Professional Documents
Culture Documents
DH 65/65L S2
Instruction manual
ENG
TABLE of CONTENTS
1 BASIC NOTIONS
1.1 STRUCTURE 1
1.2 RIGHTS 2
1.3 SAFETY INSTRUCTIONS 3
1.4 SAFETY DEVICES 4
2 TECHNICAL DATA
2.1 CHARACTERISTICS 5
2.2 FLOOR PLAN 6
2.3 LAYOUT of THE ELEMENTS 9
4 ELECTRICS
DH 65/65L S2
ii TABLE of CONTENTS
5 PNEUMATICS
6 GENERAL DESCRIPTION
7 OPERATION
DH 65/65L S2
1 BASIC NOTIONS 1
1 BASIC NOTIONS
1.1 STRUCTURE
This manual consists of various chapters, each containing several points, paragraphs, etc. Lists
may be contained in paragraphs.
The page number is indicated in the top right-hand corner of the page.
The chapter number and title are indicated in the top right or left corner of the page.
The model of the bar feeder is indicated in the bottom right-hand corner of the page.
Each chapter generally contains all of the information related to the description and settings of
the devices and elements represented therein.
Therefore, if a setting must be made while you are handling the system, please refer to the
chapter on the device to be set, for example “see chapter xxx”.
Whenever possible, the part numbers contained in the instruction manual are shown with the
indicated element. The customers can order parts with the number accordingly.
DH 65/65L S2
2 1 BASIC NOTIONS
1.2 RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this manual,
in any form or through any means whatsoever, whether mechanical, photographic, sound or
other multimedia, without the express written authorization of us is prohibited. We disclaim all
responsibility for errors which may be contained in this manual and the problems which may
result therefore.
We are not accountable to any improper operation and any damage, debts due to misuse out of
compass including unauthorized transportation, handling, installation, repair and design change
made by the buyer or a third party. The unit will accordingly not be covered under the warranty.
We cannot take responsibility for any design change made by clients or a third party. Design
change refers to the modification of equipment, added or deleted items on bar feeder function
change, quantity change of bar feeder components, material change, setting method change,
and any modification on software designed.
We cannot be held responsible for damage and problems arising from the use of items and
products other than our products, clients or a third party to set up, add or modify component, or
products not approved.
The names of the products indicated in this manual are registered trademarks.
The manual is conformed to the specification of unit. We keep development and innovation so
will make the manual update periodically. Design or specification change is subject to change
without prior notice.
The operating life of consumables such as rotating joint, finger chuck, pusher and other
accessories depends on the working conditions (such as rotating speed and temperature).
Therefore these consumables are excluded in the warranty.
DH 65/65L S2
1 BASIC NOTIONS 3
DH 65/65L S2
4 1 BASIC NOTIONS
1.4.1 Description
The DH 65/65L bar feeder has been designed with a focus on maximum safety.
Safety covers and devices make access to the moving parts of the bar feeder impossible.
Safety switches keep the bar feeder from operating when these protections are open.
By pressing the emergency stop button located on the remote control and the HMI or
disengaging the retraction system, the functions of the bar feeder and the lathe are immediately
stopped (if the interface cable is wired accordingly).
SQ11
B
SQ10
SQ12
Designation Description
A Emergency stop button on remote control
B Emergency stop button on electrical cabinet
C Main access cover
D Magazine cover (optional)
SQ10 Safety switch of the main access cover (optional)
SQ11 Safety switch of the magazine cover (optional)
SQ12 Safety switch of the retraction system (optional)
DH 65/65L S2
2 TECHNICAL DATA 5
2 TECHNICAL DATA
2.1 CHARACTERISTICS
DH 65 DH 65 L
1200mm 1500mm
Maximum bar length
(depend on lathe spindle length)
DH 65/65L S2
6 2 TECHNICAL DATA
DH 65/65L S2
2 TECHNICAL DATA 7
DH 65/65L S2
8 2 TECHNICAL DATA
DH 65/65L S2
2 TECHNICAL DATA 9
A
<Rear view> <Front view>
H E
F
B
M
J D
L
K N
Designation Description
A Main access cover
B HMI
C Remote control
D Electrical cabinet
E Pusher
F Pusher carrier
G Loading channel
H Protection grate (optional)
I Magazine
J Magazine inclination adjustment
K Retraction system (optional)
L Interface cable
M Front stand
N Rear stand
DH 65/65L S2
10 2 TECHNICAL DATA
DH 65/65L S2
3 SETTING INTO OPERATION 11
2 3
1. If the bar feeder is received in a crate, start by unscrewing the top panel.
2. Remove the front.
3. Remove the side-walls.
DH 65/65L S2
12 3 SETTING INTO OPERATION
3.1.2 Lifting
Insert two bars into the holes under
the body, place the hoist vertically
above central of the bar feeder.
<Notice>
The loading capacity of both the hoist
and straps must be larger than 1 ton.
DH 65/65L S2
3 SETTING INTO OPERATION 13
The retraction system serves to load the bar feeder and allows the bar feeder moving on certain
distance so that there is some space behind the spindle for service.
The retraction system is an optional and integrated device. The user can order it along with the
bar feeder or order it later upon requirement. If it is not equipped with your bar feeder, please
skip this chapter and go to chapter 3.3.
Sensor
protector Sensor
DH 65/65L S2
14 3 SETTING INTO OPERATION
Sensor
protector
Sensor
Please follow the steps below to install the retraction system Lift the
bar feeder according to chapter 3.1.2.
Remove the safety sensor protector and sensor by sequence.
Screw the retraction system toward the bar feeder stand.
Notice the locking device must be placed toward the front of the
bar feeder.
Move the bar feeder backward and forward couple times and
confirm the retraction system was mounted properly.
Mount the safety sensor and sensor protector by sequence.
Insert the cable into the electrical cabinet from the opening
behind the bar feeder. Make sure that the cable will not be
clamped when the bar feeder is moving on the retraction
system.
Insert wire 18 and 110 into contact 18 and 110 on terminal Jumper
TB17.
Move the jumper from contact 18 and 110 to the storage socket Jumper storage
as shown. socket
DH 65/65L S2
3 SETTING INTO OPERATION 15
3.3 POSITIONING
The bar feeder must be placed behind the lathe as closer as it could be. The maximum distance
between the lathe and bar feeder should not exceed 100mm. In the other words, the bar stock
length should not exceed spindle length.
DH 65/65L S2
16 3 SETTING INTO OPERATION
3.4 LEVELING
Before preceding this step, make sure that the lathe is leveled.
DH 65/65L S2
3 SETTING INTO OPERATION 17
C A
DH 65/65L S2
18 3 SETTING INTO OPERATION
3.5 ALIGNMENT
Open the both stand covers. Make sure that nut B tightly contact to the plate C
Open the electrical cabinet. Loose nuts A on both sides (total 6 nuts).
Adjust the bar feeder height by turning nuts B on each stand. Note that nut D must be always
locked and should not be adjusted.
A
D
A
C
A
DH 65/65L S2
3 SETTING INTO OPERATION 19
Spindle
Pusher
B
A
B
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20 3 SETTING INTO OPERATION
DH 65/65L S2
3 SETTING INTO OPERATION 21
2. Mount the magazine body A, magazine middle rod B and lock them with the brackets.
3. Mount the magazine stands C as shown B
4. Loose nut D. Tilt the magazine by adjusting nut E. Lock nut D after the adjustment is finished.
Please note there is no firm value of this angle. It must be adjusted according to the bar
stock diameter and surface condition.
15°
DH 65/65L S2
22 3 SETTING INTO OPERATION
DH 65/65L S2
3 SETTING INTO OPERATION 23
5. Adjust nut E so that the plates F are parallel with the bar feeder stand plates. Adjust nut G so
that the magazine basement wheels J are able to contact with the ground. Then lock nuts H.
H
H F
F
E
E
G
G J
J H
H
6. Loose nut K. Tilt the magazine by adjusting nut L. Lock nut K after the adjustment is finished.
Please note there is no firm value of this angle. It must be adjusted according to the bar
stock diameter and surface condition.
15°
DH 65/65L S2
24 3 SETTING INTO OPERATION
3.8 ANCHORING
After the bar feeder is positioned, leveled, aligned and the magazine is mounted. The bar feeder
must be anchored. Figures below offers the anchoring location for each model. Please refer to
corresponding instruction and anchor your bar feeder accordingly.
