Client Name: Hoval Ltd Risk Assessment Type: Boiler Service

Risk Assessment Ref: 003/ January 2012 Scope: Service Division

Responsi
Hazard Risk Persons affected Pb Sv RPN Remedial Action Pb Sv RPN bility
By Date
Ensure that full pre commissioning
Hoval
checks including dry run tests have
Risk of severe bodily Commissioning Ltd
been carried out.
injury engineer
20 Ensure that all work is carried out by 5
1 Fire/Explosion Possible fatality Other persons 4 5
fully qualified and highly trained
1 5
Building/equipment local to the plant On
High engineers. Low
damage room going
Ensure that leak detection equipment
is used.
Commissioning Ensure that the ventilation and flue are Hoval
engineer 15 checked / tested for the presence of 5
Asphyxiation from Ltd
2 carbon monoxide Possible fatality Other persons 3 5 carbon monoxide within the installation 1 5
Low
localised to the before commencing work. On
High
plant room going

Hoval
Ensure that access to and from site is
Ltd
16 gained via designated routes as
advised in site induction. 8
Slips, Trips and Possible severe Commissioning
3 Falls bodily injury engineer
4 4 Ensure that spillages are treated 2 4
immediately and cleaned up. Med On
High
Ensure that all engineers wear suitable going
safety footwear at all times.

Respons
Hazard Risk Persons affected Pb Sv RPN Remedial Action Pb Sv RPN abilty By
Date

Probability Severity
1 Improbable – Unlikely X 1 Negligible – remote possibility of harm 1-6 = Low priority
2 Remote – May occur X 2 Marginal – first aid injury possible 8-12 = Medium priority
3 Possible – Likely to occur X 3 Slightly dangerous – minor injury possible 15-25 = High priority
4 Probable – Very likely to occur X 4 Dangerous – major injury
5 Very probable – very likely to occur soon X 5 Very dangerous – could cause death © MJL Page 1 of 4 Issue 3 – 06/09 – HS5b
 Client Name: Hoval Ltd Risk Assessment Type: Boiler Service
Risk Assessment Ref: 003/ January 2012 Scope: Service Division

Ensure that the electrical supply is fully

isolated before works commence.
20 5 Hoval
Ensure that system is fully locked off
Ltd
Possible fatality due before commencing works to prevent
Commissioning
4 Electricity to Electric shock
engineer
4 5 accidental start. 1 5
Possible burns PAT testing of all equipment is carried
On
out
High Low going
Use of 110V equipment and RCD`s
safe system of work in place.

Possible Hoval
fatality/severe bodily Commissioning Ensure that correct steps are used and Ltd
5 Working at height 3 5 15 2 3 6
injury due to falling engineer inspection sheet is readily available.
On
from height High Low
going
Hoval
Possible Ensure correct use of PPE including
15 9 Ltd
fatality/severe bodily Commissioning hard hat at all times of risk
6 Falling objects injury due to falling engineer
3 5
Ensure others working in area are
3 3
High Med On
from height aware of your presence
going
Possible Hoval
Ensure correct use of PPE.
Dust and Fibres inhalation/skin 8 Ltd
Commissioning COSHH assessments have been 4
7 from “Insulfrax S” irritation from Blast
engineer
4 2
completed and are available with
2 2
Low
packing material tube insulation Med On
relevant Material Safety Data Sheet.
packing material going
Respons
Hazard Risk Persons affected Pb Sv RPN Remedial Action Pb Sv RPN abilty By
Date

Probability Severity
1 Improbable – Unlikely X 1 Negligible – remote possibility of harm 1-6 = Low priority
2 Remote – May occur X 2 Marginal – first aid injury possible 8-12 = Medium priority
3 Possible – Likely to occur X 3 Slightly dangerous – minor injury possible 15-25 = High priority
4 Probable – Very likely to occur X 4 Dangerous – major injury
5 Very probable – very likely to occur soon X 5 Very dangerous – could cause death © MJL Page 2 of 4 Issue 3 – 06/09 – HS5b
 Client Name: Hoval Ltd Risk Assessment Type: Boiler Service
Risk Assessment Ref: 003/ January 2012 Scope: Service Division

Possible severe
bodily injury due to Hoval
Ensure correct of PPE for task. Ltd
Hot surfaces burns to skin or Commissioning 8
4 4 16 Ensure that all joints are checked for 2 4
8 /Substances scalding from ill fitting engineer
leaks before starting work.
joints, hot surfaces On
High Med going
and substances

Withdrawal of Possible severe Hoval

Ensure that the guide rails stop pins
pressure jet burner bodily injury if stop 16 4 Ltd
Commissioning are in place prior to withdrawing the
9 body on guide rails pins are not in place
engineer
4 4
burner body. Ensure burner
1 4
to access burner and boiler body High Low On
information is available.
head comes off rails going
MEASURESCURRENT CONTROL

All engineers have attended site induction.

All work is carried out by fully qualified and highly trained engineers in line with current regulations for gas safety.
Systems are purged and strength tests are carried out before commencing work.
Ventilation and flue are checked / tested for the presence of carbon monoxide within the installation before commencing work.
All engineers have been issued with all relevant PPE for tasks being carried out.
The electrical supply is fully isolated before works commence. The system is fully locked off before commencing works to prevent accidental start.
PAT testing of all equipment is carried out.
Equipment used is 110v and RCD`s are used.
All engineers are provided with suitable step ladders and are inspected regularly.
COSHH assessments have been completed and are available with relevant Material Safety Data Sheet.
Access to and from site is gained via designated routes as advised in site induction.
All spillages are treated and cleaned up immediately.
Company provides regular up to date training of equipment to be worked on.

Probability Severity
1 Improbable – Unlikely X 1 Negligible – remote possibility of harm 1-6 = Low priority
2 Remote – May occur X 2 Marginal – first aid injury possible 8-12 = Medium priority
3 Possible – Likely to occur X 3 Slightly dangerous – minor injury possible 15-25 = High priority
4 Probable – Very likely to occur X 4 Dangerous – major injury
5 Very probable – very likely to occur soon X 5 Very dangerous – could cause death © MJL Page 3 of 4 Issue 3 – 06/09 – HS5b
 Client Name: Hoval Ltd Risk Assessment Type: Boiler Service
Risk Assessment Ref: 003/ January 2012 Scope: Service Division

Risk Assessment carried out by Signature Date

Date of Review

Probability Severity
1 Improbable – Unlikely X 1 Negligible – remote possibility of harm 1-6 = Low priority
2 Remote – May occur X 2 Marginal – first aid injury possible 8-12 = Medium priority
3 Possible – Likely to occur X 3 Slightly dangerous – minor injury possible 15-25 = High priority
4 Probable – Very likely to occur X 4 Dangerous – major injury
5 Very probable – very likely to occur soon X 5 Very dangerous – could cause death © MJL Page 4 of 4 Issue 3 – 06/09 – HS5b