16 20
R 2,0 R 2,5
26.716 R 2,5
800 kN/m max.
26.720 R 3,0
800 kN/m max.
550 mm
sectionalized 454,– € 10,8 kg 550 mm
sectionalized 454,– € 13,0 kg
90
90
25 32
109
109
24h 24h
32
19
19
5,7 7 5,7 7
12,7 12,7
24 30
R 3,0 R 3,0
26.724 R 3,5
1000 kN/m max.
26.730 1000 kN/m max.
550 mm
sectionalized 454,– € 12,7 kg 550 mm
sectionalized 504,– € 15,4 kg
90
90
32 40
109
109
24h 24h
19
19
5,7 7 5,7 7
12,7 12,7
119
UKB-SYSTEM L DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
26.740 26.750
508 mm 276,– € 17,3 kg 508 mm 360,– € 23,0 kg
R 6,0
550 mm
sectionalized 562,– € 18,4 kg
78° 550 mm
sectionalized 694,– € 24,9 kg R 7,5 78°
90
90
50 Tool can work with higher load capacity 70
109
24h
109
24h
19
19
5,7 7 5,7 7
12,7 12,7
26.760 26.780
508 mm 370,– € 21,5 kg 508 mm 422,– € 27,0 kg
550 mm
sectionalized 704,– € 23,3 kg 550 mm
sectionalized 826,– € 29,2 kg
90
Tool can work with higher load capacity Tool can work with higher load capacity R 10,0 78°
109
95
24h 24h
19
5,7 7
12,7
100
1000 kN/m max.
R 8,0
26.794
508 mm 514,– € 31,5 kg UKB-REPAIR- AND
550 mm
sectionalized 992,– € 34,1 kg REGRINDING SERVICE
90
Tool can work with higher load capacity Use our repair- and regrinding service for
109
R 15,0 78°
1–2
working weeks
120 worn out press brake tools and shear blades!
Further information see chapter 14
or visit www.ukb-gmbh.com
19
5,7 7
12,7
26.797
508 mm 768,– € 56,0 kg
550 mm 1.418,– €
sectionalized 60,6 kg
Tool can work with higher load capacity
130
R 20,0
149
1–2
working weeks
78°
140
19
5,7 7
12,7
120
UKB-SYSTEM L DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
30° Dies, H = 90 mm
6 8
R 0,8 R 1,0
90
90
109
04
24h 24h
109
32
32
19
19
5,7 7 5,7 7
12,7 12,7
10 12
R 1,2 R 1,5
26.310 R 1,2
400 kN/m max.
26.312 400 kN/m max.
30°
508 mm 260,– € 10,0 kg 508 mm 260,– € 9,5 kg R 1,5 30°
550 mm
sectionalized 492,– € 10,8 kg 25
550 mm
sectionalized 492,– € 10,3 kg 25
90
90
109
109
24h 24h
32 32
19
19
5,7 7 5,7 7
12,7 12,7
16 20
R 2,0 R 2,5
109
109
24h 32 24h 40
19
19
5,7 7 5,7 7
12,7 12,7
24
R 3,0
R 3,5
30° the maximum load is reduced by 50%
109
24h 45
19
5,7 7
12,7
121
UKB-SYSTEM L DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Multi-V-dies
35 6,5 5 8 40 15
3
26.070 26.090
12 5
78°
20
12
34 78° 78°
16
30°
your specifications your specifications
70
12
30°
90
UKB 78° UKB 78°
78°
24
78° 78°
3 8 24 16 3
15
20
70 15 55
90
12 16 55 27 140 10
26.130 26.180
20
10 15
78°
78°
45
30°
40
Length according to Length according to 78°
78°
your specifications your specifications
24
78°
180
130
UKB UKB
78° 78°
40
78°
78°
15 12
78°
60
78°
40
80 33
20
130
10 100
180
122
UKB-SYSTEM L ADAPTORS
post@ukb-gmbh.com . www.ukb-gmbh.com
Punch/top-tool adaptors
1000 kN/m max.
50.990
5
13
MOUNTING EXAMPLE
22
10
102
24h 04
Ø 15
80
Punch/top-tool adaptor
9
Clamps 50.990
(see page 203)
31
14
50.470
5
13
Punch/top-tool
UKB-System A
22
10
UKB-System LUKB-System B 60
incl. clamping strip
87
1–2
working weeks
Die adaptors
1000 kN/m max. 1000 kN/m max.
60.935
17,4 13,1 17,5
60.930
835 mm 284,– € 25,0 kg 1000 mm 378,– € 11,0 kg
10
20,5
M10
30
59
49
24h 5,7 7
24h 5,7 7
12,7 12,7
60 48
MOUNTING EXAMPLE
Die By milling a 2 mm groove and mounting
UKB-System A of a ground steel insert (12,7 x 21 mm)
dies UKB-System A can be used on
press brakes UKB-System L.
Prices see page 248.
2
Groove
19
Steel insert
UKB-System L
5,7 7
12,7
123
04
05
WWW.UKB-GMBH.COM
UKB-SYSTEM E
TYPE EHT
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 – 127
Punches/top-tools
86° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
78° Punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
26° Punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . 131
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Dies
Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
UKB-SYSTEM W
TYPE WEINBRENNER
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 – 135
Punches/top-tools
Punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Holder for blade with changeable 30° blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
88° Screw-on punch/top-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . .139
Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Dies
Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Punch/top-tool adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
UKB-SYSTEM X
OTHER SYSTEMS
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Punches/top-tools
Examples punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Holder for changeable 86°/84°/28° blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Holder for radius-tools R 7,0-50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Holder for joggle (Z) tool inserts Z 1,0-15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Dies
Examples dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Folding tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
UKB-SYSTEM E EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
3x30°
3x30°
26 36
y y
ADVANTAGES
8
8
Datum Datum
4
21
� Optimum materials 4
21
Center line
64
64
� 42 CrMo4, tempered to 1100-1200 N/mm2
y
y
y
y
� 1.2312, tempered to 950-1100 N/mm2
W
� C45, tempered to 800-850 N/mm2 W
� C45
Center line
H
hardened up to 52-55 HRC = y
� Precision ground = y
� Guaranteed exchangeability
� Parallelism
� Punches/top-tools and dies are
y
delivered in any length R
y
y
y
y
V y V y
R R
UKB-DELIVERY TIME W
Center line
H
H
1–3
working days Modification 1-3 working days
1–2
working weeks
1-2 working weeks
45
40
y
y
y
y
UKB
On request
y
27,5 y
Further information for availability, delivery service 27,5
55
and payment terms see fold-out cover! 55
VIDEO
Image
Horn extensions
� Horn extensions for sectionalized punches/top-tools UKB-System E
Recommended horn extensions Individual horn extensions
UKB-MODIFICATION
30 W Use our flexible modification within
R 1-3 working days!
30°
1–3
H
126
UKB-SYSTEM E EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
Tool lengths
Punches/top-tools
� Recommended sectionalizing
250 100
175 200
100 150
100 45 50 55 60 65 70 75 80 85 90
Length 2100 mm sectionalized
2x � 19 Segments
2x
250 100
175 200
150
60 65 70 75 80 85 90 100
Length 2600 mm sectionalized
05
100 45 50 55
4x � 21 Segments
2x
250 100
175 200
60 65 70 75 80 85 90 100 150
Length 3100 mm sectionalized
100 45 50 55
6x � 23 Segments
2x
250 100
175 200
60 65 70 75 80 85 90 100 150 Length 3600 mm sectionalized
100 45 50 55
8x � 25 Segments
2x
250 100
200
70 75 80 85 90 100 150 175
Length 4100 mm sectionalized
45 50 55 60 65
100
10x � 27 Segments
2x
Dies
� Recommended sectionalizing
200 250
175
75 80 85 90 100 150 Length 2100 mm sectionalized
45 50 55 60 65 70 2x
4x � 19 Segments
200 250
175
75 80 85 90 100 150 Length 2600 mm sectionalized
45 50 55 60 65 70 4x
4x � 21 Segments
200 250
175
75 80 85 90 100 150 Length 3100 mm sectionalized
45 50 55 60 65 70 6x
4x � 23 Segments
200 250
175
75 80 85 90 100 150 Length 3600 mm sectionalized
45 50 55 60 65 70 8x
4x � 25 Segments
200 250
127
UKB-SYSTEM E PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB UKB
35 58
220
220
12 10 25 20
26 26
UKB UKB
35
85
220
20 2 32 40
260
26° Punch/top-tool
26
128
UKB-SYSTEM E PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
05
Hardened
flattening part
Changeable
blade 17.160
Changeable blade
UKB-AVAILABILITY
Monday to Friday from 7:30am to 6:00pm
68
UKB
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
129
UKB-SYSTEM E PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
17.070
70
500 mm 400,– € 15,0 kg 30°
31
24h
UKB-INFO
Suitable blades
see page 24
17.010
changeable radius-tools
Radius-tool
10.311
26
130
UKB-SYSTEM E PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0
ADVANTAGES VIDEO
� Flexible application by changeable Joggle (Z) tools
joggle (Z) tool inserts Z 1,0-15,0
� Easy handling
� No adjustment necessary
� High stability
� Short Z-bending in one stroke
� Z-bending with long flanges possible
UKB-INFO 05
Suitable joggle (Z) tool inserts
� Sectionalized joggle (Z) tools on request see page 27
26 MOUNTING EXAMPLE
1000 kN/m max.
17.050
234
835 mm 1.152,– € 93,5 kg
189
225
415 mm 632,– € 46,8 kg 17.050
154
109
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
835 mm 415 mm UKB-INFO
S
2S
Model
Price Weight Price Weight Table of force for flattening
40.500 256,– € 10,0 kg 144,– € 5,0 kg see page 52
Flattening insert is delivered as a complete set
36
24h
23
131
UKB-SYSTEM E DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies
V V
27.010 27.020
UKB UKB
140
140
UKB-INFO
All dies are examples!
We produce individual
40
40
according to your
55
specifications! 55
V V
27.030 R
27.040
UKB UKB
W 55
140
H
42
55 V
V V V V
27.050 27.060
UKB UKB
55
140
55
140
V V V
90
V V 70
27.070 27.080 86 °
12
UKB UKB
86 °
86 °
32
90
40
90
86 °
30°
55
140
86 ° 86 °
6,5
16 16 20
90
V V
132
UKB-SYSTEM E ADAPTORS
post@ukb-gmbh.com . www.ukb-gmbh.com
Punch/top-tool adaptors
50.991 1000 kN/m max.
8
MOUNTING EXAMPLE
21
150 mm 112,– € 5,5 kg 18
64
UKB-System EUKB-System A
Needed clamp see page 203
26
24h
40
164
Punch/top-tool adaptor
50.991
05
100
Clamp
(see page 203)
Ø15
9
31
14
UKB-System EUKB-System B
(Mounting distance 50mm)
90
working weeks
60
835 4
1.250 6
2.100 10
2.600 13
3.100 15
4.100 20
Die adaptors
60.945 1000 kN/m max.