A
B
A A
A A
A A
A
A
A
A
DH 65/65L S2
3 SETTING INTO OPERATION 25
3.9 CONNECTION
Once the bar feeder has been aligned and anchored to the ground, the bar feeder must be
connected to the interface of the lathe and compressed air need to be connected.
DH 65/65L S2
26 3 SETTING INTO OPERATION
DH 65/65L S2
4 ELECTRICS 27
4 ELECTRICS
4.1 GENERAL DESCRIPTION
4.1.1 Layout of the elements
SR3
E
SR1
D CS1 SQ11
BZ LS1
STP1
HMI
SQ10
F STP2
A
SQ12
Designation Description
A Remote control
B Remote control cable (not visible)
C Electrical cabinet
D Interface cable
E Encoder
F Power indicating light
BZ Buzzer
HMI Human Machine Interface
SQ10 Main access cover in closed position sensor (optional)
SQ11 Magazine cover in closed position sensor (optional)
SQ12 Retraction system in locking position sensor (optional)
CS1 Main power switch
LS1 TOP CUT measuring sensor
SR1 Guiding channel in 0° position sensor
SR2 Guiding channel in 15° position sensor (not visible)
SR3 Pusher origin reference sensor
STP1 Emergency stop button on bar feeder
STP2 Emergency stop button on remote control
DH 65/65L S2
28 4 ELECTRICS
A QF2 PLC
PCB
Designation Description
A Transformer
B Protective ground terminal
PCB Printed Circuit Board (PCB)
PLC Programmable Logic Controller (PLC)
QF2 24V DC power supply breaker
DH 65/65L S2
4 ELECTRICS 29
AC System DC System
Bridge
AC 20V
Rectifier P / -
DH 65/65L S2
30 4 ELECTRICS
After the problem is fixed, reset the breaker by flipping lever B up.
Designation Description
A Power poles input
B ON / OFF lever
C Power poles output B
DH 65/65L S2
4 ELECTRICS 31
The incoming power must be connected to the Primary terminal block. Use the contacts
corresponding to the supplied power (200V AC to 480V AC, see drawing below).
There are 2 sets of independent power supply unit on the secondary terminal. Unit A supplies
110V AC. Unit B supplies couple alternatives output power but the wiring must ALWAYS
connected to 0V/20V (!).
Unit B
Unit A
DH 65/65L S2
32 4 ELECTRICS
4.3 DIAGRAMS
4.3.1 Symbols
2 C1 Capacity
Main disconnect
3 CS1
switch
4 DE Bridge rectifier
5 F2 Fuse
9 R1 ~ R5 Relay
10 S1~S7 Buttons
Emergency stop
12 STP1 / STP2
button
DH 65/65L S2
4 ELECTRICS 33
DH 65/65L S2
34 4 ELECTRICS
The PLC processes the signals from the interface, sensors and remote control and sets the
outputs according to the program logic. In addition, the PLC powers HMI with 24V DC.
C
F
D
Designation Description
A Input contacts. All connected wires are labeled.
B Input contacts notation.
Input signals indication LED. Indicate the status of inputs X0
C
to X43.
D PLC status indication LED.
Output signals indication LED. Indicate the status of outputs
E
Y0 to Y27.
F Communication port.
G Output contacts notation.
H Output contacts. All connected wires are labeled.
DH 65/65L S2
4 ELECTRICS 35
DH 65/65L S2
36 4 ELECTRICS
c) Input signals
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4 ELECTRICS 37
d) Output signals
DH 65/65L S2
38 4 ELECTRICS
Terminal block
Terminal designation Functions
designation
Negative common of the 24V DC
TB1 5 unit of - terminals
supplied by bridge rectifier
017, 010, 007, 004, 006, 005, P, Terminal for connecting buzzer and
TB2
P, P Interface signal R1 ~ R5 from PLC.
TB3 -, 017 Power supply terminal of buzzer.
Power supply terminal of LED3 and
TB4 +24, +24, M, 002, 003
LED13.
TB5 114, 113, 112, 111 Interface signals from the lathe.
TB6 -, P Power indicating light
102, +24, M (SR1) Terminal for receiving proximity
TB7 103, +24, M (SR2) switches signals.
104, +24, M (SR3)
Power supply terminal of the bridge
TB8 0, 20
rectifier.
1. Terminal for connecting AS1
TB9 18, XT9 (AS1)
switch.
Terminal for connecting encoder
TB10 100, 101, 103, 102, 104, M
and switch SR1 ~ SR3
TB11 M, +24, 100, 101 Power supply terminal of encoder
120, 117, 122, 124, 123, 121, Terminal for connecting remote
TB12
116 control buttons S1 ~ S7
Terminal for connecting the STP1
TB13 EM2, EM2, EM1, K, 5, +24
emergency stop button.
Power supply terminal of LS1
TB14 105, +24, M
switch.
M, +24, A4, A3, A2, A1, EM2, Terminal for connecting lathe
TB15
EM2, EM1, EM1, XT8, XT9 interface signals.
1. Terminal for connecting PLC
TB16 007, 004, -, P, M, +24 output contacts 004 and 007.
2. 2 sets of spare terminal of 24V
DH 65/65L S2
4 ELECTRICS 39
DC.
TB17 18, 110 Terminal for connecting SQ12
R5 C, R5 NO, R5 NC, Terminal for connecting bar feeder
R4 C, R4 NO, R4 NC, interface signals
TB18 R1 C, R1 NO, R1 NC,
R3 C, R3 NO, R3 NC,
R2 C, R2 NO, R2 NC
Terminal for connecting emergency
TB19 110, 106, 105 stop circuit and PLC input contacts
LS1
SQ10 : +24, 116, 16, 17 Terminal for connecting SQ10 and
TB20
SQ11 : 116, +24, 17, 117 SQ12 switches.
TB21 +24, M Power supply terminal of HMI
DH 65/65L S2
40 4 ELECTRICS
4.6 INTERFACE
4.6.1 Description
Interface presents all the signals exchanged between the bar feeder and the lathe. The male
interface cable(s) which serves to transmit the interface signals is/are provided by bar feeder.
The female side is supplied by the lathe maker.
There is a wide range of different interfaces available to meet the requirement of each lathe. A
diagram of the installed interface can be found in the electrical cabinet. Before connecting the
bar feeder, make sure the installed interface is suitable for your lathe. Contact us for any related
questions.
A correct connection between lathe and bar feeder is critical for safe and reliable
operation. It is recommended to request a trained technician to install the bar
feeder.
If the lathe type is not specified, an universal interface will be offered with the bar feeder. The
universal interface diagram offers most of the signals which were connected to bar feeder
interface terminals in advance. During connection, the wires should be connected / removed
according to the interface supplied by the lathe.
With this situation, we strongly recommend the user to contact us for technical support.
DH 65/65L S2
4
Power cable Interface signals from the Interface signals from the
bar feeder to the lathe. lathe to the bar feeder
Connector pin
number
ELECTRICS
Terminal number
Bar feeder interface cable wire number
41
DH 65/65L S2
connector model
42 4 ELECTRICS
b) R1 alarm relay
When an alarm is activated in the bar feeder, the R1 relay is energized. The corresponding
contact will be ON and signal will be sent / removed to the lathe according to the wiring logic.
For safety reason, this signal should bring to a stop of the spindle.
Refer to operation parameter P06 and service parameter MODE 11, 12, 13 for further
information.
f) R5 INCHING relay
This relay energizes under circumstances below:
DH 65/65L S2
4 ELECTRICS 43
The lathe interface signal logic can be configured with service parameters. Only
trained personnel should change these settings.
The lathe foot switch for opening the lathe clamping device should not be operational during
the automatic cycle of the lathe.
The lathe pedal should not be operational as long as the feeding pusher feed command
signal is present.
Whenever possible, it is advisable to lock the manual command for opening the lathe
clamping device while the feeding pusher command signal is ON.
If the lathe is in the emergency stop mode, the bar feeder must also be under the
emergency stop mode, and vice-versa.
If the bar feeder activates an alarm, the lathe must go into alarm mode. The feeding pusher
feed command signal must go off, the spindle axis and rotation must stop.
DH 65/65L S2
44 4 ELECTRICS
Switch SQ11
Switch SQ10, SQ12
Swing arm
Switch key
DH 65/65L S2
4 ELECTRICS 45
Wire 3 Wire 4
Wire 1 Wire 2
DH 65/65L S2
46 4 ELECTRICS
DH 65/65L S2
5 PNEUMATICS 47
5 PNEUMATICS
5.1 LAYOUT OF THE ELEMENTS
This bar feeder is mainly driven by pneumatic elements. To guarantee an optimal operation of
the bar feeder, a pressure of 6 bar is mandatory.
