Instruction Manual for FEDEK DH 65/65L S2 Bar Feeder

FEDEK
DH 65/65L S2
Instruction manual
ENG
ENG v04.2 November 2017

TABLE of CONTENTS i
TABLE of CONTENTS
1 BASIC NOTIONS
1.1 STRUCTURE 1
1.2 RIGHTS 2
1.3 SAFETY INSTRUCTIONS 3
1.4 SAFETY DEVICES 4
2 TECHNICAL DATA
2.1 CHARACTERISTICS 5
2.2 FLOOR PLAN 6
2.3 LAYOUT of THE ELEMENTS 9
3 SETTING INTO OPERATION
3.1 UNPACKING AND LIFTING 11

3.2 MOUNTING of THE RETRACTION SYSTEM
(OPTIONAL) 13
3.3 POSITIONING 15
3.4 LEVELING 16
3.5 ALIGNMENT 18
3.6 CENTER ADJUSTMENT 19
3.7 MOUNTING of THE MAGAZINE 20
3.8 ANCHORING 24
3.9 CONNECTION 25
4 ELECTRICS
4.1 GENERAL DESCRIPTION 27

4.2 POWER SUPPLY 29
4.3 DIAGRAMS 32
4.4 PLC 34
4.5 PCB 38
4.6 INTERFACE 40
4.7 SAFETY SWITCHES (OPTIONAL) 44
DH 65/65L S2
ii TABLE of CONTENTS
5 PNEUMATICS
5.1 LAYOUT OF THE ELEMENTS 47

5.2 PNEUMATIC DIAGRAM 48
5.3 F.R.L. COMBINATION UNIT 49
5.4 SOLENOID VALVE MANIFOLD 51
RODLESS CYLINDER FORMATION AND
5.5 53
MAINTENANCE
5.6 PNEUMATIC SYSTEM MAINTENANCE 54
6 GENERAL DESCRIPTION
6.1 LOADING SYSTEM 55

6.2 FEEDING SYSTEM 57
6.3 PUSHER 58
6.4 TRANSMISSION 61
6.5 CHANNEL SET 63
6.6 SPINDLE LINER 66
7 OPERATION
7.1 REMOTE CONTROL OPERATION 69

7.2 HMI (Human Machine Interface) 72
7.3 POWERING AND EMERGENCY STOP 75
7.4 AUTOMATIC and MANUAL SEQUENCE 77
7.5 OPERATION PARAMETERS 83
7.6 SERVICE PARAMETERS 91
8 TROUBLE SHOOTING GUIDE
8.1 WARNING MESSAGES 99

8.2 ERROR MESSAGE MAP 100
8.3 ERROR MESSAGE DESCRIPTION and 102
TROUBLE SHOOTING GUIDE
APPENDIX: PART PRINTS A-1
DH 65/65L S2
1 BASIC NOTIONS 1
1 BASIC NOTIONS
1.1 STRUCTURE
This manual consists of various chapters, each containing several points, paragraphs, etc. Lists
may be contained in paragraphs.
 The page number is indicated in the top right-hand corner of the page.
 The chapter number and title are indicated in the top right or left corner of the page.
 The model of the bar feeder is indicated in the bottom right-hand corner of the page.
Each chapter generally contains all of the information related to the description and settings of
the devices and elements represented therein.
Therefore, if a setting must be made while you are handling the system, please refer to the
chapter on the device to be set, for example “see chapter xxx”.
Whenever possible, the part numbers contained in the instruction manual are shown with the
indicated element. The customers can order parts with the number accordingly.
Signs below serve as a tool of reading this manual:
This sign recommends following the directions very closely avoiding

causing an incident that could result in injury, damage to the
equipment, or data loss.
This sign indicates that safety measures must be taken to avoid

possible electrical shocks or mishaps.
The notes stress interesting points or comments, and provide useful

advice for optimal system operation.
This sign serves to point out the portion mentioned on the

description.
DH 65/65L S2
2 1 BASIC NOTIONS
1.2 RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this manual,
in any form or through any means whatsoever, whether mechanical, photographic, sound or
other multimedia, without the express written authorization of us is prohibited. We disclaim all
responsibility for errors which may be contained in this manual and the problems which may
result therefore.
We are not accountable to any improper operation and any damage, debts due to misuse out of
compass including unauthorized transportation, handling, installation, repair and design change
made by the buyer or a third party. The unit will accordingly not be covered under the warranty.
We cannot take responsibility for any design change made by clients or a third party. Design
change refers to the modification of equipment, added or deleted items on bar feeder function
change, quantity change of bar feeder components, material change, setting method change,
and any modification on software designed.
We cannot be held responsible for damage and problems arising from the use of items and
products other than our products, clients or a third party to set up, add or modify component, or
products not approved.
The names of the products indicated in this manual are registered trademarks.
The manual is conformed to the specification of unit. We keep development and innovation so
will make the manual update periodically. Design or specification change is subject to change
without prior notice.
The operating life of consumables such as rotating joint, finger chuck, pusher and other
accessories depends on the working conditions (such as rotating speed and temperature).
Therefore these consumables are excluded in the warranty.
Design and specifications are subject to change without prior notice.
DH 65/65L S2
1 BASIC NOTIONS 3
1.3 SAFETY INSTRUCTIONS

 Do not handle the equipment without having knowledge of the safety instructions and the
instructions for use. Safety instructions for the bar feeder, as well as the CNC lathe, must
be strictly observed. We disclaim all responsibility for possible accidents or property
damage caused by not following our safety instructions.
 Never connect this bar feeder to a Swiss type lathe.
 The spindle liner/spindle reduction for machining bars with diameters smaller than the
maximum capacity of the spindle is a must. Each time the diameter is changed, also adapt
spindle reduction tube. Please check chapter 6.3 for further information.
 Do not open the clamping device (collet or chuck) of the lathe manually when the bar
feeder is in AUTOMATIC mode (interface).
 Do not handle the equipment without having knowledge of the safety instructions and the
instructions for use. Safety instructions for the bar feeder, as well as the CNC lathe, must
be strictly observed.
 Non-qualified personnel, children, and people under the influence of alcohol or medication
should not handle the equipment.
 Loose garments, long hair and jewelry can be dangerous.
 Do not remove any covers while the bar feeder or the machine is under electrical power.
 Do not conduct any maintenance operations during the automatic cycle.
 Do not grasp moving or rotating objects, or nearby elements.
 If certain safety shields or safety covers are removed to conduct maintenance, they must
be reinstalled as soon as the maintenance work is completed.
 No servicing should be carried out on the interface or inside the electrical cabinet while the
bar feeder or the lathe is under electrical power.
 It is strictly prohibited to jump wire of remove circuit breakers, main switches, and especially
safety switches.
 To avoid any harm to people, or damage to components, use only the indicated points for
lifting and moving the bar feeder system. No one should be near the handing load, or within
the operating range of the overhead hoist/crane, forklift, or any other means used for lifting
and transportation. Do not knock the bar feeder while moving it as this could damage it.
 Do not move the bar feeder while it is electrically powered on.
 Please use the bar feeder in a clean environment.
 Please do not use the bar feeder with extreme heat or humidity environment.
 The working area surrounding the bar feeder system should always be clear of objects and
well lit. The presence of oil on the ground could cause falls; it is important to maintain the
floor clean on a regular basis.
 Do not place the machine in a damp area and make sure that water or oil does not come
into contact with the electrical equipment.
 For the use and maintenance of the bar feeder, use only parts provides by or
recommended by us.
 If it’s is necessary to move the bar feeder once it has been originally installed, do not
reinstall it before first contacting us.
DH 65/65L S2
4 1 BASIC NOTIONS
1.4 SAFETY DEVICES
1.4.1 Description
The DH 65/65L bar feeder has been designed with a focus on maximum safety.
Safety covers and devices make access to the moving parts of the bar feeder impossible.
Safety switches keep the bar feeder from operating when these protections are open.
By pressing the emergency stop button located on the remote control and the HMI or
disengaging the retraction system, the functions of the bar feeder and the lathe are immediately
stopped (if the interface cable is wired accordingly).
1.4.2 Layout of the safety elements on the bar feeder

D
SQ11
B
SQ10
SQ12
Designation Description
A Emergency stop button on remote control
B Emergency stop button on electrical cabinet
C Main access cover
D Magazine cover (optional)
SQ10 Safety switch of the main access cover (optional)
SQ11 Safety switch of the magazine cover (optional)
SQ12 Safety switch of the retraction system (optional)
DH 65/65L S2
2 TECHNICAL DATA 5
2 TECHNICAL DATA
2.1 CHARACTERISTICS
DH 65 DH 65 L
Bar diameter 5mm - 65mm
1200mm 1500mm
Maximum bar length
(depend on lathe spindle length)
Spindle height 897mm ~ 1250mm
Weight 298 kg 328 kg
Compressed air supply 6 kg/cm2
Air consumption 10 liter / Loading cycle
Power supply 200/480V AC - 0.4 A - 50/60 Hz
Cycle time to change bars 19 seconds
Magazine capacity Ø 65 = 10 pcs

Max admissible weight on the
320 kg 400 kg
magazine
DH 65/65L S2
6 2 TECHNICAL DATA
2.2 FLOOR PLAN

2.2.1 Standard type (without retraction system)
DH 65/65L S2
2 TECHNICAL DATA 7
2.2.2 With X-axis retraction system
DH 65/65L S2
8 2 TECHNICAL DATA
2.2.3 With Z-axis retraction system
DH 65/65L S2
2 TECHNICAL DATA 9
2.3 LAYOUT of THE ELEMENTS
A
<Rear view> <Front view>
H E
F
B
M
J D
L
K N
A Main access cover
B HMI
C Remote control
D Electrical cabinet
E Pusher
F Pusher carrier
G Loading channel
H Protection grate (optional)
I Magazine
J Magazine inclination adjustment
K Retraction system (optional)
L Interface cable
M Front stand
N Rear stand
DH 65/65L S2
10 2 TECHNICAL DATA
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DH 65/65L S2
3 SETTING INTO OPERATION 11
3 SETTING INTO OPERATION

The bar feeder may be delivered either on a pallet or packed in a wooden crate according to the
customer requirement. The uncrating and lifting instructions recommended by us in order to
prevent any injury to people and damaged to objects.
3.1 UNPACKING AND LIFTING

3.1.1 Unpacking
For practical and safety reasons, the bar feeder must be unpacked in a spacious, well-lit location.
1
2 3
1. If the bar feeder is received in a crate, start by unscrewing the top panel.
2. Remove the front.
3. Remove the side-walls.
 The interface plug/cable is

tightened with remote control
cable. Interface diagram,
operation manual, air tube and
anchor bolts are placed inside
the electrical cabinet.
DH 65/65L S2
12 3 SETTING INTO OPERATION
3.1.2 Lifting
 Insert two bars into the holes under
the body, place the hoist vertically
above central of the bar feeder.
 Place the straps over the ends of

the bars, and then attach them to
the hoist. Raise the hoist to tighten
the straps.
<Notice>
The loading capacity of both the hoist
and straps must be larger than 1 ton.
 Remove the screws for holding the

bar feeder to the pallet during
transportation.
 Lift the bar feeder and remove the

pallet. Ensure that the bar feeder is
balanced.
DH 65/65L S2
3.2 MOUNTING of THE RETRACTION SYSTEM (OPTIONAL)

The magazine slides with the retraction when it’s moving. Before mounting the
system, make sure the floor surface is flat and smooth.
The retraction system serves to load the bar feeder and allows the bar feeder moving on certain
distance so that there is some space behind the spindle for service.
The retraction system is an optional and integrated device. The user can order it along with the
bar feeder or order it later upon requirement. If it is not equipped with your bar feeder, please
skip this chapter and go to chapter 3.3.
3.2.1 Mounting of the X-axis retraction system

The X-axis retraction system allows the bar feeder moves among the lateral direction. This
movement gives more space on the longitudinal direction.
Sensor
protector Sensor
Please follow the steps below to install the retraction system

 Lift the bar feeder according to chapter 3.1.2.
 Remove the safety sensor protector and sensor by sequence.
 Screw the retraction system toward the bar feeder stand. Notice the
locking device must be placed toward the front of the bar feeder.
 Move the bar feeder backward and forward couple times and
confirm the retraction system was mounted properly.
 Mount the safety sensor and sensor protector by sequence.
 Insert the cable into the electrical cabinet from the opening behind
the bar feeder. Make sure that the cable will not be clamped when Jumper
the bar feeder is moving on the retraction system.
 Insert wire 18 and 110 into contact 18 and 110 on terminal TB17. Jumper storage
 Move the jumper from contact 18 and 110 to the storage socket as socket
shown.
DH 65/65L S2
3.2.2 Mounting of the Z-axis retraction system

The Z-axis retraction system allows the bar feeder moves among the longitudinal direction. This
movement gives more space on the lateral direction.
Sensor
protector
Sensor
Please follow the steps below to install the retraction system Lift the
bar feeder according to chapter 3.1.2.
 Remove the safety sensor protector and sensor by sequence.
 Screw the retraction system toward the bar feeder stand.
Notice the locking device must be placed toward the front of the
bar feeder.
 Move the bar feeder backward and forward couple times and
confirm the retraction system was mounted properly.
 Mount the safety sensor and sensor protector by sequence.
 Insert the cable into the electrical cabinet from the opening
behind the bar feeder. Make sure that the cable will not be
clamped when the bar feeder is moving on the retraction
system.
 Insert wire 18 and 110 into contact 18 and 110 on terminal Jumper
TB17.
 Move the jumper from contact 18 and 110 to the storage socket Jumper storage
as shown. socket
DH 65/65L S2
3.3 POSITIONING
The bar feeder must be placed behind the lathe as closer as it could be. The maximum distance
between the lathe and bar feeder should not exceed 100mm. In the other words, the bar stock
length should not exceed spindle length.
<Bar feeder without retraction system>
<Bar feeder with retraction system>
If the bar feeder is equipped with retraction

system, please position the bar feeder after
the retraction is locked on the bar feeder.
DH 65/65L S2
3.4 LEVELING
Before preceding this step, make sure that the lathe is leveled.
For bar feeders without retraction system:
 Put the level on position C and D of

bar feeder stand by sequence as
shown.
 Loose 8 nuts A on the stand.
 Level the bar feeder by adjusting 8
screws B.
Turn the bolt clockwise until it touch
against the ground and to lift the bar
feeder or turn it counter-clockwise to B
drop the bar feeder. A
 Lock nuts A after the leveling is
finished.
DH 65/65L S2
For bar feeder with X-axis retraction system:

 Put the level on position C and D
of bar feeder stand by sequence
as shown.
 Loose nuts A on the stand.
E
 Level the bar feeder by adjusting B
screws B on each stand.
Turn B clockwise until it touch
against the plate under the stands
to lift the bar feeder or turn it
counter-clockwise to drop.
 Lock all nuts A after the leveling is
finished.
C A
For bar feeder with Z-axis retraction system:
 Put the level on position C and D

of bar feeder stand by sequence
as shown.
 Loose nuts A on the stand.
 Level the bar feeder by adjusting
E screws B on each stand.
Turn it clockwise until it touch
against the plate under the stand
to lift the bar feeder or turn it
counter-clockwise to drop.
B
Do not adjust nuts and bolts
remarked E.
 Lock all nuts A after the leveling is

C finished.
DH 65/65L S2
3.5 ALIGNMENT
 Open the both stand covers. Make sure that nut B tightly contact to the plate C
 Open the electrical cabinet. Loose nuts A on both sides (total 6 nuts).
 Adjust the bar feeder height by turning nuts B on each stand. Note that nut D must be always
locked and should not be adjusted.
A
D
A
C
A
DH 65/65L S2
3.6 CENTER ADJUSTMENT

 Continuously adjust nuts B until the pusher is at central of the spindle on both front and rear
sides.
 When the alignment is finished, lock all the nuts A..
Spindle
<Spindle rear end> <Spindle front end>
Pusher
B
A
B
DH 65/65L S2
3.7 MOUNTING of THE MAGAZINE