60.940 1000 kN/m max.
UKB-System EUKB-System A
24h
72
1–2
working weeks
42
27 55 15
97
Steel insert
45
UKB-System E
55
133
UKB-SYSTEM W EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
7
� Optimum materials
Center line
� 42 CrMo4, tempered to 1100-1200 N/mm2
X
� 1.2312, tempered to 950-1100 N/mm2 W
� C45, tempered to 800-850 N/mm2
W
� C45
Center line
� Bending radius/intake radii
hardened up to 52-55 HRC = y
� Precision ground = y
� Guaranteed exchangeability
� Parallelism
� Punches/top-tools and dies
are delivered in any length
� Sectionalized tools are delivered
y
as a complete set in any splitting
y
y y
V V V
Center line
H
35
UKB-DELIVERY TIME
H
Center line
Center line
24h From stock
45
1–3
working days Modification 1-3 working days
R
y
y
1–2 1-2 working weeks
y
working weeks
V y
y 17,5
UKB
On request 35
VIDEO
Image
Horn extensions
� Horn extensions for sectionalized punches/top-tools UKB-System W
Recommended horn extensions Individual horn extensions
R UKB-MODIFICATION
30 W Use our flexible modification within
1-3 working days!
H2
H
1–3
20°
10
134
UKB-SYSTEM W EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
Tool lengths
Punches/top-tools
� Recommended sectionalizing
100
300
200
100 40 50 60 70 80 100 Length 2050 mm sectionalized
� 14 Segments
4x
2x
100
300
200
100 40 50 60 70 80 100 Length 2550 mm sectionalized
2x 5x � 16 Segments 05
2x
100
300
200
100 40 50 60 70 80 100 Length 3050 mm sectionalized
6x � 18 Segments
3x
2x
100
300
200
100 40 50 60 70 80 100
Length 3550 mm sectionalized
7x � 20 Segments
4x
2x
100
300
200
100 40 50 60 70 80 100
Length 4050 mm sectionalized
8x � 22 Segments
5x
2x
Dies
� Recommended sectionalizing
300
200
80 100
40 50 60 70
Length 2050 mm sectionalized
4x
3x � 14 Segments
2x
300
200
80 100
40 50 60 70 Length 2550 mm sectionalized
5x
3x 2x � 16 Segments
2x
300
200
100
40 50 60 70 80
Length 3050 mm sectionalized
6x
3x � 18 Segments
3x
2x
300
200
80 100
70
40 50 60
Length3550 mm sectionalized
7x
3x 4x � 20 Segments
2x
300
200
80 100
50 60 70
40
8x Length 4050 mm sectionalized
3x 5x
2x � 22 Segments
135
UKB-SYSTEM W PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Punches/top-tools
17.500 17.530
UKB UKB
UKB-INFO
All punches/top-tools are examples!
We produce individual according to
your specifications!
17.540 17.560
UKB UKB
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
136
UKB-SYSTEM W PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
175 / 225
05
2,5 Hardened
17.660 10
1000 kN/m max. flattening part
UKB
30°
R 1,0
UKB-AVAILABILITY
Monday to Friday from 7:30am to 6:00pm
Phone +49 (0) 27 36 / 44 42 - 0
Fax +49 (0) 27 36 / 44 42 - 22
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
UKB
20
130
88°
R 1,0
20
0
225
Screw-on
punch/top-tool
17.670
137
UKB-SYSTEM W PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
225
300 mm 326,– € 9,3 kg
200 mm 224,– € 6,2 kg Hardened
125
flattening part
165
1–2
40
working weeks
12 18,5
UKB-INFO
Suitable blades
see page 24
17.510
� High stability
Radius-tool
10.311
25
17.510
830 mm 370,– € 22,6 kg
412 mm 212,– € 11,3 kg
VIDEO
165
138
UKB-SYSTEM W PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Joggle (Z) tool holder for joggle (Z) tool inserts Z 1,0-15,0
ADVANTAGES VIDEO
� Flexible application by changeable Joggle (Z) tools
joggle (Z) tool inserts Z 1,0-15,0
� Easy handling
� No adjustment necessary
� High stability
� Short Z-bending in one stroke
� Z-bending with long flanges possible
UKB-INFO 05
Suitable joggle (Z) tool inserts
� Sectionalized joggle (Z) tools on request see page 27
MOUNTING EXAMPLE
17.550
25
17.550
163
175
46
184
Joggle (Z)
tool
inserts
140
149
46
128
104
35
47
Joggle (Z) tool inserts are fixed by M8 grub screws in the joggle (Z) tool holder
Flattening insert
UKB-INFO
S
835 mm 415 mm
2S
Model
Price Weight Price Weight Table of force for flattening
40.500 256,– € 10,0 kg 144,– € 5,0 kg see page 52
Flattening insert is delivered as a complete set
36
24h
23
139
UKB-SYSTEM W DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Dies
V V V
35
40
35 V
V
V
27.220 R
27.230
UKB UKB
35
V V
27.240
UKB-FIELD SERVICE
120 / 145 / 160 / 220
UKB
V V
UKB-INFO
All dies are examples!
We produce individual according to
your specifications!
140
UKB-SYSTEM W ADAPTORS
post@ukb-gmbh.com . www.ukb-gmbh.com
Punch/top-tool adaptors
50.993 19
1000 kN/m max.
MOUNTING EXAMPLE
42
150 mm 98,– € 4,9 kg 25
UKB-System WUKB-System A
Needed clamps see page 203
142
40
24h
100
Ø15
9
Punch/top-tool adaptor
31
50.993
Clamps
14 (see page 203)
05
Punch/top-tool
UKB-System A
25
UKB-System WUKB-System B
107
Die adaptors
1000 kN/m max. 1000 kN/m max.
60.955 60.950
835 mm 578,– € 23,0 kg 12 60 12,5 500 mm 230,– € 4,5 kg
415 mm 312,– € 11,5 kg UKB-System WUKB-System B/C 13
12
M8
UKB-System WUKB-System A
24h
21
45
1–2
77
working weeks
47
35
37 35 25
97
MOUNTING EXAMPLE
By milling a 2 mm groove and mounting
Die
UKB-System A of a ground steel insert (35 x 47 mm)
dies UKB-System A can be used on
2
Steel insert
UKB-System W
35
141
UKB-SYSTEM X EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Examples:
y
y
y
H
y
y
y
V y V y V y V
R R R
R
H
y
H1
H1
H1
H2
H2
H2
y y y
W W W W
y
y
y
y
y
Pressure on the base Pressure on the base Force on shoulder Clamping multi-V-die
142
UKB-SYSTEM X PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Examples punches/top-tools
1. Straight punch/top-tool 2. Slight cranked punch/top-tool 3. Tight cranked punch/top-tool
0
12
0
10
80
0
10
60
40
80
H
60
20
40
0
H
0
12
20
0
14
10
0
0
12
80
H
05
0
60
10
12
0
0
40
80
10
0
20
60
80
R
40
0
60
R
20
40
14
0
0
20
12
0
0
10
0
80
60
R
40
20
0
4. Punch/top-tool with S-shape 5. Slight cranked punch/top-tool, high version 6. Straight punch/top-tool with blade shape
0
10
80
0
10
60
80
40
H
60
0
20
14
40
0
H
12
0
20
0
10
0
80
12
H
0
60
10
0
12
40
80
0
10
20
60
0
R
80
40
60
20
R
14
40
0
0
12
20
0
10
0
0
80
60
R
40
20
0
Hardened
flattening part Changeable
blade 15.761
12
UKB-INFO
Suitable blades
40
see page 24
W1 W2
143
UKB-SYSTEM X PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
20
H
UKB-INFO
Radius-tool
10.311
Suitable radius-tools
40
see page 31
14
Joggle (Z)
tool holders
H1
H2
Joggle (Z)
H
46
tool inserts
H1
H2
UKB-INFO
46
Suitable joggle (Z) tool inserts
Joggle (Z) tool inserts are fixed by M8 grub screws in the
see page 27
H
144
UKB-SYSTEM X DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
Examples dies
V V V
1. 1-V-die 2. 4-V-die
H
H
V V
W
W
3. Multi-V-die
V
4. Multi-V-die
V
05
V
V
H
V
H
V
V
V
V
V V
V W
UKB-INFO
� We produce all -angles an V-openings
according to your specifications!
� Prices and delivery times on request! WE PRODUCE MORE
THAN STANDARD!
Further information see chapter 6
or visit www.ukb-gmbh.com
Folding tools
145
06
WWW.UKB-GMBH.COM
UKB-SPECIAL TOOLS
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 – 149
3D-model special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 – 153
Examples for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 – 157
U-bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
U-bending tools with movable bending strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Hinge tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Beading tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Louvre tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Multiple embossing-tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Special tool for „spray arm“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 – 165
UKB-Full service for special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 – 167
UKB-SPECIAL TOOLS EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Design aid
Download design aid as PDF at www.ukb-gmbh.com.
AID
UKB-DESIGN
t det ails
Your contac
Company UKB INFO in the for-
CAD-drawings
Street Send us your STEP easily
, IGS, VDA or
mats DXF, DWG bh.com
ZIP-code / Town post@ukb-gm
Phone
Fax
by E-Mail to
please measure
E-Mail
Contact PC
tails
to profile de
on according
and producti
Construction sure
please mea
ails
Machine det
PH
PC
Press capacity
PH
Stroke
Daylight (DL)
STROKE
DL
(TW)
STROKE
Table width
h
Bending lengt
DH
R-axis (BH)
BH
height of the
Min. and max.
DL
DC
Profile details
indication
Exact material please mea
sure
Surface finish, laminated, etc.)
coated TW
(galvanized,
Thickness
Total quantity ing
profile draw
BH
DH
�
please add:
Additionally
Tool details H)
(PH/D
Usua l height of tool
Tool length
e line (PC)
ping with centr
Sectionalizing
Additionally
please add:
� Drawing of punc
h/top tool clam
of die clamping
with centre
line (DC) DC
� Drawing
ls
to tool detai
on according
and producti
Construction
Tool details
Material
Tool length
no
Sectionalizing yes
no
please measure
Ground finish yes
line
Hardened finish with centre
�Drawing of tool
please add:
Additionally
TW
Send us your sheet metal parts, drawings, CAD-data ... we construct your special tool.
Our service guarantees solutions to measure!