F
<Bar feeder rear view> C
D G
E
A
Designation Description
A Channel swinging / bar stock loading cylinder
B Channel lifting cylinder (not visible)
C Pusher driving cylinder
D Solenoid valves (generally covered and not visible)
E F.R.L. combination unit
F Pusher backward damping adjustment
G Pusher forward damping adjustment
H Pushing force adjustment
Air pressure switch
AS1
(inside the electrical cabinet, not visible)
DH 65/65L S2
48 5 PNEUMATICS
DH 65/65L S2
5 PNEUMATICS 49
The air must be furnished at a pressure of 6 bar and whenever possible, clean and dry.
B
A E
G
C
I
D
F
H
Designation Description
A Air inlet
B Pressure regulator
C Pressure gauge
D Condensate collector
E Lubricator
F Oil cup
Regulated air outlet
G
8mm / G1/4 push-in fitting
H Oil refilling plug
I Soft start fitting
DH 65/65L S2
50 5 PNEUMATICS
5.3.2 Connection
For the pneumatic connections of the bar feeder, we provide a tube with quick acting coupler and
probe pre-mounted.
Before connection, confirm the factory air pressure is not larger then 8 bar (14 psi). Connect this
tube on both F.R.L. unit and factory compressed air source.
5.3.3 Settings
Increasing
pressure
Decreasing
1. Unlocking the adjusting knob by pulling it upward.
pressure
2. To increase the pressure, turn the knob clockwise. To
decrease the pressure, turn it counter clockwise.
The operational pressure should be kept at 6 bar.
Unlock
3. When the setting is finished, lock the knob by
Lock pressing it downward.
DH 65/65L S2
5 PNEUMATICS 51
VAL3
VAL4
A VAL1
VAL2
A
A
Designation Description
A φ8mm air inlet (from F.R.L. combination)
B Air outlet / silencers
VAL1 Move the pusher backward
VAL2 Move the pusher forward
VAL3 : Move the pusher to 0° position
VAL3 / VAL4
VAL4 : Move the pusher to 15° position
DH 65/65L S2
52 5 PNEUMATICS
Directly controlled by the PLC. The solenoid valves activate the cylinders.
By pressing the button A, the cylinders could be activated manually. This button could be kept at
the activation position by pressing it down and turning 90° clockwise. To release the locking
position, turn the knob it 90° counter clockwise.
This manoeuvre may prove to be useful during tests or maintenance. When the button is
released, the pneumatic cylinder returns to its resting position (except for pneumatic cylinders
activated by double-effect solenoid valve YV2).
AS1
To gurantee the compressed air is supplied to the bar feeder,
the pressure switch AS1 serves to confirm the pressure is
existing.
The pressure switch engages when the pressure is larger than
2 bar and close the emergency stop circuit.
When the air pressure drops below 0.5 bar, the switch
disengages and interrupts the emergency stop circuit. An alarm
e01 arises.
DH 65/65L S2
5 PNEUMATICS 53
Induction side
Exhaust side
Sliding plate
Cylinder jar
The cylinder is assembled by the cylinder jar, the piston in it and also the sliding plate. The
piston and the sliding plate are connected due to magnetism. The cylinder jar is a hollow tube
with piston which apart from exhaust and induction side. When the air pressure is different, it
makes the piston push to the smaller pressure side and the sliding plate will move to drive the
pusher forward/backward.
Please make sure there is enough lubricant between the cylinder jar and the sliding plate
because it might lack of lubricant on account of times and again operation. Resistance will
increase for cylinder to push the pusher if there is not enough lubricant or foreign matters like
iron chippings adhering to it. As times of operation passing through, it will be unable to move on
account of magnetism losing.
According to the location where the bar feeder is placed, it is required to add solid grease
from oil filler point periodically. Keep adding the grease until the dark oil evacuates and the
clean oil drains away covering both side of the sliding plate. In addition, it is required to clean
the surface of the cylinder regularly and smear some solid grease on it for isolating water
impurities in order not to jam the sliding plate.
DH 65/65L S2
54 5 PNEUMATICS
The collector has an automatic drain plug. When there is no pressure inside the F.R.L. system,
the drain plug is activated by the spring and the condensate released.
For users which always connect the compressed air, a manual draining is needed. Whenever the
condensate is found inside the collector, drain the condensate by pushing the plug upward and
check the humidity control system.
2. Check lubricator:
The oil consumption varies with the bar feeder application of the user. The oil height should not
exceed half height of the cup. When the oil is not enough(less than 30%), follow the procedures
below to refill it. It is recommended to use ISO VG 32 or“Shell Turbo T Oil #32” oil.
Increasing oil
dribbling
DH 65/65L S2
6 GENERAL DESCRIPTION 55
6 GENERAL DESCRIPTION
6.1 LOADING SYSTEM
The loading system consists of bar magazine, loading fingers, stopping fingers and the loading
cylinders. This system serves to storage and load bar stocks into the guiding channel. In order to
load the bar stocks smoothly during automatic mode, the elements must be properly adjusted
according to the bar stock profile and dimension.
D
B
F
G
A
C
E
DH 65/65L S2
56 6 GENERAL DESCRIPTION
Stopping
finger
15°
DH 65/65L S2
6 GENERAL DESCRIPTION 57
A
K
H
J F
D
I
C
E
K
Designation Description
A Rodless cylinder
B Pusher carrier
C Encoder
D Guiding rod
E TOP CUT measuring device
F Front damping adjustment valve
G Rear damping adjustment valve
H Channel
I Pushing force adjustment knob
J Channel height adjustment
K Channel height locking knobs
DH 65/65L S2
58 6 GENERAL DESCRIPTION
6.3 PUSHER
6.3.1 Description
The pusher assembly is composed by short and long pusher.
Φ6 Φ12.7
Φ19
DH 65/65L S2
6 GENERAL DESCRIPTION 59
1
Move the channel to 15° position.
2
Move the pusher to middle of the channel.
3 Remove the locking nut and PE bushing set screw.
DH 65/65L S2
60 6 GENERAL DESCRIPTION
Step Procedure
Mount the PE bushing. Insert the front end of pusher rod into the PE bushing. Ensure
6
the spring is inside the adapter. Insert the rear end of the pusher rod into the adapter.
Lock the set screw for fixing the pusher rod.
7
Ensure that the top surface of the set screw is lower than the adapter’s.
8 Lock the set screw for fixing the PE bushing and lock nut..
9 Move the pusher back to origin reference.
DH 65/65L S2
6 GENERAL DESCRIPTION 61
6.4 TRANSMISSION
Rodless Cylinder
Encoder
Transmission unit consists of rodless cylinder and encoder. The pusher carrier is driven by the
pneumatic rodless cylinder. Without mechanical connection between the pusher and bar stock, it
should keep some distance between pusher and rotating bar stock. Generally transmission
pushes forward when lathe chuck is open; push backward when lathe chuck is close.
The encoder is connected with the pusher carrier by a belt. While pusher is moving, the
position will be calculated by encoder. PLC reads the position of the pusher through pulse from
encoder and sends out signal accordingly. If the pusher is not stopped at specific positions,
alarms will arise.
A stopper inside the lathe for positioning the bar stock is always needed when the lathe
connected with bar feeder. When the pusher is stopped by lathe stopper and no longer moving
during automatic or manual mode, PLC output contact Y05 arises and sending START signal to
lathe for initiating the next lathe machining cycle.
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62 6 GENERAL DESCRIPTION
Lock/unlock
DH 65/65L S2
6 GENERAL DESCRIPTION 63
6.5.1 Description
The channel set serves to support the bar stock during loading and FIRST FEED. The channel
has 2 operation positions. On each position, only specific component could be operated.
15° position
This position serves to push the bar stock forward outside the bar feeder (i.e. inside the lathe
spindle) by moving long pusher forward.
By pressing button on the remote control when pusher is at home position, take actions
below by sequence:
Bar
feeder
feeding
center. 3
1
2
DH 65/65L S2
64 6 GENERAL DESCRIPTION
0° position
This position serves to feed a new loaded bar stock out of the bar feeder (i.e. feed it into the lathe
spindle) by moving short pusher forward.
By pressing button on the remote control when pusher is at home position, actions below
take place by sequence:
1 The loading fingers swing up and load a bar stock into the channel.
2 The channel swings to 0° position and disengages the long pusher from rodless cylinder
carrier.