The magazine was delivered without assembling. The user has to assemble it on the bar feeder
before installation. Please follow the procedures below to install the magazine according to your
bar feeder type.
Magazine kit for bar

feeders without retraction
system Magazine kit for bar feeders
with retraction system
3.7.1 Standard bar feeder (without retraction system)

1. Unlock the magazine brackets by loosing screws pointed.
DH 65/65L S2
2. Mount the magazine body A, magazine middle rod B and lock them with the brackets.
3. Mount the magazine stands C as shown B
4. Loose nut D. Tilt the magazine by adjusting nut E. Lock nut D after the adjustment is finished.
Please note there is no firm value of this angle. It must be adjusted according to the bar
stock diameter and surface condition.
15°
Keep the stem

straight.
5. Lock the magazine brackets by tightening screws pointed.
DH 65/65L S2
3.7.2 Bar feeders with retraction system

1. Unlock the magazine brackets by loosing screws pointed.
2. Mount the magazine body and middle rod B

and lock them with the brackets.
3. Mount the magazine basement C as shown
4. Connect magazine stand D and fix as shown.
B
A
DH 65/65L S2
5. Adjust nut E so that the plates F are parallel with the bar feeder stand plates. Adjust nut G so
that the magazine basement wheels J are able to contact with the ground. Then lock nuts H.
H
H F
F
E
E
G
G J
J H
H
6. Loose nut K. Tilt the magazine by adjusting nut L. Lock nut K after the adjustment is finished.
Please note there is no firm value of this angle. It must be adjusted according to the bar
stock diameter and surface condition.
15°
7. Lock the brackets which loosed on step 1.
DH 65/65L S2
3.8 ANCHORING
After the bar feeder is positioned, leveled, aligned and the magazine is mounted. The bar feeder
must be anchored. Figures below offers the anchoring location for each model. Please refer to
corresponding instruction and anchor your bar feeder accordingly.
3.8.1 Bar feeder without retraction system

Anchor the bar feeder at location A of each stand and location B of the magazine stands (total 6
anchor spots).
A
B
A A
3.8.2 Bar feeder with X-axis retraction system

Anchor the bar feeder at location A of the retraction system guiding rail (total 4 anchor spots).
A A
A A
3.8.3 Bar feeder with Z-axis retraction system

Anchor the bar feeder at location A of the retraction system guiding rail (total 4 anchor spots).
A
A
A
A
DH 65/65L S2
3.9 CONNECTION
Once the bar feeder has been aligned and anchored to the ground, the bar feeder must be
connected to the interface of the lathe and compressed air need to be connected.
 For the electrical connection, please see Chapter 4, Electrics.

 For the pneumatic connection, please see Chapter 5, Pneumatics.
DH 65/65L S2
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DH 65/65L S2
4 ELECTRICS 27
4 ELECTRICS
4.1 GENERAL DESCRIPTION
4.1.1 Layout of the elements
SR3
E
SR1
D CS1 SQ11
BZ LS1
STP1
HMI
SQ10
F STP2
A
SQ12
A Remote control
B Remote control cable (not visible)
C Electrical cabinet
D Interface cable
E Encoder
F Power indicating light
BZ Buzzer
HMI Human Machine Interface
SQ10 Main access cover in closed position sensor (optional)
SQ11 Magazine cover in closed position sensor (optional)
SQ12 Retraction system in locking position sensor (optional)
CS1 Main power switch
LS1 TOP CUT measuring sensor
SR1 Guiding channel in 0° position sensor
SR2 Guiding channel in 15° position sensor (not visible)
SR3 Pusher origin reference sensor
STP1 Emergency stop button on bar feeder
STP2 Emergency stop button on remote control
DH 65/65L S2
28 4 ELECTRICS
4.1.2 Electrical cabinet
A QF2 PLC
PCB
A Transformer
B Protective ground terminal
PCB Printed Circuit Board (PCB)
PLC Programmable Logic Controller (PLC)
QF2 24V DC power supply breaker
DH 65/65L S2
4 ELECTRICS 29
4.2 POWER SUPPLY

The main power is supplied by the interface cable. Before connecting the interface cable to the
lathe, make sure the transformer wiring meet the power supply.
AC System DC System
AC 110V PLC +24 / M
Lathe QS1 Transformer
Bridge
AC 20V
Rectifier P / -
Direction of power supply
4.2.1 Main power switch QS1
Power OFF Power ON
Make sure it is turned OFF before opening the electrical cabinet.
DH 65/65L S2
30 4 ELECTRICS
4.2.2 QF2 breaker

Breaker QF2 protects the one phase 110V AC which powers PLC. If the one phase required
power exceeds 4A, the breaker activates and terminates 2 phases.
After the problem is fixed, reset the breaker by flipping lever B up.
A Power poles input
B ON / OFF lever
C Power poles output B
DH 65/65L S2
4 ELECTRICS 31
4.2.3 Transformer (Optional)

The transformer supplies 20V AC and 110V AC to the bar feeder.
The incoming power must be connected to the Primary terminal block. Use the contacts
corresponding to the supplied power (200V AC to 480V AC, see drawing below).
There are 2 sets of independent power supply unit on the secondary terminal. Unit A supplies
110V AC. Unit B supplies couple alternatives output power but the wiring must ALWAYS
connected to 0V/20V (!).
Never connect the unit B to 0V/24V.
Secondary terminal block
Unit B
Unit A
Primary terminal block
4.2.4 24V DC power supply

The bridge rectifier converts the AC power from transformer and offer 24V DC to proximity
switches, interface signals, remote control, solenoid valves and buzzer.
DH 65/65L S2
32 4 ELECTRICS
4.3 DIAGRAMS
4.3.1 Symbols
Index Symbol Description Designation
1 AS1 Pressure switch
2 C1 Capacity
Main disconnect
3 CS1
switch
4 DE Bridge rectifier
5 F2 Fuse
7 LED0, LED13 Light-emitting diode
8 QF2 Circuit breaker
9 R1 ~ R5 Relay
10 S1~S7 Buttons
11 SR1, SR2, SR3 Proximity switch
Emergency stop
12 STP1 / STP2
button
DH 65/65L S2
4 ELECTRICS 33
4.3.2 Circuit diagram
DH 65/65L S2
34 4 ELECTRICS
4.4 PLC (Programmable Logic Controller)

a) Primary module
The PLC processes the signals from the interface, sensors and remote control and sets the
outputs according to the program logic. In addition, the PLC powers HMI with 24V DC.
C
F
D
A Input contacts. All connected wires are labeled.
B Input contacts notation.
Input signals indication LED. Indicate the status of inputs X0
C
to X43.
D PLC status indication LED.
Output signals indication LED. Indicate the status of outputs
E
Y0 to Y27.
F Communication port.
G Output contacts notation.
H Output contacts. All connected wires are labeled.
DH 65/65L S2
4 ELECTRICS 35
b) PLC I/O diagram
DH 65/65L S2
36 4 ELECTRICS
c) Input signals
Contact Indicator Description Contact to Remarks

L -- 1 phases 110V input Q2 breaker
PE -- Protective earth Lathe
N -- 1 phases 0V input Q2 breaker
S/S -- Common ground Power supply 0V
X00 0 Phase A Encoder
Encoder signals
X01 1 Phase B Encoder
X02 2 Origin reference SR3(TB23) Sensor
X03 3 Channel in 0° position SR1 Sensor
X04 4 Channel in 15° position SR2 Sensor
X05 5 TOP CUT measuring sensor LS1 Sensor
X07 7 empty -- --
Emergency stop
X10 10 Emergency stop circuit
circuit
X11 11 Chuck signal A1
X12 12 Lathe alarm A2
Interface signals
X13 13 M-function A3
X14 14 empty A4
X15 15 empty -- --
X16 16 Bar feeder in manual mode S1
Bar feeder is ready for
X17 17 S2
automatic mode
X20 20 Bar feeder in automatic mode S3
X21 21 Manual pusher forward S4
Remote control buttons
X22 22 Manual pusher backward S5
Swing the channel to 0° S6
X23 23
position
Swing the channel to 15° S7
X24 24
position
X25 25 empty S2 --
X26 26 empty -- --
X27 27 empty -- --
DH 65/65L S2
4 ELECTRICS 37
d) Output signals
Contact Indicator Description Connect to Comment

24V -- Independent DC power
24V DC power output HMI
0V -- supply for HMI.
COM0 -- 24V DC input for terminal Y00 -- --
Y00 0 empty -- --
COM1 -- 24V DC input for terminal Y01 -- --
Y01 1 empty -- --
24V DC input for terminals
COM2 -- -- --
Y02, Y03
Y02 2 Bar feeder is in auto mode Remote control LED attributed to button
Y03 3 Pusher is behind FIRST FEED Remote control LED attributed to button
 -- Void contact -- --
COM3 -- -- --
Y04, Y05, Y06, Y07
Y04 4 Bar feeder alarm Relay R1 Interface signal
Y05 5 START signal Relay R2 Interface signal
Y06 6 BAR END signal Relay R3 Interface signal
Bar feeder is in automatic
Y07 7 Relay R4 Interface signal
mode
COM4 -- -- --
Y10, Y11, Y12, Y13
Y10 10 Inching signal Relay R5 Interface signal
Y11 11 empty -- --
Y12 12 empty -- --
Y13 13 Pusher backward VAL1 Solenoid valve
COM5 -- -- --
Y14, Y15, Y16, Y17
Y14 14 Pusher forward VAL2 Solenoid valve
Swing the channel to 0°
Y15 15 VAL3 Solenoid valve
position
Swing the channel to 15°
Y16 16 VAL4 Solenoid valve
position
Y17 17 Buzzer -- Solenoid valve
DH 65/65L S2
38 4 ELECTRICS
4.5 PCB (Printed Circuit Board)

PCB is a board with circuit printed and electrical components welded on the surface. It offers
sockets and terminals for electrical components like relays, cables and fuses. Refer to the table
below for functions of each terminal.
Terminal block
Terminal designation Functions
designation
Negative common of the 24V DC
TB1 5 unit of - terminals
supplied by bridge rectifier
017, 010, 007, 004, 006, 005, P, Terminal for connecting buzzer and
TB2
P, P Interface signal R1 ~ R5 from PLC.
TB3 -, 017 Power supply terminal of buzzer.
Power supply terminal of LED3 and
TB4 +24, +24, M, 002, 003
LED13.
TB5 114, 113, 112, 111 Interface signals from the lathe.
TB6 -, P Power indicating light
102, +24, M (SR1) Terminal for receiving proximity
TB7 103, +24, M (SR2) switches signals.
104, +24, M (SR3)
Power supply terminal of the bridge
TB8 0, 20
rectifier.
1. Terminal for connecting AS1
TB9 18, XT9 (AS1)
switch.
Terminal for connecting encoder
TB10 100, 101, 103, 102, 104, M
and switch SR1 ~ SR3
TB11 M, +24, 100, 101 Power supply terminal of encoder
120, 117, 122, 124, 123, 121, Terminal for connecting remote
TB12
116 control buttons S1 ~ S7
Terminal for connecting the STP1
TB13 EM2, EM2, EM1, K, 5, +24
emergency stop button.
Power supply terminal of LS1
TB14 105, +24, M
switch.
M, +24, A4, A3, A2, A1, EM2, Terminal for connecting lathe
TB15
EM2, EM1, EM1, XT8, XT9 interface signals.
1. Terminal for connecting PLC
TB16 007, 004, -, P, M, +24 output contacts 004 and 007.
2. 2 sets of spare terminal of 24V
DH 65/65L S2
4 ELECTRICS 39
DC.
TB17 18, 110 Terminal for connecting SQ12
R5 C, R5 NO, R5 NC, Terminal for connecting bar feeder
R4 C, R4 NO, R4 NC, interface signals
TB18 R1 C, R1 NO, R1 NC,
R3 C, R3 NO, R3 NC,
R2 C, R2 NO, R2 NC
Terminal for connecting emergency
TB19 110, 106, 105 stop circuit and PLC input contacts
LS1
SQ10 : +24, 116, 16, 17 Terminal for connecting SQ10 and
TB20
SQ11 : 116, +24, 17, 117 SQ12 switches.
TB21 +24, M Power supply terminal of HMI
DH 65/65L S2
40 4 ELECTRICS
4.6 INTERFACE
Male interface cable
4.6.1 Description
Interface presents all the signals exchanged between the bar feeder and the lathe. The male
interface cable(s) which serves to transmit the interface signals is/are provided by bar feeder.
The female side is supplied by the lathe maker.
There is a wide range of different interfaces available to meet the requirement of each lathe. A
diagram of the installed interface can be found in the electrical cabinet. Before connecting the
bar feeder, make sure the installed interface is suitable for your lathe. Contact us for any related
questions.
A correct connection between lathe and bar feeder is critical for safe and reliable
operation. It is recommended to request a trained technician to install the bar
feeder.
4.6.2 Universal interface diagram

The diagram shown below is called universal interface diagram.
If the lathe type is not specified, an universal interface will be offered with the bar feeder. The
universal interface diagram offers most of the signals which were connected to bar feeder
interface terminals in advance. During connection, the wires should be connected / removed
according to the interface supplied by the lathe.
With this situation, we strongly recommend the user to contact us for technical support.
DH 65/65L S2
4
Power cable Interface signals from the Interface signals from the
bar feeder to the lathe. lathe to the bar feeder
Connector pin
number
ELECTRICS
Terminal number
Bar feeder interface cable wire number
41
Interface cable Interface signals designation
DH 65/65L S2
connector model
42 4 ELECTRICS
4.6.3 Signals from the bar feeder to the lathe

When a specific bar feeder signal is activated, the corresponding relay energizes therefore send
signal to the lathe. The bar feeder interface offers wires of both NO and NC contacts. The user
should connect the interface wires according to lathe signal logic.
a) 24V DC power supply

All the signals from the bar feeder were powered by the 24V DC from the lathe. When the
corresponding relay energized at the bar feeder, the 24V DC travels through corresponding
contact at bar feeder relay and return to lathe PLC. The lathe PLC hence receives bar feeder
signals.
b) R1 alarm relay
When an alarm is activated in the bar feeder, the R1 relay is energized. The corresponding
contact will be ON and signal will be sent / removed to the lathe according to the wiring logic.
For safety reason, this signal should bring to a stop of the spindle.
c) R2 START signal relay

When the pusher is stopped based on servo encoder setup, it will energize Relay R2. Generally
this signal is for confirming the bar stock hit the stopper during feeding so that the lathe chuck
should be closed according.
d) R3 BAR END (end of bar) relay

When the pusher reaches BAR END position during feeding, relay R3 energizes. This signal is
used to indicate that the rest bar stock length is not long enough to machine a complete part
according to part length.
Refer to operation parameter P06 and service parameter MODE 11, 12, 13 for further
information.
e) R4 bar feeder in auto relay

This signal is present as soon as the bar feeder is switched into automatic mode (AUTO READY
+ AUTO START).
f) R5 INCHING relay
This relay energizes under circumstances below:
Index Beginning End

The moment when the SHORT pusher The moment that SHORT pusher returns
1 leaves the origin reference for proceeding to the origin reference.
FIRST FEED.
The moment when the LONG pusher leaves The moment when the LONG pusher is
2 the origin reference for proceeding TOP stopped after arriving at TOP CUT
CUT position. position.
The moment when the lathe chuck opens The moment when the LONG pusher is
3 during machining. stopped after it has moved to the part
length.
Refer to service parameter MODE 16 for more information.
DH 65/65L S2
4 ELECTRICS 43
4.6.4 Signals from the lathe to the bar feeder
The lathe interface signal logic can be configured with service parameters. Only
trained personnel should change these settings.
a) 24V DC power supply

All the signals from the lathe were powered by the 24V DC from the bar feeder. When the
corresponding relay energized at the lathe, the 24V DC travels through corresponding contact
and return to PLC. The PLC hence receives lathe signals.
b) Emergency stop signals from the lathe