148
UKB-SPECIAL TOOLS EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
Technical equipment
06
Pillar guided embossing-tool for Pillar guided bending tool for three beads
embossing a 6°-bending, with large with spring loaded ejector
3D-radius contour
Radius embossing-tool for embossing Embossing-tool for displaced joggle (Z)-bending with spring
two lateral straps at the same time loaded hold-down devices, guide and locating bolt
Letters- and numbers embossing-tool with exchangeable Pillar guided nibble embossing-tool with spring loaded
stamps, height adjustable for coordination with other hold-down devices, cutting punches and cut-off bushings
tool stations
150
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Special tool for large joggle (Z)-bending Special tool for flattening of prefolded flanges by
with spring loaded hold-down device gate valves technology
06
Double radii embossing-tool with spring loaded ejector, lateral Embossing-tool for three joggle (Z)-bending in one
guided and mounting bold stroke with spring loaded ejector and mounting bold
151
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Station 1: Embossing-tool with lateral guide Station 2: U-bending tool with spring loaded ejector
Station 1: Radius tool with PU-insert for mark Station 2: Calibration tool with inserted embossing-stamps
free bending of a 180° radius for embossing two depressions in the radius at the same time
Station 1: U-bending tool with back guide and Station 2: V-embossing-tool with back guide,
spring loaded ejector adjusted to the prior U-bending
152
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Station 1: Joggle (Z) embossing-tool for clamp shaping with Station 2: Tool for embossing a radius (left) and roll into
spring loaded hold-down device and lateral support a clamp shape (right), with spring loaded hold-down
devices and integrated supports
06
Station 1: Embossing-tool for Station 2: Bending tool for folding of two short straps at the
two 90° flanges with 3D-contour already bended flanges with the help of movable gate
valves
UKB-REPAIR- AND
REGRINDING SERVICE
Use our repair- and regrinding service for
worn out press brake tools and shear blades!
Further information see chapter 14
or visit www.ukb-gmbh.com
WE PRODUCE MORE
THAN STANDARD!
Further information visit
www.ukb-gmbh.com
153
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1. Punch/top tool and die for 2. Punch/top tool and die 3. Flattening tool with 4. Flattening tool with
an almost closed profile with cut-out spring loaded die spring loaded die
5. Flattening tool with 6. Flattening tool with spring 7. Flattening tool with 8. Flattening tool with
spring loaded die and loaded embossing-die and spring loaded die and spring loaded die and
retaining ledge distance hemming unit holding rail back guide
9. Pre-bending and flattening 10. U-bending tool for C-profile 11. U-bending tool with 12. U-bending tools with PU-insert
tool for C-profile in 3 strokes in 2 strokes with bending strips and spring and counter pressure ledge and
spring loaded ejector loaded ejector in the die form punch/top tool
and changeable blades at
the punch/top tool (working
154 parts are exchangeable)
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
13. Top-hat bending tool 14. Top-hat bending 15. Trapezoidal bending 16. Top-hat bending tool with 06
with bending strips and tool with spring loaded tool for direct located bends spring loaded ejector
spring loaded ejector ejector next to each other
17. Large trapezoidal bending 18. Large trapezoidal 19. Special tool for 20. Radius tool with wings
tool with spring loaded ejector embossing-tool radius bending at a for overbending and
with anti-curvature very short flange spring loaded ejector
21. Radius tool for bending 22. Radius embossing-tool 23. Radius embossing-tool 24. Double radii
in PU-insert with wings for overbending with additional bending embossing-tool
and back guide
155
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
25. Large radius embossing-tool 26. Large radius 27. Radius embossing-tool 28. Embossing-tool for a large
with straight run-out piece and embossing-tool with radius with short straps
cut-out extended flanges
29. Embossing-tool 30. Joggle (Z) tool 31. Embossing-tool with 32. Embossing-tool for
with bending strips with adjustable adjustable strips at the double joggle (Z) steps
and spring loaded bending strips in punch/top tool with back guide
ejector the die
33. Embossing tool for 34. Embossing-tool for 35. Embossing-tool 36. Embossing-tool
joggle (Z)-bending multiple bending in
with different radii one stroke
156
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
41a. Tool 1/2: Special 41b. Tool 2/2: Flattening 42. Adjustable joggle (Z) tool 43. Joggle (Z) tool for
joggle (Z) tool tool with back guide with spring loaded ejector multiple bending
with cut-out for
flanges
44. Joggle (Z) tool with additional 45. Special Joggle (Z) tool 46. Special joggle (Z) tool 47. Hinge tool
flange bending
157
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
U-bending tools
ADVANTAGES
� Customized U-bending tools
� Production in one step
� Small inside measurements with high flanges
of the profiles possible
� Increased process stability
� Only minimum deformation of the sheet t=
H max =
through spring loaded ejector
� Active components are hardened
� Functional test and adjustment through
test bends - with your sample sheets w=
in your or our house
U-bending tool with U-bending tool with small U-bending tool for
wide inner dimensions inner dimension and cut-out radius bend
for 90° bend
158
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
H max =
� Movable bending strips to compansate
R=
the spring back of the profiles
� Only minimum deformation of the
sheet through spring loaded ejector 06
� Active components are hardened
� Functional test and adjustment through
test bends - with your sample sheets
in your or our house
U-bending tool with movable bending U-bending tool with movable U-bending tool with movable rollers,
strips for thick material bending strips for narrow profile V-type
159
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Hinge tools
ADVANTAGES
� Customized hinge tools
� Production in two or three strokes
� Only minimum deformation of the sheet
through spring loaded hold-down device
� Active components are hardened
=Ø
� High repeatability through Ins
ide
integrated backgauge t=
SUITABLE FOR
� Material thickness up to 4,0 mm
� Minimal inside ø:
2,5 x material thickness for steel
and aluminium
3 x material thickness for stainless steel
Beading tools
ADVANTAGES
� Customized beading tools
� Production in one step
� All our constructions consider your materials
resistance and yield stresses
� Transfer of freeform surfaces or 3D contours 1:1 from
t=
=
customer drawings or data sets
� Realization of the tools with integrated beadings L=
adjusted to the sheet quality and thickness H=
� Design of angles, form and design of the beadings
according to customer specification 06
� Active components are hardened
� Functional test and adjustment through
test bends - with your sample sheets
in your or our house
� Testing the risk of cracking and deformation
around the beading area
SUITABLE FOR
� Material thickness up to 5,0 mm
� All forms of beading independent of the bending angle
Bead embossing-tool for four "bird´s-beak" Bead embossing-tool for four Bead embossing-tool for two "bird´s-beak"
forms in one joggle (Z) bending, in one "bird´s-beak" forms in on forms, close to the bending line with hold-
stroke with spring loaded hold-down device joggle (Z) bending with back guide down device and supports
161
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Louvre tools
ADVANTAGES
� Customized louvre tools
� Production in one stroke
� One tool suitable for different sheet
thickness and materials
� Only minimum deformation of the sheet
through spring loaded hold-down device
� Active components are hardened
� Functional test and adjustment through
test bends - with your sample sheets
in your or our house
t
H
W
SUITABLE FOR
� Material thickness up to 4,0 mm
� Close-pitch adjacent air-slots
Louvre tool in simple design, without Louvre tool with spring loaded hold-down
hold-down device device, for minimum deformation of the sheet
162
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Multiple embossing-tool
Production of 3 items in one step at the same time
VIDEO
Special tools/
Multiple
embossing tool
163
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1 5
Manufactured item according to customer data: Two dif- Embossing of the 45° drive nozzles
ferent sized "spray arms" made out of stainless steel with
different add-on components (for the use in dishwashers)
2 6
Embossing of both half shells Impressing of the drive nozzle with the half shell
(produced in one station) (outer part)
3 7
Impressing of the add-on components Connection of both half shells (inner and outer part)
with the half shell (inner part) through framed folding
4 8
Impressed inner part and add-on componets Complete mounted large "spray arm" and drive nozzle
164
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
VIDEO
Special tools/
Multifunctional
tool
9 13
Embossing of both half shells Connection of both half shells (inner and outer part)
06
(produced in one station) through framed folding
10
Manufacturing a shape in one of the half shells
11
Impressing of add-on components with the Complete view of pillar-guided special tools
half shell (inner part) for embossing the small "spray arm"
165
UKB-SPECIAL TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
à Work preparation
à Construction of prototype
à CNC-milling
à CNC-grinding
166
UKB-SPECIAL TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
à Heat treatment
à Laser marking
à Test bending
à Quality check
167
07
WWW.UKB-GMBH.COM
UKB-UNIBEND
UKB-WINGBEND PLUS
UniBend
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 – 171
Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Dies UniBend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
UniBend VARIO
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Changeable inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
WingBend PLUS
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Slider for WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Dies WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
UKB-UNIBEND EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die UniBend
APPLICATION V 40°/60°/70°
100
Center line
120
� Via die adaptor applicable on all other
press brakes (see page 171) Body
20
� Reduces bending marks on sheets 13
SERVICE
� Test bends (free of charge) - with your sample sheets
� 24h from stock UKB-DELIVERY TIME
� Order till 4:00pm - same day delivery 24h From stock
1–3
working days Modification 1-3 working days
UKB-QUALITY 1–2
working weeks
1-2 working weeks
� Optimal materials UKB
Tool lengths
Dies
Length 500 mm Length 300 mm
Die adaptors 07
1000 kN/m max.
60.935
17,4 13,1 17,5
1000 kN/m max.
60.910
23,4 13,1 23,5
10
10
20,5
M10
20,5
M8
30
500 mm 208,– € 5,5 kg
30
49
UKB-System LUKB-System B/C
UKB-System AUKB-System B/C 60
19
24h 24h 5,7 7
12,7
48
21
24h 55
24h
Die UniBend
Die adaptor
30
UKB-System A
60.910
60
Dies UniBend
13,5
9,2
29.000 40°
1000 kN/m max. 29.100 60°
1300 kN/m max.
