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Report Form MEM460 2015

Faculty of Mechanical Engineering


Universiti Teknologi Mara (UiTM)

Report Form

Program EM220/EM221
Course Engineering Workshop Practice
Course Code MEM460
Instructor’s Name
Group EMD1M2A
Date 7 DECEMBER 2015
Title MILLING PROCESS
Objective To learn how the milling machine works.
To produce a product or part from milling process.
To study the parts and types of milling process.
To know the safety rules for milling machines.

Report Summary
1. First we learn about the components of milling machine.
Beside that we learn the safety rules and precautions when
handling the machine.
Method 2. To start the process, the spindle speed sets in high speed about
learned 1600 rpm – 1800 rpm.
/Procedure 3. The cutting tool attached tightly to the spindle of the machine.
4. The workpiece material placed on the vise.
5. The rotation of the machine set to clockwise direction based
on the type of the cutting tool.
6. Start the machine and setting worktable by moving the x-axes
and z-axes to flat the surface of the workpiece.
7. To cut along the edge of the workpiece, slowly cut for several
times as the tool moves to the specified axial depth of cut for
each passes. Cut for 10 cm height and 5 cm long.
8. To get the drain,22 cm width at top of the workpiece, calculate
the width of the workpiece and find the center.
9. Calculate the diameter of the cutting tool which is 12 cm.
10. From the center, set y-axes for 1 cm and then make a cut
along the z-axes.
11. After finish the cut, move the x-axes 5 cm for both direction
to get the width 22 cm.
12. Repeat the step until get height of the drain parallel to
the y-axes equal to 3 cm.
Report Form MEM460 2015

Result

1. As the conclusion, we able to learn the safety rules and


precaution about the milling machine which we have to obey
Conclusion all the time.
2. Our group know how to use the milling machine which has x-
axes, y-axes and z-axes and how to operate them.
3. Next we know how to calculate smartly to get the best
dimension of workpiece.
4. We learn how to do milling square, facing to length and
milling slot on the workpiece.
Report Form MEM460 2015

Recomendation/ 1. For next milling process we could able to find the center or
next planning origin of the workpiece by setting x-axes/y-axes/z-axes to
zero.

2. Before starting the milling process, we need to consider the


safety rules and precaution steps to where it applies to avoid
injuries.

Prepared by:

1. ‘AFFI BIN AB. AZIZ (2015428482)


2. AHMAD ISKANDAR BIN OTHMAN (2015209714)
3. MUHAMAD AIMAN ARIF BIN AHMAD RIDZUAN (2015284384)

Checked by:
Instructor’s name Signature/Date

*The submition of report form is compulsory. The students should submit after finish lab session for that particular day.

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