This contacts XT8 and XT9 are part of the bar feeder emergency stop loop of the bar feeder.
When the emergency circuit is open between XT8 and XT9, the bar feeder goes to
EMERGENCY STOP MODE and arise an e01 alarm and energize relay R1.
c) Lathe chuck signal (PLC input X11), terminal A1

Chuck signal is for confirming the status of lathe chuck (collet, clamping device). This signal
initiates feeding and bar change process of bar feeder by itself as well as combination with other
signals.
The signal logic could be inverted by MODE 2 setup.
d) Lathe alarm (PLC input X12), terminal A2

This signal indicates that a lathe alarm is arising.
e) M function (PLC input X13), terminal A3

This signal serves as an auxiliary signal for confirming chuck status. To activate this function,
please refer to MODE 7 for further information.
f) Spare signal (PLC input X14), terminal A4

This signal is not connected in the universal interface.
4.6.5 Recapitulation of safety instructions related to the interface
 The lathe foot switch for opening the lathe clamping device should not be operational during
the automatic cycle of the lathe.
 The lathe pedal should not be operational as long as the feeding pusher feed command
signal is present.
 Whenever possible, it is advisable to lock the manual command for opening the lathe
clamping device while the feeding pusher command signal is ON.
 If the lathe is in the emergency stop mode, the bar feeder must also be under the
emergency stop mode, and vice-versa.
 If the bar feeder activates an alarm, the lathe must go into alarm mode. The feeding pusher
feed command signal must go off, the spindle axis and rotation must stop.
DH 65/65L S2
44 4 ELECTRICS
4.7 SAFETY SWITCHES (OPTIONAL)

The options described below are optional safety switches and sensors available for the bar
feeder. Those could be added to the bar feeder accordingly in case they are necessary.
Switch SQ11
Switch SQ10, SQ12
Swing arm
Switch key
 Main access cover safety sensor (SQ10)

This sensor should be mounted on the bar
feeder body and the latch mounted on the
movable cover. When the main access cover
is closed with the switch key plugged, wire 17
and 16 will be engaged but wire 116 and +24
will be disengaged so will not send signal to
PLC input contact X16. The bar feeder hence
is able to be switched to AUTOMATIC ready Wire 17 Wire 16
mode. When the main access cover is open,
wire 17 and 16 will be disengaged but wire
116 and +24 will be engaged, sending signal Wire 116 Wire +24
to PLC input contact X16. The bar feeder will
be switched to manual mode if it’s in
automatic mode.
Please follow the right picture for SQ10 wire connection in the switch. Check PLC I/O diagram for
connecting to the PLC.
 Magazine cover safety sensor (SQ11)

This sensor should be bridged on the bar
feeder body and the magazine cover.
When the cover is closed with the switch key
plugged, wire 117 and 17 will be engaged
but wire 116 and +24 will be disengaged so
will not send signal to PLC input contact X16.
The bar feeder hence is able to be switched
to AUTOMATIC mode. When the cover is Wire 117 Wire 17
open, wire 117 and 17 will be disengaged
but wire 116 and +24 will engaged, sending
signal to PLC input contact X16. The bar Wire 116 Wire +24
feeder will be switched to manual mode if it’s
in automatic mode.
Please follow the right picture for SQ11 wire
connection in the switch. Check PLC I/O diagram for connecting to the PLC.
DH 65/65L S2
4 ELECTRICS 45
 Retraction system safety sensor (SQ12)

The sensor should be mounted on the bar feeder stand and the latch should be mounted on the
retraction system.
When the retraction system is locked with the switch key plugged, wire 3 and wire 4 will be
engaged, keeping emergency top circuit closed.
Please follow the right picture for SQ12 wire connection in the switch. Check circuit diagram for
connecting to the PLC.
Wire 3 Wire 4
Wire 1 Wire 2
DH 65/65L S2
46 4 ELECTRICS
DH 65/65L S2
5 PNEUMATICS 47
5 PNEUMATICS
5.1 LAYOUT OF THE ELEMENTS
This bar feeder is mainly driven by pneumatic elements. To guarantee an optimal operation of
the bar feeder, a pressure of 6 bar is mandatory.
F
<Bar feeder rear view> C
D G
E
A
A Channel swinging / bar stock loading cylinder
B Channel lifting cylinder (not visible)
C Pusher driving cylinder
D Solenoid valves (generally covered and not visible)
E F.R.L. combination unit
F Pusher backward damping adjustment
G Pusher forward damping adjustment
H Pushing force adjustment
Air pressure switch
AS1
(inside the electrical cabinet, not visible)
DH 65/65L S2
48 5 PNEUMATICS
5.2 PNEUMATIC DIAGRAM
DH 65/65L S2
5 PNEUMATICS 49
5.3 F.R.L. COMBINATION UNIT

The F.R.L. (Filtering-Regulation-Lubrication) combination unit serves to perform filtering,
lubrication and regulation of the pressure air before it enters pneumatic system.
The air must be furnished at a pressure of 6 bar and whenever possible, clean and dry.
B
A E
G
C
I
D
F
H
A Air inlet
B Pressure regulator
C Pressure gauge
D Condensate collector
E Lubricator
F Oil cup
Regulated air outlet
G
8mm / G1/4 push-in fitting
H Oil refilling plug
I Soft start fitting
DH 65/65L S2
50 5 PNEUMATICS
5.3.2 Connection
For the pneumatic connections of the bar feeder, we provide a tube with quick acting coupler and
probe pre-mounted.
Before connection, confirm the factory air pressure is not larger then 8 bar (14 psi). Connect this
tube on both F.R.L. unit and factory compressed air source.
5.3.3 Settings
Increasing
pressure
Decreasing
1. Unlocking the adjusting knob by pulling it upward.
pressure
2. To increase the pressure, turn the knob clockwise. To
decrease the pressure, turn it counter clockwise.
The operational pressure should be kept at 6 bar.
Unlock
3. When the setting is finished, lock the knob by
Lock pressing it downward.
DH 65/65L S2
5 PNEUMATICS 51
5.4 SOLENOID VALVE MANIFOLD

The solenoid valve manifold serves to control the cyclinders.
VAL3
VAL4
A VAL1
VAL2
A
A
A φ8mm air inlet (from F.R.L. combination)
B Air outlet / silencers
VAL1 Move the pusher backward
VAL2 Move the pusher forward
VAL3 : Move the pusher to 0° position
VAL3 / VAL4
VAL4 : Move the pusher to 15° position
DH 65/65L S2
52 5 PNEUMATICS
5.4.2 Solenoid valve
Directly controlled by the PLC. The solenoid valves activate the cylinders.
By pressing the button A, the cylinders could be activated manually. This button could be kept at
the activation position by pressing it down and turning 90° clockwise. To release the locking
position, turn the knob it 90° counter clockwise.
This manoeuvre may prove to be useful during tests or maintenance. When the button is
released, the pneumatic cylinder returns to its resting position (except for pneumatic cylinders
activated by double-effect solenoid valve YV2).
5.4.3 Air pressure switch
The air pressure switch has 2 functions in the DH 65/DH 65L.
AS1
To gurantee the compressed air is supplied to the bar feeder,
the pressure switch AS1 serves to confirm the pressure is
existing.
The pressure switch engages when the pressure is larger than
2 bar and close the emergency stop circuit.
When the air pressure drops below 0.5 bar, the switch
disengages and interrupts the emergency stop circuit. An alarm
e01 arises.
DH 65/65L S2
5 PNEUMATICS 53
5.5 RODLESS CYLINDER FORMATION AND MAINTENANCE
Induction side
Exhaust side
Sliding plate
Cylinder jar
Oil Filler Point
The cylinder is assembled by the cylinder jar, the piston in it and also the sliding plate. The
piston and the sliding plate are connected due to magnetism. The cylinder jar is a hollow tube
with piston which apart from exhaust and induction side. When the air pressure is different, it
makes the piston push to the smaller pressure side and the sliding plate will move to drive the
pusher forward/backward.
Please make sure there is enough lubricant between the cylinder jar and the sliding plate
because it might lack of lubricant on account of times and again operation. Resistance will
increase for cylinder to push the pusher if there is not enough lubricant or foreign matters like
iron chippings adhering to it. As times of operation passing through, it will be unable to move on
account of magnetism losing.
According to the location where the bar feeder is placed, it is required to add solid grease
from oil filler point periodically. Keep adding the grease until the dark oil evacuates and the
clean oil drains away covering both side of the sliding plate. In addition, it is required to clean
the surface of the cylinder regularly and smear some solid grease on it for isolating water
impurities in order not to jam the sliding plate.
DH 65/65L S2
54 5 PNEUMATICS
5.6 PNEUMATIC SYSTEM MAINTENANCE

The pneumatic system should be regularly maintained in order to ensure the system is powered
by qualified compressed air. We recommend the user to check the F.R.L. combination as
instructed below every week.
1. Check the condensate collector:

The condensate collector is a measure of quality of the compressed air. A qualified air should not
produce any condensate inside the collector.
The F.R.L. combination should never be a replacement of air dryer!!!
The collector has an automatic drain plug. When there is no pressure inside the F.R.L. system,
the drain plug is activated by the spring and the condensate released.
For users which always connect the compressed air, a manual draining is needed. Whenever the
condensate is found inside the collector, drain the condensate by pushing the plug upward and
check the humidity control system.
2. Check lubricator:
The oil consumption varies with the bar feeder application of the user. The oil height should not
exceed half height of the cup. When the oil is not enough(less than 30%), follow the procedures
below to refill it. It is recommended to use ISO VG 32 or“Shell Turbo T Oil #32” oil.
Oil dribbling nozzle

Oil refill plug
Increasing oil
dribbling
Keep the oil level Decreasing

around this position oil dribbling
 Disconnect the air inlet tube.

 Remove the plug and fill oil up to the position shown on the figure.
 For best operating performance, oil should drop every pusher complete forward/backward
moving cycle. Frequency can be increased if working environment is more humid. Adjust
according to actual working status.
 Connect the air inlet tube and turn air source on.
DH 65/65L S2
6 GENERAL DESCRIPTION 55
6 GENERAL DESCRIPTION
6.1 LOADING SYSTEM
The loading system consists of bar magazine, loading fingers, stopping fingers and the loading
cylinders. This system serves to storage and load bar stocks into the guiding channel. In order to
load the bar stocks smoothly during automatic mode, the elements must be properly adjusted
according to the bar stock profile and dimension.
6.1.1 Description of the elements
D
B
F
G
A
C
E
Designation Description Function

A Magazine To storage the bar stocks.
B Magazine cover To prevent any object to access into bar feeder.
Magazine safety switch To detect if the magazine cover is open.
C
(optional)
D Magazine rear stopper To constrict the area for placing the bar stocks.
E Magazine stands To support the magazine.
F Loading fingers To load the bar stock into channel.
G Stopping fingers To position the bar stock at loading position.
DH 65/65L S2
56 6 GENERAL DESCRIPTION
6.1.2 Adjustment of the loading system

6.1.2.1 Stopping fingers
The stopping fingers should be adjusted according to bar diameter so that only one bar stock will
be loaded per loading cycle.
Stopping
finger
6.1.2.2 Magazine height

As a generally rule, the magazine could be adjusted as the angle shown. For profiled bar stocks
(square, pentagonal, hexagonal...) or smaller diameter ones, the angle could be increased by
adjusting nuts A and B.
15°
6.1.2.3 Refill of the bar stocks

When refilling bar stocks, the rear end of the bar stocks should always be aligned to the
magazine rear stopper.
DH 65/65L S2
6.2 FEEDING SYSTEM

The feeding system consists of the pusher assembly, rodless transmission device and TOP CUT
measuring device. With this system, the rodless cylinder drives the pusher forward and
backward hence accomplish bar stock feeding.
A
K
H
J F
D
I
C
E
K
A Rodless cylinder
B Pusher carrier
C Encoder
D Guiding rod
E TOP CUT measuring device
F Front damping adjustment valve
G Rear damping adjustment valve
H Channel
I Pushing force adjustment knob
J Channel height adjustment
K Channel height locking knobs
DH 65/65L S2
6.3 PUSHER
6.3.1 Description
The pusher assembly is composed by short and long pusher.
Item Function Note

Short pusher First feed The movement inside bar feeder
TOP CUT
Long pusher Feeding during production The movement outside bar feeder
Remnant ejection
There are 3 different diameters of pusher available for the bar feeder as shown below.
Pusher diameter Applicable bar stock diameter range

Φ6 Φ5 ~ 15
Φ12.7 Φ15 ~ 25
Φ19 Φ25 up
Unit : mm
Φ6 Φ12.7
Φ19
DH 65/65L S2
6.3.2 Pusher replacement

Step Procedure
1
Move the channel to 15° position.
2
Move the pusher to middle of the channel.
3 Remove the locking nut and PE bushing set screw.
Be careful with the spring compressed behind the pusher rod.

4
Hold the pusher rod tight before removing the set screw for fixing the pusher on the
cylinder. When the set screw removed, gently release the pusher.
Carefully move the pusher rod forward. Move the pusher backward for completely
5
removing it from the pusher assembly as well as the PE bushing.
DH 65/65L S2
Step Procedure
Mount the PE bushing. Insert the front end of pusher rod into the PE bushing. Ensure
6
the spring is inside the adapter. Insert the rear end of the pusher rod into the adapter.
Lock the set screw for fixing the pusher rod.
7
Ensure that the top surface of the set screw is lower than the adapter’s.
8 Lock the set screw for fixing the PE bushing and lock nut..
9 Move the pusher back to origin reference.
The top surface of the set Adapter surface

screw is lower than the
adapter surface.
DH 65/65L S2
6.4 TRANSMISSION
Rodless Cylinder
Encoder
Transmission unit consists of rodless cylinder and encoder. The pusher carrier is driven by the
pneumatic rodless cylinder. Without mechanical connection between the pusher and bar stock, it
should keep some distance between pusher and rotating bar stock. Generally transmission
pushes forward when lathe chuck is open; push backward when lathe chuck is close.
The encoder is connected with the pusher carrier by a belt. While pusher is moving, the
position will be calculated by encoder. PLC reads the position of the pusher through pulse from
encoder and sends out signal accordingly. If the pusher is not stopped at specific positions,
alarms will arise.
A stopper inside the lathe for positioning the bar stock is always needed when the lathe
connected with bar feeder. When the pusher is stopped by lathe stopper and no longer moving
during automatic or manual mode, PLC output contact Y05 arises and sending START signal to
lathe for initiating the next lathe machining cycle.
DH 65/65L S2
6.4.1 Pushing force adjustment

The pushing force could be changed by adjusting the air regulator according to the bar stock
diameter. Since the pushing force is reduced by various bar stock boundary conditions includes
material density, surface condition, rodless cylinder performance... and so forth, there is no firm
recommended value for specific bar stock diameter. But the user could set as the reference table
below then adjust according to real producing conditions. Increase
pressure
Bar stock diameter (mm) Suggested regulator pressure (bar)

below 10 3 Decrease
pressure
10 ~ 30 3~4
above 30 4~6
Pressure gauge
Turn the knob clockwise to increase the pushing pressure and
turn it counter-clockwise to reduce it.
6.4.2 Damping force adjustment

With the increasing pushing force, the impact might be larger when pusher arrives at the front or
rear limitation. To avoid this, the bar feeder allows the user to give damping effect on each end as
shown below. Turn the valve clockwise to increase the damping distance or turn it
counter-clockwise to decrease it.
Increase damping distance
Decrease damping distance
Lock/unlock
Rear end Front end
DH 65/65L S2
6.5 CHANNEL SET
6.5.1 Description
The channel set serves to support the bar stock during loading and FIRST FEED. The channel
has 2 operation positions. On each position, only specific component could be operated.
15° position
This position serves to push the bar stock forward outside the bar feeder (i.e. inside the lathe
spindle) by moving long pusher forward.
By pressing button on the remote control when pusher is at home position, take actions
below by sequence:
1. The channel drops down to lower position.