100
25 37
100
120
200 mm 862,– € 4,0 kg 200 mm 958,– € 5,6 kg
120
100 mm 576,– € 2,0 kg 100 mm 622,– € 2,8 kg
50 mm 384,– € 1,0 kg 50 mm 432,– € 1,4 kg
20
max. 2,0 mm material thickness max. 3,0 mm material thickness
20
13
24h 13 24h
18,4 27,8
100
120
120
20
20
13 13
24h 24h
37,7
13
24h
29.600 60°
29.850
70°
500 mm 3.048,– € 45,3 kg 500 mm 3.486,– € 61,5 kg
300 mm 2.312,– € 27,2 kg 300 mm 2.630,– € 36,8 kg
100
100
125
120
120
170
200 mm 1.746,– € 18,2 kg 200 mm 1.944,– € 24,6 kg
max. 8,0 mm material thickness max. 12,0 mm material thickness
24h
20
24h
20
13 13
172
UKB-UNIBEND
post@ukb-gmbh.com . www.ukb-gmbh.com
Technical data
Table of force: Tensile strength Rm = 450 N/mm2, bending angle 90°
Model 29.000 29.100 29.150 29.200 29.300 29.600 29.850
Radius of the punch/top-tool R 1,0 R 1,0 R 1,0 R 1,0 R 1,0 R 6,0 R 10,0
Material thickness 0,5 mm 30 30 20
Material thickness 1,0 mm 100 60 40 30
Material thickness 1,5 mm 240 130 90 50
Material thickness 2,0 mm 530 260 150 100 80
Material thickness 2,5 mm 460 270 160 130
Material thickness 3,0 mm 770 510 270 180
Material thickness 4,0 mm 970 530 400
Material thickness 5,0 mm 880 660 210
Material thickness 6,0 mm 1050 580
Material thickness 8,0 mm 1310 720
Material thickness 10,0 mm 1350
Material thickness 12,0 mm 1630
07
Reference value for minimum flange: mild steel
Model 29.000 29.100 29.150 29.200 29.300 29.600 29.850
Radius of the punch/top-tool R 0,5 R 1,0 R 1,0 R 1,0 R 3,0 R 1,0 R 4,0 R 1,0 R 4,0 R 4,0 R 6,0 R 6,0 R 10,0
Material thickness 0,5 mm 4,6 4,7 5,6 10,0 10,4
Material thickness 1,0 mm 5,3 5,3 6,8 10,1 10,5 15,6 16,0
Material thickness 1,5 mm 5,6 5,7 7,6 10,6 11,0 16,0 16,6
Material thickness 2,0 mm 5,9 6,1 8,0 10,8 11,2 16,3 17,8 19,4 19,5
Material thickness 2,5 mm 8,2 11,1 11,5 16,4 17,9 19,8 20,0
Material thickness 3,0 mm 8,3 11,4 11,9 16,5 18,5 20,6 20,6
Material thickness 4,0 mm 13,1 13,5 16,8 18,7 21,1 21,2
Material thickness 5,0 mm 17,0 19,3 22,0 22,0 40,4 40,6
Material thickness 6,0 mm 23,4 23,2 41,0 41,2
Material thickness 8,0 mm 42,4 43,0 54,8 55,0
Material thickness 10,0 mm 55,7 56,3
Material thickness 12,0 mm 57,3 57,5
Reference value for stainless steel and aluminium on our Website:
www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 - 0
UKB-QUALITY
� Optimal materials
� Precision ground
� Guarateed exchangeability
� Parallelism
Max. 100
Min. 40
13
260
60
60
60
60
60
60
60
60
60
60
Die holders
MOUNTING EXAMPLE
20.701 20.703
13
UniBend VARIO
198 mm 80,– € 2,0 kg 198 mm 35,– € 0,6 kg
26,5
27
20
62.094
Screwed on holder UKB-System A Screwed on holder UKB-System B/C
13
60
Die holder
24h 24h UKB-System A
20.701
13
13
51,5
42
45
198 mm 110,– € 3,0 kg 198 mm 55,– € 0,6 kg 198 mm 80,– € 2,4 kg
27
20
Screwed on holder UKB-System E 55 Screwed on holder UKB-System L 5,7 7 Screwed on holder UKB-System W 35
12,7
Changeable inserts
85° 07
62.181 R25
62.182 25,5
62.183
200 mm 260,– € 1,5 kg Ø4
200 mm 260,– € 1,5 kg Ø
200 mm 210,– € 1,5 kg
0 40
Ø 40
Inserts type concave for 62.094 Inserts type V for 62.094 Inserts type flat for 62.094
Price per piece Price per piece Price per piece
V-bending Inserts Result
24h 24h 24h type flat
Center line
Inserts hardened
90
ADVANTAGES
Body
� Avoids bending marks on sheets via Slider
15
� Short flanges with minimal marking
� Holes close to the bending line without deformation
8
40
� Ideal for diagonal and tapered bending
� Repeatability for punched sheets with
steady flanges and exact angles VIDEO
� Bulb and chequered plates with minimal UniBend/
marking at the visible surface WingBend PLUS
Tool lenghts
Length 500 mm Length 200 mm Length 100 mm Length 50 mm
Length 90 mm sectionalized
� Sectionalized dies are delivered as a complete set
� 4 Segments
20 25 30
15
07
Slider for WingBend PLUS Dies WingBend PLUS with continously Slider
Die holders
60.102 60.103
499 mm 140,– € 5,2 kg 499 mm 120,– € 1,5 kg
198 mm 82,– € 2,0 kg 198 mm 52,– € 0,6 kg
98 mm 54,– € 1,0 kg 98 mm 46,– € 0,3 kg
15 15
5
90 mm 130,– € 0,9 kg 60 90 mm
sectionalized 136,– € 0,3 kg 13
sectionalized
24h
24h
60.105
499 mm 120,– € 1,5 kg
198 mm 58,– € 0,6 kg
98 mm 52,– € 0,3 kg
15 UKB-INFO
48 mm 46,– € 0,2 kg
More die holders available!
19
24h
65,3
65,3
100 mm 642,– € 1,1 kg 100 mm 656,– € 1,6 kg
90,3
50 mm 350,– € 0,6 kg 90,3 50 mm 370,– € 0,8 kg
90 mm
sectionalized 1.402,– € 1,0 kg 90 mm 1.474,– € 1,5 kg
15 sectionalized 15
25
25
Incl. Slider in particular tool length Incl. Slider in particular tool length
8
8
max. 1,2 mm material thickness max. 2,3 mm material thickness 40
40
24h 24h
66
41 33
100,4
90,3
narrow design
20
8
24h 40 60
24h
Dies WingBend PLUS 62.120, 62.230, 62.350 and 62.650s incl. Slider
Holes near the bending line without deformation possible Anodized aluminium and polished stainless steel sheet
with no visible bending marks on the surface
178
UKB-WINGBEND PLUS
post@ukb-gmbh.com . www.ukb-gmbh.com
Technical data
179
08
WWW.UKB-GMBH.COM
UKB-ADJUSTABLE DIES
Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Die retainer for adjustable dies 65.125 and 65.185. . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Individual die retainer for adjustable dies 65.300 and 65.400. . . . . . . . . . . . . . . . . . . . . . 183
Adjustable dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Strips to adjust the opening width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Dust protection film for adjustable dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Adjustable die with bending insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Adjustable die with inserted die adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
UKB-ADJUSTABLE DIES EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
182
UKB-ADJUSTABLE DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
24h
40
15
230
277
66.185
500 mm 400,– € 53,0 kg
40
24h
15
320
Die holders
60.102 15
499 mm 140,– € 5,2 kg
Srewed on die holder
20 5
60
24h
08
60.103 15
499 mm 120,– € 1,5 kg
Srewed on die holder
UKB-System B/C (13x20 mm tang)
20
28
13
24h
60.105 15
UKB-INFO
499 mm 120,– € 1,5 kg
Srewed on die holder More die holders available!
UKB-System L (12,7x19 mm tang) Prices and delivery times on request!
19
5,7
7
24h 12,7
UKB
H1 H2
183
UKB-ADJUSTABLE DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Adjustable dies
254 197
97
65.125 77
20,5 36 20,5
25 R8
177
136
125
Length Price Weight
250 mm 720,– € 34,0 kg
90
90
500 mm 1.320,– € 64,0 kg
160
145
1000 mm 2.480,– € 125,0 kg
V = 25 - 125 mm
α = max. 30°
15
Radius of the rollers R = 8 mm
197 197
Recommended material thickness:
About 3 –15 mm at a tensile strength Adjustable die 65.125 closed Adjustable die 65.125 opened
Rm = 450 N/mm2
24h
322 279
65.185 38
159
83
65
38
R 12,5
203
185
Length Price Weight
250 mm 880,– € 44,0 kg
90
90
145
160
α = max. 60°
Radius of the rollers R = 12,5 mm 277 277
Recommended material thickness:
About 6 – 20 mm at a tensile strength Adjustable die 65.185 closed Adjustable die 65.185 opened
Rm= 450 N/mm2
24h
500 448
65.300 59,5
268
149
120
59,5 329
300
R 20
Length Price Weight
600 mm 2.940,– € 360,0 kg
130
130
V = 120 - 300 mm
α = max. 60°
230
250
447 447
UKB
Adjustable die 65.300 closed Adjustable die 65.300 opened
665
65.400 75
335
185 75
585
435
V = 150 - 400 mm
190
α = max. 60°
Radius of the rollers R = 25 mm
350
About 10 – 50 mm at a tensile strength
Rm= 450 N/mm2
UKB
25
184
UKB-ADJUSTABLE DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
24h
66.000 H = 20 mm 66.000 H = 25 mm
Length Price Weight Length Price Weight
20
UKB UKB
08
UKB-INFO
Other lengths up to 3000 mm available.
Prices an delivery times on request!
08
UKB-TEST BENDING
First test bending - then order!
Free of charge - with your sample
sheets in your or our house!
187
09
WWW.UKB-GMBH.COM
UKB-MARK FREE AND
UKB-MARK REDUCED BENDING
Protective film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
Holders for protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Composite dies, H = 80 mm UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Composite dies, H = 100 mm UKB-System B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
Composite dies, H = 55 mm UKB-System C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
PU-Holders and inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 – 195
UKB-MARK FREE BENDING
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Protective film
ADVANTAGES VIDEO
� Avoids bending marks on sheets Mark free
� No reworking of workpieces necessary bending
152
6 to 29 m 9,– €/m 0,06 kg/m 6 to 29 m 13,50 €/m 0,08 kg/m
102
24h 24h
0,55
24h 24h
24h 24h
24h
190
UKB-MARK FREE BENDING
post@ukb-gmbh.com . www.ukb-gmbh.com
24h
40.800
Per pair 504,– € 8,0 kg
Holder for protective film
up to 102 mm width
24h
Groove
Individual steel insert
H
191
UKB-MARK FREE/REDUCED BENDING
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
24
14,12
1000 kN/m max. V 200 kN/m max.
22.001 31.…
5
15
20
835 mm 304,– € 15,0 kg 835 mm 128,– € 0,30 kg UKB
14
415 mm 174,– € 7,5 kg 415 mm 72,– € 0,15 kg
835 mm
75
35
20,12
1000 kN/m max. V 200 kN/m max.
22.002 32.…
5
19
24
sectionalized
35
Holder for composite die
88° 60° 45° 30°
24h Model V(mm) Model V(mm) Model V(mm) Model V(mm)
32.806 6,0 32.606 6,0 32.406 6,0 32.306 6,0
18
38
38,30
1000 kN/m max. V
200 kN/m max.
22.003 30,30
33.…
12
11
31
UKB
415 mm 174,– € 11,2 kg 415 mm 78,– € 0,25 kg
30
835 mm
sectionalized 402,– € 22,5 kg
79
5
19
24
835 mm 378,– € 19,3 kg 835 mm 132,– € 0,40 kg
415 mm 214,– € 9,6 kg 415 mm 76,– € 0,20 kg 20 24h
835 mm 504,– € 19,3 kg
sectionalized 35
Holder for composite die 88° 60° 45° 30°
95
Model V(mm) Model V(mm) Model V(mm) Model V(mm)
24h
115
32.806 6,0 32.606 6,0 32.406 6,0 32.306 6,0
32.808 8,0 32.608 8,0 32.408 8,0 32.308 8,0
32.810 10,0 32.610 10,0 32.410 10,0 32.310 10,0
32.812 12,0 32.612 12,0 32.412 12,0
32.816 16,0 32.616 16,0
Composite dies for holder 22.005
20
13
09
24h
415 mm 168,– € 5,6 kg 415 mm 76,– € 0,20 kg 20
50
835 mm
sectionalized 394,– € 11,2 kg 35
70
193
UKB-MARK FREE BENDING
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
20.271 PU-Insert
25
60
PU-Holder
60 34.180 80 A 42,– € 0,7 kg 28,– € 0,3 kg
25
34.190 90 A 42,– € 0,7 kg 28,– € 0,3 kg
24h 34.195 95 A 42,– € 0,7 kg 28,– € 0,3 kg
25
PU-Insert with core hole
835 mm 415 mm
Model Shore
Price Weight Price Weight
35.180 80 A 52,– € 0,6 kg 32,– € 0,3 kg
25
Ø1
35.190 90 A 52,– € 0,6 kg 32,– € 0,3 kg
0
35.195 95 A 52,– € 0,6 kg 32,– € 0,3 kg
25
24h
96
52
20.272 PU-Insert
46
24h 60
34.295 95 A 120,– € 2,9 kg 68,– € 1,5 kg
50
25
24h
194
UKB-MARK FREE BENDING
post@ukb-gmbh.com . www.ukb-gmbh.com
MOUNTING EXAMPLE
PU-Insert By milling a 2 mm groove and mounting of a
ground steel insert (W x H) the PU-Holders for
PU-Inserts can be used on other press brakes.