3 The channel lifts up to upper position and position the bar stock to bar feeder feeding center.
The channel upper position should be adjusted according to bar stock diameter.
Please refer to chapter 6.2.3.2.
4 The short pusher is able to move accordingly either in manual or automatic mode.
Bar feeder
feeding
center.
4
1
2
DH 65/65L S2
6 GENERAL DESCRIPTION 65
Step Procedure
1 Loose 2 locking handles as shown.
Adjust the knob according to bar stock diameter. The upper index indicates inch and
2 the lower index indicates mm. Turn the knob clockwise to increase dimension and turn
the knob counter clockwise to reduce it.
3 Lock locking handles after adjustment is finished.
Lock Lock
Unlock
Unlock
1
2
Increase bar
stock dimension.
Align this corner to the
bar stock dimension.
Decrease bar
stock dimension.
DH 65/65L S2
66 6 GENERAL DESCRIPTION
6.6.1 Design
The material could be either steel or plastic like teflon or PE. Both single tube and combination of
multiple pieces of short tubes are available. The only target is to cover the whole spindle length
as complete as possible.
Below we suggest multiple spindle liner. Two kinds of spindle liner are needed:
Model B
n X Model A
a) Model A
Type A is supposed to be repeatedly inserted into spindle which
fits most of its overall length.
<Dimension>
1. Overall length L :
Obtained by divided the spindle length by the quantity the user
wants to make. Generally the length of each length could be 50
~ 100mm.
2. OD1 :
The outside diameter of the spindle liner. Generally 1mm smaller than the spindle inner
diameter.
DH 65/65L S2
6 GENERAL DESCRIPTION 67
3. ID :
The inner diameter of the spindle liner. Generally 1mm larger than the bar stock outside
diameter.
4. t :
For reference only. Generally the thickness should not be smaller than 5mm.
b) Model B
The one which seals the rear end of the spindle. There are 3 different designs available of the
last piece. Select the mode which fit the lathe spindle or consult us for technical support.
Tape
Model B.1
All the dimensions are same as Model A except:
OD2: 1 or 2mm larger than the spindle inner diameter.
Entrance chamfer C: C = 0.5 X t
Model B.2
All the dimensions are same as Model A except:
OD2 : 1 or 2mm larger than the spindle inner dimension by entwining tape
on the surface
Entrance chamfer C : C = 0.5 X t
Model B.3
This type could be applied when there are screw holes on rear end of
the spindle. The user can make a ring to stop the spindle. The inner
diameter of this ring should be located between the outside and inner
diameter of the spindle liner.
All the dimensions are same as Model A except :
Entrance chamfer C : C = 0.5 X t
DH 65/65L S2
68 6 GENERAL DESCRIPTION
DH 65/65L S2
7 OPERATION 69
7 OPERATION
7.1 REMOTE CONTROL OPERATION
The remote control offers interface signal indicating LEDs and buttons for operating the bar fee
system when it’s in MANUAL mode.
Function Keys
M CODE Indicates the lathe chuck M code signal is ON/OFF when the signal is ON/OFF.
CHUCK Indicates the lathe chuck is open/closed when the LED is ON/OFF.
B.D.T. Indicates the BAR END signal is ON/OFF when the LED is ON/OFF.
START Indicates the START signal is ON/OFF when the LED is ON/OFF.
ALARM Indicates the ALARM signal is ON/OFF when the LED is ON/OFF.
These signal will be effected by lathe actions, not by service parameter setup.
DH-65/65L S2
70 7 OPERATION
7.1.2 Buttons
Emergency stop
When a dangerous situation arises, pressing the
emergency stop button immediately interrupts the bar
feeder. The bar feeder will send alarm signal to the lathe
and interrupt the lathe if interface is wired accordingly.
Error message e01 will be shown on the HMI display.
To cancel the alarm, release the button by rotating it
clockwise and pressing the MANUAL mode key.
AUTO ready
To switch the bar feeder to AUTOMATIC ready mode. In
AUTOMATIC ready mode, the key LED is ON. The bar
feeder is available to be switched to AUTOMATIC mode.
To switch to AUTOMATIC ready mode, the following
conditions must be fulfilled :
V channel is at 15° position for long pusher feeding.
AUTO start
To switch the bar feeder to AUTOMATIC mode. In
AUTOMATIC mode, the key LED is ON. The bar feeder is
running the automatic sequence controlled by the lathe.
To switch to AUTOMATIC mode, the following conditions
must be fulfilled :
V channel is at 15° position for long pusher feeding
and bar feeder is in AUTOMATIC ready mode.
Manual
Switch the bar feeder to MANUAL mode. When the bar
feeder is on MANUAL mode, the key LED is ON and the
user could operate the bar by function keys.
Reset the bar feeder from an emergency stop.
Rightward
Move pusher rightward. Only available when the bar
feeder is in MANUAL mode.
Indicate the position of pusher. When the pusher
passes FIRST FEED position set up on P08, the LED will
be ON.
DH-65/65L S2
7 OPERATION 71
Leftward
Move pusher leftward (to home position). Only available
when the bar feeder is in MANUAL mode.
When the pusher arrives at home position, the LED will
be ON.
15° Position
Only available when bar feeder is in MANUAL mode
and the pusher is at home position.
Tilt V channel to 15° position for long pusher feeding.
The channel and loading fingers will be let down. When
the channel arrives at 15° position, the LED will be ON.
0° Position
Only available when bar feeder is in MANUAL mode
and the pusher is at home position.
Tilt V channel to 0° position for short pusher feeding.
The channel and loading fingers will be lifted up. When
the channel arrives at 0° position, the LED will be ON.
DH-65/65L S2
72 7 OPERATION
Command Keys
7.2.1 Text display area
The display provides parameters, status information and error messages:
After powering up, the screen shown left is displayed. Press key to switch to the
parameter screen as shown on the right.
In the parameter screen, 3 selections are available:
DH-65/65L S2
7 OPERATION 73
“3” by pressing .
Move the blinking cursor to the left / right.
<Example >
If the cursor is current staying at ”4” of number “345”, move it to digit
Key
+ + + + +
Combination
DH-65/65L S2
74 7 OPERATION
RS-232 (green)
The RS-232 interface is not used and the LED remains OFF.
RS-485 (green)
The RS-485 LED indicates communication activity between the PLC and HMI.
DH-65/65L S2
7 OPERATION 75
When powering up, the pusher position value saved is immediately taken into account, thus
avoiding any input from the beginning. The PLC reads signals from sensors and gives the
operator allowable operations only.
DH-65/65L S2
76 7 OPERATION
When the emergency situation is fixed, release the emergency stop button and press the manual
key on the remote control to restart the bar feeder.
Emergency stop
RESET
DH-65/65L S2
7 OPERATION 77
1
Press key to return short pusher to home position (SR3 ON).
1
Press key to return short pusher to home position (SR3 ON).
2
Press key to raise V channel and tilt to 0° position (SR1 ON).
DH-65/65L S2
78 7 OPERATION
key.
Never switch the bar feeder into AUTOMATIC mode when the chuck is open!!!
Never switch the lathe into AUTOMATIC mode before switching the bar feeder
into AUTOMATIC mode.
DH-65/65L S2
7 OPERATION 79
DH-65/65L S2
80 7 OPERATION
chuck closes.
7 Close lathe chuck.
Switch the bar feeder into AUTOMATIC mode by
8
pressing and in sequence. The related
LED will ON.
The long pusher moves back to home position (SR3 Manually do the bar preparation.
9
ON).
10 Switch the lathe into auto mode.
1. Never switch the bar feeder into AUTOMATIC mode the chuck is open!!!
2. Never switch the lathe into AUTOMATIC mode before switching the bar
feeder is in AUTOMATIC mode.
DH-65/65L S2
7 OPERATION 81
DH-65/65L S2
82 7 OPERATION
1
Switch the bar feeder into MANUAL mode by pressing button.
2 Switch the lathe into MANUAL mode
1. Never open the lathe chuck when the bar feeder is in AUTOMATIC
mode.
2. Switch the bar feeder into manual mode first then switch the lathe
into manual mode.
DH-65/65L S2
7 OPERATION 83
7.5.1 Accessing
After selecting the operation parameters the following screen will be displayed:
Navigation :
Page up / down through the parameter screens.
Edition :
Press F0 for the 1st parameter displayed.
to Press F1 for the 2nd parameter displayed.