2. The channel swings to 15° position, engages the long pusher with rodless cylinder carrier and
position the long pusher at bar feeder feeding center.
3. The loading fingers swing to lower position.
4. The long pusher is able to move accordingly either in manual or automatic mode.
Bar
feeder
feeding
center. 3
1
2
DH 65/65L S2
0° position
This position serves to feed a new loaded bar stock out of the bar feeder (i.e. feed it into the lathe
spindle) by moving short pusher forward.
By pressing button on the remote control when pusher is at home position, actions below
take place by sequence:
1 The loading fingers swing up and load a bar stock into the channel.
2 The channel swings to 0° position and disengages the long pusher from rodless cylinder
carrier.
3 The channel lifts up to upper position and position the bar stock to bar feeder feeding center.
The channel upper position should be adjusted according to bar stock diameter.
Please refer to chapter 6.2.3.2.
4 The short pusher is able to move accordingly either in manual or automatic mode.
Bar feeder
feeding
center.
4
1
2
DH 65/65L S2
6.5.2 Height adjustment

The channel upper position must be adjusted according to bar stock diameter therefore the bar
stock is positioned at the bar feeder feeding center when the channel is at 0° position. Follow
the procedures below to adjust the channel upper position:
Step Procedure
1 Loose 2 locking handles as shown.
Adjust the knob according to bar stock diameter. The upper index indicates inch and
2 the lower index indicates mm. Turn the knob clockwise to increase dimension and turn
the knob counter clockwise to reduce it.
3 Lock locking handles after adjustment is finished.
Lock Lock
Unlock
Unlock
1
2
Increase bar
stock dimension.
Align this corner to the
bar stock dimension.
Decrease bar
stock dimension.
DH 65/65L S2
6.6 SPINDLE LINER

The spindle liner acts as an extension of guiding system.
It fills the gap between the bar stock and spindle inner surface hence constrict the space of
vibration. The spindle liner serves to support the pusher and bar stock inside the spindle when
the spindle inner diameter is larger than pusher’s.
The bar feed system is delivered without spindle liner. The spindle liner is not a must but strongly
recommended to be prepared and installed by the customer.
6.6.1 Design
The material could be either steel or plastic like teflon or PE. Both single tube and combination of
multiple pieces of short tubes are available. The only target is to cover the whole spindle length
as complete as possible.
Below we suggest multiple spindle liner. Two kinds of spindle liner are needed:
Model B
n X Model A
a) Model A
Type A is supposed to be repeatedly inserted into spindle which
fits most of its overall length.
<Dimension>
1. Overall length L :
Obtained by divided the spindle length by the quantity the user
wants to make. Generally the length of each length could be 50
~ 100mm.
2. OD1 :
The outside diameter of the spindle liner. Generally 1mm smaller than the spindle inner
diameter.
DH 65/65L S2
3. ID :
The inner diameter of the spindle liner. Generally 1mm larger than the bar stock outside
diameter.
4. t :
For reference only. Generally the thickness should not be smaller than 5mm.
b) Model B
The one which seals the rear end of the spindle. There are 3 different designs available of the
last piece. Select the mode which fit the lathe spindle or consult us for technical support.
Model B.1 Model B.2 Model B.3
Tape
Model B.1
All the dimensions are same as Model A except:
 OD2: 1 or 2mm larger than the spindle inner diameter.
 Entrance chamfer C: C = 0.5 X t
Model B.2
All the dimensions are same as Model A except:
 OD2 : 1 or 2mm larger than the spindle inner dimension by entwining tape
on the surface
 Entrance chamfer C : C = 0.5 X t
Model B.3
This type could be applied when there are screw holes on rear end of
the spindle. The user can make a ring to stop the spindle. The inner
diameter of this ring should be located between the outside and inner
diameter of the spindle liner.
All the dimensions are same as Model A except :
 Entrance chamfer C : C = 0.5 X t
DH 65/65L S2
DH 65/65L S2
7 OPERATION 69
7 OPERATION
7.1 REMOTE CONTROL OPERATION
The remote control offers interface signal indicating LEDs and buttons for operating the bar fee
system when it’s in MANUAL mode.
Emergency Stop Button
Signal Display Area
Function Keys
7.1.1 Signal display area

M CODE Indicates the lathe chuck M code signal is ON/OFF when the signal is ON/OFF.

CHUCK Indicates the lathe chuck is open/closed when the LED is ON/OFF.
B.D.T. Indicates the BAR END signal is ON/OFF when the LED is ON/OFF.
START Indicates the START signal is ON/OFF when the LED is ON/OFF.
ALARM Indicates the ALARM signal is ON/OFF when the LED is ON/OFF.
 These signal will be effected by lathe actions, not by service parameter setup.
DH-65/65L S2
70 7 OPERATION
7.1.2 Buttons
Emergency stop
When a dangerous situation arises, pressing the
emergency stop button immediately interrupts the bar
feeder. The bar feeder will send alarm signal to the lathe
and interrupt the lathe if interface is wired accordingly.
Error message e01 will be shown on the HMI display.
To cancel the alarm, release the button by rotating it
clockwise and pressing the MANUAL mode key.
AUTO ready
To switch the bar feeder to AUTOMATIC ready mode. In
AUTOMATIC ready mode, the key LED is ON. The bar
feeder is available to be switched to AUTOMATIC mode.
To switch to AUTOMATIC ready mode, the following
conditions must be fulfilled :
 V channel is at 15° position for long pusher feeding.
AUTO start
To switch the bar feeder to AUTOMATIC mode. In
AUTOMATIC mode, the key LED is ON. The bar feeder is
running the automatic sequence controlled by the lathe.
To switch to AUTOMATIC mode, the following conditions
must be fulfilled :
 V channel is at 15° position for long pusher feeding
and bar feeder is in AUTOMATIC ready mode.
Manual
 Switch the bar feeder to MANUAL mode. When the bar
feeder is on MANUAL mode, the key LED is ON and the
user could operate the bar by function keys.
 Reset the bar feeder from an emergency stop.
Rightward
 Move pusher rightward. Only available when the bar
feeder is in MANUAL mode.
 Indicate the position of pusher. When the pusher
passes FIRST FEED position set up on P08, the LED will
be ON.
DH-65/65L S2
7 OPERATION 71
Leftward
 Move pusher leftward (to home position). Only available
when the bar feeder is in MANUAL mode.
 When the pusher arrives at home position, the LED will
be ON.
15° Position
 Only available when bar feeder is in MANUAL mode
and the pusher is at home position.
 Tilt V channel to 15° position for long pusher feeding.
The channel and loading fingers will be let down. When
the channel arrives at 15° position, the LED will be ON.
0° Position
 Only available when bar feeder is in MANUAL mode
and the pusher is at home position.
 Tilt V channel to 0° position for short pusher feeding.
The channel and loading fingers will be lifted up. When
the channel arrives at 0° position, the LED will be ON.
DH-65/65L S2
72 7 OPERATION
7.2 HMI (Human Machine Interface)

The HMI allows the user to read messages and set parameters Status indicating area
Current pusher position

Text display area
Numerical Key Pad
Command Keys
7.2.1 Text display area
The display provides parameters, status information and error messages:
After powering up, the screen shown left is displayed. Press key to switch to the
parameter screen as shown on the right.
In the parameter screen, 3 selections are available:
1. : To access the OPERATION PARAMETER screen.
2. : To access the SERVICE PARAMETER screen.
3. : To display the software version. Both HMI and PLC

has their own software as shown. This information is sometimes
necessary when you contact us for technical support.
DH-65/65L S2
7 OPERATION 73
7.2.2 Command keys
Increase / decrease the numerical value of a specific digit.

Example >
If one digit is “4”, increase it to “5” by pressing or decrease it to
“3” by pressing .
Move the blinking cursor to the left / right.
<Example >
If the cursor is current staying at ”4” of number “345”, move it to digit
“3” by pressing or move the cursor to “5” by pressing .

By pressing this key to exit from a parameter setup page without
changing the setting.
Use this key to validate a new parameter setting.
7.2.3 Numerical key pads
Shown as , , , , and . They serve to enter numbers or execute

functions attributed to them.
1. When editing parameter values, the key pad can be used as alternative to the previously
described Up/Down keys. Numbers are entered according to the following table:
Number 1 2 3 4 5 6 7 8 9
Key
+ + + + +
Combination
2. On some screens functions are assigned to the keys. The

assigned function is indicated by an icon displayed above the
corresponding key.
<Example >
In the screen shown, key can be used to return to the previous

screen.
DH-65/65L S2
74 7 OPERATION
7.2.4 Status indication area

Alarm (red)
This LED will be ON when
- powering up the bar feeder. After initialization of the HMI the LED will turn OFF.
- there is a communication failure between the PLC and the HMI.
RS-232 (green)
The RS-232 interface is not used and the LED remains OFF.
RS-485 (green)
The RS-485 LED indicates communication activity between the PLC and HMI.
DH-65/65L S2
7 OPERATION 75
7.3 POWERING AND EMERGENCY STOP

7.3.1 Powering up
The pusher carrier of the DH-65/65L S2 bar feeder is equipped with an absolute encoder that
continuously reads the position of the pusher. When the bar feeder is powered down or there is a
power failure, this position is kept in the memory by the PLC. During powering off, the encoder
does not work.
When powering up, the pusher position value saved is immediately taken into account, thus
avoiding any input from the beginning. The PLC reads signals from sensors and gives the
operator allowable operations only.
Turn the button clockwise to

power ON the bar feeder.
Power OFF Power ON
 Make sure it is turned OFF before opening the electrical cabinet.

 Do not change the pusher position when bar feeder is powered OFF because
the position reading does not match the pusher’s actual position. For
example, when pusher is at home position but the current position is not 0,
take either one approach below to reset the original position:
1. Move the pusher back to home position. Power the bar feeder OFF and
ON.
2. Move the pusher back to home position then keep pressing the button for 3
seconds.
DH-65/65L S2
76 7 OPERATION
7.3.2 Emergency stop buttons

When a dangerous situation arises, press one of the emergency stop buttons. Actions below will
be initiated:
1. PLC output contact Y04 is ON.
2. Alarm e01 is shown on HMI.
3. PLC output contacts from Y13 to Y16 are OFF.
4. PLC output contact Y17 is ON.
When the emergency situation is fixed, release the emergency stop button and press the manual
key on the remote control to restart the bar feeder.
Emergency stop button on the cabinet, STP1
Emergency stop
RESET
Emergency stop button on the remote control, STP2
Emergency stop RESET
DH-65/65L S2
7 OPERATION 77
7.4 AUTOMATIC / MANUAL SEQUENCE

7.4.1 Turn the frame to 15° in manual mode
Conditions below must be fulfilled:

Item Description
1 The lathe is not in AUTOMATIC mode.
2 V channel is at 0° position (SR1 ON).
3 No material inside lathe spindle.
steps to turn the frame to 15°:

Step Description
1
Press key to return short pusher to home position (SR3 ON).
Press key to proceed the followings:

 Short pusher starts FIRST FEED to assure there is no material on V
2
channel.
 Short pusher returns to home position (SR3 ON) automatically.
 Lower V channel and tilt to 15° position (SR2 ON).
7.4.2 Turn the frame to 0° in manual mode

Item Description
Steps to turn the frame to 0°:

Step Description
1
Press key to return short pusher to home position (SR3 ON).
2
Press key to raise V channel and tilt to 0° position (SR1 ON).
DH-65/65L S2
78 7 OPERATION
7.4.3 Continue an interrupted machining

Item Description
2 The lathe chuck is open.
3 The lathe stopper is positioned at part length position.
4 Bar stock is still in the spindle.
Steps to switch the bar feeder into auto mode:

Step Description
Manually move the pusher forward until the bar stock pushes against the
1 stopper by pressing button. Then close the chuck and release
key.
2 Switch the bar feeder into AUTOMATIC mode by pressing and

by sequence.
3 Switch the lathe into auto mode.
Never switch the bar feeder into AUTOMATIC mode when the chuck is open!!!
Never switch the lathe into AUTOMATIC mode before switching the bar feeder
into AUTOMATIC mode.
DH-65/65L S2
7 OPERATION 79
7.4.4 Start a new machining
Conditions must be fulfilled before proceeding automatic sequence:

Item Description
2 The lathe chuck is open.
3 The lathe stopper must be positioned at the TOP CUT position.
4 The lathe program is already set properly.
The bar feeder is set and anchor into operation. The bar stocks are put on the
5
magazine.
6 All parameters are all set properly.
The bar feeder has been properly setup on pneumatics, electrics and
7
mechanics according to bar stock dimension and machining conditions.
Steps to set automatic sequence:
Step Bar feeder action Lathe action
Manually position the lathe

1
stopper to TOP CUT position.
a. Press till the long pusher move back to

home position (SR3 ON).
2
b. Press to raise the V channel and tilt it to
0° position (SR1 ON) for loading a new bar.
c. Position the short pusher at feeding position.
3 Press to move the short pusher forward for

feeding the new bar out of bar feeder.
4 Press till the short pusher move back to

home position (SR3 ON).
a. Press to lower the V channel and tilt it to

5
15° position (SR2 ON).
b. Position the long pusher at feeding position.
6 Press until the long pusher pushes the bar

stock against the stopper. Do not release till the
DH-65/65L S2
80 7 OPERATION
chuck closes.
7 Close lathe chuck.
Switch the bar feeder into AUTOMATIC mode by
8
pressing and in sequence. The related
LED will ON.
The long pusher moves back to home position (SR3 Manually do the bar preparation.
9
ON).
10 Switch the lathe into auto mode.
1. Never switch the bar feeder into AUTOMATIC mode the chuck is open!!!
2. Never switch the lathe into AUTOMATIC mode before switching the bar
feeder is in AUTOMATIC mode.
7.4.5 Bar feeder in automatic mode
Steps continue 7.4.4:

Automatic cycle - Production
Check BAR END signal.
- If it’s activated, proceeding step
11 20.
- If it’s not activated, proceeding
next step.
Position the stopper at part
12
length position.
13 Chuck open
Pusher feeds forward till the bar stock touches
14 against the stopper. After the start delay time set
on P09, START signal will arise.
Chuck closes according to the
15
START signal.
Receive CHUCK CLOSE signal. After the
16 backward delay time set on P09, the long pusher will
retract back according to P02 or P04 setup.
17 Machining the part.
18 Go back to step 11.
DH-65/65L S2
7 OPERATION 81

Automatic cycle - Bar change
Lathe stopper moves to spare for
19 long pusher to push remnant out
of lathe spindle completely.
20 Chuck opens
Receive CHUCK OPEN signal. Pusher ejects the
21 remnant according to ejection position set on P07
and START signal arises.
Position the stopper at TOP CUT
22 Pusher retracts back to home position (SR3 ON). position according to START
signal.
V channel is raised and tilted to 0° position (SR1
23 ON) and a new bar is loaded. The short pusher is
at feeding position.
The short pusher feeds the bar stock out of the bar
24
feeder according to P08 setup.
The short pusher returns back to home position
25
(SR3 ON).
V channel is lowered and tilted to 15° position (SR2
26
ON). The long pusher is at feeding position.
The pusher moves forward till the bar stock touches
27 against the stopper and then START signal arises.
Close the chuck according to

28
START signal.
Receive CHUCK CLOSE signal. After the
29 backward delay time set on P09, the long pusher will
retract back according to P02 or P04 setup.
30 Initiate TOP CUT process.
31 Go back to step 11.
DH-65/65L S2
82 7 OPERATION
7.4.6 Switch the bar feeder into manual sequence
Conditions must be fulfilled before proceeding automatic sequence:

Item Description
1 Lathe finishes a machining cycle and currently interrupts.
2 Lathe chuck is close
Steps to switch the bar feeder into manual mode:

Step Description
1
Switch the bar feeder into MANUAL mode by pressing button.
2 Switch the lathe into MANUAL mode
1. Never open the lathe chuck when the bar feeder is in AUTOMATIC
mode.
2. Switch the bar feeder into manual mode first then switch the lathe
into manual mode.
DH-65/65L S2
7 OPERATION 83
7.5 OPERATION PARAMETERS

The operation parameters are most frequently changed parameters for controlling the bar feeder
when it’s in AUTOMATIC mode. All the operation parameters could be changed according to the
machining requirement.
To achieve the best performance, the operator is strongly recommended to read this chapter
before proceeding any modification.
7.5.1 Accessing
After selecting the operation parameters the following screen will be displayed:
Navigation :
Page up / down through the parameter screens.
Edition :
Press F0 for the 1st parameter displayed.
to Press F1 for the 2nd parameter displayed.
Press F2 for the 3rd parameter displayed.
Return to previous page
Validation of the changes :

After editing the value, you must press this key to confirm the new
setting.
DH-65/65L S2
84 7 OPERATION
7.5.2 Description
1. Only parameters inside rectangular are adjustable.
2. Unit for all the length / position related parameters is mm.
The bar stock positioning control logic

The DH-65/65L pusher was designed to be stopped with auxiliary of the stopper
inside the lathe. Whenever the chuck is open and the lathe is in automatic mode, the
pusher feeds forward all the time until it was stopped or arrives at end of its stroke.
When the pusher is stopped by the stopper (via bar stock), the bar feeder sends
START signal to the lathe via interface accordingly.
The lathe should never proceed any further action – the next machining cycle or bar
change, without this signal.
This parameter should be MODIFIED if production

P01 Feeding distance check
part changed.
This setup allows the operator to assign the maximum and
minimum feeding distance check point that the bar feeder
should alert. When those values are exceeded, the bar
feeder arises alarm accordingly.
Too short dist

The minimum allowed feeding distance. The bar feeder
arises an alarm if the feeding distance is smaller than this
value when chuck / collet is open.
Too long dist

The maximum allowed feeding distance. The bar feeder
arises an alarm if the feeding distance is larger than this
value either the chuck / collet is open or close.
DH-65/65L S2
7 OPERATION 85
P02 Pusher stand-by position 2 of 2

The pusher retraction POSITION to avoid it’s tip contacting
with rotating spindle. Refer to P04 for reference.
Position
Current pusher position measured from home position SR3.
P-bar position：
The POSITION where the pusher should be POSITIONED
so that it’s tip does not droop and contact the rotating
spindle.
This parameter should be MODIFIED if

P03 Feeding length
production part changed.
The distance of bar stock needed to be fed for making a
part.
Position
Current pusher position (measured from home position).
Part Length
The needed feeding part length is :
< part length > + < cut off width >
P04 Pusher retract position 1 of 2

The pusher retraction DISTANCE to avoid its tip contacting
with rotating spindle.
Position
Return Stroke
The DISTANCE that the pusher should RETRACT so that it’s tip
does not contact the rotating bar stock.
Return Stroke
DH-65/65L S2
86 7 OPERATION
Due to there is no rotating adapter between the pusher and the bar stock, the pusher
tip must not contact any rotating component or it will be damaged. Below is the
summary for those cases and their solutions :
Direction Situation Solution Parameter

The pusher touches the bar Keep the pusher away from the rotating
Axial P04
stock rear end. bar stock when feeding is accomplished.
The pusher touches the Keep the pusher behind the position
Lateral rotating spindle cause it’s where it’s tip starts to droop to the rotating P02
own weight droop it’s tip. spindle.
P05 TOP CUT distance

Reference
The distance which the tip of a new bar travels after it
touched the TOP CUT sensor.
Top Cut
The position where tip of a new bar will be positioned in
AUTO cycle.
TOP CUT
TOP CUT is the process which cuts few millimeters off from a new bar stock tip for
creating a precise positioning reference of the next feeding. It presents the distance
where the end face of a bar stock needs to travel from the bar feeder for proceeding
TOP CUT machining. This position is controlled by the lathe stopper as well.
TOP CUT position is measured from the TOP CUT sensor LS1. The PLC reads and
starts to count the pusher’s moving distance right after the bar tip hit the sensor and
activates START signal when the PLC detects the bar stock hits stopper behind TOP
CUT position.
DH-65/65L S2
7 OPERATION 87
This parameter should be MODIFIED if production

P06 BAR END position
part changed.
Position
Bar end cycles

BAR END signal counter.
Bar end point

The position where the rest bar stock is inadequate to
produce a complete part according to P03 setup.
<Setup procedure>
Get a remnant which is 20mm longer than the lathe chuck.
 Align the remnant with chuck surface and clamp it.
 Move the pusher forward until the pusher tip touches
against the rear end of the clamped remnant. Enter the value
of Position into “Bar end point”.
The BAR END position could be adjusted if the

remnant is too long. But the pusher should NEVER
insert into the chuck when BAR END signal is arose.
BAR END position

The pusher position where the rest bar stock length is inadequate to produce a
complete part according to P03 setup. When pusher passes this position during
automatic mode, the bar feeder activates BAR END signal according.
P07 Ejection position

Position
Current pusher position measured from home position SR3
Bar out point

The position where the pusher ejects the remnant in AUTO
mode. The actual BAR OUT POINT is about P07+100 mm.
DH-65/65L S2
88 7 OPERATION
Ejection position
Before the bar change process is proceeded, the spindle must be emptied to leave
space for the new bar stock. The position where the pusher ejects the remnant is
called ejection position.
P08 FIRST FEED

Position
Current short pusher position measured from home position
SR3.
1’st feed limit
The distance where the short pusher needs to travel for
moving the bar stock completely out of the channel.
This parameter must be set up according to the table below
and should never be changed.
Machine model P08
DH-65 1294
DH-65L 1594
FIRST FEED
A bar stock’s first movement right after it’s loaded into a bar feeder. The purpose is to
move the bar stock completely out of the bar feeder (i.e. insert into the spindle).
P09 SIGNAL TIMER

This setup allows the operator to postpone signal/action
which taking place before/after chuck close.
Time unit is second.
Start delay
Timer for postponing sending START signal.
Backward delay
Timer for postponing pusher retraction action.
DH-65/65L S2
7 OPERATION 89
P10 Application setup

0：Standard program. Bar change starts when receiving the
BAR END signal.
1. Chuck close
2. Pusher retracts then CNC machining
3. Chuck open
4. Check BAR END signal from bar feeder.
 Bar end signalbar change starts.
Bar change procedure:
(1) Long pusher ejects remnant to the lathe.
Production
(Pusher pushes forward to P07 setup
position.)
(2) Pusher returns to home position, load a
new bar stock.
 No BAR END signal
(1) Push forward to stopper.
(2) Chuck close. Production continues.
1：One shaft loading. This is a special bar change program.
If P10 set 1, after chuck is closed, pusher returns to home
position for bar change (without receiving BAR END signal).
If program 1 is selected, the bar

feeder repeats the procedures below
until there is no bar stock on the
magazine.
1. Chuck close.
2. The pusher returns to home position.
3. Machining
Production
4. Load a new bar stock.
5. Chuck open
6. First feed (P08)
7. Short pusher returns to home position
8. Feed to lathe
9. TOP CUT position(P05)
10. Start signal(R2)
DH-65/65L S2
90 7 OPERATION
P11 Dry run state

The lathe is unable to work without Automatic mode signal
(R4) sent from the bar feeder. When the lathe is turning for
measuring a sample, the bar feeder will send R4 signal to
the lathe during dry run state.
If the following conditions are fulfilled:

 Bar feeder is in manual mode
 V channel is at 0° position
 Pusher is at home position (SR3 ON)
 TOP CUT is activated
Set P10 dry run ON, then bar feeder will switch to DRY RUN
state and output R4 signal to the lathe without pressing any
button on the remote control.
If there is any error messages arise, it will deactivate DRY

RUN state and turn P11 setup OFF.
DH-65/65L S2
7 OPERATION 91
7.6 SERVICE PARAMETERS

Service parameters must only be modified by technicians of or personnel authorized by us.
Incorrect setup might cause unexpected malfunction or damage on either bar feeder or lathe.
Accessing these parameters is password protected. Please contact us or our official agent in
your country for getting technical support in case any modification is needed.
7.6.1 Accessing
After selecting the service parameters as shown, the following screen will be displayed:
Navigation :
Page up / down through the parameter screens.
Edit the parameter value.
Return to previous page
Validation of the changes :

After editing the value, you must press this key to confirm the new
setting.
DH-65/65L S2
92 7 OPERATION
7.6.2 Description
MODE 1 Simulation
When this MODE is ON, the bar feeder runs feeding and
bar change cycles automatically and not controlled by
either interface signals or manual operation.
This MODE is for factory test or exhibition purpose only.
When it’s connected with the lathe, it must always be
turned OFF.
0 - Turn SIMULATION OFF

1 - Turn SIMULATION ON
MODE 2 Chuck signal (A1) logic setup

0 - CHUCK signal is ON when chuck is open
1 - CHUCK signal is OFF when chuck is open.
MODE 3 CNC alarm signal (A2) logic setup

0 – Lathe alarm signal is ON when there is an alarm.
1 – Lathe alarm signal is OFF when there is an alarm.
MODE 4 M-function (A3) logic setup 1 of 2
“M-function” represents a signal in addition to

chuck signal for confirming lathe chuck status. (also
refer to MODE 7 for further information)
0 – M-function signal is ON when the lathe activates

M-function.
1 – M-function signal is OFF when the lathe activates
M-function.
DH-65/65L S2
7 OPERATION 93
MODE 5
This parameter intentionally left blank.
MODE 6
MODE 7 M-function (A3) logic setup 2 of 2

Define if the bar feeder needs M-function or not.
0 – Bar feeder feeds the bar stock according to chuck

signal only.
1 – Bar feeder feeds the bar stock according to both
chuck signal and M-function signal.
MODE 8
MODE 9 Bar feeder status check

Define if the bar feeder check itself is in AUTOMATIC
mode when the chuck signal is turned ON/OFF for 3
cycles. If this check is activated and the result is negative,
the bar feeder activates alarm e11.
0 – Deactivate this check.

1 – Activate this check.
DH-65/65L S2
94 7 OPERATION
MODE 10 PLC output contact Y05 setup

Define how PLC output contact Y05 act during
production. (refer to figure below)
0 – the signal is referred as CYCLE START signal

1 – this signal is referred as WORKING signal
Bar change Machining Stopper Last feeding Bar change
Chuck
signal
Top cut
Mode 10 = 0
Top cut
Mode 10 =1
Bar end Y05 Eject

remnant
Eject remnant
DH-65/65L S2
7 OPERATION 95
MODE 11 / 12 / 13 /22 BAR END signal setup
Refer to the figure below.
Chuck close
Chuck open
Last part feeding
Bar change
Chuck signal
MODE
11 12 13 22
0 0 0 0
1 0 0 0 BAR END signal
0 1 0 0
0 0 1 0
0 0 0 1
MODE 14 START signal setup

Define when START signal is sent during remnant
ejection.
0 – Start signal is sent after pusher is pushed to P07

position.
1 – Start signal is sent if pusher touches any obstacle
during remnant ejection.
MODE 15 HMI language setup

0 – Optional language.
1 – English
DH-65/65L S2
96 7 OPERATION
INCHING
When the bar feeder system is loading profiled bar stocks (hex, square...) or round
ones without proper preparation, it’s quite easily to struggle to push them through
the lathe chuck. To solve this problem, the bar feeder offers a function called
“INCHING”.
The function INCHING consists of 2 actions :

1) Move the pusher back and forth repeatedly.
2) Send continuous signal to the lathe as an external command to rotate the
spindle. This signal is specially created for the lathes whose spindle is not allowed
to rotate while chuck is open. This signal is also called INCHING signal.
MODE 16 INCHING setup

This parameter defines if the pusher movement activated.
The INCHING signal is not affected.
0 – Activate pusher movement.

1 – Deactivate pusher movement.
MODE 17 BAR END signal setup

Define when the BAR END signal becomes OFF.
0 – When the V channel goes down with SR2 ON and the

pusher starts feeding, BAR END signal is removed.
1 – After remnant is ejected and the pusher returns to
home position (SR3 ON), BAR END signal is removed.
MODE 18 Length check skip

Define the number of feeding length check skipped after a
new bar stock was loaded at TOP CUT position. This
number is available from 1 to 5.
DH-65/65L S2
7 OPERATION 97
MODE 19 Length unit setup

Define the unit used of those parameters related to length
on HMI.
0 – mm
1 – inch
MODE 20 Interface test state

Define if the actions below will be taking place.
Please note that this function is designed only for testing bar
feeder connected to lathe. Please turn off this function
during general application.
 The LED of AUTO START button will be blinking.

 The texts displayed on the HMI will be blinking.
 The functions below will be deactivated :
1) Too long / too short
2) Magazine empty
3) TOP CUT position
 When the bar feeder is proceeding bar feeding in auto
mode, the pusher stops automatically when part length
has been arrived.
 The bar feeder stops proceeding FIRST FEED
positioning until the user press [AUTO START] button.
0 Disable this function

1 Enable this function
MODE 21 No upper limit

Define if the limitation of P01 “Too long dist” is deactivated.
0 – activate the limitation of P01 “Too long dist”.

1 – deactivate the limitation of P01 “Too long dist”.
DH-65/65L S2
98 7 OPERATION
DH-65/65L S2
8 TROUBLE SHOOTING GUIDE 99
8 TROUBLE SHOOTING GUIDE
This chapter lists all the error messages description and brief trouble shooting. The error
messages aim to remind the operator that an abnormal situation probably exists. Whenever an
error message activated, please follow the description and trouble shooting guide to check the
problem. If necessary, contact us for technical support.
8.1 WARNING MESSAGES

Warning messages are designed to remind users the bar feeder status. Those messages are
used to remind operator the bar feeder working status. Under the following conditions, there will
be a warning message shown but Y04-alarm is not switched on.
Warning messages
Description
When the sensor SR1(0˚position) and sensor SR2(15˚
position) are ON or OFF at the same time, alarm e16 will

arise. Press the STOP button on the remote control box
and the warning message will arise.
Trouble shooting
1. Check SR1 and SR2 to see if the switches are
broken.
2. Check if PLC input contact X03 and X04 or the
connecting line are broken.
3. Hold the button or on the remote control

box until either SR1 or SR2 activated to reset the
status of channel.
DH 65/65L S2
100 8 TROUBLE SHOOTING GUIDE
8.2 ERROR MESSAGE MAP
The table offers the sequences proceeded while both bar feeder and lathe are running under
AUTOMATIC mode and timing of related alarm is activated. Please note the table simplified
AUTOMATIC sequence and only presents general selected necessary steps. The table is just a
reference which may not fit in users’ production situation. The real machining procedure should
depend on the program users installed.
DH 65/65L S2
DH 65/65L S2
8.3 ERROR MESSAGE DESCRIPTION and TROUBLE SHOOTING

GUIDE
An error code means signals combination from sensors which match error code definition in the
PLC program. Follow the trouble shooting procedures below to solve the problems and reset the
bar feeder from the error by pressing the MANUAL mode key.
e01 Emergency stop circuit is open

Description
Emergency stop circuit which goes through contacts
below is open :
- emergency stop button on HMI.
- emergency stop button on remote control.
- emergency stop contacts on the lathe
- air pressure switch
- retraction system safety sensor
Trouble shooting
1. Check if emergency stop button on HMI is pressed. If so, please reset it.
2. Check if emergency stop button on remote control is pressed. If so, please reset it.
3. Check if emergency stop contacts on the lathe were wired to bar feeder emergency
stop loop and is open. If so, please reset it.
4. Check if the air pressure is not enough. The air pressure switch will trip if the air
pressure is lower than 4 kg/cm2.
5. Check if the retraction system safety sensor is connected and open.
DH 65/65L S2
e02 FIRST FEED setup is too big

Description
The short pusher exceeds the position of <P08+20mm>.
Trouble shooting
Check if 1st feed limit (P08) setup is too small.
e03 BAR END setup is too small

