Professional Documents
Culture Documents
August, 1984
Rev. 11/87
MR.STEAN
STEAM BATH GENERATOR SYSTEMS
FOR RESIDENTIAL APPLICATIONS
Models MS-65, MS•90, MS•150, MS-225, MS-300, MS•400
•
LEAVE THIS MANUAL WITH OWNER .
INTRODUCTION
IM =
KOMI
O
•
•
MNI N_
MEM=
MIN IM
30-MINUTE
TIMER
COMPLETE
ENCLOSURE
CONTROL
CIRCUIT
—
STEAM
HEAD
.
STEAM
LINE
POWE R
INPUT
WATER
N INLET
STEAM MANUAL
GENERATOR DRAIN VALVE
Mr. Steam utilizes state-of-the-art technology, solid-state circuit board contains the control cir-
combined with over 60 years of, extensive ex- cuitry which monitors the sensors and controls the
perience in manufacturing steam-generating equip- operation of the heating element, water fill solenoid
ment, to produce a highly reliable, safety-oriented, and overall system operation. The unit is sealed and
home steam bath system. A typical installation, insulated to permit safe installation in any con-
shown in figure 2, includes the steam generator venient location within 25 feet of the steam room,
unit, steam head and 30-minute timer. All external tub/shower or shower stall. The specially-designed
electrical control circuits operate on low-voltage for low velocity steam head emits an enveloping cloud
•
safety and ease of installation. of steam to fill the enclosed area. A cup-shaped
The steam generator unit is equipped with recess on top of the steam head allows you to add a
pressure, temperature and water level sensors. perfume or scent which is vaporized by the hot
Automatic water level controls assure that the unit steam and mixes with it to create a highly-
contains the proper amount of water at all times. A stimulating and pleasing bath environment.
2
The standard 30-minute timer, supplied with the
system, shown in Figure 3, can be located conven-
iently near the steam enclosure. Low-voltage con-
trol circuits are used for safety and economy of
installation. Designer wall plates are available in
polished or antique brass finish.
An optional air switch, see Figure 4, is available
to allow on/off control of the steam bath generator
from within the steam room.
An optional Room Temperature Controller thermo-
stat, Figure 5, is available to maintain steam bath
temperatures within a comfortable range.
Your Mr. Steam comes complete with a polished
chrome-plated steam head, see Figure 6. Designer
steam heads are also available in gold, polished
brass, satin brass, antique brass and satin chrome
Figure 3. 30-minute Timer
finishes.
A manually-operated drain valve, located at the
bottom of the steam generator unit, provides a
simple, reliable method for periodic cleaning and
elimination of harmful deposits, ensuring long,
trouble-free operation. Note that all steam generator
unit components coming in contact with water
and/or steam are manufactured from corrosion-
resistant materials to assure that no oxidation or
rusting occurs to mar the steam bath enclosure; and
e, to ensure long component life and reliability.
r
Figure 5. Optional Room Temperature Controller Figure 6. Mr. Steam Steam Head
SPECIFICATIONS (all models, unless otherwise noted)
Dimensions 11-3/4 in. (29.8 cm) H x 11-1/4 in. (28.5 cm) W x 18 in. (45.7 cm) L
ShippingWeight ........................................................................................ 42 lbs (19 kg)
Electrical Requirements:
Model MS-65 (4.5 kw) 208vac/22A or 240vac/18A, single-phase, 50/60 Hz
Model MS-90 (5 kw) 208vac/24A or 240vac/21A, single-phase, 50/60 Hz
Model MS-150 (6 kw) 208vac/29A or 240vac/25A, single-phase, 50/60 Hz
208vac/16A or 240vac/15A, three-phase, 50/60 Hz
Model MS-225 (7.5 kw) 208vac/37A or 240vac/32A, single-phase, 50/60 Hz
Model MS-300 (8.5 kw) 208vac/41A or 240vac/34A, single-phase, 50/60 Hz
*
208vaci24A or 240vac/21A, three-phase, 50/60 Hz
Model MS-400 (9.7 kw) 208vac/47A or 240vac/42A, single-phase. 50/60 Hz
Safety Valve Operates at 15 psi; 3/4 inch NPT
Water Consumption .............................................................................. 0.06 gpm (maximum)
Plumbing Connections 3/8-inch NPT for WATER INLET; 112-inch NPT for STEAM out
1/2-inch NPT for DRAIN valve
Standard Timer 0 to thirty minutes range
Optional Accessories Room Temperature Controller,
Bulb Guard for Room Temperature Controller, Designer Steam Heads
Maximum Enclosure Sizes MS-65, up to 65 cu. ft.; MS-90, up to 100 cu. ft.; MS-150, up to 175 cu. ft.;
MS-225, up to 250 cu. ft.; MS-300, up to 315 cu. ft.; MS-400, up to 400 cu. ft.