Press F2 for the 3rd parameter displayed.
DH-65/65L S2
84 7 OPERATION
7.5.2 Description
1. Only parameters inside rectangular are adjustable.
2. Unit for all the length / position related parameters is mm.
When the pusher is stopped by the stopper (via bar stock), the bar feeder sends
START signal to the lathe via interface accordingly.
The lathe should never proceed any further action – the next machining cycle or bar
change, without this signal.
DH-65/65L S2
7 OPERATION 85
Position
Current pusher position measured from home position SR3.
P-bar position:
The POSITION where the pusher should be POSITIONED
so that it’s tip does not droop and contact the rotating
spindle.
Position
Current pusher position (measured from home position).
Part Length
The needed feeding part length is :
< part length > + < cut off width >
Position
Current pusher position measured from home position SR3.
Return Stroke
The DISTANCE that the pusher should RETRACT so that it’s tip
does not contact the rotating bar stock.
Return Stroke
DH-65/65L S2
86 7 OPERATION
Due to there is no rotating adapter between the pusher and the bar stock, the pusher
tip must not contact any rotating component or it will be damaged. Below is the
summary for those cases and their solutions :
Top Cut
The position where tip of a new bar will be positioned in
AUTO cycle.
TOP CUT
TOP CUT is the process which cuts few millimeters off from a new bar stock tip for
creating a precise positioning reference of the next feeding. It presents the distance
where the end face of a bar stock needs to travel from the bar feeder for proceeding
TOP CUT machining. This position is controlled by the lathe stopper as well.
TOP CUT position is measured from the TOP CUT sensor LS1. The PLC reads and
starts to count the pusher’s moving distance right after the bar tip hit the sensor and
activates START signal when the PLC detects the bar stock hits stopper behind TOP
CUT position.
DH-65/65L S2
7 OPERATION 87
<Setup procedure>
Get a remnant which is 20mm longer than the lathe chuck.
Align the remnant with chuck surface and clamp it.
Move the pusher forward until the pusher tip touches
against the rear end of the clamped remnant. Enter the value
of Position into “Bar end point”.
DH-65/65L S2
88 7 OPERATION
Ejection position
Before the bar change process is proceeded, the spindle must be emptied to leave
space for the new bar stock. The position where the pusher ejects the remnant is
called ejection position.
DH-65 1294
DH-65L 1594
FIRST FEED
A bar stock’s first movement right after it’s loaded into a bar feeder. The purpose is to
move the bar stock completely out of the bar feeder (i.e. insert into the spindle).
Start delay
Timer for postponing sending START signal.
Backward delay
Timer for postponing pusher retraction action.
DH-65/65L S2
7 OPERATION 89
DH-65/65L S2
90 7 OPERATION
DH-65/65L S2
7 OPERATION 91
7.6.1 Accessing
After selecting the service parameters as shown, the following screen will be displayed:
Navigation :
Page up / down through the parameter screens.
DH-65/65L S2
92 7 OPERATION
7.6.2 Description
MODE 1 Simulation
When this MODE is ON, the bar feeder runs feeding and
bar change cycles automatically and not controlled by
either interface signals or manual operation.
This MODE is for factory test or exhibition purpose only.
When it’s connected with the lathe, it must always be
turned OFF.
DH-65/65L S2
7 OPERATION 93
MODE 5
This parameter intentionally left blank.
MODE 6
This parameter intentionally left blank.
MODE 8
This parameter intentionally left blank.
DH-65/65L S2
94 7 OPERATION
Chuck
signal
Top cut
Mode 10 = 0
Top cut
Mode 10 =1
Eject remnant
DH-65/65L S2
7 OPERATION 95
Chuck close
Chuck open
Last part feeding
Bar change
Chuck signal
MODE
11 12 13 22
0 0 0 0
0 1 0 0
0 0 1 0
0 0 0 1
DH-65/65L S2
96 7 OPERATION
INCHING
When the bar feeder system is loading profiled bar stocks (hex, square...) or round
ones without proper preparation, it’s quite easily to struggle to push them through
the lathe chuck. To solve this problem, the bar feeder offers a function called
“INCHING”.
DH-65/65L S2
7 OPERATION 97
0 – mm
1 – inch
DH-65/65L S2
98 7 OPERATION
DH-65/65L S2
8 TROUBLE SHOOTING GUIDE 99
This chapter lists all the error messages description and brief trouble shooting. The error
messages aim to remind the operator that an abnormal situation probably exists. Whenever an
error message activated, please follow the description and trouble shooting guide to check the
problem. If necessary, contact us for technical support.
Warning messages
Description
DH 65/65L S2
100 8 TROUBLE SHOOTING GUIDE
The table offers the sequences proceeded while both bar feeder and lathe are running under
AUTOMATIC mode and timing of related alarm is activated. Please note the table simplified
AUTOMATIC sequence and only presents general selected necessary steps. The table is just a
reference which may not fit in users’ production situation. The real machining procedure should
depend on the program users installed.
DH 65/65L S2
8 TROUBLE SHOOTING GUIDE 101
DH 65/65L S2
102 8 TROUBLE SHOOTING GUIDE
Trouble shooting
1. Check if emergency stop button on HMI is pressed. If so, please reset it.
2. Check if emergency stop button on remote control is pressed. If so, please reset it.
3. Check if emergency stop contacts on the lathe were wired to bar feeder emergency
stop loop and is open. If so, please reset it.
4. Check if the air pressure is not enough. The air pressure switch will trip if the air
pressure is lower than 4 kg/cm2.
5. Check if the retraction system safety sensor is connected and open.
DH 65/65L S2
8 TROUBLE SHOOTING GUIDE 103
e04
This parameter intentionally left blank.
e05
This parameter intentionally left blank.
DH 65/65L S2
104 8 TROUBLE SHOOTING GUIDE
DH 65/65L S2
8 TROUBLE SHOOTING GUIDE 105
DH 65/65L S2
106 8 TROUBLE SHOOTING GUIDE
DH 65/65L S2
8 TROUBLE SHOOTING GUIDE 107
DH 65/65L S2
108 8 TROUBLE SHOOTING GUIDE
e24
This message intentionally left blank.
DH 65/65L S2
8 TROUBLE SHOOTING GUIDE 109
DH 65/65L S2
110 8 TROUBLE SHOOTING GUIDE
DH 65/65L S2
項目編號 數量 零件檔案名稱 說明
1 1 D6110000 (標準)
1 1 D6110000L (加長)
2 1 D6210010 (標準)
2 1 D6210010L (加長)
3 2 D6220010
4 1 D6250000 (標準)
4 1 D6250000L (加長)
5 1 D6320000
6 1 DAIR0000
7 1 DH-K-001 (標準)
7 1 DHL-K-001 (加長)
4
7
1 D6120001 (標準)
D6120001L(加長)
5
6
2
設變 DH-063
3 版次 C0
比例 1:11
日期 2008.05.15
繪圖 李曙君
校對 林義碧
冠通機電股份有限公司
A-1
項目編號 數量 零件檔案名稱 說明
1 1 D6110001
2 1 D6210013
3 1 D6220010
4 1 D6250050
5 1 DC110040
6 1 DH-K-001L
2
D6120011
1
5
設變 DH-063
版次 B0
比例 1:11.5
6 日期 2008.05.15
繪圖 李曙君
校對 林義碧
DH65左向
冠通機電股份有限公司 DH65-001L
A-2
項目編號 數量 零件檔案名稱 說明
1 2 D6110030
6 2 2 D6110040
3 1 D6110050
7 4 1 D6110700
4 1 D6110713 (加長)
5 1 D6110800
6 4 內M6x15
3
7 4 帽M6
4 2
6 1
設變
版次 A0
比例 1:4.5
日期 96.02.01
繪圖 林義碧
校對 沈瑪克
下料組
冠通機電股份有限公司
A-3
5 項目編號 數量 零件檔案名稱 說明
1 2 D6110011
1 2 1 D6110020
3 2 D6110031
3
4 1 D6110710
5 1 D6110800
4 6 4 內M6x15
7 4 帽M6
2
6
7
1.2M
設變 DH-051
版次 A0
比例 1:4.5
日期 96.06.23
繪圖 許咨文
校對 林義碧
下料組(左向)
冠通機電股份有限公司 D6110002
A-4
項目編號 數量 零件檔案名稱 說明
1 1 D6110100
2 1 D6110101
3 1 D6110400
4 1 D6110500
5 1 D6110600
6 3 SPW8
7 4 W8 (小型)
3 8 2 內M8x20
5
1 9 9 1 內M8x25
6 7 8
2 4
設變
版次 A0
比例 1:2.5
日期 94.11.08
繪圖 李曙君
校對 林義碧
左右站壁
冠通機電股份有限公司 D6110010
A-5
項目編號 數量 零件檔案名稱 說明
1 1 D6110400
2 1 D6110500
1
3 1 D6110600
4 1 D6110900
5 2 SPW8
3
6 2 W8 (小型)
4 7 2 內M8x20
9 2 外扣 - S30
7 6 5
?
