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Culture Documents
MADNTENANCE MANUAL
CONTENTS
1. GENERAL 1
1.1 Structure 2
2. DAILY MAINTENANCE 11
2.1 Maintenance Tools 11
2.2 Cleaning of Cooling System 11
2.3 Exchange of Dry Batteries 12
2.4 Check and Cleaning of DC Motor 12
2.5 Maintenance of Tape Reader (Applicable to both separate type
and portable type) 14
2.6 Arrangement of Spare Parts 15
3. INSTALLATION PROCEDURES 16
3.1 Basic Check before Turning on Power Supply 16
3.2 Checking the Input Power Supply of Control Unit and
Setting the Transformer Taps 19
3.3 Setting the Taps of M Series Servo Transformer 20
3.4 Check after Turning on the Power Supply when Motor
Power Cables has been Disconnected 22
3.5 Check after Turning on Power Supply when Motor Power
Cable has been Connected .. 26
3.6 Recording of Data before Installation 29
B-53945E/02
©FANUC LTD, 1982
5. SYSTEM PARAMETER 41
5.1 Parameter Display . 41
5.2 Parameter Setting 41
5.3 Parameter Table ... 44
5.4 Details of Parameter 54
7. TROUBLESHOOTING 116
7.1 Troubleshooting Method 116
7.2 Troubleshooting when Power is Turned On 116
7.3 Alarm Display and Countermeasures 119
7.4 Remedies Against Alarms 131
7.5 When no Alarm is Displayed, but NC does not Operate Normally 153
7.6 Troubleshooting in Servo System 161
7.7 For Better Understanding of Troubleshooting 176
APPENDIX
1. GENERAL
FANUC SYSTEM 3T-M0DEL C and SYSTEM 2T-M0DEL A (hereinafter FS 3T-C and FS 2T-A)
has been developed as a high-accuracy, high-performance fixed-software CMC for turning machines
to meet the needs in the world’s market. Its control circuit fully uses high-speed microprocessors,
custom LSIs, and semiconductors to enhance reliability and significantly improve the
cost/performance ratio.
FS 3T-C and FS 2T-A are closed-loop CNC using the latest FANUC DC servo motor M series
uniquely developed by FANUC and also using a high-performance pulse encoder as the detector.
FS 3T-C and FS 2T-A incorporate a self-diagnostic function and provides very easy
maintenance referring to this instruction manual.
— The microprocessor always monitors internal operating conditions and displays these internal
conditions by sorting them. If a trouble occurs, the microprocessor immediately stops NC
with an alarm lamp lit, and displays the trouble after sorting trouble contents in detail.
— All on/off signals input to and output from NC can be displayed on the CRT display unit.
—— All on/off signals output from NC can be output in bits via MDI.
The present values of various parameters, such as acceleration /deceleration time constants,
rapid traverse feedrate, etc. can be checked on the CRT display.
This instruction manual describes preventive maintenance and quick troubleshooting for
possible failures (chapter 7), check point, adjustments, and details of parameters at the installation
time of NC (chapter 3, 4, 5). It also covers various pieces of technical information (appendixes).
Refer to the OPERATOR'S MANUAL (FS 2T-A: B-53944E, FS 3T-C: B-53984) and
CONNECTION MANUAL (B-53943E) , as required.
FANUC SYSTEM 3T-MODEL C is designated to be assembled inside an NC machine tool. A
dustproof enclosed structure, a cooling method, and wiring between units are designed by each
machine tool builder. For these problems, refer to the instruction manual issued by the machine
tool builder.
Note) The relations amount the least input increment, detection unit, CMR, and DMR are as
specified below.
Least input increment = CMR x detection unit
Detection unit = Move amount per revolution of motor/ DMR x number of pulses
of detector per revolution of motor
MDI/ CRT panel Manual data Input & panel
This operator's panel is used to input command to NC or
display NC conditions by using key switches.
1 -
1.1
1.1 Structure
o
Terminal board
u
CPA 1 CPA2 CPA3
Power supply unit
4
TP1 1
Master PCB
CP32
y03,
Fan
Battery case r0
VO 4) Ground terminal
Input/output
terminal board
© R S PA PB -4-5 Ov f 2 *1 ®
V01 A660-8002-T802
CPA1
CPA3 } Terminal board
TP11
CPA2 CP32
V03 A660-8002-T801
Input/output _ Terminal board for power
terminal board supply unit fan
A660-8002-T876
V04 or CPA4 Battery case
A660-8002-T877
(Note 1)
Note 1) Cable differ according to basic options A02B-0053-H020 and A02B-0053-H021 specified by
order.
The relation between the order and cables is as specified below.
A660-8002-T876 for A02B-0053-H020
A660-8002-T877 for A02B-0053-H021
Note 2) When a separate type battery unit (A02B-0053-H021) is specified, the battery unit is
not mounted at the position indicated in the above figure, but mounted inside the
machine tool cabinet. Refer to the machine tool builder's instruction manual.
I
1.1
© /
/
©
TP1 1 +5
[ft X
+5 ft]
x 0
0
/ 0
/ / + 24
'FI J FI 2 + 24
©
X
5A 5A /
/
/ CP32
/ /
'J /
=4R /
/
«=s X
POWER UNIT /
© = PA
PB -B002 . CP3 1
LA ALB I ©
ft ©//
/ El[©]d-J z©lÿ
z / ////////////
I
Ml
0 0 0 D D
M17 Ml 6 M15 MM
M2
M 13
M3
ccx
M4 MS M6M7 M8M9M10M11M12
3 -
1.1
Multi-type
input
transformer Power supply unit
(option) 200V Battery
unit
TP11 CP32
pl'crmi- 1
na*
I hoard
I I
I
ADD
U0D 0
CPA1 CPA 2 CPA3
Operator’s
panel
Magnetic
D1
>|MJM1
cabinet on CPA4 Ml 7 Ml 6 M15 M14
machine tool DO
side Master PCB
M M2
(CPU, ROM, RAM,
•5 O
o 8
•-J
I £ ~ £ c zi. E
i £ 5
5
— h
I m
u 2u u
P
c S.
3
£
9 r- 9 .£ .5 §
1
2 x X N Ni M
8
£' £ £ £ £!£i£l z
2 2
_o
Fig. 1.1(d) Installation Layout of Connectors for Interfaces between Control Unit and
Machine Tool
Note 1) For FS 3T-C, connectors M4, M13, M16 are not used.
Symbol M on connectors indicates a male connector, while symbol F indicates a female
connector.
For overall connection diagram, refer to Fig. l.l(f)(g).
Note 2) For FS 2T-A, connectors M4, M10, M16, M17 are not used.
Note 3) Only FS 3T-C is effective.
4
1.1
C P u
LAB F
BF
Program
memory
A
BA
FV
B A.
i B
r Work
memory
V F V y F
/JiV-*s
Connector M14 ~ 17 < y\Fp-'
FROM
BA
Manual pulse FV 1
generator Receiver
© — “{Receiver Interface
Magnetic
cabinet on
machine
tool side
Driver
BF
V VIDEO
signal
v Driver
CRT control
unit fr= VIDEO
BF C Receiver -EDIT signal
•O BF
O Driver
Velocity
Position control {Motorp
control unit
circuit
Interrupt *
circuit
Velocity
liming
pulse
circuit
Position
control
fcunit
control
unit
T
Spindle motor
Tape reader Driver Spindle
Punch unit
Inter- 0 Position control
Receiver face unit •u
control
circuit
Receiver
Position coder
BF: Buffer
5
1.1
PCBs and units on the above list are not all used for FS 2T-A and FS 3T-C.
?
'
CN2CSMS
_2_ y
6RN-4)
_5_ ft
0 0 24 »24
3T Control Unit
GN1 (MR- 2 ORMD)
VIJO V5NC
Ml (MR-50RMD) Ml
_2_
MPI
111 12 IJ 14 15 I ft 17 IH
Ml •IV nv •IV OG OG MDI & CRT Panel
II V •IV IIS •IV 5°R ggv2 ORS Ml k SUSP Silk HUT ZRN SASt I IN ST SILK MIX TtT TT TTT
•OVH
19
'I SP
35
•OS 2
211
X
3 ft
•X
u
*OV1 «SSTP •OCX •III/
/
3H
*Z GR2
* * LZ
GRI
41
IRS
RT
PNH
•SP
P.S4
41 44
PN2
29
•24
PNI
111
kl S
31
-24
MD4
32
24
4H
MD2
4?
Mill
J—® (MR-20RFD)
I _2_
•CMO *CM]
_3_ 5
•SW4 «SW2 *SWO
ft 7
111 11 12
•CM2 *CM3 •SW7 *5W5 •SW3 •SWI
M2 (MR-5 ORMD) 14 15 I ft 19 2ii~
2_ _7_ III 12 I3 14 I5 I ft 17 •CM4 •CM 5 •CM6 •CM 7
ll\ llV I IV MV OP SA Sll SPl SIS ns i 52H S24 52! S2I SI H SI4 SI 2 Sll M2
M2H M24
SI
M22
II
1ft
M21
Ml
Mia
IK N
3K
MI4
RSI
19
MI2
SI
4ii
Mil
/PX
LNU
ZP/
42
T2B T24
44
T22
29
45
T2I
111
I IH
4ft
I 14
4H
112
49
III
5M —0
M3 (MR- 2 ORMD)
_2_ _5_ _6_ M3
•CMO •CM 1 *SSV6 •SW4 •SW2 •SV.ll
OV OV OV
lT
OG OG
"b® tool side and magnetic
cabinet Tape reader or
data I/O device
M6(MR-20RFD)
14 »A Ift 17 \ IH 19 ' MS 3 1 0 2A- 1 8- 1 0 P
_4_ _7_ Tx'V?"1 "V hn |isi»x l(X s AIX i. s2x [(for 0M, 5M)
M6 CN2 ( SMS 6RW 3)
oc
PRIJY I.NHL OVL VRDY rsAX V™D
1
IX IX IX IX
x
jT
—0 RM15W1R- 4P (Hirose)
—J h h
IHA n I Mil MJH I TOH2
'I '
14 15 Ift 19 20 T1 (M4 screw terminal) : (For 00M)
rT r/r TSHX MX _A_
I H511 IH5V
J.
1H5SS 1 00 A I OUll AIX
_ft_
SIX
7
S2X S2X
( 11 li-i
51)1' 50V 30 W O
M7 (MR-2 ORMD )
OV OV OV
1
«5V 5V M7
? 9 ? ? 9 9 9 9 9
0 .
r3
JLP®
ID
on i \ OH2X
19 20
PCZX 'FC/A IH SX •IH SX PCIIX •P( IIX Feed back signal For power
MS 3 1 02A-20-29P MS3102A-28-20P
Z-axis velocity control unit (Mseries) IH \/ It 11/ c i) •|'< \
0](For 10M,0
—0
IZ IZ IZ 11 MS i' MS fl 1)111/ S 0112/ \l 2oo \
13 -LL 20011
14 Ift
PHDY I MIL OVL VR|»Y
17 IH 19
PR ns i Niu,
Ift
OVL vims’ TSHZ
20
irz
MS 3 1 0 2A- 18- 1 OP
TS HZ nz * *iz t A.V (For OM, 5M)
CN2 ' SMS 6RW-3 ) c I) G
r DC
M9GMR-20RMD) X
IHA Cl I HU RM1 5W1R- 4 P (Hirose)
M9 11
*1 *** I (For OOM)
OV OV OV •5 V •5V T1 (M4 screw terminal) I *ÿ*
TSIIZ I 12
—(5) rii,v 's1 T vr TSBZ
I 21Kill
MS3102A- 1 8- 1 OP
A| |B|
<I/ '-V
|(For 0M,5M)
M9(MR-2 0RMD)
M9
on CN 2 i SMS 6RW-3)
I HA (
_2_
I
0 Tti?
©ÿ IKM I HAV IMSU
u
Oil I Z ~ fill snv 5nvi AIZ M7 A 2/ A 2/ O
r 9 9? 9 9 9ÿ9
f
l
u
Ml 0 ( MR— 2 ORFD )
Ml 0
5VC
-oTo- AC 100V, Single phase
- Spindle control circuit Emergency stop
Ml 2(MR-20RMD)
Ml 2
OV (IV ov Manual pulse generater
HA I HDI
-0 M3 screw terminal
*5V IIA III!
0-
in 12 14
D017 DO20 0021
IB
D023 0024 9 9 9 23
DO 23 DO 26 DO 27 OV OV OV
M21 (MR/-20RMD)
—0-
M2 1 Manual pulse genetater
ov ov 3V
M3 screw terminal
13
HA2
OV IIA
M4 screw terminal
G R S PA PS •3 '24
2T Control Unit
CN1 (MR- 2 ORMD)
_L _J_
VDO II5N( VSNC
Ml (MR-50RMD) 11
HX HZ
_9_
MP1
1(1 II II I1 14 15 I (» I 17 IH
Ml oc ou MDI & CRT Panel
(IV OV (IV URN MLk MINP Silk DDT ZRN I IN ST SILK
HUY I
J—0
J5_ 37 2H 31 32
*1 SP -X -Z Z UT •SP •24 24 •24
(MR-20RFD)
•OVII
JH
•OV4 •D\2 *OV|l
-Jt
I
I " j-DCX MHZ LZ I l(S PNH PN4 PN2 PNI
_4h_
kl V MD4 MD2 Mill _2_ _5_
*CMO «CM| •SW6 *SW4 *SW2 *SW0
12
*CM2 •on •SW7 •SW5 *SW3 •5W|
M2 (MR-5 ORMD)
I I 12 I3 14 15 If. 17 IK •CM4 •CMS *CM6 •CM7
11V MV MV (IV OP SA sn SPl MA DSI -S2K S24 S22 S2I SI H S 14 SI 2 Sll M2
11
I 'I
SI
S&lia1,4, li'ff.
33
2H
II
It.
21
Ml III N
3B
HSI
MJJC
43
MJ2C
2‘1
45
M31C
3d
Til
Sll
ID-©
M3 (MR- 2 ORMD)
± _2_ _S_ M3
•cuo •CU1 •SW6 -SW4 •SW2 •SWO
19
•SWI
2(1 J—©
OCX ( MR- 2 ORMD )
T T T T CCX Operator’s panel on machine
VDO IISNC VSNC
tool side and magnetic
ov ov ov J 37 Tape reader or
OG OC,
cabinet
data I/O device
_
Feedback signal
TTY I
:
TTY 2 TIY3 l.l(
_7_ M5 MS3102A-20-29P | MS 3 102A-2 8-20P
111 II 1L X-axis velocity control unit (M series) A IX AX P< HX
i' A>
n ml(For 10M,
RD SD
CN1 (MR-20RMA) •re nx p< zx •PCZ X II 0 0 AI X A2X 20M,
PK I > Y I Mil
_2_
(IV l VRDV VC«U
k A2X II 30M‘,
CD SO Dll CS its ISAX
IX IX I IX | IX
10 12 13 I
(IV P OV Oil I X s < III 2 X k DC AX HCHX 20(1 A
30MH)
1 OV 2000
MS3102A-28-20P
Z-axis velocity control unit (Mseries) It 5/ It HZ C D Mt \Z 10M,
M8(MR-20RFD) ONI ( MR-20RMA ) •PCOZ It // •It 1/ II AIZ A 21 20M,
_1_
M8
A 2Z
30M
—©
PROA I MU OVL \ R|I VCLD
VRDY TSAZ
PRDY I Mil (JVl FSAZ VtMD IZ. IZ IZ 1Z K Dll I Z s 1012/ IK \z I I1CUZ
30MH)
F
2I10II
MS3102A- 1 8- 1 OP
'l/
" A-v (For OM, 5M)
CN2- SMS 6RW-3 ) C D li
M9(MR-20RMD)
sv M9 DC T1 n I HO
n=w 'I
M9 terminal) *'z hi (For 00M)
I KS\ lH<\t \i/ \2/. \.v O
on i z viv Mm
o*i:z
g ? g
II ll •Pi Ll r< \u •P* HZ
-Li. p y ?
U 9 9
0
-oTo- AC 100V, Single phase
Emergency stop
IS
-(j23)- Z2
PA •PA PH •PII
•Pt
Ml 2(MR-20RMD)
ov
Ml 2
OV OV »5V Manual pulse generater
—©• M3 screw terminal
•SV
185V
0.
10 13
DOI 7 DO20 0021 D022 DO 2 3 D024
'
11 20
9 9 9 9_9
DO 23 D026 DO 2 7
L Electro magnetic
r
220V
q ? 9 ? ? 9
220V 200V 220V 200V
Fuse _
contacter
Option PCB (Additional I/O) M20 (MR-50RMA)
13
<2X0- O O
AC input
3 phase
DI74 D1E0 0182 DIM M20
—
29 •31
\
DOJ2 DIB!
M4 screw terminal
G s PS 3 -24
V t~v
Control unit input power
V
AC 200/220V4 signal phase
(Note) Option PCB, PC card and Additional I/O are not used for PC, MODEL H.
vO
2.
2. DAILY MAINTENANCE
FS 3T-C and FS 2T-A are designed to facilitate their adjustments by reducing periodical
check points as much as possible from the viewpoints of maintenance.
On the other hand, user's sections concerned are requested to fully understand the concept
of preventive maintenance to run the NC machine tool under a good condition for a long time.
(2) Tools
Cross-recessed ( + ) screwdrivers: Large and medium sizes
Conventionals (-) screwdrivers: Large, medium, and small sizes
(3) Chemicals
Tape reader cleaning solution (absolute alcohol) and oil
FS 3T-C and FS 2T-A main body do not employ any air filtei*, etc. However, the machine
tool cabinet with built-in NC employs a heat exchanger or an air filter. Clean the cooling system
periodically, referring to the machine tool builder's instruction manual.
11 -
2.3
If battery alarm "BAT" is displayed in the bottom line of the CRT screen of the CRT display
unit to inform of excessive drop of the battery voltage, the batteries must be replaced. If this
exchange is neglected, data in data memory inside NC may be broken.
For the mounting position of dry batteries, refer to the machine tool builder's instruction
manual. Observe the following general cautions
(1) Replace batteries while the power supply is being turned on.
(3) Use three alkali manganese dry batteries now being available on the market. The life of
these batteries will last for about one year.
Replace these batteries periodically once every year, even if the battery alarm does not
light yet.
(a) Check and clean motor brushes according to the following procedure. If these brushes are
abnormally worn, the motor may be damaged. Check them without fail, accordingly.
(i) Check brushes at the following intervals as the standard frequency.
° General machine tools (lathe, milling machines, machining center, etc.)
Once every year
° Machine tools (punch press, etc.) which are accelerated and decelerated frequently
Once every 2 months
Determine a suitable check interval by judging it from the wear condition of brushes
and others in practice.
(ii) Make sure that the motor power supply is turned off. Since brushes may be still hot
just after operating the motor, wait for a while until they are cooled down.
(hi) Remove brush cap ( (a) in Fig. 2.4) by using a suitable screwdriver which fits to the
slot.
(iv) After removing all brushes, visually check their length. If their remaining length is
shorter than 10mm (or shorter than 5mm in case of DC servo motor model 00M), they
cannot be used any longer. Judge them if they are employable by the next check,
and replace them as required.
(v) Check brushes carefully for noticeable scars, slots on their contact faces, and arc
traces on brush springs. Replace them, if defective.
Carefully check them about one month after replacing them, and if the same symptom
appears, contact your nearest FANUC's service representative.
(vi) Blow off the brushes dust from all brush holders with compressed air (factory air),
and the brush dust will come not of other brush holders. Before using compressed
air, confirm that it does not contain any iron dust or a large amount of moisture.
Insert brushes to the innermost of brush holders. If the brush spring is caught in
between the conductor metal and the brush holder, the brush cap cannot be inserted
to the innermost.
12
2.4
Confirm that all brush caps are inserted into the brush holders to almost the same
level. When putting these brushes into the brush holders, they cannot slide smoothly
due to the brush dust which attaches to the inner surfaces of the brush holders. In
such case, clean the inner surfaces of brush holders with the tip of a screwdriver.
(Be careful not to scratch the commutator surface.)
(vii) When replacing brushes, use just the same brushes (in quality and shape) as existing
ones . After replacing them, run the DC motor without load for a while to fit the
brush surfaces to the commutator surface.
Brush length
Brush
-5 Brush holder
'
1
&
Conductive metal
Brush cap
DC servo motor model Length of new Usable length Purchase drawing for brush
brush
(b) Cleaning of heat pipe cooling section (in case of Model 30MH)
A large amount of dust accumulated on the net and fins of the heat pipe cooling section
lowers the cooling capacity of the heat pipe and causes troubles due to the generated heat.
(i) If dust is accumulated on the net to disturbs the ventilation, remove the net, and
clean it.
13 -
2.5
(ii) If a large amount of dust is accumulated on the fins consisting of many aluminum
discs, clean the fins by blowing compressed air (factory air). If dust cannot be
removed in this way, remove it with a thin i-od or the like.
(iii) Since dirt of the cooling section depends largely upon ambient conditions, determine
the periodical cleaning frequency according to the working environments. (Check the
cooling section once every 6 months as the standard frequency.)
2.5 Maintenance of Tape Reader (Applicable to both separate type and portable type)
No, in Cleaning
Fig. 2.5(a) Cleaning point frequency Cleaning method
*r?> \
‘1
5
1
t
- I
BM
'1
FM
Fig. 2.5(a) External View of Tape Reader without Reel (with the tape reader cover detached)
14
2.6
Rocol paste
You are requested to purchase and prepare the following consumables without fail.
15
3.
3. INSTALLATION PROCEDURES
This section describes the setting, adjustment, and check procedures for operation NC
normally after installing it.