Prices see page 248.
2
PU-Holder
H
W
125
77
20.273 PU-Insert
46
75
PU-Holder
34.380 80 A 184,– € 3,5 kg 102,– € 1,7 kg
34.390 90 A 184,– € 3,5 kg 102,– € 1,7 kg
50
20
20
50
35.395 95 A 276,– € 2,8 kg 150,– € 1,4 kg
24h
09
155
102
20.274 PU-Insert
46
50
50
24h
195
10
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE
UKB-ADAPTORS AND
RESULTATE.
INTERMEDIATES
Punch/top-tool adaptors UKB-System B UKB-System A . . . . . . . . . . . . . . . . . . . . . . 198
Punch/top-tool adaptors UKB-System C/E/L/W/Darley/Haco UKB-System A . . . . . . . . . .199
Individual punch/top-tool adaptors UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . 200
Individual punch/top-tool adaptors UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . 200
Punch/top-tool adaptors UKB-System A/E/L/W UKB-System B . . . . . . . . . . . . . . . . . .201
Screw on adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Clamp L = 150 mm for double-sided clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Clamps L = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
Intermediates L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Intermediates "Heavy Duty" L = 150 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . .204
Intermediates L = 70 mm UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
Clamps L = 70 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
Punch/top-tool distance pieces UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Punch/top-tool distance pieces UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
Intermediates "Swing" UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Punch/top-tool adaptors "Swing" UKB-System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
Pneumatic clamping "Rapid ® " for punches/top-tools . . . . . . . . . . . . . . . . . . . . . . . 210 – 211
Individual pneumatic punch/top-tool adaptor "Rapid ® " . . . . . . . . . . . . . . . . . . . . . . . . . 211
Pneumatic clamping "Clark ® " for punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . 212 – 213
Individual pneumatic punch/top-tool adaptor "Clark ® " . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Control unit for pneumatic clamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Die shoe adaptors UKB-System A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Die shoe adaptors UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216– 217
Individual die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
2.600 13
1–2 1-2 working weeks
3.100 15
working weeks
UKB 4.100 20
On request
UKB-System BUKB-System A
Needed clamps see page 203
40
24h
120
Ø 15
83
9
31
36
1–2
working weeks
140
40 68
21
0 50.940
15,25
20
UKB-System BUKB-System A
60
Needed clamps see page 203
24h
65
156
120
14
Ø 15
H = 67 mm
31
198 7
27
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
50.983 50.980
14
14
40,50
150 mm 142,– € 5,0 kg 150 mm 98,– € 3,2 kg
14
14
11 11
46
65
20
Bystronic "RF-A" Bystronic "R"
UKB-System CUKB-System A UKB-System CUKB-System A 40
Needed clamps see page 203 Needed clamps see page 203
113
20
24h 24h
Ø 15
67
165
31
40
100
14
Ø 15
9
31
14
50.981 50.991
5
22
8
21
150 mm 96,– € 3,5 kg 150 mm 112,– € 5,5 kg
46
20 18
64
Bystronic "S" UKB-System EUKB-System A
UKB-System CUKB-System A 40
Needed clamps see page 203
Needed clamps see page 203
113
26
24h
24h
Ø 15
67
164
40
31
100
14
Ø 15
9
31
50.990
14
10
5
13
22
10
50.993
7
UKB-System LUKB-System A 19
10
40
Needed clamps see page 203
150 mm 98,– € 4,9 kg
42
102
24h
31
142
40
14
100
Ø 15
50.994
6
26
31
14
12
98 / 131
40
150 mm 88,– € 2,7 kg
50.997
67 / 100
40
HacoUKB-System A
Needed clamps see page 203
89
Ø 15
67
H = 67 mm 24h
DarleyUKB-System A
31
31
24h 14
14
199
UKB-ADAPTORS AND INTERMEDIATES
Phone+49
Phone +49(0)
(0)27
2736
36//44
4442
42--00 .. Fax
Fax+49
+49(0)
(0)27
2736
36//44
4442
42--22
22
Center line
Forced on
the shoulder
Clamps Individual punch/top-tool
(see page 203) adaptor �
Exact measurements
67 / 100
810.000, H = 67 mm
820.000, H = 100 mm
Machine data:
Punch/top-tool
Stroke
UKB-System A
1
Daylight
2
Height of the die
3
810.000 820.000
150 mm 94,– € ca. 3,0 kg 150 mm 110,– € ca. 5,0 kg
UKB UKB
9
67
40
100
31
Ø 15
14
31
14
UKB-System B
Incl. clamping-strip
� Production according to your specifications
UKB
200
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
13 7
50.430 50.450 8
30
21
13
10
18
60
64
UKB-System AUKB-System B UKB-System EUKB-System B
Incl. clamping-strip 60
Incl. clamping-strip 90
97
26
24h 24h
127
60
50.470 50.490
13
5
19
10
22
10
25
UKB-System LUKB-System B UKB-System WUKB-System B
70
60
Incl. clamping-strip Incl. clamping-strip
87
105
60
1–2
working weeks 24h
201
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Screw on adaptor
50.965 1000 kN/m max.
16,25
835 mm 224,– € 8,3 kg
39
20
70
835 mm
17
31
Punch/top-tool adaptor to screw on
punches/top-tools UKB-System A.
No clamps necessary!
UKB-System BUKB-System A
24h
Screw on adaptor
UKB-System L
Screw on adaptor
UKB-System W
Punch/top-tool
UKB-System A
Punch/top-tool
UKB-System A
UKB UKB
24h
MOUNTING EXAMPLE
Intermediate
50.666
UKB-System A
202
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
Clamps L = 150 mm
ADVANTAGES
UKB-INFO
� Fast horizontal tool change via
You need for each punch/top-tool distance
fast clamping at: piece, intermediate and punch/top-tool
50.551, 50.900, 50.903, 50.905 adaptor one clamp!
� Improved clamping via nylon strip at: Further information see chapter 10
50.903, 50.905, 50.910 or visit www.ukb-gmbh.com
Nylon strip
50.903 50.900
150 mm 50,– € 0,7 kg 150 mm 44,– € 0,7 kg
Mechanical fast clamp with safety-tang Mechanical fast clamp with safety-tang
and nylon strip Adjusted by eccentric lever
Adjusted by eccentric lever
24h
24h
Nylon strip
50.905 50.551
150 mm 46,– € 1,0 kg 150 mm 40,– € 1,0 kg
Mechanical fast clamp with safety-tang Mechanical fast clamp with safety-tang
and nylon strip Adjusted by handle
Adjusted by handle
24h
24h
10
Nylon strip
50.910 50.571
150 mm 38,– € 0,8 kg 150 mm 32,– € 0,7 kg
Clamp with safety-tang and nylon strip Clamp with safety-tang
Clamping by screws Clamping by screws
24h 24h
MOUNTING EXAMPLE
50.529
150 mm 18,– € 0,5 kg
Nylon strip Clamp without safety-tang
Clamping by screws
24h
Punch/top-tool
203
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
7
1000 kN/m max.
50.666 13 20
Intermediates
H = 100 mm H = 100 mm
With crowning wedge
Needed clamps see page 203 H = 120 mm
100
H = 150 mm
24h
50
150
40
14 14
20 7
13 20 13 20
30
150 mm 100,– € 5,0 kg 150 mm 88,– € 4,0 kg
H = 120 mm H = 120 mm
With crowning wedge With crowning wedge
120
120
Needed clamps see page 203 Needed clamps see page 203
24h 24h
50
50
40
40
14 14
20 7
13 20 13 20
30
150
24h 24h
50
50
40
40
14
14
H = 120 mm H = 120 mm
With crowning wedge With crowning wedge
Needed clamps see page 203 Needed clamps see page 203
120
120
24h 24h
50
50
40
40
13 27
13 27
204
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
Intermediates L = 70 mm UKB-System A
ADVANTAGES
MOUNTING EXAMPLE
� Intermediates for punches/top-tools
UKB-System A (see chapter 1) Upper beam
13 20
H = 100 mm
70 mm 72,– € 2,0 kg H = 120 mm
H = 100 mm H = 150 mm
100
14
24h 14
20 7
13 20 13 20
30
70 mm 92,– € 2,5 kg 70 mm 80,– € 2,0 kg
H = 120 mm H = 120 mm
With crowning wedge With crowning wedge
120
120
Needed clamps see below Needed clamps see below
24h 24h
50
50
40
40
10
14 14
20 7
13 20 13 20
30
150
24h 24h
50
50
40
40
14 14
Clamps L = 70 mm
50.693 17 50.697 14,5
24h 24h
205
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
7 7
1000 kN/m max. 1000 kN/m max.
13 20 13 6
50.671 50.959
30
150 mm 76,– € 3,6 kg 150 mm 66,– € 1,8 kg
30
H = 100 mm 40 H = 60 mm 26
Without crowning wedge Without crowning wedge
Heightening of the side flange about 70 mm Heightening of the side flange about 35 mm
Needed clamps see page 203 Needed clamps see page 203
60
100
24h 24h
31
50
40
13
14
7
900 kN/m max. 20
900 kN/m max.
50.500 50.501
30
30
68 55
1–2
working weeks
40 68 1–2
working weeks
40 68
220
220
22 22
0 0
65
65
14 14
7
7
12
12
206
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
50.410 50.415
15,25
15,25
36
36
150 mm 266,– € 6,9 kg 20
50 mm 188,– € 2,3 kg 20
24h 24h
100
100
50.440 50.445
15,25
15,25
36
36
24h 60 24h 60
150
150
10
900 kN/m max.