設變
版次 A0
? 比例 1:2
日期 94.11.08
繪圖 李曙君
校對 林義碧
中間下料
冠通機電股份有限公司 D6110020
A-6
項目編號 數量 零件檔案名稱 說明
1 1 D6110200
2 1 D6110300
3 1 D6230600
4 1 D6230700
5 2 SPW8
2 6 2 W8 (小型)
7 2 內M8x20
9 2 外扣 - S10
7 6 5
4
?
設變
版次 A0
比例 1:2
日期 94.11.07
繪圖 李曙君
校對 林義碧
左右下料
冠通機電股份有限公司 D6110030
A-7
項目編號 數量 零件檔案名稱 說明
1 2 D6120010
2 1 D6120201
3 3 1 D6120501
8 10 4 2 D6130101
10 9 8 5 1 D6130202
6 1 D6130300
10 9 8
7 2 D6130800
8 6 SPW6
5 6
9 2 W6 (小型)
2 10 6 外M6x15
11 5 帽M6
11
4
7
設變 DH-076
版次 B0
比例 1:10
日期 2009.02.16
繪圖 李曙君
校對 林義碧
置料架組
冠通機電股份有限公司 D6120001
A-8
項目編號 數量 零件檔案名稱 說明
1 2 D6120010
2 1 D6120201
3 8 10
11 3 1 D6120501
10 9 8
4 2 D6130101
5 1 D6130203
10 9 8
6 1 D6130301
7 2 D6130800
8 6 SPW6
2 6 9 2 W6 (小型)
10 6 外M6x15
11 5 帽M6
11 5
4
7
設變 DH-076
版次 B0
比例 1:10
日期 2009.02.16
繪圖 李曙君
校對 林義碧
置料架組(加長)
冠通機電股份有限公司 D6120001L
A-9
項目編號 數量 零件檔案名稱 說明
1 2 D6120010
8
2 1 D6120201
3 1 D6120501
7 4 2 D6130101
5 1 D6130202
3
9 6 2 D6130800
13 7 1 D6130900
13 9 11
8 4 D6131000
9 6 SPW6
10 8 W4 (大型)
11 2 W6 (小型)
12 8 內M4x10
13 6 外M6x15
14 5 帽M6
2 5
10
12
設變 DH-076
6 版次 B0
比例 1:12
日期 2009.02.16
繪圖 李曙君
校對 林義碧
置料板組(標準)
冠通機電股份有限公司 D6120004
A-10
項目編號 數量 零件檔案名稱 說明
1 2 D6120010
2 1 D6120201
7
3 1 D6120501
4 2 D6130101
8 5 1 D6130203
3
6 2 D6130800
13 7 1 D6130901
9
11 9 13 8 5 D6131000
9 6 SPW6
2
10 10 W4 (大型)
11 2 W6 (小型)
12 10 內M4x10
5
14 13 6 外M6x15
4 14 5 帽M6
12 10
設變 DH-076
6 版次 B0
比例 1:12
日期 2009.02.16
繪圖 李曙君
校對 林義碧
置料板組(加長)
冠通機電股份有限公司 D6120004L
A-11
項目編號 數量 零件檔案名稱 說明
1 2 D6120010
12 9 10 2 1 D6120030
3 1 D6120201
12 9 10 4 1 D6120501
4 7
5 2 D6130101
6 1 D6130202
3 7 1 D6130300
14 12 8 2 SPW10
6 14 9 9 6 SPW6
1 10 2 W6 (小型)
5 11 2 外M10x100
12 6 外M6x15
13 2 帽M10
14 5 帽M6
13
11
8
2
設變
版次 A0
比例 1:8
日期 94.10.20
繪圖 李曙君
校對 林義碧
移動腳座置料架組
冠通機電股份有限公司 D6120012
A-12
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㨇㝞䳬ĩ≈攟Ī
ⅈ忂㨇暣偉ấ㚱旸℔⎠ ŅķijIJııIJıō
A-14
項目編號 數量 零件檔案名稱 說明
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
7 1 D6240400
4 8 2 D6240800
9 2 D6240900
12
7 10 1 D6310214
11 1 D6310415
12 1 丸頭螺絲M8x16
14 4 埋頭-M6x25
15 4 帽M6
16 2 止付螺絲M8x35
17 2 埋頭-M6x12
1
11 3
15
設變
6 2 版次 A0
16 14
10 比例 1:6
8 日期 94.11.08
5
9 繪圖 李曙君
校對 林義碧
機架組
冠通機電股份有限公司 D6210011
A-15
項目編號 數量 零件檔案名稱 說明
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
7 1 D6240400
8 2 D6240800
4 9 2 D6240900
12 10 1 D6310217
7
11 1 D6310418
12 1 丸頭螺絲M8x16
14 4 埋頭-M6x25
15 4 帽M6
16 2 止付螺絲M8x35
17 4 埋頭-M6x12
17
1
11 3
10
15
6 設變
16 2 版次 A0
14
比例 1:6.5
8 94.11.11
5 日期
9 繪圖 李曙君
校對 林義碧
機架組(加長)
冠通機電股份有限公司 D6210011L
A-16
枭䚖䶐嘇 㔠慷 暞ẞ㨼㟰⎵䧙 婒㖶
IJ ij ńIJIJIJĴıĴıı
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ĸ IJ ŅķĴIJıĴIJĶ
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ĺ IJ ŅķĴķIJIJıı
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IJIJ IJı
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A-17
項目編號 數量 零件檔案名稱 說明
1 2 C11130300
2 1 C12150200
3 1 D6210050
4 1 D6210100
5 1 D6210300
6 1 D6210400
7 1 D6211300
8 2 D6211400
9 2 D6220800
10 2 D6310318
11 1 D6361000
12 1 D6361100
13 2 JIS B 1174_ M8x10
14 8 SPW6
15 8 內M6x16
16 1 外M8x20
15 14
17 2 帽M6
15 14
18 1 帽M8
17 19 12 19 2 止付螺絲M6x12
6 5
10 10
2
1
設變 DH-135
4 版次 C0
15 14
19 11 比例 1:5.5
16 8
7 8 日期 2013.07.31
18 9
13 3 繪圖 李 曙 君
校對 林 義 碧
傳動組(加長)
台灣艾恩司股份有限公司 D6210012L
A-18
枭䚖䶐嘇 㔠慷 暞ẞ㨼㟰⎵䧙 婒㖶 枭䚖䶐嘇 㔠慷 暞ẞ㨼㟰⎵䧙 婒㖶 枭䚖䶐嘇 㔠慷 暞ẞ㨼㟰⎵䧙 婒㖶
IJ IJ ŅķijIJııIJĵ IJı IJ ŅķĴķıĶıı IJĺ Ĺ ℏŎķŹIJij
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㨇㝞䳬ĩⶎ⎹Ī
ⅈ忂㨇暣偉ấ㚱旸℔⎠ ŅķijIJııIJĴ
A-19
項目編號 數量 零件檔案名稱 說明
1 1 D6210030
2 2 D6210500
3 2 D6210600
4 1 D6210700
5 2 D6240100
6 2 D6240200
4
7 1 D6240400
12 8 2 D6240800
7 9 2 D6240900
10 1 D6310214
11 1 D6310416
12 1 丸頭螺絲M6x25
13 4 埋頭-M6x12
14 4 埋頭-M6x25
15 4 帽M6
16 1 止付螺絲M8x35
1 11 13
10 14
15
2 設變 DH-051
14 版次 A0
6
8 16 比例 1:6.5
9 5
日期 96.06.23
繪圖 許咨文
校對 林義碧
機架組(左向)
冠通機電股份有限公司 D6210014
A-20
項目編號 數量 零件檔案名稱 說明