By observing these procedures, NC can be checked appropriately at the installation time.
This section finally describes data to be recorded as installation results.
2 3.2 Checking the input power supply of control unit and setting the
transformer taps
3 3.3 Setting the taps of M series servo transformer
4 3.4 Check after turning on power supply when motor power cable has been
disconnected
5 3.5 Check after turning on power supply when motor power cable has been
connected
16 -
3.1
—
and the magnetic cabinet.
(d) Check if a protective grounding wire is connected between the servo transformer and
the magnetic cabinet.
(e) Check if the cable sheath is grounded through the shielded wire or clamp fastner.
Cable fasner
Shield Cable
Aju(ywvÿi
' .
iH ,-x / 1 I .'// - / / / / /
Purchase specification:
A99L-0035-0001 Grounding plate
2 8 mm
17 -
3.1
(7) Check if EROM, RAM, LSI, etc. are securely mounted onto IC socket of master PCB.
y / /~/ni J h / / / / // // // // / ////////// j) / ) / / n n n i }/
TPll
A /
in / +5
A4 / -\- 5
A4 o
/
4 / 0
4 /
4 / 0
4 /
4 /
4 /
/// /////, /
44
/
77, /
/ CP32
777
/ -15 V
/
4 R / OV
o
44 s /
o EN
1=1 paK o ( ENABLE )
POWER UNIT /
o OPB_//
////////Z//////TT// /////// / ////// //// /// / / /
/
AN
+15V 0
(ptM-cr
V
fa i 1 u ic )
18
3.2
3.2 Checking the Input Power Supply of Control Unit and Setting the Transformer Taps
Max. V
(c) Check if the input power capacity is sufficient, judging it from the power consumption of the
control unit. The power consumption of the control unit is 400 VA.
(d) Setting of taps of multi-tap input transformer (option) for NC (control unit, MDI & CRT
panel, and taps reader unit)
This setting is necessary, if the NC input power voltage is temporarily deviated from a
range of AC 170V to 240V. If the input voltage is AC 380V, for example, mount the above
transformer, and connect cables as follows.
I OTB 1 O
inaiE 50 TB2
V 80
IHIL 60 1A HI
Ml? 40
15
s2!s 80
£
20(
B
A
IS
H
m
1 To NC R, S terminals
IBI* •10
30
100
J
B
EE
toT
} Employable as power supply for
maintenance measuring instrument
J K 1IRI
>ÿ1* 20
00
tt.e
iPH :OM CAUTION
o/ Multitype input transformer specification
A80L-0001-0176
I O o
£E.e
.
TB1 TB2ltfeti*S51i> -fr'7-O.X'f*
CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TB1 OR TB2.
- 19 -
3.3
Connect the connecting positions of power cable U, V, W and terminals as specified in Table
3.3(b) and 3.3(c) ,
- 20 -
3.3
18 5V 1 85V
u, I 1 85V
pO 31
L-0 3 4 1 85V
1 85V
-O 31
-O 32
--O 33
31
33
2 O
3 O
220V
1 o- 20 UV
220V
032-
3!.a—
I
I
--
1
1 8V
pO J J
*-o
,1—0 3 6
41
50VO31
50 V
50V
-O 35
36
1
2
3
4
34
35
36
41
4 O
5 O
200V
220 V 3i I OV
1 8V
18V
04 2
O43
.,
O4 4
5
6
42
43
44
6 O-
200V
B - —
H2Lo4
I
0V
1 8V
O 45
o4o
45
JJL
47
I
I
-£I_o4B
7
© 48
49
OO ! ™*LL_o5 1
T011 2 51
~ 052
52
(i) Connection diagram of power (ii) Connection diagram of power (iii) Arrangement of terminals
transformers MA MC ~ transformer MA terminals (screw M4) of power
MA31 ~ 36 terminals are 31 ~ 36. transformers MA ~ MC.
connected in the same way as
in (ii).
Fig. 3.3(a) Connection Diagram of M Series Servo Transformers for Use in Japan
275V 2 7 5V I 85 V 1 85V
1 O 31
2
3
23 0 V
190V
7O
1 !ll> V
|| CT7P
“-1
—_ 1 85V
t O 32
5ÿ.
1 85V
18 5V
50V
-O
32
33 I 5
31
32
33
-I OV
185V
L-O
35
50V
O 34
2 6 34
10
°
2 75 V
23 0 V
190 V
13O230V
14 O -
2 7 5V
190V
u 1 8V
O 33
_L-OO 4 1
36
-o 35
50V O 36 3
4
7
8
13
35
36
I
I1 15 0V 9 41
OV OV
-o 42 10 14 42
1 8V
—
12 16 O 43 11 15 43
1 7 0-— - 2.0ÿ 18V
O 44 12 16 44
I .Jo muv
OV
23
1 90 V
OV
I OV « 4K
1 8V
1 8V
5
O 46
47
17
18
21
22
45
46
JL2_ 23 47
20 24
C«
B 0V
1 8V
T0H1
0 48
0 49
51
20 24 48
49
TOH 2
O 52 © 51
52
(i) Connection diagram of power (ii) Connection diagram of power
— —
(iii) Arrangement of terminals of
transformers MAE MCE ~ transformer MAE terminals power transformers
MAE31 36 terminals arc 31 36. MAE ~ MCE.
connected in the same way as
in (ii).
Fig. 3.3(b) Connection Diagram of M Series Servo Transformers for Use in Overseas Countries
21
3.4
3.4 Check after Turning on the Power Supply when Motor Power Cables has been Disconnected
When turning on the power supply after disconnecting the motor power cable, short plug D23
on PCB in M series velocity control unit.
- 22
3.4
Ml
A-
ROM
RV 0 5
o
M2
M3
©+24V
© OV
•f- 1 bV
n
CCX © ©
-15 V
OV©
\U0 Mil
©4- 5V
Ml 2
(d)
(i)
Fig. 3.4(a)
° CM 15
° CH16
° CH17
__ __ DC +24V (22
DC +15V (14.5
DC -15V
@
Check each power voltage at the check terminals on the velocity control unit PCB of
each axis.
- 27V)
- 15.5V)
(-14.5 - -15.5V)
For mounting positions of check terminals of the M series velocity control unit,
refer to 4.4.
(h) Check AC 100V power supply at T1 screw terminals No. 3 and No. 4 of the velocity
control of each axis.If the emergency stop circuit on the machine tool side is
operating or if the emergency stop button is being depressed on the operator's
panel, this AC 100V is turned off. Release the emergency stop button or
emergency stop circuit.
23 -
3.4
(b)
PCAX
*PCAX
Z-axis
——
motor as follows.
PCBX
*PCBX
Move the z-axis in just the same way as in X-axis. Make sure that check pin
(c)
PCAZ
*PCAZ
——
TSAY/Z or DGN No. 801 data is minus.
PCBZ
*PCBZ
If not, change the connections as follows.
24
3.4
D25 - 02
NOT REflDY
D25 - 01
Version
ROM series (for FS 3T-C)
-l*' .
EDIT
In addition to the version number, the following data are also displayed concurrently.
(i) Number of loaded program numbers (PROGRAM NO. USED)
(ii) Number of remaining program numbers (PROGRAM NO. FREE)
(iii) Number of stored program characters (MEMORY AREA USED)
(iv) Number of remaining program characters (MEMORY AREA FEED)
(v) Program numbers being loaded (PROGRAM LIBRARY LIST)
25 -
3.5
(DGNOS No.)
Indication Version No.
335 BCD 01 A
02 B
26 Z
(0 - 9) (0 ~ 9)
After confirming the setting of all parameters according to the parameters table, turn off the
power supply. (Refer to parameters in chapter 5.)
3.5 Check after Turning on Power Supply when Motor Power Cable has been Connected
(1) Check the motor power cable for normal connection. (For No.l system, it is the safest to
check the connection of the motor power cable after disconnecting the DC servo motor from
the system.)
(a) Connect the power cable to the X-axis DC servo motor.
(b) Open short plug S23 of the X-axis velocity control unit for M series.
(c) Turn on the power supply under the condition that the emergency stop button can be
pushed at once whenever necessary.
(d) A run away failure or a TGLS alarm, if any, may be caused by the following.
(i) Power cables A1X, A2X are connected reversely.
(ii) Power cables are disconnected halfway.
(iii) The feedback wire of the pulse coder or tachogenerator is disconnected.
Connect the power cable and check it in Z-axis in the same way as described above.
C3
Rotating direction by
(+) command (+) command
- 26 -
3.5
For rotating the motor in the B direction by (+) command, connect the DC servo motor as
follows.
(a) Exchange the terminal positions for signals PCAa and PCBa with each other.
(b) Exchange the terminal positions for signals *PCAa and *PCBa with each other.
(c) Exchange power cables A1 and A2 with each other.
(d) Exchange tachogenerator signals TSAa and TSBa with each other. (Note 1)
Note 1) This should be done only when the built-in DC servo motor is used inside the
tachogenerator .
Note 2) (X is X or Z.
Example) When the DC servo motor is model 5M, the X axis is reversely connected by the
following connection.
A » C I) E F
pcax PCAX + 5 V *PCU> +PCAX I’CZX
CL 1L J J£ _L_ M
u»czx Op + 5 V +5V
N P R S T
Ov Ov OH 1 X OH2X
1 2 3 4 5 G 7
+ 5V + 5V +5V
a. 9_
OH IX O H 2 X 1
10 1 1 12 13
14 15 16 17 18 19 20
PCZX *PCZX PCAX *POAX PCD X *PCBX Ou
M7
ID <J5>
~h DC servo motor
n r~i Model 5M
Velocity control unit
5 6 7 8
C
A2X A IX
J 15
o A 0
A IX A 2 X
C D
27 -
3.5
Note 1) If the machine tool position moves during adjustment, an excessive error or an
excessive drift alarm may occur. In such a case, adjust the servo offset after setting
the parameter in-position width and the limit value of positional deflection amount to
about 5,000 respectively. Reset this parameter to the original value without fail after
this adjustment. If the in-position width is large, the automatic drift compensation
function does not operate.
Note 2) Don't shoi*t CH2 (TSA) and CH3 (OV) or CH2 and CH4 (OV) in the velocity control
unit, otherwise the hybrid IC of the master PCB may be broken.
Note 3) After adjustment, disconnect the CH1-CH3 jumper wire, and apply a dial indicator to
the machine tool to make sure that the machine tool does not move when turning on
and off the emergency stop switch.
Example) Adjustment and check when the position control loop gain is 30sec *.
(i) Move the axis by G21, G01, F100 (in case of metric screw) or G20, G01, F1000 (in
case of inch screw).
(ii) Turn RV4 (vertical resistor for fine adjustment of tachogenerator voltage signal) on
the velocity control unit of each axis until actual position deflection amount becomes 50
to 60. (detection unit) .
The X-axis delay should be equal to the Z-axis delay at this time.
- 28 -
3.6
Data obtained during the installation time or reinstallation time are every important for
future maintenance and check, and they should be recorded without fail.
(1) Parameters
Record finally set parameters, and keep one copy of these data in the system. It is
recommanded to prepare a parameter tape, if the FANUC SYSTEM 3T-MODEL C is provided
with a tape reader. Utilize the parameter recording table shown in para. 5.3.
- 29 -
4.
(1) The set positions of PCB are represented in the setting table as shown in the following
figure (represented as an address).
0, 1,2. 3, 4. 15 3
These addresses are marked with 0 43 in the
J I
I
horizontal direction and with A - J numbers in
I the vertical direction of PCB.
Address "D15", for example, indicates that the
D
C
II
— set position is located at the place where "D" in
the vertical direction intersects "15" in the
A
horizontal direction in the figure.
V: Variable resistor
CSD
a>
(3) The functional version number of PCB is printed on PCB.
Example)
A 16B-1000-00 10/ 03 A
- 30 -
4.1
(a) Setting of position control clock pulse width CLKSET (Address: G21)
The pulse width of position control clock *C16M has been set at factory before shipment.
Don't change it. Since the dispersion of the pulse width is noticeable due to the clock
generator circuit, the pulse width is not always set to the nominal value.
16-1
31
4.1
Note) When built-in type pulse coder and optical scale are used, and the voltage is
translated by master PCB, disconnect between 14-3 and connect between 15 - 2.
Provided that this setting is used with the master PCB later version than version 05E.
Z-SET Remarks
9-8
1 0-7
1 1 -6
12-5
1 3-4
1 4-3
15-2
16-1 O O O Be sure to set this item
Note ) Z-SET items other than 16-1 have been set before shipment from factory. However ,
this setting is insignificant.
32
4.1
CLKSET
M2 FI CPA4
Ml 7 Ml 6 Ml 5 Ml 4
SHI a
in
1=1 o
in
to to
rr 00
Q o
X CO
L_
M3 X-SET
Ml 3
a cn
co co cc
t'-
Y-SETCZ-SCT) CO co CO
co
1
ccx F£
Z-SET
o
OV
o
+ 5V
SH4
ED
=1
M4 M5 M6 M7 M8 M9 M10 Mil M12 SH5
- 33 -
4.2
s /
ITL *
A20B- 1 000-04 1 0
ru
/ '
/
/
'V /
' / ///
/
/
/
/ A10ADJ. +5ADJ.
/ POWER UNIT
©©
/
-B002 /
CP33
O ' // / / ] O
// /// / /
AO A10
(1) Standard voltage adjustment
Measure by a digital voltmeter the voltage between A10 and AO of checking connector CP33
to make sure it is 10.00V. If not, adjust by variable resistor A10ADJ. Turning clockwise
produces greater voltage.
(3) The voltage monitor circuits always monitor output voltages and auxiliary power-supply
voltages, detect troubles, if present, turn the ENABLE signal OFF, and cut power.
Table 2.3 shows trouble detection levels of voltage monitor cirucits and major causes for
trouble detection.
The voltage monitor circuits ar provided with jumper plugs SI S4, S6 are all inserted (all
effective) . Pulling out SI S4, S6 are all inserted (all effective). Pulling out SI S4, S6
makes corresponding voltage monitor circuit ineffective.
7/s /
-ÿ /
/ÿ
/
7/ S
/
S
O / s/s
POWER UNIT
-B002
;
s
/
n o
ss / /
—
A15H
15L
+ 15L
+ 24L
u
3 S4
SI
s:
S3
i
+5L H SG
1
34
Table 4.2 Table of voltage monitoring circuit
ro
4.3
(1) Prepare a test tape about 40cm by alternately punching a paper tape other than black and
gray tapes, and then, connect both ends of each tape to produce an endless tape.
(2) Load the above test tape onto the tape reader, and feed the tape by setting the switch to
MANUAL.
n_a X
AUTO
@ RELEASE
[ÿFANUcI MANUAL
(3) Measure the waveform between check terminal S and 0V (ground) of the photoamplifier PCB
mounted on the rear face of the tape reader, and adjust variable resistor SP until the
ON-OFF time ratio becomes 6:4.
(4) Measure the waveform at check terminals 1 to 8 of the photoamplifier by using the
oscilloscope, and find a channel having the shortest ON time width (ground :0V).
(5) Measure the waveform having the shortest ON time width out of waveforms at terminals 1 to
8 and the S waveform, and adjust the variable resistor mounted on the right side of SP so
that their time relation is obtained as illustrated below.
(6) Make sure that all waveforms at check terminals 1 to 8 satisfy the time relation shown in the
following figure.
- ON OFF -
Waveform at check terminal S
ON:OFF
=6 : 4
- I
I I
I Longer than 300 I Longer than 300
us
Waveform having
the shortest time ON
--
width out of wave
forms at check
terminals 1 to 8 OFF
- 36 -
4.3
o
o
RA o
AC 2 00V
+*
Photoainplifier PCD
A20B-0007-0750
B 7 G5 4 3 Z 1
7SP00 f
Check terminal
Note) For adjusting the output waveform of the photoamplifier, use a blue, white, pink, or
yellow tape other than black and gray tapes. If a blue, white, pink or yellow tape is
loaded to the tape reader which has been adjusted by using a black or gray tape, an
error is produced. Don't adjust the tape reader by using a black or gray tape. (If a
black tape only is used at all times, the tape reader may be adjusted by using the black
.
tape )
- 37
4.4
OVccA
1
O CHIU
VccU 6 o CH2D
Q O CHIC
O CH2C
VccC O
O
O CHID
O CH2D CN4
VccD O
O CHIL
CN3
Cl I
14 O VccH
(II
13 O
CH
12 O
Cll
O
CM
io O
Cll
20 O
Cll
l‘» o
CH°
CHO
0 i(vs &5 B 15
nfO
yvo Sl(.
CH
l(. O
S23
CH
15o RV3
*1*1
21
o S‘>
S8
0 20
2ft
SHo DRK
*
HVAL
HCAL
n5'0 SI FUSL RESISTOR ovc
LVAL
?o 0RVI TGLS #
?*o 0RV:
DIAL
*
Cll
IK o O- RJJ2 -°
£
Vcc
Cll
23 O 0 RVJ
CNI CN2
o- RHI
RDY
& I’RDY
20 14
SPARE 13 8 I (i
7 I
CURRENT
SETTING OF THERMAL RELAY SETTING MARK
I0M I2A
20M 18A
30M
30MH
24A
36A
PPL
Fig. 4.4(a) Installation Diagram of Velocity Control Unit PCB
- 38
I
4.4
SETTING OF JUMPER O POSITION TO BE SHORTCIRCUITTED
JUMPER
PULSE
CODER
00M
PANCAKE
TACHO
OM ,
PULSE
CODER
5M
PANCAKE
TACHO
10M
PULSE
CODER
— 30M(H)
PANCAKE
TACHO
MEANING
s i o O o o
2 o TACHO -GENE. SETTING
3 COMPRESSOR ENABLE
4 GAIN ATTENUATOR
5 O O O O O O
6 o O o o o o HIGH FREQUENCY GAIN
7 o o o o o o RIPPLE FILTER
8
9
o o o o o o HIGH-GAIN C.K.T. ENABLE
CAPACITOR FOR
10 o o o o o o COMPENSATION C.K.T
II
12 o o o o o o DC GAIN
13
14 CAPACITOR FOR HIGH-GAIN
15 SEE NOTE6
16 O o o O O o CHOPPING FREQUENCY
SELECTOR
20
21
SEE NOTEI
ENABLE
_
THERMOSTAT FOR TRANS FOR
MER AND DISCHARGE UNIT
DRK ALARM ENABLE
22 DCAL ALARM ENABLE
23 TGLS ALARM ENABLE
O OVC ALARM OPERATING
24 O O O O O TIME SELECTOR
25 TGLS ALARM SENSING LEVEL
26 SEE NOTE 2 DISCHARGE UNIT SELECTOR
MOTOR SELECTOR FOR
126 O O ARMATURE VOLTAGE
FEEDBACK C.K.T.
1) NORMALITY 5 SCALES
TACI 10-GENERATOR
6 RV4 2) USE FOR FINE ADJUSTING
COMPENSATION
OF LOOP GAIN. REFER TO
MAINTENANCE MANUAL OF NC.
00M 564/(93- 5XSCALEM A)
CURRENT LIMITER RV5
7 9 SCALE 0M-20M |880/(93-5X SCALE)(A)
SETTING ISEE NOTE 5
30M(H) 3760/(93-5XSCALE)(A)
0 10 SCALES
5. CURRENT LIMITER FUNCTION IS APPLIED FOR PCB EDITION 02D OR LATER.
6. SETTING OF SIS
01 A* CURRENT LIMITER SETTING
02B*03B NO CONNECTION
Q4B*05B' CHOPPING FREQUENCY SELECTOR
Fig. 4.4(b) Short bars and variable resistors of velocity control unit PCB
- 39 -
4.4
X
0.210.2V
24±3Vp-p / OV
¥\
/
OV
i
DISCHARGE
SI6 SHORT TIME WIDTH
0.810.1 msec
FIG. 2 FIG. 3
LED DISPLAY
NAME MEANING
(
PRDY GREEN
LED ) POSITION READY SIGNAL.
VccRDY
.
MONITORING FOR BREAKING OF FUSE RESISTORS (RSI R82).
LIGHTING : NO-BREAKJNG
(GREEN LED) NO LIGHTING CHECK ITEM
I) CONTINUITY CHECK : R8I.R82
2) I’CB CN2 TO TRANSFORMER
DISCHARGE ALARM
ACCELERATION AND DECELERATION FREQUENCY IS TOO HIGH.
DCAL REGENERATIVE ENERGY FROM MACHINE WEIGHT OF VERTICAL AXIS IS TOO LARGE.
(RED LED) TRANSISTOR FOR DISCHARGE IS DAMAGED.
Fig. 4. 4(c) Check Terminals and LED of Velocity Control Unit PCB
40
5.
5. SYSTEM PARAMETER
Parameters must be set correctly so that the servo motor characteristics, machine tool
specifications, and machine tool functions are fully displayed when NC is connected to the DC servo
motor or machine tool. Since contents of parameters depend upon machine tools, refer to the
attached parameter table prepared by the machine tool builder.
(1) Set the PARAMETER INPUT switch of the master PCB (address J30) to ON. NC is
placed to P/S alarm No. 100 condition.
1 3 31 41
T=T
J 3 OFF 3ON
PARAMETER
INPUT
B ]
Master I’CB
Rear side ]
(2) Select the MDI mode (or set the emergency stop condition)
I
(3) Depress
P£ RAM button to display parameters on the CRT screen.
NO. 0004
EDIT
- 41 -
5.2
(5) Shift the cursor to the position of the parameter number to be changed.
Method 1
CURSOR
m
| { |
Depress C
I
sequentially.