3
s HOW THE STEAM GENERATOR FUNCTIONS
The steam generator uses an immersion-type,
capacity water heater to raise the water
x width x height (in feet). Check the Specifications
to be sure that your system will meet these require-
ments. For proper operation, the shower or tub
enclosure should be sealed on all sides, top and
to the boiling point, producing steam
bottom, and have a fully-closing door. For both ex-
vapor. The steam escapes from the heating vessel
isting and new installations, ensure that enclosure
through a pipe which connects to the steam head in
walls and ceiling are covered with a water-resistant,
the steam bath enclosure. Multiple controls are
non-corrosive surface such as tile, formica, fiber-
designed into the system to provide protection and
glass or deck paint. Before installing the unit, care-
shutdown in the event of equipment malfunction or
fully read the following preliminary installation in-
ihip!opei operation. Controls are included for
formation and requirements data to be sure that
monitoring internal temperature and water level; a
your system can be installed safely and easily, pro-
safety valve provides protection in the event of
viding you with long-term use and enjoyment.
steam blockage. The water level in the vessel is
maintained by an automatic low-water sensor and
LOCATING THE STEAM GENERATOR UNIT
water fill solenoid. A solid-state circuit board
Select a location as near as possible to the
monitors the system and cycles the unit in response
steam bath enclosure, but no further away than 25
to remote steam bath temperature controllers and
feet. Typical locations, shown in figure 6, include:
timers.
(a) a linen closet, (b) vanity cabinet, (c) attic, or (d)
basement. Install the unit to allow access to the
INSTALLATION
front panel door, drain valve, plumbing and elec-
MS (residential) series steam bath generators trical connections for maintenance purposes.
should be properly sized for the volume of the ser- Standard brass or copper fittings are recommend-
•
viced steam bath area. To determine the proper unit ed for all water and steam line connections. The
model for your needs, find the cubic volume of the use of unions to make all plumbing line connec-
area to be serviced by multiplying the interior length tions is highly recommended.
1111 the unit! The steam line connections are 1/2 - inch
NPT: use brass or copper piping for steam line
connections and insulate steam lines for safety
and reduction of heat losses.
CONSTRUCTING A SEPARATE STEAM ROOM
If you are planning to build a separate steam 5. For installations in a shower stall or new room,
room, the following requirements should be con- locate the steam head between 6 to 12 inches
sidered: from floor level, with the slotted end facing
downward. For tub/shower enclosures, install the
1. Steam area must be completely enclosed, with steam head within 6 inches above the tub ledge.
full walls, doors, floor and ceiling. Size of
When used on shower stall with acrylic or other
enclosure and choice of steam generator must
non-heat resistant floors, install shower head
be compatible. approximately 20-30 inches from the floor.
2. Use a full-gasketed door for best sealing. 6. Pitch steam piping to avoid valleys, which tend to
3. If tile-type flooring is used, install anti-skid strips collect condensate.
or treads for safety. 7. Where local codes permit, provide a connection
4. Walls and ceiling, must be tiled or otherwise to the drain outlet (1/2-inch NPT). Pitch drain line
waterproofed. downward since draining is aided by gravity.
5. Provide a floor drain and hose for washing-down. 8. Where permitted by local codes, plumb the safety
6. Provide a bench seat, sloped slightly to allow for valve to the drain line, making sure that no valve
run-off of steam condensate and wash-water. can impede flow from the safety valve.