1 2 C11130300
2 1 C12150100
3 1 D6210101
4 1 D6210301
5 1 D6210401
6 1 D6220800
7 1 D6310315
8 1 D6361010
9 1 D6361110
10 8 SPW6
11 8 內M6x16
12 1 帽M6
13 1 止付螺絲M6x16
9 11 10
11
10
4
2
3 1
6
8
設變 DH-135
10 版次 B0
11 12 7
13 比例 1:7
日期 2013.09.18
5 繪圖 李 曙 君
校對 蔡 文 添
傳動組(左向)
冠通機電股份有限公司 D6210015
A-21
項目編號 數量 零件檔案名稱 說明
A 1
2
1
1
D6211200
D6211300
3 2 D6211400
4 1 D6361000
5 1 D6361100
6 1 D6211000
4 5
6
1
版次 A0
3
2 比例 1: 3
日期 93.07.30
A (1 : 3) 繪圖 陳孟瑋
校對 韓江瑪
冠通機電股份有限公司 DH 無桿缸加長型
A-22
項目編號 數量 零件檔案名稱 說明
1 1 D6240300
2 1 D6240600
3 1 D6240700
4 1 外M12x20
3
4
設變
版次 A0
比例 1:1.5
日期 94.11.08
繪圖 李曙君
校對 林義碧
把手輪
冠通機電股份有限公司 D6210030
A-23
項目編號 數量 零件檔案名稱 說明
1 1 D6211000
2 1 D6211200
3 2 SPW6
4 1 埋頭-M6x16
5 1 帽M6
3
2
設變 DH-064
3
版次 A0
5 比例 1.5:1
日期 2008.05.20
繪圖 李曙君
校對 林義碧
支撐板組
冠通機電股份有限公司 D6210050
A-24
項目編號 數量 零件檔案名稱 說明
1 1 C11130301
2 1 C12120100
3 1 C13110200
設變 DH-039
版次 A0
比例 1:1.5
日期 94.11.08
繪圖 李曙君
校對 林義碧
昇降汽缸組
冠通機電股份有限公司 D6220010
A-25
項目編號 數量 零件檔案名稱 說明
1 2 D6220020
2 2 D6220050
3 2 D6220060
4 8 D6220301
5 1 D6310115
6 1 D6370000
7 4 SPW6
8 4 埋頭-M6x12
9 10 埋頭-M6x25
10 4 外M6x40
11 6 帽M6
12 13 5 B1 12 1 D6220500
B1 13 2 OUT Hex JIS M4x10
2
8 4
3 B1 =2
1
9 9 6 設變 DH-136
7 版次 B1
比例 1:6
10 11
日期 2013.10.01
繪圖 李 峰 佑
校對 林 義 碧
托料組
冠通機電股份有限公司 D6220030
A-26
項目編號 數量 零件檔案名稱 說明
1 2 D6220020
2 2 D6220050
3 2 D6220060
4 8 D6220301
5 1 D6310118
6 1 D6370000
7 4 SPW6
8 4 埋頭-M6x12
12 13 9 10 埋頭-M6x25
10 4 外M6x40
5 11 6 帽M6
B1 12 1 D6220500
B1 13 2 OUT Hex JIS M4x10
2
8 4
3
B1 =2
1
9 9 6 設變 DH-136
7 版次 B1
10 比例 1:6.5
11
日期 2013.10.01
繪圖 李 峰 佑
校對 林 義 碧
托料組 (加長)
冠通機電股份有限公司 D6220030L
A-27
項目編號 數量 零件檔案名稱 說明
1 1 D6230020
2 1 D6230100
3 1 D6230200
4 1 D6230300
5 1 D6230400
6 1 D6230500
7 1 D6230800
8 1 D6230900
2
9 1 D6231000
10 1 D6231100
11 1 SPW6
12 1 W6 (小型)
14 1 帽M6
5 15 2 外扣 - S20
7
10 6
12
1 11
?
9
8 設變
4 版次 A0
?
比例 1:3
日期 94.11.08
繪圖 李曙君
校對 林義碧
左右搖擺
冠通機電股份有限公司 D6230010
A-28
項目編號 數量 零件檔案名稱 說明
1 1 D6210120
2 1 D6250700
3 1 D6251000
4 1 D6251313
5 1 D6251700
6 2 SPW4
7 1 埋頭-M6x16 7
8 1 帽M4 3 5
9 1 螺絲M4x25
9
設變 DH-047
6
版次 B0
比例 1:5
日期 94.11.24
繪圖 許咨文
2 8 校對 林義碧
19 押棒組
冠通機電股份有限公司 D6250040
A-29
項目編號 數量 零件檔案名稱 說明
1 1 D6210112
2 1 D6250600
3 1 D6250900
4 1 D6251216 3
5 2 SPW4
6 1 帽M4
7 1 螺絲M4x18
設變 DH-047
版次 B0
7
5 比例 1:5
2 日期 94.11.24
繪圖 許咨文
校對 林義碧
6 12.7 押棒組(加長)
冠通機電股份有限公司 D6250030L
A-30
項目編號 數量 零件檔案名稱 說明
1 1 D6210112
2 1 D6250600
3 1 D6250900
4 1 D6251213
5 2 SPW4
6 1 帽M4
7 1 螺絲M4x18
3
7 設變 DH-047
5 版次 B0
比例 1:5
日期 94.11.24
繪圖 許咨文
2 校對 林義碧
6
12.7 押棒組
冠通機電股份有限公司 D6250030
A-31
項目編號 數量 零件檔案名稱 說明
1 1 D6210106
2 1 D6250500
3 1 D6250800
4 1 D6251116
5 1 彈簧銷 4x20
設變
版次 A0
比例 1:5
日期 94.11.15
5 繪圖 李曙君
2 校對 林義碧
6 押棒組(加長)
冠通機電股份有限公司 D6250020L
A-32
項目編號 數量 零件檔案名稱 說明
1 1 D6210106
2 1 D6250500
3 1 D6250800
4 1 D6251113
5 1 彈簧銷 4x20
設變
版次 A0
比例 1:5
5
日期 94.11.08
2 繪圖 李曙君
校對 林義碧
6 押棒組
冠通機電股份有限公司 D6250020
A-33
項目編號 數量 零件檔案名稱 說明
1 1 D6250100
2 1 D6250200
3 1 D6250300
4 1 D6251400
5 1 D6251500
5
3
設變 DH-039
版次 A0
比例 1:1.5
日期 94.12.12
繪圖 李曙君
校對 林義碧
後端軸
台灣艾恩司股份有限公司
D6250010
A-34
D6250010.SLDDRW 2012/5/28上上 10:25
組件編號 名稱 項目編號 數量 零件檔案名稱 說明
1 1 D6250040
5 4 3 押棒組(標準) D6250000
1 1 D6250040L (加長)
2 押棒組(加長) D6250000L 2 1 D6250050
3 2 SPW8
4 2 W8 (小型)
5 2 外M8x16
6 2 帽M8
1
6
設變 DH-039
版次 A0
比例 1:5.5
日期 94.12.12
繪圖 李 曙 君
校對 林 義 碧
押棒組
冠通機電股份有限公司
A-35
項目編號 數量 零件檔案名稱 說明
1 1 D6210120
2 1 D6250700
3 1 D6251000
4 1 D6251316
5 1 D6251700
6 2 SPW4
7 1 埋頭-M6x16
5 7
8 1 帽M4 3
9 1 螺絲M4x25
設變 DH-047
版次 B0
9
比例 1:5.5
6
日期 94.11.24
2 繪圖 許咨文
校對 林義碧
19 押棒組(加長)
8
冠通機電股份有限公司 D6250040L
A-36
項目編號 數量 零件檔案名稱 說明
1 2 D6250400
2 1 外M8x80
3 3 帽M8
設變
版次 A0
比例 1:1
日期 94.10.21
繪圖 李曙君
校對 林義碧
更向阻片
冠通機電股份有限公司 D6250050
A-37
項目編號 數量 零件檔案名稱 說明
1 1 D6210800
2 1 D6210801
3 1 D6210900
4 1 D6210901
11
5 2 D6320020
1 6 2 D6330700
2 7 5 D6342100
8 2 D6410800
3 9 1 D6410900
D6330800