I
RSpR button. If this button is depressed continuously, the cursor shifts
If the cursor exceeds a page, the next page appears on the CRT screen.
Method 2
Input
Si parameter number and INPUT.
(8) After all parameters have been set and confirmed, turn off the PARAMETER INPUT switch.
(9) Depress the RESET button to release the alarm condition. If alarm No. 000 occurred, turn on
the emergency stop switch, or turn off the power supply and then turn it on, otherwise the
alarm is not released.
$ F N F N
OE
(a) (e)
N 1 10 P 0 10 1 0 0 1 1 {<
(b) (c) (d)
(a) Punch % (in case of ISO code) or ER or CR (in case of LF or EIA code) at the start of the
tape.
(b) Punch the data number following address N next to the end of block code (LF in ISO code
or CR in EIA code).
(c) Punch a data to be set after address P. Punched data at the address should correspond to
the parameter number punched at address N.
(d) Punch the end of block code. Continue steps (b), (c) , (d), as required. A data number
following address N must be punched at the start of each block. Leading zeros of parameter
data following P are omittable.
(e) Punch LF (in case of ISO code) or CR or ER (in case of % or EIA code) finally. Data input
from the tape is finished with the input of this code.
Parameters not specified on the tape remain unchanged even if the parameter setting tape is
input.
42
5.2
The parameter setting tape prepared by the above procedure can be input according to the
following procedure.
Note 1) The tape stops traveling when the following alarms are detected. However, these
alarms are not displayed.
(i) TH or TV (with TV check turned on) is in parity error.
(ii) An address other than N and P was input.
(hi) An N or a P value is disallowable.
Note 2) Depress RESET button, if it is desired to stop setting from the tape halfway.
Note 3) A part of parameters don't become effective unless the emergency stop switch is
turned on once or power supply is turned off (when alarm No. 000 occurred).
Note 4) Parameters related to the I/O interface must be set from MDI, etc. before inputting
parameters from the tape.
- 43 -
5.3
Standard setting
Parameter No. Abbreviation Meanings at the shipment
time from FANUC
- 44 -
5.3
Standard setting
Parameter No. Abbreviation Meanings at the shipment
time from FANUC
- 45 -
5.3
Standard setting
Parameter No. Abbreviation Meanings at the shipment
time from FANUC
- 46 -
5.3
Standard setting
Parameter No. Abbreviation Meanings at the shipment
time from FANUC
1038 UPKY
1039 DWNKY JOG moving axis and direction setting.
1040 RGTKY
1041 LFTKY
1044 MBUF1
Setting of M code without buffering.
1045 MBUF1
1046 PSORGX Grid No. at the reference point of the
1047 PSORGZ position signal output.
1061 Mil A
M code decode signal output.
1078 M35C
1051 NSW 11
S
1114 NSW88
Note) Setting parameters only can be changed without turning on the parameter in put switch.
- 47 -
5.3
PARAMETER RECORD
Contents Contents
No. 7 6 5 4 3 2 1 0 No. 7 6 5 4 3 2 1 0
0 0 4 0
0 1 4 1
0 2 4 2
0 3 4 3
0 4 4 4
0 5 4 5
0 6 4 6
0 7 4 7
0 8 4 8
0 9 4 9
1 0 5 0
1 1 5 1
1 2 5 2
1 3 5 3
1 4 5 4
1 5 5 5
1 6 5 6
1 7 5 7
1 8 5 8
1 9 5 9
2 0 6 0
2 1 6 1
2 2 6 2
2 3 6 3
2 4 6 4
2 5 6 5
2 6 6 6
2 7 6 7
2 8 6 8
2 9 6 9
3 0 7 0
3 1 7 1
3 2 7 2
3 3 7 3
3 4 7 4
3 5 7 5
3 6 7 6
3 7 7 7
3 8 7 8
3 9 7 9
48
1
5.3
Contents
No. 7 6 5 4 3 2 1 0
8 0
8 1
8 2
8 3
8 4
8 5
8 6
8 7
8 8
8 9
9 0
9 1
9 2
9 3
9 4
9 5
9 6
9 7
9 8
9 9
- 49 -
5.3
- 50
5.3
Note 1) Parameters No. 0005 and 0068 are effective when setting parameter is 0.
Parameters No. 0014 and 0069 are effective when setting parameter is 1.
- 51 -
5.3
- 52 -
?
5.3
- 53 -
5.4
Parameters are explained in detail below. Set parameters to 0 without fail, if their usage is
not specified in the following detailed description.
Parameters don't always function unless the NC function (option) is provided, even if their
usage is specified. Parameters for FS 3T-C and FS 2T-A are different. In the following
explanations, the upper part of the parameter name is for FS 2T-A and the lower part is for FS
3T-C. Basic and optionparameters are identified from each other in the "remarks" column.
Confirm which parameter options are mounted in your FS 3T-C and FS 2T-A, in advance.
54 -
5.4
NFED 1: Feed is not output before and after program is output The baud rate is
by using the input/output interface. set with
0: Feed is output before and after program is output by parameter
using the input/output interface. No. 0068.
(Effective when the setting parameter I/O is 0.)
HSLE 1: When the manual pulse generators are provided for two
axes, the axis selecting signal is valid.
(When the axis selecting signal is off, the manual pulse
generators cannot operate) .
0: When the manual pulse generators are provided for two axes,
the axis selecting signal is invalid.
(The axis whose manual pulse generator is rotated is moved
regardless of the axis selecting signal) .
- 55
5.4
- 56
I
5.4
0% 0 0 150% 1260 50
mm/min inch/min mm/min inch /min
O 10 2.0 0.08 140 790 30
O O 60 20 0.8 90 79 3.0
O O O 70 32 1.2 80 50 2.0
O 80 50 2.0 70 32 1.2
O O 90 79 3.0 60 20 0.8
O O 100 126 5.0 50 12.6 0.5
- 57
5.4
DMRX GRDX
0 0 0 7 DMRX GRDX Basic
Bit No. 7 6 5 4 3 2 1 0
DMRZ GRDZ
0 0 0 8 DMRZ GRDZ Basic
Bit No. 7 6 5 4 3 2 1 0
Setting code
6 5 4 Multiply ratio
0 0 0 1/2
0 0 1 1
0 1 0 1
0 1 1 2
1 0 0 3/2
1 0 1 3
1 1 0 2
1 1 1 4
- 58 -
I
5.4
Note) If the code other than codes in the above table is set,
capacity is set 8000.
- 59 -
5.4
Metric system
12 mm
X 1 1/0.5 4 6000
Z 1 1 4 6000
X 1 1/0.5 4 10000
10 mm Z 1 1 4 10000
X 1 1/0.5 4 8000
8 mm Z 1 1 4 8000
X 1 1/0.5 3 /4 6000
6 mm Z 1 1 3 6000
X 1/0.5 1 2/4 5000/10000
5 mm Z 1 1 2 5000
X 1/0.5 1 2/4 4000/8000
4 mm Z 1 1 2 4000
X 1/0.5 1 1.5/3 3000/6000
3 mm Z 1 1 1.5 3000
X 1/0.5 1 1/2 2000/4000
2 mm Z 1 1 1 2000
X 0.5 2/1 1 2000
1 mm Z 0.5 2 1 2000
Note 1) In the above table, right side value is in diameter designation, and
left side value is in radius designation in X axis.
Note 2) Data in the above tasble is standard. Command and detect multiply
ratio can be changed, but in that case there is limit for maximum
feed rate.
- 60 -
t
5.4
X 1/0.5 1 3 /4 6000
0.6 inch Z 1 1 3 6000
X 1/0.5 1 2/4 5000/10000
0.5 inch Z 1 1 2 5000
X 1/0.5 1 2/4 4000/8000
0.4 inch Z 1 1 2 4000
X 1/0.5 1 1.5/3 3000/6000
0.3 inch Z 1 1 1.5 3000
X 1/0.5 1 1/2 5000
0.25 inch Z 0.5 2 2 5000
X 1/0.5 1 1/2 2000/4000
0.2 inch Z 1 1 1 2000
X 0.5 2 1.5 3000
0.15 inch Z 0.5 2 1.5 3000
X 0.5 2 1 2000
0.1 inch Z 0.5 2 1 2000
Note 1) In the above table, right side value is in diameter designation, left
side value is in radius designation in X axis.
Note 2) Data in the above table is standard. Command and detect multiply
ratio can be changed, but in that case there is limit for maximum
feed rate.
- 61 -
5.4
TMF TFIN
0 0 1 1 TFM TFIN Basic
Bit No. 7 6 5 4 3 2 1 0
M code
MF
V
FIN
TMF x TFIN
I
FIN signal is ignored, because x <TF1N.
- 62 -
t
5.4
- 63 -
5.4
MCINP
0 0 I 3 MCINP SB KM Basic, option
Bit No. 7 6 5 4 3 2 1 0
- 64 -
5.4
NFED 1: Feed is not output before and after the program is The baud rate
output by using the input/output interface. is set with
0: Feed is output before and after the program is output parameter
by using the input/output interface. No. 0069.
(Effective when the setting parameter I/O is 1.)
CMRX
0 0 1 5 CMRX Basic
CMRZ
0 0 1 6 CMRZ Basic
CMRX, CMRZ Command multiply for X and Z axes, respectively. See parameters,
No. 0007 and
Setting code Multiply 0008.
1 0.5
2 1
4 2
10 5
20 10
- 65 -
5.4
VLOCX
0 0 1 8 VLOCX Basic
VLOCZ
0 0 1 9 VLOCZ Basic
+ Feed command
value (VELO)
VLOCX (Z)
+
Position
deflection
value
0 0 2 1 SPLOW Option
THDCH
0 0 2 2 THDCH Option
- 66 -
5.4
0 0 2 3 SCTTIM Basic
SCTTIM Set the delay timer for checking the spindle speed arrival
signal. This sets the time required from execution of the
S function to the beginning of checking the spindle speed
arrival signal.
Setting range: 0 to 255 (unit: msec)
S command
2
Delay timer
SCTTIM
Pulse distribution
INPX
0 0 2 5 INPX Basic
INPZ
0 0 2 6 INPZ Basic
Position
deflection
value
Next block
I
I
A
7
In-position width
t
- 67 -
5.4
SERRX
0 0 2 8 SERRX Basic
SERRZ
0 0 2 9 SERRZ Basic
(Example) When the rapid traverse rate is 10m /min and the
position gain is 30, the error is calculated by:
E —F
=G
Conversion of 10 m/min. into pulses /sec. with the
detection unit of 1 /pulse gives 166,666 pulses/sec.
Therefore, E = 166,666/30 = 5,555 pulses.
Multiply this value by a factor of 1.5, and set the
obtained value 8333 as the parameter.
GRDSX
0 0 3 1 GRDSX Basic
GRDSZ
0 0 3 2 GRDSZ Basic
- 68 -
5,4
Lock state —
Manual continuous feed
+X
OFF
(Grid shift amount set by
parameter No. 003 1 , 0032)
Grid
(one revolution
signal) ZPX
(X axis plus return
direction)
- 69 -
5.4
LPGMX
0 0 3 4 LPGMX Basic
LPHMZ
0 0 3 5 LPGMZ Basic
- 70
I
5.4
X
10 mm 1434 717
Z
X
8 mm 1792 896
Z
6 mm X
2389 1195
Z
5 mm
X 2867/1437 1434/717
Z 2867 1434
4 mm
X 3584/1792 1792/896
Z 3584 1792
3 mm
X 4779/2389 2389/1195
Z 4779 2389
X 7168/3584 3584/1792
2 mm
Z 7168 3584
1 mm
X 7168/3584 3584/1792
Z 7168 3584
0.5 inch
X 2867/1433 1434/717
Z 2867 1434
0.4 inch
X 3584/1792 1792/896
Z 3584 1792
X 4779/2389 2389/1195
0.3 inch
Z 4779 2389
0.25 inch
X 5734/2867 2867/1434
Z 2867 1434
0.2 inch
X 7168/3584 3584/1792
Z 7168 3584
0.15 inch
X 4779 2389
Z
X 7168 3584
0.1 inch
Z
Note 1) For the X axis, the left value is indicates the radius
designation and the right value is indicates the diameter
designation . In the column where only one value is indicated,
the value is common to diameter designation and the radius
designation .
Note 2) The above table lists the standard setting value. It is also
possible to change the command multiplier and the detection
multiplier .
In this case, however, the maximum feed rate will
be limited.
- 71
5.4
0 0 3 6 PSANGN Option
LPGIN
0 0 3 7 LPGIN Basic
Standard setting
LPGIN Setting of servo loop gain in position control. 3000
Setting range: 1 to 9999 (unit: 0.01 sec
RPDFX
0 0 3 8 RPDFX Basic
RPDFZ
0 0 3 9 RPDFZ Basic
- 72
5.4
LINTX
0 0 4 1 LINTX Basic
LINTZ
0 0 4 2 LINTZ Basic
THRDT
0 0 4 4 THRDT Option
FEDMX
0 0 4 5 FEDMX Basic
THDFL
0 0 4 6 THDFL Option
See parameter
THDFL The lower limit value of X axis acceleration /deceleration No. 0044
in thread cutting cycle (G92 and G76) (FL)
Setting range
6 to 15000 unit: mm/min (mm output)
6 to 6000 unit: 0.1 inch/min (inch output)
Set the most suitable value to this parameter in
consideration of the parameter No. 0044.
FEEDT
0 0 4 7 FEEDT Basic
FEDFL
0 0 4 8 FEDFL Basic
0 0 4 9 SPALW Option
74
5.4
0 0 5 0 SPLMT Option
RPDFL
0 0 5 1 RPDFL Basic
ZRNFL
0 0 5 2 ZRNFL Basic
- 75 -
5.4
BKLX
0 0 5 3 BKLX Basic
BKLZ
0 0 5 4 BKLZ Basic
0 0 5 6 SPDLC Option
0 0 5 7 GRMX 1 Option
0 0 5 8 GRMX 2 Option
0 0 5 9 GRMX 3 Option
0 0 6 0 GRMX 4 Option
- 76 -
t
5.4
Suriace speed
Spindle
speed
Surface speed
(m/min)
Rotation speed
(rpm)
Constant (G97)
X axis value surface speed
control (G96) Spindle
low speed •SSTP
parameter
SOR
Gear change
——
Offset D/A J Velocity A \
(parameter Converter control V
No.56)
I ft Spindle
Gain
(parameter Speed change
No. 36) gear (4 steps)
SVC
/
I
I I I
Z. I I I Spindle speed
I
commanded value
/
Spindle row speed Upper limit of
limit spindle speed
- 77
5.4
DRFTX
0 0 6 1 DRFTX Basic
DRFTZ
0 0 6 2 DRFTZ Basic
JOGFL
0 0 6 4 JOGFL Basic
SEQINC
0 0 6 6 SEQINC Basic
0 0 6 7 LOWSP Option
BRATE0
0 0 6 8 BRATE0 I/O interface
(option)
BRATE0 This sets the baud rate when the RS232C interface is
used.
(Effective when the setting parameter I/O is 0.)
Setting range:
50 to 4800 (unit: BPS).
Selected from 50, 100, 110, 150, 200, 300, 600, 1200,
2400, and 4800.
78
5.4
BRATE1
0 0 6 9 BRATE1 I/O interface
(option)
BRATE1 This sets the baud rate when the input/output interface
is used.
(Effective when the setting parameter I/O is 1.)
Setting range:
50 to 4800 (unit: BPS)
Selected from 50, 100, 110, 150, 200, 300, 600, 1200,
2400 and 4800.
Designate 4800 baud when using the FANUC tape reader.
LT1X1
0 0 0 LT1X1 Basic
LT1Z1
0 0 7 1 LT1Z1
LT1X2
0 0 7 3 LT1X2
LT1Z2
0 0 7 4 LT1Z2
LT1
i
nth top in square zone (see figure.) /// / / / / /
/
axis /
2
Set stroke limit mentioned above.
Setting amount 0 to +9999999 (unit: 0.001 mm in mm
output or 0.0001 inch in inch output)
Set with the distance from the reference point.
In the case of diameter designation, set the X axis with
the diameter designation value.
The outside of the boundary set with the parameter is
set as the inhibited region. Normally, set at the max.
stroke of the machine.
When the axis enters the inhibited region, overtravel
alarm is indicated. A margin should be provided with
respect to the stroke to cope with the fluctuation in the
detecting operation. As a rule, in the case of metric
designation, multiply the rapid traverse by a factor of
1/5 and set it as the margin.
- 79 -
5.4
LT1
9 1 < LT1
T
2
axis
(Example)
LT1Z1 = -1, LT1Z2 = Is Z axis stroke infinite
Note) Move command of the axis set as the stroke infinite, is only
incremental.
If absolute command is specified, absolute resister may overflow
and the axis is not operated normally.
PRSX
0 0 7 6 PRSX Basic
PRSZ
0 0 7 7 PRSZ Basic
PRSX, PRSZ These set the coordinate values of the reference point of
the X and Z axes when automatic coordinate system
setting is conducted, respectively.
Setting range:
0 to +9999999 unit: 0.001 mm (mm output)
unit: 0.0001 inch (inch output)
In the case of diameter designation, designate the X axis
value with the diameter value.
0 0 7 8 SPTIME Option
SPTIME Time (p) for starting check when the commanded speed is
not reached after a certain time.
Setting range: 0 to 999999 (unit: msec.)
(For constant surface speed control)
80
5.4
PSGRDX
0 0 7 9 PSGRDX
PSGRDZ
0 0 8 0 PSGRDZ
Machine
position
Position signal
output value
__ 97 98 99 100 101 102
Machine
position
Machine
position
Note) Grid No. at the reference point is set by parameter No. 1046, 1047.
0 0 8 2 MRCCD Option
0 0 8 4 PESCX Option
0 0 8 5 PESCZ Option
0 0 8 6 PAT1M Option
0 0 8 7 GROVE Option
0 0 8 8 THRPT Option
0 0 8 9 THANG Option
0 0 9 0 THCLM Option
0 0 9 1 THDFN Option
- 83 -
5.4
Note ) The tool geometry offset number and tool wear offset number for
FS 2T-A is 1 digit.
?
5.4
STDP 1: The actual spindle speed and the T code are always
displayed.
0: The actual spindle speed and the T code are not always
displayed.
SCHK 1: Spindle speed fluctuation detecting function (G26) is
used .
Spindle speed fluctuation detecting function (G26) is not
used .
CPRD 1: Unit is set to mm, inch or sec. when the decimal point is
omitted in the address for which the decimal point can
be used.
0: The least input increment is set when the decimal point
is omitted in the address for which the decimal point can
be used.
REP 1: When the program with same program number in the memory
is registered through I/O interface, the alarm does not
occur and the registered program is replaced.
0: When the program with same program number in the memory
is registered through I/O interface, the alarm occurs.
MORB 1: The direct measured value input for tool offset and work
coordinate system shift is performed by retracting both
2 axes after cutting and pushing the RECORD button.
(FAWUC PC-MODEL D is nescessary for this function)
0: The RECORD button is not provided for direct measured
value input.
NWCH 1: The character nWn is not displayed at the left side of
the offset No. in wear offset value display.
The character 11
0: W” is displayed at the left side of the
offset No. in wear offset value display.
CBLNK 1: The cursor does not blink.
0: The cursor blinks.
- 85 -
5.4
0PG3 Is Axis select (HX, HZ) and magnification (*10) switches for
manual pulse generator are actuated with the software
operator's panel.
0: The above switches are not actuated with the software
operator's panel.
OPG2 1: Jog feed axis select and jog rapid traverse buttons are
actuated with the software operator's panel.
0: The above buttons are not actuated with the software
operator's panel.
Note) The above parameters are effective only when the optional software
operator's panel is selected.
1 0 0 6 XRC Basic
Bit No.
7 6 5 4 3 2 1 0
1 0 0 9 SCLMP Option
1 0 1 0 CRCDL Option
87 -
5.4
Parameter No. Parameter Remarks
Ax
Is AZ
/
t
I
I
I
I
I
I
I
I
I
i\ Tool path after offset
- Programmed path
If X CRCDL and Z CRCDL, the small movement is
ignored. This prevents the workpiece from being affected
by stopping the tool at the corner.
1 0 1 1 ACALFL Option
RPDJX
1 0 1 2 RPDJX Basic
RPDJZ
1 0 1 I 3 RPDJZ Basic
RPDJX, RPDJZ Rapid traverse rate in JOG mode for X and Z axes,
respectively .
Setting range
30 to 24000 unit: mm/min (mm output)
30 to 9600 unit: 0.1 inch/min (inch output)
If n 0 11 is set to these parameter, the set values of
parameter No. 0038 and 0039 are used.
WIMAX
1 0 2 8 WIMAX Option /basic
t
5.4
WOMAX
1 0 2 9 WOMAX Option/basic
MIRSS
1 0 3 0 MIRSS Option
MIRSS Used for mirror image for opposite tool post. This
parameter sets the distance between the tool posts in the
shifting of coordinate system.
Setting range:
0 to 999999 unit : 0.001 mm (mm input)
unit: 0.0001 inch (inch input)
1 0 3 1 GANMAX Option
1 0 3 2 GANMAZ Option
GANMAX, GANMAZ
The value of y on the X axis and Z axis in the automatic
tool compensation function, respectively.
Setting range:
1 to 9999999 unit: 0.001 mm (mm output)
1 to 9999999 unit: 0.0001 inch (inch output)
The X axis value should be set with a radius value.
- 89 -
5.4
1 0 3 3 EPCX Option
1 0 3 4 EPCZ Option
EPCX, EPCZ The value of e on the X axis and Z axis in the automatic
tool compensation function, respectively.