• PREPARING ELECTRICAL CONNECTIONS
All electrical wiring must be done strictly in
accordance with National and Local Codes and be
installed by qualified personnel. Observe the follow-
ing requirements:
plumbing and electrical hookups and clearance
to operate DRAIN valve.
2. Connect 3/8" NPT water line to WATER INLET fit-
ting. Use of brass piping and unions is recom-
mended. Install a shutoff valve between the unit
1. Minimum supply wiring sizes are 10 AWG for and the water feed line.
models MS-65 (4.5 kw), MS-90 (5 kw) and MS-150
(6 kw); 8 AWG for MS-225 (7.5 kw) and MS-300 3. Drill a 1-1/8" hole into the steam bath enclosure
(8.5 kw); 6 AWG for MS-400 (9.7 kw). for connection to the steam head. Locate the
2. Supply wiring should be suitable for operation at steam head as instructed in "Preparing Plumbing
temperatures of 194 degrees F., (90 degrees C.) Connections". Connect 1/2" NPT steam line be-
minimum, and be rated and sized in accordance tween STEAM OUTLET fitting and steam bath. A
with the kw, voltage and phase of the steam bath slight slope to the steam line will help avoid
and electrical codes. condensate accumulations. Insulate exposed
3. The steam generator unit must be connected to steam piping for safety and reduction of heat
electrical ground via the ground terminal in the losses.
case, beneath the power contactor. 4. Install steam head (1/2" NPT fitting) onto the
4. Install a separate circuit breaker ON-OFF switch steam line termination so that slotted steam
between the main AC supply and the steam outlet faces downward. Do not install a shutoff
generator unit. Use a 30-ampere circuit breaker for valve on the steam line!
all models except the MS-225, MS-300 and the MS- 5. Connect 1/2" NPT drain valve to DRAIN fitting, where
400, which require a 50-ampere breaker. allowed by local codes. This drain is used for periodic
INSTALLING THE STEAM GENERATOR cleanout to remove accumulated contaminants. As an
alternative, the drain line can be plumbed directly into
•
1. Install the unit directly on a level floor or sturdy,
level raised platform or shelf, minimum dimen- the steam line, only if the elevation of the steam bath
sions 18" wide by 14" deep, with adequate sup- generator is higher than the steam outlet, for another
port. For proper steam generation, the unit must alternative, omit the drain line completely and empty
be leveled, in an upright position. Provide ade- the contents of the unit into a receptical of some type.
quate room about the front, rear and right sides 6. Plumb safety valve to drain line, where permitted
to allow for maintenance access, connection of by local codes.
DIMENSIONA
KNOCKOUT
1 1 1/4- -
s'■
PRESSURE
RELIEF
KNOCKOUT
--C
10 11.3/8-
6.1/16"
ACCESS PANEL
6
7. Install the 30-minute timer in a convenient loca- designed to be used only in conjunction with the
tion outside the steam enclosure. (The timer case standard 30-minute timer to regulate the steam bath
requires a recess cutout of 2" wide by 3" high by temperature. Install the Room Temperature Control
2" deep.) Low-voltage wiring is used to connect unit (See Figure 8) outside the enclosure and attach
the timer to the steam generator at terminals A the capillary tube and bulb to the inside wall as
and C on terminal block TB1. (See Figure 9 or 10) follows:
8. Connect AC power contactor C1 as shown in
Figures 9 or 10. 1. Drill a 3/8" hole into the steam room enclosure,
run the capillary tube and bulb along the inside
Caution wall of the enclosure and attach the bulb to the
The steam generator unit chassis must be wall, about 5 feet above the floor. Use care
connected to the electrical ground. Con- when uncoiling and running the capillary tube to
nect the green or green/yellow ground avoid sharp bends. Seal hole with caulking or
wire to the ground terminal located putty. Attach optional bulb guard, if purchased.
beneath the power contactor. 2. Attach the control unit to the wall or provide a
recess cutout for the mechanism, 2" wide by
9. Connect wiring to the main AC circuit breaker. It 2-1/2" high, by 1-1/2" deep.
is advisable to provide a separate circuit 3. Connect the leads from the two terminals in
breaker for the steam generator unit. Refer to series with the 30-minute timer. Disconnect timer
the pre-installation instructions and specifica- lead from terminal C, connect to one terminal on
tions for appropriate circuit breaker ratings and the temperature controller, connect the other
wire sizes for your installation. terminal from the temperature controller to ter-
10. After initial turn-on of unit, shut power off and minal C.
open the drain valve to ensure that unit has filled
with water.