10 2 D6411200
4 11 1 AT134130000
D6330900 9 12 2 XF13642000000
D1 13 6 D6332300
6 D1 14 6 Large Washer_AI 3-4"
10
7
14
13 5
設變 DH-121
版次 D1
12 比例 1:6
日期 2012.03.14
繪圖 Hank
D1 = 2 校對 蔡文添
外蓋組其他零件
冠通機電股份有限公司
D6320000
A-38
項目編號 數量 零件檔案名稱 說明
1 1 D6360100
2 1 D6360300
3 1 K15420900
4 1 K15421500
5 1 SPW10
6 3 SPW4
7 3 W4 (小型)
9 1 內M10x30
10 3 螺絲M4x8
5
7
6
10
4 1
設變
3 A0
版次
比例 1:1
9 日期 94.11.08
繪圖 李曙君
校對 林義碧
後輪座組
冠通機電股份有限公司 D6360010
A-39
項目編號 數量 零件檔案名稱 說明
1 1 D6360100
2 2 D6360201
3 1 D6360301
4 1 D6360800
10 16 5 2 D6360900
13 6 1 K15420900
7 1 K15421500
8 2 SPW3
17
1 11 9 3 SPW4
14 10 4 SPW5
11 1 SPW6
12 3 W4 (小型)
6 7 13 4 W5 (小型)
14 1 W6 (小型)
4 2 15 2 內M3x4
16 4 內M5x10
17 1 內M6x12
18 3 螺絲M4x8
15 8
5 12
18 9
3
設變
版次 B0
13 比例 1:1.5
16 10 日期 95.05.05
繪圖 李曙君
B66000069 校對 林義碧
前輪座組
冠通機電股份有限公司 D6360020
A-40
項目編號 數量 零件檔案名稱 說明
1 1 D6370100
2 1 D6370200
3 1 D6370300
4 1 K15430800
5 1 M20430500
6 2 M20430700
7 2 SPW4
8 2 內M4x16
9 2 開口銷2
6
4
6
1 設變
9 5 版次 A0
8 7 比例 1:1.5
2
日期 94.11.08
繪圖 李曙君
校對 林義碧
切端組
冠通機電股份有限公司 D6370000
A-41
ŊŵŦŮ Œŵźį őŢųŵġŏŰį ŅŦŴŤųį ŎġŏŰį
IJ IJ ŅķĴĹıııı
⬱墅⼴⮯ⶍ℟⫼ẍ䲭刚䞥⇑⭮⮩炻᷎⟿ᶲ䲭刚姀嘇䶂 ij IJ ŅķIJijııĴı
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ĵ IJ ŃŅʼnIJIJIJIJıijı
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A-42
ŊŵŦŮ Œŵźį őŢųŵġŏŰį ŅŦŴŤųį ŎġŏŰį
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A-43
項目編號 數量 零件檔案名稱 說明
1 1 D6510101 加長
2 2 D6510200 Ø43
2 2 D6510201 Ø62
460
3 1 D6510300 Ø43 一般
3 1 D6510301 Ø43 加長
3 1 D6510302 Ø62 一般
3
2 3 1 D6510303 Ø62 加長
4 4 2 D6510400 Ø43
7 4 2 D6510500 Ø62
1.2M 400 5 2 M20310300
1.5M 560 6 1 ST033000000
7 1 D651010002
5
6
850-1250
設變 DH-064
版次 B0
比例 1:10
日期 2008.05.20
繪圖 李曙君
校對 林義碧
支撐座
冠通機電股份有限公司
A-44
ႈؾᒳᇆ ᑇၦ ሿٙᚾூټጠ ᎅࣔ
˄ ˄ ˗ˉˈ˄˃ˉ˃˃
˅ ˄ ˗ˉˈ˄˃ˊ˃˃
ˆ ˄ ˗ˉˈ˄˃ˋ˃˃
ˇ ˄ ˗ˉˈ˄˃ˌ˃˃
ˈ ˄ ˗ˉˈ˄˄˃˃˃
ˉ ˄ ˗ˉˈ˄˄˄˃˃
ˊ ˄ ˪˼́˺ʳ̆˶̅˸̊ˀˠˉ̋˄ˉ
˅
˄
ˆ
ˉ
˕
ˈ
ˇ
˕ʳʳʻ˄ʳˍʳˈʼ
˗˸̆˶̅˼̃̇˼̂́Κ ֭ᐶஆิ˂ʳʳ
˦˶˴˿˸ ˄ˍ˄˃
˗˛ʳˉˈ ˠ˴̇˸̅˼˴˿
˦̈̅˹˴˶˸
˚˸́˸̅˴˿ʳ˧̂˿˸̅˴́˶˸
˄ʳ̑ʳˇ
ˈʳ̑ʳ˄ˉ
˃ˁ˃ˈ
˃ˁ˃ˊ
˃ˁ˄
˃ˁ˅
˦˨ˣˣˢ˥˧ ˛˴̅˷́˸̆̆
˗˴̇˸ ˅˃˄˄ˁ˃ˊˁ˄˄
˄ˊʳ̑ʳˉˆ ˃ˁ˄ ˃ˁˆ
˗̅˴̊́ ࣥʳʳᆠʳʳጘ
˘˖ˡ ˗˴̇˸ ˜́˷˸̋ ˉˇʳ̑ʳ˅ˈ˃ ˃ˁ˅ ˃ˁˈ
˗˛ˀ˄˃˅ʳʳʳʳ˅˃˄˄˃ˊ˄˄ʳʳʳʳʳ˔˃
˅ˈ˄ʳ̑ʳ˄˃˃˃
ˑ˄˃˃˄
˃ˁˆ
˃ˁˈ
˃ˁˋ
˄ˁ˃ ˟ˡ˦ʳ˔˦˜˔ ˗ˉˈ˄˃˃˃˅
A-45
項目編號 數量 零件檔案名稱 說明
7 1 1 C13130200
2 1 C13130300
9 3 7 C13130400
8
4 1 DC110010
5 1 DC110020
6 1 DC110040
7 1 DC110050
8 1 DC110060
5 9 1 DC110070
3
10 1 K015320010
1 11 1 HA0601015
3
11
6
2
10
設變 DH-135
版次 C0
比例 1:4
日期 2013.08.01
繪圖 李 曙 君
校對 蔡 文 添
空壓組
台灣艾恩司股份有限公司 DAIR0000
A-46
DAIR0000.SLDDRW 2013/8/14上上 10:39
項目編號 數量 零件檔案名稱 說明
1 2 C11110100
2 1 C11110102
3 3 C13110100
4 4 C14110100
5 1 C14120200
3
1
4
設變
2
版次 A0
比例 1:1.5
日期 94.10.24
繪圖 李曙君
校對 林義碧
電磁閥組
冠通機電股份有限公司 DC110010
A-47
Item Qty. Part No. Descr.
B0 1 1 C11110210
2 1 C13110400
3 2 C13120200
4 2 C14120100
1
B0 =1
2
設變 DH-140
版次 B0
比例 1:1.5
日期 2014.07.07
繪圖 李 峰 佑
校對 林 義 碧
送料電磁閥組
冠通機電股份有限公司 DC110020
A-48
項目編號 數量 零件檔案名稱 說明
1 1 D634101102 標準
1 1 D634101402 加長
2 1 D634111102 標準
2 1 D634111402 加長
3 1 D641050001 標準
3 1 D641060001 加長
4 2 D6411200
1
2
設變 DH-080
版次 A0
比例 1:10
日期 2009.04.08
繪圖 李曙君
校對 林義碧
CE 護蓋
冠通機電股份有限公司
A-49
項目編號 數量 零件檔案名稱 說明
1 1 D632040002 標準
1 1 D632050002 加長
2 1 D634010002 標準
2 1 D634080002 加長
3 1 D641010001 標準
3 1 D641020001 加長
4 1 D641030001 標準
D6411200 4 1 D641040001 加長
D6210901
D6410800 3
D6210801
D6342100
AT134130000 D6210800
4
D6210900
1 D6340300
D6340400
設變 DH-070
版次 D0
2 比例 1:8
日期 2008.10.02
繪圖 李曙君
校對 林義碧
護蓋
冠通機電股份有限公司
A-50
項目編號 數量 零件檔案名稱 說明
1 1 D632030002
D6330700 3 2 1 D633040002
D6330800 3 1 D633040502
D6330900 4 1 D633040602
5 2 D633130002
2 6 1 D633250002
7 1 D633260002
D633040300
1 8 2 D633270002
C1
5
D6410900
7
C1 =1
4
8 設變 XT-182
版次 C1
比例 1:9
日期 2010.11.15
6 繪圖 李曙君
校對 林義碧
腳座
冠通機電股份有限公司
DH65-K-2-001
A-51
A-52
A-53
LNS Asia contact information ғाΦֲ߷ᓑඛྤੈ!
Official website ͞ءშ৭;!www.LNS-asia.com
123
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