50.503
15,25
36
20
1–2
working weeks
145
220
23
5
52
207
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
7 7
13 20 13 20
24h 24h
120
32
32
14
14
7 20
13 20 13 20
24h 24h
150
150
32
32
14 14
208
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
15,25
16,25
36
150 mm 298,– € 7,3 kg
37
20 150 mm 256,– € 6,0 kg 20
24h 24h
156
145
108
101
120
31
31
14
7 27
27
10
CHANGE OF THE PUNCH/TOP-TOOL
Punch/top-tool Release screw, the punch/ Tip the Take out the Mounting another
mounted top-tool is secured from punch/top-tool punch/top-tool punch/top-tool
dropping out vertical
209
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Automatic
self-centering (10 bar)
210
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
50 150
100 150
Back-side
20 20
UKB UKB
150
10
UKB
� Forced on the head or
forced on the shoulder
Forced on
� Center line the head
H
Center line
Forced on
the shoulder
UKB-INFO
Prices and delivery
times on request!
211
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
70.1050
13 7
3 2,5
"CLARK " OPENED
®
835 mm 55,– €
30°
415 mm 40,– €
10
30
Stroke
22
4 mm
13
sectionalized
Additional
Groove 8,4 x 3 mm Groove in addition to the 8,4 x 3mm
groove 70.1050 groove UKB-System A for:
� Pneumatic clamping "Clark®"
Secured against
dropping out
Automatic
self-centering (10 bar)
UKB-INFO
Control unit necessary!
Further information see page 214!
212
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
Back-side
20 20
UKB UKB
150
10
Center line
Forced on
the shoulder
UKB-INFO
Prices and delivery
times on request!
213
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB
50.651
Per piece 1.158,– € 10,0 kg
Unit for two pneumatic clampings
(punches/top-tools and dies)
UKB
UKB-INFO
Pneumatic die adapter available!
Technical explanations, prices and
delivery times on request!
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
214
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
60.680 - 60.683
Die Front view
Clamping strip UKB-System A
Model Length Price Weight
60.680 2100 mm 562,– € 31,0 kg
60.681 2600 mm 686,– € 38,0 kg
60.682 3100 mm 822,– € 45,5 kg
60.683 4100 mm 1.038,– € 60,0 kg
12
M8
27
15
24h
12 60
97
Front view
60.901 - 60.904 Die
Model Length Price Weight UKB-System B/C
60.901 2100 mm 572,– € 38,5 kg
60.902 2600 mm 708,– € 47,5 kg
60.903 3100 mm 806,– € 57,0 kg
60.904 4100 mm 1.120,– € 75,0 kg
23,4 23,5
24h
10
13,1
20,5
M8
35
60
215
UKB-ADAPTORS AND INTERMEDIATES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Die
1000 mm 208,– € 15,0 kg
10
UKB-System B/C
20,5
M8
30
500 mm 120,– € 7,5 kg
UKB- System AUKB-System B/C 60
M8
20,5
UKB-System B/C
500 mm 138,– € 15,0 kg
60
60
UKB-System B/CUKB-System A
Die adaptor
20
60
UKB-System EUKB-System A
Clamping
UKB strip
27 55 15
Die adaptor
60.945
97
UKB-System E
Die adaptor
60.940
UKB-System E
216
UKB-ADAPTORS AND INTERMEDIATES
post@ukb-gmbh.com . www.ukb-gmbh.com
40
59
UKB-System LUKB-System A Die adaptor
60.930
19
24h 5,7 7
UKB-System L
12,7
60
20,5
M10
30
24h 5,7 7
Hole separation Die adaptor
150 mm
12,7
60.935
48
UKB-System L
97 Die adaptor
60.955
UKB-System W
10
Die
UKB-System WUKB-System B/C
35
UKB-System B/C
24h
Die adaptor
60.950
UKB-System W
UKB UKB
13
12
M8
21
H1
H
H2
W
W3 W2 W4
W1
217
11
WWW.UKB-GMBH.COM
UKB-PRESS BRAKE TOOL
CABINETS
Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 – 221
Press brake tool cabinet "CLASSIC". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 – 223
Press brake tool cabinet "COMPACT". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 – 225
Press brake tool cabinet "JUMBO". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 – 227
Press brake tool cabinet "GIANT" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 – 229
Press brake tool cabinet "ALTERNATIVE". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
Shelves for UKB-System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
Shelves for UKB-System B/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
Shelves for UKB-System E/L/W/X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
UKB-PRESS BRAKE TOOL CABINETS EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
EQUIPMENT
� Height adjustable, galvanized shelves (spacing 50 mm)
COLOUR SCHEME
Individual colour scheme in all
� Lockable drawers RAL-colours for all models possible,
� Transport pockets for forklift or jacklift single- or multi-coloured.
– For fast relocation when the cabinet is empty Completly according to your specifications!
Only 50,- Euro surcharge / piece
� Powder-coated: Standard body blue (RAL 5010),
drawers white (RAL 9016)
24h
220
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
Shelves
For punches/top-tools and dies
UKB-System A type Amada.
Shelves
For punches/top-tools and dies
UKB-System B type Trumpf.
Tool wall
Clear arranged and a tidy storage for your tools.
("Jumbo", "Gigant")
Storage boxes
Consumables find their place here. 11
("Jumbo", "Gigant")
Transport pockets
For easy transport with jacklift or forklift.
221
UKB-PRESS BRAKE TOOL CABINETS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1240
1050
or
1350
1040
24h
Tools
40.651 RAL 60
222
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
40.653 b Systems
� UKB-System B type Trumpf
Colour Body blue (RAL 5010) drawers white (RAL 9016) � UKB-System C type Bystronic (except punches/top-tools Bystronic "S")
Price 2.400,– €
20
24h
55 / 100 / 150
20
20
Tools
65
36 / 37
45
40.653 RAL
Colour RAL colour on demand 13
Price 2.450,– €
5 Vertical drawers on casters with in total:
UKB � 9 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm
� 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm
Equipment
incl. 48 pieces separating plates (92.689)
� 10 Possibilities for accessories L ≤ 1100 mm
(Measuring devices, consumables, etc.)
Capacity Up to 20 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions 1040 mm x 1240 mm x 1350 mm (W x H x T)
Weight 360 kg
UKB-AVAILABILITY
Monday to Friday from 7:30am to 6:00pm
Phone +49 (0) 27 36 / 44 42 - 0
Fax +49 (0) 27 36 / 44 42 - 22
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
24h
26 13 25 X X
22
42
Y
Y
223
UKB-PRESS BRAKE TOOL CABINETS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1240
1050
or
1350
660
24h
Tools
40.641 RAL 60
224
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
40.643 b Systems
� UKB-System B type Trumpf
Colour Body blue (RAL 5010) drawers white (RAL 9016) � UKB-System C type Bystronic (except punches/top-tools Bystronic "S")
Price 1.812,– €
20
55 / 100 / 150
24h 20
20
Tools
65
36 / 37
45
40.643 RAL
Colour RAL colour on demand 13
Price 1.862,– €
3 Vertical drawers on casters with in total:
UKB � 5 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm
� 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm
Equipment
incl. 36 pieces separating plates (92.689)
� 6 Possibilities for accessories L ≤ 1100 mm
(Measuring devices, consumables, etc.)
Capacity Up to 11 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions 660 mm x 1240 mm x 1350 mm (W x H x T)
Weight 230 kg
24h
26 13 25 X X
22
42
Y
Y
225
UKB-PRESS BRAKE TOOL CABINETS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
2140
1050
or
1350
1040
24h
Tools
40.661 RAL 60
Colour RAL colour on demand
Price 2.924,– € 5 Vertical drawers on casters with in total:
� 20 Pieces of shelves (92.681) for punches/top-tools and dies
UKB L = 835 mm
Equipment � 10 Pieces of shelves (92.682) for punches/top-tools and dies
L ≤ 835 mm
� 2 Tool walls
� 6 Pieces of shelves with 8 storage boxes each
Capacity Up to 50 m of punches/top-tools and dies UKB-System A
Dimensions 1040 mm x 2140 mm x 1050 mm (W x H x T)
Weight 430 kg
226
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
40.663 b Systems
� UKB-System B type Trumpf
Colour Body blue (RAL 5010) drawers white (RAL 9016) � UKB-System C type Bystronic (except punches/top-tools Bystronic "S")
Price 3.608,– €
20
24h
55 / 100 / 150
20
20
Tools
65
36 / 37
45
40.663 RAL
Colour RAL colour on demand 13
Price 3.658,– €
5 Vertical drawers on casters with in total:
UKB � 12 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm
� 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm
Equipment
incl. 48 pieces separating plates (92.689)
� 2 Tool walls
� 6 Pieces of shelves with 10 storage boxes each
Capacity Up to 26 m punches/top-tools and up to 26 m dies UKB-System B/C
Dimensions 1040 mm x 2140 mm x 1350 mm (W x H x T)
Weight 520 kg
24h
26 13 25 X X
22
40.662 RAL
42
Tools
64
Y
Y
227
UKB-PRESS BRAKE TOOL CABINETS
Phone
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
2140
1050
or
1350
660
24h
Tools
40.671 RAL 60
228
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
40.673 b Systems
� UKB-System B type Trumpf
Colour Body blue (RAL 5010) drawers white (RAL 9016) � UKB-System C type Bystronic (except punches/top-tools Bystronic "S")
Price 2.808,– € 20
55 / 100 / 150
20
24h 20
65
Tools
36 / 37
45
40.673 RAL 13
Colour RAL colour on demand
Price 2.858,– €
3 Vertical drawers on casters with in total:
UKB � 8 Pieces of shelves (92.685) for punches/top-tools L ≤ 1100 mm
� 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm
Equipment
incl. 30 pieces separating plates (92.689)
� 1 Tool wall
� 4 Pieces of shelves with 10 storage boxes each
Capacity Up to 17 m punches/top-tools and up to 16 m dies UKB-System B/C
Dimensions 660 mm x 2140 mm x 1350 mm (W x H x T)
Weight 350 kg
24h
26 13 25 X X
22
42
Y
Y
229
UKB-PRESS BRAKE TOOL CABINETS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
1550
900
900
24h
Tools
40.650 RAL 60
230
UKB-PRESS BRAKE TOOL CABINETS
post@ukb-gmbh.com . www.ukb-gmbh.com
24h 24h
11
24h
231
12
WWW.UKB-GMBH.COM
UKB-ACCESSORIES
Squaring arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 – 235
Digital angle gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
Insertion tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 – 237
UKB-ACCESSORIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Squaring arms
ADVANTAGES
� Flexible and exact adjustable
� Angle steplessly variable
� Stopper system for long, small and not square sheet metal parts
40.720 40.730
Per piece 160,– € 1,5 kg Per piece 180,– € 1,5 kg
� Usable as stopper 90° left and right � Usable as stopper 90° left and right
� Fixing on the die by adjustable clamping � Fixing on the die by adjustable clamping
� Flexible applicable on all dies � Flexible applicable on all dies
up to 60 mm width up to 105 mm width
� Light construction � Light construction
� Measurement (H x W x T) � Measurement (H x W x T)
about 80 x 125 x 320 mm about 80 x 125 x 320 mm
24h 24h
40.660
Per piece 234,– € 3,0 kg
� Usable as stopper 90° left and right
� Fixing on the die by adjustable clamping
� Flexible applicable on all dies up to 60 mm width
� Light construction
� Measurement (H x W x T) about 70 x 170 x 335 mm
24h
40.700
Per piece 292,– € 3,5 kg
� Stepless angular adjustment each with 30°
� Usable as stopper left and right
� Fixing on the die by adjustable clamping
� Flexible applicable on all dies up to 60 mm width
� Light construction
� Measurement (H x W x T) about 70 x 170 x 460 mm
24h
40.750
Per piece 478,– € 5,5 kg
� Stepless angular adjustment each with 60°
� Usable as stopper left and right
� Magnetic fixing at the front side of the die
� No interruption of the optical safety divices
� Flexible applicable on all dies from 415 mm length
� Light construction
� Measurement (H x W x T) about 70 x 520 x 250 mm
24h
234
UKB-ACCESSORIES
post@ukb-gmbh.com . www.ukb-gmbh.com
Squaring arms
Squaring arms 0-90°
40.740
Per piece 226,– € 1,3 kg