Description
When bar feeder is switched into automatic mode, the
pusher’s current position is larger than the BAR END
position
Trouble shooting
Check if BAR END setup is too small.
e04
e05
e06 TOP CUT setup is too big

Description
Positions BAR END, EJECTION and FIRST FEED have
been passing through but TOP CUT position is not
arrived.
Trouble shooting
1. Check if TOP CUT setup is too big.
2. Check if BAR END, EJECTION and FIRST FEED
setup are too small.
DH 65/65L S2
e07 No material on the magazine

Description
FIRST FEED position has been exceeded but the TOP
CUT sensor was not activated.
Trouble shooting
1. Check if bar stock on the magazine is exhausted, if
so, please reload bar stocks.
2. Check if TOP CUT sensor is broken.
e08 Lathe alarm

Description
An alarm has arisen on the lathe.
Trouble shooting
Reset the lathe alarm according to the lathe’s trouble
shooting guide.
e09 FIRST FEED process could not be initiated 1 of 2

Description
For bar feeders that MODE 7 = 1. When the bar feeder is
ready for proceeding FIRST FEED, M-code is not
activated within 15 seconds.
Trouble shooting
1. Check if M-code signal is wired in the interface cable.
If not, wire it and test the signal again.
2. Check if M-code on the lathe is activated. If not,
activate it.
e10 FIRST FEED process could not be initiated 2 of 2

Description
For bar feeders that MODE 7 = 0. When the bar feeder is
ready for proceeding FIRST FEED, chuck signal is not
activated within 15 seconds.
Trouble shooting
1. Check if lathe chuck is open.
2. Check if the chuck signal was sent from the lathe.
3. Check if the bar feeder received the chuck signal.
DH 65/65L S2
e11 Bar feeder is not in automatic mode

Description
The bar feeder remains in manual mode when the lathe
chuck has been turned ON/OFF 3 cycles.
Trouble shooting
Switch the bar feeder into automatic mode if it is
supposed to be.
e12 Feeding length is too long

Description
When lathe chuck is open, the pusher feeding length is
larger than parameter P01<Too long dist>setup.
Trouble shooting
1. Check if the lathe stopper is correctly positioned.
2. Check if parameter P01<Too long dist> correctly set
up.
3. Check if the pusher overlaps the bar stock.
e13 Feeding length is too short

Description
When lathe chuck is open, the pusher feeding length is
smaller than parameter P01 <Too short dist> setup.
Trouble shooting
1. Check if the lathe stopper is correctly positioned.
2. Check if parameter P01<Too short dist> correctly set
up.
3. Check if the lathe chuck is too tight.
4. Check if the spindle is blocked.
e14 15° positioning is failed

Description
The bar feeder fails to position the channel set at 15°
position.
Trouble shooting
1. If positioning is accomplished, check if sensor SR2 is
broken.
2. If the positioning is not completed, check if anything
blocks the channel set.
3. Check if the air pressure is too low to operate the
cylinders.
4. Check if the air tubes, valves or cylinders are leaking.
DH 65/65L S2
e15 0° positioning is failed

Description
The bar feeder fails to position the channel set at 0°
position.
Trouble shooting
1. If positioning is accomplished, check if sensor SR1 is
broken.
2. If the positioning is not completed, check if anything
blocks the channel set.
3. Check if the air pressure is too low to operate the
cylinders.
4. Check if the air tubes, valves or cylinders are
leaking.
e16 Check SR1, SR2!

Description
Sensor SR1(0˚position) and sensor SR2(15˚position)
are ON or OFF at the same time, this alarm will arise.

Trouble shooting
1. Check SR1 and SR2 to see if they are broken.
2. Check if PLC input contact X03 and X04 or the
connecting line are broken.
e17 FIRST FEED positioning is failed

Description
The bar feeder fails to position the bar stock at FIRST
FEED position according to P08 setting within 10
seconds.
Trouble shooting
1. Check if the channel or lathe spindle is blocked.
2. Check if the pushing force is too small to push the
bar stock. Refer to chapter 6.4.1 to adjust it.
DH 65/65L S2
e18 Pusher failed to return to home position

Description
The bar feeder fails to retract the pusher back to home
position within 15 seconds after EJECTION or FIRST
FEED was accomplished.
Trouble shooting
1. Check if the lathe spindle blocked.
2. Switch the bar feeder into manual mode. Move the
pusher by remote control and see if the cylinder is
broken.
3. Check if the pusher has returned to home position
but sensor SR3 did not detect it.
4. Check if VAL 1 is broken. Refer to chapter 4 for
further information.
e19 TOP CUT positioning is failed

Description
The bar feeder fails to position a new bar stock at TOP
CUT position within 120 seconds.
Trouble shooting
1. Check if the bar stock is blocked inside the lathe
spindle or chuck.
2. Check if the pushing force is too small to push the
bar stock. Refer to chapter 6.4.1 to adjust it.
3. Check if the TOP CUT setup is correct.
e20 Failed to start the lathe

Description
The lathe chuck is not closed within seconds after the
START signal was sent.
Trouble shooting
1. Check if lathe receive the START signal from bar
feeder.
2. Check if the lathe closes the chuck according to the
START signal.
3. Check if the chuck signal was successfully
transmitted via the interface cable.
DH 65/65L S2
e21 Pusher moving distance is too long when chuck is closed

Description
The pusher moving distance is larger than <Too long
dist> setup in P01 when the lathe chuck is closed.
Trouble shooting
1. Check if the chuck signal received but the lathe
chuck is still closed.
e22 Check bar ejection setup

Description
Ejection position was exceeded prior to BAR END
position.
Trouble shooting
1. Check if BAR END setup is too big and adjust it.
2. Check if ejection position is too small and adjust it.
e23 Remnant ejection is failed

Description
The pusher fails to exceed remnant ejection position
within 10 seconds after chuck open.
Trouble shooting
1. Check if the remnant blocked inside the spindle.
2. Check if ejection position setup is too large.
e24
This message intentionally left blank.
e25 TOP CUT setup is smaller than bar stock length

Description
TOP CUT setup was detected to be smaller than the
measured bar stock length during FIRST FEED.
Trouble shooting
1. Check if the TOP CUT setup value is too small.
2. Check if the TOP CUT device was activated earlier.
DH 65/65L S2
e26 Check TOP CUT setup

Description
New bar pushed to the lathe, if the pushing forward
distance is greater than “Top-cut + part length + 50mm”, it
will show this alarm.
Trouble shooting
1. Check if the TOP CUT setup is too small.
2. Check if the lathe stopper position is incorrect.
3. Check if the TOP CUT sensor was activated earlier.
e27 Dry run error

Meaning:
The setting is not fulfilled with dry run mode.
Explanation
e27 signal is showed up in 1 second after P11 is set ON
but conditions ” manual, pusher in home position(SR3),
current position is smaller than 5mm, TOP CUT is
activated ” are not satisfied.
Trouble shooting
Check and make sure each condition is fulfilled.
e28: Bar feeder in dry run

Meaning:
Buttons on Remote control are pressed.
Explanation
When dry run function is activated, buttons on Remote
control should not be pressed but it happened. Therefore
P11 becomes OFF.
Trouble shooting
1. For keeping dry run function:
(1)Press button on remote control interface.