Setting range:
1 to 9999999 unit : 0.001 mm (mm output)
1 to 9999999 unit : 0.0001 inch (inch output)
The X axis value should be set with a radius value.
By this command, the tool travels to the measuring
position at rapid traverse, decelerates at point R
(a before the presumed measuring point), and shifts
until the measuring position arrival signal (XAE
or ZAE) is sent from the machine tool. If the XAE or
ZAE signal does not turn on until the tool reaches point
V (e after the presumed measuring point) , an alarm is
issued and the tool stops moving.
Presumed measuring
Start position point
Feedrate
I
Rapid traverse
FP
1 Point V
f Point R
1 e
Arrival signal
XAE (ZAE)
Basic
1 0 3 5 REF2X
Basic
1 0 3 6 REF2Z
REF2X, REF2Z The distance from the first reference point to the second
reference point of the X axis and Y axis, respectively.
Setting range:
1 to 9999999 Unit: 0.001 mm (metric output)
1 to 9999999 Unit: 0.0001 inch (inch output)
UPKY
1 0 3 8 UPKY Option
DWNKY
1 0 3 9 DWNKY
RGTKY
1 0 4 0 RGTKY
LFTKY
1 0 4 1 LFTKY
8
+ ° 4
' N to +X, to -X, F to +Z , and to -Z
set as follows.
UPKY = 1, DWNKY = 2, RGTKY = 3, LFTKY = 4
- 91 -
5.4
MBUF1
1 0 4 4 MBUF1 Basic
MBUF2
1 0 4 5 MBUF2 Basic
MBUF1, MBUF2 Up to two M codes which are not subjected to buffering can
be set.
Setting value: 03 to 97
When 03 is set, M03 is not subjected to buffering.
1 0 4 6 PSORGX
1 0 4 7 PSORGZ
1 0 6 1 Mil A Basic
1 0 6 2 M11B
1 0 6 3 Ml IF
1 0 6 4 M12 A
1 0 6 5 M12B
1 0 6 6 M12F
1 0 6 7 M13A
1 0 6 8 M13B
1 0 6 9 M13F
- 92
5.4
1 0 7 0 M21A
1 0 7 1 M2 IF
1 0 7 2 M22A
1 0 7 3 M22F
1 0 7 4 M31C
1 0 7 5 M32C
1 0 7 6 M33C
1 0 7 7 M34C Basic
1 0 7 8 M35C
1 0 5 1 NSW11 Option
1 1 1 4 NSW88 Option
- 93 -
5.4
SIGNAL 0 0 OFF ON
SIGNAL 1 OFF 0 ON
SIGNAL 2 OFF I ON
SIGNAL 3: 0 OFF ON
SIGNAL 4: Q OFF ON
SIGNAL 5: 0 OFF ON
SIGNAL 6: 01 OFF ON
SIGNAL 7 OFF I ON
AUTO
PRM. No. 1056: Code (076) corresponding to character " L" of SIGNAL 0 in
the above figure is set.
94 -
5.4
PRM. No. 1075 Character string code of SIGNAL 3 in the above figure is
1082: set.
PRM. No. 1091 Character string code of SIGNAL 5 in the above figure is
1098: set.
PRM. No. 1107 * Character string code of SIGNAL 7 in the above figure is
1114: set.
- 95 -
5.4
B 066 7 055
C 067 8 056
D 068 9 057
H 072 u
035 Sharp
I 073 $ 036 Dollar symbol
L 076 i
039 Apostrophe
2 050 A 092
3 051 Y 093 Yen symbol
000 Space
- 96 -
6.
In FS 3T-C and FS 2T-A, self-diagnostic programs always monitor the system interior and
I/O signals, and both hardware and software are designed based on the safety design concept for
ensuring safety and quickly locating causes of troubles.
If a trouble is detected NC outputs an alarm signal at once and informs a machine tool
operator of its diagnostic results after sorting them. It is possible that the machine tool is stopped
without any motion because of waiting for external signals and other circumstances, even if the NC
itself is free of any alarm condition.
As a countermeasure against such a symptom, NC classifies these conditions according to diag¬
nostic programs and informs the machine tool operator of these classified conditions.
In addition, NC can easily check interface signals with the machine tool by displaying the
open /closed conditions of contact signals sent from the machine tool and ON /OFF status of transistor
output signals to be sent to the machine tool, as "0" or "1" on the MDI & CRT panel.
6.1.1 Operating procedure of diagnostic function regarding the interface with machine tool
This NC system provides a diagnostic function to check interface signals efficiently by using
the MDI & CRT panel. This diagnostic function is attached by reading output data or memory data
corresponding to input signals or by writing and then reading the same data as output signals into
the memory corresponding to respective output signals.
The interface signal status between NC system and machine tool can be displayed on the MDI
Si CRT panel. In addition, output signals from NC can be sent to the machine tool simulatedly.
- 97 -
6.1
_—
Composition of an NC system without PC
Diagnostic No.
NC
008
096 MT/NC 016
DI J I Receiver
jnput signal
Ml Connector
102 022
112 048 > Machine tool
DO l NC/MT l Driver
Output signal
117 053 M2
An I/O signal is read out with the same content for DGNOS No. 096-102 and 016-022 and also
for 122-117 and 048-053.
Composition of an NC with PC
NC
0B8 016
l
PC/NC _MT/PC Input signal
DI l Receiver
111 Ml
022
081 PC 048
DO l NC/PC PC/MT Output signal
l Driver
127 053 M2
000
Input signal
l Receiver
008 Ml 8
PCI <
080 * Machine tool
Output signal
t Driver
082 Ml 9
-
084
Output signal
Driver
086 M20
When I/O signals have been read, data of DGN No. 088 Ill are the same as those of DGN
No. 016 022. Also, read data of DGN No. 081 - 127 are the same as those of DGN No. 048 053.
- 98
6.1
Method 1
CURSOR
Method 2
DIAGNOSTIC N1005
NO. DATA NO. DATA
0000 00000000 0010 00000000
0001 00000000 0011 00000000
0002 00000000 0012 00000000
0003 00000000 0013 00000000
0004 00000000 0014 00000000
0005 00000000 0015 00000000
0006 00000000 0016 00100000
0007 00000000 0017 00100000
0000 00000000 0010 00100000
0009 00000000 0019 10001100
NO. 0000
AUTO
(6) Key in diagnostic data by data input keys on the MDI & CRT panel.
(7) Push the INPUT button on the MDI & CRT panel. Input diagnostic data are displayed
and output to the machine tool.
- 99 -
6.1
The following four internal conditions can be monitored by the diagnostic function.
(2) Condition during automatic operation stop and pause condition. (DGN No. 712)
i'1) Machine tool position from the reference point (DGN No. 820, 821)
Operating procedure
(i) Display the diagnostic data page by depressing the DGNOS button.
(ii) Display necessary diagnostic data page by depressing the PAGE button.
6.1.3 Operating procedure for diagnostic function of the interface between NC and IV) servo system
Diagnostic data of the servo system are displayed by DGN No. 23 and 56.
6.1.4 Indication of one-revolution signal from pulse coder and position coder
The one-revolution signals from pulse coder and position coder are displayed in DGN No.
027.
Operating procedure is same as item 6.1.2.
- 100 -
6.2
Note) For PC-MODEL H, DGN No. 000 No. 014 and DGN No. 080 No. 086 can not be used.
101 -
6.3
7 6 5 4 3 2 1 0
SKIP |
0 0 8
Skip
cutting
DGN No. signal
HX/ROV1 *DCX •X +X (F S 3T-C)
0 9 6
HZ/ROV2 *DCX -X +x (F S 2T-A)
(016) Manual handle feed axis Deceleration signal
selection/ rap id traverse in X-axis reference Feed axis direction
(MT-*NC) override signal point return select signal
HZ/ROV2 *DCZ -Z +Z (F S 3T-C)
0 9 7 HZ *DCZ -Z (F S 2T-A)
+Z
(017) Manual handle feed Deceleration signal
axis selection signal in Z-axis reference Feed axis direction
(MT-*NC) point return select signal
DRN *+LZ GR2 GR1 (F S 3T-C)
0 9 8
•+LZ
DRN * * (FS2T-A)
(018) Dry run signal +Z overtravel signal
(MT-*NC)
MLK MP1/.M1NP SDK BDT (F S 3T-C)
0 9 9
MLK MP1/MINP SBK BDT (FS2T-A)
(019) Machine lock Incremental feed Single Optional
signal signal/data input stop block skip
(MT-ÿNC) external start signal signal signal
ZRN *SSTP SOR SAR FIN ST STLK MIX (F S 3T-C)
1 0 0 (F S 2T-A)
ZRN * * * FIN ST STLK MIX
(020) Reference Spindle Spindle speed Miscellaneous Cycle Interlock Mirror
point return stop signal orientation light function start signal image
(MT-NC) signal _ signal end signal signal _ signal
ERS RT •SP •ESP •OV8 *OV4 *OV2 *OVI (F S 3T-C)
l 0 1
ERS RT *SP •ESP •OV8 *OV4 •OV2 •OV1 (F S 2T-A)
(021) External Manual Feed Emergency
(MT-ÿNC) reset signal rapid
traverse
hold stop signal Override signal
signal
signal
PN8 PN4 PN2 PN1 KEY MD4 MD2 MD1 (F S 3T-C)
1 0 2
PN8 PN4 PN2 PN1 KEY MD4 MD2 MD1 (F S2T-A)
(022)
Program number select signal Program Mode select signal
(MT-+NC) protect
signal
102
t
6.3
DGN No. 7 6 5 4 3 2 I 0
OP SA STL SPL END ZPZ ZPX (F S 3T-C)
1 1 2 OP SA STL SPL * ZPZ ZPX (F S 2T-A)
(048) Automatic Servo Cycle start Feed hold Spindle
(NC-ÿMT) operation ready lamp signal lamp signal enable Reference point
signal signal signal return end signal
MA DN RST AL (F S 3T-C)
1 3
MA DN RST AL (FS2T-A)
(049) NC ready Distribution Reset Alarm
(NC -*ÿ MT) signal end signal signal signal
DST TF SF MF (F S 3T-C)
1 4 DST TF SF M35C(MF| (p S 2T-A)
(050) Manual data T function S function M function
input start code read code read signal
(NC “ÿMT) signal signal signal
1 1
(051)
5
M28
1
M24 M22 M21 Ml 8 M14 Ml 2
M22A(M281M21A(M24) M13B(M22)M13A(M21 M12B(M1B) M12A(M14) MUB(M12)
Mil (FS 3T-C)
MI1A(M11)| (FS 2T-A)
Signals of DGN No. 112 117 are output signals to be sent to the machine tool. These
signals are stored into memory (RAM). NC outputs these output signals to this area.
103 -
6.3
Note 1) The signal whose name column is blank has different names according to each PC
program in follows. For detail) refer to the maintenance manual individually.
Note 2) This function checks and display the control relay used on PC in addition to I/O
signal.
Note 3) The pin numbers' of connector for interface between machine tool .(MT) and PC are
written below the name column.
Note 4) In the following dingnostic data table, above column is for FS 3T-C and the below
column is for FS 2T-A. For FS 2T-A, both PC-MODEL H and PC MODEL D may be
used .
When PC-MODEL H is used, the diagnostic data for between MT - PC must be
data of under column except connector Ml and M2 diagnostic data.
ADDRESS
NUMBER 7 6 5 4 3 2 1 0
t
(FS3T-C)
—
0 0 0 (ES2T-A)
(MT-PC) M18-3G Ml 8-21 M18-5 M18-35 M18-20 M18-34 M18-19 M18-33 Connector name
and pin number
0 0 2
(MT
0
—
0
PC)
4
Ml 8-24 Ml 8-8 M18-38 M18-23 M18-7 M18-37 M18-22 M18-6
(MT
0
—
0
PC)
6
M18-11 M18-41 Ml 8-26 M18-10 MI8-40 M18-25 M18-9 M18-39 Connector Ml 8
(mounted on PC
board)
40
( MT
— PC) Ml 8-49 Ml 8-18
Skip signal
M18-48 M18-17 M18-47 M18-16 M18-46 M18-15
Automatic tool
compensation signal
104 -
6.3
(FS3T-C)
—
0 1 0 (FS2T-A)
(MT PC) M20-11 M20-41 M20-26 M20-10 M20-40 M20-25 M20-9 M20-39
Connector M20
(mounted on
0 1 2 additional input
and output card)
(MT -* PC) M20-45 M20-14 M20-44 M20-13 M20-43 M20-12 M20-42 M20-27 24
0 i 4
(MT -* PC) M20-49 M20-18 M20-49 M20-17 M20-47 M20-16 M20-46 M20-15
The common voltage on machine side for input signals included in connector M18 and
M20 can be selected to OV or 24V. So indication of "O" and "l” for contacter condition
on machine side does not decided a conditionally.
Contacter open 11
0M
OV common connection
close 11 1"
Contacter open ti pt
24V common connection 11
close 0"
•DCX
—
0 1 6
* DCX
(MT PC) Ml -6 Ml -38 Ml -20 Ml -21
Deceleration signal in X axis
reference point return
0 1 7 •DCZ
* DCZ
(MT -PC) Ml -7 Ml -39 Ml -22 Ml -23
Deceleration signal in Z axis
reference point return
* +LZ
0 1 8
* +LZ
(MT
- PC) Ml -8 Ml -40
+Z overtravel signal
Ml -24 Ml -25
0 1 9 Connector Ml
(mounted on PC
board)
(MT-PC) Ml -9 Ml -10 Ml -11 Ml -12 40
0 2 0
0 2 1 •ESP
* ESP
(MT
- PC) Ml -41 Ml -26 Ml -27 Ml -i 9 Ml— 33 Ml -34 Ml -35 Ml -36
0 2 2
(MT
- PC) Ml -42 Ml -43 Ml -44 Ml -45 Ml -46 Ml -47 Ml -48 Ml -49
Note) Bit 4 in DGN No. 21 and bit 4 in DGN No. 101 are effective as emergency stop signal
when PC-MODEL D, MODEL H are provided.
- 105 -
6.3
0 4 8 (FS3T-C)
(FS2T-A)
(PC
- MT) M2-5 M2-6 M2 -7 M2-8 M2-41 M2-27 M2-26 M2-25
0 4 9
—
0 5 0
Connector M2
(mounted on
(PC MT) M2- 10 M2-20 M2-19 M2-21 PC board)
40
0 5 1
(PC -* MT) M2-33 M2-34 M2-35 M2-36 M2-37 M2-38 M2-39 M2-40
0 5 2
(PC -* MT) M2-11 M2—12 M2-13 M2-14 M2-15 M2-16 M2-17 M2-18
0 5 3
(PC -* MT) M2—42 M2-43 M2-44 M2-45 M2-46 M2-47 M2-48 M2-49
0 8 0
Connector Ml 9
(PC-MT) M19-8 Ml 9-7 Ml 9-6 M19-5 M19-4 M19-3 M19-2 M19-1 . (mounted on
PC board)
16
0 8 2
(PC
- MT) M19-16 M19-15 M19-14 M19-13 M19-12 M19-11 M19-10 M19-9
0 8 4
(PC
- MT) M20-36 M20-21 M20-5 M20-35 M20-20 M20-34 M20-19 M20-33
Connector M20
(mounted on
additional input
and output card)
16
0 8 6
(PC
- MT) M20-24 M20-8 M20-38 M20-23 M20-7 M20-37 M20-22 M20-6
1: Output transistor ON
0: Output transistor OFF
106
6.3
7 6 5 4 3 2 1 0
ED7 ED6 ED5 ED4 ED3 ED2 EDI EDO (F S 3T-C)
0 8 8 ED7 EDG ED5 ED4 ED3 ED2 EDI EDO (FS2T-A)
(PC -*NC)
DGN No. 7 6 5 4 3 2 1 0
HX/ROV1 *DCX -X +X
0 9 6
HX/ROV1 (ÿDCX) -X +x
(016) Manual handle feed
(PC-* NC) axis selection/rapid Feed axis direction
traverse override signal select signal
HZ/ROV2 (ÿDCZ) -Z +Z
0 9 7
HZ (*DCZ) -Z +z
(017) Manual handle feed
axis selection signal Feed axis direction
(PC -*NC) select signal
DRN (*+LZ) GR2 GR1
0 9 8
DRN (ÿ+LZ)
(018) Dry run signal
(PC -* NC)
Note) Bit 4 in DGN No. 101 on bit 4 in DGN No. 21 are effective as emergency stop signal
when PC-MODEL D, MODEL H are provided.
107 -
6.3
DGN No. 7 6 5 4 3 2 1 0
RQ8I RQ71 RQ6I R051 R04I RQ3I RQ21 ROII (F S 3T-C)
0 4 (F S 2T-A)
(PC -*NC)
(PC ~*NC)
DGN No.
CDZ SMZ
1 0 6
(PC ->NC)
1 0 7 •ABSM
(PC -*NC)
(PC -*NC)
(PC -*NC)
l l
UI15 UII 4 UII 3
iH3 uni un o Ul 9 U18
7 6 5 4 3 2 1 0
PX7 PX6 PX5 PX4 PX3 PX2 PX1 PXO
0 8
PX7 PX6 PX5 PX4 PX3 PX2 PX1 PXO
(NC PC) X axis position output signal
108
6.3
7 6 5 4 3 2 1 0
(NC-*PC)
DST TF SF MF
1 1 4
DST TF SF MF
(050) Manual data T function S function M function
(NC-*MT) input start signal code read code read signal
signal signal
M2 8 M24 M2 2 M21 M18 M 14 M 12 Mil
I I 5
M28 M24 M22 M2 1 M 18 M 14 M12 Mil
(051)
(NC -ÿMT) M function signal
SPAL
1 1 8
(NC ~*PC)
- 109 -
6.3
1 2 4 ERIiND
(NCÿPC)
1 2 2P2Z ZP2X
5
(NC “ÿPC)
Second reference point return completion signal
U07 UOG U05 U03 U02 UOl UOO
1 2 6
(NC-PC)
110 -
I
6.3
DGN No. 7 6 5 4 3 2 1 0
DGN No. 7 6 5 4 3 2 1 0
CRST: Emergency stop, external reset, or reset button on MDI panel is turned on.
CTRD: Data are being input via I/O interface.
CPPU : Data are being output via I/O interface.
(2) Status display during automatic operation stop and pause condition. (DGN No. 712)
DGN No. 7 6 5 4 3 2 1 0
This information indicates the status during automatic operation stop and pause condition,
and it is used for locating a cause of a trouble, if occurred.
STP: This flag stops the pulse distribution, and it is set in the following cases.
- Ill -
6.3
REST: This flag is set when external reset, emergency stop, or reset button is turned on.
EMS: This flag is set when emergency stop button is turned on.
RSTB : This flag is set when reset button is turned on.
CSU : This flag is set when emergency stop button is turned on or a servo alarm occurs.
8 0 0 SVERRX (X-axis)
8 0 1 SVERRZ (Z-axis)
The position deviation amounts of X-axis and Z-axis are sequentially displayed.
(4) Display of machine tool position from reference point (DGN No. 820 - 821)
DGN No.
8 2 0 ABSN1TX (X-axis)
8 2 1 ABSMTZ (Z-axis)
The machine tool position from the reference point is also displayed on the position display
page of CRT character display unit.
AUTO r
(MACHINE) Shows the machine tool position from the reference point.
112
6.3
DGN No.
*VRDY: Display "O” shows normal status, and "1” shows that the control unit does not
detect the velocity control unit ready signal. (Servo alarm No. 02 is generated.)
OVL: Display 1" shows that servo alarm No. 01 is generated.
11
OHM : n
Display 1" shows that overheat alarm No. 02 is generated.
DALX: Display "l11 shows that servo alarm No. 14 is generated.
DALZ: Display 11 1H shows that servo alarm No. 24 is generated.
DGN No.
5 6 GVtDEN PIIDY
CMDEN: Display "l11 shows normal status, and "O" shows that velocity command voltage
(VCMD) is clamped to 0V.
PRDY : Display 11 111 shows normal status, and "O" shows that NC does not output the
position control ready signal.
0 0 5 7 *ENBZ *ENBX
113 -
6.4
6.4 Correspondence between I/O Signal DGN Numbers and Connector Pin Numbers
Note) Pin No. G3-1, E2-2, F4-2, etc. in the table show the mounting positions of IC on
PCB. (5), (3), etc. show pin numbers of IC.
115 -
7.
7. TROUBLESHOOTING
(2) The system does not operate normally after tui-ning on the power supply (7.2.2)
(No CRT display)
(4) No. alarm is displayed, but NC does not operates normally. (7.5)
(i) JOG operation is impossible. (7.5.1)
(ii) Automatic operation is impossible. (7.5.2)
(iii) Thread cutting feed is impossible. (7.5.3)
(iv) Neither data read nor punch out is possible via I/O interface. (7.5.4)
(v) Reference point return position is deviated. (7.5.5)
1 Input power supply (1) Check if input power supply is If a fuse is blown out,
is not connected to connected to input terminal board eliminate its cause and
NC. R, S, PA, PB. replace the fuse.
(2) Check if intei'nal cable V03 is Fuses are generally blown out
normally connected from input due to a defect of the power
terminal board to power unit supply unit. For details,
(A14B-0067-B002) and fan. refer to the appendix.
Check fuses for normal condition
without being blown out.
(3) Check if power voltage is
AC 200/220V 10%
+
-15%.
- 116 -
)
I
7.2
2 Power supply unit Make sure that the fan rotates for a
or load is while.
defective .
3 Power supply unit After disconnecting internal cables Replace power supply unit.
trouble V01, V02, turn on the power supply.
If the power is not supplied, it may
be caused by a trouble of the power
unit.