NOTE: The series connection will allow the
likSTALLING THE MS
ROOM TEMPERATURE CONTROLLER
system to operate only when the 30-minute timer is
set to the desired time interval and the room temper-
ature controller is set for the desired steam room
The optional Room Temperature Controller is temperature.
IAGRAMS CAPILLARY
(TO STEAM ROOM)
----SWITCH SECTION
OF ROOM TEMP
5/16" MAX
CONTROL
WATER INLET
TIMER 0 0
TBI SCHEMATIC
BACK VIEW
MS STEAM GEN.
ZB NOT uSED
A 0 C
B
5+, 0..4CLOSED POSITION e.„,..----FACE PLATE
I
I-1-7/8 -01 BOTTOM VIEW
7
MAINTENANCE
Mr. Steam steam generators are designed for unat- Refer to the schematic diagrams, Figures 9 and
tended operation and require little maintenance. Other 10, and the disassembly view, Figure 11, and the
than periodic draining, maintenance procedures are not accompanying parts list. Use the schematic
required. Every 2 months, or more often in "hard" water
diagram as part of a troubleshooting aid for check-
conditions, the drain valve should be opened for ap-
proximately 10 seconds, flushing out accumulated ma- ing electrical circuits and wiring interconnections.
terials, salts and other particulates which are natural by- Refer to the disassembled view for identification,
products of boiling water. Note: for best results, this removal/replacement of components. Index num-
should be done immediately after using the steam ge- bers assigned to this view are keyed to the
nerator, while contents are still hot and with the timer associated parts list, which may be used for order-
off! The unit will refill automatically when power is reap- ing parts. When ordering, identify the part by its
plied. In areas of hard water, a water softener is recom-
name and part number, as well as the unit model
mended in order to prevent calcium build up which is
not covered under Sussman's limited warranty for parts. number.
TROUBLESHOOTING AND REPAIRS The steam generator unit is designed with built-in
Warning fail-safe features so that it will shut down automat-
Dangerous voltages are present in this ically in the event of excessive temperature or insuf-
equipment! To avoid the hazards of elec- ficient water supply. Before troubleshooting the unit
trical shock, always disconnect the unit itself, check outside the steam generator to see if
from the AC power source before per- other problems are causing the trouble, then refer to
forming maintenance or repairs. the troubleshooting chart.
WIRING DIAGRAMS
WIRING DIAGRAM FOR MP. STEAM SINGLE PHASE
STEAM BATH GENERATOR
Ittft 0
lIELP OVIteNt
Btu!
BC,
Lit
"ft 0
L , 1
'CI
1 1 TIMER TO BE FIELD WIRED
TI I -CAUTION: DO NOT USE FOR
1. 00C 600V. lot.i
e 20 P INCOMING POWER
0 0
CI
AT Gil
al ATINs
GC I Mt/It CONTACTOR ERMINAL
SCHEMATIC DIAPRAM
P. C. BOARD BLOCK I NOTES .
LEGEND
TI - 24 VAC CONTROL TRANSFORMER
wee t
TB1 - INPUT OUTPUT TERMINAL BLOCK
6.9 HL - HIGH LIMIT TEMPERATURE)
y
TEMP.IPRESSuPE PRESSURE CUTOUT
w
-4rElq PROBE CONTROL LLC - LIQUID LEVEL CONTROL
C1 - CONTACTOR COIL
S1 - WATER FEED SOLENOID
Figure 9. Single-Phase Units, Schematic Diagram [SOLENOID I P1 - SHELL PROBE
GENERAL NOTES
1. EXCEPT AS INDICATED. ALL WIRING
105 C. 600V, 16AWG.
NER tl
I 44 ,
€0 ""
6.40
TEMP,/PRESSURE
WATER PROBE CONTROL
SOLENOID
Figure 10. Three-Phase Units, Schematic Diagram
8
This troubleshooting chart should be used as an aid in servicing the Steam Bath Generator System.