(2)Reset P11 in ON
2. For not keeping dry run function:
Press button on remote control interface.
DH 65/65L S2
DH 65/65L S2
項目編號數量零件檔案名稱說明
1 1 D6110000 (標準)
1 1 D6110000L (加長)
2 1 D6210010 (標準)
2 1 D6210010L (加長)
3 2 D6220010
4 1 D6250000 (標準)
4 1 D6250000L (加長)
5 1 D6320000
6 1 DAIR0000
7 1 DH-K-001 (標準)
7 1 DHL-K-001 (加長)
4
7
1 D6120001 (標準)
D6120001L(加長)
5
6
2
設變 DH-063
3 版次 C0
比例 1:11
日期 2008.05.15
繪圖李曙君
校對林義碧
冠通機電股份有限公司
A-1
1 1 D6110001
2 1 D6210013
3 1 D6220010
4 1 D6250050
5 1 DC110040
6 1 DH-K-001L
2
D6120011
1
5
設變 DH-063
版次 B0
比例 1:11.5
6 日期 2008.05.15
繪圖李曙君
校對林義碧
DH65左向
冠通機電股份有限公司 DH65-001L
A-2
1 2 D6110030
6 2 2 D6110040
3 1 D6110050
7 4 1 D6110700
4 1 D6110713 (加長)
5 1 D6110800
6 4 內M6x15
3
7 4 帽M6
4 2
6 1
設變
版次 A0
比例 1:4.5
日期 96.02.01
繪圖林義碧
校對沈瑪克
下料組
A-3
5 項目編號數量零件檔案名稱說明
1 2 D6110011
1 2 1 D6110020
3 2 D6110031
3
4 1 D6110710
5 1 D6110800
4 6 4 內M6x15
7 4 帽M6
2
6
7
1.2M
設變 DH-051
版次 A0
比例 1:4.5
日期 96.06.23
繪圖許咨文
校對林義碧
下料組(左向)
冠通機電股份有限公司 D6110002
A-4
1 1 D6110100
2 1 D6110101
3 1 D6110400
4 1 D6110500
5 1 D6110600
6 3 SPW8
7 4 W8 (小型)
3 8 2 內M8x20
5
1 9 9 1 內M8x25
6 7 8
2 4
設變
版次 A0
比例 1:2.5
日期 94.11.08
繪圖李曙君
校對林義碧
左右站壁
A-5
1 1 D6110400
2 1 D6110500
1
3 1 D6110600
4 1 D6110900
5 2 SPW8
3
6 2 W8 (小型)
4 7 2 內M8x20
9 2 外扣 - S30
7 6 5
?
設變
版次 A0
? 比例 1:2
日期 94.11.08
繪圖李曙君
校對林義碧
中間下料
A-6
1 1 D6110200
2 1 D6110300
3 1 D6230600
4 1 D6230700
5 2 SPW8
2 6 2 W8 (小型)
7 2 內M8x20
9 2 外扣 - S10
7 6 5
4
?
設變
版次 A0
比例 1:2
日期 94.11.07
繪圖李曙君
校對林義碧
左右下料
A-7
1 2 D6120010
2 1 D6120201
3 3 1 D6120501
8 10 4 2 D6130101
10 9 8 5 1 D6130202
6 1 D6130300
10 9 8
7 2 D6130800
8 6 SPW6
5 6
9 2 W6 (小型)
2 10 6 外M6x15
11 5 帽M6
11
4
7
設變 DH-076
版次 B0
比例 1:10
日期 2009.02.16
繪圖李曙君
校對林義碧
置料架組
A-8
1 2 D6120010
2 1 D6120201
3 8 10
11 3 1 D6120501
10 9 8
4 2 D6130101
5 1 D6130203
10 9 8
6 1 D6130301
7 2 D6130800
8 6 SPW6
2 6 9 2 W6 (小型)
10 6 外M6x15
11 5 帽M6
11 5
4
7
設變 DH-076
版次 B0
比例 1:10
日期 2009.02.16
繪圖李曙君
校對林義碧
置料架組(加長)
冠通機電股份有限公司 D6120001L
A-9
1 2 D6120010
8
2 1 D6120201
3 1 D6120501
7 4 2 D6130101
5 1 D6130202
3
9 6 2 D6130800
13 7 1 D6130900
13 9 11
8 4 D6131000
9 6 SPW6
10 8 W4 (大型)
11 2 W6 (小型)
12 8 內M4x10
13 6 外M6x15
14 5 帽M6
2 5
10
12
設變 DH-076
6 版次 B0
比例 1:12
日期 2009.02.16
繪圖李曙君
校對林義碧
置料板組(標準)
A-10
1 2 D6120010
2 1 D6120201
7
3 1 D6120501
4 2 D6130101
8 5 1 D6130203
3
6 2 D6130800
13 7 1 D6130901
9
11 9 13 8 5 D6131000
9 6 SPW6
2
10 10 W4 (大型)
11 2 W6 (小型)
12 10 內M4x10
5
14 13 6 外M6x15
4 14 5 帽M6
12 10
設變 DH-076
6 版次 B0
比例 1:12
日期 2009.02.16
繪圖李曙君
校對林義碧
置料板組(加長)
A-11
1 2 D6120010
12 9 10 2 1 D6120030
3 1 D6120201
12 9 10 4 1 D6120501
4 7
5 2 D6130101
6 1 D6130202
3 7 1 D6130300
14 12 8 2 SPW10
6 14 9 9 6 SPW6
1 10 2 W6 (小型)
5 11 2 外M10x100
12 6 外M6x15
13 2 帽M10
14 5 帽M6
13
11
8
2
設變
版次 A0
比例 1:8
日期 94.10.20
繪圖李曙君
校對林義碧
移動腳座置料架組
A-12
枭䚖䶐嘇㔠慷暞ẞ㨼㟰⎵䧙婒㖶枭䚖䶐嘇㔠慷暞ẞ㨼㟰⎵䧙婒㖶枭䚖䶐嘇㔠慷暞ẞ㨼㟰⎵䧙婒㖶
Ĳ Ĳ ŅķĳĲııĲĲ Ĺ Ĳ ŅķĴķıĶıı Ĳĸ ĵ ℏŎķŹĲĳ
ĳ Ĳ ŅķĳĲııĲĳ ĺ Ĳ ŅķĴķıķıı ĲĹ ķ ℏŎķŹĲķ
Ĵ Ĳ ŅķĳĳııĴı Ĳı Ĳĳ ŔőŘĲı Ĳĺ ĵ ℏŎķŹĳı
ĵ ĳ ŅķĳĴııĲı ĲĲ Ĳĳ ŔőŘĶ ĳı ĳ ℏŎķŹĴı
Ķ Ĳ ŅķĳĶııĲı Ĳĳ Ĳĳ ŔőŘķ ĳĲ Ĳĳ ⷥŎĲı
ķ Ĳ ŅķĴĲıĶĲĲ ĲĴ Ĳĳ Řķġĩ⮷✳Ī ĳĳ ĳ ⷥŎķ
ĸ Ĳ ŅķĴķııĲı Ĳĵ Ĺ ᷠ柕坢䴚ŎĹŹĲķ ĳĴ ĳ 㬊Ẁ坢䴚ŎķŹĳı
Ĺ Ĳ ŅķĴķııĳı ĲĶ Ĳĳ ℏŎĲıŹĳĶ ĳĵ Ĳ ŅķĳĲııķı
ķ ĳ ŅķĴķıĳıı Ĳķ ĵ ℏŎĶŹĲı
Ķ
ĳĴ
ķ
ĸ Ĺ Ĳķ ĲĲ ĳĵ Ńı
Ĳĵ
ĲĹ ĲĴ Ĳĳ ĺ
ĲĹ ĲĴ Ĳĳ
Ĳĺ ĲĴ Ĳĳ ĳ Ĵ
Ĳ
Ĺ
ĳĳ ĳı ĲĴ Ĳĳ Ĳĸ ĲĲ Ńı ľĲ
ĲĹ ĲĴ Ĳĳ
Ĳĺ ĲĴ Ĳĳ 姕ġ嬲 ņńŏįŅŉĲįĳĶĲ
ĲĶ Ĳı 䇰ġ㫉 Ńı
ķ
㭼ġἳ ĲĻĹ
ĳĲ 㖍ġ㛇 ĳıĲĶįıĵįĴı
ĵ 丒ġ⚾ 㛶ġġⲘġġỹ
㟉ġ⮵ 㜿ġġ佑ġġ䡏
㨇㝞䳬
ⅈ忂㨇暣偉ấ㚱旸℔⎠ ŅķĳĲııĲı
A-13
Ĳ Ĳ ŅķĳĲııĲĲō Ĳı Ĳ ŅķĴķıĶıı Ĳĺ ĵ ℏŎķŹĲĳ
ĳ Ĳ ŅķĳĲııĲĳō ĲĲ Ĳ ŅķĴķıĸıı ĳı ĵ ℏŎķŹĲķ
Ĵ Ĳ ŅķĳĳııĴıō Ĳĳ Ĳĳ ŔőŘĲı ĳĲ ĵ ℏŎķŹĳı
ĵ ĳ ŅķĳĴııĲı ĲĴ Ĳĳ ŔőŘĶ ĳĳ ĵ ℏŎķŹĴı
Ķ Ĳ ŅķĳĶııĲı Ĳĵ Ĳĳ ŔőŘķ ĳĴ Ĳĳ ⷥŎĲı
ķ Ĳ ŅķĴĲıĶĲĵ ĲĶ Ĳĳ Řķġĩ⮷✳Ī ĳĵ ĳ ⷥŎķ
ĸ Ĳ ŅķĴķııĲı Ĳķ Ĺ ᷠ柕坢䴚ŎĹŹĲķ ĳĶ ĳ 㬊Ẁ坢䴚ŎķŹĳı
Ĺ Ĳ ŅķĴķııĳı Ĳĸ Ĳĳ ℏŎĲıŹĳĶ ĳķ Ĳ ŅķĳĲııķıō
ĺ ĳ ŅķĴķıĳıı ĲĹ ĵ ℏŎĶŹĲı
ĺ ĳĶ Ķ ĳ
Ĵ
ĸ
ĳķ Ńı
ĲĹ ĲĴ
Ĳı
ĳĳ ĲĶ Ĳĵ
ĲĲ
ĳı ĲĶ Ĳĵ
ĳĲ ĲĶ Ĳĵ
Ĳ
Ĺ ĳĵ ĳĳ ĲĶ Ĳĵ Ńı ľĲ
Ĳĺ ĲĴ ĳı ĲĶ Ĳĵ
姕ġ嬲 ņńŏįŅŉĲįĳĶĲ
ĳĲ ĲĶ Ĳĵ
䇰ġ㫉 Ńı
ķ Ĳĸ Ĳĳ 㭼ġἳ ĲĻĹįĶ
ĳĴ 㖍ġ㛇 ĳıĲĶįıĵįĴı
ĵ 丒ġ⚾ 㛶ġġⲘġġỹ
㨇㝞䳬ĩ≈攟Ī
ⅈ忂㨇暣偉ấ㚱旸℔⎠ ŅķĳĲııĲıō
A-14
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
7 1 D6240400
4 8 2 D6240800
9 2 D6240900
12
7 10 1 D6310214
11 1 D6310415
12 1 丸頭螺絲M8x16
14 4 埋頭-M6x25
15 4 帽M6
16 2 止付螺絲M8x35
17 2 埋頭-M6x12
1
11 3
15
設變
6 2 版次 A0
16 14
10 比例 1:6
8 日期 94.11.08
5
9 繪圖李曙君
校對林義碧
機架組
A-15
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
7 1 D6240400
8 2 D6240800
4 9 2 D6240900
12 10 1 D6310217
7
11 1 D6310418
14 4 埋頭-M6x25
15 4 帽M6
17 4 埋頭-M6x12
17
1
11 3
10
15
6 設變
16 2 版次 A0
14
比例 1:6.5
8 94.11.11
5 日期
9 繪圖李曙君
校對林義碧
機架組(加長)
A-16
枭䚖䶐嘇㔠慷暞ẞ㨼㟰⎵䧙婒㖶
Ĳ ĳ ńĲĲĲĴıĴıı
ĳ Ĳ ńĲĳĲĶıĲıı
Ĵ Ĳ ŅķĳĲıĲıı
ĵ Ĳ ŅķĳĲıĴıı
Ķ Ĳ ŅķĳĲıĵıı
ķ Ĳ ŅķĳĳıĹıı
ĸ Ĳ ŅķĴĲıĴĲĶ
Ĺ Ĳ ŅķĴķĲııı
ĺ Ĳ ŅķĴķĲĲıı
Ĳı Ĺ ŔőŘķ
ĲĲ Ĺ ℏŎķŹĲķ
ĲĲ Ĳı Ĳĳ Ĳ ⷥŎķ
ĲĴ Ĳ 㬊Ẁ坢䴚ŎķŹĲĳ
ĲĲ Ĳı
ĺ
ĵ
Ķ
ĸ
Ĳı ĲĲ Ĳ
ĳ
Ĺ ķ
Ĳĳ ĲĴ
Ĵ
姕ġ嬲 ŅŉĮĲĴĶ
䇰ġ㫉 Ńı
㭼ġἳ ĲĻĶįĶ
㖍ġ㛇 ĳıĲĴįıĸįĴĲ
丒ġ⚾ 㛶ġġ㚁ġġ⏃
⁛≽䳬
⎘䀋刦】⎠偉ấ㚱旸℔⎠ ŅķĳĲııĲĳ
A-17
項目編號數量零件檔案名稱說明
1 2 C11130300
2 1 C12150200
3 1 D6210050
4 1 D6210100
5 1 D6210300
6 1 D6210400
7 1 D6211300
8 2 D6211400
9 2 D6220800
10 2 D6310318
11 1 D6361000
12 1 D6361100
13 2 JIS B 1174_ M8x10
14 8 SPW6
15 8 內M6x16
16 1 外M8x20
15 14
17 2 帽M6
15 14
18 1 帽M8
17 19 12 19 2 止付螺絲M6x12
6 5
10 10
2
1
設變 DH-135
4 版次 C0
15 14
19 11 比例 1:5.5
16 8
7 8 日期 2013.07.31
18 9
13 3 繪圖李曙君
校對林義碧
傳動組(加長)
台灣艾恩司股份有限公司 D6210012L
A-18
Ĳ Ĳ ŅķĳĲııĲĵ Ĳı Ĳ ŅķĴķıĶıı Ĳĺ Ĺ ℏŎķŹĲĳ
ĳ Ĳ ŅķĳĲııĲĶ ĲĲ Ĳ ŅķĴķıķıı ĳı ĵ ℏŎķŹĲķ
Ĵ Ĳ ŅķĳĳııĴĲ Ĳĳ Ĳĳ ŔőŘĲı ĳĲ Ķ ℏŎķŹĳı
ĵ ĳ ŅķĳĴııĲı ĲĴ ĵ ŔőŘĶ ĳĳ ĳ ℏŎķŹĴı
Ķ Ĳ ŅķĳĶııĲı Ĳĵ ĲĲ ŔőŘķ ĳĴ Ĳĳ ⷥŎĲı
ķ Ĳ ŅķĴĲıĶĲĲ ĲĶ ĲĲ Řķġĩ⮷✳Ī ĳĵ ĳ ⷥŎķ
ĸ Ĳ ŅķĴķııĲı Ĳķ ķ ᷠ柕坢䴚ŎĹŹĲķ ĳĶ Ĳ 㬊Ẁ坢䴚ŎķŹĳı
Ĺ Ĳ ŅķĴķııĳı Ĳĸ Ĳĳ ℏŎĲıŹĳĶ ĳķ Ĳ ŅķĳĲııķı
ĺ ĳ ŅķĴķıĳıı ĲĹ ĵ ℏŎĶŹĲı
ĳ Ĵ
ĲĹ
ĲĶ ĲĴ Ńı ĳķ
Ĺ Ĳĵ
Ĳķ
ĲĶ ĳĲ
Ĳĵ Ķ
ĳĵ ĳı
ĳĳ Ĳĺ
ĲĲ
Ĳı
Ĳ ĳĶ
Ĳ ĺ
Ńı ľĲ
ĸ Ĳĵ ĲĶ ĳı
姕ġ嬲 ņńŏįŅŉĲįĳĶĲ
Ĳĸ 䇰ġ㫉 Ńı
Ĳĳ 㭼ġἳ ĲĻĹįĶ
ķ
㖍ġ㛇 ĳıĲĶįıĵįĴı
ĵ
丒ġ⚾ 㛶ġġⲘġġỹ
ĳĴ
㨇㝞䳬ĩⶎ⎹Ī
ⅈ忂㨇暣偉ấ㚱旸℔⎠ ŅķĳĲııĲĴ
A-19
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
4
7 1 D6240400
12 8 2 D6240800
7 9 2 D6240900
10 1 D6310214
11 1 D6310416
13 4 埋頭-M6x12
14 4 埋頭-M6x25
15 4 帽M6
1 11 13
10 14
15
2 設變 DH-051
14 版次 A0
6
8 16 比例 1:6.5
9 5
日期 96.06.23
繪圖許咨文
校對林義碧
機架組(左向)
A-20
1 2 C11130300
2 1 C12150100
3 1 D6210101
4 1 D6210301
5 1 D6210401
6 1 D6220800
7 1 D6310315
8 1 D6361010
9 1 D6361110
10 8 SPW6
11 8 內M6x16
12 1 帽M6
13 1 止付螺絲M6x16
9 11 10
11
10
4
2
3 1
6
8
設變 DH-135
10 版次 B0
11 12 7
13 比例 1:7
日期 2013.09.18
5 繪圖李曙君
校對蔡文添
傳動組(左向)
A-21
A 1
2
1
1
D6211200
D6211300
3 2 D6211400
4 1 D6361000
5 1 D6361100
6 1 D6211000
4 5
6
1
版次 A0
3
2 比例 1: 3
日期 93.07.30
A (1 : 3) 繪圖陳孟瑋
校對韓江瑪
冠通機電股份有限公司 DH 無桿缸加長型
A-22
1 1 D6240300
2 1 D6240600
3 1 D6240700
4 1 外M12x20
3
4
設變
版次 A0
比例 1:1.5
日期 94.11.08
繪圖李曙君
校對林義碧
把手輪
A-23
1 1 D6211000
2 1 D6211200
3 2 SPW6
4 1 埋頭-M6x16
5 1 帽M6
3
2
設變 DH-064
3
版次 A0
5 比例 1.5:1
日期 2008.05.20
繪圖李曙君
校對林義碧
支撐板組
A-24
1 1 C11130301
2 1 C12120100
3 1 C13110200
設變 DH-039
版次 A0
比例 1:1.5
日期 94.11.08
繪圖李曙君
校對林義碧
昇降汽缸組
A-25
1 2 D6220020
2 2 D6220050
3 2 D6220060
4 8 D6220301
5 1 D6310115
6 1 D6370000
7 4 SPW6
8 4 埋頭-M6x12
9 10 埋頭-M6x25
10 4 外M6x40
11 6 帽M6
12 13 5 B1 12 1 D6220500
B1 13 2 OUT Hex JIS M4x10
2
8 4
3 B1 =2
1
9 9 6 設變 DH-136
7 版次 B1
比例 1:6
10 11
日期 2013.10.01
繪圖李峰佑
校對林義碧
托料組
A-26
1 2 D6220020
2 2 D6220050
3 2 D6220060
4 8 D6220301
5 1 D6310118
6 1 D6370000
7 4 SPW6
8 4 埋頭-M6x12
12 13 9 10 埋頭-M6x25
10 4 外M6x40
5 11 6 帽M6
B1 12 1 D6220500
B1 13 2 OUT Hex JIS M4x10
2
8 4
3
B1 =2
1
9 9 6 設變 DH-136
7 版次 B1
10 比例 1:6.5
11
日期 2013.10.01
繪圖李峰佑
校對林義碧
托料組 (加長)
A-27
1 1 D6230020
2 1 D6230100
3 1 D6230200
4 1 D6230300
5 1 D6230400
6 1 D6230500
7 1 D6230800
8 1 D6230900
2
9 1 D6231000
10 1 D6231100
11 1 SPW6
12 1 W6 (小型)
14 1 帽M6
5 15 2 外扣 - S20
7
10 6
12
1 11
?
9
8 設變
4 版次 A0
?
比例 1:3
日期 94.11.08
繪圖李曙君
校對林義碧
左右搖擺
A-28
1 1 D6210120
2 1 D6250700
3 1 D6251000
4 1 D6251313
5 1 D6251700
6 2 SPW4
7 1 埋頭-M6x16 7
8 1 帽M4 3 5
9 1 螺絲M4x25
9
設變 DH-047
6
版次 B0
比例 1:5
日期 94.11.24
繪圖許咨文
2 8 校對林義碧
19 押棒組
A-29
1 1 D6210112
2 1 D6250600
3 1 D6250900
4 1 D6251216 3
5 2 SPW4
6 1 帽M4
7 1 螺絲M4x18
設變 DH-047
版次 B0
7
5 比例 1:5
2 日期 94.11.24
繪圖許咨文
校對林義碧
6 12.7 押棒組(加長)
A-30
1 1 D6210112
2 1 D6250600
3 1 D6250900
4 1 D6251213
5 2 SPW4
6 1 帽M4
7 1 螺絲M4x18
3
7 設變 DH-047
5 版次 B0
比例 1:5
日期 94.11.24
繪圖許咨文
2 校對林義碧
6
12.7 押棒組
A-31
1 1 D6210106
2 1 D6250500
3 1 D6250800
4 1 D6251116
5 1 彈簧銷 4x20
設變
版次 A0
比例 1:5
日期 94.11.15
5 繪圖李曙君
2 校對林義碧
6 押棒組(加長)
A-32
1 1 D6210106
2 1 D6250500
3 1 D6250800
4 1 D6251113
5 1 彈簧銷 4x20
設變
版次 A0
比例 1:5
5
日期 94.11.08
2 繪圖李曙君
校對林義碧
6 押棒組
A-33
1 1 D6250100
2 1 D6250200
3 1 D6250300
4 1 D6251400
5 1 D6251500
5
3
設變 DH-039
版次 A0
比例 1:1.5
日期 94.12.12
繪圖李曙君
校對林義碧
後端軸
台灣艾恩司股份有限公司
D6250010
A-34
D6250010.SLDDRW 2012/5/28上上 10:25
組件編號名稱項目編號數量零件檔案名稱說明
1 1 D6250040
5 4 3 押棒組(標準) D6250000
1 1 D6250040L (加長)
2 押棒組(加長) D6250000L 2 1 D6250050
3 2 SPW8
4 2 W8 (小型)
5 2 外M8x16
6 2 帽M8
1
6
設變 DH-039
版次 A0
比例 1:5.5
日期 94.12.12
繪圖李曙君
校對林義碧
押棒組
A-35
1 1 D6210120
2 1 D6250700
3 1 D6251000
4 1 D6251316
5 1 D6251700
6 2 SPW4
7 1 埋頭-M6x16
5 7
8 1 帽M4 3
9 1 螺絲M4x25
設變 DH-047
版次 B0
9
比例 1:5.5
6
日期 94.11.24
2 繪圖許咨文
校對林義碧
19 押棒組(加長)
8
A-36
1 2 D6250400
2 1 外M8x80
3 3 帽M8
設變
版次 A0
比例 1:1
日期 94.10.21
繪圖李曙君
校對林義碧
更向阻片
A-37
1 1 D6210800
2 1 D6210801
3 1 D6210900
4 1 D6210901
11
5 2 D6320020
1 6 2 D6330700
2 7 5 D6342100
8 2 D6410800
3 9 1 D6410900
D6330800
10 2 D6411200
4 11 1 AT134130000
D6330900 9 12 2 XF13642000000
D1 13 6 D6332300
6 D1 14 6 Large Washer_AI 3-4"
10
7
14
13 5
設變 DH-121
版次 D1
12 比例 1:6
日期 2012.03.14
繪圖 Hank
D1 = 2 校對蔡文添
外蓋組其他零件
D6320000
A-38
1 1 D6360100
2 1 D6360300
3 1 K15420900
4 1 K15421500
5 1 SPW10
6 3 SPW4
7 3 W4 (小型)
9 1 內M10x30
10 3 螺絲M4x8
5
7
6
10
4 1
設變
3 A0
版次
比例 1:1
9 日期 94.11.08
繪圖李曙君
校對林義碧
後輪座組
A-39
1 1 D6360100
2 2 D6360201
3 1 D6360301
4 1 D6360800
10 16 5 2 D6360900
13 6 1 K15420900
7 1 K15421500
8 2 SPW3
17
1 11 9 3 SPW4
14 10 4 SPW5
11 1 SPW6
12 3 W4 (小型)
6 7 13 4 W5 (小型)
14 1 W6 (小型)
4 2 15 2 內M3x4
16 4 內M5x10
17 1 內M6x12
18 3 螺絲M4x8
15 8
5 12
18 9
3
設變
版次 B0
13 比例 1:1.5
16 10 日期 95.05.05
繪圖李曙君
B66000069 校對林義碧
前輪座組
A-40
1 1 D6370100
2 1 D6370200
3 1 D6370300
4 1 K15430800
5 1 M20430500
6 2 M20430700
7 2 SPW4
8 2 內M4x16
9 2 開口銷2
6
4
6
1 設變
9 5 版次 A0
8 7 比例 1:1.5
2
日期 94.11.08
繪圖李曙君
校對林義碧
切端組
A-41
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A-42
ŊŵŦŮ Œŵźį őŢųŵġŏŰį ŅŦŴŤųį ŎġŏŰį
Ĳ Ĳ ŅķĴĹıııĲ
ĳ Ĳ ŅķĲĳııĴı
Ĵ ĵ ŅķĴĴĳĲıı
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Ķ ĳ ŅŊŏġĺĲĳġŎĲıŹĹı
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ԫօӪᰐᵳ൘ᵚਆᗇᡁԜⲴҖ䶒᮷ᆇᦸᵳⲴᛵߥл༽ࡦǃ޽ࡦǃኅ⽪઼ᨀ‫׋‬ᆳԜ㔉ㅜй㘵Ǆ ZZZOQVJURXSFRP 7: /16=
A-43
1 1 D6510101 加長
2 2 D6510200 Ø43
2 2 D6510201 Ø62
460
3 1 D6510300 Ø43 一般
3 1 D6510301 Ø43 加長
3 1 D6510302 Ø62 一般
3
2 3 1 D6510303 Ø62 加長
4 4 2 D6510400 Ø43
7 4 2 D6510500 Ø62
1.2M 400 5 2 M20310300
1.5M 560 6 1 ST033000000
7 1 D651010002
5
6
850-1250
設變 DH-064
版次 B0
比例 1:10
日期 2008.05.20
繪圖李曙君
校對林義碧
支撐座
A-44
ႈ‫ؾ‬ᒳᇆ ᑇၦ ሿٙᚾூ‫ټ‬ጠ ᎅࣔ
˄ ˄ ˗ˉˈ˄˃ˉ˃˃
˅ ˄ ˗ˉˈ˄˃ˊ˃˃
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˄ˊʳ̑ʳˉˆ ˃ˁ˄ ˃ˁˆ
˗̅˴̊́ ࣥʳʳᆠʳʳጘ
˘˖ˡ ˗˴̇˸ ˜́˷˸̋ ˉˇʳ̑ʳ˅ˈ˃ ˃ˁ˅ ˃ˁˈ
˗˛ˀ˄˃˅ʳʳʳʳ˅˃˄˄˃ˊ˄˄ʳʳʳʳʳ˔˃
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ˑ˄˃˃˄
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A-45
7 1 1 C13130200
2 1 C13130300
9 3 7 C13130400
8
4 1 DC110010
5 1 DC110020
6 1 DC110040
7 1 DC110050
8 1 DC110060
5 9 1 DC110070
3
10 1 K015320010
1 11 1 HA0601015
3
11
6
2
10
設變 DH-135
版次 C0
比例 1:4
日期 2013.08.01
繪圖李曙君
校對蔡文添
空壓組
台灣艾恩司股份有限公司 DAIR0000
A-46
DAIR0000.SLDDRW 2013/8/14上上 10:39
1 2 C11110100
2 1 C11110102
3 3 C13110100
4 4 C14110100
5 1 C14120200
3
1
4
設變
2
版次 A0
比例 1:1.5
日期 94.10.24
繪圖李曙君
校對林義碧
電磁閥組
冠通機電股份有限公司 DC110010
A-47
Item Qty. Part No. Descr.
B0 1 1 C11110210
2 1 C13110400
3 2 C13120200
4 2 C14120100
1
B0 =1
2
設變 DH-140
版次 B0
比例 1:1.5
日期 2014.07.07
繪圖李峰佑
校對林義碧
送料電磁閥組
冠通機電股份有限公司 DC110020
A-48
1 1 D634101102 標準
1 1 D634101402 加長
2 1 D634111102 標準
2 1 D634111402 加長
3 1 D641050001 標準
3 1 D641060001 加長
4 2 D6411200
1
2
設變 DH-080
版次 A0
比例 1:10
日期 2009.04.08
繪圖李曙君
校對林義碧
CE 護蓋
A-49
1 1 D632040002 標準
1 1 D632050002 加長
2 1 D634010002 標準
2 1 D634080002 加長
3 1 D641010001 標準
3 1 D641020001 加長
4 1 D641030001 標準
D6411200 4 1 D641040001 加長
D6210901
D6410800 3
D6210801
D6342100
AT134130000 D6210800
4
D6210900
1 D6340300
D6340400
設變 DH-070
版次 D0
2 比例 1:8
日期 2008.10.02
繪圖李曙君
校對林義碧
護蓋
A-50
1 1 D632030002
D6330700 3 2 1 D633040002
D6330800 3 1 D633040502
D6330900 4 1 D633040602
5 2 D633130002
2 6 1 D633250002
7 1 D633260002
D633040300
1 8 2 D633270002
C1
5
D6410900
7
C1 =1
4
8 設變 XT-182
版次 C1
比例 1:9
日期 2010.11.15
6 繪圖李曙君
校對林義碧
腳座
DH65-K-2-001
A-51
A-52
A-53
LNS Asia contact information ғाΦֲ߷ᓑඛྤੈ!
Official website ‫͞ء‬შ৭;!www.LNS-asia.com
123
Greater China Region / ̂̚රгડ
LNS Taiwan Co., Ltd. Taipei έΔ Tainan έ‫ݑ‬
Taichung έ̚ LNS Taiwan Co., Ltd. LNS Taiwan Co., Ltd.
No.133, Lane 418, Sec 3, Xinan Rd., Wuri No.450, Sec. 3, Mingzhi Rd., Taishan District, No.533, Sec. 2, Yi’ an Rd., Annan District,
District, Taichung City 41469, Taiwan New Taipei City 24354, Taiwan Tainan City 70943, Taiwan
41469 έ̚ξন͟ડ໨‫ݑ‬路ˬ߱ 418 ‫ ޒ‬133 ཱི 24354າ北ξ঍̋ડ‫ځ‬Ԡ路 3 ߱ 450 ཱི 70943έ‫ݑ‬ξщ‫ݑ‬ડِщ路 2 ߱ 533 ཱི
Tel:+886-4-2335-4920 Fax:+886-4-2335-2056 Tel: +886-2-2906-1800 Fax: +886-2-2906-1801 Tel: +886-6-256-6986 Fax: +886-6-256-6948
Service mailbox: service.tw@lns-asia.com
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Suzhou ᛂэ LNS (China) Co., Ltd. LNS (China) Co., Ltd.
No.289, Quande Rd., Wujiang Economic & Rm. 901,Fuyuan Massion, No.1, Lane 13, Rm. 402, No.110, Haiguangxindu, West
Technical Development Zone, Wujiang Dist., Maiyuan Rd., Xinan management area, Road Southern Part Aly. 688, Ningbo City,
Suzhou City, Jiangsu Province, P. R. C. Changan Town, Dongguan City, Guangdong Zhejiang Province, P.R.C.
ѯᛂ࠷ᛂэξӓѯડӓѯགྷᑻฟ൴ડߵᇇྮ Province, P.R.C. কѯ࠷ှ‫گ‬ξᒖ‫ݱ‬Ҙྮ‫߱ݑ‬688ԘঔЍາౌ
289ཱི ᇃ‫ڌ࠷ڌ‬௼ξ‫ܜ‬щᗉາщგநડ౪๩ྮȈˬ 110ཱི402‫ވ‬
Tel: +86-512-6327-0828 Fax:+86-512-6327-0827 ‫ཱི˘ޒ‬ಱ໚̂ງ901‫ވ‬ Tel: +86-574-8717-2907 Fax: +86-574-8717-2907
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LNS (China) Co., Ltd. LNS (China) Co., Ltd. LNS (China) Co., Ltd.
Rm. 306, No.17-12, Xing Lin Ning Bao Rm. 102, Unit 18, Building 8, Bei’an Hua 6-507, Fenghuang Block, Xialvpu Seventh
District, Jimei District, Xiamen City, Fujian Ting, Hebei District, Tianjin City, P.R.C. Zone, Lucheng District, Wengzhou City,
Province, P.R.C. ͇ߺξ‫ګ‬ΔડΔ‫ث‬රल8ഏ18‫ܝ‬102‫ވ‬ Zhejiang Province, P.R.C.
჊‫࠷ޙ‬ງ‫ܝ‬ξะ࡚ડՃ‫͛ڒ‬྿ྮှᚗ‫܅‬๩17̝ Tel: +86-22-2445-1473 Fax: +86-22-2445-1473 কѯ省溫州市鹿城區下呂浦七區鳳凰組團6-507
12ཱི306‫ވ‬ Tel: +86-577-8865-4553 Fax: +86-577-8865-
Tel: +86-592-625-2390 Fax: +86-592-625-2390 4553
Changzhou ૱э Chongqing ࢦᇉ Qingdao ‫ܦ‬फ
Rm. 202, Unit C, Building 10, Hehai No.2 Rm. 19-5, No.4-2, Building Juxin, Longxi Rm. 401, Unit 2, Building 1, No.29,
Village, Yanshan Road, Xinbei District, City, Yubei District, Chongqing City, P.R.C. Chongqing South Rd., Shibei District,
Changzhou City, Jiangsu Province, P.R.C. ࢦᇉξൂΔડᐷ໨ᗉჸ‫ܫ‬ᇃಞ4ഏ2ಏ̮19-5 Qingdao City, Shandong Province, P.R.C.
ѯᛂ࠷常州市新北區燕山路河海二村10幢丙單 ‫ވ‬ ̋‫ܦ࠷ڌ‬फ市市北區重慶南路29號1號樓2單
元202室 Tel: +86-23-6789-7447 Fax: +86-23-6789-7447 元401室
Tel: +86-519-8812-8635 Fax: +86-519-8812-8635 Tel: +86-532-8563-8363 Fax: +86-532-8563-8363
Dalian ̂ా Shenyang ᕬว Xi'anҘщ
Rm. 2-5-4, No.34, An Le Street, Zhongshan Rm 4-2-3, Building 5 Renhe Jiayuan, No.8- Rm 7023, Unit 1, Building 30, Shenghe
District, Dalian City, Liaoning Province, 4, Pu Chang Road, Shenbei Xinqu, Homeland Phase 1, Chang'an District, Xi'an
P.R.C. Shenyang City, Liaoning Province, P.R.C City, Shaanxi Province, P.R.C.
遼寧省大連市中山區安樂街34號2-5-4室瀋陽市瀋北新區蒲昌路 8-4 號仁和佳苑 5 棟 4-2-3 陝西省西安市長安區聖合家園1期30號樓1單元
Tel: +86-411-6289-8915 Fax: +86-411-6289-8915 Tel:+86-24-8979-6956 Fax:+86-24-8979-6956 7023
Tel:+86-29-8419-7644 Fax:+86-29-8419-7644
Malaysia / ੺ֽҘֲгડ
LNS Asia (Malaysia) SDN. BHD. Kuala Lumpur Penang
No.29, Jalan Permas 9/12, Bandar Baru LNS Asia (Malaysia) SDN. BHD. LNS Asia (Malaysia) SDN. BHD.
Permas Jaya, 81750 Masai, Johor. 4, Jalan Utama 2/27, Taman Perindustrian 1-3-19, Ideal Avenue, Jalan Tun Dr. Awang,
Tel: +60-7-388-5414 Fax: +60-7-388-5597 Puchong Utama, 47100 Puchong, Selangor, 11900 Bayan Lepas, Penang, Malaysia
Service mailbox: service.ma@lns-asia.com Malaysia Tel: +60-4-645-2189 Fax: +60-4-645-2189
Tel: +60-3-8068-2930 Fax: +60-3-8068-2935
Korea / ᔹ઼гડ Thailand / ঍઼гડ
LNS Korea Co., Ltd. Busan LNS (Thailand) Co., Ltd.
4F Crystal B/D 1043, Ori-ro, Gwangmyeong-si, LNS Korea Co., Ltd. 801/66-67 (Wang Thong Trade Center
Gyeonggi-do 14284, Rep. of KOREA Rm502, Tootoos2 building, Bugok-dong Village), Moo8, Phahonyothin Rd., Kukot,
Tel: +82-2-3436-6187 Fax: +82-2-3436-6189 809-7, Gimhae-si, Gyeongsangnam-do Lamlukka, Pathum Thani 12130, Thailand
Service mailbox: service.ko@lns-asia.com Tel: +82-2-3436-6187 Fax: +82-55-311-7615 Tel: +66-2-992-6066 Fax: +66-2-992-6068
Service mailbox: service.th@lns-asia.com
Branches contact information v05.4 May 2016