� Stepless angular adjustment 90°
� Usable as stopper left
� Magnetic fixing at the front side of the die
� No interruption of the optical safety divices
� Flexible applicable on all dies from 130 mm length
� Light construction
� Measurement (H x W x T) about 50 x 130 x 190 mm
24h
40.745
Per piece 226,– € 1,3 kg
� Stepless angular adjustment 90°
� Usable as stopper right
� Magnetic fixing at the front side of the die
� No interruption of the optical safety divices
� Flexible applicable on all dies from 130 mm length
� Light construction
� Measurement: (H x W x T) about 50 x 130 x 190 mm
24h
40.740+40.745
1 Set 420,– € 2,60 kg
� Stepless angular adjustment 90°
� Usable as stopper left respectively right
� Magnetic fixing at the front side of the die
� No interruption of the optical safety divices
� Flexible applicable on all dies from 130 mm length
� Light construction
� Measurement: (H x W x T) about 50 x 130 x 190 mm
24h
40.015
Per piece 56,– € 0,20 kg
�
�
Length of the inside flange at 90°: About 54 mm
Flexible measuring zone: 360°
12
� Display accuracy: 0,1°
� Zero position in any position of the flanges possible
� Clamping in any position of the flanges possible
� Contact surface of the flanges magnetic
� Measurement: (H x W x T) about 22 x 50 x 104 mm
24h
40.016
Per piece 62,– € 0,32 kg
� Length of the inside flange at 90°: About 177 mm
� Flexible measuring zone: 360°
� Display accuracy: 0,1°
� Zero position in any position of the flanges possible
� Clamping in any position of the flanges possible
� Contact surface of the flanges magnetic
� Measurement: (H x W x T) about 22 x 50 x 227 mm
24h
235
UKB-ACCESSORIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Insertion tools
ADVANTAGES VIDEO
� Insertion of threaded bolts and screw nuts from M3 up to M10 Insertion tools
on your press brake possible without a special machine
� Different sizes of threaded bolts and screw nuts with
short set up time applicable
� Build up of several tools next to each other possible
� Wear resistance though hardened body and activ components
� Pressure surface and active components ground to avoid marks on the sheets
� Clearly arranged storage in corresponding suitcase
� Via adaptor systems applicable on all other press brakes (see chapter 10)
UKB-System A
40.950
1 Set 835,– € 5,5 kg
Set consists of:
Punch/top-tool holder
Die holder
4 Bolts
Tool case
24h
40 95 Ø5,1 Ø8,1
Ø20 Ø20
95
95
M6
120
Ø6,1 Ø10,1
Ø20 Ø20
77
Ø3,1
75
Ø20 Ø20
115
M6
Ø4,1
60 95
236
UKB-ACCESSORIES
post@ukb-gmbh.com . www.ukb-gmbh.com
UKB-System B
40.960
1 Set 835,– € 5,2 kg
Set consists of:
Punch/top-tool holder incl. Simple Clamp
Die holder
4 Bolts
Tool case
24h
40 95 Ø5,1 Ø8,1
37
Ø20 Ø20
95
95
M6
150
12
113
Ø6,1 Ø10,1
Ø20 Ø20
77
Ø3,1
75
Ø20 Ø20
115
135
M6
Ø4,1
20
13
40 95
237
13
WWW.UKB-GMBH.COM
AUFFALLEND EXAKTE OF
UKB-MODIFICATION
RESULTATE.
PRESS BRAKE TOOLS
Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 – 241
Punches/top-tools
Modification of standard clampings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Change of radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
Change of radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Cut-out at punches/top-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
Beading in the bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Windows for short U-profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
Dies
Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
Milling of a groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
Cut-out at dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
Individual horn extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Change of the intake radii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
Change of intake radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Change of the V-openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
Surface coating and refinement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
Insertion of drill holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
UKB-MODIFICATION EXPLANATION
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
240
UKB-MODIFICATION EXPLANATION
post@ukb-gmbh.com . www.ukb-gmbh.com
UKB-MODIFICATION
Use our flexible modification within
1-3 working days!
Further information visit
1–3
www.ukb-gmbh.com working days
WWW.UKB-GMBH.COM
Online-shop > Current prices and special offers
Innovations > Always the latest news
13
Product information > All UKB-Products at a glance
Downloads > Information for you
Video-chanel > A closer look into the company and
interesting product videos
UKB-APP
Calculation of the needed forces > Automatic calculation of your data
Product information > All UKB-Products at a glance
241
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
70.501 3
13
4
7
70.503 3
13
4
7
5
415 mm 20,– € 415 mm 45,– €
30
835 mm
25
14
14
8,4
sectionalized sectionalized
13
13
7
Groove 14x4 mm in addition to the
8,4x3 mm groove UKB-System A for: 8,4x3 mm groove UKB-System A and
� Bystronic/Amada/Safan shortened head for:
� Safan � Bystronic/Amada/Safan
� Safan
1–3
1–3
working days
working days
70.504 13 7
70.600
13 7
2,61 4
9°
835 mm 50,– € 835 mm 55,– €
10
°
15
45
sectionalized sectionalized
13
1–3
working days
1–3
working days
70.505
13
70.1050
13 7 7
3 2,5 3 X
835 mm 55,– € 835 mm on request
30°
30
30
Y
835 mm 835 mm
22
8,4
90,– € on request
8,4
sectionalized sectionalized
13
13
1–3
working days
1–3
working days
242
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Special cuttings
ADVANTAGES
� Cost-saving, fast modification of
all standard punches/top-tools
� According agreement within 1 working day
Before After
70.000
Per piece 20,– up to 50,– €
Execution and length according to your
specifications
1–3
working days 835 465 235 125
Before
70.000 After
Per piece 20,– up to 50,– €
Execution and length according to your
specifications
1–3
working days 500 350 145
13
243
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
70.200
Per piece 30,– up to 50,– €
Execution and length according to your
specifications
1–3
working days
W W W
R R R
H
H
H
L L
R R R
W W W
Y
Y
Y
R R R
X
X
H
H
H
L L
Foto individuelle
Hornstücke
244
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
70.100
Execution and length R1 R3
according to your
specifications
1–3
working days
Before After
ADVANTAGES
� Cost-saving, fast modification of
all standard punches/top-tools
� Rehardening if necessary
� According agreement within 1 working day
88°88° 84°84°
70.100 R1 R1 R1 R1
1–3
working days
R 1R 1 R 3R 3
70.100
Execution and length
according to your
specifications
1–3
working days
245
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at punches/top-tools
ADVANTAGES
� Cost-saving, fast modification of
all standard punches/top-tools
� According agreement within 1 working day
Reworking
of tools
Execution and length
according to your
specifications
Example for modification
1–3
working days
Before After
70.102
Insertion of a bolt in the
die and appropriate milling
in the punch/top-tool for
beading in the bending.
Execution and length
according to your
specifications
246
UKB-MODIFICATION OF PUNCHES/TOP-TOOLS
post@ukb-gmbh.com . www.ukb-gmbh.com
Reworking
of tools
Execution and length
according to your
specifications
1–3
working days
Reworking
of tools
Execution and length
according to your
specifications
1–3
working days
13
247
UKB-MODIFICATION OF DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
press brakes
2
� According agreement within 1 working day Milled groove
H
Steel insert
70.990 70.995
835 mm 60,– € 835 mm 190,– €
415 mm 40,– € 415 mm 120,– €
835 mm 180,– € 835 mm
sectionalized 390,– €
sectionalized
2
2
1–3
working days
1–3
working days
45
13
55
70.991 70.992
835 mm 60,– € 835 mm 160,– €
415 mm 40,– € 415 mm 100,– €
835 mm
sectionalized 180,– € 835 mm
sectionalized 360,– €
Steel insert 12,7 x 21 mm Steel insert 35 x 47 mm
2
2
� UKB-System L � UKB-System W
1–3 1–3
19
5,7 7
12,7
35
70.993
835 mm On request
415 mm On request
835 mm On request
sectionalized
1–3
H
working days
248
UKB-MODIFICATION OF DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
70.994 Reworking
of tools
835 mm 55,– € 835 mm On request
H
6
1–3
15 W
working days
1–3
working days
Special cuttings
ADVANTAGES
� Cost-saving, fast modification UKB AT LINKEDIN
of all standard dies Follow us!
� According agreement within 1 working day
Before After
70.000
Per piece 20,– up to 50,– €
Execution and length according to your
specifications
249
UKB-MODIFICATION OF DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Cut-out at dies
ADVANTAGES
UKB-INFO
� Cost-saving, fast modification Through modification the maximum load
of all standard dies is reduced!
� According agreement within 1 working day
Reworking
of tools
Execution and length
according to your
specifications
Examples for modifications
1–3 Before After
working days
70.200
Per piece 30,– up to 50,– €
Execution and length
according to your
specifications
1–3
working days
H
H
R R R
Y
Y
Y
W W W
R R R
L L
250
UKB-MODIFICATION OF DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
70.100
Execution and length
according to your
specifications
1–3
working days
Change of angles
Example for modification
ADVANTAGES
� Cost-saving, fast modification Before After
of all standard dies R 1,2 R 1,2
� Rehardening if necessary
� According agreement within 1 working day 88° 80°
70.100
Execution and length
according to your
specifications
1–3
working days
70.100
Execution and length
according to your
specifications
1–3
working days
251
UKB-MODIFICATION OF DIES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
� Rehardening if necessary
� According agreement within 1 working day
88° 88°
70.100
Execution and length
according to your
specifications
1–3
working days
Laser marking
ADVANTAGES
� All important data at a glance
� Permanent, high contrast marking
� Individual marking possible
252
UKB-MODIFICATION OF DIES
post@ukb-gmbh.com . www.ukb-gmbh.com
70.800
500 mm 26,– €
300 mm 22,– €
100
200 mm 18,– €
100 mm 12,– € Drill hole in the die
550 mm
sectionalized 54,– €
Drill hole in the 30° dies UKB-System B
for the use of screwable flattening/hemming
die 60.120 see page 90
1–3
working days
70.810
500 mm 44,– €
300 mm 38,– €
200 mm 28,– €
150
100 mm 18,– €
550 mm 84,– €
sectionalized Drill holes in the die
Drill holes in the 30° dies UKB-System B
for the use of screwable flattening/hemming
die 60.120 see page 90
1–3
working days
13
Sectionalized 30° die 25.402 UKB-System B incl. drill holes 70.800 and screwed on flattening/hemming die 60.120
253
post@ukb-gmbh.de . www.ukb-gmbh.de
14
15
255
UKB-REPAIR- AND
Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
REGRINDING SERVICE
UKB-Regrinding service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
UKB-Repair service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
UKB-Holiday flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
UKB-Field service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
WWW.UKB-GMBH.COM
UKB-REPAIR- AND REGRINDING SERVICE
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
UKB-Regrinding service
Make do and mend! Regrinding of your press brake tools, we carry out
professional, precise, fast and cost-saving. Our state-of-the-art CNC-Profile
VIDEO
Repair- and
grinding machines guarantee exact accuracy in shape, parallelism and repeatability. regrinding service
Additional laser-hardening (see page 270) will increase the life time and the wear
resistance of your press brake tools.