4 Master PCB is Connect internal cable V01, discon¬ Replace master PCB. (Refer
defective. nect all cables from connectors to item 6, when power is
Ml - M12 on master PCB (A16B-1000- turned on. )
0010), turn on the power supply.
Don't connect V02.
If the the power is not supplied,
it may be caused by a trouble of
master PCB.
6 Connecting cable If power is applied after discon¬ Connecting cable or the unit
or connecting necting cables from connectors Ml - connected to the cable is
unit is defective. M12, turn off power once, connect defective. Eliminate a cause
cable to Ml, and make sure that power of this power failure.
is applied again.
If no power is applied, connect cable
to M2, M3, M12 sequentially
by the above method, and find out
the connector to which no power is
applied.
117 -
7.2
Note 1) In FS 3T-C and FS 2T-A, power must be supplied to NC by using power ready signals
(PA, PB). Accordingly, the above troubleshooting is a method of locating a trouble
using PA and PB .
Note 2) The above troubleshooting method is described, assuming that FS 3T-C, FS 2T-A is in
trouble. However, since it is possible that the machine tool contains fuses and
circuits, check these components for normal conditions.
7.2.2 The system does not operate normally after turning on the power supply.
3 CRT unit is
defective.
118
1
7.3
The status display appears on the bottom line of the CRT screen on MDI & CRT panel.
Alarm numbers are displayed on the alarm display CRT screen.
CRELflTIUE) (ABSOLUTE)
U 0.000 X 0.000
Id 0.000 Z 0.000
(MACHINE) (DISTANCE TO GO)
X 0.500 X 0.000
Z 0.500 Z 0.000
NOT READY: Indicates that the control unit or servo system is not ready.
ALARM: Indicates that an alarm occurs. The kind of alarm can be known by pushing
AÿARM button .
BAT: Indicates that the battery power voltage is lower than the specified level. This
battery is used to protect the information being stored into memory when power is
off. Replace the battery, if this display appears.
BUF: Indicates that a command data is input into buffer register, and it is not
executed yet.
JOG: Indicates that manual continuous feed (JOG) mode is selected.
STEP: Indicates that manual step feed (STEP) mode is selected.
HNDL: Indicates that manual handle feed (HANDLE) mode is selected.
AUTO: Indicates that automatic operation (AUTO) mode is selected.
EDIT: Indicates that memory edit (EDIT) mode is selected. This display appears at
about the center of the bottom line on the CRT screen.
EDIT: Indicates that the edition is being executed at present. This display appears at
the lower right part of the CRT screen, and this meaning is different from that
of the above EDIT.
SEARCH: Indicates that sequence number search, word search, and other search are being
executed.
OUTPUT: Indicates that a program is being output by I/O interface.
INPUT: Indicates that a program is being input by I/O interface.
COMPARE: Indicates that a program is being compared with memory data by I/O interface.
If ROM, RAM, etc. are defective during operation, the system is placed to the memory alarm
condition with the following display on the CRT screen.
119 -
7.3
041 042
The display of the CRT of the FS 3T-C and that of FS 2T-A is a little different.
This manual carriee the display of FS 3T-C as the example.
When this display appears, depressing function buttons (CRT select buttons) is neglected.
Display "D25-0111 indicates the ROM series (FS 3T-C) and version number.
Display in and after the 3rd line shows detailed contents of an alarm. In this example, it
indicates that a parity alarm occurs in ROM having ROM number 001, 002, 041, 042, 051, and 052.
When depressing ALARM key under an alarm condition, alarm contents are displayed as a
message on the CRT screen.
The following description shows alarm display examples. For individual messages and their
contents, refer to 7.3.3 Alarm table.
(1) Overheat
ALARM JOG
120
I
4
7.3
(2) Overtravel
OVER TRAVEL : +X +Z
ALARM JOG
\
ALARM fESSAGE 01000 N1000
SERVO ALARM : 01 COVER LOAD)
ALARM MDI
121
7.3
If both high byte and low byte of PROGRAM MEMORY parity error or WORK MEMORY parity
error occur, the high byte is displayed.
122 -
7.3
123 -
7.3
— —A "SERVO ALARM:" message is always displayed on the MDI & CRT unit screen.
124 -
I
7.3
000 Re-apply the power after the parameter has been input.
(Parameter No. 06 to 10, 15 to 19, 31 to 37).
005 The address was not followed by the appropriate data but
was followed by another address or EOB code.
006
_
Sign n n input error (Sign n-" was input after an address
with which it can't be used. Or two or more signs
were input.)
007 Decimal point " ." input error (A decimal point was input
after address with which it can't be used. Or two or more
decimal points were input.)
Oil Feed rate was not command at cutting feed or the federate
was inadequate.
- 125 -
7.3
055 The move distance in the block which includes the chamfering
or the corner R specification is smaller than the chamfering
amount or the corner R.
126 -
7.3
065 ° GOO or G01 is not commanded at the block with the sequence
number which is specified by address P in G71, G72, or G73
command.
° An address Z(\V) or X(U) was commanded at the block with
sequence number which is specified by address P in G71 or
G72, respectively.
067 G70, G71, G72, or G73 command with address P and Q was
specified in MDI mode.
127
7.3
076 The address P was not commanded in the block which includes
a M98 command.
077 The subprogram was called in triple.
079 The contents of the program stored in the memory did not
agree with that in tape in collation.
085 When entering in the memory by using ASR 'or RS232C interface,
an overrun or framing error was generated. The number of
bits of input data or setting of baud rate is incorrect.
128
I
7.3
101 The power was turned off while rewriting the contents of the
memory in the part program storage and editing operation.
When this alarm is generated, you must turn on the power
while pushing the DELET and RESET buttons to clear the memory.
129 -
7.3
When NC is placed to an alarm condition, a cause of the alarm is displayed on the MDI &
CRT unit (7.3.3), and the alarm lamp (red LED) lights on the master PCB. (LED3 is green.)
The meanings and mounting positions of alarm lamps are described below.
Ml
ROM
A-RV05
27 64
M2
LED
L
a
ro
M3 co
CO
s
CCX
130
7.4
This alarm lamp lights, if temperature exceeds the allowable value inside the NC cabinet.
This alarm is released by depressing the reset button after temperature has reduced to be
lower than the specified value. It cannot be released by the reset button until temperature is
lower than the specified value.
- 131 -
7.4
This alarm occurs, if a data parity error is detected when reading data from work RAM on
master PCB.
Work RAM
/
T5"
/„
iQI
i
17 18
Master PCB
The shadowed part shows the low byte part, and the other shows the high byte part. (See
1.4.4) 132
?
7.4
If ROM parity error occurs, an alarm message and an ROM number are
displayed on the CRT
screen as described above.
1 I
E E 2 k l flW ( EE2MUW (
0
IMS!
c MS 5
•
<
91 19WU
C v\\N9 I I 9WH \r
fa
Cl
o V9L 2 Q o VOLZ C
0
G o
c
Cl
o VO LZ ( o VOLZ
0 ro
K
CJ
c I' 92. 2 (
o VOLZ c
0
Cl
\a
c
VOLZ ( G
o
VOLZ C
0 o
~
CJ r*. <n i-
>
CS
L!
\
c
G
—I
o
o CC CT> G Cl in G
G Cl CJ Cl n cn n rz n
K
s
cl
S
01 1 I s I 21 1 I
cc
G
<
C <=i
133 -
7.4
ROM series of FS 3T C and FS 2T-A is D25 and N01, respectively. This alarm occurs, if an
ROM other than ROM series D25 is mounted. (See the following figure) For the mounting position
of ROM, see Fig. 7.7.4.
ROM Series
—
ROM No., version number—. . 0 0 1 A
1 ROM is defective. Check ROM series printed on ROM Replace ROM corres¬
ponding to the
displayed ROM No.
2 Master PCB is If this trouble cannot be repaired after Replace PCB with
defective. replacing ROM, PCB is defective. spare. Check PCB
for normal setting and
adjustment.
In FS 3T-C and FS 2T-A, all ROM employed should have the same version number. This
alarm occurs, if one or more ROM have a different version number.The ROM version number is
stamped on ROM by using alphabetic characters. For ROM version numbers, refer to 7.4.5. The
version number is A (=01) in the example in 7.4.5.
A = Version 01
B = Version 02
C = Version 03
Z = Version 26
134
7.4
1 ROM is defective. Check ROM for stamped version number. Replace ROM
corresponding to
displayed ROM
number .
2 Master PCB is If this alarm cannot be repaired by replacing Replace PCB
defective. ROM, master PCB is defective. with spare. Check
PCB for normal set¬
ting and adjustment.
This alarm occurs, if a parity error is detected when reading data from RAM which stores
parameters and programs on the master PCB.
Dm
0 I*
a,
to
CL
to
CL
to
39 A 1 to
to
Master PCD
| I I
ca
£1
The shadowed part shows
the low byte part. A J 13 m
o CL
to
CL
J
to — 1
CL
to
n to
to <
1 2
3
JC1 nL
Program HAM
(1) Turn on the power supply while depressing the DELETE key on the MDI- panel. All areas
storing programs are cleared by this operation. If the alarm appears no longer, load
programs again.
- 135 -
7.4
(2) If the alarm cannot be repaired by the operation in (1), turn on the parameter write switch
I I I
and turn on the power supply while depressing both DELETE key and RESET key on the
MDI panel.
All areas covering parameters, offset data, programs, and others are. cleared by this
operation .
If the alarm appears no longer, load all pieces of information, such as
parameters, offset data, programs, etc. again. If the alarm cannot be repaired yet, it may
be caused by another trouble.
136 -
7.4
CPU INTERRUPT
This alarm occurs, if an interrupt occurs due to a certain cause in an unemployed CPU.
(Remedy)
0
Replace the master PCB with spare. Check the PCB for normal setting and adjustment.
° Contact the FANUC service centei*.
- 137 -
7.4
OVER TRAVEL : +X
OVER TRAVEL : -X
OVER TRAVEL : +Z
OVER TRAVEL : -Z
(Causes)
(i) Program error
(H) The stored stroke limit is not properly set.
(ill) Deviation between actual machine tool position and the machine tool position being
stored in NC due to follows.
(T) Movement of the machine tool during power off.
(?) Clearance of memory .
@ Replace of master PCB.
Whether the machine tool position from the reference point meets the stored stroke limit
position or not can be checked by DGN No. 820 and 821.
8 2 0 ABSMTX (X-axis)
8 2 1 ABSMTZ (Z-axis)
(Remedy)
Correct the program in case of (i) .
Set the stored stroke limit (parameter No. 70, 71, 73, 74) again in case of (ii) .
Perform the reference point return once in case of (iii) .
- 138 -
l
7.4
(Resetting method)
(i) After moving the manual moving part of the machine tool in the opposite direction by
manual operation (JOG, STEP, HANDLE), depress RESET button on the MDI/CRT
panel.
ra
(ii) If the machine tool cannot get out of the overtravel range, turn off the power supply,
and then, turn it on again while depressing key and key on the MDI
panel. As a result of this operation, the overtravel is not checked until the reference
point return is completed. Perform the reference point return under this condition.
Feedrate
6
*-t-LZ
r-
+ EMS
Position +Z
*+LZ operation The machine tool is decelerated and stopped with OVERTRAVEL
displayed on the display unit.
*EMS operation The machine tool feed is stopped urgently (emergency stop).
(*ESM operates only when the *+LZ does not function.)
Since *EMS is not always installed depending upon machine tools, refer to the machine tool
builder's instruction manual for details.
—
——
(a) Program zero point setting error in coordinate system setting Correct the program.
(b) Program error Correct the program.
(Resetting method)
(a) When *+LZ only operates;
Move the moving part of the machine tool in the opposite (safe) direction by manual
operation (JOG, STEP, HANDLE) to make the limit switch off, and depress the reset button
on the MDI/CRT panel.
Note) In this case, the moving part of the machine tool can move only in the opposite
direction to the overtravel direction.
139 -
7.4
Note) If manual operation is made after temporarily releasing the emergency stop in the
machine tool, in which *+LZ is not operating while *EMS is operating, the machine tool
can move in both directions. Accordingly, particularly be careful not to take the
wrong direction.
1 Motor is ovesr- Measure the motor current, and check if it Reset thermal relay.
loaded. is lower than the following value. Reduce the cutting
condition .
Motor Continuous rated current Machine tool must be
00M 4A adjusted, if the motor
0M 7A current exceeds the
5M 9A specified continuous
10M 12A rated current value
20M 18A when it is fed without
30M 24A load.
30MH 36A
2 Thermal relay Check thermal relay for normal setting. Reset thermal relay
setting failure. again .
Motor Set value
00M 4A
0M 7A
5M 9A
10M 12A
20M 18A
30M 24A
30MH 36A
140 -
)
7.4
6 Connection failure. Check overload signal line for normal Repair defective
connections . connections.
7 Power voltage Check the control unit and velocity Repair defective
failure control unit for normal voltages. parts .
141
7.4
Reset button
The thermal relay is reset by
depressing this button.
II II II 11 II UL\
r-J n Jib*
Thermal relay
Fig. 7.4.11(a) Mounting Position of Thermal Relay for Motor Models 00M, OM, 5Mf 10M, 20M, 30M
Thermal relay
II ll Q ll II II II N
n m
l n u
ii ii H ii
S Reset button
The thermal relay is reset by
depressing this button.
Fig. 7.4.11(b) Mounting Position of Thermal Relay for Motor Model 30MH
142 -
7.4
1 AC 100V is not Check if AC 100V is supplied across terminals Check the emergency
supplied to velocity No. (3), (4) of terminal board T in velocity stop function.
control unit. control unit.
2 Velocity control Check if various red LED light on PCB of For remedy against
unit is placed to velocity control unit. each alarm, see para.
alarm condition . 7.7.
4 Power voltage Check the position control unit and velocity Repair defective
failure control unit for normal voltages. parts .
This alarm occurs, if the reference point return end signal is not detected in the position
control system when the high-speed reference point return is made.
This may be caused by a defect of the master PCB. Replace the master PCB with spare.
Set and adjust PCB.
143 -
7.4
2 Setting failure of An error of the position control circuit Increase the rapid
rapid traverse time increases temporarily , if a current required traverse time constant
constant or gain for accelerating or decelerating the motor of NC by setting it
of velocity control does not flow to the motor during the to parameters No. 41
unit. acceleration /deceleration time of NC. Observe and 42.
the waveform at check pin CHI of the velocity Increase the velocity
control unit, and check if the overshoot is control unit gain by
less than 5%. turning RV1 clockwise.
3 Position control Replace PCB with spai'e. Set and adjust PCB Replace PCB.
unit of master PCB correctly .
or PCB of velocity
control unit is
defective.
4 Low input power Measure the input current and voltage, and Select the input taps
voltage . check if their fluctuations are within a range of servo power
of +10 - -15%. transformer.
5 Power voltage Check the control unit voltage. Repair defective parts.
failure.
6 Connection failure. Check the pulse coder and motor power Repair defective
lines for normal connections. connections.
144
»
7.4
This alarm occurs, if the velocity command value calculated inside the position control circuit
of FS 3T-C and FS 2T-A exceeds its allowable value, and it may be caused by the following;
145 -
7.4
5 Master PCB is If the trouble cannot be repaired by items Replace PCB with
defective. 1-4, the master PCB may be defective. spare. Check the PCB
for normal setting and
adjustment.
2 Master PCB is If the trouble cannot be repaired by item 1, Replace master PCB
defective. master PCB may be defective. with spare. Check
PCB for normal setting
and adjustment.
- 146 -
i
7.4
1 Feedback cable Check the feedback cable for connector Repair defective
connection failure. soldering, etc. parts .
2 DC motor is After replacing X-axis and Z-axis motors, Replace the defective
defective. check the alarm generating axis. Observe the motor with spare.
following items without fail.
(1) Disconnect motor power cables in both axes.
(2) Support the slant axis and other axes which
otherwise may fall by using a wooden piece
or the like.
(3) Short pin S23 on velocity control unit PCB.
After replacing feedback cables of X-axis and
Z-axis under the above codition, turn on the
power supply, and check the alarm generating
axis . The DC motor is defective, if the
generating axis is changed. The DC motor
is normal, if the generating axis is not
changed .
3 Master PCB is If the trouble cannot be repaired by items Replace master PCB
defective. 1 and 2, the master PCB may be defective. with spare. Check
PCB for normal set¬
ting and adjustment.
147 -
7.4
1 Connection failure Check the power cable to the servo motor for Repair defective
disconnection. Check if position detector and parts.
servo motor are normally connected to each
other.
2 Setting failure of Check if data of parameter No. 61 and 62 Reset the drift
drift compensation exceed 500 or not. compensation value
amount. as follows.
After turning on the
emergency stop button,
turn bit 7 "ADFT" of
parameter No. 04 to
"0" to prevent the
automatic drift
compensation .
Set "0" to data of
pai-ameter No. 61 and
62, and set the drift
compensation amount
(initial value) to "0".
Set bit 7 "ADFT" of
parameter No. 04 to
"1" to be ready for
automatic drift
compensation .
3 Velocity control Replace PCB with spare, if any. Set and Replace PCB .
unit or master PCB adjust PCB as specified.
position control
section is
defective .
148
7.4
If a parity error code is detected during the significant information section of NC tape
(excluding the section from the control-out to the control-in), the read operation of tape stops.
Data in the error block and subsequent blocks one not input.
The alarm display is went out by depressing the RESET button.
Locate a cause of this alarm by inspecting the code hole position of the character in error
by the following procedure. Depress the DGNOS key on the MDI & CRT panel and display DGN
No. 710 or 711 on the CRT screen, and the following contents are known.
7 1 0 C H C N T
CHCNT: Indicates the position of the TH alarm character in case of TH alarm (No. 001)
Assume x be the value obtained by converting a binary number consisting of the displayed
"O'1 and "l" into a decimal number. The TH alarm character is the X-th character as counted from
the EOB code which is ahead of the stop position of the tape by certain blocks. (Count codes,
assuming that EOB is zero.)
This EOB code counted as "O11 cannot be concluded to be ahead of one , two, or more
blocks.
7 1 P8 P7 P6 P 5 P4 P3 P 2 P 1
- 149 -
7.4
Perform parity check of one vertical block in reading an NC tape. If odd characters are
present in one block (from the next character of EOB to next EOB excluding the section ranging
from control out to control in) , the control unit stops reading the NC tape and displays an alarm on
the CRT screen.
Data are no longer read in the error block and subsequent blocks.
The ALARM lamp is went out by the RESET button.
This TV check function can be set from the MDI panel to determine if it is effective or not.
(Remedies)
(a) Punch a code (a space, for example) neglected by the NC system before the EOB code, so
that the number of characters is even.
However, the tape punched by the puncher combined with the FANUC SYSTEM 3T-MODEL C
is TV-checked, and the number of characters is even in one block.
(b) If this alarm displays when the number of characters is even, it may be caused by a read
error' of the tape reader. Clean the read part of the tape reader or NC tape.
Alarm NO. 070 is displayed, if the memory capacity is lack when loading an NC program into
the memory.
(Remedies)
Load a new program into memory after' cleaning existing loaded program in the memory.
150 -
7.4
When the tape is input with the memory protect switch turned off (memory write impossible)
on the operator's panel, the tape is compared with the program being loaded into memory. This
errors, if the incoincidence of data is detected by the above check.
This error is produced due to the following when a program or a data is read by ASR33 or
RS232C interface.
(1) The transfer baud rate does not meet the baud rate of the I/O unit.
FANUC tape reader: 4800 bauds
ASR33 : 110 bauds
(2) ASR33 input frequency is not as specified when using the ASR33.
Select ASR33 model according to whether the power frequency is 50Hz or 60Hz.
7.4.25 The reference point return speed is slow or the pulse coder one - revolution signal is not detected
When the pulse coder is used, the reference counter is synchronized with the one-revolution
signal in the first reference point return operation after turning on the power supply or after
releasing the emergency stop. In this case, the following condition must be satisfied to securely
catch the same edge of the one-revolution signal.
(a) The position deviation amount (DGN No. 800 - ) is not less than 128.
(b) The one-revolution signal must be sent at least once until the deceleration dog is hit and
released after the position deviation amount (DGN No. 800 - ) becomes 128 or over.
If conditions (a), are not satisfied, alarm No. 090 is produced. The one-revolution
(b)
signal is not used in the second and subsequent reference point return operation, and thus,
this alarm check is not done.
151 -
7.4
1 Tool slow speed Perform the reference point return under Increase the speed.
the same condition as generated the alarm, The speed of higher
and check if the position deviation amount than 300mm /min is
(DGN No. 800 - ) is not less than 128 by required when the
the self-diagnostic function. position gain is
Be careful when the reference point return 30 sec .
was made from the position where the
deceleration dog was hit.
2 Reference point Check the distance between the reference point Perform reference
return start return start position and the reference point. point return from a
position is too position apart from
near the the reference point
reference more than two
point revolutions of motor.
3 Pulse coder power Pulse coder voltage should be higher than Cable voltage drop
voltage is too low. 4.7SV when +5V of master PCB of NC is adjusted should be lower than
to 5V +0.05V. 0.2V in total in both
(Measure the pulse coder voltage at ( + ) , (-) or 5V and 0V cables-.
+5V and 0V check land of pulse coder PCB after Adjust +5V of master
removing the servo motor covser.) PCB to 4.95 - 5.10V.
152
t
7.5
1 Fault analysis (1) Position display moves, but the machine To item 2.
tool does not move.
(2) Neither position display nor machine To item 4.
tool moves.
2 Machine lock MLK Make sure that bit 7 of DGN No. 99 is n0n.
ON
4 No mode signal Make sure that the bit 0 is "l”, bit 1 is "O"
is applied. and the bit 2 is "l" in DGN No. 102.