Instruction Manual for FEDEK DH 65/65L S2 Bar Feeder

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Instruction Manual for FEDEK DH 65/65L S2 Bar Feeder

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FEDEK

ENG v04.2 November 2017

3 SETTING INTO OPERATION

3.1 UNPACKING AND LIFTING 11

4.1 GENERAL DESCRIPTION 27

5.1 LAYOUT OF THE ELEMENTS 47

6.1 LOADING SYSTEM 55

7.1 REMOTE CONTROL OPERATION 69

8 TROUBLE SHOOTING GUIDE

8.1 WARNING MESSAGES 99

APPENDIX: PART PRINTS A-1

Signs below serve as a tool of reading this manual:

This sign recommends following the directions very closely avoiding

This sign indicates that safety measures must be taken to avoid

The notes stress interesting points or comments, and provide useful

This sign serves to point out the portion mentioned on the

Design and specifications are subject to change without prior notice.

1.3 SAFETY INSTRUCTIONS

1.4 SAFETY DEVICES

1.4.2 Layout of the safety elements on the bar feeder

Bar diameter 5mm - 65mm

Spindle height 897mm ~ 1250mm

Weight 298 kg 328 kg

Compressed air supply 6 kg/cm2

Air consumption 10 liter / Loading cycle

Power supply 200/480V AC - 0.4 A - 50/60 Hz

Cycle time to change bars 19 seconds

Magazine capacity Ø 65 = 10 pcs

2.2 FLOOR PLAN

2.2.2 With X-axis retraction system

2.2.3 With Z-axis retraction system

2.3 LAYOUT of THE ELEMENTS

< This page intentionally left blank >

3 SETTING INTO OPERATION

3.1 UNPACKING AND LIFTING

 The interface plug/cable is

 Place the straps over the ends of

 Remove the screws for holding the

 Lift the bar feeder and remove the

3.2 MOUNTING of THE RETRACTION SYSTEM (OPTIONAL)

3.2.1 Mounting of the X-axis retraction system

Please follow the steps below to install the retraction system

3.2.2 Mounting of the Z-axis retraction system

<Bar feeder without retraction system>

<Bar feeder with retraction system>

If the bar feeder is equipped with retraction

For bar feeders without retraction system:

 Put the level on position C and D of

For bar feeder with X-axis retraction system:

For bar feeder with Z-axis retraction system:

 Put the level on position C and D

 Lock all nuts A after the leveling is

3.6 CENTER ADJUSTMENT

<Spindle rear end> <Spindle front end>

3.7 MOUNTING of THE MAGAZINE

Magazine kit for bar

3.7.1 Standard bar feeder (without retraction system)

Keep the stem

5. Lock the magazine brackets by tightening screws pointed.

3.7.2 Bar feeders with retraction system

2. Mount the magazine body and middle rod B

7. Lock the brackets which loosed on step 1.