Important: Any and all servicing must be performed only by qualified personnel. Caution: To avoid elec•
trical shock, turn off power before removing covers.
9
PARTS LIST AND INDEX
ITEM PART NUMBER DESCRIPTIONS QUANTITY
1 SCREW, SELF-TAPPING, No. 6 x 3/8 in. lg. Type A, ST, PL 8
2 WASHER, INT. LOCK, No. 6 ST, PL 8
3 100469 COVER, TOP, with labels 1
4 100471-2 WATER LEVEL PROBE ASSEMBLY 1
5 100493-2 PROBE ISOLATOR COMPLETE 1
6 100473-3 STREET ELL-5KW 1
100473-4 STREET ELL-6KW 1
100473-5 STREET ELL-8.5KW 1
7 BN-033 NIPPLE, BRASS, 1/2 in. x 6 in. lg. 1
8 99297 SAFETY VALVE, 15 psi 1
9 FB044 90 DEG. STREET ELL, 3/4 in. 1
10 100479 SOLENOID, WATER FEED 1
11 91156 NUT, HEX, No. 8-32 4
12 WASHER, INT. LOCK, No. 8 ST, PL 4
13 SCREW, PAN HD, PHILLIPS, No. 8-32 x 1/4 in. lg. ST, PL 4
14 95554-B CLAMP, HOSE 2
15 70441-18 TUBING, CLEAR VINYL, 4-3/4 in. lg. 1
16 70071-6 BARB CONNECTOR, BRASS 1
17 90032 90 DEG. STREET ELL, 1/8 NPT 1
18 SCREW, PAN HD, PHILLIPS, No. 10-32 x 3/8 in. lg. ST, PL 4
19 WASHER, INT. LOCK, No. 10 ST, PL 4
20 70330-3 TERMINAL BLOCK 1
21 - -- WASHER INT. LOCK, No. 8 ST, PL 2
22 - -- SCREW, PAN HD, PHILLIPS, No. 8-32 x 5/8 in. lg. ST, PL 2
23 100477 TRANSFORMER, 24VAC 1
24 - -- SCREW, PAN HD, PHILLIPS. No. 8-32 x 1/4 in. lg. ST, PL 4
25 WASHER, INT. LOCK, No. 8 ST, PL 4
26 100494 SCREW, PAN HD, PHILLIPS. No. 4-40 x 3/4 in. lg. ST, PL 4
27 100495 WASHER, INT. LOCK, No. 4 ST, PL 4
28 100418 LOW WATER CUT-OFF CIRCUIT BOARD 1
29 - -- SCREW, PAN HD, PHILLIPS, No. 8-32 x 1/4 in. Ig, ST, PL 2
30 WASHER, INT. LOCK, No. 8 ST, PL 4
31 102055 CONTACTOR-5KW, 6KW, 1
99012 CONTACTOR-7KW, 10; 8.5KW, 10; 9.7KW, 1
101028 CONTACTOR-8.5KW, 3(O 1
32 99178 DRAIN VALVE 1
33 99212 STEAM OUTLET HEAD 1
34 BN-010 NIPPLE, BRASS, 1/2 NPT x 1 in. Ig 1
35 100468-2 COVER, SIDE, with labels 1
36 100468-1 JACKET, with labels 1
37 29041-10H/B ELEMENT, 4.5KW, 208V, 1CO 1
29041-10H/C ELEMENT, 4.5KW, 240V, 10 1
29051-10H/B ELEMENT, 5KW, 208V, 10 1
29051-10H/C ELEMENT, 5KW, 240V, 10 1
29061-10H/B ELEMENT, 6KW, 208V, 10 1
29061-10H/C ELEMENT, 6KW, 240V, 10 1
29071-10H/B ELEMENT, 7.5KW, 208V, 10 1
29071-10H/C ELEMENT, 7.5KW, 240V, 10 1
29081-10H/B ELEMENT, 8.5KW, 208V,10 1
29083.10H/B ELEMENT, 8.5KW, 208V, 30 1
29081-10H/C ELEMENT, 8.5KW, 240V,11) 1
29083-10H/C ELEMENT, 8.5KW, 240V, 30 1
29101-10H/B ELEMENT, 10KW, 208V, 10 1
29101-10H/C ELEMENT, 10KW, 240V, 10 1
38 99097 GASKET, ELEMENT 1
39 102118-1 SHELL, MACHINED 1
40 FB-045 NIPPLE, BRASS 1
41 INSULATION AR
42 99216B 0-30 MINUTE TIMER, 10 AMP (Not Shown) 1
43 99218B WALL PLATE, TIMER (Not Shown) 1
44 100574 ROOM TEMPERATURE CONTROLLER (Optional, Not Shown) 1
45 100946 BULB GUARD ASSY. FOR ROOM TEMP. CONTROLLER
(Optional, Not Shown) 1
10
35
MR.STEA/14.