5 Feed axis direction Make sure that the feed axis direction is input
is not input. in bits 2 and 3 of DGN No. 96 and 97.
8 Reference point Make sure that bit 7 of DGN No. 100 is "O'1.
return signal ZRN
is input.
153 -
7.5
2 Mode signal is Bits "2 - 0" of DGN No. 102 are "001".
not input
3 Cycle start signal Bit 2 of DGN No. 100 turns to "1" and "0"
is not input. by turning on and off the start button.
4 Feed hold Make sure that bit 5 of DGN No. 101 is "1".
suspension signal
(*SP)
7.5.3 Neither thread cutting nor cutting feed (feed per revolution) is possible.
154 -
7.5
7.5.4 Neither read nor punch out operation is possible by I/O interface.
2 Mode signal is Make sure that "MD4 - MD1" of DGN No. 102
not inpt are "Oil" (EDIT).
A program can be wi'itten into NC using I/O
interface at "001" (AUTO).
3 External reset Make sure that bit 7 is "0" and bit 4 is "1" in
signal is input. DGN No. 101.
- 155 -
7.5
7.5.5 When the reference point return position is deviated from the specified position;
1 Deceleration dog Move the machine tool toward the deceleration Set the distance
is not properly dog from the reference point, and measure the from the separation
positioned . distance between the reference point and the of deceleration dog
deceleration dog position by observing the to the arrival at
deceleration signals (bit 5 of the reference point
DGN No. 096 X-axis, bit 5 of to about 1/2
DGN No. 097 Z-axis, by diagnostic revolution of motor.
function .
- 156 -
t
7.5
2 Setting failure of Read the deceleration dog length by the same Change the dog length
deceleration dog way as specified above. as required, referring
length to the connecting
manual.
2 Pulse coder power than 4.75V after adjusting +5V of master Suppress the
voltage drop PCB of NC to 5+0. 05V. voltage drop through
(Measure the pulse coder voltage at (+) and cable to lower than
(-) or +5V and 0V check land of pulse coder 0.2V in total at 5V
PCB after removing the servo motor cover.) and 0V terminals.
Adjust +5V of master
PCB to 4.95V -
5.10V.
3 Looseness of Mark on the motor shaft, and check the Tighten the coupling.
coupling between correspondence to the machine tool position.
servo motor and
machine tool
- 157 -
7.5
(3) When the reference point return is deviated by a very small distance;
2 Offset voltage Set bit 7 of parameter 004 to 11 0” prevent drift Replace master PCB
fluctuates compensation, and check the position or velocity control unit
Master PCB is deviation amount (DGN No. 800 .... X-axis, PCB.
defective or No. 801 ....Z-axis) by diagnostic function.
velocity control Fluctuations of offset voltage appear as
unit is defective. fluctuations of the position deviation amount
during stop. Try replacing master PCB or
velocity control unit PCB.
(3) Method of checking the reference point return operation and deceleration dog position,
(a) Set parameters according to the following table.
Set the grid shift amount of parameter No. 31 and 32 to "O", in advance.
0004 Sets whether deceleration is made when deceleration signals *DCX, *DCZ
are "l" or "O" in reference point return.
0007, 0008 Set the capacity of the reference counter of X and Z axes.
0012 Sets whether manual rapid traverse is effective or not without executing
the reference point return.
0052 Sets the low-speed feedrate (FL) during reference point return.
158
9
7.5
(b) Perform the reference point return, and check if its operation is normal or not.
Adjust the reference point position, if required, as follows.
The reference point is adjusted by the grid shift amount (Parameter No. 31 and 32) in
the case of grid system. If the reference point shifts by one revolution of the posi¬
tion detector (pulse coder) during this adjustment, shift the deceleration dog.
(c) Check the deceleration dog position.
(i) Perform the reference point turn.
(ii) Record the position display value at the reference point.
(iii) Move the machine tool at slow speed from the reference point until reference point
return deceleratoin signals (*DCX, *DCZ) of DGN No. 96 and 97 turn on, while
checking these signals.
(iv) Calculate the distance from the reference point to the position where the reference
point return deceleration signals turn on from (ii) and (iii) , and adjust the
deceleration dog so that the above calculated distance becomes about 1/2 of the
move amount per revolution of the pulse coder.
159 -
7.5
a
1st time
Reference signal when
grid shift amount = 0
n
Machine tool
stop position
Set the shift amount to
a for shifting by a
2nd time
ft Shift by a
3rd time
Reference point return
deceleration signal after
adjusting the deceleration
dog position.
Fig. 7.5.5(a) Adjustment of Operating Position of Reference Point Return (Grid system)
160 -
y
7.6
The servo system control units are divided roughly into the position control circuit, velocity
control unit, and DC servo motor.
The servo system for one axis is composed as shown in the following block diagram.
Master PCB
Position control circuit
r 1
Common | Moving
VCMD
—wjyjA
data
CMR
Parameter No. 15
Position
deflection
amount
CMDENÿ
t Velocity
control
unit
Motor
— —
I part
DGN No.
*VRDY 0 Normal
1 Velocity control unit ready signal turns off to cause servo alarm No. 02.
OVL 0 Normal
1 X, Z axis overload signal turns on the cause servo alarm No. 01.
OHM 0 Normal
1 Overheat alarm
DALX 0 Normal
1 Feedback signal cable from X-axis motor is disconnected to cause servo alarm
No. 14.
DALZ 0: Normal
Is Feedback signal cable from Z-axis motor is disconnected to cause servo alarm
No. 24.
- 161 -
7.6
DGN No.
5 6 CMDEN PRDY
DMDEN Is Normal
0: Velocity command voltage (VCMD) is clamped to OV.
PRDY Is Normal
0: NC does not output position control circuit ready signal.
(Note) When the NC power supply is turned on after disconnecting DC motor power cable, the
table falls in the gravity axis. Insert timber or the like, in advance.
VCMD voltage
(mV) +
Command pulse
In Fig. 7.6(a), make sure that the VCMD voltage continuously changes from minus voltage to
pluse voltage during manual handle feed in the pulse direction.
VCMD voltage +
(mV)
CVV CCW
Rotating direction
of DC motor shaft
In Fig. 7.6(b), make sure that the VCMD voltage continuously changes from plus voltage to
minus voltage when turning the motor shaft counterclockwise.
- 162 -
7.6
CN,
X-axis
velocity
Ts<
\
/
control
unit
1?
8
T
/
To DC motor
\ /
\ /
\/ /
Master PCB A
t\
A
/ \
/ \ T,
/ \CN* Z-axis
velocity
So I \
To DC motor
control
unit
Note) Don't reconnect feedback cables. Be careful since this method is not applicable, if
motor model is different.
The velocity control units can be also be checked by replacing PCB. (PCB must be set
to meet the axis.)
When the velocity control units are judged as normal, the motors or pulse coders can be
checked of their possible defects by reconnecting cables to the motors.
_
Particularly be careful when reconnecting cables, since the axis of positive feedback runs
away .
If one axis is connected forward while the other axis is connected reversely, it should be
carefully noted that the moving direction of the machine tool is opposite to the command
direction .
CN, X-axis
velocity
Master PCB control 3ÿ /
unit V /
<
\
/
Z-axis /
FI r velocity "V__ \
t-J L control -1
unit
>£l
- 163 -
7.6
1 Power cable is not Make sure that motors don't operate at all under Connect power cable
connected . TGLS alai-m condition. correctly .
2 Enable signals Check if +24V is applied between CH23 (ENBL) Turn on contact signal
(ENBL1 , ENBL2) and CH3 (GND) of PCB. for enable signal
are not applied (ENBL1 , 2).
to PCB .
3 PCB is defective or Check if +24V and +15V of PCB are normal. Replace PCB or connect
connection on PCB connector correctly.
is not properly
4 Velocity command Measure PCB CH18 (VCMD) - CH3 (GND) by Give velocity command
voltage (VCMD) is using an oscilloscope. voltage (VCMD) .
not applied.
1 Positive feedback Check pulse coder connection, referring to Reconnect the pulse
connection of 7.6(b) "Method of checking the position coder correctly .
pulse coder control circuit operation".
2 Oldham's coupling After removing the motor cover, check if Replace Oldham's
is damaged. Oldham's coupling is normal. coupling .
164 -
7.6
3 Position control Refer to the method of checking the position Replace master PCB.
circuit is control circuit operation.
defective .
4 Velocity control
unit PCB is Replace PCB.
defective
1 Setting failure or Check if VCMD voltage and TSA voltage Correct PCB
poor contact of correctly correspond to the feedrate during setting or poor
setting pins on running at constant feedrate. contact of setting
PCB of velocity VCMD voltage (Check VCMD voltage between pins.
control unit CHIB and GND CH3 by using an oscilloscope.) (Check SI, S2, S3,
7V/2000rpm (00M OM 5M) and S4)
7V / lOOOrpm (10M 20M 30M 30MH)
3 Machine tool side Check if oscillations remain uneliminated even Repair a part being
or /and detector after shorting CH5-CH6 of velocity control synchronized with
is defective. unit PCB by using a jumper wire. the oscillation
cycle.
4 Matching failure Oscillations will stop when shorting Contact FANUC service
between servo CH5-CH6 of velocity control unit PCB by center, and change
amplifier and using a jumper wire. PCB setting.
machine tool
5 Velocity control Replace velocity control unit with spai*e, Replace velocity
unit is defective. if available. control unit.
6 Incoming noises. Check if noises are introduced into F/V Eliminate incoming
converter (CH2) on velocity control unit PCB. noises .
165 -
7.6
7 Servo system is Check if motor current waveform is oscillating. (1) Adjust gain
unstable. RV1 of velocity
control unit.
(2) Check the coupling
of the machine tool
feed sci'ew and
motors for high
rigidity and
backlash .
8 Oldham's coupling After removing the motor cover, check if the Replace Oldham's
is damaged. Oldham's coupling is normal. coupling .
9 Pulse coder is (1) Check CH2 voltage of velocity control Replace Pulse coder.
defective . unit for partial voltage drop part.
Voltage
— Abnormal
Time
10 Motor winding After removing the suspicious motor fi-om the (1) Clean the commutator
failure (internal machine tool, measure the noload current. and its surrounding.
short-circuit) If the current increases in proportion to the This failure is apt to
revolutions, it may be judged to have been occur, if oil is
caused by internal short-circuit. attached onto the
(Short-circuit between motor power terminals commutator surface.
5, 6 and 7, 5) (2) Replace motor.
(d) Overshoot
1 Poor gain of servo (1) Turn RV1 (gain control) of velocity (1) Turn RV1 (gain)
system control unit clockwise. clockwise.
(2) Increase the rapid traverse time constant (2) Increase the
of NC. time constant.
2 Weak rigidity (1) Check if this failure can be improved Reduce the position
between the motor by decreasing the position loop gain. loop gain.
and mechanical feed (2) Check backlash for excessive condition Repair defective
screw or mecha¬ between motor and mechanical feed screw. parts.
nical play. (3) Check the timing belt, if any, for proper
tension .
- 166 -
7.6
1 Mechanical play Check if motor shaft is accurately positioned. After confirming that
the motor shaft is
accurately positioned,
ask to readjust the
machine tool.
2 Poor gain of servo Turn RV1 gain of velocity control unit Turn RV1 clockwise.
system clockwise.
1 Servo system is Check if the switch swelling frequency is kept (1) Readjust servo
unstable. constant when changing the feedrate. system .
(2) Replace defective
parts.
1 Mechanical play Check if the motor shaft is accurately After confirming that
positioned. the motor shaft is
accurately positioned,
ask to readjust the
machine tool.
2 Position control Check if position control circuit is normal. (1) Replace master PCB.
circuit is defective Check it for excessive offset, in particular. (2) Repair defective
parts .
- 167 -
7.6
1 Poor gain of servo Turn RV1 gain of velocity control unit Turn RV1 clockwise.
system clockwise.
2 Mechanical play Check if the motor shaft is accurately (1) Readjust machine
positioned. tool.
(2) Set backlash
compensation .
(i) Poor accuracy of circular interpolation
When the X-axis and Z-axis are concurrently moved in the same direction by the feed
per minute in MDI mode, the position gain can be obtained from the feedrate and
position deflection amount by the following equation.
1000 F
G = 60
x
E
The position deflection amount values of X-axis and Z-axis are shown below.
DGN No.
8 0 0 S V E R R X
8 0 1 S V E R R Z
168 -
7.6
(3) M series velocity control unit fault detective function and troubleshooting
(a) Fault detective function (Alarm display function)
The M series velocity control unit provides the following functions to protect motors
from being overloaded and also detect abnormal conditions inside the servo loop. For
the mounting positions of alarm lamps (LED) see para. 4.4.
1 Overload Displayed on CRT screen If the motor current exceeds the operating
current of thermal relay, if the thermostat for
power transformer operates, or if the thermostat
in regenerative discharge circuit operates,
overload alarm is displayed.
2 Velocity feedback TGLS LED lights. If the motor exceeds a certain speed due to
cable disconnec- the disconnection of velocity feedback cable,
tion detection the motor is stopped by dynamic brake with
TGLS LED lit.
3 Overcurrent alarm OVC LED lights. If a current exceeding the preset current value
continuously flows more than a certain time
(about 600msec) , the motor is stopped by
dynamic brake with OVC lit.
6 Undervoltage LVAL LED lights. If the AC input power voltage is abnormally low,
alarm the motor is stopped by dynamic brake with
LVAL lit.
7 Circuit fault HCAL LED lights. If an abnormal current flows to the transistor
detection bridge circuit, the motor is stopped by dynamic
brake with HCAL lit.
- 169 -
7.6
(b) Troubleshooting
The following description summarizes troubleshooting for M series servo system.
Locate causes of troubles, and take a suitable remedy, referring to the following
tables .
(i) Overload alarm LED lights.
(ii) Not servo ready
(iii) TGLS alarm LED lights.
(iv) OVC alarm LED lights.
(v) BRK alarm LED lights.
(vi) HVAL alarm LED lights.
(vii) LVAL alarm LED lights.
(viii) HCAL alarm LED lights.
(ix) DCAL alarm LED lights.
1 Thermal relay of When thermal relay operates, check the set Change the set value
servo unit operates. value according to 7.4.11, and reset it by or cutting condition.
(For mounting turning the setting dial, if the set value is Check the machine
position and opera¬ wrong . tool load. (For
tion checking If the set value is correct, measure the cutting resetting the thermal
method, see motor current value on PCB (between CH8 and relay, wait for about
7.4.11.) CH3) or by connecting an ammeter to the motor 10 minutes after
power line, and check if the cutting condition operating the thermal
is suitable or if the friction torque is not relay, and then,
larger than the set value of thermal relay. depress the reset
button.
For the mounting posi¬
tion of thermal relay,
see 7.4.11.
2 Thermostat for After disconnecting cables from terminals Change the cutting
transformer No. 51 and 53 of the transformer, measure the condition .
operates resistance across terminals No. 51 and 52. Replace transformer.
The measuring value should be lower than
several ohms.
If open (higher than several hundred kohms),
the thermostat for transformer is operating.
If the surface temperature of transformer is
80 - 90°C, check the cutting motor current.
If the surface temperature of transformer is
lower than 50 - 60°C, the transformer is
defective.
170 -
7.6
3 Thermostat in After disconnecting cables from terminals T3(3), Reduce the acceleration/
regenerative (4) of the regenerative discharge circuit, deceleration frequency
discharge circuit measure the resistance across terminals (3) and to once /sec or less.
operates . (4). Replace regenerative
The measuring value should be lower than discharge unit.
several ohms.
If open (higher than several hundred kohms) ,
the thermostat is operating.
If the temperature of regenerative discharge
unit enclosure is 80 - 90°C, check the
acceleration / deceleration frequency .
If the above temperature is lower than 50 -
60°C, the regenerative discharge unit is
defective.
1 AC 100V is not Check if AC 100V is supplied across terminals Check emergency stop
supplied to velo¬ No. (3) and (4) of terminal board T1 of system.
city control unit. velocity control unit.
2 Velocity control Check if various alarm lamps (red LED) For remedies against
unit is placed to light on PCB. various alarms, see
an alarm condition. (iii) and higher.
3 Power voltages +24V Check voltage at check terminals CH15, CH16, Change the tap
and +15V for CH17 shown in installation diagram of PCB, connections of servo
controlling referring to para. 4.4. transformer.
velocity control Check if servo transformer terminals are Correct connections
unit PCB are properly connected to PCB CN2. of servo transformer and
abnormal. (See para. 1.3) PCB CN2. Replace PCB.
- 171 -
7.6
1 Motor power cable is If this alarm occurs without sending the Correct connections of
not connected to move command after turning on power supply , it power cables
(5), (6), (7), (8) may be possibly caused by the failure described
of terminal board in the left column.
T1 of velocity
control units or
motor power cable
is disconnected
halfway.
2 Wrong setting of Check velocity control unit PCB for normal Change setting.
PCB setting . (See para. 4.4)
1 PCB is defective. This alarm occurs even after disconnecting the Replace velocity control
motor power cable. unit PCB.
Support the gravity axis, otherwise it may fail.
Short S23 to prevent TGLS alarm.
After check, open S23.
172 -
»
7.6
1 No-fuse breaker The operating condition of no-fuse breaker After turning off
operates is as illustrated below. For the mounting the power supply, reset
position, see para. 5.2 in appendix. no-fuse breaker. If
This button jumps out it cannot be reset soon,
forward during opera¬ wait for about 10
®rp tion. minutes before reset-
or No-fuse breaker is
reset by depressing
this button after
fn I® turning off the power
supply .
2 Diode module DS or No-fuse breaker operates immediately when Replace diode module
other parts are turning on the power supply after remedy in DS or velocity control
defective in item 1 . unit.
velocity control
unit.
- 173 -
7.6
1 AC input power Check if AC input power voltage and servo Correct tap connections.
voltage is too low. transformer taps are properly connected.
2 Connection between Check if +24 V and +15 V of PCB are normal. Correct connections.
servo transformer (See para. 4.4)
and PCB CN2 are Check if servo transformer terminals (41 -
defective. 43, 44 - 46, 47 - 49) are normally
connected to PCB CN2 (1, 2, 3).
(See para. 1.3)
3 PCB is defective. LVAL alarm LED lights when items 1 and 2 Replace velocity
are normal. control unit PCB.
1 Wrong connection of After disconnecting motor power cable, turn Correct motor power
motor power cable on the power supply and check if alarm occurs. cable connection.
Support the gravity axis suitably, since it
may fall.
Short S23 on PCB to prevent TGLS alarm.
Open S23 after check.
2 Transistor module After disconnecting motor power cable, turn Replace transistor
is defective. on the power supply and check if alarm module.
occurs. If alarm occurs, turn off the power
supply, detach PCB, and measure the resistance
between the following terminals of transistor
module. If resistance between terminal is
several ohms, (within 10 ohms), the transistor
module is defective.
©
r i
B I
K1.C2
K 2
K 2
0
174
7.6
1 Discharge transistor Check if this alarm lamp lights soon after Replace transistor
Q1 or PCB is turning on the power supply. Q1 or PCB, if lamp
defective. lights soon.
2 Wrong setting of S26 of velocity control unit PCB is shorted Open S26.
PCB. when the separate type regenerative discharge
unit is combined.
175 -
7.7
Almost all troubles caused by NC and servo system can be recovered according to the
troubleshooting tables given above.
If NC still remains suspicious or if the servo system remains unstable, proceed to the next
step to accurately detect a trouble.
NC side
Control unit
master PCB
Operator’s panel
Magnetic cabinet panel
Rearrange troubles once more, and contact the FANUC service center. In such a case,
inform the FANUC service center of systems as accurately as possible, and the service center can
take necessary remedies accurately and promptly.
7.7.1 Troubleshooting
176 -
r
7.7
- 177 -
7.7
(4) Operation
Has the operator been properly instructed?
Has the operator been replaced?
Is the operator familiar with the program?
Does the program finish too early or was it interrupted?
Does the program contain an incremental command?
Is the tool compensation value correctly set?
(tool compensation data setting, offset cancel, etc.)
Does the machine tool change to another mode of operation?
Is the block skip function used correctly?
Has the machine tool been operated incorrectly?
(5) Programming
Is the program new?
Was the program created according to the operator's manual?
Are addresses in the right order?
Does the trouble occur in any specific block?
Are the correct speed and lead values set for thread cutting?
Is there a clearance at the beginning and end of thread cutting?
Does the trouble occur in a subprogram?
Was the list of tapes created for checking?
(6) Operation
Has any change or adjustment been made in the operation procedure?
Has a fuse been blown out?
Is the NC in the emergency stop status?
Is the machine tool ready?
Is the NC in the alarm status?
Is the MODE SELECT switch set correctly?
Is the override switch set to zero position?
Is NC in the machine lock status?
Is the feed hold button depressed?
178
7.7
(8) Interface
Are power lines and NC cables mounted separately?
Is the shield normal?
Is a noise suppressor attached to relays, solenoids, and motors?
(1) Appearance
Is there damage to the cabinet?
Is the MDI & CRT unit normal?
Is the filter clean?
Was the operation made with the door open?
Check chips accumulated on the cabinet did not fall inside when the door was opened.
(4) Grounding
Is grounding connection normal?
Is the shield ground normal?
(5) Cables
Are cable connectors securely connected?
Are internal cables normal?
Are external cables normal?
Are there any scratches, bends, or breaks?
(6) PCB
Are all PCBs mounted securely?
Are plug connectors normal?
Are mechanical conditions normal (without any deformation of PCB)?
What is the PCB version number?
