«Fiesta 2002.

25 Table of Contents»
«Group 3: Powertrain»
«Section 303-05: ACCESSORY DRIVE»
«REMOVAL AND INSTALLATION»

Accessory Drive Belt — 1.4L/1.6L, Vehicles With: Air Conditioning (314130)

General Equipment
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Removal

CAUTION:
The accessory drive belt must not be reused as it is designed to be stretched onto the pulleys only
once. Failure to follow this instruction may lead to premature failure of the belt.

1. Raise and support the vehicle. For additional information, refer to «Section 100-02».

µ 2. Detach the power steering line and remove the crankshaft pulley splash shield.

3. Using a suitable knife, cut both accessory drive belts and remove.

Installation

Note:
Install a new accessory drive belt and power steering pump belt.

1. Wipe clean all of the pulleys to make sure that the accessory drive belt does not slip during
installation.
µ 2. Using paint or typing correction fluid, mark the crankshaft pulley at the 6 o'clock position.

µ 3. Install the installation tool (supplied in the parts kit) to the crankshaft pulley at the 6 o'clock
position.
µ 4. Install the accessory drive belt.

1 Install the belt around the generator pulley.

2 Install the belt around the air conditioning compressor pulley.
3 Install the belt around the water pump pulley.
4 Install the belt around the installation tool.

5. Make sure that the accessory drive belt is correctly positioned in the grooves of the pulleys.
µ 6. Note:
Only turn the engine in the normal direction of rotation.

Note:
Guide the accessory drive belt onto the pulleys as the engine is rotated.
Turn the engine until the paint mark is at the 8 o'clock position.

µ 7. Note:
 The curved end of the tool fits around the belt and the cranked end of the tool fits around the
generator mounting bracket.
Install the belt guide tool (supplied in the parts kit) to the accessory drive belt (shown from
above for clarity).

µ 8. Install the belt guide tool to the generator mounting bracket.

µ 9. Note:
Only turn the engine in the normal direction of rotation.
 Note:
Guide the accessory drive belt onto the pulleys as the engine is rotated.
Turn the engine until the paint mark is at the 3 o'clock position

10. Remove the installation tool from the crankshaft pulley.

11. Note:
Only turn the engine in the normal direction of rotation.
Turn the engine through 360 degrees.

12. Check that the accessory drive belt is correctly positioned in the grooves of the pulleys.

Repeat the installation procedure if the accessory drive belt is misaligned.

13. Remove the belt guide tool from the accessory drive belt.

Discard the belt guide tool.

µ 14. Install the installation tool to the crankshaft pulley at the 12 o'clock position.
µ 15. Install the power steering pump belt.

1 Install the power steering pump belt around the power steering pump pulley.
2 Install the power steering pump belt around the installation tool.

16. Make sure that the power steering pump belt is correctly positioned in the grooves of the
pulleys.
µ 17. Note:
Only turn the engine in the normal direction of rotation.

Note:
Guide the power steering pump belt onto the pulleys as the engine is rotated.
Turn the engine until the tool is at the 9 o'clock position.

18. Remove the installation tool from the crankshaft pulley.

19. Note:
Only turn the engine in the normal direction of rotation.
Turn the engine through 360 degrees.

20. Check that the power steering pump belt is correctly positioned in the grooves of the pulleys.

Repeat the installation procedure if the power steering pump belt is misaligned.

Discard the installation tool.

µ 21. Install the crankshaft pulley splash shield.

22. Lower the vehicle.