4. Place threaded portion (E) of trim ring through hole on the inside of the
enclosure until rubber gasket (C) is flush against wall. Place molded nut (D) over
threads and turn clockwise until tightened security against wall.
5. Insert pressure transmitter (F) from outside the enclosure through center of hole.
Turn clockwise until tightened securely.
6. Connect black plastic tubing (G) to hose barb (not shown) in center of pressure
transmitter back and hose barb on underside of electrical box of MR. STEAM
unit(I).
OPERATION:
1. Timer knob to be rotated fully clockwise.
2. If within a few minutes steam is not exiting from steam head, depress air switch button
as it may have been left in "off" position from last use.
3. Depress air switch button to de-energize steam generator if room becomes too warm or
to terminate steam bathing.
12
(0 blue wire
Air Switch Terminals
to Contactor Coil
to "Contactor"
Terminal on
Circuit Board
pressure switch
(inside unit)
Air Tubing
From Pressure Transmitter
WIRING DIAGRAM
"contactor"
relay
timer air contactor
switch t'stat switch coil
dk. blue yellow o brown 1-1 It blue It blue ,-,
c-- 0 0 u
2:IV. A C LI "contactor";
A .C. Iwo() board
t
white SCHEMATIC DIAGRAM
i
Gasket must be installed
on this side of tub
(steam room side)
A
(10 C TAKEINAIMAIFINIAWAIMIlNZIMWZ.AWAILIII
(interior wall side)
Tub wall • max.
E Thickness = 5/8 -
Pressure Switch
(inside MS Unit)
pressure
transmitter
SIM
INSTALLATION:
1.
AND WIRING INSTRUCTIONS
Install sensing bulb inside steam bath enclosure approximately 5 feet up from floor and, where
possible, on opposite wall from steam head.
CAUTION: Avoid sharp bends in capillary which can cause malfunctions or breakage of capillary.
2. Using enclosed peel-and-stick template, drill and saw mounting surface and seal room tempera-
ture controller per template instructions.
Note: Room temperature controller must be installed outside of steam bath enclosure.
Knob
Calibration
screw
Christmas
tree mounting
clips
-4-- Capillary 42" long
Sensing Bulb
• WIRING:
CAUTION
DO NOT BEND CAPILLARY AT BRAZE
JOINTS OR BRAZE MAY BREAK
DO NOT BEND BULB
— Will Decalibrate Unit
(1) Connect wire from one terminal of timer to one terminal of room temperature controller. Do not
use terminal marked "DO NOT USE" on illustration.
(2) Connect wire from other terminal on room temperature controller to (optional) air switch or to
terminal "C" on Mister Steam generator terminal block.
WIRING DIAGRAM
Do Not
e
Use
From Timer
• OPERATION:
(1)
(2)
Turn timer to desired time.
Set room temperature controller to desired temperature.
Note: If air switch has been installed, air switch must be "on".
14