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Product: WHEEL LOADER

Model: 966F II WHEEL LOADER 1SL
Configuration: C7 Engine Emissions Retrofit Repower Tier III For 815B Compactor, 966D/E/F, And 966F Series II Wheel Loader 1SL00001-UP (MACHINE)

Disassembly and Assembly

966F Series II Wheel Loader Power Train
Media Number -SENR5923-05 Publication Date -01/10/2004 Date Updated -07/10/2004

i01900627

Transmission Hydraulic Control Valve - Disassemble

SMCS - 3073-015

Disassembly Procedure
Start By:

A. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly, "Transmission Hydraulic
Control Valve - Removal".

Note: Put identification marks on all sections of the transmission hydraulic control valve for assembly purposes.

Illustration 1 g00485497
 Illustration 2 g00485498

Note: Put identification marks on all electrical connectors (4) for assembly purposes. Electrical connectors (4) must
be positioned on the correct support clip after assembly.

1. Remove the solenoid valve from the transmission hydraulic control valve by the following steps:

a. Remove electrical connector (4) from the support clip.

b. Remove the nut, the washer and coil assembly (2) from cartridge (1) .

c. Remove cartridge (1) from manifold (3) .

Illustration 3 g00485529

2. Check the condition of the three O-ring seals on the cartridge (1). Replace the O-ring seals with new parts, as
needed.

3. Install the solenoid valve to the transmission hydraulic control valve by the following steps:

a. Install cartridge (1) on manifold (3). Tighten the cartridge to 50 ± 5 N·m (37 ± 4 lb ft).

b. For the 3E-3748 Solenoid Valve, tighten the retaining nut for the coil to 5.0 ± 0.5 N·m (44 ± 4 lb in). For the
147-5399 Solenoid Valve, tighten the retaining nut for the coil to 9.0 ± 0.5 N·m (80 ± 4 lb in).

c. Install electrical connector (4) to the support clip.

4. Repeat steps 1.a through 3.c for the remaining solenoid valves.
 Illustration 4 g00485564

5. Remove the bolts that hold wiring harness (7) .

6. Remove bolts (5) from manifold (3) .

7. Remove manifold (3) and wiring harness (7) from manifold (6) .

Illustration 5 g00485893

8. Remove two connectors (8) from manifold (6). Check the condition of the O-ring seals on connectors (8). Replace
damaged seals with new parts.

9. Remove plug (10) from manifold (6). Check the condition of the O-ring seals on plug (10). Replace damaged seals
with new parts.

10. Remove twenty bolts (9) from manifold (6) .

11. Remove manifold (6) from valve (11) .

 Illustration 6 g00485901

12. Remove valve (11) from plate (12) .

Illustration 7 g00485902

13. Remove the bolts and cover (13) from valve (11). Check the condition of O-ring seals beneath cover (13). Replace
damaged seals with new parts.

Illustration 8 g00485903

14. Remove stop (14) and spool (15) from valve (11) .
 Illustration 9 g00485912

Illustration 10 g00485914

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

15. Remove retaining ring (16), two retainers (17) and spring (18) from spool (15) .
 Illustration 11 g00485957

Illustration 12 g00485959

16. Remove spring (19) and spool (20) from valve (11) .

Illustration 13 g00485960

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

 Follow the recommended procedure and use all recommended tooling to
release the spring force.

17. Remove retaining ring (21), retainer (22), spring (23) and spring (24) from spool (20) .

Illustration 14 g00485972

Illustration 15 g00485975

Note: Spool (20) and spool (25) are located in the same bore of valve (11). Spool (25) is located in the opposite end
of the bore.

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

18. The following steps are for the removal of spool (25) from valve (11) :
 a. Position valve (11) on wood blocks, as shown.

b. Use a punch to drive pin (26) into valve (11) until pin (26) is clear of spool (25). Do not remove the punch at
this time.

c. Use a screwdriver to slightly depress spool (25) .

d. Remove the punch from pin (26) .

e. Slowly remove the screwdriver from spool (25). This will relieve the spring force that is against spool (25) .

f. Remove spool (25) from valve (11) .

Illustration 16 g00486202

19. Remove spring (27) from valve (11) .

20. Remove slug (28) from spool (25) .

Illustration 17 g00486207
 Illustration 18 g00486208

21. Reposition valve (11) on a bench, as shown.

22. Remove piston (29) from valve (11) .

23. Remove spacers (30) from the inside diameter of piston (29) .

24. Remove spring (31) and spring (32) from valve (11) .

Note: Keep the outside diameter of the spool (33) aligned with the bore of valve (11). Avoid damaging or
scratching the finished surfaces of spool (33) and of the bore of valve (11) .

25. Remove spool (33) from valve (11) .

26. Remove slug (34) from spool (33) .

Illustration 19 g00486216

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.
27. Remove retaining ring (38), retainer (37), spring (36) and ball (35) from spool (33) .

Illustration 20 g00486381

28. Remove stop (39) and spool (40) from valve (11) .

Illustration 21 g00486501

Illustration 22 g00486503
 Personal injury can result from being struck by parts propelled by a
released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

29. Remove retaining ring (41), two retainers (42) and spring (43) from spool (40) .

Illustration 23 g00486508

30. Remove plate (12) from valve (44) .

31. Remove two plugs (45) from plate (12). Check the condition of the O-ring seals on each plug (45). Replace
damaged seals with new parts.

Illustration 24 g00486540
 Illustration 25 g00486541

32. Remove the bolts and cover (46) from valve (44). Check the condition of O-ring seal (47). Replace damaged seals
with new parts.

33. Remove stop (48) from valve (44) .

34. Remove spool (52) from valve (44) .

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

35. Remove retaining ring (49), two retainers (50) and spring (51) from spool (52) .

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