Are connections between PCBs good?
- 179 -
7.7
(8) Parameters
Are contents of parameter table attached to NC system meet those of parameters?
(9) Interface
Are the power line and NC cables separately mounted?
Is the shield normal?
Is a noise suppression mounted on relays, solenoids, motors, and other parts?
Are I/O signals normal by diagnostic function (DGN)? (See 6.3.1, 6.3.2)
180 -
8.
8. EXCHANGE PROCEDURES
' 7777
TP 1 1
+5
Ln / +5 SU
0
/ 0 Output
0 terminal
+24
'///z Y / +24
/
/
/
, CP32
Output
External alarm connector
R input terminal
AC input
terminal Power unit holding output Connector for pair input unit
(Use only for the system without (Use only for the system with
input unit) input unit)
oo
>
©
o o o
1 2
CPA4 pin No.
181 -
8.1
(b) Replace the fuse when the power supply of control unit is turned on.
The fuse capacity, specifications, and mounting position are as shown below.
ADD. MEM
CPA2 CPA3 ; n n PC2
n n
PCI
i0
CPA i
ROM E
CPA4
M1 3
CD
£C2
Note) For measuring the resistance, connect the minu's (-) pole of the circuit tester to No.l
pin and plus pole (+) to No. 2 pin of CPA4 connector. In the resistance range of
circuit testers now being available in the market, mark + shows the minus (-) pole,
while mark - shows the plus ( + ) pole. (Marks + and - of circuit testers apply to DC
voltage measurement)
Circuit tester JS
182 -
8.2
Replace the power supply unit, referring to its mounting position in para. 1.1.
[® 7
sn
32 U
Cable clamp plate
7
Fan
7
Battery case
Exchange procedure
(i) Disconnect cables from TP11 and CP32.
(ii) Remove mounting screw for cable clamp plate.
(iii) Remove mounting nuts and hexagon studs for the power supply unit.
(iv) Replace the power supply.
Mount the power supply unit on the rear door of the cabinet by reversing the above
procedure.
Replace the master PCB, referring to the mounting position of master PCB in para. 1.1.
Cabinet
8v
Master PCB
©
\ 7
M5 screw
Replace the master PCB after removing four screws shown in Fig. 8.5(a).
183 -
APPENDIX 1.
Relaying connector
Connector: DBM-25S
(Made by Japan Aviation Electronic Industry Ltd.Co.)
Locking device: D204 1 8-J 2
(Made by Japan Aviation Electronic Industry Ltd.Co.)
1 2 3 4 5 6 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
Machine tool cabinet 14 15 16 17 18 19 20 21 22 23 24 25
ER +24
Cable connector
Control unit Connector: D13M-25P
M 5 ( MR-2 0RFD ) (Made by Japan Aviation Electronic Industry Ltd.Co.)
1 2 3 4 5 6 7 Cover: DB-C2-J9
(Made by Japan Aviation Electronic Industry Ltd.Co.)
ER
S
+ 24
14
8 9
RD SD
10 1 1
15 16 17 18 19
13
I
20
Portable tape
reader
CD SG DR CS RS
nu
FG
{] D
184
I
APPENDIX 1.
Cable connector
Machine tool cabinet Connector: DBM-25P
(Made by Japan Aviation Electronic Industry Ltd.Co.)
Cover: DB-C2-J9
(Made by Japan Aviation Electronic Industry Ltd.Co.)
Control unit
X RD SD
10 11 12
13ÿ | FC
Bubble cassette
adapter
11 i s 16 17 18 19 20
+2-1 CD SG DR CS RS
Relaying connector
Connector: DBM-25S
(Made by Japan Aviation Electronic Industry Ltd.Co.)
I 2 3 5 G 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
H 15 16 11 18 19 20 71 22 23 24 25
ER + 24
185 -
APPENDIX I.
Cable connector
1 FG
14
M5 (MR-20RFD) 2 SD
15
3 RD
_
1 3 4 5 6 7 16
4 RTS
17
m7 ][y 1D
J H 9 10 11
{][ 5 CTS
IB
6 DSR
J 14
RD SD
IS 16 17 IB 19 20
7 SG
19
20 DTR
FG' 8 CD
CD SG DR CS RS 21
Relaying connector 9
22
10
23
DBM-25S (Japan Aviation Electronic Industry Ltd.Co.) 11
24
Locking device: D20418-J2 12
25
13
1 2 3 4 5 6 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
-ÿ24
|ER
power supply
Note 1) Arrange the relaying connector at an easy-to-connect position on the machine tool
cabinet, and protect it with a protective cover when it is not used.
Note 2) A l ecommendable connector is shown as the relaying connector in the above figure. It
is also recommended to arrange signals as shown in the above figure.
Note 3) Use a totally shielded cable as the signal cable.
Recommendable cable specification: A66L-0001-0041
The cable length should be shorter than 15m.
186 -
APPENDIX 1.
Control unit
M5 (MR-20RFD) M4 screw
terminal
3 4 5 6 7 Relaying
1 2
connector ASR33
TTY 1 TTY 2 TTY 3
/ B 9 10 11 1 9
14 15 16 _17 18 19 20 ][} ]Q B
TTY 1 7
OV
TTY 2 6
5
TTY 3 4
OV 3
2 AC
i input
[
: !
or
‘“’1I
____
— 1
1
J
<3= AC 1 1 5V
transformer
50/tiOHz
*:?- Ac i oov
5 0/6 0 Hz
Note 1) Arrange the relaying connector at an easy-to-connect position on the machine tool
cabinet, and protect it with a protective cover when it is not used.
Note 2) Use totally shielded cable as the signal cable.
Recommendable cable specifications: A66L-0001-0041
The cable length should be shorter than 15m
Note 3) AC 115V input power cable is attached to ASR33.
Note 4) The ASR33 model differs according to whether the input power frequency is 50Hz or
60Hz. Select the ASR33 model to meet the power frequency employed.
AC 115V, 50Hz 3320/3WE - Model
AC 115V, 60Hz - Model 3320/3JC
Note 5) The standard input power supply for ASR33 is AC 115V, single phase. If AC 115V
cannot be prepared by the machine tool builder, a transformer (100 V - 115V) is
available as an option for use in Japan. For this transformer, contact a sales agent of
TELETYPE Co.
Note 6) Internal cables have been connected to the screw terminal board in ASR33. Tighten
cables to FANUC SYSTEM 2T-MODEL A together with these internal cables.
Note 7) Set ASR33 to full duplex transmission system using a 20mA current interface before
connecting ASR33.
Note 8) ASR33 screw terminals are mounted on the rear side below the upper cover.
187 -
APPENDIX 2.
This section shows the X axis connection. However, it is also applicable to the Z-axis.
2.1 When the Pulse Coder is Mounted Inside the DC Servo Motor
Standard connection
A B 0 D
MS 3 1 0 2 A 2 0
—
E
29S
: M4 screw terminal
5 6 7 8
A1 AX|A 1 BX|A2AX|A 2BX I
: M4 screw tcnninal
5 6 7 8
j A 2 A X |A 2 BX |A 1 A X |A 1 BX j
188 -
APPENDIX 2.
The following four type connections are presumable according to whether the motor and
separate type pulse coder rotate clockwise or counterclockwise as viewed from the shaft side when
the machine tool moves in the plus (+) direction.
Motor Pulse coder Motor power cable and Pulse coder signal
tachogenerator signal
r.o
© Standard connection Reverse connection
O
© Reverse connection Standard connection
189 -
>
MS3102A-20-29P D
t-H
Control unit A 0 C D E F
M6 PC AX PCBX +5V •PCAX •PCBX PCZX tvj
HONDA Tsushin Co. MR-20RFD G H J K L M
I 2 3 4 5 6 7 •PCZX
Machine too side’ °G + 5v + 5v
PRDY1X ENBL1X OVLIX VKDYIX VCMDX relaying panel N P R S T
8 7 10 13 Ov Ov Ov
Or,
]0-D[ ]Q
14
PRDY2X ENHL2X OVL2X VRDY2X
16 17 18 19 20
ECX MG 1
M7 Pulse coder
HONDA Tsusliin Co. MR-20RMD
1 2 3 4 5 6 7
OV ov OV +5 V + 5V +5V ][}
14
8
OH IX
IS
OH2X
9
16
10
17
11
18 19 20
30-0[
M7
u
——I 1 1 I
—
PCZX •PCZX PCAX •PCAX PCBX •PCBX oG I M series DC motor
for X-axis
i X-axis velocity control unit
CN1
vO
o HONDA Tsusliin Co. MR-20RMD
I 1 2 3 4 5 6 7
PRDY1X ENBLIX OVLIX VRDY1 X TSAX VCMDX
8 9 10 I1 12 13
]0-0[ MS 3 102A-1 8—1 OP MS3102A—20 29P
A 13 A B C D
— E F
14 16 17 IB 19 20 CN1 A 1 X A2X TSAX TSB>
PRDY2X ENBL2X OVL2X VRDY2X TSBX ECX C D C. H J K L M
00
N P R S T
Tl: M4 screw terminal OH IX OH2X
5 6 7 8
A1X A1X A2X A2X
(Note) (The figure also applies to motors 00M, 10M - 30M, correspondingly.)
—u
Ov Ov Ov
0 9 10 11 12 13
14 IS 16 17 18 19
OG
20
10 ][}
1
M6
PRDY2X ENBL2X OVL2X VRDY2X
M7
HONDA Communication Co. MR-20RMD
ECX
]D
Oh Pulse coder
I 2 3 4 S 6 7
OV
8
ov
9
ov
10
+5 V
11
+5V
12
+5V
13
M7
—DE |—i
— —
i i
—
OH IX OH2X
14 1S 16 17 18 19 20 | M scries DC motor
1 Tor X-axis
PCZX *PCZX PCAX -PCAX PCBX -PCBX 0G
I
X-axis velocity control unit
vO CN1
I
HONDA Communication Co. MR-20RMD
l 2
PRDYlX ENBL1X OVLIX VRDYIX
3 4 5
TSAX
6 7
VCMDX on—at
CN1
MS 310 2 A—1 8—1OP MS3102A— 20 -29P
A B A B C D E F
8 9 10 12 13 A1X A2X TSAX TSBX
C D Q H J K L M
14 15 16 17 IB 19 20 OG
PRDY2X ENBL2X OVL2X VRDY2X TSBX ECX N P R S T
OHlX OH2X
Tl: M4 screw terminal
5 6 7 8
G A1X AIX A2X A2X
(Note) (This figure also applies to motors 00M, 10M - 30M, correspondingly.)
14
8
OH IX
15
9
OH2X
16
10
17 18
12
19 20
1H1C U
——
I l l l
M series DC motor
PCZX •PCZX PCAX •PCAX PCDX •PCDX °G D for X-axis
xR 5
A2X I A2X
6 7
AIX
8
AIX
(Note) (The figure also applies to motors 00M, 10M — 30M, correspondingly.)
Control unit B I C D E I F
M6 PCBX PC AX +5 V •PCBX •PCAX PCZX
G H J K L M
HONDA Tsushin Co. MR-20RFD Machine tool side
I 2 3 4 5 6 7 relaying panel oG + 5v + 5v
N P R S T
PRDYIX ENBLIX OVL1X VRDY1X VCMDX
Ov Ov Ov
B 10 11 13 ]0-0[ ]D
14 15
PRDY2X ENBL2X OVL2X VRDY2X
16 IB 19
OG
20
ECX
M6 1
Pulse coder
M7
HONDA Tsushin Co. MR-20RMD
I 2 3 4 5 6 7 ][}
OV
14
OH IX
8
ov
15
9
OH2X
ov
16
10
+5 V
17
+5V
18
12
+ 5V
19
]D-D[
M7
u
—
20
PCZX •PCZX PCAX •PCAX PCBX •PCBX °G I M scries DC motor
I ' for X-axis
s£>
ui
X-axis velocity control unit
I
CN1
HONDA Tsushin Co. MR-20RMD
5
1 2
PRDYIX ENBLIX OVL1X VRDY1X
3 4
TSAX
6 7
VCMDX
A
—
MS 310 2A 1 8—10 P MS 3 1 0 2A— 20 29P
B A D C
— D E F
8 10 12
]Q-DC A IX A2X TSBX TSAX
CN1 C D G H J K L M
14 15 16 17 IB 19 20
00
PRDY2X ENBL2X OVL2X VRDY2X TSBX ECX
N P R S T
T1 : M4 screw terminal OH IX 0H2X
BC 5 6
I A2X|A2X|A I X|A1X|
7 8
(Note) (The figure also applies to motors 00M, 10M - 30M, correspondingly.)
[\J
APPENDIX 3.
/ TP 1 1
+5
LfL /
/ / +5 R
/ 0
/ 0 Output
0 terminal
+24
/ // +24
CP32
Output
External alarm
R input terminal connector
S /
+10
R-S (phaston) terminal AC200 V % 50/60 Hz
-15
+10
AC220 V
-15
% 50/60 Hz
194 -
APPENDIX 3.
-5 © ov
{ “ High level " when all outputs are normal.
V 4 p»
Contact between PA and PB is open
when ENABLE signal is '* Low level ”,
195 -
•
APPENDIX 3.
// /
A20B-1 000-04 1 0
UL /
/
/ Al
/ /
/
/
/
/
/
/
'
/
/
/ /
/
POWER UNIT ' A10ADJ. +5ADJ.
O
' -B002 / CP33
©0 O
AO A 10
- 196 -
)
APPENDIX 3.
This voltage monitor circuits always monitor output voltage and auxiliary powersupply
voltages, detect troubles, if present, turn the ENABLE signal OFF, and cut power.
Table 2.3 shows trouble detection levels of voltage monitor circuits and major causes for
trouble detection.
The voltage monitor circuits are provided with jumper plugs SI - S4, S6 which make their
trouble detection effective or ineffective. Usually, SI S4, S6 are all inserted (all effective).
Pulling out SI - S4, S6 makes corresponding voltage monitor circuit ineffective.
// / / / /
/ ,
A20B-1 000-04 10
LTL
'
/ j\l
/
/
/
/
.ÿ
// / / / /. .
a
/
POWER UNIT ;
-B002
O ////// /
o
*/ S / / // // // // // //
— 15L
A15H
+ 15L
SI
S2
S3
+ 24L S4
+5L [ S6
- 197 -
APPENDIX 3.
Each circuit is provided with the overvoltage protecting (OVP) and overcurrent limiting
(OCL) functions, which are activated at the levels listed below.
When the OVP function is activated, the thyristor at the output end is turned on to
short-circuit the output and absorb the overvoltage. The OCL function makes the output voltage
drop according to the degree of the overcurrent.
Accordingly, both OVP and OCL functions serve as the factors for abnormality detection in
the voltage monitor circuit.
(2) Loosen two upper screws fixing the stabilizing unit, and remove two lower screws. Then ,
change the stabilizing unit with new one.
r / s / / / .'
© •
© 0
y
/
y
TPll +5
+5
0
kl
/
0
0
y
+ 24
y
y + 24
/ ©
y
CP3 2
«=R
=>S
c= PA y POWER UNIT CP 3 1
© PB -B002 ; LA ALB I ©
&ÿ [ÿ[gj]d-J 0
(3) After fixing the new unit, connect all wires disconnected in (1) as before.
198 -
APPENDIX 3.
(1) Turn the power off, and remove the cover (fixed with four screws marked + ).
//////////
J©'/ ©
Cover mounting
ILL screws
/ A 2013-1000-0410
nJ
/
/
/
/
///
©
/
/
/
/
/
/ /
POWER UNIT /
© ©
o o
s // // / // / // /®//
(2) (a) Disconnect the wires from Faston terminals R, S, PA and PB .
(b) Disconnect the wires from the +5V, 0V and +24 V output terminals.
(c) Disconnect connectors CP31 and CP32.
(d) Disconnect the wires connected to screw terminals ALA and ALB, if any.
<§>
A 2013-1 000-04 1 0 TP 1 1 +5
UL +5
0
0
0
+ 24
+ 24
©
CP32
r~3 R
S
o — PA
i
C=J
i
PB ALA ALB
CP3 1 o
O O
© ©
- 199 -
>
hd
w
2
a
—
i 1
u>
Less than +5V circuit OVP actuation Switching stop due to A15
+5V 97% +5V circuit OCL actuation voltage drop DS13 trouble S6
Primary circuit OCL actuation Trouble of +5V control circuit
(M12 , M13, etc.)
Trouble
+24V circuit OVP actuation Switching stop due to A 15 Trouble of of voltage
i
+24V Less than +24V circuit OCL actuation voltage drop power switch Input AC monitor
ro
o 19.0 to 20.0V Primary circuit OCL actuation Trouble of DS12 circuit voltage circuit S4
o Trouble of +5V and +24V Blow out of drop (M13,
I control circuit Fll to AF12 M14,
(M12 f Ml 3, etc.) etc. )
+ 15V and +24V circuit OVP
+15V Less than actuation Trouble of RG11 S3
12.7 to 13.0V + 15V and +24V circuit OCL
actuation
(3) Remove PC board unit A20B-1000-0410 (fixed with four spacer bolts and three screws).
Change it with new one.
<3,
LTL Hi
© ©
o o
E3E3l
(4) After fixing the new PC board unit, connect all wires disconnected in (2) as before. At
this time, completely insert the connectors until they are locked.
(5) Turn the power on, and check as described in item 2.5 (4).
(6) Turn the power off, and mount the cover as before.
The power unit input terminals contain Fll-12 fuses. The checking procedure for fuse
blowout follows.
- 201 -
APPENDIX 3.
(8) When VS11 absorbes an instantaneous high voltage occurring at the AC input and
short-circuiting does not occur, it sometimes happens that only Fll and F12 blow.
This tends to occur in the cases of lightning surge and weak distribution system,
Checking procedure:
(1) Remove the cover and the PC board unit as described in item 2.6 (1) to (3). At this time,
also make sure that the primary circuit and the parts are not in contact with the case or the
cover .
(2) Extract strapping plug SH11 to divide into the group of VS11, DS11, C12 and Mil, and the
group of Q14, Q15, D24 and D25. By using a tester, find a part of these groups at which
the short-circuiting failure occurs.
(3) Change the defective part or correct the contacting condition between the part and the case.
Then, return all cover, PC board, wire and strapping plug, which were disconnected for the
checking, to the original condition.
(4) After changing the fuses, turn the power on, and check whether the cause of blown fuses
has been removed. Since Fll and F12 are the UL-approved products, it is impossible to
perform fuse wire changing like a general alarm fuse. When changing the fuses, use those of
the same specifications.
The specification number is A60L-0001-0101#P450H.
(5) When VS11 is short-circuited and there is no parts for replacement, the unit may be
operated with VS11 removed. In this case, procure and mount a new part as early as
possible. (This is necessary particularly when the surge voltage occurs frequently.)
The specification number of VS11 is A50L-8001-0067#391 or A50L-8001-0077 .
SHI 1
SHORT] I
Hrn
5 St
Psn 1 m
-
E E Cl 2
vsiTI
c=> s
© t=]
©
o o
ii
- 202 -
v
3.8 Block Diagram H.A.
.VS“I am + 24V REGULATOR 24
Til A15
A15
T14
X TPM
© * 24V
AUXILIARY
SUPPLY 3 Dll
I SMOOTHING OVP I
nr
+. C17 I
J]r i
+"Z OT2
AC INPUT CIRCUIT
Mil
AD
AD
015IVCE)
4V—
j-J *
I
M cni3
+ 15V
—
240CL 15
R6M REGULATOR CP32-1
FU HFll DS11 S'Ul
-V
f T SO --Q- X © 15V
R © axp CED V
5
OVP
MAC SHUT
POWER
Q14
024 DOWH
CONTROL &
CRll
+1«2
AC INPUT VS1I% $ SWITCH
BEK HZ DSD
TT
MR
Q3G R612
FH nu nC D25 -o- r -15
5 (5) -CTVD -15V REGULATOR OVP
TtT
Rtu K
- L
JT
L
JT. +OC3B
&
T13
tg p=|p=|f=;
T12
HDCTP2
i
CRI:
-
*5
CP32-G
(5) -15V
PA © R23
! D27
"LT I X TP11
<*ÿ
T H§) 4 5V
PRE DRIVER 1
SMOOTHING
OVP DUMMY l
SELF MAINTAINING
CONTACT RYU
AID
AO M12
D C t +AC!
C45
LOAD
RSO
021
0T1
PD © /WVpQ.
r
1G0XKZ iXC57
AC
RGB
CTPin
U"
+ 5V REGULATOR
14
5oa
CR14
AO
TP11
®DV
CP32-2.5
CP32-3
-©*PF
2 o-a R53 M040
lTrj"n
I S I NR1
AO F12
RY12
AID 5V
*ADJ
VR12V*
H72
R73
AD
™
cn
5 R75
CTL
I
I
|ir $041
<°>
] CP31
POWER INPUT UNIT
INTERFACE
RY12
AD
AO AO AD AO
ALB ALA
AID A15
TL VOLTAGE
MONITOR
-15L- Ml 4
1I
CONNECTION FDA SI
Hi TEST LO LEVEL
O CETD 45V
A15H
15L- | fjyT
24L- 2 m m
«H «
-*ÿ
>
ft
ft
2
O
hH
X
UJ
APPENDIX 4.
(Counterclockwise rotation as
viewed from the output shaft)
+V
Command
pulse
_n_TL
.a- +E
Motor speed is
determined by
this voltage.