Use also our fast service for the regrinding of your machine tables, slide rails and other
workpieces.
ADVANTAGES
� Huge cost-saving compared to new production
� CNC-Profil grinding machines traverse path:
X = 5.000 mm
Y = 800 mm
Z = 700 mm
� High repeatability (also at multiple clampings)
� UKB-Service: Bring your workpieces to our factory in Burbach and stay overnight
in our holiday flat free of charge (see page 258) or use our pick up service (see page 259)
� Max. 5 working days
� According agreement within 1 working day
CNC-Profile grinding machine Rosa Silver 50.9 Laser hardening machine Stiefelmeyer Vario
UKB-Repair service
Do you have chippings and deformations at your press brake tools and a regrinding is not possible anymore?
Is the cutting out of the damaged part and a sectionalizing of the press brake tool not desired?
Is a new production to expensive?
We rework your tools and you enjoy your stay in our holiday flat with your own terrace and lawn.
Light-flooded rooms and a stylish interior, in an area of outstanding natural beauty and the waiting time
flies by. Bring your partner and have a nice time!
The community Burbach is located at an altitude between 310 an 617 meters, in the border triangle of the
counties Nordrhein-Westfalen, Hessen and Rheinland-Pfalz and belongs to the most well-wooded regions
of central Europe. The quiet town between Westerwald and Rothaargebirge is an ideal starting point for a
lot of activities:
Our tasks:
� Individual advice and sale
� Technical solutions for special bending tasks
� Test bending on-site
� Tool demonstrations
� Pick up service for tools to rework
UKB-INFO
Make an appointment:
Phone +49 (0) 27 36 / 44 42 - 0
or use our field service form at
www.ukb-gmbh.com
14
259
15
WWW.UKB-GMBH.COM
AUFFALLEND
UKB-SHEAREXAKTE
BLADES
RESULTATE.
Production of shear blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
Regrinding of shear blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Flat grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
UKB-SHEAR BLADES
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Material thickness/frequency
Your contact details Min. mat. thickness mm about %
Average mat.
Company mm about %
thickness
ZIP-code/Town
Application frequency/day
Phone/fax By the hour Yes No
One-shift
E-Mail Yes No
operation
Multi-shift
Contact person Yes No
operation
Examples:
4 - Cutting edges with 2 - Cutting edges with 1 - Cutting edge with Double sided countersink
threaded hole threaded hole threaded hole
262
UKB-SHEAR BLADES
post@ukb-gmbh.com . www.ukb-gmbh.com
Before After
Flat grinding
Traverse path: X = 5.000 mm, Y = 800 mm, Z = 700 mm
With our flat grinding machines we realize
face- and parallel grinding work fast
and cost-saving.
Use this advantage for:
� Flat steel
� Slide rail
� Steel strips
� Machine tables
15
� Shear blades
� And many more
263
WWW.UKB-GMBH.COM 16
CNC-MILLING
CNC-GRINDING
LASER HARDENING AND
OTHER TREATMENTS
CNC-milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 – 267
CNC-profile grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 – 269
Laser hardening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
Hardness test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Wire eroding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Sawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
3D-index arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Test bending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
CNC-MILLING
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-milling VIDEO
Contract
ADVANTAGES manufacturing
� CNC-milling machines traverse path:
X = 6.000 mm
Y = 1.250 mm
Z = 1.600 mm
� Tool production on a high level
� Customer specific milling tasks
fast and reliable
CNC-milling shop
266
CNC-MILLING
post@ukb-gmbh.com . www.ukb-gmbh.com
267 16
CNC-GRINDING
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
CNC-profile grinding
ADVANTAGES VIDEO
� CNC-profile grinding machines traverse path: Contract
X = 5.000 mm manufacturing
Y = 800 mm
Z = 700 mm
� Exact accuracy in shape, parallelism and repeatability
� Hardened workpieces and surfaces can be worked on
� Outlines will be 1:1 profiled by CAM
� The grinded profile will be covered
completely from the grinding disc
� For sectionalized tools with a total length more
then 5.000 mm (also at multiple clampings)
we guarantee a high repeatability
CNC-grinding shop
268
CNC-GRINDING
post@ukb-gmbh.com . www.ukb-gmbh.com
269 16
OTHER TREATMENTS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Laser hardening
ADVANTAGES
� Laser hardening traverse path:
X = 5.000 mm
Y = 450 mm
Z = 400 mm
� Improvement of the wear resistance of raw material
� Extension of the lifetime
� High hardeness
(55-60 HRC depending on the raw material)
� Minimum distortion of the workpiece
through small thermal load
� Exact hardening through high-precision
track configuration
� No reworking necessary
(cost- and time saving)
� Checked, exact controlled hardening Laser hardening
process with logging
� Hardening depth about 1,0-1,5 mm
Hardness test
ADVANTAGES
� Excact and fast hardness test of
metallic materials
� Mobile operation
Hardness test
270
OTHER TREATMENTS
post@ukb-gmbh.com . www.ukb-gmbh.com
Laser marking
ADVANTAGES
� All important data at a glance
� Permanent, high contrast marking
� Individual marking possible
Laser marking
Wire eroding
ADVANTAGES
� Wire eroding machine traverse path:
X = 5 00 mm U/V ±75 mm
Y = 3 50 mm U/V ±75 mm
Z = 3 00 mm U/V ±75 mm
� Hardened and high tensile materials
can be worked on
� Dimensional and shape accuracy
� Production of complicated outlines
� Finest surfaces
� Small cutting width also at big
material thicknesses
271 16
OTHER TREATMENTS
Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22
Sawing
ADVANTAGES
� Cutting of hardened workpieces
� Round Ø 550 mm
� Flat 750 x 550 mm
� Square 550 mm
3D-index arm
ADVANTAGES
� Securing of the product quality
with 3D-measuring
� Measurement of custumer tools for reworking
or new production of special tools
� 3D measurement of initial sample and tool
components process supporting, precisly
against CAD data sets
� Compiling of quality reports
Test bending
ADVANTAGES
� Realisation of test bending with
your sample sheets
� Bending length: 4050 mm
� Press capacity: 3200 kN
272
Reachability
� Monday to Friday from 7:30am to 6:30pm
� Phone +49 (0) 27 36 / 44 42 - 0
Fax +49 (0) 27 36 / 44 42 - 22
E-Mail post@ukb-gmbh.com
Web www.ukb-gmbh.com
� No company holidays
Delivery time
1–3 1–2
UKB
24h working days
working weeks
Delivery service
� Standard
Order till 4:00pm - same day delivery
� Express
Order till 4:30pm - same day delivery
� Direct courier
According agreement
Package
� We pack your order ecologically sensitive and safe
- with self recycled packing material
Payment terms
� 10
Days less 3% cash-discount, 30 days net
� Contract
manufacturing 10 days net
Payment options
� With bank transfer
� With credit card
(plus 2,95 % fee of the order value)
Bending help
ADVANTAGES
There are two different ways of bending:
� Air bending Bottoming/coining Air bending
� Bottoming/coining
t Material thickness
The force/pressure F for bottoming/coining is F Force/pressure
V Die opening
3 up to 8 times higher than for air bending.
b Shortest flange
The die opening V should be 6 up to 12 times of the ri Inside radius
material thickness t. It also dictates the force/pressure Rm Resistance
α Angle
F needed for air bending. For the choice of the opening
V must be considered also the shortest flange b and the
angle α. With a smaller die opening V the inside radius ri
will be smaller.
With the below shown table of force and the formulas
you can calculate the appropriate values.
Table of force: needed force for 90° air bending, resistance Rm = 450 N/mm2
4 6 7 8 10 12 14 16 18 20 25 32 40 50 63 80 100 125 160 V (mm)
t
(mm)
2,9 4,3 5 5,7 7,1 8,5 9,9 11,4 12,8 14,2 17,7 22,7 28,3 35,4 44,6 56,6 70,8 88,4 113,2 b (mm)
0,7 1 1,1 1,3 1,6 1,9 2,2 2,5 2,9 3,2 4 5 6,3 7,9 9,9 12,5 15,7 19,6 25 ri (mm)
0,5 42 25
0,75 111 63 52 44 33 26
1 125 101 84 63 50 41 35
1,25 215 172 143 105 83 68 58 50 44
1,5 338 269 221 162 127 103 87 75 66
2 324 250 202 169 144 126 95
2,5 430 344 286 243 211 158 115
3 443 375 324 240 174 132
4 648 472 338 252 190 143
5 571 422 315 235 176
6 886 648 480 355 263
8 945 689 504 380 289 216
10 844 630 475 352
12 959 717 527
15 F in kN/m 870
Example: t = 2,0 mm
Optimum die opening V: 12 mm Resistance
Shortest flange b: 8,5 mm
Inside radius ri: 1,9 mm Aluminium Rm = 200 – 300 N/mm2
Needed force/pressure F: 250 kN/m Mild steel Rm = 370 – 450 N/mm2
Stainless steel Rm = 650 – 700 N/mm2
UKB-SYSTEM A UKB-SYSTEM B
TYPE AMADA TYPE TRUMPF
01 02
UKB-SYSTEM C UKB-SYSTEM L
TYPE BYSTRONIC
TYPE LVD
03 04
05 06
07 08
09 10
11 12
13 14
15 16
Extract from terms and conditions
The following is only an extract from the full
terms and conditions of UKB - Uwe Krumm GmbH
Imprint
Publisher:
UKB – Uwe Krumm GmbH, Burbach
Graphical implementation:
Werbeagentur [raster]fabrik, Siegen
Photography:
MORGENTHAL, Siegen
Film production:
Bild für Bild, Siegen
UKB-WORLDWIDE
HEADQUARTER BURBACH
Siegen
Dortmund
Wilnsdorf
Neunkirchen
Dortmund
A45 Siegen
Exit 24 Köln
Haiger/Burbach A4
Würgendorf
Burbach A45
Limburg