NC
JT-TLTL
CM R
+H
D/A
converter V C M n r Velocity-
control
— V
Motor
| Table
unit
TSA'
(CMR) times •Position deflection
amount 3 V/l 000 r pm I Pulse ~|
| coder I
(Command pulse) x (CMR) times V
F/V -nj“L 2000, 2500 or 3000
pulses per revolution
converter
Counting unit L
F —— \
+F
For one-
Pulse coder
IrT A light
PCA - J
revolution
detection
A
_
receiving
Photo
PCD
o Waveform obtained when the motor
rotates counterclockwise
D element ° T changes according to motor revolutions.
Slit B light
receiving
part
PCD
PCA
_i i
_r
Waveform obtained when the motor
rotates counterclockwise
° CMR and DMR are set so that the table move amount meets the command pulse.
CMR: Command multiplier
CMR is set by parameters No. 15 and 16.
DMR: Detection multiplier
DMR is set by parameters No. 07 and 08.
L: Move amount per revolution of motor (Unit: mm or inch)
Counting unit: Value obtained by dividing the move amount per revolution of motor by the
feed pulse 2000 x DMR per revolution (in case of 2000p/rev pulse coder).
CMR and DMR are set to allow the weight of command pulse to meet the weight per feedback
pulse.
- 204 -
i
4.2 Block Diagram of Velocity Control Unit PCB (M Series)
€
GDI
GD2
ENBL1
t
Current
< < DC servo motor
detecting \ TSA
i
ENBL2 circuit
6 B2
ro MCC A2 Tachogemerator
o
tn Protect the motor 9 B1
t from over current
\ Pulse coder
T1
Power
source
circuit
+24V
+ I5V
-15V A1A
TSB o
AC200V E=
3ÿ No-fuse (6)
i§=3 circuit
breaker
Doide
module
’.Vv
CD1 CD2
T-
A1B
Thermostat in
100A o
r MCC servo transformer
100B
Q + MOL
i PRDY | Solid state relay TOH
PRDYl MCC MCC o-
r PRDY2 tn
+ 24V
i
r°o-| r°2n
r-O
95 % _ lO S2()
Position control
VR D Y I jv R nV 2 Jÿl NTL1 2 jpVL IjOV L2
,
(Note)
Open S20 for a unit which
ready signal Velocity control Overload signal
ready signal connects to servo power
Reset the velocity control - transformer.
unit until MCC is turned on.
>
T5
PI
2
D
X
4ÿ
APPENDIX 4.
/ V
1
ullage feedback 516 Open 1.2 mire
(strapper! 00M only) Tl
LEC r°°i CI17
© CHI I
{§
T
M
1i
Armature voltage
detection circuit Square wave
oscillation
circuit
Triangular wave
oscillation
circuit
A-pha»e pulse*
widlh modulation
circuit
1 limitation
circuit
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contact Reference P
voltage
v -6- V- OV
//
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S2I Alum Alarm To position
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//
interface
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PRDYl rlyl
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18 D
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4.3 Descriptions of Signals in Velocity Control Unit
Sending direction
No. Significant No. of
Signal Designation Type Remark
level lines Control Velocity
i Servo
Unit [Control Unit Motor
1 Velocity PRDY1 Contact Contact ON 2 The power is supplied to Velocity control Unit
control PRDY2 when the contact signal turns ON. Dynamic
ON signal breaking is made for servo motor, when this signal
t turned OFF.
4-
2 Firing control ENBLI Contact I
Contact ON 2 Thyristors are fired when this contact signal is
i
signal ENBL2 turned ON. The motor current is cut, but no
dynamic braking is made when this signal turned
I OFF.
3 Overload OVLI Contact Contact OFF 2 An excessive motor current turns the contact OFF.
signal OVL2 The contact signal of verload relay.
4 Velocity control VRDYl Contact Contact ON 2 The contact turns ON when the Unit is ready to
READY signal VRDY2 operate.
5 Tachogenerator TSA Analog A negative 2 i
3V-1000 rpm.
I Y
i signal
(F/V convertor)
TSB signal voltage with
counterclock l ) *-i or
6V-1000 rpm.
S wise rotation
7 H
Pulse coder Tachogenerator
i of motor. i
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4.4 Connection Diagram of Velocity Control Unit TJ
n
Block diagram of velocity control unit (M series) D
X
Amplify the error of VCMD and TSA
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(VCMD) Drive the pulse for
Amplifier Drive
PWM
T1 terminal
circuit
EC Control MOL
A circuit Direction
signal Thermal relay
From tachogemerator A2A
orF/V converter Receive the output of
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Q the ON-time of transister Triangle
wave
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V
777" ® A2B
c GD1
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x
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< < DC servo motor
Enable detecting \ TSA
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C\J
9 +24 6B1
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v Pulse coder
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VRDYI jVRDY2 jWTLI , 2
j0VLlj0VL2
ready signal Velocity control Overload signal
ready signal
Reset the velocity control-
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Note) Remove the short bar when the discharge unit is provided.
APPENDIX 5.
A06B-6047-H001
A06B-6047-H002
215 -
APPENDIX 5.
A06B-6047-H003
A06B-6047-H040
A06B-4047-H004
A06B-6047-H041
- 216
APPENDIX 5.
A06B-6047-H005
- 217 -
APPENDIX 5.
Transistor
Radiator o o
/ Connector
<
II © © ZE F
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Holder
Q1
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\K7
TB
Spacer
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Capacitor
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contactor
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Thermal relay
Spark Killer
218
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5.2.2 Velocity control unit for MODEL OM, 5M ( A06B-6047-H002)
r
--
Resistor
Holder
ri 1 Transistor r
0
r—\I
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TJ
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5.2.4 Velocity control unit for MODEL 30M ( A06B-6047-H004)
205
Resister
Holder
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module czf
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APPENDIX 5.
5.3 Others
nIaÿ=rMÿ ©f KC1
11 12 13 1415
11 12 13 14 15 Cl
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- 223 -
APPENDIX 5.
© _ 96 «»r.
Reset button For OM, 5M, 10M, 20M, 30M
-dffH 2 4
Vi 98 is located below 96
98 96 95
Operation indicator
r 98 is located below 96
98
0
7
T2 5 6
/
4
224 -
APPENDIX 5.
6.1 Outline
Proper maintenance inspection, such as check of the brush, is necessary to insure continued
satisfactory operation of the DC servo motor used for driving the NC machine tool.
It is recommended that the concrete maintenance plan be made, referring to this manual, on
the basis of the operating environment and operating condition in order to perform the proper
maintenance inspection.
Immediately upon receipt of the DC servo motor, check the following items.
Whether the DC servo motor is exactly the specified one (check the type, detector type).
Whether there is any mechanical damage sustained in transit or not.
Whether the rotating part can be normally turned by hand.
In the case of the DC servo motor with brake, whether the brake is normal.
Whether there is any loosened screw or play.
Every DC servo motor undergoes strict inspection before shipment, therefore any special
receipt inspection may not be required as a rule. If the receipt inspection is particularly needed,
however, it is advisable to refer to the specifications regarding the wiring of DC servo motor and
detector, current, and voltage so as to make the inspection without any mistake. Don’t leave the
received DC servo motor outdoors, but preserve it indoors as soon as possible. Avoid storing it in
the place with an extremely high or low humidity, a radical change of temperature, and dust.
If the DC servo motor is to be stored for more than one year, the brush should be removed
from the DC motor. Because if the brush is left contacting the same place of the commutator for a
long time, rusting and corrosion can take place from that place, which may cause poor commutation
and noise.
6.3 Mounting
(1) The place where the DC servo motor is mounted should be so structured that check and
replacement of the brush can easily be made. As the brush must be checked periodically,
the structure which facilitates the check work is inevitably required.
(2) In the case of the DC servo motor with a heat pipe (with a fan motor), design the
strucsture of the mounting place so as to easily check and clean the cooler.
(3) The water-proof structure of the DC servo motor is not so strict. If cutting oil, lubricating
oil, etc. penetrate into the inside of the DC servo motor, these may cause poor insulation,
short-circuit of the coil, defective commutator surface due to poor commutation, or abnormal
wear of the brush. Therefore, due care should be taken so that the motor body will be
kept away from such liquids as cutting oil and so on.
- 225 -
APPENDIX 6.
(4) When mounting the DC servo motor on the gear box where liquid lubrication is performed,
use the DC servo motor with oil seal on the output shaft. If the lip of the oil seal is always
exposed to oil, there is a possibility that the oil may penetrate little by little into the inside
of the motor in the course of a long time. Therefore the height of the oil level must be
lower than the oil seal lip . When the DC servo motor is mounted with the output shaft
upward, mount another oil seal than the one on the motor shaft so as to make the structure
where the oil which passed through the first oil seal can directly flow outside.
The oil seals used for the respective DC servo motors are listed in the following.
0 The DC servo motors equipped with the oil seal as the standard parts.
° The DC servo motors having no oil seal as the standard parts. If the oil seal is necessary,
the oil seal flange should be specially specified, or the oil seal should be furnished at the
machine side.
The oil seals used for the DC servo motors are the products of JAPAN OIL SEAL INDUSTRY
Co. , Ltd .
(5) The DC servo motor is coupled with the load through the direct coupling, gears, timing belt
or such. In any case the force exerted on the motor shaft must not exceed the values
shown in the following table, therefore due care should be taken for the operating condition,
mounting method, and mounting accuracy.
- 226
)
APPENDIX 6.
° The values of permissible radial loads are the ones when the load is imposed on the end of
the shaft.
The values in this table indicate the maximum permissible loads which are the sum of the
constant force always exerted on the shaft owing to the mounting method (e.g., the force
given by the tension of the belt when the belt coupling is used) and the force generated by
the load torque (e.g., the force transmitted from the gear face).
(6) Make the wiring between the DC servo motor and the control circuit without any mistake,
just as specified in the specifications. (See the connection diagram of the machine.) A
mistake made in the wiring may cause runaway or abnormal oscillation and may give damage
to the motor or the machine. When the DC servo motor is run by the open loop, the
relations between the signals at the rspective terminals and the rotating direction are as
follows.
- 227 -
APPENDIX 6.
Pulse coder
DC motor shaft
/
1
/ 7
y\
Oldham coupling
Feedback circuits
A (Band W) Pair W D S2
B (B1 and W) Pair B1 B G2
B (Bl and W) Pair W E S4
Z (G and W) Pair G F SI
z (G and W) Pair W G S3
OV G and W 2 lines NPT R1
5V R and W 2 lines CJK R2
W: White B: Black Bl: Blue G: Green R: Red Gr: Gray
- 228
APPENDIX 6.
6.5 Cautions
(1) Brake
The brake which is built in the DC servo motor is the spring set brake of non-excitation
type which operates on 100 V AC power line. As the brake operates on AC power, the
connection of the lead wires must be changed according to the frequency of power line.
If the wiring is wrong, there is a possibility that the coil may be burned down or chart-
tering is generated at absorption of the moving magnet core. Therefore confirm the wiring
before turning on power. When the brake is needed to be temporarily released at
installation of the machine, turn the knob of manual release fully clockwise. And after the
work is finished, turn the knobfully counterclockwise to restore the state where the brake is
applied at turning off the power. Immediately after this state is restored by means of the
manual release knob, sometimes the brake disc is not normally pushed, consequently .the
brake torque becomes low. In such a case, try turning on and off the power several times
to remove the trouble.
As the spare parts, at least one set of motor brushes should always be kept fop each DC
servo motor.
- 229 -
APPENDIX 7.
7.1 Adjustment
In general, an adjustment of character display is not required. Howevser, for the adjust-
ment of brightness and contrast when required, variable resistors are provided in the side
panel of display unit with an indication as shown brightness (B) and contrast (C). Perform
the adjustment of these two resistors. (Refer to Fig. 1.1)
Note 1) The display unit, being applied a high voltage of 10 to 11 kV, should be taken care
when the power is ON.
Note 2) In the case when a signal cable is disconnected, picture face becomes fully white.
Brightness (BRIGHT)
Brightness of the full portion of picture can be adjusted, and the adjustment must be
normally made in such manner with the back-ground darkened when displaying the character.
(a) Raster (scanning line) is made not visible in the background for the contrast at maximum.
(with the character becoming brightest)
(b) Raster must be made not visible in the background for the contrast at minimum. (With the
character becoming darkest)
(c) Being affected by a condition of peripheral brightness, the rester must be made not visible
when becoming dark.
And for the operation of above adjustment, which is made for providing better contrast, a
trick of the work is to adjust the brightness immediately before the raster is seen.
Note) According to the parts of the character display unit, there are two adjusting places.
Adjusting place
Fig. 1.1(a) Fig. 1.1(b)
*1 Character display unit is composed of CRT dis'play unit, regulator unit and the other prts.
*2 Regulator unit is included.
- 230 -
APPENDIX 7.
Contrast (CONTRAST)
CN2
Screw for mounting deflection coil (tilt adjusted)
\
feflection coil
Centering magnet
WIDTH
-m
FOCUS -
n \
| Brightness (B)|
Regulator unit
i HOLD —
AML -0065 -0001
'
— |Contrast (C)|
a - (gr
VLIN
HEIGHT-
VHOLD -
!> \Regulator unit
Magnet for adjusting distortion
— 1
A ML -0065 -0001 /
£
/
CRT display unit
A61L- 0001 -0072
Fig. 7.1(a) Adjustment point (when as viewed from rear of the display unit)
CN2
Deflection cod
Center Big magnet
WIDTH
-HEM
i-
£ D
FOCI'S
—0
DRICIIT
IM10LD
— (©)
5!
Q\ COST
a, VUN £
\
Magnet for adjusting distortion
V-HOLD
Hryutstur unit
FUSE -
l
/
CRT display unu
A61L-0001 -007ft
Fig. 7.1(b) Adjusting point (when as viewed from rear of the display unit)
- 231
APPENDIX 7.
For repairing defects of the picture, flowing, distorted, tilted, etc., the following adjust¬
ment points are provided in the CRT display unit side. The adjustment is normally not
required but becomes necessary after the replacement of CRT and deflection coil and the
like .
(a) Picture distortion and position adjustment
The adjustment must be made by a distortion adjusting magnet, centering magnet, and the
screw for mounting deflection coil.
Centering magnet
Picture face moved upÿlownward and right-
leftward by turning two of the sheets at the
t same time.
D
Magnet for adjusting
right bottom distortion Magnet for adjusting left bottom distortion
Fig. 7.2 (Deflection coil when as viewed from the rear of CRT)
- 232
APPENDIX 7.
(c) Fuse
The fuse for CRT display unit power source 1.6 A 125V Rush durable type.
FUSE
S3r
T
Edge conned or
o
mD
D 0 <
TZJ
233
APPENDIX 7.
MI
M2
Magnification
n C*3
lO to to
•"3*
in in in in
r-~ t—
jT1 r\
rx rx rx rx r\
MDI 0V o
6
>
K
I
o
—
>
!
o
m
J
6c cn
to
<
o
<
o
s
ts
n
M3 DCT2 HSYNC
O ©
VIDEO
$J® ZH
CRT
i VSYNC
Osvc
I I I
o o
4- 15V -15V Q
r\
i
OJTlt
O rx rx
n=a
EL
ccx
N
D rx rx
SP n EL RS232C EL El
M7
M4 M5 M6 X J
18 ms 1 ms
\
VSYNC J~ ; IV rL
n_
64 tl s 1H
5/is
HSYNC
VIDEO
Fig. 7.2(c) Mounting position of check terminal and signal wave form of character generater signal
- 234 -
F S 2T-A, F S 3T-C control unit
Display unit
A13B-0055-C001
Horizontal synV
chronizing signal C Regulator unit
Master PCD N CRT display unit
Vertical synchro¬
A16B-1 000-0010 nizing signal. .
Video signal. /
\
Brightness Contrast / \
I Edge connector
CNJ C
LO
N 24V -ÿ
12V
un
2 Regulator
I
>
-a
PI
a
x
-v]
APPENDIX 7.
START
When a brightness of
the display unit made Remove edge connector Is 24V fed to
NO for making a connection regulator unit?
to maximum, does (Note) Fig. 1.1 (Note)
the picture become between CRT display
white? unit and regulator. With a connector =
CN2 ( 1 ,2 24V)
With a brightness (B) removed, check CN2 (3,4 = OV)
VR in Fig. 7.2 when YES at connector pin =
CN2 (5,6 N.C.)
YES rotated, is resistance of cable side.
value (500K.fi) cliang-
VIDEO(J)? NO YES NO
Is a waveform
appearing at the
VIDEO terminal
on Master P.C.B.
(A 16B— 1000— 0010)?
Remove edge connector
connecting CRT display
NO unit to regulator. Is a
YES waveform appearing YES
across 0V (pin A) and
VIDEO (J) (Fig. 7.2)?
NO
- 236 -
APPENDIX 7.
START
NO NO
Display unit
—
A 1 3B -0055 COO 1
- 237 -
APPENDIX 8.
- 238 -
APPENDIX 9.
GOO Positioning B
01
G01 Linear interpolation B
G04 Dwell B
00
G 10 Offset value setting B
- 239 -
APPENDIX 9.
Standard Special
G code G code
Group Function Basic/option
B: Standard O: Option
240 -
APPENDIX 9.
Note 1) Maximum spindle speed setting (G50) is valid when the constant surface speed control
(option) is provided.
Note 2) The G codes marked with IT' are set when the power is turned on.
Note 3) The G codes in the group 00 are not modal. They are effective only in the block in
which they are specified.
Note 4) An alarm occurs when a G code not listed in the above table is specified (*No. 010).
Note 5) A number of G codes can be specified in a block even if they do not belong to the
same group. When a number of G codes of the same group are specified, the G code
specified last is effective.
Note 6) A G code from each group is displayed.
- 241 -
APPENDIX 10.
Cutting feed
Feed per
minutes
1 -
mm/min
15000 0.01 600.00
inch/min
- 1 -15000
mm/min
0.01 -
600.00
inch/min
rate override
100% Feed per
revolution
0.0001
500.0000
- 0.000001
9.999999
0.0001
500.0000
- 0.000001
9.999999
mm /rev inch /rev mm / rev inch/rev
Rapid traverse rate
(Separate for each axis)
30
mm/min
- 24000 30 -
mm/min
24000 3.0 - 960.0
inch/min
3.0 - 960.0
inch/min
Upper limit of value of
cutting feed rate 6 -
15000
mm/min
6 -
mm/min
15000 0.6 -
600.0
inch/min
0.6 600.0
inch/min
-
Fo
Backlash compensation
value
0 - mm
0.255 0 - mm0.255 0 - inch
0.0255 0 - 0.0255
inch
Dwell 0 - 9999.999
sec
0 - 9999.999
sec
0 - 9999.999
sec
0 - 9999.999
sec
242
APPENDIX 11.
Offset value O O
One-shot G code X X
F function Zero O
S, T, M function X O
Repetitive count X X
Coordinate
system
Work coordinate value Zero O
Movement X X
Dwell X X
Sending of M, S or T code X X
M31C - M35C output
O
In MDI mode, in other
Tool offset X mode, depends on parameter
n TOC"
Memorization of called
X X (Note 1)
subprogram number
O
In MDI mode,
Indication of BUF It is extinguished In other modes,
extinguishes
- 243 -
APPENDIX II.
S and T code X O
Output
signals M code, M31C - M35C X X
NC ready signal ON O
ON ON
Servo ready signal (Other than servo alarm) (Other than servo alarm)
(X in emergency stop)
Outputs
signals CYCLE START LED X X
Note 1) When the NC is reset during the subprogram execution, the control returns to the
start of the main program. The subprogram cannot be executed from the middle of it.
- 244 -
»
APPENDIX 12.
Parameter
Classification Function Key enabl Mode switch Function Operation
switch switch button button
Parameter
O
O
EDIT /AUTO
MDI
PRGRM
PARAM
|inrui|
ty|
— —— —
Parameter No.
—- [IKTUT| [n.u| jmui| *
Data Input
from MDI
Offset value
Setting data
Parameter
MDI
MIJ IT
OFSET
PARAM
PARAM
[
[~y~]
E33
1
—— — — — — —
•Parameter enable switch OFF —[met)
Q
Offset No.
[ii<wn| —Data
|i»<rtn|
[it<nn|
Offset data fmrutj
Tape Punch
Offset value
All program
One Program
EDIT
EDIT
EDIT
OFSET
PRGRM
PRGRM
[STAIU|
0
0 —— —— -9999—
—
Program No. search EDIT /AUTO PRGRM
Address sequence number ALIO PRGRM Program No. search —Sequence No.
Search
search
CD (CURSOR)
Address word search EDIT PRGRM Searching address and data input Q] (CURSOR)
—— — ——
Address search EDIT PRGRM Searching address [~j~| (CURSOR)
—
Deletion of several blocks O EDET PRGRM [~M| —Sequence No. [otLrt|
Program
—— —
Editing Deletion of a block O EDIT PRGRM |ptLn{
Deletion of a word O EDIT PRGRM Search the word to be deleted
03
Alteration of a word O EDIT PRGRM Search the word to be dltered Address
Data— |ALTU|
— —
Insertion of a word O EDIT PRGRM Search the word before the place in the program
Collation
Collation in memory EDIT /AUTO PRGRM jlHTUlj
with tape
Input/output
Output one program EDIT PRGRM
0J —Program No.
H
with FANUC Searching for a head of a file EDIT/AUTO PRGRM File No. or -9999 or -9998 |i>ttw|
13-
— —
Cassette O EDIT PRGRM File No.
Deletion of file
Collation in file EDIT/AUTO PRGRM
0- File No. [iKnjij jutnrr|
with tape
- 245 -
Revision Record
FANUC SYSTEM 2T-MODEL A
Maintenance Manual (B-53945E)
FANUC SYSTEM 3T-MODEL C
01 1982.09
! ! i!
i i
0163-000231
1985- 1
(Y1860)
FANUC LTD